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MIL-STD-1880(AT)
5 May 1983

MILITARY STANDARD

CYLINDERS , RINGS AND SRROUDS , TURBINR ,

CAST, ACCEPTANCE CRITRRIA FOR

FSC 2835
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MIL-STD-1880(AT)

DEPARTMENT OF DEFENSE
Washington, DC 20301

Cylinders, Rings and Shrouds, Turbine, Cast, Acceptance Criteria for.

MIL-STD-1880(AT)

1. This Military Standard is approved for use by US Army Tank-Automotive

Command, Department of the Army, and is available for uae by all Departments
and Agencies of the Department of Defense.

2. Beneficial comments (recommendations, additions, deletions) and any

pertinent data which may be of uae in improving this document should be
addressed to: US Army Tank-Automotive Command, ATTN: DRSTA-GSS, Warren, MI
48090, by “sing the self-addressed Standardization Document Improvement
Proposal. (DD Form 1426) appearing at the end of this document, or by letter.

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MIL-STD-1880(AT)

FOREWARD

The procedures covered in this standard shall be used to provide

nondestructive testing acceptance criteria for cast cylinders, rings,
shrouds, and finish machined and assembled parts. “This is not an acquisition
document.

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MIL-STD-1880(AT)

CONTENTS

Paragraph 1. SCOPE ........................................ 1

1.1 Purpose .................................O.... 1
1.2 Scope ............................. ........... 1
1.2.1 Classification ............................... 1

2. 1REFERENCED DOCUMENTS .......................... 2

2.1 Is$ues of documents .......................... 2
2.2 Other publications ........................... 2

3. DEFINITIONS (not applicable ).. ................ 3

4. GENRRAL REQUIREMENTS .......................... 4

4.1 Acceptance criteria .......................... 4
4.1.1 Surface imperfections (visual and
fluorescent penetrant) ...................... 4
4.1.2 Internal imperfections (radiographic). ....... 4
4.1.3 Weld joint defects (visual, fluorescent,
and ultra sonic ).... ......................... 4

5. DETAIL REQUIREMENTS ........................... 5

5.1 Reports ...................................... 5
5.2 Teat methoda ................................. 5
5.2.1 Visual and fluorescent penetrant. ............ 5
5.2.2 Radiographic ................................. 5
5.2.3 Ultrasonic ................................... 5
5.2.4 Grain aize ................................... 5
5.3 Rework ........................................ 5
5.3.1 Blend areaa .................................. 5
\ 5.3.2 Electron beam weld areas ..................... 5
5.3.3 Weld rework of castfngb ...................... 5
5.3.3.1 Approval ..................................... 6
5.3.3.2 Procedure .................................... 6
5.3.3.3 Inspection of weld rework .................... 6
5.3.4 .3.1 Acceptance limit s ............................ 6
5.3.3.4 Rework records ............................... 7
5.3.3.5 Surface condition ............... ............. 7

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MIL-STD-1880(AT )

1. SCOPE

● 1.1 Purpose. This standard is intended to be used to insure caae

turbine cylinders, rings, shrouda, and finish rmchined snd assembled parts
meet prescribed nondestructive testing acceptance criteria.

1.2 *. This standard covers the nondestructive testing acceptance

crite~ ia for csst cylinders, ringa, shrouds, and finiah machined and
assembled parts.

1.2.1 Claasif icstion. Unless otherwise specified on the engineering

drawing,. castings shsll be classified in accordance with the required level
of radiographic inspection as follows:

P7050-P1 - Radiographic inspection in accordance with

4.1.2a.
P7050-P2 . - Radiographic inspection in accordance with
4.1.2b.

Note: When no classification (suffix) la specified, inspection

shall be in accordance with P7050-P1.

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●

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MIL-STD- 1880(AT )

2. REFERENCED DOCDMENTS

2.1 Issues of documents. The following documents of the issue in ef feet o

on date of invitation for bids or request for proposal, form a part of this
standard to the extent specified herein.

SPECIFICATIONS
MILITARY

MI PD-W-62416 - Welding, Fusion, Process for.

MI PD-W-62418 - Electron Beam Welding; Process for.
MI PD-c-62429 - Castings, Stainless and Low Alloy Steel,
Inspection of.
MIPD-U-62430 - Ultrasonic Inspection. \
MIPD-W-62431 - Welded Joints, Inspection of.
MIPD-R-62432 - Radiographic Inspection.
MIPD-P-62434 - Penetrant Inspection.
MI PD-N-62441 - Casting, Investment, Nickel Base (713C).
MIPD-c-62445 - Casting, Investment , Nickel Base (0021).
MIPD-N-62446 - Casting, Investment, Nickel Base (CIO1 ).

(Copies of specifications, standards, drawings, and publications required

by contractor in connection with specific acquisition functions should be
obtained from the acquisition activity, or as directed by the contracting
officer. )

(Copies of MIPD Specifications and Standards may be obtained from the US

Army Tank-Automotive Command, ATTN: DRSTA-GSS, Warren, MI 48090. )

2.2 Other publications. The following documents form a part of this

standard to the extent specified herein. Unleaa otherwise indicated, the
issue in effect on date of invitation for bids or request for proposal shall
apply.

SOCIETY OF AUTOMOTIVE ENGINEERS (SAE )

SAE Standards and Recommended Practices

AMS 5786 - Wire, Welding, Nickel Base (Rsstelloy W).

AMS 5837 - Wire, Welding, Nickel Base (625).

(Application for copies should be addressed to the Society of Automotive

Engineers , Inc. , 400 Commonwealth Avenue, Warrendale, PA 15096. )

(Technical society and technical association specifications and standards

are generally available for reference from libraries. They are also
distributed among technical groups and using Federal agencies. )

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MIL-STD-1880(AT)

3. DEFINITIONS (not applicable )

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MIL-STD- 1880(AT )

4. GENSRAL REQUIREMENTS

4.1 Acceptance criteria.

4.1.1 Surface imperfections (visual and fluorescent penetrant ). The

limits for imperfections in the material shall be as follows:

a. There shall be nn evidence of cracks , folds, dross, cold shuts ,

and hot teara.
b. The presence of mold ridges, fins, and gate witnesses shall be
not acceptable in. the hot gas flow path. In other areas,
positive metal, (mold ridges , fins, gate witnesses) up to 0.030
inch (.762 mm) in height shall be acceptable.
c. All other Indication not specified in 4.1. la and 4.1. lb shall
be acceptable.

4.1.2 Internal imperfections (radiographic). Castinga containing

radiographic evidence of internal defects shall be acceptable provided they
do not exceed the following limits of acceptability:

a. P7050-P1 shall meet the radiographic acceptance requirements of

MIPD-C-62429 , classification P 1.
b. P7050-P2 shsll meet che radiographic acceptance requirements of
MI PD-C-62429, classification P2.

4. 1.3 Weld joint defects (visual, fluorescent, and ultrasonic).

Electron beam welded joints shall meet the limits of acceptability specified
in MI.PD-W-62418 with the following exceptions:

s. Full penetration shall be required for 95 percent of weld

length.
b. Partial penetration or lack of weld shall be permitted for 5
percent of the weld length.

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MIL-STD-1880(AT )

5. DETAIL REQUIREMENTS

● 5.1 Reports. Unless otherwise specified on the purchase order, the

supplier shall furnish with each shipment, three copies of a certificate
stating the following:

Purchase order number.

:: Part number, revision letter, and serial number.
c. Quantity.
d. Conformance to this standard , latest revision.

I 5.2 Test methods.

5.2.1 Visual and fluorescent penetrant. Castings, finish machined

parts, and electron beam welded joints shall be visually examined and
fluoreacent penetrant inspected in accordance with MI PD-P-62434, Method P1 to
verify conformance to 4.1.1 (see 5.3.3.5).

5.2.2 Radiographic. Castings’ shall be radiographically inspected in

accordance with MI PD-R-62432 to verify conformance to 4.1.2.

5.2.3 Ultrasonic. E1.ictron beam welded joints shall be ultrasonically

inspected. in accordance with MI PD-U-62430 to verify conformance to 4.1.3.

5.2.4 Grain size. Unless otherwise specified on the engineering

drawing, grain size inspection shall not be required.

● 5.3 Rework. Except for the specific ,methods stated herein, all other
methods used for general rework shall require Government approval prior to
use.

5.3. 1‘ Blend areas. Blending shall be limited to the following:

a. Blending shall not exceed minimum dimensions and surface finish

requirements of the engineering drawing.
b. The blend area diameter shall be at least 10 times the blend
depth.
c. After blending, inspection of blend area shall be in accordance
with 5.2.1.

5.3.2 Electron beam weld areas. Electron beam weld joints may be
reworked in accordance with the requirements of MIPD-W-624 18.

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MIL-STD-1880(AT)

5.3.3 Weld rework of castings. Weld rework of castings shall be

pe~mitted by Government approval with the exception of those areas which will
provide a surface for electron beam” welding and with the following weld
rework dimensional limitations:

a. The maximum size of the weld rework area shall be equal to a

0.500 inch (12.7mm) diameter circle with maximum depth of 0.125
inch (3.175 mm).
b. Two weld rework areas of maximum size shall be perudtted per
casting.
c. More thsn two weld rework areas shall be permitted per casting
provided the total amount of area for all weld rework does not
exceed the area of two 0.500 inch (12.7 mm) diameter circles
(0.393 square inch/253.55 square mm).
d. Weld rework areas shall bs separated by a minimum distance equal
to four times the major dimension of the larger weld rework
area.

5.3.3.1 Approval. Weld rework of cast cylinders, rings, or shrouds

shall be uermitted when the rework procedure has been approved in writing by
the acqui~ition activity. The suppiier shall submit a detailed rework -
procedure in writing to the acquisition activity for each part configuration.

5.3.3.2 Procedure. The weld rework procedure shall include but not be
limited to the following requirements:

a. The defective area shall be removed from the casting by routing

or machining.
b. The routed or machined area shall be chemically etched to remove
any flowed metal. The area shsll then be inspected in
accordance with the requirements of this specification.
c. Approved filler msterials used for weld rework sbsll be as
follows :

Casting alloy
M3602 (713C) %+%#+%stell.y W)
M3612 (0021) AMS 5786 (Hastelloy W)
M3617 (C1OI) AMS 5837 (625)

d. The prepared area’ shall be welded in accordance with the

requirements of MIPD-W-62416.
e. After completion of weld rework, the casting shall be ‘tress
relieved as specified on the weld rework instructions.
f. The weld reworked area shall be clearly msrked (encircled with a
ring of white paint) on the casting.

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MIL-STD-1880(AT)

5.3.3.3 Inspection of weld rework. Radiographic, visual, and

● fluorescent penetrant inspection of the weld rework area shall bs performed

in accordance with the requirements for a class 1 weld as defined in
MIPD-W-62431.

5.3.3.3.1 Acceptance limits. After any weld rework, castings shall be

capable of passing all engineering drawing and applicable specification
requirements.

5.3.3.4 Rework records. Rework recorde shall be shipped together with

the castings and shall include photographs of the defective area, size of the
rework area (dimensions ), and radiographs of the weld reworked area.

5.3.3.5 Surface conditions. Acceptance criteria of borderline cases of

imperfections shall be determined after the casting has. been either sand or
grit blasted to meet the surface roughness (AA arithmetic average) specified
on the’engineering drawing.

Custodian: Preparing activity:

Army - AT Army - AT

●
Project No. 2835 -AO07
*U.S.GOVERNMENT PRINTINGOFFICE 1983-605-034/2900

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INSTRUCTIONS h s mntinuing ●ffort standardization

to make our documentibetter, theDoD provides tbb formforw in
submitting comnsenti and mgge6tioru M usrrs ofmilitary
for improvements. standardization d—nh are invited to provide

edge (fW NOT STAPLE),

●
SUtUWStiOIU. ~U fO~ MY ~ d=~cbed, fOlded ~OW the ~n- indi~W taxd afong, tie l-e and
mailed. In block 6, be u specific u pauible about puticular problem areas mch m wording which required interpretation, wu
toorigid, restrictive, loose, unbiguous, or was incompatible, and give pro-d wording changes which wotdd alleviak the
prohletm. Enter in block 6 any remadu not relmted to a specific paragraph of the document. If block 7 h fdled out, m
acknowledgement wkll be mailed to You within 30 dayt to let YOU know that your commenti were received utd am Iwi”g
cotidered.

NOTE: Thb form may not be u=d to request copies of documents, nor to request wtivem, deviations, or clarification of
W-ifktbn wuirmen~ On cu~nt Contmck.Canments submitted
on thisform do not constitute or imply authorization%
to waive my portion cd the referenced document(a) or to amend contractual requirement.

(Fold.1.., lhh Ifne,

DEPAF7TMENTOF THE ARMY

111111 F/

UNITED STATES

OFFICIAL 0USlNE33
PENALTY FOR PRIVATE uSE S303 BUSINESS REPLY MAIL PERMIT NO 12c62
DRSTA-GSS .5 FIRST CL Ass WASHINGTON D c

POSTAGE WILL BE PAID BY THE DEPARTMENT OF THE ARMY

Coremander
U .S. Tank Autonmtive Command
ATTN: DRSTA-GSS
Uarren, !41 48090

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STANDARDIZATION DOCUMENT IMPROVEMENT PROPOSAL

(see Instructions - Ryrie Side)
00 CUMENT NUMBER 2. DOCUMEN1TITL15 cylinders, Rings and shrouds; Turbine, Cast,

●
MIL-sTrl-1880(AT) Acceptance Criteria for
, NAME 0FSU6MITTI NG ORGANIZATION 4. TYPE OF OROANIZATlON (Mckc.nd

❑ VENDOR

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1.REMARKS

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;. MAILING Aoo RES3 (Stick Cl~. Sfah. ZlPCa18J - Gc.tland S. DATE OF 5UBMlZS10& (YYMMDD)

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