CG431 Tractor: Operator's Manual

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Front Flail Brushcutter

CG431 Tractor
Operator's Manual

Read this manual completely before operating or maintaining this machine.


Failure to follow safety precautions could result in serious injury or death.
Keep this manual for future reference by you and by all those who operate
and maintain this machine.

5116 5103 000

CHIKUSUI CANYCOM, INC.


Original Instructions 90-1 Fukumasu, Yoshii-machi,
(in English) Ukiha-shi, Fukuoka, Japan 839-1396
Tel.+81-(0)943-75-2195 Fax.+81-(0)943-75-4396
CHIKUSUI CANYCOM, INC.
http://www.canycom.co.jp/
■ Sales Headquarters TEL +81-(0)943-75-2195 FAX +81-(0)943-75-4396
■ Foreign Trade Center TEL +81-(0)3-3552-6277 FAX +81-(0)3-3552-6288

Authorized Dealer

All rights reserved. Unauthorized use or reproduction of this material is prohibited.


Notice to Users and Maintenance Personnel
Thank you for purchasing this machine.
This manual provides information needed for safe and effective use and maintenace of this
machine to those who operate or maintain the machine. Make sure to read and understand
the manual thoroughly before operating or servicing the machine. Also make sure to read
the separate operator's manual for engine.

• This machine can be very dangerous if the safety precautions in this manual
and on the labels attached to this machine are not followed. Read and
understand this manual and the safety labels on the machine thoroughly before
using or servicing the machine. Always follow the instructions and safety
precautions, or serious injury or death could result.

• This machine should only be used for its intended purpose: brushcutting. Any
other use could be dangerous.

• This machine may not be operated on public road or what is considered to


be public road. It is the sole responsibility of the operator to consult the local
regulations.

• Do not modify this machine, or do not operate this machine with safety covers
removed or open. A serious accident could result.

• Store this manual in a safe, accessible place for easy reference.


Notice to Owner

• Be sure that everyone who uses this machine, including those who rent or
lease this machine, receives a copy of this Operator's Manual and understands
the importance of reading and following the information in this manual.

Warning Terms Used in this Manual


In this manual, the following four warning terms are used to signal the four levels of hazard
(or seriousness of possible accidents). Read and understand what they mean and always
follow the instructions in this manual.

Warning Term Definition

Indicates an imminently hazardous situation which will result


in death or serious injury if the user does not follow the
procedures or the instructions.

Indicates a potentially hazardous situation which could result


in death or serious injury if the user does not follow the
procedures or the instructions.

Indicates a potentially hazardous situation which could result


in minor to moderate injury or damage to the machine if the
user does not follow the procedures or the instructions.

Indicates important information which needs particular


NOTE attention.
Warranty and After-Sales Service
Warranty
CHIKUSUI CANYCOM, INC. guarantees this product, based on the terms of warranty. A
copy of this warranty is reproduced in the back of this manual.

After-Sales Service
Consult your local CANYCOM dealer or our company’s sales department regarding service
orders or any questions or problems that may arise when using this machine. Please
make sure to have the product name, serial number, and the make and type of engine
handy at the time of contact. The model and serial numbers can be found on the model
label as shown below, and the make and type of the engine can be found in Chapter 3
"Specifications" of this manual (Page14).

Location of Model Label Model Label

Location of Model Label

5116M-0004-010E 5116M-0004-030E

Availability of Spare Parts


The replacement or repair parts for this product shall remain available for seven years after
the production of this type of machine is discontinued.
Contents

1. Safety 1
Safety Labels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

Safety Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Training . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Preparation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Servicing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

2. Controls and Components 10


Name and Function of Controls . . . . . . . . . . . . . . . . . . . 10

3. Specifications 14
Product Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . 14

Contents of Tool Bag . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

4. Operation 16
Preparation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Pre-start up Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Checking and Filling Fuel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Unfolding/Folding Step . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Driving . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Starting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Driving . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Stopping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

Working . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Operating Cutting Rotor. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Changing PTO Speed (Variable PTO Speed Model Only) . . . . . . . . . . . . . . 29
Translating Cuttong Rotor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Levelling Step . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Hydraulic Cooling Fan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32

Fire Extinguisher . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Fire Extinguisher Location. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Using Fire Extinguisher . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33

5. Maintenance 34
Maintenance Schedule . . . . . . . . . . . . . . . . . . . . . . . . . . 34

List of Fluids and Lubricants . . . . . . . . . . . . . . . . . . . . . 39

Grease Points . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40

List of Consumables and Spares . . . . . . . . . . . . . . . . . . 40

Body Panels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
Opening Top Cover. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
Removing Side Covers. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
Removing Front Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
Removing Controls Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
Engine Oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
Oil Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
Coolant. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
Air Cleaner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
Fan Belt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51

Fuel System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
Bleeding. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
Draining Water . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
Fuel Filter Cartridge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53

Hydraulic System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
Hydraulic Fluid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
Suction Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
Return Filter Element . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57

Drive Train. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
Track . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
Drive Motor Lubricant. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
Greasing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
Control Stick . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61

Electrical System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
Battery Fluid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
Charging Battery. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
Fuses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
Slow-Blow Fuses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66

Imprement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68
Attaching/Detaching Implement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68
After Use Care . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
After Normal Use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
After Cold Weather Use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69

Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70

6. Troubleshooting 71
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71

7. Transporting 76
Hauling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76
Loading and Unloading . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76

Hoisting and Towing . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78

Warranty
Warranty Certificate is attached at the end of this manual.
* Have the warranty certificate signed and sealed after you have received and fully
understood the instructions for handling this machine and received the receipt.

Appendix
• Operator's Manual for Engine
* Be sure to read and understand it together with this manual .
Safety 1
Safety Labels
Safety labels shown on the next page are attached to the machine. See the illustration below
for the location and the illustration on the next page for the content of each label on the
machine.

• Locate all warning labels attached to this machine. Read and follow the instructions
and precautions in them. Failure to do so could result in serious injury or death to
the operator or bystanders.

• Keep labels clean and legible. Do not use solvents or gasoline to clean labels.

• Replace these labels immediately if they have been removed, have fallen off or
become illegible. Use part number written on the label or shown in this manual to
order a replacement label from your CANYCOM representative.

1 2 3

2 4

View A View B

View B

7 8 5

View A

6 9 10 11

5116M-0101-010E

-1-
1 Safety

1. 5116 5224 000 2. 5116 5225 000 3. 5229 5221 000 4. 5229 5222 000 5. 5229 5225 000

6. 5116 5218 000

Do not work on slope This machine is Stop engine immediately Never work with
more than 30 degrees. equipped with a and remove foreign object reverse cutting rotor
Do not turn on a slope. when foreign object coil direction when using
Do not work on a security system that
implement translation
slippery surface. shut off engine before around cutting rotor.
function.
Always check for holes it gets overheating. Otherwise it may cause
and obstacles before It may cause serious
Refer operator’s abnormal vibration by injury by thrown
working.
Use extra care when manual to cope with unbalanced cutting rotor object such as
operating machine. problem. and may cause malfunction. gravel stone.

7. 5116 5223 000 8. 5116 5227 000 9. 5116 5225 000 10. 5116 5241 000

11. 5116 5258 000

Always remove the


valve when loosening
the crawler. When
installing the valve,
make sure the O-ring
is free of damages.
Install carefully not
to jam the O-ring.

5116M-0101-020E

-2-
Safety 1
Safety Precautions
This section contains safety precautions to follow when operating and maintaining the
machine. Read and understand the precautions in this section as well as throughout this
manual and follow them when operating or maintaining machine. Failure to follow safety
precautions could result in property damage, serious injury or death to the operator or
bystanders.

Training
All operators and mechanics should receive practical instructions from their employer or
renter. Such instructions should cover the following issues:

• It is essential to familiarize yourself with the controls, safety labels and proper use
of the machine.

• Never allow people unfamiliar with these instructions to operate or service the
machine. Do not let anyone under 18 years of age to operate this machine. Local
regulations may restrict the minimum age for operating this type of machine.
Consult your local authority.

• Operator is responsible for the accidents or hazards caused to other people or to


their property.

• This machine has a riding capacity for one person only. Do not carry any passenger
other than the operator.

• Always keep in mind that attention and concentration is required when working with
ride-on machines.

• Loss of control on a slope cannot be regained by the application of the brake. Main
reasons for the loss of control are:
→ insufficient grip of tracks.
→ excessive speed.
→ misjudging of ground conditions, especially slopes.
→ excessive load.
→ incorrect distribution of load.

-3-
1 Safety

Preparation

• Fuel is highly flammable. See Checking and Filling Fuel, page 16, for important
safety information on handling fuel.

• Always wear protective footwear, long trousers, hardhat, safety glasses and ear
protection when operating or servicing the machine. Proper clothing will minimize
the chance of injury. Do not operate the machine if you have long hair, loose
clothing, or jewelry; all of which may get tangled in the moving parts. Do not
operate the machine barefoot or with open sandals.

• Prepare beforehand the working rules and procedures such as signaling and trafic
control for the work place. Following such rules will reduce the risk of accidents.

• Never handle fuel, lubricants or other flammable materials, service engine, or


recharge battery in the presence of fire or spark.

• Perform daily pre-startup inspection (see Preparation, page 16) before starting the
machine. Repair or replace damaged parts before starting the machine. Clean the
machine of cut grass or such refuse to avoid fire.

Operation

This machine is intended for brushcutting. By using other implements made or certified
for this machine, it can perform other tasks. Use only the implements designed or certified
specificly for this machine. Use of other implements may adversely affect the performance or
stability of the machine and can cause damage or accident.

The stability of the machine is affected by the speed, rate of steering, terrain and load.
Always pay close attention to these factors or a loss of control or overturn could occur,
resulting in property damage, serious injury or death.

General Driving
• Do not operate the engine in a confined space where dangerous carbon monoxide
fumes can accumulate.

-4-
Safety 1

• Do not touch the engine, muffler or exhaust pipe while the engine is running or
soon after it has stopped. These areas will be very hot and can cause burns.

• Do not operate the machine under the influence of alcohol or drugs. Do not operate
the machine when you are tired, ill, or not feeling well.

• Always check for obstacles before operating on new terrain.

• Before starting the engine and the moving machine, scan around your surroundings
and make sure all persons and other vehicles are a safe distance away from the
machine. Sound the horn to warn bystanders.

• Stand firmly on the step. Always hold the guide rail with one hand to keep your
posture when the machine is moving.

• On a slippery surface, travel slowly and exercise caution to reduce the chance of
skidding or sliding out of control. Never operate on the ice.

• Always make certain that there is no obstacle or a person behind machine when
backing up. After confirming that it is safe to back up, move slowly and avoid sharp
turns.

• To reduce the risk of overturning, pay special attention when encountering an


obstacle or a slope, or when braking on a slope or during a turn. See Driving on a
Slope on the next page.

• Never attempt to drive over large obstacles such as rocks or fallen trees.

• Always travel slowly and use extra caution when operating on unfamiliar terrain. Be
alert when traveling on changing terrain.

• Never operate on terrain that you are not comfortable with. Avoid terrain that is so
rough, slippery or loose that you feel like you could overturn.

• Do not operate the machine near the edge of a cliff or a ditch, an overhang or a slide
area. Pay special caution after rain or earthquake.

-5-
1 Safety

• Do not make sudden maneuvers. A sudden start, stop, or turn can make the
machine lose control and could cause an overturn. Be especially cautious when
traveling on soft or wet ground.

• Drive at a safe speed, taking into account the surface gradient, surface conditions
and load.

• Use an observer to help direct the machine when the visibility is poor, terrain is
rugged or hilly, or maneuvering room is limited. The observer should be able to see
the machine and its immediate surroundings, and should give pre-arranged signals
to direct the operator.

Driving on a Slope

• Never use on a slope steeper than 20 degrees.

• Driving on a slope can be dangerous. It can cause an overturn, resulting in


serious injury or death. Take the following precautions.

• Always follow the proper procedures for driving on a slope as described in this
manual.

• Driving on a slope in a wrong manner can cause a loss of control or a vehicle


overturn. Check terrain carefully before attempting to drive on a slope.

• Never drive on a slope that you are not comfortable with. Avoid a slope that is so
rough, slippery, or loose that you feel like you could overturn.

• When driving up a slope, proceed at a steady rate of speed and throttle position.

• Never move the throttle lever or control stick suddenly.

• If the engine stalls or loses traction during a climb and cannot make it to the top of
a slope, do not try to turn the machine around. Carefully back down slowly, straight
down the slope.

-6-
Safety 1

• Drive straight up or down a slope. Avoid turning on a slope.

• Avoid driving machine across a slope.

• When going over the top of a slope, go slow; an obstacle, a sharp drop, or another
vehicle or person could be on the other side of the crest.

• Before driving down a slope, stop and turn auxiliary transmission switch to [LOW]
position. Drive slowly. Use engine speed to help keep machine speed low.

• When driving down a slope, use the control stick so that the machine travels down
at the minimum speed. Use engine speed to help keep machine speed low.

Cutting
When conducting cutting operation, take the following precautions.

• Always follow the proper procedures for cutting as described in this manual.

• Shutt off the work site. Post signs to inform that cutting operation is underway.
Close off the site with rope if necessary to keep people, especially children, off the
work site.

• Pay attention to the surrounding area. Running cutting rotor or implement throws
stones, rocks and debris. This can cause property damage, injury, or death.

• Drive forward when cutting. This best prevents the cutting rotor or implement from
throwing stones, rocks, or debris.

• Pay attention to obstacles. This includes overhead obstacles such as branches of a


tree.

-7-
1 Safety

Parking
• Park the machine on a flat, level and stable surface. Never park on a slope steeper
than 15 degrees. Avoid parking on a slope less than 15 degrees. If parking on a
slope less than 15 degrees is unavoidable, apply parking brake and block the tracks
at the lower end of the machine.
→ Park the machine with operator's step uphill
→ Do not park sideways on a slope.

• Observe all the previous precautions for driving, driving on a slope and cutting.

• Whenever you park the machine, apply parking brake and stop the engine. Remove
the key whenever you leave the machine unattended to prevent unauthorized use or
accidental starting.

• Clean the machine of cut grass or such refuse after each use to avoid fire.

• Diesel fuel is flammable and can be explosive. When parking the machine indoors,
make certain that building is well ventilated and that the machine is not close to any
source of flame or spark, including appliances with pilot lights.

Servicing
• Do not service the machine when the engine is running. If it is absolutely necessary
to run the engine while servicing, pay attention to the moving parts; keep hands,
feet, clothing and any part of your body away from any moving part, especially
cooling fan and belts at the side of the engine.

• Do not operate the engine in a confined space where dangerous carbon monoxide
fumes can accumulate.

• Make sure all hydraulic line connectors are tight and all hydraulic hoses and lines
are in good condition and leak-free before applying hydraulic pressure to the
system.

• Keep your body and hands away from pinhole leaks or nozzles that eject hydraulic
fluid under high pressure. Use paper or cardboard, not your hands, to search
for leaks. Hydraulic fluid escaping under pressure can have sufficient force to
penetrate the skin and cause serious injury.

-8-
Safety 1

• Check all fuel lines on a regular basis for tightness and wear. Tighten or repair them
as needed.

• Do not touch the engine, muffler, or exhaust pipe while the engine is running or
soon after it has stopped. These areas will be very hot and can cause burns.

• Engine must be shut off before checking or adding oil.

-9-
2 Controls and Components
Name and Function of Controls

Top Cover
Left Side Cover

Front Cover
Fire Extinguisher

Upper Hitch

Lower Hitch

Hydraulics Connectors

Lower Hitch

Guide Rail Right Side Cover

Controls Cover

Idler Wheel

Step

Track Return Roller

Roller
Sprocket
5116M-0201-010E

-10-
Controls and Components 2

Normal Model

10
1 9
14
13
12
2 4 5 6 7 11
8

15

Variable Speed PTO Model

10
1 9
3 14
13
12
4 5 6 7 11
8

15

5116M-0201-021E

-11-
2 Controls and Components

16 17 18 19 20 21

5116M-0201-030E 22 23 24

1 Throttle Lever . . . . . . . . . . Throttle Lever is used to control engine speed.

2 Implement Direction . . . . . Implement direction switch changes the rotating direction


Switch of implement.

3 Implement Direction. . . . . . Implement direction switch changes the rotating direction


Lever of implement and adjust revolution speed.

4 Auxiliary Transmission . . . Auxiliary transmission switch is used to select the


Switch auxiliary transmission speed.

5 Parking Brake Switch . . . . Parking brake switch is used to engage parking brake.

6 Main Switch . . . . . . . . . . . . Main Switch is used to start or stop engine.

7 Implement Translation . . . . Implement translation switch is used to move implement


Switch sideways.

8 Horn Button . . . . . . . . . . . . Pressing this button sounds horn. Use this for warning
during traveling or signaling during operation.

9 Control Stick. . . . . . . . . . . . Control Stick is used to control the traveling direction


(forward or backward) and speed of machine.

10 Implement Lift Switch . . . . Implement lift switch is used to lift or lower implement.

11 Implement Switch. . . . . . . . Implement switch is used to start or stop implement.

-12-
Controls and Components 2

12 Automatic Step Levelling . Automatic step levelling switch turns on or off automatic
Switch leveling function of step.

13 Manual Step Levelling . . . . Manual step levelling switch is used to level step manually.
Switch

14 Implement Height . . . . . . . Implement height lever is used to set the minimum height
Lever of implement.

15 Safety Switch . . . . . . . . . . . Machine stops if safety plug is detached.

16 Parking Brake Indicator. . . Parking brake indicator lights when parking brake is
engaged.

17 Coolant Temperature . . . . . C o o l a n t t e p e r a t u r e w a r n i n g l a m p l i g h t s u p w h e n
Warning Lamp coolant temperature is beyond normal operating range
(overheating).

18 Oil Pressure Warning . . . Oil pressure warning lamp indicates if oil pressure is
Lamp normal. Under normal condition, it goes off when engine
starts.

19 Charge Lamp . . . . . . . . . . . Charge lamp indicates the condition of battery charge


system. Under normal condition, it goes off when engine
starts.

20 Implement Indicator . . . . . . Implement indicator lamp lights up when implement is


rotating. It also indicates the rotating direction.

21 Auxiliary Transmission . . Auxiliary transmission indicator lights up when auxiliary


Lamp tramsmission is in [ (fast)] mode.

22 Fuel Gauge . . . . . . . . . . . . . Fuel gauge indicates the fuel level.

23 Hour Meter . . . . . . . . . . . . . Hour Meter displays and records the total amount of time
machine has been in use, in the unit of 0.1 hour.

24 Coolant Temperature . . . . . C o o l a n t t e m p e r a t u r e m e t e r d i s p l a y s t h e c o o l a n t
Meter temperature.

-13-
3 Specifications
Product Specifications

· Understand the specifications of this product thoroughly before use.

Model and Type CG431

Machine Mass kg 2000


Overall Length mm 3465
Overall Width mm 1700
Overall Height mm 1405
Dimensions

Track Contact Length mm 1345


Track Gauge mm 1170
Track Width mm 320
Ground Clearance mm 280
Average Ground Pressure kgf/cm2 0.24
Model Kubota V2203
Type Water-cooled 4-cycle Diesel, in-line 4 cylinder
Cylinder (Bore×Stroke) mm 87X92.4
Displacement cm (cc)
3
2197 (2197)
Rated Output kw(PS)/rpm 33.0(44.8)/2600
Engine

Maximum Torque N•m(kgf•m)/rpm 145.1(14.8)/1500


Starter System Electric
Fuel Diesel Fuel
Fuel Consumption g/kW•h(g/PS•h) 255(190)
Fuel Tank Capacity L 52
Oil Capacity L 9.7
Coolant Capacity L 8.5
Battery Type 100E41R
Electr.

Battery Capacity V/AH 12/80


FWD HI km/h 0-9
FWD LO km/h 0-6
Speed
REV HI km/h 0-7
Performance

REV LO km/h 0 - 4.5


Minimum Turning Radius m 2.0
Gradeability Degrees 35
Stability Left Degrees 40
Angle Right Degrees 40

-14-
Specifications 3

Model and Type CG431

Main Transmission HST (2 Speed Motor)


Drive Train

Steering Twin HST


Tranamission Oil Capacity L 42
Brakes Hydraulic
*These specifications are subject to change without notice.

Contents of Tool Bag

No. Content Quantitiy Note

1 Operator's Manual 1 This Manual


2 Operator's Manual for Engine 1
3 Fire Extinguisher 1
4 Operator's Manual for Extinguisher 1

-15-
4 Operation
Preparation
Pre-start up Inspection
Always perform an inspection before use.
Refer to Maintenance Schedule (page 34) for the inspection schedule and procedure.

Checking and Filling Fuel

• Keep fire and spark away when handling fuel.

• Always stop engine before refueling.

• Do not fill beyond the limit (bottom of filler filter) so that fuel will not overflow. In
case fuel is spilt, wipe out immediately.

1. Check fuel gauge. If fuel level is low, fill fuel.

Fuel Gauge
5116M-0401-010E

2. Open fuel filler cap to fill fuel.


Fuel Filler Cap
3. Replace filler cap back in place and close it
securely.

NOTE
• Fuel capacity and kind: Page 39

5116M-0401-020E

-16-
Operation 4

Unfolding/Folding Step

• Hold step firmly when folding or unfolding step. Make certain that hands or
fingers are not in the way to be caught by step when folding or unfolding.

• Make certain that step is securely locked with stopper in either position.

Unfolding Step
Stopper Knob Step 1. Hold step firmly and pull stopper knob.
2. Unfold step. Once step is fully unfolded,
release stopper knob so that step locks in
this position.

5116M-0401-030E

Folding Step
Stopper Knob Step
1. Pull stopper knob and fold step.
2. Once step is fully folded, release stopper
knob so that step locks in this position.

5116M-0401-040E

-17-
4 Operation
Driving
Starting

• Always start and run engine in a well ventilated place.

• Always make certain of the safety of your surroundings when starting engine.
Always unfold step and stand on step when starting engine to avoid accident.

• Do not open engine cover while engine is running. An engine that has been
running is very hot. Avoid touching engine and its ancillaries, or severe burns
may result.

• Always attach string on safety switch to your body so machine stop if you fall
off machine.

• Do not turn main switch to [ (start)] when engine is running. Starter motor
and/or engine may be damaged.

• Do not turn starter for more than 15 seconds. If engine does not start, turn main
switch back to [ (off)] and wait for 30 seconds or more before attempting to
start again.

• Do not use this machine in temperatures above 40ºC or below -15ºC. This
machine cannot perform adequately in these temperature ranges. Using this
machine under such conditions may result in an accident or cause damage to
the machine.

• In the winter or cold climate, warm up engine thoroughly before driving


machine. A cold engine delivers poor performance, which may result in an
accident. It also causes excessive wear.

-18-
Operation 4

• Do not use this product in dusty places such as desert. Dust may clog air
cleaner or enter engine, which may reslt in loss of performance and an
accident. It also causes excessive wear.

• Do not use this machine in the altitude above 1500m in its original configuration.
This machine cannot perform adequately above that altitude. Using this
machine under such conditions may result in an accident or cause damage to
the machine. If you need to use this machine above that altitude, contact your
CANYCOM representative.

1. Make sure parking brake switch is in


Parking Brake Switch
[ (Parking)] position.
Implement Aux. Transmission Parking Brake Main Switch Imp
Direction Switch Tra

Normal HI Drive Cen

Start
1. Parking Brake
2. Imprement Switch STOP
Reverse 3. Safety Switch "ON"
LO 4. Start Engine

5116M-0402-010E

Automatic
2. Make sure implement switch is in Stop
Implement Switch Implement Switch
Press and turn position.
Stop On

Push to stop
5116M-0402-020E

-19-
4 Operation

3. Make certain safety switch plug is attached.


Safety Switch Tie its string to your body.

5116M-0402-030E

4. Make sure control stick is in neutral position.


Control Stick

5116M-0402-040E

5. Move throttle lever slightly toward [ (fast)].


Throttle Lever

(Irrust indicates Hay Collector Model)


5116M-0402-051E

6. Turn main switch to [ (preheat)] position.


OFF
Preheat
Aux. Transmission Parking Brake Main Switch Implement
Translation Switch

HI Drive Center Right

NOTE
Horn • Preheat engine for about 10 seconds when
starting in normal temperature and for
Start
1. Parking Brake
2. Imprement Switch STOP

about 20 to 30 seconds when starting in


3. Safety Switch "ON"
LO 4. Start Engine

Main Switch
5116M-0402-060E
cold weather (ambient temperature below -5
°C).
• There is no need to preheat if engine is
already warm.

-20-
Operation 4

7. Turn main switch to [ (start)] position to


OFF
ON start engine. Once engine starts, release key
Start
Aux. Transmission Parking Brake Main Switch Implement
Translation Switch immediately; switch will automatically return
HI Drive Center Right

to [ | (on)] position.
Horn

NOTE
Start
1. Parking Brake
2. Imprement Switch STOP
3. Safety Switch "ON"
LO 4. Start Engine
• Avoid frequent starting. Once engine starts,
Main Switch
5116M-0402-070E run it for a while to charge battery.

8. Make certain warning lamps (coolant temp.,


Warning Lights
oil pressure, charge lamp) are not lit. If any
of them remain lit, refer to Troubleshooting
(page 71) and take an appropriate measure.
9. Allow engine to warm up by running it for
about 5 minutes without any load.

5116M-0402-080E
NOTE
• Drive machine gently in the first 40 to 50
hours of use after purchase for breaking-in.

-21-
4 Operation

Driving

• Do not allow bystanders to come near machine when driving.

• Always make certain of the safety of your surroundings before driving; start
slow.

• Always make certain of the safety of your surroundings before turning.

• Do not make sudden starts, acceralation, change of speed, change of direction,


or stop. Do not turn at speed. Avoid sudden maneuvers; this may cause
operator to fall or to be thrown, or machine to tip over.

• Do not turn turn parking brake switch to [ (parking)] or turn main switch to
[ (off)] position while traveling. Machine can lose stability and tip over.

• Always stand on step when traveling on machine. Never operate control stick
off of machine. This may cause machine to run over or crush operator.

• Always move the steering levers back to the neutral position before releasing.
Letting it go from other operating positions may result in sudden deceleration
and can cause machine to tip over or operator to fall or to be thrown.

1. Make certain of the safety of your


Aux. Transmission Switch
surroundings.
witch
Aux. Transmission Parking Brake Main Switch Implement
Translation Switch 2. Set auxiliary transmission switch to a desired
HI Drive Center Right

position.
rmal

Horn

Start
1. Parking Brake
2. Imprement Switch STOP
erse 3. Safety Switch "ON"
LO 4. Start Engine

5116M-0402-090E

-22-
Operation 4

3. Move throttle lever toward [ (fast)]


(Irrust indicates Hay Collector Model) position to increase engine speed.

Throttle Lever

5116M-0402-101E

Implement Lift Switch(Up)


4. Press implement lift switch [UP] to lift
implement off the ground.

5116M-0402-110E

5. Turn parking brake switch to [RUN].


Parking Brake Switch

Implement
Direction Switch
Aux. Transmission Parking Brake Main Switch Imp
Tra NOTE
Normal HI Drive Cen

• If parking brake switch is in [ (parking)]


position, machine does not move even
Start
1. Parking Brake when control stick is operated.
2. Imprement Switch STOP
Reverse 3. Safety Switch "ON"
LO 4. Start Engine

5116M-0402-010E

Moving Forward/Backward
Forward 6. Move control stick gradually forward to move
machine forward, or move it backward to
Control Stick
travel backward. The angle of control stick
Backward controls the machine speed.

5116M-0402-120E

-23-
4 Operation

Right Turn Left Turn Turning


7. Twist control stick gradually to a desired
direction. Machine turns to the corresponding
Control Stick
direction. Turning radius can be controled by
the amount of twisting. Twisting control stick
in the neutral position makes machine spin-
Left Turn Right Turn
turn on the spot.
5116M-0402-130E

Stopping

• Do not make a sudden stop. Machine may skid or tip over.

• Do not release steering levers suddenly. Machine may stop suddenly and skid
or tip over.

• Always park on a firm, level place. Never park on a potentially dangerous place.

• Avoid parking on a slope. Never park on a slope with an incline of 15 degrees


or steeper. If it is absolutely necessary to park machine on a slope less than 15
degrees, make certain to apply parking brake firmly and block the tracks with
chocks.

1. Move control stick gradually to the neutral


Control Stick
position.

5116M-0402-040E

-24-
Operation 4

2. Move throttle lever to [ (slow)] to


Throttle Lever decrease engine speed.

(Irrust indicates Hay Collector Model)


5116M-0402-051E

Implement Lift Switch (Down)


3. Press implement lift switch [DOWN] to lower
implement until it touches the ground.

5116M-0402-150E

4. Turn parking brake switch to [ (parking)]


Parking Brake Switch
position.
Implement Aux. Transmission Parking Brake Main Switch Imp
Direction Switch Tra

Normal HI Drive Cen

Start
1. Parking Brake
2. Imprement Switch STOP
Reverse 3. Safety Switch "ON"
LO 4. Start Engine

5116M-0402-010E

5. Turn main switch to [ (OFF)] position to


OFF
ON
stop engine.
6. Remove key.
Aux. Transmission Main Switch Implement
Translation Switch
Center Right

Horn

Start
1. Parking Brake
2. Imprement Switch STOP

3. Safety Switch "ON"


4. Start Engine

Main Switch
5116M-0402-160DE

-25-
4 Operation
Working

• Never place any part of body under implement when implement is running. See
implement's manual for safe use.

• Always tie string on safety switch to operator's body so that machine stops
when operator falls off machine.

• Do not allow bystanders to come near machine when working.

• Running implement can throw stones or debris and cause injuries and damages
to nearby people, animals, crops, buildings, automobiles, etc. Pay attention to
the safety of surroundings and plan ahead when working.

• Never attempt to work with implement's shield open (if applicable).

• When working, drive forward. Machine is intended to perform the intended job
while moving forward, and this best prevents stones and debris from being
thrown.

• Turn implement switch to [ON] only when working. Keep it in [OFF] position all
the other times.

• Never attempt to work brush on or near the edge of a ditch or bank. Shoulder of
a ditch or bank may collapse. Pay extra care after heavy rain or earthquake.

• Inspect the work site beforehand; inspect terrain and locate holes, drops, or
obstacles. Also inspect overhead obstacles such as branches of a tree. Pay
special attention when working near these areas.

• Only skilled operator is allowed to use this machine under difficult


circumstances.

-26-
Operation 4

• Do not use this machine on an incline steeper than 30 degres.

• Always use [ (Slow)] mode when working.

• Do not turn on an incline, or machine can tip over.

• Do not work on a slippery surface.

• When working in a dusty area, clean air cleaner element twice a day. Dirty air
cleaner element results in poor starting, poor performance, or short life.

• When something is tangled to implement, stop engine immediately and remove


the tangled object. Such object causes excessive vibration or load, which
damages machine.

Operating Implement
1. Move throttle lever to [ (fast)] position to
(Irrust indicates Hay Collector Model) increase engine speed.

Throttle Lever

5116M-0402-101E

Implement Height Lever


2. Use implement height lever to set the desired
cutting height.

NOTE
• Implement height lever sets the height to
which implement can be lowered.

5116M-0403-010E

-27-
4 Operation

3. Use implement lift switch to adjust the


Implement Lift Switch
implement height.

5116M-0403-020E

4. Use rotation direction switch to choose the


Implement Direction Switch
direction of implement rotation.
Implement Aux. Transmission Parking Brake Main Switch Imp
Direction Switch Tra

HI Drive Cen

NOTE
Normal

• Reverse rotation can be used only when


Start
1. Parking Brake implement is not translated to the side.
2. Imprement Switch STOP
Reverse
LO
3. Safety Switch "ON"
4. Start Engine If implement is translated and rotation
5116M-0403-030E direction switch is in reverse, implement
stops.
• When something gets tangled to implement,
changing the rotating direction back and
forth may help untangle.

Automatic
5. Push and turn implement switch to [RUN].
Implement Switch Implement Switch
Press and turn 6. Drive machine forward to cut.
Stop On

NOTE
• If load is high, reduce traveling speed or
work in stages at different cutting heights.

Push to stop
5116M-0402-020E

7. To stop implement, press implement switch;


it automatically returns to [stop].

-28-
Operation 4

Changing PTO Speed (Variable PTO Speed Model Only)


On Variable Speed PTO model, the PTO speed can be varied to meet requirements for
different implements.

• Use only the implements that are specifically designed and certified for this
machine.

• Refer to the instructions for the specific implement.

1. Move throttle lever to adjust engine speed.


Normal
Rotation
Implement Direction Lever 2. Move implement direction lever to adjust the
speed and direction of implement.

Reverse
Rotation
5116M-0403-120E

-29-
4 Operation

Translating Implement
With this translation function, the entire implement can be translated to the right by 500mm
at the maximum, allowing working on the edge of ditch or bank.

• Always make certain of the safety of your surroundings before translating


implement.

• Always lift up implement when translating. Translating implement while it is


resting on the ground may cause damage.

Implement Lift Switch(Up)


1. Press implement lift switch [UP] to lift
implement off the ground.

5116M-0402-110E

2. Tilt implement translation switch to [Right] to


Implement Translation Switch
move implement to the right.
smission Parking Brake Main Switch Implement
Translation Switch
3. Tilt translation switch to [Center] to move it
I Drive Center
back to the original position.
Right

Left Right
Horn

Start
1. Parking Brake
NOTE
• Implement does not translate when it is
2. Imprement Switch STOP
3. Safety Switch "ON"
O 4. Start Engine

5116M-0403-040E
running.
• When rotating direction is set in reverse,
implement can only translate to 100mm to
the right.
• When implement is translated and then
direction switch is set in reverse, implement
does not run.

-30-
Operation 4

Levelling Step
Step levelling turns step relative to machine to keep it horizontal and provide stable work
platform for the operator.

• Under normal condition, keep step levelling to [AUTO].

• Pinch hazard: beware of pinch spots when levelling step manually. Keep fingers
or hands away of pinch spots.

Step Leveling Switch 1. Automatic step levelling switch activates or


Manual Step Leveling Switch deactivates automatic step levelling function.
Left Right
When activated, switch illuminates.

Step Leveling Switch


Black out
Manual

Light on
Automatic
5116M-0403-050E

Manual Step Leveling Switch


Manual Levelling
Manual Step Leveling Switch
2. When automatic levelling is deactivated,
Left Right
tilting manual leveling switch to the right
Left Right turns step to the right (clockwise, as seen
Step Leveling Switch
Black out
from behind), and tilting it to the left turns
Manual
step to the left (counter-clockwise).

Light on
5116M-0403-060E

-31-
4 Operation

Hydraulic Cooling Fan


Hydraulic cooling fan automatically reverses at a certain interval to prevent clogging of
radiator. It has three operation modes to suite different conditions.

• Do not set mode to [1] when working. It may cause overheating.

Fan Mode Selector Switch


1. Open top cover and hold it securely with
prop (Page 43).
2. Set fan mode selector switch to select an
appropriate mode for the desired operation.

5116M-0403-070E

3. Select mode [2] for normal operation.


4. Select mode [3] for working in a dusty area.
Hydraulic Fan Control Mode Switching
5. Select mode [1] when cleaning radiator. Set
Mode Usage
Cleaning switch back to [2] or [3] when cleaning is
1 (Do not use when working)
done.
2 Normal Use

3 Working in dusty area


NOTE
5116M-0403-080E
• Mode [1] is for blowing off relatively large
debris on site. For small debris in radiator
fins, clean with compressed air regularly.

-32-
Operation 4
Fire Extinguisher

• Read and understand the attached Fire Extinguisher Operator's Manual


thoroughly before use.

Fire Extinguisher Location


1. Fire extinguisher is attached on the left side
of controls cover.

5116M-0404-010E

Using Fire Extinguisher


Refer to the fire extinguisher operator's manual for its use.

-33-
5 Maintenance
Maintenance Schedule

• Follow the scheduled maintenance as described below. Failure to do so may


result in mechanical or property damage, injury or death.

• Perform a pre-startup inspection (PSI) before each use, a monthly inspection once a
month, and a yearly inspection once a year.

• Some maintenance procedures described below may require special knowledge


or tools and instruments. Contact your CANYCOM representative to perform such
procedures.

Schedule
Item Description Note

Year
Mon
PSI
Engine shall start easily without making any
√ √ √
Starting irregular noise.
Glow plugs work correctly. √ √ √
Engine speed shall be set properly at idle Contact your CANYCOM
and at full without load. Engine shall stay √ √ representative for
running smoothly. inspection.
Running
When accelerating engine, throttle lever shall
move smoothly, and engine shall accelerate √ √ √
smoothly without stopping or knocking.
Warm up engine thoroughly, and observe
exhaust sound and gas from idle to fast
√ √ √
speed; exhaust sound shall be normal and
General
Engine

Exhaust
smoke shall not be excessive.
There shall be no leak in exhaust system or
√ √
muffler.
Air cleaner case shall not be deformed or
cracked. Case lid and connecting air hose √ √
Air
shall be firmly in place.
Cleaner
Cleaner elements shall be in good shape Cleaning/Replacing:
√ √ √
without damage or excessive dust. Page 50
Bolts and nuts fastening cylinder head,
intake and exhaust manifolds shall be tightly
Fasteners fastened. √
* this may be skipped if there is no gas or
water leaks found in these areas.

-34-
Maintenance 5

Schedule
Item Description Note

Year
Mon
PSI
Compression shall be normal Contact your CANYCOM
* this may be skipped if running and exhaust representative for
Compression √
condition is normal at idle and under inspection.
General

acceleration.
Engine base shall be free of cracks or

Engine deformation.
Mount Mounting bolts and nuts shall not be loose or

missing.
Oil shall be clean and at correct level. Inspecting/Changing:
√ √ √
Page 45
Lubrication No noticable oil leaks shall be found in head
√ √ √
System cover, oil pan, or pipes.
Oil filter shall not be excessively dirty or Changing: Page 45

damaged
There shall not be any leaks in fuel tank,
√ √ √
injection pump, hoses, or pipes.
Fuel hoses shall be free of damage or
√ √ √
deterioration.
Fuel filter shall not be excessively dirty or Cleaning: Page 53
√ √
Engine

clogged.
Fuel System Injection puressure and injection condition Contact your CANYCOM
from the nozzle shall be normal. representative for
* this may be skipped if running and exhaust √ inspection.
condition is normal at idle and under
acceleration.
There shall not be sediment or water in fuel Cleaning: Page 52
√ √
tank.
Coolant shall be clean and at the correct Inspecting/Filling:
√ √ √
level. Page 47
There shall not be any leaks from radiator,
√ √ √
engine, water pump, or hoses.
Radiator fins shall be free of clogging. √ √ √
Hoses shall be free of damage or
Cooling √ √ √
deterioration.
System
Radiator cap valve shall function properly. √
Valve seat of radiator cap shall be free of

damage.
Fan belt shall be properly tensioned. Inspecting/Adjusting:

Page 51
Fan belt shall be free of wear and damage. √

-35-
5 Maintenance

Schedule
Item Description Note

Year
Mon
PSI
Cooling fan, duct, and cover shall be free of

Cooling cracks, damage, or deformation.
System Mounting bolts and nuts on cooling fan, duct,

and covers shall not be loose or missing.
Charge system is working correctly. Contact your CANYCOM
Charge
√ representative for
Engine

System
Electrical System

inspection.
Battery electrolyte level shall be correct. Inspecting/Filling:
√ √
Page 62
Battery
Terminals shall be free of marked corrosion
√ √
and are tightly secured.
Connections shall be securely connected. √ √
Wiring
Wiring shall be free of damages. √ √
Drive the machine forward and backward,
turn left and right in both directions; machine
√ √ √
shall move normally and free of irregular
Drive Train

noise or overheating.
HST Pump
Hydraulic fluid shall be filled to a proper Inspecting/Changing:
√ √ √
level, clean and free of dirt or contamination. Page 54
There shall be no fluid leaks in or around

fluid tank.
Shall be free of cracks, defromation, or
√ √ √
excessive wear.
Irregular noise or overheating shall not be
√ √ √
observed from axles when traveling.
Wheels
Mounting bolt or nut shall not be loose or
Sprockets √ √ √
missing.
Idlers
There shall be no oil leak in or around axle. √ √ √
Undercarriage

Roller swings shall follow terrain smoothly



when running.
Shall be sufficiently lubricated. √ √ Lubricating: Page 60
Steel cord shall not be cut or markedly
√ √ √
damaged.
Rubber shall not be markedly cut,
√ √ √
deteriorated, or worn.
Tracks
Track core shall not be missing or damaged.
√ √ √
Track shall be properly tensioned; shall not Adjusting: Page 58

be too loose or too tight.

-36-
Maintenance 5

Schedule
Item Description Note

Year
Mon
PSI
Track Track adjuster shall work normally when
√ √
Adjuster filled with a proper amount of grease.
Undercarriage

There shall not be cracks, deformation,


damage, or excessive wear on wear parts. In
√ √
case of a possible crack, use flaw detector to
Track Frame
check.
Mounting bolts and nuts shall not be loose or
√ √ √
missing.
Parking brake shall be able to hold the
Brake

Parking Brake √ √ √
machine on a 20-degree slope.
There shall be no leak in or around joints or
seals between hydraulic pump and pipes or √ √
hoses.
No irregular vibration, noise, or heat shall
be observed when hydraulic pump is in √ √
Hydraulic operation.
Pump Amount and pressure of discharge under
load shall be within the standard range
specified by the manufacturer.

*this may be skipped if irregular vibration,
noise, or heat described above is not
observed.
Hydraulic System

Plumbing shall be free of cracks, damage,


√ √ √
twists, or deterioration.
There shall be no leaks in pipes, hoses,
√ √ √
Plumbing joints, or seals.
Plumbing shall be mounted properly, and
fastening bolts and nuts shall not be loose or √ √ √
missing.
Shall work smoothly. √ √ √
There shall be no leaks when extending or
√ √
contracting cylinder.
Extend hydraulic cylinder fully under load
Hydraulic and hold. Stroke shall be within the range √
Cylinders specified by manufacturer.
Cylinder tube and rod shall be free of dents,
√ √
cracks, bends, or scratches.
Cylinder mounting pins shall be free of
√ √ √
damage or excessive wear.

-37-
5 Maintenance

Schedule
Item Description Note

Year
Mon
PSI
Shall be firmly and properly mounted. √ √
Hydraulic System

When a valve is operated, its corresponding


cylinder shall move accordingly. when √ √
Control Valve

There shall be no leaks in pipes, hoses,


√ √
joints, or seals.
Shall be free of cracks, deformation, or
√ √
Chassis corrosion.
Frame Fastening bolts or nuts shall not be loose or
√ √ √
missing.
Body, Chassis, Safety Devices

Shall be free of cracks or deformation. √ √


Doors or lids shall open and close, and lock
√ √
Body Panels shall lock properly.
Fastening bolts or nuts shall not be loose or
√ √ √
missing.
Step Shall fold, unfold, and lock properly. √ √ √
Warning labels and instruction plates shall
Labels √ √ √
be clean, legible, and free of damage.
Instruments shall work properly while engine
Instruments √ √ √
is running.
Horn Horn shall work. √ √ √
Rotor Rotor indicator shall illuminate when rotor is
√ √ √
Indicator running.

-38-
Maintenance 5
List of Fluids and Lubricants

Item Schedule Grade Cap.


Fuel As needed. Diesel Fuel 52L
Engine Oil Fill Diesel Engine Oil
Inspect daily. Fill as needed. API rating: CD or better.
Change SAE rating: 10W-30 9.7L
Initially - After 50 hours of use.
Every 200 hours afterwards.
HST Fluid (doubles Change High viscosity index hydraulic
as hydraulic fluid) Initially - After 500 hours of use. fluid, ISO VG46
Every 1000 hours afterwards. or Diesel engine Oil
API rating: CD or better.
42L
SAE rating: 10W-30
*When using in cold climate
(below -15°C), use ISO VG32
anti-wear hydraulic fluid.
Drive Motor Lubricant Change Gear Oil
Initially - After 200 hours. API rating: GL-4 0.6L
Every 1000 hours afterwards. SAE rating: #90
Grease Every 100 hours. Lithium all-purpose grease (NLG
-
No.2 or equivalent)
Engine Coolant Fill as needed Long Life Coolant (LLC) and pure
8.5L
Change every 300 hours. water Mixture (Not including
reservor)

Battery Electrolyte Check every 50 hours. Distilled Water


-
Fill as needed.

-39-
5 Maintenance
Grease Points

5116M-0502-010E

List of Consumables and Spares

• Use only CANYCOM genuine parts when replacement or repair is required.


CANYCOM assumes no liability whatsoever if any problem occurs as a result of
using any part that is not a genuine CANYCOM part.

Item Part No. Schedule Qty.


Engine
Engine Oil Filter Cartridge Every 400 hours (Initially: after 50
36610001300 1
hours)
Hoses (Raddiator) 51160321001 Every 2 years or if defective. 1
51160325000 Every 2 years or if defective. 1
51160327001 Every 2 years or if defective. 1
51160357000 Every 2 years or if defective. 1
Hoses (Hydraulic Fan) 51166041000 Every 2 years or if defective. 1
51166042000 Every 2 years or if defective. 1
51166043000 Every 2 years or if defective. 1
Air Cleaner Element (Outer) R1404-42271 Every 1000 hours or if defective. 1
Air Cleaner Element (Inner) R2401-42281 Every 1000 hours or if defective. 1
V-Belt (Fan) IG780-97011 If defective. 1

-40-
Maintenance 5

Item Part No. Schedule Qty.


Fuel System
Fuel Filter Cartridge 36640221500 Every 500 hours. 1
Hoses (Fuel) 51160531000 Every 2 years or if defective. 1
51160532000 Every 2 years or if defective. 1
51160533000 Every 2 years or if defective. 1
51160534000 Every 2 years or if defective. 1
51160538000 Every 2 years or if defective. 1
Hydraulic System
Suction Filter (Cutting Rotor) 51166453000 Every 1000 hours or if defective. 1
Suction Filter (Gear Pump) 51166454000 Every 1000 hours or if defective. 1
Return Filter Element 51166452100 Every 500 hours or if defective. 1
Hose (Oil Tank) 51166462000 Every 2 years or if defective. 1
Hoses (Lift) 51166223000 Every 2 years or if defective. 1
51166231000 Every 2 years or if defective. 1
51166251000 Every 2 years or if defective. 1
51166252000 Every 2 years or if defective. 1
51166253000 Every 2 years or if defective. 1
51166254000 Every 2 years or if defective. 1
Hoses (Rotor) 51166343000 Every 2 years or if defective. 2
51166344000 Every 2 years or if defective. 1
51166345000 Every 2 years or if defective. 2
51166346000 Every 2 years or if defective. 1
51166347000 Every 2 years or if defective. 1
51166348000 Every 2 years or if defective. 1
Drive Train
Track 51162106000 If defective. 2
Sprocket 15T 36632106000 If defective. 2
Roller 52292201000 If defective. 8
Return Roller Assy 36402218000 If defective. 2
Idler Assy 36402331000 If defective. 2
Hoses (Drive) 51166131000 Every 2 years or if defective. 2
51166132000 Every 2 years or if defective. 2
51166133000 Every 2 years or if defective. 1
51166134000 Every 2 years or if defective. 1
51166135000 Every 2 years or if defective. 1
51166136000 Every 2 years or if defective. 1
51166137000 Every 2 years or if defective. 1
51166138000 Every 2 years or if defective. 1
51166139000 Every 2 years or if defective. 1
51166141000 Every 2 years or if defective. 1

-41-
5 Maintenance

Item Part No. Schedule Qty.


Hoses (Drive) 51166142000 Every 2 years or if defective. 1
51166143000 Every 2 years or if defective. 1
51166144000 Every 2 years or if defective. 1
Electric System
Battery 100E41R 36610502000 If defective. 1
Fuse 10A (Red) 09801001004 If defective. 5
Fuse 15A (Blue) 09801001504 If defective. 3
Fuse 20A (Yellow) 09801002003 If defective. 1
Fuse 30A (Green) 09801003003 If defective. 1
Fuse 40A (Green) 09801004003 If defective. 1
Fuse 60A (Yellow) 09801006005 If defective. 2

NOTE
• Rubber products such as the hydraulic hose deteriorate over time. Replace them
every 2 years.
• Track wear limit: 5mm of lug height

-42-
Maintenance 5
Body Panels

• Do not open engine cover while engine is running.

• Cut or pinch hazard exists when removing or installing body panels; beware of
sharp edges and pinch points.

• Make certain to reinstall panels and closing doors after removing or opening for
repairs or inspection.

Opening Top Cover


1. Pull up lever to open top cover.
Lever

5116M-0504-010E

2. Open top cover fully until it stays firmly in


Prop that position with prop.

5116M-0504-020E

-43-
5 Maintenance

Removing Side Covers


1. Pull lower side of side cover to undo lower
Side Cover
catch.
2. Pull side cover up and away from machine to
undo upper catch.

5116M-0504-030E

Removing Front Cover


1. Remove side covers on both sides.
Front Cover
2. Undo 6 bolts to remove front cover.

5116M-0504-040E

Removing Controls Cover


1. Undo 4 bolts
Controls Cover 2. Pull controls cover away from machine to
remove.

5116M-0504-050E

-44-
Maintenance 5
Engine

• Always stop engine and remove key before servicing.

• An engine that has been running is very hot. Allow engine to cool before
servicing, or severe burns may result.

• Keep fire and spark away when handling fuel.

Engine Oil

• Dispose of drained oil properly.

• Make certain to fill engine with correct grade of oil to the specified level.
Insufficient amount or wrong grade of oil reduces performance and may cause
permanent damage to engine.

NOTE
• To obtain correct reading, check oil level before starting, or wait about 10 minutes
after stopping engine to allow oil to drain back to oil pan.
• Refer also to the Operator's Manual for the Engine when servicing engine.
• Always check oil level on a level surface.
• Oil capacity and grade: Page 39.

Inspecting
1. Park machine on a level surface.
2. Open top cover and hold it securely in place
with prop.
3. Pull out oil level gauge and wipe off oil. Insert
gauge fully and pull it out again.

Oil Level Gauge


5116M-0505-010E

-45-
5 Maintenance

4. Visually check oil level. If it is below lower


limit, fill.
Lower Limit Upper Limit
5. Visually inspect the condition of oil. If it is
dirty or its viscousity is not right, change oil.
6. Install oil level gauge.
Level Gauge 7. Close top cover.

5116M-0505-020E

Filling
1. Open top cover and hold it securely in place
with prop.
2. Undo and remove oil filler cap.
3. Fill specified oil into filler.
4. Check oil lever.
Oil Filler Cap 5. Replace oil filler cap.
5116M-0505-030E
6. Close top cover.

Changing
1. Have an appropriate oil drain pan.
2. Open top cover and hold it securely in place
with prop.
3. Remove filler cap.
4. Remove drain plug to drain oil.
5. Clean drain plug and put it back in place and
Drain Plug
5116M-0505-040E
tighten it securely.
6. Fill oil.
7. Check oil level.
8. Replace filler cap.
9. Close top cover.

-46-
Maintenance 5

Oil Filter
1. Drain oil.
2. Remove oil filter cartridge with filter wrench.
3. Clean filter base on engine.

Oil Filter Cartridge


5116M-0505-050E

4. Prepare new filter cartridge. Coat its oil seal


Oil Seal with fresh engine oil.
5. Install cartridge and tighten it fully with hand.
6. Fill oil.
7. Start engine and make sure there is no leak
from filter.

5116M-0505-060E

Coolant

• Do not open radiator cap when engine or radiator is hot. Opening cap when
they are still hot may release boiling coolant and cause severe burns. Wait for
engine to cool after operation (about 10 minutes) before opening.

• Take extreme care when handling coolant; antifreeze solution is inflammable.


Avoid exposure to open flame. It is also toxic. If coolant is caught in the eye,
wash the eye clean with running water and consult a physician immediately.

-47-
5 Maintenance

• Maintain sufficient amount of coolant. Insufficient amount of coolant may cause


overheating.

• Dispose of drained coolant properly.

NOTE
• Coolant capacity and grade: Page 39.

Inspecting
Reservoir Tank
1. Park machine on a level surface.Open
engine cover.
2. Visually check engine coolant level in
reservoir tank. Make sure coolant level is
between [LOW] and [FULL] lines.
3. If level is below [LOW] mark, fill water.
5116M-0505-070E

Filling
Cap
1. Open top cover and hold it securely in place
with prop.
2. Remove cap and fill coolant to [FULL] line.
FULL 3. Replace cap.
4. Close top cover.
LOW

5116M-0505-080E

Changing
Radiator Cap 1. Have an appropriate drain pan.
2. Open top cover and hold it securely in place
with prop.
3. Remove radiator cap.

5116M-0505-090E

-48-
Maintenance 5

4. Remove drain plug to drain coolant.


Drain Plug 5. Wash inside radiator with running water.
6. Replace drain plug.

5116M-0505-100E

7. Fill coolant into radiator up to filler.


Filler

5116M-0505-110E

8. Change coolant in reservoir tank.


Reservoir Tank
9. Run engine for 5 minutes to bleed air.
10. Allow engine to cool and open radiator filler
cap and top up with coolant.
11. Replace radiator cap.
12. Close top cover.

5116M-0505-070E

Ambient Antifreeze Antifreeze Mixture (Reference)


Temperature Mixture When this machine is shipped from the factory,
-10 °C 30% it is filled with a mixture of 40% antifreeze and
-15 °C 35% 60% water. To prevent coolant from freezing, use
-20 °C 40% a mixture of water and antifreeze determined by
-25 °C 45% the minimum temperature in the operation area
* The value for the ambient temperature
using the table on the left.
is 5°C lower than the actual minimum
temperature. NOTE
• Antifreeze to use: Long Life Coolant (LLC).
• Use pure water to make antifreeze mixture.

-49-
5 Maintenance

Air Cleaner

• Clean air cleaner element everyday. Dirty cleaner element causes difficult
starting, reduces engine performance and shortens engine life.

• Clean air cleaner element twice a day when working in extremely dusty
environment.

• Replace cleaner element if damaged.

1. Open top cover and hold it securely in place


Lock Air Cleaner Lid
with prop.
2. Undo locks to remove air cleaner lid.
3. Remove air cleaner elements.

5116M-0505-120E

4. Tap element lightly to dust out. If necessary,


Outer Element Inner Element
blow compressed air from inside of element
to bloww off dust. If element is extremely
dirty or damaged, replace with a new one.
5. Install air cleaner elements and replace air
cleaner lid. Secure lid with locks.
6. Close top cover.
5116M-0505-130E

-50-
Maintenance 5

Fan Belt

• Adjust fan belt properly. Loose belt slips and reduces cooling airflow and
electricity generated by altornator. Slippage also reduces belt life.

Inspecting
1. Open top cover and hold it securely in place
with prop.
2. Push in the middle of belt to check amount of
bending. If it is not correct, adjust.

NOTE
5116M-0505-140E
• Amount of bending: 7mm with 5kgf.

Adjusting
1. Loosen bolt that fixes alternator.
2. Move altornator to adjust belt tension.

5116M-0505-150E

-51-
5 Maintenance
Fuel System

• Stop engine when servicing fuel system.

• Keep fire and spark away when handling fuel.

• Do not spill fuel. If case fuel is spilt, wipe out immediately.

• Dispose of drained fluid properly.

Bleeding
When air enters into fuel system after it is completely run dry or fuel filter is replaced, it
becomes impossible to start engine. If that happens, bleed fuel system as follows:

1. Fill fuel.
2. Open top cover and hold it securely in place
with prop.
3. Loosen bleeded plug.
4. Turn main switch to [ (ON)] to run fuel
pump for 5 seconds.
5. Tighten bleeder plug.
Bleeder Plug
5116M-0506-010E
6. Close top cover.

Draining Water
1. Remove left side cover.
2. Remove drain plug to drain water and
sediment along with remaining fuel.
3. Replace drain plug.
4. Install left side cover.
5. Fill fuel and bleed fuel system.
Drain Plug

5116M-0506-020E

-52-
Maintenance 5

Fuel Filter Cartridge


1. Remove controls cover.
Fuel Filter Cartridge
2. Remove fuel filter cartridge with oil filter
wrench.

5116M-0506-030E

3. Prepare new filter cartridge. Coat its oil seal


Oil Seal with fresh fuel.
4. Install cartridge and tighten it fully with hand.
5. Fill fuel and bleed fuel system.
6. Start engine and make sure there is no leak
from filter.
7. Install controls cover.
5116M-0505-060E

-53-
5 Maintenance
Hydraulic System

• Stop engine when servicing hydraulic system.

• Allow machine to cool off before servicing. Engine is very hot after operation
and may pose a burn hazard.

• Dispose of drained fluid properly.

Hydraulic Fluid

• Maintain sufficient amount of hydraulic fluid in hydraulic system. If there is not


sufficient amount of fluid, air can enter into circuit, affecting its operation and
reducing efficiency.

NOTE
• To obtain correct reading, check fluid level before running engine. Fluid gets hot
and expands after runnining engine.
• Replace suction filters when hydraulic fluid is changed.
• Always check oil level on a level surface.
• Fluid capacity and grade: Page 39.

Fluid Level Sight


Inspecting
1. Park machine on a level surface.
2. Remove right side cover.
3. Visually inspect fluid level and condition in
fluid level sight on fluid tank.
4. If level is low, fill.
5. If fluid is dirty, change.
5116M-0507-010E
6. Install right side cover.

-54-
Maintenance 5

Oil Level Sight Glass

HIGH
Recommended Level
LOW

5116M-0507-020E

Filling
1. Remove filler cap.
Filler Cap 2. Fill specified fluid into filler.
3. Check fluid level.
4. Replace filler cap.

5116M-0507-030E

Changing
1. Have an appropriate drain pan.
2. Remove right side cover.
3. Remove drain plug to drain fluid.
4. Replace drain plug.
5. Fill fluid.
Drain Plug
6. Run engine to bleed air in hydraulic circuit.
5116M-0507-040E
7. Check fluid level.
8. Install right side cover.

-55-
5 Maintenance

Suction Filter

NOTE
• Replace suction filters when hydraulic fluid is changed.

1. Drain fluid.
Hose Elbow
2. Loosen hose clamp to remove hose from
elbow.
3. Remove elbow.

5116M-0507-050E

4. Undo mount bolts to remove suction filter


Suction Filter Suction Filter
(Gear Pump side) (Cutting Rotor side) from tank.
5. Install new suction filter.
6. Install elbow.

NOTE
• Wrap seal tape around threaded part of
5116M-0507-060E
elbow.

7. Install hose with hose clamp.


8. Fill fluid.

NOTE
• Visually check that there is no leak from
hose joints or elbows.

-56-
Maintenance 5

Return Filter Element


1. Loosen hose clamp to remove hose.
2. Undo mount bolts to remove return filter from
tank.

Return Filter

5116M-0507-070E

3. Loosen set screw and turn holder to remove.


4. Replace element with new one.
5. Replace holder.
Element 6. Tighten set sctew.

NOTE
• Tightening Torque: 14.5kgf•cm.

7. Install return filter onto tank.


8. Install hoses.

Set Screw Holder


NOTE
5116M-0507-080E
• Make sure there is no leak from hose joints
or elbows.

-57-
5 Maintenance
Drive Train

• Stop engine when servicing drive train.

Track

• When jacking up machine, hold machine with jack stands securely. Use jack
stands with sufficient load rating.

• Projection hazard: track adjuster cylinder is highly pressurized. When


loosening valve, loosen gradually, or valve can shoot off. Also avoid
positioning your body directly against valve or put your head near it.

• Make certain to adjust track tension properly. Inproperly tensioned tracks may
wear or come off, resulting in property damage, serious injury or death.

• Track stretches during its use-life. Inspect and adjust regularly.

• Track is heavy. Handle with care.

Adjusting
1. Park machine on a level surface.
Valve
2. Lift one side of track by jacking up or hoisting
machine. Make sure track is parallel to the
ground from the side.
3. Undo 2 bolts to remove adjuster valve cover.
4. Attach grease gun to adjuster valve. Inject
5116M-0508-010E
grease to tighten track.

-58-
Maintenance 5

5. Adjust track so that the gap between track


and roller (A) is between 30mm and 40mm
with roller swing horizontal.

5116M-0508-020E

Changing Track
Install track when it derails.
Idler Fork
1. Park machine on a level surface.
Valve
2. Lift one side of track by jacking up or hoisting
machine.
3. Loosen adjuster valve a little to reduce
pressure inside adjuster cylinder.
5116M-0508-030E
4. When sufficiently depressurized, remove
valve.
5. Push idler fork in.
6. First put track on the sprocket-side, then put
it around idler.
7. Install valve. Make sure not to jam o-ring.
Tighten it securely.
8. Adjust track tension.

Drive Motor Lubricant

• Allow machine to cool off before servicing. Drive components are very hot after
operation and may pose a burn hazard.

• Dispose of drained fluid properly.

-59-
5 Maintenance

NOTE
• Fluid capacity and grade: Page 39.

1. Park machine so that drain plug on drive


Drain Plug
motor is in the lowest position.
2. Have an appropriate drain pan.
3. Remove drain plug to drain lubricant.

5116M-0508-040E

4. Move machine so that drain hole is placed


Drain Plug
avobe check plug.
5. Remove check plug.
6. Fill sprcified lubricant into drain hole until it
flows out of check hole.
7. Replace drain and check plugs.
Oil Level Plug

5116M-0508-050E

Greasing

• Follow the maintenance schedule to grease up machine. Lack of greasing may


result in rust, excessive wear or seizure.

NOTE
• When using a manual grease gun, pump 5-6 times. When the handle of the gun
becomes heavy, stop pumping immediately.
• When using a pneumatic grease gun, pump it for a few seconds.
• Grease to use: Page 39

-60-
Maintenance 5

1. Grease roller swing pivots (4 places).


Swing Pivots

5116M-0508-060E

Control Stick
1. Adjust push-pull wires (C) so that links (B)
A
is perpendicular when control levers (A) on
HST pumps are in neutral.

C
5116M-0508-070E

2. Adjust rods (F) so that links (E) on both ides


D
are parallel when control stick (D) is vertical.

F NOTE
• Make sure there is no leak from hose joints
E or elbows.

3. Adjust rods (G) so that links (B) start to move


at the same time when control stick (D) is
tilted forward and backward.
G 4. Start engine and turn parking brake switch
C B to [RUN] and observe if machine moves. If
it does, stop engine and adjust again until it
does ot move.
5. Drive machine straight forward and
backward and observe if machine travels
H
straight. If it does not, move the location of
5116M-0508-080E
link balls in slots (H). Fine-tune with gods
(G).

-61-
5 Maintenance
Electrical System

• Always stop engine, turn main switch to [ (OFF)] and remove key when
inspecting or servicing electrical system.

• Shock hazard: never work on electrical system with wet hand.

Battery Fluid

• Never use machine when battery fluid level is below [Lower Level]. It severely
shortens battery life and can cause battery explosion.

• Battery fluid (diluted sulfic acid) is corrosive and causes severe burns. Be
extremeley cautious when handling battery fluid. If battery fluid is spilt on
clothes, immediately rinse with plenty of water. If spilt on skin or in an eye,
immediately rinse with plenty of water and promptly consult a physician.

• Explosion hazard. Keep open flame or spark away from battery. Hydrogen gas
generated during charging is extremely explosive.

• Shock hazard: never touch battery terminal. Electrocution may result.

• Use wet cloth to clean battery. Dry cloth may generate static electricity, which
may cause explosion.

• Never fill battery fluid beyond [Upper Level]. Battery fluid may spill and cause
damage to machine or injury to person.

-62-
Maintenance 5

Inspecting
UPPER LEVEL
1. Park the machine on a level surface.
2. Visually inspect that battery fluid level is
between "Upper Level" and "Lower Level"
lines.
3. If the fluid level is below "Lower Level," fill.

LOWER LEVEL
5116M-0509-010E

Filling
Filler Cap
1. Remove right side cover. (Page 44).
2. Remove filler caps.
3. Fill distilled water up to "Upper Limit."
4. Put filler plugs back in place.

5116M-0509-020E

-63-
5 Maintenance

Charging Battery

• Never charge battery when the fluid level is below [Lower Level]. Charging
battery with insufficient fluid may shorten battery life or cause an explosion.

• Battery fluid (diluted sulfic acid) is corrosive and causes severe burns. Be
extremeley cautious when handling battery fluid. If battery fluid is spilt on
clothes, immediately rinse with plenty of water. If spilt on skin or in an eye,
immediately rinse with plenty of water and promptly consult a physician.

• Explosion hazard. Keep open flame or spark away from battery. Hydrogen gas
generated during charging is extremely explosive.

• Shock hazard: never touch battery terminal. Electrocution may result.

• Always disconnect the negative (-) terminal first, and connect the positive (+)
terminal first. Disconnecting or connecting in the opposite order may cause a
short circuit.

• When installing the battery, make certain to connect the positive (+) and
negative (-) terminals to their respective original positions. Avoid contact
between terminals and other surrounding parts.

• Always remove battery from machine before charging. Failure to do so causes


damage to electrical components and wiring.

• When using battery charger, follow instructions in its operator's manual.

-64-
Maintenance 5

1. Park machine on a level surface.


+ Terminal - Terminal
2. Remove right side cover.
3. Remove negative (-) cable from terminal.
4. Remove positive (+) cable from terminal.
5. Remove battery from machine.

5116M-0509-030E

6. Follow instructions in battery charger


operator's manual to charge battery.
7. When charge is complete, install battery to
machine.
8. Install right side cover.

5116M-0509-040E

Fuses

• If a fuse blows, investigate the cause and repair it before replacing.

• Always replace a fuse with the one of the correct amperage.

1. Remove controls cover.


Fuse Box
2. Open fuse box and inspect fuses.
3. If fuse is blown, replace it with a new one of
the correct amperage.
4. Close fuse box. Install controls cover.

NOTE
5116M-0509-050E
• Spare fuses (10A, 15A) are provided in fuse
box.

-65-
5 Maintenance

Slow-Blow Fuses

• If a slow-blow fuse blows, investigate the cause and repair it before replacing.

• Always replace a slow^blow fuse with the one of the correct amperage.

1. Open top cover and hold it securely in place


Fuse Box
with prop.
2. Open fuse box and inspect fuses.
3. If fuse is blown, replace it with a new one of
the correct amperage.
4. Close top cover.

5116M-0509-060E
NOTE
• A spare fuse is provided in fuse box.

5. Remove right side cover.


Fuse Box
6. Open fuse box and inspect fuses.
7. If fuse is blown, replace it with a new one of
the correct amperage.
8. Install right side cover.

5116M-0509-070E

-66-
Maintenance 5
Implement
Attaching/Detaching Implement

• Park machine on a level surface when attaching or detaching implement.

• Do not go under implement.

• Always release residual pressure of hydraulic components when detaching


implement, or oil under high pressure may leak and penetrate through skin and
cause injury upon contact.

• Hydraulic fluid is very hot right after use. Allow hydraulic fluid to cool before
detaching implement, or severe burns may result.

• Never turn cutting on rotor switch when quick couplers are detached. Hydraulic
components or plumbing can be damaged.

1. Park machine on a level surface.


Quick Couplers
2. Lower implement until it rests on the ground.
3. Detach quick couplers on hydraulic hoses.

5116M-0510-090E

4. Detach connector on wiring harness.


Connector

5116M-0510-120E

-67-
5 Maintenance

5. Remove link pins and pins. (2 places on both


Lever
sides.)
6. Fold down lever to unlock.

Pin

5116M-0510-100E

7. Lower link to unhook.


8. Drive backwards to remove implement.

Joint
5116M-0510-110E

-68-
Maintenance 5
After Use Care

• Do not wash engine, control panel, electrical parts, or tank caps with air
breather with running water; water may enter inside and cause rust or damage.

• Clean machine after use; leaving dirt or foreign objects may cause damage.

• Do not attempt to move machine when it becomes inoperable due to freezing.

After Normal Use


1. Clean machine; wash off dirt, mud, and other foreign matter after use.
2. If machine is to be left outside, cover machine with protective, water-proof covering after
machine is cooled off.

After Cold Weather Use


1. Clean machine; wash off dirt, mud, and other foreign matter after use.
2. Park machine on a paved or firm, dry surface.
3. If machine is to be left outside, cover machine with protective, water-proof covering after
it is cooled off.

-69-
5 Maintenance
Storage

• Fire hazard; do not store machine where there is a possiblity of ignition.

• Do not wash engine or control panel with running water; water may enter inside
and cause rust or damage.

• Clean machine before storage; leaving dirt or foreign objects may cause rust or
damage.

• Do not store machine in a humid, dusty, or hot place.

1. Park machine.
2. Clean dirt off of machine.
3. Check machine according to Maintenance Schedule chart (Page 34) and service as
necessary.
4. Clean steel parts of machine with oil-soaked rag. Grease greasing points.
5. Change engine oil.
6. Completely drain coolant from engine cooling system.
7. Clean air cleaner.
8. Drain fuel from fuel tank.
9. Remove battery from machine. Service battery.
10. Cover machine with protective, water-proof covering after machine is cooled off.

NOTE
• Battery dischages even when it is not in use. A battery may hold charge for a few
months, but it is a good practice to charge battery before it goes flat; it will extend
the battery life.
• Refer to the Operation Manual for the engine, for detailed instructions on preparing
engine for storage.

-70-
Troubleshooting 6

Troubleshooting
• If any malfunction or abnormal condition is found, immediately stop using the
machine and take an appropriate measure according to the Troubleshooting chart
below. If the malfunction or abnormal condition is not listed in the chart, or the
suggested measure does not solve the problem, consult with your CANYCOM
representative.

• Some corrective measures listed below require special knowledge and/or


equipment. Please contact your CANYCOM representative in such a case.

Area Malfunction Possible Cause Corrective Measure Ref.

Out of fuel. →Fill fuel. Page 16


Air in fuel line. →Bleed fuel line. Page 52
Water in fuel system →Drain water. Page 52
Insufficient battery →Add battery fluid. Page 62
capacity →Charge battery.
→Replace battery.
Insufficient or wrong →Fill or change oil. Page 45
Engine does not start,
oil.
or is difficult to start
Other (other than the →Follow the Page 18
above). instructions in
"Starting" to restart.
If problem persists,
please contact
your CANYCOM
representative.
Engine
Out of fuel. →Fill fuel. Page 16
Air in fuel line. →Bleed fuel line. Page 52
Cold engine. →Warm up engine.
Engine stalls.
Other (other than the →Please contact
above). your CANYCOM
representative.
Out of fuel →Fill fuel. Page 16
Other (other than the →Please contact
Engine stops abruptly.
above). your CANYCOM
representative.
Insufficient intake air →Clean or replace the Page 50
(clogged air cleaner). air cleaner.
Idling is not stable. Other (other than the →Please contact
above). your CANYCOM
representative.

-71-
6 Troubleshooting

Area Malfunction Possible Cause Corrective Measure Ref.

Electrical malfunction →Please contact


your CANYCOM
representative.
Engine does not stop
Other (other than the →Please contact
above). your CANYCOM
representative.
Bad fuel →Change fuel.
Wrong oil (wrong →Change for correct Page 45
viscosity) oil.
Poor power or Insufficient intake air →Clean or replace the Page 50
acceleration (clogged air cleaner). air cleaner.
Other (other than the →Please contact
above). your CANYCOM
representative.
Loose engine mount →Tighten.
Irregular noise or bolt(s).
vibration from or Other (other than the →Please contact
around the engine above). your CANYCOM
representative.
→Please contact
Engine Excessive oil
your CANYCOM
consumption
representative.
Radiator or cooling fan →Clean.
is clogged or blocked.
Hydraulic cooling fan →Follow the Page 31
is in a wrong mode. instructions in
"Hydraulic Cooling
Fan" to select an
appropriate mode for
the condition.
Hydraulic cooling fan →Please contact
Engine overheats
is faulty. your CANYCOM
representative.
Insufficient amount of →Fill oil. Page 45
engine oil.
Insufficient amount of →Fill coolant. Page 47
coolant.
Other (other than the →Please contact
above). your CANYCOM
representative.

-72-
Troubleshooting 6

Area Malfunction Possible Cause Corrective Measure Ref.

Clogged air cleaner. →Clean or replace the Page 50


air cleaner.
Excessive fuel
Other (other than the →Please contact
consumption
above). your CANYCOM
representative.
Clogged air cleaner. →Clean or replace the Page 50
Black smoke comes air cleaner.
Other (other than the →Please contact
out of exhaust above). your CANYCOM
representative.
Engine oil level is too →Adjust oil level. Page 45
Engine high.
Wrong oil (wrong →Change for correct Page 45
White or blue smoke
viscosity) oil.
comes out of exhaust
Other (other than the →Please contact
above). your CANYCOM
representative.
Faulty wire, rod or →Please contact
linkage. your CANYCOM
Accelerator lever is representative.
catching Other (other than the →Please contact
above). your CANYCOM
representative.
Faulty hydraulic →Refer to "Hydraulic Page 54
system. Systems."
Other (other than the →Follow the Page 22
above). instructions in
Machine does not
"Driving" to drive
move when control
the machine. If
stick is operated.
problem persists,
Drive
please contact
Train
your CANYCOM
representative.
Faulty hydraulic →Refer to "Hydraulic Page 54
system. Systems."
Machine does not turn
Other (other than the →Please contact
properly.
above). your CANYCOM
representative.

-73-
6 Troubleshooting

Area Malfunction Possible Cause Corrective Measure Ref.

Tracks are not properly →Adjust. Page 58


adjusted.
Control stick is not →Adjust. Page 61
Machine does not run
properly adjusted.
straight
Other (other than the →Please contact
above). your CANYCOM
Drive representative.
Train Track is derailed. →Reinstall and adjust Page 58
track.
Machine vibrates Roller, sprocket, or →Tighten the loose
abnormally, or is not idler is loose. fastener.
stable. Other (other than the →Please contact
above). your CANYCOM
representative.
Faulty hydraulic →Refer to "Hydraulic Page 54
system. Systems."
Parking brake does not
Brake Other (other than the →Please contact
work well.
above). your CANYCOM
representative.
Insufficient hydraulic →Fill or change. Page 54
Hydraulic equipment fluid.
(hydraulic motor, Clogged hydraulic oil →Change. Page 57
cylinder) does not filter
work properly or does Other (other than the →Please contact
not work at all. above). your CANYCOM
representative.
Hydraulic Foreign object caught →Please contact
System in pilot check valve. your CANYCOM
representative.
Faulty electromagnetic →Please contact
Cylinder contracts. valve. your CANYCOM
representative.
Other (other than the →Please contact
above). your CANYCOM
representative.

-74-
Troubleshooting 6

Area Malfunction Possible Cause Corrective Measure Ref.

Faulty hydraulic →Refer to "Hydraulic Page 54


system. Systems."
Other (other than the →Follow the Page 26
above). instructions in
Implement does not "Working" to operate
run. the machine. If
problem persists,
Implement
please contact
Drive
your CANYCOM
representative.
Implement vibrates Foreign object is →Untangle.
tangled.
excessively when it is Other (other than the →Please contact
above). your CANYCOM
run. representative.
Blown fuse. →Replace.
Blown bulb. →Replace.
Warning lamp does not
Other (other than the →Please contact
light.
above). your CANYCOM
representative.
Insufficient engine oil. →Fill. Page 45
Oil lamp stays on after Other (other than the →Please contact
engine starts. above). your CANYCOM
representative.
Engine overheats. →Refer to "Engine." Page 45
Safety Coolant Temperature
Other (other than the →Please contact
Devices lamp stays on after
above). your CANYCOM
engine starts.
representative.
Blown fuse. →Replace.
Charge lamp stays on Other (other than the →Please contact
after engine starts. above). your CANYCOM
representative.
Blown fuse. →Replace.
Other (other than the →Please contact
Horn does not work.
above). your CANYCOM
representative.

-75-
7 Transporting
Hauling
Loading and Unloading

• Park transporter (truck) on a level ground. Always use chocks to secure wheels.

• Do not allow bystandars to come close to machine or transporter when loading


or unloading machine.

• Use only the loading ramps with sufficient strength (to withstand the combined
weight of machine and operator), width (more than 1.2 times the width of track),
and length (more than 4 times the height of loading deck of transporter), and
have anti-slip ramp surfaces.

• Secure hooks of loading ramps firmly and flush with loading deck.

• Move slowly forward when loading onto, and move slowly backward when
unloading off of transporter. Pay special care when going over the joint
between loading deck and ramps; machine may tip.

• Do not turn on loading ramps. Machine may fall.

• Tie down machine securely. Make sure machine does not move around on
loading deck.

-76-
Transporting 7

More
than
the h 4 times
eight
Height

5116M-0701-010E
Note: Typical configuration with mower implement (CG431 Mower) shown.

Loading to Transporter
1. Park transporter. Secure wheels with chocks.
2. Place loading ramps. Secure hooks of ramps firmly and flush with loading deck.
3. Lift up implement.
4. Set auxiliary transmission switch to [ (slow)]. Raise cutting rotor so that it does not
hit ramp or loading deck of transporter. Drive machine slowly forward onto loading deck.
5. Park machine according to the instructions in "Stopping" (Page 24). Tie machine down
with rope or tie-down belts and secure it onto loading deck of transporter securely.

-77-
7 Transporting
Hoisting

• Hoisting may require appropriate training or licence. Consult with your local
authority.

• Use hoisting sling of sufficient strength. Always use slings of the same length
when more than one is used.

• Pay attention to the balance and the location of the center of gravity of
machine.

• Do not use wire rope when hoisting. It will damage tracks.

Hitch Point

Hitch Point

5116M-0702-010E

1. Attach hoisting slings to hitch points of machine. Hoist the center of slings.

-78-
NOISE LEVEL

Model Engine
LwA
Type Type Speed rpm

CG431 Kubota V2203 2,800 rpm 98 dB (A)

NOISE LEVEL evaluated based on factory standard.

VIBRATION

Engine
Model
Rated revolution Steering lever Seat
CG431 2,800 rpm 3.0 m/s2 3.0 m/s2
VIBRATION evaluated based on factory standard.

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