TEXSTEAM PUMPS

Series 5000
Gas/Pneumatic Driven Injection Pump

Description Applications
Texsteam Series 5000 chemical injectors are positive • Introducing detergents in air-gas drilling
displacement units powered by integral gas/air motor. operations
These pumps fill the requirements of a broad range • Blending foaming agents in water laden gas wells
of applications because of their ability to achieve
high discharge pressures (up to 12,000 psi) and wide • High pressure addition of fluid compounds in
volume ranges. A horizontal plunger and vertical check blending and chemical processing.
valve arrangement assure high operating efficiency. • Introduction of de-salting agents, de-emulsifiers,
The standard pump head has a Ductile Iron body and inhibitors and flocculants in crude oil and gas
stainless steel trim. Stainless steel heads are available steams
for high corrosive applications. A built-in priming valve • High and low pressure lubrication systems
facilitates pump head priming, enables the operator
• Methanol and alcohol injection in gas systems to
to easily check pump operation, and offers a sample-
prevent freezing
catching device. The pump frame and body castings
are high-strength aluminum. The operating mechanism • General high pressure injection applications
strokes in oil and is gasket sealed to protect against dust • Fluid blending of extreme pressures within
and other atmospheric influences. A standard equipment varied, controlled processes
safety valve offers protection against accidental • Hydrostatic testing
overpressure of the main diaphragm. The adjustable
packing is equipped with a lantern ring and a grease jack • Glycol circulation
(except on 11/4” head) for lubricating the plunger and • Water treatment
packing to insure long life.
 ™

Performance data
Maximum Pressure Maximum Volume
Model # Plunger Operating Ratio Pressure (PSIG) Intermittent Continuous
Size Gas*/Fluid
Hard Packing Soft Packing GPH GPD GPH GPD
5001 1/4” 1000/1 12,000 3000 0.83 20 0.67 16
5003 3/8” 497/1 12,000 3000 2.33 56 1.79 43
5005 1/2” 264/1 10,000 3000 4.38 105 3.54 85
5006 3/4” 115/1 5,000 3000 7.42 190 6.67 160
5007 1” 66/1 N/A 3000 16.66 400 13.33 320
5008 1-1/4” 42/1 N/A 2000 26.04 625 20.83 500
Stroke Length - Long: 11/4” ; Short: 1/2” *Maximum Power Gas Pressure: 50 PSI
Hard Packing Available in Buna or Viton only, Specify a TB-0040 & TA-0129 inlet regulator and gauge
Depending on model when the inlet air/gas pressure is over 50 psig.

Models available
All models are available trimmed for sour gas as an option. All models are in compliance with EU Requirements .

Basic Power Unit Pump wih 10 Gallon Stainless Steel Reservior

is available with six different plungers. Shipping Weight: 96 lbs.
Shipping Weight: 63 lbs.

To add a 5 gallon tank, gauge, and base to the Basic Power Drum Gauges Available:
Unit, order the following parts: TB-1128 Carbon Steel
1-TA-0664 5 gal. tank 1-P01-031075-0200 Base Screw
1-TB-0871 Gauge 4-P01-031100-3900 Bolt
1-TA-3189 Suction Tubing 5-P25-031000-3900 Nut
1-TB-0204 Base 10-P53-031000-0200 Washer
1-TA-3116 ELL 5-P52-031000-3900 Lockwasher
 Series 5000
Volume & pump
180
160 M inimum Operating Speed
140 M aximum Operating Speed
120 ContinuousService
Gallons Per Day

Model 5005 1/2” Plunger Long

100
Stroke(1-1/4” Stroke Length)
80
60 Model 5003 3/8” Plunger Long Stroke
40 Model 5001 1/4” Plunger Long Stroke
Model 5005 1/2” Plunger Short Stroke
20 Model 5003 3/8” Plunger Short Stroke
Model 5001 1/4” Plunger Short Stroke
0 5 10 20 30 40 50 60 64 70
Stroke Per Minute

800
M inimum Operating Speed
700 M aximum Operating Speed

ContinuousService Model 5008 1-1/4” Plunger Long Stroke

600

500
Gallons Per Day

400 Model 5007 1” Plunger Long Stroke

300

200 Model 5008 1-1/4” Plunger Short Stroke

150 Model 5006 3/4” Plunger Long Stroke
Model 5007 1” Plunger Short Stroke
100
Model 5006 3/4” Plunger Short Stroke
50 (1/2” Stroke Length)

0 5 10 20 30 40 50 60 64 70
Stroke Per Minute

Gas consumption chart

(Standard Cubic Feet of Gas Required to Pump One Gallon)
For inlet regulator sizing, double the requirement indicated

Injection Press in PSI 50 100 150 200 250 300 400 500 600 700 800 900 1000 1500 2000 3000 3500 4000 5000 6000 7000 8000 9000 10000 12000

1/4" Piston Long Stroke 5001 280 281.2 282.4 283.6 284.8 286 289 292 294.6 297.2 300 303 306 318 330 356 368 380 404 428 452 476 500 522 550
1/4" Piston Short Stroke 700 703 706 707 709 712 720 724 731 737 741 748 756 779 802 854 872 897 937 984 1017 1057 1090 1122 1160
3/8" Piston Long Stroke 5003 140 140.6 141.2 141.8 142.4 143 144.5 146 147.3 148.8 150 151.5 153 159 165 178 184 190 202 214 226 238 250 262 275
3/8" Piston Short Stroke 355 355.6 356.2 356.8 357.4 358 359.5 361 362.3 363.6 365 366.5 368 374 380 393 399 405 417 429 441 453 465 477 490
1/2" Piston Long Stroke 5005 80.6 81.2 81.8 82.4 83 83.6 84.8 86 87.2 88.4 89.6 90.8 92 98 104 116 122 128 140 152 164 176 188 200
1/2" Piston Short Stroke 200.6 201.1 201.8 202.4 203 203.6 204.8 206 207 208.4 209.6 210.8 212 218 224 236 242 248 260 272 284 296 308 320
3/4" Piston Long Stroke 5006 36 37 38 39 40 41 43 45 47.3 49.4 51.3 52.8 55.6 66 76.2 97 107 114 121
3/4" Piston Short Stroke 89 91 92 94 95 96 99 101 105 109 111 113 117 132 145 172 183 190 191
1" Piston Long Stroke 5007 20.6 21.2 21.8 22.4 23 23.6 24.8 26 27.2 28.4 29.6 30.8 32 38 44 56 62
1" Piston Short Stroke 50.6 51.2 51.8 52.4 53 53.6 54.8 56 57.2 58.4 59.6 60.8 62 68 74 86
1 1/4" Piston Long Stroke 5008 13.6 14.2 14.8 15.4 16 16.6 17.8 19 20.2 21.4 22.6 23.8 25 31 37 49
1 1/4" Piston Short Stroke 32.6 33.2 33.8 34.4 35 35.6 36.8 38 39.2 40.4 41.6 42.8 44 50 56
 ™

Installation and operating instructions

1. After removing pump from carton, inspect for possible 50 psig, it must be reduced to 50 pounds. This can
damage in transit from factory. If the pump has been be done by installing another TB-0040 regulator
damaged, file claim with the carrier. and TA-0129 gauge (available as optional
2. Bolt holes are provided for mounting. See drawing for components for field installation). The maximum
dimensions on page 5. allowable inlet pressure to a TB-0040 regulator for
installing in the main gas supply is 1500 psig.
3. Connect the suction line to pump head.
c. The TA-0131 safety valve is for protection of the
a. When a reservoir is furnished with the pump,
TB-0010 diaphragm and is set at 50 psi. Pressure on
the suction line is already connected. Fill the
the diaphragm should not in any case exceed 50 psi.
reservoir and open (all the way) the TB-0871 sight
feed shutoff assembly. It is important to have the d. Tie in gas line into TA-0022 inlet valve.
TB-0871 valve open all the way when the pump is 6. Lubrication (30 wt. non-detergent oil - 3 quarts)
in operation because the TB-0871valve seals-off in a. Remove the cover plate TB-0004 and fill the
the open position and prevents air from entering chamber next to diaphragm with oil. Only on
the suction line through the valve. A dual strainer is pumps with 1-1/4” plungers are both the chambers
furnished as part of this unit. filled with oil. The model 5007 requires oil in the
b. When a power unit model (less tanks) is purchased, packing gland chamber in order to lubricate the
a strainer should be piped into the suction line to plunger.
prevent sand, rust or other particles, which score b. Insert stick lubricant into the TA-0558 grease jack.
the plunger or possibly foul the check valves, from Texsteam has available and recommends P/N TA-
entering the pump head. Texsteam manufactures 3179 for most fluids. No lubrication is required if the
the TB-0021 sight feed assembly which can be used pump is equipped with teflon packing and chrome-
with the 3/8” and 1/2” plungers only. A TA-0075 plated plunger. In this case the connection for the
street ell and TA-0674 nipple is required to pipe grease jack should be plugged with a 1/8” pipe
the TB-0021sight feed into the bottom bushing plug.
of the pump head. The TB-0021 should be installed 7. Adjust for desired volume by considering pump
as shown on page 6. The inlet connections on the speed (see charts) and position of TA-0035 pin.
pump head and the sight feed are 1/4” FPT. Different volumes can be achieved by short and long
4. Connect the discharge line. The top connection on the stroke setting (see charts). The pump is assembled with
pump head is the fluid discharge and has a female 1/4” TA-0035 plunger travel adjusting pin TA-0035 inserted
pipe thread connection. A line check should be in the hole of the plunger nearest the plunger packing
installed in the discharge line as close to the point gland nut. This is the position of longest stroke. To
of injection as possible. For pumps with ifs” plunger, shorten the stroke, place the pin in the other hole. (See
Texsteam offers a 1/4” line check either in brass Page 6.)
(TA-0676) or stainless steel (TA-0675) which will 8. Start the pump by slowly opening the TA-0022 inlet
withstand working pressures of 3000 and 6000 psi valve. Prime the pump head by opening the TA-0123
respectively. For other plunger sizes, 1/2”, 1” and priming valve. After the pump discharges fluid without
1-1/4”, Texsteam offers the TB-0283 stainless steel line bubbles, close the priming valve for normal operation.
check which withstands pressures up to 6000 psi. At this point make a visual check of the plunger drip
When installing these check valves note the arrow on and using a flat blade screwdriver slowly tighten
the body which indicates the direction of flow. the gland nut to prevent excess drippage and waste of
5. Connect the power gas line. chemicals. Do not over-tighten plunger packing. It
a. First blow power gas line clean to remove any may be necessary to readjust the packing the next
loose rust particles, slag, sand, etc. day. A slight leak during the break-in period is
beneficial. Sufficient time should be allowed to let
b. Consider the pressure requirements of the pump.
the packing ‘seat-in.” DO NOT ADJUST PACKING UNDER
If the gas supply exceeds 50 psi (consider erratic PRESSURE. If low volumes are being pumped, the
pressure), the supply should be equipped with a pump head the fluid discharge line and all other
regulator to reduce the gas pressure to 50 psi. If fittings up to the line check should be thoroughly
the main air or gas supply to the pump is over purged of all air bubbles.
 Series 5000

CAUTION
The TB-0040 regulator (Item 2, Pg. 6) mounted on the pump as a standard component DOES NOT REDUCE THE
MAIN AIR OR GAS SUPPLY PRESSURE down to 50 psig, which is the maximum allowable for operating the Series
5000 pump. It is factory-set at 12 psi to prevent over-pressuring the TB-0037 master valve (Item 6, page 6).
If the main air or gas supply to the pump is over 50 psig,it must be reduced to 50 lbs. This can be done
by installing another TB-0040 regulator and TA-0129 gauge (available as optionalcomponents for field
installation) on the inlet gas line to the pump. The maximum allowable inlet pressure to a TB-0040 regulator
for installing in the main gas supply is 1500 psig.

Maintenance instructions for inspection or replacement of power equipment

Inspection of TB-0040 Pressure Regulator Replacement of TB-0010 Diaphragms, TA-0025 Spring
and Related Parts
Loosen TA-0402 lock nut, hack out TA-0217 regulator
screw, remove the five TA-0223 body screws and lift off Remove TB-0040 regulator, TA-0022 valve, and TB-0037
TA-3110 bonnet. Lift out and inspect TA-3133 adjusting master valve.Remove 16 TA-0142 bolts. The cover is under
spring disc and TA-2111 adjusting spring. Unscrew tension. Care should he exercised when removing the last
TA-0220 lock nut and lift out TA-3135 adjusting spring TA-0142 bolts. Two C-clamps or 5/16” x 2 (slightly longer
plate, TA-0211 diaphragm, TA-0210 body gasket and than TA-0142 bolts) would be very helpful for this work.
TA-0213 diaphragm nut gasket. To inspect other parts,
unscrew TA-0209 cap, lift out TA-0212 cap gasket. At Troubleshooting
this point TA-0222 seat ­­block pin must be removed 1. If pump stops with plunger in extreme discharge position
with punch. When pin is removed, TA-0214 valve seat and gas or air is being discharged from the TA-0131 safety
assembly (reversible) and TA-0219 orifice screw can be valve, or a constant discharge of gas or air is discharged
removed. when the safety valve lift ring is pulled, the TA-1329
Now the TA-0208 valve seat block yoke can be lifted out diaphragm in the TB-0037 master valve is burst.
through other side of TC-0029 body. Check TA-0519 inlet 2. If pump does not move forward and a constant discharge
filter screen for obstructions. Reset regulator at 12 psi of gas or air is observed in the lubricating oil chamber
then the TB-0010 main diaphragms are ruptured.
TB-37 Master Valve Assembly 3. Pump is operating but nor pumping fluid.
Remove the six TA-0163 cap screws, remove TA-0001 a. Open bleeder valve to break air lock.
housing cap and inspect TA-1329 diaphragms. After b. Check if sight feed shutoff assembly TA-0101 is
removing the diaphragms, the TA-0197 stem may he screwed in “out” position.
removed. To inspect TA-0202 valve spring, TA-0196 valve c. Check top and bottom halls and seats for leaking.
disc and TA-0201 lower valve seat, unscrew TA-0200 (REFER TO PARTS LIST ON PAGES 6 AND 7)
upper valve seat.

Inspecting TB-9 Pilot Valve Assembly

Unscrew TA-0906 disc retainer, lift out TA-0077 valve
spring, TA-0579 washer and TA-4668 valve disc. Close
inspection of the valve disc sealing surface and drive
socket slot is necessary. Very close inspection of the drive
pin should he made, if ends are worn, the valve disc
should be replaced. If TB-0001 Body and TA-4668 valve
disc are badly scored, replace. Realignment of the valve
disc is important. Refer to positioning diagram on page 7.
 ™

Dimensions
Do not use for construction. Request certified dimension drawing from factory if needed.

28”
Speed Control Valve Sealed Exhaust (Optional)

5 1/2”
1/4” Pilot Gas 1/4” NPT
Exhaust Discharge
18 1/2”
1/4” Gas Inlet

3/8” Gas
Exhaust
11 1/2”
8 3/8” 1/4” NPT Suction
7 3/4”
7/16” 8 Holes 4 3/4”
3/4”

3 3/4” 3 3/4” 4 1/4” 4 1/4”

9 12 3/16”
13 13/16” 10”
24 1/2”

CAUTION
Fill with three quarts S.A.R. 30W
non-detergent lubricating oil before starting.

10 Gallon Tank:
28 TA-1539, 304SS
5 Gallon Tank:
TA-0664, 430SS
1/4” NPT Gas TA-2057, 316SS
Inlet Far Side 15/16”
12 1/16” 24"
(10 gal. tank)

3/8” NPT
Exhaust
20”
(5 gal. tank)

11 1/2” 12 3/4”

8 1/2”
1/8”

1 3/4” 11 1/8”
12 15/16” Baseplate TB-0204
11-7/8” wide (10 gauge galvanized steel)
23” long (for pump & a 5 gal. or 10 gal. tank)
 Series 5000

General assembly 28
Parts list
Grease Jack Assembly 27 25 TA-0559 Jack Screw Body
TA-0558 29
26 P02-050125-0200 HHCS
3  (Not used on the 1-1/4” head) 27 TA-0561 Jack Screw Base
** Lube Stick 25 28 TA-0562 Jack Screw Retainer
TA-3179-1 One Stick 29 TA-0564 Ball
TA-3179-2 Carton Item Part No. Name
of 72 Sticks 1 TA-1295 Pressure Gauge 1-12 psi
26 2 TB-0040 Regulator
2A TA-2845 Sour Regulator
3 TA-4692 Nipple
4 TA-0022 Inlet Gas Valve Assembly
12 18 19 20 4A TA-2979 Sour
4 2 1 11 13 5 TA-0135 Half Union
Elbow 6 TB-0037 Master Valve
Use a TB-2843 Item 41 6A TB-0770 Sour
Snubber for Page 7 7 TA-0009 Nipple
Sour Gas 8 TA-0137 Half Union
9 TA-1494 Line Assy; Pilot to Master
Applications 9A TB-1256 Sour
11 TA-2599 Air Filter
12 TA-0132 Elbow
12A TA-3244 Sour
13 TA-0075 Elbow
5 14 P01-031100-3900 HHCS
Optional 23 15 TA-1493 Line Assy; Regulator to Pilot
15A TB-1257 Sour
6 16 TA-0058 Gasket
1/4” Drain 17 TB-0009 Pilot Valve Assembly
7 17A TB-0771 Sour
8 18 TA-0558 Grease Jack
19 P01-037125-4400 HHCS
20 TA-0123 Priming Valve
21 TA-0674 Nipple (optional)
16 21 23 Fluid End Assembly
70 14 9 15 17 13
31 TD-0434 Housing
32 TB-0002 Diaphragm Disc
31 11 33 41 49 47 42 48 51 50 20 33** TA-0025 Spring
39 34 TC-0001 Cover
35** TB-0010 Main Diaphragm
36 P61-025000-8000 Drain Plug
37 P01-031125-3900 Cover - Housing Bolts
38 TA-7127 Bushing
39 TA-0131 Safety Valve
39A TA-2862 Sour
32 41 P20-025025-0200 Set Screw
42 P86-025100-0200 Yoke Cover Bolt
43 P01-037125-3900 Bolt
34 44 P25-031000-3900 Nut
45 TB-0011 Gasket
46 TC-0004 Base
36 47 TA-0035 Adj Pin
48 TB-0004 Inspection Cover
37 49 TA-0020 Pin
50 TA-5906 Stuffing Box
55 56 54 51 TB-0036 Gasket
35 38 44 43 46 45 36 53
53 TD-0001 Plunger Housing
54** TA-3230 O-Ring
55 TB-1752 Thrust Rod
56 P01-031100-3900 Screw
57 TA-0677 Outlet Body
58** TA-0391 Spring
1/2” Stainless Steel (303SS) 59** TA-0054 Ball
1/4” Brass Line Check Line Check (TB-0283) 60** TA-0479 O-Ring Buna
(TA-0676) 6000 PSIG Maximum Pressure 60** TA-2580 O-Ring Viton
61 TA-0678 Inlet Body
3000 PSIG
65 62 TA-1296 Outlet Body
Maximum Pressure 63 TA-1297 Inlet Body
64 TA-1574 Washer
65 TB-0271 Body
61 60 59 58 57 58 66 TA-1879 Valve Disc
67** TA-0612 O-Ring-Buna
62 66 67** TA-2184 O-Ring Viton
63 64 60 59 58 1/4” Stainless Steel 68** TA-1959 O-Ring-Buna
Line Check (303SS) 67 68** TA-3979 O-Ring Viton
(TA-0675) 68 69 TA-1880 Bushing
70 P52-031000-3900 Lock Washer
6000 PSIG
Maximum Pressure *Furninshed on all plungers except 1-1/4” Model 5007
Recommended spare parts
69
 ™

Parts list

2 17 18 19 20 21

3
4
12 1/4” NPT
5
13 Inlet Valve Assembly
(TA-0022-STD.)
16
(TA-2979-SOUR GAS)
6 (303SS)

7 1/4” NPT

8
9
10
Master Valve Assembly
33
(TB-0037-STD.)
Pilot Valve Assembly 35
(TB-0770-SOUR GAS)
(TB-9-STD.)
(TB-771-SOUR GAS) 41

30
Flipper Arm Assembly
(TB-1756)
Item 30
23 22 61 40 39 TA-4062 TA-4062 38
27
KIT: P/N TA-4671
25 Includes:
28
27, 28, 29 and 61
26 29
30

31 32 33 35 36 37

Pressure Regulator Assembly

(TB-40-STD.) 1500 PSIG max. inlet pressure
(TA-2845 SOUR GAS Configuration of TB-40 and TA-2845 is not identical)
250 PSIG max. inlet pressure

42 43 44 46 50 52 54 56 58 60
1/4” NPT

45 47 48 49 51 53 55 57 59
 Series 5000

Parts list Oilless parts list

ITEM PART NO. NAME ITEM PART NO. NAME
1** TA-0200 Master Valve Upper Seat 1** TA-0200 Master Valve Upper Seat
2** TA-0202 Master Valve Spring 2** TA-0202 Master Valve Spring
3** TA-0196 Master Valve Disc 3** TA-0196 Master Valve Disc
4** TA-0201 Master Valve Lower Seat 4** TA-0201 Master Valve Lower Seat
5 TC-0003 Master Valve Housing 5 TC-0003 Master Valve Housing
6 P01-025087-0200 Bolt 6 P01-025087-0200 Bolt
7 TA-0197 Master Valve Stem Assembly 7 TA-0197 Master Valve Stem Assembly
8** TA-1329 Master Valve Diaphragm 8** TA-1329 Master Valve Diaphragm
9 TA-0001 Master Valve Housing Cap 9 TA-0001 Master Valve Housing Cap
10 P25-025000-0200 Nut 10 P25-025000-0200 Nut
NS TA-7070 Plug NS TA-7070 Plug
NS TA-6502 O-Ring 12** TA-0104 Sight Feed Bowl Gasket
12** TA-0104 Sight Feed Bowl Gasket 13 TA-0866 Sight Feed Inlet Bushing
13 TA-0866 Sight Feed Inlet Bushing 16 TA-0101 Sight Feed Shutoff Assembly
16 TA-0101 Sight Feed Shutoff Assembly 17 TA-0010 Inlet Valve Body
17 TA-0010 Inlet Valve Body 17A TA-2976 Inlet Valve Body (Sour)
17A TA-2976 Inlet Valve Body (Sour) 18** TA-0023 Inlet Valve Packing
18** TA-0023 Inlet Valve Packing 19 TA-0011 Inlet Valve Gland Nut
19 TA-0011 Inlet Valve Gland Nut 19A TA-2977 Inlet Valve Gland Nut (Sour)
19A TA-2977 Inlet Valve Gland Nut (Sour) 20 P28-031000-2900 Nut
20 P28-031000-2900 Nut 20A P26-031000-3900 Nut (Sour)
20A P26-031000-3900 Nut (Sour) 21 TA-1329 Inlet Valve Stem
21 TA-0013 Inlet Valve Stem 21A TA-2975 Inlet Valve Stem (Sour)
21A TA-2975 Inlet Valve Stem (Sour) 23 TA-0457 Bearing
22 TA-0067 Lock Pin 27** TA-4601 Top Flp Spr Adap; 5000 OL
23 TA-0457 Bearing 28** TA-4600 Spring
24 P04-N10050-2700 HSCS 29** TA-4600 Adapter Flipper Arm Spring
25 TA-0815 Flipper Bearing Pin 30 TA-0065 5000 OL Flipper Arm Assembly
26 TA-0814 Flipper Arm 33 TB-0441 Switching Valve Body
27** TA-4601 Flipper Spring Bushing 35** TA-4668 Pilot Valve Repair Kit
28** TA-4600 Flipper Spring 36** TA-0579 Washer
29** TA-0772 Spring Bushing 37** TA-0077 Spring
30 TA-0065 Flipper Arm Assembly 38 TA-0906 Disc Retainer Nut
31 TA-0168 Cotter Pin 39 P53-025000-0200 Washer
32 TA-0170 Clevis Pin 40 P01-025050-0200 Cap Screw
33 TB-0441 Switching Valve Body 41 TA-0132 Regulator Elbow
35** TA-4668 Pilot Valve Repair Kit 42 TA-0209 Regulator Cap
36** TA-0579 Washer 43 TA-0212 Regulator Cap Gasket
37** TA-0077 Spring 44 TA-0222 Regulator Seat Block Pin
38 TA-0906 Disc Retainer Nut 45** TA-0214 Regulator Valve Seat Assembly
39 P53-025000-0200 Washer 46 TA-0519 Filter Screen
40 P01-025050-0200 Cap Screw 47 TA-0219 Regulator Screw
41 TA-0132 Regulator Elbow 48 TC-0029 Regulator Body
42 TA-0209 Regulator Cap 49 TA-0208 Valve Seat Block Yoke
43 TA-0212 Regulator Cap Gasket 50 TA-0213 Regulator Nut Gasket
44 TA-0222 Regulator Seat Block Pin 51** TA-0210 Regulator Gasket
45** TA-0214 RegulatorValve Seat Assembly 52** TA-0211 Regulator Diaphragm
46 TA-0519 Filter Screen 53 TA-3135 Spring Plate
47 TA-0219 Regulator Screw 54 P26-037000-2900 Lock Nut
48 TC-0029 Regulator Body 55 TA-3111 Spring
49 TA-0208 Valve Seat Block Yoke 56 TA-3133 Spring Disc
50 TA-0213 Regulator Nut Gasket 57 P03-025062-0200 Body Screw
51** TA-0210 Regulator Gasket 58 TA-3110 Regulator Bonnet
52** TA-0211 Regulator Diaphragm 59 P28-037000-2900 Lock Nut
53 TA-3135 Spring Plate 60 TA-0217 Regulator Adjusting Screw
54 P26-037000-2900 Lock Nut 61 TA-0020 Pin
55 TA-3111 Spring
56 TA-3133 Spring Disc
57 P03-025062-3900 Body Screw
58 TA-3110 Regulator Bonnet
59 P28-037000-2900 Lock Nut
60 TA-0217 Regulator Adjusting Screw
61 TA-0020 Pin ** Recommended Spare Parts

** Recommended Spare Parts

 ™

5000 Microswitch valve installation

1 3
6

4 5

TA 7107 High Speed 5000 Microswitch Kit

Kit Parts List
Item P/N Description QTY. 
Number Required
1 P01-031050-0200 HHCS 4
2 P01-025050-0200 HHCS 2
3 P52-031000-0200 Spring Lockwasher 4
4** TA-7222 Microswitch 1
5 TA-7088 MS Mounting Plate 1
6 TA-7090-1 Thrust Collar Assembly 1
7** TA-7127 Guide Bushing 1
8 TA-7095 Reducer Bushing 2
9 TB-1752 Thrust Rod 1
10 TB-1754 Thrust Rod Kit
** Recommended Spare Part
 Series 5000

Installation

1. If pump is installed in the field, shutoff gas flow to TA-0022

the pump.
2. Disconnect the gas supply pipe from the inlet gas
valve assembly, TA-0022.
3. Loosen and remove the line assembly, TA-1494,
copper line from the pilot valve to the master valve.

4. Loosen and remove the line assembly, TA-1493,

copper line from the pilot valve to the pressure
regulator.

5. Remove the TB-0004 cover.

6. Drain the oil from the pump.
7. Remove the four P01-031050-3900 machine screws
and four P52-031000-3900 lock washers and
remove the pilot valve assembly, TB-0009, from the
pump housing. Inspect and replace TA-0058 gasket
if necessary.
 ™

8. Remove adjusting pin, TA-0035. If this pin is

brass, replace it with the SS version of the
pin.
9. Remove TC-0001 diaphragm cover and both
TB-0010 diaphragms.
10. Pull Thrust Plate TB 0002 and Thrust Rod (TB-
0003 or TB-1752) out of pump. Inspect thrust
rod for wear. If brass thrust rod, TB-0003,
is installed, it must be replaced with
TB1752!

11. Clean TA-0025 spring removing the oil and

grease. Inspect spring for wear and cracks.
Replace spring if necessary. Set spring aside.
12. Remove TA-0146 set screw and TA-0076
bushing.

13. Install TA-7127 bushing to hand tight.

Reinstall TA-0146 set screw and tighten to
snug. DO NOT OVERTIGHTEN TA-0146!
 Series 5000

14. Reinstall TA-0025 spring and thrust plate

assembly. As the thrust rod emerges from the
TA-7127 bushing into the pump housing, slip
the 5000 pump thrust rod collar assembly,
TA-7103, onto the thrust rod. Ensure the
clamping bolt is on the opposite side from
the opening where the microswitch valve will be
installed. Initially position the TA-7103 over the
area where the flipper spring normally attaches
to the thrust rod. Do not tighten the clamping
bolt at this time.
15. Reinstall the TC-0001 diaphragm cover and the
two TB-0010 diaphragms.
16. Install TA-0035 stainless steel adjusting pin.

17. Install TA-7092 microswitch valve onto the

TA-7088 mounting plate with the two
P01-025050-0200 HHCS. Ensure the “TXT” tag is
facing up.
18. With the microswitch installed in the mounting
plate, ensure the microswitch valve extended
shaft is switched to the left position. Place the
gasket, TA-0058 between the mounting plate
and the housing, then attach the mounting plate
to the pump housing, TD-0001 using the four
HHCS, P01-031050-0200, with the four lock
washers, P52-031000-0200. Ensure the
microswitch valve extended shaft is between the
forks on the TA-7103 collar assembly.
 ™

19. Install the two bushings, TA-7095 in Ports 2 and 3 on

the microswitch valve.
20. Connect the two TA-0132 elbows to Ports 2 and 3.
21. Connect and tighten the line assembly, TA-1494,
copper line from Port 2 on the microswitch valve to
the master valve.
Port 1
22. Connect and tighten the line assembly, TA-1493,
copper line from Port 3 on the microswitch valve to
the pressure pregulator. Port 2
23. Tighten the clamping bolt on the thrust rod collar Port 3
assembly.

CAUTION
Do not add oil to pump. Pump is now an oiless
pump with the addition of the microswitch.

24. Reconnect the gas supply to the inlet gas valve

assembly, TA 0022. Stroke the pump several times.
You may need to adjust the location of the thrust
rod collar to optimize operation of the pump.
25. Reinstall cover TB 0004.
26. Ensure that the pressure regulator is set to 12 psi
via the gage at the regulator. Control the speed of
the pump using the inlet gas speed control valve to
achieve the desired stroke rate.
Min. gas pressure: 18 psi
Max. gas pressure: 50 psi.
 Series 5000

Microswitch valve replacement (high speed version)

1. Shutoff gas supply to the pump.
2. Loosen and remove the line assembly, TA 1494, copper line from the microswitch valve to the master valve.
3. Loosen and remove the line assembly, TA 1493, copper line from the microswitch valve to the pressure regulator.
4. Remove the TB 0004 cover.
5. Remove the four P01-031-3900 machine screws and four P52-031000-3900 lock washers. Remove the microswitch
valve mounting plate assembly from the pump housing.
7. Remove the old microswitch from the mounting plate and replace with the new microswitch. Ensure the “TXT”
label is facing up.
8. Reinstall the mounting plate with microswitch valve and gasket using the four machine screws and lock
washers. Ensure the microswitch valve extended shaft is between the forks of the TA 7103 collar assembly.
9. Reinstall the TB 0004 cover.
10. Reconnect and tighten the line assembly, TA 1494, copper line from the microswitch valve, Port 2, to the
master valve.
11. Reconnect and tighten the line assembly, TA 1493, copper line from the microswitch valve, Port 3, to the pressure
regulator.

12. Open the gas supply.

 ™

Installation
TA-0022
1. If pump is installed in the field, shutoff gas flow to
the pump.
2. Disconnect the gas supply pipe from the inlet gas
valve assembly, TA-0022.

3. Loosen and remove the line assembly, TA-1494,

copper line from the pilot valve to the master valve.

4. Loosen and remove the line assembly, TA-1493,

copper line from the pilot valve to the regulator.
 Series 5000

5. Remove the Master Valve assembly, TB-0037, and the

Pressure Regulator assembly, TB-0040.
6. Remove the Brass Attachment Nipple, TA-0009.

7. Remove the TB-0004 cover.

8. Drain the oil from the pump.
9. Remove the four P01-031100-3900 machine screws and
four P52-031000-3900 lock washers and remove the
pilot valve assembly, TB-0009, from the pump housing.

10. Remove adjusting pin, TA-0035.

11. Remove TC 0001 diaphragm cover and both TB-0010
diaphragms.
12. Pull Thrust Plate TB-0002 and Thrust Rod (TB-0003 or
TB-1752) out of pump. Inspect Thrust Rod for wear. If
pump is supplied with a brass thrust rod, TB-0003, must
replace with Thrust Rod TB-1752.
 ™

13. Clean TA-0025 spring removing the oil and grease.

Inspect spring for wear and cracks. Replace spring if
necessary. Set spring aside.
14. Loosen TA-0146 set screw. Remove TA-0076 bushing.

15. Install TA-7127 bushing to hand tight. Tighten TA-0146

Set Screw to snug.
DO NOT OVERTIGHTEN TA-0146!
 Series 5000

16. Reinstall TA-0025 spring and thrust plate assembly.

As the thrust rod emerges from the TA-7127 bushing
into the pump housing, slip the 5000 pump thrust
rod collar assembly, TA-7103, onto the thrust rod.
Ensure the clamping bolt is on the opposite side
from the opening where the microswitch valve will
be installed. Initially position the TA-7103 over the
area where the flipper spring normally attaches to
the thrust rod. Do not tighten the clamping bolt at
this time.

17. Reinstall the TC-0001 diaphragm cover and the two

TB-0010 diaphragms.
18. Install TA-0035 stainless steel adjusting pin.

19. Install TA 7110 elbow into TC-0001 diaphragm cover.

 ™

20. Install TA-7092 microswitch valve onto the TA-7088

mounting plate with the two P01-025050-0200 HHCS.
Ensure the “TXT” tag is facing up.
21. With the microswitch installed in the mounting plate,
ensure the microswitch valve extended shaft is
switched to the left position. Place the gasket, TA-0058
between the mounting plate and the housing, then
attach the mounting plate to the pump housing,
TD-0001 using the four HHCS, P01-031050-0200,
with the four lock washers, P52-031000-0200. Ensure
the microswitch valve extended shaft is between the Port 3 Port 1
forks on the TA-7103 collar assembly.
22. Attach a speed control valve (not included), to the
Port 2
supply gas Port 1 (right port).
23. Attach the 1/4 MNPT X 5/8 tubing straight, TA-7109, to
Port 2 (center port), as shown.
24. Assemble the tubing using the provided ferrules and
flareless nuts; then attach the tubing assembly,
TA-7106, to the elbow in the diaphragm cover and to
the tubing straight in Port 2 of the microswitch valve.
25. Tighten the clamping bolt on the thrust rod collar
assembly.

CAUTION
Do not add oil to pump. Pump is now an oiless pump
with the addition of the TA-7127 guide bushing.

26. Open the gas supply valve to Port 1 on the microswitch

valve and stroke the pump several times. You may
need to adjust the location of the thrust rod collar to
optimize operation of the pump.
27. Reinstall cover TB-0004.
28. Control the speed of the pump using the gas supply
speed control valve to achieve the desired stroke rate.
Min. gas pressure: 18 psi
Max. gas pressure: 50 psi
 Series 5000

Microswitch valve replacement (low speed version)

1. Shutoff gas flow to the pump.

2. Disconnect the gas supply pipe from Port 1 on the
microswitch valve.
3. Disconnect and remove TA-7106 tubing assembly.
4. Remove TA-7109 from Port 2 on the microswitch valve.
5. Remove the TB-0004 cover.
6. Remove the four P01-031050-3900 machine screws
and four P52-031000-3900 lock washers. Remove the
microswitch valve assembly from the pump housing. Port 3 Port 1
7. Remove the old microswitch from the mounting plate
and replace with the new microswitch. Ensure the “TXT”
Port 2
label is facing up.
8. Reinstall the mounting plate with microswitch valve and
gasket using the four machine screws and lock washers.
Ensure the microswitch valve extended shaft is between
the forks of the TA 7103 collar assembly.
9. Reinstall the TB-0004 cover.
10. Replace the TA-7109 back into Port 2 on the
microswitch valve.
11. Reconnect the TA-7106 tubing assembly.
12. Reconnect the gas supply to the speed control valve.
 ™

Injector heads
Parts list TA-558 Grease
Jack Mounts Here
7 7
1/4”, 3/8”, 1/2”,  See Page 6 For Details
3/4”, & 1” Heads 5, 5A 20 10 8
6 12 10 8 9
9 1 11, 11A
1 25, 25A 9
11, 11A
13
9 2
15
14 16, 16A
13 3 21 12 17, 17A
18
15 1-1/4” Head
2 3 4 5, 5A 14 Model 5007
16, 16A 15 16, 16A
TB-368 Seat Assy. 17, 17A
(TB-698)
Bottom Seat 17
24
25, 25A O-Ring Type
11 18 1/2” Thru 1-1/4”

Plunger Size/Model # 1/4" 3/8" 1/2" 3/4" 1" 1 1/4"

5001 5003 5005 5006 5007 5008
Item Material Ductile All Ductile All Ductile All Ductile All Ductile All Ductile All
No. Specification w/SS Stainless w/SS Stainless w/SS Stainless w/SS Stainless w/SS Stainless w/SS Stainless
Trim Steel Trim Steel Trim Steel Trim Steel Trim Steell Trim Steel
Head Assembly TC-1609 TC-1611 TC-0085 TC-0148 TC-0068 TC-0139 TC-0335 TC-0337 TC-0019 TC-0137 TC-0048 TC-0134
1* Plunger (Armaloy-17.4ph SS) TA-2764 TA-2764 TA-0743 TA-0743 TA-0032 TA-0032 TA-2767 TA-2767 TA-0158 TA-0158 TA-0408 TA-0408
2 Packing Gland Nut, C.S. Cad. TA-2765 TA-2765 TA-0944 TA-0944 TA-0055 TA-0055 TA-2768 TA-2768 TA-0047 TA-0047 TA-0403 TA-0403
3 Packing Gland 303 SS TA-1463 TA-1463 TA-0954 TA-0954 TA-1219 TA-1219 TA-2769 TA-2769 TA-0043 TA-0043 TA-0404 TA-0404
4 Lantern Ring 303 SS TA-2766 TA-2766 TA-0742 TA-0742 TA-0447 TA-0447 TA-2770 TA-2770 TA-0448 TA-0448 Not Reqd. Not Reqd.
5* Packing, Buna-N (3,000 Max.) TA-1461 TA-1461 TA-1456 TA-1456 TA-0959 TA-0959 TA-2771 TA-2771 TA-0050 TA-0050 TA-0405 TA-0405
6 Pipe Plug TA-0516 TA-516 TA-0516 TA-0516 TA-0516 TA-0516 TA-0516 TA-0516 TA-0516 TA-0516 Not Reqd. Not Reqd.
7 Top Bushing 303 SS TA-0152 TA-152 TA-0152 TA-0152 TA-0152 TA-0152 TA-0152 TA-0152 TA-0152 TA-0152 TA-0152 TA-0152
8* Check Ball Spring 316 SS TA-0077 TA-0077 TA-0077 TA-0077 TA-0077 TA-0077 TA-0077 TA-0077 TA-0077 TA-0077 TA-0077 TA-0077
9* Gasket 304 SS (3 reqd.) TA-2350 TA-2350 TA-2350 TA-2350 TA-2350 TA-2350 TA-2350 TA-2350 TA-2350 TA-2350 TA-2350 TA-2350
10* Top Check Ball 3/8" 316 SS TA-0054 TA-0054 TA-0054 TA-0054 TA-0054 TA-0054 TA-0054 TA-0054 TA-0054 TA-0054 TA-0054 TA-0054
11* Top Check Valve Seat Assy. 303 TB-0368 TB-0368 TB-0368 TB-0368 TB-0368 TB-0368 TB-0368 TB-0368 TB-0368 TB-0368 TB-0368 TB-0368
12 Pump Head TC-1608 TC-1612 TC-0084 TC-0147 TC-0022 TC-0140 TC-0333 TC-0340 TC-0020 TC-0138 TC-0049 TC-1982
13 Ball Cage 17.4 ph SS TA-0444 TA-0444 TA-0444 TA-0444 TA-0444 TA-0444 TA-0444 TA-0444 TA-0444 TA-0444 TA-0444 TA-0444
14 Bottom Check Ball 316SS TA-0054-3/8” TA-0054-3/8” TA-0054-3/8” TA-0054-3/8” TA-0053-1/2” TA-0053-1/2” TA-0053-1/2” TA-0053-1/2”
TA-0053-1/2” TA-0053-1/2”
TA-0053-1/2”
TA-0053-1/2”
15 Gasket 304 SS TA-2350 TA-2350 TA-2350 TA-2350 TA-2338 TA-2338 TA-2338 TA-2338 TA-2338 TA-2338 TA-2338 TA-2338
16 O-Ring (Buna-N) Bottom Seat TA-2097 TA-2097 TA-2097 TA-2097 TA-0612 TA-0612 TA-0612 TA-0612 TA-0612 TA-0612 TA-0612 TA-0612
17 Bottom Check Valve Seat 303 TB-0368 TB-0368 TB-0368 TB-0368 TB-0698 TB-0698 TB-0698 TB-0698 TB-0698 TB-0698 TB-0698 TB-0698
18 Bottom Bushing 303 SS TA-0153 TA-0153 TA-0153 TA-0153 TA-0153 TA-0153 TA-0153 TA-0153 TA-0153 TA-0153 TA-0153 TA-0153
19 Priming Valve (not shown) TA-0123 TA-0123 TA-0123 TA-0123 TA-0123 TA-0123 TA-0123 TA-0123 TA-0123 TA-0123 TA-0123 TA-0123
20 Adapter Not Reqd. Not Reqd. TA-0406 N/A
21* Gasket Not Reqd. Not Reqd. TA-0521 N/A
24 Retainer Ring (included in Item 11) TA-3523 TA-3523 TA-3523 TA-3523 TA-3523 TA-3523 TA-3523 TA-3523 TA-3523 TA-3523 TA-3523 TA-3523
25 O-Ring (Buna-N)Top Seat TA-2097 TA-2097 TA-2097 TA-2097 TA-2097 TA-2097 TA-2097 TA-2097 TA-2097 TA-2097 TA-2­097 TA-2097
 (included in Item 11)
Alternative Parts for Service
5-A Viton (3,000# Max.) TA-4102 TA-4102 TA-4101 TA-4101 TA-4103 TA-4103 TA-4102 TA-4102 TA-4658 TA-4658 TA-4480 TA-4480
Teflon (3,000# Max.) TA-1642 TA-1642 TA-1234 TA-1234 TA-1012 TA-1012 TA-2988 TA-2988 TA-1013 TA-1013 TA-1014 TA-1014
Buna-N HP (3,000# Max and above) TA-2295 TA-2295 TA-1875 TA-1875 TA-1874 TA-1874 TA-2772 TA-2772 TA-4135 TA-4135 TA-4133 TA-4133
16-A Viton O-Ring TA-2336 TA-2336 TA-2336 TA-2336 TA-2336 TA-2336 TA-2336 TA-2336 TA-2336 TA-2336 TA-2336 TA-2336
11-A* TopSeat (metal to metal) 303 TA-0157 TA-0157 TA-0157 TA-0157 TA-0157 TA-0157 TA-0157 TA-0157 TA-0157 TA-0157 TA-0157 TA-0157
17-A* Bottom Seat (metal to metal) 303 TA-0157 TA-0157 TA-0157 TA-0157 TA-0157 TA-0157 TA-0157 TA-0157 TA-0157 TA-0157 TA-0157 TA-0157
25-A Viton O-RIng TA-2336 TA-2336 TA-2336 TA-2336 TA-2336 TA-2336 TA-2336 TA-2336 TA-2336 TA-2336 TA-2336 TA-2336

* Hard packing for 3000 psi and above service

**Recommended Spare Parts
Series 5000
Texsteam Pumps
16240 Port Northwest Drive
Houston, TX 77041
T: 832-590-2306
Toll Free: 1-800-945-9898
F: 713-849-2879

© 2021 Natural Gas Solutions North America, LLC – All rights reserved. Dresser
Utility Solutions reserves the right to make changes in specifications and features
shown herein, or discontinue the product described at any time without notice www.dresserutility.com
or obligation. Contact your Dresser Utility Solutions representative for the most
current information. The Dresser Logo and all Trademarks containing the term Texsteam Series 5000 IOM NGS.IPG.0058e
“Dresser” are the property of Dresser, LLC, a subsidiary of Baker Hughes. 08.21