Emerson: User'S Manual EN/LZB 135 050/1

GENERAL
EMERSON
Network Power
Benamnlng - Title
Safety Rules
1550-1004 Uen
1
DESCRIPTION, OPERATION AND MAINTENANCE Directions for use Rectifier data 1553-BZA 108 35 Uen EN/LZT 145 280 RA
USER'S MANUAL
Parmnr-ftTeno
EN/LZB 135 050/1 STANDARD CONTROL UNIT (SCU) Directions for use Table of set values 5/1553-BMP903 051 Uen 3/1532-BMP903 051 Uen
3
ADVANCED CONTROL UNIT (ACU) Directions for use Table of set values 5/1553-BMP 903 050 Uen 3/1532-BMP903 050Uen
4
INSTALLATION INSTRUCTIONS Documents for Power Supply System NetSure 501, BZA108 35 Installation instructions 1531-BZA108 35Uen
5
TEST INSTRUCTIONS Test instructions 1532-BZA108 35 Uen
6
DIAGRAMS Terminal Diagram Circuit Diagram 11FU7996QU A 11WE4578CT-A
8
Document r\r - Document no
00 152-BZA 108 35/101 Uen

Datum - Date Blad - Sheet
2006-12-18
Uppgjord - Prepared
KD
Korr - Rev
TBE
Godkand - Approved
EES/SE
10
EMERSON
Network Power
RULES
SAFETY RULES
For work with Power, Climate and Energy-Supervision Equipment
This document substitutes document K 1539-102 Ue
Emerson Energy Systems AB 2003 - All rights reserved -Word-
1550-1004 Uen Rev G 2003-01-10
1(9)
EMERSON
R l II F ^ Network Power
The contents of this document are subject to revision without notice due to continued progress in methodology, design, and manufacturing.
Emerson Energy Systems AB SE-141 82 Stockholm Sweden

Tel. +46 8 721 6000 Fax. +46 8 721 7177 www.emersonenergy.com
1550-1004 Uen Rev G 2003-01-10 2(9) . .
4
EMERSON
Network Power
Contents
1. 2. 3, 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. Introduction Warning Levels Authorization Basic Guidelines High Energy and High Voltage Thunderstorms Explosive Gases Acid Poisonous Material Driiiing Handling of Heavy Goods The Use of Ladders Radio Frequency Radiation Electrostatic Discharge 4 4 5 5 6 7 7 7 8 8 8 9 9 9
1550-1004 Uen Rev G 2003-01-10 3(9)
EMERSON
R l li P ^ Network Power
5.
High Energy and High Voltage

DANGER
High energy and high voltage up to 480 V AC are used in the operation of power and cooling equipment. This high voltage poses a significant risk of shock or electrocution. Batteries can store large amounts of energy. Direct contact with battery terminals or any indirect contact via cables or damp items can result in dangerously rapid discharge of this energy, resulting in fires or personal injury. The work shall be performed and supervised only by personnel knowledgeable about the risks involved, and trained in the safety measures that must be followed. Metal objects such as rings, watches, bracelets, etc. that may cause short circuits in the equipment, must not be worn when working on or around any live equipment. The tools that are used on live equipment shall be factory insulated to IEC 900 standards for insulated hand tools. (Tools insulated with insulating tape are not acceptable under any circumstances.) The tools shall be inspected for damage prior to the start of each shift. Do not try to repair a faulty tool yourself. All battery cables shall have both ends marked to prevent unintentional short circuits. It must be possible to disconnect the load, the AC- and the DC-supplies from the power supply/cooling system, should this be necessary. The AC-disconnectors must be designed so that all the phases can be cut off with one manipulation. Local rules must be adhered to. The unit in question shall if possible, be de-energized before the work starts applying established procedures. Note that there might be more than one feeding to the unit and that filters of the unit may be charged even if the supply voltage is disconnected. Charged cells in a battery have a short circuit effect. A short circuit between the poles may cause dangerous burns and a spark formation may cause bursting of cells. Therefore, do not place any units of unmstalled metal in the vicinity of the batteries and protect the battery terminals from physical contact. Switch off the power supply if the equipment is damp inside. Prevent moisture from entering the equipment Before the power supply to the equipment is switched on. (before testing or after repair) all tools and other objects not associated with the equipment must be removed. To avoid static build-up while working on batteries, maintenance personnel should periodically have contact with ground.
1550-1004 Uen Rev G 2003-01-10 6(9)
EMERSON.
NetworkPower R l II F^
6.
Thunderstorms
DANGER
Avoid working with electrical installations or being close to towers during thunderstorms. Thunderstorms generate strong electric fields that may result in lightning strokes. It is essential that equipment and facilities be properly earthed to minimize the risks of personal injury and equipment damage.
7.
Explosive Gases
DANGER
The batteries contain potentially explosive gases, which may be released during charging or on abnormal operating conditions, such as rectifier malfunction or high temperature. Fire in any form, spark formation, or smoking is not allowed in battery rooms or in the vicinity of batteries. The battery manufacturer's safety recommendations shall be followed.
8.
Acid
WARNING
The batteries contain sulphuric acid, which is very corrosive and can cause severe bums. Impact can cause the battery case to rupture. Protect eyes and skin from splash (ventilated cells) with protective goggles and protective clothing. In case of skin contact with electrolyte, remove contaminated clothing and flush affected areas thoroughly with water. If eye contact has occurred, flush for a minimum of 15 minutes with large amounts of running water and seek immediate medical attention. Keep batteries of ventilated type upright. The battery manufacturer's safety recommendations shall be followed.
1550-1004 Uen Rev G 2003-01-10
7(9)
EMERSON.
Network Power
DIRECTIONS FOR USE
POWER SUPPLY SYSTEM NetSure 501, BZA 108 35, -48 V DC
> Emerson Network Power Energy Systems AB 2007 - All rights reserved
1553-BZA 108 35 Uen Rev B 2007-01-19 1(27)
DIRECTIONS FOR USE - BZA 108 35
Introduction
The NetSure 501 -48 V DC power system consists of a stand-alone cabinet, DC-distribution unit, maximum 12 rectifiers of 1700 W, battery connections and a supervision unit.
Function
For the protection of the batteries during a power outage, the load is discon nected at a preset voltage or after a predetermined delay. To prolong the service of some loads at a long power outage, the DC distribu tion is divided into two branches. One is for normal load and one for priority load, so the disconnection can be made in two steps.
AC Mains DU, normal load Priority Load
tM
|M
Figure 1. Example of system topology.
1553-BZA108 35UenRev 2007-01-19 4(27)
Configurations
The cabinets can be configured with different numbers of rectifiers, batteryand distribution- circuit-breakers. They are built for overhead cabling.

a" '
*
^^^^^^^^^^^H
Extension distribution unit
.I mm~ * m m m m m
I
^^*nMm*^^^Mm^^M^
MFU and Control unit
. ' Rectifier subrack Rectifier subrack
P|/
'-*
<*
;*
1 mmaatmMmmn^S m '
AC distribution unit (optional)
Figure 2. Example of configuration with overhead cabling.
1553-BZA108 35UenRev 2007-01-19 5(27)
DIRECTIONS FOR USE - BZA 108 35 The Figure 3 and Figure 4 give examples of standard configurations.
Figure 3. Configuration with single rectifier subrack.

I l I I i
Cover panel 2 U AC teminals (if no ACP)
Cover panel 2 U
Figure 4. Configuration with doub/e rectifier subracks.
1553-BZA108 35UenRev 2007-01-19 6(27)
DIRECTIONS FOR USE - BZA 108 35 Basic configuration: Cabinet for overhead cabling Maximum 12 rectifiers 1700 W One or two rectifier subracks for maximum 6 rectifiers each MFU including maximum four battery CBs, distribution CBs, LVD contac tors, a standard control unit (SCU) and a battery shunt AC terminal unit for maximum 12 rectifiers Battery temperature sensor KET 103 06/1
Options: Advanced control unit (ACU) Cables for battery, distribution, earthing and signalling Cabling materials (lugs, tie wraps, markings) Internal AC distribution unit for maximum 12 rectifiers External AC distribution units Mains cable Lifting eye bolts SAR 201 080/03 Cabinet anchoring material BMY 107 125/1 AC inlet pull-relief clamps Room temperature sensor KET 103 06/1 Spare parts
1553-BZA 108 35 Uen Rev 2007-01-19 7(27)
4
4.1
Units in the system

Rectifier
The rectifier is voltage regulated of a constant power limitation type (1700 W) and designed to meet the most stringent electrical requirements as well as demands for high power density (fan cooling). It can work independently of the control unit, and can share the load actively and control the system voltage.
Figure 5. Rectifier.
4.1.1 LEDs
The front panel has three indicator LEDs. The functions of the LEDs are listed in the table below.
LED Power indicator (green) Normal ON Abnormal OFF Flashing ON OFF Flashing Alarm indicator (red) OFF ON Flashing Cause of Abnormality No AC Mains Supply Rectifier is under control by SCU/ACU AC input over/undervoltage, PFC over/undervoltage and overtemperature Communication with SCU/ACU failure Output overvoltage Fan Failure
Protection indica tor (yellow)
1553-BZA108 35UenRev 2007-01-19 8(27)
4.1.2 Features
Hot swappable. The rectifier is plug-and-play to live inputs and outputs. Active load sharing. The rectifier uses advanced digital active [oad sharing technology for minimum load difference between units. Power derating bv input voltage. The rectifier will go into power derated mode if the input AC voltage is too low or too high. Power derating bv output load. The rectifier will limit its output power con stant when the load exceeds the nominal output power. Power derating bv temperature. For high temperatures the output load will be gradually reduced. See technical data. Current limiting function. The rectifier has a current limiting function. The current limit can be set from an SCU/ACU. Foldback current limiting function. If a short circuit occurs on the rectifier output terminals, the rectifier will keep its output current at a constant value. When the short circuit fault is cleared, the rectifier will automatically restore to normal operation. Adjustable output voltage. The voltage can be set from an SCU/ACU. Current walk-in. The rectifier can be set from an SCU/ACU to take load gradually in order to reduce the stress on generators, fuses etc. Fan control. The fan's speed is controlled according to the rectifier internal temperature. The fan is stopped completely at low temperature and at very low or high input voltage.
4.1.3 Digital Signal Processor (DSP)

The rectifier has a built-in advanced DSP that monitors and controls the operation of the rectifier. The DSP also communicates with an SCU/ACU through a CAN bus. The rectifier can receive commands such as turning on/off, current walk-in on/off signal and high voltage alarm reset signal from an SCU/ACU. An SCU/ACU can adjust the output voltage, overvoltage alarm point, cur rent walk-in time and the current limit of the rectifier. The rectifier reports its output voltage, output current, temperature, current limit setpoint, overvoltage setpoint, on/off status and alarm information to an SCU/ACU in real time. By querying the DSP, an SCU/ACU can get the following data from the rectifier: Input voltage, output voltage, output current, current limit setpoint, temperature of rectifier, and overvoltage setpoint.
1553-BZA 108 35 Uen Rev 2007-01-19 9(27)
4.5
AC distribution
L1 L2 L3 N PE Input terminal
Figure 8.
AC distribution unit seen from front.
For cabinets with double rectifier subracks, an AC distribution unit is available. It includes separate circuit breakers for each rectifier.
4.6
AC connection terminals
Figure 9.
Mains terminals.
A unit with maximum four terminal blocks can be delivered for the connection of totally 12 rectifiers.
1553-BZA 108 35 Uen Rev 2007-01-19 12(27)
Technical data
5.1
System
Nominal DC voltage Maximum output current @ 48 V Operational temperature -48 V 212 A (with one rectifier subrack) or 425 A (with two rectifier subracks) - 5 to +45 9C (with hydraulic magnetic circuit-breakers) - 5 to +30 C (with thermal/electro magnetic circuit-breakers) Storage temperature Relative humidity -40 to +75 C 5 to 90%
5.2
Cabinet
Building practice Height (incl. top cover and feet) Footprint (with x depth) Weight (fully equipped, without batteries) 23"
1250, 1650, 1850,2050 m m 400 or 600 x 600 m m

maximum 150 kg
5.3
Rectifier
See data sheet EN/LZT 145 280 RA
1553-BZA108 35UenRev 2007-01-19 13(27)
6 7 8
Installation
See INSTALLATION INSTRUCTIONS 1531-BZA 108 35 Uen.
Start-up and installation test

See TEST INSTRUCTIONS 1532-BZA 108 35 Uen.
Maintenance
Adequate knowledge of the power supply system is required. Refer to item 1 to 5 of this document.
8.1
Safety
The document SAFETY RULES 1550-1004 and local safety rules shall be fol lowed when doing maintenance work in the power supply equipment. Meas ures that require work inside the cabinets or intervention in a unit shall always be carried out by adequately trained personnel with adequate knowledge of the power supply system. When in doubt about an action or how to carry it out, always call for adequately trained personnel. In case it is necessary to work on a live power supply system, the approval for this type of work must be given, based on local regulations governing for ex ample the following areas: General rules for work on live equipment Certification of operatives conducted by certified supervisor Approved tools Customer approval
8.2
Scheduled maintenance
Use a vacuum cleaner to remove dust from the air inlets of the cabinets. Check and test the batteries according to the recommendations of the bat tery supplier. A scheduled performance test according to the following table shall be performed at least every two years according to item "Test of signals and supervision" in the document TEST INSTRUCTIONS 1532-BZA 108 35 Uen. Settings according to the document TABLE OF SET VALUES, shall be verified in this test.
A copy of the test result shall be kept in the logbook of the plant.
1553-BZA108 35UenRev 2007-01-19 14(27)
8.3
Alarms
The different alarm categories used in the power supply system are Critical, Major, Observation and No Alarm. An alarm of category Critical requires immediate action, whatever the time of day or night. An alarm of category Major requires immediate action if it occurs during work ing-hours, otherwise as soon as the working-hours commence. An alarm of category Observation is an alarm that indicates a temporary state of operation and does not normally require any action, However, if the alarm persists for more than 20 hours, it must be investigated. If an alarm has category No Alarm it means that the alarm is deactivated and will not be shown in the display of the SCU/ACU.
8.3.1 Alarm categories
8.3.2 Procedure in case of alarm

Enter in the logbook of the power supply system all observations made at the moment of failure, such as date, time, system voltage and rectifier load. Enter also what alarm(s) are shown and any external disturbance such as thunder storm or mains failure. Trace activated alarms by means of the alarm survey of the respective unit and the item, which describes what actions to take on the respective alarm.
8.4
Fault symptoms and trouble shooting

For system alarms, see USER'S GUIDE 1553-BMP 903 051 Uen for the SCU and 1553-BMP 903 050 Uen for the ACU.
8.4.1 System alarms
Alarm on the SCU display Alarms Blocked Load Fuse Alarm Rect Not Respond
Alarm on the ACU display Alarm Blocked
Cause
Suggestion
The outgoing alarms are Check why before reconnecting the alarms. blocked from the SCU/ACU. Find out and eliminate the reason for the tripped circuit breaker before resetting it. Check the connectors and cables for the CAN loop. Exchange the rectifier that does not respond. Exchange the SCU/ACU.
Fuse Alarm One or more distribution circuit-breakers for the load have tripped. CAN Comm Fault There CAN communica tion is broken.
1553-BZA 108 35 Uen Rev 2007-01-19 15(27)
Alarm on the SCU display LVD1
Alarm on the ACU display LVD 1 Dis connected
Cause The contactor for the nor mal load is open because the battery is too deep discharged. The batteries are discon nected at a preset level, in order to protect them from over-discharging. The contactor for the pri oritised load is open be cause the battery is too deep discharged. An LVD contactor is in a wrong state. The boost charging cur rent exceeds the set max. value. Indicates that one or more battery fuses/circuit break ers have blown/tripped or been removed.
Suggestion If there is a mains failure, check that it is not caused by broken supply fuses. If the rectifiers are working, the problem may be that the system load is higher than the rectifier capacity, causing the batteries to discharge. If this is the reason, install more rectifiers. See LVD 1
LVD 2
LVD 2 Dis connected
LVD 1/ LVD 2 Open Batt Curr High Batt Fuse Alarm
Contactor Fault Abnorm Bat Curr Fuse Alarm
Check the contactor functions.
Check the settings.
If a battery fuse/circuit breaker has been removed/tripped manually, check with the person that removed/tripped it before rein serting/resetting it. Ensure that there is no fault before doing that. The battery fuse shall be reinserted by adequately trained personnel. Find out and eliminate the reason for the blown/tripped fuse/circuit breaker before swapping/resetting it
If the battery fuse/circuit breaker is blown/tripped, the reason for the failure probably is overload or short circuit. Self-detect Err Manual Mode Non-Float Status ACU fault Manual Mode SCU/ACU failure.
Exchange the SCU/ACU.
The battery monitoring has Check why before resetting it to automatic. been set to "Manual mode" in the SCU/ACU. The system is not in Float Charge mode because of: The boost charge is ac tive. The battery test is active. The boost charge will stop automatically. The discharge test will stop automatically. The discharge test will stop automatically. Check that it is not caused by broken supply fuses. Install more rectifiers.
Batt Dis charge
The battery test is active. There is a mains failure. The system load is higher than the rectifier capacity, causing the batteries to discharge.
1553-BZA108 35UenRev 2007-01-19 16(27)
Alarm on the SCU display Curr Dis crepancy
Alarm on the ACU display DisCurr Im
Cause
Suggestion
The currents from two Check the batteries. groups of batteries are not equal. Note: There must be two battery shunts in the system to acti vate this function. The short time battery test has failed. Check the batteries.
Short Test Fail Batt Test Fail Test Failure
The battery test has failed. Check the float charging level. Check that the load is lower than the capac ity of the rectifiers. Check the battery according to the recom mendations of the supplier.
Volt Dis crepancy Mains Fail ure Multi-Rect Alarm Maintain Alarm Rectifier Lost
Rect Over Volt Mains Fail ure
Rectifier overvoltage
See item 8.4.2
All rectifiers have stopped. Check if there is a general mains failure. Check that it is not caused by broken supply fuses. See item 8.4.2 Check the settings of the Maintenance Time Delay See item 8.4.2 If the lost rectifier is to be removed perma nently, the alarm must be reset from the SCU/ACU. Check the rectifiers.
Multi-rect fail Two or more rectifiers have stopped. Mainte nance Alrm Rectifier Lost The maintenance timer gives alarm The SCU/ACU has de tected a reduction in the number of running rectifi ers. The output current of a rectifier is outside the av erage value for all rectifi ers. A rectifier output voltage was higher than the recti fier HVSD setting and has shut down. AC input voltage outside the normal range. Rectifier overtemperature protection. Rectifier failure Rectifier protection
Load share Alarm
Rect HVSD
Check the rectifier HVSD setting. Replace the rectifier. See item 8.4.2 See item 8.4.2 See item 8.4.2 See item 8.4.2
Rect AC Fail Rect AC Failure Rect Over Temp Rect Failure Rectifier Failure Rect Protect Rect Pro tected
1553-BZA 108 35 Uen Rev 2007-01-19 17(27)
111
Alarm on the ACU display Rect Fan Fail Rect Curr limit
Cause Rectifier fan failure. See item 8.4.2.
Suggestion
Rect Fan Fails Rect Der ated
Rectifier overload. If the batteries are being recharged, the The load is higher than the alarm will cease by itself when the battery rectifier capacity. voltage has increased to the charging level. If the system load is higher than the rectifier capacity, the batteries will discharge. If this is the reason, install more rectifiers. If one or more of the rectifiers are out of order, exchange the faulty rectifiers.
DC Volt Low#1
Under Vol
The distribution voltage has dropped below the preset alarm level, usually initiated because of mains failure.
If there is a mains failure, check if some load could be switched off in order to pro long the operating time of the plant. If there is a rectifier failure, see item 8.4.2. If the system load is too high related to the rectifier capacity, install more rectifiers. If the batteries are being recharged, the alarm will cease by itself when the battery voltage has increased to the charging level.
DC Volt Low#2
Very Under Vol
The distribution voltage has dropped below the preset alarm level, usually initiated because of mains failure. The system voltage ex ceeds the preset level. The system voltage ex ceeds the preset level. The mains voltage is too low. The mains voltage is too low. The mains voltage is too high. The temperature on a temperature sensor ex ceeds the set value.
See DC Volt Low#1/DC Under Voltage
DC Volt High#1 DC Volt High#2 AC Voltage Low#2 AC Voltage Low#1 AC Voltage High
Over Volt age
Check the set float-, battery- and the overvoltage; if the limits are incorrect, find out why they have changed and correct them. Check the set float-, battery- and the overvoltage; if the limits are incorrect, find out why they have changed and correct them. Check the mains voltage. Check the settings of the SCU. See AC Voltage Low#2 Check the mains voltage. Check the settings of the SCU. Check the temperature.
Low Temp Temp Alarm /Low Amb Temp
Check the settings of the SCU/ACU. If the temperature is OK, exchange the tem perature sensor.
1553-BZA 108 35 Uen Rav 2007-01-19 18(27)
Alarm on the SCU display Temp High
Alarm on the ACU display
Cause
Suggestion
Alarm
High Temp
Check the battery temperature. The temperature on a Check the settings of the SCU/ACU. battery temperature sen sor exceeds the set value. If the temperature is OK, exchange the tem perature sensor. The temperature on a battery temperature sen See High Temp alarm. sor exceeds the set value. Check the room temperature. The temperature on a room temperature sensor exceeds the set value.
Very hiTemp
High Amb Temp
Check the settings of the ACU. If the temperature is OK, exchange the tem perature sensor. Check the cable and the connector of the temperature sensor. Exchange the temperature sensor.
No Temp Sensor 1 or 2
T Sensor Fault
The temperature sensor has a fault. Planned battery test in progress. Mains failure.
Plan BT AC failure BT Manual BT Short Test Cyclic BC Auto BC Manual BC
Wait for the test to stop automatically. See Mains Failure alarm.
Manual battery test in pro Wait for the test to stop automatically. gress. Short battery test in pro gress. Cyclic boost charge in progress. Automatic boost charge in progress. Manual boost charge in progress. Wait for the test to stop automatically. Wait for the boost charge to stop automati cally. Wait for the boost charge to stop automati cally. Wait for the boost charge to stop automati cally, or stop it manually.
Charge Pro The boost charge function The boost charge will be blocked by abnor is blocked. mal conditions in the system. hibit Power Major Power Minor High Load Ab load curr Over Power Digital 1 {to 6) Dl 1 to Dl 6 Indicate alarms on the digital inputs 1-6. Check the equipment connected to the cor responding input. Indicates "Promt" alarm (red LED) Indicates "Main fail" alarm (yellow LED) The system load is higher than the set level. Check the settings.
1553-BZA108 35UenRev 2007-01-19 19(27)
8.4.2
Rectifier
The usual fault symptoms of the rectifier include: power indicator (green) off, protection indicator (yellow) on, protection indicator (yeJIow) flashing, alarm in dicator (red) on, and alarm indicator (red) flashing. Symptom Cause No input voltage Power indica tor (green) off Input fuse/circuit-breaker fault AC input voltage outside the normal range PFC overvoltage Current sharing function is disabled Suggestion Make sure there is input AC volt age Replace the fuse with a new one of the same model or switch on the circuit-breaker. Check that the AC input voltage is within normal range Replace the rectifier Replace the rectifier
Rectifier overtemperature protection, which is caused by: Protection indicator (yel Remove the obstacle that block Fan blocked low) on the fan Ventilation blocked: the inlet or outlet Remove the objects that blocks blocked the inlet or outlet Ambient temperature too high or rectifier inlet too close to a heater Rectifier not completely inserted into the slot Protection indicator (yel low) flashing Alarm indica tor (red) on Rectifier communication failure Remove the heater, lower the ambient temperature Insert the rectifier properly Exchange the rectifier for a new one. Remove the rectifier from the DC power system and then reinsert it- Exchange the rectifier for a new one if the alarm continues. Replace the fan
Rectifier overvoltage
Alarm indica tor (red) flash Fan not running ing
When multiple rectifiers are in parallel connection and the unbalance of cur rent sharing among them is higher than 3 %, check if the communication ca bles are correctly connected. If the current sharing is still unsuccessful after the correction, replace the recti fier of which the current sharing is out of range.
1553-BZA 108 35 Uen Rev 2007-01-19 20(27)
9
9.1
Exchange of units and parts

To order spare parts, contact Emerson Network Power Energy Systems AB.
Exchange of rectifiers
1. Loosen the fixing screw of the handle of the faulty rectifier. The handle will pop out and release the latch locking the rectifier to the subrack.
Figure 10. Rectifier handle. 2. 3. Pull out the rectifier unit and remove it. Make sure the handle of the new rectifier unit is locked in its socket with the fixing screw.
Latch
Figure 11. Locking latch. A. Insert the new rectifier unit. Push it into its slot until the latch blocks the way. The latch is set to block the way with the purpose of charging the rectifier output filter slowly via a charging circuit, as the DC terminals may get damaged by a spark at a direct connection.
1553-BZA 108 35 Uen Rev 2007-01-19 21(27)
DIRECTIONS FOR USE - BZA 108 35 5. 6. 7. Loosen the fixing screw of the handle, lift the handle, and the latch will with draw into the rectifier. Continue to push the rectifier into the slot completely. Push the handle into its socket and fasten the fixing screw to lock the rectifier. Now the rectifier is fixed to the slot by the latch. The green LED emits light and the fan will start.
9.2
Rectifier fan replacement

If the fan does not work because it is faulty, exchange it for a new one. 1. Remove the rectifier according to item 9.1.
^ ^ j F a n cable plug j f
Fixing s c r e w j I n ^ ^ ^ B ^ ^ ^ ^ ^ H fan holder K ^ ^ ^ ^ 9 N ^ H | ^ f l Hr>^^ÊFanlHH Ir^-,' Front cover j * 1
ifijSIP^j^H^^B
^Fixing screws J
Figur& 12. Fan replacement. 2. 3. 4. 5. 6. 7. 8. 9. Loosen the three screws fixing the front cover to the chassis. Lift out the front cover from the chassis and observe the orientation of the fan and its wires. Unplug the power cable of the fan and remove the front cover with the fan. Remove the fan from the front cover by removing its two fixing screws and holders. Replace the fan and fix it to the front cover with the two screws and hold ers. Plug the fan power cable back into the corresponding socket. Mount the front cover and fix it with the three screws. Reconnect the rectifier according to item 9.1.
1553-BZA108 35UenRev 2007-01-19 22(27)
9.3
Exchange of distribution circuit-breaker

1. Open the distribution unit front. 2. Disconnect the distribution cable from the CB. 3. Loosen the CB fixing screw. See Figure 13. 4. Pull the locking device at the bottom of the faulty CB to release it from the DIN-rail. 5. Lift the CB to release it from the connecting fork. See Figure 13.
rî
nl =>l
al
CB fixing screw
1
nl
\ r Iu
ri
n
l
iJi=f=M
iff
X/2~
Figure 13. Releasing a distribution circuit-breaker. 6. Remove the CB according to Figure 14.
Figure 14. Removing a distribution circuit-breaker.

1553-BZA 108 35 Uen Rev 2007-01-19 23(27)
DIRECTIONS FOR USE - BZA 108 35 7. 8. 9. Mount a new CB in the reverse order. Lock the new CB to the DIN-rail and switch It off. Connect the distribution cabte to the CB.
10. Mount the front to the distribution unit and fix it with the captive screws.
9.4
Exchange of contactor
Note: The system has no backup during this work.
Figure 15. Exchange of contactor. 1. Take off metallic bracelets, rings or similar that may cause short circuits in the equipment. Use insulated tools. Insulate the metal parts close to the contactor with plastic and tape. Open the connector for the signalling cables connected to the contactor. Remove the plastic cover and two rectifiers placed below the contactor. Use an insulated 13 mm U-socket key to loosen the four fixing nuts of the contactor. Hold the contactor and remove the four fixing nuts. Pull the contactor straight down and remove it through the space in the rectifier subrack. Insert the new contactor and fix it with four nuts. Connect the signalling cables to the contactor. If the voltage is OK it should pull up. Fit the plastic cover and two rectifiers below the contactor.
1553-BZA 108 35 Uen Rev 2007-01-19 24(27)
2. 3. 4. 5. 6. 7. 8. 9.
9.5
Exchange of SCU/ACU
Note: An LVD contactor is in it's OFF- position will reconnect when the SCU/ACU is removed from a live system. 1. Unlock the contra! unit by pressing the handle so it pops out and pull out the control unit from the subrack. See Error! Reference source not found.. Insert the new control unit into the subrack, push it in completely and lock it by pushing the handle into its socket.
2.
9.6
Exchange of connector board
Connectors
Fixing screw
Figure 16. Connector board. 1. Remove the fixing screw, and then pull out the connector board from the subrack to access the cable connectors. See Error! Reference source not found..
Note: Be careful not to damage the surface mounted components at the back of the board when pulling it out. 2. 3. 4. Disconnect, insulate and mark the signalling cables connected to the ter minals of the connector board. Exchange the connector board for a new one. Connect the signalling cables to the terminals of the new board.
Note: An LVD contactor is in it's OFF- position will reconnect when the connec tor board is reconnected to a live system. 5. Insert the connector board into the subrack, push it in completely and fix it with a screw.
1553-BZA 108 35 Uen Rev 2007-01-19 25(27)
9.7
Exchange of SCU/ACU supply fuses

There are two fuses at the back-plane board of the SCU/ACU. See Figure 17. If the display of the SCU/ACU is "dead", the upper fuse (2 A) might have blown. The lower fuse (4 A) protects the supplies of the contactor coils.
2 A for SCU/ACU 4 A for contactors
Figure 17. Fuses for internal supplies.
1553-BZA 108 35 Uen Rev 2007-01-19 26(27)
10 Abbreviations used in this document

AC ACD ACU BC BT CAN CB CENELEC DC Dl DSP DU EEM EN ESD HVSD ICU LAN LCD LED LVD MFU PE PFC R SCU SELV SM Alternating Current AC Distribution Advanced Supervision Unit Battery Charge Battery Test Controller Area Network Circuit Breaker European Committee for Electrotechnical Standardization Direct Current Digital Input Digital Signal Processor Distribution Unit Emerson EnergyMaster ENERGYMASTER Is a registered trademark of Emerson Network Power Energy Systems AB European Norm Electrostatic Discharge High Voltage Switch Down Interconnection Unit Local Area Network Liquid Crystal Display Light Emitting Diode Low Voltage Disconnect Multi Function Unit Protective Earth Power Factor Controller Rectifier Standard Supervision Unit Safety Extra Low Voltage Supervision Module
1553-BZA 108 35 Uen Rev 2007-01-19 27(27)
)( T'O'A'i '! Nil
-4SVDC, 1700W
KMtuses and benefits

Optimized depth reduced footprint allows installation in short-depth racksand cabinets. DSP (Digital Signaling Processor) means fewer components, optimized operation and active load haring for increased reliability. Compliant with global standards delivers quality, performance and reliability no matter what the application or location demands. High efficiency, up to 91% reduces power consumption for lower operating costs. Hot pluggable facilitates future extensions. Wide input voltage range operates in the most demanding environments where input voltage changes. Wide temperature operating range (-40*C to +80C) - meets the harshest climatic environment requirements. AC input current limitation is possible on the rectifier. This function enables the user to employ 10 A AC breakers, or smaller. If desired.
The R48-1800 rectifier converts standard AC supply voltages into stable nominal-48 V DC voltage adjustable to the needs of the application. The R48-1800 is a constant power rectifier designed with the latest patented switch-mode technology using DSP (Digital Signal Processor) functionality for efficient ope ration. Fora higher load capacity, rectifiers can be connected in parallel and intelligent control can be added with the help of a separate controller.
EMERSON
IX l-'nwt'i I or h)iisinpss-( ntif.il C ontinifity
-48VDC, 1700W
Technics
So*:1 K.Cat
Input voltage, nominal Input voltage, permitted variation Line frequency Maxinputcurrent Power factor THD, Total harmonic distortion
200to250VAC*20% 85to300VAC*10% 45 to 65 Hz 12A 0.99 <5% from 50 to 1 DOS of rated load
Emerson Network Power Energy Systems AB SE-141 82 Stockholm, Sweden Phone:+468721 6000 Fax:+468721 71 77 Emerson Network Power Energy Systems, North America 1122 "F" Street, Lorain,OH44052 Phone:440-246-6999 Fax:440-246-4876
w ww.em ersonnetwork power, com/ en ergysys terns/
Output voltage, adjustment range Output power Output power, derated forlnput voltage Output current Output current limit set point Efficiency Psophometric noise (system) Temperature derating
-42to58VDC 1700W@VoLit>48VOC See diagram 35.4A 0 to 35.4 A 91% <1 mVat5to100% of rated foad <32dBrncati)to 100% of rated load See diagram Alarm and status reported via CAN bus t o system Controller Green LED -Normal operation; Yellow LED = Alarm; Red LED = Faifgre; Flashing red LED -Fan failure
Rectifier alarm and signaling V is u a Indications
Temperature range, operating Temperature range, storage Relative humidity Altitude EMC Safety Dimensions (HxWxD) Weight
-40Cto *70*C. see derating curve -40'Cto+85-C 0to95 2000 m. 6560 ft at full power EN 300 386:2001 class B IEC 60950, EN 60950, UL60950 86x84.5x272 mm 2.4 kg
Emerson Network Power Co Ltd., China No. 1 Kefa Rd., Science & Industry Park Nanshan District 518057, Shenzhen, China Phone:86-755-860108 08
w ww.em erson n etwork powe r. com .en
Controller units See separate ACU and SCU datasheets
For global contact, visit: www.emersonenergy.com EN/LZT145 280RA

Emerson Network Power Energy Systems 200fi
Product name Rectifier R48-1800
Output power vs. Temperature at Uin>176 VAC 120 100 . B O 60 40 20 -40 -20 45
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75
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Emerson Network Power. The global leader in enabling Business-Critical Continuity. H AC Power H Connectivity HI DC Power HI Embedded Computing H Embedded Power HI Monitoring Outside Plant H Power Protection S Precision Cooling & Controls H H Racks & Integrated Solutions I I Services H Surge Protection Emerson NetworkPower.com
Emerson Network Power and the Emerson Network Power logo are trademarks and service marks of Emerson Electric Co. 200 6 Erne rson Electric: Co.
\
20 40 S O 100 Temperature (C)
Output power vs. input voltage atTamb<4!jC 120 100 - 30 a. a 60 4 40 S5

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176
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200 250
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150
350
Input voltage (VAC)
EMERSON.
Network Power
DIRECTIONS FOR USE
SCU for ACTURA 48701 and 48201 POWER SUPPLY SYSTEMS
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' Emerson Network Power Energy Systems AB 2005 - All rights reserved
5/1553-BMP 903 051 Uen Rev A 2005-07-05 1(19)
DIRECTIONS FOR USE - SCU for ACTURA 48701 and 48201
The contents of this document are subject to revision without notice due to continued progress In methodology, design, and manufacturing.
Emerson Network Power Energy Systems AB SE-141 82 Stockholm Sweden

5/1553-BMP 903 051 Uen Rev A 2005-07-05 2(19)
DIRECTIONS FOR U S E - S C U for ACTURA 48701 and 48201
Contents
1 1.1 2 2.1 2.2 General Communication Software functions Control functions Supervision functions 4 4 7 7 10 11 11 12 12 14 19
2.3 Alarm management 2.4 3 3.1 3.2 4 Site status Handling the SCU Operation panel Menu tree structure Abbreviations used in this document
5/1553-BMP903 051 Uen Rev A 2005-07-05 3(19)
General
SCU is a standard control unit used in power supply system ACTURA 48701 and 48201. It communicates with the other units of the power supply system and manages alarm handling, data processing, voltage control, etc.
1.1
Communication
Figure 1.
SCU with connection board.
1.1.1
Internal
The control- and the rectifier-units are equipped with LEDs that provide rele vant information regarding system- and unit-status, and guide the service technician to the right unit in case of trouble. The display is graphical. It provides extensive information regarding system status and allows system parameters and setting to be checked and adjusted. The alarm events are classified into different alarm categories. Different alarm categories have different visual/audible alarm and alarm-call back activities.
5/1553-BMP 903 051 Uen Rev A 2005-07-05 4(19)
DIRECTIONS FOR U S E - S C U f o r ACTURA 48701 and4&201
Alarm Category Red LED Yellow LED Critical Alarm ON
Alarm Buzzer ON
Alarm Call-back Yes
Remark Call-back function en abled Call-back function en abled
Major Alarm
ON
ON
Yes
Observation Alarm No Alarm Table 1. OFF
ON OFF
OFF OFF
No No
SCU alarm categories.
The audible alarm is silenced if the user presses any key on SCU, if the fault that triggers the alarm is cleared or after 10 min (settable). The audible alarm can be disabled from a menu in the LCD display. The alarm LED stops emitting light if all the faults that trigger the alarm are cleared.
1.1.2
Input/output terminals
Eight configurable digital inputs are provided on the connector board placed above the SCU. The connections to the connector board are described in the INSTALLATION INSTRUCTIONS for the respective system. Eight potential free relay outputs are provided on the connector board. There are both closing and opening contacts on each output. Three of the relays are default configured and mapped to alarms of the follow ing alarm severity: Relay 1 Opened: normal operation Closed: critical alarm (Critical) indicating that the power system's continued operation may be at risk and that the supply of the prior ity loads is, or might soon be affected. Immediate action is re quired. Opened: normal operation Closed: alarm (Major) indicating a failure that requires action when convenient from the point of view of workload. Opened: normal operation Closed: alarm (Observation), signalling that the power system does not perform to its maximum but that the loads are not af fected. No action is required.
Relay 2
-j
Relay 3
Each relay is individually configurable, using the graphical display. Any alarm signal available in the system can be connected to a relay output.
5/1553-BMP 903 051 Uen Rev A 2005-07-05 5(19)
1.1.3
Remote communication
PSMS
DC Power
!HI
HHE
^J
SCU
WS^M ^^M i ^ n ^ ^ 1
m urn
Figure 2. Remote communication. The system supports the EEM protocol. This protocol supports active alarm management, that is to say that the system reports alarms automatically on occurrence. For communication with the EEM system an RS232 terminal is provided at the connector board front for direct connection or via a PSTN modem. See Figure 1.
5/1553-BMP903 051 Uen Rev A 2005-07-05 6(19)
2
2.1 2.1.1
Software functions
Control functions System voltage
The set voltage of the rectifiers is configurable from the SCU. In case temperature compensated battery charge is activated the voltage will be adjusted in accordance with the battery temperature.
2.1.2
Temperature compensated battery voltage

To compensate for some of the negative effects on batteries caused by high ambient temperatures, this function can be used. However, it requires connec tion of a temperature sensor. The function adds a correction term related to the temperature of the batteries to the nominal value of the system voltage. The degree of regulation can be set. The maximum influence, U of the function, is 2 V from the nominal system voltage. The temperature compensation is disabled if there is a rectifier communication failure, DC over/undervoltage or a low voltage disconnection.
U(V) (
'
" * ^ \ \
II Jnom
Temp camp coeff (mWC/string)
^^
^_
A Um 2 V
\ \
'-^
1'
..
50
y ^\
\ \
Urn, .
.--.
!
Tlmwr Tnom
Tupo.r
Batt. Temp
CO
Figure 3.
Temperature compensated voltage control.
Unom: Nominal voltage (value at nominal temperature). Uhigt,: Upper voltage level where compensation ends, 56.0 V. U|OW: Lower voltage level where compensation ends, 47.2 V.
5/1553-BMP 903 051 Uen Rev A 2005-07-05 7(19)
DIRECTIONS FOR USE - SCU for ACTURA 48701 and 48201 Tnom: Nominal temperature +20 C (no compensation is done at this tem perature). Tupper: Upper temperature where compensation ends, +40C. Ticker: Lower temperature where compensation ends, 0C.
2.1.3
Battery boost charging

Boost charging voltage is used to reduce the charging time after a mains fail ure and to equalise the charge level of the batteries. The charging function can be initiated cyclically, automatically or manually. The battery manufacturer's instructions for boost charging shall be observed. Start of charging When the battery charge current exceeds a preset value for 3 minutes or if the calculated battery capacity has decreased to a preset value (after a mains failure, for example), the charging function of the SCU is activated. A charging signal is sent from the SCU to the rectifiers to increase the voltage up to the battery charging level U3. Battery current limitation After a mains failure or when some battery cells are permanently damaged, the current to the batteries can be quite extensive. To avoid overheating or fur ther damages to the battery, the SCU will limit the battery current to a preset level by limiting the charging voltage of the rectifiers. Should the battery current still exceed a higher preset value an alarm will be issued. Stop of charging When the charging current drops below a preset value a defined prolonged charging time is started before the charging is stopped and the voltage of the rectifiers returns to the float charging level (U-i). For security there is a boost charging limit time that stops the charging after a preset time.
Voltage/Current Stop of boost charqjna
Boost limit time
U2
'
I.
h
I?
"Time Start of fixed time duration Mains failure Us= Charging voltage Ui= Battery float voltage U= Charging current alarm li= Fixed charging current h = Start of fixed boost charging duration li = Aut. boost start current
Figure 4.
Voltage course on mains failure and automatic boost charging.

5/1553-BMP 903 051 Uen Rev A 2005-07-05 8(19)
2.1.4
Very high battery temperature handling

If the battery temperature exceeds the very high battery temperature alarm level, the system voltage will be reduced to the defined voltage for this function.
2.1.5
Battery test
The battery test has three modes, short time test (requires two battery shunts), time test and stable current test. Battery tests can be started either manually or automatically at scheduled times for regular test of battery status. For manual battery tests as well as for cyclic battery tests the following parame ters must be set: End voltage, Test time and Battery capacity discharge limit. Utvolt) Unorn Test start \--.x
/Test OK!
Uend
. ^ T r - t MnT HK hnri h.irrrni
Test time
Time (Houts) Figure 5. Battery test diagram.
The battery tests follow the procedure described below: In time test mode, the output voltage of the rectifiers is reduced so that only the batteries power the load. If the batteries fail, the rectifiers will power the load. In stable current test mode, the output voltage of the rectifiers is reduced so that the batteries give the preset test current to the load. This test will continue until one of the following three situations occurs: The preset test time, see Figure 5, expires. The battery has passed the test. The battery voltage drops below the preset end voltage level (U8nd) (Figure 5). The battery has not passed the test and the test is interrupted. The battery capacity drops below the preset Test end battery capacity. The battery has not passed the test and the test is interrupted. An alarm is issued in the system.
5/1553-BMP 903 051 Uen Rev A 2005-07-05 9(19)
DIRECTIONS FOR USE - SCU for ACTURA 48701 and 48201 After the test, the output voltage of the rectifiers will increase again so that the rectifiers feed the plant and charge the batteries.
2.1.6
Backup control
To prevent serious damage to the batteries during a long mains failure the loads can be disconnected by voltage-, or time-control, if LVD contactors are included. The software supports load disconnection in to two steps. Load dis connection can be activated at AC mains failure only. Load reconnection is made automatically on the return of AC mains.
2.1.6.1
Voltage controlled disconnection When the set voltage level is reached the backup batteries are disconnected from the selected loads.
2.1.6.2
Time controlled disconnection When the set time has elapsed the backup batteries are disconnected from the selected loads.
2.2 2.2.1
Supervision functions Fuse (circuit breaker) alarms

If a distribution or battery fuse (circuit breaker) that has a load connected has released due to overcurrent or short-circuit or has been removed/manually re leased, alarms are initiated.
2.2.2
Voltage alarms
One overvoJtage and two undervoltage levels are supervised.
2.2.3
Battery temperature supervision

The battery temperature can be supervised by the means of a temperature sensor mounted on one battery cell. Alarms are provided in two steps in case of high temperature. There Is also an alarm at low battery temperature.
2.2.4
A m b i e n t temperature supervision
Alarms are provided in case of high or low ambient temperature.
2.2.5
Mains supervision
In case of mains failure from all rectifiers, the SCU detects it as a general mains failure.
2.2.6
Rectifier supervision
In case of mains or rectifier failure, alarms are sent to the SCU.
5/1553-BMP 903 051 Uen Rev A 2005-07-05 10(19)
DIRECTIONS FOR USE - SOU for ACTURA 48701 and 48201
2.3 2.3.2
Alarm managementAlarm severity

The severity of all predefined alarms can be set.
Incoming alarms
The digital alarm inputs can be configured regarding name, severity and polar ity.
2.3.3
Outgoing alarms
The output alarm terminals can be configured by selecting the alarms with combinations in between them.
2.3.4
PLC alarms
Note: Can be configured with the optional software "Power kit" only. By using the boolan expressions "AND" and "OR" alarms can be configured to influent an outgoing alarm relay.
2.3.5
Security
All settings of the SCU can be password protected. There are three different levels of passwords that can be set and enabled/disabled via the LCD display. Password Level User Engineer Authority Set the parameters, control and op erate the DC Power System User For common user Default Password 1 2
All the common user's authorities, re Engineer set the system parameters, re-set the password and change the sys tem type.
Administrator All the engineer's authorities, change Administrator 640275 the password, control the audible alarm volume, and browse the sys tem parameters set through MC.
2.4
Site status
The software presents detailed information on measured data, alarms, alarm history, equipment data and site inventory.
5/1553-BMP 903 051 Uen Rev A 2005-07-05 11{19)
DIRECTIONS FOR U S E - SCU for ACTURA 48701 and 48201
Handling the SCU

Only a person who is adequately trained and Is authorized may change the values set in the SCU. The value settings can be made by using the keys and the display of the SCU.
3.1
Operation panel
The SCU has an LCD screen with backlight, function keys and indicator LEDs. For fixing the unit to the cabinet slot there is a handle with a locking latch.
Operation indicator
Protection indicator
357
^ ^ ^
Alarm indicator
LCD ^
E3C
&y A W
M=c:-.1C & ECT
F untion k e y s
H a n d l e with latch
Li
Figure 6. SCU front panel.
LEDs
LED Operation Indicator (Green) Protection Indicator (Yellow) Alarm Indicator (Red) Table 2. Normal Status ON OFF OFF Abnormal Status OFF ON ON Cause No Power Supply DC Power has an ob servation alarm DC Power has a major alarm or critical alarm.
5/1553-BMP903 051 Uen Rev A 2005-07-05 12(19)
3.1.2
Function keys
The keys are used to move through the display menus.
Key ESC ENT

M.
Name of Key Return Key Enter key Up Down Left Right
Functions Press this key to back to last menu. Press this key to go to next menu or validate the change made to a parameter setting. These four arrow keys can be Press * or t o scroll through the menus or change used to change the value of a parameter: Press 4 or to the value of a parameter. move the cursor to the pa Press 4 or to move the rameter to be changed and cursor in the screen. In Initial press -^ or t o change Screen, press 4 or to the value of a parameter. adjust the contrast of LCD. Press ESC and ENT together to reset SCU
5/1553-BMP 903 051 Uen Rev A 2005-07-05 13(19)
3.2 3.2.1
Menu tree structure SCU initialising screen

After the SCU starts up, its LCD displays the following screen requiring the user to select language:
After the user selects the language, the LCD displays "Waiting" requiring the user to wait while SCU is initialising.
When ready, SCU displays Initial Screen with System Information:
2005-02-20 53.5 V Auto 50 A No Alarm Float ENT Press for scrolling Press for entering the main menu
jîm
^ Press for SCU info More info after scrolling:
Batt1:0A Remain: 100% A Batl2: None RectACVolt: Max Volt 235 V Mln Volt 225 V Used capacity: % Naxt Cyc Boost h h Cyc BC after: Bat. Temp: 'C
aasiE
Figure 7. Initial screen.
ENT
The system information is displayed in several screens that are reached by scrolling by the key. If no key of the SCU has been pressed for 8 minutes, the LCD will automati cally display the initial screen with the system information and turn off its LCD
5/1553-BMP903 051 Uen Rev A 2005-07-05 14(19)
DIRECTIONS FOR USE - SOU for ACTURA 48701 and 48201 backlight to protect the LCD screen. Pressing any key will turn on the LCD backlight.
3.2.2
Main menu screen

In any System Information Screen, press "ENT" key to enter Main Menu Screen. Main Menu Screen has 3 sub-menus that are "Status", "Maintenance" and "Settings" respectively.
2005-02-20 53.5 V Auto 50 A No Alarm Float Requires password
MAINTENANCE
Start: FC/BCfTEST Bstt: RaConnsct/DlsConnect Load: ReConnact/DlsConnect Rect Trim: V Rect Limit: % Rect No.: Rect ID
Press for SCU info
Press for scrolling
ESC
LE
SETTINGS
ENT
MAIN MENU ^ Status Maintenance Settings Escl

ENT
Requires password
. Alarm Settings Batt Settings AC Settings DC Settings Rect Settings Sys Settings
ESC
ENT
STATUS ^ Rectifiers Active Alarm Alarm History

ESC 4 ENT
Up one menu
:f
-r
Press for selecting/ scrolling Press for entering the selected menu
Figure 8.
Main menu tree.
To reach the "Maintenance" or "Settings" menu a password is required. Note: If the text "Need Manual Mode" is indicated when entering the pass word, the system must be set to Mode: Manual in the menu Settings/Batt. Settings/Batt. Selection.
5/1553-BMP 903 051 Uen Rev A 2005-07-05 15(19)
3.2.3
Status menu
In this menu information on the rectifier status, active alarms and alarm history can be selected. The SCU can display 50 active alarm information screens and up to 200 his tory alarms. The oldest history alarm will be deleted automatically if the total number of history alarms exceeds 200.
3.2.4
Maintenance menu
Note: The system control function is only enabled when the battery man agement function is set to manual control mode.
After entering any level of password the user can control the battery charge/test and load disconnect functions manually. Each individual rectifier can also be controlled regarding its voltage/current and start/stop. Mote; Se careful when using the low voltage disconnect function that may interrupt the operation of load!
5/1553-BMP 903 051 Uen Rev A 2005-07-05 16(19)
3.2.5
Settings menu
A L A R M SETTINGS SETTINGS . Alarm Settings Batt Settings AC Settings DC Settings Rect Settings Sys Settings Alarm Severn Alarm Mods Alarm Control Alarm Name: Level: Output Relay:
DIGITAL MODE Digital No: ^ A c t i v a t i o n : High/Low Name Digital: Name Alarm Level ENT
ALARM CONTROL Audible: Clear History: Block Alarm:
ESC
HI
'rassjpr scroll! 09 .
BATT SETTINGS Batt Selection LVD Setting Charge Battery Test Temp. Comp -
Press for entering tha selected menu
k Over Volt: V Low Volt: V Under Volt: V AC Input: (1-PH/3-PH/None)
DC V O L T A L A R M * Over: V Low: V Under: V AMB. TEMP ALARM High: X Low: C Shunt Enable: N/Y
i
LVD ENABLED +LVD1:(Y/N) LVD 2: (Y/N) Mode: {Voltage/Time LVD VOLTAGE LVD1: V LVD 2: V LVD TIME LVD 1: mln LVD 2 : mln
+
Bat. Mode: (Man/Auto) Capacity: Ah Type: {1-1U Batt Name: Bat. Strings: Batt Shunt 1 (Y/None Batt Shunt 2 (Y/Hone
RECT DEFAULT HVSD: V ^Tlme: Float: V Walk-In Enable: Walk-In Time: s Fan Spaed: (Maximal/Adaptive HVSD Time: s Interval: s AC OverVolt:
STOP BATT. TEST
Float: 54.5 V Boost: 56.4 V Limit: 0.100 C10 Over: 0.300 C10
START BOOST Automatic: (Y/N) Cyclic: (Y/N) AUTOMATIC BOOS Cum (0.080 C10) Capacity: 80%) STOP BOOST Curr: 0.010 C10 Duration: mln CYCLIC BOOST Interval: h Duration: min BOOST LIMIT Time: mln
# Volt: V Time: mln Cap: 0.700 C10 Planned Test Enabled: (Y/N) Planned Test 1: MM-DD-HH:MM Planned Test 2: MM-DD-HH:MM SHORT TEST Enable: (Y/N) Alarm Current: A Cycle: h Duration: min STABLE TEST: Enable: (Y/N) Current: A
> Adress: Text: (English) Com: Baud Rate: Call back: Set Date; YYYY-MM-DD Set Time: HH:MM:SS
Temp. 1:
(Battery/Am blent/None) Temp. 2: (Battery/Am bient/Non e) Center Temp: C Temp Comp Coeff: mW'C/str BATT. TEMP ALARM Bat. Over: C Bat High: C Bat. Low: C
Figure 9.
Settings menu.
For configuring the SCU, see the document TABLE OF SET VALUES 3/1532-BMP903 051 Uen.
5/1553-BMP 903 051 Uen Rev A 2005-07-05 17(19)
DIRECTIONS FOR USE - SCU for ACTURA 48701 and 48201 3.2.5.1 Alarm settings From these menus it Is possible to configure alarm type and level for the out put alarm relays and to activate the digital signal inputs. Furthermore the audi ble alarm can be blocked and the alarm history can be cleared. 3.2.5.2 Battery settings From these menus all the battery management configurations are set. When setting the battery capacity it must be observed that the SCU regards an individual battery as the battery string(s) connected to one measuring shunt. As there normally is only one shunt in the system, it means that the value of the total battery capacity in the system should be used when configur ing the battery settings. Note: 3.2.5.3 The function "Short test" should be set to N (no), as it cannot be im plemented in systems with a single battery shunt.
AC settings From these menus the AC voltage alarm levels are set. Note: This function is not supported.
3.2.5.4
DC settings From these menus the DC voltage and ambient temperature alarm levels are set.
3.2.5.5
Rectifier default settings Individual rectifier output voltage and current limitation can be set from these menus. The individual values are used if the communication with the SCU fails. The walk-in (soft start), the fan speed and the high voltage shut down functions can also be configured from these menus.
3.2.5.6
System settings System parameters like language, date, time, modem communication speed, password and system type are set in these menus.
5/1553-BMP 903 051 Uen Rev A 2005-07-05 18(19)
Abbreviations used in this document

AC DC EEM EMAS EXMG GSM LC LCD LED LVD PSMS PSTN PSU SCU Alternating Current Direct Current Emerson EnergyMaster ENERGYMASTER is a registered trademark of Emerson Network Power Energy Systems AB EnergyMaster Management Application Software, Unix based software for monitoring of Emerson Network Power power equipment EnergyMaster exchangeManager, Windows based software for monitoring of Emerson Network Power power equipment Global System for Mobile communication Local Computer Liquid Crystal Display Light Emitting Diode Low Voltage Disconnect Power Supply and environment Monitoring System Public Switched Telephony Network Power Supply Unit (AC/DC converter, rectifier) Standard Control Unit
5/1553-BMP 903 051 Uen Rev A 2005-07-05 19(19)
EMERSON
Network Power TABLE OF SET VALUES
Systems with SCU type BMP 903 051

Contents
1 2 2.1 2.2 2.3 2.4 2.5 2.6 Tables of set values Settings Alarm Settings Battery settings AC settings DC settings Rectifier settings System settings 2 2 2 5 9 9 10 11
i Emerson Network Power Energy Systems AB 2006 -All rights reserved

3/1532-BMP 903 051 Uen Rev B 2006-05-31 1(11)
TABLE OF SET VALUES - BMP 903 051
Tables of set values

These tables are based on software revision 1.20, forACTURA<EU8 201 and ACTURA 48 701,-48 V. All settings and choices affect the functions of the power supply system. The values shall therefore not be changed without a consequence analysis. If a default value is adjusted, the new value shall be entered in the column "Plant-specific settings". The default settings listed are the factory default set tings.
2
2.1
2.1.1
Settings
Alarm Settings
Alarm Severity
Level
(Critical/Major/ Observation/No Alarm)
Alarm Name
Output Relay
(Not Connected, 1 to 8)
Remark
Sign. date
Default setting
Load Fuse Alarm LVD1 LVD 2 Batt Curr High
Plantspecific setting
Default setting
Critical Critical Critical Observa tion Major Observa tion Observa tion No Alarm Observa tion Observa tion
1 1 1 3
Batt Fuse Alarm Non-Float Status
2 3
Batt Discharge
Curr Discrepancy Short Test Fail
NC 3
Batt Test Fail
3/1532-BMP 903 051 Uen Rev B 2006-05-31 2(11)
Alarm Name
Level
Output Relay
(Not Connected, 1 to 8)
Remark
Sign. date
Default setting
Volt Discrepancy DC Volt Low#2 DC Volt Low#1 DC Volt High#1 DC Volt High#2 Mains Failure AC Voltage Low#2 AC Voltage Low#1 AC Voltage High Alarms Blocked No Alarm Critical Major Critical Critical Major No Alarm No Alarm No Alarm Observa tion Observa tion No Alarm Observa tion Observa tion No Alarm No Alarm Major Critical No Alarm Major Major
Default setting
NC 1 2 1 1 2 NC NC NC NC
Maintain Alarm
Self-detect Err Manual Mode
NC 3
High Load
Power Major Power Minor Rectifier Lost Multi-Rect Alarm Load share Alarm Red Not Respond Reel AC Fail
NC NC 2 1 NC 2 2
3/1532-BMP 903 051 Uen Rev B 2006-05-31 3<11)
Alarm Name
Level
Output Relay
(Not Conneded, 1 to 8)
Remark
Sign. date
Default setting
Red HVSD
Default setting
Observa tion Critical No Alarm Major Observa tion Major Major No Alarm No Alarm No Alarm No Alarm No Alarm No Alarm Critical Critical
Red Failure Rect Protect Red Fan Fails Red Derated
2 NC 2 3
Temp Alarm Temp High Alarm DM (Digital 1) DI2 (Digital 2) DI3 (Digital 3) DI4 (Digital 4) Dl5 (Digital 5) DI6 (Digital 6) LVD 1 Fault LVD 2 Fault
2 2 1 NC NC NC NC NC 1 1
3/1532-BMP 903 051 Uen Rev B 2006-05-31 4(11)
2.1.2
Alarm (Digital) Mode

Activation (High or Low) Name Digital
Digital No
(Text without spaces)
Name Alarm Level (No Alarm/Observ/ Major/Critical
Sign. date
1 2 3 4 5 6 7 8
2.1.3
Alarm control
Factory setting Settings range (default) Remark Plantspecific setting Sign. date
Selection
Audible
10min
On/Off/3 min/10 min/1 Hour/4 Hours Y/N Y/N
Buzzer setting
Clear History Block Alarm
N(No) N(No)
Blocking of outgoing alarms
2.2
2.2.1
Strings
Battery settings
Batt selection
1 0to4 Number of installed battery strings If only one battery shunt is included, the total battery capacity shall be entered here
Capacity
1600 Ah
50 to 5000 Ah
Select Type
1 to 11
3/1532-BMP 903 051 Uen Rev B 2006-05-31 5(11)
Selection
Factory setting Settings range (default)
Remark
Sign. date
Name
Default B
Powersaf/ EB4/TeliorV Oerlikon/Battery 6 to 9/Battery 1 0to4 Number of installed battery strings
Bat. Strings
Bat. Shunt 1 Bat. Shunt 2 Shunt Coeff
Y(Yes) None 500 A, 75 mV
Y/None Y/None 0 to 2000 A, 1 to 500 mV The shunt coeffi cient can be set if no system is se lected in the sys tems settings menu
2.2.2
LVD1
LVD setting
Y (Yes) N/Y Non priority load contactor Priority load contactor Valid for both con tactors
LVD ENABLED
LVD 2
Y (Yes)
N/Y
Mode
Voltage
Voltage/ Time
LVD VOLTAGE LVD1 LVD 2 LVD TIME LVD1 1&0min 3 lo 1000 min Must be < LVD 2 time Must be > LVD 1 time 42.0 V 42.0 V 40 to 60 V 40 to 60 V Must be > LVD 2 Must be < LVD 1
LVD 2
600 min
3 to 1000 min
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2.2.3
Charge
Remark
Selection
Sign. date
Float Boost
54.5 V 56.4 V
42 to 58 V 42 to 58 V Must be higher than the float volt age Boost charging limiting setpoint Alarm setting for boost charging over current
Limit
0.100 c t o
0.100 to 0.250 C10
Over
0.300 C10
0.300 to 1.000 C10
START BOOST Automatic Cyclic AUTOMATIC BOOST Curr >0.060C10 0.050 to 0.080 C10 Start condition (1) for boost charging Start condition (2) for boost charging N(NO) N(N0) Y/N Y/N
Capacity
<80.0%
10 to 95%
STOP BOOST Curr <0.010C10 0.002 to 0.020 C10 When the boost charging current has dropped to this level the charging will stop Time controlled charging
Duration
>180min
30 to 1440 min
CYC LIC, BOOST Interval Duration BOOST LIMIT Time 2880 min 60 to 2880 min 4320 h 300 min 48 to 8760 h 30 to 2880 min
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2.2.4
Battery test
Selection
STOP BATT. TEST Volt 46.4 V 43.1 to 57.9 V 5 to 600 min 0to1.OC1O Rectifier voltage at battery test
Time Cap TIME TEST Enabled
300 min 0.700 C10
N(No)
N/Y
To enable auto matic battery test
Planned Test 1 Planned Test 2 Planned Test 3 Planned Test 4
MM-DD HH:SS MM-DD HHtSS MM-DD HH:SS MM-DD HH:SS
SHORT TEST (Note: requires two battery shunts in the system) Enable N(No) N/Y To enable auto matic battery short test Max. current differ ence between batteries
Alarm Current
10A
SHORT TEST Cycle Duration CONSTCURR TEST Enable N (No) N/Y To enable battery test at a stable current To set a fixed test current 720 h 5 min 24 to 8760 h 1 to 60 min
Current
9999 A
0 to 9999 A
3/1532-BMP 903 051 Uen Rev B 2006-05-31 8(11)
TABLE OF SET VALUES - BMP 903 051 2.2.5 Temperature compensation

Selection
Config Temp 1
Battery
Battery/ Ambient/ None Battery/ Ambient/ None 10to40C 0 to 500 mV/0C/str
Requires a con nected temp sensor
Config Temp 2
None
Requires a second connected temp sensor The nominal temp
Center Temp Temp Comp Coeff BATT. TEMP ALARM Bat, Hi#2 Bat. Hi#1 Bat, Low
20C 96 mVfC/str
55C 40C 0C
25to100C 10 to 50 C -40 to 10 C
2.3
Over Volt Low Volt Under Volt AC Input
AC settings
280 V 180 V 80 V None 50 to 300 V 50 to 300 V 50 to 300 V None/ 1-phase/ 3-phase
2.4
DC Hi#2 DC Hi#1 DCLo#1 DCLo#2
DC settings
DC VOLT ALARM 58.5 V 58.5 V 48.5 V 43.5 V 40 to 60 V 40 to 60 V 40 to 60 V 40 to 60 V
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Selection
Remark
Sign. date
AMB. TEMP ALARM High Low Shunt Enable Coefficient 40C -5C None 500 A, 75 mV - 5 to 100"C -40 to 10C Y/None 0 to 2000 A, 1 to 500 mV
2.5
HVSD HVSD Time
Rectifier setti ngs

59.0 V 300 sec 56 to 59 V 50 to 300 sec High voltage limit The blocking time after a high voltage stop
RECT DEFAULT
Float RECT WALK-IN Enabled Time RECT START Fan
54.5 V
48 to 58 V
N(No) 8 sec
N/Y 8 to 128 sec
Adaptive
Adaptive/ Maximal
In adaptive mode the fan speed will depend on the input air temperatue
Interv. AC OverVolt
Os N (No)
0 to 10 s. Y/N
3/1532-BMP 903 051 Uen Rev 8 2006-05-31 10(11)
2.6
System settings
1 1 to 254
Selection
Remark
Sign. date
Adress
The SCU identifica tion number Display language
Text
English
English/ Spanish/ Portuguese/ German/ Italian/ French RS232EEM R/ MODEM SOC/ MODEM SOC R/ RS232 SOC/ RS232 SOC R/ MODEM S-T/ MODEM S-T R/ RS232 S-T/ RS232 S-T R/ RS232 YDN/ MODEM YDN/ MODEM EEM/ MODEM EEM R/ RS232 EEM 1200/2400/ 4800/9600
Com
RS232 EEM
Baud Rate
9600
CALLBACK Time CallBack Set: Pho-ne 1 Call back 1 ph. number Call back 2 ph. number Call back 3 ph. number YYYY-MM-DD HH-MM-SS N(No) N/Y Reset the pass words Do NOT change Do NOT change 3 1 to 10 s.
Phone 2
Phone 3
Set Date Set Time hit PWD
I nit Param. System Type
N(No) 48V/50/SET/ NONE
N/Y
3/1532-BMP 903 051 Uen Rev B 2006-05-31 11(11)
EMERSON
Network Power
DESCRIPTION - USER'S GUIDE
ACU for NetSure 201, 501, 701 and 801 Power Supply Systems
i Emerson Network Power Energy Systems AB 2007 -All rights reserved
5/1553-BMP 903 050 Uen Rev D 2007-07-05 1(37)
USER'S GUIDE - ACU for NetSure 201, 501, 701 and 801
Emerson Network Power Energy Systems AB

S E - 1 4 1 82 Stockholm Sweden Tel. +46 8 721 6000 Fax. +46 8 721 7177 www.emersonenergy.com
5/1553-BMP 903 050 Uen Rev D 2007-07-05 2(37)
USER'S GUIDE-ACU for NetSure 201, 501, 701 and 801
Contents
1
1.1 1.2 2 2.1 2.2 2.3 2.4 3 3.1 3.2 4 4.1 4.2 4.3 4.4 4.5 4.6 4.7 4.8 4.9 5
General
Alarms Input/output terminals Software functions Control functions Supervision functions Alarm management Site status Handling the ACU from the LCD screen Operation panel Menu tree structure Handling the ACU through the Web interface Web interface requirements Connection to ACU web server Login Homepage introduction Device explore Alarms Settings Maintenance Site map Abbreviations used in this document 4 5 7 7 11 12 13 13 13 15 20 20 21 26 27 28 29 30 32 36 37
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USER'S GUIDE - ACU for NetSure 2 0 1 , 5 0 1 , 701 and 801
General
ACU is an advanced control unit used in DC power supply systems NetSure 201,501, 701 and 801. Itcommunicateswith the other units of the power supply system like rectifiers, LC and SM modules (SM IO, SM BAT and SM AC) and manages alarm handling, data processing, voltage control, etc. The ACU can monitor the power system locally and from a remote manage ment system.
1.1
Alarms
The control- and the rectifier-units are equipped with LEDs that provide rele vant information regarding system- and unit-status, and guide the service technician to the right unit in case of trouble. The alarm events are classified into different alarm categories. Different alarm categories have different visual/audible alarms and alarm callback activities. Alarm Category Critical Alarm Major Alarm Observation Alarm No Alarm Table 1. OFF Red LED Yellow LED ON ON ON OFF Alarm Buzzer ON ON OFF OFF Alarm Callback Yes Yes No No Remark Callback func tion enabled Callback func tion enabled
ACU alarm categories.
The audible alarm is silenced if the user presses any key on ACU, if the fault that triggers the alarm is cleared or after 10 min (settable). The audible alarm can be disabled from a menu in the LCD display. The alarm LED stops emitting light if all the faults that trigger the alarm are cleared.
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USER'S GUIDE - ACU for NetSure 2 0 1 , 501, 701 and 801
1.2
Input/output terminals
RS 232 (console port) n put/output terminals
RS 485 Port
RS 232 Port (for EEM)
Ethernet Port Figure 1. ACU with connection board.
Eight configurable digital inputs are provided on the connector board placed above or beside the ACU. The connections to the connector board are de scribed in the INSTALLATION INSTRUCTIONS for the respective system. Eight potential free relay outputs are provided on the connector board. There are both closing and opening contacts on each output. Note: When either the ACU or the connection board is disconnected from the back plane board the output terminals have no connection to the re/ays.
Three of the relays are default configured and mapped to alarms of the follow ing alarm severity: Relay 1 Opened: critical alarm (Critical) indicating that the power system's continued operation may be at risk and that the supply of the prior ity loads is, or might soon be affected. Immediate action is re quired. Closed: normal operation. Opened: normal operation Closed: alarm (Major) indicating a failure that requires action when convenient from the point of view of workload. Opened: normal operation Closed: alarm (Observation), signalling that the power system does not perform to its maximum but that the loads are not af fected. No action is required.
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Relay 2
Relay 3
1.2.1
Communication with SM modules

The ACU acquires data from SM modules (SM IO, SM BAT and SM AC) through an RS485 port on the connection board. See Figure 1.
1.2.2
Web communication
The Ethernet port of ACU is used for Web communication via LAN or Internet. It can also be used for direct connection to a PC.
1.2.3
Remote communication with management systems
Figure 2.
Remote communication to the ACU.
The ACU supports the EEM, RSOC and SOC/TPE protocols. These protocols are used to communicate with a power management system. For the communication, an RS232 port is provided at the connector board for direct connection or via a PSTN modem. This port has two DB9 contacts, one at the front of and one inside the unit. See Figure 1. Default setting of the port: 38400 bps, 8 data bits, 1 stop bit, no parity and no data flow controlAs an alternative, the Ethernet port can be used for direct or LAN connection.
1.2.4
SNMP communication
SNMP communication can be established via LAN.
1.2.5
Console port
The RS232 console port is for factory use only.
6/1553-BMP 903 050 Uen Rev D 2007-07-05 6(37)
2
2.1
2.1.1
Software functions
Control functions
System voltage
The set voltage of the rectifiers is configurable from the ACU. In case temperature compensated battery voltage control is activated, the volt age will be adjusted in accordance with the battery temperature.
2.1.2
Temperature c o m p e n s a t e d battery voltage

To compensate for some of the negative effects on batteries caused by high ambient temperatures, this function can be used. However, it requires connec tion of a temperature sensor. The function adds a correction term related to the temperature of the batteries to the nominal value of the system voltage. The degree of regulation can be set. The maximum influence, "delta" U of the function, is 2 V from the nominal sys tem voltage. The temperature compensation is disabled if there is a rectifier communication failure, DC over/undervoltage or a low voltage disconnection.
UMj
! Unî j j
^. \ \
!
*li
^
j
i
'
Tempcomp coeff (mWC/string) ~ ~ 0
I \ Unom
1
;
|
!x \
\ \
\
A U, 2 V
"-J
\
! \
i
<'

so
IOO
i
!
; i
u.< .
' Tinu*r
i
i Tnnnn
i
' Tupptr

B a t t
Temp (C)
Figure 3.
Temperature compensated voltage control.
Unom: Nominal voltage (value at nominal temperature). Uhigf,: Upper voltage level where compensation ends, 56.0 V. U|0W: Lower voltage level where compensation ends, 47.2 V. Tnom: Nominal temperature -t-20 CC (no compensation is done at this tem perature).
5/1553-BMP 903 050 Uen Rsv D 2007-07-05 7(37)
USER'S G U I D E - A C U for NetSure 201, 501, 701 and 801 Tupper: Upper temperature where compensation ends, +40X. Tiows,.: Lower temperature where compensation ends, 0C.
2.1.3
Battery boost charging

Boost charging voltage is used to reduce the charging time after a mains fail ure and to equalise the charge level of the batteries. The charging function can be initiated cyclically, automatically or manually. The battery manufacturer's instructions for boost charging shall be observed. Start of charging When the battery charge current exceeds a preset value for 3 minutes or if the calculated battery capacity has decreased to a preset value (after a mains failure, for example), the charging function of the ACU is activated. A charging signal is sent from the ACU to the rectifiers to increase the voltage up to the battery charging level U2. Battery current limitation After a mains failure or when some battery cells are permanently damaged, the current to the batteries can be quite extensive. To avoid overheating or fur ther damages to the battery, the ACU will limit the battery current to a preset level by limiting the charging voltage of the rectifiers. Should the battery current still exceed a higher preset value, an alarm will be issued. Stop of charging When the charging current drops below a preset value, a defined prolonged charging time will start before the charging is stopped and the voltage of the rectifiers returns to the float charging level (Ui). For security, there is a boost charging limit time that stops the charging after a preset time.
VoUage/Current Tuwrge Stop of boost charging Boost limit time
Fixed time duration
'
"" Start nf fiv
'
^~Time
'
'
time duration
U i = Charging voltage Ui = Battery float voltage

u=
Mains failure
Charging current alarm h- Fixed charging current h = Start of fixed boost charging duration li = Aut. boost start current
Figure 4.
Voltage course on mains failure and automatic boost charging.
5/1553-BMP 903 050 Uen Rev D 2007-07-05 8(37)
2.1.4
Very high battery temperature handling

If the battery temperature exceeds the very high battery temperature alarm level, the system voltage will be reduced to the defined voltage for this function.
2.1.5
Battery test
The battery test has four modes, short test (requires two battery shunts), AC fail test (at mains failure), planned time test and stable current test. Battery tests can be started either manually or automatically at scheduled in tervals for regular test of battery status. For manual battery tests as well as for AC fail tests and cyclic battery tests, the following parameters must be set: End voltage, Test time and Battery capacity discharge limit. U(volt] Unom
Test start
/Test OK!
\
" " ,
'
Uend Utest
V^Test HOT OK -bad batteiyJ Rect. Set voltage at test

Test time
Time (Hours] Figure 5. Battery test diagram.
The battery tests follow the procedure described below: In time test mode, the output voltage of the rectifiers is reduced to the test voltage so that only the batteries power the load. If the batteries fail, the rectifiers will power the load. In stable current test mode, the output voltage of the rectifiers is reduced so that the batteries give the preset test current to the load. This test will continue until one of the following four situations occurs: V V The preset test time, see Figure 5, expires. The battery has passed the test. The battery voltage drops below the preset end voltage level (U6nci) (Figure 5). The battery has not passed the test and the test is inter rupted. An alarm "Bad battery" is issued in the system. The battery capacity drops below the preset Test end battery capacity. The battery has not passed the test and the test is interrupted. An alarm "Bad battery" is issued in the system.
After the test, the output voltage of the rectifiers will increase again so that the rectifiers feed the plant and charge the batteries. 5/1553-BMP 903 050 Uen Rev D 2007-07-05 . 9(37)
USER'S GUIDE - ACU for NetSure 2 0 1 , 501, 701 and 801 The ACU will record the battery test start/end time, battery test voltage and battery remaining capacity in the battery test log. 10 groups of battery test data can be recorded. The user can query the test log from the ACU through the Web interface or via EEM. If the "AC Fail Test" is enabled, the test log will also be issued at a mains failure. The set values for test time, end voltage and end capacity will be the same as for "Planned test". Should any of these values be exceeded during the mains failure the alarm "Bad battery" is issued in the system.
2.1.6
Backup control
To prevent serious damage to the batteries during a long mains failure the loads can be disconnected by voltage-, or time-control, if LVD contactors are included. The software supports load disconnection in to two steps. Both LVD contactors can be set individually to voltage or time disconnect. Load discon nection can be activated at AC mains failure only. Load reconnection is made automatically on the return of AC mains.
2.1.6.1
Voltage controlled disconnection When the set voltage level is reached, the backup batteries are disconnected from the selected loads.
2.1.6.2
Time controlled disconnection When the set time has elapsed, the backup batteries are disconnected from the selected loads.
2.1.7
Energy management
Energy management is an advanced function, which can save money for cus tomers. It includes:
2.1.7.1
Energy saving Reduces the mains energy consumption during high tariff periods, Can make the power consumption rate lower than a given limit.
2.1.7.2
Rectifier redundancy Switches ON/OFF the redundant rectifiers according to maximum and minimum redundancy percent. Rectifier cycling will regulate the total work time of each individual rectifier to the average work time of all rectifiers.
2.1.8
Power Split
The power system with the ACU can act as a slave system to share load (split output) with an existing master system that needs extension. The ACU does not need to communicate with the master system control unit. See separate document.
5/1553-BMP 903 050 Uen Rev D 2007-07-05 10(37)
2.1.9
Diesel m a n a g e m e n t via S M - A C
The Diesel Management function includes manual and automatic diesel test and gives a record of diesel test result when SM-AC is connected. See docu ments for the SM-AC unit.
2.1.10
Management via SM-IO

The ACU can control and supervise different objects like switches, fans, cool ing equipment, fire and burglar alarms via the SM-IO unit. See documents for the SM-IO unit
2.2 2.2.1
Supervision functions Fuse (circuit breaker) alarms

If a distribution or battery fuse (circuit breaker) that has a load connected has blown (tripped) due to overcurrent or short-circuit or has been removed (manually tripped), alarm is initiated.
2.2.2
Voltage alarms
One overvoltage and two undervoltage levels are supervised.
2.2.3
Battery temperature supervision

The battery temperature can be supervised by means of a temperature sensor mounted on one battery cell. Alarms are provided in two steps in case of high temperature. There is also an alarm at low battery temperature.
2.2.4
Extended battery supervision via SM-BAT

By implementing SM-BAT units, individual cell/block voltages, battery currents and temperatures can be supervised. See documents for the SM-BAT unit.
2.2.5
Ambient temperature supervision

Alarms are provided in case of high or low ambient temperature.
2.2.6
Mains supervision
In case of mains failure from all rectifiers, the ACU interprets it as a general mains failure.
2.2.7
Extended mains supervision via S M - A C

Detailed supervision of AC supplies from mains and diesel generator can be implemented with SM-AC units. See documents for the SM-AC unit.
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USER'S G U I D E - A C U for NetSure 201, 501, 701 and 801
2.2.8
Rectifier supervision
In case of mains or rectifier failure, alarms are sent to the ACU.
2.2.9
Periodic maintenance
The ACU can be configured to give alarm at a preset interval to indicate the need for system maintenance.
2.3 2.3.1
Alarm management Alarm severity

The severity of all predefined alarms can be set.
2.3.2
Incoming alarms
The digital alarm inputs can be configured as to name, severity and polarity.
2.3.3
Outgoing alarms
The output alarm terminals can be configured by selecting the alarms with combinations in between them.
2.3.4
Security
All settings of the ACU can be password protected. There are four different levels of passwords that can be entered via the LCD display and the Web interface. New users with their individual authority level can be created by the adminis trator via the Web interface. The ACU has a default administratorwith user ID "admin" (not changeable) and the password " 1 " (changeable via the Web interface).
Privilege level Level A Level B Level C
User group Browser Common user Engineer
User authority All users can browse power information without any writing permission. Set the parameters, control and operate the DC Power System Browsing, control, modifying parameter, downloading configuration file, but except updating application an OS and modifying, adding, deleting user information (user name, user level, password).
Level D
Administrator Full access that include updating application an OS and modifying, adding, deleting user information (user name, user level, password)
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USER'S GUIDE - ACU for NetSure 2 0 1 , 5 0 1 , 701 and 801
2.4
Site status
The software presents detailed information on measured data, alarms, alarm history, equipment data and site inventory.
Handling the ACU from the LCD screen

The display is graphical. It provides extensive information regarding system status and allows system parameters and settings to be checked and ad justed, Only a person who is adequately trained and is authorized may change the values set in the ACU. The value settings can be made by using the keys and the display of the ACU.
3.1
Operation panel
The ACU has an LCD screen with backlight, function keys and indicator LEDs. For fixing the unit to the cabinet slot there is a handle with a locking latch.
Operation indicator
Protection
indicator
rr
MtlRSON,
Alarm
indicator
LCD
Esr.
II 7
WEIMC
III
>
li E ^ H -i
Funtion keys Handle with latch
Figure 6.
ACU front panel.
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USER'S G U I D E - A C U for NetSure 2 0 1 , 501, 701 and 801
3.1.1
LEDs
LED Operation Indicator (Green) Protection Indicator (Yellow) Alarm Indicator (Red) Normal Status ON OFF OFF Abnormal Status OFF ON ON Cause No Power Supply DC Power has an ob servation alarm DC Power has a major alarm or critical alarm.
3.1.2
Function keys
The keys are used to move through the display menus. Key Name of Key Functions
ESC
Press this key to back to pre Return vious menu or cancel a set Key ting of a parameter. Press ESC and ENT together Press this key to go to next to reset ACU menu, highlight editable area for parameter setting or vali date the change made to a parameter setting. Press ^ or toscroll through the menus. These four arrow keys can be used to change the value of a parameter: Press A or to move Press 4 or to change the the cursor to the parameter to value of a parameter. In Initial be changed and press 4 or Screen, press 4 or to to change the value of a adjust the contrast of LCD. parameter.
ENT
Enter key
Up Down Left Right
Note:
The keypad sound can be set on/off from the display menu Parameter Set/System Param/Keypad Sound.
5/1553-BMP 903 050 Uen Rev D 2007-07-05 14<37)
3.2
3.2.1
Menu tree structure

ACU initialising screen
After the ACU starts up its LCD display, the following screen will offer the user to select language. The user can select between English and a local language in the screen by pressing and . *
English Svenska
When pressing ENT the default main screen will appear. Note: If no key has been pressed for 30 seconds, the default screen will appear automatically.
3.2.2
Default main screen

A
2005-08-20 53.5 V Auto Float Charge 23 A No Alarm
E C | | 4 I | A || | | 1 E T S 1 N The screen alters between date and time:

15:18:25 53.5 V Auto Float Charge 23 A No Alarm
liJDGD L~~ILx] I"F"HEWTI

Figure 7. Default main screen.
The information is dependent on the configuration information such as the equipment Type, signal ID and display location. Press or - * - to scroll. * Press -ând - * - and ESC together to log out (The password will be invalid). Press i or to change the contrast of the LCD.
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USER'S G U I D E - A C U for NetSure 2 0 1 , 501, 701 and 801 Press ENT and ESC together to reset the ACU. Press ENT to enter the main menu. Press ESC once to see the ACU serial number and software revision. Press first ESC and then ENT twice to see the configuration revision. (For example EMEA_2_R2A)
3.2.3
Main Menu screen
Main Menu ^ Running Info Maintain Parameter Set
ESIIGL]
fAirrimriN?
Press for scrolling Press for entering the selected menu
Figure 8.
Main menu screen.
The system information is displayed in several screens that are reached by scrolling with the T key. If no key of the ACU has been pressed for 8 minutes, the LCD will automati cally display the initial screen with the system information and turn off its LCD backlight to protect the LCD screen. Pressing any key will turn on the LCD backlight. In any System Information Screen, press "ENT" key to enter Main Menu Screen. The Main Menu Screen has 3 sub-menus: "Running info", "Maintain" and "Pa rameter Set".
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2005-02-20 53.5 V Auto Float Charge ESC ENT 50 A No Alarm
K
Press for entering the selected menu
Press for SCU info
Press for scrolling
Main Menu Running Info Maintain Parameter Set ESC ENT Requires password Requires password
Parameter Set
ACU System Ract Group Batt Group LVD1 LVD 2 Alarm Param System Param ESC \\ 4 ENT
I
Running Info a t ACU System Rect Group Rectifier Batt Group Battery 1 DC Active Alarm History Alarm Sits Inv ESC
Select User
Enter Password *
ESC 1 < || A !![! || ENT | 1
Up one menu
Press for selecting/ scrolling
Press for entering the selected menu
Figure 9.
Main menu tree.
To reach the "Maintain" or "Parameter Set" menu, a password is required.
3.2.4
Running Info menu

In this menu, equipment status information, active alarms and alarm history can be selected. The following information can be selected: Under sub-menu "ACU System": System Voltage/System Load/Total Run Time/Mtn Time Run/System Status/Internal Status/Config Type
5/1553-BMP 903 050 Uen Rev D 2007-07-05 17(37)
USER'S GUIDE - ACU for NetSure 201, 501, 701 and 801 Under sub-menu "Rect Group": Rect Number/Comm Rect NumA/alid Recti fiers/Average Voltage/Total Current/Used Capacity/Max Used Cap/Min Used Cap Under sub-menu "Rectifier" the following information can be selected for each rectifier: Rect SN (serial number)/Rect Voltage/Rect Current/AC Status/DC Status/Rect AC Voltage/Current Limit/Derate by AC/Derate by Temp/Rect Temp/Used Capacity/Running Time/Walk-in Under sub-menu "Battery Group": Batt Current/Batt Temp/Exp Curr Lmt/Shallow Cyc Time/Deep Cyc Time/Deep Disch Time/Shal Cyc Times/DeepCyc Times/Deep Disch Times/Temp Comp Activ/Bat Curr Lmtd/Pre Disch Time/BM State Under sub-menu "DC: Voltage Under sub-menu "Active Alarm": 50 active alarm information screens can be displayed Under sub-menu "History Alarm": 400 history alarms can be displayed. The oldest history alarm will be deleted automatically if the total number of his tory alarms exceeds 400. Under sub-menu "Site Inv" the Site Inventory page displays information about the units connected to the ACU. The page is automatically updated when units are exchanged or when new units are connected to the system. In the site inventory the rectifiers are numbered (1,2,3..,.) according to their order of serial numbers. By moving a rectifier to another place in the subrack its position and order number can be made equal.
Note:
3.2.5
Maintenance menu
After entering a password of level B, or higher (see item 2.3.4), the user can control the following functions manually: Note: Some settings can only be reached after setting the ACU System to "Man state" (Parameter Set/ACU System/Auto-Man State). Under sub-menu "ACU System": Clr (Clear) run time Under sub-menu "Rect Group": Voltage Trim/Current Limit/DC OnOff Ctl/AC OnOff Ctl/Rect LCD Ctl/Fan Speed Ctl/AC Overvoltage Under sub-menu "Rectifier" the following control functions can be selected for each rectifier: Rect DC Ctl/Rect AC Ctl/Rect Reset/Reset Rect lost Under sub-menu "Battery Group": BC/FC Control/Reset Capacity(alarm)/Reset AbCur aim/Reset ImCur Aim/Start Batt Test/Stop Batt Test/Reset Bad Baft Under sub-menu "LVD 1": LVD Ctrl Under sub-menu "LVD 2": LVD Ctrl Be careful when using the low voltage disconnect control function (LVD Ctrl) that may disconnect the load!
5/1553-BMP 903 050 Uen Rev D 2007-07-05 18{37)
Note:
3.2.6
Parameter Set menu

After entering a password of level B, or higher (see item 2.3.4), the user can set parameters according to the document TABLE OF SET VALUES 3/1532-BMP903 050Uen.
3.2.6.1
Alarm Param From these menus it is possible to configure alarm type and level for the out put alarm relays and to activate the digital signal inputs. Furthermore the audi ble alarm can be blocked and the alarm history can be cleared.
3.2.6.2
System settings System parameters like language, date, time, IP address, subnet mask, de fault gateway, Reload Config (reset to default) and Keypad Sound are set in these menus.
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Handling the ACU through the Web in terface

The ACU is equipped with a web server with a default IP address 192.168.0.1. The ACU web server can be connected to a PC: directly by using a crossed type network cable through a LAN through a WAN (For safety reasons, it is not recommended to connect through the Internet)
The ACU is accessed through the Ethernet port at the front of the connecting unit. See Figure 10.
Figure 10. Remote communication to the ACU.
4.1 4.1.1
Web interface requirements Hardware

Computer/processor: 486DX/66 MHz or higher processor. Network card. Ethernet network cable Crossed Ethernet network cable (necessary only when direct connection is used).
5/1553-BMP 903 050 Uen Rev D 2007-07-05 20(37)
4.1.2
Software
Web browser Internet Explorer version 5.0 or later. If you have an earlier-version web browser installed, download the latest ver sion from http://www.microsoft.com and follow the instructions to install the new browser. For information about available-memory requirements and hard-drive space requirements, see system requirements for the chosen web browser.
4.2
Connection to ACU web server

Note: PC settings may differ depending of operative system. The examples below are from Windows 2000.
4.2.1
Direct connection
This procedure is highly recommended for installation. Connect the computer to the ACU directly if they are placed maximum 15 me tres from each other. Follow the steps described below to connect them: 1. 2. Check that your computer is equipped with a network card. Connect the computer to the ACU by using a crossed type network cable. Connect one cable connector to the network card on your computer. Connect the other cable connector to the Ethernet port placed at the front of the connecting board, Check the IP address and the subnet mask of the ACU web server in the display menu Parameter set/System param/IP Address. Default settings: IP address: 192.168.0.1 Subnet mask: 255.255.255.0 4. Note; Open the Control Panel/ Network and Dial-up Connections of you r com puter. In order to return to the original configuration, note down the parame ter settings before modifying them.
3.
5/1553-BMP 903 050 Uen Rev D 2007-07-05 21(37)
USER'S GUIDE - ACU for NetSure 2 0 1 , 501, 701 and 801 5. Select the network connection and open its Properties under File in the toolbar to pop up the following screen:
Local Area Connect ion Properties
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6.
Select the "Internet Protocol (TCP/IP) and click "Properties".
5/1553-BMP 903 050 Uen Rev D 2007-07-05 22(37)
USER'S GUIDE - A C U for NetSure 201, 501, 701 and 801

Internet Protocol (TCP/IP) Properties rwJ|
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Click the circle "Use the following IP address: Set an IP address of the PC. It should be one number higher or lower than the ACU web server's IP address. The subnet mask should be the same as the ACU. Example: ACU: IP address is: 192.168.0.1 subnet mask is: 225.225.225.0 The PC should be set to: IP address: subnet mask: 192.168.0.2 225.225.225.0
It is possible to check and change the ACU web server's IP address and subnet mask in the display menu Parameter set/System param/IP Ad dress. 9. Click "OK" in this and the next screen.
10. Click "Back" in the screen Network and Up-up Connections to return to the Control Panel
5/1553-BMP 903 050 Uen Rev D 2007-07-05 23(37)
USER'S GUIDE - ACU for NetSure 2 0 1 , 501, 701 and 801 11. Open Internet Options in the Control Panel. 12. Select the tab "Connections" and click the circle "Never dial a connection". 13. Clickthe burton "LAN Settings".
Internet Options I General $ecuritj>J[_Privac^ [ Content
? x!
Connections [Programs | Advanced Satip....
To set up an Internet connection, click Setup. D ial-up and Virtual Private Network settings
, Choose Settings if you need to configure a proxy server for a connection. * New? dW a connection Bis! whenever v n e J w * eonrwfen i* rwr psts<.s?rt Always da! rrjs ddauit uMirie-chon
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jl_AN Settings. * | - - i ' " "'" ' "*
Click here
OK
Cancel
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5/1553-BMP 903 050 Uen Rev D 2007-07-05 24(37)
USER'S GUIDE - ACU for NetSure 2 0 1 , 501, 701 and 801 14. Uncheck the box "Use a proxy server for your LAN" and click OK to finish the LAN setting.
Local Area Notwmk (LAN) Set tine*, Automatic configuration -
?|X
< Automatic configuration may override manual settings. To ensure the ! use of manual settings, disable automatic configuration, [ @ Automatically. detect settings ] O ** sotomatk configuration script
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Uncheck J * Ddial-up or VPN-connections), here
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Cancel
4.2.2
Connecting via LAN or WAN

Nofe: 1. 2. 3. For safety reasons, it is not recommended to connect to the ACU web server through the Internet (although it is possible). Connect a standard network cable between the Ethernet port placed at the front of the connecting board and a LAN outlet. Check that your computer is equipped with a network card and is con nected to your LAN and/or WAN (via a standard network cable). Check that your services, protocols and adapters are correctly installed and configured. If you are not sure how your computer is to be installed and configured, contact your network administrator for advice. The net work connection to be used is an ordinary TCP/IP (Internet) connection. Connect to the ACU web server by entering the Web server's IP address or domain name. Use the settings that were made in the installation. It is possible to change the web server's IP address in display menu Pa rameter set/System param/IP Address.
4. 5.
5/1553-BMP 903 050 Uen Rev D 2007-07-05 25(37)
4.3
Login
Note: 1. 2. The ACU software needs Internet Explorer version 5.0, or later. To log in the ACU, double-click the icon of Internet Explorer to run the software. Type the IP address of the ACU and press ENT. The following Web interface will pop up for ACU information (including software and configuration version), selecting the homepage language and login.
'Jim
Passworo
PFMIUS ûmbtr [MECCO] ACU Swat j2102311393K6TOK3Q] Hw*.Ven|1rij SaBtiYMH<m|1J Cer8iau'aIiitfVSion|VIEAJ_R3A]
configuration version
Figure 11. Login page. 3. Enter the username (default: admin) and password (default: 1) to log in to the ACU, and the following homepage screen will show.
5/1553-BMP 903 050 Uen Rev D 2007-07-05 26(37)
4.4
Homepage introduction
Figure 12. ACU Home page. In the Homepage screen, the left part displays the NetSure type number, the menus of "Device explore", "Alarms", "Settings", "Maintenance", "Query", "Site map" and at the bottom date, and time. The top right part displays (by default) the system status. Three buttons for "Sample", "Control" and "Setting" are used to open different sub-pages. The alarm survey is displayed in the middle of the screen. It can be hidden by clicking the arrow on top of it and set for automatic popup at an alarm by checking the "Auto popup" square. A status bar is displayed at the bottom of the screen.
5/1553-BMP 903 050 Uen Rev D 2007-07-05 27(37)
USER'S GUIDE - A C U for NetSure 201, 501, 701 and 801 When data for a sub menu is transferred from the ACU, the following screen is displayed:
Figure 13. Loading data indication. If the screen is empty and the text "Loading data..." does not appear, there is no data to display from the selected menu.
4.5
Device explore
As shown in Figure 12, the menu "Device explore" has the sub-menus of equipment groups such as "RectifierGroup", "BatteryGroup", "DC Distribu tion", "Battery Fuse Group", "LVD Group" and "SM 101". A user can check the sample data of the equipment, set the equipment parameters and control the equipment by operating these sub-menus. Note: The equipment groups displayed depend on the equipment con nected to the system.
5/1553-BMP 903 050 Uen Rev D 2007-07-05 28{37)
4.5.1
Device parameter settings

When browsing the control- and setting-values of the system devices, some settings are blocked (the set button is grey). The reason is that the setting de pends on another setting or that the user authority level does not approve a change of the setting.
Figure 14. Example of blocked setting.
4.6
Alarms
In any screen, click the icon " H " located in the middle bottom part of the screen to pop up the alarm screen. See Figure 13.
Figure 15. Alarm screen. By clicking the buttons "Observation", "Major" or "Critical" the respective alarm category will be displayed separately.
5/1553-BMP 903 050 Uen Rev D 2007-07-05 29(37)
USER'S GUIDE - A C U for NetSure 201, 501, 701 and 801
4.6.1
Alarms history
To view the alarms history, click the submenu "History" of "Alarms", history alarm query screen pops up. In the screen, first select device ("All device", for example). Enter the start time and end time of the desired alarms history, Click "Query".
The alarms history recorded for the desired period will be displayed.
Figure 16. Alarms history. By clicking "Download" the list can be stored to the PC as a text file.
4.7
Settings
From the sub menu "SETTINGS" a number of system- and communicationsettings can be made.
4.7.1
Network configuration On this page, the IP address, the subnet mask and the default gateway for communication over the Ethernet interface are to be set. Note: After modifying the IP address, be sure to re-iog in the ACU with the new IP address, since the communication will be broken when chang ing the IP address.
4.7.2
N M S configure On this page, the trap addresses for Simple Network Management Protocol are to be set.
5/1553-BMP 903 050 Uen Rev D 2007-07-05 30(37)
USER'S G U I D E - A C U for NetSure 2 0 1 , 501, 701 and 801 Description of SNMP SNMP is a technology used for network management. The technology is based on implementing an information base called MIB (Managed Information Base). This MIB contains parameters that are interesting from a management perspective. All LAN connected equipment that support SNMP shall also sup port a default MIB called MIB-II. The SNMP Agent responds to requests received via the SNMP protocol and also actively sends traps to a specified manager when certain MIB values change state. This is used to actively inform a manager when an alarm situa tion is recognised. The PCU supports MIB-II and Emerson's powerMIB, rev B. Contact Emerson Energy Systems for more information.
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SNMPv2-TC Ea - 1 SNMPv2-C0NF e- EES-POWER-MIB

S - * V B iso
B ^ org E l - * ^ dod B * internet E"*i^ private 3-m entetprises

B i ^ ees
S"">* global B"m powerMIB $ - * e ident ; -a identManufacturei j ; identModel ;-- -o identConlrollerFirmwareVersion 1 -o identName 0'**e s i ' s t e r r i \-a syslemStatus ; o systemVollage :-~n systemCuftent ;-.._n systemUsedCapacHy : . -a al-armLastTrapNo Eh El al-armTiapTable ; 0 | alarmTrapEntry : " H alarmTtapNo | I & alarmTirne J alarmStatusChange ! I X alarmS everity :- H a larmD ascription 1 | alarmType H-H pcweiEvents a-io ! - -a alarmTrap
Figure 17. Emerson powerMIB layout
5/1553-BMP 903 050 Uen Rev D 2007-07-05 31(37)
4.7.3
ESR Configure
The EEM protocol is used for communication between the Main Computer and the ACU. The Main Computer is the computer superior to the ACU (the client of the ACU). On this page, all parameters needed for communication with a main EEM computer are to be set.
4.7.4
User information conf

On this page, users, their authority and password are configured. For authority levels, see item 2.3.4.
4.7.5
PLC Config
By combining the equipment analog signals, parameters and alarms new alarms can be configured from the Programmable Logic Controllers menu. An alarm can then be related to a digital (relay) output of the ACU. For information on programming, refer to the home page Edit PLC Config.
4.7.6
Time synchronization
On this page, the system time and date are to be set. Automatic time synchronization from time servers can also be configured.
4.8
Maintenance
From the maintenance pages, configurations and software can be up- or down-loaded from/to the ACU, some resets can be made and signal names can be configured.
4.8.1
Upload/download
The following files can be downloaded to the ACU: Configuration package file, includes the settings of the system Application program package file, includes the functions of the system Language package file
The postfix of this file package to be downloaded must be ".tar" or ".tar.gz". (For example: acu_EMEA_6_R2A_all_es.tar.gz) Files with the filename of "Monitoring So I ution.cfg". This file specifies the site equipment. Parameter settings with the filename "SettingParam.run" from another ACU. See item 4.8.5.
The following files can be uploaded from the ACU: Configuration package file Language package file
5/1553-BMP 903 050 Uen Rev D 2007-07-05 32(37)
USER'S G U I D E - A C U for NetSure 2 0 1 , 501, 701 and 801 The uploaded files will be placed in a specified directory of the PC, used for the operation. The files can be used for the settings of other ACUs. Procedure of upload/download: Note.* As the communication with the ACU will be broken during the proce dure, it is not recommended to do these operations remotely. If the communication with the ACU stops, the ACU can be rebooted by pulling it out from the system and then connecting it again. Click Upload/Download
4.
Emerson ErtergyMasfer
NetSur?
701
Upload/Download needs lo Hop ACU. Do you want to Etop ACU?
ll.](ti;ry*'i"isi:i|i iJf Di>!iilnniiMf H.iKtjiyf u>.f iirtuiji tS- ALARMS
Slop ACU
> SHTIHSS > WINIEfUWi St
5.
Stop the ACU. The system will operate on default values, but no control functions wiEl work. The ACU will indicate, "ACU exited!"
After some delay the following screen pops up:

Efnef son EnergyMaBtar
C4i3tio<v Only Configure Package and language! Package Oijftformatodar. Lar.gz) w SattingP-atsm run wd the galtf^n fila (MDrtloiflgSoiutiQfi cfgl can be cWnipadsi Ihhs dc-p|03il*rf Els is HOT c*ract,Thefi'J tilvM abôimjlly flip ACU musihG teBialBt) mamis% sSer dowvilMdiMotoail1 Seise! % Brows...
Fils-'.ACU
For downloading: Click "Browse" to find the file folder where the file to be downloaded is located, select the file to be downloaded and click "Open". Then click the button "Download" to download the file to the ACU. The system will reply, "Are you sure to download?" Click OK.
5/1553-BMP 903 050 (Jen Rev D 2007-07-05 33(37)
USER'S GUIDE - A C U for NetSure 2 0 1 , 501, 701 and 801 After some minutes the system will reply:
Microsoft I n t e r n e t !
Successfully to start ACLJi
O K
For uploading: Select Config package file or language package file and click "Upload". A box then shows up asking what you want to do with the file. Click "Save" and then specify the directory where the uploaded file should be placed. Select directory and click "Save". After some minutes the system will reply:
Download complete
*JJ3Ut
Download Complete Saved: adi_tfg.tatfrom172.17.182 29 D owrsloadect Download to1 Tiartsfef rata: 442 K8 in 3 *ec C'\Documents and Setlin...\aeu_efg.tar 147KlWSac
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Click "Close". 7. When the Upload/Download is ready, click the button "Start ACU". The system will reply: "Are you sure to start ACU? Click "OK". The system will reply:
Microsoft Internet Explore!! , N v v i - '
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N/A
ACU will rebootlWait minutes to connect!
CSZ3
Click "OK".
The contact with the ACU will break. 8. Try to reconnect when the ACU has started.
5/1553-BMP 903 050 Uen Rev D 2007-07-05 34(37)
4.8.2
Clear data
On this page, the system logs can be cleared.
4.8.3
Restore default
When clicking the button "Restore default" on this page, ail adjustable parame ters will be restored to default settings (the values the system had at delivery, or that were stored by the user in a configuration file). When clicking the button "Reboot ACU" the ACU program restarts but no set tings are changed. Some settings demand a restart to become active.
4.8.4
Site inventory
The Site inventory page displays information about the units connected to the ACU. The page is automatically updated when units are exchanged or when new units are connected to the system
4.8.5
Get setting parameter

Through this function, current parameter settings can be retrived from the ACU. They can then be downloaded to another ACU via the download home page. Note: Both ACUs must have the same software and configuration versions for correct function after transferring parameter settings.
4.8.6
Modify configure online

Site specifications, device names, signal names and alarm cathegories can be modified from these pages.
5/1553-BMP 903 050 Uen Rev D 2007-07-05 35(37)
4.9
Site map
Site map
ACU System P DEVICE EXPLORE ! r ACU System !'"" RectifierGroup
!
: SETTINGS s [""Network configuration !""NMS configuration i MC configuration "'"User info mat ion configuration i ! 5" Edit PLC config '-"Edit GC PawerSplit Time synchronization i MAINTENANCE ; ; ""Upload/Downlead "Clear data r'Get Parameter Settings Modify configure online i I hQUERY i i .'"Active ! '""" Site map '"'"Hist cry "'"'History data T'Log data i Battery teat data i"" Modify site information "'" Modify dev.ice information i Modify alarm information
"~ Rectified
""" Rectified i Rectified
'"" BatteryGroup ! i I , i 1 ! ! r ALARMS : i s S i ; : Battery! DC Distribution r DC Fuse Battery Fuse Group >. Battery Fuse
u
r LVD Group LVD1 LVD2
This page displays the headings and underlying pages of the web interface. Click on the hypertext links to go to the page in question. Some pages are dependent on which units are connected to the ACU.
5/1553-BMP 903 050 Uen Rev D 2007-07-05 36(37)

AC ACU DC EEM Alternating Current Advanced Control Unit Direct Current Emerson EnergyMaster ENERGYMASTER is a registered trademark of Emerson Network Power Energy Systems AB Enter Escape Energy Supervision Report Global System for Mobile communication Input Output Internet Protocol Local Area Network Local Computer Liquid Crystal Display Light Emitting Diode Low Voltage Disconnect Managed Information Base Network Management System Operating System Personal Computer Programmable Logic Controllers Public Switched Telephony Network Supervision Module Simple Network Management Protocol Wide Area Network
ENT ESC ESR GSM IO IP LAN LC LCD LED LVD MIB NMS OS PC PLC PSTN SM SNMP WAN
5/1553-BMP 903 050 Uen Rev D 2007-07-05 37(37)
' Emerson Network Power Energy Systems AB 2007 - All rights reserved
Emerson Network Power Energy Systems AB

S E - 1 4 1 82 Stockholm
Sweden
3/1532-BMP 903 050 Uen Rev C 2007-07-04 2(26)
Tables of set values

These tables are based on the ACU software revision 1.40, for NetSure 201, NetSure 501 , NetSure 701 and NetSure 801, -48 V. All settings and choices affect the functions of the power supply system. The values shall therefore not be changed without a consequence analysis. If a default value Is adjusted, the new value shall be entered In the column "Plantspecific setting". The default settings listed are the factory default settings. Wofe; The appearance of some settings will depend on what configuration package file has been downloaded to the ACU.
2
Note:
Device Explore
When browsing the control and settings of the system devices, some settings will be blocked (the set button is grey). The reason is that the setting depends on another setting or that the user authority level does not approve a change of the setting.
2.1
In dex
1 2 3
ACU System/Setting
Signal name
Auto/Man State Outgoing Alarm Blocked Nominal Voltage
Value (default)
Auto Normal 53.5 V
Settings range
Auto/Man Normal/Off 40.0-60.0 V
Remark
Plant-specific setting
Sign. date
{System voltage) Must be set > Undervoltage 1 and < Boost Charge Voltage Must be set UV 2 and < U nom. Must be set UV 1 Alarm activation time Alarm periodicity Must be set > Low amb. temp. Must be set< High amb. temp. Ambient sensor
Under-voltage 1 Level
48.50 V
40.0-60.0 V
Under-voltage 2 Level
43.50 V
40.0-60.0 V
6 7 8
Maintenance Time Delay Maintenance Time Limit High Ambient Tempera ture Limit Low Ambient Tempera ture Limit Temp Sensor Enabled
30 Day
0 - 8760 Days
360 Day 35.00 deg.C 5.00 deg.C
1 0 - 7 2 0 0 Days 0 - 1 0 0 deg.C
-40 to +50 deg. C Disabled/ Enabled
10
Disabled
3/1532-BMP 903 050 Uen Rev C 2007-07-04 3(28)
In dex
11
Signal name
Over-voltage 1 Level
Value Settings range (default)

57.0 V 40.0 - 60.0 V
Remark
Must be set < OV2 and > U nom plus 2 V Must be set > Over-voltage 1 Level and > U boost charge
Sign. date
12
Over-voltage 2 Level
58.5 V
40.0 - 60.O V
13
PowerSplit Contactor Mode
Master Controlled 60.0% 0.5 V Off
Master Con trolled/Slave Con trolled 10-90% 0.1-2.0 V On/Off/3 min/10 min/1 hour/4 hour 50 - 5000 A Depends on sys tem
14 15 16
Slave Current Limit Slave Delta Voltage LCD Alarm Sound
17
Load Shunt Full Current
500.0 A
18 19
Load Shunt Full Voltage Bat 1 Shunt Full Current
75.0 mV 500.0 A
1-150mV 50 - 5O00 A 1-150mV 50-5000 A 1 -150mV 48V/0V 48V/0V 48 V / 0 V 48V/0V 48V/0V 48V/0V Depends on sys tem Depends on sys tem
20 21
Bat 1 Shunt Full Voltage Bat 2 Shunt Full Current
75.0 mV 500.0 A 75.0 mV 48 V 48 V 48 V 48 V 48 V 48 V
22 23 24 25 26 27 28
Bat 2 Shunt Full Voltage D11 Activation Level Dl 2 Activation Level Dl 3 Activation Level Dl 4 Activation Level Dl 5 Activation Level Dl 6 Activation Level
3/1532-BMP 903 050 Uen Rev C 2007-07-04 4(28)
2.2
In dex
1
Rect Group/Setting
Signal name
High Voltage limit
Value (default)
59.0 V
Settings range
55-65 V
Remark
Must be set 0.5 V > U boost charge
Sign. date
2 3 4
Low voltage limit Over-vol restart time Soft-Startup with load time WALK-ln enabled Redundancy Enabled
40.0 V 300 s 8s
35 - 45 V 0-300s 8-128 s
Disabled
Disabled/ Enabled Disabled/ Enabled Disabled/ Enabled 1-4800% Min. accepted redundancy. (Must be sets Max. red. -110%) Max. prefered redundancy. (Must b e s e t s Min. red. +110%)
Disabled
Pre-Currlmt for Redund Enb Min Redundancy
Disabled
100%
Max Redundancy
300 %
1-4800%
10 11
Switch-off Delay Cycle Activation Hour
5 min 1 CLK
1 - 60 min 1 - 23 CLK The time (0-23 o'clock) for cycling
12 13
Cycling Period Rect Start Sequentially Elapse Rectifier Power Type
30 Day 0s
1 - 500 Day 0-10s
14
Double supply
Double sup The rect. LC feed ing ply/Single Sup ply/Small supply Single phase/Three phases
15
AC phases
Single phase
3/1532-BMP 903 050 Uen Rev C 2007-07-04 5(28)
2.3
In dex
1 2
Batt Group/Setting
Signal name
Battery Type No. Temp Compensation Center Compensation Coeffi cient Very High Temperature limit High Temperature limit
Value (default)
1 20.0 deg.C
Settings range
1 -10 0 - +40 deg.C
Remark
Sign. date
96.0 mV/deg.C +55.00 deg.C +40.00 deg.C
0 - 2500 mV/deg. C -50 to+100 deg.C -50 to +1O0 deg.C Must be set > High Temp limit Must be set < Very High Temp limit and > Low temp, limit Must be set < High Temp limit Battery sensor
Low temperature limit
0.00 deg.C
-50 to+100 deg.C
Temp Sensor Enabled
Enabled
Disabled/ Enabled 4-25
Number of battery blocks Planned Test Enabled AC Fail Test Enabled Test Voltage Level
24
9 10 11
Disable Disable 45.00 V
Disable/Enable Disable/Enable 43 - 50 V R e d Voltage (Must be set < Test End Voltage -0.2 V)
12 13
Test End Time Test End Voltage
60min 46.40 V
10 -1440 min 43.2 - 50.2 V Must be set > Test Voltage Level +0.2 V Remaining batt. capacity
14
Test End Capacity
30.00 %
30-100%
15 16 17
Pre-BC Enabled Constant current test Constant current test current Number of schedule Test per year
Disable Disable 10000.0 A
Disable/Enable Disable/Enable 10-10000 A
18
0-12
Opens indexes 19 to 30
3/1532-BMP 903 050 Uen Rev C 2007-07-04 6(26)
In dex
19 20 21 22 23 24 25 26 27 28 29 30 31 32
Signal name Planned Testl

Planned Test2 Planned Test3 Planned Test4 Planned Test5 Planned Test6 Planned Test7 Planned Test8 Planned Test9 Planned TestIO Planned Testl 1 Planned Test12 Record threshold Short Test
Value (default)
~
Settings range
Remark
MM-DD HH MM-DD HH MM-DD HH MM-DD HH MM-DD HH MM-DD HH MM-DD HH MM-DD HH MM-DD HH MM-DD HH MM-DD HH MM-DD HH
Sign. date
~ 0.050 V Disable Disable/Enable
Requires &2 bat tery shunts
33 34
Short Test Cycle Max Diff Current For Short Test Short Test Duration Boost Charge Voltage
30 days 0.05 C10
1 - 365 days 0 - 1 . 0 C10
35 36
5 min 56.4 V
1 - 30 min 40-60 V Must be set > U nom. and < U overvoltage 2
37
Maximum Boost Charge Time Stable BC Current
5h
1 - 100 h
38
0.010 C10
0 . 0 0 5 - 0 05 C10
Limitation of BC current Fixed time for prolonged BC
39 40
Stable BC Delay Automatic Boost Charge Enabled FC to BC Current
60 min
0 - 600 min
no
No/Yes
41
0.060 C10
0.050-0.080 C10 0-100% No/Yes
BC start condition
42 43
FC to BC Capacity Cyclic BC Enabled
80.0 % No
BC start condition
3/1532-BMP 903 050 Uen Rev C 2007-07-04 7(28)
In dex
44 45 46
Signal name
Cyclic BC Interval Cyclic BC Duration Rated Capacity
Value (default)
180 days 300 min 1000.0 Ah
Settings range
2 to 365 days 180-1440 min 50-50000 Ah
Remark
Sign. date
Total battery ca pacity connected to each battery shunt Max. batt. current {Must be set < Over Current Setpoint) Alarm level. (Must be set > Battery Current Limit) Charging effi ciency for calculating battery capacity Low Capacity alarm level The system volt age at very high temperature. Must be > U undervoltage 1
47
Battery Current Limit
0.70 C10
0.10-1.0 C10
48
Over current Setpoint
1.00 C10
0 - 1 . 0 C10
49
Capacity Coefficient
96.0 %
10-100%
50
Low Capacity setting
75%
25-100% 45 - 55 V
51
Very High Temp Vol Setpoint
49.0 V
2.4
In dex
1 2
LVD 1/Setting
Signal name
LVD Enabled LVD Mode
Value (default)
Enabled By voltage
Settings range
Disable/Enable By Voltage/By Time 40-60 V
Remark
Sign. date
LVD Voltaae
42.00 V
Must be set ^ Reconnect Voltage
4 5
LVD Time LVD reconnect volt age LVD reconnect delay LVD dependency
300 min 50.00 V
3 0 - 1 0 0 0 min 40-60V Must be set 2 LVD Voltage
6 7
2 min None
1 - 30 min None/LVD1/LVD2
3/1532-BMP 903 050 Uen Rev C 2007-07-04 8(28)
TABLE OF SET VALU ES - BMP 903 050
2.5
In dex 1 2 3
LVD 2/Setting
Signal name LVD Enabled LVD Mode LVD Voltage Value (default) Enabled By voltage 42.00 V Settings range Disable/Enable By Voltage/By Time 40-60 V Must be set s Reconnect Voltage Remark Plant-specific setting Sign. date
4 5 6 7
LVD Time LVD reconnect volt age LVD reconnect delay LVD dependency
300 min 50.00 V 2 min LVD1
3 0 - 1000 min 40 - 60 V 1 - 30 min None/LVD1/LVD2 Must be set LVD Voltage
3/1532-BMP 903 050 Uen Rev C 2007-07-04 9(28)
3
3.1
Settings
Network configuration
Value (default)
192.168.0.1
Selection
ACU IP: Mask: Gateway:
Remark
TheACUIPadress
Sign, date
3.2
NMS configuration
NUSIP Public commu nity Private commu nity Accept trap level Sign, date
3.3
MC configuration
Selection Protocol Type Protocol Media TCP/IP port number Callback In use Report in use
C C I D (Range from 1-255) S O C I D (Range from 1-20479)
Sign, date
Max alarm report at tempts (Range from 0-255) Call elapse time [s]
(Range from 0-600)
Main report phone number
3/1532-BMP 903 050 Uen Rev C 2007-07-04 10(28)
Selection Second report phone number Callback phone number Main report IP Second report IP Security connection IP 1 Security connection IP 2 Safety level
Sign, date
3.4
User information configuration

User name Authority
(Browser, Operator, En gineer, Administrator)
Password
Sign, date
3.5
Operator
PLC Config
Inputl Equip Name/ Register Signal Type Signal Name Input2 Equip Name/ Register Signal Type Signal Name Paraml Param2 Output Equip Name/ Register P(0) P{1) R(30) Signal Type Signal Name
GT
ACU System
Sampling
Total CA Njm
NOT
R(30)
Sampling
Total MA Num
P(0)
ACU System ACU System
Control
D01
GT
ACU System
P{1)
Control
D02
GT
ACU System
Sampling
Total OA Num
P(0)
P(1)
ACU System
Control
03
3/1532-BMP 903 050 Uen Rev C 2007-07-04 11(28)
3.6
PowerS pi it Configuration
PowerSplit Mode (Master/Slave):
Signal Name
Equip Name Default Plantspecific setting
Signal Type Default Plantspecific setting
Signal Name (Input) Default Plantspecific setting
LVD1 LVD 2 LVD 3 BATTERY_TEST BOOST_CHARGE
ACU System ACU System MA ACU System ACU System
Alarm
Digital Input 1 Digital Input 2 NA Digital Input 3 Digital Input 4
Alarm
NA Alarm
Alarm
3.7
Time synchronization
Selection Local zone Get time automatically from the following time servers: (Yes/No) Primary server: Secondary server: Interval to adjust time:
(Minutes)
Sign, date
Specify time (Yes/No) Date: Time:
3/1532-BMP 903 050 Uen Rev C 2007-07-04 12(28)
4
Note:
Maintenance/Modify configure online

The modifications will affect the indications on the display and home pages.
4.1
Modify ACU
Signal Name Site SiteName Site Site Location Site Site Description Setting Value
Sign, date
4.2
Index
Modify device
Default Device
N a m e (On home page)
Default Device abbr name (On

display) ACU System Rect Group RectifieM Rectified Rectified Rectified Rectifiers Rectified Batt Group Batteryl DC DC Fuse Batt Fuse Grp Battery Fuse LVD Group LVD1 LVD2
New Full Device Name
New abbr De vice Name
Sign. date
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17
ACU System RectiflerGroup RectifieM Rectified Rectified Rectified Rectifiers Rectifier6 BatteryGroup Batteryl DC Distribution DC Fuse Battery Fuse Group Battery Fuse LVD Group LVD1 LVD2
3/1532-BMP 903 050 Uen Rev C 2007-07-04 13(28)
4.3 4.3.1
Index
Modify signal ACU System/Sample signal

Default Signal full name (On
home page) System Voltage System Load System Power Total System Power Consumption Power Peak In 24 Hours Average Power in 24 Hours Total RunTime Maintenance Time Run System Status Signal ACU Internal Status Running Config Type
Default Signal abbr name (On

display) System Voltage System Load System Power Power Consump
New Signal full Name
New Signal abbr Name
Sign. date
1 2 3 4
Power Peak
Avg power
7 8
Total Run Time Mtn Time Run
System Status
10 11
Internal Status Config Type
4.3.2
Index
ACU System/Control signal

Default Signal full name <on
home page) Clear run time

display) Clr run time
Sign. date
3/1532-BMP 903 050 Uen Rev C 2007-07-04 14(28)
4.3.3
Index
ACU System/Setting signal

Default Signal full name (On h m page) o e
Auto/Man State Outgoing Alarm Blocked Nominal Voltage Under-voltage 1 Level Under-voltage 2 Level Maintenance Time Delay Maintenance Time Limit High Ambient Tem perature Limit Low Ambient Tem perature Limit Over-voltage1 Level Over-voltage2 Level PowerSplit Contactor Mode Slave Current Limit Slave Delta Voltage LCD Alarm Sound Load Shunt Full Current Load Shunt Full Voltage Bat 1 Shunt Full Current Bat 1 Shunt Full Voltage Bat 2 Shunt Full Current Bat 2 Shunt Full Voltage

display) Auto/Man State Alarm Blocked
Sign. date
1 2
3 4
Nom Voltage Low Voltage
5 6
Under Voltage
Mtn Time Delay
Mtn Time Limit
High Amb Temp
Low Amb Temp
10 11 12
Over Voltage 1 Over Voltage 2 PSContactorMode
13 14 15 16
Slave Cur Lmt Slave Delta vol LCD Alarm Sound Load Shunt Curr
17
Load Shunt Volt
18
Bat1 Shunt Cur Bat 1 Shunt Vol
19
20
Bat 2 Shunt Cur
21
Bat 2 Shunt Vot
3/1532-BMP 903 050 Uen Rev C 2007-07-04 15(28)
Index

home page) Dl 1 Activation Level Dl 2 Activation Level Dl 3 Activation Level Dl 4 Activation Level Dl 5 Activation Level Dl 6 Activation Level

display) Dl 1 Act Lvl Dl 2 Act Lvl Dl 3 Act Lvl Dl 4 Act Lvl Dl 5 Act Lvl Dl 6 Act Lvl
Sign. date
22 23 24 25 26 27
4.3.4
In dex
ACU System/Alarm signal

Default Signal full name
(On home page) Supervision Unit Internal Fault CAN communi cation failure Mains Failure Under-voltage Very Undervoltage Over-voltage High Ambient Temperature Low Ambient Temperature Ambient Tem perature Sensor Fault Outgoing Alarms Blocked Maintenance Time Limit Alarm Over Maximum Power Alarm Config Error(from backup config)
Default Signal abbr name

(On display) ACU Fault
De fault alarm level

CA
New alarm level
Sign. date
CAN Comm Fault Mains Failure Under Vol Very Under Vol
CA
3 4 5
OA MA CA
6 7
Over Voltage High Amb Temp
CA NA
Low Amb Temp
NA
T Sensor Fault
NA
10
Alarm Blocked
OA
11
MaintenanceAlrm Over Power
OA
12
OA
13
Config Error 1
OA
3/1532-BMP 903 050 Uen Rev C 2007-07-04 16(28)
In dex
Default Default Signal full Signal abbr name name (On home page) (On display)
Config Errorffrom default config Abnormal load current SPD Fault Very Overvoltage Digital Input 1 Digital Input 2 Digital Input 3 Digital Input 4 Digital Input 5 Digital Input 6 Manual Mode Config Error 2
New Signal
full Name

OA
New alarm level
Sign. date
14
15
Ab load curr
CA
16 17 18 19 20 21 22 23 24
SPD Fault Very Over Volt DM DI2 DI3 DI4 DI5 DI6 Manual Mode
NA CA MA MA MA MA MA MA OA
4.3.5
Index
Rectifier Group/Sample signal

home page) Number of rectifiers Communicating Rectifiers Valid Rectifers Average voltage Total current Used capacity Max used capacity Min used capacity

display) Rect Number Comm Rect Num
Sign. date
1 2
3 4 5 6 7 8
Valid Rectifers Average Voltage Total Current Used Capacity Max Used Cap Min Used cap
3/1532-BMP 903 050 Uen Rev C 2007-07-04 17(28)
4.3.6
Index
Rectifier Group/Control signal

home page) Voltage Trim Rectifer Current Limit DC On/Off Control AC On/Off Control All LED control Fan speed control Rectifier On at AC Over Voltage Reset Rectifier lost alarm

display) Voltage Trim Current Limit
Sign. date
1 2
3 4 5 6 7
DC On/Off Ctl AC On/Off Ctl Reel LED Ctl Fan Speed Ctl ACOverVoltON
Reset Rect lost
4.3.7
Index
Rectifier Group/Setting signal

home page) High Voltage limit Low voltage limit Over-vol restart time Soft-Startup with load time WALK-ln enabled Redundancy En abled Pre-CurrlmtforRedund Enb Min Redundancy Max Redundancy Switch-off Delay Cycle Activation Time Cycle Period Rect Start Sequen tially Elapse

display) Rect Over Volt Rect Low Volt Over Volt Start WALKIn Time
Sign. date
1 2 3 4
5 6
WALKIn Enable Redundancy Enb
PCLfor Redund
S 9 10 11
Min Rdncy Max Rdncy Switch-offDelay Cyc Act Time
12 13
Cyc Period Rect Start Seq
3/1532-BMP 903 050 Uen Rev C 2007-07-04 18(28)
Index

home page) Rectifier Power type AC phases Input current limit
Default Signal
New Signal full
abbr name (On

display) Rect Power type AC phases Input Curr Llmi
Name
Sign. date
14 15 16
4.3.8
In dex
Rectifier Group/ Alarm signal

(On home page) Rectifier AC Failure Multi-rectifiers failure Rectifier lost

(On display) Rect AC Fail

CA
New alarm level
Sign. date
MultF-rect fail
CA
Rectifier lost
MA
4.3.9
Index
Rectifier/Sample signal
home page) Rectifier SN Voltage Current Value AC Status DC Status Input AC voltage Current limit Derate by AC Derate by Temp Temperature Used capacity Total Running Time WALK-ln enabled status

display) RectSN Rect Voltage Rect Current AC Status DC Status Rect AC Voltage Current Limit Derate by AC Derate by Temp Rect Temp Used Capacity Running Time Walk-in Enable
Sign. date
1 2 3 4 5 6 7 8 9 10 11 12 13
3/1532-BMP 903 050 Uen Rev C 2007-07-04 19(28)
4.3.10
Index
Rectifier/Control signal
home page) DC On/Off Control AC On/Off Control Rectifier Reset

display) Rect DC Ctl Rect AC Ctl Rect Reset
Sign. date
1 2 3
4.3.11
In dex
Rectifier/Alarm signal
!SI

(On home page) AC failure Over tempera ture Rectifier Failure Over-voltage Rectifier pro tected Fan failure Rectifier current limit alarm EEPROM failure Rectifier not response Power limited for rect Rectifier sharing current alarm

(On display) Rect AC Failure Rect Over Temp

OA OA
Sign. date
1 2
3 4 5
Rectifier Failure Rect Over Volt Rect Protected
MA MA OA
6 7
Rect Fan Fail Rect Curr limit
MA OA
8 9
EEPROM failure Rect not respon
OA OA
10
Power Lmt-Rect
OA
11
Rect Shar Curr
OA
4.3.12
Index
Battery Group/Sample signal

home page) Battery Current Battery Temperature Expected Current Limitation Total Time of Shal low Cycles

display) Batt Current Batt Temp ExpCurrLmt
Sign. date
1 2 3
Shallow CycTime
3/1532-BMP 903 050 Uen Rev C 2007-07-04 20(28)
Index
Default Signal
Default Signal
New Signal full
full name (On

home page) 5 Total Time of Deep Cycles Total Time of Deep Discharge Total times of Shal low Cycles Total times of Deep Cycles Total times of Deep Discharge Temperature Com pensation Active Battery Current Limit Active Predict discharge time Battery management state
abbr name (On

display) Deep Cyc Time
Name
Sign. date
Deep Disch Time
Shal Cyc Times
Deep Cyc Times
Deep DischTimes
10
Temp Comp Activ
11
Bat Curr Lmtd
12
Pre Disch Time
13
BM State
4.3.13
Index
Battery Group/Control signal

Default Signal full name (On home page)
Reset Battery Ca pacity Reset abnormal batt curr alarm Reset discharge curr imbalance Start Boost Charge Stop Boost Charge Start Battery test Stop battery test Reset Bad Battery Alarm

display) Reset Capacity
Sign. date
Reset AbCur aim
Reset ImCur aim
4 5 6 7 8
Start Boost Stop Boost Start Batt Test Stop Batt Test Reset Bad Batt
3/1532-BMP 903 050 Uen Rev C 2007-07-04 21(28)
4.3.14
Index
Battery Group/Setting signal

home page) Battery Type No. Temp Compensation Center Compensation Coef ficient Very High Tempera ture limit High Temperature limit Low temperature limit Number of battery blocks Planned Test En abled AC Fail Test En abled Test Voltage Level Test End Time Test End Voltage Test End Capacity Pre-BC Enabled Constant current test Constant current test current Number of schedule Test per year Planned Testl Planned Test2 Planned Test3 Planned Test4 Planned Test5 Planned Test6 Planned Test7

display) Batt Type No. TempComp Center
Sign. date
9 10
11
TempComp Coeff
12
Very high Temp
13 14
High Temp Limit Low Temp Limit
15
Battery Blocks
16
Bat Test plan
17
AC Fail Test
18 19 20 21 22 23 24
Test Volt Test End Time Test End Volt Test End Cap Pre-BC Enabled ConstCurrTest ConstCurrTCurr
25
No Of PI Tests
26 27 28 29 30 31 32
Planned Testl Planned Test2 Planned Test3 Planned Test4 Planned Test5 Planned Test6 Planned Test7
3/1532-BMP 903 050 Uen Rev C 2007-07-04 22(28)
Index

home page) Planned Tests Planned Tests Planned TestIO Planned Testl 1 Planned Testl 2 Record threshold Short Test Short Test Cycle Max Diff Current For Short Test Short Test Duration Boost Charge Volt age Maximum Boost Charge Time Stable BC Current Stable GO Delay Automatic Boost Charge Enabled FC to BC Current FC to BC Capacity Cyclic BC Enabled Cyclic BC Interval Cyclic BC Duration Rated Capacity Battery Current Limit Over current Setpoint Capacity Coefficient Low Capacity setting Very High Temp Vol Setpoint
Default Signal
New Signal full
abbr name {On

display) Planned Tests Planned Tests Planned TestIO Planned Testl 1 Planned Testl 2 RecordThreshold Short Test ShortTest Cycle Max Diff Curr
Name
Sign. date
33 34 35 36 37 38 39 40 41
42 43
ShortTest Time BC Voltage
44
BC Protect Time
45 46 47
Stable BC Curr Stable BC Delay Auto BC Enabled
48 49 50 51 52 53 54 55
To BC Current To BC Capacity CycBC Enabled CyclBC Interval CyclBC Duration Rated Capacity Batt Curr Lmt Over Current
56 57 58
Capacity Coef Low Cap setting Hi-Hi Temp Vol
3/1532-BMP 903 050 Uen Rev C 2007-07-04 23(28)
4.3.15
In dex
Battery Group/Alarm signal

Default Signal full name Default Signal abbr name
(On display) Temp sensor fai
(On home page) 1 Temperature sensor failure High Tempera ture Very high tem perature Low Tempera ture Plan Battery test in progress AC failure Batt test in Progress Manual Battery test in progress Short Test in progress Discharge Cur rent Imbalance Cyclic Boost Charge Automatic Boost Charge Manual Boost Charge Abnormal Bat tery Current Temperature Compensation Active Battery Current Limit Active Battery Charge Prohibited Alarm Boost charge for test alarm Master Battery Test in progress

OA
New alarm level
Sign. date
High Temp
OA
Very hi-Temp
OA
Low Temp Plan BT
OA OA
AC failure BT
OA
Manual BT
OA
Short Test
OA
9 10
Dis Curr Im Cyclic BC
OA
OA
11
Auto BC
OA
12
Manual BC
OA
13
Abnorm Bat Curr
OA
14
Temp Comp Activ
NA
15
Batt Curr Lmt
NA
16 17
Charge Prohibit
OA
Pre-BC Alarm
OA
18
Master BT
OA
3/1532-BMP 903 050 Uen Rev C 2007-07-04 24(2S)
In dex
Default Signal full name .

(On home page) Master Boost Charge in pro gress Bad Battery Battery Test Failure

(On display) Master BC
N e w Signal
full Name

OA
New
alarm level
Sign. date
19
20 21
Bad Batt Test Failure
OA OA
4.3.16
Index
Battery/Sample signal
home page) Battery Current Battery Capacity (Ah) Battery Capacity (%)

display) Batt Current Batt Cap (Ah)
Sign. date
1 2
Batt Cap (%)
4.3.17
Inde
X
Battery/Alarm signal
(On display) Exceed Curr Lmt
(On home page) 1 Exceed Current Limit Over Battery current Low capacity

OA
New alarm level
Sign. date
Over Current
NA
Low capacity
OA
4.3.18
Inde
X
Battery Fuse Unit/Alarm signal

(On display) Fuse Alarm Fuse 1 Alarm Fuse 2 Alarm Fuse 3 Alarm
(On home page) 1 2 3 4 Fuse alarm Fuse 1 alarm Fuse 2 alarm Fuse 3 alarm

CA CA CA CA
New alarm level
Sign. date
3/1532-BMP 903 050 Uen Rev C 2007-07-04 25(28)
4.3.19
Index
DC Distribution/Sample signal
home page) DC Voltage

display) DC Voltage
Sign. date
4.3.20
In dex
DC Fuse Unit/Alarm signal

(On display) Fuse 1 alarm Fuse 2 alarm Fuse 3 alarm Fuse 4 alarm Fuse 5 alarm Fuse 6 alarm Fuse 7 alarm Fuse S alarm Fuse 9 alarm AuxLoad alarm
(On home page) 1 2 3 4 5 6 7 8 9 10 Fuse 1 alarm Fuse 2 alarm Fuse 3 alarm Fuse 4 alarm Fuse 5 alarm Fuse 6 alarm Fuse 7 alarm Fuse 8 alarm Fuse 9 alarm Aux Load alarm

CA CA CA CA CA CA CA CA CA CA
New alarm level
Sign. date
4.3.21
Index
LVD Group/Setting signal

home page) Battery LVD

display) Batt LVD
Sign. date
4.3.22
Index
LVD unit/Control signal

Default Signal full name (On home page)
LVD Control

display) LVD Ctrl
Sign. date
3/1532-BMP 903 050 Uen Rev C 2007-07-04 26(28)
4.3.23
Index
LVD unit/Setting signal

home page) LVD Enabled LVD Mode LVD Voltage LVD Time LVD reconnect volt age LVD reconnect delay LVD dependency

display) LVD Enabled LVD Mode LVD Voltage LVD Time LVD Recon Volt
Sign. date
1 2 3 4 5
6 7
LVD Recon Delay LVD depend
4.3.24
In dex
LVD Unit/Alarm signal

(On display) Disconnected Contactor Fault
(On home page) 1 2 Disconnected Contactor Fault

OA CA
New alarm level
Sign. date
4.3.25
Index
LVD 2 unit/Control signal

home page) LVD Control

display) LVD Ctrl
Sign. date
4.3.26
Index
LVD 2 unit/Setting signal

home page) LVD Enabled LVD Mode LVD Voltage LVD Time LVD reconnect volt age LVD reconnect delay LVD dependency

display) LVD Enabled LVD Mode LVD Voltage LVD Time LVD Recon Volt
Sign. date
1 2 3 4 5
6 7
LVD Recon Delay LVD depend
3/1532-BMP 903 050 Uen Rev C 2007-07-04 27(28)
4.3.27
In dex
LVD 2 Unit/Alarm signal

{On display) Disconnected Contactor Fautt
(On home page) 1 2 Disconnected Contactor Fault

OA CA
New alarm level
Sign. date
3/1532-BMP 903 050 Uen Rev C 2007-07-04 28(28)
EMERSON.
Network Power
INSTALLATION INSTRUCTIONS
POWER SUPPLY SYSTEM NetSure 501, BZA 108 35,-48 V DC
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1531-BZA108 51 Uen Rev B 2007-01-19 1(26)
INSTALLATION INSTRUCTIONS - BZA 108 35

1531-BZA 108 35 Uen Rev B 2007-01-19 2(26)
Contents
1
1.1 1.2 1.3 2 2.1 2.2 2.3 2.4 2.5 2.6 2.7 2.8 2.9 2.10 3 3.1 3.2 3.3 4 5
General
Tools Safety Rules Approved disconnector Installation Unpacking Anchoring the cabinet Installation of battery Cabling Mains connection Earthing Battery connection Signalling cables Distribution cables Rectifiers Extensions Rectifier Distribution circuit-breaker Upgrading from SCU to ACU Start-up and installation test Abbreviations used in this document
4
4 4 5 6 6 6 8 10 11 16 17 18 22 23 24 24 24 24 25 26
1531-BZA108 35Uen Rev B 2007-01-19 3(26)
General
The NetSure 501 -48 V DC power system consists of cabinet, DCdistribution unit, maximum 12 rectifiers, battery connections and a supervision unit. The cabinet is delivered with its internal equipment and cables pre-assembled. Depending on configuration, the rectifiers are delivered separately or factory mounted in the cabinet.
1.1
Tools
The following tools are recommended for installations: Socket wrench set Insulated socket keys and U-wrenches7, 10, 13, 16, 18 and 24 mm Screwdriver for bits Bits set for slotted-, Phillips-, Pozidrive and Torx-screws (TX10, TX20 and TX30) Side cutter Side cutting pliers Wire stripping pliers Adjustable wrench Knife Electrical tape A torque wrench (for battery connection) Press tool for cable lugs, including press pliers suitable for the used cable lugs A multimeter
1.2
Safety Rules
The equipment in these directions for use is designed for integration in larger systems. It includes electronic devices operating with dan gerous levels of voltage and current. For this reason, the following instructions must be followed at all times.
Installation may be undertaken only by adequately trained personnel with satisfactory knowledge of the power supply system. The most recent revi sion of the safety rules RULES 1550-1004 Uen, and safety rules in force locally shall be adhered to during the installation. All external circuits to be connected to the power supply system must comply with SELV, as defined in EN 60950-1. When work is being done in a power cabinet, it is recommended that the power supply system is de-energized. The mains supply and, if any, the battery voltage should be disconnected.
1531-BZA 108 35 Uen Rev B 2007-01-19 4(26)
INSTALLATION INSTRUCTIONS - BZA 108 35 The power cabinets shall normally be kept locked, or be placed in a locked room, and the key be kept by the person who is responsible for the power supply system. The distribution cables shall be arranged and protected in such a way that no involuntary contact with them can occur during work with the equip ment connected to voltage. The feeding mains fuses shall be marked so that it is clear to what load each of them is connected, for instance R1, R2 and R3 for the rectifiers of the system. Take off metallic bracelets, rings or similar that may cause short circuits in the equipment. When working with batteries or live equipment the tools used shall have an insulating cover. Always use an ESD wrist strap connected to the chassis or to earth when working with printed board assemblies and com ponents.
1.3
Approved disconnector
The power supply system shall be provided with an approved disconnec tor to make it possible to disconnect the mains supply and, where applica ble, the battery voltage from the system. The mains disconnector must be designed so that all the phases can be cut off with one manipulation. Local rules must be adhered to. If more than one mains distribution unit are connected to the system, they shall be placed next to each other. The mains distribution units in question and the battery disconnectors, if any, shall be placed in close vicinity of the power cabinets and within sight of them.
1531-BZA 108 35 Uen Rev B 2007-01-19 5{26)
2
2.1
Installation
Carry out the installation following the order of these installation instructions.
Unpacking
When the equipment arrives, make sure that all the boxes included in the shipping specification are delivered and that they have their correct numbers. To facilitate the rising and lifting of the cabinet, two lifting eyebolts SAR 201 080/03 (optional) can be fixed in the front holes at the top of the cabinet. See Figure 1.
Note:
For security reasons a cabinet including batteries should never be lifted.
Figure 1.
Cabinet top cover.
Leave the final unpacking of each unit until the installation is to begin, thus avoiding the loss of loose details such as set of parts delivered with the units. When handling printed board assemblies, suitable ESD-protection shall be used. Check the tightening of all cable connections in the cabinet. They might have come loose during the transport.
2.2
Anchoring the cabinet

The cabinet can be anchored to the floor by screws through its feet. As an al ternative the cabinet can be fixed to the wall with suitable screws through the holes at the back of its top cover. The materials (not included) should be chosen to fit the floor/wall material.
1531-BZA 108 35 Uen Rev B 2007-01-19 6(26)

Optional anchoring material: Note: Set of parts BMY 107 125/1; tip protection material for floor and wall. The standard cabinet is not earthquake proof.
Anchoring to wall Hole in wall
Anchoring to floor
Floor hole templates
523 mm
445.5 mm
Pos 1 2 3 4
Description Screw Plug Washer Washer 35 mm 445.5 mm
323 mm
Figure 2.
Anchoring the cabinet.
2.2.1 Floor fixing

1. 2. 3. 4. Drill holes in the floor and insert suitable plugs in the holes. Place the cabinet in its position. Level the cabinet by adjusting its feet from the inside of the cabinet with a suitable tool. Fix the cabinet with four screws through its feet. See Figure 2.
1531-BZA 108 35 Uen Rev B 2007-01-19 7(26)
2.2.2 Wall fixing

1. 2. 3. 4. Place the cabinet in its position. Level the cabinet by adjusting its feet from the inside of the cabinet with a suitable tool. Drill two holes in the wall and insert suitable plugs in the holes. See Figure 2. Fix the cabinet to the wall with two screws.
2.3
Installation of battery
There can be up to four battery shelves in the power cabinet. Depending of the number of shelves and dept of the cabinet, different numbers and types of batteries can be installed. The cabinet is normally pre-cabled from factory for the selected batteries. 1. 2. Put the battery blocks in position on the first (bottom) shelf. Install the interconnections between each block with the torque shown in the battery documents. For safety reasons, leave out one of the inter-cell connectors until the ap propriate stage in the commissioning of the power supply plant If the batteries need fixing, mount a belt clip in-between the poles (cen tred) for one of the battery blocks per shelf according to Figure 1 and Figure 2. Make sure that the belts do not get stuck between the poles and the interconnectors.
Note: 3.
Note;
1531-BZA 108 35 Uen Rev B 2007-01-19 8(26)
Figure 1. Fixing of battery block with battery belt.
Figure 2. Mounting of battery belt in clip. 4. Tighten the belt clips. (The belt may be slightly out of the vertical and still be OK.) Make sure that the clips do not get in contact with the interconnectors.
1531-BZA 108 35 Uen Rev B 2007-01-19 9(26)
2.4
Cabling
The cabinets are built for cabling from the top only. The following cabling order is recommended: 1. 2. 3. 4. 5. Mains cables Earthing cables Battery cables Signalling cables Distribution cables
All cables shall be labelled in both ends for easy identification. The cables enter the top of the cabinet. There are two (400 mm deep cabinet) or three (600 mm deep cabinet) flexible cable inlets for DC cables and one flexible cable inlet for AC cables in the top cover. Note: AC and DC cables must enter different inlets. Flexible cable inlets for DC cables with tie-wrap holders
Flexible cable inlet AC cables
Figure 3.
Cable inlets in a 600 mm deep cabinet.
The DC cables should enter the flexible cable inlets and be fixed with tie wraps to the holders in the cable inlets.
1531-BZA 108 35 Uen Rev B 2007-01-19 10(26)
Figure 4.
Fitting points for AC inlet puii-reiief clamps.
Fit suitable AC inlet pull-relief clamps into the inlet plate. After installation of the mains cables, the pull-relief clamps shall be tightened. One NSV 354 36 is included in the cabinet. BMY 107 145/1 is a set of six cable clamps that can be ordered separately. To avoid the risk of objects falling into the cabinet, close all the flexible inlets and tighten their screws after the installation.
2.5
Note:
Mains connection
The connection of mains cables must be performed only by personnel locally ap proved to do this work. The material used must fulfil the local regulations. External mains distribution fuses and cables for supplying the cabinet are op tional.
2.5.1 Connection to AC terminal
Figure 5.
Mains terminals.
There are four mains terminals for the supply of three rectifiers each. See Figure 5. The cables should be supplied from an external mains distribution unit (optional). 1. Run the mains cables through the flexible AC cable inlet in the top cover. See Figure 3.
1531-B2A108 35 Uen Rev B 2007-01-19 11(28)
INSTALLATION INSTRUCTIONS - BZA 108 35 2. 3. Fix the cables to the pull-relief clamps according to Figure 4. Connect the mains cables according to one of the following examples (one of the terminals is shown only).
3W+N+PE (Delivered standard)
Figure 6.
Standard connection.
The supply cable (3W+N+PE) should be protected with a 16 A slow acting fuse/circuit breaker per phase at 3x400 V AC mains voltage. Recommended ca ble: minimum 4x2.5+2.5 mm2 type S05W-U or A05W-R, according to CENELEC. 3W+3N+PE or 3x(L+N)+PE (Recommended connection)
Figure 7.
Mains terminal (The delivered contact clip between terminals 4-5-6 must be removed).
1531-BZA 108 35 Uen Rev B 2007-01-19 12(26)
INSTALLATION INSTRUCTIONS - BZA 108 35 The supply cable, 3W+3N+PE or 3x(L+N)+PE, should be protected with a 25 A slow actfng fuse/circuit breaker per phase at 3x400 V AC mains voltage (or 230 V AC single phase supply). Recommended cable: minimum 6x2.5+2.5 mm2 type S05W-U or A05W-R, according to CENELEC. L+N+PE individual supply cables to each rectifier
Figure 8.
The supply cables, W+N+PE, should be protected with a 16 A slow acting fuse/circuit breaker per cable at 230 V AC single phase supply. Recommended cable: minimum 2x2.5+2.5 mm2 type S05W-U or A05W-R, according to CENELEC. 3W+PE
Figure 9.
1531-BZA 108 35 Uen Rev B 2007-01-19 13(26)
INSTALLATION INSTRUCTIONS - BZA 108 35 The supply cable, 3W+PE should be protected with a 25 A slow acting fuse/circuit breaker per conductor at 3x220 V AC mains voltage. Recommended cable: minimum 3x4+4 mm2 type S05W-U or A05W-R, according to CENELEC. L1+L2+L3+PE individual supply to each rectifier
PE U L2 L2 L3 L3 L1
1. i I 1. 1.1
oo oo oo o oo ooooooooo
C2>
KKB
Figure 10. Mains terminal (The delivered contact clip between terminals 4-5-6 must be removed). The supply cable, 6W+PE should be protected with a 16 A slow acting fuse/circuit breaker per conductor at 3x220 V AC mains voltage. Recommended cable: minimum 6x2.5+2.5 mm2 type S05W-U or A05W-R, according to CENELEC. L1+L2+L3+PE individual supply cables to each rectifier
PE L1 L2 L2 L3PEL3 L1 PE
Figure 11. Mains terminal (The delivered contact clip between terminals 4-5-6 must be removed).
1531-BZA 108 35 Uen Rev B 2007-01-19 14(26)

The supply cables, 2W+PE should be protected with a two-pole 16 A slow act ing fuse/circuit breaker at 220 V phase-to-phase AC voltage. Recommended cable: minimum 2x2.5+2.5 mm2 type S05W-U or A05W-R, according to CENELEC
2.5.2 Connection t o AC distribution unit

Blue Black Green-Yellow, to rectifier shelves
R12
L1 L2 L3 N PE Input terminal
Figure 12. AC distribution unit seen from front. Depending on system configuration and mains voltage, there are a number of AC distribution units available. They are factory mounted in the cabinet. 3W+N+PE One supply cable (3W+N+PE) protected with one 50 A slow acting fuse/circuit breaker per phase at 3x400 V AC mains voltage should be used. Recom mended cable: minimum 4x16+16 mm 2 type S05W-U or A05W-R, according to CENELEC. 3W+PE For this application an external AC distribution unit with two-pole circuit break ers and connections according to Figure 10 or Figure 11 is recommended.
1531-BZA 108 35 Uen Rev B 2007-01-19 15(26)
2.6
Earthing
Power cabinet Telecom rack
Figure 13. Earthing principle of the /VefSure 501 AC mains protective earth The rectifier subracks have internal multipoint earthing. The mains PE and the rectifier enclosures are interconnected to the subrack mechanical structure. DC system earth A 25 mm 2 cable links the mechanical structure of the cabinet to the system 0 V bar. This link is essential if a DC short-circuit occurs between live pole (nega tive) of the system and the cabinet mechanical structure as it will protect the mains PE conductors from overload. Bonding to the main earth terminal 1. Check that there is an insulated 25 mm2 cable connected between the 0 V (+) terminal of the power supply system and the earth terminal inside the top of the cabinet. Connect an insulated cable, minimum 25 mm2, between the 0 V (+) termi nal of the power supply system, or the earth terminal on the top of the cabinet, and the earth collector bar (MET). See Figure 13.
1531 -BZA 108 35 Uen Rev B 2007-01 -19 16(26)
2.
INSTALLATION INSTRUCTIONS - BZA 108 35 Telecom earth The telecommunication equipment should be connected to the MET according to its specific requirement. The cabinets can be earthed via the power cabi nets or directly to the MET.
2.7
Note: Note:
Battery connection
Great energy hazard when working with batteries. Short-circuit current >1000 A. For safety reasons, leave out one of the inter-cell connectors until the appropriate stage in the commissioning of the power supply plant. If internal Emerson batteries are to be used, the cabinet is normally equipped with suitable battery circuit-breakers and pre-cabled from factory for the se lected batteries. 1. 2. Check that the battery CBs are switched-off. Connect the battery cables to the battery terminals (-) and (+).
At external batteries, the cables should enter the flexible cable inlets at the cabinet top and be fixed with tie wraps to the holders in the cable inlets. To avoid the risk of objects falling into the cabinet, close the flexible inlets and tighten their screws after the installation. See Figure 3. Battery cables should be selected according to local regulations concerning voltage drop, operational temperature and type of installation (open, covered, number of layers, parallel connection etc). What cable dimension to choose depends on the battery CB size, the tolerated cable voltage drop and the dis tance between the power system and the battery.
Figure 14. Connections to MFU.
1531-BZA 108 35 Uen Rev B 2007-01-19
17(26)
INSTALLATION INSTRUCTIONS - BZA 108 35 1. 2. 3. 4. Check that the battery CBs are switched-off. Connect suitable battery cables with lugs to the connection points of the positive (+) busbar. The connection screws are of size M8. Connect the cable to the corresponding battery terminal. Connect suitable battery cables to the battery CBs and to the correspond ing battery terminals. For higher capacities, the battery CBs are normally interconnected with two- or three-slot interconnectors including an M8 screw for cable lug con nection.
2.8
Signalling cables
The external input and output signals are connected to the connector board placed above the control unit.
2.8.1 External signalling cables to control unit
External connectors
BLVD and LLVD plugs
Fixing screw
Figure 15. Connector board. 5. Note: 6. 7. Remove the fixing screw, pull out the connector board and unplug the BLVD and LLVD plugs. Be careful not to damage the surface mounted components at the back of the board when pulling it out. Remove the connector board from the subrack. Run signalling cables into the space for the connector board from the top. See Figure 15. The cables must be long enough for connection to the connector board when it is outside the subrack.
1531-B2A 108 35 Uen Rev B 2007-01-19 18(26)
Internal console communication connectorffor factory use only)
Relay outputs 1-4

J_
l_^l_,VJ
._ * ^ ^ | | l A Y OUTPUT J
t-W
Digital inputs 1-8
Relay outputs 5-8 -RS485 Dl power (48 V) Temp sensor 1 input Temp sensor 2 input -BLVD -LLVD RS232 ports LAN port
Figure 16. Connector board.
1531-BZA 108 35 Uen Rev B 2007-01-19 19(26)
Terminal No. Outgoing closing contact at alarm*
3 2 13 2 1 (DXDdD < Q ) D) QXXD CD) 4 2 4
Not to be used Digital input 1 -6, level 15 to 60 V
I I
CO
n
y
Alarm contact in external equipment
CO <N CO
-I *

I 1 I i i
n 3-3 m
C D
Figure 17. External connections to the connector board. Note: * In the ACU the outgoing terminal No. 1 has breaking contacts at alarm for the indicated connection.
2.8.2 Connections to alarm relay outputs

1. Connect outgoing alarm cables to the alarm terminals 1 to 8 of the con nector board according to Figure 17 and the silkscreen print on the board. The connection in Figure 17 illustrates a connection to outlet 1 to make contact at an alarm. The relay contacts can be loaded with maximum 60W.2A 30 V DC or 1 A 60 V DC.
Wore:
1531-BZA 108 35 Uen Rev B 2007-01-19 20(26)
2.8.3 Connections of digital inputs

Six digital inputs are available. A signal of 15 to 60 V DC is used to activate the input. The digital input functions are configured through the SCU display inter face. 1, Connect the signalling cables to the terminals of the connector board ac cording to Figure 17 and the silkscreen print on the board. The connection tn Figure 17 illustrates a connection to input 1. Digital inputs 7 and 8 are used internally and must NOT be used.
Note:
The 48 V signal voltage is taken from a distribution circuit breaker or is avail able on the terminal "Dl POWER'. A cable with connector RPM 628 385/1 is included for connection to this terminal.
2.8.4 Connection of temperature sensors

Two temperature sensors KET 103 06/1 can be connected. Their functions are configured through the SCU/ACU display interface. 1. Battery: Mount the temperature sensor as close as possible to the centre of a battery cell or block at the top shelf of the battery cabinet. Do not mount it where it will be affected by airflow from fans etc. Clean thoroughly the surface where the sensor is to be placed. Remove the grey paper laminate from the sensor and stick the sensor on the battery. Room: Mount the temperature sensor on a wall about 1.5 m above the floor. Do not mount it where it is affected by airflow from fans or by sunlight. Clean thoroughly the surface where the sensor is to be placed. Remove the grey paper laminate from the sensor and stick the sensor to the wall.
2.
3. Wind up the excessive cable and fix it with tie wraps on a suitable place. If the cable is too short, it can be extended by means of 0.82 mm 2 (AWG18) standard copper conductors and connecting terminals. 4. Connect the temperature sensor plug(s) to the terminal(s) on the connec tor board. See Figure 16.
2.8.5 Reconnection of the connector board

1. Plug in the BLVD and LLVD plugs into the terminals on the connector board. See Figure 16.
2. Arrange the signalling cables so they do not get stuck when the connector board is inserted into the subrack. 3. Note: Push in the connector board into the subrack and fix it with a screw. Be careful not to damage the surface-mounted components at the back of the board when inserting it.
1531-BZA 108 35 Uen Rev B 2007-01-19 21(26)
2.9
Distribution cables
Distribution cables should be selected according to local regulations concern ing voltage drop, operational temperature and type of installation (open, cov ered, number of layers, parallel connection etc). What cable dimension to choose depends on the circuit breaker size, the tolerated cable voltage drop and the distance between the power system and the load. There are CB's of hydraul magnetic (13 mm with) and thermal/electromagnetic (18 mm with) type of different make and capacity available. For high capacity outputs CB's are connected in parallel! with two- or three-slots interconnec t s . The circuit breakers can take a maximum cable area of 25 mm2. Adap tors for the connection of cable areas up to 70 mm2 are available. Please, con tact Emerson Network Power Energy System for more information.
Figure 18. Connection of distribution cables.
1531-BZA 108 35 Uen Rav B 2007-01-19 22(26)
INSTALLATION INSTRUCTIONS - BZA 108 35 1. Run suitable distribution cables through the flexible cable inlets at the cabinet top and fix them with tie wraps to the holders in the cable inlets. 2. Check that the distribution CBs are switched-off. 3. Connect the positive distnbution cables with lugs to the connection points of the positive (+) busbars. The connection screws are of size M6. Connection material is optional. Note: To avoid overload, the cables must be distributed evenly on the positive bus bar. A. Connect the negative {-) distribution cables and the alarm detection cable to the distribution circuit breakers. 5. If an alarm detection cable is not to be connected, its connector must be insulated to avoid false alarms.
3-slots interconnector
Figure 19. Example of distribution cable connections.
2.10 Rectifiers
The rectifiers may be delivered in separate boxes or factory mounted. 1. If they are delivered separately, unpack them and place them in the subrack(s), but do not connect them. 2. Install front covers in all empty rectifier slots.
1531-BZA 108 35 Uen Rev B 2007-01-19 23(26)
3
3.1
Extensions
Rectifier
1. Remove the front cover from the rectifier slot where the rectifier is to be installed. 2. Unpack the rectifier, place it in the subrack and push it in. It will start automatically. 3. Lock the rectifier to the subrack by its locking latch and fix it with the screw.
3.2
Distribution circuit-breaker
i
^ r
locking 1 device 1
r m
connec:ting fc)rk(-)
Figure 20. Distribution CB. 1. Open the distribution unit front. 2. Pull the locking device at the bottom of the new CB. 3. Place the CB on the DIN-rail and the connecting fork. 4. Press in the locking device to the DIN-rail and fix the bottom screw of the CB to the connecting fork.
3.3
Upgrading from SCU to ACU

The SCU can be exchanged for an ACU without any major modifications. Note that the Critical alarm relay will have the opposite making/breaking func tion with the ACU installed.
1531-BZA 108 35 Uen Rev B 2007-01-19 24(26)

For the start-up of a system, go to document TEST INSTRUCTIONS 1532-BZA108 35Uen.
1531-BZA 106 35 Uen Rev B 2007-01-19 25(26)

AC ACU BLVD CAN CB CENELEC DC EN ESD LAN LCD LED LVD LLVD MET MFU PE R SCU SELV Alternating Current Advanced Supervision Unit Battery Low Voltage Disconnect Controller Area Network Circuit Breaker European Committee for Electrotechnical Standardization Direct Current European Norm Electrostatic Discharge Local Area Network Liquid Crystal Display Light Emitting Diode Low Voltage Disconnect Load Low Voltage Disconnect Main Earth Terminal Multi-Function Unit Protective Earth Rectifier Standard Supervision Unit Safety Extra Low Voltage
1531-BZA 108 35 Uen Rev B 2007-01-19 26(26)
EMERSON
Network Power TEST INSTRUCTIONS
Test Instructions for Power Supply System NetSure 501 with SCU/ACU
Contents
1 1.1 1.2 2 3 4 5 6 General Preliminaries Safety Rules Installation check Start-up preparations Start-up and installation test Test of signals and supervision Final steps 2 2 2 3 4 5 7 9
Abbreviations used in this document:

AC ACU CB DC FV LED SCU Alternating Current Advanced Supervision Unit Circuit Breaker Direct Current Freely Ventilated Light Emitting Diode Standard Supervision Unit
i Emerson Network Power Energy Systems AB 2006 - All rights reserved
1532-BZA 108 35 Uen Rev A 2006-12-11 1(10)
TEST INSTRUCTIONS - BZA 108 35
General
These test instructions apply to power supply system NetSure 501 with standard control unit BMP 903 051/1 or advanced control unit BMP 903 050/1. Performance test is to be made in the following cases: As a final test or an acceptance test of a new plant. As a final test or an acceptance test when a plant has been extended. As a scheduled performance test (item 5).
Read through the whole of these test instructions before starting the test.
1.1
Preliminaries
The person responsible for the power supply system shall have been informed that tests are to be made and that alarm will be sent out to the central alarm unit.
1.1.1
Documents
The following documents are necessary for the test: The power manual, which includes this document. Battery documents from the battery supplier.
1.1.2
Test Equipment
Test load 10 A. Multimeter.
1.2
Note:
Safety Rules
Tests may be undertaken only by adequately trained personnel with satisfactory knowledge about the power supply system. The most recent revision of the safety rules RULES 1550-1004 Uen, and safety rules in force locally shall be ad hered to during the test.
1532-BZA 108 35 Uen Rev A 2006-12-11 2(10)
Installation check
These checks refer to the INSTALLATION INSTRUCTIONS 1531-BZA 108 35 Uen. Item Action
Inspection of cabinets 1. Inspect the equipment and accessories for compli ance with the offer, delivery note and installation instructions. Check Hie floor fixing of the cabinet. Check the connections between the power supply system and the system earth. Check that the earthing of the cabinet conform to the installation instructions and local regulations.
Comments (V means OK)
2 3.
4.
Inspection of mains connections 5. Check the electrical connections on the mainspower side for compliance with the installation in structions, drawings and local regulations. Check that AC power protective measures conform to the installation instructions and local regulations.
6.
Inspection of cabling 7. Check that the battery circuit-breakers and cables are correctly dimensioned (cable area in relation to circuit-breaker size). Check the cable connections to the battery connec tion units (tightening, short-circuit protection, mark ing). Check that the distribution circuit-breakers and cables are correctly dimensioned (cable area in relation to circuit-breaker size). Check the cable connections to the distribution units (tightening, short-circuit protection, marking). Check that communication and alarm cables are connected according to INSTALLATION IN STRUCTIONS 1531-BZA 108 35 Uen. Check the fixing of all cables connected to the cabi net and that tie wraps are correctly cut (no sharp edges).
8.
9.
10.
11.
12.
1532-BZA 108 35 Uen Rev A 2006-12-11 3(10)
Item 13.
Action Check the markings of all cables connected to the cabinet. It must be possible to trace the con nections of all cables.
Batteries 14. Check that the correct number of cells is in stalled. Check that the middle inter-cell connectors of the batteries are not connected. Check that the battery cells face the right way by measuring their polarity with a voltmeter. Check that the inter-cell connectors are correctly installed and tightened to the correct torque. Check that the ceil voltage equalizers, if any, are correctly connected across the cells.
15.
16.
17.
18.
Initial charging Nottt: 19. For freslv ventilated (FV) drv charaed batteries onlv. If freely ventilated (FV) dry charged batteries are used, they shall be charged initially according to the battery supplier's instructions.
3
Item 1.
Start-up preparations
Action Result Comments (V means OK)
Check all battery- and distribu tion- circuit breakers of the sys tem. Check the mains supply fuses/circuit breakers. Disconnect the rectifiers from the subrack(s). See the IN STALLATION INSTRUCTIONS. Disconnect the control unit from the subrack. See the INSTAL LATION INSTRUCTIONS. Check with an ohmmeter be tween the positive and negative system terminals.
They should be switched off.
2.
They should be rernoved/switched off.
3.
4.
5.
There must be no short-circuit (>50 ohms).
1532-BZA 108 35 Uen Rev A 2006-12-11 4(10)
Item
Action
Result
6.
Check with an ohmmeter be tween the negative system ter minal and the cabinet chassis. Check the battery block voltages and the total battery voltages.
There must be no short-circuit (>50ohms).
7.
The voltages shall correspond to values given by the battery manufacturer. The rectifiers are designed for the nominal mains voltage range 200 to 250 V AC, 50/60 Hz. Voltage tolerance 85 to 290 V AC.
8.
Check the mains phase voltage.
9.
Reconnect the rectifiers and the control unit to the subrack(s).
4
Item 1.

Action Result Comments (V means OK) Connect/switch on the mains supply fuses/circuit breakers to the cabinet. If there is an AC distribution unit in the cabinet, switch on the mains circuit-breakers to the rectifiers. The green LEDs on the rectifi ers and the SCU/ACU will emit light The rectifier fans will start. If the LVD contactors were off, they will operate. Alarms "Batt Fuse Alarm" will be issued and an alarm LED of the SCU/ACU will emit Eight. The audible alarm will sound. (Press any button on the SCU/ACU to silence it.) 2. Check the DC voltage on the display of the SCU/ACU. The voltage should be close to what is been set in the SCU/ACU. If temperature compensated charging is activated, the dif ference may be 2 V from the set value.
1532-BZA 108 35 Uen Rev A 2006-12-11 5(10)
Item
Action
Result
3.
If temperature compensated charging is activated, warm the sensor on the battery with your hand and observe the system voltage. Install the last inter-cell connec tor on one of the battery banks.
The voltage should start to drop.
4.
The battery voltage should read 2.0 to 2.1 V/cellor48to 51 V/battery for a lead acid battery that consists of 24 cells. If a cell reads a lower voltage than 2.0 V, it needs recharging or might be faulty. The battery voltage will in crease and reach the system voltage. (Might take hours, depending on the charging state of the battery.) The alarm "Batt Fuse Alarm" ceases. The corresponding battery will increase its voltage and reach the system voltage.
5.
Switch on the battery CB for the same battery.
6.
Connect the other batteries in the same way.
7.
Switch on the distribution CBs.
The loads will get DC supply. The alarms on the SCU/ACU cease.
8.
Check all the LEDs of the sys tem.
Only the green LEDs "On" should emit light. No LED must flash.
1532-BZA 108 35 Uen Rev A 2006-12-11 6(10)
5
Note:
Test of signals and supervision

This item can be used as a scheduled performance test. The alarms are checked on the display and on the alarm relay outputs. The LED indications and alarm category may differ depending on the SCU/ACU settings. The indications in the tables below are the default settings. For configuration of the SCU, refer to the USER'S GUIDE 5/1553BMP 903 051 Uen and TABLES OF SET VALUES 3/1532-BMP 903 051 Uen. For configuration of theACU, refer to the USER'S GUIDE 5/1553BMP 903 050 Uen and TABLES OF SET VALUES 3/1532-BMP 903 050 Uen. The equipment shall be in normal operation, all the rectifiers shall be in operation and the batteries connected. Result
When the data is displayed the green LED on the correspond ing rectifier will flash.
Item Action
1. Check that all rectifiers con nected to the system are recog nized on the Status/Rectifier pages of the SCU {Running Info/ Rectifier pages of the ACU). Pull out one rectifier.
2.
Alarm "RectX Not Respond" appears in the Active Alarm page of the SCU display ("Rect Lost" in the Active Alarm page of the ACU display. The green and the red LEDs on the SCU/ACU emit light.
3.
Insert the rectifier.
The rectifier starts and the alarm ceases.
4.
Repeat item 2 and 0 for all recti fiers in the system. Disconnect the incoming mains to the rectifiers. Alarm "Mains Fault" (Mains Failure) appears in the Active Alarm page of the SCU/ACU display. The green and the red LEDs on the SCU/ACU emit light. The green and the yellow LEDs on the rectifiers emit light.
5.
6.
Restore the incoming mains to the rectifiers.
The alarm ceases.
1532-BZA 108 35 Uen Rev A 2006-12-11 7(10)
Item Action
7. If possible, disconnect the AC mains supply for one rectifier.
Result
Alarms "Rect AC Fault", "AC Voltage Low", "Rect Protect" and "Rect Derated" appear in the Active Alarm page of the SCU display. (Alarms "Rect AC Failure", "Power Lmt-Rect" and "Rect Protected" appear in the Active Alarm page of the ACU dis play.) The green and the yellow LEDs on the SCU/ACU and the rectifier emit light.
8.
Restore the AC mains supply to the rectifier. Repeat item 7 and 8 for all recti fiers in the system. Switch off one battery circuitbreaker.
The alarms cease.
9.
10.
Alarm "Batt Fuse Alarm" ap pears in the Active Alarm page of the SCU display. An alarm LED on the SCU/ACU and a red LED on the battery CB alarm board emit light.
11. 12.
Switch on the battery CB. Repeat item 10 and 11 for all battery CBs of the system. Switch off one free (not used) distribution CB and connect a small load to it.
The alarms cease.
13.
Alarm "Load Fuse Alarm" (DC Fuse) appears in the Active Alarm page of the SCU/ACU display. An alarm LED on the SCU/ACU emits light.
14.
Remove the load from the distri bution CB. Check that all the values are correctly set. See document TABLES OF SET VALUES 3/1532-BMP903 051 Uen for the SCU and 3/1532-BMP 903 050 Uen for the ACU.
The alarm ceases.
15.
1532-BZA 108 35 Uen Rev A 2006-12-11 8(10)
Final steps
Item Action
1. Disconnect any test equipment that has been connected to the system and make sure that materials not belonging to the equipment have been removed. Restore the equipment to its original condition. Check and hand over the customer documents to the client. Check and hand over contracted spare parts, if any. Make sure that all the actions taken have been noted in the logbook, stating at what time and the name of the person who took the actions. Comments (V means OK)
2. 3.
4.
5.
If a deficiency remains in the equipment, personnel responsible for the con tract shall be informed. If a unit shall be sent for repair, contact Emerson Network Power Energy Sys tems AB.
1532-BZA 108 35 Uen Rev A 2006-12-11 9(10)
Plant: Date:.
Emerson representative:
Customer representative:

1532-BZA 108 35 Uen Rev A 2006-12-11 10(10)

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GENERAL

00 152-BZA 108 35/101 Uen

Emerson Energy Systems AB 2003 - All rights reserved -Word-

1550-1004 Uen Rev G 2003-01-10

Emerson Energy Systems AB SE-141 82 Stockholm Sweden

1550-1004 Uen Rev G 2003-01-10 2(9) . .

1550-1004 Uen Rev G 2003-01-10 3(9)

High Energy and High Voltage

1550-1004 Uen Rev G 2003-01-10 6(9)

1550-1004 Uen Rev G 2003-01-10

DIRECTIONS FOR USE

POWER SUPPLY SYSTEM NetSure 501, BZA 108 35, -48 V DC

1553-BZA 108 35 Uen Rev B 2007-01-19 1(27)

DIRECTIONS FOR USE - BZA 108 35

AC Mains DU, normal load Priority Load

Figure 1. Example of system topology.

1553-BZA108 35UenRev 2007-01-19 4(27)

DIRECTIONS FOR USE - BZA 108 35

Extension distribution unit

MFU and Control unit

. ' Rectifier subrack Rectifier subrack

AC distribution unit (optional)

Figure 2. Example of configuration with overhead cabling.

1553-BZA108 35UenRev 2007-01-19 5(27)

Figure 3. Configuration with single rectifier subrack.

Cover panel 2 U AC teminals (if no ACP)

Figure 4. Configuration with doub/e rectifier subracks.

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DIRECTIONS FOR USE - BZA 108 35

Units in the system

Protection indica tor (yellow)

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DIRECTIONS FOR USE - BZA 108 35

4.1.3 Digital Signal Processor (DSP)

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DIRECTIONS FOR USE - BZA 108 35

AC distribution unit seen from front.

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DIRECTIONS FOR USE - BZA 108 35

1250, 1650, 1850,2050 m m 400 or 600 x 600 m m

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DIRECTIONS FOR USE - BZA 108 35

Start-up and installation test

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DIRECTIONS FOR USE - BZA 108 35

8.3.1 Alarm categories

8.3.2 Procedure in case of alarm

Fault symptoms and trouble shooting

8.4.1 System alarms

Alarm on the ACU display Alarm Blocked

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DIRECTIONS FOR USE - BZA 108 35

Alarm on the SCU display LVD1

Alarm on the ACU display LVD 1 Dis connected

LVD 2 Dis connected

LVD 1/ LVD 2 Open Batt Curr High Batt Fuse Alarm

Contactor Fault Abnorm Bat Curr Fuse Alarm

Check the contactor functions.

200to250VAC20% 85to300VAC10% 45 to 65 Hz 12A 0.99 <5% from 50 to 1 DOS of rated load