Critical Effect of Rotor Vanes With Diff
Critical Effect of Rotor Vanes With Diff
Critical Effect of Rotor Vanes With Diff
2
Professor and Head of Department - Mechanical Engineering,
Harcourt Butler Technological Institute, Nawabganj, Kanpur-208002, Uttar-Pradesh, India.
Abstract—Globally faster consumption of hydrocarbon fuel in compressed air requirement which needs some source of
the transport sector is posing threat to environmental and energy for running compressor and overall analysis shows
ecological imbalances and thereby depletion of hydro-carbon fuel that the compressed air system is quite comparable and
is causing another challenge to oil reserves. In view of these attractive option for light vehicle applications.
issues extensive researches are being carried out to explore the Worldwide researches are going on to make a sustainable
alternative energy source and or to find out appropriate energy
conversion system. The atmospheric air once compressed, it is
alternate for transport vehicles and other domestic utilities [8].
found as potential working fluid to produce shaft work for an air The energy conversion technology for compressed air is in
turbine and releases almost zero pollution in the environment. state of infancy. A French technologist Guy Negre [10] and an
This paper details the mathematical modeling of a small capacity inventor of quasi turbine called G. Saint Hilaire [11] have
compressed air driven novel multi-vanes type air turbine. Effect carried out the pioneering work in the area of compressed air
of expansion of high pressure air collected between two engine. The highly compressed air energy storage systems can
consecutive vanes at different vane angles and varying inlet be filled up to 20 bar pressure within 15–20 minutes, and
pressure have been analyzed here. The study shows that the total reused for running compressed air engines. In view of these
shaft power is found optimum at injection angle 60o when vane
attractive features, the compressed air engine technology is
angle θ=36o (10 vanes) and it reduces at injection angle 45o when
vane angle θ=51.4o (7 vanes) and further goes down at injection
found a cost effective alternative for vehicle markets rather
angle 30o when vane angle θ=60o-72o (6-5 vanes), for injection than the electric and hydrogen cell vehicle.
pressure 6 bar and speed of rotation 2500 rpm. This paper describes the study and analysis of a very small
capacity air turbine with vane type rotor has been carried out
Keywords—zero pollution, compressed air, air turbine, flow for studying the effect of vane angle and inlet air pressure
power, vane angle. variation on air turbine performance. Results obtained using
the mathematical modeling of proposed novel air turbine have
I. INTRODUCTION been presented graphically and analyzed.
The global fast consumption scenario of hydrocarbon fuel
[1, 2] in transport sector alone is contributing about 70% of II. SCOPE OF COMPRESSED AIR ENGINE
the total air pollution and its implications upon the The per capita income of a person in India, as a developing
environment and ecology are compelling factors to search for country, is very low to meet livelihood requirements. On the
an environment friendly alternative to oil [3-7]. The basis of the recent data 80% of the population of the country
important factor for such an alternative should have a zero still lives in rural and suburban areas where the means of
or near zero pollution level, low initial cost, low running transport is either bicycle or motorbike. The continuous hikes
expenses, high degree of reliability, convenience and of fossil fuel prices at the rate of around 20–30 per cent every
versatility of use. Use of compressed air for running year are making the situation miserable. Extrapolation shows
prime mover like air turbine offers a potential solution to that at this rate, by 2010-12, prices may be double as what
these issues, which does not involve combustion process they were in 2005, and by 2030–40, may touch Rs. 1000 per
for producing shaft work. Thus, the great advantages of litre. A time will come when the common person will not be
such air motors are ; free of cost availability of air as fuel able to purchase fuel to run motorcycles. This is not only due
and free from emissions such as carbon dioxide, carbon to the high demand for vehicles or its increasing numbers
monoxide and nitrous oxides. Compressed air driven prime worldwide, but also due to the cost of fossil fuel going high as
movers are also found to be cost effective compared to 80 per cent of the available fossil fuel is presently being
fossil fuel driven engines. It only has perennial consumed in transport. Thus, it is imperative to explore the
possibility of alternatives to fossil fuel to make the [14-17], A detailed method of energy conversion processes,
environment free from emission for keeping the present and development concept of utilization of air turbine and
future generations healthy. optimization of its shaft work were made and presented in
During last two decades, major work has been done to tap various symposium, seminars and conferences of international
the air freely available in the atmosphere and to compress it levels [18-23].
for storage in cylinders for further use. Apart from other uses The objective of this study is to investigate the performance
of compressed air, this can also be used to run combustion of an air turbine by varying vane angles with a particular
engines with the mixture of gas and air getting fired after the injection angle, i.e. at which angle air should admit into the
compression stroke at top dead centre. The use of compressed turbine between first two consecutive vanes. The air turbine
air will eliminate the need of having a separate compression considered has capability to yield output of 4.0 to 5.5 kW at 4-
stroke. Compressed air helps in the attainment of the 6 bar air pressure and for speed of 2000–2500 rpm, which is
expansion stroke after ignition takes place. Thus, the suitable for a motorcycle.
efficiency of the internal combustion engine is improved, and
without running all four stroke cycles, it runs on two stroke IV. MATHEMATICAL MODELING
cycles. The air engines developed so far are basically running The high pressure jet of air at ambient temperature drives
on hybrid systems [10, 11] such as compressed air and gases, the rotor in novel air turbine due to both isobaric admission
and are not 100 per cent pollution free. and adiabatic expansion. Such high pressure air when enters
through the inlet passage, pushes the vane for producing
III. CONCEPT OF MULTI VANES AIR TURBINE MODEL rotational movement through this vane and thereafter air so
This study proposes a multi-vanes type air turbine as shown collected between two consecutive vanes of the rotor is
in Figs. 1a and 1b. Such air turbine is considered to work on gradually expanded up to exit passage. This isobaric
the reverse working principle of vane type compressor. In this admission and adiabatic expansion of high pressure air
arrangement total shaft work is cumulative effect of isobaric contribute in producing the shaft work from air turbine.
admission of compressed air jet on vanes and the adiabatic Compressed air leaving the air turbine after expansion is sent
expansion of high pressure air. out from the exit passage. It is assumed that the scavenging of
the rotor is perfect and the work involved in recompression of
the residual air is absent as seen from Figure 1b. Similar type
mathematical modeling is considered in earlier publications by
authors and it is being reproduced here for maintaining
continuity and benefits to the readers [24-32].
From Fig. 2, it is seen that work output is due to isobaric
admission from E to 1, and adiabatic expansion from 1 to 4
and reference points 2, 3 in the figure shows the intermediate
position of vanes. Thus, total work output due to
thermodynamic process may be written as:
R r (3)
. sin1
BG Xat,variable' ' Rcos .sin (R r).cos r
R
where 2R=D is diameter of casing and 2r=d is diameter of
rotor, is angle BOF, is angle BAF and is
angle HOB or H’OF or KOL, between two
consecutive vanes and is angle KOJ at which injection
pressure admits to the air turbine.
Variable volume of cuboids’ B-G-I-H-B can be written as:
X X 2i 2r X 1i
vcuboids L. 1i .sin (4)
4
Fig. 2 Thermodynamic Processes (Isobaric, adiabatic
and Isochoric Expansion) where BG= X 1i and IH= X 2i variable length of vanes when
rotate into turbine as shown in Fig. 3. The lengths (IG, HB and
Thus, the total power output or work done per unit time LK, SM.), are considered linear whereas all are chords of
( Wtotal ), for speed of rotation N rpm, will be mentioned as [33]: circles. This approximation is done in mathematical model
which has least effect on the overall values.
1
The volume at inlet v1 or vmin will fall between
p4
Wtotal n.(N / 60). 1 1
. p .v . 1 n.(N / 60). p4 p5 .v4 (2) angle LOF= 1min 180 and
1 1
p
1
angle KOF= 2min 1min 180 as seen in
p4
Figure 3, when air is admits into turbine at angle .
where
W exp n .( N / 6 0 ). . p 1 .v 1 . 1
1 p1
The Volume at exit v4 or vmax will fall between angle
and W flow n.( N / 60). p 4 p 5 v 4 BOF 1max 0 and angle HOF
Figure 1a shows that if vanes are at angular spacing of θ 2max 1max
degree, then total number of vanes will be n = (360/θ). The Applying values of v1 and v4 to equation (2), the total power
variation in volume during expansion from inlet to exit (i.e. v1
to v4) can be derived by the variable extended length of vane output available Wtotal can be written as:
as shown in Fig. 3 at every point of movement between two
consecutive vanes.
1
p4 X1min X2min . 2r X1min
Wtotal n.(N /60). .1 p1.L. .sin (5)
1 1
p 4
X X . 2r X1max
n.(N /60). p4 p5 .L. 1max 2max .sin
4
where,
X X 2 min 2 r X 1min
v1 v min L. 1min .sin ,
4
X X 2 max 2 r X 1max
v4 vmax L. 1max .sin ,
4
R r ,
X1min R.cos sin1 .sin 180 R r .cos 180 r
R
R r ,
X 2min R.cos sin 1 .sin 180 R r .cos 180 r
R
X 1max ( D d ) 2 R r and
Fig. 3 Variable length BG and IH and injection angle ø
V. INPUT PARAMETERS AND ASSUMPTIONS Fig. 4 shows the variation of total power output of the air
Detailed analysis to derive relation between injection angle turbine at injection angle (Ø) = 30o, is seen to increase with
to vane angle for optimizing power output has been carried increasing vane angles from 36o to 60o or with the decrease in
out in earlier studies by authors in respect to variation in number of rotor vanes from 12 to 6 and thereafter it declines
expansion and flow work, percentage contribution of from vane angles (θ) = 72o to 120o. With increase in injection
expansion and flow work, and total work output at admission pressure the work output increases gradually as shown in
pressure of 2- 6 bar and speed of rotation of 2500 rpm [24- graphical patterns. Thus the optimal total shaft output is found
28]. at vane angle (θ) = 60o (i.e. 6- vanes).
Fig. 5 shows the variation of total power output of the air
In this study the vane angle ( ) of air turbine is considered
turbine at injection angle (Ø) = 45o, is seen to increase with
30o, 45o, 51.4o, 60o, 72o, 90o and 120o (i.e. 12, 8, 7, 6, 5,4 and increasing vane angle up to 36o to 51.4 o or with the decrease
3 vanes respectively) and injection angle ( ) is kept 30o, 45o in number of rotor vanes from 12 to 7 and thereafter it
and 60o. Other various input parameters are listed in Table 1 declines from vane angles (θ) = 60o to 120o. With increase in
for investigation of optimum shaft power output at different injection pressure the work output increases gradually as
vane angle. shown in graphical patterns. Thus the optimal total shaft
output is found at vane angle (θ) = 45o and 51.4o (i.e. approx.
TABLE I 8-7 vanes).
Input Parameters
Symbols Parameters
D=2R 150mm (outer)
d =2r 100mm (inner) corresponding
2bar (=30psi), 3bar (=45 psi), 4bar (=60 psi), 5bar (=75 psi),
p1 6bar (=90 psi)
v1 / v 4 . p 1
p4 assuming adiabatic expansion
1 atm = 1.0132 bar
p5
θ 30 o, 36 o, 45o, 51.4o, 60 o, 72 o, 90 o and 120 o angles between
2- consecutive vanes (i.e. rotor contains correspondingly 12,
10, 8, 7, 6, 5, 4, 3 vanes)
N 2500 rpm
L 35mm length of rotor
γ 1.4 for air
N (360 / θ) Number of vanes
Ø 30 o, 45 o and 60 o Injection angles at which compressed air Fig. 5: Total turbine Power output vs Vane angles at injection angle
enters through nozzle into rotor (Ø) =45o and speed of rotation 2500 rpm
VI. RESULTS AND DISCUSSION Fig. 6 shows the variation of total power output of the air
Various input parameters considered for study are listed in turbine at injection angle (Ø) = 60o, is seen to increase with
Table-1. Using the mathematical model and input parameters increasing vane angle up to 36o or with the decrease in
in Table-1 the effect of vane angles on the expansion work, number of rotor vanes from 12 to 10 and thereafter it declines
flow work and total work output from air turbine is studied from vane angles (θ) = 45o to 120o. With increase in injection
with speed of rotation 2500 rpm and different injection pressure the work output increases gradually as shown in
pressures of 2 bar, 3 bar, 4 bar, 5 bar, and 6 bar at fixed graphical patterns. Thus the optimal total shaft output is found
injection angles Ø = 30o, 45o and 60o. at vane angle (θ) = 36o (i.e. 10 vanes).
Fig. 4: Total turbine Power output vs Vane angles at injection angle Fig. 6: Total turbine Power output vs Vane angles at injection angle
(Ø) =30o and speed of rotation 2500 rpm (Ø) =60o and speed of rotation 2500 rpm
[15] Gorla R. and Reddy, S., 2005, Probabilistic Heat Transfer and Structural [31] Singh B.R. and Singh Onkar, 2010, Study of Effect of Injection Angles
Analysis of Turbine Blade, IJTJE, Vol. 22, pp 1- 11. to Rotor-Casing Diameter Ratios on Performance of a Vaned Type
[16] Selig Michel S. and Bryan D. McGranahan, 2004, Wind Tunnel Novel Air Turbine, International Journal of Engineering Science and
Aerodynamics Tests of Six Airfoils for use on Small Wind Turbines, Technology, Chennai, India, Vol. 2 Number 4, April’ 2010, pp 409-
Journal of Solar Energy Engg., ASME-Nov’2004, Vol.126, pp986- 416.
1000. [32] Singh B. R. and Singh Onkar, 2010, Study of Influence of Vane Angle
[17] Schreck S. and Robinson M., 2004, Tip Speed Ratio Influences on on Shaft Output of a Multi Vane Air Turbine, J. Renewable and
Rationally Augmented Boundary Layer Topology and Aerodynamic Sustainable Energy, American Institute of Physics, New York 11747-
Force Generation, Journal of Solar Energy Engg., ASME-Nov’ 2004- 4502, USA, (Article received on 24th Oct’2009 and accepted on 9th
Vol.126 pp1025-1033. April’ 2010)- in Press.
[18] Singh B.R. and Singh Onkar, 2008, A concept for Development of a [33] Singh Onkar, 2009, Reciprocating and Rotary Compressor, Applied
Vaned Type Novel Air Turbine, 12th International Symposium on Thermodynamics, New Age International (P) Ltd., Publishers, New
Transport Phenomena and Dynamics of Rotating Machinery - held on Delhi, India, ISBN: 978-81-224-2583-3, 2009, pp727-728.
February 17-22, 2008 at Pacific Center of Thermal-Fluids Engineering,
Sheraton Mohana Surfrider Hotel Honolulu, Hawaii - Paper No. Bibliography:
ISROMAC-12-20046.
[19] Singh B.R. and Singh Onkar, 2008, Energy Storage System to meet Prof. Bharat Raj Singh–received B.E.(Mechanical) in
Challenges of 21st Century- an Overview, All India Seminar on Energy 1972, from SVRNIT, Surat, South Gujarat University ,
Management in Perceptive of Indian Scenario-held on October 17-19, M.E.(Analysis & Design of Process Equipments), from
2008 at Institution of Engineer (India), State Centre, Engineer's Bhawan, MNNIT, Allahabad University and Ph.D. from UP
Lucknow-Proceedings Chapter15, pp 157-167. Technical University, Lucknow (Thesis submitted). He
[20] Singh B.R. and Singh Onkar, 2008, A Study to Optimize the Output of served many Govt. agencies for 32 years and was
Vaned Type Novel Air Turbine, 4th International Conference on Energy recipient of many recognitions and awards. He has attended National and
Research and Development, held on 17-19 November, 2008 at State of International Symposium, Conferences and Seminars and presented about 16
Kuwait, Kuwait- Paper No. ICERD - 4 -1353. papers. He has published 7 papers in leading International Journals and 2
[21] Singh B.R. and Singh Onkar, 2008, Parametric Evaluation of Vane papers in National Journals. His specialization area is in Unconventional
Angle on performance of Novel Air Turbine, Journal of Science, Manufacturing Processes, Industrial Engineering and Automobiles. His
Engineering and Management, SITM , December, 2008,Vol. 2, pp 7-18. research field is in Sustainable Energy Resources, Environment and
[22] Singh B.R. and Singh Onkar, 2009, Analytical Study on a Vaned Type Development of zero pollution air engines. This author became a Member (M)
Novel Air Turbine for Different Conditions of Casing and Rotor of The Institution of Engineers (India) in 1978, CE (I) in 1985 and a Fellow
Diameters, 2009 ASME International Conference on Energy (F) in 1985.
Sustainability - held on July 17-23, 2009, at San Francisco, California,
USA, Paper No. ES -2009 -90207. Prof. (Dr.) Onkar Singh- was born in Unnao Distt. ,
[23] Singh B.R. and Singh Onkar, 2009, Applications of Compressed Air as Uttar-Pradesh, India on 8th Oct.’1968. He received B.Tech.
an Alternative Energy to Meet Challenges of 21st Century- Global (Mechanical) degree from HBTI, Kanpur in 1989, M.Tech
Warming, International Conference on Engineering Congress on and Ph. D. from MNNIT, Mechanical Engineering
Alternatives Energy Applications: Option or Necessity?, held on 3-5 Department, Allahabad University in 1991 and 1999-2000
November, 2009 at State of Kuwait, Kuwait- Paper No. EC2009 Kuwait- respectively. Currently he is serving as Professor, Head of
1082. Department of Mechanical Engineering. He is recipient of
[24] Singh B.R. and Singh Onkar, 2009, Numerical Analysis of Pressure AICTE Young Teacher Career Award in year 2000. He has at his credit
Admission Angle to Vane Angle Ratios on Performance of a Vaned approximately 100 numbers of papers published in International and National
Type Novel Air Turbine, International Journal of Natural Science and Journals and authored 5- books on Engineering Thermodynamics, Applied
Engineering, Turkey, IJNSE, ISSN: 2073-0578, Vol. 1-1-4, pp 20-27. Thermodynamics, Introduction to Mechanical Engineering, Challenges and
[25] Singh B.R. and Singh Onkar, 2009, Theoretical Investigations on Strategies of Sustainable Energy. His specialization area is Thermodynamics,
Different Casing and Rotor Diameters Ratio to Optimize Shaft Output Mechanical Process Machines, Industrial Engineering and Automobiles. His
of a Vaned Type Air Turbine , International Journal of Natural Science research field is in cooling devices for Turbine vanes, Biodiesels, Hybrid
and Engineering, Turkey, IJNSE, ISSN: 2073-0578, Vol. 1-1-5, pp 28- Engines, Sustainable energy resource, and Development of zero pollution air
35. engines. He has guided 6-Ph.D. students and 6--M.Tech. and 11-B.Tech
[26] Singh B.R. and Singh Onkar, 2009, Effect of Rotor to Casing Ratios dissertations. This author became a Member (M) of The Institution of
with Different Rotor Vanes on Performance of Shaft Output of a Vane Engineers (India) in 1999, Life Member, Indian Society for Technical
Type Novel Air Turbine , International Journal of Natural Science and Education and Life Member, Oil Technologists Association of India
Engineering, Turkey, IJNSE, ISSN: 2073-0578, Vol. 1-3-21, pp 133-
138.
[27] Singh B.R. and Singh Onkar, 2009, Parametric Evaluations of Injection
Angles and Vane Angles on Performance of a Vaned Type Novel Air
Turbine, International Journal of Mathematical, Physical and
Engineering Science, IJMPES, France, Vol. 3-4-38, pp 226-233.
[28] Singh B.R. and Singh Onkar, 2010, Analytical Investigations on
Different Air Injection Angles to Optimize Power Output of a Vaned
Type Air Turbine, International Journal of Power and Energy (The
manuscript was received on 11th June’ 2009 and was accepted after
revision for publication on 07th October’ 2009), Proceedings of IMechE
Vol.224 Part A, (In Press).
[29] Singh B.R. and Singh Onkar, 2009, Optimization of Power Output of a
Vaned Type Novel Air Turbine With Respect to Different Injection
Angles-Under Ideal Adiabatic Expansion, International Journal of
Mechanical Engineering, Serials Publications, New Delhi, India, Vol. 2
Number 2, July-December’2009, pp 205-211.
[30] Singh B.R. and Singh Onkar, 2010, Effect of Different Vane Angles on
Rotor- Casing Diameter Ratios to Optimize the Shaft Output of a Vaned
Type Novel Air Turbine, International Journal of Engineering Science
and Technology, Chennai, India, Vol. 2 Number 3, March’2010, pp
114-121.