station proses panjang garis pemotongan faktor pengali Rm

1 side cutting 123 0.8 270

piercing 1 71 0.8 270
piercing 2 22 0.8 270
2 piercing 3 29 0.8 270
3 notching 1 A 201 0.8 270
notching 1 B 199 0.8 270
4 piercing 4 29 0.8 270
7 parting 28 0.8 270

material SPHC
cutting process

station proses lebar tekukan (L) R1 R2

3 bending 90 kecil 4 2 4
5 bending 45' 72.94 2 5
6 bending 90' 72.94 2 5
7 bending 65' 21 3 5

f stripper cutting 33843.76128

f stripper bending 3388.8644

f stripper total 37232.62568

n 20
f pegas stripper 1861.631284

perencanaan defleksi
f assy 2 konstanta pegas yang dibutuhkan
fk1 4
fn 6 spec pegas swg 40-125
fk2 18 d 40
f tot 24 lo 125
lsolid 95
konstanta 322

gaya mesin yang dibutuhkan

f total 348277.2908
gaya mesin 452760.47804 N
45276.047804 kg
45 ton
 tebal strip gaya potong (N) total
2 53240.8032 53240.8
2 30851.6688 30851.67
2 9500.1552 19000.31
2 12494.6496 24989.3
2 86840.4672 86840.47 166 2 33
2 85969.1664 85969.17 164 1 2 1 30
2 12680.712 25361.42
2 12184.4736 12184.47 14 14
total f cutting 338437.6

tebal strip W Rm K gaya bending gaya stripper

2 8 270 0.33 178.2 178.2
2 15.75 270 0.67 3351.072 1005.3216
2 9 270 0.67 5864.376 1759.3128
2 16.78 270 0.33 446.03 446.03
total f bending 9839.678 3388.8644

total gaya proses 348277.2908

gaya tool 385509.9 N

gaya mesin 462611.9 N
46261.19 kg 24
46.26119 ton

egas yang dibutuhkan 310.2718806667

1861.631284
TITIK BERAT PROSES
STATION PROSES PANJANG GARIS X Y lx ly
1 PIERCING 1 19 21.7 -19 409.0363 -360.0274
9 25.9 7.45 233.1 67.05
6 31.9 8.6 200.4341 54.03552
9 27.9 3.98 251.1 35.82
4 25.01 0 100.04 0
9 29.9 0.52 269.1 4.68
6 35.9 1.67 225.5669 10.49294
9 31.9 -2.95 287.1 -26.55
PIERCING 2 22 60.01 -4 1319.686 -87.9644
22 101.2 2 2225.499 43.9822
SIDE CUTTING 10 0.77 36 7.7 360
2 6.52 36.75 13.83088 77.95778
92 53.27 37.5 4900.84 3450
2 100.02 36.75 212.1724 77.95778
10 105.77 36 1057.7 360
2 BENDING 1 8 164.58 3.79 1316.64 30.32
2 piercing 3a 2 204.2 0 408.4 0
3 201.61 0 527.815 0
3 200.51 0 513.7668 0
2 199.76 0 310.9264 0
0 198.27 0 28.90777 0
2 198.61 0 413.1287 0
3 199 0 625.1784 0
1 200.74 0 187.17 0
3 202.48 0 636.1112 0
3 203.93 0 640.6665 0
3 206.48 0 648.6776 0
1 207.2 0 214.5142 0
3 206.48 0 648.6776 0
2 piercing 3b 1 200.74 0 187.17 0
3 199 0 625.1784 0
2 198.61 0 413.1287 0
0 198.27 0 28.90777 0
2 199.76 0 310.9264 0
3 200.51 0 513.7668 0
3 201.61 0 527.815 0
2 204.2 0 408.4 0
3 206.48 0 648.6776 0
1 207.2 0 214.5142 0
3 206.48 0 648.6776 0
3 203.93 0 640.6665 0
3 202.48 0 636.1112 0
3 notching a 3 230.77 34.55 713.7255 106.8562
16 235.77 29.72 3703.475 466.8418
1 240.77 33.42 248.3543 34.47273
3 241.5 35.21 758.6964 110.6157
 73 279.53 35.3 20531.2 2592.75
4 317.23 33.42 1151.64 121.3246
7 317.19 28.59 2332.806 210.268
7 318.08 22.45 2331.654 164.5675
9 324.64 20 2880.076 177.432
2 330.01 19.66 678.0715 40.3954
15 334.73 12.5 5110.691 190.8513
2 339.45 5.34 697.4679 10.9721
6 343.56 5 2177.93 31.6965
2 347.69 5.35 728.2019 11.20504
3.4641 349.33 7.5 1210.114 25.98075
2 350.97 9.65 735.0716 20.21096
2 352.85 10 651.1141 18.453
3 355.05 10.73 1115.425 33.70937
4 355.77 14 1423.471 56.0154
1 355.99 16.68 514.5835 24.11094
14 355.14 23.94 5133.442 346.0455
1 355.99 31.2 514.5835 45.0996
2 355.77 32.91 733.9891 67.89662
3 356.61 35.22 1132.772 111.8763
3 359.25 35.91 1034.029 103.3598
4 362.5 36.5 1529.605 154.0154
3 notching b 5 213.77 -36.65 1006.579 -172.5739
19 219.77 -30.47 4142.577 -574.3473
2 225.77 -35.29 451.54 -70.58
3 226.91 -37.23 752.4563 -123.4584
88 271.63 34.46 23820.67 3021.98
3 316.18 -29.38 1103.69 -102.5568
5 316.48 -25.95 1426.597 -116.9748
5 317.28 -21.84 1744.342 -120.072
8 322.92 -20 2664.897 -165.05
2 328 -19.66 685.5528 -41.09137
15 332.48 -12.62 4906.075 -186.2207
1 336.38 -6.08 175.7586 -3.1768
4 338.72 -5.99 1424.351 -25.18855
1 341.07 -6.29 302.2221 -5.573569
2 341.41 -7.41 573.4664 -12.44658
0 341.81 -8.22 120.2488 -2.891796
3 342.86 -9.41 973.8938 -26.72911
1 344.02 -10.74 246.5247 -7.696284
1 344.35 -11.64 447.0352 -15.11105
2 344.45 -13.46 812.8676 -31.76425
1 344.36 -15.17 372.322 -16.4018
1 344.12 -15.95 217.1053 -10.06286
4 342.91 -17.64 1214.69 -62.48617
14 343.32 -27.85 4689.786 -380.4338
1 340.99 -34.74 492.901 -50.21667
1 340.77 -35.85 299.9117 -31.55159
 3 341.92 -37.23 1133.841 -123.4584
2 343.73 -38.22 539.7248 -60.01304
3 345.74 -38.44 898.2325 -99.86712
4 piercing 4ab 6 425.33 0 2591.068 0
1 423.09 0 211.545 0
5 422.84 0 1992.591 0
2 423.2 0 664.7626 0
7 427.41 0 3055.041 0
3 432.48 0 1358.679 0
5 433.2 0 2203.558 0
3 432.48 0 1358.679 0
3 429.61 0 1367.706 0
5 bending 45 a 68 506.32 0 34433.3 0
5 bending45 b 82 500.72 0 41285.47 0
6 bending 90 a 67 619.3 0 41533.48 0
6 bending 90 b 78 613.64 0 48098.39 0
7 parting dpn 8 684.12 1.2 5329.432 9.34824
4 682.34 -4.25 2741.164 -17.07353
7 parrting blk 13 689.71 -0.5 8753.661 -6.3459
7 bendig 90 akhir 21 773.84 0 16250.64 0
total 1,067 355278.6 9744.691

koordinat x 332.8761 333

koordinat y 9.130228 9
guide pillar stripper sgpn 25-110 6
guide bush stripper sgbh25-22 6
guide spring sga 20-70 20
coil spring swg40-125 20
guide post set myp32-180 4
retainer 1 hap-ap10 2
retainer 2 hap-ap13 4
retainer 3 hap-ap20 2
retainer pilot hdd-ap10 1
station proses F (N) A(mm²) P(N/mm²) Pizin(N/mm²)
1 side cutting 53240.8 2645 20.1288469 70-150
1 piercing 1 30851.66 465.3268 66.3010598 70-150
1 piercing 2 9500.15 177 53.7598478 70-150
2 bending 1 178.2 404 0.4411318 70-150
2 piercing 3 12494.64 233 53.6102238 70-150
3 notching 1 86840.46 3,163 27.4549214 70-150
3 notching 2 85969.17 2,933 29.3065729 70-150
4 piercing 4 12680.72 233 54.4086294 70-150
5 bending 45 3351.072 3,627 0.9239239 70-150
6 bending 90 5864.376 3,854 1.52163363 70-150
7 parting 1218.47 1,629 0.74819786 70-150
7 bending 65 446.03 1750 0.25487429 70-150
station A (mm²) A(cm²) t(mm) V(mm³) p(g/cm³) m (g) m(kg)
1 12640 126.4 2 252.8 7.85 1984.48 1.98448
2 8546.916 85.46916 2 170.9383 7.85 1341.865812 1.341866
3 8334.587 83.34587 2 166.6917 7.85 1308.5301119 1.30853
4 6181.598 61.81598 2 123.632 7.85 970.5108703 0.970511
5 6181.598 61.81598 2 123.632 7.85 970.5108703 0.970511
6 6181.598 61.81598 2 123.632 7.85 970.5108703 0.970511
7 6181.598 61.81598 2 123.632 7.85 970.5108703 0.970511

total 8.516919

F station terberat
fassy 2
n pegas per station
f pegas 9.9224
f kerja
f tot
konstanta yg dibutuhkan
pegas swf 10-35
lo 35
konstanta 5.9
l solid 15.8
 1.98448 19.8448 N
mm
2

12
14
4.9612 N/mm

mm
N/mm