Laser Jet Alignment

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-- MANUAL
English

05-0100 Rev7 .3

0450 1- 0480 I 0505 I 0525 I 0600 I 0630 I 0650 I 0660 I 0670 I 0800 I
@H3SY1·ASY3 HO:I S31dWYX3 NOl.LY~l1ddY
TABLE OF CONTENTS

Vibrometer Probe D283 .................................... A35


A.System
Complete systems ............................................. A2. Instruction Tilting screws ................................... A36
Complete systems ............................................. A3
Complete systems ............................................. A4 B. Handling the display unit
Display unit D27g ............................................... AS Main menu ......................................................... B2
Spinning laser D23 ............................................. A6 Help menus ........................................................ 83
Sviwelling laser D22 ........................................... A7 Store measurement result ................................... 84
Laser D22 and D23: calibration of vials ............... Ag Restore and Delete measurement result .............. 85
Spindle laser D146 ........................................... A11 Printouts and PC transmitting ............................... 86
Laser transmitter D75 ....................................... A13 EasyLink™PC software for Windows ................. B7
Measuring units S, M: PSD 18x18 mm .............. A15 Measurementvaluefilter ................................... B1g
Measuring units S, M: PSD 1Ox10 mm .............. A17 Programming the laser (D22, D75, D146) ........ B20
Detector D5 ...................................................... A1g
Detector D157 .................................................. A2.0 C. The measurement programs
Detector D6 ...................................................... A2.1 Introduction to shaft alignment .............................. C2
Large target Base line, Tripod .......................... A22 Mounting the measuring units .............................. C3
go 0 Angular prism D46 ..................................... A2.3 Rough alignment ................................................ C4
go 0 Angular prism D46: calibration .................... A2.4 Shaft alignment: enter the distances ..................... CS
Shaft brackets ................................................... A2.5 Program 11, Horizontal ....................................... C6
Sliding bracket .................................................. A2.6 Measurement result for horizontal machines ........ CB
Magnet base D45, Cable support .. .. .. .. .. .. .. .. .. .. A27 Tolerance Check ................................................ cg
Accessory brackets .......................................... A2.8 Thermal Growth Compensation ........................ C1 O
Cardan brackets ............................................... A2.g Program 12, Easy-Tum™ ................................ C12
Turbine fixtures etc ........................................... A30 Program 13, Softfoot ......................................... C15
Linebore system: coordinate hub ...................... A31 Program 14, Cardan ........................................ C16
Linebore system: detector ................................. A32 Program 15, Vertical ......................................... C20
Extruder fixtures etc.......................................... A33 Program 16, Offset and Angle ........................... C22
Printer Kyoline BAT .......................................... A34 Program 17, Values .......................................... C24
TABLE Of CONTENTS

Facts about PSD ................................................ E3


Program 18, Machine train ............................... C26 Divergence and Laser beam center .................... E4
Program 19, Vibrometer ................................... C31 Thermal gradients .............................................. ES
Program 21, Spindle ........................................ C36 Measurement and alignment ............................... E6
Program 22, Straightness ................................. C39 Technical terms ................................................... E7
Program 23, Center of Circle ............................ C42 Conditions for shaft alignment .............................. EB
Program 24, Flatness ....................................... C46 Shaft alignment methods .................................... E1 O
Program 25, Plumbline ..................................... C49 Mathematical principles of shaft alignment .......... E11
Program 26, Squareness ................................. C53 Center of rotation .............................................. E12
Program 27, Parallelism .................................... C55 Angular deviation ............................................. E14
Program 28, Flange ......................................... C58 Measurement principles for geometry ................ E15
Introduction to sheave alignment ....................... C60 Straightness - reference points ......................... E16
Program 29, BTA Digital .................................... C61
Program 31, Half Circle .................................... C67
F.Appendix
Program 34, Straightness Plus .......................... C71 Tolerances for shaft alignment .......................... F2
Program 35, Center of Circle Plus ..................... C7 4 Tolerances for sheave alignment ....................... F3
Program 36, Half Circle Plus ............................. C78 Checking the units .............................................. F4
Program 38, Parallelism Plus ............................ C82 Conversion tables .............................................. FS
Problem solver, Maintenance .............................. F6
D. Measurement applications Notes ................................................................. F7
Straightness ....................................................... D2
Flatness ............................................................. D3
Squareness measurement with indexing ............. D4
Straightness measurement with S- and M-unit ..... DS
Pointing direction ................................................ D6
Aligning of workpiece .......................................... D7

E. Measurement basics
Facts about laser ................................................ E2
DECLARATION OF CONFORMITY

Declaration of Conformity
Equipment:EASY-LASER® PRODUCT RANGE

Damalini AB declares that the Easy-Laser® product range is manufactured in conformity with
national and international regulations.

The system complies with, and has been tested according to the following requirements:

EMC Directive: 89/336/EEC


93/68/EEC
Low Voltage Directive: 73/23/EEC

Laser Classification: EUROPE SS-EN-608 25-1-1994


USA CFR 1040.10/11 - 1993

RoHs Directive: 2002/95/EG


WEEE Directive: 2002/96/EG

~E~lifyMana~r IcEI
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Damalirlf
Jl""''""'"'""t And Allgnmmt T1ch11"lfJgy

1February2006, DamaliniAB
SAFETY PRECAUTIONS

Easy-Laser® is a laser instrument in laser class II Warning!


with an output power less than 1 mW, which only If starting the machine to be measured would result
requires the following safety precautions: in injuries, the possibility to unintentionally start it
must be disabled before mounting the equipment,
' Never stare directly into the laser beam for example by locking the switch in the off position
• Never aim the laser beam at anyone else's eyes. or removing the fuses.
These safety precautions should remain in place
NOTE! Opening the laser units can result in until the measurement equipment has been remo-
hazardous radiation, and will in validate the ved from the machine.
manufacturer warranty. NOTE! The system should not be used in explosive
risk areas.
CAUTION
LASER RADIATION
- DO NOT STARE INTO BEAM
DIODE LASER
1 mW MAX OUTPUT AT 670 nm
CLASS II LASER PRODUCT

DISCLAIMER

Damalini AB and our authorized dealers will take could be things we have missed, because of the
no responsibility for damage to machines and large amount of information. As a result of this, we
plant as a result of the use of Easy-Laser® might change and correct these things in later
measurement and alignment systems. issues without further information. Changes to the
Even though great efforts are made to make the Easy-Laser® equipment may also affect the
information in this manual free from errors, and to accuracy of the information.
make the information complete for the user, there
DAMALINI AB

Easy-Laser®: measurement equipment for


your needs
Damalini develops and manufactures Easy-Laser®
for measurement and alignment of machinery and
plant. We have more than 20 years of experience
from measurement tasks in the field and product
development. We also provide measurement ser-
vice, which means that we ourselves use the Development department.
equipment we develop, and continuously improve
it. Because of this we dare to call ourselves
measurement specialists.

Measurement service and training


Don not hesitate to contact us about your
measurement problems. Our expertise will help you
solve it in an easy way. For specific customer
applications we develop customized systems. For
the latest information, you are welcome to visit our
web site.

Easy-Laser® around the world


Damalini products are used in more than 40
countries around the world. This means that as a
user of Easy-Laser®, you have a lot of
companions. For us this is the best source for
improvements to the equipment. Wherever you
are, we look forward to helping you with your
measurement and alignment tasks!
Our products are used all around the world.
UPGRADABILITY

Systems and parts


The Easy-Laser® systems are designed to grow as the needs Schematic picture of the parts included in the
increase. Measurement systems 0450 and 0505 have as stan- Easy-Laset® measurement product range.
dard when delivered only programs for shaft alignment, and all
other systems with Display unit 0279 have all programs (see
next page). Starting with Display unit 0279 you can measure
virtually anything by combining different fixtures, lasers,
measuring units and detectors, and also expand the
measurement software in some cases. You can start with a Shaft
alignment system, and then expand the system for geometry
measurements. In the same way you can start with a Geometry
system and expand it with equipment for shaft alignment.

-,
:~lp&~r I
I I I

Angular prism D46

Magnetic bases

)Thin shaft ~eke~


Magnetic brackets

I
Cardan brackets
MEASUREMENT PROGRAMS
D525
Measurement programs configurations D600
D630
These pages describe which programs and functions the Display unit 0279 D650
D480
has for the different measurement systems. There is also a brief description of D450 D505 D660
D670
each program. D800

(C:JI•) Horizontal - For shaft alignment of horizontal machines with the 9-12-3 method. x x x
~ Softfoot - With this program you can check that the machine is standing on all
feet. Displays which foot to correct. x x x
~ EasyTurn™ - For shaft alignment of horizontal machines.
Requires only 20° between measurement points. x x
(SJ Cardan - Shows the angular misalignment and the adjustment value for
offset mounted machines. x x
(9) Vertical - For measurement of vertical and flange mounted machines. x x
8 Machine train - For the alignment of two to ten machines in a row (nine
couplings). Shows the measurement values live during the alignment. x x
~ Reflock™ - Any two feet can be selected as references (locked).
Works as a sub function in the Machine train program. x x
~ Thermal growth compensation - Compensates for difference in thermal
growth between the machines. Works as a sub function in the Horizontal,
EasyTurn™ and Machine train program.
x x x
~ Tolerance check - Checks the offset and angle values towards selected
tolerance. Shows graphically when the alignment is within tolerance. Sub function. x x x
~ Measurement Value Filter - Air with varying temperature may influence the
direction of the laser beam. The filter function produces stable readings also for x x x
8 these conditions. Sub function in all programs except BTA Digital and Vibrometer.
Offset and Angle - This program displays the offset and the angular
misalignment between e.g. two shafts. Shows values from both 1-axis and 2-
axis measurement units. Also suitable for dynamic measurements.
x x
MEASUREMENT PROGRAMS
0525
0600
0630
0650
0480
0660
0450 0505
0670
0800
Values - This program displays the values from the detector in live mode, similar
§ 0
to measurement with dial indicators. The values can be zeroed and halved. Up
to four units can be connected in series and can be zeroed individually.
x x
(1il1) Vibrometer - Shows vibration level in "mm/s" or "inch/s" and bearing condition
value in "g". The measurement complies with vibrations standard 15010816-3. x x

~ BTA digital - For measurement and alignment of pulleys.

Straightness - For measurement of straightness on machine


x x

B foundations, shafts, bearing journals etc. Handles up to 150 measurement


points with two arbitrary zero points.
Straightness PLUS - Versatile program with advanced functions. Measure-
x

8 ment points can be added, deleted or remeasured anytime during the measure-
ment. The reference line can be offset set. For use as described above.
x

~
Flatness - Program for measurement of flatness/twist, for example on
machine foundations, machine tables etc. Handles up to 300 measurement
points with three zero points.
x

~ Squareness - For measurement of squareness in machinery and plant. x

lliJ
Parallelism - For measuring between rolls, machine sides etc. Handles
up to 150 rolls or other objects. Baseline or roll can be chosen as
reference. Each measurement object is given a specific name.
x
([) Parallelism PLUS - Versatile program with advanced functions. Measurement
objects can be added, deleted or remeasured anytime during the measurement.
Includes baseline measurement function. For use as described above.
x

~ x
Spindle - For measurement of centerline direction of machine spindles on
machine tools, drilling machines etc.

[IJ Plumbline - With this program you measure plumbline and straightness
on turbine and generator shafts, for example. x
MEASUREMENT PROGRAMS
0525
0600
0630
0480 0650
0660
0450 0505
0670
0800
~ Flange - For measurement of flatness on flanges and circular planes, for
example axial bearings. Up to 150 measurement points can be handled.
Three zero points with 120° in between are calculated by the system.
x
~ Center of circle - This program is used when measuring the
straightness of bearing journals. Allows varying diameters. x
~ Center of circle PLUS - Versatile program with advanced functions. Measure-
ment points can be added, deleted or remeasured anytime during the measure-
ment. The reference line can be offset set. For use as described above.
x
~ Half-Circle - Measurement values are taken in the 9, 6 and 3 o'clock positions.
Allows varying diameters. To be used with the Turbine system. x
~ Half-Circle PLUS - Versatile program with advanced functions. Measurement
points can be added, deleted or remeasured anytime during the measurement.
The reference line can be offset set. For use as described above.
x

~ Note! Display unit 0279 can be upgraded and expanded with new software.
This means that above configurations is for standard systems.
x x x
GETTING STARTED

Manual If you are unfamiliar with measurement and


This manual describes in order: alignment, we suggest that you first read the
The hardware parts: chapter E- Measurement basics... before you start
Technical specifications and functions. using the system, and then go on from chapter A.
Handling the display unit:
Settings, button choices and measurement data handling. NOTE! In chapter C-Measurement programs
Handling the measurement programs: each step describes which button to press to
continue the measurement. Also there are
Measurement procedures step-by-step.
Measurement applications: optional choices between brackets, for example:
More examples of applications. [ Backstep ~ ]
The basics of measurement and aligning:
The basics, technical terms etc.
Appendix: Regarding the On/Off-button @ :
When you are using a measurement program and
Tolerances, Conversion tables, Problem solver.
press the On/Off-button you will be directed to the
program menu again. You can now choose to
start another program and do another
measurement. If you will not use the display unit in
this mode it will automatically be shut down after
10 minutes. If you instead press the On/Off-button
again the display unit will be shut down
immediately.
(The display unit also has a general Auto-Off
function, see page 82.)

Continued •
GETTING STARTED

The picture shows two


measuring units (S, M)
Shift to Program-menu page 2 by pressing (Y
connected to the display unit.
To get to the Main menu, press li I
Return to previous page by pressing the Menu-
button once again.
• • (Possible in any situation, also during measurement.)

D
~~~l~-~:,~:
The first line of the Main menu says "Units found:"
shows whether the display unit is in contact with
all of the connected measuring units.

The measurement system NOTE! If you connect two measuring units S and
In the following way you connect the system to M the laser lights up when a program is started. If
learn how to handle it. For the description of each you have a detector and a separate laser trans-
laser, measuring unit etc, see chapter A. mitter you start the transmitter by pressing its On-
1. Mount/place the equipment with suitable
button.
fixtures on the measurement object.
2. Connect the cable to the display unit. Rough alignment before measuring
3. Connect the other end of the cable to any 6. Now aim the laser at the detector.
measuring unit or detector. NOTE! You can use Start by aiming the laser at the closed target. (For
any of the two connections on the units. detailed description, see chapter C, "Rough
4. If you are using a shaft alignment system, alignment" for shaft alignment, and each program
connect the other cable between the measuring for other measurements.)
units S and M. w 7. Open the target.
5. Start the display unit by pressingry. The first 8. Enter the required distances as prompted by the
system.
thing displayed is the program menu. Start the
desired program by keying in the program number. 9. Continue the measurement as described on the
display.
GETTING STARTED

10. After the measurement is finished you can do


the following; save the result in the display unit, if
you have a printer; connect this and make a
printout (see chapter ff) or connect the display
unit to a PC and transmit the data (in this case
you first have to install the Easylink™ software,
see chapter 8.)

These are the basics for getting started with the


system. Easy-Laser® is easy to use, but as with
most things, practical training and experience are
needed to correctly and effectively carry out the \ , ,,.
measurements.

Good luck, and thanks for chasing Easy-Lase'®


measurement and alignment systems!
;' ',V ",' ,,

-~~{ -i~;~ ,)>' ;)'.;

A.System
Complete systems ............................................... A2.
Complete systems ............................................... A3
Complete systems ............................................... A4
Display unit D27g ............................................... AS
Spinning laser D23 ............................................. A6
Sviwelling laser D22 ........................................... A7
Laser D22 and D23: calibration of vials ............... Ag
Spindle laserD146 ........................................... A11
Laser transmitter D75 ....................................... A13
Measuring units S, M: PSD 18x18 mm .............. A15
Measuring units S, M: PSD 10x10 mm .............. A17
Detector DS ...................................................... A1g
Detector D157 .................................................. A2.0
Detector D6 ...................................................... A2.1
Large target Base line, Tripod .......................... A2.2
0
go Angular prism D46 ..................................... A2.3
0
go Angular prism D46: calibration .................... A2.4
Shaft brackets ................................................... A2.5
Sliding bracket .................................................. A2.6
Magnet base D45, Cable support .. ... .. .. .... .. .. .. . A27
Accessory brackets .......................................... A2.8
Cardan brackets ............................................... A2.g
Turbine fixtures etc........................................... A30
Linebore system: coordinate hub ...................... A31
Linebore system: detector ................................. A32
Extruderfixturesetc.......................................... A33
Printer Kyoline BAT .......................................... A34
Vibrometer Probe D283 .................................... A35
Instruction Tilting screws ................................... A36
COMPLETE SYSTEMS

0480
All systems: 1 Display unit 0279 with 14 programs/functions
All systems are delivered in aluminium framed carrying 2 Cables with push-pull connectors
case with contoured foam insert. Size and design 2 Measuring units (S, M), PSD lOxlO mm
depending on system. Always included: 2 Shaft brackets with chains
1 Protective case for display unit 2 Sets of extension rods
1 Measuring tape 2 Extension chains
1 Manual
1 EasyLink™ PC program+cable

0505 Shaft Alignment system


1 Display unit D279 with 14 programs/functions
2 Cables with push-pull connectors
0450 Shaft Alignment system 2 Measuring units (S, M), PSD 18x18 mm
1 Display unit D279 with 5 programs/functions 2 Shaft brackets with chains
2 Cables with push-pull connectors 2 Sets of extension rods
2 Measuring units (S, M); PSD 10x10 mm 2 Extension chains
2 Shaft brackets with chains 2 Offset brackets
2 Sets of extension rods 2 Magnetic bases

A2
COMPLETE SYSTEMS

0600 Machine (Basic)


0525 Shaft Alignment system 1 Display unit D279 with 27 programs/functions
1 Display unit D279 with 27 programs/functions
2 Cables with push-pull connectors (2m, 5m)
2 Cables with push-pull connectors
1 Detector D5
2 Measuring units {S, M), PSD 18x18 mm 1 Magnetic base with turnable head
2 Shaft brackets with chains
2 Sets of extension rods
2 Sets of extension rods
2 Extension chains For complete system add appropriate laser (022, 0146,
2 Offset brackets 075), angular prism 046 and other accessories.
2 Magnetic bases

0650 Linebore system


1 Display unit D279 with 27 programs/functions
2 Cables withpush-pull connectors (2m, 5m)
0630 Extruder system
1 Laser D75 with coordinate hub
1 Display unit D279 with 27 programs/functions
1 Detector Linebore with offsethub
2 Cables with push-pull connectors Arms for diameters 100-500 mm [4-20"].
1 Laser transmitter D75 with fixture 1 Printer with cable and charger
1 Detector D157 with adapter plates
1 Set of attachment items
1 Large target Extruder

A3
COMPLETE SYSTEMS

0660 Turbine system 0670 Parallelism system


1 Display unit D279 with 27 programs/functions 1 Display unit D279 with 27 programs/functions
2 Cables with push-pull connectors 2 Cables with push-pull connectors
1 Laser transmitter D75 with offset hub 1 Detector D5
1 Detector unit D5 1 Magnet base D45 with turnable head
1 Detector fixture with magnet bases and extension 2 Sets of extension rods
arms for diameters 150-1700 mm [5.90"--B6.9") 1 Swiveling laser D22
1 Set of probe extensions 1 Sliding table
1 Self centering target 2 Large targets Base line
1 Printer with cable and charger 1 Sliding bracket with turnable head
1 Angular prism D46
2 Carrying cases
2 Tripods

1 Display unit D279 with 27 programs/functions


1 Laser transmitter D23
2 Cables with push-pull connectors (2m, 5m)
1 Detector D6
1 Magnet base for laser transmitter
1 Magnet base D45 with turnable head
2 Sets of extension rods

A4
DISPLAY UNIT 0279

Display unit 0279: Different number of TECHNICAL SPECIFICATIONS


measurement programs depending on which Housing material Aluminum I ABS
system the display unit is included in (the Keyboard 16 membrane buttons
software can be expanded and upgraded through Display Backlit 4.5" LCD
the RS232 interface). Battery type 4x1.5VR14(C)
Battery operated unit that reads one to four Operating time 48 hrs continuously
measuring units/detectors. Membrane keyboard 24 hours with two measuring
with 16 buttons and backlit LCD display. units connected.
Displayed resolution Changeable, down to 0.001 mm
Measurement data storage. Serial port for printer
(0.05mil)
and PC communication. With protective case for Memory Stores up to 1000 shaft alignments
rough environment. or 7000 measurement points
Connections Measuring un~s/Detectors/
Vibrometer probe and
The connectors between display serial port RS232, 9P
unit and detectors should be Dimensions 180x175x40 mm [7'x6 7/8"x1 9/16'1
connected as on the picture. Weight 1100 g [2.4 lbs]

----------·-·--····-· @

··--
Serial port RS232 (See back of
(!::,,~~ Display unit for
Db9 Male
~Ii![&~ battery direction.)
~~~(!!::,,
SPINNING LASER D23

Laser transmitter with motor-driven


rotating head (360°).
Pressing the On button once turns on the
laser, next press starts rotation.
Rotating head

CAUTION
LASER RADIATION
. . . . DO NOT STARE INTO BEAM
DIODE LASER
1 mW MAX OUTPUT AT 670 nm
CLASS II LASER PRODUCT

TECHNICAL SPECIFICATIONS
Laser diode <1 mWClass2
Laser wavelength 635-670 nm
Laser beam diameter 6 mm [1/4"] at aperture
Range of measurement 40 meters [130'] radius
Battery type 2 x R14 (C)
Operating time I battery appr. 15 hrs
Leveling range ± 1.7° [±30 mm/m]
Vials scaling 4 arc sec. [0.02 mm/m] r-------,
Important/
Flatness of sweep 0.02 mm [20µ]
Housing material Aluminum I See page A36 for instructions I
Weight 5.8 lbs [2650 g] I regarding the tilting screws. I
L-------..J

A6
SWIVELLING LASER D22

Laser transmitter with swivelling head for 360°


sweep of the laser beam (Alt. 1). The sweep can Push here to switch the beam
be leveled to a horizontal or vertical plane. perpendicular to the sweep.
The beam can be deflected 90° to the sweep (Alt. 2).
(See page 820 for more information on 022.)
Fine turning
Laser aperture Alt. l' ,
Vials for horizontal sweep
'
Adj. screw for vials

Tilting screws:
Fine
Coarse
Locking-~~V

4 x 1Omm diameter holes --~~--i._;


with locking screws for
mounting on risers.
One of two 518 UNG
threads for mounting rlmportant! - - - 1
on tripod. I See page A36 for instructions I
ILregarding the tilting screws. I
_ _ _ _ _ _ _ ...J

@b Vials for coarse levelling when

I
518 UNG diameter
turning the laser head.
Vial for vertical sweep
and horizontal beam.
20mm spindle.
Alternative mounting of the laser on the
levelling table using two M6 screws.
SWIVELLING LASER D22: dimensions

LASER APERTURES

,-','

rli. . . ., 1,---,- ·~~:.c:-~>


11'"',- -. - - - -_:-- - -,o
w
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: .. -!

: m!
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.. . . -.. ; I
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i f
! 139 / 5.472
..-···· ' MAGNET (3x)
...

~-·····················-······

162 / 6.378
··············-·- ··•·····
:
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7 I 0.2-:.. _ '>,~ 1 ~!!!~:<!?;! _____
', ; • 69,5/2.736
j
5/8' UNC (2x) - ' '; -·- ................

'-_,_r (@~,) J ', ;< ~,,o ~ [


TECHNICAL SPECIFICATIONS
''-~ i ( (QI ) N 1

' ~----,"(l '~ -!!- ~1


Laser diode < 1 mWClass2 ....
"'
Laser wavelength
Laser beam diameter
635-670 nm
6 mm [1/4"] at aperture ~! ie
"l

Range of measurement 40 meters [130'] radius ...


0 Mi
T-1
Battery type 1 x R14 (C)
r~·-,
Operating time I battery appr. 24 hrs i ~.~ i
Levelling range ± 1.7° [±30 mm/m] :~ ..../.

Vial scaling 4 arc sec. [0.02 mm/m]


Perpendicularity 2 arc sec. [0.01 mm/m]
Flatness of sweep 0.02 mm [20µ]
Fine turning 20 arc sec. [0.1 mm/m] CAUTION
Vial on head scaling 0.3° [5 mm/m] LASER RADIATION
. . . DO NOT STARE INTO BEAM
Housing material Aluminum DIODE LASER
Weight 5.8 lbs [2650 g] 1 mW MAX OUTPUT AT 670 nm
CLASS II LASER PRODUCT

A8
LASER D22, D23: calibrating the vials

Here we describe how you calibrate the vials Use the progam Values during calibration. Long distance
to detector will get you a better result (at least 1 m). Turn
on the 022 and 023. This is normally done at
the entire laser transmitter 180° with the laser head at the
delivery, but can be redone when necessary. The centre and aim the beam backwards within 1 mm in side
vials are scaled to 0.02 mm/m [4 arc sec.]. direction (H-value). Note: Never move the detector!
Accurate levelling to the vials will achieve a
repeated levelling better than the scaling of the A. Level according to vials.
vials, approximately 0.005 mm/m [1 arc sec.]. B. Zero set on the display unit (press @) ).
If the laser is to be used as a levelled reference C. Turn entire laser transmitter 180°.
the vials must be calibrated to the laser beam. C. Level according to vials.
That means that the vials are calibrated to the D. Halve the displayed value (press IIl ).
laser beam, and not to the bottom of the laser E. Level the V-value to zero.
F. Adjust the vial using a hexagon wrench.
transmitter. Principle:
G. Turn entire laser transmitter 90°.
Let the laser beam pass through two fixed points,
G. Level the V-value to zero.
at least 1 meter apart. Turn the laser transmitter F. Adjust the second vial using a hexagon wrench.
180° and tilt the beam to pass through the two
points again. Adjust the vials to half the travel.
One of the fixed points is the laser transmitter,
because the beam aperture is at the same height
the whole turn around. The other fixed point is a
detector with fixed position of the laser beam.

Vials
LASER 022, 023: calibrating the vials

When calibrating the single vial on laser- Self calibration of vials when high demands of horizontal
transmitter 022, the sweep of the laser can be plane. The vials on laser 022 and 023 are normally calibrated
used. Place the detector in two positions, at least to the laser beam. Measurements that need an absolute
1 m apart, and let the laser beam pass through horizontal plane to be the reference will put great demands on
this from two directions. the calibration. Therefore any errors in the calibration are
Use the three point washers placed on the measured and compensated for. The principle is the same as
magnets for proper elevation, and mount the for normal calibration, but can get you a better accuracy
laser as shown on picture below. because it is done during measurement.
1. Level according to vial at A. 1. Level according to vials.
2. Zero set display at B. A. Zero set value.
3. Note the value at C. B. Read the value (for example 1.00)
4. Move the laser to D and level according to vial. 2. Index the laser 180°, level according to vials.
5. Zero set display at E. C. Zero set value.
6. Note the value at F. D. Read the value(for example 2.00)
7. Add C- and F-value and divide by 2. 3. E. Calculate the middle of Band D (in this case 1.50)
8. Level the laser to the result from point 7. This shows the difference in level of the measurement points.
9. Adjust the vial using a hexagon wrench.

!~A ~B
1.

f I

!]~C ~D
2.

3.

CD:1
SPINDLE LASER 0146

Laser transmitter 0146 for measurement of


spindle direction and straightness. Attached to a
spindle it will project concentric circles when the
spindle is rotated. The centres of those circles are
the same as tor the pointing direction of the
spindle. This allows measurement of the pointing
direction of the spindle relative to the movement Battery cap---.p..;:,~.,,,
of the detector, as well as straightness along the (use a coin to lock)
spindle direction. The clamping pin can be
mounted at both ends of the transmitter (Alt. 1 and
Alt. 2). Pins of different diameters can be used.
(See page 820 for more information on 0146.)

Alt. 1 Alt. 2 @];

Laser
aperture
......
......
1.---------'-- Mounting plate and ..___ __,.__ Laser adjustment
clamping pin (changeable) screws
made of stainless steel.

A11
SPINDLE LASER 0146: technical specifications

~
"<I:
0
~
0

a,
<"1
..-
LO
C')

M6-1 depth 6 [0.2512x both sides


9.53 [3/8"]*
060 [2.36"]

@Ci«" '

~I
LO
i_
~
..
..-
cl
;1;

TECHNICAL SPECIFICATIONS
Housing material Anodized aluminum
Laser diode < 1mW, Class 2
Measurement distance 20 m [60']
Battery type 1x R6 (AA)
Operating time appr. 6 hours CAUTION
Max. speed 2000 rpm LASER RADIATION
. . . . DO NOT STARE INTO BEAM
Clamping diameter* Adapted with pin DIODE LASER
1 mW MAX OUTPUT AT 670 nm
Weight 300 g [10.5 oz] CLASS 11 LASER PRODUCT

A12
LASER TRANSMITTER D75

The laser transmitter 075 is used for


measurement of straightness and spindle
direction. At the sides M6-threads allow
alternative mounting possibilities. This transmitter
comes as standard with the Extruder, Linebore r-------,
and Turbine system. I Important! I
(See page 820 for more information on 075.) See page A36 for instructions I
ILregarding the tilting screws. -'
-- - - - -
Laser adjustment
Horizontal
Laser adjustment
Vertical:
Fme~~~~~--~~-
Coarse _ __,_,..e::::.:::::.....-~===~
Locking --f_:::"'<:----~::::::~

-i----u- M6 threads (x6)


Battery cap(+ to outside) - -

Laser aperture

'
A13
LASER TRANSMITTER D75: technical specifications

~
~

~
2_~!!~~~ ~
.11 e.

_, .,.,. ;· · · · · · · · · · ·
~~~El~t~~(6~) .......

.: . .. .. :. 'i
····i·.

i ..
; '. '.'.: \

I-; ~n ()' rJI.~: i ~1.


0

Q 0 \,,,. -

12_~[~:?2.l .... ..... ...................... .... t


0

l)0(?,31lL _
>.-- ii

TECHNICAL SPECIFICATIONS
< 1 mWClass2
Laser diode
Laser wavelength 635-670 nm
6 mm [1/4"] at aperture
Beam diameter
Measurement distance 40 meter [130']
1 x 1.5 V R14 (C)
Battery type
Operating time I battery >15 hrs
2 ways ± 2° (± 35 mmlm)
Laser adjustment
Anodized aluminum
i§hliiilei@i-.
Housing material LASER RADIATION
Dimensions 60x60x120 mm • DO NOT STARE INTO BEAM
DIODE LASER
[2 3/8"x2 3/8"x4 3/4"] 1 mW MAX OUTPUT AT 670 nm
CLASS II LASER PRODUCT
Weight 700 g [1.5 lb]

A14
MEASURING UNITS PSD 18x18mm

Measuring units with PSD detector (18x18 mm), Locking knobs (when mounted on risers)
thermal sensor, electronic 360° inclinometer and
laser diode in one housing. The housing has a Laser adjustment----.-----......,
number of threads and mounting holes, two vials Connections
and target. Two alternative connections for display
unit and other measuring units. There are
versions with 2-axis detectors available (optional).
Delivered as a pair with S-unit and M-unit (for
Stationary and Movable machine).

Laser aperture

Sliding target

Detector aperture _ __...


MV+
Vials - - - - - '

SV+
Measurement values when moved according to arrows.
MEASURING UNITS: dimensions, technical specifications

60[2.36)

co
*Three threads on the
back allow a lot of
~j~f
C') ~
Back I J ll(f),
O>
varying attachments for l:o'
other machines and new C')
2,,
applications. O>

~~
~ *Centre of laser
{g
::i *Centre of unit
...
UI
*Centre of PSD
~ --.

TECHNICAL SPECIFICATIONS
*e.
Cl

~
Detector type 1-axis alt. 2-axis PSD O>

Detector size 18x18 mm [3/4"x3/4"] .... --l"---1


Linearity Better than 1% ~i
a»I 10[0.4] -
~
Laser diode < 1 mWClass2
Laser wavelength 010[0.4] (2X)
635-670 nm
Beam diameter 3 mm [1/8"] at aperture
Vial scaling 5 mm/m [0.3°]
Inclinometer resolution 0.1°
Thermal sensors ± 1° accuracy
Dimensions 60x60x50 mm CAUTION
[2 3/8"x2 3/8"x2"] LASER RADIATION
Housing material Aluminum . . DO NOT STARE INTO BEAM
DIODE LASER
Weight 198 g [?oz] 1 mW MAX OUTPUT AT 670 nm
CLASS 11 LASER PRODUCT

A16
MEASURING UNITS PSD 10x10mm

Measuring units with PSD detector (10x10 mm), Locking knobs (when mounted on risers)
and laser diode in one housing. The housing has
a number of threads and mounting holes, two Laser adjustment ---.....------.
vials and target. Two alternative connections for
Connections
display unit and the other measuring unit.
Delivered as a pair with S-unit and M-unit (for
Stationary and Movable machine).
These are standard with the 0450 system.

Laser aperture

Sliding target

Detector aperture---
Vials------'

Three threads on the back allow a lot of


varying attachments for other machines
and new applications.
MEASURING UNITS: dimensions, technical specifications

60(2.36]

co
;1~T
(")~
Backl I l@1
O>

~ Centre of laser
CAUTION ~
::J
Centre of unit
LASER RADIATION
. . DO NOT STARE INTO BEAM ...0
fl)
Centre of PSD
~
DIODE LASER 0
1 mW MAX OUTPUT AT 670 nm
CLASS II LASER PRODUCT
·--------------·--···

*
0
,.._
It)

0
Top

Oi' ~-!-----'-'--'-

TECHNICAL SPECIFICATIONS ~
C")+-----+"~l---------"-\.-"'-------'-

Detector type 1-axis PSD ~


~
Detector size 1Ox1 Omm [3/8"x3/8"] 010(0.4] (2X)
Linearity Better than 1%
Laser diode < 1 mW Class 2
Laser wavelength 635-670 nm
Beam diameter 3 mm [1/8"] at aperture
Vial scaling 5 mm/m [0.3°]
Dimensions 60x60x50 mm
[2 3/8"x2 3/8"x2"]
Housing material Aluminum
Weight 198 g [7oz]

A18
DETECTOR DS

Detector that can read the position of a Locking knobs (when mounted on risers)
laserbeam. Built-in electronic 360° inclinometer
and thermal sensor. A number of threads and
mounting holes allow varying attachment
possibilities. Vials and target for rough alignment.
Two alternative connections for display unit and
other detectors. Markings for measurement
directions. v+
r-
l~~h,
//-· ··----.___, R +

~~,
~71/+
\ ,,_l ',_ /. I

------· ·-----
Facing towards the laser, movements of the detector to
the right will give positive H-values and moving upwards
will give positive V-values. Rotation anticlockwise aro-
und a horizontal axis will give positive angle values.
TECHNICAL SPECIFICATIONS
Detector type 2-axis PSD
Detector size 18x18 mm [3/4"x3/4"]
Linearity Better than 1%
Vials scaling 5 mm/m [0.3°]
Inclinometer resolution 0.1° -----"() ...
Thermal sensors ± 1° accuracy
Dimensions 60x60x50 mm[2 3/8"x2 3/8"x2"]
Aluminum
~
Housing material 8[0.31)! 28[1.1] i 30[1.18]
Weight 198 g [?oz] L_!!Qm_J ___f?Ql£~~L
DETECTOR D157

Detector that can read the position of a laser


beam. Built-in electronic 360° inclinometer.
Front Back
Housing with eight threads (MS) allow a varying
attachment possibilities. Two alternative
connections for display unit. Markings for
measurement directions.
V+
4

I llOBtil). (OJI 1.... H+

Detector aperture Connections (x2)-.__ _ __,


Facing towards the laser, movements of the
detector to the right will give positive H-values
and moving upwards will give positive V-values.
Rotation anticlockwise around a horizontal axis
will give positive angle values.
040
-1
r~
30
TECHNICAL SPECIFICATIONS i 60

Detector type 2-axis PSD


Detector size 20x20 mm [0.79"x0.79"]
Linearity Better than 1%
Inclinometer res. 0.1° ~
Dimensions

Weight
040[1.58"], length 60 mm [2 3/8"]
Housing material Brass, stainless steel
198 g [7 oz]
\ ' · MS depth 8 (8Xj [mm)

A20
DETECTOR D&

With SpinlaserTechnology™. Detector that can


read the position of a rotating laser beam from the
023 laser transmitters. Two alternative
Locking knobs (when mounted on risers)
connections for display unit and other detectors.

V+

Facing towards the laser, moving


upwards will give positive V-values.
Detector aperture

TECHNICAL SPECIFICATIONS
Detector type 1-axis PSD
Detector size 18x18 mm [3/4"x3/4"]
Linearity Better than 1%
Dimensions 60x60x50 mm[2 3/8"x2 3/8"x2"l
Housing material Aluminum
Weight 190 g [7oz]
LARGE TARGET BASE LINE TRIPOD

Target for datum line finding/setting. For use Tripod for laser transmitter and angular prism.
on floor or at magnet base with rods. Instead of Usable for example when measuring rolls for parallel.
a target, a detector can be mounted. Target
area: 200x200 mm [8x8"].

Rod for optional Leveling setting


detector attachment

\
TECHNICAL SPECIFICATIONS
Transport dim. 1110 mm [44"]
Weight 7,9 kg [17.4 lbs]
Min. - Max. height 500-2730 mm [19"-1071
Mounting thread 5/8 UNC
90° ANGULAR PRISM 046

For measurement of squareness and parallelism. Vials for rough alignment----.----.


A built-in penta prism deflects the laserbeam 90°.
Locking knob for fine turning
To keep the accuracy of the prism when
measuring, the prism should be aligned to the Vertical adjustment
center of and parallel to the laser beam. The Fine turning screw
prism can be switched away to let the laser beam
hit a target that is used for alignment of the unit. ~- Vertical tilt

Horizontal tilt

Tilting plate
518 UNG and 2 pcs. M6
threads for mounting on
tripod or magnetic base.
Horizontal adjustment

Press here to switch _ _ ____.


the prism away.
Sliding way for transversal
working range------'
90° ANGULAR PRISM: calibration, technical specifications
Laser beam out

Target
Parallel alignment
1. Switch the prism away to let the beam hit the target.
2. Slide the prism toward A and adjust with B and C until
the target is concentric to the laser beam.
3. Slide the prism away from A and adjust with D and E
until the target is concentric to the laser beam.
4. Repeat 2 and 3.
5.Switch the prism in, tighten the locking knob and
measure.
Now the angular prism can be moved to a new position
Locking knob on the sliding way to aim the laser beam to the detector.

TECHNICAL DATA
Deflection 2 arc sec. (± 0,01 mm/m)
Turning range 360°
Fine turning 0.1 mm/m [20 arc sec.]
Sliding range ±2" [±50 mm]
Horizontal range ±3/16" [±5 mm]
Vertical range ±3/16" [±5 mm]
Tilting range ± 20
Aperture size 0 3/4" [0 20 mm]
(The 90° unit is shown mounted on tripod.) Vials scaling 0.3° [5 mrn/m]
Threads 5/8 UNC and M6
518 UNG- M6 spindle for mounting on magnetic base Housing material Aluminum/steel
Weight 4 lbs [1800 g]

A24
SHAFT BRACKETS

Standard Shaft brackets with chains. Thin shaft brackets.


For shafts 020-450 mm [3/4"-18"], width 20 mm W=Width: 12 mm [1/2"]. With chain and thin tool
[3/4"]. Extension chain for shafts larger than for chain tensioning.
0150 mm [6"].

Magnetic brackets for axial mounting.


W=Width: 1Omm [3/8"]

Attachment to shaft
0
Chain tension knob

':;;;4.'f;;;z~=:;;"lt-- Tool for tightening


the rods
0 Radial support pins.

....__,~ ___.1..,___ Hook for the chain Offset brackets


Allows axial offset on brackets.

Offset bracket mounted


to magnetic base and
shaft brackets.
SLIDING BRACKETS

Turnable head
Brackets for use when turning of
shafts is not possible.
To be used with standard chains
or magnets and with or without
turnable head depending on
measurement application.

Move the four supports to the inner threads when


measuring shafts060-180 mm [2 318"-7"].

g g
Laser 075 mounted to fixture for The bracket assembled for
measurement of plumbline. Bracket with standard chains.
measurement of e.g. straightness of shaft.

A26
CABLE SUPPORT
MAGNET BASE D45

Cable support for use for example when doing


Magnet base with turnable head for detector flange flatness measurement on vertical flanges.
mounting, 90° angular prism or laser. On the Minimises the risk of moving the detector out of
picture shown with risers mounted. position, caused by a pull or a heavy load on the
cable.

Turnable head (360°)

Alternative
mounting threads
On/Off

V-shape allows - - -
attachment to e.g. rolls.

TECHNICAL SPECIFICATIONS
Dimensions WxHxD 50x80x60 mm [2"x3 1/8"x2 3/8"]
Weight 1200 g [2.8 lbs]
Holding power 800 N
ACCESSORY BRACKETS

Laser bracket (075) Laser bracket (075)


For mounting on standard rods. For mounting at shaft end.

Magnets (x3)

Side support for detector 05 Side support for laser 075


For straightness measurement. For straightness measurement.

Support pins (x2)


CARDAN BRACKET

Cardan bracket set


For measurement and alignment of offset mounted
machines. Largest offset 900 mm [3').
2 Magnetic bases
2 Bracket arms
1 Bracket arm with swivel head
1 Turnable magnet bracket
Guiding pins: M12, M16, M20, M24, M30
4 pcs. T-bolts
4 pcs. Knobs
5 pcs. M6x30 screw
4 pcs. M8x20 screw
2 pcs. M8x16 screw
Hexagon wrench 5 mm
Hexagon wrench 6 mm
2 pcs. Large targets

Mounting of measuring unit


on turnable magnet bracket.

-~i~
- -1- It I I

Picture of mounted equipment. Bracket arms mounted on shaft flange.


TURBINE; fixtures etc.

Detector fixture
~

Instead of the pictured


probe standard rods
can be used to extend
the measuring range.

The design of the fixture allows for many different ways of


mounting the magnet bases and detector slide.
The fixture can easily be extended if needed (see pictures up to Note!
the right). On special request we manufacture a measurement system
for turbines where the axial flange and the center line of the
turbine housing are the references to which the journals and
diapraghms are adjusted.

A30
LINEBORE SYSTEM: coordinate hub

Coordinate hub with three arms and magnets Horizontal adjustment


for mounting and parallel movement (adjustment
to centre) of the laser transmitter 075.
Vertical
parallel movement and
angular adjustment.
When mounting the laser on the coordinate hub, [J::::::J ~ n
screw the horizontal adjustment as far out as d_b
possible so that the two fastening screws for the
laser can be reached.

Horizontal
angular adjustment and Measure and adjust the arms to the radius. Adjust the third
parallel movement. arm when the unit is in position in the measuring object.
Coordinate hub with laser and arms mounted. Placing the laser in a bearing journal:

TECHNICAL SPECIFICATIONS
Laser adjustment ±5 mm [3/16"] in 2 axis
Dimensions 099x62 mm [3 7/8"x2 3/8"]
Housing material Aluminum
Coordinate table weight 1 kg [2.2 lbs] Alt. 2. One of the arms mounted
Arms for diameters 0100-500 mm [4-20"] Alt. 1 downwards when the upper bearing
Weight 1.2 kg [2.6 lbs] journal part is removed.

A31
LINEBORE SYSTEM: detector

Detector with offset hub. Built-in electronic 360°


Detector mounting for 0150-500 mm
inclinometer. Three adjustable arms for placing the
detector in circular measurement places.
~~-vm
-+----- Eccentric-locking

Vials
- 13:=:J-·-
Detector aperture

Sliding target -~Bi iETI-


Measure and adjust the arms to the radius. The arm with
eccentric-locking should be adjusted in the measured object.

Alternative arms
for 0100-150 mm
TECHNICAL SPECIFICATIONS
Detector type 2-axis PSD Arms in vertical and
Detector size 18x18 mm [3/4"x3/4"] horizontal position
Linearity Better than 1% (measurement at bottom
Vials scaling 5 mm/m [0.3°] and side).
Inclinometer resolution 0.1°
Dimensions 099x60 mm [3 7/8"x2 3/8"]

~~
Housing material Aluminum
Weight detector 400 g [14 oz]
Measuring diameters 0100-500 mm [4-20"]
Weight for set of arms 2.4 kg [5.3 lbs]

A32
EXTRUDER: fixtures etc.
Adapter plates (two) for Detector 0157.
"----~~
Manufactured to actual tube
diameter at order time.

Large target with adjustable


magnets. Transparent plastics.

Detector positioning rods


Max. length as standard 6 m.
PRINTER KYOLINE BAT

Thermal printer for Easy-Laser® systems.


Press and hold the round
When the power is turned on, the printer performs many button to advance the paper.
internal tests and initializations. When the tests are
completed, the printing head moves. The indicator lights up,
and the printer is then ready for use.

The red indicator shows the state of the printer:


Constant light - printer ready
Flashing slow, short lighting - memory full, wait to launch the
next printing
Flashing slow, short extinction - Battery charging in progress
Flashing fast - printing head jammed; turn the printer off,
remove the paper and replace it correctly.
No light- printer needs to be charged. (First check that
the printer is turned on.)

TECHNICAL SPECIFICATIONS
Interface Serial RS232C, 9600 bauds
Power supply Battery.
Operating conditions 5-35° C, 20-70% humidity

~tifg
Dimensions 165x135x50 mm
Weight 560g [19 oz], with a20 mpaper roll
Roll paper Thermal black printing,
Part No.03-0041
width 112 mm, length 20 m When replacing the paper roll, cut the paper straight.
diameter 42 mm.
Spare printer cable Part No. 03-0241

A34
VIBROMETER PROBE 0283

Vibrometer probe 0283: To use together with


the Vibrometer program in display unit 0279.

Magnetic mounting Gauge tip

6
TECHNICAL SPECIFICATIONS
(Instrument/Software)
Measurement range 0-50 mm/s [0-2 inch/s] RMS
Resolution 0.1 mm/s [0.01 inch/s]
Frequency range Total level: 2-3200 Hz (Lp), 10-3200 Hz (Hp)
Bearing condition: 3200-20000 Hz
(Probe)
Sensitivity 100 mV/g +/-10%
Dimensions Magnet: L=20 mm [4/5"], 0=15 mm [19/32"]
Gauge tip: L=65 mm [21/2"9
LASER TRANSMITTER D22, D23 and D75: tilting screws

The tilting screws on the levelling table of the Fine (C)


022 and 023 lasertransmitter, and on the 075
transmitter have to be operated carefully and Course (B)
according to instructions on this page.
Locking(A}

Fig. 2. Nominal position


I

' #

Visual rough alignment to (detector) target


Check the position of the fine adjustment screw (C). It
should be in its nominal position appr. 2.5 mm according to
the figure (Fig. 2).
1. Loosen the locking screw (A)
2. Adjust with the course screw (B) to wanted position.
3. Tighten the locking screw (A)

Digital fine adjustment to detector and read values


Important! The fine adjustment screw (C) must not exceed
its upper (Max.) position (Fig. 3). That might damage the
threads of the screw.
1. Check so that the locking screw (A) is tightened.
2. Adjust with the fine adjustment screw (C) to wanted value.
Fig. 3. Maximal adjustment

A36

"
B. Handling the display unit
Main menu ........................................................ 82
Help menus ....................................................... 83
Store measurement result ................................... B4
Restore and Delete measurement result .............. B5
Printouts and PC transmitting ............................... B6
Easylink™PC software for Windows ................. 87
Measurement value filter ................................... 819
Programming the laser (022, 075, 0146) ........ 820
MAIN MENU

MENU The menu for main settings, print and store is


Unit (s) found: 02 shown when pressing ~ . This can of course be
1 Back Light done during measurement. When the display unit
2 Contrast Shows the
3 Date: 1999.01.06 number of is shut off, all the settings will remain (except
4Time: 10:03 measuring units! measurement filter value and tolerance checked
5 Auto Off Time: 30
6 Filter: 05 detectors display of measurement result).
7 Unit: 0.01 mm connected. Press corresponding numeric key to change or execute
8 Print Screen
9Send
settings. Only available choices are shown.
OStore 14 Battery condition is shown as a series of•, Max. at Hand
. Help
Battery L ***"**"*** H Number of Min. at L.
measurements NOTE!
stored. 6: Program BTA DIGITAL; no filter available.
(D Toggle the Backlight of the display between On and Off. 7: Program BTA DIGITAL only uses the re-
solution level 0. 1 mm, 5 mils, 5 thou.
(]) Each touch changes the Contrast of the display to one of ten steps. Therefore only the unit will be affected when
GJ Set the current Date in the system clock. you toggle between the choices, not the re-
solution.
Ci) Set the current Time in the system clock.
([) Set the time until Auto-Off between 10 and 99 minutes. 00 disables Auto-Off.
(]) Set Measurement Filter Value between 0 and 30. (see page 819)
G) Toggle the units of measurement between 0.1, 0.01, 0.001mm:5, 0.5, 0.05 mils: 5, 0.5, 0.05 thou.
(]) Print the previous screen on a connected printer.
(1) Send the measurement result to a connected printer or PC.
CQ) Store and Restore measurement results.
0 Help: Shows available program choices at each step of the measurement program procedure.
~Return.

82

~
HELP MENUS ETC

Help menus are available at most steps in the What the display shows in most programs:
measurement program procedure. "Help menu" is
~-----
a display page that shows available button
choices (direct commands). This is for example
Current Program step

If the measurement unit has


B
usable when the printed manual is not available.

1. To show current Help menu, first press I! l


I an inclinometer, the angle
value is shown.
~R~e-c-or~d-:------R~2~3~.5-..
,-----~--1-- Both vertical and
horizontal values are
2. Then press GJ , and the current help menu is shown if the unit is a
shown. MV 0.35 MH 0.27
MV 0.15 MH 0.10 2-axis.
MV 0.23 MH -1.24
3. NOTE! The shown button choices are only active in
the measurement procedure, and not when the Help MV 5.18 MH 0.07 Current measurement
menu is shown. Therefore, return to the Main menu Units 1 Of 2 values.
and the measurement procedure by pressing Menu-
button twice. Then press appropriate numeric key. Current measurement values becomes +++++ when
loss of signal, for example if the laserbeam is
< Prev. Page
> NextPage interrupted.
0 Set ref. points When connection failure, for example if cable isn't
1 Clear ref. points connected, measurement values become --------
4 Graph
9 Remeasure

Example from Straightness program when the


measurement result is shown digitally. Press [±) and
the result will be shown graphically instead.

83
STORE MEASUREMENT RESULT

The measurement result with date, time and


description can be stored in the internal memory, Characters
and will be kept even when the display unit is shut GJ blank_ -1
off. The stored result can later on be reviewed on cg) ABC2
the display, printed or transferred to a PC.
Date and time are stored automatically. When you
@) DEF3
type the letters and figures in, the cursor jumps to 8) GHl4
the next position after 1 second. Repeated
pressings will give the next letter or figure.
® JKLS

The memory is very large. 1000 shaft alignments


® MN06
or 7000 measurement points can be stored. Cf) PQRS7
Occassionally, if the memory is full the oldest
measurement stored will be erased and a new
® TUVB

result is stored.
® WXYZ9
® 10
0 &( ). Example: press ® three
times and you have entered Y.

(Example from shaft alignment.)


MENU
Unit(•) found: 02
1 Bac:k Light

.
2Con1rnl
3 Data: 1H9.01.0I TYPE LABEL
•nm.: 10:03
5 Auto Off Tlm9:
&Flttar. 05
7Unlt: 0.01mm
aPrint Screen
8 llend
OS- 14
. ...,p
Battery L-H

1. The measurement 3. Press @] (Store) 4. Enter a label (Max. 20 characters).


result is displayed...
5. Finish and store @
2. Press the Menu-button [§]
---
84

..
RESTORE AND DELETE MEASUREMENT RESULT

Restore a measurement by turning the system can be displayed at each time. Enter the
on and then press the Menu-button before starting corresponding number for the measurement to
any program. Choose Restore and each stored be restored or deleted, then select desired
measurement is displayed with Date, Time and function. When the data is displayed it can be
Label. The measurements are sorted in printed or transferred to a PC. This is done as
chronological order with the latest at the first usual via the Main menu by pressing Print or
position (number 1). Up to five measurements Send.
Page number and Your label
1. Start the system @ Number of stored -
measurements.
total amount of pages.
MENU 1/ 2
PROGRAM MENU Unft(•) found 1 Horizontal
2005.04.12 10:05:32
11 Horizontal
12EaoyTum
1 a.ck Light
2 Contrast PUMP NR 4 4. Press corresponding
3Date: 1996.01.08 2 Horizontal
13 Softfool
14Cardan 4'TlrM: 10:03
30
2005.04.12 10:36:10 figure to display desired
5 Auto Off 11me: PUMP NR 4
15Vertlcal
18 Offset and Angle
&Fiiter:
7Unlt
••
0,01mm
3 EasyTurn
2005.04.14 07:12:19
measurement.
17Values
18Splndlo
19 Straightness ........
I Print
9S.nd
. tt.lp
Battery L-H
14 _,,_,_
MACHINEROOM
4 Horizontal
2005.04.12 15:14:29
COMPRESSOR
[Toggle between
pages with <() {Y ]
<-More->

2. Press Menu-button 3. Press [Q] (Restore)


Confirm Delete
Confirm Oelet•
Memory option
1 Restore 3 Delete This
Horizontal
3 Delete This 2005.04.12 10:05:32
Horizontal
2005.04.12 10:05:32
PUMP NR4
m PUMP NR4
m 7 Deloto All

9 Return
9 Return
9 Return

The measurement Press 11) to confirm Press 0 to confirm


5. Select desired function: deletion of all stored
Restore measurement OJ result is displayed. deletion of this
[Return to list by measurement. measurements.
Delete this measurement 11)
Delete all stored pressing m l
measurements m [Return to list (fil] [Return to list (fil ]

Back m BS
PRINT and SEND

Two options are available for measurement


data transfers. These are carried out from the V Scale :t0.50

Main menu. The Print Screen command Print Screen


transfers a copy of what is shown on the display. performs a graphic
screen dump.
Actually a screen-dump.
The Send command transfers a complete set of
information, in text mode. Transferring a
Min -0.09 Max 0.30
previously stored measurement also includes
description if available. ---EASY LASER ALIGNMENT TOOLS--

COMPANY : .............. .
When using the programs Offset and Angle and
Values, measurement values can be sent directly
MACHINE
Send transfers a
OPERATOR : ................................ .
complete set of
from the detector to the serial port. The Date : 1999.02.15 20:01
Filename
Stralghtnns information about
Easylink™ software (or other similar terminal Program
Unit nvn
13638, 13633 current measurement
Serial No
program) can recieve the data sent. Temp 21.4
in text mode.
No Ref Distance V·Values H-valuea

1. Press UI 1
2
3
4
Ref 0
100
100
100
0.00
0.01
-0.09
0.30
0.00
0.00
-0.15
0.69
The serial number of
the equipment used
5 Ref 100 0.00 0.00
and the measurement
2. Press [fil (print) or 0 (send) Max
Min
0.30
-0.09
0.69
-0.15 temperature will also
be specified.
(For installation of EasyLink™, see next page.) Example: printout from
Straightness-program.
Easy-Laser® is equipped with an RS 232 C, 9 pin
0-sub connector for printer or PC. The printer must
be Epson compatible to achieve a proper graphic
printout.

Port settings:
9600 Baud, no parity check, B data bits, 1 stopbit

86
,.
EASYLINK™ PC software for Windows

Easylink™ is a data transfer and database software Easylink™ requires;


DOS: Windows® 98, NT, 2000, XP or Vista.
for Windows. The export function supports the Excel,
Works and Lotus programs.
RAM:32MB
Available hard disk space for program files: 5 MB.
B
The import function supports, besides Easy-Laser®, Serial cable- nullmodem type (i.e. serial Laplink cable).
also measurement systems from some other
manufacturers. Up to 16000 measurements per
database can (at the time of publication of this
manual) be handled/stored by the program.

For the best functionality the Easylink™ program


should be upgraded continuously. The latest version
is always available for download at our web site:
www.damalini.com
Because of this some of the functions in the program
might differ from what is described on the following Easy~Laser
3

PR!SEMTATION flUI
pages. When necessary, please check the internal ~,~,,.~~~i'~

Help files of the program. PR.00-IJtTS

Installing the program


1. Place the Easy-Laser® CD in the CD drive of your
PC. The presentation program that also includes the
installation files for Easylink™ will normally autostart.
Choose language. Then the image according to Fig.
1 will appear. Click on the image (at the arrow), then
choose type of installation ("full installation" if this is
the first time the program is installed).
If the CD doesn't start automatically, do like this: Fig.1
Under the [Start]-menu, choose [Run]. Then type the path
"D:\ Software I Easy/ink I /nsta//.exe". Press [OK].) 87
EASYLINK™ PC software for Windows

2. The program will be installed with preset


alternatives if you don't choose otherwise ( Fig. 2-3).
Press [Next] in the following dialogs until the
program installation starts (Fig. 4).

3. Press [Finish] to finish the installation.

4. Remove the CD from the CD drive.

When installation is complete the program


icon appears at the desktop. You can also find the
program in the [Start]-menu.
Eazy!ink

88
EASYLINK™ PC software for Windows
x]
dfi!ffij;fi@IM,

The first time you start Easylink™ the pro-


gram asks for registration data (Fig. 5). You should
e-mail this to get information on program
updatings.

Update Easylink™ via the internet


If you want to update an older version of
Easylink™ for Windows, do as follows:
1. Under 'Help" in EasyUnk™, choose 'Update via intemef'
2. The dialog in Fig. 6 will appear.
3. Press "OK" and your internet browser starts* ~=·==~£-. ·~··.···1
;-·. ' :
and locates the address assigned in the dialog.
4. Jn the next dialog, choose "Save to disc"
5. Download the file to C:\Program\Well (which is
the EasyLink™ folder)
6. Under the "Start" menu, choose "Run" and
browse for the file (C:\Program\Well \Update.EXE)
where xis the update version)
*Some browsers doesn't support this function.
Then you have to download the file manually from
www.damalini.com instead.

Fig.6 Continued•

89
EASYLINK™ PC software for Windows

Communication setup
Start the Easylink™ program. o::::::
111111\Ull,.
B------
Under "Settings", choose the Com-port to which
the serial cable is connected. Only available ports
can be selected. Note that a port that appear to be
available sometimes can be assigned to camera
or phone programs in your PC, which makes it
necessary to reconfigure these.

Transferring data from the Display unit.


Connect the Display unit to the PC with the serial
cable that came with the measurement system.

In the Display unit, display the measurement you


want to transfer to Easylink™ by pressing [§],

then @](restore),

and finally choose your measurement file.

Press the menu button [§]again, and then (]]to


transfer the data to the PC. r--------------,
I Important! When transferring data to a PC, I
be sure that there are no reference points I
When the transfer is finished the current I set, otherwise the EasyLink™ program
measurement will appear in the data window in I cannot calculate absolute values. I
the Easylink™ program. L-------------.J

810
EASYLINl(TM PC software for Windows

Note that it is only from the Start page of


Easylink™ communication with the Display unit
can be established. The program automatically
assigns a suitable picture, but you can change this
picture later to one of your own.

A serial cable for Easylink™ can usually be


bought from any computer store. The cable is a
"null modem" cable (also known as Laplink). The
connections of the cable must be configured as in
the picture to the right.
Note! The length of the cable should not exceed 3 Start page for EasyLink™ with saved measurements to
meters. the right (image can vary).

0 0 0 0 0
0 0 0 0

2345678

Null modem cable

3265487
0 0 0 0
0 0 0 0 0

Continued . .
811
EASYLINK™ PC program for Windows
Open database Choose alternative database
I Export to spreadsheet ..,.. Export to spreadsheet
(only in measurement window)
When you start the Easylink™-pro-
. (only in measurement window)
gram the START WINDOW appears with
Download from other Download measurement data
all saved measurements listed to the right. . t - from instrument other than
You can sort these by type of measure- ins rument Easy-Laser®
Exit - Exit Program
ment, date, time or file name by clicking at
the buttons right above the list. r= I ,, ' ·-, I ...- (only in measurement window)

Open a saved measurement by double (see next page)


clicking on it in the list.
Help
Update via internet
To right-click at a measurement in the
Send Email for support
list gives you more options (see below). Sort list by: Back to
unsorted list

Roll-down menus

r-----------1
I [Right-click at a measurement] I
I View report I
View graph , • . iQU
sm
u&•11fi••
n,ot.t• 14,-n ------ _
I Export to spreadsheet I •
VER ff.tl.12 iS:.41 o.aoo-_Vntkat

I Rename item I
I Delete item I

.~.J
I Add photo I
I Remove photo I
L-----------::.J
The Start Window
Saved measurements
Picture window

812
EASYLINl<fM PC software for Windows

In the Options dialog you can make


settings suitable for you.
Choose to which format
B
you want to export your
measurement data.
Set Com-port. Only available
Settings for graphic functions for ports can be selected. When having problem finding a Com
some geometry programs. port that is available a Oeepscan can
be made. This means that the program
tries to release Com-ports.
Allows for downloading of
~ MSE~~!V/;;;.~~~
measurement data from instruments
(' MSE;!WHllA~}
A 17 other than Easy-Laser®.
17 (' tJSl.f1a3k~t~t:tl r;; Af.~~(fqw~hl)l'A
'
2 17
;.;
r T""''"'lMI
y Olhat ~.it.J:!J~b
P' WeM ii~o~~ me iel" -+----Warn if references are set on the
l
f) 17 ~~rnlf*"!;~""~ measurement data being
c ~ . t ~:ri~::Mrnittt¢~H$~(Mr:»
transmitted. i.e. if there are points
[.i' t~-«irm:0 (l} €11 mt'l"\>11Wli' i']
y set to 0.00. Then the EasyLink™
program cannot calculate absolute
~~$,{'!Ks{$0fl
values.

Warn if the measurement data being


transmitted is at a low resolution.
Set data base
The data base that is
to default
displayed when the
(el/.csd).
program is started
(default).

Continued . .
813
EASYLINK™ PC program for Windows

Open database
The different MEASUREMENT WINDOWS Export to spreadsheet Export to spreadsheet
are all handled similarly to each other, but - Print report Print Data window
in some of them some functions are not Print picture Print Picture window
possible, such as "Rotate object". Download from other
instrument
Exit

[ Copy picture I
c opy picture window
I Copy value list 1 copy Data window as picture

,1'11£1
Example of a Measurement Window
DO
onk
i1*.~ tt•:F
. :;., ...
DemoJlange ~~-==~===:-,~~,
Picture window --+--- 1 Air'
,l)..t)I,)!)
,!)_!»\)

....,,
,(HH(!
'•' ,l).t)f\)

• .... ....
a.ZOU
••',. ..,.....
,j)f>:)3)

.-t'H,t(!

0.00~ ,," ........


,4(lf(I

Change visible scale__;;;"


·020-0
1l

I<
..
"w "" ...,.,.
,q.~o
a.,.
"" (!Hl\

Change picture angle (possible for 3D-graph)-4---...::... ,,, .......


~,~

Data w i n d o w - - + - - - - - - - - - - - - - - - - - - - + - -
(Active measurement data;
updates when reference :::; .~
.. "

J'
points are moved) Pooloi'-1 £:.i'
-..--

Rotate object (possible for 3D-graph)----'


Copy Picture window
Print Picture window and Data window--------------------'
Return to Start w i n d o w - - - - - - - - - - - - - - - - - - - - - - - _ _ J
814
EASYLINKTM, PC-program for Windows

Copy the DATA WINDOW to other programs Demo_ 1a119e


.., *""' Plff '14'>'*

1 ;ifU:t 1100f<i

In the Data window to the right the current data i l)l3"'

is shown. This window can be copied as a


}

s
(.
(

'
M
M!>t
.>l.(11<}
.\)~
-(IQ>$
ll<l«l

'""'
B
picture, and then pasted in to another document, ~
l\)
h
~:.;'¢
4<.Rl:t
,\)(.II~

ll 4...W
e.g. Word or Excel documents. n
14
P<ff 11:00!1
M~
l°!- \1~~
Ii .<l~
ll .\l~~~
I~ 41 U~

Do like this: "~


1. Under "Edit", choose "Copy value list" ""
2. Open your document
3. Paste the picture in [ Ctr/+ V]

Copy the PICTURE WINDOW to other programs


"Copy Picture" copies the picture in the Picture
window, which you then can paste in to another 'UP~~~~.~~t~~c
e.;U •ttw·
,,/ :'., c' •: •'. •• ·. • .·. •'" ,
· ~::><"c-¥,"/'" •'f·,il0"'J.::•'.A ~· /'""~ "1;.!" ct'h
document. =~~=-
Do like this:
1. Press § ! ¥ - 1, or under "Edit",
choose "Copy picture"
2. Open your document
3. Paste the picture in [ Ctr/+ V]

Example: Word document with the Picture window pasted

Continued-.
815
EASYLINK™ PC program for Windows

Print the DATA WINDOW and the


PICTURE WINDOW
~ ¢«!$
You can make a printout of both the picture .<;j~
t:¢l$
.,.,
•Jill$

and the measurement data at the same time. ~.2%


~
.¢;'.';:»
;~
$ ;~~
f .¢.~:$
}~ ¢::;,~
nx H -¢~l$

Do this: ~l
~J' ~
?~
hW

1. Under "File", choose "Print report", ,.(i:JM l'


1$

it
;l-t'~

'iti&
.¢.~o.lo~
l?' ·~~~
:~ .~

or press .... ~-- ml >'$1

2. Printout is done on your default printer.

Print the PICTURE WINDOW ~~>.t ~~, L. . .,,,.. ~ t?

Do this:
1. Under "File", choose "Print picture"
2. Printout is done on your default printer.

• ••
t:~/;,::::;t:~

Example: Printout of the Picture Window

816

,.
EASYLINK™ PC program for Windows

Copy the screen of the Display unit directly to


the Easylink™ program

Do this:
1. Connect the Display unit to the PC.
2. Start the EasyUnk™ program.
3. Show the display you want to copy from the
Display unit.
4. Press !§] to go to the Main menu.
5. Press (!) and the display is directly copied into
the EasyUnk™ program, and opened in a new
window.

!$Zjjii:f·························

-- .... l

Continued.,.
817
EASYLINK™ PC program for Windows

Exporting measurement data to spreadsheet

When exporting to MS Excel, do this (the Excel program


must be installed on your computer):
1. In the Start window, first left-click once on the
measurement, then right-click it to see the pop-up menu.
2. Choose "Export to spreadsheet" in the pop-up menu.
3. Excel automatically starts and the data is exported to a
new spreadsheet.

;·;_;fl(

'
ftslvtllSIOllO!ft.Vl
MllSlllfllPllAmll

fl.O
-+--1-.;r
~---.10.tr ···1•..i:f· °"'*°.:.:~
!:..._,. ft.A ........ ••• ~..~·

. . -a•-.......__
PAR ...U,2'- 11<tt 0.-._.P•f.....,
PUt •.n..tt •6.;t! ~................
CAR . . . .,14 11;;.t• 0.-0,,..C•'-

~
.. . ...... lf¢t4 a..._~
EM Q.tl.lf 1:lM °""°-~-,._..
sm au• t4M a.....l~•
-SfR tl.lt,t4 H:M O..._$tt....._•t
var 11.a:u i:a:t-.- · -~}tit«k4

~ ~

818

"
..

MEASUREMENT VALUE FILTER

If the laser beam passes through air with varying


flN 2S.5 MH
temperature, this may influence the direction of
the laser beam. If measurement values fluctuate,
this could mean unstable readings. Try to reduce B
air movements between laser and detector by, tor
instance, moving heat sources, closing doors etc.
If the readings remain unstable, increase the filter
time (more samples will become available to the
statistical filter). In the Main menu, choose a filter
value between 1 and 30. Use as short a time as
possible that still produces acceptable stability
MENU
Unit (s) found:
1 BackUghl
02
during the measurement.
2contrut
3Ddl: 19911.01.06
•TIFM: 10:03
30
S Auto Oft Time:
6Filter:
o.01mm
05 ..i--~ Filter value O=filter not active.
7Unlt
8 Print Scfffn
tSend
14
OS-
. Help
S.bfy L-H
Note! Settings tor filter value are not saved when
the Display unit is turned off.
3. Press ill (filter).
4. Select suitable value. ~ Note! Filter is not available for program BTA digital.

5. Press li~I to return to measurement. Always ensure a good measurement


When measurement values are environment.
registering, "WAIT 5" is displayed,
where the number corresponds to
chosen filter value and counts down
to 0. NOTE! Do not interrupt the
laserbeam or move the detector
before countdown is complete.
819
PROGRAMMING OF THE LASERS

The laser transmitters 022, 075 and 0146 can be


programmed to minimize the consumption of
electricity, and you can choose between two
modulation frequencies to fit other systems than
Easy-Laser®.
When the laser lights up, current modulation is
Spindle laser D146
shown with four blinks for 32 kHz and five blinks for
5kHz.
Default settings for Easy-Laser® are 32 kHz
modulation and no Auto-Off.

Programming
A. Turn the laser on by pressing the ON-button.

8. Press and hold the ON-button at the same time as you


press the OFF-button the number of times corresponding
to the list below:

O ljust press ON) Restarts Auto-Off (if enabled)


1 Disables Auto-Off
2 Auto-Off after 30 minutes
3 Auto-Off after 60 minutes
4 Sets the modulation frequency to 32 kHz
5 Sets the modulation frequency to 5 kHz
6 Disables modulation

C. When you release the ON-button the laser transmitter


confirms selected function with one to six blinks Swivelling laser D22
according to the list above.

820
C. The measurement programs
Introduction to shaft alignment .............................. C2
Mounting the measuring units .............................. C3
Rough alignment ................................................ C4
Shaft alignment: enter the distances ..................... CS
Program 11, Horizontal ....................................... C6

ittlllifi
Measurement result for horizontal machines ........ CB
Tolerance Check ................................................ C9
Thermal Growth Compensation ........................ C1 O
Program 12, Easy-Tum™ ................................ C12
Program 13, Softfoot ......................................... C15
Program 14, Cardan ........................................ C16
Program 15, Vertical ......................................... C20
Program 16, Offset and Angle ........................... C22
Program 17, Values .......................................... C24
Program 18, Machine train ............................... C26
Program 19, Vibrometer ................................... C31
Program 21, Spindle ........................................ C36
Program 22, Straightness ................................. C39
Program 23, Center of Circle ............................ C42
Program 24, Flatness ....................................... C46
Program 25, Plumbline ..................................... C49
Program 26, Squareness ................................. C53
Program 27, Parallelism .................................... CSS
Program 28, Flange ......................................... C58
Introduction to sheave alignment ....................... C60
Program 29, BTA Digital .................................... C61
Program 31, Half Circle .................................... C67
Program 34, Straightness Plus .......................... C71
Program 35, Center of Circle Plus ..................... C7 4
Program 36, Half Circle Plus ............................. C78
Program 38, Parallelism Plus ............................ C82
INTRODUCTION TO SHAFT ALIGNMENT

Misaligned machines cause: Procedure


Bearing failure, shaft failure, seal failure, coupling
wear, overheating, energy loss, high vibration etc. - Safety precautions. Be sure that the machines
you are working at cannot be started
Shaft alignment means adjustment of the unintentionally.
relative position of two coupled machines, e.g. a
motor and pump, so that the centre line of the axis - Mount the measurement equipment.
will be concentric when the machines are running
during normal working conditions. - Select the desired program, then follow the
instructions.
Measuring with Easy-Laser® shaft alignment
systems means that the system registers - Measure and specify the distances between
measurement values in three positions via measuring units, machine feet and coupling.
measuring units mounted on each shaft. The
system calculates and displays the offset value at - Do the measurement.
the coupling, the angular value and the
adjustment values for the machine feet on the - If neccessary, adjust the machines.
movable (M) machine.
- Document the measurement result.

Stationary machine (S)


Movable machine (M)

...,..__Angular value
MOUNTING THE MEASURING UNITS

When you are doing a shaft


alignment the measuring units can
be mounted with a lot of different

_. .
brackets. For more examples, see
the page "shaft brackets".
,,,,1

l
.

,, J.
~
-~'1'11~­
~~~j-
The units mounted with standard shaft brackets.
The cables can be connected to
any of the two connectors on the Labels facing away from coupling.
measuring unit/detector.

Important!
S-unit on stationary machine.
M-unit on movable machine.

Face the stationary machine (SJ from the movable machine (M) .

Then 9 o'clock is to the left as shown on the picture.


INTRODUCTION TO SHAFT ALIGNMENT

Misaligned machines cause: Procedure


Bearing failure, shaft failure, seal failure, coupling
wear, overheating, energy loss, high vibration etc. - Safety precautions. Be sure that the machines
you are working at cannot be started
Shaft alignment means adjustment of the unintentionally.
relative position of two coupled machines, e.g. a
motor and pump, so that the centre line of the axis - Mount the measurement equipment.
will be concentric when the machines are running
during normal working conditions. - Select the desired program, then follow the
instructions.
Measuring with Easy-Laser® shaft alignment
systems means that the system registers - Measure and specify the distances between
measurement values in three positions via measuring units, machine feet and coupling.
measuring units mounted on each shaft. The
system calculates and displays the offset value at - Do the measurement.
the coupling, the angular value and the
adjustment values for the machine feet on the - If neccessary, adjust the machines.
movable (M) machine.
- Document the measurement result.

Stationary machine (S)


Movable machine (M)

...,..._.Angular value
MOUNTING THE MEASURING UNITS

When you are doing a shaft


alignment the measuring units can
be mounted with a lot of different
brackets. For more examples, see
the page "shaft brackets".

. .

dh'h 1
"············· ······· It;

The cables can be connected to


The units mounted with standard shaft brackets.
Labels facing away from coupling.
any of the two connectors on the
measuring unit/detector.

Important!
S-unit on stationary machine.
M-unit on movable machine.

Face the stationary machine (S) from the movable machine (M) .

Then 9 o'clock is to the left as shown on the picture.


ROUGH ALIGNMENT

When turning the shafts with measuring units Rough alignment procedure
1. Turn shafts with measuring units to the 9 o'clock
mounted, the laserbeams will project arcs, where position. Aim the laserbeams at the centre of the closed
the centres will coincide with the centres of the targets.
shafts. During the turning the laser beams will 2. Turn shafts with measuring units to the 3 o'clock
move on the detector surfaces. When the position.
alignment is poor the beams may travel outside 3. Check where the laser hits, then adjust the beam half
the detectors. If this happens you will have to do a the travel in direction to the centre of the target (see
rough alignment first. picture below).
Preparation: mount the equipment, specify the 4. Adjust the movable machine so that the laserbeam
hits the centres of both the targets.
distances. 5. Open the targets before the measurement. Done.

(Only S-unit shown)

~---- The arc described by the


laserbeam from the
M-unit during turning.

-~~1 j : Th~ laser hits outside the detector.


a~::t::"i==lnrt=-+::'.----- Adjust half the travel.
1-----~- Adjust the movable machine so
that the lasers hit the centres.
Position 3
Position 9

~
SHAFT ALIGNMENT: entering the distances

When you select a shaft alignment program the sys~·


tern asks for the distances between measuring units,
coupling and feet. Enter the distances according to
the pictures below. The system can handle distances
between 1 and 32000 mm (1260 Inch).
Vertical program:

Diameter S-M=distanceMtwB~n 1ne~surin9 un.itS.


. . ,:· . ~=··. . .:::

S~F1=distancebetweeh s~tt~na(y defector (S)and feetpair 1(F1 ).


(To enter a. negative/$~F1Jvalue, fi,rst press 0 for minus sign,
. then enter th~ va[ue.r .. . . . .. . .

S-C=distance be~~e~S a.nd Ce.nter qf cqupllng (ifthe coupling is


. in tile migdle between the me~siltjng ilt'Jits, just press "Enter". If
not, entertM righfvalueX · .....·. . .·
Confirm each
distance with @
<€} ] " . _.- .-."· "
[Redo [~F2J;,,tf tfle rjl~chirye·11as three pairs Qfieet, youcan add this
distan~ after f{ . . ·.· qie~siiternent, anq let.the. system
Horizontal program: cafeulate·a. heW ~ mJiig.anq ~djf!st/:ne(JfVaflJefOrthiS pair Of
Type the distances in by fe(Jt (se(Jpag~ C!, · · .· · · · · ·
using the numerical
keys.

Confirm each distance


with@
[ Redo with <€} ] C5
(11) HORIZONTAL: shaft alignment with positions 9, 12, 3

With the Horizontal program you read values at the 9, 12 and 3 o'clock positions. That is, you turn
the shafts a total of 180°. Measurement procedure: mount the equipment, start the Horizontal program,
enter the distances, if neccessary make a rough alignment, start the measurement.
NOTE! Check in each position (9, 12, 3) that the laser beams hit the detectors.

1. Enter the distances, as 3. Turn shafts to the


prompted by the system.

Confirm each distance with

( Redo with ~ ]
@ (!)
S 0.34 M -0.57
12 o'clock position.
Record second value.

Confirm@

[Redo~]
The mark blinks to show
where the measuring
units are to be positioned.

2. 9 o'clock. Tum the measuring


units/shafts according to the vials
into the 9 o'clock position. Adjust 4. Turn shafts to the
RecoGrd
pos3
the lasers. Open the targets. 3 o'clock position.
Record the first measurement Record last value.

----
3
value.
S-/ and M-unit value
Confirm @
Confirm@ S 1.17 M -0.14

[Redo ~]

C6
(11) HORIZONTAL: shaft alignment with positions 9-12-3

Horizontal values Vertical values updates ..,...__ _--1 An indicator for measurement direction ( G ) in
updates continuously. continuously. the middle of the display shows that the measuring
units now have to be in the 3 o'clock position. The
horizontal values now updates continuously (live),
indicated by filled foot symbols.
Button I]) changes between Horizontal and
Vertical live values. The indicator for measurement
direction shows in which position the measuring
units have to be placed (3 or 12 o'clock) and filled
5. The result is displayed. Horizontal and vertical foot symbols shows which direction is displaying
positions for the movable machine are shown both live values.
digitally and graphically.

See page CB, "Result for Horizontal machine" for


detailed information of the result display.

[ By pressing t:Ywhen the measurement values are


displayed, a new S-F2 distance can be entered for a third
pair of feet. New F2-values (adjustment and shimming) will
be calculated for this pair of feet and displayed.]

[ Press (fil to do a new measurement from the 9


o'clock position ]

[Press (1lto select tolerance checked displaying of the


measurement result. See page C9.]

[ Press (fil to set values for Thermal growth


compensation. See page C10.]

Continued . .

C7
MEASUREMENT RESULT FOR HORIZONTAL MACHINE

The result from a measurement of a horizontal


machine displays the position of the movable
machine, and how to shim and adjust to align the Movable
machine. (Note! The indicator for measurement machine
direction works differently for the Horizontal and
the EasyTurn™ program. See below*.)

1. Read the values and decide if the machine needs to


be aligned. If so:
2. Shim according to the vertical adjustment values.
3. Adjust sideways according to the horizontal values.

Tm'
.~
.
I
Vertical:
~Offset value
~- V· • v ...... · _jj_- Angular value
Adjustment values

Horizontal:
Offset value
11
Angular value
,
1
-;ru.. T_lld-- Adjustment values
*Indicator for measurement direction,
that in the EasyTurn ™program
shows the real position of the units.
The foot symbols are filled for that direction (horizontal or Note! In the Horizontal program
vertical) in which the measurement values are updated live. lJ1 0.06/100mml the indicator shows how the units
Note! Be sure that the units are positioned in the right 0.04 • •
.·0.71 have to be positioned for live values.
direction (3 or 12 o'clock).

CB
MEASUREMENT RESULT WITH TOLERANCE CHECK

The measurement result can be checked


400)-. rpm
towards tolerance value table. This is based on Speed 0-1000 1000-2000 20()()-{ro) 3000-400l
the speed of the machine. When the alignment is
3,5 2,8 2,0 1,2 0,4 mils
within tolerance, the left part of the coupling symbol is
filled. This also works live. The coupling symbols for Offset 0,01 mm
0,09 0,07 0,05 0,03
horizontal and vertical offset and angle is filled mils/
independently of each other. This clearly displays 0,7 0,5 0,3 0,1 inch
Angular 0,9
which values are within tolerance, making it easy to mm/
error 0,09 0,07 0,05 0,03 0,01 100mm
adjust the others.
Note! There is a Speed Range "User''. Here you Tolerance table with maximum values for offset and angle,
can define your own setting. This setting will only towards which the actual values are checked.
remain during this measurement, and will be cleared
if you start a new measurement, or tum the Display
unit off.
TOLERANCES TOLERANCES
Speed _ _ _ rpm Speed 0-1000 rpm
Offset ______ mm Offset 0.09 mm
Angle _ mm/lOOmm Angle 0.09 mm/lOOmm

<more> <more>

2. Select Speed range. 3. The result is displayed with


1. The result is displayed. filled coupling for values which
Press G) to select No tolerance values are displayed from the
start (the function is disabled every time the are within tolerance.
tolerance checked
displaying. measurement system is started).
(In the example above the angular
Press ~ (Y
or to select speed values are within tolerance, but the
offset is too large.)
range. The tolerances is displayed at the
same time.

Confirm Speed range @


C9
MEASUREMENT RESULT: thermal growth compensation

Compensation for thermal growth Horizontal Offset


Choose direction
You enter specified values (from the manufacturer of Example:
[c{j[pl Entering compensation values
the machines) for offset and and angular deviation for coupling A. (If you are
caused by thermal growth. The system compensates c{j[p working with Machine Train
Program it will indicate 8, C
for these and recalculates the foot values to true cfi[p
etc here.)
adjustment values. This function works with programs comp. Therm. Gro

1. Enter the direction for the horizontal offset:


Horizontal, EasyTurn™ and Machine Train. Read more
about thermal growth at page E9. Press I]) to go to the first question.
Procedure for setting thermal growth values:
1. At the display, show the result for the coupling you want
Toggle Between --H-- -ti- --11--with (Y
to set compensation value for.
2. First enter the direction for the Horizontal offset, then the Confirm choice with @
value.
3. Horizontal angle; direction and value. [Redo <()]
4. Vertical offset, direction and value.
Horizontal Offset
5. Vertical angle; direction and value. Set the value
6. Go back to result display, now it is compensated for
thermal growth. cfi[p
0.25 mm

Special notes for Machine Train Program:


NOTE1 ! When using the Machine Train Program, note that COmp. Therm. Growth A

it is the machine "to the righf' at each coupling you enter 2. Enter the value for horizontal offset:
values for. Select coupling by pressing <() and (Y .
Type the value with the numerical buttons.
Go to the next coupling you want to set compensation
values for and repeat steps 2-6 above. Confirm value with @
NOTE2! Works both at graph and digital display.
NOTE3! You can also enter the values directly after the
measurement of each coupling.
[ Back to step 1 <() ]

C10
..
MEASUREMENT RESULT: thermal growth compensation

Vertical Offset
Vertical Offset Set the value
Horizontal Angle Choose direction
Choose direction

0.25 mm

Comp. Therm. Growth A


Comp. Therm. Growth A
, Comp. Therm. Growth A
5. Enter the direction and value tor vertical offset
3. Enter the direction for horizontal angle: according to steps 1 and 2.

Toggle between --l 1- --l '<' _,"'with (Y Vertical Angle

Confirm choice with @ Vertical Angle


Choose direction
Set the value

( Back to step 1 <(} ] o.os mm/ 100 mm

Comp. Therm. Growth A


Comp. Therm. Growth A
Horizontal Angle
Set the value 6. Enter direction and value for vertical angle
according to steps 3 and 4.
0.05 mm/ 100 mm

7. The program returns to measurement value display,


Comp. Therm. Growth A
now with compensation for thermal growth.
4. Enter value for horizontal angle: If wanted, go to the next coupling (display the result for the
coupling) and enter compensation values for this according
Type the value with the number buttons.
to steps 1-6.
(The compensation values are shown at the print out.)
Confirm value with @
[ Back to step 1 <(} ] (At a compensated coupling, press [fil to change values.
By confirming no value the compensation will be reset. ]

C11
(12) EASY-TURN™: horizontal shaft alignment

With the EasyTurnTM program shaft alignment


is possible even if machine parts or piping
interfere with 180° of shaft rotation. The smallest
angle needed between measurement points is
20°.
Note! For this program the measuring units S, M
must have built-in inclinometers.
Procedure: mount the measurement equipment,
start the EasyTurn™ program, enter the distances,
if necessary do a rough alignment, start the
measurement.

Built-in electronic inclinometers detect the


angular position of the units. The angles are The EasyTum™ program permits shaft alignment even
displayed as hands on a clock (angular marks). If when you cannot tum the shafts with measuring units
machines are severly misaligned, the beam from to the 9, 12 and 3 o'clock positions.
the M-unit may not strike the S-unit detector
surface. The second and third positions of the M-
unit are therefore dependent on the laserbeam
from the S-unit.

C12
(12) EASY-TURN™: horizontal shaft alignment

1. Enter the distances, as


prompted by the system. 3. Second reading. Turn the
shafts at least 2CY in any
direction (displayed as small
Confirm each distance with @
[ Redo with ~] ==2::~~i!~,: ~~.\].~
the target at the M-unit, turn the
shaft with the M-unit so that the
S and M unit marks 20° mark S-laser hits the target.
Open the target.
2. Place the measuring units
so that the marks are on top of Confirm @
each other (or almost on top).
Adjust the laserbeams to the [Show/hide M-angle mark with (])
closed targets.
Open the targets. [ Redo first value ~ ]
Record the first measurement
/~
S· and M-unit values value.
4. Third reading. Similar to

{!)
Confirm@ second reading. Turn shafts
beyond the 2CY mark.
[Back~]
Confirm@
S 1.53 M -0.18

Continued . .

C13
(12) EASY-TURN™: horizontal shaft alignment

Horizontal values Vertical values updates ~


updates continuously. ooot;o""'' ·
cj][p
1
cj][J:i _ The foot symbols are filled for the horizontal
or vertical values when the measuring units
are positioned 3, 6, 9 or 12 o'clock {±2°). Then
the values are updated continuously in each
direction. The indicator for measurement
5. The measurement result is displayed. The direction ( G ) in the middle of the display
Horizontal and vertical positions for the movable machine shows the actual position of the units.
are displayed both digitally and graphically.

See page CB, "Result for Horizontal machine" for


detailed information of the result display.

[ By pressing lY a new S-F2 distance can be typed in.


A new F2-valuewill then be calculated and dislayed.]

[ Press ffi to do a new measurement from first


position "9" I

[ Press GJ to select tolerance checked displaying of the


measurement result. See page C9.]

[ Press [§] to set values for Thermal growth


compensation. See page C10.]

C14
(13) SOFTFOOT

Before you begin a shaft alignment you should do a softfoot


check. Previous shimming or a twisted machine bed may cause the
machine to rest unevenly on the feet (=softfoot). The result from this Shimming is required
measurement program displays the difference between tightened where large
and loosened bolt. You can go from softfoot check directly to the variations appear.
Horizontal or EasyTum™ shaft alignment program and keep the
entered machine distances.
Procedure: Tighten all bolts, mount the measure-ment equipment,
start the softfoot program, enter the distances, start the measurement.
Note! the "Store" function can not be used in this program.

-iu
Ready:
Record Foot 1:

(!)
S 0.34 M -0.57
3. Release and tighten first bolt.
0,05 0,12

4. The result for all feet


2. Turn to position 12. are displayed.
1. Enter the distances
Adjust the beams. Shim the foot/feet with the
when prompted on the Confirm@
Open the targets. highest value.
display.
Redo step 3 for each of the other
Confirm@ Confirm@
feet (foot 2-4).
[ Remeasure ffi ]

[Redo~] [Back~] [ If desired, zero set with @) ]


[To go directly to
alignment, and keep the

~]
entered distances,

PROGRAM MENU
[Back
press@I J
11 Horizontal
12 EasyTurn
(14)CARDAN

The Cardan program is used when aligning


offset mounted machines. The procedure is
shown step-by-step.

Compensating for the offset.

~ ~3magnets '-•
Guiding pins ~ Handle for turning 1. Mount the fixture arm with magnets on the shaft end
of the stationary machine (if needed, use extension arm
to compensate for the whole offset).
When there are threads at the end of the
"movable" shaft, mount guiding pins on the
turnable magnet bracket. The guiding pin

centres the bracket and permits turning when
indexing. Attach the measuring units to the
fixtures using the central M6-threads.
NOTE! When the distance between movable (M)

.~~
and stationary (S) fixture/unit is short (<300 mm),
it might happen that the adjustment range in the
measuring units will not get the beam to hit within
the detector. Then use the M6-thread back at the
unit that centres with the laser beam aperture 2. Mount the measuring unit S on the fixture arm.
instead. Attach the large target to the measuring unit.

C16
(14) CARDAN

Fig C1. Turn the unit so one


of the vials is levelled.
Adjust the beam to the centre
of the opposite target (A).
Turn the unit half a turn (beam
. hits B) .
Adjust the beam to the centre
3. Mount the turnable magnet fixture on the end of of rotation (C).
the shaft of the movable machine. Mount the measuring
unit M on the fixture.

4. Connect the S· and M-unit to the display unit and


start the Cardan program.

6. Adjust the fixture arm so the center of


the target is hit by the M-laser.

7. Adjust the S-laser, see fig. C1.

\
r +
8. Roughly align the movable machine. NOTE! Final
5. Adjust the M·laser beam, see fig. C1 to the right. adjustment of the fixture arm may be needed. Remove
Attach a large target on the unit. the large targets.
Continued•

C17
(14) CARDAN

1-J

9. Measure and enter the distances.

Confirm each distance with @


[Redo<(]]

nC__) (!)
S 0.34 M --0.57
ReGcord

S
pos 3

1.17 M
3

--0.14
S 1.70 M --0.62

10. Face the stationary machine from the 11. Record the second 12. Record the third value in
movable machine. Turn both measuring units to value in position 12. position 3. (Labels to the right.)
position 9 (Sand M-labels to the left). Adjust the (Labels upwards.)
beam to the centre of the closed targets. Open Confirm@
the targets. Record the first value. Confirm@

Confirm @ [Redo <(] ] [Redo <(] ]

C18
(14) CARDAN

13. The result is displayed.

r:(]IJ:i
™g11100m~
0.00 -0.02
When parallel adjustment is not needed, only one end of
the machine should be adjusted, therefore the other pair
-+-----1 of feet is set to zero.

(~1ood
[ Pressing []) will toggle the LIVE display between the
r:(]IJ:i horizontal and vertical direction (Measuring units must
0.00 -0.09
be in position 3 or 12).]

[Press ffi to restart a measurement from position 9.]

Explanation of the measurement result


(15) VERTICAL: vertical- and flange mounted machines

The Vertical program is used for the Procedure: mount the measurement equipment,
measurement of vertical and flange mounted start the Vertical program, enter the distances,
machines. Position the measuring units and number of bolts and the diameter, start the
record the values at positions 9, 12 and 3. measurement.
The 9 o'clock position is selected at any bolt.
Rotate the measuring units a total of 180°.
9 4. Place the units in position 9
1. Enter the distances, as ReE
Pos.
) c: o r d
prompted by the system. 12 (Bolt 1), record the value.

@
I. :n . ~p
Confirm each distance Confirm@

-r3 [ Redo with ~] [Back ~]


5. Place the units in position 12.
Number of bolts: 2. Enter the number of bolts. Record the value.
(4, 6 or BJ

000 Confirm@
Confirm@

(Back~]
N=ll

[Back~]
3. Enter the diameter between Record Pos. 3: 6. Place the units in position 3.

0 the bolts. Record the value.

Q
Confirm@

[Back~] sG 1
3

.1
Confirm@

C20
(15) VERTICAL: v~rtical- and flange mounted machines

9-3 (3) LIVE


fo.01
~ 0.26 /100 mm
6-12 (12)
.fo.03
~ 0.24 /100 mm

7. The result is displayed.


B. The shim values are shown by pressing
The "highest" bolt is displayed as 0.00.
(Y
Offset and angular error in two directions (9-3 or 6-12)
tor the movable machine are shown both digitally and Shim according to the shim values.
graphically. If the machine is adjusted, a new
measurement is needed to get all the values updated. [ Press (]] to restart measurement from position 9 ]
Adjust sideways according to the offset value [ Back to offset and angular error (step 7) ~ l
(continuously updated).
The direction depends on the position of the measuring

'~~~\ ~:::~~~:~~~:~~n3,
units; 3 or 12.

[Toggle LIVE with 0 ] \ k position 12.


/\ ,f j
[To enter new distances, press ~] 1-·'~~·-~/J ·c:z._____
~=~=---=~
[ Press (]] to restart measurement from position 9 ]
-----\ .. •... : .. v--_J.f'
~
<$. --··· .
. .·.
View trom position
6, measuring
units in
position 3.
(16) OFFSET AND ANGLE
1. Mount the measuring units.
Close the targets.
The Offset And Angle program continuously
displays measurement values from two measuring
units S and M. The measurement values can be Distance 8-M:

zeroed and any offset and angular changes between


the units that may occur are displayed. If you are
using two-axis measuring units you will get both hori-
zontal and vertical values at the same time. The pro-
gram is intended for dynamic measurements.
LI
2. Enter the distance S - M.

Confirm@
Adjust the beams.
g t5
~ -~ Open the targets.
~ "§
~
?:- ~
~
~
5
(/)
Distance S - M
~
~

=--
HORIZONTAL

Otrset 0.31
Angle 0.55 / meter
(This example shows both
horizontal and vertical values,
which means that a two-axis

\ =-- VERTICAL

Olleet -0.93
Anale 1.57 I meter
measuring unit is used.

3. The measurement values are shown.


Section to which the
offset value relates. Zero the values by pressing @)
00000
0
Absolute values OJ \. o o o
Halve the values (fil _J
Send to serial port (continuously) [I)
(16) OFFSET AND ANGLE

Explanation of movements Example of measurement values


Horizontal and vertical angle changes and
HORIZONTAL
offset for the movable object.

c:::::::::I - - -
Offset 0.31
Angle 0.55 I meter

VERTICAL
c
..,..

t
c:::::::::I

Offset -0.93
---
Angle 1.57 I meter

+angle -angle
_...
+offset =-- =
- offset = =---
--
Stationary (S) Movable (M)
0.87
0.55/ 1000mm
+ R'ght 0.31
Horizontal ref. ---------------
-Left

0.64
+High _ _ _ _ 1_.57; 1ooomrn
Vertical ref.
-Low

Distance S-M: 1000 mm


(17) VALUES

The Values program continuously displays ware so that the one with the lowest serial number
measurement values from one detector (of up to (counted on the three last figures) will be 1, the
four connected). The detector can be the 05, 06, next higher serial number will be 2, and so on.
0157 or measuring unit Sor M. The laser trans- Therefore you should connect the units in this
mitter can be another measuring unit or a laser order to avoid misunderstanding of which unit you
transmitter from the Easy-Laser® assortment. are reading.
With series connection of detectors/measuring Procedure: mount the measurement equipment,
units these will be numbered by the system soft- start the Values program, start the measurement.
NOTE! The "Store" function cannot be used with

~)
this program.

'f'H;pra 00000

Angle
Zero actual @]
Absolute values (TI
Halve ill
\. o
J
o o o

Reconl:
I
R 23.5
The angle of the unit with
()' in the start position.
Send to serial port (continuously) @)
Large figures I small figures Q

Lastunit ~
I
,..--..-R2,,.-3.5-~

W 0.35 MH 0.27 Registered


MU 5. 18
W 0.15
W 0.23

W 5.11
MH 0.10
MH ·1.24

MH 0.07
measurement values
M-unit Horizontal
Nextunit (Y MH 0.07
units 1 °' 2 The number of Units 1 Of 2
connected units Confirm@
M-unit Vertical Actual unit
1. The measurement values are displayed
Clear display ill
immediately when starting the program.
The example shows both vertical and horizontal values H-value on/off (]]
from the M-unit. This can be done with two-axis units.

C24

~
(17) VALUES

Explanation of the measurement values ( + , - ) Dynamic measurement

V+
------------ - - ---- - -~ ''
---1- R+

Detector 05 (seen from behind)

The example shows how four detectors are


MV+
series connected and placed (shown without
fixtures on the picture) to detect how e.g. a motor
and a gearbox move relative to each other, for
example depending on thermal growth. Each
detector can be zeroed individually.

Measuring unit M (seen from behind)


(18) MACHINE TRAIN

With the Machine train program up to ten


coupled or uncoupled machines in a row (nine
couplings) can be measured. The EasyTurn™
function is used, which allows for a complete
measurement with only 40° turn of the shafts. The
display shows live values both digitally and
graphically, which makes the alignment easy. Note!
The measuring units S, M must have built-in
inclinometers.

Feetlock
The program has Reflock function which means
that any two pairs of feet in the machine train can be
used as stationary reference, e.g. pair 1 and 1Oor 3
and 4 (see fig.). The program is also suitable for

~
measurement of two machines, e.g. a motor and a
pump. You can choose which machine you want to
use as stationary by changing references in the pro-
gram.

Compensation for thermal growth


You enter specified values (from the manufacturer
of the machines) for offset and and angular devia-
tion caused by thermal growth. The system
compensates for these and recalculates the foot
values to true adjustment values.

C26
(18) MACHINE TRAIN

Note
During the measurement, the S-unit must always be
mounted on the left machine (see fig).
L.--------"'
Explanation of signs ' >

:~c:t1
On the display these signs are displayed:
A, B, C, .... =the order and name of the couplings.
H=horizontally
V=vertically
S=stationary
M=movable
L=live
Ref .=reference
Ang.=angle
Off .=offset
1 2 3 4 5 6 7 8 9 10
1, 2, 3, .... =the order of the feet pair.

Measurement procedure (briefly}


1. Mount the measuring units at the first coupling (A).
2. Enter the distances according to the display.
3. Record the values at the first coupling.
4. Move the measuring units to the following couplings (B, C and D if four couplings
are to be aligned), enter the distances and record the values.
5. If wanted, enter values for thermal growth compensation.
6. Enter which pair of feet that are to be references (by default the feet of the first
machine, 1 and 2, are set to reference).
7. Document the measurement result.
Continued•

C27
(18) MACHINE TRAIN

Distance 1 - 2: 1. Enter the distances, as Record A2: 3. Second value. Turn shafts a
prompted by the program. minimum of 20° in any direction
CJbD= (shown as small angular marks at
~320 ~ Confirm each distance with @
the circle). For uncoupled shafts;
first turn the shaft with the S-unit,
close the target on the M-unit, then
[Back ~I ___,_______ turn the shaft with the M-unit so
that the S-laser hits the target.
Open the target.
S and M measuring unit marker

2. Place the measuring units Confirm with @


so that the unit markers are on
top of each other (or almost on [Show/hide M-angular marker ffil
top). Adjust the laser beams to
the targets. [Redo first value ~ ]
S -2.51 M -2.97 Open the targets.
Record the first value.
S and M unit value Record A3: 4. Third value. As second
Confirm value with @ value. Tum units beyond 20°

[Back ~]
·C)
S -2.47 M -2.53
markings.

Confirm with @

C28
(18) MACHINE TRAIN

Ready A: Record Bl: 7. Place the units so that the


Hort. Vert. markers are on top of each other
F 1 : 0.00 0.00
F 2 : 0.00 0.00 (or almost on top). Adjust the
Ang.: -0.41 0.02
Off.: 0.02 -0.03 laser beams to the targets.
F 3 : -0.39 -0.02
F 4 : -0.38 0.07 Open the targets.
Ref. : 2 S -2.41 M -2.77 Record the first value.

5. The result for coupling A is shown. Horizontal and


vertical position, and angle and offset for the machines
Confirm with @
are displayed digitally. As default pair of feet 1 and 2 are [Back~]
set as stationary references.

Press @to continue the measurement at coupling B.

(See step 11 for graph display.) Record 62: 8. Second value.


(See step 12 for reference setting.)
(See page Ct 0 for thermal growth compensation.) Confirm with @
(See page "Measurement result" for adjustment of the
machine.) [ Redo first value ~]
S -2.23 M -2.72

Distance 3 - S: 6. Enter the distances for


coupling 8, as prompted by the
OD= program.
I I
@ 9. Third value. As second
,360
·I Confirm each distance with Record 63:

value. Turn units beyond 20°


[Back~]
(Note! The program already
knows the distance 3-4.)
·GS -2.43 M -2.98
markings.

Confirm with @
Continued-.

C29
(18) MACHINE TRAIN

H=Horizontal values
Ready B:
Uve
Hori. Vert. The result is displayed. Example:
F 3 0.49 0.13
F 4 0.86 0.69
Horizontal values are Feet pair 7
Ang. -0.31 0.04 shown in "Live". This Feet pair 8
Off. -0.04 -0.03
F 5 -0.41 -0.06 means that the measuring Coupling D
F 6 -0.36 -0.17 units are in position 9 or 3.
Ref. 1 2

V=Vertical values
10. The result for coupling Bis displayed. Horizontal
and vertical position, and angle and offset for the 11. Graph display of the result:
machines are displayed digitally.
Toggle between graph/digital display of the values G)
Press ®to continue the measurement at coupling C

_,m
(and after that D when the result for C is displayed),
then follow the procedure according to steps 6-9. H Scale + - 20.00

[ It says "LIVE" at either the horizontal or the vertical


values when you turn the shafts with measuring units to
positions according to 3, 6, 9or12 o'clock (±2°).
Then the value updates continuously in each direction. ] v Scale + - 20.00

Window for reference setting. Feet pair 1 and 10 as


[ Change which coupling result is displayed by pressing references.
12. Change references:
~ or [Y] Press @) to set new references. Enter the figures of
[Press [§]to set values for Thermal growth the feet that are to be references. Confirm each with @
compensation. See page Ct O.]
(NOTE! Works both at graph and digital display.)

C30
(19) VIBROMETER

Vibration Level Hp
General
Easy-Laser® Vibrometer can be used in preven- 9.5 mm/s
tive as well as active maintenance work on rotat- Bearing Condition
ing machinery. Easy-Laser® Vibrometer is meas- 0.70g
uring the effective velocity (mm/s or inch/s RMS)
in the frequency range between 10 and 3200 Hz
1. The display shows Vibration Level
(alt. 2-3200). This range covers most of the fre- (mmls [inchls]) and Bearing condition value (g) at
quencies that will occur for the majority of me- the same time. (For interpretation of the values, see
chanical malfunctions and imperfections, for ex- the following pages.)
ample unbalance and misalignment. The judge-
ment of the measured levels is greatly supported The current frequency range is indicated.
by several vibration standards. A comparison be-
tween vibration levels and actual wear being per- Press ~ to toggle frequency range between
formed on the machinery will quickly build up a 10-3200 Hz (Hp) and 2-3200 Hz (Lp).
knowledge of the machine, and which type of
Pressing ~ will exit the program back to Program
action is required when higher vibrations are found.
A common standard for judgement of vibrations is Menu.
ISO 10816-3. This standard is an upgrade of older [Store measurement value: see page 84)
standards that has been in use for several dec-
ades and has a world wide acceptance as a good
judgement for continuos and long lasting opera-
tion of machinery. (For tooling machines, use
standard ISO 10816-1.)

Continued . .

C31
(19) VIBROMETER

How to make good measurements.


Place the transducer (the probe) firmly against the measurement
point. The sensitivity direction of the transducer coincides with the
centre axis of the transducer. The main purpose is to make the
complete transducer to fully participate in the motion of the meas-
urement point. Try to hold the probe as vertical, horizontal or axial
as possible, even if the machine surface does not have these
directions.

Note! When using the magnet or the measuring tip the bearing
condition value can be substantially changed. Use the M6 stud on
the transducer for high frequency measurements, and mount the
probe directly to the machine.

When the transducer is mounted with the magnet the frequency


range of the measurement is reduced to about 2000 to 3000Hz
depending on the flatness of the measuring surface.
When the measuring tip is used the frequency range is reduced to
about 800 to 1500Hz.
Vibrations at high frequencies can sometimes cause measurement
problems. Pressing the transducer mora firmly should not change
the reading. If in doubt, always try to adjust the contact point first.
Secondly, if shown to be necessary, mount the transducer with the
M6stud.

All normal measurements on vertical or horizontal machinery


should follow the three perpendicular axis of true vertical, horizon-
tal and axial directions. The reason is that you should keep to the
main stiffness directions caused by normal non symmetrical proper-
ties of the foundation, piping, supports etc. It will result in better Placing the measuring points. The measurements
should be made as close as possible to the bearing
understanding if the basic measurements are made in this way.
and only horizontal (A), vertical (B) or axial (C).

C32
(19) VIBROMETER: vibration level

Recommended vibration levels in mm/s and common findings.


This simplified list can be used, as a first consideration, when you approach a machine newly commis-
sioned or after some time in operation. Take as a good housekeeping rule to investigate the reason for
any machine that vibrates above 3 mm/s [0.12 inch/s] RMS. Do not leave them above 7mm/s [0.27 inch/s]
without being assured that they will sustain long term operation without increased wear.
0-3 mm/s
Small vibrations. None or very small bearing wear. Rather low noise level.
O- 0.12inch/s

Noticeable vibration levels often concentrated to some specific part as well as di-
rection of the machine. Noticeable bearing wear. Seal problems occur in pumps
3-7 mm/s etc. Increased noise level. Try to investigate the reason. Plan action during next
0.12 - 0.27 inch/s regular stop. Keep the machine under observation and measure at smaller time
intervals than before to detect a deterioration trend if any. Compare vibrations to
other operating variables.

Large vibrations. Bearings running hot. Bearing wear-out cause frequent


7-18 mm/s replacements. Seals wear out, leakage of all kinds evident. Cracks in weldings and
0.27-0.71 inch/s concrete foundations. Screws and bolts are loosening. High noise level. Plan action
soonest. Do your best to reveal the reason.

Very large vibrations and high noise levels. This is detrimental to the safe operation
> 18 mm/s of the machine. Stop operation if technically or economically possible considering
> 0.71 inch/s the plant stop cost. No known machine will withstand this level without internal or
external damage.

Continued a..
C33
(19) VIBROMETER: bearing condition value (g)

What is a bearing condition value? boxes, converting machines with cutters and simi-
The bearing condition value is the sum average lar machines without any bearing faults because
value, RMS value, of all high frequency vibrations they "naturally" produce frequencies above 3200 Hz.
between 3200 Hz to 20000 Hz. This value is an
acceleration average with the unit "g" because NOTE! A high bearing condition value should
high frequencies give a large signal if it is meas- always be used as a request to make frequency
ured in acceleration. When the balls or rollers analysis, for example with Easy-Viber™. Do not
rotate inside the bearing a wide-band noise and change bearings before this is done.
vibration arises. This noise and vibration are in-
creased if the bearing is poorly lubricated, over-
loaded due to misalignment or has a damaged
surface.
Because this is a wide-band noise and vibration it
is possible to select any frequency or frequency
band as a measurement of bearing condition.
If the selected frequency band includes low fre-
quencies the bearing condition value would also
include vibrations from unbalances, misalign-
ment, etc., and not purely from bearing vibrations
and would therefor be difficult to interpret.
If the selected frequency band only includes very
high frequency noise and vibrations we would
need special vibration transducers that are very
rigidly and closely mounted to the bearing be-
cause the machine structure works as a mechani-
cal filter for high frequencies.
High bearing condition values can appear at gear

C34
(19) VIBROMETER: bearing condition value {g)

The bearing condition value is RMS value of all high frequency vibrations in the range of 3.200 Hz to
20.000 Hz. This average has the unit "g" {=acceleration due to gravity).

Note! The diagram below is only a guide to interpret the bearing condition value.

(g)
100

__,
10 ~
..... ..-
~ ~

~"""{}\-

--·~
,,_ ~

~
~

__,,,,
~

~\\~()~ ~
1

...
'r
y~· ~ ~

..-
--
. ~

-""''I>" ~
0,1 ~
-

0,01
400 2000 10000 Speed
(RPM)

C35
(21) SPINDLE

For spindle alignment you can use the 0146,


the 022 or S-unit as transmitter mounted in the
spindle. The detector is placed at the part of the
machine that can be moved along the working
area of the machine. It can be a 05 detector or a
M-unit.
Procedure: mount the laser in the spindle and the
detector on a magnet base, start the Spindle
program, enter the distances between first and
second position, if neccessary rough align the
laser, start the measurement.

Laser 0146 can be used during rotating spindle


measurement. This eliminates eventual static
hang down of the spindle. You run the machine at
500-2000 rpm. When the Spindle program
prompts you, record value 1 and 2 at each
question. Then move the detector to pos. 2 and
register measurement values 3 and 4.

NOTE! It is only the 0146 that can be used to


measure during rotation.

C36
(21) SPINDLE
The symbol indicates that the spindle+laser must
be rotated 180° before recording the value.
Record 2: R1.8
Distance 1-2:

500

V0.91 H 1.05 V0.91 H 1.05

1. Enter the distances 2. Record the first value at position 1. 3. Rotate the spindle 180°.
between position 1 and 2. Record the second value at
Confirm @ position 1.
Confirm @ Confirm@
[ 2-axis detector:
H-value on/off with ill ]
Record 3: R 1.8
[Back~]

Record 4: R 1.8

HORIZONTAL
V 0.91 H 1.05
~ ·0.30/meter

4. Move the detector the entered VERTICAL


distance, then record the third V0.91 H 1.05
~ 0.18/meter
measurement value at the second
position of the detector. 5. Rotate the spindle 180°. Record
the fourth measurement value at po- 6. The measurement result is
Confirm@ sition 2 of the detector. displayed.

[ 2-axis detector:
H-value on/off with ill ]
Confirm@ [Back~]
[Remeasure from position 1 []]]
[Back~]
Continued•
C37
(21) SPINDLE

Horizontal pointing direction

l~
Vertical pointing direction

Horizontal value with 1-axis detector will


need this to be placed in the 90° posi-
tion with the label to the right.

The result displays the pointing direction and a


value in mm/meter (mils/inch). Horizontal value
only when the H-value has been displayed
when registering the fourth value.

C38
(22) STRAIGHTNESS
Note: Also see program
Straightness program. Prepare for the StraightnessPlus(34 ), page C71
measurement by marking the desired
measurement points. The program can handle up
to 150 measurement points with two zero points.
Aim the laser according to measurement principle
on page E15.

Use laser transmitter 022, 023 or 075 and


detector 05, 06 or 0157 with suitable fixtures
depending on application.
For straightness measurement you can also use
S- and M-unit (see page 05).

Number of points: 5 All dist. equal: No 5 All dist. equal: Yes Distance 1-2:

1 5

I 1 1 I

1. Enter the number of 2. Are the points evenly placed 3. Enter the distances.
measurement points on the object? If evenly placed points, just enter
(2-150). Yes or No? this distance and confirm @
Confirm@ Toggle between No I Yes with (]] If different distances, enter each
distance and confirm each @
[Redo <()] Confirm choice with @
Continued.,.
C39
(22) STRAIGHTNESS

Record point 5: R1.2 Ready:


1 V 0.00 H 0.00
Distance: 100
1 V0.00 HO.DO 2 V -0.05 H -0.02
Distance: 100 Distance: 100
2V-0.05 H-0.02 3V0.10 HD.00
Distance: 100 Distance: 100
3V0.10 H 0.00 4 V 0.03 H 0.01
Distance: 100 Distance: 100
4 V0.03 H0.01 5 V 0.05 H 0.02
Distance: 100
Ref. points
VO.OS H 0.02 Mln-0.05 Max 0.10

4. Place the detector at the assigned 5. The result can be displayed as a graph or
point, then record the value. as a table.
The graph can display vertical (V) or horizontal
Confirm @ (H) measurement values. Measurement point 1
is at the left. The biggest deviation from zero
[ Zero value []] ] sets the scale to one of three possible. The
(only at measurement point 1) smallest and largest measurement values are
displayed as Min. and Max.
[ Show I Hide H-value with []] ]
NOTE! If the H-value is not displayed [ Back to registration of the last point ] ~
when registering the last measurement (only possible before pressing another button).

~
value this cannot be displayed again.
[ Shift to previous page ]
[ Show absolute value (D ] (only possible after pressing another button).

[ Half the value I]] ] [ Shift to next page (Y ]


[Back~ J [Toggle between table and graph [!) ]

Next: move the detector to the [Toggle VI H at graph display []] ]


following points and register the
values. [ New measurement from point 1 ([) ]

C40
(22) STRAIGHTNESS

-EASY LASER ALIGNMENT TOOLS.-

Read)"
v Scale :t0.10
Set Ref. point 1: COMPANY
H 0.00 1 v 0.00 H 0.00
1V 0.00 Distance: 100 MA.CHINE : ............... .
otstance: 100 2V-0.06 H-0.01
2V-0.05 H-0.02
Distance: 100 OPERATOR : ..
Distance: 100 3v 0.07 H 0.00
3V 0.10 H 0.00
Distance: 100 Dote : 1999.02.15 20:01
Distance: 100 4V ..Q.01 H-0.01 :BEAM01
4 v 0.03 H 0.01 Filename
Distance: 100 Program : Straightness
[)1$tance: 100 SV 0.00 H 0.00
5 v 0.05 H 0.02 Unit :mm
Serial No : 13636, 13633
Ref. points Temp : 21.4
Ref.points Min -0.06 Max 0.07
v.vaiues H-values
No Rel Distance
0.00 0.00
Rel 0 0.00
100 0.01
-0.09 -0.15
100
Selecting reference points. 100 0.30
0.00
0.69
0.00
Ref 100
Two of the measurement points can be ----------------
Max 0.30 0.69
-0.15
selected as reference points, which will set Min -0.09

them to zero. The values of the rest of the Printout from Straightness program.
measurement points will then be recalculated.
Selecting the same measurement point as
ref. 1 and ref.2 will give one zero point. New
reference points can be set on a previously
stored measurement.

[ Select ref. points []) 1 Straightness measurement with the horizontal plane as reference.

[Restore ref. points (D 1

If the laser is levelled according to its vials and only one reference point is
selected, then the graph will display the points of the object relative to
the horizontal plane.

C41
(23) CENTER OF CIRCLE
Note: Also see program
Center Of CirclePlus(35), page C74.
The Center of circle program is used for
straightness measurement of bores e.g. bearing
journals when the diameters vary.
Best performance when using the Linebore
system, but lasers 075/022 and detectors 05/
0157 can also be used with suitable fixtures.

C42
(23) CENTER OF CIRCLE

Note!
Adjustment of the center point and pointing
direction of the laserbeam before measurement. 1
; -----0----0----!
2
1. Adjust the angle of the laserbeam to closed target in
bearing journal with the detector in the furthest position.

2. Place the detector in pos. 6 in the bearing journal


closest to the laser and zero the value at the display unit.
3
3. Turn the detector to pos. 12 and halve the value at the
display unit. Move the laser parallel within 0.5 mm
[20 mils] in the vertical and horizontal direction.

4. Move the detector to the bearing journal furthest away 4


from the laser and adjust the angle of the laser within
0.5 mm [20 mils] in the vertical and horizontal direction.

Continued•

C43
(23) CENTER OF CIRCLE

Number of points: 5 All dist. equal: No 5 All dist. equal: Yes Distance 1-2:

15

2 2 HRm
1. Enter the number of 2. Are the points evenly placed
~'-~
3. Enter the distances.
measurement points (2-150). on the object? Yes or No? If evenly placed points, just enter
this distance and confirm @
Confirm@ Toggle between No I Yes with [fil
If different distances, enter each
[Redo~] Confirm choice with @ distance and confirm each @

W.:' ~ ~~
v~ ~
4. Place the detector on the assigned point, 5. Turn the detector 1800.
record first measurement value in position 6. Record second value in position 12.

Confirm value @ Confirm@

[ Show I Hide H-value with [fill Move the detector to the following
NOTE! If the H-value is not displayed when registering measurement points and record the
the last value it cannot be displayed again. values similar to steps 4 and 5 again.

[Back~] [Back~]
C44
(23) CENTER OF CIRCLE

Ready: Set Ref. point 1: Ready; v Scale ±0.10


1 V 0.00 H 0.00 1 v 0.00 H 0.00 1V 0.00 H 0.00
Distance: 100 Distance: 100 Distance: 100
2 V ..0.05 H--0.02 2V-O.OS H-0.02 2V..0.06 H--0.01
Distance: 100 Distance: 100 Distance: 100
3V 0.10
Distance: 100
H 0.00 3V 0.10 H 0.00 v
3 0.07 H 0.00
Distance: 100 Distance: 100
4 V 0.03 H 0.01 4V 0.03 H 0.01 4V ..Q.01 H-0.01
Distance: 100 Distance: 100 Distance: 100
5 V 0.05 H 0.02 5 v 0.05 H 0.02 sv 0.00 H 0.00
Ref. points Ref. points Ref. points
Min -0.05 Max 0.10 Min ·0.06 Max 0.07

6. The result can be displayed either as a Selecting reference points.


table or as a graph. Two of the measurement points can be
The graph can display vertical (V) or horizontal selected as reference points, which will set
(H) measurement values. Measurement point 1 them to zero. The values of the rest of the
is to the left. The biggest deviation from zero measurement points will then be recalculated.
sets the scale to one of three possible. The Selecting the same measurement point as
smallest and largest measurement values are ref. 1 and ref.2 will give one zero point. New
displayed as Min and Max. reference points can be set on a previous

~
stored measurement.
[ Back to registration of the last point ]
(only possible before pressing another button) [ Select ref. points @) ]

[ Shift to previous page ~] [ Restore ref. points ill ]


(only possible after pressing another button)
Values
[ Shift to next page ()> ] When the detector is pointing at
the laser, movement of the
V+

[Toggle between table and graph GJ detector to the right will give
positive H-values and lifting
[Toggle VI H at graph display I!] ] upwards positive V-values.
Rotation anticlockwise around a
horizontal axis will give positive
[ New measurement from point 1 I]] ] angle values.
(24) FLATNESS

Program for flatness measurement,


where the measurement points are to be
x
placed in a coordinate system. Up to 300
measurement points can be handled.
The measurement values can be
recalculated so that three of them
become zero references.
Procedure: Plan the measurement and
mark the points where the detector will
be placed. Level the laser within 0.5 mm
[20 mils] in both X· and Y-direction. Start y
the Flatness program. Mark the measurement points in a coordinate system where the points
Use laser 022 with detector 05 or M-unit, are numbered in columns according to the picture in x- and y-direction.
or use laser 023 with 06 detector. NOTE! The distances between the points must be equal for all points
in each direction.
Distance X1-X5: Distance Y1-Y3:
Number of X-points: Number of Y-points:

[1 :ta
1. Enter the number of measurement points
,?\,~?
J6LJ L26U
2. Enter the distance between first and last
in X·direction (2-99) and Y-direction (2-99). measurement point in X-direction and Y-
direction.
Confirm@
Confirm@
[Redo~]
[Redo~ J

C46
(24) FLATNESS

~y.
Record XS, Y 1 X1 ,Y2 v 0.13
X2 ,Y2 v 0.39
X3 ,Y2 v 0.73
X4 ,Y2 v 0.42
XS ,Y2 v 0.13
X1 ,Y3 v -0.07
X2 ,Y3 v -0.32
X1,Y1 v -0.18 X3 ,Y3 v -0.55
X2, Y 1 v -0.21 X4 ,Y3 v -0.68
X3.Y1 v ..0.11 XS ,Y3 v -0.47
X4,Y1 v -0.12
Ref. points
X5,Y1 v -0.10

3. Place the detector on the assigned 4. The result is displayed.


point, record the value. Up to 10 measurement values can be displayed on
Repeat for each point in the coordinate each page.
system (the display assigns which point in the
coordinate system to place the detector at). [ Back to registration of the last measurement point <()
(can only be done before pressing another button)]
Confirm each @
[ Shift to previous page <()
[ Zero the value @) (can only be done after pressing another button)]
(only on measurement point 1, 1) ]
[ Shift to next page (Y ]
[ Back to absolute value [D ]
[ New measurement from point 1, 1 (!)
[ Back to previous measurement point<() ]

Continued ...

C47
(24) FLATNESS

' ~ X"Ril point 1: ' Keaay.


X1 ,Y2 V 0.13 X1 ,Y2 v 0.14
X2 ,Y2 v 0.39 X2 ,Y2 v 0.47
X3 ,Y2 v 0.73 X3 ,Y2 v 0.88
XA ,Y2 V 0.42 X4 .Y2 v 0.&4
XS ,Y2 V 0.13 X5 ,Y2 v 0.42
X1 ,Y3 V ~.07 X1 ,Y3 v 0.13
X2 ,Y3 v -0.32 X2 ,Y3 v -0,06
X3 .Y3 V .-0.55 X3 ,Y3 v -0.22
X4 ,Y3 V --0.68 X4 ,Y3 v -0.28
X5 ,Y3 V ...Q.47 X5 ,Y3 v 0.00
Ref. point& Ref. points
1 .- - - - . - 1, 1 5, 1 5. 3 X5,Y3

Without ref. points With ref. points

Selecting reference points.


Three of the measurement points can be selected
as reference points, which will set them to zero. Laser plane
The measurement value of the rest of the points
will then be recalculated. New reference points Example: The size of the values displayed as columns.
can be set on a previous stored measurement.

[ Select reference points (]] ]

[ Values without reference points (D

[ Remeasure I]) ]

NOTE! The measurement result can be displayed


as a graph after transmitting the data to a PC via
Easylink™.

C48
(25) PLUMBLINE

Plumbline program. For measurement of the The lasertransmitter is placed at


straightness of shafts and their centre line four sides of the shaft (9, 3, 6 and
relative to an absolute plumbline. The program 12) with the same side of the
uses the self-calibrating function of the laser transmitter towards the shaft.
By doing a very careful levelling
when it is indexed 180°. Plan the measurement
according to the vials you will get
by placing the laser at the first "side" (9) of the an accurate plumbline when
shaft. Mark the measurement points. Register indexing the laser 180°.
all measurement values on this side of the
shaft, then move the laser to the opposite side
3
(indexing) and register the points on this side at 9
12 6
the same heights as before.
Use laser 022 and detector D5+sliding bracket.

Measurement line

Measurement point

Use the laser beam to mark the points at the shaft.


Measure a quarter of the circumference to get the four
"measurement lines". Take extra care on shafts that
Turbine shaft. deviate a lot from the plumbline.
Continued•

C49
(25) PLUMBLINE

Number of points: Distance 1-2: Record point 4:


9-3

~] D 3V 0.19
2 v 0.23
1 v 0.00

v 0.05
Q
H 0.03

1. Enter the number of 2. Enter the vertical distance 3. Place the detector on the lowest
measurement points (2-10) between measurement points measurement point on measurement line
at each measurement line. 1-2, 2-3 and further on. "9" and record the value. (The H-value is
used for positioning the detector
Confirm@ Confirm each @ sideways.) Move the detector to the other
points on the same measurement line and
[Redo~ I [Redo ~ J record the values.

Record the value @


Record point 2:
[Redo~]
9-3

~'9+3'~~
~
~-1. ·;_~\;J

1 v 0.00

V 0.03 H 0.02

4. Measurement line "3".


When you have finished recording values on
measurement line "9", move the detector and laser to
the opposite side and continue with the recording.

Record the value @ [Redo ~ ]

cso
(25) PLUMBLINE

Ready· 9-3
Point mat. 9. 3

4 800 0.33
3 800 0.19
2 900 0.23
1 0 0.00
Ref. points '--;;::Min::;:O·;;::OO_==--'

5. The result for the first direction (9-3) is


displayed.
If no or only one reference point is set, the
Record point 2:
values relate to the plumbline with optional Record point 4:

point through zero.

[ Back to registration of the previous point


(only before pressing another button)

[Toggle between table and graph


<(} ]
ill ]
"'" n ~oL5J
~~ g:~ ~
'-~v~o::::.os'--'--H~o.o~3_, ~-v_o.ro
1V 000

_ _H_o_.02__,

6. The measurement in the other direction


[Toggle displayed direction; 9-3 or 6-12. (6-12) is done in the same way as the first one.
(after completed measurement of both Move the detector and laser to measurement
line "6" and record the values. Then move the
directions) []] ]
detector to measurement line "12" and
[New measurement from measurement line "9", complete the measurement. When finished, the
measurement result for the "6-12" direction is
point 1 (]) ]
displayed according to step 5.
Continue the measurement at
measurement line "6" (Y The values can be displayed as a graph for one
direction at a time.

Continued•

C51
(25) PLUMBLINE

SelRef.polrrt 1::
Point Dist 9• 3 ® ®
4 4 4 I 4

4 800 0.33
3 800 0.19
2 900 0.23
1 0 0.00
~·'·points
: Set2
3 3 3 I 3
I I
Selecting reference points. I I
Two of the measurement points can be 2 2 2 2
selected as reference point. Doing this will set
them to zero. The other points will then be
recalculated. Selecting the same
measurement point as ref. 1 and ref. 2 will L5
r
L 1
fl
1 !J .
give one zero point. New reference points can
be set on a previous stored measurement.
Important!
[ Select ref. points @) ] When moving the units to the opposite side, the length
from shaft to detector can be altered only if all
[Values without ref. points OJ ] measurements is done on the same shaft diameter (A).
Measurement on a shaft with different diameters (8), can
NOTE! If two ref. points are set, the only be done at point 3 and 4 with another complete set of
measurement values will not correspond detector, risers and magnet base. These two sets must not
to the plumbline, but can be used as a be changed and must be used again on the opposite side
guide to the straightness of the shaft. of the shaft.

C52
(26) SQUARENESS

For measurement of squareness. This program


uses the perpendicularity in the 022 prism. Two of
the measurement values on one of the surfaces
are compared to the measurement values on the
other surface. The values are recalculated to an
angular value that shows any deviation from 90°
that may occur. Mark where the detector shall be
placed. The laser transmitter 022 is placed
according to the picture and levelled to the table in
both directions (x and y). As detector the 05 or M-
unit can be used.

1. Enter the distance between the measurement


points 1-2, and then points 3-4.

Confirm each @
[Redo ~ )
Continued . .

C53
(26) SQUARENESS

--· ~ --· ~ R~~3: I~ -~m•: ?rn


~~ ~ ~~
800

e- 500 --i i--- 500 --i


- v 0.03 v 0.03 IV 0.03 I I V 0.03 I

2. Record the first two measurement points. 3. Record the following two measurement values.
Place the detector at each point and record Place the detector at each point and record values 3
values 1 and 2 according to the display. and 4 according to the display.

Confirm each @ Confirm each @


[Redo ~ ] [Redo ~ ]

,t:~~~if
Readir.

0.03 /meter

4. The result is displayed graphically


to explain the direction and a value for the angle in mm/m or mils/inch.

[ Back to registration of previous point ~ ]

[ New measurement from point 1 (1) ]

C54
(27) PARALLELISM
Note: Also see program
ParallelismPlus(38), page C82
Parallelism program. For the measurement of
parallelism between e.g. rolls. The program uses
the 90° deviation in the angular prism 046 to
create a number of parallel laser beams. Up to 150
rolls or other objects can be handled by the
program. The result is displayed graphically with
the angular value for an eventual deviation from
parallelity. Any object or the base line can be
selected as the reference afterwards.
The most common setup for parallelism
measurement is laser 022 and prism 046 mounted
on tripods, detector 05 on magnet base or sliding
bracket. Large target base line may also be used.

Example of a parallelism measurement :


1. Level the vertical swivel of the laser according to the vial.
2. Rough align the vertical turning according to the vial on the laser head.
3. Aim the laser perpendicular to the measurement objects (e.g. rolls). If the line made out by
the laser beam is to be the reference, you now fine adjust to the detector on the machine sides.
4. Place the Angular prism 046 with free sight to both two positions of the detector on the roll to
be measured. Calibrate the prism according to its instructions (see page "046" in chapter A).
5. Adjust the beam on to the detector at one end of the roll and record the first value.
6. Move the detector to the other end, adjust the beam and record the second value.
7. Move the Angular prism to the next roll, calibrate and then record according to step 5 and 6.
NOTE! Measurement shall only be done with the detector levelled according to its vials, or
according to the angular value on the display, supported by the electronic inclinometers.
Continued . .
C55
(27) PARALLELISM

L.abe1object1: Distance 1-2:


Number of objects: ROLLER3F ROLLER3F
Object 1
1 5

~ ~ ~
1. Enter the number of 2. Name the (first) object. 3. Enter the distances between
measurement objects (2-150). (See page "Store measure- the measurement points 1-2.
ment result" for information)
Confirm @ Confirm@
Confirm@

[Redo ~]

Reconl point 1:
ROLLER3F
R 210 2 l - - Placethe detector in
horizontal position

-~ (90° or 270°). 4. (continued) Place the detector at the


measurement point assigned on the
display and record the first value.
V0.03

4. Enter the position of the first Confirm value @


measurement point (left I right and
front I rear). The measurement value is automatically
zeroed after registration. Then move the
detector to the next point as assigned on the
Move the detector
mark on the display with (Y display. Record measurement value two.

[Redo ~ ]

C56
(27) PARALLELISM

5. The following measurement objects.


Follow the procedure in steps 2-4 for the
rest of the objects.

Ref.

Reference: BASE Rsranmce: Object 1

6. The result display with graphics


displaying the angle direction and a value
for the angle in mm/m or mils/Inch.
These two examples shows the same set of rolls
As standard the reference is set to the laser
but with different references, and how that affects
beam direction (Base), but optionally a
the measurement values.
measurement object can be set as the
reference instead. The reference object is I --EASY LASER ALIGNMENT TOOLS--

set to zero. ! COMPANY : .............. .

I MACHINE ' ............••.

I OPERATOR : ···············
[ Set displayed object as reference @) ] I~~ ~ ~~fN~\ 20:01
i Program : Paralllsm
i Unit :mm/met.r
i Serial No
[ Set "Base" as the reference (]] i Temp
: 13636, 13633
: 18.5 C

......
i1
[ Remeasure from object 1 (fil ] i2
Ref 1500
1500
0.00
0.00
Am
2
i3 1500 0.06 3
!4 1500 0.03
.....
(Y ]
4

~
' 5 1500 0.00

[Toggle between measurement objects Printout from the .. -~_:__-.-


1:-=-M- ...- - - -
Parallelism program. Lf
0 00
M-;"_ _ _ _ _· _ _ ____,

C57
(28) FLANGE

The Flange program is used for flatness measurement of circular


planes such as slewing bearings and flanges. The laser is placed at
or near the measurement object and levelled within 0.1 mm [4 mils] to
three points evenly placed on the circle. The program can measure
up to 300 points, measurements can be taken on the inner and/or the
outer circle. (When measuring inner and outer circles always begin
with the inner circle position at each measurement point, then continue
with the outer position, then go on with next point/inner position etc. In
the display unit all points are registered as being on one and the same
curve, but two circles can be displyed in the Easylink™ program by
adding// ("doubleslash") before the name of the measurement when
saving in the display unit. Mark all the measurement points before the 2 1
measurement. Always measure clockwise. After completed
measurement you can recalculate the measurement values so that
three of them are zeroed as the reference. The program calculates
these three points with 120° split.
Use laser 022 with 05 detector, or laser 023 with 06 detector. Record point 9: R 1.2
1 v 0.05
2 v 0.06
3 v 0.05
4 v 0.02
5 v 0.03
Diameter: 6 v 0.01
NuQ-rofpolnls: 1 v 0.08

0
8 v 0.02
v 0.03

3. Place the detector on the first


1 30_ measurement point and record the value
(zeroing can be made at the first point).
1. Enter the number of 2. Enter the diameter for the Then continue with the rest of the points.
measurement points (6-150). measurement points
(only for documentation). Confirm @
Confirm@
Confirm@ [ Zero set the value @) ]
[Redo ~]
[Back ~] [Back ~ ]
C58
(28) FLANGE

With reference points.


Ready
Ready
1 v 0.05 1 v 0.00
2 v 0.06 2 v 0.03
3 v 0.05 3 v 0.02
4 v 0.02 4 v 0.00
5
6
v 0.03
v 0.01 5 v 0.02 Last point
8 v 0.01
7
8
v 0.08
v 0.02 7 v 0.00 Line that connects
v 0.01 8 v 0.01
9
9 v 0.02 first and last point.
Ref. points
Ref. points
Min 0.01 Max 0.08 1 4
First measurement
point again.
4. The result can be displayed as a Selecting reference points.
table or a graph. The largest deviation Three of the measurement points can be set as reference
from zero sets the scale on the display to by setting one point as reference. The program calculates
one of three possible. Smallest and largest the two others, evenly placed on the circle. The reference
measurement values are displayed as Min. points are set to zero. The other points will be recalculated.
and Max. Up to 10 measurement points New reference points can be set on a previous stored
can be displayed at each page. measurement.

[ Back to registration of the last point ~ [ Set reference points @) I


(can only be done before pressing another
button).] [ Restore reference points (D I
[ Shift to previous page ~
[ Shift to next page ()> ]
[Toggle between table and graph GJ ]
[ New measurement from point 1 0 ]

Flatness measurement
of slewing bearing.
INTRODUCTION SHEAVE ALIGNMENT

Errors for belt transmissions


The two sheaves/shafts are not parallel ................................ Unparallelity (A)
The two sheaves are parallel but not in line ........................... Parallel offset (8)
The machines are neither parallel or in line ........................... Unparallelity (C)

Causes:
Abnormal wear on sheaves, belts, sealings and bearings.
Decreased efficiency.
Increased vibration and noise.
(A) (B) (C)
Check before alignment:
Check the sheaves for radial runout. Uncentered sheaves or bent shafts will
make it impossible to perform an accurate alignment.

Check the sheaves for axial runout. If possible, adjust with


the mounting screws of the bushings.

Check that the machine is resting evenly on the feet Softfoot


(e.g no softfoo~.

Recommendations for alignment:


When the right belt tension is achieved, the shafts, and maybe the foundation,
will be bent a little. When you start the machine the shafts will straighten again.
Negative alignment
Therefore it is recommended that the sheaves/shafts point a little bit negative (much exaggerated)
(see picture to the right).

C60
(29) BTA DIGITAL; measurement procedure

Mount the Laser transmitter on the sheaves


Mounting the equipment on the machines
The magnets are super magnets with great force which of the (S) machine with the laser aperture
means you have to be careful not to get your fingers towards the sheaves of the (M) machine.
caught. Also try to soften the touch to the sheaves by
putting just one magnet to sheave first, then turning Mount the detector unit.
Aim the laser scan at the detector unit. < .·."-"..''•
the other ones in.
Start program "BTA DIGITAL" V

i•••••H•·•••••"""-'W•••••••°'"""•-'

On non-magnetic object

Continued ...
C61
(29) BTA DIGITAL

1. Start program STA DIGITAL

5 Change Conflg
5 Change Conflg

to or
2. Face the side of the sheave on which the BTAd shall
be attached to and is to choose withm between the
above shown settings; movable (M) machine to the right
or to the left of the stationary machine.

Confirm with @

NOTE! From here on, the manual only describes


setting Alt. 1 with movable machine to the right,
since the procedure is the same as for Alt. 2.

C62

"
(29) BTA DIGITAL

Distance F1-F2:

3. Measure and enter the distance between the feet


pair Ft and F2 on the movable machine.

Confirm distance with @


[Back~ I

Continued•

C63
(29) BTA DIGITAL

M-Face width: S-Face width:

r
J;O
I

The distance from the belt to


the axial face of the sheave
can be different for both the
sheaves. To calculate a
possible offset the system
4. Enter the sheave face width requires both the sheave
If equal widths on both the sheaves, accept _ widths. If the sheave widths
with@ for both Sand M sheave. are equal for the two
sheaves you just confirm the
If different widths, enter each width Sand M. pre set {_) for both Sand M.

Confirm each width with @


[Back~]

C64
(29) BTA DIGITAL

Vertical

-0.os• ~
F2: -0.7 " '---J
\=[]
Horizontal
0.32°

Offset: 1.5

5. Measurement values are displayed.


All values in live mode.
Adjust within acceptable tolerance.
Save or Print out the measurement result if wanted.

[Back <() ]

Continued•

C65
(29) BTA DIGITAL

With the detector unit mounted


vertically, any difference of the +
measurement values from the
detectors will give a vertical
angle (top-bottom). With the
help of the feet distance the
correction value is calculated
(F1 or F2).
Fi1)
Offset

¢J
+

\ s With the detector unit mounted


¢J
\ horizontally, any difference of Offset: The measurement value at a calculated point
\ the measurement values from
the detectors will give a
between the detectors will give a measure of the axial
offset. By compensating for possible difference in
horizontal angle (side-side). sheave face width, the value is calculated and displayed.
Angle and offset are shown. Take care of the axial offset by, if possible, loosing and
moving the sheave on the shaft, otherwise by parallel
adjusting the whole movable machine. Check so that the
axial runout does not exceed the limit value.
(31) HALF CIRCLE
Note: Also see program
HalfCirclePlus(36). page C78
The Half-Circle program is used mostly for the
measurement and alignment of bearing journals
and diapraghms in turbines together with the
turbine fixtures.
9 6 3

Measurement positions with program Half Circle

Rough adjustment of laser


Place the laser transmitter at the first journal.
E: Vertical parallel adjustment 1
F: Horizontal parallel adjustment gg~~
G: Vertical angle adjustment
H: Horizontal angle adjustment

1. Place Centring target at the measurement position furthest away from the laser
transmitter. Adjust the angle of the laser beam on Gand Huntil it hits the centre of target.
2. Place Centring target at the measurement position nearest the laser transmitter. Adjust
the parallelity of the laser beam on E and F until it hits the centre of target.
Recio step 1: Place Centring target at the measurement position furthest away from the
laser transmitter. Adj.1st the angle on Gand Hagain until the laser beam hits the centre of target.
Now the laser beam is roughly adjusted to the centre ofjournals.

Continued . .
C67
(31) HALF CIRCLE

I ~
1. Mount the right length of measurement probe.
2. Mount the detector on the fixture. In the 6 o'clock
position, adjust the detector position on risers so that the
laser hits at the same height as closed detector target.
3. Adjust fixture horizontally until the laser beam hits the
centre of closed target. Lock the handles.

I 8 I I

The fixture can easily be


extended for larger diameters.
There are a lot of possibilities and
combinations for mounting the magnet
bases and detector slide.

C68
(31) HALF CIRCLE

5 All dist. equal: Yes Distance 1-2:


Number of points: 5 All dist. equal: No

15

1. Enter the number of 2. Are the distances between the 3. Enter the distances.
measurement points measurement points equal? If evenly placed points, just enter
(2-150). Yes or No? this distance and confirm @
Confirm @ Toggle between No I Yes with (])
If different distances, enter each
[Redo~ J Confirm choice with @ distance and confirm each @

Record 1: R 210.0 Record 1: R0.1 Record 1: R 90.1

,EJ.
4. Turn detector unit to
(l}
5. Turn detector unit
,G..
6. Turn detector unit to
the 3 o'clock position.
the 9 o'clock position. to the 6 o'clock position.

Record the value @ Record the value @ Record the value @

Continued•

C69
(31) HALF CIRCLE
Without reference points
Sel Ref. point 1: Raady:
R 270.0 1 v 0.00 H 0.00 Ref.~ 1 v 0.00 H 0.00
Distance: 100 Distance: 100
H-0.02 2V-0.06 H-0.01

B.m
2 V-0.05
Distance: 100 Distance: 100
3V 0.10 H 0.00 3v 0.07 H 0.00
Distance: 100 Di.tance: 100
H 0.01 4V -0.01 H-0.01
4V 0.03
Distance: 100 Distance: 100
5 v 0.05 H 0.02 Ref.~ 5V 0.00 H 0.00

Ref. poin1$ Ref. points


v 0.03

7. Move the fixture to the next measurement point (2).

Adjust the fixture according to instructions at page C68


for this measurement position.

Tum the detector unit to the 9, 6 and 3 o'clock positions


and record the values at each position as before. Min -0.06 Max 0.07

9. The result can be displayed either as a table or as a graph.


8. Continue with the other measurement points until The graph can display vertical (V) or horizontal (H) measurement
the whole object has been measured. values. Measurement point 1 is to the left. The largest deviation
from zero sets the scale to one of three possible. The smallest
and largest measurement values are displayed as Min. and Max.

Selecting reference points.


Two of the measurement points can be selected as reference
points, which will set them to zero. Example:

1. Press @) to get to "set reference points" -mode.


2. Press OJ then ® to set measurement point 1 to zero.

3. Press I]) then @ to set measurement point 5 to zero.

C70
(34) STRAIGHTNESS PLUS
Note: Also see program
Straightness(22). page C39
The StraightnessPlus program differs from the
standard Straightness program (22) in that way that you PointNo. 1 2 3 4 5
can add and delete measurement points, or
remeasure a previously recorded point anytime during
the measurement. You can also set an offset value for
the reference line, making the program calculate the
correct offset adjustment values automatically. Other
differences are that you always enter the distance
measured from point 1 (the distance is what tells the Distance always measured from point 1.
program which point is which), and that you tell the
5 6
distance when adding a point, not in advance. PointNo. 1 2 3 4 x 's..
As you do not have to tell the program how many
points you are going to measure before starting the
measurement it is not cruicial to prepare for the
measurement by marking the desired measurement
points, but it is still a good idea to do so. The program Adding points in between renumbers
can handle up to 150 measurement points with two the existing following points.
zero points.
Set the laser according to measurement principle on
page E15.
PointNo. 1

Use laser transmitter 022, 023 or 075 and detector


05, 06 or 0157 with suitable fixtures depending on
application.
For straightness measurement you can also use S- Deleting points in between renumbers
and M-unit (see page 05). the existing following points.

Continued a..
C71
(34) STRAIGHTNESS PLUS

Dist. from point 1:


R0,0
Distance: 0
1 V -0.01 H -0.02

V 3.18 Live Distance: 100


2 V 0.00 H 0.00
Ref. 1
H 0.32 Live Distance: 200
3 V 0.03 H 0.01 I
9-300~ I

Point: 1
Distance: 0
Page 1 of 3

1. Detector values are displayed. 2. Measurement values are listed. 3. Add/edit measurement point.
Cu"ent values calculated upon No live values. Recorded points, sorted by Enter the distance from point 1(the
distances and reference settings. distance. Maximum five points at each leftmost point).
The measurement point number is page. (Remeasuring or adjusting values for a
calculated from the distances. previous recorded point is performed by
Recording a new point will renumber Add new point or remeasure @ entering the distance to that point.
Recording will delete the old values for
higher points. Recording values at a
previous recorded distance will erase [Set ref. points@]) the point.)
the old values. Two points can at
this moment be set to ref. points. [Cancel all ref. points ITJ I Confirm entered distance @
Record the values @ [Set offset @] I (After confirming a new point/distance
the program jumps to step 1, "Detector
[Set the point as a ref. point @] [Graphic display of the values 11) I values are displayed".)

~
(after two references are set this is
performed from the list display [Return to Memory Menu (if restored) (fill [Back to list )
instead.))
[Delete point from the list O )
mI
[Show/hide the H value

[ Back to distances~ )
[Next list page (Y I
[Previous list page ~ I

(Perform additional steps only if wanted, or continue with step 3.)

C72
(34) STRAIGHTNESS PLUS

Set Ref. points: References


V Scale ±0.05

Ref. point 1: 1
Shows the current reference points.
Set new or cancel a ref. point.
Ref. point 2: 3

Set the entered point as a ref. @


Entering number 0 will cancel a Min -0.01 Max 0.03
previously set ref. point.
Diagram
Graphical display of the values. Point 1
is to the left. The highest deviation from
Set Ref. points: Offset zero sets the scaling.
Ref. point 1: 5
Ref. point 2: 24
1. You always get the question [Back to list ffi ]
to change/set Ref. points [Toggle between VI H display[]) I
before setting Offset value.

\..,__ V offset: _
__ ___
Set offset point 5:

___ ___
,-----...1.--..Whenlif OK, press ~
_,_
1
Set offset point 5:
~
__..___
J
Delete point:

~ :~::!; ~ Set off••t point 24: l 0


Point: 3

V offset: _ -s.-t-off-s-et.._p-ol-nt-2-4:-~

V offset: 4
H offset:

Delete point
Enter the number for the point to delete.
NOTE! The remaining points with higher
2. Next step is to enter values for Vertical and number will be renumbered.
Horizontal offset for the Reference points.
Delete the entered point @
@
... Enter figure, then press

[Press O before figure for negative value(·)]


[Back to list<() (no deletion will be made)]

C73
(35) CENTER OF CIRCLE PLUS

Note: Also see program


The Center of circle Plus program is used for Center Of Circle(23). page C42
straightness measurement of bores e.g. bearing
PointNo. 1 2 3 4
journals when the diameters vary. 5

The Center of circle Plus program differs from


the standard Center of circle program (23) in that
way that you can add and delete measurement
800
points, or remeasure a previously recorded point 1050
anytime during the measurement. You can also
Distance always measured from point 1.
set an offset value for the reference line, making
the program calculate the correct offset
adjustment values automatically. Other PointNo. 1

differences are that you always enter the distance


measured from point 1 (the distance is what tells
the program which point is which), and that you
tell the distance when adding a point, not in 550
advance.
Best performance when using the Linebore Adding points in between renumbers
system, but lasers 075/022 and detectors 05/ the existing following points.
0157 can also be used with suitable fixtures.

PointNo. 1

Deleting points in between renumbers


the existing following points.
(35) CENTER OF CIRCLE PLUS

Record 1: R 180.1 Record 1: R 0.8

(Q\~
Vru2 ~
1. Place the detector on the assigned point,
"@. ©
2. Turn the detector 180°.
record first measurement value in position 6. Record second value in position 12.

Confirm value @ Confirm@

[ Show I Hide H-value with @:)]


NOTE! If the H-value is not displayed when registering [Back~]
the last value it cannot be displayed again.

[Back~]
Continued ...

C75
(35) CENTER OF CIRCLE PLUS

RO,O Dist. from point 1 :


Distance: O
1 V -0.01 H -0.02 1

~~~
V 3.18 Live Distance: 100
2 V 0.00 H 0.00
Ref.

H 0.32 Live Distance: 200


3 V 0.03 H 0.01
Point: 1
Distance: O Page 1 of 3

3. Detector values are displayed. 4. Measurement values are listed. 5. Add/edit measurement point.
Current values calculated upon No live values. Recorded points, sorted by Enter the distance from point 1(the
distances and reference settings. distance. Maximum five points at each leftmost point).
The measurement point number is page. (Remeasuring or adjusting values for a
calculated from the distances. previous recorded point is performed by
Recording a new point will renumber Add new point or remeasure @ entering the distance to that point.
higher points. Recording values at a Recording will delete the old values for
previous recorded distance will erase [Set ref. points@)] the point.)
the old values. Two points can at
this moment be set to ref. points. [Cancel all ref. points [!]] Confirm entered distance @
Record the values @ [Set offset (]] ] (After confirming a new point/distance
the program jumps to step 1, "Place the
[Set the point as a ref. point @) (Graphic display of the values G) l detector on ... ".)
(after two references are set this is
performed from the list display
instead.))
[Return to Memory Menu (if restored)[fil] [Back to list <() ]
[Delete point from the list Q ]
[Show/hide the H valueffi ]

[ Back to distances <() ] [Next list page [)> ]


[Previous list page <() ]
(Perform additional steps only if wanted, or continue with step 5.)

C76
(35) CENTER OF CIRCLE PLUS

References v Scale ±0.05


Set Ref. points:
Shows the current reference points.
Ref. point 1: 1 Set new or cancel a ref. point.
Ref. point 2: 3
Set the entered point as a ref. @
Min -0.01 Max 0.03
Entering number Owill cancel a
previously set ref. point. Diagram
Graphical display of the values. Point 1
is to the left. The highest deviation from
zero sets the scaling.
Set Ref. points: Offset
Ref. point 1: 5 1. You always get the question [Back to list GJ ]
Ref. point 2: 24 to change/set Ref. points [Toggle between V I H display[!) ]
before setting Offset value.
When/if OK, press ~ Delete point:
o-ffs-.t-p-oln-t-5:~......l ~
_S_e_t

Voffset:
___ _____
__,_
~s-.t-off--'H'-tp-ol-nt-5:-'"')
Q
Point: 3
~ :~::!; 4 Set offset point 24: l
V offset: _ r-Se-t-off-.-.t.Lpo-ln_t_2_4:-""'

V offset: 4
H offset: _

Delete point
Enter the number for the point to delete.
NOTE! The remaining points with higher
number will be renumbered.
2. Next step is to enter values for Vertical and
Horizontal offset for the Reference points. Delete the entered point @
Enter figure, then press @ [Back to list~ (no deletion will be made)]
[Press [J before figure for negative value(-)]

C77
(36) HALF CIRCLE PLUS
Note: Also see program
Half Circle(31 ). page C67 _
The Half-Circle Plus program is used mostly for
the measurement and alignment of bearing journals
and diapraghms in turbines together with the turbine
fixtures.
PointNo.U';-___ ~- :_~-_I· . ,

//•
x~ i[

The Half-Circle Plus program differs from the


standard Half-Circle program (31) in that way that Distance 400
800
1050
you can add and delete measurement points, or
remeasure a previously recorded point anytime Distance always measured from point 1.
during the measurement. You can also set an offset 5 6
value for the reference line, making the program Point No. 1 X 's.

-~-:l -m
: ,~-;~.-;
2 3 4
,

~
-
calculate the correct offset adjustment values ~ ~ ,.
automatically. Other differences are that you always
-l- --- -!: - -
' ··.0.-.:l : - -!;-;l"·~} .• c

enter the distance measured from point 1 (the c~ {<".: i /: ' ~- ~ ' ,j:,; '

distance is what tells the program which point is , ,.,.. ,

which), and that you tell the distance when adding a 550

point, not in advance. Adding points in between renumbers


the existing following points.
As you do not have to tell the program how many
points you are going to measure before starting the
measurement it is not cruicial to prepare for the 3 4 5
Point No. 1 2 ~ X. 's. ~
measurement by marking the desired measurement

I~ ;t; 1;. ~,: : ~}1


points, but it is still a good idea to do so. The
.y_:II . ,' . !'···lf
:1 +i· ~-.. ":>' .'::,;_ i-_
program can handle up to 150 measurement points 41 i ·1 ,,,~: '. i.

with two zero points. ~ '. : _:;: .-~ ~'. ;: ' }'

Deleting points in between renumbers


Important! Read pages C67 and C68 before the existing fol/owing points.
starting the measurement.

C78
(36) HALF CIRCLE PLUS

4. Detector values are displayed.


Record 1: R 270.C 1. Record first value. Current values calculated upon distances and
Turn detector unit to

,8,~
V3.18 reference settings. The measurement point
the 9 o'clock position. number is calculated from the distances.
H 0.32 Recording a new point will renumber higher
Record the value @ Point: 1
Distance: 0
points. Recording values at a previous
recorded distance will erase the old values. ;. .:
R 270.0
Two points can at this moment be set to ref.
points. The H or V value can be Live
.
Y. G ,;

depending on the position of the detector and


V3.18 by pressing abutton.
2. Turn detector unit H 0.32 Live
to the 6 o'clock position. Record the point @
Point: 1

Record the value @ Distance: 0


(When Live display, the point will be
remeasured.)

[Set the point as a ref. point @)


(after two references are set this is performed
fromthelistdisplayinstead.)] ~

Record 1: R 90.1 3. Turn detector unit to [Back to first measuring position 9 o'clocf ]
the 3 o'clock position.

,G Record the value @


[When Live display, toggle V I H

[Live display of V or H value [!) ]


ffi ]

Continued m.
C79
(36) HALF CIRCLE PLUS

Dist. from point 1:

Dlstance:O
1 V --0.01 H --0.02
1

~m~
Distance: 100 Ref.
2 V 0.00 H 0.00

Dlatance: 200
3 V 0.03 H 0.01

Page 1 of 3

5. Measurement values are listed. 6. Adclledit measurement point.


No live values. Recorded points, sorted by Enter the distance from point 1 (the
distance. Maximum five points at each leftmost point).
(Remeasuring or adjusting values for a
page.
previous recorded point is performed by
Add new point or remeasure @ entering the distance to that point.
Recording will delete the old values for
[Set rel. points@]] the point.)

[Cancel all rel. points OJ] Confirm entered distance @


(After confirming a new point/distance
[Set offset@] ]
the program jumps to step 1, "Record
[Graphic display of the values GJ] first value".)

[Return to Memory Menu (if restored) (!JJ [Back to list ~ ]

[Delete point from the list 0]

[Next list page (Y I


[Previous list page ~]
(Perform additional steps only if wanted, or continue with step 6.)

C80

~
(36) HALF CIRCLE PLUS

V Scale :t0.05
Set Ref. points: References
Shows the current reference points.
Ref. point 1: 1 Set new or cancel a ref. point.
Ref. point 2: 3
Set the entered point as a ref. @
Min -0,01 Max 0.03
Entering number 0 will cancel a
previously set ref. point. Diagram
Graphical display of the values. Point 1
is to the left. The highest deviation from
zero sets the scaling.
Set Ref. points: Offset
Ref. point 1: 5 1. You always get the question [Back to list ffi ]
Ref. point 2: 24 to change/set Ref. points [Toggle between V I H display I]) ]
before setting Offset value.
_ _ _ ___.~W'.hen/if OK, press ~
Set off•et point 5:
Voffset:
1
Sat offset point 5:
l
~
Delete point:

Point: 3
Q
~ ::O:t ~ :·:;::~t :ol,..nt_S:-:-~ff-se_tJ.._po...,.ln_t_2.,...4:-"
V offset: 4
H offset:

Delete point
Enter the number for the point to delete.
NOTE! The remaining points with higher
number will be renumbered.
2. Next step is to enter values for Vertical and
Horizontal offset for the Reference points. Delete the entered point @
Enter figure, then press @ [Back to list~ (no deletion will be made)]
;;;;;;;-.......---:----~ [Press (;]before figure for negative value(-)]
(38) PARALLELISM PLUS
Note: Also see program
Parallelism(27). page C55.
ParallelismPlus program. For the
measurement of parallelism between e.g. rolls. ObjectNo. 1 2 3 4 s
The ParallelismPlus program differs from the
standard Parallelism program {27) in that way that
you can add and delete measurement objects, or
remeasure a previously recorded object anytime
during the measurement. Other differences are
E E,E LE iE
.'-··· . . - . . . . . . .; ..... r:.; . . . . ............ ' . . . . . .. "
that you add objects to measure one after each
other, not in advance, and that you can measure ~ Ex~mple: f;veii;olls are measured.. .
the Baseline. Note! Baseline measurement can 5 6
only be performed at step 3. ObjectNo. 1 2 3 . 4 X 's.

EnE ,EiE ,E ,E
The program uses the 90° deviation in the
angular prism 046 to create a number of parallel
laser beams. Up to 150 rolls or other objects can
be handled by the program. The result is dis- t..- -- - -- -/}- - Jj;~ - ""'- - -< >- - - - - -
played graphically with the angular value for an
eventual deviation from parallelity. Any object or
~ Addin~ ob;ects·;~ between renumbe;s
the existing following objects.
the base line can be selected as the reference
afterwards. 3 4 5
The most common setup for parallelism Object No. 1 2 ~ X 's. 'i.

EE~tlE ,E
measurement is laser 022 and prism 046 mounted
on tripods, detector 05 on magnet base or sliding
bracket. Large target base line or Large target
support with detector may also be used.
~,-- --- --<~--·;---::-'{,-----"
JE
,._. Deleting objects in betwe~~ renumbers
the existing following objects.

C82
(38) PARALLELISM PLUS

Selecting reference for the measurement


Example 1. Base line as reference

111\IJlll
Base /me (Ret.)

Example 2. First roll as reference

Base line IIll~IJ;


II . IJ~II
Example of a parallelism measurement :
1. Level the vertical swivel of the laser according to the vial.
2. Rough align the vertical turning according to the vial on the laser head.
3. Aim the laser perpendicular to the measurement objects (e.g. rolls). If the line made out by
the laser beam is to be the reference, you now fine adjust to the detector on the machine sides.
4. Place the Angular prism 046 with free sight to both two positions of the detector on the roll to
be measured. Calibrate the prism according to its instructions (see page "046" in chapter A).
5. Adjust the beam on to the detector at one end of the roll and record the first value.
6. Move the detector to the other end, adjust the beam and record the second value.
7. Move the Angular prism to the next roll, calibrate and then record according to step 5 and 6.
NOTE! Measurement shall only be done with the detector levelled according to its vials, or
according to the angular value on the display, supported by the electronic inclinometers.
Continued•
C83
(38) PARALLELISM PLUS

' - - ' object 2o Example: One object


Record point 1:
Reference: Laser
R 270.2
- Place the detector in

~~
ROLLER3f already measured. horizontal position
(90° or 270°).

Objed2
ROLLER3F

1. Enter a name for the 3. If you want to perform a Baseline measurement


object to be measured. press @) and follow the instructions.
(Note! This is the only time during the
Confirm@ measurement procedure that a baseline
measurement can be performed.)

After this, enter the position of the first


measurement point (left I right and front I rear)
as displyed.

(Y
Distance 1-2:

Move the detector mark on the display with

l
Object2
ROLLER3F
Place the detector at the measurement point
assigned on the display and record the first
value.
2. Enter the distances between
the measurement points 1-2.
Confirm value @
[Back <(} ]
Confirm@

[Back<(}]

(Perform additional steps only if wanted,


or continue with step 4, page CB6.)

C84
(38) PARALLELISM PLUS

Baseline measurement
To start with the laser is set as Reference. By recording two points at the baseline, the true
baseline can be used as ref. The baseline will be named object 0. Use the fixture for baseline
measurement and enter the distance between the two points.
Record point 1: R270.2 Record point 2: R 270.2

15000

@) 0-----0 D>---- 0-----0


0.03 0.03
Ob)eotO Ol>j&ctO Ob)eotO
BASELINE BASELINE BASELINE

Enter the distance Record the first point. Record the second point.
between Baseline start
and end points. Confirm value @ Confirm value @
Confirm distance @ [Back~] [Back~]
[Back~]

Continued•

CBS
(38) PARALLELISM PLUS

Reconl point 2: R 270.2 BASELINE


Reference : BASELINE EnW object no:
o 0,06/meter

~
Object 3 Object: 2
ROLlERTORK
1 0.00/rneter Rel.
004/meter ROLLER3F

~~
2 0.04/meter

oro
Object2
ROLLER3F
E Remeasure
Page1o13
5 Insert rlew'

4. Record point 2. 5. Recorded objects are listed. 6. Add new object.


The detector mark is positioned. If Baseline or an object is reference The Object number is default set to
Move the detector to the it is marked at the display. a new object. To edit an existing
assigned point. The angle is
object, enter the number of that
displayed with changeable unit. Measure new object @ object instead.
(Or remeasure existing)
Confirm value @ Addobject@
[Enter Ref. Object @] ] (Or remeasure. The program
[Enter Object lengtl(fil
jumps to step 1, "Enter a name... ")
[Set Laser as ref. OJ ]
[Toggle Angular presentation@)]
[Back ~]
[Enter Object length 1IJ ]
[Back~]
[Toggle Angular presentation@] ]

Object length [Graphical display [II ]


If entering an object length this
value can be used to recalculate [Delete object GJ ]
the angle of the object to a true
adjustment value, regardless of
where on the object the detector
[Next List page (Y ]
is placed during the [Previous List page ~
measurement.

l
C86
(38) PARALLELISM PLUS

Object length: Enter Object length.

·~TI @ Set Ref.:

Confirm value
m Object: 2

[Back~]

Angle I unit @]
(e.g. /meter, !inch) Angle I object length Reference object
Enter the object number. Object 0 is
J·.
-I\. .~ -I\. . . : the baseline.
Ref. : BASELINE Ref. : BASELINE ./

0 Confirm object @
Object 2
ROLLER 3F
Object 2
'-R-OLL_E_Ra_F_ ___,
[Back~ l
Graphical display
Showing the direction of the angle in graphics. Ob)ed: 2

Measure new object (Or remeasure existing) @


[Set displayed object as Reference @)]
Delete object
[Set Laser as Reference III ] Enter the number for the object to delete.
NOTE! The remaining objects with higher
[Toggle Angular presentation@] ] number will be renumbered.

[Back to list display 0 ] Delete entered object @


[Next object (Y ] [Back~]
, ... [Previous object ~]
C87
,~t;~.;;~ ~:11,~11. .~..~~. '~ <.1'
·r:n . . 1n110S1JvAS· ,
~'. :~: i 11 ;:; .,; ·,; : ·:; ; .; ;; >'" .0 Iii
D. Measurement applications
Straightness ....................................................... 02
Flatness ............................................................. 03
Squareness measurement with indexing ............. 04
Straightness measurement with S- and M-unit ..... 05
Pointing direction ................................................ 06
Aligning of workpiece .......................................... 07
STRAIGHTNESS

Fundamental straightness measurement where


the measurement value from the detector is read,
for example, in the Values program.

With two zero points as reference.


The laser beam is adjusted to pass through two Zero Zero
selected reference points at the same distance
from the measurement object. The measurement
value is set to zero at the reference points. The
measurement value at the other points will show
the deviation from the straight line between the
reference points.

(One detector in five different positions.)

With the horizontal plane as reference.


The laserbeam is levelled according to the vials
on the transmitter and the value on the first point
is zeroed. The measurement values on the other
points will show the deviation from the horizontal
plane. Zero

Level according to vials.

D2
FLATNESS

Fundamental flatness measurement. The same


principle as for straightness measurement, but
one dimension is added. Suitable program is
Values.
(One detector in three different positions.)
With one reference plane that "rests" on three
ref.points.
The laser beam is adjusted to pass through 3
selected ref.points at the same distance from the
measurement object. The measurement values at
the reference points are levelled to zero.
The measurement values at the other points will
show the deviation from the laser plane.

With a reference plane parallel to the horizon-


tal plane.
The laser beam is levelled according to the vials
and the measurement value at the first point is set
to zero. The measurement values at the other
points will show the deviation from the horizontal
plane.

Level according to vials.


SQUARENESS MEASUREMENT WITH INDEXING
0
-2 I 2
When a very high accuracy is wanted when measuring
squareness, where we need to get an even higher accuracy than
for the laser transmitter (022 according to technical specifications
0.01 mm/m), we use a method where the laser transmitter is
indexed 180°. The picture to the right shows the principle.
The method is suitable for measurement of straightness compared
to two points on a reference plane, or for measuring plumb where
we use the vials on the laser transmitter as reference.
0 Mea~ent?
points-.........-~·-
,0.10
Measurement

I
point
0.10 Reference L
plane
L -0.10
-0-
This means that the
object is perpen-
Reference
plane \
dicular to the
reference plane.
We suppose a constant "angular
Measurement error" for a set square. This
object
angular error will be the same in
absolute values if we rotate the
r--0.10 ,0.16 set square 180° around an axis
Measurement·-.4--~­ Measurement ·o· perpendicular to the
point point
14 0.16
reference plane. It is the value
between the measured positions

I -0.10
0.06
A and B that represents a square
angle.

0.0612=0.03= The absolute


Reference angle for the measured
plane \ object at a distance L.

Measurement
object
04
STRAIGHTNESS MEASUREMENT WITH S- AND M-UNIT

You can perform a straightness


measurement with the S- and M-unit
(i.e. no separate laser transmitter is Exemple of straightness measurement
with 6 measurement points.
used). The S-unit is used as reference
transmitter and the M-unit as detector.
Follow the instructions below.

1 2

1. Mount the S- and M-unit on magnet bases.


2. Adjust the laser beam from the S-unit visually to hit detector centre on the M-
unit, placed on the measurement position furthest away. (The beam from the M-
unit is not used.) Then the beam will be parallel to the measurement object.

3. Decide the number of measurement points and the distance between them.

4. Start the Straightness program and follow the instructions on the display.

5. Move the M-unit to the measurement points and register the values according
to instructions on the display.
6. After the fast measurement point, choose zero points in the program. Read
the values and decide the straightness of the measured object. If you wish,
make a printout of the graph and table on the display.

05
POINTING DIRECTION

Measuring pointing direction in an arbor or milling


machine can be done with the table as reference or the
movement of the table as reference. By doing this we are
able to see if the table is parallel to the machine bed.

The measurement in Fig. 1 shows the pointing direction of


the spindle relative to two points at the table. When
measuring the pointing direction of the spindle relative to
the machine bed/movement {Fig. 2), let us say we get a
different measurement value. The difference between these
two values is the deviation from parallelity for the table and
the movement.
Fig. 1. The table as reference Fig. 2. The machine bed as reference
(the detector is moved). (the table is moved).

DJ fl
ALIGNING OF WORKPIECE

With the spindle laser 0146 or the swivelling


laser 022 mounted in the spindle of a machine
tool. Place the Linebore detector 032 or the
detector 05 in a suitable fixture to fit the holes in
the workpiece that will be the reference for the
alignment. Then a precise alignment can be done
even when the distance between the spindle and
the reference holes is very large.
,'.>... ~>, , >-'-' -, ,·

!1'ij'((dff#At~~,~~
E. Measurement basics
Facts about laser ............................................... E2
Facts about PSD ............................................... E3
Divergence and Laser beam centre .................. E4
Thermal gradients ............................................. ES
Measurement and alignment ............................. E6
Technical terms ................................................. E7
Conditions for shaft alignment ........................... EB
Shaft alignment methods ................................. E10
Mathematical principles of shaft alignment... ... E11
Centre of rotation ............................................ E12
Angular deviation ............................................. E14
Measurement principles for geometry ............. E15
Straightness- reference points ....................... E16
FACTS ABOUT LASER

Light is a part of the electromagnetic spectrum, To describe the laser principle we use a HeNe-
which also includes UV, IR, microwaves etc. laser because of its simplicity. The HeNe-laser
Wavelengths between 400 nm and 780 nm are consists of a glass tube with anode and cathode,
called visible light. filled with a mixture of helium and neon gas. At
Eye sensitivity each end mirrors are placed, of which the one at
the front is partially translucent.
The tube is powered from a high-voltage supply
unit. The light is then generated by the electrical
discharge in the gas (spontaneous emission), and
begins to "bounce" between the mirrors. Only light
10nm 100nm 10µ~ 100µm 1mm
I that is moving exactly parallel to the length axis of
.I' IR the tube can go on bouncing and get so powerful
~
~I ·1 ~
I IV '
~.. ;
v·ISi'ble light spectrum (stimulated emission) that it can pass through the
translucent mirror as a laser beam. In principle
Electromagnetic spectrum laser light is similar to normal light, but consists of
The word laser means: Light Amplification by light with only one wavelength.
Stimulated Emission of Radiation. Cathode Anode

r
I
There are many applications for lasers and even
more kinds of lasers to handle them. Instruments
I
for length scale calibration (interferometers) of
machine tools are most often equipped with gas
,-91 I 1 1

lasers of helium-neon type. Within alignment 100% Mirror Partly translucent mirror
instruments semiconductor lasers are the ones Simplified picture of a HeNe laser.
preferred. The benefits with this kind of lasers are
the extremely compact design and very high
directional stability of the beam. [}=
Laser diode (semiconductor type) as used in the Easy-Laser®.

E2
FACTS ABOUT PSD DETECTOR

PSD is short for Position Sensitive Device. The


PSD detector consists of a light-sensitive silicon
wafer. For comparision the PSD can be called an
analogue component, with theoretically unlimited
resolution, on the contrary to a CCD detector
(camera device), which is digital and with a
resolution limited by the design.
When the laserbeam hits the PSD, an electric
current flows through the point hit by the beam.
The electric currents at the two electrodes are
proportional to the position of the beam. This
makes it possible to determine the position of the
beam center. The resolution possible is, quite
literally, one in a million.

Easy-Laser® measurement systems uses a


visible red laser beam as a measurement
reference. The laser beam is directed to the PSD
detector. Then the measurement programs in the

D
Display unit calculate the values from the PSD ~
and present the result according to which program ~
.,,,,·,······
is used. (!:'1 = ....
DIVERGENCE AND LASER BEAM CENTER

Divergence
Every laser diverges i.e. the beam diameter
increases with the distance depending on the type
of laser. Normally lasers diverge with less than
1 mrad, i.e. the beam diameter increases with
---------.
Laser divergence: A; plain. B; with telescopic optics
<1 mm/m. Due to their design, semiconductor
lasers are always made with collimator optics. To
reduce the divergence of the laser even more,
telescopic optics can be used. The laser beam
can then be focused at a specified distance, but
the optics also enlarge the beam diameter at the
The laser beam has an
aperture (see picture). energy centre.
An example of a laser transmitter with telescopic
optics is the Easy-Laser® 022.
Outside the detector surface.
The centre of the laser beam
No laser beam is perfectly round. The energy from
the beam is also somewhat different over the
surface. But this is of no importance for the
~

~
measurement result because the detector
calculates/reads the energy centre for the beam,
similar to how the centre of gravity of a body of
any material can be calculated. Because of this it
is however important that the whole of the beam
hits inside the detector surface. It is the size of the Be sure that the whole beam hits the detector for correct
detector surface in combination with the laser calculation of laser energy centre (i.e. correct measurement
beam divergence that limits the possible value).
measurement distance in each case.

E4
THERMAL GRADIENTS

Thermal gradients

···~
You can easily see the effects of thermal gradients
when the air is moving above the asphalt a hot
summer day. It is then not possible to focus what
is on the other side of this area. If the laserbeam
passes through air with varying temperature, that
may influence the direction of the laserbeam in Thermal gradients
the same way. During continous measurement
this could mean unstable readings. Try to reduce
air movements between laser and detector by, for
instance, moving heat sources, closing doors etc.
If the readings remain unstable, you can use the
measurement value filter feature in the Easy-
Laser® systems.

Always ensure a good


measurement environment.

When you look down into the water, the light reflected
from what you see at the bottom will deflect similar to the
light from a laser when it breaks through two media, or
two different temperatures of the same medium.
MEASUREMENT AND ALIGNMENT

Demands on quality and performance in the Shaft Alignment


industry of today are increasing all the time. Down- Almost 50% of all down-time in rotating machines
time and maintenance need to be very well plan- depends on misalignment. Misaligned shafts can
ned. When maintenance is done, there should be cause:
no doubt about the result. Using laser equipment is Bearing failure
then a great advantage. With lasers the work is done Shaft failure
very quickly, it can be done with very high precision Seal failure
and it can be documented. The measurement result Coupling wear
will also be the same irrespective of who has done Overheating
the work (unlike conventional methods). Energy loss
High vibration
In this chapter we describe the fundamentals
within measurement and alignment, both laser and Carefully aligned machines will get you:
conventional methods. To get the most out of your Increased production time
Easy-Laser® measurement system it is important Less bearing and seal wear
that you have fundamental knowledge about Less coupling wear
measurement. You will then do the measurements Less vibration
and alignments much faster and more accurately. Lower maintenance costs
In addition, you will doubtless see new possibilites
to solve measurement problems you until then To be able to handle the measurement
thought were hard, or even impossible to solve. Even equipment in the right way is an important part of
if you have great experience in the field of alignment, the alignment. Knowledge about tolerances,
you will probably get a better understanding of what different types of couplings, machines and
to notice when doing the alignment work. At the foundations etc. is also neccessary for a good
same time you get an introduction to expressions result of the alignment work.
and technical terms we use on other pages in this
manual.

E6
TECHNICAL TERMS

Technical terms within measurement and alignment


that is important to know:
Offset The centre lines of the two shafts are not concentric but parallel.

Angular deviation The centre lines of the two shafts are not parallel.

M-machine Movable machine. The machine that is adjusted relative to the stationary machine.

M-unit The measuring unit to be mounted on the movable machine.

S-machine Stationary machine. Must not be moved.

The measuring unit that shall be mounted on the stationary machine.


S-unit
A condition where the machine stands on three feet instead of four. This of course
Softfoot
means that the machine is standing unstably on the foundation. Should be adjusted
before alignment.

Offset Angular deviation


--. .,...
r-D_ _n-,.·-.·.
Offset and angular deviation Softfoot
CONDITIONS FOR SHAFT ALIGNMENT

The conditions for a good alignment


Before you start the alignment you have to know
how the machines will react in normal working
conditions. To align machines that are in bad shape,
or will move from their position just a short moment
after starting them is a waste of effort.

New machines
Make a rough alignment, followed by a more
accurate alignment when the installation is finished.
Before alignment, check how the machine is
working. Check the mounting bolts, coupling, Misaligned shafts will always cause strains and
vibrations, temperature, pipes and other stresses in bearings, shafts, couplings and the
driving machine.
connections.

Machine foundations (new installation)


Check that the foundations of both the machines
are stable and flat, and that the concrete foundation
has hardened before placing the machines. Observe
that the feet of the machines should not rest directly
on to the foundation, instead you should use shims .
Clean the machine feet from dirt and rust. In addi-
tion the stationary machine should be shimmed a
little bit higher than the moveable one before
alignment.
To begin with, place approximately 2 mm of shims
•.

~
I : lj j ;

~
1 I :I·,"·.·.;

I
Reliable alignment is not possible if the machine
under each machine foot. Then you will be well foundation is not stable.
prepared for the following alignment.

EB
CONDITIONS FOR SHAFT ALIGNMENT

Example:
Dynamical movements Height from foundation to shaft 1m
During operation, machinery will be influenced by
Temperature when aligning +20 °C
different factors and forces. These factors may be
Working temperature +SO °C
thermal growth, twisting forces, aerodynamical Thermal growth: 1 x 0.01 x (50-20)=0.3 mm
forces and hydraulic forces to mention some. The
sum of these factors will result in an offset devia- There is no problem when the S-machine has the
tion from the position of a "cold" machine. This same characteristics as the M-machine. In other
new position of the shafts is normally called the cases you have to do the alignment before the
"hot" condition. Depending on the kind of machine get cold, or you have to compensate for
machinery, these changes can be of great
the difference.
importance.
Example:
Cold condition If the S-machine rises with 0.25 mm more than the
M-machine as a result of the thermal growth, the
shims under the M-machine also have to be
increased with 0.25 mm (under all feet).

~ HotcondiHon The machine manufacturers normally provide


information about the thermal characteristics of
their machines. Always check the following when
deciding the influences of thermal growth:
Thermal growth The working temperature for both the machines.
The result of the measurement can be influenced The temperature coefficient for both the machines.
from different thermal growth factors for the S- The influence of the surrounding temperature
and the M-machine. For example the thermal such as machinery insulation, external heat
growth factor for steel is approxemately 0.01 mm/m
sources, cooling systems etc.
for each degree of temperature rising.

E9
SHAFT ALIGNMENT METHODS

Alignment methods
Rim and face method
Two dial indicators mounted on a fixture indicate
the offset (rim) and angular error (face) of the
coupling. The readings are taken when the shafts
are turned 180° between positions 6-12-9 - 3.
Rim and face method.
Reversed indicator method
Two dial indicators, mounted on each half of the
coupling shows the offset and angular error.
Measurement values are read when the shafts are
turned 180° between the measurement positions
6 - 12 - 9 - 3. One of the dials indicates the offset,
and the difference between the dials gives the
angular error.

Laser method Reversed indicator method.


Works with the reversed method where, instead of
dial indicators, two laser transmitters/detectors
mounted on each part of the shaft/coupling are
used. The measurement values are read when the
shafts are turned to measurement positions 9 - 12 -
3, or with the program EasyTurn™ to three
arbitrary positions with as little as 20° between the
positions. The display unit calculates the offset
and angular error, and also the position of front
and rear feet pair. All values are displayed "live". Laser method

E10
MATHEMATICAL PRINCIPLES OF SHAFT ALIGNMENT

Shaft alignment with laser is based on normal


Example from a
trigonometries, where the values are calculated
measurement
by the display unit. The diagram below where the
describes the mathematics behind the laserbeams from
calculations. the measuring
units hit in an
imagined
coordinate
system.

Stationary Cenb'e of coupling Movable Foot1 Foot2

.. "' 1'
- :.;,-
,__ ~-

-~

-
- - -- -~-
+I
- - - - -_.., --
/f"'\U....-
- - -
-~
•v
\...,)

Distance S,C
50

Distance S,M
100

Distance S,F1
200

Distance S,F2
300

Foot position= ( (M-S) x Distance S,Fx)+S F1=( -4-6 x200)+6= 14 and F2=( -4-6 x300)+6= 24
Distance S,M 100 100
An le= ( (M-S)x100
g Distance S,M
1o~ x100= -10/100

Offset= ( (M-S)
Distance S,M
x Distance S,C)+S (1a~ x50)+6= 1
CENTER OF ROTATION

Basic method to find the centre of the shafts


when doing shaft alignment.

Example (only "movable" measuring unit shown):


1. Zero set. 3. Halve the value.

2. Turn 1BfJ' and read the value. 4. Turn and read absolute values over one full
revolution.
CENTRE OF ROTATION

Centre of rotation for the laser when


measuring pointing direction.

- - "\
lj'\
L~\i~
----
---- _r--'--
I
-C:::~~--)
1
i
w
r--
r~~-- ~_:::."31'\ ~
.),____,,-~~--r.-~
I--=/~-"'"~\ \
~\1
I u______J
When indexing the detector its centre of rotation is \
calculated relative to the laserbeam.
Zero the measurement values in position 1, and halve The laser beam projects concentric circles. A line
the values in position 2. through two centre points will show the pointing
Now any different diameters will not affect the direction of the spindle.
measurement value from being a true value of the
centre point.
Pos. 6 2/2=1
Detector

~
If the laser is
indexed 180°, its
centre of
rotation will be
Pos.12 calculated
relative to the

~
detector.
ANGULAR DEVIATION

The position of the detector will influence the Example:


measurement value when measuring the
parallelity between rolls. Therefore it is important
to place the detector at the same angle at
measurement positions 1 and 2 at each object.
0
1_ R500 mm [ 20" ] Radius to detector

1 1
, Angular deviation
10

0.1 mm [ 4 mils] The measurement


value difference

At a radius of 500 mm {20'1 an angular deviation of 1°


will give a difference of 0. 1 mm [4 mils] in radial
measurement value.
MEASUREMENT PRINCIPLES FOR GEOMETRY

All measurement with Easy-Laser® such as Zero setting of the laser


1. Rough alignment to closed target.
straightness, flatness, parallelism and A- At a short distance, aim the detector at the laser
squareness is based upon the same principle. All beam by sliding the detector on the risers.
measurement values will reflect the position of the 8- At a long distance, level the laser to the target.
detector relative the laser beam. To be able to use
the measurement values for adjustment and 2. Fine adjustment to open target.
documentation, you need to select absolute A- At a short distance, zero set detector with @) on
references/zero points. These can be either points the display unit.
on the measurement object or the horizontal 8- At a long distance, level the laser to zero on the
plane. detector.
C- Redo steps 2A and 28 until you get zero at both of
When using a horizontal reference, the laser beam
the reference points.
is levelled to the vials on the laser transmitter.
When the measurement object is to be the Now a measurement of the object along the laserbeam
reference, the laser is levelled to the detectors can be made.
placed at the reference points.
This levelling is always carried out in the same
way: zero setting of the laser. 8. Level the laser to
zero at a long distance.

A Zero set with @)


at a short distance.
STRAIGHTNESS - REFERENCE POINTS

Example of a straightness measurement


Taking a girder as example, we place our "zero points" {the gauge blocks
under the straight edge) at different positions. The straight edge will now
act as the reference line to which the other measurement values will refer.
The measurement values are assumed according to example {A).
NOTE! The measurement values have been compensated for the
thickness of the gauge blocks {represented in the picture by the thin line).
If we then move the zero points {examples Band C), the measurement
values will also change, corresponding to the reference line. In the same
way as for the straight edge, the measurement values will change for an
object measured with a laser system when the reference points are
moved.

l -l t lo
A

[
0
lo
0 -0.15 -0.10 0.05

0 -0.10 0 0.20 0.20


lo l t f t -

0.10 0 0 -0.20
0.40

E16
, ,..,, / <', ,

'tt~~~r
F.Appendix
Tolerances for shaft alignment .......................... F2
Tolerances for sheave alignment ....................... F3
Checking the units .............................................. F4
Conversion tables .............................................. FS
Problem solver, Maintenance .............................. F6
Notes ................................................................. F7
TOLERANCES FOR SHAFT ALIGNMENT

The rotation speed of the shafts will decide the


demands on the alignment. The table on this side can be
used as a guidance if no other tolerances is
recommended by the manufacturer of the machines.
The tolerances are set to the maximum allowed devia-
tion from accurate values, with no consideration of
whether that value should be zero or compensated for
thermal growth.

Excellent Acceptable
Offset
rpm mils mm mils mm
0000-1000 3.0 0.07 5.0 0.13
1000-2000 2.0 0.05 4.0 0.10
2000-3000 1.5 0.03 3.0 0.07
3000-4000 1.0 0.02 2.0 0.04
4000-5000 0.5 0.01 1.5 0.03
5000-6000 <0.5 <0.01 <1.5 <0.03
Angular error
rpm mils/'' mm/100 mils/'' mm/100
0000-1000 0.6 0.06 1.0 0.10
1000-2000 0.5 0.05 0.8 0.08
2000-3000 0.4 0.04 0.7 0.07
3000-4000 0.3 0.03 0.6 0.06
4000-5000 0.2 0.02 0.5 0.05
5000-6000 0.1 0.01 0.4 0.04

F2
TOLERANCES FOR SHEAVE ALIGNMENT

Recommended maximum tolerances from


manufacturers of belt transmissions are,
depending on type of belt, 0.25-0.5°.

mm/m
<o mils/inch
0.1 1.75
0.2 3.49
0.3 5.24
0.4 6.98 Reco mmended range
0.5 8.73--------- ·-·-·--·-······-·-·-

0.6 10.47
0.7 12.22
0.8 13.96
0.9 15.71
1.0 17.45

F3
CHECKING THE DETECTOR READINGS

A method to check if the Easy-Laser®


measuring units are within the specified
tolerances.

~ ~ ~

8El E
~
E
-
1. Use program Values. Set the resolution to 0.5 mil
{0.01 mm], display the M-values and set to zero by
pressing the @) button.
Parallel lift a known distance.
2. Put a shim under the magnet base to lift the M-unit
100 mils {1 mm] and the M-reading shall correspond to
the movement within 1 % (1 mil± 1 digit) [0.01 mm± 1
digit).

3. Remove the shim, display the S-values, set to zero


and put the shim under the magnet base to lift the S-
unit. S-reading shall now correspond to the movement
within 1 % (1 mil± 1 digit) [0.01 mm± 1 digit).

Note!
I
It is only the lifted unit that can be measured each time.
~
An alternative way to move the units a known distance
is to use the movement of a machine tool spindle.

F4
CONVERSION TABLES

Conversion tables to convert measurement Length


values from one unit to another. I mil Imm !Inch
1-0:03941 0:001 !
1o.o5 I0.00121 i
Mass I 0.3937 I0.01 i

l9!~i!j_I9I_J~li!ii~~&IP~_ij_rj__~~I1~j1 : o.5 I0.0121 _


i,i

1 0.035 I 1
i1 10.0254 0 001
;28.35
1
1
11 I
\3.937 \0.1 10.0039
[453.59 i 16 11 I5 ;0.121 :0.005
11000 i 12.205 \ 39.37 \1 i0.0394
~ggo I~~: 1~·
1 1
lo.0833
[304.8 ;12 11 0.3048
1000 \39.37 13.28 1
Temperature
Angle oc Of
arc sec. mil/foot mil/inch mm/m
1
dearee inch/foot -40 -40
1 0.06 0.005 0.005 -30 -22
16.6 1 0.083 0.083 -20 -4
12 1 1 0.057° 0.012 -17.8 0
210 17.45 17.45 10 0.21 -10 14
1000 83.3 83.3 4.75° 1 0 32
10 50
Example: I 20 68
\
30 86
\ E
E 37.8 100
l.O 40 104
l1"
•'<!"
i-.: 50 122
1000 mm (1 meter) ..... 140
I 60
70 158
I
PROBLEM SOLVER, MAINTENANCE

A. The system will not start: Cleaning


1 Don not let go of the On-button so quickly. For the best measurement result, always keep the
2 Check that the battery poles are facing the equipment clean and the optics at the detector
correct side according to the labels. and laser very clean from dirt and fingerprints.
3 Change batteries. Use a dry rag for cleaning.

B. The laser does not light up: Batteries


1 Check the connectors. The system is powered by four R14 (C) batteries.
2 Change batteries. Most types of batteries can be used, even
rechargeable, but alcaline will give the longest
C. No measurement values are displayed: operating time. If the system will not be used for a
1 See B long time, the batteries must be taken out.
2 Open the target.
3 Adjust the laser to the detector. Avoid direct sunlight
If the measuring unit/detector has to be placed so
D. Unstable measurement values: that sunlight hits the
1 Tighten the screws at the fixtures etc. PSD directly, there is a
2 Adjust the laser away from the PSD edge. risk of unstable
3 Increase the filter setting (not for BTA digital). measurement values.
Try to shade the
E. Wrong measurement values? detector, for example
1 Study arrows and signs on the detector labels. as shown in the
2. BTA digital; check mounting direction of picture.
detector unit.

F. There is no printout from the printer:


1 Check the printer cable.
2 If red diode on the printer goes out, charge the
printer batteries.

F6
NOTES

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