CG431 Tractor: Operator's Manual
CG431 Tractor: Operator's Manual
CG431 Tractor: Operator's Manual
CG431 Tractor
Operator's Manual
Authorized Dealer
• This machine can be very dangerous if the safety precautions in this manual
and on the labels attached to this machine are not followed. Read and
understand this manual and the safety labels on the machine thoroughly before
using or servicing the machine. Always follow the instructions and safety
precautions, or serious injury or death could result.
• This machine should only be used for its intended purpose: brushcutting. Any
other use could be dangerous.
• Do not modify this machine, or do not operate this machine with safety covers
removed or open. A serious accident could result.
• Be sure that everyone who uses this machine, including those who rent or
lease this machine, receives a copy of this Operator's Manual and understands
the importance of reading and following the information in this manual.
After-Sales Service
Consult your local CANYCOM dealer or our company’s sales department regarding service
orders or any questions or problems that may arise when using this machine. Please
make sure to have the product name, serial number, and the make and type of engine
handy at the time of contact. The model and serial numbers can be found on the model
label as shown below, and the make and type of the engine can be found in Chapter 3
"Specifications" of this manual (Page14).
5116M-0004-010E 5116M-0004-030E
1. Safety 1
Safety Labels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Safety Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Training . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Preparation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Servicing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
3. Specifications 14
Product Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . 14
4. Operation 16
Preparation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Pre-start up Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Checking and Filling Fuel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Unfolding/Folding Step . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Driving . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Starting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Driving . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Stopping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Working . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Operating Cutting Rotor. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Changing PTO Speed (Variable PTO Speed Model Only) . . . . . . . . . . . . . . 29
Translating Cuttong Rotor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Levelling Step . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Hydraulic Cooling Fan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Fire Extinguisher . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Fire Extinguisher Location. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Using Fire Extinguisher . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
5. Maintenance 34
Maintenance Schedule . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Grease Points . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
Body Panels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
Opening Top Cover. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
Removing Side Covers. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
Removing Front Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
Removing Controls Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
Engine Oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
Oil Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
Coolant. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
Air Cleaner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
Fan Belt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
Fuel System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
Bleeding. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
Draining Water . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
Fuel Filter Cartridge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
Hydraulic System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
Hydraulic Fluid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
Suction Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
Return Filter Element . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
Drive Train. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
Track . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
Drive Motor Lubricant. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
Greasing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
Control Stick . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
Electrical System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
Battery Fluid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
Charging Battery. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
Fuses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
Slow-Blow Fuses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
Imprement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68
Attaching/Detaching Implement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68
After Use Care . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
After Normal Use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
After Cold Weather Use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70
6. Troubleshooting 71
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
7. Transporting 76
Hauling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76
Loading and Unloading . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76
Warranty
Warranty Certificate is attached at the end of this manual.
* Have the warranty certificate signed and sealed after you have received and fully
understood the instructions for handling this machine and received the receipt.
Appendix
• Operator's Manual for Engine
* Be sure to read and understand it together with this manual .
Safety 1
Safety Labels
Safety labels shown on the next page are attached to the machine. See the illustration below
for the location and the illustration on the next page for the content of each label on the
machine.
• Locate all warning labels attached to this machine. Read and follow the instructions
and precautions in them. Failure to do so could result in serious injury or death to
the operator or bystanders.
• Keep labels clean and legible. Do not use solvents or gasoline to clean labels.
• Replace these labels immediately if they have been removed, have fallen off or
become illegible. Use part number written on the label or shown in this manual to
order a replacement label from your CANYCOM representative.
1 2 3
2 4
View A View B
View B
7 8 5
View A
6 9 10 11
5116M-0101-010E
-1-
1 Safety
1. 5116 5224 000 2. 5116 5225 000 3. 5229 5221 000 4. 5229 5222 000 5. 5229 5225 000
Do not work on slope This machine is Stop engine immediately Never work with
more than 30 degrees. equipped with a and remove foreign object reverse cutting rotor
Do not turn on a slope. when foreign object coil direction when using
Do not work on a security system that
implement translation
slippery surface. shut off engine before around cutting rotor.
function.
Always check for holes it gets overheating. Otherwise it may cause
and obstacles before It may cause serious
Refer operator’s abnormal vibration by injury by thrown
working.
Use extra care when manual to cope with unbalanced cutting rotor object such as
operating machine. problem. and may cause malfunction. gravel stone.
7. 5116 5223 000 8. 5116 5227 000 9. 5116 5225 000 10. 5116 5241 000
5116M-0101-020E
-2-
Safety 1
Safety Precautions
This section contains safety precautions to follow when operating and maintaining the
machine. Read and understand the precautions in this section as well as throughout this
manual and follow them when operating or maintaining machine. Failure to follow safety
precautions could result in property damage, serious injury or death to the operator or
bystanders.
Training
All operators and mechanics should receive practical instructions from their employer or
renter. Such instructions should cover the following issues:
• It is essential to familiarize yourself with the controls, safety labels and proper use
of the machine.
• Never allow people unfamiliar with these instructions to operate or service the
machine. Do not let anyone under 18 years of age to operate this machine. Local
regulations may restrict the minimum age for operating this type of machine.
Consult your local authority.
• This machine has a riding capacity for one person only. Do not carry any passenger
other than the operator.
• Always keep in mind that attention and concentration is required when working with
ride-on machines.
• Loss of control on a slope cannot be regained by the application of the brake. Main
reasons for the loss of control are:
→ insufficient grip of tracks.
→ excessive speed.
→ misjudging of ground conditions, especially slopes.
→ excessive load.
→ incorrect distribution of load.
-3-
1 Safety
Preparation
• Fuel is highly flammable. See Checking and Filling Fuel, page 16, for important
safety information on handling fuel.
• Always wear protective footwear, long trousers, hardhat, safety glasses and ear
protection when operating or servicing the machine. Proper clothing will minimize
the chance of injury. Do not operate the machine if you have long hair, loose
clothing, or jewelry; all of which may get tangled in the moving parts. Do not
operate the machine barefoot or with open sandals.
• Prepare beforehand the working rules and procedures such as signaling and trafic
control for the work place. Following such rules will reduce the risk of accidents.
• Perform daily pre-startup inspection (see Preparation, page 16) before starting the
machine. Repair or replace damaged parts before starting the machine. Clean the
machine of cut grass or such refuse to avoid fire.
Operation
This machine is intended for brushcutting. By using other implements made or certified
for this machine, it can perform other tasks. Use only the implements designed or certified
specificly for this machine. Use of other implements may adversely affect the performance or
stability of the machine and can cause damage or accident.
The stability of the machine is affected by the speed, rate of steering, terrain and load.
Always pay close attention to these factors or a loss of control or overturn could occur,
resulting in property damage, serious injury or death.
General Driving
• Do not operate the engine in a confined space where dangerous carbon monoxide
fumes can accumulate.
-4-
Safety 1
• Do not touch the engine, muffler or exhaust pipe while the engine is running or
soon after it has stopped. These areas will be very hot and can cause burns.
• Do not operate the machine under the influence of alcohol or drugs. Do not operate
the machine when you are tired, ill, or not feeling well.
• Before starting the engine and the moving machine, scan around your surroundings
and make sure all persons and other vehicles are a safe distance away from the
machine. Sound the horn to warn bystanders.
• Stand firmly on the step. Always hold the guide rail with one hand to keep your
posture when the machine is moving.
• On a slippery surface, travel slowly and exercise caution to reduce the chance of
skidding or sliding out of control. Never operate on the ice.
• Always make certain that there is no obstacle or a person behind machine when
backing up. After confirming that it is safe to back up, move slowly and avoid sharp
turns.
• Never attempt to drive over large obstacles such as rocks or fallen trees.
• Always travel slowly and use extra caution when operating on unfamiliar terrain. Be
alert when traveling on changing terrain.
• Never operate on terrain that you are not comfortable with. Avoid terrain that is so
rough, slippery or loose that you feel like you could overturn.
• Do not operate the machine near the edge of a cliff or a ditch, an overhang or a slide
area. Pay special caution after rain or earthquake.
-5-
1 Safety
• Do not make sudden maneuvers. A sudden start, stop, or turn can make the
machine lose control and could cause an overturn. Be especially cautious when
traveling on soft or wet ground.
• Drive at a safe speed, taking into account the surface gradient, surface conditions
and load.
• Use an observer to help direct the machine when the visibility is poor, terrain is
rugged or hilly, or maneuvering room is limited. The observer should be able to see
the machine and its immediate surroundings, and should give pre-arranged signals
to direct the operator.
Driving on a Slope
• Always follow the proper procedures for driving on a slope as described in this
manual.
• Never drive on a slope that you are not comfortable with. Avoid a slope that is so
rough, slippery, or loose that you feel like you could overturn.
• When driving up a slope, proceed at a steady rate of speed and throttle position.
• If the engine stalls or loses traction during a climb and cannot make it to the top of
a slope, do not try to turn the machine around. Carefully back down slowly, straight
down the slope.
-6-
Safety 1
• When going over the top of a slope, go slow; an obstacle, a sharp drop, or another
vehicle or person could be on the other side of the crest.
• Before driving down a slope, stop and turn auxiliary transmission switch to [LOW]
position. Drive slowly. Use engine speed to help keep machine speed low.
• When driving down a slope, use the control stick so that the machine travels down
at the minimum speed. Use engine speed to help keep machine speed low.
Cutting
When conducting cutting operation, take the following precautions.
• Always follow the proper procedures for cutting as described in this manual.
• Shutt off the work site. Post signs to inform that cutting operation is underway.
Close off the site with rope if necessary to keep people, especially children, off the
work site.
• Pay attention to the surrounding area. Running cutting rotor or implement throws
stones, rocks and debris. This can cause property damage, injury, or death.
• Drive forward when cutting. This best prevents the cutting rotor or implement from
throwing stones, rocks, or debris.
-7-
1 Safety
Parking
• Park the machine on a flat, level and stable surface. Never park on a slope steeper
than 15 degrees. Avoid parking on a slope less than 15 degrees. If parking on a
slope less than 15 degrees is unavoidable, apply parking brake and block the tracks
at the lower end of the machine.
→ Park the machine with operator's step uphill
→ Do not park sideways on a slope.
• Observe all the previous precautions for driving, driving on a slope and cutting.
• Whenever you park the machine, apply parking brake and stop the engine. Remove
the key whenever you leave the machine unattended to prevent unauthorized use or
accidental starting.
• Clean the machine of cut grass or such refuse after each use to avoid fire.
• Diesel fuel is flammable and can be explosive. When parking the machine indoors,
make certain that building is well ventilated and that the machine is not close to any
source of flame or spark, including appliances with pilot lights.
Servicing
• Do not service the machine when the engine is running. If it is absolutely necessary
to run the engine while servicing, pay attention to the moving parts; keep hands,
feet, clothing and any part of your body away from any moving part, especially
cooling fan and belts at the side of the engine.
• Do not operate the engine in a confined space where dangerous carbon monoxide
fumes can accumulate.
• Make sure all hydraulic line connectors are tight and all hydraulic hoses and lines
are in good condition and leak-free before applying hydraulic pressure to the
system.
• Keep your body and hands away from pinhole leaks or nozzles that eject hydraulic
fluid under high pressure. Use paper or cardboard, not your hands, to search
for leaks. Hydraulic fluid escaping under pressure can have sufficient force to
penetrate the skin and cause serious injury.
-8-
Safety 1
• Check all fuel lines on a regular basis for tightness and wear. Tighten or repair them
as needed.
• Do not touch the engine, muffler, or exhaust pipe while the engine is running or
soon after it has stopped. These areas will be very hot and can cause burns.
-9-
2 Controls and Components
Name and Function of Controls
Top Cover
Left Side Cover
Front Cover
Fire Extinguisher
Upper Hitch
Lower Hitch
Hydraulics Connectors
Lower Hitch
Controls Cover
Idler Wheel
Step
Roller
Sprocket
5116M-0201-010E
-10-
Controls and Components 2
Normal Model
10
1 9
14
13
12
2 4 5 6 7 11
8
15
10
1 9
3 14
13
12
4 5 6 7 11
8
15
5116M-0201-021E
-11-
2 Controls and Components
16 17 18 19 20 21
5116M-0201-030E 22 23 24
5 Parking Brake Switch . . . . Parking brake switch is used to engage parking brake.
8 Horn Button . . . . . . . . . . . . Pressing this button sounds horn. Use this for warning
during traveling or signaling during operation.
10 Implement Lift Switch . . . . Implement lift switch is used to lift or lower implement.
-12-
Controls and Components 2
12 Automatic Step Levelling . Automatic step levelling switch turns on or off automatic
Switch leveling function of step.
13 Manual Step Levelling . . . . Manual step levelling switch is used to level step manually.
Switch
14 Implement Height . . . . . . . Implement height lever is used to set the minimum height
Lever of implement.
16 Parking Brake Indicator. . . Parking brake indicator lights when parking brake is
engaged.
17 Coolant Temperature . . . . . C o o l a n t t e p e r a t u r e w a r n i n g l a m p l i g h t s u p w h e n
Warning Lamp coolant temperature is beyond normal operating range
(overheating).
18 Oil Pressure Warning . . . Oil pressure warning lamp indicates if oil pressure is
Lamp normal. Under normal condition, it goes off when engine
starts.
23 Hour Meter . . . . . . . . . . . . . Hour Meter displays and records the total amount of time
machine has been in use, in the unit of 0.1 hour.
24 Coolant Temperature . . . . . C o o l a n t t e m p e r a t u r e m e t e r d i s p l a y s t h e c o o l a n t
Meter temperature.
-13-
3 Specifications
Product Specifications
-14-
Specifications 3
-15-
4 Operation
Preparation
Pre-start up Inspection
Always perform an inspection before use.
Refer to Maintenance Schedule (page 34) for the inspection schedule and procedure.
• Do not fill beyond the limit (bottom of filler filter) so that fuel will not overflow. In
case fuel is spilt, wipe out immediately.
Fuel Gauge
5116M-0401-010E
NOTE
• Fuel capacity and kind: Page 39
5116M-0401-020E
-16-
Operation 4
Unfolding/Folding Step
• Hold step firmly when folding or unfolding step. Make certain that hands or
fingers are not in the way to be caught by step when folding or unfolding.
• Make certain that step is securely locked with stopper in either position.
Unfolding Step
Stopper Knob Step 1. Hold step firmly and pull stopper knob.
2. Unfold step. Once step is fully unfolded,
release stopper knob so that step locks in
this position.
5116M-0401-030E
Folding Step
Stopper Knob Step
1. Pull stopper knob and fold step.
2. Once step is fully folded, release stopper
knob so that step locks in this position.
5116M-0401-040E
-17-
4 Operation
Driving
Starting
• Always make certain of the safety of your surroundings when starting engine.
Always unfold step and stand on step when starting engine to avoid accident.
• Do not open engine cover while engine is running. An engine that has been
running is very hot. Avoid touching engine and its ancillaries, or severe burns
may result.
• Always attach string on safety switch to your body so machine stop if you fall
off machine.
• Do not turn main switch to [ (start)] when engine is running. Starter motor
and/or engine may be damaged.
• Do not turn starter for more than 15 seconds. If engine does not start, turn main
switch back to [ (off)] and wait for 30 seconds or more before attempting to
start again.
• Do not use this machine in temperatures above 40ºC or below -15ºC. This
machine cannot perform adequately in these temperature ranges. Using this
machine under such conditions may result in an accident or cause damage to
the machine.
-18-
Operation 4
• Do not use this product in dusty places such as desert. Dust may clog air
cleaner or enter engine, which may reslt in loss of performance and an
accident. It also causes excessive wear.
• Do not use this machine in the altitude above 1500m in its original configuration.
This machine cannot perform adequately above that altitude. Using this
machine under such conditions may result in an accident or cause damage to
the machine. If you need to use this machine above that altitude, contact your
CANYCOM representative.
Start
1. Parking Brake
2. Imprement Switch STOP
Reverse 3. Safety Switch "ON"
LO 4. Start Engine
5116M-0402-010E
Automatic
2. Make sure implement switch is in Stop
Implement Switch Implement Switch
Press and turn position.
Stop On
Push to stop
5116M-0402-020E
-19-
4 Operation
5116M-0402-030E
5116M-0402-040E
NOTE
Horn • Preheat engine for about 10 seconds when
starting in normal temperature and for
Start
1. Parking Brake
2. Imprement Switch STOP
Main Switch
5116M-0402-060E
cold weather (ambient temperature below -5
°C).
• There is no need to preheat if engine is
already warm.
-20-
Operation 4
to [ | (on)] position.
Horn
NOTE
Start
1. Parking Brake
2. Imprement Switch STOP
3. Safety Switch "ON"
LO 4. Start Engine
• Avoid frequent starting. Once engine starts,
Main Switch
5116M-0402-070E run it for a while to charge battery.
5116M-0402-080E
NOTE
• Drive machine gently in the first 40 to 50
hours of use after purchase for breaking-in.
-21-
4 Operation
Driving
• Always make certain of the safety of your surroundings before driving; start
slow.
• Do not turn turn parking brake switch to [ (parking)] or turn main switch to
[ (off)] position while traveling. Machine can lose stability and tip over.
• Always stand on step when traveling on machine. Never operate control stick
off of machine. This may cause machine to run over or crush operator.
• Always move the steering levers back to the neutral position before releasing.
Letting it go from other operating positions may result in sudden deceleration
and can cause machine to tip over or operator to fall or to be thrown.
position.
rmal
Horn
Start
1. Parking Brake
2. Imprement Switch STOP
erse 3. Safety Switch "ON"
LO 4. Start Engine
5116M-0402-090E
-22-
Operation 4
Throttle Lever
5116M-0402-101E
5116M-0402-110E
Implement
Direction Switch
Aux. Transmission Parking Brake Main Switch Imp
Tra NOTE
Normal HI Drive Cen
5116M-0402-010E
Moving Forward/Backward
Forward 6. Move control stick gradually forward to move
machine forward, or move it backward to
Control Stick
travel backward. The angle of control stick
Backward controls the machine speed.
5116M-0402-120E
-23-
4 Operation
Stopping
• Do not release steering levers suddenly. Machine may stop suddenly and skid
or tip over.
• Always park on a firm, level place. Never park on a potentially dangerous place.
5116M-0402-040E
-24-
Operation 4
5116M-0402-150E
Start
1. Parking Brake
2. Imprement Switch STOP
Reverse 3. Safety Switch "ON"
LO 4. Start Engine
5116M-0402-010E
Horn
Start
1. Parking Brake
2. Imprement Switch STOP
Main Switch
5116M-0402-160DE
-25-
4 Operation
Working
• Never place any part of body under implement when implement is running. See
implement's manual for safe use.
• Always tie string on safety switch to operator's body so that machine stops
when operator falls off machine.
• Running implement can throw stones or debris and cause injuries and damages
to nearby people, animals, crops, buildings, automobiles, etc. Pay attention to
the safety of surroundings and plan ahead when working.
• When working, drive forward. Machine is intended to perform the intended job
while moving forward, and this best prevents stones and debris from being
thrown.
• Turn implement switch to [ON] only when working. Keep it in [OFF] position all
the other times.
• Never attempt to work brush on or near the edge of a ditch or bank. Shoulder of
a ditch or bank may collapse. Pay extra care after heavy rain or earthquake.
• Inspect the work site beforehand; inspect terrain and locate holes, drops, or
obstacles. Also inspect overhead obstacles such as branches of a tree. Pay
special attention when working near these areas.
-26-
Operation 4
• When working in a dusty area, clean air cleaner element twice a day. Dirty air
cleaner element results in poor starting, poor performance, or short life.
Operating Implement
1. Move throttle lever to [ (fast)] position to
(Irrust indicates Hay Collector Model) increase engine speed.
Throttle Lever
5116M-0402-101E
NOTE
• Implement height lever sets the height to
which implement can be lowered.
5116M-0403-010E
-27-
4 Operation
5116M-0403-020E
HI Drive Cen
NOTE
Normal
Automatic
5. Push and turn implement switch to [RUN].
Implement Switch Implement Switch
Press and turn 6. Drive machine forward to cut.
Stop On
NOTE
• If load is high, reduce traveling speed or
work in stages at different cutting heights.
Push to stop
5116M-0402-020E
-28-
Operation 4
• Use only the implements that are specifically designed and certified for this
machine.
Reverse
Rotation
5116M-0403-120E
-29-
4 Operation
Translating Implement
With this translation function, the entire implement can be translated to the right by 500mm
at the maximum, allowing working on the edge of ditch or bank.
5116M-0402-110E
Left Right
Horn
Start
1. Parking Brake
NOTE
• Implement does not translate when it is
2. Imprement Switch STOP
3. Safety Switch "ON"
O 4. Start Engine
5116M-0403-040E
running.
• When rotating direction is set in reverse,
implement can only translate to 100mm to
the right.
• When implement is translated and then
direction switch is set in reverse, implement
does not run.
-30-
Operation 4
Levelling Step
Step levelling turns step relative to machine to keep it horizontal and provide stable work
platform for the operator.
• Pinch hazard: beware of pinch spots when levelling step manually. Keep fingers
or hands away of pinch spots.
Light on
Automatic
5116M-0403-050E
Light on
5116M-0403-060E
-31-
4 Operation
5116M-0403-070E
-32-
Operation 4
Fire Extinguisher
5116M-0404-010E
-33-
5 Maintenance
Maintenance Schedule
• Perform a pre-startup inspection (PSI) before each use, a monthly inspection once a
month, and a yearly inspection once a year.
Schedule
Item Description Note
Year
Mon
PSI
Engine shall start easily without making any
√ √ √
Starting irregular noise.
Glow plugs work correctly. √ √ √
Engine speed shall be set properly at idle Contact your CANYCOM
and at full without load. Engine shall stay √ √ representative for
running smoothly. inspection.
Running
When accelerating engine, throttle lever shall
move smoothly, and engine shall accelerate √ √ √
smoothly without stopping or knocking.
Warm up engine thoroughly, and observe
exhaust sound and gas from idle to fast
√ √ √
speed; exhaust sound shall be normal and
General
Engine
Exhaust
smoke shall not be excessive.
There shall be no leak in exhaust system or
√ √
muffler.
Air cleaner case shall not be deformed or
cracked. Case lid and connecting air hose √ √
Air
shall be firmly in place.
Cleaner
Cleaner elements shall be in good shape Cleaning/Replacing:
√ √ √
without damage or excessive dust. Page 50
Bolts and nuts fastening cylinder head,
intake and exhaust manifolds shall be tightly
Fasteners fastened. √
* this may be skipped if there is no gas or
water leaks found in these areas.
-34-
Maintenance 5
Schedule
Item Description Note
Year
Mon
PSI
Compression shall be normal Contact your CANYCOM
* this may be skipped if running and exhaust representative for
Compression √
condition is normal at idle and under inspection.
General
acceleration.
Engine base shall be free of cracks or
√
Engine deformation.
Mount Mounting bolts and nuts shall not be loose or
√
missing.
Oil shall be clean and at correct level. Inspecting/Changing:
√ √ √
Page 45
Lubrication No noticable oil leaks shall be found in head
√ √ √
System cover, oil pan, or pipes.
Oil filter shall not be excessively dirty or Changing: Page 45
√
damaged
There shall not be any leaks in fuel tank,
√ √ √
injection pump, hoses, or pipes.
Fuel hoses shall be free of damage or
√ √ √
deterioration.
Fuel filter shall not be excessively dirty or Cleaning: Page 53
√ √
Engine
clogged.
Fuel System Injection puressure and injection condition Contact your CANYCOM
from the nozzle shall be normal. representative for
* this may be skipped if running and exhaust √ inspection.
condition is normal at idle and under
acceleration.
There shall not be sediment or water in fuel Cleaning: Page 52
√ √
tank.
Coolant shall be clean and at the correct Inspecting/Filling:
√ √ √
level. Page 47
There shall not be any leaks from radiator,
√ √ √
engine, water pump, or hoses.
Radiator fins shall be free of clogging. √ √ √
Hoses shall be free of damage or
Cooling √ √ √
deterioration.
System
Radiator cap valve shall function properly. √
Valve seat of radiator cap shall be free of
√
damage.
Fan belt shall be properly tensioned. Inspecting/Adjusting:
√
Page 51
Fan belt shall be free of wear and damage. √
-35-
5 Maintenance
Schedule
Item Description Note
Year
Mon
PSI
Cooling fan, duct, and cover shall be free of
√
Cooling cracks, damage, or deformation.
System Mounting bolts and nuts on cooling fan, duct,
√
and covers shall not be loose or missing.
Charge system is working correctly. Contact your CANYCOM
Charge
√ representative for
Engine
System
Electrical System
inspection.
Battery electrolyte level shall be correct. Inspecting/Filling:
√ √
Page 62
Battery
Terminals shall be free of marked corrosion
√ √
and are tightly secured.
Connections shall be securely connected. √ √
Wiring
Wiring shall be free of damages. √ √
Drive the machine forward and backward,
turn left and right in both directions; machine
√ √ √
shall move normally and free of irregular
Drive Train
noise or overheating.
HST Pump
Hydraulic fluid shall be filled to a proper Inspecting/Changing:
√ √ √
level, clean and free of dirt or contamination. Page 54
There shall be no fluid leaks in or around
√
fluid tank.
Shall be free of cracks, defromation, or
√ √ √
excessive wear.
Irregular noise or overheating shall not be
√ √ √
observed from axles when traveling.
Wheels
Mounting bolt or nut shall not be loose or
Sprockets √ √ √
missing.
Idlers
There shall be no oil leak in or around axle. √ √ √
Undercarriage
-36-
Maintenance 5
Schedule
Item Description Note
Year
Mon
PSI
Track Track adjuster shall work normally when
√ √
Adjuster filled with a proper amount of grease.
Undercarriage
Parking Brake √ √ √
machine on a 20-degree slope.
There shall be no leak in or around joints or
seals between hydraulic pump and pipes or √ √
hoses.
No irregular vibration, noise, or heat shall
be observed when hydraulic pump is in √ √
Hydraulic operation.
Pump Amount and pressure of discharge under
load shall be within the standard range
specified by the manufacturer.
√
*this may be skipped if irregular vibration,
noise, or heat described above is not
observed.
Hydraulic System
-37-
5 Maintenance
Schedule
Item Description Note
Year
Mon
PSI
Shall be firmly and properly mounted. √ √
Hydraulic System
-38-
Maintenance 5
List of Fluids and Lubricants
-39-
5 Maintenance
Grease Points
5116M-0502-010E
-40-
Maintenance 5
-41-
5 Maintenance
NOTE
• Rubber products such as the hydraulic hose deteriorate over time. Replace them
every 2 years.
• Track wear limit: 5mm of lug height
-42-
Maintenance 5
Body Panels
• Cut or pinch hazard exists when removing or installing body panels; beware of
sharp edges and pinch points.
• Make certain to reinstall panels and closing doors after removing or opening for
repairs or inspection.
5116M-0504-010E
5116M-0504-020E
-43-
5 Maintenance
5116M-0504-030E
5116M-0504-040E
5116M-0504-050E
-44-
Maintenance 5
Engine
• An engine that has been running is very hot. Allow engine to cool before
servicing, or severe burns may result.
Engine Oil
• Make certain to fill engine with correct grade of oil to the specified level.
Insufficient amount or wrong grade of oil reduces performance and may cause
permanent damage to engine.
NOTE
• To obtain correct reading, check oil level before starting, or wait about 10 minutes
after stopping engine to allow oil to drain back to oil pan.
• Refer also to the Operator's Manual for the Engine when servicing engine.
• Always check oil level on a level surface.
• Oil capacity and grade: Page 39.
Inspecting
1. Park machine on a level surface.
2. Open top cover and hold it securely in place
with prop.
3. Pull out oil level gauge and wipe off oil. Insert
gauge fully and pull it out again.
-45-
5 Maintenance
5116M-0505-020E
Filling
1. Open top cover and hold it securely in place
with prop.
2. Undo and remove oil filler cap.
3. Fill specified oil into filler.
4. Check oil lever.
Oil Filler Cap 5. Replace oil filler cap.
5116M-0505-030E
6. Close top cover.
Changing
1. Have an appropriate oil drain pan.
2. Open top cover and hold it securely in place
with prop.
3. Remove filler cap.
4. Remove drain plug to drain oil.
5. Clean drain plug and put it back in place and
Drain Plug
5116M-0505-040E
tighten it securely.
6. Fill oil.
7. Check oil level.
8. Replace filler cap.
9. Close top cover.
-46-
Maintenance 5
Oil Filter
1. Drain oil.
2. Remove oil filter cartridge with filter wrench.
3. Clean filter base on engine.
5116M-0505-060E
Coolant
• Do not open radiator cap when engine or radiator is hot. Opening cap when
they are still hot may release boiling coolant and cause severe burns. Wait for
engine to cool after operation (about 10 minutes) before opening.
-47-
5 Maintenance
NOTE
• Coolant capacity and grade: Page 39.
Inspecting
Reservoir Tank
1. Park machine on a level surface.Open
engine cover.
2. Visually check engine coolant level in
reservoir tank. Make sure coolant level is
between [LOW] and [FULL] lines.
3. If level is below [LOW] mark, fill water.
5116M-0505-070E
Filling
Cap
1. Open top cover and hold it securely in place
with prop.
2. Remove cap and fill coolant to [FULL] line.
FULL 3. Replace cap.
4. Close top cover.
LOW
5116M-0505-080E
Changing
Radiator Cap 1. Have an appropriate drain pan.
2. Open top cover and hold it securely in place
with prop.
3. Remove radiator cap.
5116M-0505-090E
-48-
Maintenance 5
5116M-0505-100E
5116M-0505-110E
5116M-0505-070E
-49-
5 Maintenance
Air Cleaner
• Clean air cleaner element everyday. Dirty cleaner element causes difficult
starting, reduces engine performance and shortens engine life.
• Clean air cleaner element twice a day when working in extremely dusty
environment.
5116M-0505-120E
-50-
Maintenance 5
Fan Belt
• Adjust fan belt properly. Loose belt slips and reduces cooling airflow and
electricity generated by altornator. Slippage also reduces belt life.
Inspecting
1. Open top cover and hold it securely in place
with prop.
2. Push in the middle of belt to check amount of
bending. If it is not correct, adjust.
NOTE
5116M-0505-140E
• Amount of bending: 7mm with 5kgf.
Adjusting
1. Loosen bolt that fixes alternator.
2. Move altornator to adjust belt tension.
5116M-0505-150E
-51-
5 Maintenance
Fuel System
Bleeding
When air enters into fuel system after it is completely run dry or fuel filter is replaced, it
becomes impossible to start engine. If that happens, bleed fuel system as follows:
1. Fill fuel.
2. Open top cover and hold it securely in place
with prop.
3. Loosen bleeded plug.
4. Turn main switch to [ (ON)] to run fuel
pump for 5 seconds.
5. Tighten bleeder plug.
Bleeder Plug
5116M-0506-010E
6. Close top cover.
Draining Water
1. Remove left side cover.
2. Remove drain plug to drain water and
sediment along with remaining fuel.
3. Replace drain plug.
4. Install left side cover.
5. Fill fuel and bleed fuel system.
Drain Plug
5116M-0506-020E
-52-
Maintenance 5
5116M-0506-030E
-53-
5 Maintenance
Hydraulic System
• Allow machine to cool off before servicing. Engine is very hot after operation
and may pose a burn hazard.
Hydraulic Fluid
NOTE
• To obtain correct reading, check fluid level before running engine. Fluid gets hot
and expands after runnining engine.
• Replace suction filters when hydraulic fluid is changed.
• Always check oil level on a level surface.
• Fluid capacity and grade: Page 39.
-54-
Maintenance 5
HIGH
Recommended Level
LOW
5116M-0507-020E
Filling
1. Remove filler cap.
Filler Cap 2. Fill specified fluid into filler.
3. Check fluid level.
4. Replace filler cap.
5116M-0507-030E
Changing
1. Have an appropriate drain pan.
2. Remove right side cover.
3. Remove drain plug to drain fluid.
4. Replace drain plug.
5. Fill fluid.
Drain Plug
6. Run engine to bleed air in hydraulic circuit.
5116M-0507-040E
7. Check fluid level.
8. Install right side cover.
-55-
5 Maintenance
Suction Filter
NOTE
• Replace suction filters when hydraulic fluid is changed.
1. Drain fluid.
Hose Elbow
2. Loosen hose clamp to remove hose from
elbow.
3. Remove elbow.
5116M-0507-050E
NOTE
• Wrap seal tape around threaded part of
5116M-0507-060E
elbow.
NOTE
• Visually check that there is no leak from
hose joints or elbows.
-56-
Maintenance 5
Return Filter
5116M-0507-070E
NOTE
• Tightening Torque: 14.5kgf•cm.
-57-
5 Maintenance
Drive Train
Track
• When jacking up machine, hold machine with jack stands securely. Use jack
stands with sufficient load rating.
• Make certain to adjust track tension properly. Inproperly tensioned tracks may
wear or come off, resulting in property damage, serious injury or death.
Adjusting
1. Park machine on a level surface.
Valve
2. Lift one side of track by jacking up or hoisting
machine. Make sure track is parallel to the
ground from the side.
3. Undo 2 bolts to remove adjuster valve cover.
4. Attach grease gun to adjuster valve. Inject
5116M-0508-010E
grease to tighten track.
-58-
Maintenance 5
5116M-0508-020E
Changing Track
Install track when it derails.
Idler Fork
1. Park machine on a level surface.
Valve
2. Lift one side of track by jacking up or hoisting
machine.
3. Loosen adjuster valve a little to reduce
pressure inside adjuster cylinder.
5116M-0508-030E
4. When sufficiently depressurized, remove
valve.
5. Push idler fork in.
6. First put track on the sprocket-side, then put
it around idler.
7. Install valve. Make sure not to jam o-ring.
Tighten it securely.
8. Adjust track tension.
• Allow machine to cool off before servicing. Drive components are very hot after
operation and may pose a burn hazard.
-59-
5 Maintenance
NOTE
• Fluid capacity and grade: Page 39.
5116M-0508-040E
5116M-0508-050E
Greasing
NOTE
• When using a manual grease gun, pump 5-6 times. When the handle of the gun
becomes heavy, stop pumping immediately.
• When using a pneumatic grease gun, pump it for a few seconds.
• Grease to use: Page 39
-60-
Maintenance 5
5116M-0508-060E
Control Stick
1. Adjust push-pull wires (C) so that links (B)
A
is perpendicular when control levers (A) on
HST pumps are in neutral.
C
5116M-0508-070E
F NOTE
• Make sure there is no leak from hose joints
E or elbows.
-61-
5 Maintenance
Electrical System
• Always stop engine, turn main switch to [ (OFF)] and remove key when
inspecting or servicing electrical system.
Battery Fluid
• Never use machine when battery fluid level is below [Lower Level]. It severely
shortens battery life and can cause battery explosion.
• Battery fluid (diluted sulfic acid) is corrosive and causes severe burns. Be
extremeley cautious when handling battery fluid. If battery fluid is spilt on
clothes, immediately rinse with plenty of water. If spilt on skin or in an eye,
immediately rinse with plenty of water and promptly consult a physician.
• Explosion hazard. Keep open flame or spark away from battery. Hydrogen gas
generated during charging is extremely explosive.
• Use wet cloth to clean battery. Dry cloth may generate static electricity, which
may cause explosion.
• Never fill battery fluid beyond [Upper Level]. Battery fluid may spill and cause
damage to machine or injury to person.
-62-
Maintenance 5
Inspecting
UPPER LEVEL
1. Park the machine on a level surface.
2. Visually inspect that battery fluid level is
between "Upper Level" and "Lower Level"
lines.
3. If the fluid level is below "Lower Level," fill.
LOWER LEVEL
5116M-0509-010E
Filling
Filler Cap
1. Remove right side cover. (Page 44).
2. Remove filler caps.
3. Fill distilled water up to "Upper Limit."
4. Put filler plugs back in place.
5116M-0509-020E
-63-
5 Maintenance
Charging Battery
• Never charge battery when the fluid level is below [Lower Level]. Charging
battery with insufficient fluid may shorten battery life or cause an explosion.
• Battery fluid (diluted sulfic acid) is corrosive and causes severe burns. Be
extremeley cautious when handling battery fluid. If battery fluid is spilt on
clothes, immediately rinse with plenty of water. If spilt on skin or in an eye,
immediately rinse with plenty of water and promptly consult a physician.
• Explosion hazard. Keep open flame or spark away from battery. Hydrogen gas
generated during charging is extremely explosive.
• Always disconnect the negative (-) terminal first, and connect the positive (+)
terminal first. Disconnecting or connecting in the opposite order may cause a
short circuit.
• When installing the battery, make certain to connect the positive (+) and
negative (-) terminals to their respective original positions. Avoid contact
between terminals and other surrounding parts.
-64-
Maintenance 5
5116M-0509-030E
5116M-0509-040E
Fuses
NOTE
5116M-0509-050E
• Spare fuses (10A, 15A) are provided in fuse
box.
-65-
5 Maintenance
Slow-Blow Fuses
• If a slow-blow fuse blows, investigate the cause and repair it before replacing.
• Always replace a slow^blow fuse with the one of the correct amperage.
5116M-0509-060E
NOTE
• A spare fuse is provided in fuse box.
5116M-0509-070E
-66-
Maintenance 5
Implement
Attaching/Detaching Implement
• Hydraulic fluid is very hot right after use. Allow hydraulic fluid to cool before
detaching implement, or severe burns may result.
• Never turn cutting on rotor switch when quick couplers are detached. Hydraulic
components or plumbing can be damaged.
5116M-0510-090E
5116M-0510-120E
-67-
5 Maintenance
Pin
5116M-0510-100E
Joint
5116M-0510-110E
-68-
Maintenance 5
After Use Care
• Do not wash engine, control panel, electrical parts, or tank caps with air
breather with running water; water may enter inside and cause rust or damage.
• Clean machine after use; leaving dirt or foreign objects may cause damage.
-69-
5 Maintenance
Storage
• Do not wash engine or control panel with running water; water may enter inside
and cause rust or damage.
• Clean machine before storage; leaving dirt or foreign objects may cause rust or
damage.
1. Park machine.
2. Clean dirt off of machine.
3. Check machine according to Maintenance Schedule chart (Page 34) and service as
necessary.
4. Clean steel parts of machine with oil-soaked rag. Grease greasing points.
5. Change engine oil.
6. Completely drain coolant from engine cooling system.
7. Clean air cleaner.
8. Drain fuel from fuel tank.
9. Remove battery from machine. Service battery.
10. Cover machine with protective, water-proof covering after machine is cooled off.
NOTE
• Battery dischages even when it is not in use. A battery may hold charge for a few
months, but it is a good practice to charge battery before it goes flat; it will extend
the battery life.
• Refer to the Operation Manual for the engine, for detailed instructions on preparing
engine for storage.
-70-
Troubleshooting 6
Troubleshooting
• If any malfunction or abnormal condition is found, immediately stop using the
machine and take an appropriate measure according to the Troubleshooting chart
below. If the malfunction or abnormal condition is not listed in the chart, or the
suggested measure does not solve the problem, consult with your CANYCOM
representative.
-71-
6 Troubleshooting
-72-
Troubleshooting 6
-73-
6 Troubleshooting
-74-
Troubleshooting 6
-75-
7 Transporting
Hauling
Loading and Unloading
• Park transporter (truck) on a level ground. Always use chocks to secure wheels.
• Use only the loading ramps with sufficient strength (to withstand the combined
weight of machine and operator), width (more than 1.2 times the width of track),
and length (more than 4 times the height of loading deck of transporter), and
have anti-slip ramp surfaces.
• Secure hooks of loading ramps firmly and flush with loading deck.
• Move slowly forward when loading onto, and move slowly backward when
unloading off of transporter. Pay special care when going over the joint
between loading deck and ramps; machine may tip.
• Tie down machine securely. Make sure machine does not move around on
loading deck.
-76-
Transporting 7
More
than
the h 4 times
eight
Height
5116M-0701-010E
Note: Typical configuration with mower implement (CG431 Mower) shown.
Loading to Transporter
1. Park transporter. Secure wheels with chocks.
2. Place loading ramps. Secure hooks of ramps firmly and flush with loading deck.
3. Lift up implement.
4. Set auxiliary transmission switch to [ (slow)]. Raise cutting rotor so that it does not
hit ramp or loading deck of transporter. Drive machine slowly forward onto loading deck.
5. Park machine according to the instructions in "Stopping" (Page 24). Tie machine down
with rope or tie-down belts and secure it onto loading deck of transporter securely.
-77-
7 Transporting
Hoisting
• Hoisting may require appropriate training or licence. Consult with your local
authority.
• Use hoisting sling of sufficient strength. Always use slings of the same length
when more than one is used.
• Pay attention to the balance and the location of the center of gravity of
machine.
Hitch Point
Hitch Point
5116M-0702-010E
1. Attach hoisting slings to hitch points of machine. Hoist the center of slings.
-78-
NOISE LEVEL
Model Engine
LwA
Type Type Speed rpm
VIBRATION
Engine
Model
Rated revolution Steering lever Seat
CG431 2,800 rpm 3.0 m/s2 3.0 m/s2
VIBRATION evaluated based on factory standard.