INTERNATIONAL ISO

STANDARD 6149-1

Third edition
2019-04

Connections for hydraulic fluid power

and general use — Ports and stud
ends with ISO 261 metric threads and
O-ring sealing —
Part 1:
Ports with truncated housing for
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Raccordements pour transmissions hydrauliques et applications
générales — Orifices et éléments mâles à filetage métrique ISO 261 et
ISO 6149-1:2019
joint torique —
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Partie 1: Orifices à joint torique dans un logement tronconique
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Reference number
ISO 6149-1:2019(E)

© ISO 2019
ISO 6149-1:2019(E)


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ISO 6149-1:2019
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Contents Page

Foreword......................................................................................................................................................................................................................................... iv
Introduction...................................................................................................................................................................................................................................v
1 Scope.................................................................................................................................................................................................................................. 1
2 Normative references....................................................................................................................................................................................... 1
3 Terms and definitions...................................................................................................................................................................................... 1
4 Dimensions.................................................................................................................................................................................................................. 2
5 Interchangeability warning....................................................................................................................................................................... 4
6 Test methods.............................................................................................................................................................................................................. 4
7 Designation of ports........................................................................................................................................................................................... 4
8 Identification............................................................................................................................................................................................................. 4
9 Identification statement (reference to this document)...................................................................................................... 5
Bibliography................................................................................................................................................................................................................................. 6

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Foreword
ISO (the International Organization for Standardization) is a worldwide federation of national standards
bodies (ISO member bodies). The work of preparing International Standards is normally carried out
through ISO technical committees. Each member body interested in a subject for which a technical
committee has been established has the right to be represented on that committee. International
organizations, governmental and non-governmental, in liaison with ISO, also take part in the work.
ISO collaborates closely with the International Electrotechnical Commission (IEC) on all matters of
electrotechnical standardization.
The procedures used to develop this document and those intended for its further maintenance are
described in the ISO/IEC Directives, Part 1. In particular, the different approval criteria needed for the
different types of ISO documents should be noted. This document was drafted in accordance with the
editorial rules of the ISO/IEC Directives, Part 2 (see www​.iso​.org/directives).
Attention is drawn to the possibility that some of the elements of this document may be the subject of
patent rights. ISO shall not be held responsible for identifying any or all such patent rights. Details of
any patent rights identified during the development of the document will be in the Introduction and/or
on the ISO list of patent declarations received (see www​.iso​.org/patents).
Any trade name used in this document is information given for the convenience of users and does not
constitute an endorsement.
For an explanation of the voluntary nature of standards, the meaning of ISO specific terms and
expressions related to conformity assessment, as well as information about ISO's adherence to the
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World Trade Organization (WTO) principles in the Technical Barriers to Trade (TBT) see www​.iso​
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This document was prepared by Technical Committee ISO/TC 131, Fluid power systems, Subcommittee
SC 4, Connectors and similar products and components. ISO 6149-1:2019
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This third edition cancels and replaces the second edition (ISO 6149-1:2006), which has been technically
dfd0ea5f84ac/iso-6149-1-2019
revised.
The main change since the last version is the addition of a warning statement about the hazards of
intermixing of stud ends with the various port types and a change to the port o-ring gland on sizes M8
and M10 to improve maximum volume fill.
A list of all the parts in the ISO 6149 series, can be found on the ISO website.
Any feedback or questions on this document should be directed to the user’s national standards body. A
complete listing of these bodies can be found at www​.iso​.org/members​.html.

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 ISO 6149-1:2019(E)


Introduction
In hydraulic fluid power systems, power is transmitted and controlled through a liquid under pressure
within an enclosed circuit. In general applications, a fluid (liquid or gas) may be conveyed under
pressure.
Components are connected through their threaded ports by fluid conductor connectors to tubes and
pipes or to hose connectors and hoses.
Ports are an integral part of fluid power components, i.e. pumps, motors, valves, cylinders.
For threaded ports and stud ends specified in new designs in hydraulic fluid power applications, ISO/
TC  131/SC  4 recommends that the ISO  6149  series be used because these International Standards
specify ports and stud ends with metric threads and O-ring sealing and because the subcommittee
would like to help users by recommending one preferred system. ISO/TC 131/SC 4 further recommends
that threaded ports and stud ends in accordance with the ISO 1179 series, the ISO 9974 series and the
ISO 11926 series not be used for new designs in hydraulic fluid power applications; these International
Standards are maintained because they specify ports and stud ends that are currently used in hydraulic
systems worldwide

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INTERNATIONAL STANDARD ISO 6149-1:2019(E)

Connections for hydraulic fluid power and general use —

Ports and stud ends with ISO 261 metric threads and
O-ring sealing —
Part 1:
Ports with truncated housing for O-ring seal

1 Scope
This document specifies dimensions for metric ports for use with the adjustable and non-adjustable
stud ends as described in ISO 6149-2 and ISO 6149-3.
Ports in accordance with this document can be used at working pressures up to 63  MPa [630  bar1)]
for non-adjustable stud ends and 40 MPa (400 bar) for adjustable stud ends. The permissible working
pressure depends upon port size, materials, design, working conditions, application, etc. See ISO 6149-2
and ISO 6149-3 for pressure ratings.
NOTE The Introduction of this document gives recommendations for ports and stud ends to be used for new
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designs in hydraulic fluid power applications.

2 Normative references
(standards.iteh.ai)
The following documents are referred to ISOin6149-1:2019
the text in such a way that some or all of their content
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constitutes requirements of this document. For dated references, only the edition cited applies. For
undated references, the latest edition dfd0ea5f84ac/iso-6149-1-2019
of the referenced document (including any amendments) applies.
ISO 261, ISO general purpose metric screw threads — General plan
ISO 965-1, ISO general purpose metric screw threads — Tolerances — Part 1: Principles and basic data
ISO 2306, Drills for use prior to tapping screw threads
ISO 5598, Fluid power systems and components — Vocabulary
ISO  6149-2, Connections for hydraulic fluid power and general use  — Ports and stud ends with ISO 261
metric threads and O-ring sealing — Part 2: Dimensions, design, test methods and requirements for heavy-
duty (S series) stud ends
ISO  6149-3, Connections for hydraulic fluid power and general use  — Ports and stud ends with ISO 261
metric threads and O-ring sealing — Part 3: Dimensions, design, test methods and requirements for light-
duty (L series) stud ends

3 Terms and definitions

For the purposes of this document, the terms and definitions given in ISO 5598 apply.
ISO and IEC maintain terminological databases for use in standardization at the following addresses:
— IEC Electropedia: available at http:​//www​.electropedia​.org/
— ISO Online browsing platform: available at https:​//www​.iso​.org/obp

1)    1 bar = 0,1 MPa = 105 Pa; 1 MPa = 1 N/mm2.

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ISO 6149-1:2019(E)


4 Dimensions
Ports shall conform to the dimensions shown in Figure 1 and given in Table 1. Users of this document
shall ensure that there is sufficient material around the port to maintain the pressure.
Dimensions in millimetres, values for surface roughness in micrometres

Key
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a Optional identification of port; see Figure 2 and Clause 7.
b Pitch diameter.
c This dimension only applies when tap drill cannotISO pass6149-1:2019
through entire boss.
d Gauging.
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e Reference only.
f Thread.
g Counterbore diameter or minimum diameter for raised bosses.

Figure 1 — Port

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Table 1 — Port dimensions

Dimensions in millimetres
Threada d2 d3b d4 d5 L1 L2c L3 L4 Z°
Wided Narrowe
(d1 × P) + 0,1 + 0,4
min. min. ref.   0 0 min. max. min. ±1°
M8 × 1 17 14 3 12,5 9,1 2,2 11,5 1 10 12
M10 × 1 20 16 4,5 14,5 11,1 2,2 11,5 1 10 12
M12 × 1,5 23 19 6 17,5 13,8 2,4 14 1,5 11,5 15
M14 × 1,5f 25 21 7,5 19,5 15,8 2,4 14 1,5 11,5 15
M16 × 1,5 28 24 9 22,5 17,8 2,4 15,5 1,5 13 15
M18 × 1,5 30 26 11 24,5 19,8 2,4 17 2 14,5 15
M20 × 1,5g 33 29 — 27,5 21,8 2,4 — 2 14,5 15
M22 × 1,5 33 29 14 27,5 23,8 2,4 18 2 15,5 15
M27 × 2 40 34 18 32,5 29,4 3,1 22 2 19 15
M30 × 2 44 38 21 36,5 32,4 3,1 22 2 19 15
M33 × 2 49 43 23 41,5 35,4 3,1 22 2,5 19 15
M42 × 2 58 52 30 50,5 44,4 3,1 22,5 2,5 19,5 15
M48 × 2 63 57 36 55,5 50,4 3,1 25 2,5 22 15
M60 × 2 74 67 44 65,5 62,4 3,1 27,5 2,5 24,5 15
a iTeh STANDARD PREVIEW
Conforming to ISO 261, tolerance grade 6H in accordance with ISO 965-1. Tap drills in accordance with ISO 2306, class 6H.
b For reference only. Connecting hole application may require a different size.
c
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The tap drill depths given require the use of a bottoming tap to produce the specified full thread lengths. Where
standard taps are used, the tap drill depths shall be increased accordingly.
ISO 6149-1:2019
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with identification ridge.
e Spotface diameter without identification ridge.
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f Preferred for diagnostic port applications.
g For cartridge valve cavity applications only (see ISO 7789).

Dimensions in millimetres

Key
a Thread.

Figure 2 — Optional port identification

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