Msx150 Part Diag
Msx150 Part Diag
Msx150 Part Diag
MSX 150
Model #W045305CA
MSX 150 INTL
Model #W045305IA
MSX 150
Model #W045305CB
MSX 150 INTL
Model #W045305IB
MSX 150 INTL
Model #W045305IE
E 2004 Polaris Sales Inc.
MSX 150
Model #W045305CC
MSX 150 INTL
Model #W045305IC
MSX 150
Model #W045305CD
MSX 150 INTL
Model #W045305ID
MSX 150 INTL
Model #W045305IF
TABLE OF CONTENTS
MSX 150 W045305CA and MSX 150 INTL W045305IA and MSX 150 W045305CB and MSX 150 INTL W045305IB and MSX 150 W045305CC and MSX 150
INTL W045305IC and MSX 150 INTL W045305IE and MSX 150 W045305CD and MSX 150 INTL W045305ID and MSX 150 INTL W045305IF
Parts Manual
AIRBOX . . . . . . . . . . . . . . . . . . . . . . . . . . . . D1
MAGNETO . . . . . . . . . . . . . . . . . . . . . . . . . . C1
BATTERY BOX . . . . . . . . . . . . . . . . . . . . . . . B6
OIL COOLER . . . . . . . . . . . . . . . . . . . . . . . .
OIL FILTER . . . . . . . . . . . . . . . . . . . . . . . . .
OIL LINES . . . . . . . . . . . . . . . . . . . . . . . . . .
OIL PUMP . . . . . . . . . . . . . . . . . . . . . . . . . .
OIL SUMP . . . . . . . . . . . . . . . . . . . . . . . . . .
OIL TANK . . . . . . . . . . . . . . . . . . . . . . . . . . .
C14
C6
D6
B14
B9
D6
B13
D1
D13
A14
B
C
CHAIN TENSIONER . . . . . . . . . . . . . . . . . . .
COMPARTMENT DOOR . . . . . . . . . . . . . . . .
COOLANT BOTTLE . . . . . . . . . . . . . . . . . . .
COOLANT ELBOW . . . . . . . . . . . . . . . . . . . .
COOLANT RAIL . . . . . . . . . . . . . . . . . . . . . .
COOLING SYSTEM . . . . . . . . . . . . . . . . . . .
CRANKSHAFT and BALANCE SHAFT . . . . . .
CYLINDER . . . . . . . . . . . . . . . . . . . . . . . . . .
C5
A3
D7
D8
B10
B4
B12
C7
DECALS . . . . . . . . . . . . . . . . . . . . . . . . . . . B8
DRIVE SYSTEM . . . . . . . . . . . . . . . . . . . . . . A12
ECU MOUNTING . . . . . . . . . . . . . . . . . . . . .
ELECTRICAL . . . . . . . . . . . . . . . . . . . . . . . .
ENGINE BEDPLATE . . . . . . . . . . . . . . . . . . .
ENGINE MOUNTING . . . . . . . . . . . . . . . . . .
ENHANCED STEERING PERFORMANCE . . .
EXHAUST GASKETS and HARDWARE . . . . .
EXHAUST SYSTEM . . . . . . . . . . . . . . . . . . .
D14
B5
D2
B7
D12
C10
B3
FLYWHEEL . . . . . . . . . . . . . . . . . . . . . . . . .
FUEL RAIL . . . . . . . . . . . . . . . . . . . . . . . . . .
FUEL SYSTEM . . . . . . . . . . . . . . . . . . . . . . .
FUEL TANK . . . . . . . . . . . . . . . . . . . . . . . . .
C2
C9
A9
A8
HEAT EXCHANGER . . . . . . . . . . . . . . . . . . . D5
HULL and BODY . . . . . . . . . . . . . . . . . . . . . A5-6
REVERSE . . . . . . . . . . . . . . . . . . . . . . . . . . A13
SEAT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SENSORS . . . . . . . . . . . . . . . . . . . . . . . . . .
SHROUD and STORAGE . . . . . . . . . . . . . . .
STEERING . . . . . . . . . . . . . . . . . . . . . . . . . .
STEERING CABLE . . . . . . . . . . . . . . . . . . . .
A7
D10
A4
A10
A11
THROTTLE BODY . . . . . . . . . . . . . . . . . . . . D4
TOOL KIT . . . . . . . . . . . . . . . . . . . . . . . . . . . D11
TURBOCHARGER and LINES . . . . . . . . . . . . C12-13
VALVE COVER . . . . . . . . . . . . . . . . . . . . . . .
VALVE TRAIN . . . . . . . . . . . . . . . . . . . . . . . .
VALVES . . . . . . . . . . . . . . . . . . . . . . . . . . . .
VOLTAGE REGULATOR . . . . . . . . . . . . . . . .
C8
C4
C3
D9
WATER EXCHANGER . . . . . . . . . . . . . . . . .
WATER INLET . . . . . . . . . . . . . . . . . . . . . . .
WATER PUMP . . . . . . . . . . . . . . . . . . . . . . .
WATER SIPHON . . . . . . . . . . . . . . . . . . . . .
D5
B1
B11
B2
The illustrations used in this Parts Manual are for reference to replacement parts only. This manual is not to be used for assembly.
COMPARTMENT DOOR
MSX 150 W045305CA and MSX 150 INTL W045305IA and MSX 150 W045305CB and MSX 150 INTL W045305IB and MSX 150 W045305CC and MSX 150 INTL
W045305IC and MSX 150 INTL W045305IE and MSX 150 W045305CD and MSX 150 INTL W045305ID and MSX 150 INTL W045305IF
27
3
4
65
5
6
8
9
26
25
10
11
22
12
23 24
13
14
15
19
5
6
20
21
19
18
17
15
14
16
Part numbers may change after the making of the microfiche or paper copies. Electronic records are the most current.
Ref. Part No.
Qty. Description
1 5435307-466
2 7518042
3 5412344
5412345
4 2632908-070
2632909-070
2632518-445
1
4
1
1
1
1
1
2632519-445
2632908-445
2632909-445
2632908-441
2632909-441
2632908-444
2632909-444
7556094
7546704
7546705
7081088
7552613
7517528
5134119
1
1
1
1
1
1
22
12
2
1
6
2
1
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
7555841
5412299
7555831
7546804
------7518185
5133641
2632863
5435401
7042260
7516807
7518187
------7080703
5434520-1093
5434520-445
5434520-444
5434520-441
27 3280458
Qty. Description
1
2
5
5
1
4
1
1
2
1
4
4
1
3
1
1
1
1
Washer, Flat
Bumper, Rubber, Latch Post
Washer, Flat
Nut, Hex, Nylok
Hinge, Lower
Screw
Pin, Dowel
Asm., Hinge, Front (Incl. 15,16,21,24)
End, Gas Shock
Spring, Gas
Bolt
Screw
Hinge, Upper
Clip
Door, Compartment, Stealth Blk (CD)(IF)
Door, Compartment, Turbo Silver (CA)
Door, Compartment, Solar Red (CB)
Door, Compartment, Catalina Blue
(CC)(IE)
1 Gauge, NGI
2/04
A3
3
4
6
5
3
4
7
8
25
26
24
23
22
11
9
10
3
12
21
13
20
19
14
15
17
Part numbers may change after the making of the microfiche or paper copies. Electronic records are the most current.
Ref. Part No.
1 5435640
2 5434521-1093
5434521-445
5434521-444
5434521-441
3 7518042
4 7556286
5 5434518-1093
5434519-1093
5434518-445
5434519-445
5434518-444
5434519-444
5434518-441
5434519-441
6 5247054
5247055
7 7518130
8 7556252
9 5224854
10 1014182-1093
1014182-445
1014182-444
1014182-441
Qty. Description
1
1
1
1
1
16
16
1
1
1
1
1
1
1
1
1
1
4
4
4
1
Latch
Lid, Glove Box, Stealth Blk (CD)(IF)
Lid, Glove Box, Turbo Silver (CA)
Lid, Glove Box, Solar Red (CB)
Lid, Glove Box, Catalina Blue (CC)(IE)
Screw
Washer, Nylon, Spacer
Shroud, Left, Stealth Blk (CD)(IF)
Shroud, Right, Stealth Blk (CD)(IF)
Shroud, Left, Turbo Silver (CA)
Shroud, Right, Turbo Silver (CA)
Shroud, Left, Solar Red (CB)
Shroud, Right, Solar Red (CB)
Shroud, Left, Catalina Blue (CC)(IE)
Shroud, Right, Catalina Blue (CC)(IE)
Mesh, Wire, Eyelet, LH
Mesh, Wire, Eyelet, RH
Screw
Washer, Flat
Bumper
Asm., Shroud, Upper, Stealth Blk
(CD)(IF)
1 Asm., Shroud, Upper, Turbo Silver (CA)
1 Asm., Shroud, Upper, Solar Red (CB)
1 Asm., Shroud, Upper, Catalina Blue
(CC)(IE)
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
5521658
5434678
5521660
5521642
7518042
7556094
5434513
7547244
7547245
5830234
5434666
7621336
2683618
5434770-070
5830235
5434726
Qty. Description
1
1
1
1
4
4
1
13
7
1
1
4
1
2
1
1
2/04
A4
5
22
23
21
6
20
19
8
9
10
17
18
11
16
11
12
13
14
15
Part numbers may change after the making of the microfiche or paper copies. Electronic records are the most current.
Ref. Part No.
1
2
3
4
5
6
7
8
9
10
11
12
13
7078465
7518201
5435337-070
7555836
7546704
5521683-368
7518150
7621488
7518221
2632897
7555831
7546804
5434911-467
5434912-467
14 7518205
Qty. Description
1
3
1
3
3
2
4
12
24
1
10
6
1
1
8
15 7556293
16 5435338-1093
5435338-445
5435338-444
5435338-441
17 7517668
18 5434965
19 5812653-318
5812654-318
20 5812655-318
5812656-318
21 5812657-318
5812658-318
22 5812659-318
5812660-318
23 5521671-070
5521672-070
Qty. Description
8
1
1
1
1
6
1
1
1
1
1
1
1
1
1
1
1
Washer, Flat
Handle, Grab, Stealth Blk (CD)(IF)
Handle, Grab, Turbo Silver (CA)
Handle, Grab, Solar Red (CB)
Handle, Grab, Catalina Blue (CC)(IE)
Screw
Bumper, Front
Pad, Footwell, Front, LH
Pad, Footwell, Front, RH
Pad, Footwell, Center, LH
Pad, Footwell, Center, RH
Pad, Footwell, Rear, LH
Pad, Footwell, Rear, RH
Pad, Boarding, LH
Pad, Boarding, RH
Rail, Rub, Port
Rail, Rub, Starboard
5/04
A5
2
3
4
12
9
8
10
11
11
13
22
14
15
21
20
18
19
16
17
Part numbers may change after the making of the microfiche or paper copies. Electronic records are the most current.
Ref. Part No.
1
2
3
4
5
6
7
8
9
10
11
12
7511882
1060125
7518220
7546705
7555870
7556094
7552613
7555874
7518194
7547235
7546804
7081140
Qty. Description
4
2
2
8
4
4
4
4
1
2
4
1
Screw
Asm., Bilge, Plug
U-Bolt
Nut
Washer, Rubber
Washer
Washer, Lock
Washer, Flat
U-Bolt
Nut
Nut, Hex, Nylok
Strap, Velcro
13
14
15
16
17
18
19
20
21
22
7555834
5812021
2632213
7080492
7080598
7080439
5433220
7661042
5411545
5430016
5434563
Qty. Description
2
1
1
1
2
2
2
6
2
1
1
Washer
Gasket, Strap, Bow
Strap, Bow
Cable Tie, 11 Inch
Cable Tie, 21.25 Inch
Clamp, Hose
Flange
Rivet
Gasket
Duct, Inlet, Air 76 Inch (RH)
Duct, Inlet, Air 38 Inch (LH)
11/03
A6
SEAT
MSX 150 W045305CA and MSX 150 INTL W045305IA and MSX 150 W045305CB and MSX 150 INTL W045305IB and MSX 150 W045305CC and MSX 150 INTL
W045305IC and MSX 150 INTL W045305IE and MSX 150 W045305CD and MSX 150 INTL W045305ID and MSX 150 INTL W045305IF
1
E 2003 Polaris Sales Inc.
3
4
5
Part numbers may change after the making of the microfiche or paper copies. Electronic records are the most current.
Ref. Part No.
1 2683420-404
2 7081088
3 7556094
Qty. Description
4 7552613
5 7516806
6 5521668
Qty. Description
2 Washer, Lock
2 Bolt
1 Seal
2/04
A7
FUEL TANK
MSX 150 W045305CA and MSX 150 INTL W045305IA and MSX 150 W045305CB and MSX 150 INTL W045305IB and MSX 150 W045305CC and MSX 150 INTL
W045305IC and MSX 150 INTL W045305IE and MSX 150 W045305CD and MSX 150 INTL W045305ID and MSX 150 INTL W045305IF
18
19
17
20
16
15
21
14
22
13
2
3
4
12
5
11
6
9
6 7
8
9
10
Part numbers may change after the making of the microfiche or paper copies. Electronic records are the most current.
Ref. Part No.
1
2
3
4
5
6
7
8
9
10
11
5433259
2410374
5412305
5411636
5434874
5521615
2632743
5247361
7621485
5812564
7080451
Qty. Description
1
1
2
1
1
4
4
4
8
1
1
Nut
Pump, Fuel
Strap, Connecting
Gasket
Tank, Fuel
Cover, Strap
Asm., Strap (Incl. 6)
Bracket, Tank Strap
Rivet
Pad
Clamp, Hose
12
13
14
15
16
17
18
19
20
21
22
5412441
7080766
5812560
5433553
7511873
5411305
2520177
7080710
7080442
7621229
5433621
Qty. Description
1
1
1
1
1
1
1
1
2
1
1
A8
FUEL SYSTEM
MSX 150 W045305CA and MSX 150 INTL W045305IA and MSX 150 W045305CB and MSX 150 INTL W045305IB and MSX 150 W045305CC and MSX 150 INTL
W045305IC and MSX 150 INTL W045305IE and MSX 150 W045305CD and MSX 150 INTL W045305ID and MSX 150 INTL W045305IF
6
7
7
E 2003 Polaris Sales Inc.
7
10
12
11
13
2
2
14
2
16
15
12
17
Part numbers may change after the making of the microfiche or paper copies. Electronic records are the most current.
Ref. Part No.
1
2
3
4
5
6
7
8
9
7052358
7080476
5410682
7080483
7080138
7052118
8450104-250
7052111
7051015
Qty.
2
12
1
1
2
1
AR
1
1
Description
10
11
12
13
14
15
16
17
7052253
7052355
8450107-250
7080482
2520387
7080598
7621485
5247983
Qty.
1
1
AR
1
1
1
3
1
Description
Asm., Connector
Fitting, Reducer
Line, Fuel
T-Clip
Filter, Fuel
Cable Tie, 21.25 Inch
Rivet
Bracket, Fuel Filter
3/04
A9
STEERING
MSX 150 W045305CA and MSX 150 INTL W045305IA and MSX 150 W045305CB and MSX 150 INTL W045305IB and MSX 150 W045305CC and MSX 150 INTL
W045305IC and MSX 150 INTL W045305IE and MSX 150 W045305CD and MSX 150 INTL W045305ID and MSX 150 INTL W045305IF
1
12
10 11
6
13
14
23
32
31
15
24
30
29
22
21
28
27
20
19
18
26
16
17
18
25
Part numbers may change after the making of the microfiche or paper copies. Electronic records are the most current.
Ref. Part No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
7517520
7555837
7541931
5433355-070
5434516-070
5432729
2410381
1821342-070
7080675
7518247
7555831
5410836
5246810
5246438
5434771
7556262
5631307
Qty. Description
4
2
4
1
1
1
1
1
1
3
3
1
1
1
1
2
1
Screw
Washer, Flat
Nut, Hex
Handle, Grab
Pad, Handlebar
Block, Split, Throttle
Switch, Start/Stop
Asm., Handlebar/Column
Lanyard w/Whistle
Screw
Washer, Flat
Grommet, Cable
Bracket, Grommet
Plate, Top
Housing, Steering
Washer, Shim
Arm, Steering
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
7517528
5434772
5434773
7542335
7547250
7080138
5812485
5434915
7081186
7710426
7555840
5434913
7661628
5432728
7518151
7552613
7555836
Qty. Description
3
1
1
1
3
3
1
2
1
1
1
1
1
1
6
6
6
Screw
Clamp
Adjuster, Mount
Nut, Hex
T-Nut
Cable Tie
Pad, Foam
Bushing, Tapered
Cable, Throttle
Ring, Retaining
Washer, Flat
Lever, Throttle
Pin, Retaining
Clamp, Split, Throttle
Screw
Washer, Lock
Washer
11/03
A10
STEERING CABLE
MSX 150 W045305CA and MSX 150 INTL W045305IA and MSX 150 W045305CB and MSX 150 INTL W045305IB and MSX 150 W045305CC and MSX 150 INTL
W045305IC and MSX 150 INTL W045305IE and MSX 150 W045305CD and MSX 150 INTL W045305ID and MSX 150 INTL W045305IF
5
6
8
7
10
9
2
3
11
11
Part numbers may change after the making of the microfiche or paper copies. Electronic records are the most current.
Ref. Part No.
1
2
3
4
5
6
7515120
7555839
7060170
7542150
5412206
1860114
Qty. Description
1
2
2
2
1
1
Bolt
Washer, Flat
Rod End
Nut
Seal, Rod
Nut
7
8
9
10
11
7081080
7080138
5411818
7518026
7542133
Qty. Description
1
1
1
1
2
Cable, Steering
Cable Tie
Seal, Rod
Screw
Nut, Nylok
2/04
A11
DRIVE SYSTEM
MSX 150 W045305CA and MSX 150 INTL W045305IA and MSX 150 W045305CB and MSX 150 INTL W045305IB and MSX 150 W045305CC and MSX 150 INTL
W045305IC and MSX 150 INTL W045305IE and MSX 150 W045305CD and MSX 150 INTL W045305ID and MSX 150 INTL W045305IF
1
E 2003 Polaris Sales Inc.
3
2
4
5
13
6
7
8
12
11
9
10
Part numbers may change after the making of the microfiche or paper copies. Electronic records are the most current.
Ref. Part No.
1
2
3
4
5
6
7
5410663
1591388
5812538
1350091
5133826
5248082
5631450
Qty. Description
1
1
1
1
1
AR
1
Bumper
Driveshaft
Cover, Coupler
Asm., Bearing Support
Washer, Thrust
Shim
Coupler, Drive Pump
8
9
10
11
12
13
5412559
5631451
7518119
7556055
7516603
5812495
Qty. Description
1
1
4
4
2
1
Coupler, Drive
Coupler, Drive, Engine
Bolt
Washer, Lock
Bolt
Gasket, Base, Bearing Support
1/04
A12
REVERSE
MSX 150 W045305CA and MSX 150 INTL W045305IA and MSX 150 W045305CB and MSX 150 INTL W045305IB and MSX 150 W045305CC and MSX 150 INTL
W045305IC and MSX 150 INTL W045305IE and MSX 150 W045305CD and MSX 150 INTL W045305ID and MSX 150 INTL W045305IF
7
8
10
11
37
36 35
34 31
35
34
36
33
32
30
37
12
31
14
13
29
15
28
16
27
17
26
25
18
24
23
22
19
21 20
Part numbers may change after the making of the microfiche or paper copies. Electronic records are the most current.
Ref. Part No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
5435313
7555839
7661010
7061062
7661117
7542150
5412206
5411818
7081089
4010051-100
7080138
5435282
7710556
2632646-070
5812529
7546704
7556094
7516807
5435279
Qty.
1
2
1
1
1
1
1
1
1
1
2
1
4
1
1
3
3
3
1
Description
Gate, Reverse
Washer, Flat
Pin, Cotter
Rod, End
Pin, Clevis
Nut
Seal, Rod
Seal, Rod
Cable, Reverse
Conduit, Convoluted
Cable Tie
Plate, Base, Reverse
Retainer
Asm., Handle, Reverse
Gasket, Base, Reverse
Nut, Nylok
Washer
Bolt
Plate, Cable Alignment
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
7512049
7555837
7661010
7518298
7556299
5435281
7661159
2410417
7516817
5435280
2410442
7547001
7555856
7556269
7515368
7555874
5020683
7555866
Qty.
2
1
1
1
1
1
2
1
1
1
1
2
2
1
2
2
2
2
Description
Screw
Washer, Flat
Pin, Cotter
Screw
Washer, Flat
Arm, Reverse
Rivet
Sensor, Reed, Magnet
Screw
Track, Reverse Driver
Sensor, Reed, Switch, Reverse
Nut
Washer, Flat
Washer, Lock
Bolt
Washer, Flat
Collar
Washer
1/04
A13
PROPULSION
MSX 150 W045305CA and MSX 150 INTL W045305IA and MSX 150 W045305CB and MSX 150 INTL W045305IB and MSX 150 W045305CC and MSX 150 INTL
W045305IC and MSX 150 INTL W045305IE and MSX 150 W045305CD and MSX 150 INTL W045305ID and MSX 150 INTL W045305IF
7
5
E 2003 Polaris Sales Inc.
6
8
9
5
11
4
13
22
21
12
23
10
14
24
3
16
15
20
26
25
27
28
19
17
1
32
18
30
31
29
33
9
34
Part numbers may change after the making of the microfiche or paper copies. Electronic records are the most current.
Ref. Part No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
7542455
7555966
5132111
5131573
5410735
5432269
5132088
5010294
3514008
3610043
5134505
5134338
5410731
5131196
7522019
5630598
5244556
Qty.
4
2
4
1
2
1
1
1
2
2
1
1
1
1
1
1
1
Description
Nut, Hex
Washer
Stud, Mounting, Pump, Long
Housing, Pump w/o Ring
O-Ring
Pipe, Water, Engine
Stator
Spacer
Bearing
Seal, Stator Bearing
Spacer, Impeller
Impeller
O-Ring
Extension, Pump
Screw
Anode, Zinc
Bracket, Steering Cable Nut
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
5410817
5410819
5431523
5130999
7515366
5431518
5130938
7552610
7555835
7515389
1350097
5432841
7512064
5431519
5811984
5132674
5410818
Qty.
1
1
1
1
2
2
2
4
4
4
1
1
3
1
1
1
1
Description
O-Ring
O-Ring
Screen, Engine Inlet
Nozzle, Steering
Bolt
Bearing, Steering Nozzle
Collar
Washer, Lock
Washer, Flat
Bolt
Asm., Nozzle
Wedge, Pump
Screw
Cone, Pump
Seal, Tail Cone
Shaft, Stub
O-Ring
1/04
A14
WATER INLET
MSX 150 W045305CA and MSX 150 INTL W045305IA and MSX 150 W045305CB and MSX 150 INTL W045305IB and MSX 150 W045305CC and MSX 150 INTL
W045305IC and MSX 150 INTL W045305IE and MSX 150 W045305CD and MSX 150 INTL W045305ID and MSX 150 INTL W045305IF
1
2
3
8
11
9
10
11
Part numbers may change after the making of the microfiche or paper copies. Electronic records are the most current.
Ref. Part No.
1
2
3
4
5
6
7517897
7556270
7556271
2410344
4010051-10
7080138
Qty. Description
2
2
2
1
1
3
Screw
Washer, Lock
Washer, Flat
Asm., Wheel, Paddle
Conduit, Convoluted
Cable Tie
7
8
9
10
11
5631598-329
5631330
5631328-067
7556293
7518119
Qty. Description
1
1
1
1
9
Plate, Ride
Scoop, Inlet
Grate, Inlet
Washer, Flat
Bolt
3/04
B1
WATER SIPHON
MSX 150 W045305CA and MSX 150 INTL W045305IA and MSX 150 W045305CB and MSX 150 INTL W045305IB and MSX 150 W045305CC and MSX 150 INTL
W045305IC and MSX 150 INTL W045305IE and MSX 150 W045305CD and MSX 150 INTL W045305ID and MSX 150 INTL W045305IF
1
4
2
E 2003 Polaris Sales Inc.
1
5
5
Part numbers may change after the making of the microfiche or paper copies. Electronic records are the most current.
Ref. Part No.
1
2
3
4
7080138
5431409
8450051-600
7670116
Qty.
8
2
4
2
Description
Cable Tie
Elbow, Siphon Hose
Line, Fuel
Clip, Routing
5 5432036
6 5431990
7 8450054-33
Qty.
Description
B2
EXHAUST SYSTEM
MSX 150 W045305CA and MSX 150 INTL W045305IA and MSX 150 W045305CB and MSX 150 INTL W045305IB and MSX 150 W045305CC and MSX 150 INTL
W045305IC and MSX 150 INTL W045305IE and MSX 150 W045305CD and MSX 150 INTL W045305ID and MSX 150 INTL W045305IF
2
3
25
9
10
8
6
12
11
13
14 15
13
16 17
18
24
19
11
23
20
22
11
11
21
Part numbers may change after the making of the microfiche or paper copies. Electronic records are the most current.
Ref. Part No.
1
2
3
4
5
6
7
8
9
10
11
12
13
7518026
7555838
7555857
5631414-329
5132446
5247008
5430621
5243775
7621485
5240134
7080907
5412523
7080439
Qty. Description
2
4
4
1
1
1
1
2
2
1
4
1
2
Screw
Washer, Lock
Washer, Flat
Cover, Exhaust, Outlet
Fitting, Exhaust
Bracket, Pump Face, Silencer Mount
Strap
Hook, Strap, Narrow
Rivet
Clip, Strap
Clamp, Hose
Hose, Exhaust
Clamp, Hose
14
15
16
17
18
19
20
21
22
23
24
25
7517538
7556055
5020747
1202743-329
5812528
7052071
1261341-067
5412525
5812558-318
5433811
5412524
7518259
Qty. Description
5
5
1
1
1
1
1
1
2
1
1
2
Screw
Washer, Lock
Fitting, Injector
Pipe, Exhaust (Incl. 16,19)
Gasket, Exhaust
Fitting, Pipe
Asm., Silencer Exhaust
Hose, Exhaust, Silencer/Resonator
Pad, Resonator
Resonator, Exhaust
Hose, Exhaust, Resonator/Outlet
Screw
2/04
B3
COOLING SYSTEM
MSX 150 W045305CA and MSX 150 INTL W045305IA and MSX 150 W045305CB and MSX 150 INTL W045305IB and MSX 150 W045305CC and MSX 150 INTL
W045305IC and MSX 150 INTL W045305IE and MSX 150 W045305CD and MSX 150 INTL W045305ID and MSX 150 INTL W045305IF
1
6
3
3 14
15
9
13
12
11
3
7
4
10
9
Part numbers may change after the making of the microfiche or paper copies. Electronic records are the most current.
Ref. Part No.
1
2
3
4
5
6
7
8
5811317
5431444-133
7080475
7080138
5521287-76
5412502
5412565
5521287-90
Qty.
1
1
6
6
1
1
1
1
Description
Gasket
Fitting, Thru-Hull
Clamp, Hose
Cable Tie
Conduit, Flex
Hose, Water
Hose, Water Main to Intercooler
Conduit, Flex
9
10
11
12
13
14
15
7080476
8450054-23
7080474
5521398-37
8450054-46
5431784
5412510
Qty.
3
1
1
1
1
1
1
Description
Clamp, Hose
Hose, Water
Clamp
Conduit, Flex
Hose, Water
Fitting, Tee
Hose, Water
3/04
B4
ELECTRICAL
MSX 150 W045305CA and MSX 150 INTL W045305IA and MSX 150 W045305CB and MSX 150 INTL W045305IB and MSX 150 W045305CC and MSX 150 INTL
W045305IC and MSX 150 INTL W045305IE and MSX 150 W045305CD and MSX 150 INTL W045305ID and MSX 150 INTL W045305IF
5
E 2003 Polaris Sales Inc.
6
7
9
10
11
12
17
16
15
14
13
Part numbers may change after the making of the microfiche or paper copies. Electronic records are the most current.
Ref. Part No.
1
2
3
4
5
6
7
8
9
2434016
4010859
4010752
2461024
2461238
5410346
7546705
7552613
-------
Qty. Description
1
2
1
1
1
3
2
2
1
Fuse, 10 Amp.
Fuse, 15 Amp.
Fuse, 2 Amp.
Harness, Wire, Door
Harness, Chassis
Insulator, Cable, Solenoid
Nut
Washer, Lock
Cable (See Battery Box Pg. B6, Ref. 9)
10
11
12
13
14
15
16
17
4011057
7556261
4010237
2410532
7080464
5521286-2.5
7080138
7080492
Qty. Description
1
2
1
1
1
9
5
1
Solenoid, Starter
Washer, Lock, External
Cable, Solenoid/Starter
Harness, Engine
Anchor, Cable Tie
Conduit, Wire
Cable Tie
Cable Tie, 11 Inch
5/04
B5
BATTERY BOX
MSX 150 W045305CA and MSX 150 INTL W045305IA and MSX 150 W045305CB and MSX 150 INTL W045305IB and MSX 150 W045305CC and MSX 150 INTL
W045305IC and MSX 150 INTL W045305IE and MSX 150 W045305CD and MSX 150 INTL W045305ID and MSX 150 INTL W045305IF
Part numbers may change after the making of the microfiche or paper copies. Electronic records are the most current.
Ref. Part No.
1
2
3
4
5
5432413
5410682
7052356
5432121
7080138
Qty.
Description
1
1
1
1
3
Cover, Battery
Grommet, Vent
Fitting, Elbow
Tube, Vent
Cable Tie
6
7
8
9
2520338
4140009
2200619
4011076
Qty.
Description
1
1
2
1
B6
ENGINE MOUNTING
MSX 150 W045305CA and MSX 150 INTL W045305IA and MSX 150 W045305CB and MSX 150 INTL W045305IB and MSX 150 W045305CC and MSX 150 INTL
W045305IC and MSX 150 INTL W045305IE and MSX 150 W045305CD and MSX 150 INTL W045305ID and MSX 150 INTL W045305IF
3
2
1
E 2003 Polaris Sales Inc.
4
5
7
8
13
12
11
10
Part numbers may change after the making of the microfiche or paper copies. Electronic records are the most current.
Ref. Part No.
1
2
3
4
5
6
7
7172701
7172442
7172426
7547001
7552612
7547235
7556302
Qty.
1
1
1
4
4
1
4
Description
Qty.
8
9
10
11
12
13
AR
4
4
8
8
8
5211727
3021253
5435343
7555831
7556055
7518258
Description
Shim
Mount, Engine
Block, Motor Mount, Spacer
Washer, Flat
Washer, Lock
Screw
5/04
B7
DECALS
MSX 150 W045305CA and MSX 150 INTL W045305IA and MSX 150 W045305CB and MSX 150 INTL W045305IB and MSX 150 W045305CC and MSX 150 INTL
W045305IC and MSX 150 INTL W045305IE and MSX 150 W045305CD and MSX 150 INTL W045305ID and MSX 150 INTL W045305IF
1
13
E 2003 Polaris Sales Inc.
2
3
12
11
10
15
16
14
17
18
25
22
24
21
19
20
23
7
Part numbers may change after the making of the microfiche or paper copies. Electronic records are the most current.
Ref. Part No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
2202680
2202717
2202679
7171381
7170887
7171063
7170794
7172528
7172389
7172604
7079171
7079125
7171396
7172603
7171853
7171854
7171867
7170886
7170787
Qty. Description
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
16
17
18
19
20
21
22
23
24
25
7170895
7078465
7172602
7170818
7171865
7171866
7170804
7170805
7171877
7171878
7172433
7171898
7171863
7171864
7170802
7170803
7171875
7171876
7172443
7172605
Qty. Description
1
1
1
2
1
1
1
1
1
1
1
2
1
1
1
1
1
1
1
1
B8
OIL SUMP
MSX 150 W045305CA and MSX 150 INTL W045305IA and MSX 150 W045305CB and MSX 150 INTL W045305IB and MSX 150 W045305CC and MSX 150 INTL
W045305IC and MSX 150 INTL W045305IE and MSX 150 W045305CD and MSX 150 INTL W045305ID and MSX 150 INTL W045305IF
1
14
13
12
9
11
10
Part numbers may change after the making of the microfiche or paper copies. Electronic records are the most current.
Ref. Part No.
1
2
3
4
5
6
7
0451543
0451513
0451561
0451542
0451447
0451544
0451901
Qty. Description
4
2
1
9
4
3
1
Bolt
Washer
Screen, Oil
Bolt
Sleeve, Centering
Bolt
Asm., Gear
8
9
10
11
12
13
14
0451545
0451538
0451986
0451546
0451985
0451984
0451548
Qty. Description
1
4
1
2
1
1
1
Bolt
O-Ring
Elbow, Connection
Screw
Plug
Cover, Sump, Dry
Pump, Suction
2/04
B9
COOLANT RAIL
MSX 150 W045305CA and MSX 150 INTL W045305IA and MSX 150 W045305CB and MSX 150 INTL W045305IB and MSX 150 W045305CC and MSX 150 INTL
W045305IC and MSX 150 INTL W045305IE and MSX 150 W045305CD and MSX 150 INTL W045305ID and MSX 150 INTL W045305IF
1
10
4
5
6
7
8
Part numbers may change after the making of the microfiche or paper copies. Electronic records are the most current.
Ref. Part No.
1
2
3
4
5
0451350
0451553
0451542
0451987
0451849
Qty. Description
1
2
2
1
1
6
7
8
9
10
0451552
0451943
0451453
0451915
0451556
Qty. Description
1
1
1
1
1
O-Ring
Nipple, 90 Degrees
Circlip
O-Ring
Fitting
2/04
B10
WATER PUMP
MSX 150 W045305CA and MSX 150 INTL W045305IA and MSX 150 W045305CB and MSX 150 INTL W045305IB and MSX 150 W045305CC and MSX 150 INTL
W045305IC and MSX 150 INTL W045305IE and MSX 150 W045305CD and MSX 150 INTL W045305ID and MSX 150 INTL W045305IF
1
2
1
4
5
12
11
9
8
E 2003 Polaris Sales Inc.
10
Part numbers may change after the making of the microfiche or paper copies. Electronic records are the most current.
Ref. Part No.
1
2
3
4
5
6
0451528
0451520
0451951
0451875
0451854
0451898
Qty. Description
2
1
1
1
1
1
Clamp
Hose
Housing, Water Pump
O-Ring
Seal, Slide Ring
Ring, Counter
7
8
9
10
11
12
0451900
0451899
0451942
0451542
0451544
0451555
Qty. Description
1
1
1
2
1
1
Shaft, Waterpump
Gear, Intermediate
Impeller
Bolt
Bolt
Bolt
2/04
B11
6
5
Part numbers may change after the making of the microfiche or paper copies. Electronic records are the most current.
Ref. Part No.
1
2
3
4
0451454
0451522
0451435
0451347
Qty. Description
1
1
1
4
Asm., Crankshaft
Key
Shaft, Balance, Gear Drive
Shell, Bearing, Balance Shaft
5 0451342
0451344
0451345
6 0451394
7 0451413
Qty. Description
4
4
4
1
1
B12
2
4
Part numbers may change after the making of the microfiche or paper copies. Electronic records are the most current.
Ref. Part No.
1 0451999
2 0451903
Qty. Description
3 0451853
4 0451338
Qty. Description
B13
OIL PUMP
MSX 150 W045305CA and MSX 150 INTL W045305IA and MSX 150 W045305CB and MSX 150 INTL W045305IB and MSX 150 W045305CC and MSX 150 INTL
W045305IC and MSX 150 INTL W045305IE and MSX 150 W045305CD and MSX 150 INTL W045305ID and MSX 150 INTL W045305IF
1
E 2003 Polaris Sales Inc.
Part numbers may change after the making of the microfiche or paper copies. Electronic records are the most current.
Ref. Part No.
Qty. Description
1 0451452
2 0451857
3 0451506
1 Key
1 Pump, Oil
2 O-Ring
4 0451983
5 0451453
6 0451403
Qty. Description
1 Cover, Pump
1 Circlip
1 Asm., Insert
2/04
B14
MAGNETO
MSX 150 W045305CA and MSX 150 INTL W045305IA and MSX 150 W045305CB and MSX 150 INTL W045305IB and MSX 150 W045305CC and MSX 150 INTL
W045305IC and MSX 150 INTL W045305IE and MSX 150 W045305CD and MSX 150 INTL W045305ID and MSX 150 INTL W045305IF
11
10
12
16
13
17
14
18
15
21
20
19
23
22
24
25
26
Part numbers may change after the making of the microfiche or paper copies. Electronic records are the most current.
Ref. Part No.
1
2
3
4
5
6
7
8
9
10
11
12
13
0451447
0451892
0451982
0451542
------0451494
------------------0451579
0451931
0451411
0451568
Qty. Description
2
1
1
16
1
6
1
1
1
1
1
1
2
Sleeve, Centering
Key
Cover, Front
Bolt
Gear, Starter, Wheel
Bolt
Wheel, Speed Sensor
Wheel
Clutch, Starter
Bearing, Needle
Asm., Starter Gear Wheel
Motor, Starter
Bolt
14
15
16
17
18
19
20
21
22
23
24
25
26
0451904
0451868
0451906
0451961
0451932
0451417
0451544
0451486
0451494
0451988
0451570
0451543
0451493
Qty. Description
1
1
1
1
1
1
3
1
1
1
4
1
1
Lead, Starter
Gromment, Rubber
Nut
Rotor, Alternator (Incl. 5-9)
Washer
Bolt
Bolt
Stator, Alternator
Bolt
Cover, Alternator
Bolt
Bolt
Clamp, Cable
2/04
C1
FLYWHEEL
MSX 150 W045305CA and MSX 150 INTL W045305IA and MSX 150 W045305CB and MSX 150 INTL W045305IB and MSX 150 W045305CC and MSX 150 INTL
W045305IC and MSX 150 INTL W045305IE and MSX 150 W045305CD and MSX 150 INTL W045305ID and MSX 150 INTL W045305IF
2
1
3
Part numbers may change after the making of the microfiche or paper copies. Electronic records are the most current.
Ref. Part No.
Qty. Description
1 0451953
2 0451952
3 0451956
1 Shaft, Stub
1 Flywheel
6 Washer
4 0451950
5 0451946
Qty. Description
6 Bolt
1 Seal
2/04
C2
VALVES
MSX 150 W045305CA and MSX 150 INTL W045305IA and MSX 150 W045305CB and MSX 150 INTL W045305IB and MSX 150 W045305CC and MSX 150 INTL
W045305IC and MSX 150 INTL W045305IE and MSX 150 W045305CD and MSX 150 INTL W045305ID and MSX 150 INTL W045305IF
1
2
3
7
6
E 2003 Polaris Sales Inc.
Part numbers may change after the making of the microfiche or paper copies. Electronic records are the most current.
Ref. Part No.
1 0452014
0452015
0452016
0452017
0452018
0452019
0452020
0452021
0452022
0452000
0452001
0452023
0452002
0452003
0452004
0452005
0452024
0452006
0452007
0452008
0452009
0452010
0452011
0452012
0452013
2 0451402
Qty. Description
8
8
8
8
8
8
8
8
8
8
8
8
8
8
8
8
8
8
8
8
8
8
8
8
8
16
3
4
5
6
7
0451852
0451384
0451439
0451914
0451388
Qty. Description
8
8
8
4
4
Cup, Spring
Spring, Valve
Pad, Spring
Valve, Exhaust
Valve, Intake
2/04
C3
VALVE TRAIN
MSX 150 W045305CA and MSX 150 INTL W045305IA and MSX 150 W045305CB and MSX 150 INTL W045305IB and MSX 150 W045305CC and MSX 150 INTL
W045305IC and MSX 150 INTL W045305IE and MSX 150 W045305CD and MSX 150 INTL W045305ID and MSX 150 INTL W045305IF
1
2
8
4
7
9
12
10
11
Part numbers may change after the making of the microfiche or paper copies. Electronic records are the most current.
Ref. Part No.
1 0451576
2 ------3 ------4 0451598
5 0451594
6 0451972
Qty. Description
7
8
9
10
11
12
0451971
0451846
0451855
0451428
0451997
0451856
Qty. Description
2
4
2
8
1
2
C4
CHAIN TENSIONER
MSX 150 W045305CA and MSX 150 INTL W045305IA and MSX 150 W045305CB and MSX 150 INTL W045305IB and MSX 150 W045305CC and MSX 150 INTL
W045305IC and MSX 150 INTL W045305IE and MSX 150 W045305CD and MSX 150 INTL W045305ID and MSX 150 INTL W045305IF
1
E 2003 Polaris Sales Inc.
2
3
4
5
8
9
6
Part numbers may change after the making of the microfiche or paper copies. Electronic records are the most current.
Ref. Part No.
1
2
3
4
5
0451543
0451381
0451845
0451872
0451861
Qty. Description
1
1
1
1
1
Bolt
Guide, Rail Chain
Element, Tensioner
Seal, Ring
Plug, Tensioner
6
7
8
9
0451965
0451905
0451841
0451397
0451577
Qty. Description
1
1
1
1
1
Guide, Chain
Screw
Rail, Chain
Chain, Timing
Link, Timing Chain
2/04
C5
OIL FILTER
MSX 150 W045305CA and MSX 150 INTL W045305IA and MSX 150 W045305CB and MSX 150 INTL W045305IB and MSX 150 W045305CC and MSX 150 INTL
W045305IC and MSX 150 INTL W045305IE and MSX 150 W045305CD and MSX 150 INTL W045305ID and MSX 150 INTL W045305IF
2
3
Part numbers may change after the making of the microfiche or paper copies. Electronic records are the most current.
Ref. Part No.
1 0451430
2 0451842
Qty. Description
3 0451848
4 0451937
Qty. Description
C6
CYLINDER
MSX 150 W045305CA and MSX 150 INTL W045305IA and MSX 150 W045305CB and MSX 150 INTL W045305IB and MSX 150 W045305CC and MSX 150 INTL
W045305IC and MSX 150 INTL W045305IE and MSX 150 W045305CD and MSX 150 INTL W045305ID and MSX 150 INTL W045305IF
20
19
21
17
18
5
16
15
6
7
14
8
9
10
13
12
11
Part numbers may change after the making of the microfiche or paper copies. Electronic records are the most current.
Ref. Part No.
1
2
3
4
5
6
7
8
9
10
11
12
0451447
0451382
0451426
1202457
0451941
0451843
0451859
0451860
0451858
0451527
0451526
0451523
Qty. Description
2
8
4
1
2
1
1
1
1
4
1
2
Sleeve, Centering
Tie Rod
Sleeve, Tie Rod
Asm., Engine Block
Pin
Piston
Guide, Sleeve
Spring
Plate, Clamp
Washer
Bolt
Bolt
13 0451525
14 0451940
15 - - - - - - 16 - - - - - - 17 0451450
18 - - - - - - 19 0451594
20 0451870
21 - - - - - - -
Qty. Description
1 Bolt
1 Gasket, Head
1 Head, Cylinder
(See Valve Train Pg. C4, Ref. 11)
8 Sleeve
(See Valve Train Pg. C4, Ref. 12)
2 Nozzle, Oil, Block
2 Support, Rocker Arm
(See Valve Train Pg. C4, Ref. 9)
8 Screw
8 Nut
2 Support, Rocker Arm
(See Valve Train Pg. C4, Ref. 12)
2/04
C7
VALVE COVER
MSX 150 W045305CA and MSX 150 INTL W045305IA and MSX 150 W045305CB and MSX 150 INTL W045305IB and MSX 150 W045305CC and MSX 150 INTL
W045305IC and MSX 150 INTL W045305IE and MSX 150 W045305CD and MSX 150 INTL W045305ID and MSX 150 INTL W045305IF
Part numbers may change after the making of the microfiche or paper copies. Electronic records are the most current.
Ref. Part No.
Qty. Description
1 0451416
2 0451513
3 0451960
10 Bolt
10 Washer
1 Cover, Valve
4 0451433
5 0451432
Qty. Description
C8
FUEL RAIL
MSX 150 W045305CA and MSX 150 INTL W045305IA and MSX 150 W045305CB and MSX 150 INTL W045305IB and MSX 150 W045305CC and MSX 150 INTL
W045305IC and MSX 150 INTL W045305IE and MSX 150 W045305CD and MSX 150 INTL W045305ID and MSX 150 INTL W045305IF
2
E 2003 Polaris Sales Inc.
5
6
Part numbers may change after the making of the microfiche or paper copies. Electronic records are the most current.
Ref. Part No.
1
2
3
4
0451471
0451512
0451513
0451938
Qty. Description
1
2
2
1
Clip, Locking
Bolt
Washer
Rail, Fuel
5 0451351
6 0451864
7 0451507
Qty. Description
C9
3
E 2003 Polaris Sales Inc.
2
1
Part numbers may change after the making of the microfiche or paper copies. Electronic records are the most current.
Ref. Part No.
1 0451515
2 0451504
Qty. Description
2 Gasket, Exhaust
4 Screw
3 0451505
4 0451503
Qty. Description
4 Screw
8 Nut
6/03
C10
IGNITION COILS
MSX 150 W045305CA and MSX 150 INTL W045305IA and MSX 150 W045305CB and MSX 150 INTL W045305IB and MSX 150 W045305CC and MSX 150 INTL
W045305IC and MSX 150 INTL W045305IE and MSX 150 W045305CD and MSX 150 INTL W045305ID and MSX 150 INTL W045305IF
1
2
3
Part numbers may change after the making of the microfiche or paper copies. Electronic records are the most current.
Ref. Part No.
1 0451512
2 0451513
Qty. Description
4 Bolt
4 Washer
3 0451978
4 0451967
Qty. Description
2 Coil, Ignition
2 Plug, Spark
2/04
C11
27
4
2
26
25
24
22 23
20
19
18
21
6
4
3
10
11
17
20
14
15
16
12
13
Part numbers may change after the making of the microfiche or paper copies. Electronic records are the most current.
Ref. Part No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
0451353
0451514
0451529
0451929
0451530
0451349
0451583
0451588
0451878
0451883
0451876
0451996
0451866
0451516
Qty. Description
1
1
2
1
2
1
1
2
1
1
2
1
1
1
Sensor
Seal
Clamp
Hose
Clamp
Valve
Bolt, Banjo
Seal
Fitting, Banjo
Bolt
Bolt
Mount, Turbocharger
Hose
Seal
15
16
17
18
19
20
21
22
23
24
25
26
27
0451524
0451533
0451546
0451862
0451874
0451532
0451479
0451886
0451560
0451991
0451945
0451915
0451865
Qty. Description
1
2
2
1
1
1
1
1
1
1
1
1
1
Fitting
Clamp
Bolt
Return
O-Ring
Clamp
Hose
Fitting
Seal
Asm.,Turbocharger
Switch, Thermo
Seal
Hose
2/04
C12
19
20
21
18
2
15
16
17
13
14
1
4
13
8
6
12
10
11
Part numbers may change after the making of the microfiche or paper copies. Electronic records are the most current.
Ref. Part No.
1
2
3
4
5
6
7
8
9
10
11
0451889
0451531
0451893
0451546
0451461
0451908
0451890
0451531
0451462
0451927
0451948
Qty. Description
1
4
1
2
1
2
1
2
1
1
2
Hose
Clamp
Fitting
Bolt
Y-Connection
O-Ring
Hose
Clamp
Elbow, Water
Conduit
Panduit
12
13
14
15
16
17
18
19
20
21
0451499
0451533
0451562
0451897
0451546
0451529
0451498
0451551
0451564
0451560
Qty. Description
1
4
1
1
2
2
1
1
1
2
Hose, Formed
Clamp, Hose
Connector, Hose
Mount, Pulse Valve
Bolt
Clamp, Hose
Hose, Formed
Bolt, Banjo
Bolt, Banjo
Washer
2/04
C13
OIL COOLER
MSX 150 W045305CA and MSX 150 INTL W045305IA and MSX 150 W045305CB and MSX 150 INTL W045305IB and MSX 150 W045305CC and MSX 150 INTL
W045305IC and MSX 150 INTL W045305IE and MSX 150 W045305CD and MSX 150 INTL W045305ID and MSX 150 INTL W045305IF
7
8
5
4
18
11
10
15
12
8
13
17
14
14
16
15
13
Part numbers may change after the making of the microfiche or paper copies. Electronic records are the most current.
Ref. Part No.
1
2
3
4
5
6
7
8
9
0451995
0451464
0451559
0451912
0451528
0451502
0451558
0451465
0451591
Qty. Description
1
2
2
2
4
1
1
2
2
Bracket, Intercooler
Pin, Straight
Screw
Pad, Rubber
Clamp
Hose
Connector, Straight
Hose
Strap, Clamp
10
11
12
13
14
15
16
17
18
0451542
0451396
0451537
0451948
0451928
0451533
0451484
0451478
0451543
Qty. Description
4
1
2
4
2
4
1
1
2
Bolt
Exchanger, Heat, Oil
Clamp
Panduit
Conduit
Clamp
Hose, Oil
Hose, Oil
Bolt
2/04
C14
1
E 2003 Polaris Sales Inc.
5
10
8
11
Part numbers may change after the making of the microfiche or paper copies. Electronic records are the most current.
Ref. Part No.
1
2
3
4
5
6
0451948
0451926
0451533
0451474
0451542
0451422
Qty. Description
2
1
2
1
1
1
Panduit
Conduit
Clamp
Hose
Bolt
Airbox
7
8
9
10
11
0451513
0451407
0451948
0451891
0451528
Qty. Description
1
1
2
1
1
Washer
Valve, Popoff
Cable Tie
Hose, Air
Clamp, Hose
2/04
D1
ENGINE BEDPLATE
MSX 150 W045305CA and MSX 150 INTL W045305IA and MSX 150 W045305CB and MSX 150 INTL W045305IB and MSX 150 W045305CC and MSX 150 INTL
W045305IC and MSX 150 INTL W045305IE and MSX 150 W045305CD and MSX 150 INTL W045305ID and MSX 150 INTL W045305IF
2
1
4
5
6
7
1
9
Part numbers may change after the making of the microfiche or paper copies. Electronic records are the most current.
Ref. Part No.
1
2
3
4
5
0451575
0451543
0451994
0451871
0451428
Qty. Description
4
3
1
2
2
Screw
Bolt
Bracket, Oil Tank
Bracket
Sleeve
6
7
8
9
0451542
0451910
0451989
0451990
Qty. Description
1
2
1
1
Screw
Bolt
Bracket, Engine, Front
Bracket, Engine, Rear
2/04
D2
INTERCOOLER
MSX 150 W045305CA and MSX 150 INTL W045305IA and MSX 150 W045305CB and MSX 150 INTL W045305IB and MSX 150 W045305CC and MSX 150 INTL
W045305IC and MSX 150 INTL W045305IE and MSX 150 W045305CD and MSX 150 INTL W045305ID and MSX 150 INTL W045305IF
10
E 2003 Polaris Sales Inc.
9
8
11
14
15
13
12
3
16
2
6
17
18
17
19
20
Part numbers may change after the making of the microfiche or paper copies. Electronic records are the most current.
Ref. Part No.
1
2
3
4
5
6
7
8
9
10
0451958
0451542
0451513
0451421
0451578
0451408
0451472
0451468
0451966
0451475
0451902
Qty. Description
1
10
8
1
1
1
2
2
2
1
2
Asm., Intercooler
Bolt
Washer
Cover, Intercooler
O-Ring
Insert, Intercooler
Foam, Rubber, Intercooler
Rubber, Intercooler
Clamp
Hose
Bolt
11
12
13
14
15
16
17
18
19
20
0452025
0451569
0451915
0451574
0451567
------0451533
0451458
0451962
0451948
Qty. Description
1
1
1
1
1
2
2
1
1
2
Housing, Intercooler
Plug
Seal
O-Ring
O-Ring
Rubber
Clamp
Hose
Conduit
Panduit
2/04
D3
4
5
21
20
18
8
19
9
17
16
15
16
14
10
13
12
11
4
Part numbers may change after the making of the microfiche or paper copies. Electronic records are the most current.
Ref. Part No.
1
2
3
4
5
6
7
8
9
10
11
0451476
0451966
0451880
0451352
0451959
0451877
0451405
0451981
0451957
0451555
0451894
Qty. Description
1
4
2
2
1
4
1
1
1
4
1
Hose
Clamp
Screw
Sensor
Tube, Connection
Bolt
Body, Throttle
Flange
Manifold, Intake
Bolt
Fitting, Banjo
12
13
14
15
16
17
18
19
20
21
0451385
0451915
0451431
0451425
0451948
0451593
0451863
0451873
0451896
0451528
Qty. Description
1
2
1
1
1
1
2
1
1
1
Screw
O-Ring
Hose
Connector, Hose
Panduit
Hose
O-Ring
Clamp
Hose, Air
Clamp
2/04
D4
WATER/HEAT EXCHANGER
MSX 150 W045305CA and MSX 150 INTL W045305IA and MSX 150 W045305CB and MSX 150 INTL W045305IB and MSX 150 W045305CC and MSX 150 INTL
W045305IC and MSX 150 INTL W045305IE and MSX 150 W045305CD and MSX 150 INTL W045305ID and MSX 150 INTL W045305IF
1
E 2003 Polaris Sales Inc.
3
13
10
10
12
11
7
8
Part numbers may change after the making of the microfiche or paper copies. Electronic records are the most current.
Ref. Part No.
1
2
3
4
5
6
7
0451543
0451480
0451533
0451459
0451883
0451992
0451913
Qty. Description
2
1
2
1
2
1
2
Screw
Hose
Clamp
Hose
Screw
Bracket, Intake Manifold
Rubber
8
9
10
11
12
13
0451420
0451473
0451528
0451481
0451993
0451911
Qty. Description
1
1
6
1
1
2
T-Hose
Hose
Clamp
Hose
Exchanger, Heat, Water
Rubber
2/04
D5
OIL TANK/LINES
MSX 150 W045305CA and MSX 150 INTL W045305IA and MSX 150 W045305CB and MSX 150 INTL W045305IB and MSX 150 W045305CC and MSX 150 INTL
W045305IC and MSX 150 INTL W045305IE and MSX 150 W045305CD and MSX 150 INTL W045305ID and MSX 150 INTL W045305IF
21
20
18
17
2
16
15
4
5
10
14
7
11
8
13
12
Part numbers may change after the making of the microfiche or paper copies. Electronic records are the most current.
Ref. Part No.
1
2
3
4
5
6
7
8
9
10
11
0451590
0451529
0451482
0451524
0451516
0451385
0451947
0451879
0451915
0451912
0451939
Qty. Description
1
2
1
1
1
1
1
1
4
2
1
Dipstick, Oil
Clamp, Hose
Hose
Fitting
Seal
Screw
Hose
Bolt
Seal
Seal
Clamp, Hose
12
13
14
15
16
17
18
19
20
21
0451468
0451530
0451930
0451532
0451936
0451963
0451446
0451533
0451477
0451496
Qty. Description
1
1
1
1
1
1
1
2
1
1
Rubber
Clamp
Hose
Clamp
Screw
Asm., Oil Tank
Cyclon
Clamp, Hose
Hose, Oil
Sheet, Splash, Oil Tank
2/04
D6
COOLANT BOTTLE
MSX 150 W045305CA and MSX 150 INTL W045305IA and MSX 150 W045305CB and MSX 150 INTL W045305IB and MSX 150 W045305CC and MSX 150 INTL
W045305IC and MSX 150 INTL W045305IE and MSX 150 W045305CD and MSX 150 INTL W045305ID and MSX 150 INTL W045305IF
Part numbers may change after the making of the microfiche or paper copies. Electronic records are the most current.
Ref. Part No.
1
2
3
4
0451542
0451513
0451571
0451964
Qty. Description
2
2
1
1
Bolt
Washer
Cap, Expansion Tank
Tank, Expansion
5
6
7
8
0451955
0451530
0451533
0451497
Qty. Description
1
2
2
1
Hose
Clamp, Hose
Clamp, Hose
Hose, Formed
2/04
D7
COOLANT ELBOW
MSX 150 W045305CA and MSX 150 INTL W045305IA and MSX 150 W045305CB and MSX 150 INTL W045305IB and MSX 150 W045305CC and MSX 150 INTL
W045305IC and MSX 150 INTL W045305IE and MSX 150 W045305CD and MSX 150 INTL W045305ID and MSX 150 INTL W045305IF
Part numbers may change after the making of the microfiche or paper copies. Electronic records are the most current.
Ref. Part No.
1 0451489
2 0451514
3 0451436
Qty. Description
Qty. Description
1 Plug
1 Seal
1 Elbow, Connection
6/03
D8
VOLTAGE REGULATOR
MSX 150 W045305CA and MSX 150 INTL W045305IA and MSX 150 W045305CB and MSX 150 INTL W045305IB and MSX 150 W045305CC and MSX 150 INTL
W045305IC and MSX 150 INTL W045305IE and MSX 150 W045305CD and MSX 150 INTL W045305ID and MSX 150 INTL W045305IF
Part numbers may change after the making of the microfiche or paper copies. Electronic records are the most current.
Ref. Part No.
1 0451555
2 0451513
Qty. Description
2 Bolt
2 Washer
3 0451485
4 0451888
Qty. Description
1 Regulator, Voltage
1 Mount
2/04
D9
SENSORS
MSX 150 W045305CA and MSX 150 INTL W045305IA and MSX 150 W045305CB and MSX 150 INTL W045305IB and MSX 150 W045305CC and MSX 150 INTL
W045305IC and MSX 150 INTL W045305IE and MSX 150 W045305CD and MSX 150 INTL W045305ID and MSX 150 INTL W045305IF
4
3
Part numbers may change after the making of the microfiche or paper copies. Electronic records are the most current.
Ref. Part No.
1
2
3
4
0451565
0451509
0451880
0451355
Qty. Description
1
1
1
1
Screw
Sensor, Knock
Screw
Sensor, Speed
5 0451887
6 0451354
7 0451998
Qty. Description
D10
TOOL KIT
MSX 150 W045305CA and MSX 150 INTL W045305IA and MSX 150 W045305CB and MSX 150 INTL W045305IB and MSX 150 W045305CC and MSX 150 INTL
W045305IC and MSX 150 INTL W045305IE and MSX 150 W045305CD and MSX 150 INTL W045305ID and MSX 150 INTL W045305IF
2
4
6
E 2003 Polaris Sales Inc.
7
Part numbers may change after the making of the microfiche or paper copies. Electronic records are the most current.
Ref. Part No.
2874830
1 2874832
2 2872383
3 2874517
Qty. Description
1
1
1
1
Kit, Tool
Socket, Spark Plug
Wrench, Open End, 10mm-13mm
Screwdriver
4
5
6
7
2874831
2871109
2683516
9918972
Qty. Description
1
1
1
1
D11
1
E 2003 Polaris Sales Inc.
2
3
2
10
5
4
6
7
Part numbers may change after the making of the microfiche or paper copies. Electronic records are the most current.
Ref. Part No.
1
2
3
4
5
7080483
7621229
2410416
5247548
7546704
Qty. Description
1
6
1
1
2
6
7
8
9
10
7555836
7516805
7517717
5247547
2410417
Qty. Description
2
2
2
1
2
Washer
Screw
Screw
Bracket, Reed, Magnet
Sensor, Reed, Magnet
1/04
D12
PPU ASM.
MSX 150 W045305CA and MSX 150 INTL W045305IA and MSX 150 W045305CB and MSX 150 INTL W045305IB and MSX 150 W045305CC and MSX 150 INTL
W045305IC and MSX 150 INTL W045305IE and MSX 150 W045305CD and MSX 150 INTL W045305ID and MSX 150 INTL W045305IF
1
2
3
4
5
Part numbers may change after the making of the microfiche or paper copies. Electronic records are the most current.
Ref. Part No.
1
2
3
4
5
7518042
7556286
7081186
5248071
7555831
Qty. Description
2
2
1
1
1
Screw
Washer, Nylon
Cable, Throttle
Retainer, Cable
Washer, Flat
6
7
8
9
7080483
2410446
2410451
2410507
Qty. Description
1
1
1
1
D13
ECU MOUNTING
MSX 150 W045305CA and MSX 150 INTL W045305IA and MSX 150 W045305CB and MSX 150 INTL W045305IB and MSX 150 W045305CC and MSX 150 INTL
W045305IC and MSX 150 INTL W045305IE and MSX 150 W045305CD and MSX 150 INTL W045305ID and MSX 150 INTL W045305IF
2
3
10
9
6
8 7
Part numbers may change after the making of the microfiche or paper copies. Electronic records are the most current.
Ref. Part No.
1 ------2
3
4
5
7518259
0451492
7510002
3021533
Qty. Description
1 Screw
(See Hull and Body Pg. A5 for Details)
4 Screw
1 ECU
2 Screw, Flange
4 Mount
6
7
8
9
10
7547245
7555838
7542140
5247898
-------
Qty. Description
3
4
4
1
1
Insert, 6mm
Washer, Lock
Nut
Bracket, ECU/Relay/Solenoid
Nut
(See Hull and Body Pg. A5 for Details)
1/04
D14
cover
toc
10
10
11
11
12
12
13
13
14
14