eo INSTRUMENTATION LTD., P™_ PALAKKAD POWER ~~ CYLINDERSPOWER CYLINDERS POWER CYLINDERS Power cylinders are pneumatic power drives used extensively for actuating final control elements like butterfly valves, eccentric rotary flow wing valves, dampers including PA far/FD fan applications etc. Power cylinders manufactured at ILP can be broadly classified to the following. i) Power cylinder model PC : Trunnion mounted PC - LT series for regulating application and PC-C series with end cushion for ON/OFF appli- cation, to directly actuate the final control element. ii) Pneumatic control drive model PCD: These are structure mounted power cylinders for regulating duty, quarter turn applications to actuate the final control elements through linkages. iil)Pneumatic control drive model PCDE; These are PCD series with sheet metal enclosure mainly for use in dusty areas, PC-LT AND PC-C SERIES CYLINDERS These trunnion mounted actuators facilitate direct coupling of the final controlling element and their rigid con- struction guarantees reliable operation even in arduous working conditions like in refineries, cement factories, steel plants etc. = SALIENT FEATURES + Tough and rigid construction + Totally protected from dust and weather * Optimum range and sizes give economic selection + Both for regulation and On-Off + Optional cushion arrangement for PC-C series. + Special seal material for high temperature application = SPECIFICATIONS Supply pressure : Tkg/em® max. Input signal 3 0.2-1.0 kg/cm? to positioner (4-20 mA to IP converter) 2 Split signal 0.2-0.6 kg/om? & 0.6-1.0 kg/em? optional Operating temperature: -20 to 150°C(-20 to 70°C for positioner) Gaiter : Provided to prevent dust entry. End cushion Provided for PC - C models for ON/OFF application Construction details : Refer Page 5 for PC - LT and PC - C Series Thrust and weight details: Refer Page 5 Dimensional details : Refer Page 6 = MODELS Regulating duty PC-LT 0404, 0408, 0608, 0616, 0808, 0816 1016, 1024, 1216, 1418.5, 2014. ON/OFF duty PC - C, 0404, 0408, 0608, 0616, 0808, 0816, 1016, 1024, 1216 Manual operation not possible in above series. DUO iBier 1 PCD & PCDE SERIES Pneumatic control drives of above series facilitate installation and coupling with the final control element through linkages. The output lever for quarter turn (0-90°) operation can be adjusted anywhere in 360°. | SALIENT FEATURES + Tough and rigid construction + Totally protected from dust and weather by sheet metal enclosure (for PCDE models) + Optimum range and sizes give economic selection + Manual operation provided + Frame mounted SPECIFICATIONS Supply pressure Tkg/em? max. Input signal 0.2-1.0 kg/om? (4-20 mA with I/P converter) Split range 0.2 - 0.6 kg/em? & 0.6-1.0 kg/cm?, optional. ‘Temperature range -20 to 150° C (-20 to 70° for positioner) = MODELS Without enclosure PCD 0404, 0408, 0808, 0616, 0808, 0816, 1216, 1416, 2014 With enclosure PCDE 0404, 0408, 0608, 0616, 0808, 0816, 1216 Manual operation by hand lever for PCD & PCDE 0404, 0408, 0608 sizes and handwheel for 0616, 0808, 0816, 1016, 1216, 2014 sizes. Torque and weight details Refer Page No. 6 Dimensional details Refer Page No. 7 ACCESSORIES Following accessories can be offered along with above actuators a) Postioner Model PCP -001, ILP make. (Not applicable for PC - C models) b) Air set Placka/Shavo Norgan make with/without pressure gauge. ©) Airlock (Double acting) Model DALR, ILP make. 4d) Limit switches, DPDT/2NO. + 2 NC micro switches in ILP make ULA 001 (4 switches) and ULA 002 (2 switches), enclosure protection both IP65 and IIA/IIB. and in ULA 003 Ex (2 No.) for IIC application. Other makes on demand. e) Solenoid valve ' ASCO (I)/HERION/ROTEX (I) make as per customer request. f) Position transmitter Model EPT -002/EP2-002 EX, ILP make in IP65. IIA/IB enclosures respectively. Q)UP converter CG -H & B/MTL/Shreyas/Watson Smith/Bells controls make as per customer requirement. Other makes on demand. fh) Junction box : Model UJA, ILP make, IP65 & IIA/IIB enclosure. Other makes on demand. i) Pressure switch : Indfoss make. Others on request. j) Turn buckle Can be provided for PC - LT & PC - C models. k) Backup system Air cylinder unit with pneumatic relay & non return valve. i) Manual operation Hand wheel/lever for PCD & PCDE series, with equilising valve. Typical pneumatic tubing diagrams for both regulating and on off applications are given at Page No. 9 &10.IV. CYLINDER CONSTRUCTION & PARTS DETAILS Tablet [sina | PART MAME WATER | CWONDER | ‘Seas care es oa nian rome ae te [ston Carer deat | enocovens — [Caer set ‘| PSTONRCO | iret so oe tee 1 GUDE RISING Lect bes | PSTONSEN —[ vr | cusmON SEA var we [ORNS “er @—[owreh Cen eo 10 ORC Cera [FOR ——| arse an {WBLYSDENIAIDISLEHOE WRNERALGRENSEASE NEL PLATED GRASS FTING WITHCOPPER TUNG Gems Table2 i i 1) 218 wee Busy 31S ai88)3 Tet ae 2B] “esi HB] “esi ae ae wi HL ca] 6] “esrigy Ter ns esi ‘as a SI) [azar ai 0 Tere 3) 8) 3] 8a) =| =|] =] 5] 2| |x| “asTie) Tat TOTES ean i aS) as & a8) # Ea) 58) eee ooo ee : SeVI. DIMENSIONS (MODEL PC - LT & PC -C) ferns Table won ]s fufwla|elw fe ef] + [won] o [or [oe Tear fae |e Pw Pw OPS TS wpe] epee] we yee secu [iol o|wlele |e sia|elua|wl»/o |e serie poy eS} ey oye Te, epee] wey wpe pe | coc oumfelmlele isis im{mlalo| we |wl=ie|e Sapa tape ett epee pa wep Pepe we poe Dae be Pe coves | mi olafols |e |a| mol] | wa | we fo |e | w. Saree pw pet ee pe pa perp fae pa we Poe [ae ba twee |oe[o|afole [ela | mio lis] wa | w fo |w | w con fae psa] ae] Pe Le |e ees Ea ose |r |oe|m| ano) a fa | =| in| as lin | om lwams| oe | a | 2 | w Sac poe tre we eet we ee epee Por fans nea Pa toree [am |r| wo] es || a [a | | aml ee (in| rm lams| oe | a | > | w swore free ar ae ae pe eT Pama pp ey wef a pe aa ‘tec fs | am) a| ae |x| a | | | er | 0 |e | am | waa) oe | | 7 | sean fee er} ear se pao oe Pe pamper Wa ape ‘exc [iso | we) a | ae | | [as | er ee [20 || ua| ae |e | | EY ET HE ee Pepe PST BY ae oe | a ws | See aoc liom | an) zs | | «| a [as | | ose [ae | ao | uses! se |e | 2 | ae a ee [aoe free as wef we tee pert set = ae sep VII. TORQUE & WEIGHT DETAILS OF PNEUMATIC CONTROL DRIVES ‘aie “wort ToRaUEW ee woos. | pevoncrunoen arSumnrrnessmnentge | STOANDLEVEL 38) ke TPs fe ys Le [7] Uéminn[wmiourencosine | wmnicncne a sfefele lela] om @ 7 ella t9-20 ® ” rae | alels aa * a coat ce [|e | mlm lm fm | am 5 s feos le [alla [ml lm | om © = 2 i ee ee ee ee . ] reps [Eats wes oa | av [on fon [os [oe | aot s 7 se some | ene [an | so] ou [os [aw [rw | ano = * seouae | wea [a | og [oe | | [oe | 0-0 = a oC 0Geri VII, DIMENSIONS (MODEL PCD) at ‘Nt Hous we delete) *® le) lel") l*)*] +] "| 7 oot | 8 Tas |e m ele | ml. m0 [oi (« (ae l=l=|=l=|~[el*| | [« 18 | ten | Toon 8 | roves [we [a [ole [mw [me [so [em [ow fw lle [ele [+ [o room |e fe fm] o [@ [ee be [aw foe[ml=lelel= lle MENS! Table 6 wa felel*lelelelel | lel lei ltl] + [ele poco | ss | 0 | us zs [a {2 | 2 fom | om le oe @ | w [as [as [om [= [ao 2 [elo | on waxoo | a | vs] a |e | m [as [mm [m [me] oe) om [oe |e [elm | mela [a rome [ef ve|@ |e | [asa [@ [alo |= [= |e [als [om lePOWER CYLINDERS X. DIMENSIONS (MODEL PCDE) Eat un Table? | TWeTe e—+ oe aT rr won | tf vefxfe efrfs | on fu foo ove o616 | 1128 | 4 % 5 | Bonn | < ws | om foe | | [am | me @ |» [es | ome fe fa reocom | os | wmf an [or [em | = [ax [om [om [so] m [wm [a | [as] mls [a rece jam | em] ow [opm |= lm |o [lw | m fw 2] = jes | sm le |e rao |e) =| @lal|alalal«|=lwl=lwlwlele lame la veoe aie [an | ve | [os fas | @ [oo [om [ww [oo fan foo |» |» lo | ame fa XI. DIMENSIONS (MODEL PCD) cx 0c xe0 won fs [u [aloe [| coo oe [| a] ™ oe [= rea | [roe] as] @ [om | i [ae | am | oe [ao | roa |i [we] ao| [ow | SEM P| a | ow | | me vcowis | as | | « [aw [SOME [om | w= | ow [20 [om | = «|= reaver [we] | w [ome [S28 Te | a | wm [oe [oe «|e weovee foes [ros | @ [om [200 [oo [ sa [eo fem [wm lm fo | = | | m roman [er] | @ [em [tin [wm | [@l@[mlalels elsEines surewy Note:- 1) For abbreviations please refer page no.10. 2) For change of air fall action VT to be connected to Et7 esr za2v0pg “Simson waver mee enon su SURO 13 61 peroeuuco 99 09 1A uoRZe Te) se yo BBuEUD 104 (1 :210N, “e80jo / uedo- eunies 1omod 30} onvea plouajog - LAS “wnddeys - aunyye) a8 20} Keyes 490) s1@ Bunze eqnog - Uva “BUNYE) JBUBIS BDUBS 0} YUMS "Yd = ZSd n+ ein} somod 10} enen prousios = ZAS eum ate eoues Yous "dd = Sd sauenuoo opewneud oruain) = an 1e1s009 ewnIoA = an venuisuen vonisog otuon2—(3 - 143 (enewnsue) zouonieed = 1sod ous einesaig - Sg owns mary = 3 ngea umes uN = AUN xoquonsunr = ar yuet oumon = “th ‘Aes yooue Sunde er@nog > wTva Avjerdn yoo wey: Sv ‘SNOLVIASHBEY A w oa tsa ‘onl 7 A + ” “an aa | 1 » i a HHH en I \ UY = A! a 1 2 ae W t---4 "soe Fa “ ai 5 le ‘sou al. }+—_—_—| @a a or a a (a t+——{ » I to | as ier 1 wa | Ji! us | poi Mi conus | | | tt 1 ‘anos || i i owns nad 1 1 i waNod iy bee ae J} i J ds fs a, 4 isa} 4 ‘AVT3@ NOOTHIV HLIM BBGNITAD WAISAS dXOVa HLIM UAGNITAD BaMOd HAMOd ONILVINOAY HOd WYHOVIG OLLVW3HOS TWOIdAL ‘AX ONLLWINOTY HOd WVHOVIG OLYINSHOS TVOIdAL ‘AIX