Jiangsu BOE Environmental

Protection Technology Co.,Ltd

Volute Sludge Dewatering

Product Introduction
Volute Sludge Dewatering which uses the screw extrusion principle is a new type of solid-liquid

separation device. It reaches the goal of extrusion dewatering sludge by the powerful extrusion pressure

of changing the screw diameter and distance, and the tiny spacing between moveable annular plates and

fixed annular plates.

 
Structure Principle

The main body of Volute Sludge Dewatering is made of multiple fixed annular plates and moveable

annular plates with the screw shaft running through it. The front part is thickening department and the

ending part is dewatering department. It can thicken and dewater sludge in one box, and has taken

place of the traditional filter clothes and centrifugal filtration method for its distinctive filter model.

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Dewatering Principle
Sludge will be transported to the dewatering department after being thickened in the thickening

department. In the advancing process, great pressure has been produced because of the gradually

decreasing filter spacing and screw distance, and the back platen clogging. Then the volume decreases

continuously, and the purpose of fully dewatering will be achieved.

 
 
 
Eight Advantages
1. Using scope widely
 
It can be widely used to dewater sludge of municipal administration wastewater, food, drink,

slaughtering and breeding, print, petrochemical engineering, paper, leather and pharmaceutical.

 
The distinctive dewatering principle makes it possible that the device can be used for high or low

density sludge, from 2000mg/L on, which has become the foundation of the low density sludge direct

dewatering.

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Innovative structure design makes it possible that the device can be used for all kinds of sludge with

high or low density, especially the sludge with oil, and it can be named the invincible opponent to

dewater the sludge with oil.

 
 
 
 
2. The device cannot be clogged easily
 
Special dynamic and static rings make the device not easily clog. Then there is no need to wash

abundantly for preventing filter spacing being clogged. So it has reduced the number of water for

washing and burden of inside circling, and solves the clogging problems that the traditional

dewatering devices bring to the company.

 
 
 
 
3. Operating continuously and automatically
 
Volute Sludge Dewatering can control its operation automatically including pumping out sludge,

putting in fluids and discharge sludge. The device can operate through the team work of electrical

cabinet, chemical feeder, mud pump and dosing pump without manual operation. The device will be
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clogged, filters running irregularly, or other situations that can affect the safety cannot take place during

the whole procedure. Daily maintenance of the machine can be done easily and conveniently. And it

can work continuously all day without manual operation. It makes the dream that sludge dewatering

can operate continuously and automatically come true firstly and truly.

4. Operation costs can be saved

 
The integration overall design, compact design, saving operation costs greatly;
 
Low speed spiral pressing technology makes the power consumption reduced greatly;

The device cannot be clogged, which can reduce cleaning water greatly;

Operation automatically all day can reduce manual costs greatly;

 
So, Volute Sludge Dewatering is a new type of energy saving and environmental protection device that

can truly consistent with national policy.

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5. No secondary pollution
 
The rotation speed of screw shaft is about 2 to 3 revolutions per minute, and the rotation has no

vibration and little noise. The volute has the self-cleaning function, cannot be clogged, just need a

little water to clean, and has no secondary pollution. The sludge is done in such a slow state and

the bad smell is not diffused, which can create a very comfortable operation surrounding.

 
 
6. Flexible and durable frame
 
This machine’s design is quite flexible because it uses machinery to extrusion dewatering directly and

do not need large drum frame. Almost all the frame is made of stainless steel and only the screw

shaft and moveable annular plates should be replaced, which can contribute to a long service life and

durable in use.

 
 
 
 
 

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7. Saving engineering investment

 
Volute Sludge Dewatering has the function of thickening sludge. It can deal with the aerobic sludge in

the aeration tank directly. So it does not need thickening storage unit, which can reduce the floor space of

sewage treatment facilities and construction costs.

8. Improving phosphorus removal function

 
Sludge will be dewatered in the aerobic situation, so in the sludge thickening tank or storage tank,

traditional phosphorus sludge outlet of anoxic or anaerobic situation cannot happen. Then the

phosphorus removal function of the sludge treatment system will be improved.

 
 
Process flow diagram

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Technical specification
 

DS Sludge treating capacity

Model treating
capacity 10000mg/L 20000mg/L 30000mg/L 40000mg/L 50000mh/L

MYDL101 5~7kg/h ~0.5m³/h ~0.25m³/h ~0.2m³/h ~0.15m³/h ~0.14m³/h

MYDL131 10~14kg/h ~1m³/h ~0.5m³/h ~0.4m³/h ~0.3m³/h ~0.28m³/h
MYDL201 15~20kg/h ~1.5m³/h ~0.75m³/h ~0.6m³/h ~0.5m³/h ~0.4m³/h
MYDL202 30~40kg/h ~3m³/h ~1.5m³/h ~1.2m³/h ~1m³/h ~0.8m³/h
MYDL203 45~60kg/h ~4.5m³/h ~2.25m³/h ~1.8m³/h ~1.5m³/h ~1.2m³/h
MYDL301 50~70kg/h ~5m³/h ~2.5m³/h ~2m³/h ~1.5m³/h ~1.4m³/h
MYDL302 100~140kg/h ~10m³/h ~5m³/h ~4m³/h ~3m³/h ~2.8m³/h
MYDL303 150~210kg/h ~15m³/h ~7.5m³/h ~6m³/h ~4.5m³/h ~4.2m³/h
MYDL304 200~280kg/h ~20m³/h ~10m³/h ~8m³/h ~6m³/h ~5.6m³/h
MYDL351 100~120kg/h ~10m³/h ~5m³/h ~4m³/h ~3m³/h ~2.4m³/h
MYDL352 200~240kg/h ~20m³/h ~10m³/h ~8m³/h ~6m³/h ~4.8m³/h
MYDL353 300~360kg/h ~30m³/h ~15m³/h ~12m³/h ~9m³/h ~7.2m³/h
MYDL354 400~480kg/h ~40m³/h ~20m³/h ~16m³/h ~12m³/h ~9.6m³/h
MYDL401 130~160kg/h ~13m³/h ~6.5m³/h ~5m³/h ~4m³/h ~3.2m³/h
MYDL402 260~320kg/h ~26m³/h ~13m³/h ~10m³/h ~8m³/h ~6.4m³/h
MYDL403 390~480kg/h ~39m³/h ~19.5m³/h ~15m³/h ~12m³/h ~9.6m³/h
MYDL404 520~640kg/h ~52m³/h ~26m³/h ~20m³/h ~16m³/h ~12.8m³/h

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Distance
Screw from mud Overall dimensions(mm)
Operating
Model specificati cake outlet to net weight
weight
ons the ground Length Width Height
（mm） （L） （W） （H）
MYDL101 φ100×1 215 1850 740 1040 220kg 315kg
MYDL131 φ130×1 250 2000 785 1040 250kg 395kg
MYDL201 φ200×1 350 2510 900 1300 420kg 540kg
MYDL202 φ200×2 350 2560 1050 1300 550kg 660kg
MYDL203 φ200×3 350 2610 1285 1760 700kg 1010kg
MYDL301 φ300×1 530 3330 1005 1760 900kg 1300kg
MYDL302 φ300×2 530 3530 1290 1760 1350kg 2000kg
MYDL303 φ300×3 530 3680 1620 1760 1900kg 2700kg
MYDL304 φ300×4 530 3830 2010 2130 2500kg 3600kg
MYDL351 φ350×1 570 4005 1100 2130 1100kg 2000kg
MYDL352 φ350×2 570 4390 1650 2130 2100kg 3250kg
MYDL353 φ350×3 570 4520 1980 2130 3100kg 4600kg
MYDL354 φ350×4 570 4750 2715 2100 4100kg 5700kg
MYDL401 φ400×1 660 4680 1110 2100 2200kg 4200kg
MYDL402 φ400×2 660 4960 1760 2100 3500kg 6000kg
MYDL403 φ400×3 660 5010 2585 2100 5500kg 8000kg
MYDL404 φ400×4 660 5160 3160 2100 7000kg 9500kg

 
Wearing parts
Motor power（kw) Washing replacing
Clean water Maintenance cycle(years)
Model water
qty（L/h) frequency
Screw pressure Screw Active
Mixer Total
shaft axis rings
MYDL101 0.18 0.18 0.36 24 5 3
MYDL131 0.18 0.18 0.36 48 5 3
MYDL201 0.37 0.18 0.55 32 5 3
MYDL202 0.74 0.55 1.29 64 5 3
MYDL203 1.11 0.55 1.29 96 5 3
MYDL301 0.75 0.55 1.3 40 10 5
MYDL302 1.5 0.75 2.25 0.1Mpa~0.2Mp 80 10 5
MYDL303 2.25 1.1 3.35 a 120 10 5
(without high 5 minutes per
MYDL304 3 1.1 4.1 160 10 5
pressure day
MYDL351 1.1 0.75 1.85 flushing 60 10 5
equipment）
MYDL352 2.2 1.1 3.3 120 10 5
MYDL353 3.3 1.5 4.8 180 10 5
MYDL354 4.4 0.75+0.75 5.9 240 10 5
MYDL401 1.5 1.1 2.6 80 10 5
MYDL402 3 1.5 4.5 160 10 5
MYDL403 4.5 1.1+1.1 6.7 240 10 5
MYDL404 6 1.1+1.1 8.2 320 10 5
 
 
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Note: The time of replacement cycle of easily damaged parts is a ballpark figure. In the practical

operation process, the replacement cycle of easily damaged parts will be affected by the types of sludge,

the methods of treatment, the situation of operation adjusting, and the time of daily operation. (The

replacement cycle of easily damaged parts is calculated by operation time of 365 days per year and 8

hours per day)

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Sludge
Filtrate outlet Water inlet Reflux inlet Mixing tank Polymer feed
Model delivery
B C D outlet E F
port A
MYDL101 DN50 DN80 DN20 DN100 DN40 DN20
MYDL131 DN50 DN80 DN20 DN100 DN40 DN20
MYDL201 DN50 DN100 DN20 DN100 DN40 DN25
MYDL202 DN50 DN100 DN20 DN100 DN40 DN25
MYDL203 DN65 DN100 DN20 DN100 DN40 DN25
MYDL301 DN65 DN150 DN20 DN100 DN50 DN25
MYDL302 DN65 DN150 DN20 DN100 DN50 DN25
MYDL303 DN65 DN150 DN20 DN100 DN50 DN25
MYDL304 DN80 DN150 DN20 DN100 DN65 DN25
MYDL351 DN65 DN150 DN20 DN100 DN50 DN25
MYDL352 DN80 DN150 DN20 DN100 DN65 DN25
MYDL353 DN80 DN150 DN32 DN100 DN65 DN25
MYDL354 DN80 DN200 DN32 DN100 DN65 DN50
MYDL401 DN65 DN150 DN20 DN100 DN50 DN25
MYDL402 DN80 DN150 DN32 DN100 DN65 DN25
MYDL403 DN100 DN200 DN50 DN150 DN65 DN50
MYDL404 DN100 DN200 DN50 DN150 DN65 DN50

Note: Flange connection will be adopted if the outlet diameter is more than DN65

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