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    CT-1525 Manual

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    Trần Long Vũ

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    © All Rights Reserved
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    CT-1525 Manual

    Uploaded by

    Trần Long Vũ
    57 views2 pages

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    CT-1525_Manual

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    Copyright:

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    57 views2 pages

    CT-1525 Manual

    Uploaded by

    Trần Long Vũ

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    of 2

    CT-1525

    PA22241A01
    Rev.: 08 1-2017

    OPERATION INSTRUCTIONS

    Contour Crimp
    © Panduit Corp. 2017

    CONTROLLED CYCLE
    Figure 2
    Die Closure Alignment Figure 1

    CRIMPING TOOL
    (not a crimp pocket)

    Crimps Panduit #26-#22 AWG


    insulated terminals/splices, #22-#10 CRIMP POCKETS for
    AWG fully insulated disconnects/ Pan-Term INSULATED
    terminals, disconnects and
    insulated parallel splices; and
    splices.
    specific #22-14 AWG barrel
    insulated disconnects.
    CRIMP POCKETS for
    Provides UL Listed and CSA Certified terminations Pan-Term fully INSULATED
    with applicable Panduit terminals. disconnects, insulated
    Part No. CT-1525 splices and barrel insulated
    disconnects.
    OPERATION INSTRUCTIONS
    Refer to product packaging
    for wire range and proper
    crimp pocket. Crimp pock-
    INSULATED TERMINAL CRIMPING ets are color coded to match
    INSTRUCTIONS color of product insulator,
    and identified with
    1. With the handles in the open position, and the applicable wire range.
    back of the terminal tongue turned toward the Figure 3
    color dots, insert the terminal into the proper Controlled cycle mechanism
    crimp pocket (See Figure 1). Refer to product prevents tool from opening
    packaging for selection of proper crimp pocket.
    before crimp cycle is
    2. Close handles until the barrel is held snugly in complete.
    position — do not deform the barrel.
    3. Insert the stripped wire into the terminal until
    the wire stops. Refer to product packaging for
    wire strip length. Manual release lever, push
    4. Crimp the terminal by closing the handles until forward in the event that
    the controlled cycle mechanism releases. controlled cycle mechanism
    Upon release, the handles will open automati- must be released.
    cally and the crimped terminal can be removed.

    NOTE: Visual inspection dots (formed by the


    crimp dies) on the insulation sleeve verify
    proper crimp cycle.

    • One (1) dot for PKT A crimp pocket


    • Two (2) dots for red and blue crimp Cushioned Handle Grips
    pocket
    • Three (3) dots for yellow crimp pocket

    INSULATED DISCONNECT CRIMPING Figure 4

    INSTRUCTIONS
    1. With the handles in the open position, insert
    the disconnect in the proper crimp pocket (See
    Figure 1), so that the barrel is flush with the
    Stripped
    crimp die (See Figure 2). Refer to product
    Wire Slot for
    packaging for selection of proper crimp pocket.
    Wire Stop

    2. Close the tool handles until the barrel is held


    snugly in place—do not deform the barrel. CAUTION: Verify power is “OFF”
    3. Insert the stripped wire into the disconnect. before working on wiring with
    Refer to product packaging for wire strip length. this tool. The cushioned grips
    Terminal

    Crimp the disconnect by closing the handles are for the user’s comfort, and Crimp Die
    until the controlled cycle mechanism releases. are not intended to insulate
    Upon release, the handles will open automati- against shock while working on
    Insulation Closure

    cally and the crimped disconnect can be live electrical circuits.


    removed. After crimping, inspect that the crimp
    is centered on the disconnect barrel in order to
    achieve optimal pullout performance.

    Email: Technical Support:


    [email protected] Tel: 1-800-777-3300

    EU Website: www.panduit.com/emea Panduit Europe • EMEA Service Center


    EU Email: [email protected] www.panduit.com Tel: 31 546 580 452 • Fax: 31 546 580 441

    Page: 1 of 2
    © Panduit Corp. 2017 OPERATION INSTRUCTIONS CT-1525

    INSULATED SPLICE CRIMPING INSTRUCTIONS
    1. With the handles in the open position, insert the splice into the proper crimp pocket (See Figure 1) so that the crimp is located on the barrel of the splice
    (See Figure 3). Refer to product packaging for selection of proper crimp pocket.
    2. Close the handles until the barrel is held snugly in position — do not deform the barrel.
    3. Insert the stripped wire into the splice until the wire stops. Refer to product packaging for wire strip length. Crimp the splice by closing the handles until the
    controlled cycle mechanism releases. Upon release, the handles will open automatically and the crimped splice can be removed.
    4. Remove the splice and repeat operation for crimping the other end of the splice.

    INSPECTION / MAINTENANCE
    NEW TOOLS - BEFORE PLACING INTO SERVICE: IN-SERVICE TOOLS - AFTER TOOLS HAVE BEEN IN SERVICE:
    All Panduit crimping tools are calibrated and inspected before they are It is recommended that each operator of the tool be made aware of - and
    shipped from the factory. All new tools should be inspected before being responsible for following these maintenance steps.:
    used.
    In-service tools should be cleaned and inspected at least ONCE A MONTH.
    New tools are shipped, factory lubricated, in protective packaging. After To clean-wipe with a clean cloth.
    inspection, simply clean any excess oil from the crimping dies and place
    into service. In-service tools should be lubricated ONCE A WEEK, and after every
    When the tool is not in use, keep the handles closed to prevent objects cleaning. Lubricate all pins, pivots and bearing surfaces with DOW
    from becoming lodged in the crimping area. Store the tool in a clean, dry CORNING® Molykote BR2 Plus. Do not use oil excessively.
    area. Be sure to clean any excess oil from the crimping dies before using.

    ® Molykote BR2 Plus is the Registered Trademark of DOW CORNING

    TROUBLESHOOTING
    DIE CLOSURE INSPECTION
    Die closure is measured by using GO/NO GO gage members (dimensions listed in Table 1).
    1. Clean the crimping dies and gage member Table 1
    surfaces.
    2. Close the tool handles until the crimping dies DIE CLOSURE GO / NO GO GAGE MEMBERS - TOOL NO. CT-1525
    are bottomed and the controlled cycle
    mechanism releases. Keep the handles
    closed together.
    3. Using the appropriate gage member, attempt
    to insert the NO GO gage into the die opening.
    The NO GO side may partially enter the die
    closure but must NOT pass completely
    through. Perform this test for all three crimp
    pockets.
    4. Repeat Step 3 with the appropriate GO gage CRIMP ENGLISH GO / NO GO GAGE MEMBERS METRIC GO / NO GO GAGE MEMBERS
    for all three crimp pockets. The GO side must POCKET
    enter and pass completely through the die
    closures. AWG / mm2 “G” Dia. (GO) “NG” Dia. (NO GO) “G” Dia. (GO) “NG” Dia. (NO GO)

    5. If both gage conditions are met, the tool is Pocket “A” .083” .091” 2,11 mm 2,31 mm
    dimensionally correct. If either condition fails,
    contact Panduit Customer Service, or Panduit 22-14 / 0,5-2,5 .076” .084” 1,93 mm 2,13 mm
    EMEA Service Center for technical assistance.
    12-10 / 4,0-6,0 .100” .108” 2,54 mm 2,74 mm

    VISUAL INSPECTION PRELOAD FORCE INSPECTION


    1. Visually inspect the tool for missing or loose 1. Close the handles until the controlled cycle
    pins, then close the tool and note the return mechanism is engaged, but before the
    action of the handles. mechanism releases.
    2. Inspect the crimping dies for worn, chipped or 2. Apply force using force gauge to the
    broken edges.. handles 1-1/4" (32mm) from the end of the
    3. If parts are missing, defective or damaged, handles, until the controlled cycle release
    contact Panduit Customer Service or Panduit mechanism releases. Record the force
    EMEA Service Center for information on repair gauge reading.
    or replacement of tools. 3. The force required to release the controlled
    cycle release mechanism should be a
    minimum of 20 pounds-force (89 N); and a
    maximum of 30 pounds-force (133.5 N). If
    out of specification, contact Panduit
    Customer Service, or Panduit EMEA
    Service Center for technical assistance.

    Page: 2 of 2

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