BKSQ AnalogCaravanManual
BKSQ AnalogCaravanManual
BKSQ AnalogCaravanManual
”
Analog Caravan User Guide
Please note that Microsoft Flight Simulator must be correctly installed on your PC
prior to the installation and use of this Caravan aircraft simulation.
Contents
Introduction 7
Feature Overview 8
Model 8
Cockpit 8
Systems 9
Checklists 9
Sounds 9
Flight Dynamics 9
Aircraft Specifications 10
Aircraft Performance 11
V-Speeds 11
Engine Limitations 11
Starter Limitations 12
Paint Schemes 12
Instrumentation/Equipment List 13
Main Panel 13
Avionics 13
Electrical/Miscellaneous 13
State Saving 43
Miscellaneous Systems 51
Audible Warning Tones 51
Normal Checklists 60
Before Starting Engine 60
Engine Start (Battery) 60
Engine Start (External Power) 60
Taxi 60
Before Takeoff (Runup) 61
Change Log 70
v1.0 - Initial Release 70
v1.1 - Failures, Environmental Control, and Engine Performance 70
v1.2 - Sounds & Warnings 71
v1.3 - Autopilot 72
Credits 74
Dedication 74
Copyright 74
Black Square’s Analog Caravan brings you a completely new interior and panel for the default
MSFS Grand Caravan, featuring analog instrumentation (steam gauges), swappable radio
configurations, and an overhauled electrical system with every circuit breaker, bus, meter,
switch, and knob functioning. Users will find increased detail on the instrument panel and
electrical panels when compared to default aircraft, and a similar level of detail in the cabin.
The panel of the aircraft contains only fully 3D gauges, modeled and coded to meticulously
match their real world counterparts, with reference to real world maintenance and installation
manuals. No piece of equipment appears in a Black Square aircraft without a real world unit as
reference. Radio and navigation systems are available from several eras of the Caravan’s
history, so users can fly without GPS via an original Bendix KNS-80 RNAV system, or with the
convenience of a Garmin GTN 750 (PMS50 or TDS). Other swappable radio equipment in this
aircraft includes KX-155 NAV/COM radios, GNS 530, GNS 430, KR 87 ADF, KDI 572 DME,
GTX 327 Transponder, KAP 140 Autopilot, and a Bendix RDR1150XL Color Weather Radar. A
60 page manual provides instruction on all installed equipment, and 30 in-game checklists with
control/instrument highlighting are included for normal and emergency procedures.
Primarily analog instrumentation augmented with modern radionavigation equipment is still the
most common aircraft panel configuration in the world. Challenge your piloting skills by flying
IFR to minimums with a fully analog panel, and no GPS. You’ll be amazed at the level of skill
and proficiency you can achieve to conquer such adversity, and how it will translate to all your
other flying. You also may find the analog instrumentation much easier to read with the limited
number of pixels available on a computer monitor, and even more so in VR.
NOTE: This product is an INTERIOR AND SYSTEMS OVERHAUL ONLY that makes use of
the default MSFS Caravan exterior visual model. Improvements have been made to almost
all aspects of the aircraft, except the visual appearance of the exterior. All default Caravan
liveries are compatible with this product.
For more information on this product’s capabilities and a list of all included avionics and
equipment, see the extensive operating manual at www.JustFlight.com.
Model
● Accurately modeled 208B Grand Caravan interior ONLY (uses default exterior model),
created from hundreds of reference photos, panoramas, and technical documentation.
● 100% MSFS native animation code for the smoothest animations and cockpit
interactions using either legacy or new cockpit interaction modes
● 4096x4096 (4K) textures are used to produce the highest possible texture clarity
● PBR (Physically Based Rendering) materials with real-time environment reflections for
superb quality and realism
● Detailed normal mapping for leather, fabric, plastic, stitches, scratches, carpet, and
tooling marks, resulting in a texture resolution of 10,000 pixels per square inch (90.0kB)
● Extensive use of new MSFS decal system for nearly vector-graphic quality of labels,
arrows, and exterior detail features
Cockpit
● Greatly enhanced instrument panel detail compared to default aircraft with every label
and marking in its place. If it appears in the real aircraft, you can interact with it!
● Custom coded steam gauges with lowpass filtering, needle bounce, and physics provide
ultra-realistic and silky smooth animations like you’ve never seen before.
● Carefully modeled components match the depth and character of the real
instrumentation, based on reference photos, schematics, and real world measurements.
Unlike other expensive Flight Sim aircraft, every piece of equipment that appears in a
Black Square aircraft is modeled after a real piece of aircraft equipment, and will behave
the same way in its primary functionality.
● Every knob, switch, and button is interactable and implemented, along with its respective
electrical circuitry. Turn systems on and off or pull circuit breakers to see the impact it
has on your generators and battery via the analog meters. Automatic load shedding and
standby generators are also simulated. Many pieces of equipment respond correctly to
electrical configurations with warning messages and diagnostic codes.
● Fully 3D cockpit lighting technology for every gauge and panel, with ambient bounce
lighting for a more immersive nighttime experience that won’t leave you fumbling around
in unrealistically dark spots.
● 4096x4096 (4K) PBR textures on cockpit and panel for crisp instrumentation. Even see
the fingerprints on instrument glass!
● All placards and warning labels from the real aircraft represented
● Improved turbine dynamics (ITT, TRQ, Ng, Fuel Flow, Inertial Separator), battery
charging circuitry, and load shedding, and ability to cause hot start
● Selective state saving for radio selection, radio frequency memory, cabin aesthetics, etc.
● Engine limit excursions that decrease engine health and will eventually lead to failure
● 90+ system failures, set via in-cockpit interface. Either random based on settable MTBF,
or schedulable, with optional time acceleration.
● Cabin environmental control system for heating, air conditioning, ventilation, ram air
cooling. Cool things off by opening a window, or watch the airplane heat up in the sun.
● Standby flap motor circuitry, logic, and switches, and working propeller governor test
● Remote compass control with automatic gyro slaving simulated with electrical systems
Checklists
Over 350 checklist items are provided for 30+ Normal, Abnormal, and Emergency procedures in
textual form in the manual, and in-game, using the MSFS native checklist system with control
and instrument highlighting. If it’s in the checklist, it’s settable in the aircraft!
Sounds
Black Square’s Analog Caravan features the default MSFS-native (Wwise) 3D Grand Caravan
sound package, with new sounds added for warnings, environmental systems, and more.
Default sounds are assigned to all interactable elements for an authentic 3D spatial experience.
● Rich audio for every switch, button, lever and electrical system
● Detailed physics-based effects on engine and wind noise
● Accurately positioned 3D sound sources (best enjoyed in VR!)
Flight Dynamics
The Analog Caravan features a slightly improved flight model compared to the default Grand
Caravan with tweaks based on operator feedback online.
Electrical System
Voltage: 28 VDC
Battery: 24V, 42 amp-hour, sealed lead acid battery
Starter-Generator: 28V, 200 amp
Standby Alternator: 28V, 75 amp, automatic operation when engaged
V-Speeds
Vr 65 kts (Rotation Speed)
Vs 63 kts (Clean Stalling Speed)
Vso 50 kts (Dirty Stalling Speed)
Vx 72 kts (Best Angle of Climb Speed)
Vy 104 kts (Best Rate of Climb Speed)
Va 145 kts (Maneuvering Speed)
Vg 105 kts (Best Glide Speed)
Vfo 125 kts (Maximum Flap Operating Speed)
Vne 175 kts (Do Not Exceed Speed)
Engine Limitations
Maximum ITT: 805°C (T/O) 765°C (Climb) 740°C (Cruise) 1090°C (Starting)
Maximum Torque: 1,970 ft-lbs (T/O) 1,865 ft-lbs (Continuous) 2,400 ft-lbs (Transient)
Maximum Gas Gen RPM: 101.6% (Continuous) 102.6% (Transient)
Maximum Propeller RPM: 1,900 (Continuous) 1,825 (Reverse) 2,090 (Transient)
Oil Pressure: 85-105 PSI (Continuous) 40 PSI min. (Idle)
Oil Temperature: 0-99°C (Continuous) -40-99°C (Idle) 104°C (Transient)
Starter Limitations
Using Airplane Battery:
30 seconds ON - 60 seconds OFF
30 seconds ON - 60 seconds OFF
30 seconds ON - 30 minutes OFF
Paint Schemes
The Analog Caravan comes with two additional color schemes in the default paint layout to
distinguish it from the always available default G1000 Caravan in aircraft selection menus, and
screenshots; however, any number of additional liveries may be adapted for the Analog
Caravan, and require zero changes to make liveries intended for the default G1000 Caravan
compatible with the Analog Caravan. For instructions on how to use your favorite default G1000
Caravan liveries with the Analog Caravan, see the “Liveries” section of this manual. Note:
Default paint schemes for the Analog Caravan can implement any tail number, which will be
displayed on the interior and exterior of the aircraft.
Main Panel
● Annunciator Panel
● Quartz Analog Chronometer
● True Airspeed Indicator
● Bendix/King KI 256 Vacuum Artificial Horizon
● Bendix/King KEA 130A Altimeter
● Bendix/King KI 229 Radio Magnetic Indicator (RMI)
● Bendix/King KI 525A Horizontal Situation Indicator (HSI)
● Vertical Speed Indicator
● Bendix/King KI 206 Localizer
● Mid-Continent Turn Coordinator
● Bendix/King KRA-10A Radar Altimeter
● Engine Instrumentation
● Duplicate Copilot Instrumentation
Avionics
● Garmin GMA 340 Audio Panel
● Garmin GTN 750 (Com1) (PMS50 or TDS)
● Garmin GNS 530W (Com1)
● Garmin GNS 430W (Com2)
● Bendix/King KX-155B (Com1/Nav1)
● Bendix/King KX-155B (Com2/Nav2)
● Bendix/King KNS-80 RNAV Navigation System (incl. Nav3)
● Bendix/King KR 87 (ADF)
● Bendix/King KDI 572 (DME)
● Bendix/King KAP 140 Autopilot
● Bendix RDR1150XL Color Weather Radar
● Garmin GTX 327 Transponder
Electrical/Miscellaneous
● 140+ Circuit Breakers
● Multi-Function Volt/Amp Meter
● Bendix/King KA 51B Remote Compass Synchroscope
● Propeller Amps Indicator
● Vacuum Indicator
● Oxygen Pressure Gauge
● Hobbs Timer
Installation
You can install this aircraft as often as you like on the same computer system:
If you already have an earlier version of this software installed, the installation application will
detect this and update your existing software to the new version without you needing to uninstall
it first.
NOTE: THE FOLLOWING DOWNLOADS ARE OPTIONAL, and not required to enjoy the base
functionality of this Black Square aircraft; however, they are highly recommended for the most
immersive experience possible.
If you don’t know how to locate your MSFS Community Folder, you should be able to find
it in one of the following locations, based on the service you used to purchase the
simulator.
C:\Users\[YourUserName]\AppData\Local\Packages\Microsoft.FlightSimulator_8wek
yb3d8bbwe\LocalCache\Packages\
C:\Users\[YourUserName]\AppData\Local\Packages\Microsoft.FlightDashboard_8we
kyb3d8bbwe\LocalCache\Packages\
If you used a custom location for your Flight Simulator installation, then proceed
there.
If you don’t know how to locate your MSFS Community Folder, please refer to the above
section for instructions on locating the folder.
LIMITATIONS:
MSFS native GPS units and native flight planners will not cross-fill from the GTNxi. This could
also be seen as an advantage, allowing simultaneous flight plan loading.
NOTE: These are limitations of MSFS and not this aircraft, nor the TDS GTNxi. If and when
these issues are resolved, a coordinated effort from the developers of these products will be
launched to remove these limitations as soon as possible.
Uninstalling
To uninstall this product from your system, use one of the Windows App management features:
Select the product you want to uninstall, choose the ‘Uninstall’ option and follow the on-screen
instructions.
Uninstalling or deleting this product in any other way may cause problems when using this
product in the future or with your Windows set-up.
If an update becomes available for this aircraft, we will post details on the Support page and we
will also send a notification email about the update to all buyers who are currently subscribed to
Just Flight emails.
Regular News
To get all the latest news about Just Flight products, special offers and projects in development,
subscribe to our regular emails.
We can assure you that none of your details will ever be sold or passed on to any third party
and you can, of course, unsubscribe from this service at any time.
You can also keep up to date with Just Flight via Facebook and Twitter.
Compatibility
Since the Black Square Analog Caravan makes use of the default Caravan’s exterior model, all
liveries for the default Caravan are also compatible with the Analog Caravan; however, keep in
mind that “livery” mods that change the interior features of the default Caravan, such as seats or
panel color, will not have an effect on the Analog Caravan, since it uses a completely different
interior model.
bksq-aircraft-analogcaravan\SimObjects\Airplanes
Installation
1. Although liveries for the default Caravan are fully compatible with the Analog Caravan,
each livery must have its own package inside the Community Folder for each aircraft.
Luckily, the Analog Caravan’s livery mod only needs to be a reference to the default
livery mod, and none of the textures need to be copied.
2. Begin by creating a new folder in your Community Folder. Name it something like,
“bksq-aircraft-analogcaravan-mylivery”. Within this folder, make another folder
named “SimObjects”. Within this folder, make another folder named “Airplanes”.
Within this folder, make yet another folder with the same name as the first,
“bksq-aircraft-analogcaravan-mylivery”. (We don’t make the rules around here, we
just follow them.) Lastly, make yet another folder with the name, “TEXTURE.mylivery”,
where mylivery matches the unique name you’ve decided to give your livery.
3. Copy the aircraft.cfg file from the example livery mod we located above into the
SECOND “bksq-aircraft-analogcaravan-mylivery” folder (it should be the second to
last folder you made). Next, copy the texture.cfg file from the example livery mod we
located above into the TEXTURE.mylivery folder (it should be the last folder you made).
4. Open the aircraft.cfg file in a text editor, and rename all occurrences of “Livery
Example“ to a name of your choosing for your livery mod. Leave everything else
unchanged, unless you know what you’re doing.
5. Open the texture.cfg file in a text editor, and follow the instructions to rename the two
occurrences of “LIVERYNAME“ in the file to match the livery for the default Grand
Caravan that you would like to use with the Analog Caravan. The provided example is
for a popular livery mod for a popular cargo hauler:
6. Lastly, you will want to copy the two thumbnail images from the livery you wish you use
with the Analog Caravan into the TEXTURE.mylivery folder. They should be named,
“thumbnail.JPG”, and “thumbnail_small.JPG”. This step is not necessary to use the
livery, but helps in identifying it within the aircraft selection menu.
7. Finally, download the MSFS Layout Generator by going to the following link, and clicking
the “MSFSLayoutGenerator.exe” in the latest release at the top of the page. You may
have to expand the “Assets” menu in the top section of the page. Do not download
anything labeled “Source Code”.
https://github.com/HughesMDflyer4/MSFSLayoutGenerator/releases
8. Once you have moved the Layout Generator to somewhere on your computer, like your
desktop, create two final files in the top most directory of your livery mod, in the FIRST
bksq-aircraft-analogcaravan-mylivery folder. The files should be plain text files,
created in Windows by right clicking within the empty space in a folder, hovering over
“New”, and then clicking, “Text Document”. Rename one of these text files to
layout.json, and the other to manifest.json. Copy the following text from this document
and paste it into the manifest.json file, replacing “mylivery” with your unique livery
name.
{
"dependencies": [],
"content_type": "LIVERY",
"title": "aircraft-analogcaravan-livery-mylivery",
"manufacturer": "",
"creator": "Black Square",
"package_version": "0.1.0",
"minimum_game_version": "1.24.2",
"release_notes": {
"neutral": {
"LastUpdate": "",
"OlderHistory": ""
}
},
"total_package_size": "00000000000010000000"
}
➢ bksq-aircraft-analogcaravan-mylivery
○ layout.json
○ manifest.json
➢ SimObjects
➢ Airplanes
➢ bksq-aircraft-analogcaravan-mylivery
○ aircraft.cfg
➢ TEXTURE.mylivery
○ texture.cfg
○ thumbnail.JPG
○ thumbnail_small.JPG
This seems like a lot of work to make a simple reference to an already existing livery mod for
another aircraft, but once you have done it once and created the file structure, or once you have
copied the structure from someone else’s mod, it will be extremely easy to make as many new
Analog Caravan liveries as you like.
NOTE: Unfortunately, it is not possible to drive the stock MSFS autopilot system with a custom
navigation source without implementing a whole new autopilot (to the best of my knowledge). It
is recommended that you simply steer the autopilot via the heading bug with reference to the
RNAV course deviation shown on the CDI.
NOTE: This aircraft makes use of custom turbine engine dynamics code. Users should
research and anticipate the following potentially novel turbine engine phenomenon:
Torque Bloom: While accelerating on the runway, increased ram air pressure increases
combustion efficiency and fuel flow. Caution must be used while setting takeoff power, as
torque may rapidly increase beyond the redline while accelerating.
Increased ITT with Inertial Separator and Bleed Air: Aircraft configuration can have a
substantial impact on ITT, which may cause limit exceedances if not managed properly.
Apparent Fuel Imbalance: The fuel sender units in the Caravan are notoriously sensitive to
lateral G-force, and how level the aircraft is sitting on the ground. Given that this aircraft is also
capable of random fuel leaks, fuel levels should be checked prior to takeoff, just as in the real
aircraft, when any potential discrepancy exists.
NOTE: To hear an audible radio station identifier, both the small adjustment knob on the GNS
must be pressed, and the appropriate NAV receiver indicator light must be illuminated on the
GMA 340 Audio panel.
NOTE: To hear an audible radio station identifier, both the small, right adjustment knob on the
KX155 must be pulled out, and the appropriate NAV receiver indicator light must be illuminated
on the GMA 340 Audio panel.
The unit’s display consists of a right section with annunciators, and an altitude pre-selector,
which can also be used to display the current barometric setting, and a left section with four
annunciator locations for active and armed modes. On the left, active modes will appear in the
top row, with lateral modes on the left, and vertical modes on the right. The bottom row will
display armed modes for lateral and vertical control underneath their respective active modes.
For instance, “ALT” will display in the upper row when an altitude has been captured, and the
autopilot is holding that altitude. When a new altitude has been selected, and vertical speed
mode has been activated to capture that altitude, “VS” will appear in the top row, and “ALT” in
the bottom row to indicate that altitude holding is armed. On the right of the unit, the numerical
display will show the currently selected altitude, adjusted with the dual concentric rotary
encoder. When in altitude holding mode, this value can also be nudged by 100ft with the “UP”
and “DN” buttons. Selecting a new altitude will not cause the aircraft to immediately attempt to
capture that altitude. Pressing the “ALT” push button again, however, will activate vertical speed
mode, which will automatically arm the altitude capture. The “ARM” push button has become
unnecessary with updates to the KAP140 software over the years that incorporate automatically
altitude arming. The vertical speed can then be adjusted with the “UP” and “DN” buttons.
NOTE: The KAP140 has its own dedicated electronic altimeter. This means that the aircraft will
not climb or descend to match the altitude shown on the primary altimeter. The unit’s dedicated
altimeter must be adjusted by pressing the “BARO” push button and selecting the desired
barometric setting. Barometric pressure units can be toggled by holding the “BARO” push
button for three seconds.
Timers can started and stopped by pressing the “START/STOP” button, and the time can be
cleared/reset with the “CLR” button.
Hobbs Timer
The included Hobbs timer in the aircraft runs from when the master switch is activated, to when
it is shut off. Indicated in tenths of an hour, this meter should be a reliable source of timing for
your logbook recordings, or emergency leg timing in IMC, should you find yourself in a really
unusual and dire situation.
Cabin Lighting
Cabin lighting in the Caravan is controlled via a single toggle switch on the lower-left main panel
in the cockpit. Ensure that cabin lighting is turned off during all flight and ground operations, as
light bleeds from the cabin into the cockpit area, diminishing the quality of crew night vision.
Keep in mind that incandescent, DC, cabin lighting presents a significant drain on the aircraft
battery during operation. Use of cabin lighting should be kept to a minimum when the aircraft
battery is the only source of electrical power.
Cockpit Lighting
Cockpit flood lighting is controlled by the dual concentric rheostats under the pilot’s side yoke.
Three overhead flood lights (pilot, co-pilot, and pedestal area) are controlled via the outer
concentric knobs in this area of the panel. These floodlights are very bright, and should only be
used during pre/post flight operations, or during an emergency. An additional floodlight is
provided to illuminate the circuit breaker panel to the left of the pilot’s seat. This light is
controlled via an inner concentric knob, colocated with the pedestal floodlight dimmer.
Panel Lighting
Panel lighting is controlled by the dual concentric rheostats under the pilot’s side yoke. The
majority of panel lighting is provided through light posts placed on the panel, while some
instruments have integrated lighting. The zones of panel lighting are; pilot’s side panel,
co-pilot’s side panel, engine instruments, and radio backlighting. Care should be taken to
always use the minimum amount of panel lighting necessary to clearly read instrumentation to
retain crew night vision quality.
State Saving
This aircraft implements “selective” state saving, meaning that not all variables are saved and
recalled at the next session, but some important settings are, primarily to enhance the user
experience. Of primary interest, the radio configuration is saved, as well as any preset
frequencies/distances/radials/etc that are entered into radio memory. Many radio and switch
settings are also saved for recall, including cabin environmental controls, and the state of other
cabin aesthetics, such as sun visors, armrests, and windows. No action is required by the user
to save these configurations, as they are autosaved periodically, or whenever required by the
software. The state of switches that affect the primary operation of the aircraft, such as battery
switches, de-icing, etc, are not saved, and are instead set when the aircraft is loaded based on
the starting position of the aircraft. Engine health and oxygen pressure are saved between
flights, and can be reset via the “SYSTEMS” screen on the Weather Radar.
Note: Since this aircraft uses the native MSFS state saving library, your changes will only be
saved if the simulator is shut down correctly via the “Quit to Desktop” button in the main menu.
NOTE: The Caravan has an extra manual step required to maintain bleed air heating control
during all phases of operation. The “CABIN HEAT MIXING AIR” push valve should always be
pushed into the “FLT-PUSH” position when the aircraft is in flight, and before starting. Failing to
do so may result in a cabin vent over temperature, which will disable the bleed air heating
system. The “GND-PULL” position should only be used on the ground when gas generator
RPM is below 85% to increase the amount of heating air that is available during particularly cold
ambient conditions.
The centrally located “TEMP HOT” control knob differs slightly in use from the real world aircraft
as a matter of convenience to the user. In order to prevent temperature oscillations that require
the toggling of the air conditioner between on and off states, the temperature control knob is
used to set a target temperature for both the heating and cooling systems. The knob can rotate
approximately 180° to select temperature targets from 50°F (10°C), to 100°F (38°C). When the
proper heating or cooling system is activated appropriate to the outside air temperature
conditions, the aircraft will heat or cool at varying rates determined by many other factors to the
desired target cabin temperature.
Systems Screen
To access the “SYSTEMS” menu, rotate the mode knob on the weather radar to “NAV”. On the
screen shown, you will be presented with a segmented bar graph indicating the current engine
condition, and several options. Using the keys on the weather radar bezel indicated by the
YELLOW text and accompanying arrows, you can repair the engine, resetting its condition to
100%, refill the oxygen system, or reset all failures. Resetting all currently active failures will
return the aircraft to a state with no failures and all systems functioning normally.
Failures Screen
To access the “FAILURES” menu, rotate the mode knob on the weather radar to “LOG”. On the
screen shown, you will be presented with a segmented bar graph indicating the current global
failure rate as a multiplier of real-time. You may increase or decrease the global failure rate by
powers of two with the keys on the weather radar bezel as indicated in YELLOW on the screen.
The maximum allowable multiplier is 1024x. Random failures can be completely disabled by
pressing the indicated decrease key until the global failure rate indicates “NO FAILURES”. The
global failure rate multiplies the probability of random failures occurring while in “RANDOM”
failure mode based on their selected Mean Time Between Failure (MTBF). For Example, if a
From the failures page, one can also toggle between “RANDOM” and “SCHEDULED” failure
modes. (currently active mode is indicated in MAGENTA) All failure settings can be reset to
defaults from this page, for which a confirmation warning message will be displayed. Confirming
the reset will return all MTBF times to system specific default values, return all scheduled failure
times to default, and disable any currently armed scheduled failures. Any currently active
failures can be viewed by navigating to the “ACTIVE FAILURES” page, and failures can be
configured via the “DETAILED SETTINGS”. The detailed settings page is context sensitive, and
will be different depending on whether the failure system is currently in random or scheduled
mode.
● Altitude Alerter Tone: A beeping tone will sound five times quickly when the aircraft is
within 1,000 ft of the selected altitude displayed on the KAP140 Autopilot.
● Autopilot Disconnect Tone: Whenever the autopilot is disconnected via the autopilot
master push button, the control yoke mounted disconnect buttons, or automatically
disconnects when overpowered, a soft warning chime will sound.
● Stall Warning Horn: When the aircraft is within approximately 5-10 knots of stalling
speed, a constant tone warning horn will sound.
● Overspeed Horn: When the aircraft exceeds the VNE (red line) airspeed on the airspeed
indicator, a repeating beeping tone warning will sound until the speed of the aircraft is
reduced to below VNE.
● Engine Fire Siren: When a fire is detected in the engine, a loud siren will sound to alert
the pilot to take immediate action. This tone cannot be canceled or silenced except by
extinguishing the engine fire, or pulling the fire detector circuit breaker. Through
completing the engine fire checklists, the pilot will close the firewall valve of the affected
engine, and disable the aircraft’s power sources. This will cease the warning sound
should. The fire warning siren can be tested by pressing the red fire detector test button
adjacent to the annunciator panel. This warning siren will be accompanied by the RED
“ENGINE FIRE” annunciator.
● Fuel Selector Off Tone: Added to later model Caravans as the result of early accidents,
a warning tone is incorporated to alert the pilot of when the engine has been
disconnected from all potential fuel supplies, either by the overhead fuel selectors, or by
the firewall valve pull handle on the lower throttle quadrant. This warning tone can be
disabled by pulling the fuel selector warning circuit breaker at the bottom of the circuit
breaker panel. The tone can be tested by pressing the annunciator test button when
Avionics Bus #1 is receiving power. This warning tone will be accompanied by a RED
“FUEL SELECT OFF” annunciator.
The Concept
When most pilots hear the acronym “RNAV”, they probably think of the modern RNAV, or GPS
approach type, or precision enroute navigation for airliners; however, long before this type of
navigation, there was the onboard RNAV computer. This 1980’s era piece of early digital
computer technology allowed pilots to fly complex routes with precision away from traditional
ground-based radionavigation sources, such as VOR’s and NDB’s, and fly much shorter routes
as a result. As the technology improved, even an early form of RNAV approaches became
possible. Before GPS, the onboard RNAV computer allowed for GPS-like flying in a
sophisticated package of digital electronics, marketed towards small to mid-size general aviation
aircraft.
How it Works
To understand how the RNAV computer works, consider the utility of being able to place a
ground-based VOR antenna anywhere you like along your route. If your destination airport
does not have a radionavigation source on the field, you could simply place one there, and fly
directly to or from it. You could also place an antenna 10 miles out from a runway to set up for a
non-precision approach. You could even place an antenna on the threshold of a runway, set
your HSI course to the runway heading, and fly right down to the runway with lateral guidance;
in fact, this is how an ILS receiver works. The KNS-80 Navigation System allows the user to
“move” a virtual VOR antenna anywhere they like within the service volume (area of reliable
reception) of an existing VOR antenna.
“Moving” a VOR
To “move” a VOR antenna to somewhere useful, we must know how far from the tuned VOR
station we would like to move it, and in what direction. These quantities are defined by a
Data Entry
Now that you understand the basics of RNAV navigation, let's learn how to enter the data from
above into the KNS-80. On the right side of the unit, you will find the “DATA” push button, and
the adjacent data entry knob. Between the two exists a marking, reading, “FREQ-RAD-DST”, to
remind you of the order in which data should be entered, frequency first, then radial, and finally
distance. At any given time, either “FRQ”, “RAD”, or “DST” is shown on the LCD screen to
indicate which type of data is being entered. Press the “DATA” push button to cycle through the
data entry process, and use the data entry knob to tune a frequency, enter a radial, and finally a
distance.
Modes of Operation
Lastly, in the bottom left-hand corner of the LCD display, the KNS-80’s many modes are
annunciated. The KNS-80’s modes fall into two categories; VOR and RNAV, and are activated
by the “VOR” and “RNAV” push buttons. Further subcategories of modes are activated by
pressing the appropriate push button multiple times. The VOR modes allow for the driving of an
HSI with traditional VOR and ILS (including glideslope) data from the unit’s third VHF navigation
receiver. The VOR mode allows for behavior identical to a standard VOR receiver, with 10° of
full-scale deflection to either side of the HSI’s course deviation indicator (CDI). Pressing the
VOR button again will enter PAR mode, which puts the CDI in a “PARallel” mode of operation,
and linearizes the course deviation to +/- 5 nm full-scale deflection. This can be useful for
tracking airways more accurately. Pressing the RNAV push button will enter the RNAV modes,
where the CDI deflection is based on the displaced virtual VOR shown in the “USE” numeral.
There are two RNAV modes, “RNAV/ENR” (Enroute), which drives the CDI with linear
deflections of +/- 5 nm full-scale, and “RNAV/APR” (Approach), which drives the CDI with linear
deflections of +/- 1.25 nm full-scale. Finally, when an ILS frequency is tuned in the currently
USEd RNAV data, “ILS” will annunciate on the screen.
Modes in Summary:
VOR: Angular course deviation, 10° full-scale deflection, just like a third NAV radio.
VOR/PAR: Linear course deviation, 5 nm full-scale deflection, useful for existing airways.
1. Locate the nearest VOR station to your desired destination, and its frequency, radial, and
distance from the destination airport. While other station frequencies, radials, and
distances can be found on approach, arrival, and departure charts, the easiest place to
start is often with a mobile app or website that lists nearby stations along with other
airport information. Examples include: ForeFlight, Garmin Pilot, FltPlan Go,
SkyVector.com, and Airnav.com. These radials and distances can also be calculated
during preflight planning by hand with a plotter, or with most flight planning software
applications. In this case, we will use SkyVector.com to search for a destination airport,
in this case, Beverly Airport in the US state of Massachustts.
In the fourth block of data, we are presented with four nearby VOR stations (on the left),
all providing good coverage to Beverly Airport. To assess whether or not a VOR
provides good service to your destination, reference the following chart for VOR service
volumes published by the Federal Aviation Administration. For the vast majority of VOR
stations, reception will be acceptable within 40 nm of the station while in-flight, and is
usually the only volume worth considering for low altitude general aviation flights.
For this example, we will choose the nearest VOR at Lawrence Airport, (LWM). This
VOR has a frequency of 112.50 Mhz, a radial to Beverly Airport of 154°, and a distance
of 12.3 nm. These are all three pieces of data that we need to fly directly to Beverly.
4. When our desired radial is set, press the “DATA” push button once again to enter our
desired distance offset of 12.3 nm. Again, should your desired distance include a
decimal component, the inner rotary knob can be pulled and rotated for decimal entry.
NOTE: VOR modes of operation WILL NOT provide CDI or DME information relative to
the active waypoint. They are for operation as a conventional navigation radio with
reference to existing VOR stations, in either angular or linear course deviation mode.
6. Lastly, make sure the HSI SOURCE switch in your aircraft is set to RNAV; otherwise, we
will not see the RNAV information displayed on the HSI.
7. To fly directly to the displaced VOR waypoint at our destination airport, simply rotate the
omni-bearing selector (OBS) or course (CRS) knob on your HSI, as you would to fly to a
VOR, and follow the CDI needle with a TO indication. Countdown the distance and time
remaining until arriving at your destination with the DME information provided on the
KNS-80. When you have arrived, the TO/FROM indication will reverse, and DME
distance will approach zero, just like with a conventional VOR receiver. Even at
distances of 40 nm, this system is usually precise enough to place your route of flight
inside the airport perimeter fence at your destination.
Flap Failure
Flap Circuit Breakers Check In
Standby Flap Mode Standby
Standby Flap Motor As Desired
NOTE: The “Engine Stress Failure” option must be enabled in the MSFS Assistance menu for
the engine to fail completely.
Exceeding the engine starter limitations stated in this manual significantly will permanently
disconnect the starter from electrical power. Be aware that the Caravan does not possess any
annunciators pertaining to starter-generator overheat, so failure conditions can arise
unannounced.
Stalling Speed
Keep in mind that MSFS does not properly simulate propeller beta range. Although the
propeller pitch does not reduce when power levels are placed below the flight idle position, the
engine power is further reduced. On the ground, this means that turboprop aircraft are less
likely to creep forward when throttle is reduced fully, though due to reduced engine power, not
reduced propeller pitch. In flight, this seems to result in beta-like propeller drag when the power
levers are reduced below flight idle, for which there is no gate. For proper stall performance
in-flight, it seems that maintaining a throttle setting at where the flight idle gate would be (on the
in-cockpit throttle quadrant), is necessary.
Electrical Systems
The native MSFS electrical simulation is greatly improved from previous versions of Flight
Simulator, but the underlying equations are unfortunately inaccurate. Users familiar with
electrical engineering should keep in mind that the battery has no internal resistance, and there
Battery charging rate is correctly simulated in this aircraft, meaning that the battery charge rate
in amps is proportional to the voltage difference between the aircraft generators and the battery.
Battery charging rate should be kept to a minimum whenever possible, and takeoff limits should
be observed. If the charge rate exceeds 10A, heat will slowly build up in the battery circuitry,
eventually triggering an amber “BATTERY HOT” annunciator. If the battery is not disconnected
from the power source, or the rate of charging reduced, a red “BATTERY OVERHEAT”
annunciator will illuminate, indicating that the generator bus has been tripped, disconnecting it
from the battery. High battery charging rates are acceptable after startup while the battery is
recharging; however, care should be taken while taxiing to avoid overcharging the battery.
Propeller Governors
This aircraft is equipped with an overspeed governor test, which should be performed on the
first flight of the day. The overspeed governor test reduces the maximum governed speed from
1,900 RPM to approximately 1,750 RPM. Instructions for performing the test are provided in the
Before Takeoff checklist; however, the static thrust produced by this simulation is enough to
overpower the brakes at the required 1,800 RPM power setting. While it is not represented in
the checklist, the overspeed governor can be tested in flight. Be aware that the propeller RPM
will decrease extremely rapidly when the test button is pressed; therefore, the test should only
be conducted at RPM’s very close to the reduced maximum governed RPM of 1,750.
In the case of this particular product, featuring the KNS-80 Navigation System, and the RDR
1150XL, additional resources are available online for the real world counterparts of these units.
In particular the “KNS-80 Pilot’s Guide”, available on Bendix/King’s website, and the “Weather
Radar Pilot Training DVD” on Bendix/King’s YouTube channel.
https://pms50.com/msfs/downloads/gtn750-basic/
https://github.com/pimarc/pms50-gns530/releases
Why can’t I see the exterior of the aircraft, or why are there pink
checkerboard textures on the inside of the cockpit?
Some files are shared between this product and the default aircraft in MSFS. The files are
located within your existing installation by reference, so if you do not have the necessary default
aircraft installed, you will not have an exterior model, some textures, or sound. See the above
question for more information.
● RANDOM & SCHEDULED FAILURE OPTIONS & MORE STATE SAVING ~ By popular
request, 91 unique failures ranging from catastrophic engine failure to fuel leaks, and all
electrical failures, can now be set, reset, toggled, and scheduled via a period accurate
interface on the "MAP and "LOG" screens of the in-panel weather radar. Mean Time
Between Failure (MTBF) can be set for each failure, saved between sessions, and
accelerated up to 1024x real-time. Failures of nearly every on board system now force you
to use in-game checklists for guidance, and are saved between flights for you to discover on
your next flight. Engine condition is now viewable and repairable, and is saved between
flights. Oxygen pressure is also now saved between flights and requires manual refill.
● Added Cabin Temperature Gauge and complete environmental control system. Cool things
off by opening a window, or watch the airplane heat up in the sun. See manual for details on
heat, A/C, and ventilation systems.
● Added Outside Air Temperature Gauge above windshield near pilots head upon request.
OAT is also available on the transponder via the "FUNC" button.
● Revised KI-256 Attitude Indicator model upon request. Now includes raised angle markings.
● Included some easily accessible L:Vars in AnalogCaravan.xml for cockpit builders and 3rd
party product integration.
● Removed "simulator limitations" from the manual for "ITT should be more limiting at high
altitude", and "Torque Bloom not simulated", as these have been added to the Black Square
Turbine Dynamics Simulation.
Bug Fixes:
● Reduced fuel flow spike when going from low to high idle.
● Autopilot annunciator lights no longer white, but amber, as they are incandescent.
● CUSTOM SOUNDS & AURAL WARNINGS ADDED: A method by which to add custom
sounds outside of the default WWISE package and retain all functionality in the default
aircraft has been devised and implemented. This adds the iconic annunciator testing tones
comprising the fire warning siren, and fuel selector off warning. Custom sounds have been
added to the environmental control system to better represent the operation of fans, their
speed, and the air conditioning compressor. Small ambient sounds have been added to
better create the illusion of analog systems, such as relay/contactor clunks, and warning
sound chirps when power is applied to their circuit. Lastly, oxygen system sounds have
been added. For more information on the operation of these alert systems, see the “Audible
Warning Tones” section of this manual.
● Added support for WTT Autopilot Mod, and WTT KAP140 implementation. A separate
package is required to use WTT mode, available at pms50.com/msfs/. This mode limits
radio equipment selection to the PMS50 GTN-750 GPS, which is a limitation of the WTT
Autopilot System.
● New aerodynamics tweaks from JayDee. Updated fuel flow, turbine torque tables, SU10
ground handling parameters, and global constant adjustments. High altitude performance is
also improved by virtue of torque bloom bug fix (see below).
● Radio background materials. Unlit digits and segments are now visible when equipment is
off, and vary in appearance with viewing angle. Individual electrical traces are also visible.
● New custom implementation of the KX155B. Now supports changing frequency spacing (25
kHz for US, and 8.33 kHz for Europe) by pressing the COM volume knob, and active NAV
frequency tuning by pulling the inner NAV radio tuning knob. Also displays a “T” symbol
when transmitting on the appropriate COM radio. The display is also more crisp, uses a
superior 7-segment display font, and the background glows with digit intensity.
● New custom implementation of the KR87. The correct font is now used for annunciator text,
and placement is more accurate. The text is larger, easier to read, matches the size of other
custom 7-segment displays in the aircraft, and the font now has the correct aspect ratio.
The display is also more crisp, uses a superior 7-segment display font, and the background
glows with digit intensity.
● Inertial separator actually reduces torque when applied and functions as engine anti-icing.
● Added more easily accessible L:Vars in AnalogCaravan.xml for cockpit builders and 3rd
party product integration.
● Torque bloom calculations were causing artificially limited torque at high dynamic pressures.
This is now fixed, and has improved fuel flow and climb rate at high altitudes.
● Fixed possible CTD with the new failure system when over ten failures were active at once.
This is unrelated to CTD’s experienced with any aircraft while running Sim Update 10 Beta,
or the “WINDSHIELD WIND VELOCITY” bug noted above.
● Exterior camera HUD correctly displays engine power setting and flap setting degrees.
● Improved variable choices for more accurate access to underlying free turbine simulation.
● GNS and GTN volume knobs now turn GPS power on and off.
● Fuel Flow adjusted and in-cockpit gauge now shows correct value.
● Improved Ng calculation again. Now includes secondary injectors on startup, and scales
more accurately at low idle.
● Added missing sound and animation for GTN 750 push buttons.
v1.3 - Autopilot
New Features:
● New custom implementation of the KAP140 Autopilot. The previously recommended mod
presented an incompatibility with the TDS GTN 750 after Sim Update 10 that resulted in
modes getting stuck, and altitude hold mode failing to maintain altitude. No autopilot mod is
required or recommended for the Analog Caravan any more. Existing autopilot mods
installed in the Community folder can remain installed without affecting the Analog Caravan.
Instructions on adding the 3rd party KAP140 mod have been removed from this manual.
See the updated KAP 140 Autopilot section of this manual for instructions on use.
● Altitude alerting tone when 1000ft remaining until altitude, and when leaving 200ft safe
boundary around selected altitude.
● Original software architecture from v1.1 has been restored until MSFS exe.xml bug is fixed.
● All Bendix/King radios now have 3D modeled knobs to match new aircraft releases.
Bug Fixes:
● KR87 timer fixed. Press the set/reset push-button to cycle through “Start > Stop > Reset”.
● Fixed screen flickering when adjusting interior lighting intensity. Note for developers: this
may have had something to do with the cycle time of the Coherent environment.
● Trim wheel neutral position “TD” marking correct to “TO” to correct inherited default decal.
Dedication
My second aircraft for Microsoft Flight Simulator is dedicated to John A. Orr, a close family
friend, and the man without whom I would likely only have had a small fraction of the adventures
and experiences in aviation that I have been fortunate enough to have. Soon after getting my
pilot’s license, John was willing to share fractional ownership of his Piper Warrior with me,
potentially risking disaster by letting a newly minted pilot enjoy the freedoms of aircraft
ownership. Rather than obsessing over my every move, John taught by example, and I credit
him with many of my safe flying strategies. Going far beyond the role of a pilot mentor, John
introduced me to all aspects of aircraft ownership, which I’ve done my best to pass onto others
since. As an increasing number of flight schools become disinterested in renting their aircraft,
most new pilots find themselves with the ability to fly, but suddenly without anything to fly,
lacking a personal introduction to aircraft ownership. My other influences, to whom several of
my products are now dedicated, have inspired me to pursue certain skills in life, but John
inspired me to be generous with those skills and resources, and to share them with the next
generation of pilots, engineers, and software developers.
Copyright
©2022 Nicholas C. Cyganski. All rights reserved. All trademarks and brand names are
trademarks or registered trademarks of the respective owners and their use herein does not
imply any association or endorsement by any third party.