Specification For Hyundai Synchronous Generator

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CUSTOMER : HYUNDAI MIPO DOCKYARD CO., LTD.

PROJECT NAME : HMD/ 2139


REFERENCE NO. : APP-08RAL416-Rev.2
DATE ISSUED : Feb. 02, 2009
CLASS : LRS

SPECIFICATION
for
SYNCHRONOUS GENERATOR
(912.5KVA, 10P, 450V, 60Hz, 3SETS)

FOR FINAL

2 Feb. 02, 2009 For Final H.S.JUNG - - D.S.KIM

1 Sep. 25, 2008 For Working H.S.JUNG K.J.KIM - H.W.KIM

0 May. 26, 2008 For Approval H.S.JUNG K.J.KIM O.S.SONG H.W.KIM

Prepared Checked Checked Approved


Rev. Date Issued Contents
by by by by
(TEL:82-52-202-6904, FAX:82-52-202-6995)

HYUNDAI HEAVY INDUSTRIES CO., LTD


Electro Electric Systems
http://www.hhi.co.kr
CONTENTS

1 CAUTION

2 SPECIFICATION OF GENERATOR : HFC7 506-14K-Rev.1

3 PROCEDURE OF A.C GENERATOR TEST : MG TL 1

4 SECTIONAL DRAWING : 3G-003022-Rev.0

5 OUTLINE OF GENERATOR : 3H-000023-Rev.4

6 DIMENSION OF SHAFT : 3H-000024-Rev.1

7 TERMINAL BOX ASS'Y : 3G-003344-Rev.1

8 AVR CONNECTION DIAGRAM : 3G-002029-Rev.0

9 TERMINAL CONNECTION DIAGRAM : 3G-002064-Rev.1

10 DROOP CHARACTERISTIC… : 4G-000175-Rev.0

11 REFERENCE VALUE SETTER : 3M-053674-Rev.0

12 SPARE PART FOR A.C GENERATOR : 4M-023970-Rev.0

13 D/G SET PLAN VIEW : 4M-057762-Rev.1

14 INSPECTION & TEST REPORT


CAUTION

A. Phase Sequence
Phase sequence of these generators are U→V→W regardless of rotating direction of
prime mover.
Please connect all cables as shown in below figure 1.

Generator Side MSBD Side

U U

V V

W W

※ MSBD : Main Switch Board


< Figure 1 >

B. Manual Synchronizing
Please be careful at synchronizing of each generator during on board test or normal
operating as follows.

1) Check that incoming generator voltage level and frequency in its no-load condition
is correct.
2) After rotating the synchronizing switch to the "ON" position, please check the
condition of the synchroscope pointer, and adjust the speed of the incoming
Engine/Generator until it is rotating slowly to clockwise direction (no more than
1 revolution / 20 seconds).
3) The incoming generator breaker should be closed as close to the 12 o'clock
position as possible.

Warning
If generator breaker is closed at conditions other than the above, the
generator excitation system (Diodes, Varistors, Transformer …) & rotor
or stator can be damaged by transient reactive current.
[2008-09-25]
SPECIFICATION OF GENERATOR
USE DIESEL ENGINE GENERATOR QUANTITY / SHIP 3ST / SHIP
TYPE OF ENCLOSURE IP 23 APPLIED CLASS LRS
COOLING SYSTEM AIR TO AIR AMBIENT TEMP. 45 ℃
EXCITING SYSTEM SELF EXCITING BRUSHLESS INSULATION CLASS F
STRUCTURE OF ROTOR CYLINDRICAL ROTOR TEMPERATURE RISE F
COUPLING METHOD DIRECT DISK COUPLING APPLIED UNIT METRIC
SPECIFICATION BEARING
TYPE HFC7 506-14K TYPE OF BEARING SLEEVE BEARING
OUTPUT CAPACITY 912.5 KVA LOCATION DRIVED END NON-DRIVED END
RATING CONTINUOUS SIZE - Φ100*L120
PHASES,WIRE,CONN 3 Φ, 3 W, Y (DAMPER WINDING) OIL QUANTITY - 2.3 LITER
VOLTAGE AC 450 V LUB SYSTEM - SELF LUB.
CURRENT 1170.7 A OIL GRADE ISO VG 32
FREQUENCY 60 Hz INLET PRESSURE - bar
POLES 10 P INLET TEMP. Max - ℃
SPEED 720 RPM AIR COOLER
POWER FACTOR 0.8 LAGGING CAPACITY -
GD²/ J 320.8 Kg.m²/ 80.2 Kg.m² FLUID -
ROTOR WEIGHT 1833 Kg QUANTITY - m³/h
TOTAL WEIGHT 4.5 ton INLET TEMP. -℃
CHARACTERISTICS TEMP RISE -℃
OVER CURRENT REFER TO ITP PRESSURE DROP - Kg/cm²
VARIATION OF GENERATOR VOLTAGE ±2.5 % DRY WEIGHT - Kg
OVER SPEED 120 % / 2 min. DETECTING SYSTEM
VOLTAGE ADJUST ±5.0 % WINDING TEMP. PT100 OHM × 2EA/PHASE
MOUNTING METHOD B5/B20 BEARING TEMP. ROD TYPE THERMOMETER
REACTANCE & TIME CONSTANT COOLING AIR TEMP -
(CALCULATED VALUE) LEAKAGE DETECTOR -
Xd 270 %(UNSATURATED) T' d 0.0839 Sec. CONFIRMED ITEM BY OWNER
X' d 25.7 %(SATURATED) T'' d 0.0026 Sec. * LOCATION OF TERMINAL BOX. NO.1 GEN. : RIGHT
1
X'' d 13.5 %(SATURATED) Ta 0.0236 Sec. (VIEWD FROM PRIME MOVER) NO.2,3 GEN. : LEFT
ra 1.62 % * CABLE ENTRY ALL TOP SIDE 1
N O T E * SPACE HEATER 1PH, AC 220V, 315W
* PAINTING COLOR 7.5 BG 7/2 1
- WTD ~ ALARM : 145℃ (RECOMMENDED) * LOCATION OF AIR COOLER FLANGE
~ TRIP : 150℃ (RECOMMENDED) (VIEWD FROM PRIME MOVER)
* ROTATING DIRECTION OF GENERATOR C.C.W

(VIEWD FROM PRIME MOVER)


REMARK
REV CONTENTS DATE 1.THE SPECIFICATION OF * MARK SHOULD BE INFORMED ON
1 REVISED BY SHIPYARD'S COMMENT. 2008.09.25 YOUR APPROVED DRAWING
2 HFC7 506-14K-Rev.1
3 DATE DESIGN CHECKED CHECKED APPROVED
4
Sep. 25, 2008 H.S.JUNG K.J.KIM - H.W.KIM
5
RW-W230-158-0 A4(210mm X 297mm)
TEST PROCEDURE OF A.C SYNCHRONOUS GENERATOR MG TL 1 1/1

No Test Item Procedure Criterion Remarks

The generator will be operated with


rated current until the temperature
Stator : < 95℃
Temperature of each section are saturated according
1 Rotor : <100℃ Type test
Rise Test to IEEE 115.
Temperature rise of each winding
will be measured by resistance method.

The generator will have to withstand


Without damage
2 Over load Test 50% excess of rated current for 30 Type test
visually
seconds after temperature rise test.

Over speed test will be carried out


for 120 seconds with 1.2 times the Without damage
3 Over speed Test
rated speed under no excitation visually
condition.

The test voltage with commercial


High Voltage Stator : 2,000 V
4 frequency will be applied to each
Test Rotor : 2,000 V
winding for 60 seconds.

Insulation resistance of each separate


Measurement of
winding will be measured with
5 Insulation More than 5 ㏁
DC megger before and after
Resistance
high voltage test.

Measurement of
Each winding resistance will be
6 Winding
measured by volt-ampere method.
Resistance

The generator, together with its voltage


regulation system, will be verified in
such a way that, at all loads from no-load
Verification of the running to full load, the rated voltage at
7 voltage regulation the rated power factor is maintained
system within ±2.5% under steady condition.
Test shall be carried out at zero (0)
factor load according to approval
drawing.
※1. Type Test : Test of the first generator of a series. Rev.1
※2. Above test items & procedure are satisfied with LRS requirement.

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