B0193yv K
B0193yv K
B0193yv K
*B0193YV* *K*
B0193YV
Rev K
December 15, 2013
Invensys, Foxboro, I/A Series, and the Invensys logo are trademarks of Invensys plc, its subsidiaries, and
affiliates.
All other brand names may be trademarks of their respective owners.
Preface.................................................................................................................................... ix
Who This Book is For .............................................................................................................. ix
What You Should Know .......................................................................................................... ix
How to Use This Book ............................................................................................................ ix
Safety Considerations ............................................................................................................... ix
Revision Information ............................................................................................................... ix
Compliance with European Directives ...................................................................................... x
Reference Documents ............................................................................................................... x
1. Introduction ...................................................................................................................... 1
Available Implementations ........................................................................................................ 1
Current Subsystem Implementation ..................................................................................... 2
Legacy Subsystem Implementation ....................................................................................... 4
Current Subsystem Implementation – Overview ....................................................................... 6
I/A Series Hardware/Software Support ...................................................................................... 6
Migration Kit Contents ............................................................................................................. 6
Migration Kit Components for Current DCS FBM Subsystem ............................................ 7
Migration Kit Components for Legacy DCS FBM Subsystem .............................................. 9
Terminology ........................................................................................................................... 11
Planning Ahead ....................................................................................................................... 12
2. Equipment Installation.................................................................................................... 13
Pre-Installation Requirements ................................................................................................. 13
F2M239 DCS Fieldbus Module Channel I/O Modes and Termination Panel Mapping .... 13
Migration Kit Installation ....................................................................................................... 16
Migration for Current DCS Fieldbus Module Subsystem ................................................... 16
Migration for Legacy DCS Fieldbus Module Subsystem .................................................... 24
Optional Local Fieldbus Extension - Legacy DCS Fieldbus Module Subsystem Only ............. 32
Fieldbus Cabling at the CP40 ................................................................................................. 33
Fieldbus Cabling at the CP60 ................................................................................................. 36
Fieldbus Cabling at the FCP280 ............................................................................................. 37
Fieldbus Cabling at the FCP270 ............................................................................................. 45
Fieldbus Cabling at the ZCP270 for the Current Subsystem ................................................... 50
iii
B0193YV – Rev K Contents
3. Configuration.................................................................................................................. 65
System Configuration/Definition ............................................................................................ 65
I/A Series Software v4.x vs. v6 System Software .................................................................. 65
Module Identifier (Letterbug) Assignments ........................................................................ 66
System Configuration (or System Definition) Procedure .................................................... 66
Integrated Control Configuration ........................................................................................... 67
Off-Line Integrated Control Configuration ........................................................................ 70
On-Line Integrated Control Configuration ........................................................................ 71
F2M214, F2M215, F2M239, F2M67A and F2M68A Control Configuration ....................... 73
F2M214 and F2M215 Control Configuration ................................................................... 73
F2M239 Control Configuration ........................................................................................ 74
F2M67A Control Configuration ........................................................................................ 74
F2M68A Control Configuration ........................................................................................ 75
Fail-Safe Operation ................................................................................................................. 79
Fail-Safe Actions for F2M214 and F2M215 ............................................................................ 80
Fail-Safe Functionality ............................................................................................................ 82
Fail-Safe for Type 1 Failures - DCS Fieldbus Module FAIL ............................................... 82
Fail-Safe for Type 2 Failures - COMM FAIL ..................................................................... 82
Fail-Safe Examples .............................................................................................................. 82
5. Maintenance.................................................................................................................... 89
Operating Status ..................................................................................................................... 89
LED Indicators ....................................................................................................................... 89
Technical Support ................................................................................................................... 93
Module Return Procedure ....................................................................................................... 93
iv
Contents B0193YV – Rev K
v
B0193YV – Rev K Contents
vi
Figures
1-1. Current DCS FBM Subsystem for Series 20 Control System, Typical Implementation 3
1-2. Legacy DCS FBM Subsystem for Series 20 Control System, Typical Implementation .. 5
2-1. F2M239 Internal Channel Connections ..................................................................... 14
2-2. CP6701 Control I/O Cardfile Assembly Prior to Migration Kit Installation ............... 17
2-3. F2DFBC Dual Baud Fieldbus Isolator Carrier Board (P0973HN) Power Connections 17
2-4. CP6701 Control I/O Cardfile with Current Migration Components Installed ........... 18
2-5. Module Identifier (Letterbug) Assembly and Insertion (F2M215 and F2M239) ......... 20
2-6. Module Identifier (Letterbug) Assembly and Insertion (F2M214) ............................... 20
2-7. Setting the Jumpers for F2M214 ................................................................................. 21
2-8. Setting Switches on the F2M239 Digital I/O Card ..................................................... 22
2-9. Connecting the F2M214 and F2M215 to the Analog I/O Termination Panels ........... 23
2-10. Connecting the F2M239 to the Digital I/O Termination Panel .................................. 23
2-11. CP6701 Control I/O Cardfile Assembly Prior to Migration Kit Installation ............... 25
2-12. CP6701 Control I/O Cardfile with Migration Kit Installed ........................................ 25
2-13. Module Identifier (Letterbug) Assembly and Insertion ................................................ 27
2-14. Setting Jumpers on the F2M67A Digital I/O Card ..................................................... 27
2-15. Setting Jumpers on the F2M68A Digital I/O Card ..................................................... 29
2-16. Connecting the F2M68A to the Analog I/O Termination Panels ................................ 30
2-17. Connecting the F2M67A to the Digital I/O Termination Panel ................................. 31
2-18. Power Connection Card Front Panel .......................................................................... 32
2-19. Local Fieldbus Extension, Typical Application, Legacy Implementation ..................... 33
2-20. Non-Fault-Tolerant CP40 and Non-Redundant Fieldbus, Cable Connections ........... 34
2-21. Non-Fault-Tolerant CP40 and Redundant Fieldbus, Cable Connections ................... 35
2-22. Fault-Tolerant CP40 and Redundant Fieldbus, Cable Connections ............................ 35
2-23. TCA Termination Block Assembly and Mounting ...................................................... 36
2-24. Fieldbus Cabling to the CP60 (Typical) ...................................................................... 37
2-25. Cabling Fieldbus Isolator Cards to an FCP280 Baseplate ............................................ 41
2-26. TCA Termination Block Assembly Mounting ............................................................. 42
2-27. TCA Termination Block Removal .............................................................................. 42
2-28. Remote Redundant Fieldbus Cabling (FCP280 End) ................................................. 43
2-29. Example of Extending Fieldbus in Two Directions from FCP280 ............................... 44
2-30. Cabling Fieldbus Isolator Cards to an FCP270 Baseplate ............................................ 46
2-31. TCA Cable Connection to Fieldbus Splitter/Terminator ............................................ 47
2-32. TCA Termination Block Assembly Mounting ............................................................. 47
2-33. TCA Termination Block Removal .............................................................................. 48
2-34. Remote Redundant Fieldbus Cabling (FCP270 End) ................................................. 49
2-35. Example of Extending Fieldbus in Two Directions from FCP270 ............................... 50
2-36. FCM100E to Splitter/Combiner to ZCP270 Cabling - Direct Connection - Overview 52
2-37. FCM100E to Splitter/Combiner to ZCP270 Cabling - Direct Connection - Wiring .. 53
2-38. Cabling Fieldbus Isolator Cards to an FCM100E Baseplate ........................................ 56
2-39. TCA Cable Connection to Fieldbus Splitter/Terminator ............................................ 57
2-40. TCA Termination Block Assembly Mounting ............................................................. 57
2-41. TCA Termination Block Removal .............................................................................. 58
2-42. Remote Redundant Fieldbus Cabling (FCM100E End) .............................................. 59
vii
B0193YV – Rev K Figures
viii
Preface
This document describes all aspects of the DCS (Distributed Control System) Fieldbus
Modules for Fisher PROVOX® Series 20 system migration, including:
♦ Installation
♦ Configuration
♦ Maintenance.
Safety Considerations
Safe use of this product depends largely upon proper installation, use, and maintenance by you,
the customer. This manual provides the information needed to properly install, use, and maintain
the DCS Fieldbus Module subsystem.
Revision Information
For this revision of the document (B0193YV-K), the following changes were made:
Global
♦ Added the Field Control Processor 280 (FCP280).
Chapter 1 “Introduction”
♦ Added the FCP280 to “I/A Series Hardware/Software Support” on page 6 and “Ter-
minology” on page 11.
ix
B0193YV – Rev K Preface
Reference Documents
In addition to various Fisher PROVOX documents associated with the Series 20 control system,
you should be familiar with the I/A Series documents listed below:
♦ Field Control Processor 280 (FCP280) User’s Guide (B0700FW)
♦ Field Control Processor 280 (FCP280) Upgrade Guide (B0700GC)
♦ Z-Module Control Processor 270 (ZCP270) User’s Guide (B0700AN)
♦ Field Control Processor 270 (FCP270) User’s Guide (B0700AR)
♦ Control Processor 60 and Control Processor 60S Installation and Maintenance
(B0400FB)
♦ HART Communication Interface Modules User's Guide (B0400FF)
♦ Integrated Control Block Descriptions (B0193AX)
♦ I/A Series Configuration Component (IACC) User's Guide (B0700FE)
♦ Integrated Control Configurator (B0193AV)
♦ Control Processor 270 (CP270) and Field Control Processor 280 (CP280) Integrated
Control Software Concepts (B0700AG)
♦ Integrated Control Software Concepts (B0193AW) - For CP60 or earlier control
processors
♦ The MESH Control Network Architecture Guide (B0700AZ)
♦ Network Cable Systems Installation and Maintenance (B0193UW)
♦ Foxboro Control Software Block Configurator User's Guide (B0750AH)
♦ System Manager (B0750AP)
♦ Process Operations and Displays (B0193MM)
♦ I/A Series System V9.0 Software Installation Guide (B0700SP)
♦ I/A Series System V8.8 Software Installation Guide (B0700SF)
x
Preface B0193YV – Rev K
♦
I/A Series 8.5 Software Installation Guide (B0700SB)
♦ System Definition: A Step-by-Step Procedure (B0193WQ and associated on-line Help)
♦ DIN Rail Mounted Subsystem User's Guide (B0400FA)
♦ System Equipment Installation (B0193AC)
♦ System Management Displays (B0193JC).
Most of these documents are available on the I/A Series Electronic Documentation media
(K0173WT). The latest revisions of each document are also available through our Invensys®
Global Customer Support at http://support.ips.invensys.com.
xi
B0193YV – Rev K Preface
xii
1. Introduction
This chapter provides an overview of the DCS Fieldbus Module subsystem equipment and its
implementation.
The I/A Series DCS Fieldbus Modules for Fisher PROVOX Series 20 systems (or DCS Fieldbus
Module subsystem) provide a means of migrating control of loops from Fisher PROVOX
Series 20 equipment to an I/A Series system. The DCS Fieldbus Modules plug directly into an
existing electronic nest to replace process input/output module cards. Original process termina-
tion and field I/O wiring is retained, while all process signals become fully integrated into the
I/A Series system. The DCS Fieldbus Modules interchange process measurement and output sig-
nals, and discrete and analog input and output signals, communicating directly with the
I/A Series system. Two of the DCS Fieldbus Modules also provide analog I/O capabilities for
HART™ devices.
The equipment required for making the upgrade to the Fisher PROVOX Series 20 system must
be ordered from IOM Global Customer Support. Most must be ordered as individual pieces;
however, some of this equipment are provided in migration kits, discussed later in this chapter.
The newly installed DCS Fieldbus Modules interchange process measurement and output signals
and digital input/output signals directly with the I/A Series system. All process signals are fully
integrated into the I/A Series system, allowing direct I/A Series system monitoring and control of
the process. Operating in conjunction with the I/A Series control and management software, the
DCS Fieldbus Module subsystem provides advanced plant-wide control, display, history, alarm-
ing, and information management capabilities.
Connection between the newly installed DCS Fieldbus Modules and the I/A Series control pro-
cessor (CP) is via the I/A Series Fieldbus. The DCS Fieldbus Module subsystem can exist as a sin-
gle entity on the I/A Series Fieldbus, can be combined with other DCS Fieldbus Module
subsystems on the Fieldbus, or can be mixed with I/A Series Fieldbus Modules (FBMs) and/or
other Fieldbus-based process interface subsystems.
Available Implementations
The I/A Series system can use two implementations of the DCS Fieldbus Module subsystem:
♦ The current subsystem, currently available - includes DCS FBMs based on I/A Series
200 Series FBMs which operate via a 2 Mbps HDLC fieldbus
♦ The legacy subsystem, not available for new subsystems; however, its components are
available for order by owners of existing subsystems - includes DCS FBMs based on
I/A Series 100 Series FBMs which operate via a 268 Kbps HDLC fieldbus
In addition to the major components described in the implementation sections below, various
supporting hardware items (Fieldbus cables, equipment labels, termination cable assemblies, and
so forth) are also included in each subsystem migration kit.
Installation of the DCS Fieldbus Module subsystem does not require special tools. However, it
does require a basic knowledge of I/A Series system concepts. Refer to System Equipment Installa-
tion (B0193AC) and DIN Rail Mounted Subsystem User's Guide (B0400FA).
1
B0193YV – Rev K 1. Introduction
NOTE
When planning any additions or modifications to your DCS Fieldbus Module sub-
system, be aware of the following:
The Field Control Processor (FCP) can support a mixture of DCS Fieldbus Mod-
ules (FBMs) from both the current and legacy subsystems, as it supports both
268 Kbps and 2 Mbps signals. The FCP270 supports dual-baud communications
on its HDLC fieldbus. The FCP280 does not support dual-baud communications
on any of its HDLC fieldbuses, but it provides four HDLC fieldbuses; one can sup-
port 268 Kbps HDLC communications while another can support 2 Mbps HDLC
communications.
While the Z-Module Control Processor (ZCP270) can support DCS FBMs from
either the current or legacy subsystems, as it can communicate via 2 Mbps and
268 Kbps signals, the FCM100E can only communicate via 2 Mbps or 268 Kbps
signals, not both in the same cardfile. When configuring a ZCP to support both 2
Mbps and 268 Kbps signals, be aware that you must add a dedicated pair of
FCM100Es for each type of communication - for example, one redundant
FCM100E/Et for the 2 Mbps signals and one redundant FCM100E for the
268 Kbps signals, with both redundant FCM100Es connected to the same ZCP.
2
1. Introduction B0193YV – Rev K
Digital I/O
Analog Input
Termination
Panels SMART Analog
Input/HART
Digital I/O
Figure 1-1. Current DCS FBM Subsystem for Series 20 Control System, Typical Implementation
3
B0193YV – Rev K 1. Introduction
4
1. Introduction B0193YV – Rev K
Original Power
Up to 14 DCS
Connection Card
Fieldbus Modules*
F2SFBI
Fieldbus Isolators
(mounted on Fieldbus CP6701
Isolator Carrier Board)* Control I/O
Cardfile
Optional Fieldbus
Extender Board
(F2MFBE)*
Analog Input
Digital I/O
Figure 1-2. Legacy DCS FBM Subsystem for Series 20 Control System, Typical Implementation
5
B0193YV – Rev K 1. Introduction
6
1. Introduction B0193YV – Rev K
Table 1-1. Current DCS Fieldbus Module Subsystem Migration Kit Components (P0973KB)
Invensys
Part Physically
Number Description Quantity Replaces/Comment
P0973HN F2DFBC Dual Baud Fieldbus 1 Install in slot 1 in cardfile
Isolator Carrier Board
P0973HM F2DFBI Dual Baud Fieldbus Isolator 2 Install in top slot of F2DFBC
for primary Fieldbus communi-
cations/ Install in bottom slot
of F2DFBC for secondary
Fieldbus communications
P0973HP F2MDOR Diode/Jumper Card 2 Primary and Secondary Power/
Communications Card
P0903VY PIO Bus Terminal Assembly 2 For primary and redundant
Fieldbus communications
P0903AN I/A Series Label 2 N/A
P0930TE Invensys/Foxboro Label, Enclosure 2 N/A
P0931VU DIN Rail, perforated 495 mm (19 in) 1 N/A
X0127DH Screw, Pan Head, 0.190-32 x 0.75 2 N/A
X0143AT Washer, Plain, 0.214 2 N/A
X0143SC Lock Washer, 0.195 2 N/A
X0169LF Nutclip, 0.190 2 N/A
P0918DL Blank front panel 4 Primary and Secondary
Power/Communications Cards
7
B0193YV – Rev K 1. Introduction
Table 1-2 lists the additional components required for the current DCS Fieldbus Module subsys-
tem migration.
Table 1-2. Additional Components Required for Current DCS Fieldbus Module Subsystem
Migration
Invensys
Part Physically
Number Description Quantity Replaces/Comment
P0973HJ F2M214 DCS A/R1 CL6821, CL6822 -
Fieldbus Module F2M214 supports AI signals from these cards.
(16 AI) Used in conjunction with F2M215 which sup-
ports AO signals to these cards
Also compatible with
- CL6861 (Single) and CL6862 X1-A2
(Redundant) with analog input only
- CL6863 and CL6864 with analog input (no
HART)
- CL6895-A1 (with cable CL6859-X1-A5) -
and CL6896 with analog input and HART
NOTE: CL6881 and CL6882 are not compat-
ible with the F2M214.
8
1. Introduction B0193YV – Rev K
F2M239 also supports the readback functionality. Refer to “F2M239 DCS Fieldbus Module
Channel I/O Modes and Termination Panel Mapping” on page 13 for details.
Table 1-3. Legacy DCS Fieldbus Module Subsystem Migration Kit Components (P0915XW)
Invensys
Part Physically
Number Description Quantity Replaces/Comment
P0903AN Migration Kit Label 2 N/A
P0917AW F2MFBC Fieldbus Carrier Board 1 Primary Power/
Communications Card
P0918EU General Information Label 2 N/A
(“I/A Plugged In”)
P0903PN DIN Rail, 7.175 in 1 N/A
X0127DH Screw, Pan Head, 0.190-32 x 0.75 2 N/A
X0143AT Washer, Plain, 0.214 2 N/A
X0143SC Lock washer, 0.195 2 N/A
X0169LF Nutclip, 0.190 2 N/A
P0918CJ Label, FPPWR1, Power Connection 1 Covers switches and switch
Card Front Panel information
P0918CK Label, FPPWR2, Power Connection 1 Covers +5, +15 and –15
Card Front Panel terminals
P0918DL Blank Front Panel 8 Primary and Secondary
Power/Communications Cards
9
B0193YV – Rev K 1. Introduction
Table 1-4 lists the additional components required to complete the legacy DCS Fieldbus Module
subsystem migration.
Table 1-4. Additional Components Required for Legacy DCS Fieldbus Module Subsystem Migration
Invensys
Part Physically
Number Description Quantity Replaces/Comment
P0914HB F2SFBI Fieldbus Isolator 1 Install in top slot of F2MFBC
P0914LY F2MFBE Fieldbus Extender 1 Secondary Power/
Communications Card
P0918AE F2MFBA Fieldbus A Extender A/R1 Primary Power/
Communications Card in the
extended cardfile
P0918AH F2MFBB Fieldbus B Extender A/R1 Secondary Power/
Communications Card in the
extended cardfile
P0914HB F2SFBI Fieldbus Isolator 1 For redundant Fieldbus com-
munications, install in bottom
slot of F2MFBC
P0903VY PIO Bus Terminal Assembly 1 (2 if For primary or redundant
redundant) Fieldbus communications
P0914HE F2M68A DCS Fieldbus Module A/R1 CL6821, CL6822
(16 AI, 8 AO)
P0914HH F2M67A DCS Fieldbus Module A/R1 CL6721
(Combination 16 DI or DO)
P0913VF Local Fieldbus extension cable, 0.9 m A/R1 N/A
(3 ft)
P0913VG Local Fieldbus extension cable, 1.8 m A/R1 N/A
(6 ft)
P0913VH Local Fieldbus extension cable, 4.5 m A/R1 N/A
(15 ft)
P0918DL Blank front panel A/R1 Primary and Secondary
Power/Communications Cards
1. As required per system equipment configuration.
10
1. Introduction B0193YV – Rev K
Terminology
This document uses certain terms specific to the DCS Fieldbus Module subsystem and the
I/A Series system. Understanding these terms is essential to understanding this document:
Control Processor Field Control Processor 280 (FCP280), Field Control Processor 270
(FCP270), Z-Module Control Processor 270 (ZCP270), Control Proces-
sor 60 (CP60), or Control Processor 40 (CP40). This device, together
with its associated I/O modules, performs regulatory, logic, timing, and
sequential control functions as well as data acquisition, alarm detection,
and notification in an I/A Series system. The CP communicates with
workstation processors (WPs), application processors (APs), Fieldbus
Modules (FBMs), and Fieldbus Processors (FBPs). It controls process vari-
ables using algorithms contained in functional control blocks configured
by on-site process engineers to implement the desired control strategies.
FBM Fieldbus Modules (FBMs). In an I/A Series system, these modules provide
the interface between process sensors/actuators and the Fieldbus.
Fieldbus An optionally redundant serial bus conforming to the EIA standards’ gen-
eral requirements for RS-485. The Fieldbus carries data communications
on a twinaxial cable between the I/A Series input/output modules on the
Fieldbus (Fieldbus Modules and DCS Fieldbus Modules, for example),
and their associated control processors.
Letterbug In the I/A Series system, a plastic character which, when interlocked with
other plastic characters, forms a 6-character module identifier. Letters
printed on the front are read visually by the user; pin connectors at the
back are read electrically by the computer.
11
B0193YV – Rev K 1. Introduction
Planning Ahead
Personnel who should be involved with the planning process include sales support personnel, sys-
tem engineers, software engineers, and process control engineers. For throughput and sizing infor-
mation tailored to your system, consult your Invensys engineering or sales support representative.
There are three major areas of concern when planning a system:
♦ System Configuration
During system configuration (or system definition) you select and define the hardware
and software for the system. The end product of this configuration is a disk that
defines the network equipment packaging, documents the configuration, provides a
list of material for the quotation system, and enables software installation. Prior to
undertaking this configuration you should determine the number and types of loops
and blocks in the process control scheme, and memory and throughput requirements
based on block definition, scan rates, and other block-related functions that can affect
the number and selection of hardware items.
♦ Process Control Configuration
Equipment installation does not require special tools. However, it does require a basic
knowledge of I/A Series Nodebus and Fieldbus hardware concepts. This knowledge
can be attained by reviewing System Equipment Installation (B0193AC) and DIN Rail
Mounted Subsystem User's Guide (B0400FA).
12
2. Equipment Installation
This section provides procedures for installing the DCS Fieldbus Module subsystem equipment.
NOTE
To minimize interruption of the process, it may be desirable to perform system con-
figuration (or system definition) prior to installing the DCS Fieldbus Module sub-
system equipment. If this is the case for your installation, refer to Chapter 3
“Configuration” and proceed with the system configuration (or definition) process.
Pre-Installation Requirements
Before starting the actual equipment installation (as described in the following subsections) per-
form the following:
1. Perform the system configuration for the DCS Fieldbus Module subsystem (refer to
Chapter 3 “Configuration”).
2. Determine the module identifiers (letterbugs) for the DCS Fieldbus Modules. (Refer
to “Module Identifier (Letterbug) Assignments” on page 66, and to the I/A Series sys-
tem configuration/definition reports.)
3. Perform the integrated control configuration for the DCS Fieldbus Module subsystem
(refer to Chapter 3 “Configuration”).
4. Perform an orderly shutdown of the process associated with the equipment to be
modified, and remove ac power from the equipment rack(s) in question.
13
B0193YV – Rev K 2. Equipment Installation
F2M239 HARDWARE
Termination Panel
Channels 1-8 Channels 1-8 Channels 9-16
IN
Channels 9-16
OUT
Channels 17-24
IN
Channels 25-32
OUT
F2M239 has 16 input channels and 16 output channels which are connected together in two
groups of 8 channels each as shown in Figure 2-1. When output channels are selected for the ter-
mination panel, the corresponding input channels may be used as readback channels to verify that
the output channel of the F2M239 has changed to the requested state.
If the state of the readback input disagrees with the state of the corresponding output channel,
control block logic in the CP may be used to present that information to the I/A Series® system
for display as a control block alarm.
When set to 16 DI mode, the input channels used by the I/A Series system are mapped to the ter-
mination panel’s inputs as shown in Table 2-1.
Table 2-1. F2M239 (16 DI Mode) I/A Series-to-Termination Panel Channel Mappings
Termination Panel
I/O I/A Series Channels Channels
Input 1-8 1-8
Input 17-24 9-16
When set to 16 DO mode, the input channels used by the I/A Series system (and its readback
channels) are mapped to the termination panel’s outputs as shown in Table 2-2.
Table 2-2. F2M239 (16 DO Mode) I/A Series-to-Termination Panel Channel Mappings
14
2. Equipment Installation B0193YV – Rev K
When set to 8 DI/8 DO mode, the I/O channels used by the I/A Series system (and its readback
channels) are mapped to the termination panel’s I/O as shown in Table 2-3.
Table 2-3. F2M239 (8 DI/8 DO) I/A Series-to-Termination Panel Channel Mappings
When set to 8 DO/8 DI mode, the I/O channels used by the I/A Series system (and its readback
channels) are mapped to the termination panel’s I/O as shown in Table 2-4.
Table 2-4. F2M239 (8 DO/8 DI) I/A Series-to-Termination Panel Channel Mappings
A pair of switches on the F2M239 sets the mode (input or output) for each block of channels on
the termination panel, as described in Figure 2-8 “Setting Switches on the F2M239 Digital I/O
Card” on page 22.
15
B0193YV – Rev K 2. Equipment Installation
Table 2-5 shows the relationship between the TA input channel numbers, the CIN block
PNT_NO and the ECB5 failsafe data and mask parameter bit settings for each channel. Note
that bit 7 is the most significant bit and bit 0 is the least significant bit.
Table 2-5. Relationship Between TA Input Channel Numbers and CIN/ECB5 Parameters
TA Channel Input Channel FSDM05 Bit FSMM05 Bit FSDE05 Bit FSME05 Bit
Number PNT_NO Value Value Value Value
1 1 Bit 7 = 0 Bit 7 = 0
2 2 Bit 6 = 0 Bit 6 = 0
3 3 Bit 5 = 0 Bit 5 = 0
4 4 Bit 4 = 0 Bit 4 = 0
5 5 Bit 3 = 0 Bit 3 = 0
6 6 Bit 2 = 0 Bit 2 = 0
7 7 Bit 1 = 0 Bit 1 = 0
8 8 Bit 0 = 0 Bit 0 = 0
9 17 Bit 7 = 0 Bit 7 = 0
10 18 Bit 6 = 0 Bit 6 = 0
11 19 Bit 5 = 0 Bit 5 = 0
12 20 Bit 4 = 0 Bit 4 = 0
13 21 Bit 3 = 0 Bit 3 = 0
14 22 Bit 2 = 0 Bit 2 = 0
15 23 Bit 1 = 0 Bit 1 = 0
16 24 Bit 0 = 0 Bit 0 = 0
Separate procedures are provided, depending on whether you are installing the current or legacy
DCS Fieldbus Module subsystem
16
2. Equipment Installation B0193YV – Rev K
Primary Power
Communication
Card
Secondary Power
Communication
Card
CL Series Cards
(up to 14)
Figure 2-2. CP6701 Control I/O Cardfile Assembly Prior to Migration Kit Installation
2. Remove all termination panel cables from the CL series cards in the cardfile, noting
for later reference where each cable attaches.
3. Remove all of the CL series cards from the cardfile (see Figure 2-2). If blank panels are
present, remove them.
4. Install an F2DFBC Dual Baud Fieldbus Isolator Carrier Board (P0973HN) in slot 1
of the cardfile (see Figure 2-4).
5. Install the F2DFBI Fieldbus Isolator cards (P0973HM) into the F2DFBC Dual Baud
Fieldbus Isolator Carrier Board.
6. Attach the primary and secondary power to the F2DFBC, as shown in Figure 2-3.
F2DFBC
F2DFBI Cards
Figure 2-3. F2DFBC Dual Baud Fieldbus Isolator Carrier Board (P0973HN) Power Connections
17
B0193YV – Rev K 2. Equipment Installation
F2DFBI
Fieldbus Isolators
(mounted on Fieldbus
Isolator Carrier Board)
F2MDOR (P0973HP)
Diode/Jumper Cards
(Left-Most Sides of
Slots 2 and 3)
Power Input
Slot 2 Slot 3
Note: Slot 2 and Slot 3 are each the width of three regular slots in this cardfile.
Figure 2-4. CP6701 Control I/O Cardfile with Current Migration Components Installed
! CAUTION
Wear a properly connected electrostatic discharge (ESD) wrist strap while removing,
handling, and installing the DCS Fieldbus Modules. Connect the ESD strap to the
rack ground bar.
Observe the following steps when handling electronic circuitry:
1. Use the static shielding bags supplied with the DCS Fieldbus Modules.
2. Ground the bag before opening.
3. Avoid touching the DCS Fieldbus Module circuitry.
18
2. Equipment Installation B0193YV – Rev K
NOTE
All of the letterbug characters may be any valid letterbug character. The last two char-
acters of the letterbug must be unique for the particular FCP or FCM to which the
F2M2xx DCS Fieldbus Modules are attached. Use the letterbug characters that have
been assigned to the FBM by the configuration tools.
b. Gather the six letterbugs that form the module identifier and assemble them by
inserting the dovetail end of one letterbug into the mating end of the next, until
all six letterbugs have been assembled in the proper order.
c. Insert the assembled module identifier into the receptacle on the DCS
Fieldbus Module. Exercise care, ensuring that the pins properly align with the
holes in the receptacle.
d. If you are installing module identifiers in the F2M214, insert the second module
identifier in it as well, in the orientation shown in Figure 2-6.
e. Repeat Steps a through c for all DCS Fieldbus Modules to be installed.
19
B0193YV – Rev K 2. Equipment Installation
Module Identifier
(assembled letterbugs) 1 2
OPEN
NOTE: For proper operation, the letterbug set must be oriented as shown.
Figure 2-5. Module Identifier (Letterbug) Assembly and Insertion (F2M215 and F2M239)
HT3
H4
C250
R135
R131
R251
R280
C239
C234
C223
C257
R312
R344
C275
C293
CR47 CR45CR43
CR50 CR54CR53
R376
C322
C175
R143
R33 U17
CR7 U34
C119
C139
R303
R216
C138
C121
C124
C130
C131 U16
R378
R361
R393
R367
R175
C128
J3
U48
R90
U26 U53 U58 R94 R132
R186
R154
R253
R218
R314
R282
R346
R136
CR57
CR48
R674
CR49
R134
C47 C44 C48
C164
C46
R164
R228
R292
R356
R92
R9
C165
U37 U47 U46
CR28 R30
C129
(assembled letterbugs)
U203
R383
U32
C105
R172
CR26 R28
R493
U3
R236 R204 R300 C575
R96
C167
CR24 R26 C145 C144
C214 R214
C146
C147
C45
R278 R342
R182
R310
R374
U20
R150
R249
R97
C246
C282
R389
CR20 R17
R293
C106
U82
Y2 R103
C230
C198
R325
C50
R86
R145
R177
R209
R241
R270
R305
R337
CR131 R369
U19 VSU1
F2M214 DCS
CR16 R18
R102
R254
R188 R156
R220 R255
R13
C251 R274 C260R283
C203 C219 C210 C226
R401
R4
R155
U18
CR101
CR118
C51
CR92
R52 R230
R3
R381 CR126
CR72
Fieldbus Module
C187C142C171C194
R146
C235
R316
C11
C6
R16
U59
R370
U28 R106
R39
R275
R47
R244
R402 C118
U11 U7
R147
C133
CR8 Y1 R51 R206
FL29
R48
C290 R371 C157 R99 CR17
R179 R157
R675 R285
CR257 CR256
R49 R109
U6
C177 R256 C241 C295 R242C225 C89
R189
C149
L3
(typical)
C110
R350
FL13
FL12
FL15
FL14
R307 C272
C158
R210 C271
C188 C204 R222 C254
R400 CR149 R178 CR150 CR151 CR152 CR153 CR154 CR155 7 6
CR157 A6 A7
CR183 C185
C169 C201 C217 C233 C249 C267 C285 FL4 Q3
R163
R161
R195
R193
R227
R225
R262
R260
R291
R289
R323
R321
R355
R353
R387
R385
C78
C161
R398 T2
CR181
R151
R183
R215
R250
R279
R311
R343
R375
T1
C73
C72
R396 FL5
CR179 CR138 CR139 CR140 CR141 CR142 CR143 CR145 CR146 U12
C162
R365
R366
R391
R392
R395
R397
R399
Q2
R21
R19
R22
R24
R25
R27
R29
R31
CR177 R1
C77 12 1
R358
C112
R67
C71
C91
C65
R362 C111 U8
CR34 CR33 R80
CR171
FL11
R359 R81
C59
CR169 C81 R68 C79 FL10
R390 J14 W14 J15 W15 J16 W16 J17 W7 J18 W6 J19 W3 J20 W2 J21 W1 A1
C60 FL1
C74 U10
CR174
FL3
Q1
FL2
C58
R658
R657
R659
R660
R661
R662
R663
R664
R665
R666
R667
R668
R669
R670
R671
R672
T19
CR172
L2
CR36
R83
C109 U114
C55
CR239 CR240 CR241 CR242 CR243 CR244 CR245 CR246 R414 FL58
R66 C62
C57
R459
R485
R511
R537
R563
R589
R615
R641
U13
P2 R55 C63 FL24
R413FL56
R471
R469
R497
R495
R523
R521
R549
R547
R575
R573
R601
R599
R627
R625
R653
R651
FL20
C425 R63
F2
R60
C82
FL57 R59
R454
R636
R559 C540
C427
U117
CR170
R647
R585 R569
R517 R543
R418 R578
R417 R571
R416 R554
R420 R566
R622 R621
C349
C347
R645 C524
CR225 CR220
CR210 CR215
C414
C434
R541
R594 R568
R238
R646
R490R464
R516 R542
C498
FL30
C341
R567
C546
L4
C482
U61
FL55
C317
U56
FL32 U115 U116
C413
C419
FL34
C321
R479
R505
R531
R557
R583
R609
R635
U108 FL63
R237
FL38
C416
CR184
P1
C411
CR158 CR186 CR185 CR188 CR187CR190 CR189 CR192 CR191CR194 CR193 CR196 CR195 CR198
U101
R327 C366
R551 R536
R640 C395
C438
C502
C534 R629
R525C470
U75
C422
R298
C354
R295
R302
R296
CR80
L5
R198
R199
Y3 C365
C353R301C367
FL46 C383
C313
R473 C352
C550 VSU108 R330
C423 C418
(assembled letterbugs)
FL48
J1
FL52 R191
C407
FL54 C408
R174
R472
R576
R628
R524
T20
R445
U118
T22 T24 T26 T28 T30 T32 T34 R166 U113 U107
U111
U110
FL69
CR135
R168
R173
R446
C312
FL71
R462
R223
R267
R351
R467
R500
R519
R540
C305 C304
CR120 CR108
CR164 CR167CR166
CR144 CR159CR156
R581
R633
CR136
C308
R477
R258 U88
C326
C339
C141
C328
C567
U87 R448 R444
CR162
R460
C431
C426
H1 HT2 J7 R447
C442 CR124
C447
C463
R512
C458
C474
C506
C511
C538
R486
C490
R590
C527
R616
C522
R443
R642
C479
R538
C495
R564
C543
RV0B HT1
NOTE: For proper operation, both letterbug sets must be oriented as shown.
In both cases, they will be read from left-to-right.
Figure 2-6. Module Identifier (Letterbug) Assembly and Insertion (F2M214)
20
2. Equipment Installation B0193YV – Rev K
9. For each F2M214 DCS Fieldbus Module to be installed, set the jumpers for each of
the sixteen channels to select the desired functions of the individual channels. As
shown in Figure 2-7, each channel can be configured for:
♦ An analog or TA assembly, 4-20 mA with a 250 ohm resistor on the termination
panel
♦ An analog or TA assembly, 4-20 mA without a 250 ohm resistor on the termina-
tion panel
♦ An analog or TA assembly 1-5 V dc input on the termination panel
Note orientation
of the jumpers.
F2M214 Board
Set the jumpers as shown. H4
HT3
C250
R135
R131
R251
R280
C239
C234
C223
C257
R312
R344
C275
C293
CR47 CR45CR43
CR50 CR54CR53
R376
C322
C175
R143
R33 U17
CR7 U34
C119
C139
R303
C121
C124
C130
C131 U16
R378
R361
R393
R367
R175
C128
J3
U48
R90
U26 U53 U58 R94 R132
R186
R154
R253
R218
R314
R282
R346
R136
CR57
CR48
R674
CR49
R134
C47 C44 C48
C164
U36 U39 C107
C163
CR30 R32 T3 T5 T7 T11 T13 T15 T17
T9
C120
C46
R164
R228
R292
R356
R92
R9
C165
U37 U47 U46
CR28 R30
C129
U203
R383
U32
C105
R172
CR26 R28
R493
U3
R236 R204 R300 C575
R96
C147
C45
R278 R342
R182
R310
R374
U20
R150
R249
R97
Analog or TA assembly,
C246
C282
R389
CR20 R17
R293
C106
U82
Y2 R103
C230
C198
R325
R86
R145
R177
R209
R241
R270
R305
R337
CR131 R369
VSU1
R254
R188 R156
R220 R255
R13
C251 R274 C260R283
C203 C219 C210 C226
R401
R4
R155
U18
CR101
CR118
C51
CR92
R52 R230
R3
R381 CR126
CR72
C235
R316
C11
C6
R16
U59
R370
U28 R106
R39
R275
R47
R244
R402 C118
U11 U7
R147
C133
CR8 Y1 R51 R206
FL29
A2
R48
R675 R285
CR257 CR256
R49 R109
U6
C177 R256 C241 C295 R242C225 C89
R189
C149
L3
C110
C160 J2
R350
FL13
FL12
FL15
FL14
R307 C272
C158
R210 C271
C188 C204 R222 C254
R400 CR149 R178 CR150 CR151 CR152 CR153 CR154 CR155 7 6
CR157 A6 A7
CR183 C185
C169 C201 C217 C233 C249 C267 C285 FL4 Q3
R163
R161
R195
R193
R227
R225
R262
R260
R291
R289
R323
R321
R355
R353
R387
R385
C78
C161
R398 T2
CR181
R151
R183
R215
R250
R279
R311
R343
R375
T1
C73
C72
R396 FL5
CR179 CR138 CR139 CR140 CR141 CR142 CR143 CR145 CR146 U12
C162
R365
R366
R391
R392
R395
R397
R399
Q2
R21
R19
R22
R24
R25
R27
R29
R31
CR177 R1
C77 12 1
R358
C112
R67
C71
C91
C65
R362 C111 U8
CR34 CR33 R80
CR171
FL11
FL2
4-20 mA without a
C58
R658
R657
R659
R660
R661
R662
R663
R664
R665
R666
R667
R668
R669
R670
R671
R672
T19
CR172
L2
CR36
R83
C109 U114
C55
CR239 CR240 CR241 CR242 CR243 CR244 CR245 CR246 R414 FL58
R66 C62
C57
R459
R485
R511
R537
R563
R589
R615
R641
U13
R55 C63
R497
R495
R523
R521
R549
R547
R575
R573
R601
R599
R627
R625
R653
R651
FL20
C425 R63
F2
R60
C82
FL57 R59
R454
R636
R559 C540
C427
R418 R578
R417 R571
R416 R554
R420 R566
R622 R621
C349
C347
R645 C524
CR225 CR220
CR210 CR215
C414
C434
R541
R594 R568
R238
R646
R490R464
R516 R542
C498
FL30
C341
R567
C546
L4
C482
U61
FL55
C317
U56
FL32 U115 U116
C413
C419
FL34
C321
R479
R505
R531
R557
R583
R609
R635
U108 FL63
R237
FL38
C416
CR184
P1
C411
CR158 CR186 CR185 CR188 CR187CR190 CR189 CR192 CR191CR194 CR193 CR196 CR195 CR198
U101
FL42 R458
R603 R588
R499 R484
R327 C366
R551 R536
R640 C395
C438
C502
C534 R629
R525C470
U75
C422
R298
C354
R295
R302
R296
CR80
FL44
Analog or TA assembly
R655 C355
R577
L5
R198
R199
Y3 C365
C353R301C367
FL46 C383
C313
R473 C352
C550 VSU108 R330
FL48 C423 C418
J1
FL52 R191
C407
FL54 C408
R174
R472
R576
R628
R524
T20
R445
U118
T22 T24 T26 T28 T30 T32 T34 R166 U113 U107
termination panel
U111
U110
FL69
CR135
R168
R173
R446
C312
FL71
R462
R223
R267
R351
R467
R500
R519
R540
C305 C304
CR120 CR108
CR164 CR167CR166
CR144 CR159CR156
R581
R633
CR136
C308
R477
R258 U88
C326
C339
C141
C328
C567
U87 R448 R444
CR162
R460
C431
C426
H1 HT2 J7 R447
C442 CR124
C447
C463
R512
C458
C474
C506
C511
C538
R486
C490
R590
C527
R616
C522
R443
R642
C479
R538
C495
R564
C543
RV0B HT1
21
B0193YV – Rev K 2. Equipment Installation
10. For each F2M239 DCS Fieldbus Module to be installed, set the switches to select the
desired functions of the channels in groups of eight (see Figure 2-8). Each group of
eight channels can be configured for digital input or digital output, as shown in
Figure 2-8, based on the channel mode desired for the F2M239 (that is, 16DI,
16DO, 8 DI/8 DO or 8 DO/8 DI mode), discussed in “F2M239 DCS Fieldbus
Module Channel I/O Modes and Termination Panel Mapping” on page 13.
CLOSED
1 2
SWITCH 1
SWITCH 2
OPEN 1 2
OPEN
Refer to “F2M239 DCS Fieldbus Module Channel I/O Modes and Termination
Panel Mapping” on page 13 to determine how each block of channels (1-8 or 9-16)
should be in the termination panel, based on the usage of the F2M239’s I/A Series
channels.
11. Install the analog input (F2M214), analog output (F2M215) and digital input/output
(F2M239) DCS Fieldbus Modules in the cardfile, making the cable connections from
the termination panels.
Before installing the F2M215, you must first disconnect and remove (or cut) both the
existing 24 V wire and Power Supply Common (PSC) from the analog output termi-
nation panel, as this FBM requires the F2MAOA cable (P0973JZ - part of kit
P0973JY) which has a ground wire (green) and must be connected to the Power Sup-
ply Common (PSC) on the analog output termination panel.
You will have to cut the 24 V wire to remove it. Be sure to isolate the exposed wire tips
with wire nuts.
When the existing PSC has been removed, connect the ground wire (green) on the
F2MAOA cable to the PSC terminal. Then install the F2M215 and then the
F2MAOA cable between the analog output termination panel and the F2M215 card,
shown in Figure 2-9.
Figure 2-9 shows the cable connections for the F2M214 and F2M215 cards.
22
2. Equipment Installation B0193YV – Rev K
F2M215 F2M214
DCS Fieldbus DCS Fieldbus
Module Module
Input
Existing Connector
Cable
Output Existing
Connector Cable
Analog Output or
Analog Input or SMART
SMART Termination Panel
Termination Panel
Connect F2MAOA
Cable to Existing Cable
Ground Wire to PSC Terminal*
Figure 2-9. Connecting the F2M214 and F2M215 to the Analog I/O Termination Panels
F2M239
DCS Fieldbus Module
Existing
Cable I/O Connector
Digital I/O
Termination Panel
Figure 2-10. Connecting the F2M239 to the Digital I/O Termination Panel
23
B0193YV – Rev K 2. Equipment Installation
12. For each empty slot in the cardfile, install a blank front panel (Invensys Part
Number P0918DL)
13. Place the migration kit label (Invensys Part Number P0903AN) on the left rack
mounting flange, just above the Fisher label.
14. Place the first Invensys/Foxboro label (P0930TE) on the front of the front door of the
enclosure, under the fan vent at the top of the door.
Place the second Invensys/Foxboro label (P0930TE) on the front of the rear door of
the enclosure, under the fan vent at the top of the door. If the rear door’s front is not
accessible, place this label on the inside of the front door of the enclosure, under the
fan at the top of the door.
24
2. Equipment Installation B0193YV – Rev K
Primary Power
Communication
Card
Secondary Power
Communication
Card
CL Series Cards
(up to 14)
Figure 2-11. CP6701 Control I/O Cardfile Assembly Prior to Migration Kit Installation
Power
Connection
Card
Optional Fieldbus
Extender
(F2MFBE)*
*F2MFBE is included if the system uses secondary 24 V dc power, or if the local Fieldbus
is to be extended to another cardfile.
Figure 2-12. CP6701 Control I/O Cardfile with Migration Kit Installed
! CAUTION
Wear a properly connected electrostatic discharge (ESD) wrist strap while removing,
handling, and installing the DCS Fieldbus Modules. Connect the ESD strap to the
rack ground bar.
Observe the following steps when handling electronic circuitry:
1. Use the static shielding bags supplied with the DCS Fieldbus Modules.
2. Ground the bag before opening.
3. Avoid touching the DCS Fieldbus Module circuitry.
25
B0193YV – Rev K 2. Equipment Installation
NOTE
The sixth letterbug in the module identifier must be 0 (zero).
b. Gather the six letterbugs that form the module identifier and assemble them by
inserting the dovetail end of one letterbug into the mating end of the next, until
all six letterbugs have been assembled in the proper order.
c. Insert the assembled module identifier into the receptacle on the DCS
Fieldbus Module. Exercise care, ensuring that the pins properly align with the
holes in the receptacle.
d. Repeat Steps a through c for all DCS Fieldbus Modules to be installed.
26
2. Equipment Installation B0193YV – Rev K
F2M6xx DCS
Fieldbus Module
(typical)
Module Identifier
(assembled letterbugs)
NOTE: For proper operation, the letterbug set must be oriented as shown.
9. For each F2M67A DCS Fieldbus Module to be installed, set the jumpers to select the
desired functions of the individual channels (see Figure 2-14). Each channel can be
configured for digital input or digital output.
Channel Number
16 Digital Card - F2M67A
Jumper IN configures
channel for digital input. 15
14
W9 W7
Jumper OUT configures
channel for digital output. 13
12 W6 W8
27
B0193YV – Rev K 2. Equipment Installation
10. If your F2M68A DCS Fieldbus Modules have a P0914HF, Revision K or later board
(see Figure 2-15 on how to identify this), you need to set the bottom row of jumpers
for each of the sixteen channels to select the desired functions of the individual chan-
nels. Each channel can be configured for:
♦ An analog or HART termination assembly, 4-20 mA with a 250 ohm resistor on
the termination assembly
♦ An analog or HART termination assembly, 4-20 mA without a 250 ohm resistor
on the termination assembly
♦ An analog termination assembly 1-5 V dc input
28
2. Equipment Installation B0193YV – Rev K
R304 R287
C51
CR23 CR18 CR20CR21 R351 R352 R385 R339 R333 R367 R358
R3
C9
U77 U76 TP6 TP4 TP2 TP0
R299 R369
C10
R4
CR22 R124 R128 C167 C160 R43
Q3
U53
R386
R119
R392
R118
R12
C166
CR71 R1 C50
C63
R390 RU5 C152 C150
R306
R412
Q4
LBL1
R307
R123 U5
R411
R290
C165 R130 C290 U52
R409
C81
R22 R20 R19 R21 R145 C55
U48 R144
R17
C79
U54
C291
R135 R31 R15 C75 C74
Q2 R95
C82
R23 C68 U8
C59
R146 R45
CR30 R65 R32 C76 R67 U6 U7
C7 C6
U27 W9 P20
CR38
P19
Q34 R58 R59 U61 R56
C107 C293 J701 P15 W7 P16 CR615 CR616
Q9 R330 R62 R64 C101 C100 CR604 CR606
R72 R317
C103 W8 P18
C40
C111 C128
C41
RU7
Q35 R108 R107 U62 R74 U28
H3 CR43 C135 C294 C1 C2 CR601 CR603
R373
Q10 R332 R104 R102 R78 R334 C131
C110 C280 L1
CR44 R308 R336 R103 C134 R335 R77
C20
C305
R328 C141
C60
U57 R111
R27
R170
C25
U59 C288
C180
R169 CR8
RU10
CR62 U15
CR10
Q38 R173 R174 U65 C174 C179 U21
C275
R376 C175 F1
C207
R168 R6
A4
CR84
CR81
C11
C12
CR80
U16
R207 R208 R209 C229 R230
R286 CR130 C274 L3
R216 R210
R214 R206
C206
C266
R211 R212 R213 R283 CR134 R13 R158 R101 C26
C273
CR83
R218 CR87 CR86 R194 R195 C221
C272
R285
R215 R217
CR82
C268
C27 R226 C66 7 6
R81 R82 R83 R189 R188 CR95 C231
C201 C115 C123 C227 C226 C235 C245
R282
R86 R88 CR52 CR50 CR53 CR133
R87 CR129
CR55 CR51
CR89
CR132
C22
U31 U32
C269
R91 R92 R93 C271 CR94 C230
R281 CR128 T1
C114 C122 C209 C224 C253 C248
R89
R97 R254
R280
CR131
C303
C28 C67
R251
R284
Q23
CR34
R276
R279
Analog termination
CR107 CR92
R223 R224 R225 CR108 C302
R255
CR88
C267
R253 R267 R245 R222 R94
C265
R239
CR93
CR112 CR115 R273 C258 R277 CR15 R312 CR96 CR102 CR91
R248 CR111 U24 U67
C234
R252 R249
C233
U9
C289
R311
C88
R278
C186 C187 C298 C299 CR13 C241
R309 R231 Q20
C263
C262
C188
R201
U79
C87
R325
R324
U42
R196
R191
R193
R236
R190
R192
R197
R319
C77
R234
R238
U14
CR120
CR124
R326
R202 FL3
C260
C261
R232 R233
CR78 CR79
R235
C243
R29
R242
R241
U80 U78
FL1
FL4
C244
R408
R407
R406
R405
R401
R402
R403
R404
R396
R395
R394
R381
R378
R377
R379
R380
C242
R426
R425
R424
R423
R422
R421
R420
R419
R418
R417
R416
R415
R400
R399
R398
R397
C208
Jumpers
J18
J17
J16
J14
J11
J7
J15
J13
J12
J10
J9
J8
J6
J5
J4
J3
H1 HT2 FL2
W20 W21 W2 W3 W4 W5 W10 W11 W12 W13 W14 W15 W16 W17 W18 W19
RV0C HT1
29
B0193YV – Rev K 2. Equipment Installation
11. Install the analog input/output (F2M68A) and digital input/output (F2M67A) DCS
Fieldbus Modules in the cardfile, making the cable connections from the termination
panels. Figure 2-16 shows the cable connections for the F2M68A card, and
Figure 2-17 shows the connections for the F2M67A card.
F2M68A
DCS Fieldbus Module
Output
Existing Connector
Cables
Input
Connector
Analog Output
Analog Input Termination Panel
Termination Panel
Figure 2-16. Connecting the F2M68A to the Analog I/O Termination Panels
30
2. Equipment Installation B0193YV – Rev K
F2M67A
DCS Fieldbus Module
Existing
Cable I/O Connector
Digital I/O
Termination Panel
Figure 2-17. Connecting the F2M67A to the Digital I/O Termination Panel
12. For each empty slot in the cardfile, install a blank front panel (Invensys Part
Number P0918DL)
13. Place the migration kit label (Invensys Part Number P0903AN) on the left rack
mounting flange, just above the Fisher label.
14. Install the general information (“Plugged In”) labels (Invensys Part Number
P0918EU) on the inside of the rack’s front and rear doors. Install the labels directly
below any existing labels or equipment name plate. The original descriptive name
plate(s) should be removed to avoid maintenance confusion. If no name plates exist,
place the labels at about eye level.
15. Referring to Figure 2-18, carefully install two labels on the front panel of the Power
Connection Card: FPPWR1 label (Invensys Part Number P0918CJ) and FPPWR2
label (Invensys Part Number P0918CK).
31
B0193YV – Rev K 2. Equipment Installation
1 2 3 4
CLOSE CLOSE
OPEN OPEN
PSC PSC
+24V +24V
Test
+5V +5V
Points
+15V +15V FPPWR2
Label
-15V -15V
(P0913CK)
PSC PSC
PSC PSC
PRI PRI
24V 24V
Screw SEC SEC
24V 24V
Terminals
32
2. Equipment Installation B0193YV – Rev K
Cardfile 1
F2SFBI Fieldbus Isolators
(mounted on Fieldbus
Isolator Carrier Board)
F2MFBE Fieldbus
Extender*
F2MFBA Fieldbus
Extender
F2MFBB Fieldbus
Extender
Cardfile 3
F2MFBA Fieldbus
Extender
F2MFBB Fieldbus
Extender
*On the F2MFBE Fieldbus extender, the upper connector corresponds to Fieldbus A
and the lower connector to Fieldbus B.
Figure 2-19. Local Fieldbus Extension, Typical Application, Legacy Implementation
33
B0193YV – Rev K 2. Equipment Installation
CP Termination Cable
Assembly P0800DB
A B C D
Note 1
34
2. Equipment Installation B0193YV – Rev K
Notes:
1. Route cable over strain relief bracket and
FIELD FIELD
secure using cable tie.
Note 4 Note 4
BUS
PO
BUS
PO 2. 110 ohm resistor, P/N E0157CZ.
3. Wire colors shown (BLK & WHT) are for
reference only. Actual colors may vary.
4. Attach earth strap to screw on DIN rail.
F F- S F F- S
Notes:
1. Route cable over strain relief bracket and
FIELD FIELD secure using cable tie.
Note 4 Note 4 2. 110 ohm resistor, P/N E0157CZ.
BUS BUS
PO PO 3. Wire colors shown (BLK & WHT) are for
reference only. Actual colors may vary.
4. Attach earth strap to screw on DIN rail.
35
B0193YV – Rev K 2. Equipment Installation
1 Slide the strain relief bracket 2 Snap the assembled termination block
onto the TCA termination block. onto the DIN rail, and connect the earth
wire to a screw on the DIN rail.
Earth
TCA Wire
Termination
Block
Strain
Relief
Bracket
DIN Rail
Figure 2-23. TCA Termination Block Assembly and Mounting
36
2. Equipment Installation B0193YV – Rev K
Ethernet Trunk
Fieldbus (10Mbps) DCM10E
From CP60 Converters
(Fault - Tolerant (P0926DJ) 1 2 TCAs (P0800DB) 2
pair) B A
F2SFBI Fieldbus Isolators Cards*
F+
F-
A
SH
SH
F-
F+
24V dc -
+
3
T-Connectors
(P0912ZV)
F+
B
F-
SH
SH
F-
F+
24V dc -
+
Notes:
1 A configuration using DCM10Ef converters (P09262DP) is similar, but with the Ethernet Trunk fiber optic
cables connecting to the ST-type connectors on the units.
2 Terminating resistors, included with the DCM10E/DCM10Ef converters and the corresponding TCAs, are
used only if these devices exist at the ends of the Fieldbus run.
3 If the TCAs are the last TCAs in the Fieldbus run, the Fieldbus shields must be connected to
the earth bus bar in the equipment rack (which, in turn, must be connected to solid earth ground).
Check to ensure that these connections are in place.
37
B0193YV – Rev K 2. Equipment Installation
Refer to “Fieldbus Splitter (RH928CV)” in DIN Rail Mounted Subsystem User’s Guide (B0400FA)
and Field Control Processor 280 (FCP280) User’s Guide (B0700FW) for details.
NOTE
The Fieldbus splitter (RH928CV) is used instead of the two legacy TCAs
(P0903VY) and the Extended Fieldbus Splitter/Terminator (P0926LC), which are
used with legacy control processors for their twinaxial cabling.
38
2. Equipment Installation B0193YV – Rev K
Field Control Processor 280 (FCP280) User’s Guide (B0700FW) for details. Order this
new splitter from Invensys (http://support.ips.invensys.com).
For details on FCP280 baseplate connections, refer to B0700FW.
You can mount the FCP280 module(s) on either the two-position, vertical DIN rail mounted
baseplate (RH924YF) or the two-position, horizontal DIN rail mounted baseplate (RH924YL).
For FCP280 baseplate mounting procedures, refer to DIN Rail Mounted Subsystem User's Guide
(B0400FA). For FCP280 installation procedures, refer to Field Control Processor 280 (FCP280)
User’s Guide (B0700FW).
Once you have finished with moving any of your DCS FBMs and their support equipment as
described above (if necessary), you can connect each FCP280 baseplate to the appropriate
F2DFBI or F2SFBI Fieldbus Isolator TCAs. For each baseplate, proceed as follows:
1. Referring to Figure 2-26 on page 42, assemble the termination blocks on the termina-
tion cable assembly end of the RH928CV splitter (RH928CV). Snap them onto the
mounting rails (DIN rails) in the enclosure, and connect the ground wires. (For future
reference, Figure 2-27 illustrates how to remove the TCA termination blocks.)
NOTE
If you intend to use an FBI200 to extend the twinaxial cabling to the F2DFBI or
F2SFBI Fieldbus Isolator TCA from the FCP280 baseplate, refer to DIN Rail
Mounted Subsystem User's Guide (B0400FA) for site planning and installation
instructions.
2. Connect the splitter (RH928CV) to the appropriate port on the FCP280 baseplate.
The splitter includes both a plug for the Fieldbus port and the TCA termination block
which you installed in the previous step (see Figure 2-25). Refer to “Fieldbus Splitter
(RH928CV)” in DIN Rail Mounted FBM Subsystem User’s Guide (B0400FA) for
instructions on how to make this connection.
If you are upgrading a legacy control processor with an FCP280 and the site has two
P0903VY TCAs on it, be sure to remove the P0903VY TCA termination blocks
before installing the splitter, as explained in Figure 2-27.
Finish making the cable connection(s) to the fieldbus splitter/terminator or fieldbus
splitter as shown in Figure 2-25.
3. Make the fieldbus cable connections between termination cable assemblies (see
Figure 2-28 on page 43).
4. Terminate the HDLC fieldbus according to the following rules:
♦ Terminating resistors are used only at the F2DFBI or F2SFBI Fieldbus Isolator
TCA end of the bus. Add the terminating resistors (supplied with the termination
cable assemblies) to the P0903VY termination cable assemblies as shown in
Figure 2-25.
♦ To terminate Fieldbus port 1 in the FCP280 baseplate end of the HDLC fieldbus
(if needed), set both the termination DIP switches on the FCP280 baseplate to
“ON”, as described in “Setting Termination Switches for FCP280 Baseplates” in
Field Control Processor 280 (FCP280) User’s Guide (B0700FW).
Fieldbus ports 2-4 in the FCP280 baseplate are terminated internally and do not
require any external hardware for termination. No action is needed to terminate
the FCP280 baseplate end of the HDLC fieldbus for Fieldbus ports 2-4.
39
B0193YV – Rev K 2. Equipment Installation
♦ The Fieldbus can be extended in two directions from the FCP280. (Refer to
Figure 2-29 on page 44.)
5. Connect an insulated 14 AWG green wire between connection point 3 (shield) on the
last Fieldbus Isolator termination cable assembly (or assemblies) and the earth bus in
the enclosure. For I/A Series system earthing requirements, refer to Power, Earthing
(Grounding), EMC and CE Compliance (B0700AU).
40
2. Equipment Installation B0193YV – Rev K
Ground Wire
Fieldbus Isolator
Termination Cable
Assemblies (P0903VY)
Twinaxial Cables
14 Gauge
(P0170GF or P0170GG)
Current - 305 m (1000 ft) Max.
Legacy - 1 Km (3200 ft) Max.
~~
Wire Connection to
Enclosure Earth Bus
F2DFBI or F2SFBI* Fieldbus Isolator
Cards Mounted on Fieldbus Carrier
Board
CP6701 Control I/O Cardfile -
Current Implementation Shown
41
B0193YV – Rev K 2. Equipment Installation
Slide strain relief bracket(s) onto TCA Connect ground wire to DIN rail using
1 3
termination block. (RH928CV has two screw, lock washer and nut (customer
brackets, not shown.) supplied).
Snap assembled termination block
2
onto DIN rail.
TCA Termination Block
(P0903VY Shown - RH928CV has two))
Screw
Lock Washer
Strain Relief Bracket
DIN Rail
Ring Lug
1 Disconnect the earth wire from 2b Move the screw drive handle in the
from the DIN rail. direction shown, while lifting the TCA
termination block from the DIN rail.
For each strain relief bracket, insert a For RH928CV, repeat for the other
2a strain relief bracket.
medium-size flat-head screwdriver as shown.
Lift
Screw
Washer
Move
TCA Termination Block
(P0903VY Shown - RH928CV has two)
42
2. Equipment Installation B0193YV – Rev K
Control Processor
Termination Cable Assemblies (2)
(RH928CV or P0903VY)
100 Ohm Twinaxial
Cable P0170GF,
P0170GG, or
Note 1
Equivalent
Note 2
Note 3 Note 3
BK BK
Fieldbus A
W W To F2DFBI/F2SFBI
Fieldbus Isolator
SH SH Fieldbus B
TCAs
F F- S F F- S
F F- S Note 5 F F- S
Fieldbus Fieldbus
Note 4 Note 4
B A
B B
BR G/Y BR G/Y
F+ F- SH F+ F- SH
To Splitter (RH928CV) or
Splitter/Terminator (P0926LC)
Notes:
1. For cable strain relief, it is recommended that the Fieldbus cable(s) be routed over the strain
relief bracket and secured using nylon cables ties.
2. TCAs can be daisy chained as indicated by the dashed cable lines, but terminating resistors
(110 ohms) must be installed on the F2DFBI or F2SFBI Fieldbus Isolator TCA end of the fieldbus
(not the FCP280 end). For the FCP280 end of the fieldbus, Fieldbus ports 2-4 are auto-termi-
nated internally. Fieldbus port 1 is terminated with the DIP switches on the FCP280’s baseplate
as described in “Setting Termination Switches for FCP280 Baseplates” in Field Control Proces-
sor 280 (FCP280) User’s Guide (B0700FW).
3. Wire colors shown (BK and W) are for reference purposes only.
4. Earth (ground) the surge protection network contained within the TCAs by attaching the green
earth wire to a screw on the DIN rail connected to system earth. For more information on earth-
ing, refer to Power, Earthing (Grounding), EMC and CE Compliance (B0700AU). Splitter
(RH928CV) has only one green earth wire.
5. The shield of the twinaxial cable (terminal 3) should be earthed at the farthest end from the
FCP280 baseplate. The fieldbus shield must be earthed at one end only. (See text for
earthing instructions.)
Figure 2-28. Remote Redundant Fieldbus Cabling (FCP280 End)
43
B0193YV – Rev K 2. Equipment Installation
Control Processor
Termination Cable Assembly
(RH928CV or P0903VY)
SH
To Next Fieldbus
Isolator Termination W BK
Cable Assembly* To Next Fieldbus
BK W Isolator Termination
Cable Assembly*
SH
F F- S
F F- S
Fieldbus
A
44
2. Equipment Installation B0193YV – Rev K
NOTE
If you intend to use an FBI200 to extend the twinaxial cabling to the F2DFBI or
F2SFBI Fieldbus Isolator TCA from the FCP270 baseplate, refer to DIN Rail
Mounted Subsystem User's Guide (B0400FA) for site planning and installation
instructions.
45
B0193YV – Rev K 2. Equipment Installation
Fieldbus
Splitter/Terminator
(P0926LC)
No Terminator on
this connector
Fieldbus Isolator
Termination Cable
Assemblies (P0903VY)
Twinaxial Cables
14 Gauge
(P0170GF or P0170GG)
Current - 305 m (1000 ft) Max.
Legacy - 1 Km (3200 ft) Max.
~~
Wire Connection to
Enclosure Earth Bus
F2DFBI or F2SFBI* Fieldbus Isolator
Cards Mounted on Fieldbus Carrier
Board
CP6701 Control I/O Cardfile -
Current Implementation Shown
46
2. Equipment Installation B0193YV – Rev K
Fieldbus A TCA
Cable Connector
Baseplate (P0926HW)
Fieldbus
Splitter/Terminator
(P0926LC)
Fieldbus B TCA
Cable Connector
Slide strain relief bracket onto TCA Connect ground wire to DIN rail using
1 3
termination block. screw, lock washer and nut (customer
supplied).
Snap assembled termination block
2
onto DIN rail.
Screw
Lock Washer
Strain Relief Bracket
DIN Rail
Ring Lug
47
B0193YV – Rev K 2. Equipment Installation
1 Disconnect the earth wire from 3 Move the screw drive handle in the
from the DIN rail. direction shown, while lifting the TCA
termination block from the DIN rail.
Lift
Screw
Washer
Move
TCA Termination Block
48
2. Equipment Installation B0193YV – Rev K
Control Processor
Termination Cable Assemblies (2)
(P0903VY)
100 Ohm Twinaxial
Cable P0170GF,
P0170GG, or
Note 1
Equivalent
Note 2
Note 3 Note 3
BK BK
Fieldbus A
W W To F2DFBI/F2SFBI
Fieldbus Isolator
SH SH Fieldbus B
TCAs
F F- S F F- S
F F- S Note 5 F F- S
Fieldbus Fieldbus
Note 4 Note 4
B A
B B
BR G/Y BR G/Y
F+ F- SH F+ F- SH
To Splitter/Terminator
(P0926LC)
Notes:
1. For cable strain relief, it is recommended that the Fieldbus cable(s) be routed over the strain
relief bracket and secured using nylon cables ties.
2. TCAs can be daisy chained as indicated by the dashed cable lines, but terminating resistors
(110 ohms) must be installed only at both ends of the fieldbus.
3. Wire colors shown (BK and W) are for reference purposes only.
4. Earth (ground) the surge protection network contained within the TCAs by attaching the green
earth wire to a screw on the DIN rail connected to system earth. For more information on earth-
ing, refer to Power, Earthing (Grounding), EMC and CE Compliance (B0700AU).
5. The shield of the twinaxial cable (terminal 3) should be earthed at the farthest end from the
FCP270 baseplate. The fieldbus shield must be earthed at one end only. (See text for
earthing instructions.)
49
B0193YV – Rev K 2. Equipment Installation
Control Processor
Termination Cable Assembly
(P0903VY)
SH
To Next Fieldbus
Isolator Termination W BK
Cable Assembly* To Next Fieldbus
BK W Isolator Termination
Cable Assembly*
SH
F F- S
F F- S
Fieldbus
A
Connections between a redundant ZCP270 to the Fieldbus Isolators (F2DFBIs) requires the fol-
lowing to facilitate communications:
♦ ZCP270 connects to a redundant pair of DIN rail mounted Fieldbus Communica-
tions Module 100Es (FCM100Es) via fiber optic cabling, either directly with standard
LC to LC cables or indirectly via The Mesh control network
♦ The FCM100Es connect to the Fieldbus Isolators (F2DFBIs)
Cabling a FCM100E baseplate to the Fieldbus Isolators (F2DFBIs) consists of extending the
remote 2 Mbps fieldbus from the isolators (see Figure 2-38). This extension, used between enclo-
50
2. Equipment Installation B0193YV – Rev K
sures, involves the use of termination cable assemblies (TCAs) to provide cable connections
between primary and extended fieldbus segments, for a maximum fieldbus length of 305 m
(1000 ft). TCA part number P0903VY includes a strain relief bracket, labels for bus A and B, and
a 110 ohm terminating resistor (E0157CZ) which should be installed across the F+ and F- termi-
nals at the end of the Fieldbus. You must install one of the labels on the TCA (see Figure 2-38 for
label orientation)
You can mount the FCM100E module(s) on either the two-position, vertical DIN rail mounted
baseplate (P0926KE) or the two-position, horizontal DIN rail mounted baseplate (P0926KH).
For FCM100E installation procedures, refer to Z-Module Control Processor 270 (ZCP270) User’s
Guide (B0700AN) and for baseplate installation procedures, refer to DIN Rail Mounted Subsystem
User's Guide (B0400FA).
! WARNING
Prior to connecting the direct connect cables to the FCM100E, install the letterbug
into the ZCP270. Refer to the I/A Series Letterbug Configurator (B0700AY).
NOTE
The Z-Module Control Processor (ZCP) can support DCS FBMs from either the
current or legacy subsystems, as it can communicate via 2 Mbps and 268 Kbps
signals simultaneously. However, the FCM100E can only communicate via 2 Mbps
or 268 Kbps signals, not both in the same cardfile. (The FCM100Et can only com-
municate via 2 Mbps signals.) When configuring a ZCP to support both 2 Mbps
and 268 Kbps signals, be aware that you must add a dedicated pair of FCM100Es
for each type of communication.
51
B0193YV – Rev K 2. Equipment Installation
FCM100E Pair
Bus A
Bus B
Port 2*
52
2. Equipment Installation B0193YV – Rev K
FCM100Es
To/From Time Strobe Orange Duplex
B
Ethernet Fieldbus Time Strobe
Converter (Optional) Fiber Cable
Cat 5 Cable with See Table 2-6
RJ-45 Connectors
A
Ethernet Fieldbus Time Strobe
A
Splitter/
B
1+2 1+2
A
Combiners
1 1
B
2 2
Orange Duplex
Fiber Cable
See Table 2-6
Gray Duplex
Fiber Cable
See Table 2-6
Part
Number Length Material Use
P0972UN 0.5 m (1.65 ft) MMF 62.5/125 micron, gray Fiber Optic Splitter mounted
riser. LC connectors on each end. on DIN rail or shelf mounted
to ZCP270. Recommended
for use on the “B” network.
53
B0193YV – Rev K 2. Equipment Installation
Part
Number Length Material Use
P0972VG 0.5 m (1.65 ft) MMF 62.5/125 micron, orange Fiber Optic Splitter mounted
riser. LC connectors on each end. on DIN rail or shelf mounted
to ZCP270. Recommended
for use on the “A” network.
P0972UJ 1.0 m (3.3ft) MMF 62.5/125 micron. LC con- Fiber Optic Splitter mounted
nectors on each end. on DIN rail or shelf mounted
to ZCP270.
P0972TN 3.0 m (9.9 ft) MMF 62.5/125 micron. LC con- Fiber Optic Splitter mounted
nectors on each end. on DIN rail or shelf mounted
to ZCP270.
P0972TP 15 m (49.5 ft) MMF 62.5/125 micron. LC con- Fiber Optic Splitter mounted
nectors on each end. on DIN rail or shelf mounted
to FCM100E or ZCP270.
P0972TQ 50 m (164 ft) MMF 62.5/125 micron. LC con- Fiber Optic Splitter mounted
nectors on each end. on DIN rail or shelf mounted
to FCM100E or ZCP270.
After you have installed and cabled the FCM100E module, you need to assign their letterbugs
through the infrared port using the I/A Series Letterbug Configurator. For information on using
this device and procedures for assigning letterbugs, see the Letterbug Configurator User’s Guide
(B0700AY).
54
2. Equipment Installation B0193YV – Rev K
NOTE
If you intend to use an FBI200 to extend the twinaxial cabling to the F2DFBI or
F2SFBI Fieldbus Isolator TCA from the FCM100E baseplate, refer to DIN Rail
Mounted Subsystem User's Guide (B0400FA) for site planning and installation
instructions.
55
B0193YV – Rev K 2. Equipment Installation
Fieldbus
Splitter/Terminator
(P0926LC)
No Terminator on
this connector
Fieldbus Isolator
Termination Cable
Assemblies (P0903VY)
14 Gauge Twinaxial Cables
305 m (1000 ft) Maximum
(P0170GF or P0170GG)
~~
Wire Connection to
Enclosure Earth Bus
F2DFBI or F2SFBI* Fieldbus Isolator
Cards Mounted on Fieldbus Carrier
Board
CP6701 Control I/O Cardfile -
Current Implementation Shown
56
2. Equipment Installation B0193YV – Rev K
Fieldbus A TCA
Cable Connector
Baseplate (P0926KE)
Fieldbus
Splitter/Terminator
(P0926LC)
Fieldbus B TCA
Cable Connector
Slide strain relief bracket onto TCA Connect ground wire to DIN rail using
1 3
termination block. screw, lock washer and nut (customer
supplied).
Snap assembled termination block
2
onto DIN rail.
Screw
Lock Washer
Strain Relief Bracket
DIN Rail
Ring Lug
57
B0193YV – Rev K 2. Equipment Installation
1 Disconnect the earth wire from 3 Move the screw drive handle in the
from the DIN rail. direction shown, while lifting the TCA
termination block from the DIN rail.
Lift
Screw
Washer
Move
TCA Termination Block
58
2. Equipment Installation B0193YV – Rev K
Note 2
Note 3 Note 3
BK BK
Fieldbus A
W W To F2DFBI/F2SFBI
Fieldbus B Fieldbus Isolator
SH SH TCAs
F F- S F F- S
F F- S Note 5 F F- S
Fieldbus Fieldbus
Note 4 Note 4
B A
B B
BR G/Y BR G/Y
F+ F- SH F+ F- SH
To Splitter/Terminator
(P0926LC)
Notes:
1. For cable strain relief, it is recommended that the Fieldbus cable(s) be routed over the strain
relief bracket and secured using nylon cables ties.
2. TCAs can be daisy chained as indicated by the dashed cable lines, but terminating resistors
(110 ohms) must be installed only at both ends of the fieldbus.
3. Wire colors shown (BK and W) are for reference purposes only.
4. Earth (ground) the surge protection network contained within the TCAs by attaching the green
earth wire to a screw on the DIN rail connected to system earth. For more information on earth-
ing, refer to Power, Earthing (Grounding), EMC and CE Compliance (B0700AU).
5. The shield of the twinaxial cable (terminal 3) should be earthed at the farthest end from the
FCM100E Modular Baseplate. The fieldbus shield must be earthed at one end only. (See text for
earthing instructions.)
59
B0193YV – Rev K 2. Equipment Installation
Control Processor
Termination Cable Assembly
(P0903VY)
SH
To Next Fieldbus
Isolator Termination W BK
Cable Assembly* To Next Fieldbus
BK W Isolator Termination
Cable Assembly*
SH
F F- S
F F- S
Fieldbus
A
NOTE
1. Connections at the DCS Fieldbus Module Subsystem are the same regardless of
the type of I/A Series control processor is used (CP40 or higher).
2. The following procedure assumes that a redundant Fieldbus is being
employed. If the installation in question uses a non-redundant Fieldbus, omit
the Fieldbus B connections.
1. Using the hardware provided, install the DIN rail (P0931VU for current subsystems
in kit P0973KB, P0903PN for legacy subsystems in kit P0915XW) in the equipment
60
2. Equipment Installation B0193YV – Rev K
rack in question. The DIN rail can be placed anywhere in the rack, its placement
limited only by the length of the P0903VY TCA cable, which is 72 in (1829 mm).
For the current subsystem, install the nutclips (X0169LF) in the rack rails, in the loca-
tion in which you want to secure the DIN rail. Then install the screws (X0127DH)
with lock washers (X0143SC) and plain washers (X0143AT) to secure the DIN rail to
the rack rails. Tighten the screws as needed.
2. Referring to Figure 2-23, assemble the termination block(s) associated with the Field-
bus Isolator TCAs, snap them onto the DIN rail and connect the earth wire(s).
3. Connect the Fieldbus cables (A and B) to the Fieldbus Isolator TCAs, as shown in
Figure 2-44. (If the Fieldbus is non-redundant, only one Fieldbus cable (A) connects
to a Fieldbus Isolator TCA.) Take note of which TCA receives the Fieldbus A connec-
tion, and which receives Fieldbus B. (This information is required in Step 5.)
4. If the TCAs in question are the last TCAs on the Fieldbus run:
a. Add the 110 ohm terminating resistors (E0157EZ) packaged with the TCAs.
b. Connect an insulated 14 AWG wire between connection point 3 (shield) on each
of the last Fieldbus TCAs and the earth bus bar in the equipment rack. (It is
assumed that the rack earth bus bar is connected to a solid earth ground.)
5. Make the cable connections from the TCAs to the Fieldbus Isolators, as shown in
Figure 2-45.
To Fieldbus Isolator A
Fieldbus A Note 1 Note 1
Note 2 Note 2 To Fieldbus Isolator B
Note 3
SH SH
1 2 3 1 2 3
WHT WHT
From BLK 1 2 3 BLK 1 2 3
Control
Processor F F- S F F- S
F F- S F F- S Notes:
1. Route cable over strain relief bracket and
secure using cable tie.
FIELD FIELD
Fieldbus B Note 3 Note 4 2. 110 ohm resistor, P/N E0157CZ.
BUS BUS
PO PO 3. Earth (ground) Fieldbus shield at one end
only. (See text for earthing instructions.)
4. Attach earth strap to screw on DIN rail.
61
B0193YV – Rev K 2. Equipment Installation
F2DFBC
Figure 2-45. Connecting the TCA Cables to the Fieldbus Isolators (F2DFBI)
62
2. Equipment Installation B0193YV – Rev K
To perform these operations via the System Management equipment change displays, proceed as
follows, referring to System Management Displays (B0193JC) for detailed information on System
Management displays:
1. Access the Equipment Change display for the DCS Fieldbus Module in question:
a. Select Sys from the top menu bar, then select Sys_Mgmt.
b. Select the appropriate System Monitor, and then the letterbug of the CP to which
the desired DCS Fieldbus Module is attached.
2. At the PIO Bus display, select the desired DCS Fieldbus Module, then select
EQUIP CHG. Allowable equipment change actions appear in white on the menu.
3. Perform a download for the DCS Fieldbus Module by selecting Download on the
DCS Fieldbus Module Equipment Change display. A Download Successful mes-
sage appears in the message line.
4. You must now check point the file in the CP to preserve the on-line state of the DCS
Fieldbus Module in the checkpoint file:
a. Access the CP Equipment Change display (part of the System Management
Displays).
b. Select Checkpoint Command on the CP Equipment Change display.
5. Repeat Step 2 through Step 4 for each DCS Fieldbus Module in the subsystem.
Installation Checklist
63
B0193YV – Rev K 2. Equipment Installation
64
3. Configuration
This chapter provides system configuration information (system definition) and control
configuring information (integrated control configuration).
In general, “configuration” means specifying, to the I/A Series system software, the types of hard-
ware and software modules that comprise the newly added DCS Fieldbus Module Subsystem, and
the control blocks that are used in conjunction with it. Prior to performing configuration proce-
dures, you must develop loop drawings to determine the control scheme, and a detailed equip-
ment plan that identifies all the equipment required to control the process.
System Configuration/Definition
NOTE
1. To minimize interruption of the process, it may be desirable to perform system
configuration (or system definition) prior to installing the DCS Fieldbus Module
subsystem equipment, as described in Chapter 2 “Equipment Installation”.
2. If the host I/A Series system is on-line (currently controlling the process), it may
be desirable to perform the integrated control configuration on-line, prior to updat-
ing the system configuration. Using this method, process control, using the DCS
Fieldbus Module subsystem equipment, can commence immediately following
equipment installation, and putting the DCS Fieldbus Modules on-line. System
configuration updating can be deferred until a more convenient time.
To perform integrated control configuration on-line, refer to “On-Line Integrated
Control Configuration” on page 71.
System configuration (or system definition) is the process of selecting and identifying the hard-
ware and software for a particular I/A Series system. It is initially performed prior to installation of
the system equipment, and typically it is updated later with any hardware/software system
changes. Reports produced by system configuration (or system definition) define the network,
define the overall packaging of the system, and provide information that may be used in conjunc-
tion with equipment installation and system quotation. The system configuration database can be
updated at any time to reflect changes made to the initial hardware layout.
65
B0193YV – Rev K 3. Configuration
For systems with the F2M214, F2M215 or F2M239 DCS FBMs, you must have I/A Series soft-
ware v8.6 or later to run the appropriate system configurators for the these FBMs.
NOTE
I/A Series software treats each DCS Fieldbus Module as an equivalent FBM (see
Table 3-1, below). As such, the System Management Display software, and Inte-
grated Control Configurator software portray the DCS Fieldbus Modules as equiva-
lent FBMs. In order to distinguish the DCS Fieldbus Modules from other FBMs, it
may be desirable to include a specific prefix (such as F2 for Fisher Series 20) in the
six-character letterbug set for each DCS Fieldbus Module.
DCS
Fieldbus
Module Function Equivalent I/A Series FBM
F2M214 16 analog HART input Two FBM214s
F2M215 8 analog HART output One FBM215
F2M239 16 digital input and 16 digital One FBM239
output
F2M67A 16 digital input or digital output, in One FPB10 and one FBM09
any combination
66
3. Configuration B0193YV – Rev K
DCS
Fieldbus
Module Function Equivalent I/A Series FBM
F2M68A 16 analog input and 8 analog output One FPB10, two FBM01s, and one FBM37
As indicated in Table 3-1, the physical F2M67A is configured as a Fieldbus Processor 10 (FBP10)
and an I/A Series FBM09. The physical F2M68A is configured as an FBP10 and three virtual
I/A Series FBMs: two FBM01s and one FBM37.
When system configuration (or system definition) is completed (as described in the following
subsections), perform one of the following operations:
♦ If this is a new (as opposed to existing) I/A Series system, install the system software
(refer to the release notes shipped with your version of I/A Series software).
♦ If this is an existing (previously configured) I/A Series system, specify to the currently
installed system software that hardware items have been added to the system (refer to
the release notes shipped with your version of I/A Series software).
NOTE
When configuring the DCS Fieldbus Modules, set the MPOLL parameter to 0 (zero)
in the I/A Series Control Processor ECB (<cplbug>_ECB:primary_ECB>). (See
Figure 3-1.)
Actual control of the process is performed by compounds, consisting of control blocks, which are
user configurable. (Figure 3-2 shows a typical application of control blocks.) The I/A Series sys-
tem offers a wide range of control blocks, providing solutions for a broad spectrum of process
control applications. For details on the selection and usage of control blocks, refer to Integrated
Control Block Descriptions (B0193AX).
For information regarding configuration of blocks in the Foxboro Control Software (FCS) envi-
ronment, refer to Foxboro Control Software Block Configurator User's Guide (B0750AH).
67
B0193YV – Rev K 3. Configuration
MPOLL set
to zero
Figure 3-1. I/A Series Control Processor Primary ECB Editing Display (ICC)
68
3. Configuration B0193YV – Rev K
ECB
201 RIN
F2M214 ECB PID
4 to 20 mA ECB
200
and HART 201 RIN
(to/from process)
ECB
ROUT
ECB 201
F2M215
F2DFBI 200 ECB
ROUT
Fieldbus 201
Isolator Control Compound
(I/A Series software)
COUT
COUT
Contact In/Out F2M239 ECB
ALM
(to/from process) 05
CIN
CIN
Fisher PROVOX 20 Control Compound
Equipment Rack (I/A Series software)
(upgraded)
NOTE: In this simplified representation, the ECB47s are omitted for clarity.
Figure 3-2. Typical Control Scheme
NOTE
This section presents integrated control configuration information that is specific to
the DCS Fieldbus Modules subsystem. For more comprehensive information
regarding integrated control configuration, refer to Foxboro Control Software Block
Configurator User's Guide (B0750AH) for FCS, I/A Series Configuration Component
(IACC) User's Guide (B0700FE) for IACC, or to Integrated Control Configurator
(B0193AV) and associated Help files for ICC.
The Foxboro Control Software (FCS) Configuration Tools (formerly known as IEE), IACC and
the Integrated Control Configurator (ICC), which is accessed through the process engineer’s or
software engineer’s environment at an I/A Series workstation, allow you to configure control
blocks relating, in this case, to the DCS Fieldbus Module subsystem equipment. The general pro-
cedure is to create a compound name in the ECB list under which the blocks will be created and
run, and then create the desired control blocks and integrate them into their compound.
Using the FCS Configuration Tools, or ICC, you create an equipment control block (ECB) for
each DCS Fieldbus Module card in the DCS Fieldbus Module Subsystem. The ECB serves as a
“holding place” for the device’s software data. You then configure the necessary control blocks and
compounds for the desired control scheme.
The FCS Configuration Tools and ICC lets you modify configuration data for on-line stations
(for example, a CP) or off-line library volumes. (A library volume is a “dummy” configuration
which may be loaded into the CP when creation and/or editing are completed.) As a com-
69
B0193YV – Rev K 3. Configuration
pound/block editor, the System Manager, IACC, and ICCr provides compound/block-building
templates along with a full range of editing functions.
Integrated control configuration for the DCS Fieldbus Module subsystem is divided into two sep-
arate procedures:
♦ Off-Line Integrated Control Configuration (directly following) is intended for use
when a new system is being configured – typically, when the DCS Fieldbus
Modules subsystem is being included in new (overall) system configuration.
♦ On-Line Integrated Control Configuration is intended for use when a previous
I/A Series configuration is being updated to include the DCS Fieldbus Module
subsystem.
NOTE
As indicated previously, if the host I/A Series system is on-line (currently controlling
the process), it may be desirable to perform Integrated Control Configuration on-
line, prior to updating the system configuration. If this is the case, perform the pro-
cedure under “On-Line Integrated Control Configuration” on page 71.
NOTE
1. This procedure assumes that system configuration has been performed.
2. This procedure is intended for use with I/A Series software v4.0 or higher. If your
system has software of a previous version, refer to the appropriate version of Foxboro
Control Software Deployment Guide (B0750BA), I/A Series Configuration Component
(IACC) User's Guide (B0700FE), or Integrated Control Configurator (B0193AV), and
configure the DCS Fieldbus Modules as you would equivalent FBMs, as listed in
Table 3-1.
3. When configuring the DCS Fieldbus Modules, set the MPOLL parameter to
0 (zero) in the I/A Series Control Processor ECB (<cplbug>_ECB:primary_ECB>).
70
3. Configuration B0193YV – Rev K
71
B0193YV – Rev K 3. Configuration
NOTE
1. This procedure is intended for use with I/A Series software v4.0 or higher. If your
system has software of a previous version, refer to the appropriate version of Foxboro
Control Software Deployment Guide (B0750BA), I/A Series Configuration Component
(IACC) User's Guide (B0700FE), Integrated Control Configurator (B0193AV), and
configure the DCS Fieldbus Modules as you would equivalent FBMs, as listed in
Table 3-1.
2. When configuring the DCS Fieldbus Modules, set the MPOLL parameter to
0 (zero) in the I/A Series Control Processor ECB (<cplbug>_ECB:primary_ECB>).
1. Using the System Management displays (accessible at an I/A Series workstation), boot
up the CP to which the DCS Fieldbus Module subsystem equipment is attached. This
creates two compounds:
♦ Station compound (CPLBUG_STA) containing the station block
(CPLBUG_STA:STATION). The CP letterbug (cplbug) is filled in by the
station being configured.
♦ ECB compound (CPLBUG_ECB) containing the primary ECB
(CPLBUG_ECB:PRIMARY_ECB). The CP letterbug (cplbug) is filled in by the
station being configured.
2. Access the Integrated Control Configurator from the Process Engineer’s or Software
Engineer’s environment. Select Config and then Control_Cfg.
3. Select the I/A Series control processor that will serve as its host, and then configure
the necessary number of ECBs for the F2M214, F2M215, F2M239, F2M67A and
F2M68A DCS Fieldbus Modules. Refer to “F2M214, F2M215, F2M239, F2M67A
and F2M68A Control Configuration” on page 73 for detailed information.
4. Access the editing display for the newly created F2xxxx ECBs (see Figure 3-6, for
example) and set the parameters. The HWTYPE and SWTYPE ECB parameters for
the various types of DCS Fieldbus Module are found by selecting SHOW from the
menu bar at the top of the screen, and then selecting Legal FBM/ECB Combos. ECB
parameter information appears in a “show window” along the right side of the ECB
editing displays. For information on other ECB parameters, refer to Integrated Control
Block Descriptions (B0193AX).
5. Referring to Control Processor 270 (CP270) and Field Control Processor 280 (CP280)
Integrated Control Software Concepts (B0700AG), Integrated Control Software Concepts
(B0193AW) (for CP60 or earlier CPs), and Integrated Control Block Descriptions
(B0193AX), configure the necessary compounds and blocks for the desired control
scheme:
♦ Typical control schemes using the various types of DCS Fieldbus Modules are
shown in “DCS Fieldbus Module Control Schemes” on page 115. Also shown in
that appendix are typical block parameter settings that are used with the various
types of DCS Fieldbus Modules.
♦ For information on setting fail-safe parameters, refer to “Fail-Safe Operation” on
page 79.
72
3. Configuration B0193YV – Rev K
NOTE
From the perspective of control configuration, one F2M214 is the equivalent of two
FBM214 modules, so it must be configured as if it was two FBMs.
NOTE
You can use the block name for the PARENT parameter whenever the child ECB and
the parent ECB reside in the same compound. For example, you might enter
ECB200BK15 for the PARENT parameter because the child ECB201 and the parent
ECB200 reside in the PRIMARY_ECB compound (F41CP6_ECB).
If the child ECB and the parent ECB are not in the same compound, you must enter
the full compound:block pathname for the PARENT parameter.
Configure F2M214 or F2M215 as, respectively, two FBM214s and one FBM215. Refer to HART
Communication Interface Modules User's Guide (B0400FF) for details on configuring FBM214
and FBM215.
73
B0193YV – Rev K 3. Configuration
See NOTE
NOTE: If I/A Series software version is 6.1.1 or greater, use SWTYPE = 59;
If I/A Series software version is earlier than 6.1.1, use SWTYPE = 42.
Figure 3-3. Typical Editing Display for F2M67A FBP10 (ECB47)
74
3. Configuration B0193YV – Rev K
Figure 3-4. Typical Editing Display for F2M67A FBM09 (with FBM14 Expander)
75
B0193YV – Rev K 3. Configuration
NOTE: If I/A Series software version is 6.1.1 or greater, use SWTYPE = 58;
If I/A Series software version is earlier than 6.1.1, use SWTYPE = 42.
Figure 3-5. Typical Editing Display for F2M68A FBP10 (ECB47)
76
3. Configuration B0193YV – Rev K
♦ The FBM01 ECBs’ DEV_ID parameters must have the same first five characters as
the FBP10 letterbug (or DEV_ID).
♦ The last character of the first FBM01 ECB’s DEV_ID parameter must be 1, and the
last character of the second FBM01 ECB’s DEV_ID parameter must be 2.
Figure 3-6. Typical Editing Display for the First F2M68A FBM01 ECB (ECB01)
77
B0193YV – Rev K 3. Configuration
Figure 3-7. Typical Editing Display for the Second F2M68A FBM01 ECB (ECB01)
78
3. Configuration B0193YV – Rev K
Fail-Safe Operation
Fail-safe parameters in the controlling ECBs specify the outputs of the I/O cards in the event of a
break in communication with the CP. All fail-safe operations are initiated by the DCS Fieldbus
Modules.
Each time the DCS Fieldbus Module receives a write request for a specific I/O card, it resets a fail-
safe timer for that I/O card’s ECB. The DCS Fieldbus Module asserts a fail-safe condition for the
I/O card’s ECB if it does not receive another output command within a specified time. The fail-
safe condition can be either of the following:
♦ Hold Current Value – Hold the value sent in the most recent output command from
the CP.
♦ Use Fallback Value – Use a value specified for the output (specified in the ECB).
The ECBs for output type I/O cards include parameters for enabling and disabling fail-safe and
for setting a fail-safe delay for the I/O card output. These parameters are downloaded to the DCS
Fieldbus Module’s database from the CP each time the subsystem is initialized or re-configured,
and each time the user executes a download command from the System Management display. If
fail-safe is enabled for a specific I/O card, the DCS Fieldbus Module asserts fail-safe actions on a
channel-by-channel basis but uses the same timer interval for all channels in the I/O card.
79
B0193YV – Rev K 3. Configuration
When normal operation resumes, the current output values are read by the CP and stored in the
ECBs. These values in turn are used by the I/O blocks as the starting point for new output com-
mands.
80
3. Configuration B0193YV – Rev K
81
B0193YV – Rev K 3. Configuration
Fail-Safe Functionality
What the DCS Fieldbus Module does during various failed conditions is dependent upon the
configuration of several I/O card parameters as well as the type of failure. Two basic types of DCS
Fieldbus Module failures can occur:
♦ Those that cause the DCS Fieldbus Modules to fail (such as DCS OFF-LINE, DCS
DOWNLOAD, or DCS EEPROM UPDATE)
♦ Those that cause loss of communications (COMM FAIL).
Fail-Safe Examples
The following examples are fail-safe operations for an analog type I/O ECB with two outputs.
The operation is performed for the first output point, which is point number 1. An AOUT block
is used, and the output is driven at a value of 75% of full scale. The Fallback Value is configured
to be 25% of full scale (FSD01 = 16000). FSDLAY is set to 1000, which is equal to a delay time
of 10 seconds.
Example 1: FSENAB = 0 and FSMM1 = 0X00
a. Cause: Type 1 failure.
Result: Output immediately goes to 25%.
b. Cause: Type 2 failure.
Result: Output holds at 75%.
82
3. Configuration B0193YV – Rev K
83
B0193YV – Rev K 3. Configuration
84
4. System Management
This chapter provides general system management information for the DCS Fieldbus modules.
It also provides references to the manuals that describe the tools you use to perform in-depth
system management tasks.
Overview
The general I/A Series system management philosophy applies to the DCS FBMs incorporated
into the I/A Series system. Through the System Management Displays, you can receive status
information on the FBMs, as well as send change requests to the FBMs.
System management for the FBMs is supported on the following system management tools:
♦ System Manager v2.1 or later (supported on I/A Series software v8.6 or later) - dis-
cussed in System Manager (B0750AP).
♦ SMDH - discussed in System Management Displays (B0193JC)
♦ FoxView™ - discussed in FoxView Software V10.3 (B0700FC) and Process Operations
and Displays (B0700BN)
The security of this system is maintained via the standard I/A Series control processor software
and the customer-engineered user interface to the control block database. All access to the I/O
data is through the control blocks. The end user has no direct access to any of the I/O functions
or the data in the FBMs.
Operating Status
The operating status of the DCS FBMs is reported by the I/A Series system using on-screen and
printed messages. Refer to the following documents for information on the reporting of equip-
ment operating status and errors:
♦ System Manager (B0750AP)
♦ I/A Series System Management Displays (B0193JC)
♦ I/A Series System V8.x System Error Messages (B0700AF)
♦ I/A Series Process Operations and Displays (B0700BN).
85
B0193YV – Rev K 4. System Management
♦ Station Displays.
For information on how these displays are used, refer to Process Operations and Displays
(B0700BN) or Process Operations and Displays (B0193MM).
86
4. System Management B0193YV – Rev K
87
B0193YV – Rev K 4. System Management
88
5. Maintenance
This chapter provides information on maintaining the DCS Fieldbus Module subsystem.
The original maintenance and preventive maintenance philosophies for the Fisher PROVOX
equipment racks are retained. This includes periodic inspection and cleaning, checking the status
of LED indicators, and checking for loose cable connections.
Operating Status
The operating status of the DCS Fieldbus Modules is reported by the I/A Series software using
on-screen messages. [The I/A Series software regards the DCS Fieldbus Modules as standard
Fieldbus Modules (FBMs).] Refer to the following I/A Series documents for information on the
reporting of equipment operating status and errors:
♦ System Manager (B0750AP)
♦ DIN Rail Mounted Subsystem User's Guide (B0400FA)
♦ V8.x System Error Messages (B0700AF)
♦ System Maintenance (B0193AD)
♦ System Management Displays (B0193JC).
LED Indicators
LED indicators at the front of the Fieldbus Isolator (F2DFBI/F2SFBI) and the DCS Fieldbus
Modules indicate the operational status of these devices (see Figure 5-1).
The functions of the F2DFBI LEDs are as follows (see Figure 5-1):
♦ Status LED (Green) – Indicates operational status, see Table 5-1.
♦ Status LED (Red) - Indicates operational status, see Table 5-1.
♦ CP FB LED (Amber) - When illuminated (yellow) indicates the existence of commu-
nication activity on the remote Fieldbus, that is, external to the Fisher PROVOX
equipment rack (usually requests from the CP).
♦ 2 Mbps LED (Amber) - When illuminated (yellow) indicates the existence of commu-
nication activity on the local 2 Mbps Fieldbus, that is, internal to the Fisher
PROVOX equipment rack (responses from the current DCS Fieldbus Modules).
♦ 268 Kbps LED (Amber) – When illuminated (yellow) indicates the existence of com-
munication activity on the local 268 Kbps Fieldbus, that is, internal to the Fisher
PROVOX equipment rack (responses from the legacy DCS Fieldbus Modules).
The functions of the F2SFBIs LEDs are as follows:
♦ Upper amber LED – When illuminated (yellow) indicates the existence of communi-
cation activity on the remote Fieldbus, that is, external to the Fisher PROVOX
equipment rack (usually requests from the CP).
89
B0193YV – Rev K 5. Maintenance
♦ Lower amber LED – When illuminated (yellow) indicates the existence of communi-
cation activity on the local Fieldbus, that is, internal to the Fisher PROVOX
equipment rack (responses from the DCS Fieldbus Modules).
♦ Green LED – Power On.
F2DFBIs F2SFBIs
Amber LEDs
Green LED
Fieldbus B
Isolator
Fieldbus A
Isolator
Fieldbus B
Isolator
90
5. Maintenance B0193YV – Rev K
Two status LEDs (red and green) on each F2M214, F2M215 and F2M239 provide indications of
operating status, as listed in Table 5-1. Figure 5-2 shows the front plates of these DCS Fieldbus
Modules.
91
B0193YV – Rev K 5. Maintenance
Figure 5-2. Front Plate of a Typical DCS Fieldbus Module (F2M214, F2M215, F2M239)
92
5. Maintenance B0193YV – Rev K
Two status LEDs (red and green) on each legacy DCS Fieldbus Module provide indications of
operating status, as listed in Table 5-2. The pushbutton switch is depressed to check redundancy;
it toggles from one card to the other (active in a redundant configuration only). Figure 5-3 shows
the front plate of a typical legacy DCS Fieldbus Module.
Green LED
Red LED
Pushbutton Switch
Select LED
Diagnostic Fail LED
Technical Support
If technical support is needed, call Invensys Global Customer Support at 1-866-746-6477 or visit
http://support.ips.invensys.com.
93
B0193YV – Rev K 5. Maintenance
94
Appendix A. Hardware
Specifications
This appendix includes the functional specifications for the DCS Fieldbus Modules and
Fieldbus Isolators.
Power Requirements
Input Voltage Range 24 V dc ±5% maximum
Consumption 5.4 W
Heat Dissipation 5.4 W
Communication to Module
Redundant IEEE P1118 Fieldbus @ 2Mbits per second
Communication to Devices
Non-redundant, point-to-point, master/slave, asynchronous, half-duplex at 1200 baud (each chan-
nel). HART standard.
95
B0193YV – Rev K Appendix A. Hardware Specifications
96
Appendix A. Hardware Specifications B0193YV – Rev K
Power Requirements
Input Voltage Range 24 V dc ±5% maximum
Consumption 7.5 W
Heat Dissipation 3.0 W
Communication to Module
Redundant IEEE P1118 Fieldbus @ 2Mbits per second
Communication to Devices
Non-redundant, point-to-point, master/slave, asynchronous, half-duplex at 1200 baud (each chan-
nel). HART standard.
97
B0193YV – Rev K Appendix A. Hardware Specifications
98
Appendix A. Hardware Specifications B0193YV – Rev K
Power Requirements
Input Voltage Range 24 V dc ±5% maximum
Consumption 2.6 W
Heat Dissipation 3.0 W
Communication to Module
Redundant IEEE P1118 Fieldbus @ 2Mbits per second
Communication to Devices
Non-redundant, point-to-point, master/slave, asynchronous, half-duplex at 1200 baud (each chan-
nel). HART standard.
99
B0193YV – Rev K Appendix A. Hardware Specifications
100
Appendix A. Hardware Specifications B0193YV – Rev K
Power Requirements
Input Voltage Range 24 V dc ±10% maximum
Consumption 4.0 W
Heat Dissipation 4.0 W
Communication
Redundant IEEE P1118 Fieldbus
101
B0193YV – Rev K Appendix A. Hardware Specifications
Power Requirements
Input Voltage Range 24 V dc ±10% maximum
Consumption 4.0 W
Heat Dissipation 4.0 W
Communication
Redundant IEEE P1118 Fieldbus
102
Appendix A. Hardware Specifications B0193YV – Rev K
103
B0193YV – Rev K Appendix A. Hardware Specifications
104
Appendix B. I/O Terminations
This appendix contains information on making the I/O connections at the termination panels
associated with the newly installed DCS Fieldbus Modules.
NOTE
This information is presented for reference purposes only. (No changes to termina-
tion panel field wiring are required to implement the DCS Fieldbus Module subsys-
tem.) For additional information on I/O terminations, refer to the associated Fisher
PROVOX 20 user guide.
NOTE: Two versions of the Single-Ended Analog Input Termination Panel are available,
non-redundant (CL6861) and redundant (CL6862). Their field connections (shown
above) are identical.
24 V 24 V
MV
MV
4 - 20 Milliamps
2 Wire Transmitter COM
COM High-Level
(Single-ended)
Analog Input
SHLD (Single-ended, SHLD
Self-powered)
Two-Wire Transmitter High-Level
105
B0193YV – Rev K Appendix B. I/O Terminations
CH 1 CH 2 CH 3 CH 4 CH 5 CH 6 CH 7 CH 8 CH 9 CH 10 CH 11 CH 12 CH 13 CH 14 CH 15 CH 16
R H S R H S R H S R H S R H S R H S R H S R H S R H S R H S R H S R H S R H S R H S R H S R H S
T I L H T I L H T I L H T I L H T I L H T I L H T I L H T I L H T I L H T I L H T I L H T I L H T I L H T I L H T I L H T I L H
D G O L D G O L D G O L D G O L D G O L D G O L D G O L D G O L D G O L D G O L D G O L D G O L D G O L D G O L D G O L D G O L
3 H W D 3 H W D 3 H W D 3 H W D 3 H W D 3 H W D 3 H W D 3 H W D 3 H W D 3 H W D 3 H W D 3 H W D 3 H W D 3 H W D 3 H W D 3 H W D
NOTE: Two versions of the Isolated Analog Input Termination Panel are available,
non-redundant (CL6863) and redundant (CL6864). Their field connections (shown
above) are identical.
RTD3
HIGH
RTD3
Jumper
HIGH
LOW
High-Level or
Low-Level Analog SHLD
Field Device LOW
RTD
Shield Ground SHLD
at Field Device
High- or Low-Level Two-Wire RTD
RTD3 RTD3
HIGH HIGH
LOW LOW
RTD NC
RTD
SHLD SHLD
RTD3
HIGH
Thermocouple LOW
SHLD
Shield Ground
at Thermocouple
Thermocouple
106
Appendix B. I/O Terminations B0193YV – Rev K
XH S
OI L H
UG OL
T H WD
NOTE: Two versions of the Analog Input Termination Panel are
available, non-redundant (CL6897) and redundant (CL6898).
Their field connections (shown below) are identical.
CH CH CH CH CH CH CH CH CH CH CH CH CH CH CH CH
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
LOW LOW
LOW
SHLD SHLD
SHLD High-Level or
4 to 20 mA Low-Level
2-wire XMTR Analog Field
Device
Type CL6855X1-A5 Two Wire Type CL6855X1-A4 High Level
Transmitter Analog Input Transmitter Analog Input
Field Wiring Connections Field Wiring Connections Shield Ground
at Field Device
High or Low Level
Transmitter Analog
XOUT Input Field Wiring
Jumper XOUT
HIGH HIGH
XOUT
LOW LOW
XOUT
NC
SHLD
HIGH
Shield Ground
LOW at Thermocouple
SHLD
Type CL6858 Thermocouple
RTD Input Field Wiring
Connections
Type CL6857 Four Wire
RTD Input Field Wiring
Figure B-3. CL6897 Simplex Isolated and CL6898 Redundant Isolated Analog
Input Terminations
107
B0193YV – Rev K Appendix B. I/O Terminations
CH 1 CH 2 CH 3 CH 4 CH 5 CH 6 CH 7 CH 8
S S S S S S S S
O C H O C H O C H O C H O C H O C H O C H O C H
U O L U O L U O L U O L U O L U O L U O L U O L
T M D T M D T M D T M D T M D T M D T M D T M D
NOTE: Two versions of the Analog Output Termination Panel are available,
non-redundant (CL6871) and redundant (CL6872). Their field connections
(shown above) are identical.
OUT
COM
4-20 Milliamp
or
SHLD
1-5 Vdc Analog
Field Device
NOTE: Two versions of the Pulse Input Termination Panel are available,
non-redundant (CL6761) and redundant (CL6762). Their field connections
(shown above) are identical.
24 V 24 V
A A
B B
Pulse Type Vortex Meter
Field Device SHLD
24 V 24 V
A A
B B
SHLD SHLD
Type CL6751-4 Dry Contact Type CL6751-7 Dry Contact
Figure B-5. Vortex Meter/Dry Contact Input Terminations
108
Appendix B. I/O Terminations B0193YV – Rev K
CH 1 CH 2 CH 3 CH 4 CH 5 CH 6 CH 7 CH 8 CH 9 CH 10 CH 11 CH 12 CH 13 CH 14 CH 15 CH 16
N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N
O C C O C C O C C O C C O C C O C C O C C O C C O C C O C C O C C O C C O C C O C C O C C O C C
NOTE: Two versions of the 5-Amp Relay Output Termination Panel are available,
non-redundant (CL6773) and redundant (CL6762). Their field connections
(shown above) are identical.
C
Power
NC Source
NO Load
109
B0193YV – Rev K Appendix B. I/O Terminations
T T T T T T T T T T T T T T T T
CH I CH I CH I CH I CH I CH I CH I CH I CH I CH I CH I CH I CH I CH I CH I CH I
1 E 2 E 3 E 4 E 5 E 6 E 7 E 8 E 9 E 10 E 11 E 12 E 13 E 14 E 15 E 16 E
P P P P P P P P P P P P P P P P
A B T A B T A B T A B T A B T A B T A B T A B T A B T A B T A B T A B T A B T A B T A B T A B T
NOTE: Three versions of the Discrete I/O Termination Panel are available,
one non-redundant (CL6781) and two redundant (CL6783 and CL6784).
Their field connections (shown above) are identical.
A
A
3-32 Vdc
Source B B
Dry Contact
TP Discrete Input TP
A A
Load
B B
AC Power TP TP
Source
0 and 90-140 V ac Discrete Input, or 24 V dc, 0.2 Amp (max) Discrete Output
0 and 180-280 V ac Discrete Input
A
A Power Supply AC
Power
B B
Load Load
TP TP
Type CL6752-2 3-60 V dc, 3.0 Amps Type CL6752-3 24-140 V ac, 3.0 Amps
(max) Discrete Output (max) Discrete Output, or
Type CL6752-4 24-240 V ac, 3.0 Amps
(max) Discrete Output
Figure B-7. Discrete Input/Output Terminations
110
Appendix B. I/O Terminations B0193YV – Rev K
+ S
2 C H
4 MO L NOTE: Two versions of the Single-Ended/SMART Device Input Termination
V V MD Panel are available, non-redundant (CL6895) and redundant (CL6896).
Their field connections (shown below) are identical.
CH CH CH CH CH CH CH CH CH CH CH CH CH CH CH CH
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
+24V
+24V MV
MV COM
4 to 20 mA
2-wire XMTR COM High-Level SHLD
(Single-Ended) Analog Input
(Single-Ended,
SHLD Self-Powered)
+24V
+24V
MV
MV COM
4 to 20 mA COM SHLD
2-wire XMTR High-Level
(Self Powered) Analog Input
SHLD (Self-Powered)
Type CL6859X1--A5
Type CL6859X1--A5 High Level Input Field
Two Wire Input Field Wiring Connection
Wiring Connections
111
B0193YV – Rev K Appendix B. I/O Terminations
OC S
UOH
T MD
CH 1 CH 2 CH 3 CH 4 CH 5 CH 6 CH 7 CH 8
I/O Card
4--20 mA
Output
OUT
1
COM
SHLD 4--20 mA
or
1--5 Vdc
Analog/Smart Device Output Termination Panel Field
Device
Note: 1 A 250 ohm, 3 Watt, 0.1 percent resistor must be installed to produce a
1--5 V dc output. The resistor must be removed for 4--20 mA output.
112
Appendix B. I/O Terminations B0193YV – Rev K
Termination
Panel
F2M215 Module 25 Pin I/O F2MAOA
Cable HART
Channel 1 Positioner
V dc
HART
HART Receive
Transmit 1 1
Current
HART
Sink
Positioner
Channel 2
V dc HART
HART Receive
2 Flying Lead
Transmit 2 PSC
from Adapter
Current
Sink
Figure B-10. Simplified F2M215, F2MAOA Cable and Termination Panel Schematic
113
B0193YV – Rev K Appendix B. I/O Terminations
114
Appendix C. DCS Fieldbus Module
Control Schemes
The following figures show typical control schemes for the DCS Fieldbus Modules.
ECBs
201 RIN
201 RIN
201 RIN
ECB 201 RIN
200 201 RIN
201 RIN
201 RIN
0 - 20 mA 201 RIN
Analog Inputs F2M214
From Process 201 RIN
201 RIN
201 RIN
ECB Parameters*
HWTYPE = 214, SWTYPE = 214
Note: The channel number for each ECB201 is assigned in the ECB201 DVNAME parameter.
*For additional ECB parameters, refer to Integrated Control Block Descriptions (B0193AX).
115
B0193YV – Rev K Appendix C. DCS Fieldbus Module Control Schemes
ECBs
201 ROUT
201 ROUT
201 ROUT
0 - 20 mA F2M215 ECB 201 ROUT
Analog Inputs 200 201 ROUT
To Process
201 ROUT
201 ROUT
201 ROUT
ECB Parameters*
HWTYPE = 215, SWTYPE = 215
Note: The channel number for each ECB201 is assigned in the ECB201 DVNAME parameter.
*For additional ECB parameters, refer to Integrated Control Block Descriptions (B0193AX).
116
Appendix C. DCS Fieldbus Module Control Schemes B0193YV – Rev K
CIN
CIN
CIN
Voltage or
CIN
Contact Inputs
From Process CIN
CIN
CIN
CIN
COUT
COUT
COUT
DC COUT
Switching Outputs COUT
To Process
COUT
COUT
COUT See
F2M239 ECB
05 CIN Note
CIN
Voltage or CIN
Contact Inputs CIN
From Process CIN
CIN
CIN
CIN
COUT
COUT
COUT
DC
COUT
Switching Outputs
To Process COUT
COUT
COUT
COUT
Modified Series 20 Control Compound
Equipment Rack (I/A Series Software)
ECB Parameters*
HWTYPE = 239, SWTYPE = 5 Note: MCIN and MCOUT control blocks can be used
SWTYPE = 8 for Ladder Logic in place of the multiple CIN and COUT blocks.
PNT_NO (Point Number) for CIN Blocks
ECB5 ECB8 ECB5 ECB8
PNT NO BLOCK PNT NO BLOCK BLOCK PNT NO BLOCK PNT NO BLOCK BLOCK
1 CI1 9 CO1 CO9 17 CI9 25 CO17 CO25
2 CI2 10 CO2 CO10 18 CI10 26 CO18 CO26
3 CI3 11 CO3 CO11 19 CI11 27 CO19 CO27
4 CI4 12 CO4 CO12 20 CI12 28 CO20 CO28
5 CI5 13 CO5 CO13 21 CI13 29 CO21 CO29
6 CI6 14 CO6 CO14 22 CI14 30 CO22 CO30
7 CI7 15 CO7 CO15 23 CI15 31 CO23 CO31
8 CI8 16 CO8 CO16 24 CI16 32 CO24 CO32
*For additional ECB parameters, refer to Integrated Control Block Descriptions (B0193AX).
117
B0193YV – Rev K Appendix C. DCS Fieldbus Module Control Schemes
ECB47
(FBP10)
CI1 (CO1)
CIN
CIN
CIN
CIN
CIN
CIN
CIN
Contact CI8 (CO8) F2M67A
ECB05 CIN
Inputs/ Outputs CO9 (CI19) See Notes
(FBM09) COUT 1 and 2
To/From Process
COUT
COUT
COUT
COUT
COUT
COUT
CO16 (CI16)
COUT
Modified
Series 20 Control Compound
Equipment Rack (I/A Series Software)
NOTES:
1. Any combination of up to 16 digital inputs/outputs are jumper configurable on the F2M67A.
2. An MCIN block can be used in place of multiple CIN blocks.
ECB47 Parameters*
I/A Series software version 6.1.1 or greater: HWTYPE = 52, SWTYPE = 59
I/A Series software version earlier than 6.1.1: HWTYPE = 52, SWTYPE = 42
118
Appendix C. DCS Fieldbus Module Control Schemes B0193YV – Rev K
ECB47
(FBP10)
AIN
AIN
AIN
ECB01 AIN
(FBM01) AIN
AIN
AIN
AIN See
AIN Note
AIN
F2M68A AIN
Analog ECB01 AIN
Inputs/ Outputs (FBM01)
AIN
To/From Process
AIN
AIN
AIN
AOUT
AOUT
AOUT
ECB53 AOUT
(FBM37) AOUT
AOUT
AOUT
AOUT
Modified
Series 20 Control Compound
Equipment Rack (I/A Series Software)
PNT_NO (Point Number) for AIN blocks connected to the first FBM01
PNT NO BLOCK PNT NO BLOCK PNT NO BLOCK PNT NO BLOCK
1 AI1 3 AI3 5 AI5 7 AI7
2 AI2 4 AI4 6 AI6 8 AI8
PNT_NO (Point Number) for AIN blocks connected to the second FBM01
PNT NO BLOCK PNT NO BLOCK PNT NO BLOCK PNT NO BLOCK
1 AI9 3 AI11 5 AI13 7 AI15
2 AI10 4 AI12 6 AI14 8 AI16
*For additional ECB parameters, refer to Integrated Control Block Descriptions (B0193AX).
119
B0193YV – Rev K Appendix C. DCS Fieldbus Module Control Schemes
120
Appendix D. Power Supply
Replacement
The following procedures describe how to replace the 24 V dc rack-mounted power supplies for
the DCS Fieldbus Module subsystem with the Lambda® LZSa-1000-3 24 V dc power supplies
(P0904HT).
These new power supplies are not included in the Migration Kits, but are ordered separately from
Invensys Systems, Inc.
! CAUTION
For the P0904HT power supplies, use the vendor-supplied mounting hardware. All
mounting hardware used with these power supplies must be plated. No copper wash-
ers are allowed.
The original power supplies are shown in Figure D-1. Their replacements are shown in
Figure D-2. Proceed as follows:
1. Remove the power-in and power-out cables from the power supplies, noting (for
future reference) which cables are connected to which input/output terminals.
2. Referring to Figure D-1 and Figure D-2, remove the screws holding the power sup-
plies in place, and set the screws aside.
3. Remove the power supplies from the rack, and replace them with the new power sup-
plies (P0904HT).
4. Secure the new power supplies to the rack with the vendor-supplied M4 mounting
screws and plated M4 lock washers.
5. Make the power-in and power-out cable connections as indicated in Figure D-3 on
page 124. A label on top of the new power supply describes all possible cable connec-
tions, as well as jumper and switch settings. If external indication of the power supply
status is to be employed, refer to “Power Supply Status Cable Installation” on
page 125 for information on installing the power supply status cable.
121
B0193YV – Rev K Appendix D. Power Supply Replacement
! CAUTION
When attaching the power cables to the newly installed power supply, use the ven-
dor-supplied hardware provided with the power supply, including the main insu-
lated cable clamp and screw (1), the 0.25 x 20 x 0.75 output terminal bolts and nuts
(2 each), and the plated output terminal lock washers (2). Use of the old screws may
cause impaired current conductivity.
Original
Power
Supplies
Remove screws that secure original power supplies to rack - set aside
Figure D-1. Original Vendor 24 V dc Power Supplies
122
Appendix D. Power Supply Replacement B0193YV – Rev K
New Power
Supplies
(P0904HT)
(Redundant)
123
B0193YV – Rev K Appendix D. Power Supply Replacement
+ (Red)
- (Black)
Line (Brown)
Bottom View Neutral (Blue) Ground
(Green Wire)
+ (Red)
- (Black)
4 Position Output
Terminal Block
Indicator lights
Line (Brown)
Neutral (Blue)
12 Pin Signal
Connector Option
Ground Board
(Green Wire) Front View
124
Appendix D. Power Supply Replacement B0193YV – Rev K
DIN Rail
PWR SPLY
STATUS
STATUS (+) +
STATUS (-)
- Status Output:
Status (+) and
Status (-)
Termination
Assembly*
* The Termination Assembly is a part of the Power Supply Status Cable assembly (P0918HU).
125
B0193YV – Rev K Appendix D. Power Supply Replacement
126
Index
B
Block editing display 72
C
Cabling
FCM100E 53
fiber optic 54
Cabling, fieldbus at FCP270 45
Cabling, fieldbus at FCP280 37
Cabling, fieldbus at ZCP270 50
Check pointing 63
Checklist
installation 63
Cleaning 89
Compound/block editor 69
Compounds 67, 69, 71
Configuration data 69
Connections, input/output 105
Control blocks 67
Control logic 67
Control processor 1
Control scheme 65, 115
CP letterbug 71, 72
Current and historical information 86
Current output values 80
D
DCI blocks
fail-safe actions 80
DCS Fieldbus Modules 1
Default parameter 70, 71
Default value for analog outputs 82
Default value for digital values 82
Diagnostics 86, 91
DIN rail 60
Download 62, 63, 79
E
ECB compound 71, 72
ECB list 69
EEPROM update 62
Enabling and disabling fail-safe 79
Equipment change display 70
Equivalent FBMs 66, 70, 72
127
B0193YV – Rev K Index
Existing system 67
F
Failed condition 82
Fail-safe actions
DCI blocks 80
Fail-safe condition 79
Fail-safe data 82
Fail-safe examples 82
Fail-safe mask 82
Fail-safe parameters 79
Fallback Value 82
FCM100E cabling 53
FCS Configuration Tools 62
Fiber optic cabling 54
Fieldbus 36
cabling at FCP270 45
cabling at FCP280 37
cabling at ZCP270 50
Fieldbus Isolator 2, 4, 89
Fieldbus Processor 10 (FBP10) 67
G
General information label 31
H
Hold Current Value 79, 82
Host I/A Series system 65, 70
I
I/O card parameters 82
I/O connections 105
Integrated Control Configurator 67
Interlocking letterbugs 19, 26
Invensys Global Customer Support xi
L
Letterbug 18, 26, 66
Library volumes 69
Loop drawings 65
Loss of communications 82
M
Module identifier 13, 19, 26, 66
128
Index B0193YV – Rev K
N
New system 67
O
Operating status 89
Original process termination 1
Output commands 80
Output type I/O cards 79
P
Periodic inspection 89
Physical letterbugs 66
Power supply replacement 121
Process control operations performance 85
Process signals 1
Pushbutton switch 93
R
Remote fieldbus extension 37, 45, 50
S
Software engineer’s environment 69, 71, 72
Software release 65
Station compound 70, 72
Status LEDs 91, 93
Switching off power 16
System configuration database 65
System configuration update 65
System management displays 63
T
TCA
assembly 34, 36, 61
Termination Cable Assembly, see TCA
Termination panels 105
Terminology 11
Timer interval 79
Type 1 failure 82
U
Use fallback value 79
W
Write request 79
129
Invensys
10900 Equity Drive
Houston, TX 77041
United States of America
http://www.invensys.com