Steam Glossary
Steam Glossary
Steam Glossary
Here is a collection of over 300 descriptions of the parts of the steam locomotive
compiled to assist locomotive enthusiasts to further their knowledge of the most
remarkable mechanical machine ever created by man. Although it is based on
UK practice and design, it has much of interest to world wide readers and it
includes some historical notes about the development of the steam locomotive.
A
ADHESION
The grip of the driving wheels of a locomotive obtained on the rail, particularly
important when starting. The weight on the driving wheels is particularly helpful
in this respect.
ADHESIVE FACTOR
The adhesive weight is that part of the locomotive weight carried on the driving
wheels which can therefore contribute towards adhesion.
ADMISSION, STEAM
In steam engine operation, the period during which the steam valve exposes the
steam port to allow live steam to enter the cylinder. The admission period is
restricted to a percentage of the piston stroke.
ADRIATIC TYPE LOCOMOTIVE
Standard train brake originating in the US using compressed air in which the
control is actuated from a driver's brake valve. A fall in brake pipe air pressure
causes a brake application on each vehicle whilst a restoration of pressure
causes the brake to release. A triple valve on each vehicle monitors the
pressure in the brake pipe. When pressure falls, the distributor allows air from
an auxiliary reservoir on the vehicle to pass to the brake cylinders to apply the
brake. When pressure rises, the triple valve releases the air from the brake
cylinder and recharges the auxiliary reservoir for the next application, using air
from the brake pipe as it recharges. See more information in our Brakes Page.
Air brakes were not popular on most UK steam railways, who preferred the
vacuum brake on account of its simplicity and cheapness.
AIR OPERATED REVERSER
Also known as a 'snifting valve'. A valve provided on engines with piston valves
to allow air into the steam passages while the locomotive is moving with the
regulator closed. In this condition, the pistons act as pumps, trying to drag air
into the cylinders and compress it. A partial vacuum is created in the steam
chestand this can drag ash into it from the smokebox. Anti-vacuum valves
provide some relief of this problem at low speed with a long cut off but will not
help much at higher speeds. For this reason, drivers normally open the
regulator a little (crack it) when coasting to allow some steam to pass through
the passages and exhaust in the normal way. The anti-vacuum valves may be
mounted on the steam chests or singly or in pairs on the smokebox when they
are connected to the saturated side of the superheater header.
ARTICULATED LOCOMOTIVE
A locomotive where two engines (sets of cylinders, valve gear and wheels) were
provided under the same frame but pivoted to allow transition through curves in
spite of the long wheelbase. Garratt and Mallet were two types of articulated
locomotives. Much favoured in Africa, India and the US but not common in
Europe and the UK. Some locomotives built to Fairlie's patent also had two
engines but not all were articulated.
ASHPAN
The light steel receptacle under the locomotive grate into which ash from the fire
falls. It is usually fitted with dampers to adjust the airflow through the fire.
Some ashpans were provided with water sprays to reduce dust when the fire
was being cleaned.
ATLANTIC TYPE LOCOMOTIVE
Name given to the 4-4-2 type of locomotive, originally derived either from the
locomotives of the Philadelphia Railroad which ran between Camden and Atlantic
City NJ or from the group of this type built for the Atlantic Coast Railroad. The
type was first introduced in the US in 1888 for the Lehigh Valley RR and in UK on
the GNR in 1898 to a design by H.A. Ivatt.
B
BALTIC TYPE LOCOMOTIVE
A type of valve gear similar to Walschaerts but with less moving parts. It was
popular in the US but was rarely if ever tried in Europe.
BANJO
The UK locomotive driver's nickname for certain types of vacuum brake valve
handle in the cab, from its shape. Also used on some UK railways to denote a
disc type ground signal. The name was also used to describe the dome cover on
certain LNER locomotives on account of its shape.
BANKER
Type of locomotive frame almost universal in the US but rare in the UK. It
originated in the UK in 1830 when it appeared on an 0-4-0 locomotive named
Liverpool built by Edward Bury which was sold to the Petersburg Railway in
1833.
Bar frames were constructed of steel bars of about 4 inches square section.
They were first used in US locomotive construction in the early 1840s.
BELL, LOCOMOTIVE
The crank pin end of the connecting rod, where it is larger than the crosshead
end because the stresses are higher at that end.
BIGHOLE
US slang term for emergency brake application, arising from the use of the
brake valve to create a 'big hole' in the brake pipe, thereby venting it to
atmosphere and thus causing the emergency application. Example: "I bigholed
her and we just barely stopped before the switch."
BISSEL TRUCK
A two-wheeled truck designed to allow radial movement, where the pivot point
was in rear of the axle. Usually fitted at the leading end of a locomotive. It first
appeared in the US in 1858.
BLAST PIPE
The pipe which carries the exhaust steam from the cylinders to the centre of the
smokebox. It is positioned below the chimney so as to allow the exhaust steam
to escape directly and create the maximum vacuum possible. In this way the
draught drawn through the boiler tubes and fire is maximised.
The use of the exhaust steam to assist with draughting was an early feature of
locomotive design and it was usual to pipe the two cylinder exhausts separately
into the chimney. The introduction of joining the exhausts into a central blast
pipe below the chimney orifice came in 1827 and was gradually adopted from
that time.
BLAST PIPE, VARIABLE
A variable blast pipe was introduced in 1839. It consisted of a cone fitted inside
the blast pipe which was operated from a lever in the cab. Various manual
systems were tried during the mid and late 19th century but they all fell out of
fashion until the GWR introduced an automatically operated variable blast pipe
system on its later locomotives. This was known as a 'jumper'.
BLINKERS
The forcing of flames and smoke from the fire through the fire hole into the cab
of a locomotive due to the draught through the tubes being reversed. It can
occur when the regulator is closed while the locomotive is moving and is
normally prevented by the use of the blower. A blow-back can be very
dangerous to the crew and there have been fatalities in the past as a result of
blow-backs.
BLOW OFF COCK
A means of providing a draught for the fire when no exhaust is available. A pipe
takes live steam to a 'blower ring' usually fitted to the top of the blast pipe or
the base of the chimney. The blower is used to maintain a draught on the fire.
It is controlled by the driver, who will open a valve in the cab to allow live steam
from the boiler to escape into the chimney whenever there is no exhaust steam
from the cylinders to provide the draught.
The draught from the blower keeps the gases from the fire flowing through the
tubes to the smokebox and prevents the possibility of a reversal of the flow with
the resultant blow back of fire into the cab.
BOGIE LOCOMOTIVE
A steam locomotive with a 4-wheeled truck (or bogie) provided as part of the
wheel arrangement.
BOILER
The water in the boiler is heated by fire. The fire is placed in the firebox at the
rear end of the boiler and the hot gases generated pass through hollow tubes
(made of brass, steel or copper) running the length of the boiler. "Tube plates",
provided with a large number of holes to take the tubes, were fitted at the ends
to seal off the boiler and to provide mounting plates for the tubes. At the front
end of the boiler the hot gases escaped from the tubes into the "smokebox" and
then upward to atmosphere through a "chimney" or "stack" as the Americans
call it. At the rear, the tube plate formed the front of the inner firebox and is, in
UK practice, made of copper, instead of the steel used for the front tube plate.
The traditional form of boiler was the same diameter throughout its length and
was known as the parallel boiler. A later type which became popular was the
tapered boiler, which was narrower at the front than the rear. This allowed
more of the water to be at the rear where the greater heat from the firebox was
available.
To reduce heat loss boilers are insulated and then covered with a thin steel
sheathing. For many years, the insulating material was wood and then
asbestos. In recent years various forms of natural or man-made insulating
materials have been used.
BOILER BARREL
The main part of the locomotive boiler between the smokebox and the firebox.
BOILER CERTIFICATE
A formal notification verifying that a boiler is fit for use. Boilers are potentially
dangerous and they are required by law to have regular inspections by qualified
inspectors who must issue certificates to show that they are safe to operate. In
the UK, a boiler certificate is issued for seven years, after which time the boiler
must be overhauled and re-certificated. In practice, for use on preserved
railways, ten years is possible with an insurance inspection after 5 years to
confirm the extension to 10 years. In South Africa it is nine years. In the US it
varies from state to state.
BOILER CLOTHING
Locomotive boilers were originally made of wrought iron but a steel boiler was
first used in the UK by George Tosh of the Maryport and Carlisle Railway in
1862. A locomotive with a steel boiler had appeared in Canada two years before
in 1860 and it gradually became general around the world from that time
although wrought iron was still being used in the UK on some railways 30 years
later.
The steel used in boiler construction has to be of good quality. The stresses
required of even a small boiler are considerable and the results of a weakness in
design or construction could be fatal if a boiler explosion occurred. Leaks,
although less serious, would cause poor steaming, with possible delays to trains
and would cost money in repairs and lost availability.
The rolled plate of each section is butt jointed to give the circular form required
and special 'butt strips' added above and below the joint. The whole seam is
then riveted up so that each section or 'ring' has one longitudinal joint. It is
important that a true circle is formed by each boiler ring so that, when steamed,
the boiler rivets are not put under excessive stress. Boiler rings were also
secured to each other by riveting lap joints.
In the later years of locomotive development, some parts of and even complete
boilers were welded. An all-welded boiler was fitted in the US to a Delaware &
Hudson 2-8-0 locomotive in 1934 but it had to undergo several years of regular
use before it was accepted as safe by the Interstate Commerce Commission. In
Britain, the Southern Railway 4-6-2 locomotives designed by O.V. Bullied and
introduced in 1941 had welded boiler seams and parts of the firebox were also
welded.
Adding the firebox was a complicated operation. The 'throat plate', which joined
the lower part of the firebox to the boiler barrel was a particularly awkward
shape requiring a hydraulic press for its manufacture. The remaining parts of
the firebox have also to be specially formed and then assembled to provide the
inner and outer fireboxes. The assembly involves screwing into position a large
number of staybolts or stays, which hold the inner firebox in the correct position
inside the outer firebox. Later locomotive designs could have over a thousand
stays in the firebox.
Before inserting the tubes, the riveted joints are caulked to ensure that the
boiler is steam tight. The tubes are expanded into position in the tube plates.
BOILER EXPANSION
The natural expansion of the boiler as it heats is allowed for in its design. It is
normally secured to the locomotive's frame at the smokebox end and only rests
on the frame at the firebox end so that it may slide freely when it expands.
BOILER INSULATION
At first, locomotive boilers were usually insulated with wood battens secured by
hoops and varnished. Fireboxes were left bare at first but, from 1839 some
were covered, either over the lower part or totally. A layer of felt was
sometimes added under the wood but this got wet in the rain and, from 1847
there was a gradual introduction of sheet iron covering in place of wood. From
about 1900 asbestos was used and this remained until its use was rendered
illegal in most countries and various forms of wool waste or felt were again
adopted.
BOILER MOUNTINGS
Generic term for attachments to locomotive boilers e.g. safety valves, dome,
chimney, clacks, whistle etc.
BOILER PRESSURE
Tender boosters first appeared in the US in 1922 on the Delaware & Hudson RR
and they became popular across the US. Boosters were tried in the following
year in the UK on the Great Northern Railway and appeared on a number of
engines over the following few years. They were not considered successful. See
also Steam Tenders.
BOSS
The central, solid part of a railway wheel, which is pressed onto the axle.
BOXPOK
Disc driving wheels common on US locomotives towards the end of the steam
era. In addition to being easier to manufacture and having a longer life than
spoked drivers, they were much easier to balance, a necessity with the standard
two-cylinder arrangement of the vast majority of US locos.
BRAKE BLOCK
The friction material which is pressed against the tyre of the wheel during
braking. Early brake blocks were wooden and later became cast iron as train
speeds and weights increased. More recently, various types of composition
materials have been introduced to reduce the weight and wear rates of the older
types.
BRAKE RIGGING
The rods and levers which connect the brake cylinder to the brake blocks on
each wheel.
BRAKE SHOE
Steam locomotives originally had no brakes, they were braked from a hand
operated tread brake on the tender. In 1833, Stephenson fitted a steam-
operated brake to his Patentee locomotive design, but this was not widely
adopted. Once continuous brakes were introduced from the mid-1870s,
locomotives were also provided with brakes.
UK railway slang for the bearings on locomotives such as the big ends etc.
BRICK ARCH
Said to have been first tried in 1841 by an engineer named Hall as a way of obtaining smokeless combustion of coal.
Previously, engines had burned coke or (in the US) wood. It is also said to have been used on the Scottish North
Eastern Railway by Thomas Yarrow in about 1857. It was patented in the US in 1857. It finally became universally
accepted in Britain after its introduction on the Midland Railway, together with the firehole deflector plate in 1859.
The brick arch is located in the firebox over the grate and is attached to the forward firebox wall and the side walls.
Its purpose is to deflect the gases rising from the grate towards the back of the firebox so as to keep them over the
heat source as long as possible before they pass up into the boiler tubes. This ensures that more complete
combustion takes place and that as little unburned smoke as possible escapes through the chimney.
BUNKER
The enclosure built at the rear of tank engines in place of a tender which carries
coal and sometimes water.
A rare type, where the traditional cab end and smokebox end was reversed, with
the tender located at the smokebox end. A type existed briefly in Italy (a 4-6-0
coal burner), but the more successful versions were the 4-8-8-2 oil-burning
types used by the Southern Pacific Railroad in the US. This type afforded
excellent forward vision for the driver and fireman (so much so that the driver
could see the whole road without the fireman's aid) and put the exhaust behind
the crew, clearing both vision and breathing (especially when travelling through
tunnels).
CAMEL BACK LOCOMOTIVE
The opening in the top of the smokebox through which the exhaust steam
escapes. The design of the chimney and blast pipe (q.v.) is a crucial ingredient
in ensuring a good draught through the tubes and fire. Known as the 'stack' in
the US.
CINDER STRIP
A strip of angle iron fitted to the roof of a locomotive cab to reduce the influx of
ash from the chimney when passing under a bridge or entering a tunnel.
CLACK VALVE
A non-return valve provided to allow water to be fed into the boiler against the
pressure of the water inside. Sometimes the valve is mounted with the injector
(q.v.), sometimes separately on the boiler side or top.
CLACKS
Brakes where the wheel is equipped with a block on each side of the wheel, as
opposed to only one side.
CLINKER
Solid matter produced by a coal burning fire, especially under poor combustion
conditions or with poor quality fuel. Clinker must be disposed of at regular
intervals during its duty if a locomotive is to continue to produce sufficient steam
to enable it to maintain a reasonable rate of work. Sometimes this had to be
done during a single trip where poor coal was used. South Africa is a particular
example of this problem.
COAL
Coal replaced coke as the principle locomotive fuel in the UK upon the
introduction of the brick arch and firehole deflector plate about 1860. It soon
became obvious that some varieties of coal were better than others. The so-
called UK hard steam coals from Durham, Northumberland and South Wales
were considered better, with the South Wales coal being the best. These coals
had a high carbon content and a volatile content below 14%. When burnt, little
clinker was formed and a good flame was produced. Yorkshire coal was also
used by some railways but it was not such high quality as the South Wales type.
Poor coal produces clinker and does not allow good draught. Coal size is also
important, in that larger pieces needed to be broken down to about the size of a
man's fist to allow the spread of even flame over the whole grate. Larger pieces
would cause 'black spots' in the fire, a sure sign of lower temperatures and less
effective combustion.
Coal burning locomotives were tried by Joseph Beattie in 1854 on the London &
South Western Railway. He designed a double firebox and combustion chamber
to this end. Various other devices were tried over the next few years in an
attempt to improve combustion, including the use, by some engineers, of
centrally divided fireboxes fitted with a mid feather to improve circulation.
COAL PUSHER
A steam powered device fitted to some larger UK locomotives on the LMSR which
was mounted at the rear of the tender coal space and which assisted with the
forward movement of coal towards the cab where it could be reached by the
fireman. It was controlled from the cab and acted by oscillating and thus
vibrating the coal forward. Ordinarily, the fireman would have to go onto the
tender to reach any coal which had not shaken forward as a result of the motion
of the locomotive.
COAL RAILS
A special track raised above the surrounding track level so that coal wagons can
be raised to allow them to be discharged into locomotive tenders.
COKE
Early steam locomotives in the UK used coke as fuel, instead of coal, because of
an early legal requirement that locomotives should 'consume their own smoke'.
Coal produces smoke when burnt whereas coke burns almost smoke free. Coke
is created by heating soft coal in an airtight oven. As it heats, the coal
decomposes to give a hard, porous, greyish substance called coke, which
contains almost 90% carbon. When it burns, coke produces intense, smokeless
heat.
A by-product of coke manufacture is coal gas, which was widely used for
industrial and domestic heating in the UK before the advent of natural gas from
the North Sea. Coke was therefore a readily available fuel source for the
railways.
It seems that coal replaced coke as the principal locomotive fuel after the
introduction of the brick arch into locomotive fireboxes. This occurred in 1847,
but general adoption of the brick arch seems to have come after 1860.
COLLECTING PIPE
A pipe for the collection of the steam from the top of the boiler, used on boilers
where the regulator valvewas not housed in a dome. Some boilers were
designed without domes, principally because it was thought that cutting a hole in
the top of the boiler would lead to weakening the structure. In locomotives of
this type, steam was collected in a pipe positioned at the top of the boiler barrel.
The collecting pipe was perforated on the top side to allow the steam inside so
that it could pass to the regulator valve. In superheated locomotives, it was
common to position the regulator valve in the superheater header instead of in a
dome.
COLLOIDIAL FUEL
A semi liquid mixture of powdered coal and oil sprayed into the
locomotive firebox with the assistance of steam pressure. It was controlled by
the fireman using valves in the cab.
COMPOUND ENGINE
A system applied to steam engines whereby the steam was used twice, once in
'high pressure cylinders' at the pressure developed in the boiler and afterwards
in 'low pressure cylinders' using the steam exhausted from the high pressure
cylinders. The system was first tried on a locomotive of the UK Eastern Counties
Railway in 1850 and later became popular for many locomotive designs world-
wide. The Midland Railway was the chief exponent in the UK. It was sometimes
referred to as 'continuous expansion'.
COMPOUNDING
The use of steam twice, once in a high-pressure cylinder and then in a low-
pressure cylinder. See Compound Engine.
CONED BOILER
See Tapered Boiler.
CONJUGATED VALVE GEAR
The system for operating the valves of a third cylinder by means of levers driven
by the motion of the valve gear of the other two cylinders. Its most famous
version in the UK was that used by H. N. Gresley on his 3-cylinder locomotives
for the Great Northern and LNE Railways from 1922 and adopted by some other
railways world wide. Although it reduced the number of moving parts, its most
serious disadvantage was the whip effect produced by the levers which caused
excessive wear.
CONNECTING ROD
The steel arm which connects the piston rod with the crank on the driving wheel
or driving axle. It is used to convert the forward and aft motion of the piston
into the rotating motion of the axle. It is designed in a tapered form and has a
'little end', where it is connected to the crosshead on the piston rod, and a 'big
end' where it is connected to the crank arm. The tapering is to allow for the
greater stresses experienced at the crank end.
CONSOLIDATION TYPE LOCOMOTIVE
A locomotive with a 2-8-0 wheel arrangement said to have been named after the
merging of the Lehigh & Mahanoy RR and the Lehigh Valley RR in 1865.
CONTINUOUS BRAKE
Generic term for a train brake which provides for control of the brake on every
vehicle and is automatic to emergency stop in the case of loss of control. In
most countries it is a legal requirement for passenger trains. Some freight trains
do not always have all vehicles fitted with brakes. In the UK the two types of
continuous brakes used were the vacuum brake and the air brake.
CORK
A locomotive tender designed by Sir Nigel Gresley for the non-stop London -
Edinburgh service in 1928 and fitted to some of his class A4 pacific locomotives.
It allowed the locomotive crew to be changed en route without stopping the
train. The changeover took place just north of York. It allowed the longest
regular non-stop steam locomotive trip anywhere in the world.
COUNTER BALANCE
A system for overcoming the forces induced by a steam engine in converting the
sliding motion into rotating motion. The most obvious counter balancing can be
seen on the driving wheels where segments of steel, containing lead cores, are
attached to the wheels to act as balance weights to reduce the hammer
blow caused by the crank action. Additional balance weight is provided on the
motion to oppose the weights of cranks and levers.
COUPLING ROD
Steel rod which connects the crank on the locomotive's main driving wheel to
cranks provided on the additional driving wheels.
CRANK
An axle on a locomotive where cylinders are mounted inside the frames and the
drive of the pistons is transmitted to the wheels by means of cranks built into
the axle to accommodate the motion of the connecting rods. The first
locomotive with a cranked axle was "Novelty", built in 1830 for the Rainhill
locomotive trials by John Braithwaite. Inside cylinders became a standard
design for many locomotives in the UK and remained so until the 1920s.
CRANK, RETURN
See Return Crank.
CROSSHEAD
The steel block which carries the bearing joining the piston rod and the little end
of the connecting rod. The crosshead is fitted between two slidebars so as to
maintain the alignment of the piston rod with the centre line of the cylinder.
CROWN
The roof of the inner firebox shell. It is secured to the outer firebox shell by
crown stays. See also Stays and Firebox.
CUT OFF
In steam engine operation, the point at which the valve closes the steam port to
prevent more steam entering the cylinder, i.e. the end of the admission cycle.
Beyond this point, the natural expansion of the steam continues the push of the
piston started by the admission of steam. The cut off point can be varied by the
driver adjusting the position of the reverser in the cab.
Cut off is referred to as a percentage of the piston stroke. It will usually vary
between about 15% and 75% of the stroke. When a locomotive is starting,
maximum power is required so steam will be admitted into the cylinder for as
long as possible, or about 75% of the piston stroke. The engine is therefore
working at 75% cut off. Once the train is moving, the cut off is adjusted in steps
(sometimes called notches) until it has reached the required speed on level
track. By this time, the amount of steam admitted into the cylinder for each
stroke has been reduced and the reverser adjusted so that the engine may then
be running at 15% cut off.
CYLINDER
The heart of the main power conversion system of the steam engine. A
locomotive has at least two cylinders, mounted at the leading end so as to be
clear of the driving wheels. Next to each cylinder is a valve which controls the
flow of steam into and out of it. Normally, a cylinder and its valve chest are cast
in a single block which is carried on one of the side frames.
A locomotive may have two, three or four cylinders depending on the design and
age, but there will always be at least two. On some two-cylinder locomotives,
the cylinders are hung between the frames ("inside cylinder locomotives") and
drive the wheels through a cranked axle. With this design the cylinders and
valve gear are largely hidden from the outside and are difficult to see unless you
know where to look. Locomotives with three or four cylinders will have two
outside and the others inside the frames.
Much importance is laid on the size of cylinders in relation to the boiler size and
pressure and the amount of work the locomotive is required to do .
CYLINDER COCKS
The cylinder cocks should normally be left open when a locomotive is standing.
They should remain open as the locomotive is started so that, when steam is
admitted into the cylinders the water is blown out. Once the locomotive is
moving and the cylinders are warmed up, the cocks can be closed and full
pressure is available. There are normally three cocks per cylinder linked
together. They are controlled from the cab and can be steam operated or
mechanically operated by a lever.
CYLINDER OPERATION
When steam is released into a cylinder, it expands into the space available. If a
piston is placed inside the cylinder, the pressure of the steam and its expansion
will push on the piston. When the piston reaches the end of its stroke, steam is
admitted to the cylinder on the other side of the piston. This pushes the piston
back. The steam used for the initial stroke is now pushed out of the cylinder as
the piston returns and is exhausted into the smokebox, where it escapes through
the chimney into atmosphere. The puffs of exhaust steam escaping into the air
make up the characteristic sound of the steam locomotive.
In detail, the cycle is as follows. Before the piston starts to move, steam is
admitted into the space between the cylinder end and the piston face to build up
pressure. This is known as 'lead'. Once a certain amount of steam is admitted
into the cylinder and the piston starts to move, the supply of steam is cut off.
Now, natural expansion of the steam takes place and the piston pushes as far as
it can go. For the last 25% or so of its stroke, the exhaust is opened and steam
starts to escape. By the time the piston starts its return stroke, the same
process is being repeated at the other end of the cylinder.
Ahead of the piston during its return stroke, steam from the previous cycle is
exhausted until it is 75% along its stroke, when the port is closed and the
remaining steam is compressed up to perhaps 30% of the normal admission
pressure. At this point the lead position is reached again and the whole cycle is
repeated.
D
DAMPERS
It was usual for most tender locomotives to have front dampers only but the
GWR had rear dampers as well. It was usual for drivers on that railway to run
with the rear dampers only open and for them to open the front dampers only
when required for harder working of the fire.
DART
The long, straight fire iron used by a fireman to clean the locomotive fire and
remove clinker.
DE GLEHN
The name given to a French system of compounding used at the turn of the
century, which involved the use of two high pressure cylinders driving the rear
wheelset and two low pressure cylinders driving the front wheelset of a 4-
coupled locomotive. Four sets of Walschaerts valve gear were used to give
independent control of the two sets of cylinders. Three locomotives of this type
were tried on the Great Western railway from 1903 but they were not considered
much better than the line's most modern engines and were not universally
adopted.
DEAD LOCOMOTIVE
One which is cold and usually has its driving wheels disconnected from the
cylinders.
DE-SANDER
In Stephenson's and Walschaerts and similar 'link' type valve gears, the block
through which the radius rod (q.v.) moves and which itself slides up and down
the expansion link according to the position of the reversing lever.
DISPLACEMENT LUBRICATOR
An oil lubricator for steam locomotives first introduced in the UK in 1857 by John
Ramsbottom (of safety valve fame). It operates by steam condensing to
produce water which is fed into a chamber and which gradually displaces oil from
the top of the chamber, allowing it to rise and overflow into delivery pipes. Often
positioned in the cab where the feed glasses can be seen.
DOME
A boiler fitting (of dome shape) resting on top of the boiler and used to house
(most commonly) regulator valves, safety valves, or sand. The need for the
dome first arose in the early days of locomotive design because the bubbling
water near the top of the boiler often got carried over into the steam pipe
leading to the cylinders -see also Priming. Cylinders were often damaged as a
result. To overcome the problem, a dome was placed on the boiler (or firebox)
to collect steam and divert it to the regulator valve.
See 'horsepower'.
DRIVING WHEELS
The large wheels connected to the steam engine pistons which therefore drive
the locomotive.
DROP GRATE
First introduced by Edward Bury in 1852 to allow easier fire cleaning and
removal, the drop grate comes in a number of varieties. Usually designed as a
part of the grate which can be opened on hinges and through which the clinker
or the whole fire can be pushed if required.
E
ECCENTRIC
It is essential to ensure that the valve events occur in the correct sequence in
relation to the movement of the piston inside the cylinder. The valve spindle is
therefore driven off the motion of the piston by connecting it through links and
levers to the connecting rod, crank or driving axle, depending on the design of
the valve gear.
Where inside cylinders are used, it is usual to derive the valve motion off
eccentrics fitted to the driving axle. The eccentric consists of a circular disc,
called a sheave, fitted to the axle so that its centre is offset from that of the
axle. An eccentric rod is attached to the sheave by means of a strap which
allows the sheave to rotate within the strap. When the axle rotates, the
eccentric produces a fore and aft motion at the leading end of the eccentric rod.
This, in conjunction with the expansion link and the setting of the reverser, is
used to give motion to the valve spindle.
EJECTOR
The steam which escapes from the cylinders after the admission and expansion
phases (see cylinder operation) have taken place, i.e. after the steam has
completed its work. Exhaust steam is used for a number of purposes after it has
left the cylinders, e.g. to operate injectors, ejectors etc.
EXHAUST STEAM INJECTORS
First introduced in the UK about 1876. The use of exhaust steam to assist the
work of injectors allowed some fuel savings over the pure live steam injector. BR
class H, J, H/J and K types of exhaust steam injectors are all basically similar.
Two controls are provided in the cab, a water regulator and a steam valve. The
water regulator handle has a "sector" to denote the position of the valve. The
valve itself is part of the injector body mounted outside the cab - often under it.
The steam valve is mounted on the boiler backplate and its housing includes the
water delivery pipe from the injector, which passes through the backplate, over
the firebox crown and down the boiler to deposit the feed water towards the
front. Saturated steam is taken from the dome or the steam fountain to provide
the live steam supply to the steam cone when the injector is turned on.
Exhaust steam for the injector is supplied from the cylinder exhaust. Steam
from this source is only at about 10 psi but it is combined with live steam to
drive the water into the boiler against its pressure. An additional supply of
superheated steam from the downstream side of the regulator is passed from
the smokebox to the injector to allow closing of the regulator to be detected.
The absence of superheated steam causes an automatic shuttle valve to close in
the injector. This prevents the saturated steam supply from reaching the
exhaust valve control and this valve closes. Since the closing of the regulator
will mean no exhaust steam is available, the injector will work entirely on the
saturated steam available.
EXPANSION
A given amount of steam will naturally attempt to expand into a space. If that
space is a cylinder occupied by a piston, the steam will push the piston until it
can expand no further. In a steam engine, the steam is admitted into the
cylinder for a time until the supply is cut off. The admission of steam pushes the
piston until the admission is cut off, after which time the steam naturally
expands and continues to push the piston. The two phases are known as
'admission' and 'expansion'. The point at which admission stops and expansion
commences is known as cut off.
EXPANSION LINK
The means of getting fresh water into the boiler from the tank before injectors
became common from the 1860s. Pumps could be worked off an extension of
the piston rod, the engine crosshead or from an eccentric on an axle. Some
designers added a steam driven pump or donkey engine to allow water to be fed
to the boiler when the locomotive was stationary.
FEED WATER HEATING
Various means of pre-heating the water supplied to the boiler were tried over
the 125 years of steam locomotive development. In 1854 Joseph Beattie of the
London & South Western Railway introduced a steam heated water supply
system on his new locomotives and in 1862, Stephenson & Co. built a
locomotive with a tank under the footplate which was used to heat the feed
water using live steam. Sometimes, tender water heating was used.
In later years some locomotives used feed water heating and had to have steam
driven feed pumps. The French ACFI system was a well-known example.
FELL SYSTEM
The opening in the rear wall of the firebox through which access to the fire is
gained from the driver's cab. Its principal use is for shovelling coal onto the
fire. It is normally kept closed and only opened for firing or cleaning the fire.
FIRE HOLE DEFLECTOR PLATE
An angled plate fitted inside the firebox over the fire hole to assist the flow of air
over the fire so that the best gas heating rate is obtained. It works in
conjunction with the brick arch.
FIREBOX
The compartment at the rear of the boiler which houses the fire. The firebox is
where the fuel, usually coal, but it can be wood or oil, is burnt to provide the
heat to boil the water in the boiler. The firebox consists of two copper or steel
enclosures, the outer firebox and the inner firebox. They are connected by
'stays', bolts which keep the inner box rigid within the outer box. Normally, the
stays are threaded at each end and are screwed into the steel plates of the
firebox. The ends are hammered down as a seal.
Copper fireboxes were the normal practice for UK railways but in the US, steel
was the usual material. The steel firebox was first tried by Alexander Allan on
the Scottish Central Railway in 1860.
Boiler water surrounds the firebox sides front and top to allow maximum benefit
from the fire for heating. The two side areas are often referred to as "legs", as
they take on this appearance in cross section. The outer firebox is really an
extension to the boiler. When the boiler is filled, water will enter the outer
firebox legs and cover the roof or "crown" of the inner firebox. The boiler's
tubes are connected to the front wall of the inner firebox so that the hot gases
from the fire pass through them to the smokebox.
Inside the firebox a brick arch is positioned over the fire so that the heat from
the fire is deflected towards the back of the firebox to ensure the hot gases are
distributed towards the tubes more evenly. In their inspection, the lighting- up
crew will check that the firebricks are secure and undamaged.
The two shells of the firebox are joined at the base by what is known as the
'foundation ring' or 'mud ring'. This name arises from the sludge with tends to
collect there during the time between boiler washouts, as it is the lowest point of
the boiler where water reaches.
Firebox shape has developed over the years. To get the required grate area to
heat a large boiler, older fireboxes tended to be long but narrow, as they had to
rest between the locomotive's frames. This led to difficulties with manual firing,
as the coal had to be thrown towards the rear in spite of a slope being provided.
Later designs had the frames lowered at the firebox end to allow a wider firebox
with a shorter grate. See also the Belpaire boiler.
FIREMAN
Second crew member for a locomotive responsible for the production of steam.
This requires that he looks after fire upkeep and the maintenance of sufficient
water in the boiler. He will also assist the driver with observation of the road,
care of the locomotive, coupling and uncoupling etc.
FLANGE
The fundamental element of the wheel-on-rail guidance system. The inner edge
of each wheel is shaped to a larger diameter than the wheel tread resting on the
rail to act as a guide for the wheelset. The two flanges of the wheels on an axle
guide the wheelset to follow the route of the track. A characteristic squealing
sound can often be heard on sharp curves as the outer wheels' flanges slice
along the inner edges of the rails.
FLANGELESS WHEELS
Common on many early locomotives to ease travel around curves. Also used on
later designs such as 2-8-0 locomotives for the same purpose.
FOUNDATION RING
The base upon which the firebox is built. Originally circular, the foundation ring
(also known as the 'mud ring') joins the outer and inner firebox shells and seals
the water space around the inner firebox. The name mud ring arises from the
sludge which forms at the base of the water space due to the collection there of
impurities in the water.
FRAMES
Locomotive frames were generally of two types, plate or bar. In the UK plate
frames became standard whilst in the US bar frames were standard.
In the UK during the 19th century, locomotives were built with inside frames,
outside frames and double frames. The arrangements were tried by various
designers offering various reasons for their choice. Double frames gave better
stability and strength and it was the practice to provide two sets of bearings for
the driving wheels and one set for coupled wheels. Double frames made
locomotives heavier but, given the science of metallurgy in those days, they
were preferred against single frames because the latter showed a tendency to
fracture more readily. There were some who believed that with double frames,
the risk of broken crank axles was reduced and, even if they did break, the risk
of derailment was reduced. Eventually, improvements in the quality of the steel
used and the need to reduce weight led to the universal introduction of inside
frames by the end of the First World War.
During the construction of frames it was essential to ensure that they were
square, as any deviation would result in the cylinders, valve motion or cranks
being out of line and thereby causing damage during running. Some
locomotives used cast frame beds ,particularly in the USA and by Beyer-Peacock
where the engine frame was a single piece steel casting, thus guaranteeing the
thing stayed square and true. The South African GM-AM locomotives also have
cast beds.
FULL GEAR
In the UK it became common to provide a plug in the crown sheet of the firebox
which had a lead core in order to protect the boiler against failure if the water
level was allowed to become too low. If water failed to cover the crown of the
firebox, the lead core of the fusible plug melted and steam and water would
escape into the firebox to extinguish the fire. Embarrassing for the crew, who
were responsible for ensuring the safety of the boiler, but not fatal, as a boiler
explosion could often be.
G
GARRATT LOCOMOTIVE
Locomotives are provided with various gauges: boiler water level (2), boiler
steam pressure, steam chest pressure (recent locomotives only), carriage
warming pressure, vacuum or air brake pressure. Certain auxiliary equipment
was also sometimes provided with gauges.
GRATE
The base of the firebox upon which the fire rests. It comprises a grill of firebars
with gaps between them to allow air in to assist with the combustion process.
See also Drop Grate and Rocking Grate.
GRATE AREA
The force exerted by the thrust of the connecting rod on the crank and
transmitted to the rail with each revolution of the driving wheel. Rotating
masses must be balanced but since this is only the wheels and the connecting
rods, this is reasonably easily done by balance weights.
Reciprocating masses such as pistons, piston rods, etc are much more difficult to
balance. They are balanced at the wheel centres and on the crank axle itself. In
fact the design of the crank axle may be inherently self-balancing to some
extent. It is not desirable to balance 100% of reciprocating mass because this
would result in the load on wheels dynamically changing during rotation (and
this is exactly what hammer blow is). It was common practice to balance 60%
of reciprocating mass but this was found to cause hammer blow, so was reduced
to 30% on two cylinder engines. The balance is spread unequally over all
coupled wheels. Four-cylinder engines, because of their cycle, are self-balancing,
so balance weights are not used. Once again, adding weights to them actually
causes hammer blow. Engines must not be operated under power without
connecting rods as the unbalanced forces can actually destroy the track. See
Wheel Balancing.
HEATING, TRAIN
A valve provided in the locomotive cab to allow steam to be supplied to the train
heating pipe through a reducing valve. A pressure gauge was also provided.
HEATING SURFACE
The total of the area of the firebox walls and boiler tubes providing heating
contact with boiler water and therefore the most important indication of steam
production capability.
HORN BLOCKS
The brackets fitted to locomotive frames to act as guides for the axleboxes.
HORN PLATES
Plates fitted for strengthening purposes around the axle openings on locomotive
frames.
HOPPER ASHPAN
A type of ashpan designed to collect ash which can be emptied directly from
a drop grate.
HOT BOX
In 1858 a French engineer named Henri Giffard invented the injector, a steam
powered system for replenishing locomotive boilers. In the US, Messrs William
Sellers of Philadelphia started selling them in 1860, the first being applied to a
Baldwin locomotive.
Early versions of injectors used live steam forced through a series of cones
whilst mixed with water from the tender. The pressure of the steam forced the
water into the boiler. The application of steam to the injector was controlled by
a cock in the cab. Later versions of injectors used exhaust steam piped from the
cylinder exhaust while the engine was under power but used live steam at other
times. The changeover was automatic. This system saved steam (and therefore
running costs) and eventually became common around the world.
The principle of the injector is based on the fact that steam escaping from a
nozzle has a greater velocity than that of a jet of water issuing under the same
pressure from a boiler. If cold water is added to the jet of steam, it begins to
condense and the velocity of the steam will increase sufficiently to overcome the
pressure of water in the boiler. By this means, water can be introduced into a
boiler against its internal pressure
There was a type of injector, with features patented by J Gresham in 1884 and
1887, which was a "vertical restarting injector". Steam supply and feed water
passed through the flange by which it was attached to the boiler. There was
also a Davies and Metcalfe type patented in 1899 and 1907 which was designed
to operate with feed water too hot for an ordinary injector.
Injectors are tricky instruments and require a degree of skill to "prime" them
and get them working. This is normally the task of the fireman. Once the steam
is turn on, the right balance of water being applied has to be found. This will
only work if the steam and the water are at the correct pressure. A balance also
has to be found between too little and too much water being in the boiler. Too
little risks melting the fusible plug, too much risks boiler water rising to reach
the regulator, known as "priming", and getting into the steam pipe leading to the
cylinders.
J
JIMMY
UK enginemens’ slang for a steel bar unofficially fixed across the blast pipe in an
effort to reduce the size of the orifice and therefore improve the steaming of a
locomotive.
JOHNSON BAR
The housing in which the axle turns. A source of much trouble if not kept
lubricated properly.
JOY VALVE GEAR
A valve gear designed by David Joy in 1879 and quite widely used over the next
30 years. It was simpler than other valve gears but required the provision of a
hole for a link in the connecting rod which was found to be a source of weakness
and eventually led to the demise of the type.
JUMPER
Steam locomotive exhaust system designed jointly by Kyala and Andre Chapelon
and named after them.
L
LAGGING
See Boiler Insulation.
LAP (1)
Name given to the position on the driver's brake valve which closes all air ports
between the brake pipe and the brake valve itself. Used to hold the brake pipe
pressure after a partial application has been made. See Brakes Page.
LARGE TUBES
The amount, expressed as a fraction of an inch, by which the steam port is open
when the piston is static at the end of its forward or backward stroke. The effect
is to allow steam to enter the clearance space between the cylinder end and
piston face before movement of the piston takes place so ensuring maximum
steam pressure at the start of the stroke.
LIFTING THE FIRE
Railway slang for the occurrence of the draught being so strong that hot coals
are sucked from the fire bed, drawn through the tubes and thrown out of the
chimney. Tended to occur when the locomotive is being worked hard or
'thrashed'.
LINK MOTION
Steam supplied directly from the locomotive boiler and used for various devices
such as the blower, ejectors, injectors, whistle, electric generators (where
fitted), steam brakes etc. In some cases, when available, exhaust steam is used
for power as an additive or substitute for live steam, e.g. as in the case of
injectors.
LIVE STEAM INJECTORS
The live steam injector was a relatively simple device consisting of a steam inlet
pipe, a water inlet pipe, a delivery pipe and an overflow pipe plus three internal
cones. Steam from the boiler was admitted into a narrowing steam cone which
turned the pressure of the steam into velocity. Next, the steam was allowed to
combine with the water, piped from the tender tank, in the also narrowing
combining cone. The effect of combining the cold water and steam was to
partially condense the steam and heat the water. The hot water and remaining
steam propelled itself at high speed out of the combining cone and into the neck
of the delivery cone. The delivery cone widened into the delivery pipe and
allowed the conversion of the speed of the hot water into pressure sufficient to
overcome the internal pressure in the boiler.
Live steam for the injector was supplied through a control valve in the cab.
There was also a water control handle. Normally, locomotives were equipped
with two injectors.
LONG BOILER LOCOMOTIVE
The Mallet is, strictly speaking, a compound with a high-pressure engine and a
low pressure engine using the exhaust steam from the high pressure unit,
although simple-expansion versions were built towards the end of steam in the
USA.
MANIFOLD, STEAM
The steam pipe in the cab which supplied all the cab control valves such as the
whistle, injectors, carriage heating, blower, sanding etc. Sometimes referred to
as the 'steam fountain'. In the US it was known as the 'turret'.
MARS LIGHT
A system for feeding coal into the firebox, removing the need for it to be done
manually by the fireman. It was generally accepted that a grate area over 50
sq. ft. required mechanical firing as it was too large to be manually supplied.
Mechanical stokers appeared in the US from 1905.
Most systems were steam powered and were controlled from the cab. Some
consisted of a chain belt and some operated with a steam jet. The most
successful was the archemedian screw type which appeared from about 1918.
In all cases, the coal had to be broken into small sizes to enable it to be used.
In the UK, mechanical firing was not tried until after World War II and then only
a few locomotives were fitted.
MID FEATHER
A locomotive with a 2-8-2 wheel arrangement, the name being derived from a
design built in the US and delivered to the Japanese railways in 1897.
MOGUL TYPE LOCOMOTIVE
A locomotive with a 2-6-0 wheel arrangement. The first proper version of this
locomotive was built in 1858 in the US by Baldwin.
MOTION
A large bracket attached to the locomotive frame which is used to support parts
of the valve gear.
MOUNTAIN TYPE LOCOMOTIVE
One of the principal design advances for the steam locomotive was the
introduction of the multi-tubular boiler. It was suggested to George Stephenson
by Henry Booth and was fitted to his Rocket locomotive of 1829. It also
appeared in France at the same time on a locomotive built by Marc Séguin.
Before this, locomotives had single flue boilers or return flue boilers.
See Wheel Arrangement.
NOTCHING UP
Slang term for moving the reverser to reduce the cut off of the engine as the
need for power is reduced. 'Notching up' has also been adapted by diesel and
electric locomotive drivers to mean increasing power. The term originated from
the reversing lever quadrant which had notches cut into it to allow the lever to
be latched in a particular position.
O
P
PACIFIC TYPE LOCOMOTIVE
A locomotive with the 4-6-2 wheel arrangement. The first 4-6-2s were built by
the Baldwin Locomotive Works in the US for the NZ Railways, hence the name.
PANNIER TANK
A tank locomotive design where the water tanks were mounted on either side of
the boiler as for a normal tank loco. but were raised so as to be clear of
the running plate. The design was almost exclusively UK Great Western
Railway. It reduced the height of the centre of gravity as opposed to a saddle
tank but allowed more access to the working parts than ordinary side tanks.
Some saddle tank locomotives were unstable at speed with full tanks.
PISTON ROD
The rod connecting the piston to the crosshead at the rear of the cylinder. The
piston rod is kept parallel to the cylinder by the slidebars guiding the crosshead
as it moves forward and back.
PISTON STROKE
See Stroke, Piston.
PISTON VALVE
The type of steam engine valve, circular in shape, designed to overcome the
design defects of the slide valve, specifically steam tightness and wear.
PLUG, FUSIBLE
See Fusible Plug.
POP SAFETY VALVES
Steam chest valves opened and closed by cam action, in the same manner as in
a road vehicle engine. Better timing was possible with such systems but it was
difficult to get the variations in cut off required to gain maximum efficiency.
Various poppet valve systems were tried over the years including the Caprotti,
Franklin, Lentz (RC) and Reidinger.
PRAIRIE TYPE LOCOMOTIVE
The siphoning of water from the boiler into the steam pipe, caused by too high a
water level or by certain chemicals used to treat hard water. If water gets into
the steam pipe it will affect the performance of the superheater by reducing the
ability of the steam to dry properly and, if it reaches the cylinders, it can
damage them and the motion. In extreme cases, cylinder ends have been blown
out, valve gear bent and locomotives derailed by the carry over of water into the
cylinders.
PUMPS, WATER
The means of supplying feed water to the boiler before the introduction
of injectors. See Feed Pump and Feed Water Heating.
Q
R
RADIAL AXLES
A part of Walschaerts valve gear connecting the piston rod motion to the valve
gear motion.
REGULATOR
Once the boiler has generated sufficient steam, it can be used for useful work. A
valve fitted on top of the boiler and often housed in a dome, is used by the
driver to admit steam to the cylinders. The valve is called "the regulator"
(known as the "throttle" in the US) and is opened and closed by means of a long
shaft connected to a lever accessed from the driver's position in the locomotive
cab.
The steam collected in the dome can be admitted, by use of the regulator, into a
steam pipe which is connected to the cylinders. Some locomotives have
superheated steam and in such cases the regulator may be located in the
smokebox.
The regulator is controlled from the cab by a lever. UK practice is to mount the
lever on the top centre of the firebox backplate so that it is moved clockwise or
anticlockwise to open or close the regulator valve. The shaft connecting the
lever to the regulator valve passes through the boiler steam space.
An alternative form of regulator control has the operating rods mounted on the
outside of the boiler (along the left or right side) and actuated by a forward and
aft lever in the cab. This type was popular in the US but was used on many of
the more modern locomotives in the UK. It should be noted that just because
the operating rods are visible on one side of the boiler, it will not necessarily
follow that the driving position is on that side. Some locomotives have the
driving position on the other side with the regulator handle connected to the
operating rods by a cross shaft. In some cases, regulator handles were provided
on both sides of the cab.
REGULATOR VALVE
The main steam control of a locomotive. Various types of valve and various
locations for it were to be seen during the history of the locomotive but it was
normally at the top of the boiler where the steam was hottest and usually in
a dome. Some superheated locomotives had the regulator valve positioned in
the superheater header in the smokebox. For details, see Regulator.
RETURN CRANK
On outside mounted Walschaerts valve gear, the small crank which works off the
main crank to take the place of the eccentric used with inside mounted valve
gear.
RETURN FLUE BOILER
A type of boiler used for some locomotives in the 1820s and 1830s where the
single flue was turned back to provide double the heating surface for the water
in the boiler. It required the chimney to be at the same end of the boiler as the
fire. Superseded by the multi-tube boiler.
REVERSER
The locomotive's forward and reverse control, which is also used to adjust cut off
to vary the steam admission and expansion cycles in the cylinders.
A lever or handwheel is provided in the cab to control the reverser. It has three
principle positions, Full Forward Gear, Mid Gear and Full Reverse Gear. Mid Gear
is equivalent to 'neutral' on a road vehicle. There are also intermediate positions
to adjust the 'cut off' point for steam admission to the cylinders. An indicator is
provided to show the driver the 'cut off' position and the reverser lever is fitted
with a locking ratchet to hold it in the required position. Reverser levers are
usually purely mechanical devices and require some effort to operate effectively
while the locomotive is running since the valve gear is under considerable
pressure from steam. Some locomotives are fitted with steam operated
reversers.
REVERSER, AIR
A power assisted reverser which used air pressure supplied from the air brake
compressor. The device first appeared in 1882 on the London Brighton & South
Coast Railway.
REVERSER, STEAM
A method for operating reversing gear using steam power first introduced by
James Stirling in 1874. Two cylinders, one steam and one oil and connected by
a rod, were mounted outside the boiler. Often they were fitted inside the cab or
housed in an extension of the driving wheel splasher but, if free standing outside
the boiler, they looked similar to and could be mistaken for a Westinghouse air
brake pump.
The reverser is controlled by two levers in the cab. To move the reverser, steam
is admitted to one side or the other of a piston in the steam cylinder. The piston
moves the rod and thus varies the reverser rod position. A separate valve
controls the flow of oil in the second cylinder between the two sides of the
piston. When the position of the reverser is set by the steam cylinder, it is
locked by the oil cylinder. A pointer in the cab provides an indication of the
position of the reverser. Single lever controls were later provided for some
versions of this and other types of power reverser.
A system for allowing the firebars to be shaken by use of controls in the cab,
usually hand operated in the UK or steam operated elsewhere. The purpose was
to assist with fire cleaning and the break up and disposal of clinker. Rocking
grates were common in the US and areas where coal was poor and caused
clinker but were rare in the UK until after the Second World War when the
quality of coal had deteriorated.
ROSS POP SAFETY VALVE
The narrow horizontal walkway seen at roughly boiler base level on most steam
locomotives, along which it was possible to access parts of the boiler and its
attachments. Also sometimes used to provide access to the motion.
S
SADDLE TANK
A tank locomotive which has the water tank mounted on top of the boiler so that
they take the form of a saddle.
SAFETY VALVE TYPES
Lock-up, Spring balance, Salter, Pop, Ross Pop are all types of safety valves.
SAFETY VALVES
Gravity fed sanding of rails ahead of driving wheels to assist traction was first
tried in the US in 1836 and in the UK in 1838. Steam assisted sanding was
introduced in 1886 in an attempt to overcome the problem of side winds blowing
the sand away before the wheel passed over it.
SANDBOXES
In the UK, it was the practice to fit the sandboxes near the running plate,
sometimes attached to the wheel splashers. US practice was to add a sand
dome to the top of the boiler, in an attempt to use the boiler heat to keep the
sand dry.
SATURATED STEAM
See Water Scoop.
SELF-CLEANING SMOKEBOX
A system for removing ash accumulated in the smokebox using the gases from
the fire, first introduced in the UK during the Second World War. A baffle plate
placed in front of the tube plate directed the gases down and forward to lift the
ash towards a mesh screen. The screen has the effect of breaking up larger
pieces of ash so the flow of gases will expel them through the screen and out of
the chimney.
The act of reversing the locomotive gently into its train in order to reposition the
engines (i.e. the pistons in the cylinders) into a more favourable position for
starting. Although it is not theoretically possible to leave a locomotive in a
position where the engines are unable to start, it can happen that certain
starting positions will provide insufficient power to move a train. The driver will
therefore 'set back' to get a more favourable starting position.
SIGHT FEED LUBRICATOR
A locomotive lubricator system where a reservoir of oil mounted in the cab was
equipped with glass fronted tube to allow the crew to observe that oil was
available.
SINGLE FLUE BOILER
A boiler with only one tube, or flue between the fire at one end and the chimney
at the other. This was the type of boiler common before the introduction of
the multi-tube boiler in 1829.
SINGLE
The common term to denote a locomotive with only one driving wheelset. In the
older versions, the driving wheel was often very large in proportion to the rest of
the locomotive. The design was common in the UK during the 19th Century.
SLIDE VALVE
The traditional valve system used in the steam engine to control the flow of
steam into and out of a cylinder. As the name suggests, the valve slides
horizontally over the steam ports leading to the cylinder, opening and closing the
ports as required to supply steam or exhaust it from the cylinder. Eventually
replaced by the piston valve.
SLIDEBARS
A fixed pair of bars fitted at the rear of the cylinders to guide the crosshead on
which the connecting rod is connected to the piston rod. The crosshead slides
forward and back between the slidebars.
SMALL TUBES
See Tubes, Boiler.
SMOKE DEFLECTORS
Early locomotives had tall chimneys to carry the exhaust clear of the driver's line
of sight but, as boilers increased in size, the height of chimneys was reduced to
keep locomotives within loading gauge requirements. Smoke deflectors were
added on either side of the smoke box of large-boilered locomotives to force air
upwards towards the chimney and thus deflect smoke upwards and clear of the
cab windows. They were originally a German invention and became common
from the 1930s onwards.
SMOKEBOX
The leading end of the boiler through which exhaust steam from the cylinders
passes and gases from the fire are drawn to exit via the chimney.
SMOKEBOX DOOR
An opening at the front of the smokebox to allow access for the removal of ash
drawn through the boiler tubes from the fire. The door must be kept air tight to
ensure that the maximum draught is available to allow air to be drawn through
the fire from the grate.
SNIFTING VALVE
The transverse member mounted between the locomotive frames to the rear of
the cylinders on which parts of the valve gear are hung. Sometimes wrongly
used to describe the weather board (q.v.) at the front of the cab.
STAYS
The bolts which secure the inner firebox to the outer firebox. See firebox.
STEAM
Steam is the gas which is given off as a result of boiling water. The normal
boiling point of water is 100º C. Unconfined steam will expand to about 1325
times the size of the water from which it came. If it is confined, it will build up
pressure which can be harnessed to do work.
Incidentally, it is worth noting that pure steam is actually invisible. The vapour
associated with steam which we normally see is really small droplets of water
which occur as a result of condensation.
The work which can be extracted from steam is achieved by allowing the natural
expansion of the steam as it cools. If the steam is carried away from the source
of heat which produced it, it will cool and expand. This expansion can be used to
do work, like pushing a piston inside a cylinder.
Steam pressure can also be used to do work as well as expansion. The steam
collected by boiling water in a boiler can be contained in the space above the
water level while its pressure is increased as more and more water is boiled.
Eventually, the pressure reaches the safe working level of the boiler. Spring-
loaded safety valves are provided to allow steam to escape if the pressure rises
above the normal working level.
If you see safety valves "blowing off" steam, you will notice that the steam is
actually invisible for a short distance above the valve. Only when it has cooled
and expanded will the familiar white plume become clearly visible. During
blowing off, the nature of expansion can also be seen as the plume of steam
widens the further away from the boiler it goes.
In a steam locomotive, both steam pressure and expansion are used inside
cylinders to do the work of moving the machine. Both can be varied by the
driver to regulate the power used by the locomotive under the varying
circumstances of train operation.
STEAM BRAKE
First used by Stephenson in 1833 on his Patentee locomotive and tried in the US
in 1848 on the Boston and Providence RR. Later widely used both separately and
in conjunction with automatic brakes, either vacuum or air. The steam brake
can be operated by either a separate brake valve in the cab or a combined
automatic and loco. brake valve. For more information on train brakes, see
our Brakes Page.
STEAM CHEST
The internal part of a locomotive's cylinder block where the valve chamber
connects with the steam supply and exhaust pipes.
STEAM PIPE
The pipe which connects the regulator valve with the cylinder steam chest where
the valves are located. Steam passes down this pipe when the regulator valve is
opened by the driver. In superheated locomotives, the steam is diverted into the
superheater header before it reaches the steam chest.
STEAM REVERSER
See Reverser, Steam.
STEAM TENDER
A design of tender which had its own engines introduced in 1863 by Archibald
Sturrock on the Great Northern Railway of the UK. Two cylinders were mounted
inside the tender frames and drove six coupled wheels. The steam was supplied
by the locomotive boiler and was exhausted into the tender tank to heat the
water. About 50 were built but they were not considered economic and were
later removed. Not to be confused with 'boosters' (q.v.).
STEAM TURRET
See Turret, Steam.
STEPHENSON VALVE GEAR
The length of the movement of the piston inside the cylinder and often quoted as
an essential dimension of a locomotive's design.
SUPERHEATED STEAM
Steam which has been reheated or 'dried' after its production in the boiler.
Superheated steam has less water vapour and will therefore not condense as
rapidly as 'wet' or saturated steam. It can lead to a 25% saving in coal and
30% saving of water consumption.
SUPERHEATER
The coils of pipes provided inside the larger flue tubes of the boiler through
which saturated steam from the boiler passes to enable its temperature to be
raised.
SUPERHEATER HEADER
The connection box mounted in the smokebox next to the tube plate which
contains the incoming saturated steam pipe and the tubes for superheating the
steam. Some designs of superheater header contained the regulator valve.
SUPERHEATER TUBES
See Superheater Elements.
T
TAIL RODS
A steam locomotive which has its coal and water storage on the same frames as
the engine. The design first appeared in 1835 in Ireland. The water tanks are
the most obvious feature as they are mounted on either side of the boiler
partially obscuring it. There are different types of tank engine, side tanks are
the most common - see also Pannier Tank and Saddle Tank. Well tank
locomotives, where the tank is hung under the frames, were less common.
TAPERED BOILER
The design has the added advantage that the joints between the boiler rings do
not require to be formed to provide a lap, but they will provide a natural lap.
TENDER
The vehicle attached to a locomotive carrying water and coal (or other fuel).
Some locomotives do not have tenders - see Tank Locomotive. The name
'Tender Locomotive' is sometime used to distinguish it from a tank locomotive.
TENDER BRAKE
The only means by which early locomotives were stopped. A hand wheel or
lever on the tender was connected to brake blocks acting on the tender wheels.
TESTING PLANT, STATIC LOCOMOTIVE
There were six special steam locomotive static testing stations built in the world:
Altoona, Pennsylvania, USA in 1904, Swindon, UK in 1905, Purdue University
USA, Grunewald, Berlin, Germany 1931, Vitry, Paris in 1933 and Rugby, UK in
1948.
THERMIC SYPHON
A water passage built into a firebox in a Y shape so that the base of the Y is
turned forward to connect with the water space at the front of the firebox and
the two arms open into the crown space. The purpose was to improve water
circulation and its exposure to the hottest heating areas around and in the
firebox. First appeared in the 1930s but not used in the UK until 1940 when
they were adopted for the Southern Railway 4-6-2 locomotive classes and the
abortive "Leader" designed by O.V. Bullied. Popular in the US and France but
very complicated to build and maintain in good condition.
THROAT PLATE
A system of boiler replenishment, first tried in 1863 and occasionally from that
time until Churchward of the GWR adopted it in 1906, where the feed water is
passed through pipes to the top of the boiler where the non-return valves
(clacks) are mounted and then into the steam space. The water is deposited
onto a tray (or series of trays) before it strikes the water surface. The effect is
to disperse the water before it mixes with the existing water in the boiler and it
was said to reduce boiler maintenance although it was never conclusively
proved. It became standard in the UK on most new locomotives from the 1930s.
TRACK PAN
The force exerted at the edge of the driving wheel of a locomotive expressed in
pounds.
The removal of soot and ash from the inside of boiler tubes to ensure the
effective generation of the draught for the fire. Was often done with steam
lances, latterly with compressed air and accompanied by brushing as required.
During the 1930s some UK locomotives were fitted with steam operated tube-
cleaning guns, sometimes referred to as anti-carbonisers. It was possible to
direct sand, under steam pressure, to any part of the rear tube plate from a
lever in the cab.
TUBE PLATES
The plates at the leading and rear ends of a boiler which were drilled with holes
of the diameter required to hold the boiler tubes. The leading tube plate
separated the boiler from the smokebox, while the rear tube plate formed the
front of the inner firebox.
TUBES, BOILER
The flues through which the gases from the fire pass to heat the water in the
boiler. The gas is drawn through the tubes by the draught created from the
exhaust of the steam through the chimney. Tube sizes are often quoted for
locomotives because they are an indication of the heating surfaces available for
the manufacture of steam. More modern designs of boiler have two sizes of
tubes, large tubes for the superheater elements and small tubes for normal
water heating purposes.
TURNTABLE
The steel ring shrunk (or otherwise fixed) to a railway wheel to provide the
bearing surface which will run on the rail. The tyre is usually provided with
a flange to give the guidance required to keep the wheels on the rail. Some
locomotive driving wheels did not have a flange because of the need to allow
movement round severe curves without the risk of the flange riding up onto the
top of the rail and derailing the locomotive.
U
UNIFLOW LOCOMOTIVE
The brake system which uses a vacuum formed in the brake pipe and cylinders
to effect a brake release and the replacement of the vacuum by atmospheric
pressure to cause an application. The automatic vacuum brake was first used in
the UK in 1878. See more details in our Vacuum Brake page.
VACUUM TURNTABLE
The system of rods, levers, cranks and eccentrics which provide the links
between the pistons, valves and wheels of a steam engine. The two main parts
consisted of the piston rod, connecting rod and crank which transmitted the
drive from the piston to the wheel and the eccentrics, eccentric rods and valve
rods which transmit motion from the axle to the valve. For excellent live
working programme see Valve Gear for the Computer.
VALVE SETTING
The action of fitting and adjusting the locomotive valve gear to ensure the most
efficient operation of the valves. This was a difficult job to do well and required
skilled fitters with a thorough knowledge of the equipment in their care. Many
experimental valve gears introduced during the years of steam locomotive
development failed to gain acceptance because the fitters working on them in
sheds did not understand them properly.
VON BORRIES COMPOUND
A system of compounding where the low and high pressure cylinders drove the
same axles requiring that the valve gear be adjusted to ensure that the same
level of work was done in both cylinders at the same time. It was used by TW
Worsdell in 1884 on the Great Eastern Railway and later on the North Eastern
Railway and by Beyer Peacock for some locomotives built by them in the 1890s.
W
WALSCHAERTS VALVE GEAR
The process of removing sludge and scale from the inside of a locomotive boiler.
The boiler was first emptied of steam and the hot water drained off. Water was
then hosed into the boiler through 'washout plugs' while long rods were inserted
into the plug holes to remove scale from the interior surfaces. After cleaning,
the boiler was inspected for defects. Washouts used to be needed on a weekly
basis for many locomotives but varied according to the age of the locomotive,
the design of the boiler, its usage and the type of water used.
WASHOUT PLUGS
In order to allow all the parts of the boiler interior to be reached during a
washout, a number of plugs were provided in strategic positions. They were
screwed into the boiler shell and were often numbered to ensure that they are
replaced in the correct positions. Washout plugs were also useful for inspection
purposes. A modern locomotive may have had over 40 washout plugs located
around the boiler and firebox.
WATER COLUMN
A hollow pole fitted with a leather hose and connected to a water supply for
filling locomotive water tanks.
WATER CRANE
Also referred to as "water glass" in the US. The indication provided in every
locomotive cab showing the level of water in the boiler. Always provided in
pairs, the water gauges were considered the most important part cab
equipment. Cocks were provided at the top and bottom of the gauges to test
the connections above and below the boiler water level and thus ensure accuracy
of indications.
WATER SOFTENING
The addition of chemicals to hard water to reduce the scale generated when
boiled. Widely used in the UK.
WATER SCOOP
A device, first used on locomotives of the LNWR in the UK in 1860 to allow water
to be collected from a water trough laid along the track whilst the train was
moving. The scoop was mounted on the tender and was lowered by hand when
required to collect water.
It was essential that the crew raised the scoop before the end of the trough or
before the tender was filled to capacity and water spilled through the vent at the
tender top. If it did, the leading vehicle would be showered with the excess
water and, if there were any open windows, so would the unsuspecting
passengers inside.
WATER TROUGH
A channel laid between the running rails and filled with water, which can be
collected by passing locomotives fitted with a water scoop. Water troughs were
first introduced in the UK in 1860 and in the US in 1870, where they are known
as 'Track Pans'.
WATER TUBES
A system which tried to improve the circulation of water between the legs of
the firebox by joining them with tubes running across the firebox. The best-
known UK example was applied by Drummond on some London & South Western
Railway locomotives between 1897 and 1912. The expense of maintaining them
outweighed the benefits and they were not universally adopted.
WEATHER BOARD
A vertical sheet added to the rear of the firebox and fitted with two glass
portholes to provide some protection for the locomotive crew. They first began
to appear in the 1850s.
WEDGE VALVE GEAR
A type of valve gear designed by Isaac Dodds, dating from 1839 and used
occasionally until 1872, which had two eccentrics on a two-cylinder locomotive
instead of four. The single eccentric for each cylinder was changed from forward
to reverse by drawing a wedge along a square section of the axle through the
sheave to adjust its eccentricity. The design failed because of the difficulty of
keeping the wedges properly adjusted.
WESTINGHOUSE BRAKE
Due partly to its cost, the Westinghouse brake was not favoured in the UK, only
a few companies adopting it, but it, and its derivatives, became universal in the
US. See more details in our Brake Pages.
WET STEAM
The generic term for steam produced in a boiler and collected in the steam space
above the water level. It still contains an amount of water vapour which will
quickly condense as the steam enters a cold cylinder. Wet steam can be dried
by 'superheating' (q.v.).
WHEEL BALANCING
Nickname for the steam seen escaping for the safety valves when there is full
pressure in the boiler.
WHEEL ARRANGEMENT SYSTEMS
4-4-0 = ooOO
4-6-2 = ooOOOo
0-4-2 = OOo
0-6-0 = OOO
2-10-2 = oOOOOOo
Some European railways used the Whyte system except that the number of
axles was used instead of the number of wheels, 4-6-2 becoming 231. This was
developed by the French who used numbers for non driven axles and letters for
driven axles, thus 2C1 and which was further modified by Bullied who
reorganised it so that the non-driven axles were listed first in order, then the
driven axles, thus 21C.
WHYTE WHEEL NOTATION
See 'Wheel Arrangement Systems'. For a list of types and their nicknames, see
the Wheel Arrangements page on this site.
WOOTEN FIREBOX