ME 8792 PPE Unit - 2
ME 8792 PPE Unit - 2
ME 8792 PPE Unit - 2
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POWER PLANT ENGINEERING
Date: 19.08.2021
1. Table of Contents
ENGINEERING
THERMAL ENGINEERING I
THERMODYNAMICS (ME
(ME8493)
8391)
(IV Sem)
(III Sem)
4. ME 8792 POWER PLANT ENGINEERING SYLLABUS
TEXT BOOK:(T)
1. Nag. P.K., "Power Plant Engineering", Third Edition, Tata McGraw – Hill
Publishing Company, Ltd., 2008.
REFERENCES:(R)
1. El-Wakil. M.M., "Power Plant Technology", Tata McGraw – Hill Publishing
Company Ltd., 2010.
2. Godfrey Boyle, "Renewable energy", Open University, Oxford University Press
in Association with the Open University, 2004.
3. Thomas C. Elliott, Kao Chen and Robert C. Swanekamp, "Power Plant
Engineering", Second Edition, Standard Handbook of McGraw – Hill, 1998.
5. Course Outcomes
Highest
CO No. Course Outcomes Cognitive
Level
Otto, Diesel
Explain the
09.09.2021 Cycle, Dual– optimization of
2 CO2 K2 MD1 T1
Analysis – Otto, Diesel,
Dual cycle.
Optimization
Brayton Cycle Explain
14.09.2021 – Analysis & optimization of
3 CO2 K2 MD1 T1
the Brayton
Optimization
cycle
Components
Generalize
15.09.2021 of Diesel & Components of
4 CO2 K2 MD1 T1
Gas power Diesel & Gas
power plants
plants
Combined
Explain the
Cycle Power
Combined Cycle
plants,
Power plants,
16.09.2021 Integrated
5 CO2 K2 MD2 T1 Integrated
Gasifier based
Gasifier based
Combined
Combined Cycle
Cycle
systems
systems.
8. Activity Based Learning
Instructions
The village of Smallsburg needs power. Smallsburg has a mall, a school, a sports
stadium, and a hospital. Table 1 shows how much power each one needs.
Power Required
Community Facility
(in MW, mega watts)
Mall 20
School 1
Stadium 10
Hospital 15
Offices/businesses 4
Now that you know about the community of Smallsburg, complete the following
questions.
Questions
Based on Table 1, how much total power (MW) does the Smallsburg power plant
have to supply? 50 MW
You can pick combinations of the power plants in Table 2 to add up to the total
power needed in Question 1. Each power plant costs money, and some power
plants give off emissions (pollution) and some do not.
Hydroelectric
25 100 None
5 None
50
Photovoltaic
25 None
250
10 None
60
Wind turbines
25 None
150
80,000 ton CO2, 200
10 20 ton SO2, 6 pounds
mercury
Coal
200,000 ton CO2,
25 50 500 ton SO2, 15
pounds mercury
80,000 ton CO2, 20
10 50 ton SO2, 0.6 pounds
mercury
Advanced Coal
200,000 ton CO2, 50
25 125 ton SO2, 1.5 pounds
mercury
8. Activity Based Learning
Fill in the table below with your power plant choices to power the necessary
services listed in Table 1. (Note: You do not have to use all of the rows below.)
Power Cost
Power
Provided (million Emissions Per/Year
Plant Type
(MW) $)
200,000 tons CO2, 500
Coal 25 50 tons SO2, and 15
pounds mercury
The CO2 (carbon dioxide) contributes to global warming. We are not sure about
all the negative impacts of global warming, but increased number and severity of
hurricanes is one example of a negative impact. Sulfur dioxide contributes to acid
rain, and mercury causes birth defects. The radioactive waste needs to be stored
somewhere safe for a long time. Otherwise, it causes cancers and other illnesses
in people.
8. Activity Based Learning
How much money do you have left, after buying the power plants?
$100 million dollars
If you did not spend all the $250 million on power plants, what will
you buy with the money left over (see Table 3)?
Quiz
The two stroke cycle engine is more favored for diesel power plant.
The air required for the diesel engine is drown through the air filter from the
atmosphere and compressed inside the cylinder.
The fuel from the diesel engine is drawn through a filter from the all day tank and
injected into the cylinder through fuel injectors.
Because of the high temperature and pressure of the compressed air, the fuel burns
and the burnt gases expand to do work on the moving part inside the cylinder called
piston.
This movement of the piston rotates a flywheel and the engine is directly coupled to
electric generator.
The gases after expansion inside the cylinder is exhausted into the atmosphere and
passes through a silencer in order to reduce the noise.
INTRODUCTION
Diesel power plants produce power in the range of 2 to 50MW.
They are used as standby sets for continuity of supply such as hospitals , telephone
exchanges , radio station , cinema theatres and industries (peak load).
They are suitable for mobile power generation and widely used in railways and ships.
GENERAL LAYOUT
Simple Diesel Power Plant layout
DIESEL POWER PLANT LAYOUT
Diesel plant equipment
Exhaust system
The exhaust gases coming out of the engine is very noisy. In order to reduce the
noise a silencer is used
Exhaust system
Cooling system
The temperature of the burning fuel inside the engine cylinder is 1500°C to
2000°C. In order to lower this temperature water is circulated around the
engine.
The hot water leaving the jacket is passed through the heat exchanger.
The heat from the heat exchanger is carried away by the raw water
circulated through the heat exchanger and is cooled in the cooling tower
Lubricating system
This circuit includes lubricating oil tank , oil pump and oil cooler.
The purpose of the lubrication system is to reduce the wear of the engine
moving parts .part of the cylinder such as piston , shafts , valves must be
lubricated.
Lubrication also helps to cool the engine.
Starting system
Diesel engine used in diesel power plant is not self starting . The engine is
started from cold condition with the help of an air compressor
Starting system
Schematic diesel
engine power plant
ADVANTAGE OF DIESEL POWER PLANT
1. Very simple design also simple installation and occupies less space.
2. Limited cooling water requirement.
3. Diesel power plant are more efficient than steam power in the range of
50MW capacity.
4. Quickly started and put on load.
5.It can respond to varying loads without any difficulty.
6. Smaller storage is needed for the fuel.
7. Layout of power plant is quite simple.
8. There is no problem of ash handling.
9. Less supervision required.
DISADVANTAGE OF DIESEL POWER PLANT
1. High Maintenance ,lubrication cost and operating cost.
2. Fuel cost is more, since in India diesel is costly.
3. The plant cost per kW is comparatively more.
4. The life of diesel power plant is small due to high maintenance.
5. Noise is a serious problem in diesel power plant.
6. Diesel power plant cannot be constructed for large scale.
Gas Turbine Power Plant
GAS TURBINE POWER PLANT
BRAYTON CYCLE
Gas turbine plant is defined as “ in which the principle of the prime mover is of
the turbine type and the working medium is a permanent gas”.
Simple gas turbine plant consists of
Turbine
Compressor
Combustor
Auxiliary devices like starting device, lubricating pump, fuel pump, oil system and
duct system. rotary, multistage type.
The Combined Cycle Power Plant or combined cycle gas turbine, a gas
turbine generator generates electricity and waste heat is used to make steam
to generate additional electricity via a steam turbine.
A Combined Cycle Power Plant produces high power outputs at high efficiencies
(up to 55%) and with low emissions. In a Conventional power plant we are
getting 33% electricity only and remaining 67% as waste.
Gas turbine
The fast-spinning turbine drives a generator that converts a portion of the spinning
energy into electricity.
Heat recovery system captures exhaust
The HRSG (Heat Recovery Steam Generator) creates steam from the gas turbine
exhaust heat and delivers it to the steam turbine.
Steam turbine delivers additional electricity
The steam turbine sends its energy to the generator drive shaft, where it is converted
into additional electricity.
Advantages of Combined Power Generation
The efficiency of the combined cycle plant is better or higher than the turbine cycle
or steam cycle plant. The efficiency of combined cycle power plant will be of the
order of about 45 to 50%.
Advantages of Combined Power
Generation
Construction of IGCC
Coal is gasified, either partially of wholly and the synthetic gas produced after
clean up is burnt in the combustion chamber of the gas turbine.
The main features of the cycle are shown in Fig. Coal and limestone are fed to a
pressure vessel, the coal being gasified by oxygen and steam.
The ash and limestone form a molten slag which is discharged and the synthetic
gas produced is cooled.
The use of air instead of oxygen produces a gas of lower calorific value. The
exhaust gases from the GT raise steam in the HRSG (Heat Recovery Steam
Generator).
Advantages:
Higher efficiencies and lower emissions
Improvements in efficiency dramatically reduce emissions from coal combustion.
Increasing efficiency from 35 to 40 % reduces the CO2 emissions by 10%.
https://youtu.be/7uJYdtILA9s
https://youtu.be/jGKI6IvmUyY
Problems
The Following readings were taken during the test of a single cylinder
four stroke oil engine:
Cylinder Diameter= 250mm
Stroke Length= 400 mm
Gross m.e.p= 7 bar
Pumping m.e.p= 0.5 bar
Engine speed= 250 rpm
Net load on the brake= 1080N
Effective Diameter of the brake = 1.5 m
Fuel used per hour = 10kg
Calorific value of fuel= 44300kJ/kg
EStimate:
(i) Indicated Power
(ii) Brake Power
(iii) Mechanical Efficiency
(iv) Indicated Thermal Efficiency
Given
D =250mm =0.25m
L= 400mm=0.4m
Pmg=7bar
Pmp=0.5 bar
N= 250 rpm
Db= 1.5m
mf= 10/3600=0.00277kg/s
C=44300 kJ/kg
n=1
(W-S)=1080N
pm= = pmg-pmp= 7-0.5=6.5 bar
Problems
Given
P1=100 kPa
T1=300K
r=8
T3=1300K
Brayon Cycle
Problems
T2/T1 = (P2/P1)ɣ-1/ɣ
Efficiency of Cycle
= 1*1.005(674.34-298)
=378.22kJ/kg.
S. No. Questions K CO
Level Level
5 Execute the work ratio of a gas turbine using Brayton cycle. K3 CO2
S. QUESTIONS K CO
N LEVEL LEV
O EL
1 List the applications of gas turbine power plants. K1 CO2
(April 2018)
Due to its low weight to power ratio, it has the following
applications:
a) Aviation systems to operate aircrafts b) Locomotives c)
Marine ships d) Compressors, Blower, Pumps
S. QUESTIONS K CO
N LEVEL LEVEL
O
5 Give examples of combined cycle power K1 CO2
plants. (APR 2019)
Gas turbine –steam power plant b. Combined gas turbine
and diesel power plants c. Integrated Gasification combined
cycle d. Magneto HydroDynamic (MHD) –steam plant
S.NO QUESTIONS K CO
LEVE LEVE
L L
11. State power generation by gas turbine is K1 CO2
more attractive than other turbines.
Low installation cost and time b. Quick starting and
stopping c. Fast response to load changes
S.N QUESTIONS K CO
O LEVEL LEVEL
18. List the modifications are carried out in K1 CO2
Brayton cycle
(i) Regenerator (ii) Reheater (iii) Inter cooler
S.NO Question K CO
Level Lev
el
1. Describe the functions and types of fuel injection K2 C02
systems. (Apr 2018)
2 Distinguish the advantages and disadvantages of a K2 C02
diesel power plant over a gas turbine power plant.
3 Explain the layout of a modern diesel power plant K2 C02
showing the following systems. a. Air Intake system b.
Cooling system c. Fuel supply system d. Lubrication
system and e. Exhaust system
4 Explain in detail about Otto cycle and processes with p-V K2 C02
and T-s diagrams
5 Explain in detail about diesel cycle and derive its K2 C02
efficiency.
6 Discuss in detail about Brayton cycle and derive its K2 C02
efficiency.
7 Discuss in detail the Brayton cycle most suitable for gas K2 C02
turbine power. State its merits and demerits.
8 Discuss the performance characteristics of a gas turbine K2 C02
power plant.
9 Discuss the essential features of gas turbine blades. K2 C02
How are blades cooled
10 Discuss the use of coal in a combined cycle plant K2 C02
S.NO Questions K CO
Leve Level
l
14 Discuss briefly about the IGCC power generation K2 CO2
Diesel plants built without consideration of this challenge can quickly turn into
white elephants, as was the case with the $335 million Tarakhil power plant built
by the U.S. Agency for International Development outside Kabul, Afghanistan.
Because importing diesel into the country is so expensive and dangerous, the
plant has sat mostly idle, managing around a 2% capacity factor since it was
completed in 2010, according to a government report released in August.
Another concern that has grown in recent years is emissions. Compared to gas
engines and microturbines, let alone renewables, diesel engines have higher
levels of particulate, NOx, and SOx emissions. For most of its existence, diesel flew
under the Environmental Protection Agency’s (EPA’s) radar, but that came to an
end in 2006 with the first national emission regulations under the New Source
Performance Standards, which generally required at least a 90% reduction in
particulates and NOx for new engines. Those standards have since been tightened
even further, and new regulations have also been issued for existing engines.
16. Assessment Schedule ( Proposed Date & Actual
Date)
TEXT BOOK:(T)
1. Nag. P.K., "Power Plant Engineering", Third Edition, Tata McGraw – Hill Publishing
Company, Ltd., 2008.
REFERENCES:(R)
1. El-Wakil. M.M., "Power Plant Technology", Tata McGraw – Hill Publishing
Company Ltd., 2010.
2. Godfrey Boyle, "Renewable energy", Open University, Oxford University Press in
associationwith the Open University, 2004
3. Thomas C. Elliott, Kao Chen and Robert C. Swanekamp, "Power Plant
Engineering", Second Edition, Standard Handbook of McGraw – Hill, 1998.
18. Mini Project suggestions
Construction
of the dam
and rising
water levels
affect people
A valley with
living
Hydroelectric a sizable Low Renewable 7%
upstream of
river
the dam. The
dam also
disrupts the
ecology of
the stream.
Needs
energy
storage
A lot of
(intermittent
sunshine
Photovoltaic energy
(not good for Very High Renewable 0.1%
(PV) source)
cloudy
which
places)
increases
cost
significantly
Some people
think they
are ugly (a
form of
visual
pollution).
A
Some studies
Wind Turbine consistently High Renewable 0.4%
suggest that
windy place
wind turbines
kill birds.
Needs
energy
storage like
PVs.
18. Mini Project suggestions
Disclaimer: