Form No.

3360-462 Rev C

DH 220 Lawn Tractor

Model No. 74592—Serial No. 280000001 and Up

Register at www.Toro.com. Original Instructions (EN)

Introduction Figure 2
Read this information carefully to learn how to operate 1. Safety alert symbol
and maintain your product properly and to avoid injury
and product damage. You are responsible for operating
the product properly and safely. This manual uses 2 other words to highlight information.
Important calls attention to special mechanical
You may contact Toro directly at www.Toro.com for information and Note emphasizes general information
product and accessory information, help finding a worthy of special attention.
dealer, or to register your product.
Whenever you need service, genuine Toro parts, or
additional information, contact an Authorized Service
Dealer or Toro Customer Service and have the model
and serial numbers of your product ready. Figure 1
identifies the location of the model and serial numbers
on the product. Write the numbers in the space
provided.

Figure 1
1. Model and serial number location

Model No.

Serial No.

This manual identifies potential hazards and has

safety messages identified by the safety alert symbol
(Figure 2), which signals a hazard that may cause serious
injury or death if you do not follow the recommended
precautions.

© 2008—The Toro® Company Contact us at www.Toro.com.

8111 Lyndale Avenue South Printed in the USA
Bloomington, MN 55420 2 All Rights Reserved
Contents Electrical System Maintenance................................ 28
Replacing the Fuse.............................................. 28
Introduction................................................................. 2 Servicing the Headlights ..................................... 28
Safety ........................................................................... 4 Servicing the Battery........................................... 29
Safe Operation Practices for Riding Rotary Drive System Maintenance ..................................... 31
Lawn Mowers................................................... 4 Checking the Tire Pressure ................................. 31
Toro Riding Mower Safety .................................... 5 Servicing the Brake............................................. 31
Sound Pressure..................................................... 5 Belt Maintenance.................................................... 32
Sound Power ........................................................ 5 Adjusting the Blade Drive Belt ............................ 32
Vibration.............................................................. 6 Servicing the Grass Collector.................................. 32
Slope Chart .......................................................... 7 Removing the Grass Collector ............................ 32
Safety and Instructional Decals ............................. 8 Installing the Grass Collector.............................. 32
Product Overview ...................................................... 11 Cleaning the Grass Collector and Tunnel............. 32
Controls ............................................................. 11 Mower Deck Maintenance ...................................... 33
Operation................................................................... 11 Servicing the Blades............................................ 33
Adding Fuel ....................................................... 11 Removing the Mower ......................................... 34
Using Stabilizer/Conditioner.............................. 12 Installing the Mower........................................... 35
Filling the Fuel Tank........................................... 12 Adjusting the Height Adjustment Cable Rod
Checking the Engine Oil Level............................ 12 Assembly ....................................................... 35
Using the Parking Brake...................................... 12 Storage....................................................................... 36
Positioning the Seat ............................................ 13 Troubleshooting......................................................... 37
Operating the Headlights.................................... 13
Using the Cruise Control .................................... 13
Hour Meter ........................................................ 13
Using the Blade Control (PTO)........................... 13
Setting the Height of Cut .................................... 14
Adjusting the Discharge Baffle............................ 14
Adjusting the Mower Gauge Wheels ................... 14
Starting the Engine............................................. 14
Stopping the Engine ........................................... 15
Using the Safety Interlock System ....................... 16
Testing the Safety Interlock System ..................... 17
Pushing the Machine Manually............................ 17
Driving the Machine Forward or
Backward ....................................................... 18
Stopping the Machine......................................... 18
Using the Bag on Demand .................................. 19
Emptying the Grass Collector............................. 19
Towing Attachments .......................................... 19
Operating Tips ................................................... 20
Maintenance............................................................... 21
Recommended Maintenance Schedule(s) ................ 21
Lubrication............................................................. 22
Greasing and Lubricating the Machine ................ 22
How to Grease the Machine................................ 22
Where to Add Grease ......................................... 23
Engine Maintenance............................................... 23
Servicing the Air Cleaner .................................... 23
Servicing the Engine Oil ..................................... 24
Servicing the Spark Plug ..................................... 26
Fuel System Maintenance ....................................... 27
Draining the Fuel Tank....................................... 27
Replacing the Fuel Filter ..................................... 27

3
 Preparation
Safety • While mowing, always wear substantial footwear and
long trousers. Do not operate the equipment when
Safe Operation Practices for barefoot or wearing open sandals.
Riding Rotary Lawn Mowers • Thoroughly inspect the area where the equipment
Read and understand the contents of this manual before is to be used and remove all objects which may be
operating the machine. thrown by the machine.
• Warning—Fuel is highly flammable.
The safety alert symbol (Figure 2) is used to alert you
to potential personal injury hazards. Obey all safety – Store fuel in containers specifically designed for
messages that follow this symbol to avoid possible injury this purpose.
or death. – Refuel outdoors only and do not smoke while
refuelling.
The following instructions are from the CEN standard
EN 836:1997. – Add fuel before starting the engine. Never
remove the cap of the fuel tank or add fuel while
This product is capable of amputating hands and feet the engine is running or when the engine is hot.
and of throwing objects. Always follow all safety – If fuel is spilled, do not attempt to start the
instructions to avoid serious injury or death. engine but move the machine away from the
area of spillage and avoid creating any source of
Training ignition until fuel vapors have dissipated.
• Read the instructions carefully. Be familiar with the – Replace all fuel tanks and container caps securely.
controls and the proper use of the equipment. • Replace faulty silencers.
• Never allow children or people unfamiliar with • Before using, always visually inspect to see that the
these instructions to use the lawn mower. Local blades, blade bolts and cutter assembly are not worn
regulations can restrict the age of the operator. or damaged. Replace worn or damaged blades and
• Never mow while people, especially children, or pets bolts in sets to preserve balance.
are nearby. • On multi-bladed machines, take care as rotating one
blade can cause other blades to rotate.
• Keep in mind that the operator or user is responsible
for accidents or hazards occurring to other people or
their property. Operation
• Do not operate the engine in a confined space where
• Do not carry passengers.
dangerous carbon monoxide fumes can collect.
• All drivers should seek and obtain professional • Mow only in daylight or in good artificial light.
and practical instruction. Such instruction should
emphasize: • Before attempting to start the engine, disengage all
blade attachment clutches and shift into neutral.
– the need for care and concentration when
• Do not use on slopes of more than
working with ride-on machines;
– 5° when mowing on side hills;
– control of a ride-on machine sliding on a slope
will not be regained by the application of the – 10° when mowing uphill;
brake. The main reasons for loss of control are: – 15° when mowing downhill.
◊ insufficient wheel grip; • Remember there is no such thing as a safe slope.
Travel on grass slopes requires particular care. To
◊ being driven too fast; guard against overturning:
◊ inadequate braking; – do not stop or start suddenly when going up or
◊ the type of machine is unsuitable for its task; downhill;
◊ lack of awareness of the effect of ground – engage clutch slowly, always keep machine in
conditions, especially slopes; gear, especially when travelling downhill;
– machine speeds should be kept low on slopes
◊ incorrect hitching and load distribution.
and during tight turns;

4
 – stay alert for humps and hollows and other – before making height adjustment unless
hidden hazards; adjustment can be made from the operator’s
– never mow across the face of the slope, unless position.
the lawn mower is designed for this purpose. • Reduce the throttle setting during engine run-out
and, if the engine is provided with a shut-off valve,
• Use care when pulling loads or using heavy
turn the fuel off at the conclusion of mowing.
equipment.
– Use only approved drawbar hitch points. Maintenance and Storage
– Limit loads to those you can safely control. • Keep all nuts, bolts and screws tight to be sure the
– Do not turn sharply. Use care when reversing. equipment is in safe working condition.
– Use counterweight(s) or wheel weights when • Never store the equipment with fuel in the tank
suggested in the instruction handbook. inside a building where fumes can reach an open
flame or spark.
• Watch out for traffic when crossing or near roadways.
• Allow the engine to cool before storing in any
• Stop the blades rotating before crossing surfaces enclosure.
other than grass.
• To reduce the fire hazard, keep the engine, silencer,
• When using any attachments, never direct discharge battery compartment and fuel storage area free of
of material toward bystanders nor allow anyone near grass, leaves, or excessive grease.
the machine while in operation.
• Check the grass catcher frequently for wear or
• Never operate the machine with damaged guards or deterioration.
without safety protective devices in place.
• Replace worn or damaged parts for safety.
• Do not change the engine governor settings or
overspeed the engine. Operating the engine at • If the fuel tank has to be drained, this should be
excessive speed can increase the hazard of personal done outdoors.
injury. • On multi-bladed machines, take care as rotating one
• Before leaving the operator’s position: blade can cause other blades to rotate.
– disengage the power take-off and lower the • When machine is to be parked, stored or left
attachments; unattended, lower the cutting means unless a positive
mechanical lock is used.
– change into neutral and set the parking brake;
– stop the engine and remove the key. Toro Riding Mower Safety
• Disengage drive to attachments, stop the engine,
The following paragraph contains safety information
and disconnect the spark plug wire(s) or remove the
specific to Toro products that is not included in the
ignition key
CEN standard.
– before clearing blockages or unclogging chute;
Use only Toro-approved attachments. The warranty
– before checking, cleaning or working on the lawn may be voided if you use the machine with unapproved
mower; attachments.
– after striking a foreign object. Inspect the lawn
mower for damage and make repairs before
restarting and operating the equipment;
Sound Pressure
This unit has a maximum sound pressure level at the
– if the machine starts to vibrate abnormally (check
operator’s ear of 77 dBA, based on measurements of
immediately).
identical machines per EN 836 and ISO 11201.
• Disengage drive to attachments when transporting
or not in use.
Sound Power
• Stop the engine and disengage drive to attachment
This unit has a guaranteed sound power level of 100
– before refuelling; dBA, based on measurements of identical machines per
– before removing the grass catcher; ISO 11094.

5
Vibration
This unit does not exceed a hand/arm vibration level of
1.6 m/s2, based on measurements of identical machines
per EN 836 and EN 1033.
This unit does not exceed a whole body vibration
level of 1.6 m/s2, based on measurements of identical
machines per EN 836 and EN 1032.

6
Slope Chart

7
Safety and Instructional Decals
Safety decals and instructions are easily visible to the operator and are located near any area of
potential danger. Replace any decal that is damaged or lost.

Manufacturer’s Mark
1. Indicates the blade is identified as a part from the original
machine manufacturer.

104-2853
1. Increase discharge 2. Decrease discharge
opening when mowing opening when mowing
long, wet grass. short, dry grass.

93-7276
1. Explosion hazard—wear 3. Fire hazard—no fire, open
eye protection. flames, or smoking.
2. Caustic liquid/chemical 4. Poison hazard—keep 104-2854
burn hazard—to perform children a safe distance 1. Mowing in reverse 3. Empty the grass collector
first aid, flush with water. from the battery. enabled.
2. Parking brake 4. Power take-off (PTO)

93-7824
1. Thrown object hazard—keep bystanders a safe distance
from the machine.
2. Thrown object hazard, mower—keep the deflector in place.
3. Cutting/dismemberment of hand or foot—stay away from
moving parts.

99-5340
1. KeyChoice—turn to enable reverse mowing.

8
 104-2903
1. Warning, tipping 4. Cutting/dismemberment
hazard—do not drive hazard of hand or foot,
across slopes greater than mower blade—disconnect
5 degrees, down slopes the spark plug wire and
greater than 15 degrees, read the instructions 104-3233
or up slopes greater than before servicing or
10 degrees. performing maintenance; 1. Choke 4. Pull the knob out to start
stay away from moving the PTO.
part.s 2. On 5. Push the knob in to stop
2. Warning—read the 5. Crushing/dismemberment the PTO.
Operator’s Manual. hazard of 3. Off 6. Power take-off (PTO)
bystanders—keep
bystanders a safe distance
from the machine.
3. Thrown object hazard,
mower—keep bystanders
a safe distance from the
machine.

104-3233
1. Choke 4. Pull the knob out to start
the PTO.
2. On 5. Push the knob in to stop
the PTO.
3. Off 6. Power take-off (PTO)

9
 104-3239 and 104-3240
1. Height of cut 3. Increase
2. Decrease

104-3234
1. Fast 5. Headlights
2. Continuous variable 6. On
setting
3. Slow 7. Engine—start 104-3241
4. Engine—stop 1. Forward 4. Slow
2. Continuous variable speed 5. Fast
3. Neutral 6. Reverse

104-3237
1. Parking brake

104-3243
1. To drive the machine, push 2. To push the machine, pull
the lever in. the lever out.

104-3238
1. Starting procedure 6. Lock the parking brake.
2. Read the Operator’s 7. If the engine is cold, move
Manual. the throttle control lever to
Choke.
3. Check the engine oil level. 8. Start the engine.
4. Raise the mower. 9. Unlock the parking brake.
106-8552
5. Put the tractor in neutral. 1. Collect grass 2. Recycle

10
Product Overview Operation
Note: Determine the left and right sides of the
Controls machine from the normal operating position.
Become familiar with the controls (Figure 3) before you
start the engine and operate the machine.
Adding Fuel
Use unleaded regular gasoline suitable for automotive
use (85 pump octane minimum). You may use leaded,
regular gasoline if unleaded gasoline is not available.
Important: Never use methanol, gasoline
containing methanol, or gasohol containing more
than 10% ethanol because the fuel system could be
damaged. Do not mix oil with gasoline.

Figure 3
1. Ignition/light switch 7. Forward speed pedal
2. Throttle control lever 8. Reverse speed pedal
3. Brake pedal 9. Choke lever
4. Parking brake lever 10. Hour meter
5. Blade control (PTO) knob 11. Cruise control
6. Hood opening 12. Bag-on-demand pedal

11
 • It cleans the engine while it runs
• It eliminates gum-like varnish buildup in the fuel
In certain conditions, gasoline is extremely system, which causes hard starting
flammable and highly explosive. A fire or
Important: Do not use fuel additives containing
explosion from gasoline can burn you and
methanol or ethanol.
others and can damage property.
• Fill the fuel tank outdoors, in an open area, Add the correct amount of gas stabilizer/conditioner
when the engine is cold. Wipe up any to the gasoline.
gasoline that spills. Note: A fuel stabilizer/conditioner is most effective
• Do not fill the fuel tank completely full. Add when mixed with fresh gasoline. To minimize the
gasoline to the fuel tank until the level is 1/4 chance of varnish deposits in the fuel system, use a fuel
to 1/2 inch (6 to 13 mm) below the bottom of stabilizer/conditioner at all times.
the filler neck. This empty space in the tank
allows gasoline to expand. Filling the Fuel Tank
• Never smoke when handling gasoline, and 1. Stop the engine and wait for all moving parts to
stay away from an open flame or where stop.
gasoline fumes may be ignited by a spark. 2. Clean around the fuel tank cap and remove it.
• Store gasoline in an approved container and 3. Add unleaded regular gasoline to the fuel tank until
keep it out of the reach of children. Never the level is 1/4 to 1/2 inch (6 to 13 mm) below
buy more than a 30-day supply of gasoline. the bottom of the filler neck. Do not fill the fuel
• Always place gasoline containers on the tank completely full. Do not fill the fuel tank
ground away from your vehicle before filling. completely full.
• Do not fill gasoline containers inside a Note: This space in the tank allows gasoline to
vehicle or on a truck or trailer bed because expand.
interior carpets or plastic truck bed liners 4. Install the fuel tank cap securely.
may insulate the container and slow the loss 5. Wipe up any gasoline that may have spilled.
of any static charge.
• When practical, remove gas-powered
equipment from the truck or trailer and
Checking the Engine Oil Level
refuel the equipment with its wheels on the Before you start the engine and use the machine, check
ground. the oil level in the engine crankcase; refer to Checking
the Engine Oil Level in Servicing the Engine Oil in the
• If this is not possible, refuel such equipment Maintenance section.
on a truck or trailer from a portable
container, not from a gasoline dispenser
nozzle. Using the Parking Brake
• If you must use a gasoline dispenser, keep Always set the parking brake whenever you stop the
the nozzle in contact with the rim of the fuel machine or leave it unattended.
tank or container opening at all times until
fueling is complete. Setting the Parking Brake
1. Push the brake pedal (Figure 3) down and hold it.
2. Turn the parking brake lever (Figure 3)
Using Stabilizer/Conditioner counterclockwise and gradually take your foot off
Use a fuel stabilizer/conditioner in the traction unit to the brake pedal.
provide the following benefits: Note: The clutch/brake pedal should stay in the
• It keeps gasoline fresh during storage of 90 days depressed (locked) position.
or less. For longer storage it is recommended that
the fuel tank be drained. Releasing the Parking Brake
1. Push down on the brake pedal (Figure 3).

12
 Note: The parking brake lever should release. Hour Meter
2. Gradually release the brake pedal. The hour meter is located on the instrument panel
(Figure 3) and shows the total operating hours of the
Positioning the Seat machine.

The seat can move forward and backward. Position the Using the Blade Control (PTO)
seat where you have the best control of the machine
and are most comfortable. The blade control (PTO) knob engages and disengages
power to the blades.
1. Raise the seat and loosen the adjustment knobs
(Figure 4).
Engaging the Blades
1. Depress the brake pedal to stop the machine.
2. Pull the blade control (PTO) knob out to the
Engaged position (Figure 5).

Figure 4
1. Adjustment knobs

2. Move the seat to the desired position and tighten

the knobs.
Figure 5
Operating the Headlights 1. Blade control (PTO)
2. Engaged
3. Disengaged

The headlights are an integral function of the ignition

switch. Turn the ignition key clockwise to the Lights
position. Note: The blade control (PTO) light on the dash
turns on when you engage the blades (PTO) as
shown in Figure 6.
Using the Cruise Control
1. Accelerate the machine to the desired speed.
2. Push the cruise control switch On (Figure 3).
3. To decelerate, push the cruise control switch Off or
slowly apply the brake pedal.
Note: Note: The battery must be fully charged for Figure 6
the cruise control to operate reliably. 1. Grass collector warning 3. Blade control (PTO) light
light
2. Parking brake light

13
Disengaging the Blades
1. Depress the brake pedal to stop the machine.
2. Push the blade control (PTO) knob into the
Disengaged position (Figure 5).

Setting the Height of Cut

Use the height-of-cut lever to raise and lower the mower
to the desired cutting height. You can set the cutting
height to 7 different positions from approximately 1 to
4 inches (25 to 102 mm). Figure 8
1. Plate 2. Nuts
Important: You must set the height-of-cut lever
to the highest position (7) when you transport the
machine off the lawn to prevent damaging to the 3. Tighten the nuts.
blades. 4. Install the grass collector; refer to Installing the
1. Push and hold in the button on the height-of-cut Grass Collector.
lever (Figure 7).
Adjusting the Mower Gauge
Wheels
The mower front gauge wheels guide the mower over
uneven ground. The mower wheels must always be in
the bottom (lowest) hole in the wheel bracket (Figure 9).

Figure 7
1. Height-of-cut lever

Figure 9
2. Shift the height-of-cut lever to the desired position. 1. Wheel 2. Bottom hole
3. Release the button.

Adjusting the Discharge Starting the Engine

Baffle 1. Open the fuel shut-off valve located between the
fuel tank and the engine (Figure 10).
The discharge baffle changes the size of the discharge
opening to assist the operation of the bag fill indicator.
1. Remove the grass collector; refer to Removing the
Grass Collector.
2. Loosen the 2 nuts on the mowing conditions plate
and slide the plate up if you are mowing short, dry
grass, or slide it down if you are mowing long, wet
grass (Figure 8).

14
 5. When starting a cold engine, shift the throttle
control lever to the Choke position (Figure 12).

Figure 10
1. Fuel shut-off valve

Figure 12
Note: The valve handle should align with the fuel
hose. 1. Throttle control lever 5. Lights
2. Fast 6. On
2. Sit down on the seat. 3. Slow 7. Off
4. Start
3. Set the parking brake; refer to Setting the parking
Brake.
Note: To start a warm engine, shift the throttle
4. Disengage the blades (PTO). Refer to Figure 11.
control lever to the Fast position.
6. Shift the throttle control lever to the Slow position
(Figure 12).
7. Turn the ignition key clockwise and hold it in the
Start position (Figure 12). When the engine starts,
release the key.
Important: If the engine does not start after
15 seconds of continuous cranking, turn the
ignition key to Off and let the starter motor cool
for 2 minutes; refer to Troubleshooting.
8. After the engine starts, slowly shift the throttle
control lever to Fast (Figure 12).

Stopping the Engine

1. Move the throttle control lever to Slow (Figure 12).

Figure 11 Note: If the engine backfires, shift the throttle

control lever to the Fast position before stopping
1. Blade control (PTO) knob 4. Choke
2. Engaged 5. On
the engine.
3. Disengaged 6. Off 2. Turn the ignition key to Off (Figure 12).
Note: If the engine has been working hard or
Note: The engine will not start if the blades (PTO) is hot, let it idle for a minute before turning the
are engaged. ignition key to Off. This allows the engine to cool

15
 the engine before you stop it. You may stop the stop. Do not mow in reverse unless it is absolutely
engine in an emergency by turning the ignition key necessary.
to Off.
If you need to use the blades (PTO) while backing
up, turn off the interlock feature using the KeyChoice
Using the Safety Interlock switch located near the seat bracket (Figure 13).
System
Service Interval: Before each use or daily

If the safety interlock switches are disconnected

or damaged, the machine could operate
unexpectedly, causing personal injury.
• Do not tamper with the interlock switches.
• Check the operation of the interlock
switches daily and replace any damaged
switches before operating the machine.
• Replace switches every 2 years regardless of Figure 13
whether they are operating properly or not. 1. KeyChoice switch

Understanding the Safety Interlock

System
The safety interlock system is designed to prevent the You could back over a child or bystander
engine from starting unless: while the mower blades or other attachment is
• You are sitting on the seat. engaged and cause serious injury or death.
• The brake pedal is depressed. • Do not mow in reverse unless it is absolutely
• The blade control (PTO) knob is in the Disengaged necessary.
position. • Do not insert the KeyChoice key unless it is
• The traction control pedal is in Neutral. absolutely necessary.
The safety interlock system stops the engine if you rise • Always look backward and down before
from the seat and the traction control pedal is not in backing up the machine.
the Neutral position, the parking brake is not set, or the • Use the KeyChoice switch only if you are
blade control (PTO) knob is in the Engaged position. certain that no children or other bystanders
The safety interlock system is designed to stop the will enter the mowing area.
mower if: • Be very observant after deactivating the
• You shift into Reverse with the blades (PTO) interlock because the sound of the engine
engaged. may prevent you from noticing that a child
• You remove the bag or dump the grass. or bystander has entered the work area.
• Always remove both the ignition and
Setting the KeyChoice® Switch to KeyChoice keys and put them in a safe
Operate in Reverse place out of the reach of children or
unauthorized users when you leave the
The interlock feature on the machine prevents the machine unattended.
power take-off (PTO) from operating when you back
up the machine. If you operate the machine in reverse 1. Engage the blades (PTO).
with the blades (PTO) engaged (i.e., with the mower
blades or other attachment running), the engine will 2. Insert the KeyChoice key into the switch (Figure 13).

16
3. Turn the KeyChoice key. engine is running, release the parking brake and rise
A red light on the front console (Figure 14) turns slightly from the seat: The engine should stop.
on, indicating that the interlock is disabled. 4. Shift the blade control (PTO) knob into the
Disengage position, put the traction control pedal
in Neutral, and start the engine. While the engine
is running, shift the blade control (PTO) knob into
the Engage position and put the traction control
pedal in Reverse: The engine should stop.
5. Shift the blade control (PTO) knob into the
Disengage position and put the traction control
pedal in Neutral. Start the engine, shift the blade
Figure 14 control (PTO) knob into the Engage position,
1. Operating-in-reverse light and turn the KeyChoice key and release it: The
operating-in-reverse warning light should illuminate.
4. Operate the machine in reverse and complete your 6. Shift the blade control (PTO) knob to the Disengage
task. position: The operating-in-reverse warning light
should turn off.
5. Disengage the blades (PTO) to activate the
interlock.
6. Remove the KeyChoice key and put it in a safe place Pushing the Machine Manually
out of the reach of children. Important: Always push the machine manually.
Never tow the machine because it may damage
Testing the Safety Interlock the transaxle.
System To Push the Machine
1. Park the machine on a level surface.
2. Disengage the blades (PTO).
If the safety interlock switches are disconnected
or damaged, the machine could operate 3. Set the parking brake.
unexpectedly, causing personal injury. 4. Stop the engine and wait for all moving parts to
• Do not tamper with the interlock switches. stop.
• Check the operation of the interlock 5. Remove the ignition key.
switches daily and replace any damaged 6. Remove the grass collector; refer to Removing the
switches before operating the machine. Grass Collector.
7. Pull the drive control (located at the rear of the
Test the safety interlock system before you use the machine), out to the Push position.
machine each time. If the safety interlock system does
not operate as described below, have an Authorized 8. Release the parking brake.
Service Dealer repair the safety interlock system
Note: This disengages the drive system and allows the
immediately. While sitting in the seat, perform the
wheels to turn freely (Figure 15).
following checks:
1. Set the parking brake, shift the blade control (PTO)
knob to the Engage position, and turn the ignition
key to Start: The engine should not crank.
2. Shift the blade control (PTO) knob to the Disengage
position, release the parking brake, and turn the
ignition key to Start: The engine should not crank.
3. Set the parking brake, shift the blade control (PTO)
knob to Disengage, and start the engine. While the

17
 Figure 16
1. Traction control pedal 2. Reverse speed pedal

Figure 15
1. Operate position 2. Push position Note: To increase the speed, push the traction
control pedal down. To decrease the speed, release
the pressure on the traction control pedal.
To Operate the Machine To go backward:
1. Set the parking brake. 1. Release the parking brake; refer to Releasing the
Parking Brake.
2. Push the drive control in to the Operate position
(Figure 15) to engage the drive system. 2. Place your foot on the reverse speed pedal and
slowly press on the pedal to move backward
Note: The machine will not drive unless the drive (Figure 16).
control is in the Operate position.
Note: To increase the speed, push the reverse
3. Install the grass collector; refer to Installing the speed pedal down. To decrease the speed, release
Grass Collector. the pressure on the reverse speed pedal.
Important: To avoid transmission damage, always
Driving the Machine Forward release the parking brake before moving the
or Backward traction control pedal or the reverse speed pedal.
The throttle control regulates the engine speed as Important: To prevent damage to the mower,
measured in RPM (revolutions per minute). Place always set the mower to the highest cutting
the throttle control in the Fast position for best position when you drive the machine off the lawn.
performance.
To go forward: Stopping the Machine
1. Release the parking brake; refer to Releasing the 1. Release the traction control pedal or reverse speed
Parking Brake. pedal.
2. Place your foot on the traction control pedal 2. Disengage the blades (PTO).
and slowly press on the pedal to move forward Turn the ignition key to Off.
(Figure 16).
3. Set the parking brake if you leave the machine
unattended; refer to Setting the Parking Brake.
Note: Remove the keys from the ignition and
KeyChoice switches.

18
 Children or bystanders may be injured if they
move or attempt to operate the machine while
it is unattended.
Always remove the ignition and KeyChoice
keys and set the parking brake when leaving
the machine unattended, even if it is just for a
few minutes.

Using the Bag on Demand

You can activate or deactivate the bag on demand
feature while the machine is mowing or is stopped. If
you are bagging grass that is tall and thick, raise the
Figure 17
height-of-cut and mow at a slower speed.
1. Pull up 3. Telescoping dump lever
1. Move the bag-on-demand lever (Figure 3) forward 2. Push forward and down
to bag the grass clippings.
2. Move the bag-on-demand lever rearward to stop 3. Empty the grass collector.
bagging the grass clippings and recycle them.
4. Before returning the grass collector to the operating
position, move the machine forward to clear the
Emptying the Grass Collector grass collector of the deposited grass.
5. Slowly lower the telescoping dump lever to return
When the collector warning light (Figure 6) comes on
the grass collector to the operating position.
and the buzzer sounds, the grass collector is full and
must be emptied.
Important: To prevent the discharge tunnel from
Towing Attachments
getting clogged, disengage the blades (PTO) when The machine is equipped for towing attachments with a
the warning light comes on and the buzzer sounds. maximum weight of 150 kg (331 lb.).
1. Disengage the blades (PTO) and move the throttle 1. Remove the grass collector; refer to Removing the
to the Slow position. Grass Collector.
2. Pull out the telescoping dump lever and push 2. Install the attachment to the towing hitch located at
it forward and down to tilt the grass collector the lower rear part of the machine (Figure 18).
(Figure 17).

Figure 18
1. Towing hitch

19
Operating Tips
• For the best performance, operate the engine at
the maximum speed. The mower requires air to
thoroughly cut grass clippings, so do not set the
height-of-cut too low or completely surround the
mower in uncut grass. Always leave one side of the
mower free from uncut grass to allow the air to be
drawn into the mower.
• Cut the grass slightly longer than normal to ensure
that the cutting height of the mower does not scalp
any uneven ground. When cutting grass longer than
6 inches (15 cm) tall, cut the lawn twice to ensure an
acceptable appearance.
• It is best to cut only about 1/3 of the grass blade.
Do not cut more than that unless the grass is sparse
or it is late fall when grass grows more slowly.
• Alternate the mowing direction to keep the grass
standing straight. This also helps disperse clippings
and enhances decomposition and fertilization.
• Grass grows at different rates at different times of
the season. To maintain the same cutting height,
which is a good practice, mow more often in early
spring. As the grass growth rate slows in mid
summer, mow less frequently.
• If the grass is longer than normal, or if it contains
a high degree of moisture, raise the cutting height
higher than usual, cut the grass at that setting, and
then cut the grass again at the lower, normal setting.
• If you must stop the machine while mowing, you
may leave a clump of grass clippings on your lawn.
To avoid this, do the following:
– Engage the blades and move to a previously cut
area.
– Disperse the clippings evenly by raising the
mower 1 or 2 height-of-cut settings while driving
forward with the blades engaged.
• Use the washout port to clean clippings and dirt
from the underside of the mower after each use. If
grass and dirt build up inside the mower, the cutting
quality will eventually become unsatisfactory.
• Maintain sharp blades throughout the season. Sharp
blades cut grass cleanly without tearing or shredding
the grass blades. Tearing and shredding the grass
turns it brown at the edges, which slows its growth
and increases the chance of disease. Every 30 days,
check the blades for sharpness and file down any
nicks.

20
Maintenance
Note: Determine the left and right sides of the machine from the normal operating position.

Recommended Maintenance Schedule(s)

Maintenance Service
Maintenance Procedure
Interval
After the first 5 hours • Change the engine oil.

After the first 25 hours • Check the blade drive belt adjustment.
• Check the safety interlock system.
• Check the engine oil level.
• Check the battery electrolyte level.
Before each use or daily • Check the brake.
• Check the blades.
• Clean the mower housing.
• Grease and lubricate the machine. (Grease and lubricate it more frequently when
operating it in dusty or sandy conditions.)
• Clean and oil the air cleaner foam element.
Every 25 hours • Check the spark plug.
• Check the tire pressure.
• Clean the outside of the engine.
• Change the engine oil. (Change the engine oil more frequently when operating the
Every 50 hours machine in extremely dusty or sandy conditions.)
• Adjust the blade drive belt.
• Replace the air cleaner paper element. (Replace the air cleaner more frequently if
the operating conditions are extremely dusty or sandy.)
• Change the engine oil filter.
Every 100 hours • Replace the spark plug.
• Replace the fuel filter.
• Check the front-to-rear blade slope. (Also check it whenever you install the mower.)
• Perform all the maintenance procedures listed above.
• Check the belts for wear and cracks.
Yearly or before storage • Drain the fuel tank.
• Paint chipped surfaces.
• Charge the battery and disconnect the cables.

Important: Refer to your engine operator’s manual for additional maintenance procedures.

If you leave the key in the ignition switch, someone could accidently start the engine and seriously
injure you or other bystanders.
Remove the key from the ignition and disconnect the wire from the spark plug before you do any
maintenance. Set the wire aside so that it does not accidentally contact the spark plug.

21
Lubrication
Greasing and Lubricating the
Machine
Service Interval: Every 25 hours/Yearly (whichever
comes first)—Grease and lubricate
the machine. (Grease and lubricate it
more frequently when operating it in
dusty or sandy conditions.)

How to Grease the Machine

Grease the machine with a general-purpose grease.
1. Disengage the blades (PTO).
2. Set the parking brake.
3. Stop the engine and wait for all moving parts to stop.
4. Remove the ignition key.
5. Clean the grease fittings with a rag. Scrape any paint
off the front of the fittings.
6. Connect a grease gun to each fitting and pump
grease into it.
7. Wipe up any excess grease.

22
Where to Add Grease

Figure 19

Item Name Quantity Interval (hours) Lubricant

(pumps)

1 Front wheel—grease fittings 2 25 Grease

2 Steering ball joints 4 50 Oil

3 Steering sector gear 1 50 Grease
4 Steering pinion gear 1 25 Grease
5 Steering shaft bearing 1 50 Oil
6 Steering shaft bearing 1 50 Oil
7 Motion lever—grease fitting 1 50 Grease
8 Shaft hub for lifting the mower housing 1 50 Oil
9 Motion link ball joints 4 50 Oil
10 Brake pedal hubs 2 50 Oil
11 Parking brake ring 1 50 Oil
12 Steering bearing 1 25 Grease
13 Left and Right Spindle—grease fittings 2 25 Grease
14 Mower housing hinged pins 6 When removed Grease
15 Front axle pivot pins 2 When removed Grease
16 Front axle pivot pins 2 25 Grease

Engine Maintenance operating conditions are extremely

dusty or sandy.)
Servicing the Air Cleaner 1. Disengage the blades (PTO).

Service Interval: Every 25 hours—Clean and oil the air 2. Set the parking brake.
cleaner foam element. 3. Stop the engine and wait for all moving parts to stop.
Every 100 hours/Yearly (whichever 4. Remove the ignition key.
comes first)—Replace the air cleaner
paper element. (Replace the air 5. Open the hood.
cleaner more frequently if the

23
Removing the Foam and Paper 1. Wash the foam element in liquid soap and warm
Elements water and rinse it thoroughly.
1. Clean around the air cleaner to prevent dirt from 2. Dry the element by squeezing it in a clean cloth.
getting into the engine and causing damage. 3. Saturate the element in engine oil.
2. Unscrew the knobs and remove the air cleaner cover
4. Squeeze the element in a clean, absorbent cloth to
(Figure 20).
remove excess oil.
Important: Replace the foam element if it is torn
or worn.
Paper Element
1. Lightly tap the paper element on a flat surface to
remove dust and dirt.
2. Inspect the element for tears, an oily film, and
damage to the rubber seal.
Important: Never clean the paper element with
pressurized air or liquids, such as solvents, gasoline,
or kerosene. Replace the paper element if it is
damaged or cannot be cleaned thoroughly.
Figure 20
Installing the Foam and Paper Elements
1. Knob 2. Air cleaner cover cover
Important: To prevent engine damage, always
3. Lift out the paper cartridge and the foam element. operate the engine with the complete foam and
(Figure 21) paper air cleaner assembly installed.
1. Install the foam element with the mesh side up.
Note: Ensure that the rubber seal is flat against the
air cleaner base.
2. Position the paper element on the foam element in
the air cleaner base.
3. Install the air cleaner cover and knobs (Figure 21).
4. Tighten the knobs snugly.
5. Close the hood.

Servicing the Engine Oil

Oil Type: Detergent oil (API service SF, SG, SH, SJ, or
higher)
Crankcase capacity: 1.9 liters (64 oz.)
Viscosity: See the oil table (Figure 22).
Figure 21
1. Foam element 2. Paper element

Cleaning the Foam and Paper Elements

Foam Element

24
 12. Stop the engine and wait for 30 seconds.
13. Check the oil level again and add oil if necessary.
Important: Do not overfill the crankcase with
engine oil and run the engine; engine damage may
result.

Changing the Engine Oil

Service Interval: After the first 5 hours
Every 50 hours (Change the engine
oil more frequently when operating
Figure 22 the machine in extremely dusty or
sandy conditions.)
1. Start the engine and let it run for 5 minutes.

Checking the Engine Oil Level Note: This warms the oil so that it drains better.
2. Park the machine so that the drain side is slightly
Service Interval: Before each use or daily lower than the other side to ensure that the oil drains
1. Park the machine on a level surface. completely.
2. Disengage the blades (PTO). 3. Disengage the blades (PTO).
3. Set the parking brake. 4. Set the parking brake.
4. Stop the engine and wait for all moving parts to stop. 5. Stop the engine and wait for all moving parts to stop.
6. Remove the ignition key.
5. Remove the ignition key.
7. Open the hood.
6. Open the hood.
8. Place a pan below the oil drain plug.
7. Clean around the dipstick (Figure 23 ) so that dirt
9. Remove the oil drain plug to allow oil to drain
cannot fall into the filler hole and damage the engine.
(Figure 24).

Figure 23 Figure 24

1. Dipstick/fill hole 3. Filler tube 1. Drain plug

2. Metal end
10. When oil has drained completely, insert the drain
8. Unscrew the dipstick and wipe the metal end clean plug and tighten it securely.
(Figure 23). Note: Note: Recycle the used engine oil properly.
9. Screw the dipstick fully onto the filler tube 11. Clean around the dipstick and unscrew the cap
(Figure 23). (Figure 23).
10. Unscrew the dipstick again and look at the metal 12. Slowly pour approximately 80% of the engine oil
end. If the engine oil level is low, slowly pour only into the filler tube (Figure 23). Refer to Servicing
enough oil into the filler tube to raise the level to the the Engine Oil.
Full mark on the dipstick. 13. Check the engine oil level; refer to Checking the
11. Start the engine and let it idle for 30 seconds. Engine Oil Level.

25
Changing the Engine Oil Filter
Service Interval: Every 100 hours
1. Drain the oil from the engine; refer to Changing the
Engine Oil.
2. Remove the old filter and wipe off the adapter gasket
surface (Figure 25).

Figure 26
1. Spark plug wire

Figure 25 7. Clean around the spark plug to prevent dirt from

falling into the engine and potentially causing
1. Engine oil filter 3. Adapter
damage.
2. Gasket
8. Remove the spark plug and the metal washer
(Figure 26).
3. Apply a thin coat of new engine oil to the rubber
gasket on the new filter (Figure 25).
Checking the Spark Plug
4. Install the new filter to the filter adapter by turning it 1. Look at the center of the spark plug (Figure 27).
clockwise until the gasket contacts the filter adapter. If you see light brown or gray on the insulator, the
5. Tighten the filter an additional 1/2 to 3/4 turn engine is operating properly. A black coating on the
(Figure 25). insulator usually means that the air cleaner is dirty.
6. Fill the crankcase with the proper type of new engine
oil; refer to Checking the Engine Oil Level.

Servicing the Spark Plug

Service Interval: Every 25 hours—Check the spark
plug.
Every 100 hours—Replace the spark Figure 27
plug. 1. Center electrode insulator 3. Air gap (not to scale)
2. Side electrode
Use a Champion RC12YC or equivalent spark plug.
Ensure that the air gap between the center and side
electrodes is 0.030 inch (0.76 mm) before installing the Important: Do not clean the spark plug. Always
spark plug. Use a spark plug wrench for removing and replace the spark plug when it has a black
installing the spark plug and a gapping tool or feeler coating, worn electrodes, an oily film, or cracks.
gauge to check and adjust the air gap. 2. Check the gap between the center and side electrodes
(Figure 27) and bend the side electrode if the gap
Removing the Spark Plug is not correct.
1. Disengage the blades (PTO).
Installing the Spark Plug
2. Set the parking brake.
1. Install the spark plug and metal washer. Ensure that
3. Stop the engine and wait for all moving parts to stop. the air gap is set correctly.
4. Remove the ignition key. 2. Tighten the spark plug to 15 ft-lb (20.4 N-m).
5. Open the hood. 3. Connect the wire to the spark plug (Figure 26).
6. Disconnect the wire from the spark plug (Figure 26). 4. Close the hood.

26
Fuel System 8. Pull the fuel line off the fuel filter (Figure 28) and
allow the gasoline to drain into an approved fuel
Maintenance container or a drain pan.
Note: Now is the best time to install a new fuel
Draining the Fuel Tank filter because the fuel tank is empty.
9. Install the fuel line onto the fuel filter.
Drain the fuel tank when you will not be using the
machine for more than 30 days. 10. Slide the hose clamp close to the fuel filter to secure
both the fuel line and the fuel filter (Figure 28).

Replacing the Fuel Filter

In certain conditions, gasoline is extremely
flammable and highly explosive. A fire or Service Interval: Every 100 hours/Yearly (whichever
explosion from gasoline can burn you and comes first)
others and can damage property. The best time to replace the fuel filter (Figure 28) is
• Drain gasoline from the fuel tank when the when the fuel tank is empty. Never install a dirty fuel
engine is cold. Do this outdoors in an open filter after it has been removed from the fuel line.
area. Wipe up any gasoline that spills. 1. Disengage the blades (PTO).
• Never smoke when draining gasoline, and 2. Set the parking brake.
stay away from an open flame or where a 3. Stop the engine and wait for all moving parts to stop.
spark may ignite the gasoline fumes.
4. Remove the ignition key.
1. Park the machine so that the left front side is slightly 5. Close the fuel shut-off valve (Figure 29).
lower than the right side to ensure that the fuel tank
drains completely.
2. Disengage the blades (PTO).
3. Set the parking brake.
4. Stop the engine and wait for all moving parts to stop.
5. Remove the ignition key.
6. Open the hood.
7. Squeeze the ends of the hose clamp together
and slide it up the fuel line toward the fuel tank
(Figure 28).

Figure 29
1. Fuel shut-off valve

6. Open the hood.

7. Squeeze the ends of the hose clamps together and
slide them away from the old fuel filter (Figure 29).
8. Remove the old fuel filter from the fuel line.
Figure 28
1. Hose clamp 3. Fuel filter
9. Install a new fuel filter and move the hose clamps
2. Fuel line close to it.
10. Close the hood.

27
Electrical System
Maintenance
Replacing the Fuse
The electrical system is protected by fuses. They are
located beneath the hood, near the fuel tank (Figure 30).
If a fuse goes out, check the circuit wiring for a short.

Figure 31
1. Bulb holder 4. Slots
2. Reflector 5. Terminals
3. Tab (2)

8. Push and rotate the bulb counterclockwise about

1/4 turn until it stops and remove the bulb from the
bulb holder (Figure 32).

Figure 30
1. Main/battery 3. Full bag buzzer
2. Interlock, electric clutch, 4. Extra fuse
and cruise control

To replace a fuse, pull up to remove it from the socket.

Push down to insert it.
• Main/ Battery—15 amp
• Interlock, electric clutch, and cruise control—10
Figure 32
amp
1. Bulb 3. Bulb holder
• Full bag buzzer—5 amp 2. Metal pins 4. Slots

Servicing the Headlights

Specification: Bulb # 1156, automotive type
Installing the Bulb
1. Align the metal pins on the base of the bulb with the
Removing the Bulb slots in the bulb holder and insert the base into the
holder (Figure 32).
1. Disengage the blades (PTO).
2. Push and rotate the bulb clockwise until it stops.
2. Set the parking brake.
3. Align the tabs on the bulb holder (Figure 32) with
3. Stop the engine and wait for all moving parts to stop. the slots in the reflector.
4. Remove the ignition key. 4. Insert the bulb holder into the reflector and rotate it
5. Open the hood. 1/4 turn clockwise until it stops.
6. Disconnect the wire connectors from both of the 5. Connect the wire connectors to the terminals on the
bulb holder terminals. bulb holder.
7. Rotate the bulb holder 1/4 turn counterclockwise
and remove it from the reflector (Figure 31).

28
Servicing the Battery
Always keep the battery clean and fully charged. Use
a paper towel to clean the battery and battery box. If
the battery terminals are corroded, clean them with a
solution of 4 parts water and 1 part baking soda. Apply
a light coating of grease to the battery terminals to
prevent them from corroding.
Battery voltage and amperage: 12 volts, 190 cold
cranking amps

Removing the Battery

Battery terminals or metal tools could short Figure 33

against metal machine components causing
1. Negative cable (black), 3. Front of machine
sparks. Sparks can cause the battery gasses to boot not shown for clarity
explode, resulting in personal injury. 2. Positive cable (red)
• When removing or installing the battery, do
not allow the battery terminals to touch any
metal parts of the machine.
• Do not allow metal tools to short between
the battery terminals and the metal parts of Routing the battery cables improperly could
the machine. damage the machine and cables, causing
sparks. Sparks can cause the battery gasses to
1. Disengage the blades (PTO). explode, resulting in personal injury.
2. Set the parking brake. • Always disconnect the negative (black)
battery cable before disconnecting the
3. Stop the engine and wait for all moving parts to stop. positive (red) cable.
4. Remove the ignition key. • Always connect the positive (red) battery
5. Open the hood to see the battery (under the dash cable before connecting the negative (black)
panel). cable.
6. Lift the rubber cover up off the negative (black) 8. Lift the rubber cover up off the positive (red) cable.
cable. 9. Disconnect the positive (red) cable from the battery
7. Disconnect the negative (black) ground cable from post (Figure 33).
the battery post (Figure 33). 10. Remove the battery hold down rod.
11. Remove the battery from the chassis.

Installing the Battery

1. Place the battery into the chassis with the battery
posts toward the rear of the machine (Figure 33).
2. Secure the battery in the chassis with the hold down
rod.
3. Using the bolt and wing nut, connect the positive
(red) cable to the positive (+) battery post (Figure 33).
Slide the rubber cover over the battery post.
4. Using the bolt and wing nut, connect the negative
(black) cable to the negative (–) battery post

29
 (Figure 33). Slide the rubber cover over the battery Important: Do not overfill the battery.
post. Electrolyte (sulfuric acid) can severely corrode
and damage the chassis.
Checking the Electrolyte Level 4. Replace the filler caps.
Service Interval: Before each use or daily
1. Tip the seat forward to see the battery.
Charging the Battery
2. Remove the filler caps. If the electrolyte is not up
to the lower part of the tube (Figure 34), add the
required amount of distilled water; refer to Adding Charging the battery produces gasses that can
Water to the Battery. explode. Never smoke near the battery and
keep sparks and flames away from the battery.

Important: Always keep the battery fully charged

(1.260 specific gravity), especially below 32°F (0°C)
to prevent battery damage.
1. Remove the battery from the chassis; refer to
Removing the Battery.
2. Check the electrolyte level; refer to Checking the
Electrolyte Level.
3. Remove the filler caps from the battery and connect
a 2 amp battery charger to the battery posts.
Figure 34 4. Charge the battery at a rate of 2 amps or less for 4
1. Filler Caps 3. Plates hours (12 volts). Do not overcharge the battery.
2. Lower part of the tube
5. When the battery is fully charged, install the filler
caps.
6. Install the battery in the chassis; refer to Installing
the Battery.
Battery electrolyte contains sulfuric acid which
is a deadly poison and causes severe burns.
• Do not drink electrolyte and avoid contact
with skin, eyes or clothing. Wear safety
glasses to shield your eyes and rubber gloves
to protect your hands.
• Fill the battery where clean water is always
available for flushing the skin.

Adding Water to the Battery

The best time to add distilled water to the battery is just
before you operate the machine. This lets the water mix
thoroughly with the electrolyte solution.
1. Clean the top of the battery with a paper towel.
2. Remove the filler caps (Figure 34).
3. Slowly pour distilled water into each battery cell
until the level is up to the lower part of the tube
(Figure 34).

30
Drive System Checking the Brake
Service Interval: Before each use or daily
Maintenance 1. Park the machine on a level surface.
2. Disengage the blades (PTO).
Checking the Tire Pressure
3. Set the parking brake.
Service Interval: Every 25 hours/Yearly (whichever
comes first) 4. Stop the engine and wait for all moving parts to stop.
Maintain the air pressure in the front tires at 120 kPa 5. Remove the ignition key.
and in the rear tires at 100 kPa. Check the pressure at 6. Pull the drive control out to the Push position
the valve stem (Figure 35). Check the tires when they are (Figure 15).
cold to get the most accurate pressure reading.
7. If the rear wheels lock and skid when you push the
machine forward, you do not need to adjust the
brake. If the wheels turn and do not lock, adjust the
brake; refer to Adjusting the Brake.

Adjusting the Brake

1. Check the brake before you adjust it; refer to
Checking the Brake.
2. Ensure that the drive control is in the Operate
Figure 35 position (Figure 15) and that the parking brake is on.
1. Valve stem 3. Turn the brake adjusting nut clockwise until you
cannot push the machine (Figure 36).
4. Release the parking brake and ensure that the rear
Servicing the Brake wheels rotate freely when you push the machine.
If they do not, turn the brake adjusting nut
The brake is located on the right side of the rear axle, counterclockwise just enough so that you can push
inside the rear tire (Figure 36). the machine.
5. Check the brake operation again; refer to Checking
the Brake.

Figure 36
1. Brake adjusting nut

If the machine takes more than 1 m (3 ft.) to stop at

high speed in the highest gear, adjust the brake.

31
Belt Maintenance Servicing the Grass
Collector
Adjusting the Blade Drive Belt
Service Interval: After the first 25 hours—Check the Removing the Grass Collector
blade drive belt adjustment. 1. Use 2 hands to tip the grass collector forward
Every 50 hours—Adjust the blade (Figure 38).
drive belt.
1. Remove the mower; refer to Removing the Mower.
Note: You must remove the mower to adjust the
blade drive belt properly.
2. Remove the V-belt pulley and the idler arm assembly
(Figure 43).
3. Remove the belt cover.
4. Loosen the 2 hex nuts on the idler pulley (Figure 37).

Figure 38

2. Carefully slide the assembly rearward off the support

brackets.

Installing the Grass Collector

1. Lift the grass collector assembly with 2 hands.
Figure 37
1. Hex nuts 4. 30 N of force
2. Tip the collector forward approximately 40 degrees
2. Mower belt 5. 5 mm and slide it onto the 2 support brackets at the rear of
3. M10 nut the machine (Figure 38).
Note: Ensure that the arrow on the top of the grass
5. Adjust the M10 nut until the belt flexes 5 mm with collector aligns with the arrow on the machine. The
30 N of force (Figure 37). mower will not function when the grass collector is not
6. Rotate the belt 3 revolutions. in place.
7. Check the belt tension and adjust it if necessary.
Cleaning the Grass Collector
8. Tighten the 2 hex nuts on the idler pulley.
9. Install the mower; refer to Installing the Mower.
and Tunnel
1. Disengage the blades (PTO).
2. Set the parking brake.
3. Stop the engine and wait for all moving parts to stop.
4. Remove the ignition key.
5. Remove the grass collector; refer to Removing the
Grass Collector.
6. Clean the collector bag with pressurized water.
7. Wipe the area around the full-bag sensor.

32
8. Ensure that the bag on demand is in the bagging
mode and clean the inside of the tunnel all the way
Mower Deck
to the mower. Maintenance
9. Install the grass collector; refer to Installing the
Grass Collector. Servicing the Blades
Note: Allow the bag to dry thoroughly before Service Interval: Before each use or daily
installing it.
Note: Determine the left and right sides of the machine
from the normal operating position.
To ensure a superior quality of cut, keep the blades
sharp. For convenient sharpening and replacement,
keep extra blades.

Worn or damaged blades can break and a piece

of the blade could be thrown into the operator’s
or bystander’s area, resulting in serious personal
injury or death.
• Inspect the blades periodically for wear or
damage.
• Replace worn or damaged blades.

Inspecting the Blades

1. Remove the mower; refer to Removing the Mower.
2. Inspect the cutting edges (Figure 39). If the edges
are not sharp or have nicks, remove the blades and
sharpen them; refer to Sharpening the Blades.

Figure 39
1. Blade driver 5. Spacer
2. Shear pin (2) 6. Washer
3. Blade 7. Bolt
4. Bent edge

3. Inspect the blades, especially the bent edges

(Figure 39). If you notice any wear or damage in this
area, immediately install new blades.
4. If the shear pins are broken, replace them
immediately (Figure 39).

33
Important: If the shear pins are broken, the mower 2. Position the blades 90 degrees to each other
belt may be damaged. Inspect the belt; refer to (Figure 42).
Adjusting the Blade Drive Belt.

Removing the Blades

1. Remove the mower; refer to Removing the Mower.
2. Carefully tip the mower over.
3. Remove the bolts, washers, and blades (Figure 39).
Wedge a block of wood between each blade and the
mower to lock the blade when you are removing
each bolt.
Note: The right blade has a left-hand threaded bolt.
4. Inspect all parts; replace any that are worn or
damaged.
Figure 42
Sharpening the Blades
1. Use a file to sharpen the cutting edge at both ends of
each blade (Figure 40). Maintain the original angle. 3. Tighten the blade bolts to 37 ft-lb (50 N-m).
The blade retains its balance if you remove the same
amount of material from both cutting edges.
Removing the Mower
1. Park the machine on a level surface.
2. Disengage the blades (PTO).
3. Set the parking brake.
4. Stop the engine and wait for all moving parts to stop.
Figure 40
5. Remove the ignition key.
1. Sharpen at original angle
6. Disconnect the wire from the spark plug.
2. Check the balance of each blade by putting it on 7. Move the height-of-cut lever to the lowest position.
a blade balancer (Figure 41). If the blade stays in a 8. Pull the idler arm assembly in and remove the V-belt
horizontal position, the blade is balanced and can be from the pulley (Figure 43).
used. If the blade is not balanced, file some metal
off the back side of the blade. Repeat this step until
each blade is balanced.

Figure 41
1. Blade 2. Balancer

Installing the Blades

1. Install the blades, washers, and blade bolts
(Figure 39).
Important: The bent edges of the blades must
be pointing toward the top of the mower to
ensure proper cutting.

34
 Adjusting the Height
Adjustment Cable Rod
Assembly
Service Interval: Every 100 hours/Yearly (whichever
comes first)—Check the front-to-rear
blade slope. (Also check it whenever
you install the mower.)
Before you check the slope, inflate the front and rear
tires to the recommended air pressure; refer to Checking
the Tire Pressure. If the front of the mower is not within
4 to 11 mm (1/8 to 3/8 inch) lower than the rear of the
mower, adjust the blade slope.
1. Park the machine on a level surface.
2. Disengage the blades (PTO).
Figure 43 3. Set the parking brake.
1. Idler pulley and idler arm 7. Front pin 4. Stop the engine and wait for all moving parts to stop.
assembly 5. Remove the ignition key.
2. V-belt 8. Engine pulley
3. Engagement spring 9. V-belt pulley 6. Disconnect the wire from the spark plug.
4. Rear hairpin clips 10. Front suspension M12 7. Move the lower pin of the front adjustment
nuts
5. Rear pins 11. Bag-on-demand assembly suspension into the bottom position of the slotted
(not shown) holes by adjusting the 2 nuts (M12) on the front
6. Front hairpin clips suspension (Figure 43).
8. Move the height-of-cut lever to position 1.
Note: The bag-on-demand assembly is not shown Note: The front mower gauge wheels must rest on
for the purpose of clarity. the ground.
9. Disconnect the spring from the engagement lever 9. Adjust the M8 locknut at the end of the height
(Figure 43). adjustment rod assembly until the rod is slightly taut
10. Release the mower from the tunnel by lifting the (Figure 44).
tunnel off the 2 welded pins and pulling the tunnel
rearward approximately 4 inches (10 cm). Secure the
tunnel to prevent it from falling down.
11. Remove the hairpin clips from the 2 rear pins and
remove the pins (Figure 43).
Note: You may need a pliers to pull out the second
pin.
12. Remove the hairpin clip from the front pin and
remove the pin (Figure 43).
13. Remove the V-belt from the engine pulley
(Figure 43).
14. Slide the mower out from beneath the machine.

Installing the Mower Figure 44

Reverse the procedure for Removing the Mower. 1. M8 locknut 2. Height adjustment rod

35
Storage F. Start and run the engine until it will not start
again.
1. Disengage the blades (PTO). G. Recycle the old fuel according to local codes.
2. Set the parking brake. H. Close the fuel shut-off valve.
3. Stop the engine and wait for all moving parts to stop. Important: Do not store stabilizer/conditioned
4. Remove the ignition key. gasoline over 90 days.
5. Remove the grass collector and clean it; refer to 13. Remove and inspect the spark plug; refer to Servicing
Grass Collector. the Spark Plug. With the spark plug removed from
the engine, pour 2 tablespoons of engine oil into the
6. Remove grass clippings, dirt, and grime from the spark plug hole. Use the electric starter to crank
external parts of the entire machine, especially the the engine and distribute the oil inside the cylinder.
engine. Clean the dirt and chaff from the outside of Install the spark plug, but do not connect the wire to
the engine cylinder head fins and blower housing. the spark plug.
Important: You can wash the machine with 14. Disconnect the negative battery cable. Clean the
a mild detergent and water. Do not use battery and battery terminals. Check the electrolyte
pressurized liquids to wash the machine. level and charge it fully; refer to Servicing the Battery.
Pressurized liquids may damage the electrical Leave the negative battery cable disconnected from
system or wash away necessary grease at the the battery during storage.
friction points. Avoid using water excessively,
especially near the control panel, lights, engine, Important: The battery must be fully charged
and battery. to prevent it from freezing and being damaged
at temperatures below 32°F (0°C). You can store
7. Check the brake; refer to Brake. a fully charged battery during the winter without
8. Service the air cleaner; refer to Servicing the Air recharging.
Cleaner. 15. Check and tighten all bolts, nuts, and screws. Repair
9. Grease the chassis; refer to Greasing and Lubricating or replace any part that is worn or damaged.
the Machine. 16. Paint all scratched or bare metal surfaces with paint
10. Change the engine oil and filter; refer to Servicing available from an Authorized Service Dealer.
the Engine Oil. 17. Store the machine in a clean, dry garage or storage
11. Check the tire pressure; refer to Checking the Tire area. Remove the ignition and KeyChoice keys from
Pressure. the mower and keep them in a memorable place.
Cover the machine to protect it and keep it clean.
12. When storing the machine over 30 days, prepare it
as follows:
A. Add a petroleum-based stabilizer/conditioner to
the fuel in the tank according to the instructions
from the stabilizer manufacturer. Do not
use an alcohol-based stabilizer (ethanol or
methanol).
Note: A fuel stabilizer/conditioner is most
effective when mixed with fresh gasoline and
used at all times.
B. Run the engine for 5 minutes to distribute the
conditioned fuel through the fuel system.
C. Stop the engine, allow it to cool, and drain the
fuel tank; refer to Draining the Fuel Tank
D. Start the engine and run it until it stops.
E. Choke or prime the engine.

36
Troubleshooting
Problem Possible Cause Corrective Action

The starter does not crank. 1. The blade control (PTO) knob is 1. Move the blade control (PTO) knob to
engaged. the Disengaged position.
2. The parking brake is not on. 2. Set the parking brake.
3. The battery is dead. 3. Charge the battery.
4. The electrical connections are corroded 4. Check the electrical connections for
or loose. good contact.
5. A fuse is blown. 5. Replace the fuse.
6. A relay or switch is damaged. 6. Contact an Authorized Service Dealer.

The engine overheats. 1. The engine load is excessive. 1. Reduce the ground speed.
2. The oil level in the crankcase is low. 2. Add engine oil to the crankcase.
3. The cooling fins and air passages 3. Remove the obstruction from the
under the engine blower housing are cooling fins and air passages.
plugged.

The machine does not drive. 1. The drive control is in the Push position. 1. Move the drive control to the Operate
position.
2. The traction belt is worn, loose, or 2. Contact an Authorized Service Dealer.
broken.
3. The traction belt is off the pulley. 3. Contact an Authorized Service Dealer.

The engine will not start, starts hard, or 1. The operator is not seated. 1. Sit on the seat.
fails to keep running.
2. The fuel tank is empty. 2. Fill the fuel tank with gasoline.
3. The air cleaner is dirty. 3. Clean or replace the air cleaner
element.
4. The spark plug wire is loose or 4. Install the wire on the spark plug.
disconnected.
5. A spark plug is pitted, fouled, or the 5. Install a new, correctly-gapped spark
gap is incorrect. plug.
6. The choke is not closing. 6. Adjust the throttle cable.
7. There is dirt in the fuel filter 7. Replace the fuel filter.
8. The idle speed is too low or the mixture 8. Adjust the carburetor idle speed and
is incorrect. idle mixture.
9. Dirt, water, or stale fuel is in the fuel 9. Contact an Authorized Service Dealer.
system.
10. The fuel shut-off valve is closed. 10. Open the fuel shut-off valve.

The engine loses power. 1. The engine load is excessive. 1. Reduce your ground speed.
2. The air cleaner is dirty. 2. Clean the air cleaner element.
3. The oil level in the crankcase is low. 3. Add engine oil to the crankcase.
4. The cooling fins and air passages 4. Remove the obstruction from the
under the engine blower housing are cooling fins and air passages.
plugged.
5. The spark plug is pitted, fouled, or the 5. Install a new, correctly-gapped spark
gap is incorrect. plug.
6. The vent hole in the fuel cap is plugged. 6. Clean or replace the fuel cap.
7. There is dirt in the fuel filter. 7. Replace the fuel filter.
8. Dirt, water, or stale fuel is in the fuel 8. Contact an Authorized Service Dealer.
system.

37
 Problem Possible Cause Corrective Action

There is abnormal vibration. 1. The blades are bent or unbalanced. 1. Install a new blades.
2. The blade mounting screws are loose. 2. Tighten the blade mounting screws.
3. The engine mounting bolts are loose. 3. Tighten the engine mounting bolts.
4. There is a loose engine pulley, idler 4. Tighten the appropriate pulley.
pulley, or blade pulley.
5. The engine pulley is damaged. 5. Contact an Authorized Service Dealer.
6. The blade drive belt is damaged. 6. Install a new blade drive belt.

The blades do not rotate. 1. The blade drive belt is worn, loose, or 1. Install a new blade drive belt.
broken.
2. The blade drive belt is off the pulley. 2. Install the blade drive belt and adjust it
for the correct tension.
3. The grass collector is not in place. 3. Install the grass collector.

The cutting height is uneven. 1. The tire pressure is incorrect. 1. Set the tire pressure.
2. The mower is not level. 2. Adjust the height adjustment cable rod
assembly.
3. The underside of the mower is dirty. 3. Clean the underside of the mower.
4. The blade mounting screws are loose. 4. Tighten the blade mounting screws.
5. The blade drive belt tension is incorrect. 5. Adjust the blade drive belt.

The cruise control will not engage or will 1. The battery is not fully charged. 1. Charge the battery.
not stay engaged.

38
 International Distributor List
Distributor: Country: Phone Number:
Atlantis Su ve Sulama Sisstemleri Lt Turkey 90 216 344 86 74
Balama Prima Engineering Equip Hong Kong 852 2155 2163
B-Ray Corporation Korea 82 32 551 2076
Casco Sales Company Puerto Rico 787 788 8383
Ceres S.A Costa Rica 506 239 1138
CSSC Turf Equipment (pvt) Ltd Sri Lanka 94 11 2746100
Cyril Johnston & Co Northern Ireland 44 2890 813 121
Equiver Mexico 52 55 539 95444
Femco S.A. Guatemala 502 442 3277
G.Y.K. Company ltd. Japan 81 726 325 861
Geomechaniki of Athens Greece 30 10 935 0054
Guandong Golden Star China 86 20 876 51338
Hako Gorund and Garden Sweden 46 35 10 0000
Hayter Limited (U.K.) United Kingdom 44 1279 723 444
Hydroturf Int. Co Dubai United Arab Emirates 97 14 347 9479
Hydroturf Egypt LLC Egypt 202 519 4308
Ibea S.p.A. Italy 39 0331 853611
Irriamc Portugal 351 21 238 8260
Jean Heybroek b.v. Netherlands 31 30 639 4611
Lely (U.K.) Limited United Kingdom 44 1480 226 800
Maquiver S.A. Colombia 57 1 236 4079
Maruyama Mfg. Co. Inc. Japan 81 3 3252 2285
Metra Kft Hungary 36 1 326 3880
Mountfield a.s. Czech Republic 420 255 704 220
Munditol S.A. Argentina 54 11 4 821 9999
Oslinger Turf Equipment SA Ecuador 593 4 239 6970
Oy Hako Ground and Garden Ab Finland 358 987 00733
Parkland Products Ltd New Zealand 64 3 34 93760
Prochaska & Cie Austria 43 1 278 5100
RT Cohen 2004 Ltd Israel 972 986 17979
Riversa Spain 34 9 52 83 7500
Roth Motorgerate GmBh & Co Germany 49 7144 2050
Sc Svend Carlsen A/S Denmark 45 66 109 200
Solvert S.A.S France 33 1 30 81 77 00
Spypros Stavrinides Limited Cyprus 357 22 434131
Surge Systems India Limited India 91 1 292299901
T-Markt Logistics Ltd Hungary 36 26 525 500
Toro Australia Australia 61 3 9580 7355
Toro Europe BVBA Belgium 32 14 562 960

374-0102 Rev B
 The Toro Warranty

Conditions and Products Covered Instructions for Obtaining Warranty Service

The Toro® Company and its afliate, Toro Warranty Company, pursuant to If you think that your Toro Product contains a defect in materials or
an agreement between them, jointly promises to the original purchaser* to workmanship, follow this procedure:
repair any Toro Product used for normal residential purposes* if defective in
1. Contact your seller to arrange service of the product. If for any reason
materials or workmanship. The following time periods apply from the date
it is impossible for you to contact your seller, you may contact any Toro
of original purchase:
Authorized Distributor to arrange service.
Products Warranty Period 2. Bring the product and your proof of purchase (sales receipt) to your seller
Walk Power Mowers 2-year limited warranty or the Service Dealer.
Rear Engine Riders 2-year limited warranty If for any reason you are dissatised with the Service Dealer’s analysis or with the
Lawn & Garden Tractors 2-year limited warranty assistance provided, contact the Toro importer or contact us at:
Electric Hand Held Products 2-year limited warranty Customer Care Department, Consumer Division
Snowthrowers 2-year limited warranty Toro Warranty Company
Consumer Zero Turn 2-year limited warranty 8111 Lyndale Avenue South
* “Original purchaser” means use the person who originally purchased Toro Bloomington, MN 55420-1196
products. Manager: Technical Product Support: 001-952-887-8248
* “Normal residential purposes” means use of the product on the same lot as See attached Distributor List
your home. Use at more than one location is considered commercial use, and
the commercial use warranty would apply.
Owner Responsibilities
You must maintain your Toro Product by following the maintenance procedures
Limited Warranty for Commercial Use described in the operator’s manual. Such routine maintenance, whether
Toro Consumer Products and attachments used for commercial, institutional, performed by a dealer or by you, is at your expense.
or rental use are warranted against defects in materials or workmanship for the
following time periods from the date of original purchase:
Items and Conditions Not Covered
Products Warranty Period This express warranty does not cover:
Walk Power Mowers 90 day warranty • Cost of regular maintenance service or parts, such as lters, fuel, lubricants,
Rear Engine Riders 90 day warranty tune-up parts, blade sharpening, brake and clutch adjustments.
Lawn & Garden Tractors 90 day warranty • Any product or part which has been altered or misused or required
Electric Hand Held Products 90 day warranty replacement or repair due to normal wear, accidents, or lack of proper
Snowthrowers 90 day warranty maintenance.
Consumer Zero Turn 45 day warranty • Repairs necessary due to improper fuel, contaminants in the fuel system, or
failure to properly prepare the fuel system prior to any period of non-use
over three months.
• Engine and transmission. These are covered by the appropriate
manufacturer’s guarantees with separate terms and conditions.
All repairs covered by this warranty must be performed by an Authorized Toro
Service Dealer using Toro approved replacement parts.

General Conditions
The purchaser is covered by the national laws of each country. The rights to
which the purchaser is entitled with the support of these laws are not restricted
by this warranty.

374-0101 Rev A