CAPACITIES
CAPACITIES
CAPACITIES
SPECIFICATIONS
J1.6-2.0XMT (J30-40XMT) [J160]
• DISCONNECT THE BATTERY CONNECTOR before doing any maintenance or repair on electric
lift trucks. Disconnect the battery ground cable on internal combustion lift trucks.
• Always use correct blocks to prevent the unit from rolling or falling. See HOW TO PUT THE LIFT
TRUCK ON BLOCKS in the Operating Manual or the Periodic Maintenance section.
• Keep the unit clean and the working area clean and orderly.
• Always use HYSTER APPROVED parts when making repairs. Replacement parts must meet
or exceed the specifications of the original equipment manufacturer.
• Make sure all nuts, bolts, snap rings, and other fastening devices are removed before using force
to remove parts.
• Always fasten a DO NOT OPERATE tag to the controls of the unit when making repairs, or if the
unit needs repairs.
• Gasoline, Liquid Petroleum Gas (LPG), Compressed Natural Gas (CNG), and Diesel fuel are
flammable. Be sure to follow the necessary safety precautions when handling these fuels and
when working on these fuel systems.
• Batteries generate flammable gas when they are being charged. Keep fire and sparks away from
the area. Make sure the area is well ventilated.
NOTE: The following symbols and words indicate safety information in this
manual:
WARNING
Indicates a hazardous situation which, if not avoided, could result in
death or serious injury.
CAUTION
Indicates a hazardous situation which, if not avoided, could result in
minor or moderate injury and property damage.
On the lift truck, the WARNING symbol and word are on orange back-
ground. The CAUTION symbol and word are on yellow background.
Capacities and Specifications Table of Contents
TABLE OF CONTENTS
General ............................................................................................................................................................... 1
Lubrication Specifications ................................................................................................................................. 2
Hydraulic System............................................................................................................................................... 2
Steering System ................................................................................................................................................. 3
Tire Sizes ............................................................................................................................................................ 4
Torque Specifications ......................................................................................................................................... 5
Electrical ........................................................................................................................................................ 5
Steering System............................................................................................................................................. 5
Hydraulic System .......................................................................................................................................... 5
Manual Hydraulic Valve ............................................................................................................................... 5
Transaxle........................................................................................................................................................ 6
Transaxle Assembly ........................................................................................................................................... 6
Travel Speeds ..................................................................................................................................................... 7
Battery................................................................................................................................................................ 8
HYSTER
APPROVED
PARTS
8000 SRM 1080 General
General
European
Grade Right Angle Aisle
Model Wheel Base Turning Radius
Clearance Clearance 1
1290.0 mm (50.8 in.) 31% 1470.0 mm (57.9 in.) 2581.0 mm (101.6 in.)
J1.6XMT
1385.0 mm (54.5 in.) 29% 1565.0 mm (61.6 in.) 2676.0 mm (105.4 in.)
1385.0 mm (54.5 in.) 29% 1565.0 mm (61.6 in.) 2676.0 mm (105.4 in.)
J1.8XMT
1495.0 mm (58.9 in.) 27% 1675.0 mm (65.9 in.) 2786.0 mm (109.6 in.)
1385.0 mm (54.5 in.) 29% 1565.0 mm (61.6 in.) 2676.0 mm (105.4 in.)
J2.0XMT
1495.0 mm (58.9 in.) 27% 1675.0 mm (65.9 in.) 2786.0 mm (109.6 in.)
1
Equipped with two-stage mast and carrying a 762 mm (30 in.) long × 813 mm (32 in.) wide load.
U.S.
Grade Right Angle Aisle
Model Wheel Base Turning Radius
Clearance Clearance 1
J30ZT 1290.0 mm (50.8 in.) 32% 1470.0 mm (57.9 in.) 2581.0 mm (101.6 in.)
J35ZT 1385.0 mm (54.5 in.) 30% 1565.0 mm (61.6 in.) 2676.0 mm (105.4 in.)
J40ZT 1385.0 mm (54.5 in.) 30% 1565.0 mm (61.6 in.) 2786.0 mm (109.6 in.)
1
Equipped with two-stage mast and carrying a 762 mm (30 in.) long × 813 mm (32 in.) wide load.
Specifications
Maximum Gross Vehicle Weight 5600 kg (12,346 lb)
Counterweight 670 kg (1477 lb)
Maximum Load 1815 kg (4000 lb)
Brake Drawbar Drag (BDBD) @125 lbs Pedal Effort 1633 kg (3600 lb)
1
Hydraulic System 8000 SRM 1080
Lubrication Specifications
Application
Lubrication Area
Standard Freezer/Food Processing
ISO VG 46 Antiwear Hydraulic Low Temperature Hydraulic Oil
Hydraulic System
Oil (HCE-140) (Exxon Univis® HVI 26)
ISO VG 46 Antiwear Hydraulic Low Temperature Hydraulic Oil
Brake Master Cylinder
Oil (HCE-140) (Exxon Univis® HVI 26)
ISO VG 46 Antiwear Hydraulic 10W Hydraulic Oil
Steering System Fluid Oil (HCE-140) (Exxon Univis® HVI 26 )
(Drawn from Hydraulic Tank) (Drawn from Hydraulic Tank)
Multipurpose (Lithium Complex) Multipurpose (Lithium Complex)
Grease Grease with 2 to 4% Molybdenum Grease with 2 to 4% Molybdenum
Disulfide Disulfide
Lift Chains and Sheaves SAE 20 Motor Oil API CC/SG SAE 20 Motor Oil API CC/SG
Operator Controls Silicone Spray Lubricant Silicone Spray Lubricant
Hydraulic System
Hydraulic Pump
Displacement 17 cc/rev
Operating Temperature 0 to 80 C (32 to 176 F)
Filtration 10 Micron Nominal
Max Pressure 18.1 MPa (2611 psi)
Max Peak Pressure 20.6 MPa (2902 psi)
36/48 Volt DC Motor
Hydraulic Lift Motor
@ 36 Volts @ 48 Volts
Power 9 kW (12 hp) 12 kW (16 hp)
Speed 600-3000 RPM
Thermal Rating S3 = 15% S3 = 15%
Brush Wear LED Indicator on Display Panel
Insulation Class "H"
Hydraulic System
Main Relief Pressure (Manual Valve) 17.9 MPa (2600 psi)
Main Relief Pressure (Electro-Valve) 17.9 MPa (2600 psi)
Secondary Relief Valve 13.8 MPa (2000 psi)
Tank Capacity (To Full Mark) 19.0 liter (20.1 qt)
System Capacity 21.0 liter (22.2 qt)
2
8000 SRM 1080 Steering System
Steering System
System Specifications
Steering System
Normal Operating Temperature 49 to 60 C (120 to 140 F)
Steering Control Unit
Displacement 63 cm 3 /rev (3.84 cu in. 3 /rev)
Relief Valve 1 7.5 MPa (1100 psi)
Steering Pump Motor
Voltage 36 Volts DC 48 Volts DC
Speed 2100 RPM 1850 RPM
Output 0.80 kW (1.07 HP) 0.80 kW (1.07 HP)
Steering Gear Pump
Displacement 4.23 cm 3 /rev (.258 in. 3 /rev)
Relief Valve Not Applicable
Steering Actuator
Max Torque 570 N•m (420 lbf ft)
Oil Pressure (Max Torque) 6.1 MPa (885 psi)
Range of Motion 185
1
Refers to anti-kickback check valve. Anti-cavitation check valve is not adjustable.
3
Tire Sizes 8000 SRM 1080
Tire Sizes
European
Drive
European
Steer
Model Tires Wheel
Size Description Quantity Size Description Quantity
J1.6-1.8- Solid Locking Ring
15 × 4.5 - 8 2 4.33R-8 2
2.0XMT Pneumatic Wheel
U.S.
Drive
U.S.
Steer
Model Tires Wheel
Size Description Quantity Size Description Quantity
Solid Locking Ring
15 × 4.5 - 8 2 4.33R-8 2
J30-35-40ZT Pneumatic Wheel
15 × 4 × 11.2 Solid Cushion 2 Cast Wheel 2
4
8000 SRM 1080 Torque Specifications
Torque Specifications
ELECTRICAL Steering Gear Pump Outlet Fitting (1 Place)
56 N•m (41 lbf ft)
Controller Terminals (All Locations)
13 N•m (115 lbf in) Steering Gear Pump Plug
18 N•m (13 lbf ft)
Steering Potentiometer Jam Nut
1.25 N•m (11.00 lbf in) HYDRAULIC SYSTEM
Accelerator Position Sensor Filter Housing to Tank (2 Places)
2.2 N•m (19.0 lbf in) 8 N•m (72 lbf in)
Steering Control Unit Capscrews (4 Places) Section Retaining Stud Nuts (Front) (1 Place)
40 N•m (30 lbf ft) 24 N•m (18 lbf ft)
Steering Encoder and Horn Contac- Section Retaining Stud Nuts (Rear) (2 Places)
tor (4 Places) 10 N•m (89 lbf in)
.5 N•m (4 lbf in)
5
Transaxle Assembly 8000 SRM 1080
Transaxle Assembly
Function Specification
Traction Motor 36 Volts AC 48 Volts AC
Power 4.80 kW (6.43 hp) 5.00 kW (6.70 hp)
Stator Resistance 6.10 ±0.10 ohms 10.00 ±0.10 ohms
Gear Ratio 25.6:1
Drive Wheel Load 1080 kg (2380 lb)
Fluid Type Hydraulic Oil (JDM J20)
350.0 cc (21.4 in. 3 )
Fluid Capacity
0.35 liter (0.37 qt)
Brake Specifications
Torque at Axle 1795 N•m (1324 lbf ft)
Hold on Grade (Loaded) 16% Grade
Hold on Grade (No Load) 25% Grade
6
8000 SRM 1080 Travel Speeds
Travel Speeds
European
Maximum Travel Speed
Extended
Model Voltage No Load Full Load
Shift
kph mph kph mph
ON 14.3 8.9 13.0 8.1
J1.6XMT 48
OFF 14.3 8.9 14.1 8.8
ON 14.3 8.9 12.8 8.0
J1.8XMT 48
OFF 14.3 8.9 14.0 8.7
ON 14.3 8.9 11.9 7.4
J2.0XMT 48
OFF 14.3 8.9 13.8 8.6
U.S.
Maximum Travel Speed
Extended
Model Voltage No Load Full Load
Shift
kph mph kph mph
ON 13.2 8.2 13.0 8.1
36
OFF 14.3 8.9 14.0 8.7
J30ZT
ON 14.3 8.9 12.7 7.9
48
OFF 14.3 8.9 14.1 8.8
ON 13.2 8.2 13.0 8.1
36
OFF 14.3 8.9 14.0 8.7
J35ZT
ON 14.3 8.9 12.4 7.7
48
OFF 14.3 8.9 14.0 8.7
ON 13.2 8.2 13.0 8.1
36
OFF 14.3 8.9 14.0 8.7
J40ZT
ON 14.3 8.9 11.9 7.4
48
OFF 14.3 8.9 13.8 8.6
7
Battery 8000 SRM 1080
Battery
8
8000 SRM 1080 Battery
9
Battery 8000 SRM 1080
10
8000 SRM 1080 Battery
11
Battery 8000 SRM 1080
12
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