FLYWHEEL HORSEPOWER 228 kW 306 HP @ 1950 rpm OPERATING WEIGHT 38300 kg 84,440 lb

MOBILE CRUSHER
Photos may include optional equipment.

BR480RG-1 Mobile Crusher

WALK-AROUND WALK-AROUND
Komatsus newly designed BR480RG-1 enters the market as the most technologically advanced machine available. With excellent crushing power and a production capacity of up to 400 ton/h 441 U.S. ton/h, the Komatsu BR480RG-1 is the optimum choice for your work site.

Hopper for easy loading and transport. The hopper is accessible

from three sides for material loading

High performance impact. The KR1313 maximum-capacity

impactor provides high performance with a simple design that facilitates easy maintenance. Komatsus unique design allows the gap setting to be changed with a simple adjustment in less time than the competition.

Grizzly feeder with outstanding muck extraction characteristics. The vibratory grizzly
feeder moves the material with an elliptical movement, so that the material is effectively separated and fed evenly into the impactor.

HydrauMind hydraulics and all-hydraulic drive system.

Fully hydraulic drive system gets you working right away. HydrauMind system supplies the optimal amount of oil through load-sensing and pressurecompensation valves.

Outstanding mobility. Hydraulic steering

and high travel speed make the crusher easy to relocate. The BR480RG-1 uses the same track undercarriage as Komatsus hydraulic excavators.
2

BR480RG-1
MOBILE CRUSHER

Rotating lamp flashes to

indicate travel mode, excessive load on crusher, or unusual conditions.

FLYWHEEL HORSEPOWER 228 kW 306 HP @ 1950 rpm OPERATING WEIGHT 38300 kg 84,440 lb PRODUCTION CAPACITY up to 400 ton/h up to 441 U.S. ton/h

High-speed, large-capacity conveyor belt.

A 1200 mm 48" wide belt. The discharge height is 3000 mm 9'10".

Komatsus SAA6D125E-2 engine provides

228 kW 306 HP @ 1950 rpm for maximum crushing power while keeping exhaust gas, noise, and vibration to a minimum.

Water Spray System, including water tank,

pump and two sprinkler nozzles is standard.

Emergency shut-off buttons are installed

on both the left and right sides of the chassis, control panel, and radio remote control (optional).

Komatsus highly productive, innovative technology, environmentally friendly machines built for the 21st century.
3

PRODUCTIVITY PRODUCTIVITY FEATURES FEATURES

Equipped with a large capacity impact crusher
Equipped with the KR1313 impact crusher, which is one of the largest crushers that can be transported without disassembling. It of course crushes concrete debris, but also fine crushes natural stone, and produces large volumes of high quality product in a single pass. The crusher is equipped with variable speed drive, enabling the production and gradation to be adjusted.

Designed with the operator in mind, the crusher offers the most up-to-date technological advancement to assist with your crushing needs.

Komatsu KR1313 Impact Crusher

Gap Adjuster

Equipped with an automatic gap adjustment mechanism. The latest automatic gap adjustment mechanism is
used. The gap can be changed with one touch, simply by inputting the outlet gap size. Auto Semi-auto The gap can be adjusted automatically, simply by inputting the numerical value for the gap size. The gap can be adjusted to the desired size by operating the buttons.

Hopper with outstanding loadability and visibility. The

hopper boasts the minimum loading height of any product in its class, and it is designed to be sturdy enough to withstand the weight of large rocks when they are dropped in.

Color LCD Monitor

Feeder delivers high crushing efficiency. Komatsus semiauto feeder system is used. If the crusher becomes overloaded, the feeder will adjust the speed automatically so it delivers the highest crushing efficiency for the type and characteristics of each raw material.

Grizzly feeder with outstanding muck extraction characteristics. The use of an upward slope feeder and 2-stage
grizzly bar, that makes it difficult for the debris to clog up the machinery, delivers outstanding muck removal performance. In addition, the feed volume can be adjusted using the feeder speed dial. A muck chute, which can be switched between mixing and separation of muck is provided as standard equipment. If the optional side conveyor is used along with it, removal of muck from your product can be accomplished easily.

Fixed Type Hopper

Grizzly Feeder

Large capacity long belt conveyor. A 1200 mm 48" wide,

high speed conveyor for discharge of large volumes quickly is provided. The discharge height is high at 3 m 9.'10".

High mobility and transportability. The undercarriage of the

Komatsu PC200LC hydraulic excavator is used. It delivers excellent mobility. Also, the use of a crusher case slide mechanism keeps the overall height to within 3.5 m 11'6" while it is being transported.

Long Belt Conveyor

Crusher Case Slide Mechanism

BR480RG-1
MOBILE CRUSHER

Achieves both high production capacity and high quality. Through the use of a large model impact
crusher and the latest control system, the BR480RG-1 can produce large volumes of cubical final product as a secondary crusher at the rock crushing site and as a primary concrete crusher at the demolition site.

Before Crushing (Concrete debris)

After Crushing (Concrete debris)

Maximum Processing Capacity

up to 400 ton/h

441 case of 40%ton/h U.S. muck content) (in the

Maximum Feed Size

* Production capacity is the sum of crushed volume and muck removal by the Vibratory Grizzly Feeder. It varies with the material to be crushed, their shapes and crushing conditions.

Optimum Feed Size

350 x 350 x 350 mm 14" x 14" x 14"
(Concrete debris)

750 x 500 x 350 mm 30" x 20" x 14"

(Concrete debris)

150 x 150 x 200 mm 6" x 6" x 8"

(Natural stone)
* Optimum feed size is the reference size of material which can be fed to the crusher continuously.

350 x 350 x 350 mm 14" x 14" x 14"

(Natural stone)
* Maximum feed size is the maximum size of material which can be crushed if they are fed one-by-one.

EASY EASY MAINTENANCE MAINTENANCE AND SAFETY AND SAFETY

Outstanding performance and reliability. Highly reliable

monitoring system and technology developed for construction equipment are used. In addition, a pre-cleaner and a double element type air cleaner, which are highly effective in preventing dust from getting in the engine, are standard equipment. A large inspection door is also provided on the side of the crusher, enabling a quicker response if trouble should occur, giving this unit outstanding maintenance characteristics.

Pedestal Crane used for service and maintenance of the interior crusher wear parts. Easy removal of blow bars. User friendly and comfortable design that is easy on people and the environment. A clean engine that conforms to
the North American EPA Tier 2 emission regulations is used.

Large Inspection Door

Pedestal Crane

Water spray system with 2 nozzles for spraying water to prevent dust is mounted as standard equipment, and other features such as a full cover on the belt conveyor to keep dust from scattering are included to provide a design that gives consideration to the environment. Easy Operation. All the basic operations are conducted from the
ground. The drive system is also operated from a control panel on the top. An optional radio control system that enables remote operation is also available. Clean Engine Water Spray System

Safety
Emergency shut-off buttons are located on the left and right sides of the chassis, on the control panel and the radio remote control (optional). A rotating lamp flashes when there is a malfunction on the monitor display (for example, when overheating occurs) and the operator is also alerted by a buzzer in the event of an unusual shut-down on the conveyor belt or optional equipment. A switch is provided to change between crushing, travel and inspection mode. Handrails and safety guards are provided for all sections. Main Control Panel

SPECIFICATIONS SPECIFICATIONS
ENGINE Model . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Komatsu SAA6D125E-2 Type. . . . . . . . . . . . . . . . . . . . . 4-cycle, water-cooled, direct injection Aspiration . . . . . . . . . . . . . . Turbocharged and aftercooled (air to air) Number of cylinders . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 Bore . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 125 mm 4.92" Stroke. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 150 mm 5.91" Piston displacement. . . . . . . . . . . . . . . . . . . . . . . . . 11.04 ltr 674 in3 Flywheel horsepower . . . 228 kW 306 HP @ 1950 rpm (SAE J1349) Governor . . . . . . . . . . . . . . . . . . . All-speed, electronically controlled OPERATING WEIGHT Operating weight, including 500 mm 19.7" shoes 38300 kg 84,440 lb

CRUSHER Production capacity . . . . . . . . . 100 - 400 ton/h 110 - 441 U.S. ton/h Impact crusher. . . . . . . . . . . . . . . . . . . . . . . . . . . . Komatsu KR1313 Diameter and width of rotor . . . . . . . 1250 mm x 1300 mm 49" x 51" Inlet opening . . . . . . . . . . . . . . . . . . 1010 mm x 1340 mm 40" x 53" Gap setting No.1 Impact plate . . . . . . 80 mm 300 mm 3.1" 11.8" No.2 Impact plate . . . . . . . 40 mm 150 mm 1.6" 5.9" Rotating speed (variable) . . . . . . . . . . . . . . . . . . . . . . 350 630 rpm

HYDRAULIC SYSTEM Type . . . . . . . . . . . Variable capacity with pistons (inclined plate type) Main pump: Type . . . . . . . . . . . . . . . . . . . . . . . . . . . . Variable capacity pistons Pumps for . . . . . . . . . . . . . . Travel, crusher, conveyor, and options Maximum flow . . . . . . . . . . . . . . . . . 2 x 310 ltr/min 2 x 82 U.S. gpm Maximum pressure . . . . . . . . . . . . . . . . . . . . . 380 kg/cm2 5.406 psi Maximum travel speed . . . . . . . . . . . . . . . . . . . . . 1.9 km/h 1.2 mph Hydraulic system Travel . . . . . . . . . . . . . . . . . . . . . . . . . . 200 ltr/min Crusher. . . . . . . . . . . . . . . . . . . . . . . . . 325 ltr/min Feeder . . . . . . . . . . . . . . . . . . . . . . . . . 140 ltr/min Main conveyor. . . . . . . . . . . . . . . . . . . . . 75 ltr/min Muck conveyor . . . . . . . . . . . . . . . . . . . . 42 ltr/min Magnetic separator . . . . . . . . . . . . . . . . . 36 ltr/min 53 U.S. gpm 86 U.S. gpm 37 U.S. gpm 20 U.S. gpm 11 U.S. gpm 10 U.S. gpm

GRIZZLY FEEDER Frequency . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Maximum 1000 vpm Size . . . . . . . . . . . . . . . . . . . . . . . 1125 mm x 4105 mm 44" x 13'6" Drive type. . . . . . . . . . . . . . . . . . . . . . . . . . . . Hydraulic piston motor

UNDERCARRIAGE Track type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Sealed track Track adjuster. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Hydraulic Number of shoes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49 each side Number of carrier rollers . . . . . . . . . . . . . . . . . . . . . . 2 sets/one side Number of track rollers . . . . . . . . . . . . . . . . . . . . . . . 9 sets/one side COOLANT AND LUBRICANT

TRANSPORTATION

CAPACITY Fuel tank. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 605 ltr 160 U.S. gal Radiator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43.9 ltr 12 U.S. gal Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38 ltr 10 U.S. gal Final drive, each side . . . . . . . . . . . . . . . . . . . . . 5.4 ltr 1.4 U.S. gal Hydraulic system. . . . . . . . . . . . . . . . . . . . . . . . 370 ltr 98 U.S. gal

Transport length Transport height Transport width

3496mm 11'6"

14250 mm 3496 mm 2995 mm

46'9" 11'6" 9'10"

BR480RG-1
MOBILE CRUSHER

DIMENSIONS

O I

C F

L J K

G A

A B C D E F G H

Overall length Overall height Feed heightside Minimum ground clearance Discharge height Grouser height Length of track on ground Discharge from idler center

14250 mm 4120 mm 3470 mm 285 mm 3000 mm 26 mm 3655 mm 6530 mm

46'9" 13'6" 11'5" 11" 9'10" 1" 12' 21'5"

I J K L M N O

Overall width Track gauge Track width Shoe width Hopper width Hopper length Discharge conveyor belt width

2995 mm 2460 mm 2960 mm 500 mm 2990 mm 4390 mm 1200 mm

9'10" 8'1" 9'9" 19.7" 9'10" 14'5" 3'11"

STANDARD EQUIPMENT ENGINE: Engine, Komatsu SAA6D125E-2 4-cycle, water-cooled, direct injection, turbocharged, and aftercooled (air to air) Net horsepower: 228 kW 306 HP @ 1950 rpm Cooling fan, suction type Air cleaner, centrifugal method with paper filter ELECTRICAL SYSTEM: Starting motor, 11 kW/24 V Alternator, 50 ampere/24 V Battery, 140 Ah/2 x 12 V UNDERCARRIAGE: Number of rollers: Upper carrier, two sets/one side Lower track, nine sets/one side SHOES: Assembled triple-grouser type, 500 mm 19.7" Tension adjustment, grease cylinder method (cushion springs attached) CRUSHER: Type: KR1313 impact crusher Rotor dimension (diameter x width): 1250 mm x 1300 mm 49" x 51" Inlet size: 1010 mm x 1340 mm 40" x 53" Rotation speed: 350630 rpm Drive method: Hydraulic motor with V-belt PEDESTAL CRANE: Used for crusher maintenance FEEDER: Type: 2-step deck, vibratory Variable speed grizzly feeder Dimensions (W x L): 1125 mm x 4105 mm 44" x 13'6" Grizzly bar opening: 1540 mm 5/8"1 1/2" Drive method: hydraulic piston motor BELT CONVEYOR: Width x length: 1200 mm x 10640 mm 48" x 34'11" Belt speed: 100 m/min 328 ft/min Drive method, hydraulic piston motor WATER SPRAY SYSTEM: Incudes tank, pump, and two spray bars

OPTIONAL EQUIPMENT MAGNETIC SEPARATOR: Magnetic separator for primary conveyor, 900 mm 35" wide MUCK CONVEYOR: Muck conveyor assembly can be folded by hydraulic cylinder, 4000 mm x 600 mm 13'1" x 2' RADIO REMOTE CONTROLLER:

Function: Travel Left/Right/ Forward/Reverse Crusher/Feeder On/Off One-Touch Deceleration On/Off Emergency Shutoff Horn

Magnetic Separator

Muck Conveyor

Remote Controller

AESS616-00

2002 Komatsu Printed in USA

DK11(5M)C DataKom

11/02 (EV-1)

440 N. Fairway Drive PO. Box 8112 Vernon Hills, IL 60061

www.KomatsuAmerica.com

Materials and specifications are subject to change without notice is a trademark of Komatsu Ltd. Japan