OperatorsManual A2881 ChipperCH140
OperatorsManual A2881 ChipperCH140
OperatorsManual A2881 ChipperCH140
CH 140 CHIPPER
OPERATION, MAINTENANCE AND
SPARE PARTS MANUAL 03514400
CHIPPER CH 140
FARMI Forest
Ahmolantie 6
FIN --- 74510 PELTOSALMI
FINLAND
Tel. +358 (0) 17 83 241
Fax +358 (0) 17 823 606
www.farmiforest.fi
CH 140 CHIPPER
OPERATION,MAINTENANCE
AND SPARE PARTS
1. TO THE OWNER---OPERATOR
Thank you for purchasing a Normet Corporation product.
Before we begin this manual, the people at Normet Corporation want you, the owner--
operator , to know this piece of equipment can be very dangerous if safety procedures
and warnings are ignored. Read this manual carefully page by page until you under-
stand it completely. Failure to do so will reslult in personal injury and / or equipment dam-
age.
All personnel including operators, maintenance crew, etc. should read this manual be-
fore start up.
This manual should be considered a permanent part of your machine and should remain
with the machine when you sell it.
IMPORTER:
NORTHEAST IMPLEMENT CO. RP.
P.O. Box 402
Spencer, N.Y. 14883
U.S.A
Tel. +1---607---589 6160
Fax +1---607---589 4026
E---mail [email protected]
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CH 140 CHIPPER
SAFETY INSTRUCTIONS
2. SAFETY INSTRUCTIONS
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CH 140 CHIPPER
SAFETY INSTRUCTIONS
3.GENERAL SAFETY
IMPORTANT!
Do not operate this machine until you have read and
understood the manual page by page.
The owner of this machine is responsible for
instructing all operators and support personnel in the
operation and safety precautions of this chipper.
Proper training prior to operating the chipper is
obligatory.
D Inform everyone who works with the chipper about the risks and how they can
avoid accidents.
D Before the chipper is running, ensure that the working place is clear of any by-
stander within a minimum risk zone of 50 ft. (15 meter).
D Do not let children or untrained persons operate the chipper.
D Always have the chipper mounted on the 3--point hitch of the tractor. Other-
wise the chipper will tip over.
D There is a serious crushing hazard between tractor and chipper. Do not go be-
tween the tractor and the chipper in any case, for example when you are
mounting the chipper to the tractor.
D Check that the covers of the universal shaft are in their place and the ransmis-
sion chains are fastened.
D Safety goggles, earmuffs and a hard hat are obligatory when chipping. Use
respirator mask, if necessary.
D Do not wear loose clothing, loose sleeves, scarves or long uncovered hair
around moving parts of machinery. Also avoid gloves of poor condition or
with loose fitting, because they might get caught in the branches.
D Stay alert! Do not operate the chipper when fatigued, or under the influence of
alcohol or drugs.
D IMPORTANT! Never leave the chipper running and unattended.
D IMPORTANT! Failure to obey the warnings on the chipper or in the operator’s
manual will result in personal injury and / or death and / or equipment dam-
age.
D Check the material before you feed it. The material must be free from nails,
stones and all other materials that are not wood, paper or plastic. IMPOR-
TANT! Feeding wire and barbed wire into the chipper is very dangerous as it
might pull in the operator.
D Make sure that no one is in the path of flying chips. Point the discharge pipe
away from windows, doorways and other areas where people or animals may
be.
D Keep the work area clean so there is nothing to trip over.
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CH 140 CHIPPER
SAFETY INSTRUCTIONS
D Disengage the PTO, cut the engine and remove the keys before any mainte-
nance.
D Use only original parts replacements. IMPORTANT! Do not make any modifica-
tions.
D Check all moving parts. They should be fastened in place, in good working
condition and all shields and guards must be in place.
D Point the discharge downwind to prevent dust or chips from blowing onto
the operator.
D If a wood jams inside the chipper, cut the engine and wait for all movements
to stop before reaching inside the feed chute.
D Do not use the chipper indoors when you use it with a the tractor or with the
separate hydraulic motor. It’s possible to use the chipper indoors with the
electric motor use.
D You must be very careful when working indoors. Protect yourself against pos-
sible hazards like exhaust gas by sufficient ventilation, for dust that can catch
fire by cleaning your environment regularly.
D Always use the lock bolt before and during maintenance on the machine.
D Place the PTO shaft in the holding device when disconnected from tractor.
3.1.ROTATING KNIVES
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CH 140 CHIPPER
SAFETY INSTRUCTIONS
3.3.SAFETY INSTRUCTIONS FOR THE HYDRAULIC UNIT
D Before performing lubrication work on any equipment, consult the manufac-
turer’s instruction manual and follow the recommended procedures.
D Before lubricating the machine, shut down the engine and stop the ma-
chine.
D Pressurized oil can be hazardous. Pressurized oil jet can penetrate skin and
cause serious injuries or death.
D Occasional skin exposure with oil is not dangerous. If though you can not
prevent long ---time exposure use protective gloves and other protective
clothing.
D Keep flammable material away from heat, sparks and open fire.
D Hot oil and oil spray can be hazardous. Small amounts swallowed or inhaled
do not usually cause toxication. Old oil is more dangerous than new.
D If oil has got into eyes flush them with cool water after which go to doctor.
Use safety goggles.
D Avoid mixing lubricants of different grade and quality. Use only recom-
mended oils or oils with corresponding characters.
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CH 140 CHIPPER
TABLE OF CONTENTS
1. TO THE OWNER ---OPERATOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
2. SAFETY INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
2.1.TERMS AND SYMBOLS USED IN INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . 4
3. GENERAL SAFETY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
3.1.ROTATING KNIVES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
3.2.SAFETY INSTRUCTIONS FOR THE HYDRAULIC FEEDER
AND FEED CHUTE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
3.3.SAFETY INSTRUCTIONS FOR THE HYDRAULIC UNIT . . . . . . . . . . . . . . . . 7
3.4.SAFETY INSTRUCTIONS FOR THE SEPARATE
HYDRAULIC MOTOR USE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
4. CHIPPER PRESENTATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
4.1. FIELD OF APPLICATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
4.2. MAIN COMPONENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
4.3. DIMENSIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
4.4. CHIPPER ACCESSORIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
4.5. PLATES AND STICKERS FOR THE CHIPPER . . . . . . . . . . . . . . . . . . . . . . . . . 13
43511730 Plates and stickers for chipper CH 140 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
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CH 140 CHIPPER
TABLE OF CONTENTS
8.SAFETY MAINTENANCE AND SERVICE . . . . . . . . . . . . . . . . . . . . . . . 24
8.1. BEFORE LUBRICATION AND MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . 25
8.2. LUBRICATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
8.2.1.LUBRICATING THE BEARINGS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
8.2.2.LUBRICATING THE PTO SHAFT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
8.3. BEARINGS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
8.3.1.REPLACING THE BEARINGS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
8.3.2.ADJUSTING THE BEARING CLEARANCE . . . . . . . . . . . . . . . . . . . . . . . . . . 27
8.4. CHANGING THE SPLINED AXLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
8.5. KNIVES AND ANVILS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
8.5.1.SHARPENING THE KNIVES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
8.5.2.ADJUSTING THE CLEARANCE BETWEEN THE KNIVES
AND THE HORIZONTAL ANVIL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
8.5.3.SHARPENING THE ANVIL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
8.6. TIGHTENING THE BOLTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
8.6.1.TORQUES AND CLEARANCES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
12.CRIME PREVENTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
13.TECHNICAL DATA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
13.1. DIRECTIVES AND STANDARDS APPLIED . . . . . . . . . . . . . . . . . . . . . . . . . . 36
13.1.1.UNIFIED STANDARDS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
13.1.2.NATIONAL STANDARDS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
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CH 140 CHIPPER
TABLE OF CONTENTS
SPARE PARTS
03510120 Discharge pipe . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
M4 PTO SHAFT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
WHEN ORDERING SPARE PARTS, PLEASE INDICATE MACHINES TYPE FROM THE MACHINE PLATE,
SPARE---PARTS ORDER NUMBER, DESCRIPTION AND QUANTITY REQUIRED.
EXAMPLE: CH140, 43510220, Knife, 2 pcs.
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CH 140 CHIPPER
CHIPPER PRESENTATION
4. CHIPPER PRESENTATION
9 10
8
1 3
7
4 5
2 6
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CH 140 CHIPPER
CHIPPER PRESENTATION
4.3. DIMENSIONS
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CH 140 CHIPPER
PLATES AND STICKERS
4.5. PLATES AND STICKERS FOR THE CHIPPER
IMPORTANT!
Do not remove any plate or sticker placed by the
manufacturer on the chipper or the accessories.
Replace missing ones immediately. You can order
them as a spare parts.
1
3
2
4
5
6
11
7
9
8
10
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CH 140 CHIPPER
PLATES AND STICKERS
1.
1 pc. 30140602
3.
2.
CH 140
6.
4. 5.
3 pc 40142080
1 pc. 41014170
1 pc 41014140
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CH 140 CHIPPER
PLATES AND STICKERS
7.
1 pc 40141160
8.
9.
5 pc 41014270
10.
1 pc. 30141147
11.
2 pc. 41014110
1 pc. 41015750
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CH 140 CHIPPER
PLATES AND STICKERS
43513680 . Plates and stickers for chipper CH 140
1. . . . . 30140602 . . . . . VALBY---sticker . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
2. . . . . 41014310 . . . . . Safety precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
3. . . . . 41011750 . . . . . Machine plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
4. . . . . 40142080 . . . . . Safety goggles, earmuff and a hard hat are oblicatory when chipping . . . 3
5. . . . . 41014140 . . . . . Do not operate this machine until the owner’s manual has been
...................... completely read and understood . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
6. . . . . 41014120 . . . . . Safety precautions before maintaining the chipper . . . . . . . . . . . . . . . . . . . . 1
7. . . . . 40141160 . . . . . Rotation speed and rotation direction of the PTO shaft . . . . . . . . . . . . . . . . 1
8. . . . . 30141147 . . . . . Sharpening the knives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
9. . . . . 41014270 . . . . . Lifting point . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
10. . . . 41014110 . . . . . Beware of cutting tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
11. . . . 41015750 . . . . . Mounting the extension plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
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CH 140 CHIPPER
ASSEMBLY AND MOUNTING
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CH 140 CHIPPER
ASSEMBLY AND MOUNTING
D Turn off the engine.
Weight , 530 lbs
D Lower the chipper on its legs on a hard, level
240 kg
surface.
D Turn the chipper’s axle by hand to ensure
that the disk can turn freely and that there are
no foreign objects in the chipper.
D Look inside feedchute to ensure that it is
empty.
D Make sure that all shields are in place and in-
tact. Removal of the shields is prohibited!
D Direct the discharge chute in desired posi-
tion.
Fig.3. CH140 lifting point.
6.3.MOUNTING THE EXTENSION
PLATE
6.2.MOUNTING THE CHIPPER UNIT
1. Mount the 3--- point hitch lift bar to the D If better stability is needed, use the extension
chipper frame. plate. Look also spare parts.
2. Tighten the nuts with a 1 3/16” or 30 mm
wrench to 190 foot---punds (260 Nm).
3. Mount the feeding device to the chipper with
a hinge pin and, from the other side, with two
M12x40 bolts and M12 nuts. See fig. 4. (If
you use a hydraulic feeder, refer to separate
manual for instructions on mounting and M12
connecting the hydraulics.)
4. Connect the discharge chute to the chipper M12
with three M10 bolts and nuts. Adjust the lid
control with the rod.
5. A Power Take---Off shaft (PTO shaft)
transfers the power to the chipper. The
chipper has a 1 3/8” diameter 6 spline PTO
hookup.
6. Check for the correct length of the PTO shaft.
(Refer to 6.4.) M12x30
Fig.4.
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CH 140 CHIPPER
ASSEMBLY AND MOUNTING
6.4.PTO---SHAFT
Fig.9.
Fig.6.
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CH 140 CHIPPER
OPERATING INSTRUCTIONS
Do not wear loose clothing, loose
7.OPERATING THE CHIPPER sleeves, scarves or long uncovered
hair around moving parts of
7.1.SAFETY WHEN OPERATING machinery. Also avoid gloves of
poor condition or with loose fitting,
Prior to any procedure because they might get caught in
also recall the general the branches.
safety instructions in Stay alert! Do not operate the
IMPORTANT! chapter 3. chipper when fatigued or under the
influence of alcohol / drugs.
Inform everyone who
works with the chipper 7.2.PRIOR TO OPERATING
about the risks and how
CAUTION! they can avoid accidents. 1. Disengage the PTO, cut the engine and re-
move the keys.
Never leave the chipper 2. Lower the chipper on its legs on a hard, even
running and unattended. ground as shown in picture below, so that it
will not tip over.
Do not ever stand
between the tractor and
DANGER! the chipper.
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CH 140 CHIPPER
OPERATING INSTRUCTIONS
When using a new chipper, preventing fire. Check for hot
always check the bearings.
tightness of bolts and Pour water down the feed chute, if the
IMPORTANT! fasteners after one chipper starts smoking.
operating hour. Safety goggles, earmuffs and a hard
hat are obligatory when chipping. Use
respirator mask, if necessary.
7.3.STARTING THE CHIPPER
Do not wear loose clothing, loose
D IMPORTANT! Whenever engaging the PTO sleeves, scarves or long uncovered
clutch on your tractor, you are turning a fly- hair around moving parts of
wheel with a load of 300--- 600 lbs. Engage
machinery. Also avoid gloves of poor
the PTO slowly allowing the flywheel to start
to rotate. Once you have the chipper run-
condition or with loose fitting, because
ning, you may completely engage the PTO they might get caught in the branches.
and then bring up the rpm’s to operating If a wood jams inside the chipper, cut
speed (540 --- 1000 rpm). the engine, remove the keys and wait
for all movements to stop before
7.4.CHIPPING reaching inside the feed chute.
Look out for flying debris!
Prior to any procedure Before feeding, make sure that the
also recall the general material is free from stones, nails and
safety instructions in all other materials that are not wood,
IMPORTANT! chapter 3. paper or plastic. Also avoid chipping
wood that are frozen solid, as they will
Beware of rotating not self---feed well.
knives. Risk of cutting Do not stand in front of the feed chute
injury. when feeding. The feed roller might
Feeding wire and barbed jerk the wood up or to the right.
DANGER! wire into the chipper D Feed the wood standing on the left side of
might drag in the the chute.
operator.
D When chipping wood, push the wood trunk
Do not reach inside the inside the feed chute until the knives or the
feed chute until all feed roller touches the wood. The chipper is
movements have self---feeding, so let go of the wood as soon
stopped! as the knives or the feed roller touches it.
D Point the discharge downwind to prevent
Always keep proper fire dust or chips from blowing onto the operator.
Point the discharge pipe away from win-
fighting equipment on
dows, doorways and other areas where
hand when chipping. Keep people or animals may be.
CAUTION! an eye on the outside
D Keep the work area clean so there is nothing
temperature of the to trip over.
chipper to prevent
D If you are using a hydraulic feeder, refer to
overheating of the knives.
separate manual.
Stop chipping and let the
chipper cool down.
Good maintenance and a tidy working
place is of utmost importance for
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CH 140 CHIPPER
OPERATING INSTRUCTIONS
Do not use the chipper in
temperatures below ---5 ˚F SPRING WASHERS
(---20 ˚C). Risk of knife
IMPORTANT! damage! M10 X 40
NUT M10
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CH 140 CHIPPER
OPERATING INSTRUCTIONS
7.6.3.TURNING THE CHIPPER OFF IN To prevent cavitation it is
HYDRAULIC MOTOR USE very important to slowly
reduce the base machine
After turning the chipper IMPORTANT! rpm’s to idle before
off wait for all movements disconnecting the
to stop; the disk will hydraulics.
continue to rotate by
DANGER! flywheel momentum after
the PTO has been 7.7.PARKING THE CHIPPER
disconnected.
D Ensure that the chipper is placed on a hard
level and horizontal surface.
Never disconnect the
D Ensure that there is no material in the chipper
hydraulics from high or in the feed chute except for the remainder
rpm’s. This will cause risk branch.
CAUTION! of cavitation and might
damage the hydraulic D Clean the working area.
motor. Check that no
sounds of cavitation emit
from the hydraulic motor.
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CH 140 CHIPPER
LUBRICATING AND MAINTENANCE
INSTRUCTIONS
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CH 140 CHIPPER
LUBRICATING AND MAINTENANCE
INSTRUCTIONS
8.1. BEFORE LUBRICATION AND 8.2.1.LUBRICATING THE BEARINGS
MAINTENANCE The bearings are factory --- greased with Shell
Alvania Grease R 3. Use a similar lubricant,
Always disengage the such as Kendall L427. IMPORTANT! Too much
PTO and turn the tractor grease will cause heat, which reduces lubri-
OFF before you service or cation.
WARNING! repair the chipper.
D Lubricate the bearings every 200 working
hours or once a year.
Wait for all movement to stop before 1.Disengage the PTO, cut the engine and re-
reaching inside the feed chute. move the keys.
Remove the keys so that the tractor can 2.Open the upper housing bolt and remove /
not be started up accidentally. turn aside the upper housing.
3.Lock the disk with the lock bolt, fig. 20.
Lock the disk for service or repair
4.Remove / turn aside the feed chute.
Park the chipper on hard and level 5.Remove the top of the bearing housing. Re-
ground, so it will not fall down. move as much old grease as you can and re-
place it with new, but do not fill the housing
8.2. LUBRICATION completely. Refer to Replacing the bearing as
advised in chapter 8.3.1.
Hot oil and oil spray is 6.Replace the top of the bearing housing. Tigh-
hazardous. ten to 38 foot--- pounds (50 Nm).
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CH 140 CHIPPER
LUBRICATING AND MAINTENANCE
INSTRUCTIONS
8.3. BEARINGS
7 6
8.3.1.REPLACING THE BEARINGS
h=12.7
7. Remove the fastening bolts M10 (7) and
the upper bearing housings (6). 5
4
8. Mark the location of the tightening cone on 11 3
the shaft. 2
10 1
9. Lift the disk. 9
10.Bend the claw of the securing ring (3) out 8
from the notch on the axle nut and open
the axle nut. h=5.4
11.Remove the axle nut, securing ring, spacer
ring (4), bearing (5), spacer ring (9), and Fig.13. Bearing, feeder side.
tightening cone (10).
12.Install the tightening cone, spacer ring (9),
and bearing on the disk shaft. Note the
7
thickness of the spacer ring (9) --- see Fig. 6
13.
13.Install the securing ring with the claws fa- 5
cing outwards and the inside claw in the 3
2
groove of the tightening cone, and install 11
the axle nut. 11
10
14.The inner ring of the bearing should press 8
tightly against the tightening cone.
15.Tighten the axle nut with a hook spanner
until the bearing is tightly on the cone, or
Fig.14. Bearing, splined shaft side.
to 80 Nm. However, the outer ring of the
bearing should turn freely. Note the locati-
on of the tightening cone on the shaft. D The bearings at the feeder side and spli-
ned shaft side are different from each
16.Bend one claw of the securing ring (3) into
other. The bearing at the splined shaft si-
a notch on the axle nut.
de, Fig. 14., does not have spacer rings (4
17.Install the other half of the dust cover and and 9) and an end plate (1). The bearing at
end plate on the bearing housing. Install the splined shaft side has dust covers on
the spacer ring (4) on the shaft. both sides (11).
18.Lower the disk to the bearing housing.
19.Attach the other half of the dust cover to
the upper bearing housing; install the up-
per bearing housing fastening bolts and
tighten to 50 Nm.
20.Lubricate the bearing housing. An excessive
amount of grease causes overheating and
impairs lubrication.
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CH 140 CHIPPER
LUBRICATING AND MAINTENANCE
INSTRUCTIONS
8.3.2.ADJUSTING THE BEARING 6 5
CLEARANCE
1. Remove the fastening bolts (M10) (7) and
the upper bearing housings (6). 4
2. Remove the grease from the bearing hous- 3
2
ing. 1
3. Lift the disk.
4. Bend the claw of the securing ring (3) out
from the notch on the axle nut and open
the axle nut.
5. Remove the spacer ring (3) if the bearing is at Fig.15. Bearing, feeder side.
the feeder side.
6. Measure the radial clearance on top of the
bearing between the rollers and outer ring A
with a feeler gauge. The clearance should be
0.02–0.03 mm. Measure the clearance by
pushing the feeler gauge between the rollers
(point A, Fig. 16.) through the bearing and
then moving the gauge back and forth be-
tween the rollers and outer ring --- see Fig.
17. Do not force the feeler gauge through the
clearance.
7. If the clearance exceeds 0.03 mm, bend the
claw of the securing ring (2) out from the
notch on the axle nut (1).
Fig.16. Push the feeler gauge between the
8. The bearing is tightened by turning the axle
rollers and outer ring.
nut clockwise with a 70 mm or 2 3/4” hook
spanner until the right clearance is achieved.
Do not tighten by hammering the axle nut.
9. Turn the axle nut clockwise until the notch is
aligned with the nearest claw of the securing
ring. Bend the claw into the notch. Do not
bend the claw that was bent earlier.
10.Lower the disk to the bearing housing.
11.Install the upper bearing housing and tight-
en the bolts (6) to 50 Nm.
12.Lubricate the bearing housing. An excessive
amount of grease causes overheating and
impairs lubrication.
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CH 140 CHIPPER
LUBRICATING AND MAINTENANCE
INSTRUCTIONS
8.4. CHANGING THE SPLINED AXLE 7.Grind a 7/16” (11 mm) deep groove about
11/16”” (17 mm) from the edge of the axle,
IMPORTANT! Only a qualified person is allo- fig.19.
wed to change the splined axle.
8.Turn the axle so that it comes loose and can
1.Disengage the PTO, cut the engine and re- be removed.
move the keys. 9.Clean the hole before mounting the new axle.
2.Open the upper housing bolts and remove it. Tap the new axle slightly in place.
3.Remove / turn aside the feed chute. 10.Protect the joint faces from splashes before
welding.
4.Remove the top of the bearing housings.
5.Lift away the disk. 11.Weld a fillet weld, for example ESAB 68.81,
OK 48, OK Femax 38.65 with 3 runs. Finish the
6.Remove the bearings, fig. 13. welding.
IMPORTANT! Welding damages the bea-
rings. 12.Reassemble the chipper.
43510420
1/18” (2 mm) 19/32” (15 mm)
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CH 140 CHIPPER
LUBRICATING AND MAINTENANCE
INSTRUCTIONS
8.5. KNIVES AND ANVILS
ROTATING KNIVES!
Wait for all movement to
stop before reaching Lock bolt
DANGER! inside the feed chute.
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CH 140 CHIPPER
LUBRICATING AND MAINTENANCE
INSTRUCTIONS
5.Loosen the three fastening bolts (A, B) of the
anvil. One of them is located under the feed
chute. The wrench size is 15/16” or 24 mm.
6.Turn the disk so that a knife and the anvil are
opposite each other. Adjust the anvil with the
nuts (C.) fig. 23. wrench size 3/4” or 19 mm)
until a clearance of 1/20...1/30 of an inch. If you
do not have a gauge, use the tickness of a
about mm ( 0.008”) matchbox cover as a guide.
7.Tighten the adjusting nuts (C). Tighten the
anvil fastening bolts (A, B) to 200 Nm or 155
Fig.22. foot---pounds.
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CH 140 CHIPPER
LUBRICATING AND MAINTENANCE
INSTRUCTIONS
CHIP LENGTH
KNIFE
ANVIL ADJUSTING NUTS (C)
KNIFE BOLT
TIGHTENING TORQUE 38 FOOT POUNDS
(45 Nm)
ANVIL
Fig.24.
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CH 140 CHIPPER
LUBRICATING AND MAINTENANCE
INSTRUCTIONS
8.6. TIGHTENING THE BOLTS
D The tightness of fasteners and the bolts in the chipper must be checked once a week. IMPOR-
TANT! On a new machine check the tightening after one hour of use.
D Refer to Maintenance and lubrication schedule, chapter 9. Tighten as indicated in the specifica-
tions below.
5
2
Fig.25. .
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CH 140 CHIPPER
LUBRICATING AND MAINTENANCE
INSTRUCTIONS
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CH 140 CHIPPER
TROUBLESHOOTING
10.TROUBLE SHOOTING
PROBLEM PROPABLE CAUSES SOLUTIONS
PULVEROUS CHIPPED MATERIAL TOO HIGH RPM’S REDUCE RPM’S
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CH 140 CHIPPER
STORING AND CRIME PREVENTION
D If the chipper is to be stored for a longer peri- D If a theft occurs, notify the law enforcement
od, cover the knives with grease and make agency having jurisdiction and the
sure that the water drains of the lower hous- insurance carrier immediately.
ing are open.
D Give a full description and a complete set of
serial and identification numbers to the
11.2. DISCARDING THE CHIPPER investigating officer and insurance carrier.
D When the machine comes to the end of its D If available, provide the investigating officer
working life, it has to be duly discarded. Con- with photographs of the actual machine,
tact local authorities for more information. manu--- facturers literature and knowledge of
any iden--- tifiable marks that would assist in
identifying the machine.
D Regularly check the identification plates on
all machines and report any missing or
destroyed plate.
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CH 140 CHIPPER
TECHNICAL DATA AND DIRECTIVES/
STANDARDS
13.TECHNICAL DATA
Output 5---20 m3/h (177---706 ft3/h)
Mean chip length 13 mm (1/2”)
Max wood diameter 160 mm (41/2”)
Power demand 10--- 40 kW (15--- 40 H.P.)
Tractor PTO speed 540--- 1000 RPM
Number of knives 2 pcs.
Power source Tractor or hydraulic motor
Mounting 3--- point hitch CAT I
Rotor diameter Æ 670 mm (26 1/3”)
Rotor weight 100 kg (220 lbs)
Rotor’s rotation speed 900--- 1700 RPM
Bearings Spherical roller bearings
Discharge chute 360° adjustable
Discharge chute height 86” (1,2 m)
Opening of upper chamber Single hinge
Chipper weight (no feeder) 625 lbs (285 kg)
Oil demand, P.T.O. speed 3---10 gal / min
--- chip 13 mm (1/2”), 540 rpm
Type of feed chute Manual chute or hydraulic feed
Sound pressure level 102 dB (A)
Sound power level 120 dB (A)
CEN / TC144 WG8N16
13.1. DIRECTIVES AND STANDARDS D EN60204--1
APPLIED
13.1.2.NATIONAL STANDARDS
13.1.1.UNIFIED STANDARDS D PrEN13252
D EN292-- 2 D prEN1553-- 1
D EN294
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CH 140 CHIPPER
SPARE PARTS 03514400
03510120 Discharge pipe
5
1
3 6
2 9 7
4 10
8
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CH 140 CHIPPER
SPARE PARTS 03514400
03514400 . CH 140 Chipper
22 15
16
11
17
48
47
14
31 56.4
56.3
56.2
2.4 56.1
30 2.1
31 11 2.2
10
2 2.3
56
13
3 12
9 15
11
19 60
11 11
12 10
3
25
18 15
8
26
51
1
49 22 9
50
24
25
20 32 27 21
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CH 140 CHIPPER
SPARE PARTS 03514400
03514400 CH 140 Chipper
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www.farmiforest.fi
CH 140 CHIPPER
SPARE PARTS 03514400
03514400 CH 140 Chipper
22 15
16
11
17
48
47
14
31 56.4
56.3
56.2
2.4 56.1
30 2.1
31 11 2.2
10
2 2.3
56
13
3 12
9 15
11
19 60
11 11
12 10
3
25
18 15
8
26
51
1
49 22 9
50
24
25
20 32 27 21
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CH 140 CHIPPER
SPARE PARTS 03514400
03514440 CH 140 Chipper
36. .. ---
37. .. ---
38. .. ---
39. .. ---
40. .. ---
41. .. 52060241 . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . M10x35 DIN933 . . . . . . . . . . . . . . . . . . 1
42. .. ---
43. .. ---
44. .. ---
45. .. ---
46. .. 52211042 ..... Spring washer . . . . . . . . . . . . . . . . . . . M10 DIN127 . . . . . . . . . . . . . . . . . . . . . 1
47. .. 43341429 ..... Locking pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
48. .. 52842143 ..... Cotter pin . . . . . . . . . . . . . . . . . . . . . . . 5x105 . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
49. .. 43511660 ..... Safety screw . . . . . . . . . . . . . . . . . . . . M16x240 . . . . . . . . . . . . . . . . . . . . . . . . 1
50. .. 52117165 ..... Lock nut . . . . . . . . . . . . . . . . . . . . . . . . M16 DIN985 . . . . . . . . . . . . . . . . . . . . . 1
51. .. 43341270 . . . . . Mounting plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
52. .. ---
53. .. ---
54. .. ---
55. .. ---
56. . . 43513140 ..... Extension plate mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
56.1 43512490 ..... Extension plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
56.2 52062023 ..... Screw . . . . . . . . . . . . . . . . . . . . . . . . . . M12x30 DIN933 . . . . . . . . . . . . . . . . . . 1
56.3 52200508 ..... washer . . . . . . . . . . . . . . . . . . . . . . . . . M12 DIN440 . . . . . . . . . . . . . . . . . . . . . 1
56.4 52117124 ..... Lock nut . . . . . . . . . . . . . . . . . . . . . . . . M12 DIN985 . . . . . . . . . . . . . . . . . . . . . 1
57. . . ---
58. . . ---
59. . . ---
60. . . 43511630 . . . . . Safety screw . . . . . . . . . . . . . . . . . . . . M12x50 . . . . . . . . . . . . . . . . . . . . . . . . . 2
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www.farmiforest.fi
CH 140 CHIPPER
SPARE PARTS 03514400
Bearing, feeder side
5.2
5.1
4
7
3
2.3 2.2
6 2.1
1
5
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CH 140 CHIPPER
SPARE PARTS 03514400
Bearing, splined axle side
4.2
4.1
3
2.2
1 2.1
2.3 1
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CH 140 CHIPPER
SPARE PARTS 03514400
Mounting frame assy, Drawbar assy
1.6
1.7 1.2
1.4 1.3
1.1
2.3
1.7
1.6
1.5
1.4
2.2 1.6
2.1
2.4 1.7
1.10
2.5 1.8
1.9
Part Order no. Description Remarks Qty
2. . . . . . . . . . . . . . . . . . Drawbar, assy . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
2.1. . 43341254 . . . . Drawbar . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
2.2. . 40293797 . . . . Sleeve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
2.3. . 52842150 . . . . Ring pin . . . . . . . . . . . . . . . . . . . . . . . . . . 10x45 . . . . . . . . . . . . . . . . . . . . . . . 2
2.4. . 52832094 . . . . Rivet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4,8x15 Fe . . . . . . . . . . . . . . . . . . . . 2
2.5. . 54826110 . . . . Chain . . . . . . . . . . . . . . . . . . . . . . . . . . . . 300 mm . . . . . . . . . . . . . . . . . . . . . 2
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www.farmiforest.fi
CH 140 CHIPPER
SPARE PARTS 03514400
03342144 F150 Mechanical feed chute
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CH 140 CHIPPER
SPARE PARTS 03514400
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CH 140 CHIPPER
INDEX
A G
ACCESSORIES, 12 GENERAL SAFETY, 5
AFTER OPERATING, 22
ANVIL, 29
H
HOLDING DEVICE , 11
B HORIZONTAL ANVIL, 11
BEARINGS, 26 HYDRAULIC MOTOR USE, 23
BEFORE LUBRICATION , 25
BOLTS, 32
I
INSTALLATION, 18
C
CHIPPING, 21
K
CLEARING THE MACHINE, 22
KNIVES AND ANVIL, 29
CRIME PREVENTION, 35
D L
LID, 11
DECALS , 13
LIFTING, 17
DIMENSIONS, 12
LOWER CHAMBER, 11
DIRECTIVES , 36
LUBRICATION, 25
DISC, 11
DISCARDING, 35
DISCARDING , 35 M
DISCHARGE CHUTE, 11 MAINTENANCE, 25
E N
EXTENSION PLATE, 18 NATIONAL STANDARDS, 36
F O
FIELD OF APPLICATION, 11 OPERATING , 20
OWNER--- OPERATOR, 3
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CH 140 CHIPPER
INDEX
P T
PARKING , 23 TECHNICAL DATA, 36
POWER , 22 TERMS , 4
PREPARATIONS , 17 TRAFFIC , 17
PRESENTATION, 11 TRANSPORT POSITION, 17
PTO---SHAFT, 19 TROUBLE SHOOTING, 34
TURNING THE CHIPPER OFF , 22
S TWIG BLADE, 11
SAFETY INSTRUCTIONS, 4
SPLINED AXLE, 28 U
STANDARDS , 36 UNIFIED STANDARDS, 36
STARTING THE CHIPPER, 21 UPPER CHAMBER, 11
STICKERS, 13
STORING , 35
V
SYMBOLS , 4
VERTICAL ANVIL, 11
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