Laser Jet Alignment
Laser Jet Alignment
Laser Jet Alignment
r
r
-- MANUAL
English
05-0100 Rev7 .3
0450 1- 0480 I 0505 I 0525 I 0600 I 0630 I 0650 I 0660 I 0670 I 0800 I
@H3SY1·ASY3 HO:I S31dWYX3 NOl.LY~l1ddY
TABLE OF CONTENTS
E. Measurement basics
Facts about laser ................................................ E2
DECLARATION OF CONFORMITY
Declaration of Conformity
Equipment:EASY-LASER® PRODUCT RANGE
Damalini AB declares that the Easy-Laser® product range is manufactured in conformity with
national and international regulations.
The system complies with, and has been tested according to the following requirements:
~E~lifyMana~r IcEI
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Damalirlf
Jl""''""'"'""t And Allgnmmt T1ch11"lfJgy
1February2006, DamaliniAB
SAFETY PRECAUTIONS
DISCLAIMER
Damalini AB and our authorized dealers will take could be things we have missed, because of the
no responsibility for damage to machines and large amount of information. As a result of this, we
plant as a result of the use of Easy-Laser® might change and correct these things in later
measurement and alignment systems. issues without further information. Changes to the
Even though great efforts are made to make the Easy-Laser® equipment may also affect the
information in this manual free from errors, and to accuracy of the information.
make the information complete for the user, there
DAMALINI AB
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Magnetic bases
I
Cardan brackets
MEASUREMENT PROGRAMS
D525
Measurement programs configurations D600
D630
These pages describe which programs and functions the Display unit 0279 D650
D480
has for the different measurement systems. There is also a brief description of D450 D505 D660
D670
each program. D800
(C:JI•) Horizontal - For shaft alignment of horizontal machines with the 9-12-3 method. x x x
~ Softfoot - With this program you can check that the machine is standing on all
feet. Displays which foot to correct. x x x
~ EasyTurn™ - For shaft alignment of horizontal machines.
Requires only 20° between measurement points. x x
(SJ Cardan - Shows the angular misalignment and the adjustment value for
offset mounted machines. x x
(9) Vertical - For measurement of vertical and flange mounted machines. x x
8 Machine train - For the alignment of two to ten machines in a row (nine
couplings). Shows the measurement values live during the alignment. x x
~ Reflock™ - Any two feet can be selected as references (locked).
Works as a sub function in the Machine train program. x x
~ Thermal growth compensation - Compensates for difference in thermal
growth between the machines. Works as a sub function in the Horizontal,
EasyTurn™ and Machine train program.
x x x
~ Tolerance check - Checks the offset and angle values towards selected
tolerance. Shows graphically when the alignment is within tolerance. Sub function. x x x
~ Measurement Value Filter - Air with varying temperature may influence the
direction of the laser beam. The filter function produces stable readings also for x x x
8 these conditions. Sub function in all programs except BTA Digital and Vibrometer.
Offset and Angle - This program displays the offset and the angular
misalignment between e.g. two shafts. Shows values from both 1-axis and 2-
axis measurement units. Also suitable for dynamic measurements.
x x
MEASUREMENT PROGRAMS
0525
0600
0630
0650
0480
0660
0450 0505
0670
0800
Values - This program displays the values from the detector in live mode, similar
§ 0
to measurement with dial indicators. The values can be zeroed and halved. Up
to four units can be connected in series and can be zeroed individually.
x x
(1il1) Vibrometer - Shows vibration level in "mm/s" or "inch/s" and bearing condition
value in "g". The measurement complies with vibrations standard 15010816-3. x x
8 ment points can be added, deleted or remeasured anytime during the measure-
ment. The reference line can be offset set. For use as described above.
x
~
Flatness - Program for measurement of flatness/twist, for example on
machine foundations, machine tables etc. Handles up to 300 measurement
points with three zero points.
x
lliJ
Parallelism - For measuring between rolls, machine sides etc. Handles
up to 150 rolls or other objects. Baseline or roll can be chosen as
reference. Each measurement object is given a specific name.
x
([) Parallelism PLUS - Versatile program with advanced functions. Measurement
objects can be added, deleted or remeasured anytime during the measurement.
Includes baseline measurement function. For use as described above.
x
~ x
Spindle - For measurement of centerline direction of machine spindles on
machine tools, drilling machines etc.
[IJ Plumbline - With this program you measure plumbline and straightness
on turbine and generator shafts, for example. x
MEASUREMENT PROGRAMS
0525
0600
0630
0480 0650
0660
0450 0505
0670
0800
~ Flange - For measurement of flatness on flanges and circular planes, for
example axial bearings. Up to 150 measurement points can be handled.
Three zero points with 120° in between are calculated by the system.
x
~ Center of circle - This program is used when measuring the
straightness of bearing journals. Allows varying diameters. x
~ Center of circle PLUS - Versatile program with advanced functions. Measure-
ment points can be added, deleted or remeasured anytime during the measure-
ment. The reference line can be offset set. For use as described above.
x
~ Half-Circle - Measurement values are taken in the 9, 6 and 3 o'clock positions.
Allows varying diameters. To be used with the Turbine system. x
~ Half-Circle PLUS - Versatile program with advanced functions. Measurement
points can be added, deleted or remeasured anytime during the measurement.
The reference line can be offset set. For use as described above.
x
~ Note! Display unit 0279 can be upgraded and expanded with new software.
This means that above configurations is for standard systems.
x x x
GETTING STARTED
Continued •
GETTING STARTED
D
~~~l~-~:,~:
The first line of the Main menu says "Units found:"
shows whether the display unit is in contact with
all of the connected measuring units.
The measurement system NOTE! If you connect two measuring units S and
In the following way you connect the system to M the laser lights up when a program is started. If
learn how to handle it. For the description of each you have a detector and a separate laser trans-
laser, measuring unit etc, see chapter A. mitter you start the transmitter by pressing its On-
1. Mount/place the equipment with suitable
button.
fixtures on the measurement object.
2. Connect the cable to the display unit. Rough alignment before measuring
3. Connect the other end of the cable to any 6. Now aim the laser at the detector.
measuring unit or detector. NOTE! You can use Start by aiming the laser at the closed target. (For
any of the two connections on the units. detailed description, see chapter C, "Rough
4. If you are using a shaft alignment system, alignment" for shaft alignment, and each program
connect the other cable between the measuring for other measurements.)
units S and M. w 7. Open the target.
5. Start the display unit by pressingry. The first 8. Enter the required distances as prompted by the
system.
thing displayed is the program menu. Start the
desired program by keying in the program number. 9. Continue the measurement as described on the
display.
GETTING STARTED
A.System
Complete systems ............................................... A2.
Complete systems ............................................... A3
Complete systems ............................................... A4
Display unit D27g ............................................... AS
Spinning laser D23 ............................................. A6
Sviwelling laser D22 ........................................... A7
Laser D22 and D23: calibration of vials ............... Ag
Spindle laserD146 ........................................... A11
Laser transmitter D75 ....................................... A13
Measuring units S, M: PSD 18x18 mm .............. A15
Measuring units S, M: PSD 10x10 mm .............. A17
Detector DS ...................................................... A1g
Detector D157 .................................................. A2.0
Detector D6 ...................................................... A2.1
Large target Base line, Tripod .......................... A2.2
0
go Angular prism D46 ..................................... A2.3
0
go Angular prism D46: calibration .................... A2.4
Shaft brackets ................................................... A2.5
Sliding bracket .................................................. A2.6
Magnet base D45, Cable support .. ... .. .. .... .. .. .. . A27
Accessory brackets .......................................... A2.8
Cardan brackets ............................................... A2.g
Turbine fixtures etc........................................... A30
Linebore system: coordinate hub ...................... A31
Linebore system: detector ................................. A32
Extruderfixturesetc.......................................... A33
Printer Kyoline BAT .......................................... A34
Vibrometer Probe D283 .................................... A35
Instruction Tilting screws ................................... A36
COMPLETE SYSTEMS
0480
All systems: 1 Display unit 0279 with 14 programs/functions
All systems are delivered in aluminium framed carrying 2 Cables with push-pull connectors
case with contoured foam insert. Size and design 2 Measuring units (S, M), PSD lOxlO mm
depending on system. Always included: 2 Shaft brackets with chains
1 Protective case for display unit 2 Sets of extension rods
1 Measuring tape 2 Extension chains
1 Manual
1 EasyLink™ PC program+cable
A2
COMPLETE SYSTEMS
A3
COMPLETE SYSTEMS
A4
DISPLAY UNIT 0279
----------·-·--····-· @
··--
Serial port RS232 (See back of
(!::,,~~ Display unit for
Db9 Male
~Ii![&~ battery direction.)
~~~(!!::,,
SPINNING LASER D23
CAUTION
LASER RADIATION
. . . . DO NOT STARE INTO BEAM
DIODE LASER
1 mW MAX OUTPUT AT 670 nm
CLASS II LASER PRODUCT
TECHNICAL SPECIFICATIONS
Laser diode <1 mWClass2
Laser wavelength 635-670 nm
Laser beam diameter 6 mm [1/4"] at aperture
Range of measurement 40 meters [130'] radius
Battery type 2 x R14 (C)
Operating time I battery appr. 15 hrs
Leveling range ± 1.7° [±30 mm/m]
Vials scaling 4 arc sec. [0.02 mm/m] r-------,
Important/
Flatness of sweep 0.02 mm [20µ]
Housing material Aluminum I See page A36 for instructions I
Weight 5.8 lbs [2650 g] I regarding the tilting screws. I
L-------..J
A6
SWIVELLING LASER D22
Tilting screws:
Fine
Coarse
Locking-~~V
I
518 UNG diameter
turning the laser head.
Vial for vertical sweep
and horizontal beam.
20mm spindle.
Alternative mounting of the laser on the
levelling table using two M6 screws.
SWIVELLING LASER D22: dimensions
LASER APERTURES
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5/8' UNC (2x) - ' '; -·- ................
A8
LASER D22, D23: calibrating the vials
Here we describe how you calibrate the vials Use the progam Values during calibration. Long distance
to detector will get you a better result (at least 1 m). Turn
on the 022 and 023. This is normally done at
the entire laser transmitter 180° with the laser head at the
delivery, but can be redone when necessary. The centre and aim the beam backwards within 1 mm in side
vials are scaled to 0.02 mm/m [4 arc sec.]. direction (H-value). Note: Never move the detector!
Accurate levelling to the vials will achieve a
repeated levelling better than the scaling of the A. Level according to vials.
vials, approximately 0.005 mm/m [1 arc sec.]. B. Zero set on the display unit (press @) ).
If the laser is to be used as a levelled reference C. Turn entire laser transmitter 180°.
the vials must be calibrated to the laser beam. C. Level according to vials.
That means that the vials are calibrated to the D. Halve the displayed value (press IIl ).
laser beam, and not to the bottom of the laser E. Level the V-value to zero.
F. Adjust the vial using a hexagon wrench.
transmitter. Principle:
G. Turn entire laser transmitter 90°.
Let the laser beam pass through two fixed points,
G. Level the V-value to zero.
at least 1 meter apart. Turn the laser transmitter F. Adjust the second vial using a hexagon wrench.
180° and tilt the beam to pass through the two
points again. Adjust the vials to half the travel.
One of the fixed points is the laser transmitter,
because the beam aperture is at the same height
the whole turn around. The other fixed point is a
detector with fixed position of the laser beam.
Vials
LASER 022, 023: calibrating the vials
When calibrating the single vial on laser- Self calibration of vials when high demands of horizontal
transmitter 022, the sweep of the laser can be plane. The vials on laser 022 and 023 are normally calibrated
used. Place the detector in two positions, at least to the laser beam. Measurements that need an absolute
1 m apart, and let the laser beam pass through horizontal plane to be the reference will put great demands on
this from two directions. the calibration. Therefore any errors in the calibration are
Use the three point washers placed on the measured and compensated for. The principle is the same as
magnets for proper elevation, and mount the for normal calibration, but can get you a better accuracy
laser as shown on picture below. because it is done during measurement.
1. Level according to vial at A. 1. Level according to vials.
2. Zero set display at B. A. Zero set value.
3. Note the value at C. B. Read the value (for example 1.00)
4. Move the laser to D and level according to vial. 2. Index the laser 180°, level according to vials.
5. Zero set display at E. C. Zero set value.
6. Note the value at F. D. Read the value(for example 2.00)
7. Add C- and F-value and divide by 2. 3. E. Calculate the middle of Band D (in this case 1.50)
8. Level the laser to the result from point 7. This shows the difference in level of the measurement points.
9. Adjust the vial using a hexagon wrench.
!~A ~B
1.
f I
!]~C ~D
2.
3.
CD:1
SPINDLE LASER 0146
Laser
aperture
......
......
1.---------'-- Mounting plate and ..___ __,.__ Laser adjustment
clamping pin (changeable) screws
made of stainless steel.
A11
SPINDLE LASER 0146: technical specifications
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TECHNICAL SPECIFICATIONS
Housing material Anodized aluminum
Laser diode < 1mW, Class 2
Measurement distance 20 m [60']
Battery type 1x R6 (AA)
Operating time appr. 6 hours CAUTION
Max. speed 2000 rpm LASER RADIATION
. . . . DO NOT STARE INTO BEAM
Clamping diameter* Adapted with pin DIODE LASER
1 mW MAX OUTPUT AT 670 nm
Weight 300 g [10.5 oz] CLASS 11 LASER PRODUCT
A12
LASER TRANSMITTER D75
Laser aperture
'
A13
LASER TRANSMITTER D75: technical specifications
~
~
~
2_~!!~~~ ~
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_, .,.,. ;· · · · · · · · · · ·
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TECHNICAL SPECIFICATIONS
< 1 mWClass2
Laser diode
Laser wavelength 635-670 nm
6 mm [1/4"] at aperture
Beam diameter
Measurement distance 40 meter [130']
1 x 1.5 V R14 (C)
Battery type
Operating time I battery >15 hrs
2 ways ± 2° (± 35 mmlm)
Laser adjustment
Anodized aluminum
i§hliiilei@i-.
Housing material LASER RADIATION
Dimensions 60x60x120 mm • DO NOT STARE INTO BEAM
DIODE LASER
[2 3/8"x2 3/8"x4 3/4"] 1 mW MAX OUTPUT AT 670 nm
CLASS II LASER PRODUCT
Weight 700 g [1.5 lb]
A14
MEASURING UNITS PSD 18x18mm
Measuring units with PSD detector (18x18 mm), Locking knobs (when mounted on risers)
thermal sensor, electronic 360° inclinometer and
laser diode in one housing. The housing has a Laser adjustment----.-----......,
number of threads and mounting holes, two vials Connections
and target. Two alternative connections for display
unit and other measuring units. There are
versions with 2-axis detectors available (optional).
Delivered as a pair with S-unit and M-unit (for
Stationary and Movable machine).
Laser aperture
Sliding target
SV+
Measurement values when moved according to arrows.
MEASURING UNITS: dimensions, technical specifications
60[2.36)
co
*Three threads on the
back allow a lot of
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C') ~
Back I J ll(f),
O>
varying attachments for l:o'
other machines and new C')
2,,
applications. O>
~~
~ *Centre of laser
{g
::i *Centre of unit
...
UI
*Centre of PSD
~ --.
TECHNICAL SPECIFICATIONS
*e.
Cl
~
Detector type 1-axis alt. 2-axis PSD O>
A16
MEASURING UNITS PSD 10x10mm
Measuring units with PSD detector (10x10 mm), Locking knobs (when mounted on risers)
and laser diode in one housing. The housing has
a number of threads and mounting holes, two Laser adjustment ---.....------.
vials and target. Two alternative connections for
Connections
display unit and the other measuring unit.
Delivered as a pair with S-unit and M-unit (for
Stationary and Movable machine).
These are standard with the 0450 system.
Laser aperture
Sliding target
Detector aperture---
Vials------'
60(2.36]
co
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(")~
Backl I l@1
O>
~ Centre of laser
CAUTION ~
::J
Centre of unit
LASER RADIATION
. . DO NOT STARE INTO BEAM ...0
fl)
Centre of PSD
~
DIODE LASER 0
1 mW MAX OUTPUT AT 670 nm
CLASS II LASER PRODUCT
·--------------·--···
*
0
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It)
0
Top
Oi' ~-!-----'-'--'-
TECHNICAL SPECIFICATIONS ~
C")+-----+"~l---------"-\.-"'-------'-
A18
DETECTOR DS
Detector that can read the position of a Locking knobs (when mounted on risers)
laserbeam. Built-in electronic 360° inclinometer
and thermal sensor. A number of threads and
mounting holes allow varying attachment
possibilities. Vials and target for rough alignment.
Two alternative connections for display unit and
other detectors. Markings for measurement
directions. v+
r-
l~~h,
//-· ··----.___, R +
~~,
~71/+
\ ,,_l ',_ /. I
------· ·-----
Facing towards the laser, movements of the detector to
the right will give positive H-values and moving upwards
will give positive V-values. Rotation anticlockwise aro-
und a horizontal axis will give positive angle values.
TECHNICAL SPECIFICATIONS
Detector type 2-axis PSD
Detector size 18x18 mm [3/4"x3/4"]
Linearity Better than 1%
Vials scaling 5 mm/m [0.3°]
Inclinometer resolution 0.1° -----"() ...
Thermal sensors ± 1° accuracy
Dimensions 60x60x50 mm[2 3/8"x2 3/8"x2"]
Aluminum
~
Housing material 8[0.31)! 28[1.1] i 30[1.18]
Weight 198 g [?oz] L_!!Qm_J ___f?Ql£~~L
DETECTOR D157
Weight
040[1.58"], length 60 mm [2 3/8"]
Housing material Brass, stainless steel
198 g [7 oz]
\ ' · MS depth 8 (8Xj [mm)
A20
DETECTOR D&
V+
TECHNICAL SPECIFICATIONS
Detector type 1-axis PSD
Detector size 18x18 mm [3/4"x3/4"]
Linearity Better than 1%
Dimensions 60x60x50 mm[2 3/8"x2 3/8"x2"l
Housing material Aluminum
Weight 190 g [7oz]
LARGE TARGET BASE LINE TRIPOD
Target for datum line finding/setting. For use Tripod for laser transmitter and angular prism.
on floor or at magnet base with rods. Instead of Usable for example when measuring rolls for parallel.
a target, a detector can be mounted. Target
area: 200x200 mm [8x8"].
\
TECHNICAL SPECIFICATIONS
Transport dim. 1110 mm [44"]
Weight 7,9 kg [17.4 lbs]
Min. - Max. height 500-2730 mm [19"-1071
Mounting thread 5/8 UNC
90° ANGULAR PRISM 046
Horizontal tilt
Tilting plate
518 UNG and 2 pcs. M6
threads for mounting on
tripod or magnetic base.
Horizontal adjustment
Target
Parallel alignment
1. Switch the prism away to let the beam hit the target.
2. Slide the prism toward A and adjust with B and C until
the target is concentric to the laser beam.
3. Slide the prism away from A and adjust with D and E
until the target is concentric to the laser beam.
4. Repeat 2 and 3.
5.Switch the prism in, tighten the locking knob and
measure.
Now the angular prism can be moved to a new position
Locking knob on the sliding way to aim the laser beam to the detector.
TECHNICAL DATA
Deflection 2 arc sec. (± 0,01 mm/m)
Turning range 360°
Fine turning 0.1 mm/m [20 arc sec.]
Sliding range ±2" [±50 mm]
Horizontal range ±3/16" [±5 mm]
Vertical range ±3/16" [±5 mm]
Tilting range ± 20
Aperture size 0 3/4" [0 20 mm]
(The 90° unit is shown mounted on tripod.) Vials scaling 0.3° [5 mrn/m]
Threads 5/8 UNC and M6
518 UNG- M6 spindle for mounting on magnetic base Housing material Aluminum/steel
Weight 4 lbs [1800 g]
A24
SHAFT BRACKETS
Attachment to shaft
0
Chain tension knob
Turnable head
Brackets for use when turning of
shafts is not possible.
To be used with standard chains
or magnets and with or without
turnable head depending on
measurement application.
g g
Laser 075 mounted to fixture for The bracket assembled for
measurement of plumbline. Bracket with standard chains.
measurement of e.g. straightness of shaft.
A26
CABLE SUPPORT
MAGNET BASE D45
Alternative
mounting threads
On/Off
V-shape allows - - -
attachment to e.g. rolls.
TECHNICAL SPECIFICATIONS
Dimensions WxHxD 50x80x60 mm [2"x3 1/8"x2 3/8"]
Weight 1200 g [2.8 lbs]
Holding power 800 N
ACCESSORY BRACKETS
Magnets (x3)
-~i~
- -1- It I I
Detector fixture
~
A30
LINEBORE SYSTEM: coordinate hub
Horizontal
angular adjustment and Measure and adjust the arms to the radius. Adjust the third
parallel movement. arm when the unit is in position in the measuring object.
Coordinate hub with laser and arms mounted. Placing the laser in a bearing journal:
TECHNICAL SPECIFICATIONS
Laser adjustment ±5 mm [3/16"] in 2 axis
Dimensions 099x62 mm [3 7/8"x2 3/8"]
Housing material Aluminum
Coordinate table weight 1 kg [2.2 lbs] Alt. 2. One of the arms mounted
Arms for diameters 0100-500 mm [4-20"] Alt. 1 downwards when the upper bearing
Weight 1.2 kg [2.6 lbs] journal part is removed.
A31
LINEBORE SYSTEM: detector
Vials
- 13:=:J-·-
Detector aperture
Alternative arms
for 0100-150 mm
TECHNICAL SPECIFICATIONS
Detector type 2-axis PSD Arms in vertical and
Detector size 18x18 mm [3/4"x3/4"] horizontal position
Linearity Better than 1% (measurement at bottom
Vials scaling 5 mm/m [0.3°] and side).
Inclinometer resolution 0.1°
Dimensions 099x60 mm [3 7/8"x2 3/8"]
~~
Housing material Aluminum
Weight detector 400 g [14 oz]
Measuring diameters 0100-500 mm [4-20"]
Weight for set of arms 2.4 kg [5.3 lbs]
A32
EXTRUDER: fixtures etc.
Adapter plates (two) for Detector 0157.
"----~~
Manufactured to actual tube
diameter at order time.
TECHNICAL SPECIFICATIONS
Interface Serial RS232C, 9600 bauds
Power supply Battery.
Operating conditions 5-35° C, 20-70% humidity
~tifg
Dimensions 165x135x50 mm
Weight 560g [19 oz], with a20 mpaper roll
Roll paper Thermal black printing,
Part No.03-0041
width 112 mm, length 20 m When replacing the paper roll, cut the paper straight.
diameter 42 mm.
Spare printer cable Part No. 03-0241
A34
VIBROMETER PROBE 0283
6
TECHNICAL SPECIFICATIONS
(Instrument/Software)
Measurement range 0-50 mm/s [0-2 inch/s] RMS
Resolution 0.1 mm/s [0.01 inch/s]
Frequency range Total level: 2-3200 Hz (Lp), 10-3200 Hz (Hp)
Bearing condition: 3200-20000 Hz
(Probe)
Sensitivity 100 mV/g +/-10%
Dimensions Magnet: L=20 mm [4/5"], 0=15 mm [19/32"]
Gauge tip: L=65 mm [21/2"9
LASER TRANSMITTER D22, D23 and D75: tilting screws
A36
"
B. Handling the display unit
Main menu ........................................................ 82
Help menus ....................................................... 83
Store measurement result ................................... B4
Restore and Delete measurement result .............. B5
Printouts and PC transmitting ............................... B6
Easylink™PC software for Windows ................. 87
Measurement value filter ................................... 819
Programming the laser (022, 075, 0146) ........ 820
MAIN MENU
82
~
HELP MENUS ETC
Help menus are available at most steps in the What the display shows in most programs:
measurement program procedure. "Help menu" is
~-----
a display page that shows available button
choices (direct commands). This is for example
Current Program step
83
STORE MEASUREMENT RESULT
result is stored.
® WXYZ9
® 10
0 &( ). Example: press ® three
times and you have entered Y.
.
2Con1rnl
3 Data: 1H9.01.0I TYPE LABEL
•nm.: 10:03
5 Auto Off Tlm9:
&Flttar. 05
7Unlt: 0.01mm
aPrint Screen
8 llend
OS- 14
. ...,p
Battery L-H
..
RESTORE AND DELETE MEASUREMENT RESULT
Restore a measurement by turning the system can be displayed at each time. Enter the
on and then press the Menu-button before starting corresponding number for the measurement to
any program. Choose Restore and each stored be restored or deleted, then select desired
measurement is displayed with Date, Time and function. When the data is displayed it can be
Label. The measurements are sorted in printed or transferred to a PC. This is done as
chronological order with the latest at the first usual via the Main menu by pressing Print or
position (number 1). Up to five measurements Send.
Page number and Your label
1. Start the system @ Number of stored -
measurements.
total amount of pages.
MENU 1/ 2
PROGRAM MENU Unft(•) found 1 Horizontal
2005.04.12 10:05:32
11 Horizontal
12EaoyTum
1 a.ck Light
2 Contrast PUMP NR 4 4. Press corresponding
3Date: 1996.01.08 2 Horizontal
13 Softfool
14Cardan 4'TlrM: 10:03
30
2005.04.12 10:36:10 figure to display desired
5 Auto Off 11me: PUMP NR 4
15Vertlcal
18 Offset and Angle
&Fiiter:
7Unlt
••
0,01mm
3 EasyTurn
2005.04.14 07:12:19
measurement.
17Values
18Splndlo
19 Straightness ........
I Print
9S.nd
. tt.lp
Battery L-H
14 _,,_,_
MACHINEROOM
4 Horizontal
2005.04.12 15:14:29
COMPRESSOR
[Toggle between
pages with <() {Y ]
<-More->
9 Return
9 Return
9 Return
Back m BS
PRINT and SEND
COMPANY : .............. .
When using the programs Offset and Angle and
Values, measurement values can be sent directly
MACHINE
Send transfers a
OPERATOR : ................................ .
complete set of
from the detector to the serial port. The Date : 1999.02.15 20:01
Filename
Stralghtnns information about
Easylink™ software (or other similar terminal Program
Unit nvn
13638, 13633 current measurement
Serial No
program) can recieve the data sent. Temp 21.4
in text mode.
No Ref Distance V·Values H-valuea
1. Press UI 1
2
3
4
Ref 0
100
100
100
0.00
0.01
-0.09
0.30
0.00
0.00
-0.15
0.69
The serial number of
the equipment used
5 Ref 100 0.00 0.00
and the measurement
2. Press [fil (print) or 0 (send) Max
Min
0.30
-0.09
0.69
-0.15 temperature will also
be specified.
(For installation of EasyLink™, see next page.) Example: printout from
Straightness-program.
Easy-Laser® is equipped with an RS 232 C, 9 pin
0-sub connector for printer or PC. The printer must
be Epson compatible to achieve a proper graphic
printout.
Port settings:
9600 Baud, no parity check, B data bits, 1 stopbit
86
,.
EASYLINK™ PC software for Windows
PR!SEMTATION flUI
pages. When necessary, please check the internal ~,~,,.~~~i'~
88
EASYLINK™ PC software for Windows
x]
dfi!ffij;fi@IM,
Fig.6 Continued•
89
EASYLINK™ PC software for Windows
Communication setup
Start the Easylink™ program. o::::::
111111\Ull,.
B------
Under "Settings", choose the Com-port to which
the serial cable is connected. Only available ports
can be selected. Note that a port that appear to be
available sometimes can be assigned to camera
or phone programs in your PC, which makes it
necessary to reconfigure these.
then @](restore),
810
EASYLINl(TM PC software for Windows
0 0 0 0 0
0 0 0 0
2345678
3265487
0 0 0 0
0 0 0 0 0
Continued . .
811
EASYLINK™ PC program for Windows
Open database Choose alternative database
I Export to spreadsheet ..,.. Export to spreadsheet
(only in measurement window)
When you start the Easylink™-pro-
. (only in measurement window)
gram the START WINDOW appears with
Download from other Download measurement data
all saved measurements listed to the right. . t - from instrument other than
You can sort these by type of measure- ins rument Easy-Laser®
Exit - Exit Program
ment, date, time or file name by clicking at
the buttons right above the list. r= I ,, ' ·-, I ...- (only in measurement window)
Roll-down menus
r-----------1
I [Right-click at a measurement] I
I View report I
View graph , • . iQU
sm
u&•11fi••
n,ot.t• 14,-n ------ _
I Export to spreadsheet I •
VER ff.tl.12 iS:.41 o.aoo-_Vntkat
I Rename item I
I Delete item I
.~.J
I Add photo I
I Remove photo I
L-----------::.J
The Start Window
Saved measurements
Picture window
812
EASYLINl<fM PC software for Windows
Continued . .
813
EASYLINK™ PC program for Windows
Open database
The different MEASUREMENT WINDOWS Export to spreadsheet Export to spreadsheet
are all handled similarly to each other, but - Print report Print Data window
in some of them some functions are not Print picture Print Picture window
possible, such as "Rotate object". Download from other
instrument
Exit
[ Copy picture I
c opy picture window
I Copy value list 1 copy Data window as picture
,1'11£1
Example of a Measurement Window
DO
onk
i1*.~ tt•:F
. :;., ...
DemoJlange ~~-==~===:-,~~,
Picture window --+--- 1 Air'
,l)..t)I,)!)
,!)_!»\)
....,,
,(HH(!
'•' ,l).t)f\)
• .... ....
a.ZOU
••',. ..,.....
,j)f>:)3)
.-t'H,t(!
I<
..
"w "" ...,.,.
,q.~o
a.,.
"" (!Hl\
Data w i n d o w - - + - - - - - - - - - - - - - - - - - - - + - -
(Active measurement data;
updates when reference :::; .~
.. "
J'
points are moved) Pooloi'-1 £:.i'
-..--
1 ;ifU:t 1100f<i
'
M
M!>t
.>l.(11<}
.\)~
-(IQ>$
ll<l«l
'""'
B
picture, and then pasted in to another document, ~
l\)
h
~:.;'¢
4<.Rl:t
,\)(.II~
ll 4...W
e.g. Word or Excel documents. n
14
P<ff 11:00!1
M~
l°!- \1~~
Ii .<l~
ll .\l~~~
I~ 41 U~
Continued-.
815
EASYLINK™ PC program for Windows
Do this: ~l
~J' ~
?~
hW
it
;l-t'~
'iti&
.¢.~o.lo~
l?' ·~~~
:~ .~
Do this:
1. Under "File", choose "Print picture"
2. Printout is done on your default printer.
• ••
t:~/;,::::;t:~
816
,.
EASYLINK™ PC program for Windows
Do this:
1. Connect the Display unit to the PC.
2. Start the EasyUnk™ program.
3. Show the display you want to copy from the
Display unit.
4. Press !§] to go to the Main menu.
5. Press (!) and the display is directly copied into
the EasyUnk™ program, and opened in a new
window.
!$Zjjii:f·························
-- .... l
Continued.,.
817
EASYLINK™ PC program for Windows
;·;_;fl(
'
ftslvtllSIOllO!ft.Vl
MllSlllfllPllAmll
fl.O
-+--1-.;r
~---.10.tr ···1•..i:f· °"'*°.:.:~
!:..._,. ft.A ........ ••• ~..~·
. . -a•-.......__
PAR ...U,2'- 11<tt 0.-._.P•f.....,
PUt •.n..tt •6.;t! ~................
CAR . . . .,14 11;;.t• 0.-0,,..C•'-
~
.. . ...... lf¢t4 a..._~
EM Q.tl.lf 1:lM °""°-~-,._..
sm au• t4M a.....l~•
-SfR tl.lt,t4 H:M O..._$tt....._•t
var 11.a:u i:a:t-.- · -~}tit«k4
~ ~
818
"
..
Programming
A. Turn the laser on by pressing the ON-button.
820
C. The measurement programs
Introduction to shaft alignment .............................. C2
Mounting the measuring units .............................. C3
Rough alignment ................................................ C4
Shaft alignment: enter the distances ..................... CS
Program 11, Horizontal ....................................... C6
ittlllifi
Measurement result for horizontal machines ........ CB
Tolerance Check ................................................ C9
Thermal Growth Compensation ........................ C1 O
Program 12, Easy-Tum™ ................................ C12
Program 13, Softfoot ......................................... C15
Program 14, Cardan ........................................ C16
Program 15, Vertical ......................................... C20
Program 16, Offset and Angle ........................... C22
Program 17, Values .......................................... C24
Program 18, Machine train ............................... C26
Program 19, Vibrometer ................................... C31
Program 21, Spindle ........................................ C36
Program 22, Straightness ................................. C39
Program 23, Center of Circle ............................ C42
Program 24, Flatness ....................................... C46
Program 25, Plumbline ..................................... C49
Program 26, Squareness ................................. C53
Program 27, Parallelism .................................... CSS
Program 28, Flange ......................................... C58
Introduction to sheave alignment ....................... C60
Program 29, BTA Digital .................................... C61
Program 31, Half Circle .................................... C67
Program 34, Straightness Plus .......................... C71
Program 35, Center of Circle Plus ..................... C7 4
Program 36, Half Circle Plus ............................. C78
Program 38, Parallelism Plus ............................ C82
INTRODUCTION TO SHAFT ALIGNMENT
...,..__Angular value
MOUNTING THE MEASURING UNITS
_. .
brackets. For more examples, see
the page "shaft brackets".
,,,,1
l
.
,, J.
~
-~'1'11~
~~~j-
The units mounted with standard shaft brackets.
The cables can be connected to
any of the two connectors on the Labels facing away from coupling.
measuring unit/detector.
Important!
S-unit on stationary machine.
M-unit on movable machine.
Face the stationary machine (SJ from the movable machine (M) .
...,..._.Angular value
MOUNTING THE MEASURING UNITS
. .
dh'h 1
"············· ······· It;
Important!
S-unit on stationary machine.
M-unit on movable machine.
Face the stationary machine (S) from the movable machine (M) .
When turning the shafts with measuring units Rough alignment procedure
1. Turn shafts with measuring units to the 9 o'clock
mounted, the laserbeams will project arcs, where position. Aim the laserbeams at the centre of the closed
the centres will coincide with the centres of the targets.
shafts. During the turning the laser beams will 2. Turn shafts with measuring units to the 3 o'clock
move on the detector surfaces. When the position.
alignment is poor the beams may travel outside 3. Check where the laser hits, then adjust the beam half
the detectors. If this happens you will have to do a the travel in direction to the centre of the target (see
rough alignment first. picture below).
Preparation: mount the equipment, specify the 4. Adjust the movable machine so that the laserbeam
hits the centres of both the targets.
distances. 5. Open the targets before the measurement. Done.
~
SHAFT ALIGNMENT: entering the distances
With the Horizontal program you read values at the 9, 12 and 3 o'clock positions. That is, you turn
the shafts a total of 180°. Measurement procedure: mount the equipment, start the Horizontal program,
enter the distances, if neccessary make a rough alignment, start the measurement.
NOTE! Check in each position (9, 12, 3) that the laser beams hit the detectors.
( Redo with ~ ]
@ (!)
S 0.34 M -0.57
12 o'clock position.
Record second value.
Confirm@
[Redo~]
The mark blinks to show
where the measuring
units are to be positioned.
----
3
value.
S-/ and M-unit value
Confirm @
Confirm@ S 1.17 M -0.14
[Redo ~]
C6
(11) HORIZONTAL: shaft alignment with positions 9-12-3
Horizontal values Vertical values updates ..,...__ _--1 An indicator for measurement direction ( G ) in
updates continuously. continuously. the middle of the display shows that the measuring
units now have to be in the 3 o'clock position. The
horizontal values now updates continuously (live),
indicated by filled foot symbols.
Button I]) changes between Horizontal and
Vertical live values. The indicator for measurement
direction shows in which position the measuring
units have to be placed (3 or 12 o'clock) and filled
5. The result is displayed. Horizontal and vertical foot symbols shows which direction is displaying
positions for the movable machine are shown both live values.
digitally and graphically.
Continued . .
C7
MEASUREMENT RESULT FOR HORIZONTAL MACHINE
Tm'
.~
.
I
Vertical:
~Offset value
~- V· • v ...... · _jj_- Angular value
Adjustment values
Horizontal:
Offset value
11
Angular value
,
1
-;ru.. T_lld-- Adjustment values
*Indicator for measurement direction,
that in the EasyTurn ™program
shows the real position of the units.
The foot symbols are filled for that direction (horizontal or Note! In the Horizontal program
vertical) in which the measurement values are updated live. lJ1 0.06/100mml the indicator shows how the units
Note! Be sure that the units are positioned in the right 0.04 • •
.·0.71 have to be positioned for live values.
direction (3 or 12 o'clock).
CB
MEASUREMENT RESULT WITH TOLERANCE CHECK
<more> <more>
it is the machine "to the righf' at each coupling you enter 2. Enter the value for horizontal offset:
values for. Select coupling by pressing <() and (Y .
Type the value with the numerical buttons.
Go to the next coupling you want to set compensation
values for and repeat steps 2-6 above. Confirm value with @
NOTE2! Works both at graph and digital display.
NOTE3! You can also enter the values directly after the
measurement of each coupling.
[ Back to step 1 <() ]
C10
..
MEASUREMENT RESULT: thermal growth compensation
Vertical Offset
Vertical Offset Set the value
Horizontal Angle Choose direction
Choose direction
0.25 mm
C11
(12) EASY-TURN™: horizontal shaft alignment
C12
(12) EASY-TURN™: horizontal shaft alignment
{!)
Confirm@ second reading. Turn shafts
beyond the 2CY mark.
[Back~]
Confirm@
S 1.53 M -0.18
Continued . .
C13
(12) EASY-TURN™: horizontal shaft alignment
C14
(13) SOFTFOOT
-iu
Ready:
Record Foot 1:
(!)
S 0.34 M -0.57
3. Release and tighten first bolt.
0,05 0,12
~]
entered distances,
PROGRAM MENU
[Back
press@I J
11 Horizontal
12 EasyTurn
(14)CARDAN
~ ~3magnets '-•
Guiding pins ~ Handle for turning 1. Mount the fixture arm with magnets on the shaft end
of the stationary machine (if needed, use extension arm
to compensate for the whole offset).
When there are threads at the end of the
"movable" shaft, mount guiding pins on the
turnable magnet bracket. The guiding pin
•
centres the bracket and permits turning when
indexing. Attach the measuring units to the
fixtures using the central M6-threads.
NOTE! When the distance between movable (M)
.~~
and stationary (S) fixture/unit is short (<300 mm),
it might happen that the adjustment range in the
measuring units will not get the beam to hit within
the detector. Then use the M6-thread back at the
unit that centres with the laser beam aperture 2. Mount the measuring unit S on the fixture arm.
instead. Attach the large target to the measuring unit.
C16
(14) CARDAN
\
r +
8. Roughly align the movable machine. NOTE! Final
5. Adjust the M·laser beam, see fig. C1 to the right. adjustment of the fixture arm may be needed. Remove
Attach a large target on the unit. the large targets.
Continued•
C17
(14) CARDAN
1-J
nC__) (!)
S 0.34 M --0.57
ReGcord
S
pos 3
1.17 M
3
--0.14
S 1.70 M --0.62
10. Face the stationary machine from the 11. Record the second 12. Record the third value in
movable machine. Turn both measuring units to value in position 12. position 3. (Labels to the right.)
position 9 (Sand M-labels to the left). Adjust the (Labels upwards.)
beam to the centre of the closed targets. Open Confirm@
the targets. Record the first value. Confirm@
C18
(14) CARDAN
r:(]IJ:i
™g11100m~
0.00 -0.02
When parallel adjustment is not needed, only one end of
the machine should be adjusted, therefore the other pair
-+-----1 of feet is set to zero.
(~1ood
[ Pressing []) will toggle the LIVE display between the
r:(]IJ:i horizontal and vertical direction (Measuring units must
0.00 -0.09
be in position 3 or 12).]
The Vertical program is used for the Procedure: mount the measurement equipment,
measurement of vertical and flange mounted start the Vertical program, enter the distances,
machines. Position the measuring units and number of bolts and the diameter, start the
record the values at positions 9, 12 and 3. measurement.
The 9 o'clock position is selected at any bolt.
Rotate the measuring units a total of 180°.
9 4. Place the units in position 9
1. Enter the distances, as ReE
Pos.
) c: o r d
prompted by the system. 12 (Bolt 1), record the value.
@
I. :n . ~p
Confirm each distance Confirm@
000 Confirm@
Confirm@
(Back~]
N=ll
[Back~]
3. Enter the diameter between Record Pos. 3: 6. Place the units in position 3.
Q
Confirm@
[Back~] sG 1
3
.1
Confirm@
C20
(15) VERTICAL: v~rtical- and flange mounted machines
'~~~\ ~:::~~~:~~~:~~n3,
units; 3 or 12.
Confirm@
Adjust the beams.
g t5
~ -~ Open the targets.
~ "§
~
?:- ~
~
~
5
(/)
Distance S - M
~
~
=--
HORIZONTAL
Otrset 0.31
Angle 0.55 / meter
(This example shows both
horizontal and vertical values,
which means that a two-axis
\ =-- VERTICAL
Olleet -0.93
Anale 1.57 I meter
measuring unit is used.
c:::::::::I - - -
Offset 0.31
Angle 0.55 I meter
VERTICAL
c
..,..
t
c:::::::::I
Offset -0.93
---
Angle 1.57 I meter
+angle -angle
_...
+offset =-- =
- offset = =---
--
Stationary (S) Movable (M)
0.87
0.55/ 1000mm
+ R'ght 0.31
Horizontal ref. ---------------
-Left
0.64
+High _ _ _ _ 1_.57; 1ooomrn
Vertical ref.
-Low
The Values program continuously displays ware so that the one with the lowest serial number
measurement values from one detector (of up to (counted on the three last figures) will be 1, the
four connected). The detector can be the 05, 06, next higher serial number will be 2, and so on.
0157 or measuring unit Sor M. The laser trans- Therefore you should connect the units in this
mitter can be another measuring unit or a laser order to avoid misunderstanding of which unit you
transmitter from the Easy-Laser® assortment. are reading.
With series connection of detectors/measuring Procedure: mount the measurement equipment,
units these will be numbered by the system soft- start the Values program, start the measurement.
NOTE! The "Store" function cannot be used with
~)
this program.
'f'H;pra 00000
Angle
Zero actual @]
Absolute values (TI
Halve ill
\. o
J
o o o
Reconl:
I
R 23.5
The angle of the unit with
()' in the start position.
Send to serial port (continuously) @)
Large figures I small figures Q
Lastunit ~
I
,..--..-R2,,.-3.5-~
W 5.11
MH 0.10
MH ·1.24
MH 0.07
measurement values
M-unit Horizontal
Nextunit (Y MH 0.07
units 1 °' 2 The number of Units 1 Of 2
connected units Confirm@
M-unit Vertical Actual unit
1. The measurement values are displayed
Clear display ill
immediately when starting the program.
The example shows both vertical and horizontal values H-value on/off (]]
from the M-unit. This can be done with two-axis units.
C24
~
(17) VALUES
V+
------------ - - ---- - -~ ''
---1- R+
Feetlock
The program has Reflock function which means
that any two pairs of feet in the machine train can be
used as stationary reference, e.g. pair 1 and 1Oor 3
and 4 (see fig.). The program is also suitable for
~
measurement of two machines, e.g. a motor and a
pump. You can choose which machine you want to
use as stationary by changing references in the pro-
gram.
C26
(18) MACHINE TRAIN
Note
During the measurement, the S-unit must always be
mounted on the left machine (see fig).
L.--------"'
Explanation of signs ' >
:~c:t1
On the display these signs are displayed:
A, B, C, .... =the order and name of the couplings.
H=horizontally
V=vertically
S=stationary
M=movable
L=live
Ref .=reference
Ang.=angle
Off .=offset
1 2 3 4 5 6 7 8 9 10
1, 2, 3, .... =the order of the feet pair.
C27
(18) MACHINE TRAIN
Distance 1 - 2: 1. Enter the distances, as Record A2: 3. Second value. Turn shafts a
prompted by the program. minimum of 20° in any direction
CJbD= (shown as small angular marks at
~320 ~ Confirm each distance with @
the circle). For uncoupled shafts;
first turn the shaft with the S-unit,
close the target on the M-unit, then
[Back ~I ___,_______ turn the shaft with the M-unit so
that the S-laser hits the target.
Open the target.
S and M measuring unit marker
[Back ~]
·C)
S -2.47 M -2.53
markings.
Confirm with @
C28
(18) MACHINE TRAIN
Confirm with @
Continued-.
C29
(18) MACHINE TRAIN
H=Horizontal values
Ready B:
Uve
Hori. Vert. The result is displayed. Example:
F 3 0.49 0.13
F 4 0.86 0.69
Horizontal values are Feet pair 7
Ang. -0.31 0.04 shown in "Live". This Feet pair 8
Off. -0.04 -0.03
F 5 -0.41 -0.06 means that the measuring Coupling D
F 6 -0.36 -0.17 units are in position 9 or 3.
Ref. 1 2
V=Vertical values
10. The result for coupling Bis displayed. Horizontal
and vertical position, and angle and offset for the 11. Graph display of the result:
machines are displayed digitally.
Toggle between graph/digital display of the values G)
Press ®to continue the measurement at coupling C
_,m
(and after that D when the result for C is displayed),
then follow the procedure according to steps 6-9. H Scale + - 20.00
C30
(19) VIBROMETER
Vibration Level Hp
General
Easy-Laser® Vibrometer can be used in preven- 9.5 mm/s
tive as well as active maintenance work on rotat- Bearing Condition
ing machinery. Easy-Laser® Vibrometer is meas- 0.70g
uring the effective velocity (mm/s or inch/s RMS)
in the frequency range between 10 and 3200 Hz
1. The display shows Vibration Level
(alt. 2-3200). This range covers most of the fre- (mmls [inchls]) and Bearing condition value (g) at
quencies that will occur for the majority of me- the same time. (For interpretation of the values, see
chanical malfunctions and imperfections, for ex- the following pages.)
ample unbalance and misalignment. The judge-
ment of the measured levels is greatly supported The current frequency range is indicated.
by several vibration standards. A comparison be-
tween vibration levels and actual wear being per- Press ~ to toggle frequency range between
formed on the machinery will quickly build up a 10-3200 Hz (Hp) and 2-3200 Hz (Lp).
knowledge of the machine, and which type of
Pressing ~ will exit the program back to Program
action is required when higher vibrations are found.
A common standard for judgement of vibrations is Menu.
ISO 10816-3. This standard is an upgrade of older [Store measurement value: see page 84)
standards that has been in use for several dec-
ades and has a world wide acceptance as a good
judgement for continuos and long lasting opera-
tion of machinery. (For tooling machines, use
standard ISO 10816-1.)
Continued . .
C31
(19) VIBROMETER
Note! When using the magnet or the measuring tip the bearing
condition value can be substantially changed. Use the M6 stud on
the transducer for high frequency measurements, and mount the
probe directly to the machine.
C32
(19) VIBROMETER: vibration level
Noticeable vibration levels often concentrated to some specific part as well as di-
rection of the machine. Noticeable bearing wear. Seal problems occur in pumps
3-7 mm/s etc. Increased noise level. Try to investigate the reason. Plan action during next
0.12 - 0.27 inch/s regular stop. Keep the machine under observation and measure at smaller time
intervals than before to detect a deterioration trend if any. Compare vibrations to
other operating variables.
Very large vibrations and high noise levels. This is detrimental to the safe operation
> 18 mm/s of the machine. Stop operation if technically or economically possible considering
> 0.71 inch/s the plant stop cost. No known machine will withstand this level without internal or
external damage.
Continued a..
C33
(19) VIBROMETER: bearing condition value (g)
What is a bearing condition value? boxes, converting machines with cutters and simi-
The bearing condition value is the sum average lar machines without any bearing faults because
value, RMS value, of all high frequency vibrations they "naturally" produce frequencies above 3200 Hz.
between 3200 Hz to 20000 Hz. This value is an
acceleration average with the unit "g" because NOTE! A high bearing condition value should
high frequencies give a large signal if it is meas- always be used as a request to make frequency
ured in acceleration. When the balls or rollers analysis, for example with Easy-Viber™. Do not
rotate inside the bearing a wide-band noise and change bearings before this is done.
vibration arises. This noise and vibration are in-
creased if the bearing is poorly lubricated, over-
loaded due to misalignment or has a damaged
surface.
Because this is a wide-band noise and vibration it
is possible to select any frequency or frequency
band as a measurement of bearing condition.
If the selected frequency band includes low fre-
quencies the bearing condition value would also
include vibrations from unbalances, misalign-
ment, etc., and not purely from bearing vibrations
and would therefor be difficult to interpret.
If the selected frequency band only includes very
high frequency noise and vibrations we would
need special vibration transducers that are very
rigidly and closely mounted to the bearing be-
cause the machine structure works as a mechani-
cal filter for high frequencies.
High bearing condition values can appear at gear
C34
(19) VIBROMETER: bearing condition value {g)
The bearing condition value is RMS value of all high frequency vibrations in the range of 3.200 Hz to
20.000 Hz. This average has the unit "g" {=acceleration due to gravity).
Note! The diagram below is only a guide to interpret the bearing condition value.
(g)
100
__,
10 ~
..... ..-
~ ~
~"""{}\-
--·~
,,_ ~
~
~
__,,,,
~
~\\~()~ ~
1
...
'r
y~· ~ ~
..-
--
. ~
-""''I>" ~
0,1 ~
-
0,01
400 2000 10000 Speed
(RPM)
C35
(21) SPINDLE
C36
(21) SPINDLE
The symbol indicates that the spindle+laser must
be rotated 180° before recording the value.
Record 2: R1.8
Distance 1-2:
500
1. Enter the distances 2. Record the first value at position 1. 3. Rotate the spindle 180°.
between position 1 and 2. Record the second value at
Confirm @ position 1.
Confirm @ Confirm@
[ 2-axis detector:
H-value on/off with ill ]
Record 3: R 1.8
[Back~]
Record 4: R 1.8
HORIZONTAL
V 0.91 H 1.05
~ ·0.30/meter
[ 2-axis detector:
H-value on/off with ill ]
Confirm@ [Back~]
[Remeasure from position 1 []]]
[Back~]
Continued•
C37
(21) SPINDLE
l~
Vertical pointing direction
C38
(22) STRAIGHTNESS
Note: Also see program
Straightness program. Prepare for the StraightnessPlus(34 ), page C71
measurement by marking the desired
measurement points. The program can handle up
to 150 measurement points with two zero points.
Aim the laser according to measurement principle
on page E15.
Number of points: 5 All dist. equal: No 5 All dist. equal: Yes Distance 1-2:
1 5
I 1 1 I
1. Enter the number of 2. Are the points evenly placed 3. Enter the distances.
measurement points on the object? If evenly placed points, just enter
(2-150). Yes or No? this distance and confirm @
Confirm@ Toggle between No I Yes with (]] If different distances, enter each
distance and confirm each @
[Redo <()] Confirm choice with @
Continued.,.
C39
(22) STRAIGHTNESS
4. Place the detector at the assigned 5. The result can be displayed as a graph or
point, then record the value. as a table.
The graph can display vertical (V) or horizontal
Confirm @ (H) measurement values. Measurement point 1
is at the left. The biggest deviation from zero
[ Zero value []] ] sets the scale to one of three possible. The
(only at measurement point 1) smallest and largest measurement values are
displayed as Min. and Max.
[ Show I Hide H-value with []] ]
NOTE! If the H-value is not displayed [ Back to registration of the last point ] ~
when registering the last measurement (only possible before pressing another button).
~
value this cannot be displayed again.
[ Shift to previous page ]
[ Show absolute value (D ] (only possible after pressing another button).
C40
(22) STRAIGHTNESS
Read)"
v Scale :t0.10
Set Ref. point 1: COMPANY
H 0.00 1 v 0.00 H 0.00
1V 0.00 Distance: 100 MA.CHINE : ............... .
otstance: 100 2V-0.06 H-0.01
2V-0.05 H-0.02
Distance: 100 OPERATOR : ..
Distance: 100 3v 0.07 H 0.00
3V 0.10 H 0.00
Distance: 100 Dote : 1999.02.15 20:01
Distance: 100 4V ..Q.01 H-0.01 :BEAM01
4 v 0.03 H 0.01 Filename
Distance: 100 Program : Straightness
[)1$tance: 100 SV 0.00 H 0.00
5 v 0.05 H 0.02 Unit :mm
Serial No : 13636, 13633
Ref. points Temp : 21.4
Ref.points Min -0.06 Max 0.07
v.vaiues H-values
No Rel Distance
0.00 0.00
Rel 0 0.00
100 0.01
-0.09 -0.15
100
Selecting reference points. 100 0.30
0.00
0.69
0.00
Ref 100
Two of the measurement points can be ----------------
Max 0.30 0.69
-0.15
selected as reference points, which will set Min -0.09
them to zero. The values of the rest of the Printout from Straightness program.
measurement points will then be recalculated.
Selecting the same measurement point as
ref. 1 and ref.2 will give one zero point. New
reference points can be set on a previously
stored measurement.
[ Select ref. points []) 1 Straightness measurement with the horizontal plane as reference.
If the laser is levelled according to its vials and only one reference point is
selected, then the graph will display the points of the object relative to
the horizontal plane.
C41
(23) CENTER OF CIRCLE
Note: Also see program
Center Of CirclePlus(35), page C74.
The Center of circle program is used for
straightness measurement of bores e.g. bearing
journals when the diameters vary.
Best performance when using the Linebore
system, but lasers 075/022 and detectors 05/
0157 can also be used with suitable fixtures.
C42
(23) CENTER OF CIRCLE
Note!
Adjustment of the center point and pointing
direction of the laserbeam before measurement. 1
; -----0----0----!
2
1. Adjust the angle of the laserbeam to closed target in
bearing journal with the detector in the furthest position.
Continued•
C43
(23) CENTER OF CIRCLE
Number of points: 5 All dist. equal: No 5 All dist. equal: Yes Distance 1-2:
15
2 2 HRm
1. Enter the number of 2. Are the points evenly placed
~'-~
3. Enter the distances.
measurement points (2-150). on the object? Yes or No? If evenly placed points, just enter
this distance and confirm @
Confirm@ Toggle between No I Yes with [fil
If different distances, enter each
[Redo~] Confirm choice with @ distance and confirm each @
W.:' ~ ~~
v~ ~
4. Place the detector on the assigned point, 5. Turn the detector 1800.
record first measurement value in position 6. Record second value in position 12.
[ Show I Hide H-value with [fill Move the detector to the following
NOTE! If the H-value is not displayed when registering measurement points and record the
the last value it cannot be displayed again. values similar to steps 4 and 5 again.
[Back~] [Back~]
C44
(23) CENTER OF CIRCLE
~
stored measurement.
[ Back to registration of the last point ]
(only possible before pressing another button) [ Select ref. points @) ]
[Toggle between table and graph GJ detector to the right will give
positive H-values and lifting
[Toggle VI H at graph display I!] ] upwards positive V-values.
Rotation anticlockwise around a
horizontal axis will give positive
[ New measurement from point 1 I]] ] angle values.
(24) FLATNESS
[1 :ta
1. Enter the number of measurement points
,?\,~?
J6LJ L26U
2. Enter the distance between first and last
in X·direction (2-99) and Y-direction (2-99). measurement point in X-direction and Y-
direction.
Confirm@
Confirm@
[Redo~]
[Redo~ J
C46
(24) FLATNESS
~y.
Record XS, Y 1 X1 ,Y2 v 0.13
X2 ,Y2 v 0.39
X3 ,Y2 v 0.73
X4 ,Y2 v 0.42
XS ,Y2 v 0.13
X1 ,Y3 v -0.07
X2 ,Y3 v -0.32
X1,Y1 v -0.18 X3 ,Y3 v -0.55
X2, Y 1 v -0.21 X4 ,Y3 v -0.68
X3.Y1 v ..0.11 XS ,Y3 v -0.47
X4,Y1 v -0.12
Ref. points
X5,Y1 v -0.10
Continued ...
C47
(24) FLATNESS
[ Remeasure I]) ]
C48
(25) PLUMBLINE
Measurement line
Measurement point
C49
(25) PLUMBLINE
~] D 3V 0.19
2 v 0.23
1 v 0.00
v 0.05
Q
H 0.03
1. Enter the number of 2. Enter the vertical distance 3. Place the detector on the lowest
measurement points (2-10) between measurement points measurement point on measurement line
at each measurement line. 1-2, 2-3 and further on. "9" and record the value. (The H-value is
used for positioning the detector
Confirm@ Confirm each @ sideways.) Move the detector to the other
points on the same measurement line and
[Redo~ I [Redo ~ J record the values.
~'9+3'~~
~
~-1. ·;_~\;J
1 v 0.00
V 0.03 H 0.02
cso
(25) PLUMBLINE
Ready· 9-3
Point mat. 9. 3
4 800 0.33
3 800 0.19
2 900 0.23
1 0 0.00
Ref. points '--;;::Min::;:O·;;::OO_==--'
_ _H_o_.02__,
Continued•
C51
(25) PLUMBLINE
SelRef.polrrt 1::
Point Dist 9• 3 ® ®
4 4 4 I 4
4 800 0.33
3 800 0.19
2 900 0.23
1 0 0.00
~·'·points
: Set2
3 3 3 I 3
I I
Selecting reference points. I I
Two of the measurement points can be 2 2 2 2
selected as reference point. Doing this will set
them to zero. The other points will then be
recalculated. Selecting the same
measurement point as ref. 1 and ref. 2 will L5
r
L 1
fl
1 !J .
give one zero point. New reference points can
be set on a previous stored measurement.
Important!
[ Select ref. points @) ] When moving the units to the opposite side, the length
from shaft to detector can be altered only if all
[Values without ref. points OJ ] measurements is done on the same shaft diameter (A).
Measurement on a shaft with different diameters (8), can
NOTE! If two ref. points are set, the only be done at point 3 and 4 with another complete set of
measurement values will not correspond detector, risers and magnet base. These two sets must not
to the plumbline, but can be used as a be changed and must be used again on the opposite side
guide to the straightness of the shaft. of the shaft.
C52
(26) SQUARENESS
Confirm each @
[Redo ~ )
Continued . .
C53
(26) SQUARENESS
2. Record the first two measurement points. 3. Record the following two measurement values.
Place the detector at each point and record Place the detector at each point and record values 3
values 1 and 2 according to the display. and 4 according to the display.
,t:~~~if
Readir.
0.03 /meter
C54
(27) PARALLELISM
Note: Also see program
ParallelismPlus(38), page C82
Parallelism program. For the measurement of
parallelism between e.g. rolls. The program uses
the 90° deviation in the angular prism 046 to
create a number of parallel laser beams. Up to 150
rolls or other objects can be handled by the
program. The result is displayed graphically with
the angular value for an eventual deviation from
parallelity. Any object or the base line can be
selected as the reference afterwards.
The most common setup for parallelism
measurement is laser 022 and prism 046 mounted
on tripods, detector 05 on magnet base or sliding
bracket. Large target base line may also be used.
~ ~ ~
1. Enter the number of 2. Name the (first) object. 3. Enter the distances between
measurement objects (2-150). (See page "Store measure- the measurement points 1-2.
ment result" for information)
Confirm @ Confirm@
Confirm@
[Redo ~]
Reconl point 1:
ROLLER3F
R 210 2 l - - Placethe detector in
horizontal position
[Redo ~ ]
C56
(27) PARALLELISM
Ref.
I OPERATOR : ···············
[ Set displayed object as reference @) ] I~~ ~ ~~fN~\ 20:01
i Program : Paralllsm
i Unit :mm/met.r
i Serial No
[ Set "Base" as the reference (]] i Temp
: 13636, 13633
: 18.5 C
......
i1
[ Remeasure from object 1 (fil ] i2
Ref 1500
1500
0.00
0.00
Am
2
i3 1500 0.06 3
!4 1500 0.03
.....
(Y ]
4
~
' 5 1500 0.00
C57
(28) FLANGE
0
8 v 0.02
v 0.03
Flatness measurement
of slewing bearing.
INTRODUCTION SHEAVE ALIGNMENT
Causes:
Abnormal wear on sheaves, belts, sealings and bearings.
Decreased efficiency.
Increased vibration and noise.
(A) (B) (C)
Check before alignment:
Check the sheaves for radial runout. Uncentered sheaves or bent shafts will
make it impossible to perform an accurate alignment.
C60
(29) BTA DIGITAL; measurement procedure
i•••••H•·•••••"""-'W•••••••°'"""•-'
On non-magnetic object
Continued ...
C61
(29) BTA DIGITAL
5 Change Conflg
5 Change Conflg
to or
2. Face the side of the sheave on which the BTAd shall
be attached to and is to choose withm between the
above shown settings; movable (M) machine to the right
or to the left of the stationary machine.
Confirm with @
C62
"
(29) BTA DIGITAL
Distance F1-F2:
Continued•
C63
(29) BTA DIGITAL
r
J;O
I
C64
(29) BTA DIGITAL
Vertical
-0.os• ~
F2: -0.7 " '---J
\=[]
Horizontal
0.32°
Offset: 1.5
[Back <() ]
Continued•
C65
(29) BTA DIGITAL
¢J
+
1. Place Centring target at the measurement position furthest away from the laser
transmitter. Adjust the angle of the laser beam on Gand Huntil it hits the centre of target.
2. Place Centring target at the measurement position nearest the laser transmitter. Adjust
the parallelity of the laser beam on E and F until it hits the centre of target.
Recio step 1: Place Centring target at the measurement position furthest away from the
laser transmitter. Adj.1st the angle on Gand Hagain until the laser beam hits the centre of target.
Now the laser beam is roughly adjusted to the centre ofjournals.
Continued . .
C67
(31) HALF CIRCLE
I ~
1. Mount the right length of measurement probe.
2. Mount the detector on the fixture. In the 6 o'clock
position, adjust the detector position on risers so that the
laser hits at the same height as closed detector target.
3. Adjust fixture horizontally until the laser beam hits the
centre of closed target. Lock the handles.
I 8 I I
C68
(31) HALF CIRCLE
15
1. Enter the number of 2. Are the distances between the 3. Enter the distances.
measurement points measurement points equal? If evenly placed points, just enter
(2-150). Yes or No? this distance and confirm @
Confirm @ Toggle between No I Yes with (])
If different distances, enter each
[Redo~ J Confirm choice with @ distance and confirm each @
,EJ.
4. Turn detector unit to
(l}
5. Turn detector unit
,G..
6. Turn detector unit to
the 3 o'clock position.
the 9 o'clock position. to the 6 o'clock position.
Continued•
C69
(31) HALF CIRCLE
Without reference points
Sel Ref. point 1: Raady:
R 270.0 1 v 0.00 H 0.00 Ref.~ 1 v 0.00 H 0.00
Distance: 100 Distance: 100
H-0.02 2V-0.06 H-0.01
B.m
2 V-0.05
Distance: 100 Distance: 100
3V 0.10 H 0.00 3v 0.07 H 0.00
Distance: 100 Di.tance: 100
H 0.01 4V -0.01 H-0.01
4V 0.03
Distance: 100 Distance: 100
5 v 0.05 H 0.02 Ref.~ 5V 0.00 H 0.00
C70
(34) STRAIGHTNESS PLUS
Note: Also see program
Straightness(22). page C39
The StraightnessPlus program differs from the
standard Straightness program (22) in that way that you PointNo. 1 2 3 4 5
can add and delete measurement points, or
remeasure a previously recorded point anytime during
the measurement. You can also set an offset value for
the reference line, making the program calculate the
correct offset adjustment values automatically. Other
differences are that you always enter the distance
measured from point 1 (the distance is what tells the Distance always measured from point 1.
program which point is which), and that you tell the
5 6
distance when adding a point, not in advance. PointNo. 1 2 3 4 x 's..
As you do not have to tell the program how many
points you are going to measure before starting the
measurement it is not cruicial to prepare for the
measurement by marking the desired measurement
points, but it is still a good idea to do so. The program Adding points in between renumbers
can handle up to 150 measurement points with two the existing following points.
zero points.
Set the laser according to measurement principle on
page E15.
PointNo. 1
Continued a..
C71
(34) STRAIGHTNESS PLUS
Point: 1
Distance: 0
Page 1 of 3
1. Detector values are displayed. 2. Measurement values are listed. 3. Add/edit measurement point.
Cu"ent values calculated upon No live values. Recorded points, sorted by Enter the distance from point 1(the
distances and reference settings. distance. Maximum five points at each leftmost point).
The measurement point number is page. (Remeasuring or adjusting values for a
calculated from the distances. previous recorded point is performed by
Recording a new point will renumber Add new point or remeasure @ entering the distance to that point.
Recording will delete the old values for
higher points. Recording values at a
previous recorded distance will erase [Set ref. points@]) the point.)
the old values. Two points can at
this moment be set to ref. points. [Cancel all ref. points ITJ I Confirm entered distance @
Record the values @ [Set offset @] I (After confirming a new point/distance
the program jumps to step 1, "Detector
[Set the point as a ref. point @] [Graphic display of the values 11) I values are displayed".)
~
(after two references are set this is
performed from the list display [Return to Memory Menu (if restored) (fill [Back to list )
instead.))
[Delete point from the list O )
mI
[Show/hide the H value
[ Back to distances~ )
[Next list page (Y I
[Previous list page ~ I
C72
(34) STRAIGHTNESS PLUS
Ref. point 1: 1
Shows the current reference points.
Set new or cancel a ref. point.
Ref. point 2: 3
\..,__ V offset: _
__ ___
Set offset point 5:
___ ___
,-----...1.--..Whenlif OK, press ~
_,_
1
Set offset point 5:
~
__..___
J
Delete point:
V offset: _ -s.-t-off-s-et.._p-ol-nt-2-4:-~
V offset: 4
H offset:
Delete point
Enter the number for the point to delete.
NOTE! The remaining points with higher
2. Next step is to enter values for Vertical and number will be renumbered.
Horizontal offset for the Reference points.
Delete the entered point @
@
... Enter figure, then press
C73
(35) CENTER OF CIRCLE PLUS
PointNo. 1
(Q\~
Vru2 ~
1. Place the detector on the assigned point,
"@. ©
2. Turn the detector 180°.
record first measurement value in position 6. Record second value in position 12.
[Back~]
Continued ...
C75
(35) CENTER OF CIRCLE PLUS
~~~
V 3.18 Live Distance: 100
2 V 0.00 H 0.00
Ref.
3. Detector values are displayed. 4. Measurement values are listed. 5. Add/edit measurement point.
Current values calculated upon No live values. Recorded points, sorted by Enter the distance from point 1(the
distances and reference settings. distance. Maximum five points at each leftmost point).
The measurement point number is page. (Remeasuring or adjusting values for a
calculated from the distances. previous recorded point is performed by
Recording a new point will renumber Add new point or remeasure @ entering the distance to that point.
higher points. Recording values at a Recording will delete the old values for
previous recorded distance will erase [Set ref. points@)] the point.)
the old values. Two points can at
this moment be set to ref. points. [Cancel all ref. points [!]] Confirm entered distance @
Record the values @ [Set offset (]] ] (After confirming a new point/distance
the program jumps to step 1, "Place the
[Set the point as a ref. point @) (Graphic display of the values G) l detector on ... ".)
(after two references are set this is
performed from the list display
instead.))
[Return to Memory Menu (if restored)[fil] [Back to list <() ]
[Delete point from the list Q ]
[Show/hide the H valueffi ]
C76
(35) CENTER OF CIRCLE PLUS
Voffset:
___ _____
__,_
~s-.t-off--'H'-tp-ol-nt-5:-'"')
Q
Point: 3
~ :~::!; 4 Set offset point 24: l
V offset: _ r-Se-t-off-.-.t.Lpo-ln_t_2_4:-""'
V offset: 4
H offset: _
Delete point
Enter the number for the point to delete.
NOTE! The remaining points with higher
number will be renumbered.
2. Next step is to enter values for Vertical and
Horizontal offset for the Reference points. Delete the entered point @
Enter figure, then press @ [Back to list~ (no deletion will be made)]
[Press [J before figure for negative value(-)]
C77
(36) HALF CIRCLE PLUS
Note: Also see program
Half Circle(31 ). page C67 _
The Half-Circle Plus program is used mostly for
the measurement and alignment of bearing journals
and diapraghms in turbines together with the turbine
fixtures.
PointNo.U';-___ ~- :_~-_I· . ,
//•
x~ i[
-~-:l -m
: ,~-;~.-;
2 3 4
,
~
-
calculate the correct offset adjustment values ~ ~ ,.
automatically. Other differences are that you always
-l- --- -!: - -
' ··.0.-.:l : - -!;-;l"·~} .• c
enter the distance measured from point 1 (the c~ {<".: i /: ' ~- ~ ' ,j:,; '
which), and that you tell the distance when adding a 550
with two zero points. ~ '. : _:;: .-~ ~'. ;: ' }'
C78
(36) HALF CIRCLE PLUS
,8,~
V3.18 reference settings. The measurement point
the 9 o'clock position. number is calculated from the distances.
H 0.32 Recording a new point will renumber higher
Record the value @ Point: 1
Distance: 0
points. Recording values at a previous
recorded distance will erase the old values. ;. .:
R 270.0
Two points can at this moment be set to ref.
points. The H or V value can be Live
.
Y. G ,;
Record 1: R 90.1 3. Turn detector unit to [Back to first measuring position 9 o'clocf ]
the 3 o'clock position.
Continued m.
C79
(36) HALF CIRCLE PLUS
Dlstance:O
1 V --0.01 H --0.02
1
~m~
Distance: 100 Ref.
2 V 0.00 H 0.00
Dlatance: 200
3 V 0.03 H 0.01
Page 1 of 3
C80
~
(36) HALF CIRCLE PLUS
V Scale :t0.05
Set Ref. points: References
Shows the current reference points.
Ref. point 1: 1 Set new or cancel a ref. point.
Ref. point 2: 3
Set the entered point as a ref. @
Min -0,01 Max 0.03
Entering number 0 will cancel a
previously set ref. point. Diagram
Graphical display of the values. Point 1
is to the left. The highest deviation from
zero sets the scaling.
Set Ref. points: Offset
Ref. point 1: 5 1. You always get the question [Back to list ffi ]
Ref. point 2: 24 to change/set Ref. points [Toggle between V I H display I]) ]
before setting Offset value.
_ _ _ ___.~W'.hen/if OK, press ~
Set off•et point 5:
Voffset:
1
Sat offset point 5:
l
~
Delete point:
Point: 3
Q
~ ::O:t ~ :·:;::~t :ol,..nt_S:-:-~ff-se_tJ.._po...,.ln_t_2.,...4:-"
V offset: 4
H offset:
Delete point
Enter the number for the point to delete.
NOTE! The remaining points with higher
number will be renumbered.
2. Next step is to enter values for Vertical and
Horizontal offset for the Reference points. Delete the entered point @
Enter figure, then press @ [Back to list~ (no deletion will be made)]
;;;;;;;-.......---:----~ [Press (;]before figure for negative value(-)]
(38) PARALLELISM PLUS
Note: Also see program
Parallelism(27). page C55.
ParallelismPlus program. For the
measurement of parallelism between e.g. rolls. ObjectNo. 1 2 3 4 s
The ParallelismPlus program differs from the
standard Parallelism program {27) in that way that
you can add and delete measurement objects, or
remeasure a previously recorded object anytime
during the measurement. Other differences are
E E,E LE iE
.'-··· . . - . . . . . . .; ..... r:.; . . . . ............ ' . . . . . .. "
that you add objects to measure one after each
other, not in advance, and that you can measure ~ Ex~mple: f;veii;olls are measured.. .
the Baseline. Note! Baseline measurement can 5 6
only be performed at step 3. ObjectNo. 1 2 3 . 4 X 's.
EnE ,EiE ,E ,E
The program uses the 90° deviation in the
angular prism 046 to create a number of parallel
laser beams. Up to 150 rolls or other objects can
be handled by the program. The result is dis- t..- -- - -- -/}- - Jj;~ - ""'- - -< >- - - - - -
played graphically with the angular value for an
eventual deviation from parallelity. Any object or
~ Addin~ ob;ects·;~ between renumbe;s
the existing following objects.
the base line can be selected as the reference
afterwards. 3 4 5
The most common setup for parallelism Object No. 1 2 ~ X 's. 'i.
EE~tlE ,E
measurement is laser 022 and prism 046 mounted
on tripods, detector 05 on magnet base or sliding
bracket. Large target base line or Large target
support with detector may also be used.
~,-- --- --<~--·;---::-'{,-----"
JE
,._. Deleting objects in betwe~~ renumbers
the existing following objects.
C82
(38) PARALLELISM PLUS
111\IJlll
Base /me (Ret.)
~~
ROLLER3f already measured. horizontal position
(90° or 270°).
Objed2
ROLLER3F
(Y
Distance 1-2:
l
Object2
ROLLER3F
Place the detector at the measurement point
assigned on the display and record the first
value.
2. Enter the distances between
the measurement points 1-2.
Confirm value @
[Back <(} ]
Confirm@
[Back<(}]
C84
(38) PARALLELISM PLUS
Baseline measurement
To start with the laser is set as Reference. By recording two points at the baseline, the true
baseline can be used as ref. The baseline will be named object 0. Use the fixture for baseline
measurement and enter the distance between the two points.
Record point 1: R270.2 Record point 2: R 270.2
15000
Enter the distance Record the first point. Record the second point.
between Baseline start
and end points. Confirm value @ Confirm value @
Confirm distance @ [Back~] [Back~]
[Back~]
Continued•
CBS
(38) PARALLELISM PLUS
~
Object 3 Object: 2
ROLlERTORK
1 0.00/rneter Rel.
004/meter ROLLER3F
~~
2 0.04/meter
oro
Object2
ROLLER3F
E Remeasure
Page1o13
5 Insert rlew'
l
C86
(38) PARALLELISM PLUS
Confirm value
m Object: 2
[Back~]
Angle I unit @]
(e.g. /meter, !inch) Angle I object length Reference object
Enter the object number. Object 0 is
J·.
-I\. .~ -I\. . . : the baseline.
Ref. : BASELINE Ref. : BASELINE ./
0 Confirm object @
Object 2
ROLLER 3F
Object 2
'-R-OLL_E_Ra_F_ ___,
[Back~ l
Graphical display
Showing the direction of the angle in graphics. Ob)ed: 2
D2
FLATNESS
I
point
0.10 Reference L
plane
L -0.10
-0-
This means that the
object is perpen-
Reference
plane \
dicular to the
reference plane.
We suppose a constant "angular
Measurement error" for a set square. This
object
angular error will be the same in
absolute values if we rotate the
r--0.10 ,0.16 set square 180° around an axis
Measurement·-.4--~ Measurement ·o· perpendicular to the
point point
14 0.16
reference plane. It is the value
between the measured positions
I -0.10
0.06
A and B that represents a square
angle.
Measurement
object
04
STRAIGHTNESS MEASUREMENT WITH S- AND M-UNIT
1 2
3. Decide the number of measurement points and the distance between them.
4. Start the Straightness program and follow the instructions on the display.
5. Move the M-unit to the measurement points and register the values according
to instructions on the display.
6. After the fast measurement point, choose zero points in the program. Read
the values and decide the straightness of the measured object. If you wish,
make a printout of the graph and table on the display.
05
POINTING DIRECTION
DJ fl
ALIGNING OF WORKPIECE
!1'ij'((dff#At~~,~~
E. Measurement basics
Facts about laser ............................................... E2
Facts about PSD ............................................... E3
Divergence and Laser beam centre .................. E4
Thermal gradients ............................................. ES
Measurement and alignment ............................. E6
Technical terms ................................................. E7
Conditions for shaft alignment ........................... EB
Shaft alignment methods ................................. E10
Mathematical principles of shaft alignment... ... E11
Centre of rotation ............................................ E12
Angular deviation ............................................. E14
Measurement principles for geometry ............. E15
Straightness- reference points ....................... E16
FACTS ABOUT LASER
Light is a part of the electromagnetic spectrum, To describe the laser principle we use a HeNe-
which also includes UV, IR, microwaves etc. laser because of its simplicity. The HeNe-laser
Wavelengths between 400 nm and 780 nm are consists of a glass tube with anode and cathode,
called visible light. filled with a mixture of helium and neon gas. At
Eye sensitivity each end mirrors are placed, of which the one at
the front is partially translucent.
The tube is powered from a high-voltage supply
unit. The light is then generated by the electrical
discharge in the gas (spontaneous emission), and
begins to "bounce" between the mirrors. Only light
10nm 100nm 10µ~ 100µm 1mm
I that is moving exactly parallel to the length axis of
.I' IR the tube can go on bouncing and get so powerful
~
~I ·1 ~
I IV '
~.. ;
v·ISi'ble light spectrum (stimulated emission) that it can pass through the
translucent mirror as a laser beam. In principle
Electromagnetic spectrum laser light is similar to normal light, but consists of
The word laser means: Light Amplification by light with only one wavelength.
Stimulated Emission of Radiation. Cathode Anode
r
I
There are many applications for lasers and even
more kinds of lasers to handle them. Instruments
I
for length scale calibration (interferometers) of
machine tools are most often equipped with gas
,-91 I 1 1
lasers of helium-neon type. Within alignment 100% Mirror Partly translucent mirror
instruments semiconductor lasers are the ones Simplified picture of a HeNe laser.
preferred. The benefits with this kind of lasers are
the extremely compact design and very high
directional stability of the beam. [}=
Laser diode (semiconductor type) as used in the Easy-Laser®.
E2
FACTS ABOUT PSD DETECTOR
D
Display unit calculate the values from the PSD ~
and present the result according to which program ~
.,,,,·,······
is used. (!:'1 = ....
DIVERGENCE AND LASER BEAM CENTER
Divergence
Every laser diverges i.e. the beam diameter
increases with the distance depending on the type
of laser. Normally lasers diverge with less than
1 mrad, i.e. the beam diameter increases with
---------.
Laser divergence: A; plain. B; with telescopic optics
<1 mm/m. Due to their design, semiconductor
lasers are always made with collimator optics. To
reduce the divergence of the laser even more,
telescopic optics can be used. The laser beam
can then be focused at a specified distance, but
the optics also enlarge the beam diameter at the
The laser beam has an
aperture (see picture). energy centre.
An example of a laser transmitter with telescopic
optics is the Easy-Laser® 022.
Outside the detector surface.
The centre of the laser beam
No laser beam is perfectly round. The energy from
the beam is also somewhat different over the
surface. But this is of no importance for the
~
~
measurement result because the detector
calculates/reads the energy centre for the beam,
similar to how the centre of gravity of a body of
any material can be calculated. Because of this it
is however important that the whole of the beam
hits inside the detector surface. It is the size of the Be sure that the whole beam hits the detector for correct
detector surface in combination with the laser calculation of laser energy centre (i.e. correct measurement
beam divergence that limits the possible value).
measurement distance in each case.
E4
THERMAL GRADIENTS
Thermal gradients
···~
You can easily see the effects of thermal gradients
when the air is moving above the asphalt a hot
summer day. It is then not possible to focus what
is on the other side of this area. If the laserbeam
passes through air with varying temperature, that
may influence the direction of the laserbeam in Thermal gradients
the same way. During continous measurement
this could mean unstable readings. Try to reduce
air movements between laser and detector by, for
instance, moving heat sources, closing doors etc.
If the readings remain unstable, you can use the
measurement value filter feature in the Easy-
Laser® systems.
When you look down into the water, the light reflected
from what you see at the bottom will deflect similar to the
light from a laser when it breaks through two media, or
two different temperatures of the same medium.
MEASUREMENT AND ALIGNMENT
E6
TECHNICAL TERMS
Angular deviation The centre lines of the two shafts are not parallel.
M-machine Movable machine. The machine that is adjusted relative to the stationary machine.
New machines
Make a rough alignment, followed by a more
accurate alignment when the installation is finished.
Before alignment, check how the machine is
working. Check the mounting bolts, coupling, Misaligned shafts will always cause strains and
vibrations, temperature, pipes and other stresses in bearings, shafts, couplings and the
driving machine.
connections.
~
1 I :I·,"·.·.;
I
Reliable alignment is not possible if the machine
under each machine foot. Then you will be well foundation is not stable.
prepared for the following alignment.
EB
CONDITIONS FOR SHAFT ALIGNMENT
Example:
Dynamical movements Height from foundation to shaft 1m
During operation, machinery will be influenced by
Temperature when aligning +20 °C
different factors and forces. These factors may be
Working temperature +SO °C
thermal growth, twisting forces, aerodynamical Thermal growth: 1 x 0.01 x (50-20)=0.3 mm
forces and hydraulic forces to mention some. The
sum of these factors will result in an offset devia- There is no problem when the S-machine has the
tion from the position of a "cold" machine. This same characteristics as the M-machine. In other
new position of the shafts is normally called the cases you have to do the alignment before the
"hot" condition. Depending on the kind of machine get cold, or you have to compensate for
machinery, these changes can be of great
the difference.
importance.
Example:
Cold condition If the S-machine rises with 0.25 mm more than the
M-machine as a result of the thermal growth, the
shims under the M-machine also have to be
increased with 0.25 mm (under all feet).
E9
SHAFT ALIGNMENT METHODS
Alignment methods
Rim and face method
Two dial indicators mounted on a fixture indicate
the offset (rim) and angular error (face) of the
coupling. The readings are taken when the shafts
are turned 180° between positions 6-12-9 - 3.
Rim and face method.
Reversed indicator method
Two dial indicators, mounted on each half of the
coupling shows the offset and angular error.
Measurement values are read when the shafts are
turned 180° between the measurement positions
6 - 12 - 9 - 3. One of the dials indicates the offset,
and the difference between the dials gives the
angular error.
E10
MATHEMATICAL PRINCIPLES OF SHAFT ALIGNMENT
.. "' 1'
- :.;,-
,__ ~-
•
-~
-
- - -- -~-
+I
- - - - -_.., --
/f"'\U....-
- - -
-~
•v
\...,)
Distance S,C
50
Distance S,M
100
Distance S,F1
200
Distance S,F2
300
Foot position= ( (M-S) x Distance S,Fx)+S F1=( -4-6 x200)+6= 14 and F2=( -4-6 x300)+6= 24
Distance S,M 100 100
An le= ( (M-S)x100
g Distance S,M
1o~ x100= -10/100
Offset= ( (M-S)
Distance S,M
x Distance S,C)+S (1a~ x50)+6= 1
CENTER OF ROTATION
2. Turn 1BfJ' and read the value. 4. Turn and read absolute values over one full
revolution.
CENTRE OF ROTATION
- - "\
lj'\
L~\i~
----
---- _r--'--
I
-C:::~~--)
1
i
w
r--
r~~-- ~_:::."31'\ ~
.),____,,-~~--r.-~
I--=/~-"'"~\ \
~\1
I u______J
When indexing the detector its centre of rotation is \
calculated relative to the laserbeam.
Zero the measurement values in position 1, and halve The laser beam projects concentric circles. A line
the values in position 2. through two centre points will show the pointing
Now any different diameters will not affect the direction of the spindle.
measurement value from being a true value of the
centre point.
Pos. 6 2/2=1
Detector
~
If the laser is
indexed 180°, its
centre of
rotation will be
Pos.12 calculated
relative to the
~
detector.
ANGULAR DEVIATION
1 1
, Angular deviation
10
l -l t lo
A
[
0
lo
0 -0.15 -0.10 0.05
0.10 0 0 -0.20
0.40
E16
, ,..,, / <', ,
'tt~~~r
F.Appendix
Tolerances for shaft alignment .......................... F2
Tolerances for sheave alignment ....................... F3
Checking the units .............................................. F4
Conversion tables .............................................. FS
Problem solver, Maintenance .............................. F6
Notes ................................................................. F7
TOLERANCES FOR SHAFT ALIGNMENT
Excellent Acceptable
Offset
rpm mils mm mils mm
0000-1000 3.0 0.07 5.0 0.13
1000-2000 2.0 0.05 4.0 0.10
2000-3000 1.5 0.03 3.0 0.07
3000-4000 1.0 0.02 2.0 0.04
4000-5000 0.5 0.01 1.5 0.03
5000-6000 <0.5 <0.01 <1.5 <0.03
Angular error
rpm mils/'' mm/100 mils/'' mm/100
0000-1000 0.6 0.06 1.0 0.10
1000-2000 0.5 0.05 0.8 0.08
2000-3000 0.4 0.04 0.7 0.07
3000-4000 0.3 0.03 0.6 0.06
4000-5000 0.2 0.02 0.5 0.05
5000-6000 0.1 0.01 0.4 0.04
F2
TOLERANCES FOR SHEAVE ALIGNMENT
mm/m
<o mils/inch
0.1 1.75
0.2 3.49
0.3 5.24
0.4 6.98 Reco mmended range
0.5 8.73--------- ·-·-·--·-······-·-·-
0.6 10.47
0.7 12.22
0.8 13.96
0.9 15.71
1.0 17.45
F3
CHECKING THE DETECTOR READINGS
~ ~ ~
8El E
~
E
-
1. Use program Values. Set the resolution to 0.5 mil
{0.01 mm], display the M-values and set to zero by
pressing the @) button.
Parallel lift a known distance.
2. Put a shim under the magnet base to lift the M-unit
100 mils {1 mm] and the M-reading shall correspond to
the movement within 1 % (1 mil± 1 digit) [0.01 mm± 1
digit).
Note!
I
It is only the lifted unit that can be measured each time.
~
An alternative way to move the units a known distance
is to use the movement of a machine tool spindle.
F4
CONVERSION TABLES
1 0.035 I 1
i1 10.0254 0 001
;28.35
1
1
11 I
\3.937 \0.1 10.0039
[453.59 i 16 11 I5 ;0.121 :0.005
11000 i 12.205 \ 39.37 \1 i0.0394
~ggo I~~: 1~·
1 1
lo.0833
[304.8 ;12 11 0.3048
1000 \39.37 13.28 1
Temperature
Angle oc Of
arc sec. mil/foot mil/inch mm/m
1
dearee inch/foot -40 -40
1 0.06 0.005 0.005 -30 -22
16.6 1 0.083 0.083 -20 -4
12 1 1 0.057° 0.012 -17.8 0
210 17.45 17.45 10 0.21 -10 14
1000 83.3 83.3 4.75° 1 0 32
10 50
Example: I 20 68
\
30 86
\ E
E 37.8 100
l.O 40 104
l1"
•'<!"
i-.: 50 122
1000 mm (1 meter) ..... 140
I 60
70 158
I
PROBLEM SOLVER, MAINTENANCE
F6
NOTES