Msx150 Part Diag

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PARTS MANUAL PN 9919057 and MICROFICHE PN 9919058 2/04

MSX 150
Model #W045305CA
MSX 150 INTL
Model #W045305IA
MSX 150
Model #W045305CB
MSX 150 INTL
Model #W045305IB
MSX 150 INTL
Model #W045305IE
E 2004 Polaris Sales Inc.

MSX 150
Model #W045305CC
MSX 150 INTL
Model #W045305IC
MSX 150
Model #W045305CD
MSX 150 INTL
Model #W045305ID
MSX 150 INTL
Model #W045305IF

TABLE OF CONTENTS
MSX 150 W045305CA and MSX 150 INTL W045305IA and MSX 150 W045305CB and MSX 150 INTL W045305IB and MSX 150 W045305CC and MSX 150
INTL W045305IC and MSX 150 INTL W045305IE and MSX 150 W045305CD and MSX 150 INTL W045305ID and MSX 150 INTL W045305IF

Parts Manual

AIRBOX . . . . . . . . . . . . . . . . . . . . . . . . . . . . D1

MAGNETO . . . . . . . . . . . . . . . . . . . . . . . . . . C1

BATTERY BOX . . . . . . . . . . . . . . . . . . . . . . . B6

OIL COOLER . . . . . . . . . . . . . . . . . . . . . . . .
OIL FILTER . . . . . . . . . . . . . . . . . . . . . . . . .
OIL LINES . . . . . . . . . . . . . . . . . . . . . . . . . .
OIL PUMP . . . . . . . . . . . . . . . . . . . . . . . . . .
OIL SUMP . . . . . . . . . . . . . . . . . . . . . . . . . .
OIL TANK . . . . . . . . . . . . . . . . . . . . . . . . . . .

C14
C6
D6
B14
B9
D6

PISTON and ROD . . . . . . . . . . . . . . . . . . . . .


POPOFF VALVE . . . . . . . . . . . . . . . . . . . . . .
PPU ASM. . . . . . . . . . . . . . . . . . . . . . . . . . .
PROPULSION . . . . . . . . . . . . . . . . . . . . . . .

B13
D1
D13
A14

B
C

CHAIN TENSIONER . . . . . . . . . . . . . . . . . . .
COMPARTMENT DOOR . . . . . . . . . . . . . . . .
COOLANT BOTTLE . . . . . . . . . . . . . . . . . . .
COOLANT ELBOW . . . . . . . . . . . . . . . . . . . .
COOLANT RAIL . . . . . . . . . . . . . . . . . . . . . .
COOLING SYSTEM . . . . . . . . . . . . . . . . . . .
CRANKSHAFT and BALANCE SHAFT . . . . . .
CYLINDER . . . . . . . . . . . . . . . . . . . . . . . . . .

C5
A3
D7
D8
B10
B4
B12
C7

DECALS . . . . . . . . . . . . . . . . . . . . . . . . . . . B8
DRIVE SYSTEM . . . . . . . . . . . . . . . . . . . . . . A12

ECU MOUNTING . . . . . . . . . . . . . . . . . . . . .
ELECTRICAL . . . . . . . . . . . . . . . . . . . . . . . .
ENGINE BEDPLATE . . . . . . . . . . . . . . . . . . .
ENGINE MOUNTING . . . . . . . . . . . . . . . . . .
ENHANCED STEERING PERFORMANCE . . .
EXHAUST GASKETS and HARDWARE . . . . .
EXHAUST SYSTEM . . . . . . . . . . . . . . . . . . .

D14
B5
D2
B7
D12
C10
B3

FLYWHEEL . . . . . . . . . . . . . . . . . . . . . . . . .
FUEL RAIL . . . . . . . . . . . . . . . . . . . . . . . . . .
FUEL SYSTEM . . . . . . . . . . . . . . . . . . . . . . .
FUEL TANK . . . . . . . . . . . . . . . . . . . . . . . . .

C2
C9
A9
A8

HEAT EXCHANGER . . . . . . . . . . . . . . . . . . . D5
HULL and BODY . . . . . . . . . . . . . . . . . . . . . A5-6

IGNITION COILS . . . . . . . . . . . . . . . . . . . . . C11


INTAKE . . . . . . . . . . . . . . . . . . . . . . . . . . . . D4
INTERCOOLER . . . . . . . . . . . . . . . . . . . . . . D3

REVERSE . . . . . . . . . . . . . . . . . . . . . . . . . . A13

SEAT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SENSORS . . . . . . . . . . . . . . . . . . . . . . . . . .
SHROUD and STORAGE . . . . . . . . . . . . . . .
STEERING . . . . . . . . . . . . . . . . . . . . . . . . . .
STEERING CABLE . . . . . . . . . . . . . . . . . . . .

A7
D10
A4
A10
A11

THROTTLE BODY . . . . . . . . . . . . . . . . . . . . D4
TOOL KIT . . . . . . . . . . . . . . . . . . . . . . . . . . . D11
TURBOCHARGER and LINES . . . . . . . . . . . . C12-13

VALVE COVER . . . . . . . . . . . . . . . . . . . . . . .
VALVE TRAIN . . . . . . . . . . . . . . . . . . . . . . . .
VALVES . . . . . . . . . . . . . . . . . . . . . . . . . . . .
VOLTAGE REGULATOR . . . . . . . . . . . . . . . .

C8
C4
C3
D9

WATER EXCHANGER . . . . . . . . . . . . . . . . .
WATER INLET . . . . . . . . . . . . . . . . . . . . . . .
WATER PUMP . . . . . . . . . . . . . . . . . . . . . . .
WATER SIPHON . . . . . . . . . . . . . . . . . . . . .

D5
B1
B11
B2

The illustrations used in this Parts Manual are for reference to replacement parts only. This manual is not to be used for assembly.

COMPARTMENT DOOR
MSX 150 W045305CA and MSX 150 INTL W045305IA and MSX 150 W045305CB and MSX 150 INTL W045305IB and MSX 150 W045305CC and MSX 150 INTL
W045305IC and MSX 150 INTL W045305IE and MSX 150 W045305CD and MSX 150 INTL W045305ID and MSX 150 INTL W045305IF

27

3
4

65

5
6

8
9

E 2003 Polaris Sales Inc.

26

25

10
11
22

12

23 24

13
14
15

19

5
6

20

21

19

18
17

15

14

16

Part numbers may change after the making of the microfiche or paper copies. Electronic records are the most current.
Ref. Part No.

Qty. Description

1 5435307-466
2 7518042
3 5412344
5412345
4 2632908-070
2632909-070
2632518-445

1
4
1
1
1
1
1

2632519-445

2632908-445
2632909-445
2632908-441
2632909-441
2632908-444
2632909-444
7556094
7546704
7546705
7081088
7552613
7517528
5134119

1
1
1
1
1
1
22
12
2
1
6
2
1

5
6
7
8
9
10
11

Windshield, Smokin Clear


Screw
Gasket, Mirror, LH
Gasket, Mirror, RH
Asm., Mirror, Blk, LH (CD)(IF)
Asm., Mirror, Blk, RH (CD)(IF)
Asm., Mirror, Turbo Silver, LH
(CA)(If built before 2/1/04)
Asm., Mirror, Turbo Silver, RH
(CA)(If built before 2/1/04)
Asm., Mirror, Turbo Silver, LH (CA)
Asm., Mirror, Turbo Silver, RH (CA)
Asm., Mirror, Catalina Blue, LH (CC)(IE)
Asm., Mirror, Catalina Blue, RH (CC)(IE)
Asm., Mirror, Solar Red, LH (CB)
Asm., Mirror, Solar Red, RH (CB)
Washer
Nut, Nylok
Nut
Latch
Washer, Lock
Screw
Plunger, Latch

Ref. Part No.

12
13
14
15
16
17
18
19
20
21
22
23
24
25
26

7555841
5412299
7555831
7546804
------7518185
5133641
2632863
5435401
7042260
7516807
7518187
------7080703
5434520-1093
5434520-445
5434520-444
5434520-441

27 3280458

Qty. Description

1
2
5
5
1
4
1
1
2
1
4
4
1
3
1
1
1
1

Washer, Flat
Bumper, Rubber, Latch Post
Washer, Flat
Nut, Hex, Nylok
Hinge, Lower
Screw
Pin, Dowel
Asm., Hinge, Front (Incl. 15,16,21,24)
End, Gas Shock
Spring, Gas
Bolt
Screw
Hinge, Upper
Clip
Door, Compartment, Stealth Blk (CD)(IF)
Door, Compartment, Turbo Silver (CA)
Door, Compartment, Solar Red (CB)
Door, Compartment, Catalina Blue
(CC)(IE)
1 Gauge, NGI
2/04

A3

SHROUD and STORAGE


MSX 150 W045305CA and MSX 150 INTL W045305IA and MSX 150 W045305CB and MSX 150 INTL W045305IB and MSX 150 W045305CC and MSX 150 INTL
W045305IC and MSX 150 INTL W045305IE and MSX 150 W045305CD and MSX 150 INTL W045305ID and MSX 150 INTL W045305IF

3
4

6
5

3
4

7
8

25
26

24
23
22

11
9

10

3
12

21

13

20
19

14

E 2003 Polaris Sales Inc.


16
18

15

17

Part numbers may change after the making of the microfiche or paper copies. Electronic records are the most current.
Ref. Part No.

1 5435640
2 5434521-1093
5434521-445
5434521-444
5434521-441
3 7518042
4 7556286
5 5434518-1093
5434519-1093
5434518-445
5434519-445
5434518-444
5434519-444
5434518-441
5434519-441
6 5247054
5247055
7 7518130
8 7556252
9 5224854
10 1014182-1093
1014182-445
1014182-444
1014182-441

Qty. Description

1
1
1
1
1
16
16
1
1
1
1
1
1
1
1
1
1
4
4
4
1

Latch
Lid, Glove Box, Stealth Blk (CD)(IF)
Lid, Glove Box, Turbo Silver (CA)
Lid, Glove Box, Solar Red (CB)
Lid, Glove Box, Catalina Blue (CC)(IE)
Screw
Washer, Nylon, Spacer
Shroud, Left, Stealth Blk (CD)(IF)
Shroud, Right, Stealth Blk (CD)(IF)
Shroud, Left, Turbo Silver (CA)
Shroud, Right, Turbo Silver (CA)
Shroud, Left, Solar Red (CB)
Shroud, Right, Solar Red (CB)
Shroud, Left, Catalina Blue (CC)(IE)
Shroud, Right, Catalina Blue (CC)(IE)
Mesh, Wire, Eyelet, LH
Mesh, Wire, Eyelet, RH
Screw
Washer, Flat
Bumper
Asm., Shroud, Upper, Stealth Blk
(CD)(IF)
1 Asm., Shroud, Upper, Turbo Silver (CA)
1 Asm., Shroud, Upper, Solar Red (CB)
1 Asm., Shroud, Upper, Catalina Blue
(CC)(IE)

Ref. Part No.

11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26

5521658
5434678
5521660
5521642
7518042
7556094
5434513
7547244
7547245
5830234
5434666
7621336
2683618
5434770-070
5830235
5434726

Qty. Description

1
1
1
1
4
4
1
13
7
1
1
4
1
2
1
1

Seal, Bucket, Top


Bucket, Storage
Seal, Bucket, Bottom
Seal, Bucket, Bottom
Screw
Washer
Guard, Splash
Insert
Insert
Pad
Box, Glove
Rivet
Net, Cargo
Clip
Seal
Plug

2/04

A4

HULL and BODY


MSX 150 W045305CA and MSX 150 INTL W045305IA and MSX 150 W045305CB and MSX 150 INTL W045305IB and MSX 150 W045305CC and MSX 150 INTL
W045305IC and MSX 150 INTL W045305IE and MSX 150 W045305CD and MSX 150 INTL W045305ID and MSX 150 INTL W045305IF

5
22
23

21
6

20

19
8

9
10

17

18

11
16

E 2003 Polaris Sales Inc.

11
12

13
14
15

Part numbers may change after the making of the microfiche or paper copies. Electronic records are the most current.
Ref. Part No.

1
2
3
4
5
6
7
8
9
10
11
12
13

7078465
7518201
5435337-070
7555836
7546704
5521683-368
7518150
7621488
7518221
2632897
7555831
7546804
5434911-467
5434912-467
14 7518205

Qty. Description

1
3
1
3
3
2
4
12
24
1
10
6
1
1
8

Logo, Polaris Star


Screw
Cap, Rub Rail, Rear, Black
Washer
Nut, Nylok
Rail, Rub, Insert
Screw
Rivet
Screw
Hook, Tow w/Non-Adjust Plunger
Washer, Flat
Nut, Hex, Nylok
Sponson, Slasher Metal, LH
Sponson, Slasher Metal, RH
Screw

Ref. Part No.

15 7556293
16 5435338-1093
5435338-445
5435338-444
5435338-441
17 7517668
18 5434965
19 5812653-318
5812654-318
20 5812655-318
5812656-318
21 5812657-318
5812658-318
22 5812659-318
5812660-318
23 5521671-070
5521672-070

Qty. Description

8
1
1
1
1
6
1
1
1
1
1
1
1
1
1
1
1

Washer, Flat
Handle, Grab, Stealth Blk (CD)(IF)
Handle, Grab, Turbo Silver (CA)
Handle, Grab, Solar Red (CB)
Handle, Grab, Catalina Blue (CC)(IE)
Screw
Bumper, Front
Pad, Footwell, Front, LH
Pad, Footwell, Front, RH
Pad, Footwell, Center, LH
Pad, Footwell, Center, RH
Pad, Footwell, Rear, LH
Pad, Footwell, Rear, RH
Pad, Boarding, LH
Pad, Boarding, RH
Rail, Rub, Port
Rail, Rub, Starboard
5/04

A5

HULL and BODY


MSX 150 W045305CA and MSX 150 INTL W045305IA and MSX 150 W045305CB and MSX 150 INTL W045305IB and MSX 150 W045305CC and MSX 150 INTL
W045305IC and MSX 150 INTL W045305IE and MSX 150 W045305CD and MSX 150 INTL W045305ID and MSX 150 INTL W045305IF

2
3
4

E 2003 Polaris Sales Inc.


4

12

9
8

10

11

11
13
22
14
15

21
20
18
19

16
17

Part numbers may change after the making of the microfiche or paper copies. Electronic records are the most current.
Ref. Part No.

1
2
3
4
5
6
7
8
9
10
11
12

7511882
1060125
7518220
7546705
7555870
7556094
7552613
7555874
7518194
7547235
7546804
7081140

Qty. Description

4
2
2
8
4
4
4
4
1
2
4
1

Screw
Asm., Bilge, Plug
U-Bolt
Nut
Washer, Rubber
Washer
Washer, Lock
Washer, Flat
U-Bolt
Nut
Nut, Hex, Nylok
Strap, Velcro

Ref. Part No.

13
14
15
16
17
18
19
20
21
22

7555834
5812021
2632213
7080492
7080598
7080439
5433220
7661042
5411545
5430016
5434563

Qty. Description

2
1
1
1
2
2
2
6
2
1
1

Washer
Gasket, Strap, Bow
Strap, Bow
Cable Tie, 11 Inch
Cable Tie, 21.25 Inch
Clamp, Hose
Flange
Rivet
Gasket
Duct, Inlet, Air 76 Inch (RH)
Duct, Inlet, Air 38 Inch (LH)
11/03

A6

SEAT
MSX 150 W045305CA and MSX 150 INTL W045305IA and MSX 150 W045305CB and MSX 150 INTL W045305IB and MSX 150 W045305CC and MSX 150 INTL
W045305IC and MSX 150 INTL W045305IE and MSX 150 W045305CD and MSX 150 INTL W045305ID and MSX 150 INTL W045305IF

1
E 2003 Polaris Sales Inc.

3
4
5

Part numbers may change after the making of the microfiche or paper copies. Electronic records are the most current.
Ref. Part No.

1 2683420-404
2 7081088
3 7556094

Qty. Description

Ref. Part No.

1 Asm., Seat (Incl. All)


1 Latch
2 Washer

4 7552613
5 7516806
6 5521668

Qty. Description

2 Washer, Lock
2 Bolt
1 Seal
2/04

A7

FUEL TANK
MSX 150 W045305CA and MSX 150 INTL W045305IA and MSX 150 W045305CB and MSX 150 INTL W045305IB and MSX 150 W045305CC and MSX 150 INTL
W045305IC and MSX 150 INTL W045305IE and MSX 150 W045305CD and MSX 150 INTL W045305ID and MSX 150 INTL W045305IF

18
19

17

20

E 2003 Polaris Sales Inc.

16
15

21

14
22

13

2
3
4
12
5

11

6
9

6 7
8

9
10

Part numbers may change after the making of the microfiche or paper copies. Electronic records are the most current.
Ref. Part No.

1
2
3
4
5
6
7
8
9
10
11

5433259
2410374
5412305
5411636
5434874
5521615
2632743
5247361
7621485
5812564
7080451

Qty. Description

1
1
2
1
1
4
4
4
8
1
1

Nut
Pump, Fuel
Strap, Connecting
Gasket
Tank, Fuel
Cover, Strap
Asm., Strap (Incl. 6)
Bracket, Tank Strap
Rivet
Pad
Clamp, Hose

Ref. Part No.

12
13
14
15
16
17
18
19
20
21
22

5412441
7080766
5812560
5433553
7511873
5411305
2520177
7080710
7080442
7621229
5433621

Qty. Description

1
1
1
1
1
1
1
1
2
1
1

Hose, Fuel Fill


Clamp, Hose
Gasket, Fuel Fill
Inlet, Fuel
Screw
Seal, Fuel Cap
Asm., Cap, Fuel, Ratchet
Chain, Bead
Coupling, End
Rivet
Nut, Fuel Inlet
1/04

A8

FUEL SYSTEM
MSX 150 W045305CA and MSX 150 INTL W045305IA and MSX 150 W045305CB and MSX 150 INTL W045305IB and MSX 150 W045305CC and MSX 150 INTL
W045305IC and MSX 150 INTL W045305IE and MSX 150 W045305CD and MSX 150 INTL W045305ID and MSX 150 INTL W045305IF

6
7

7
E 2003 Polaris Sales Inc.

7
10

12
11

13

2
2
14
2

16
15

12

17

Part numbers may change after the making of the microfiche or paper copies. Electronic records are the most current.
Ref. Part No.

1
2
3
4
5
6
7
8
9

7052358
7080476
5410682
7080483
7080138
7052118
8450104-250
7052111
7051015

Qty.

2
12
1
1
2
1
AR
1
1

Description

Ref. Part No.

Connector, Quick Fuel Return


Clamp, Hose
Grommet, Vent
Cable Tie, 4 Inch
Cable Tie
Value, Vacuum Check
Line, Fuel
Fitting, Tee
Valve, Relief Check

10
11
12
13
14
15
16
17

7052253
7052355
8450107-250
7080482
2520387
7080598
7621485
5247983

Qty.

1
1
AR
1
1
1
3
1

Description

Asm., Connector
Fitting, Reducer
Line, Fuel
T-Clip
Filter, Fuel
Cable Tie, 21.25 Inch
Rivet
Bracket, Fuel Filter
3/04

A9

STEERING
MSX 150 W045305CA and MSX 150 INTL W045305IA and MSX 150 W045305CB and MSX 150 INTL W045305IB and MSX 150 W045305CC and MSX 150 INTL
W045305IC and MSX 150 INTL W045305IE and MSX 150 W045305CD and MSX 150 INTL W045305ID and MSX 150 INTL W045305IF

E 2003 Polaris Sales Inc.

1
12

10 11

6
13
14

23
32
31

15

24

30
29

22
21

28
27

20
19
18
26

16

17

18

25

Part numbers may change after the making of the microfiche or paper copies. Electronic records are the most current.
Ref. Part No.

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17

7517520
7555837
7541931
5433355-070
5434516-070
5432729
2410381
1821342-070
7080675
7518247
7555831
5410836
5246810
5246438
5434771
7556262
5631307

Qty. Description

4
2
4
1
1
1
1
1
1
3
3
1
1
1
1
2
1

Screw
Washer, Flat
Nut, Hex
Handle, Grab
Pad, Handlebar
Block, Split, Throttle
Switch, Start/Stop
Asm., Handlebar/Column
Lanyard w/Whistle
Screw
Washer, Flat
Grommet, Cable
Bracket, Grommet
Plate, Top
Housing, Steering
Washer, Shim
Arm, Steering

Ref. Part No.

18
19
20
21
22
23
24
25
26
27
28
29
30
31
32

7517528
5434772
5434773
7542335
7547250
7080138
5812485
5434915
7081186
7710426
7555840
5434913
7661628
5432728
7518151
7552613
7555836

Qty. Description

3
1
1
1
3
3
1
2
1
1
1
1
1
1
6
6
6

Screw
Clamp
Adjuster, Mount
Nut, Hex
T-Nut
Cable Tie
Pad, Foam
Bushing, Tapered
Cable, Throttle
Ring, Retaining
Washer, Flat
Lever, Throttle
Pin, Retaining
Clamp, Split, Throttle
Screw
Washer, Lock
Washer
11/03

A10

STEERING CABLE
MSX 150 W045305CA and MSX 150 INTL W045305IA and MSX 150 W045305CB and MSX 150 INTL W045305IB and MSX 150 W045305CC and MSX 150 INTL
W045305IC and MSX 150 INTL W045305IE and MSX 150 W045305CD and MSX 150 INTL W045305ID and MSX 150 INTL W045305IF

E 2003 Polaris Sales Inc.


1
2
3

5
6

8
7
10
9

2
3

11

11

Part numbers may change after the making of the microfiche or paper copies. Electronic records are the most current.
Ref. Part No.

1
2
3
4
5
6

7515120
7555839
7060170
7542150
5412206
1860114

Qty. Description

1
2
2
2
1
1

Bolt
Washer, Flat
Rod End
Nut
Seal, Rod
Nut

Ref. Part No.

7
8
9
10
11

7081080
7080138
5411818
7518026
7542133

Qty. Description

1
1
1
1
2

Cable, Steering
Cable Tie
Seal, Rod
Screw
Nut, Nylok
2/04

A11

DRIVE SYSTEM
MSX 150 W045305CA and MSX 150 INTL W045305IA and MSX 150 W045305CB and MSX 150 INTL W045305IB and MSX 150 W045305CC and MSX 150 INTL
W045305IC and MSX 150 INTL W045305IE and MSX 150 W045305CD and MSX 150 INTL W045305ID and MSX 150 INTL W045305IF

1
E 2003 Polaris Sales Inc.
3
2

4
5

13

6
7
8

12

11

9
10

Part numbers may change after the making of the microfiche or paper copies. Electronic records are the most current.
Ref. Part No.

1
2
3
4
5
6
7

5410663
1591388
5812538
1350091
5133826
5248082
5631450

Qty. Description

1
1
1
1
1
AR
1

Bumper
Driveshaft
Cover, Coupler
Asm., Bearing Support
Washer, Thrust
Shim
Coupler, Drive Pump

Ref. Part No.

8
9
10
11
12
13

5412559
5631451
7518119
7556055
7516603
5812495

Qty. Description

1
1
4
4
2
1

Coupler, Drive
Coupler, Drive, Engine
Bolt
Washer, Lock
Bolt
Gasket, Base, Bearing Support
1/04

A12

REVERSE
MSX 150 W045305CA and MSX 150 INTL W045305IA and MSX 150 W045305CB and MSX 150 INTL W045305IB and MSX 150 W045305CC and MSX 150 INTL
W045305IC and MSX 150 INTL W045305IE and MSX 150 W045305CD and MSX 150 INTL W045305ID and MSX 150 INTL W045305IF

7
8

10

11

37
36 35

34 31

35
34

36

E 2003 Polaris Sales Inc.

33

32
30

37

12

31

14

13

29
15

28

16
27

17

26

25

18

24
23
22

19

21 20

Part numbers may change after the making of the microfiche or paper copies. Electronic records are the most current.
Ref. Part No.

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19

5435313
7555839
7661010
7061062
7661117
7542150
5412206
5411818
7081089
4010051-100
7080138
5435282
7710556
2632646-070
5812529
7546704
7556094
7516807
5435279

Qty.

1
2
1
1
1
1
1
1
1
1
2
1
4
1
1
3
3
3
1

Description

Ref. Part No.

Gate, Reverse
Washer, Flat
Pin, Cotter
Rod, End
Pin, Clevis
Nut
Seal, Rod
Seal, Rod
Cable, Reverse
Conduit, Convoluted
Cable Tie
Plate, Base, Reverse
Retainer
Asm., Handle, Reverse
Gasket, Base, Reverse
Nut, Nylok
Washer
Bolt
Plate, Cable Alignment

20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37

7512049
7555837
7661010
7518298
7556299
5435281
7661159
2410417
7516817
5435280
2410442
7547001
7555856
7556269
7515368
7555874
5020683
7555866

Qty.

2
1
1
1
1
1
2
1
1
1
1
2
2
1
2
2
2
2

Description

Screw
Washer, Flat
Pin, Cotter
Screw
Washer, Flat
Arm, Reverse
Rivet
Sensor, Reed, Magnet
Screw
Track, Reverse Driver
Sensor, Reed, Switch, Reverse
Nut
Washer, Flat
Washer, Lock
Bolt
Washer, Flat
Collar
Washer
1/04

A13

PROPULSION
MSX 150 W045305CA and MSX 150 INTL W045305IA and MSX 150 W045305CB and MSX 150 INTL W045305IB and MSX 150 W045305CC and MSX 150 INTL
W045305IC and MSX 150 INTL W045305IE and MSX 150 W045305CD and MSX 150 INTL W045305ID and MSX 150 INTL W045305IF

7
5
E 2003 Polaris Sales Inc.

6
8
9

5
11
4

13

22
21

12

23

10

14

24

3
16

15

20

26

25

27

28

19

17

1
32

18

30

31

29

33
9

34

Part numbers may change after the making of the microfiche or paper copies. Electronic records are the most current.
Ref. Part No.

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17

7542455
7555966
5132111
5131573
5410735
5432269
5132088
5010294
3514008
3610043
5134505
5134338
5410731
5131196
7522019
5630598
5244556

Qty.

4
2
4
1
2
1
1
1
2
2
1
1
1
1
1
1
1

Description

Ref. Part No.

Nut, Hex
Washer
Stud, Mounting, Pump, Long
Housing, Pump w/o Ring
O-Ring
Pipe, Water, Engine
Stator
Spacer
Bearing
Seal, Stator Bearing
Spacer, Impeller
Impeller
O-Ring
Extension, Pump
Screw
Anode, Zinc
Bracket, Steering Cable Nut

18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34

5410817
5410819
5431523
5130999
7515366
5431518
5130938
7552610
7555835
7515389
1350097
5432841
7512064
5431519
5811984
5132674
5410818

Qty.

1
1
1
1
2
2
2
4
4
4
1
1
3
1
1
1
1

Description

O-Ring
O-Ring
Screen, Engine Inlet
Nozzle, Steering
Bolt
Bearing, Steering Nozzle
Collar
Washer, Lock
Washer, Flat
Bolt
Asm., Nozzle
Wedge, Pump
Screw
Cone, Pump
Seal, Tail Cone
Shaft, Stub
O-Ring
1/04

A14

WATER INLET
MSX 150 W045305CA and MSX 150 INTL W045305IA and MSX 150 W045305CB and MSX 150 INTL W045305IB and MSX 150 W045305CC and MSX 150 INTL
W045305IC and MSX 150 INTL W045305IE and MSX 150 W045305CD and MSX 150 INTL W045305ID and MSX 150 INTL W045305IF

1
2
3

E 2003 Polaris Sales Inc.


7

8
11
9

10

11

Part numbers may change after the making of the microfiche or paper copies. Electronic records are the most current.
Ref. Part No.

1
2
3
4
5
6

7517897
7556270
7556271
2410344
4010051-10
7080138

Qty. Description

2
2
2
1
1
3

Screw
Washer, Lock
Washer, Flat
Asm., Wheel, Paddle
Conduit, Convoluted
Cable Tie

Ref. Part No.

7
8
9
10
11

5631598-329
5631330
5631328-067
7556293
7518119

Qty. Description

1
1
1
1
9

Plate, Ride
Scoop, Inlet
Grate, Inlet
Washer, Flat
Bolt
3/04

B1

WATER SIPHON
MSX 150 W045305CA and MSX 150 INTL W045305IA and MSX 150 W045305CB and MSX 150 INTL W045305IB and MSX 150 W045305CC and MSX 150 INTL
W045305IC and MSX 150 INTL W045305IE and MSX 150 W045305CD and MSX 150 INTL W045305ID and MSX 150 INTL W045305IF

1
4
2
E 2003 Polaris Sales Inc.

1
5
5

Part numbers may change after the making of the microfiche or paper copies. Electronic records are the most current.
Ref. Part No.

1
2
3
4

7080138
5431409
8450051-600
7670116

Qty.

8
2
4
2

Description

Ref. Part No.

Cable Tie
Elbow, Siphon Hose
Line, Fuel
Clip, Routing

5 5432036
6 5431990
7 8450054-33

Qty.

Description

2 Pickup, Siphon w/Strainer


2 Pipe, Water, Bilge
2 Hose, Water
11/03

B2

EXHAUST SYSTEM
MSX 150 W045305CA and MSX 150 INTL W045305IA and MSX 150 W045305CB and MSX 150 INTL W045305IB and MSX 150 W045305CC and MSX 150 INTL
W045305IC and MSX 150 INTL W045305IE and MSX 150 W045305CD and MSX 150 INTL W045305ID and MSX 150 INTL W045305IF

2
3

25

9
10

E 2003 Polaris Sales Inc.


7
5

8
6
12

11

13

14 15

13

16 17

18

24
19

11
23

20

22

11

11
21

Part numbers may change after the making of the microfiche or paper copies. Electronic records are the most current.
Ref. Part No.

1
2
3
4
5
6
7
8
9
10
11
12
13

7518026
7555838
7555857
5631414-329
5132446
5247008
5430621
5243775
7621485
5240134
7080907
5412523
7080439

Qty. Description

2
4
4
1
1
1
1
2
2
1
4
1
2

Screw
Washer, Lock
Washer, Flat
Cover, Exhaust, Outlet
Fitting, Exhaust
Bracket, Pump Face, Silencer Mount
Strap
Hook, Strap, Narrow
Rivet
Clip, Strap
Clamp, Hose
Hose, Exhaust
Clamp, Hose

Ref. Part No.

14
15
16
17
18
19
20
21
22
23
24
25

7517538
7556055
5020747
1202743-329
5812528
7052071
1261341-067
5412525
5812558-318
5433811
5412524
7518259

Qty. Description

5
5
1
1
1
1
1
1
2
1
1
2

Screw
Washer, Lock
Fitting, Injector
Pipe, Exhaust (Incl. 16,19)
Gasket, Exhaust
Fitting, Pipe
Asm., Silencer Exhaust
Hose, Exhaust, Silencer/Resonator
Pad, Resonator
Resonator, Exhaust
Hose, Exhaust, Resonator/Outlet
Screw
2/04

B3

COOLING SYSTEM
MSX 150 W045305CA and MSX 150 INTL W045305IA and MSX 150 W045305CB and MSX 150 INTL W045305IB and MSX 150 W045305CC and MSX 150 INTL
W045305IC and MSX 150 INTL W045305IE and MSX 150 W045305CD and MSX 150 INTL W045305ID and MSX 150 INTL W045305IF

E 2003 Polaris Sales Inc.

1
6

3
3 14

15

9
13

12

11
3

7
4

10
9

Part numbers may change after the making of the microfiche or paper copies. Electronic records are the most current.
Ref. Part No.

1
2
3
4
5
6
7
8

5811317
5431444-133
7080475
7080138
5521287-76
5412502
5412565
5521287-90

Qty.

1
1
6
6
1
1
1
1

Description

Ref. Part No.

Gasket
Fitting, Thru-Hull
Clamp, Hose
Cable Tie
Conduit, Flex
Hose, Water
Hose, Water Main to Intercooler
Conduit, Flex

9
10
11
12
13
14
15

7080476
8450054-23
7080474
5521398-37
8450054-46
5431784
5412510

Qty.

3
1
1
1
1
1
1

Description

Clamp, Hose
Hose, Water
Clamp
Conduit, Flex
Hose, Water
Fitting, Tee
Hose, Water
3/04

B4

ELECTRICAL
MSX 150 W045305CA and MSX 150 INTL W045305IA and MSX 150 W045305CB and MSX 150 INTL W045305IB and MSX 150 W045305CC and MSX 150 INTL
W045305IC and MSX 150 INTL W045305IE and MSX 150 W045305CD and MSX 150 INTL W045305ID and MSX 150 INTL W045305IF

5
E 2003 Polaris Sales Inc.
6
7
9

10

11

12

17
16

15

14

13

Part numbers may change after the making of the microfiche or paper copies. Electronic records are the most current.
Ref. Part No.

1
2
3
4
5
6
7
8
9

2434016
4010859
4010752
2461024
2461238
5410346
7546705
7552613
-------

Qty. Description

1
2
1
1
1
3
2
2
1

Fuse, 10 Amp.
Fuse, 15 Amp.
Fuse, 2 Amp.
Harness, Wire, Door
Harness, Chassis
Insulator, Cable, Solenoid
Nut
Washer, Lock
Cable (See Battery Box Pg. B6, Ref. 9)

Ref. Part No.

10
11
12
13
14
15
16
17

4011057
7556261
4010237
2410532
7080464
5521286-2.5
7080138
7080492

Qty. Description

1
2
1
1
1
9
5
1

Solenoid, Starter
Washer, Lock, External
Cable, Solenoid/Starter
Harness, Engine
Anchor, Cable Tie
Conduit, Wire
Cable Tie
Cable Tie, 11 Inch
5/04

B5

BATTERY BOX
MSX 150 W045305CA and MSX 150 INTL W045305IA and MSX 150 W045305CB and MSX 150 INTL W045305IB and MSX 150 W045305CC and MSX 150 INTL
W045305IC and MSX 150 INTL W045305IE and MSX 150 W045305CD and MSX 150 INTL W045305ID and MSX 150 INTL W045305IF

E 2003 Polaris Sales Inc.

Part numbers may change after the making of the microfiche or paper copies. Electronic records are the most current.
Ref. Part No.

1
2
3
4
5

5432413
5410682
7052356
5432121
7080138

Qty.

Description

1
1
1
1
3

Ref. Part No.

Cover, Battery
Grommet, Vent
Fitting, Elbow
Tube, Vent
Cable Tie

6
7
8
9

2520338
4140009
2200619
4011076

Qty.

Description

1
1
2
1

Asm., Velcro Strap, Battery


Battery, 19 Amp.
Kit, Battery Bolt
Cable, Ground, Battery
1/04

B6

ENGINE MOUNTING
MSX 150 W045305CA and MSX 150 INTL W045305IA and MSX 150 W045305CB and MSX 150 INTL W045305IB and MSX 150 W045305CC and MSX 150 INTL
W045305IC and MSX 150 INTL W045305IE and MSX 150 W045305CD and MSX 150 INTL W045305ID and MSX 150 INTL W045305IF

3
2
1
E 2003 Polaris Sales Inc.

4
5
7

8
13

12
11

10

Part numbers may change after the making of the microfiche or paper copies. Electronic records are the most current.
Ref. Part No.

1
2
3
4
5
6
7

7172701
7172442
7172426
7547001
7552612
7547235
7556302

Qty.

1
1
1
4
4
1
4

Description

Decal, Oil Maintenance


Decal, Spark Plug Rec 150/110
Decal, Emission Control Information
Nut
Washer, Lock
Nut
Washer, Flat

Ref. Part No.

Qty.

8
9
10
11
12
13

AR
4
4
8
8
8

5211727
3021253
5435343
7555831
7556055
7518258

Description

Shim
Mount, Engine
Block, Motor Mount, Spacer
Washer, Flat
Washer, Lock
Screw
5/04

B7

DECALS
MSX 150 W045305CA and MSX 150 INTL W045305IA and MSX 150 W045305CB and MSX 150 INTL W045305IB and MSX 150 W045305CC and MSX 150 INTL
W045305IC and MSX 150 INTL W045305IE and MSX 150 W045305CD and MSX 150 INTL W045305ID and MSX 150 INTL W045305IF

1
13
E 2003 Polaris Sales Inc.

2
3

12

11
10
15

16

14

17

18

25

22

24

21

19
20

23

7
Part numbers may change after the making of the microfiche or paper copies. Electronic records are the most current.
Ref. Part No.

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15

2202680
2202717
2202679
7171381
7170887
7171063
7170794
7172528
7172389
7172604
7079171
7079125
7171396
7172603
7171853
7171854
7171867
7170886
7170787

Qty. Description

1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1

Decal, Kit, 04 MSX 150 (CA)(CD)(IF)


Decal, Kit 04 MSX 150 (CB)
Decal, Kit 04 MSX 150 (CC)(IE)
Decal, NGI
Decal, Lens Cover, Gauge
Decal, Low Emissions
Decal, Coast Guard Exemption
Decal, Warning, Collision
Decal, 3 Capacity
Decal, Warning, Op Protect
Logo, Planet
Decal, Spark Ignition Comp w/Canada
Decal, Fire Extinguisher
Decal, Warning Fuel
Decal, Air Intake, LH
Decal, Air, Intake, RH
Decal, MSX, Hood, RH (CD)(IF)
Decal, Medallion
Decal, Reverse

Ref. Part No.

16
17
18
19
20

21
22
23

24
25

7170895
7078465
7172602
7170818
7171865
7171866
7170804
7170805
7171877
7171878
7172433
7171898
7171863
7171864
7170802
7170803
7171875
7171876
7172443
7172605

Qty. Description

1
1
1
2
1
1
1
1
1
1
1
2
1
1
1
1
1
1
1
1

Decal, LIBERTY MARINE


Logo, Polaris Star
Decal, Warning, Capsized Boat
Decal, Hull, POLARIS
Decal, Deck, Rear, LH (CA)(CD)(IF)
Decal, Deck, Rear, RH (CA)(CD)(IF)
Decal, Deck, Rear, LH (CB)
Decal, Deck, Rear, RH (CB)
Decal, Deck, Rear, LH (CC)(IE)
Decal, Deck, Rear, RH (CC)(IE)
Decal, Patent
Decal, POLARIS, Brush Aluminum
Decal, Deck, Front, LH (CA)(CD)(IF)
Decal, Deck, Front, RH (CA)(CD)(IF)
Decal, Deck, Front, LH (CB)
Decal, Deck, Front, RH (CB)
Decal, Deck, Front, LH (CC)(IE)
Decal, Deck, Front, RH (CC)(IE)
Decal, Fuel Req
Decal, Warning, Under Seat
2/04

B8

OIL SUMP
MSX 150 W045305CA and MSX 150 INTL W045305IA and MSX 150 W045305CB and MSX 150 INTL W045305IB and MSX 150 W045305CC and MSX 150 INTL
W045305IC and MSX 150 INTL W045305IE and MSX 150 W045305CD and MSX 150 INTL W045305ID and MSX 150 INTL W045305IF

E 2003 Polaris Sales Inc.


1
2
3

1
14

13

12

9
11

10

Part numbers may change after the making of the microfiche or paper copies. Electronic records are the most current.
Ref. Part No.

1
2
3
4
5
6
7

0451543
0451513
0451561
0451542
0451447
0451544
0451901

Qty. Description

4
2
1
9
4
3
1

Bolt
Washer
Screen, Oil
Bolt
Sleeve, Centering
Bolt
Asm., Gear

Ref. Part No.

8
9
10
11
12
13
14

0451545
0451538
0451986
0451546
0451985
0451984
0451548

Qty. Description

1
4
1
2
1
1
1

Bolt
O-Ring
Elbow, Connection
Screw
Plug
Cover, Sump, Dry
Pump, Suction
2/04

B9

COOLANT RAIL
MSX 150 W045305CA and MSX 150 INTL W045305IA and MSX 150 W045305CB and MSX 150 INTL W045305IB and MSX 150 W045305CC and MSX 150 INTL
W045305IC and MSX 150 INTL W045305IE and MSX 150 W045305CD and MSX 150 INTL W045305ID and MSX 150 INTL W045305IF

1
10

E 2003 Polaris Sales Inc.

4
5
6
7
8

Part numbers may change after the making of the microfiche or paper copies. Electronic records are the most current.
Ref. Part No.

1
2
3
4
5

0451350
0451553
0451542
0451987
0451849

Qty. Description

1
2
2
1
1

Sensor, Water Temperature


O-Ring
Bolt
Asm., Coolant Rail
Asm., Thermostat

Ref. Part No.

6
7
8
9
10

0451552
0451943
0451453
0451915
0451556

Qty. Description

1
1
1
1
1

O-Ring
Nipple, 90 Degrees
Circlip
O-Ring
Fitting
2/04

B10

WATER PUMP
MSX 150 W045305CA and MSX 150 INTL W045305IA and MSX 150 W045305CB and MSX 150 INTL W045305IB and MSX 150 W045305CC and MSX 150 INTL
W045305IC and MSX 150 INTL W045305IE and MSX 150 W045305CD and MSX 150 INTL W045305ID and MSX 150 INTL W045305IF

1
2
1

4
5

12

11
9
8
E 2003 Polaris Sales Inc.

10

Part numbers may change after the making of the microfiche or paper copies. Electronic records are the most current.
Ref. Part No.

1
2
3
4
5
6

0451528
0451520
0451951
0451875
0451854
0451898

Qty. Description

2
1
1
1
1
1

Clamp
Hose
Housing, Water Pump
O-Ring
Seal, Slide Ring
Ring, Counter

Ref. Part No.

7
8
9
10
11
12

0451900
0451899
0451942
0451542
0451544
0451555

Qty. Description

1
1
1
2
1
1

Shaft, Waterpump
Gear, Intermediate
Impeller
Bolt
Bolt
Bolt
2/04

B11

CRANKSHAFT and BALANCE SHAFT


MSX 150 W045305CA and MSX 150 INTL W045305IA and MSX 150 W045305CB and MSX 150 INTL W045305IB and MSX 150 W045305CC and MSX 150 INTL
W045305IC and MSX 150 INTL W045305IE and MSX 150 W045305CD and MSX 150 INTL W045305ID and MSX 150 INTL W045305IF

E 2003 Polaris Sales Inc.

6
5

Part numbers may change after the making of the microfiche or paper copies. Electronic records are the most current.
Ref. Part No.

1
2
3
4

0451454
0451522
0451435
0451347

Qty. Description

1
1
1
4

Asm., Crankshaft
Key
Shaft, Balance, Gear Drive
Shell, Bearing, Balance Shaft

Ref. Part No.

5 0451342
0451344
0451345
6 0451394
7 0451413

Qty. Description

4
4
4
1
1

Bearing, Main, Yellow


Bearing, Main, Blue
Bearing, Main, Green
Gear, Balance, Shaft, Drive
Nut
2/04

B12

PISTON and ROD


MSX 150 W045305CA and MSX 150 INTL W045305IA and MSX 150 W045305CB and MSX 150 INTL W045305IB and MSX 150 W045305CC and MSX 150 INTL
W045305IC and MSX 150 INTL W045305IE and MSX 150 W045305CD and MSX 150 INTL W045305ID and MSX 150 INTL W045305IF

E 2003 Polaris Sales Inc.

2
4

Part numbers may change after the making of the microfiche or paper copies. Electronic records are the most current.
Ref. Part No.

1 0451999
2 0451903

Qty. Description

2 Kit, Asm., Piston


2 Asm., Rod, Connecting

Ref. Part No.

3 0451853
4 0451338

Qty. Description

4 Bolt, Connecting Rod


4 Bearing, Red
2/04

B13

OIL PUMP
MSX 150 W045305CA and MSX 150 INTL W045305IA and MSX 150 W045305CB and MSX 150 INTL W045305IB and MSX 150 W045305CC and MSX 150 INTL
W045305IC and MSX 150 INTL W045305IE and MSX 150 W045305CD and MSX 150 INTL W045305ID and MSX 150 INTL W045305IF

1
E 2003 Polaris Sales Inc.

Part numbers may change after the making of the microfiche or paper copies. Electronic records are the most current.
Ref. Part No.

Qty. Description

Ref. Part No.

1 0451452
2 0451857
3 0451506

1 Key
1 Pump, Oil
2 O-Ring

4 0451983
5 0451453
6 0451403

Qty. Description

1 Cover, Pump
1 Circlip
1 Asm., Insert
2/04

B14

MAGNETO
MSX 150 W045305CA and MSX 150 INTL W045305IA and MSX 150 W045305CB and MSX 150 INTL W045305IB and MSX 150 W045305CC and MSX 150 INTL
W045305IC and MSX 150 INTL W045305IE and MSX 150 W045305CD and MSX 150 INTL W045305ID and MSX 150 INTL W045305IF

E 2003 Polaris Sales Inc.

11

10

12

16
13

17

14

18

15

21

20

19

23

22

24
25

26

Part numbers may change after the making of the microfiche or paper copies. Electronic records are the most current.
Ref. Part No.

1
2
3
4
5
6
7
8
9
10
11
12
13

0451447
0451892
0451982
0451542
------0451494
------------------0451579
0451931
0451411
0451568

Qty. Description

2
1
1
16
1
6
1
1
1
1
1
1
2

Sleeve, Centering
Key
Cover, Front
Bolt
Gear, Starter, Wheel
Bolt
Wheel, Speed Sensor
Wheel
Clutch, Starter
Bearing, Needle
Asm., Starter Gear Wheel
Motor, Starter
Bolt

Ref. Part No.

14
15
16
17
18
19
20
21
22
23
24
25
26

0451904
0451868
0451906
0451961
0451932
0451417
0451544
0451486
0451494
0451988
0451570
0451543
0451493

Qty. Description

1
1
1
1
1
1
3
1
1
1
4
1
1

Lead, Starter
Gromment, Rubber
Nut
Rotor, Alternator (Incl. 5-9)
Washer
Bolt
Bolt
Stator, Alternator
Bolt
Cover, Alternator
Bolt
Bolt
Clamp, Cable
2/04

C1

FLYWHEEL
MSX 150 W045305CA and MSX 150 INTL W045305IA and MSX 150 W045305CB and MSX 150 INTL W045305IB and MSX 150 W045305CC and MSX 150 INTL
W045305IC and MSX 150 INTL W045305IE and MSX 150 W045305CD and MSX 150 INTL W045305ID and MSX 150 INTL W045305IF

2
1
3

E 2003 Polaris Sales Inc.


5

Part numbers may change after the making of the microfiche or paper copies. Electronic records are the most current.
Ref. Part No.

Qty. Description

Ref. Part No.

1 0451953
2 0451952
3 0451956

1 Shaft, Stub
1 Flywheel
6 Washer

4 0451950
5 0451946

Qty. Description

6 Bolt
1 Seal
2/04

C2

VALVES
MSX 150 W045305CA and MSX 150 INTL W045305IA and MSX 150 W045305CB and MSX 150 INTL W045305IB and MSX 150 W045305CC and MSX 150 INTL
W045305IC and MSX 150 INTL W045305IE and MSX 150 W045305CD and MSX 150 INTL W045305ID and MSX 150 INTL W045305IF

1
2
3

7
6
E 2003 Polaris Sales Inc.

Part numbers may change after the making of the microfiche or paper copies. Electronic records are the most current.
Ref. Part No.

1 0452014
0452015
0452016
0452017
0452018
0452019
0452020
0452021
0452022
0452000
0452001
0452023
0452002
0452003
0452004
0452005
0452024
0452006
0452007
0452008
0452009
0452010
0452011
0452012
0452013
2 0451402

Qty. Description

8
8
8
8
8
8
8
8
8
8
8
8
8
8
8
8
8
8
8
8
8
8
8
8
8
16

Ref. Part No.

Shim, Valve, 2.50


Shim, Valve, 2.55
Shim, Valve, 2.60
Shim, Valve, 2.65
Shim, Valve, 2.70
Shim, Valve, 2.75
Shim, Valve, 2.80
Shim, Valve, 2.85
Shim, Valve, 2.90
Shim, Valve, 2.95
Shim, Valve, 3.00
Shim, Valve, 3.05
Shim, Valve, 3.10
Shim, Valve, 3.15
Shim, Valve, 3.20
Shim, Valve, 3.25
Shim, Valve, 3.30
Shim, Valve, 3.35
Shim, Valve, 3.40
Shim, Valve, 3.45
Shim, Valve, 3.50
Shim, Valve, 3.55
Shim, Valve, 3.60
Shim, Valve, 3.65
Shim, Valve, 3.70
Collet, Valve

3
4
5
6
7

0451852
0451384
0451439
0451914
0451388

Qty. Description

8
8
8
4
4

Cup, Spring
Spring, Valve
Pad, Spring
Valve, Exhaust
Valve, Intake

2/04

C3

VALVE TRAIN
MSX 150 W045305CA and MSX 150 INTL W045305IA and MSX 150 W045305CB and MSX 150 INTL W045305IB and MSX 150 W045305CC and MSX 150 INTL
W045305IC and MSX 150 INTL W045305IE and MSX 150 W045305CD and MSX 150 INTL W045305ID and MSX 150 INTL W045305IF

E 2003 Polaris Sales Inc.

1
2

8
4

7
9

12
10

11

Part numbers may change after the making of the microfiche or paper copies. Electronic records are the most current.
Ref. Part No.

1 0451576
2 ------3 ------4 0451598
5 0451594
6 0451972

Qty. Description

1 Asm., Cam Shaft


8 Shim, Valve
(See Valves Pg. C3 for Details)
8 Spring, Valve
(See Valves Pg. C3, Ref. 4)
8 Seal, Valve Stem
8 Screw
2 Asm., Rocker Arm, Long

Ref. Part No.

7
8
9
10
11
12

0451971
0451846
0451855
0451428
0451997
0451856

Qty. Description

2
4
2
8
1
2

Asm., Rocker Arm, Short


Shaft, Rocker Arm
Support, Rocker Arm 1
Sleeve, Centering
Asm., Head, Cylinder
Support, Rocker Arm 2
2/04

C4

CHAIN TENSIONER
MSX 150 W045305CA and MSX 150 INTL W045305IA and MSX 150 W045305CB and MSX 150 INTL W045305IB and MSX 150 W045305CC and MSX 150 INTL
W045305IC and MSX 150 INTL W045305IE and MSX 150 W045305CD and MSX 150 INTL W045305ID and MSX 150 INTL W045305IF

1
E 2003 Polaris Sales Inc.
2

3
4
5

8
9
6

Part numbers may change after the making of the microfiche or paper copies. Electronic records are the most current.
Ref. Part No.

1
2
3
4
5

0451543
0451381
0451845
0451872
0451861

Qty. Description

1
1
1
1
1

Ref. Part No.

Bolt
Guide, Rail Chain
Element, Tensioner
Seal, Ring
Plug, Tensioner

6
7
8
9

0451965
0451905
0451841
0451397
0451577

Qty. Description

1
1
1
1
1

Guide, Chain
Screw
Rail, Chain
Chain, Timing
Link, Timing Chain
2/04

C5

OIL FILTER
MSX 150 W045305CA and MSX 150 INTL W045305IA and MSX 150 W045305CB and MSX 150 INTL W045305IB and MSX 150 W045305CC and MSX 150 INTL
W045305IC and MSX 150 INTL W045305IE and MSX 150 W045305CD and MSX 150 INTL W045305ID and MSX 150 INTL W045305IF

E 2003 Polaris Sales Inc.

2
3

Part numbers may change after the making of the microfiche or paper copies. Electronic records are the most current.
Ref. Part No.

1 0451430
2 0451842

Qty. Description

Ref. Part No.

1 Cover, Oil Filter


1 Filter, Oil

3 0451848
4 0451937

Qty. Description

1 Insert, Oil Filter


1 Seal, Ring, Oil Filter
2/04

C6

CYLINDER
MSX 150 W045305CA and MSX 150 INTL W045305IA and MSX 150 W045305CB and MSX 150 INTL W045305IB and MSX 150 W045305CC and MSX 150 INTL
W045305IC and MSX 150 INTL W045305IE and MSX 150 W045305CD and MSX 150 INTL W045305ID and MSX 150 INTL W045305IF

E 2003 Polaris Sales Inc.

20

19

21

17

18

5
16
15
6
7

14

8
9
10

13

12
11

Part numbers may change after the making of the microfiche or paper copies. Electronic records are the most current.
Ref. Part No.

1
2
3
4
5
6
7
8
9
10
11
12

0451447
0451382
0451426
1202457
0451941
0451843
0451859
0451860
0451858
0451527
0451526
0451523

Qty. Description

2
8
4
1
2
1
1
1
1
4
1
2

Sleeve, Centering
Tie Rod
Sleeve, Tie Rod
Asm., Engine Block
Pin
Piston
Guide, Sleeve
Spring
Plate, Clamp
Washer
Bolt
Bolt

Ref. Part No.

13 0451525
14 0451940
15 - - - - - - 16 - - - - - - 17 0451450
18 - - - - - - 19 0451594
20 0451870
21 - - - - - - -

Qty. Description

1 Bolt
1 Gasket, Head
1 Head, Cylinder
(See Valve Train Pg. C4, Ref. 11)
8 Sleeve
(See Valve Train Pg. C4, Ref. 12)
2 Nozzle, Oil, Block
2 Support, Rocker Arm
(See Valve Train Pg. C4, Ref. 9)
8 Screw
8 Nut
2 Support, Rocker Arm
(See Valve Train Pg. C4, Ref. 12)
2/04

C7

VALVE COVER
MSX 150 W045305CA and MSX 150 INTL W045305IA and MSX 150 W045305CB and MSX 150 INTL W045305IB and MSX 150 W045305CC and MSX 150 INTL
W045305IC and MSX 150 INTL W045305IE and MSX 150 W045305CD and MSX 150 INTL W045305ID and MSX 150 INTL W045305IF

E 2003 Polaris Sales Inc.

Part numbers may change after the making of the microfiche or paper copies. Electronic records are the most current.
Ref. Part No.

Qty. Description

Ref. Part No.

1 0451416
2 0451513
3 0451960

10 Bolt
10 Washer
1 Cover, Valve

4 0451433
5 0451432

Qty. Description

2 Seal 2, Valve Cover


1 Seal 1, Valve Cover
2/04

C8

FUEL RAIL
MSX 150 W045305CA and MSX 150 INTL W045305IA and MSX 150 W045305CB and MSX 150 INTL W045305IB and MSX 150 W045305CC and MSX 150 INTL
W045305IC and MSX 150 INTL W045305IE and MSX 150 W045305CD and MSX 150 INTL W045305ID and MSX 150 INTL W045305IF

2
E 2003 Polaris Sales Inc.

5
6

Part numbers may change after the making of the microfiche or paper copies. Electronic records are the most current.
Ref. Part No.

1
2
3
4

0451471
0451512
0451513
0451938

Qty. Description

1
2
2
1

Ref. Part No.

Clip, Locking
Bolt
Washer
Rail, Fuel

5 0451351
6 0451864
7 0451507

Qty. Description

1 Valve, Pressure Regulator


2 Injector
2 Clip, Locking
2/04

C9

EXHAUST GASKETS and HARDWARE


MSX 150 W045305CA and MSX 150 INTL W045305IA and MSX 150 W045305CB and MSX 150 INTL W045305IB and MSX 150 W045305CC and MSX 150 INTL
W045305IC and MSX 150 INTL W045305IE and MSX 150 W045305CD and MSX 150 INTL W045305ID and MSX 150 INTL W045305IF

3
E 2003 Polaris Sales Inc.

2
1

Part numbers may change after the making of the microfiche or paper copies. Electronic records are the most current.
Ref. Part No.

1 0451515
2 0451504

Qty. Description

2 Gasket, Exhaust
4 Screw

Ref. Part No.

3 0451505
4 0451503

Qty. Description

4 Screw
8 Nut
6/03

C10

IGNITION COILS
MSX 150 W045305CA and MSX 150 INTL W045305IA and MSX 150 W045305CB and MSX 150 INTL W045305IB and MSX 150 W045305CC and MSX 150 INTL
W045305IC and MSX 150 INTL W045305IE and MSX 150 W045305CD and MSX 150 INTL W045305ID and MSX 150 INTL W045305IF

1
2
3

E 2003 Polaris Sales Inc.

Part numbers may change after the making of the microfiche or paper copies. Electronic records are the most current.
Ref. Part No.

1 0451512
2 0451513

Qty. Description

4 Bolt
4 Washer

Ref. Part No.

3 0451978
4 0451967

Qty. Description

2 Coil, Ignition
2 Plug, Spark
2/04

C11

TURBOCHARGER and LINES


MSX 150 W045305CA and MSX 150 INTL W045305IA and MSX 150 W045305CB and MSX 150 INTL W045305IB and MSX 150 W045305CC and MSX 150 INTL
W045305IC and MSX 150 INTL W045305IE and MSX 150 W045305CD and MSX 150 INTL W045305ID and MSX 150 INTL W045305IF

E 2003 Polaris Sales Inc.

27
4

2
26

25

24
22 23

20

19
18

21

6
4

3
10

11

17
20

14

15

16

12
13

Part numbers may change after the making of the microfiche or paper copies. Electronic records are the most current.
Ref. Part No.

1
2
3
4
5
6
7
8
9
10
11
12
13
14

0451353
0451514
0451529
0451929
0451530
0451349
0451583
0451588
0451878
0451883
0451876
0451996
0451866
0451516

Qty. Description

1
1
2
1
2
1
1
2
1
1
2
1
1
1

Sensor
Seal
Clamp
Hose
Clamp
Valve
Bolt, Banjo
Seal
Fitting, Banjo
Bolt
Bolt
Mount, Turbocharger
Hose
Seal

Ref. Part No.

15
16
17
18
19
20
21
22
23
24
25
26
27

0451524
0451533
0451546
0451862
0451874
0451532
0451479
0451886
0451560
0451991
0451945
0451915
0451865

Qty. Description

1
2
2
1
1
1
1
1
1
1
1
1
1

Fitting
Clamp
Bolt
Return
O-Ring
Clamp
Hose
Fitting
Seal
Asm.,Turbocharger
Switch, Thermo
Seal
Hose
2/04

C12

TURBOCHARGER and LINES


MSX 150 W045305CA and MSX 150 INTL W045305IA and MSX 150 W045305CB and MSX 150 INTL W045305IB and MSX 150 W045305CC and MSX 150 INTL
W045305IC and MSX 150 INTL W045305IE and MSX 150 W045305CD and MSX 150 INTL W045305ID and MSX 150 INTL W045305IF

E 2003 Polaris Sales Inc.

19

20
21

18
2

15

16

17

13

14

1
4

13

8
6

12

10

11

Part numbers may change after the making of the microfiche or paper copies. Electronic records are the most current.
Ref. Part No.

1
2
3
4
5
6
7
8
9
10
11

0451889
0451531
0451893
0451546
0451461
0451908
0451890
0451531
0451462
0451927
0451948

Qty. Description

1
4
1
2
1
2
1
2
1
1
2

Hose
Clamp
Fitting
Bolt
Y-Connection
O-Ring
Hose
Clamp
Elbow, Water
Conduit
Panduit

Ref. Part No.

12
13
14
15
16
17
18
19
20
21

0451499
0451533
0451562
0451897
0451546
0451529
0451498
0451551
0451564
0451560

Qty. Description

1
4
1
1
2
2
1
1
1
2

Hose, Formed
Clamp, Hose
Connector, Hose
Mount, Pulse Valve
Bolt
Clamp, Hose
Hose, Formed
Bolt, Banjo
Bolt, Banjo
Washer
2/04

C13

OIL COOLER
MSX 150 W045305CA and MSX 150 INTL W045305IA and MSX 150 W045305CB and MSX 150 INTL W045305IB and MSX 150 W045305CC and MSX 150 INTL
W045305IC and MSX 150 INTL W045305IE and MSX 150 W045305CD and MSX 150 INTL W045305ID and MSX 150 INTL W045305IF

7
8
5

4
18

E 2003 Polaris Sales Inc.

11
10

15

12

8
13

17

14

14

16

15
13

Part numbers may change after the making of the microfiche or paper copies. Electronic records are the most current.
Ref. Part No.

1
2
3
4
5
6
7
8
9

0451995
0451464
0451559
0451912
0451528
0451502
0451558
0451465
0451591

Qty. Description

1
2
2
2
4
1
1
2
2

Bracket, Intercooler
Pin, Straight
Screw
Pad, Rubber
Clamp
Hose
Connector, Straight
Hose
Strap, Clamp

Ref. Part No.

10
11
12
13
14
15
16
17
18

0451542
0451396
0451537
0451948
0451928
0451533
0451484
0451478
0451543

Qty. Description

4
1
2
4
2
4
1
1
2

Bolt
Exchanger, Heat, Oil
Clamp
Panduit
Conduit
Clamp
Hose, Oil
Hose, Oil
Bolt
2/04

C14

AIRBOX and POPOFF VALVE


MSX 150 W045305CA and MSX 150 INTL W045305IA and MSX 150 W045305CB and MSX 150 INTL W045305IB and MSX 150 W045305CC and MSX 150 INTL
W045305IC and MSX 150 INTL W045305IE and MSX 150 W045305CD and MSX 150 INTL W045305ID and MSX 150 INTL W045305IF

1
E 2003 Polaris Sales Inc.

5
10

8
11

Part numbers may change after the making of the microfiche or paper copies. Electronic records are the most current.
Ref. Part No.

1
2
3
4
5
6

0451948
0451926
0451533
0451474
0451542
0451422

Qty. Description

2
1
2
1
1
1

Panduit
Conduit
Clamp
Hose
Bolt
Airbox

Ref. Part No.

7
8
9
10
11

0451513
0451407
0451948
0451891
0451528

Qty. Description

1
1
2
1
1

Washer
Valve, Popoff
Cable Tie
Hose, Air
Clamp, Hose
2/04

D1

ENGINE BEDPLATE
MSX 150 W045305CA and MSX 150 INTL W045305IA and MSX 150 W045305CB and MSX 150 INTL W045305IB and MSX 150 W045305CC and MSX 150 INTL
W045305IC and MSX 150 INTL W045305IE and MSX 150 W045305CD and MSX 150 INTL W045305ID and MSX 150 INTL W045305IF

2
1

E 2003 Polaris Sales Inc.

4
5
6

7
1
9

Part numbers may change after the making of the microfiche or paper copies. Electronic records are the most current.
Ref. Part No.

1
2
3
4
5

0451575
0451543
0451994
0451871
0451428

Qty. Description

4
3
1
2
2

Ref. Part No.

Screw
Bolt
Bracket, Oil Tank
Bracket
Sleeve

6
7
8
9

0451542
0451910
0451989
0451990

Qty. Description

1
2
1
1

Screw
Bolt
Bracket, Engine, Front
Bracket, Engine, Rear
2/04

D2

INTERCOOLER
MSX 150 W045305CA and MSX 150 INTL W045305IA and MSX 150 W045305CB and MSX 150 INTL W045305IB and MSX 150 W045305CC and MSX 150 INTL
W045305IC and MSX 150 INTL W045305IE and MSX 150 W045305CD and MSX 150 INTL W045305ID and MSX 150 INTL W045305IF

10
E 2003 Polaris Sales Inc.

9
8

11

14

15

13

12

3
16

2
6

17
18

17

19

20

Part numbers may change after the making of the microfiche or paper copies. Electronic records are the most current.
Ref. Part No.

1
2
3
4
5
6
7
8
9
10

0451958
0451542
0451513
0451421
0451578
0451408
0451472
0451468
0451966
0451475
0451902

Qty. Description

1
10
8
1
1
1
2
2
2
1
2

Asm., Intercooler
Bolt
Washer
Cover, Intercooler
O-Ring
Insert, Intercooler
Foam, Rubber, Intercooler
Rubber, Intercooler
Clamp
Hose
Bolt

Ref. Part No.

11
12
13
14
15
16
17
18
19
20

0452025
0451569
0451915
0451574
0451567
------0451533
0451458
0451962
0451948

Qty. Description

1
1
1
1
1
2
2
1
1
2

Housing, Intercooler
Plug
Seal
O-Ring
O-Ring
Rubber
Clamp
Hose
Conduit
Panduit
2/04

D3

INTAKE and THROTTLE BODY


MSX 150 W045305CA and MSX 150 INTL W045305IA and MSX 150 W045305CB and MSX 150 INTL W045305IB and MSX 150 W045305CC and MSX 150 INTL
W045305IC and MSX 150 INTL W045305IE and MSX 150 W045305CD and MSX 150 INTL W045305ID and MSX 150 INTL W045305IF

4
5

21

20

E 2003 Polaris Sales Inc.

18

8
19
9

17
16

15

16

14
10
13

12

11
4

Part numbers may change after the making of the microfiche or paper copies. Electronic records are the most current.
Ref. Part No.

1
2
3
4
5
6
7
8
9
10
11

0451476
0451966
0451880
0451352
0451959
0451877
0451405
0451981
0451957
0451555
0451894

Qty. Description

1
4
2
2
1
4
1
1
1
4
1

Hose
Clamp
Screw
Sensor
Tube, Connection
Bolt
Body, Throttle
Flange
Manifold, Intake
Bolt
Fitting, Banjo

Ref. Part No.

12
13
14
15
16
17
18
19
20
21

0451385
0451915
0451431
0451425
0451948
0451593
0451863
0451873
0451896
0451528

Qty. Description

1
2
1
1
1
1
2
1
1
1

Screw
O-Ring
Hose
Connector, Hose
Panduit
Hose
O-Ring
Clamp
Hose, Air
Clamp
2/04

D4

WATER/HEAT EXCHANGER
MSX 150 W045305CA and MSX 150 INTL W045305IA and MSX 150 W045305CB and MSX 150 INTL W045305IB and MSX 150 W045305CC and MSX 150 INTL
W045305IC and MSX 150 INTL W045305IE and MSX 150 W045305CD and MSX 150 INTL W045305ID and MSX 150 INTL W045305IF

1
E 2003 Polaris Sales Inc.

3
13

10

10
12

11

7
8

Part numbers may change after the making of the microfiche or paper copies. Electronic records are the most current.
Ref. Part No.

1
2
3
4
5
6
7

0451543
0451480
0451533
0451459
0451883
0451992
0451913

Qty. Description

2
1
2
1
2
1
2

Screw
Hose
Clamp
Hose
Screw
Bracket, Intake Manifold
Rubber

Ref. Part No.

8
9
10
11
12
13

0451420
0451473
0451528
0451481
0451993
0451911

Qty. Description

1
1
6
1
1
2

T-Hose
Hose
Clamp
Hose
Exchanger, Heat, Water
Rubber
2/04

D5

OIL TANK/LINES
MSX 150 W045305CA and MSX 150 INTL W045305IA and MSX 150 W045305CB and MSX 150 INTL W045305IB and MSX 150 W045305CC and MSX 150 INTL
W045305IC and MSX 150 INTL W045305IE and MSX 150 W045305CD and MSX 150 INTL W045305ID and MSX 150 INTL W045305IF

21

E 2003 Polaris Sales Inc.


1
19

20

18

17
2

16

15

4
5

10

14

7
11
8

13

12

Part numbers may change after the making of the microfiche or paper copies. Electronic records are the most current.
Ref. Part No.

1
2
3
4
5
6
7
8
9
10
11

0451590
0451529
0451482
0451524
0451516
0451385
0451947
0451879
0451915
0451912
0451939

Qty. Description

1
2
1
1
1
1
1
1
4
2
1

Dipstick, Oil
Clamp, Hose
Hose
Fitting
Seal
Screw
Hose
Bolt
Seal
Seal
Clamp, Hose

Ref. Part No.

12
13
14
15
16
17
18
19
20
21

0451468
0451530
0451930
0451532
0451936
0451963
0451446
0451533
0451477
0451496

Qty. Description

1
1
1
1
1
1
1
2
1
1

Rubber
Clamp
Hose
Clamp
Screw
Asm., Oil Tank
Cyclon
Clamp, Hose
Hose, Oil
Sheet, Splash, Oil Tank
2/04

D6

COOLANT BOTTLE
MSX 150 W045305CA and MSX 150 INTL W045305IA and MSX 150 W045305CB and MSX 150 INTL W045305IB and MSX 150 W045305CC and MSX 150 INTL
W045305IC and MSX 150 INTL W045305IE and MSX 150 W045305CD and MSX 150 INTL W045305ID and MSX 150 INTL W045305IF

E 2003 Polaris Sales Inc.


6

Part numbers may change after the making of the microfiche or paper copies. Electronic records are the most current.
Ref. Part No.

1
2
3
4

0451542
0451513
0451571
0451964

Qty. Description

2
2
1
1

Ref. Part No.

Bolt
Washer
Cap, Expansion Tank
Tank, Expansion

5
6
7
8

0451955
0451530
0451533
0451497

Qty. Description

1
2
2
1

Hose
Clamp, Hose
Clamp, Hose
Hose, Formed
2/04

D7

COOLANT ELBOW
MSX 150 W045305CA and MSX 150 INTL W045305IA and MSX 150 W045305CB and MSX 150 INTL W045305IB and MSX 150 W045305CC and MSX 150 INTL
W045305IC and MSX 150 INTL W045305IE and MSX 150 W045305CD and MSX 150 INTL W045305ID and MSX 150 INTL W045305IF

E 2003 Polaris Sales Inc.

Part numbers may change after the making of the microfiche or paper copies. Electronic records are the most current.
Ref. Part No.

1 0451489
2 0451514
3 0451436

Qty. Description

Ref. Part No.

Qty. Description

1 Plug
1 Seal
1 Elbow, Connection
6/03

D8

VOLTAGE REGULATOR
MSX 150 W045305CA and MSX 150 INTL W045305IA and MSX 150 W045305CB and MSX 150 INTL W045305IB and MSX 150 W045305CC and MSX 150 INTL
W045305IC and MSX 150 INTL W045305IE and MSX 150 W045305CD and MSX 150 INTL W045305ID and MSX 150 INTL W045305IF

E 2003 Polaris Sales Inc.

Part numbers may change after the making of the microfiche or paper copies. Electronic records are the most current.
Ref. Part No.

1 0451555
2 0451513

Qty. Description

Ref. Part No.

2 Bolt
2 Washer

3 0451485
4 0451888

Qty. Description

1 Regulator, Voltage
1 Mount
2/04

D9

SENSORS
MSX 150 W045305CA and MSX 150 INTL W045305IA and MSX 150 W045305CB and MSX 150 INTL W045305IB and MSX 150 W045305CC and MSX 150 INTL
W045305IC and MSX 150 INTL W045305IE and MSX 150 W045305CD and MSX 150 INTL W045305ID and MSX 150 INTL W045305IF

E 2003 Polaris Sales Inc.

4
3

Part numbers may change after the making of the microfiche or paper copies. Electronic records are the most current.
Ref. Part No.

1
2
3
4

0451565
0451509
0451880
0451355

Qty. Description

1
1
1
1

Screw
Sensor, Knock
Screw
Sensor, Speed

Ref. Part No.

5 0451887
6 0451354
7 0451998

Qty. Description

1 Switch, Oil Pressure


1 Sensor, Phase
1 Screw
2/04

D10

TOOL KIT
MSX 150 W045305CA and MSX 150 INTL W045305IA and MSX 150 W045305CB and MSX 150 INTL W045305IB and MSX 150 W045305CC and MSX 150 INTL
W045305IC and MSX 150 INTL W045305IE and MSX 150 W045305CD and MSX 150 INTL W045305ID and MSX 150 INTL W045305IF

2
4

6
E 2003 Polaris Sales Inc.
7

Part numbers may change after the making of the microfiche or paper copies. Electronic records are the most current.
Ref. Part No.

2874830
1 2874832
2 2872383
3 2874517

Qty. Description

1
1
1
1

Kit, Tool
Socket, Spark Plug
Wrench, Open End, 10mm-13mm
Screwdriver

Ref. Part No.

4
5
6
7

2874831
2871109
2683516
9918972

Qty. Description

1
1
1
1

Wrench, 5mm Allen


Wrench, Allen, Plated
Pouch, Tool Kit
Manual, Owners, 04 MSX 150
11/03

D11

ENHANCED STEERING PERFORMANCE


MSX 150 W045305CA and MSX 150 INTL W045305IA and MSX 150 W045305CB and MSX 150 INTL W045305IB and MSX 150 W045305CC and MSX 150 INTL
W045305IC and MSX 150 INTL W045305IE and MSX 150 W045305CD and MSX 150 INTL W045305ID and MSX 150 INTL W045305IF

1
E 2003 Polaris Sales Inc.

2
3
2

10

5
4

6
7

Part numbers may change after the making of the microfiche or paper copies. Electronic records are the most current.
Ref. Part No.

1
2
3
4
5

7080483
7621229
2410416
5247548
7546704

Qty. Description

1
6
1
1
2

Cable Tie, 4 Inch


Rivet
Sensor, Switch, Reed
Bracket, Reed, Switch
Nut, Nylok

Ref. Part No.

6
7
8
9
10

7555836
7516805
7517717
5247547
2410417

Qty. Description

2
2
2
1
2

Washer
Screw
Screw
Bracket, Reed, Magnet
Sensor, Reed, Magnet
1/04

D12

PPU ASM.
MSX 150 W045305CA and MSX 150 INTL W045305IA and MSX 150 W045305CB and MSX 150 INTL W045305IB and MSX 150 W045305CC and MSX 150 INTL
W045305IC and MSX 150 INTL W045305IE and MSX 150 W045305CD and MSX 150 INTL W045305ID and MSX 150 INTL W045305IF

1
2
3

E 2003 Polaris Sales Inc.

4
5

Part numbers may change after the making of the microfiche or paper copies. Electronic records are the most current.
Ref. Part No.

1
2
3
4
5

7518042
7556286
7081186
5248071
7555831

Qty. Description

2
2
1
1
1

Screw
Washer, Nylon
Cable, Throttle
Retainer, Cable
Washer, Flat

Ref. Part No.

6
7
8
9

7080483
2410446
2410451
2410507

Qty. Description

1
1
1
1

Cable Tie, 4 Inch


Asm., PPU/Bracket
Interface, PPU to ECU
Interface, Power Down Control
1/04

D13

ECU MOUNTING
MSX 150 W045305CA and MSX 150 INTL W045305IA and MSX 150 W045305CB and MSX 150 INTL W045305IB and MSX 150 W045305CC and MSX 150 INTL
W045305IC and MSX 150 INTL W045305IE and MSX 150 W045305CD and MSX 150 INTL W045305ID and MSX 150 INTL W045305IF

E 2003 Polaris Sales Inc.

2
3

10
9
6
8 7

Part numbers may change after the making of the microfiche or paper copies. Electronic records are the most current.
Ref. Part No.

1 ------2
3
4
5

7518259
0451492
7510002
3021533

Qty. Description

1 Screw
(See Hull and Body Pg. A5 for Details)
4 Screw
1 ECU
2 Screw, Flange
4 Mount

Ref. Part No.

6
7
8
9
10

7547245
7555838
7542140
5247898
-------

Qty. Description

3
4
4
1
1

Insert, 6mm
Washer, Lock
Nut
Bracket, ECU/Relay/Solenoid
Nut
(See Hull and Body Pg. A5 for Details)
1/04

D14

PRINTED IN THE USA

PARTS MANUAL PN 9919057 AND MICROFICHE PN 9919058 11/03

cover

toc

Changed pages in 9919057

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