Varalka-Air Oil Cooler Brochure

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YEARS OF EXCELLENCE

ISO 9001-2015 COMPANY

A Commitment of Consistent Quality


& Wide Range of Air-Oil Coolers
Aluminium Bar and Plate Heat Exchangers
Varalka brings to you world class aluminium bar and plate heat exchangers, specially designed for oil cooling in
industries and and mobile vehicles. Rugged and robust, Varalka heat exchangers are able to deliver under the most
demanding operating environments. Our product portfolio offers multiple core depths, sizes, and fin densities to meet any
application and system performance needs.
Cooling elements are made from high grade aluminium alloys
Designed for usage with a variety of hydraulic, transmission, lubricating and engine oils and water-glycol mixtures
Can be fitted with AC motors, DC Motors, Hydraulic motors
Available with high-performance air fins or alternatively with low fouling cooling air fins
Low Noise versions are available for most models

Coupler

Motor Finger Guard Fan Shroud Element

Bar and Plate Construction Plate

Varalka oil coolers are constructed using bar and plate technology.
Oil side turbulators and air side fins are placed between aluminium
braze sheets and fitted with long and short solid aluminium
End Bar
profiles. The assembled unit is then brazed with precise control of
time and temperature. Thereafter hollow aluminium profiles are Face Bar
welded on both sides of this core. These profiles serve as oil inlet
and outlet manifold.
This type of construction offers many advantages:
Compact Size and Light weight – 2-3 times smaller than
copper tube and fin coolers
High Working Pressure – 20 bar working pressure and 35 bar
test pressure. Floating brazing junctions allow coolers to Fins Cooling Turbulators Working
withstand pulsating oil flows Air Flow Path working Fluid Flow Path

Why Choose Varalka?


Competitive Pricing
Quick Deliveries
Prompt Pre and After Sales Support
ISO 9001:2015 Quality Management System
Varalka Facility Audited by Leading Hydraulic/Lube Oil
Systems Manufacturers
CE, PED Compliant Oil Coolers
Third Party Inspections Accepted

AIR-OIL COOLERS
S Series

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Dimensions
V2010 V2020 V2024 V2030 V2040 V2050
A 224 320 380 445 540 620

B 249 305 366 430 526 665

C 55 83 82 85 79 35

D 233 241 304 368 468 640

E 120 273 325 390 485 380

F 125 125 125 125 125 180

G 144 162 193 226 274 335

H ؽ" BSP Ø1" BSP Ø1" BSP Ø1" BSP Ø1¼" BSP Ø1¼" BSP

I ؽ" BSP ؽ" BSP ؽ" BSP ؽ" BSP ؽ" BSP ؽ" BSP

J Ø13 Ø13 Ø13 Ø13 Ø13 Ø14

K 175 168 168 178 239 327

L - 381 381 388 431 426


Cooler With Squirrel Cage Induction Motor
Motor kW/rpm - 0.25/1350 0.25/1450 0.37/1450 0.55/1450 0.75/1450
dB(A) - 64 64 70 77 79

Weight (kg) - 11 16 20 21 30

Cooler With Integrated Motor & Fan


Motor kW/rpm 0.045/2750 0.068/2600 0.105/2600 0.195/2600 0.29/1250 0.43/1250

dB(A) 63 68 72 76 71 76

Weight (kg) 6 8 11 15 25 27
Note : Sound Pressure Level is at 1 meter distance. It is a calculated value and should be used as guideline only.

Ordering Code
V25 30 03 2 01
Cooler Series Fan Motor Type Thermostat Ventilating Type
2030 01 Integrated AC 230V/1Ph-50Hz 0 No Thermostat 01 Suction air flow
03 Integrated AC 415V-3Ph-50Hz 1 Fxed Thermostat 40-28° 02 Blowing air flow
04 Squirrel Cage Induction Motor 2 Fixed Thermostat 50-38°
AC 415V-3Ph-50Hz 3 Fixed Thermostat 60-48°
12 DC 12V 4 Fixed Thermostat 70-58°
24 DC 24V 5 Fixed Thermostat 80-68°
56 Hydraulic Motor 6 Fixed Thermostat 90-78°
05 Special Motor, Flame Proof, 8 Adjustable Thermostat 0-90° (TC2)
Special Voltage etc. 9 Adjustable Thermostat 0-120°(TC2)

AIR-OIL COOLERS
L & XL Series
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Specification
V-HPA 30 V-HPA36 V-HPA42 V-HPA52 V-HPA72 V-HPA135 V-HPA180 V-HPA255
Dimensions
A 465 610 606 725 725 1008 1008 1182
B 685 785 935 955 955 1340 1340 1335
C 43 43 43 50 50 67 67 52
D 657 757 907 920 920 1313 1313 1308
E 200 310 310 400 400 500 500 650
F 250 250 250 250 250 450 450 450
G 350 400 475 485 485 690 690 686
H Ø1¼" BSP Ø1¼" BSP Ø1¼" BSP Ø1½" BSP Ø1½" BSP SAE Ø2½" SAE Ø2½" SAE Ø2½
I ؽ" BSP ؽ" BSP ؽ" BSP ؽ" BSP ؽ" BSP ؽ" BSP ؽ" BSP ؽ" BSP
J Ø14 Ø14 Ø14 Ø14 Ø14 Ø14 Ø14 Ø1
K 452 460 502 573 608 721 721 957

Motor Mounting B14 B34


Power Supply 415V, 3 Phase, 50 Hz

Motor kW/Poles 0.75/4 1.1/4 1.1/4 1.1/6 2.2/4 2.2/6 5.5/4 11/4

Sound Pressure Level dB(A) 82 84 84 82 79 84 89 90

Weight (kg) 60 65 95 105 126 126 358

Note: Sound Pressure Level is at 1 meter distance. It is a practical measurement but should be used as guideline only.

Ordering Code
V24 30 03 2 01
Cooler Series Fan Motor Type Thermostat Ventilating Type
V-HPA 30 03 Squirrel Cage Induction Motor 0 No Thermostat 01 Suction air flow
12 DC 12V 1 Fixed Thermostat 40-28° 02 Blowing air flow
24 DC 24V 2 Fixed Thermostat 50-38°
56 Hydraulic Motor 3 Fixed Thermostat 60-48°
05 Special Motor, Flame Proof, 4 Fixed Thermostat 70-58°
Special voltage etc. 5 Fixed Thermostat 80-68°
6 Fixed Thermostat 90-78°
8 Adjustable Thermostat
0-120° (Tc2)

AIR-OIL COOLERS
Performance Curves
S Series
kW/°C With Integrated Fan & Motor kW/°C With Sq cage Induction Motor
0.8 0.8 2050-04
2050-03
0.7 0.7

0.6 0.6
2040-03 2040-04
0.5 0.5
2030-03
0.4 0.4
2024-03 2030-04
0.3 0.3 2024-04

0.2 2020-03 0.2


2020-04
0.1 2010-03 0.1

0.0 0.0
0 20 40 60 80 100 120 140 160 180 200 220 240 0 20 40 60 80 100 120 140 160 180 200 220 240
Oil Flow (Ipm) Oil Flow (Ipm)

L Series
kW/°C
2.5

V-HPA72
2
V-HPA52

*
V-HPA42
1.5
V-HPA36

1
V-HPA30

0.5

0
50 100 150 200 250 300 350 400
Oil Flow (Ipm)

XL Series kW/°C
9

8
V-HPA 255
7

6
V-HPA 180
5

4
V-HPA 135
3

2
0 100 200 300 400 500 600 700 800 900
Oil Flow (Ipm)

How to Select a Cooler?


Heat Dissipation Required: 49 kW, Oil Inlet Temperature: 70 °C,
Oil Flow Rate 200 lpm Ambient Temperature: 40 °C
kW/°C = 49 / (70 - 40) = 1.63
Hence the Cooler required would be V-HPA42
AIR-OIL COOLERS
Applications

About Varalka
Varalka, a 100% Indian company founded in year 2000, is an ISO 9001:2015 certified professional company. We started
as a distributor of global leaders in the field of plate heat exchangers and aluminium bar and plate oil coolers. In 2014,
we launched brand Varalka to provide quality heat exchangers to discerning, quality conscious and value-oriented
customers. Today Varalka is an OE supplier of air-oil coolers and plate heat exchangers to most of the leading hydraulic
and lube oil system manufacturers. Varalka heat exchangers serve at most difficult applications in steel plants, mines,
power plants, cement plants, hydraulic presses, special purpose machines, railway locomotives etc.

Other Products
Other Products
Varalka also manufactures a wide variety of plate
heat exchangers in cooperation with Global Leaders.
Gasketed PHEs (DN15 to DN500)
Gas/Liquid Heat Exchangers
Semi-Welded Plate Heat Exchangers
Welded Plate Heat Exchangers

Varalka Engineers Private Limited


64, Udyog Vihar Phase 1, Gurugram, Haryana 122016
Tel: +91 124 4601225, 0124 460 1226
E-mail: [email protected], Web: www.varalka.com
GSTIN - 06AACCV7613B1ZO, CIN- U51103DL2008PTC179199
Regional Office :
Delhi: +91 96433 34310 [email protected]
/ varalkaphe Bangalore: +91 97316 18133 [email protected]
Follow us on / varalka Chennai: +91 98116 44854 [email protected]
Vadodara: +91 76000 22986 [email protected]
/company/varalkaph Mumbai : +91 97316 18133 [email protected]

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