METHODOLOGY
METHODOLOGY
METHODOLOGY
LOCATION: TBA
DESIGNER: FMC DESIGN FIRM
CONSTRUCTION METHODOLOGY
GENERAL CONDITIONS
All parts of the construction shall be finished with first class workmanship, to the fullest talent and
meaning of the plans and these Specifications, and to the entire satisfaction of the Architect and the
Owner. The construction shall conform to all the requirements of the National Building Code (PD 1096),
as well as the local rules and regulations of the Province of Cavite, Philippines.
FAULTY WORKS
Any work, which fails to comply with these Specifications, shall be rejected and the Contractor shall, at
his own expense, repair any defects, as directed by Engineer satisfaction.
EXCAVATION
All excavations shall be made to grade indicated in the drawings. Where the building site is covered with
any kind of fill, the excavation for footings should be made deeper until the stratum for safe bearing
capacity of the soil is reached. Whenever water is encountered in the excavation process, it shall be
removed by bailing or pumping care being taken that the surrounding soil particles are not disturbed or
removed. Excavations for foundations or underneath works of 1,5 m thickness from earth basis, in
whatever kind of ground and consistence, dried or moistened (of argil and if is compacted, sand, gravel,
stones etc.,) including cutting and extraction of the roots, stumps, stones, and parts of a volume till 0.30
m3, obligations accomplishments regarding underground constructions as waste drainages, drainages in
general etc.
BACKFILLS
After concrete for foundations is hard enough to withstand pressure resulting from fills, the materials
removed from excavations shall be used for backfilling around them. Backfill and fills shall be placed in
layers not exceeding 150mm in thickness, and each layer shall be thoroughly compacted by wetting,
tamping, and rolling.
CONCRETE WORKS
All concrete shall be mixed thoroughly until there is a uniform distribution of the cement and aggregates
and should be deposited as nearly as practicable in its final position, care being taken to avoid segregation
of the aggregates. Water to be used for mixing shall be clean and free from injurious amount of oil, acids,
alkalis, salts, and other organic materials.
CONCRETE FOUNDATIONS
Foundations executed in concrete type – 100 in dosage per m3 and poured in thick layers well vibrated,
with dimensions and shape as indicated in the relevant drawings, including the scaffolding, formwork,
propping and all requirements to complete the works in a first-class manner.
Class A concrete shall be a mixture of 1 part cement, 2 parts fine aggregate and 4 parts coarse aggregate
by volume, plus enough clean water to make the mixture into pliable paste. Class B concrete shall be a
mixture of 1-part cement, 2 ½ parts fine aggregate and 5 parts coarse aggregate by volume, plus enough
clean water to make the mixture into pliable paste. Class C concrete shall be a mixture of 1-part cement, 3
parts fine aggregate and 6 parts coarse aggregate by volume, plus enough clean water to make the mixture
into a pliable paste. The fine aggregate for concrete shall consist of natural sand, or of inert materials with
similar characteristics, having clean, hard, and durable grains, free from organic matter or loam. The
coarse aggregate for concrete shall consist
of crushed rock pf durable and strong qualities, or clean and hard gravel. Size of the coarse aggregate to
be used shall vary from 20mm to 40mm (3/4” to 1 ½”).
LUMBER
Lumber to be used in this project shall be well seasoned, thoroughly dry, and free from loose or unsound
knots, shakes or other imperfections impairing their strength or appearances.
▪ Exterior door frames – 4”x 2.10m Kiln Dry • Solid Door Jamb made of Tanguile ▪ Interior door frames
– 4”x 2.10m Kiln Dry • Solid Door Jamb made of Tanguile ▪ Fascia Boards • Engineered woods: ¾” x 8’
Fiber Cement Board FRAMES All wood frames for windows, doors, shall be done as much as possible
with carefully fitted mortise and tenon joints. All door and window frames to be installed on concrete
hollow block and other masonry walls shall be anchored with 76mm (3”) common wire nails all around
the contact surfaces. And all such contact surfaces shall first be painted with wood preservative before the
frames are installed in place. All unexposed lumber such as posts, plates, floor and roof beams, trusses or
rafters, floor joists and bridging, purlins, cleats, ceiling joists, wall studs, etc., shall likewise be treated
with wood preservative after they have been installed in place.
CEILING FINISHES
Gypsum Board: Supply and installation of Gypsum ceiling on a 400mm x 400mm G.I. Framing
Suspended Ceiling System complete with all accessories and acrylic diffuser lighting system. 1. Supply
and installation of decorated ceiling using moisture resistant 12mm thick Boral gypsum board panels and
metal furring and hanger rods as per design. 2. Supply and installation of 6mm thick MDF decorative
wood panel as ceiling design.
WALL FINISHES
1. Plain Cement Plaster Finish: 10 mm. thick. on vertical, on masonry and for all concrete hollow block
surfaces, painted finish as indicated in the Drawings and for all areas not otherwise noted with other
finishes. 2. Fully Vitrified Concrete Tiles: Supply and installation of 600 mm x 600 mm homogeneous
tiles complete with all PVC trims; 20 - 30 mm thick mortar setting bed with tile grout spacing of 5 mm.
3. Supply and installation of MDF ply-panel accents a. Use standard G.I. metal Studs framing at every
600-mm on center both ways. Provide standard construction system complete with seismic bracing.
PAINTING WORKS
All materials shall be Environmental protection Agency (EPA) certified and approved.
Painting Materials: 1. All primers, thinners, and putty, also waterproofing for internal and external
application shall be the same brand as the specified material. 2. Painting materials including its
application must be covered with minimum of five- (5) year guarantees to be rendered by the painting
manufacturer. 3. Use BOYSEN or DAVIES only for all painted works.
Application: 1. All sample paint shall be submitted on at least 300-mm x 300-mm plywood panel, color
and shade as per approval by the Procuring Entity.
2. Application shall be as per paint Manufacturer’s specification and recommendation. 3. Provide all drop
cloth and other covering requisite for protection of floors, walls, aluminum, glass, finishes and other
works.
4. All applications and methods used shall strictly follow the Manufacturer's Instructions and
Specifications. All surfaces including masonry wall shall be thoroughly cleaned, puttied, sandpapered,
rubbed, and polished; masonry wall shall be treated with Neutralizer.
All exposed finish hardware, lighting fixtures and accessories, glass and the like shall be adequately
protected so that these are not stained with paint and other painting materials prior to painting works. All
other surfaces endangered by stains and paint marks should be taped and covered with craft paper.
Manufacturer: Boysen or Davies Paint
ROOFING
The roof shall be covered with pre-pointed roofing sheets as shown on the plans. The roofing sheets shall
be secured to the purlins with 6mm dia. (1/4” dia.) GI rivets and Gauge No. 26 plain GI straps cut long
enough for bending around the specified size or purlins. The straps shall each be at least 25mm wide with
corners chipped off at the riveting ends. Ridge rolls, hip rolls and valleys to be used shall be those
compatible with the pre-painted long- span roofing sheets. They shall lap the roofing sheets at least
250mm. the ridge rolls, hip rolls and valleys shall be riveted to the roofing sheets, in addition to the rivets
engaging the GI straps in securing the roofing sheets to the purlins. All roofing sheets adjacent to concrete
hollow block and other masonry walls such as at property line firewalls, shall be provided with Gauge
No. 26 plain GI flashing to extend up to the top and over to the other side of the wall. All rivets shall be
placed at the top of the corrugations of the roofing sheets to prevent water from standing around the
rivets.
I‐BEAM CANTILEVER INSTALLATION AND ASSEMBLY
ASSEMBLY INSTRUCTIONS:
This construction methodology recommends that this product be assembled only by qualified personnel,
experienced in assembly of storage racks, and knowledgeable of all safety regulations and practices.
These instructions are intended only for use by qualified individuals using all proper safety equipment.
These I‐beam cantilever racks are extremely heavy, and if not properly secured during installation and the
assembly could fall, possible causing injury or death as well as damage to property. Users of this
information agree to indemnify and hold harmless from any and all liability.
Step #1: Check the Material
A. Check to make certain that all materials have been received. Materials should be checked against the
packing lists and Bill of Lading.
B. Notify the shipper immediately of any shortages or product damage.
Step #2: Check the Area:
A. Clear the area where the rack system is to be located.
B. Check the area for all obstructions, such as lights, heating ducts, pipes, building columns, etc., to
insure a clear area for the installation of the storage rack.
Step #3: Lay Out Floor:
Recommended tools: Tape Measure, Chalk Line
A. Establish the rack lay out by determining the aisle dimensions and the rack position.
B. Snap a chalk line establishing the front edge of the upright bases. The chalk line should run the entire
length of the row of rack. Step #4: Assemble I-beam Cantilever Rack:
Recommended tools: Air compressor, Torque wrench, 1 1/8” drive impacts or equivalent
A. Distribute the uprights, bases, arms and bracing for assembly near their final installed position. Use
dunnage to protect the floor during this operation.
B. Attach I‐beam bases to uprights using six (4) ¾” x 2” Grade 5 bolts, nuts and ¾” lock washers. See
diagram below.
C. Mark the arm elevations on the uprights. The marks should be below the top of the arm end plate so as
not to show after the arm is bolted in place.
Mark Arm Locations on upright
D. Bolt the arms to the uprights using four (4) ¾” diameter x 2” long grade 5 bolts, nuts, and washers.
Torque the bolt to 200 ft‐lbs. Step #5: Erect Upright Columns:
Recommended tools: Fork truck or other mechanical lifting device, Air compressor, Torque wrench, 1
1/8” drive impacts or equivalent
A. Using a fork truck, carefully stand the pre‐assembled uprights with arms attached. Please be careful
here to protect the floor.
B. Assemble a starter bay. A starter bay includes two preassembled uprights with attached bases and arms
and all support bracing, both diagonal and horizontal.
Starter Bay Configuration
C. Tighten all bracing.
D. Now the balance of the uprights can be erected to complete the run. The uprights can be stood either
one at a time or in groups of 2. If 2 uprights are to be erected, this should be the bay with the X‐bracing
tightened in place.
Step #6: Square, Plum, Shim, and Anchor:
A. Square and plumb the uprights on the chalk lines.
B. Shim the uprights and bases to maintain a vertical tolerance of 1/2” or less. Note: Proper shimming is
important because it affects the alignment of the arms.
C. Anchor the uprights and bases (Anchor type and sizes are to be determined by the type of uprights
purchased).
Proper Anchor Configurations for Single and Double Sided I‐Beam Cantilever Racks
Double‐sided and Single‐sided I‐Beam Cantilever Anchor Configuration – Top View Step #7: Cleanup:
A. Vacuum all dust and debris associated with setting anchors.
B. Dispose of all dunnage, strapping and debris. Sweep the floor with a broom if necessary.