GAV Gesipa Manual

Automatic blind riveting
system GAV-electronic
Model 8000
Model 8000 eco
fully automatic blind riveting system
Year of manufacture . . . . . . . .
Device no. . . . . . . . . . . . . . . . . .
Operating Manual
including spare parts list and extras
GESIPA Blindniettechnik GmbH T +49 (0) 6105 962 0

Nordendstraße 13-39 F +49 (0) 6105 962 287
64546 Mörfelden-Walldorf [email protected]
Deutschland www.gesipa.com
-1-
Table of Contents i
Table of Contents
Table of Contents
Chapter Page
1. Dimension sheet, specifications and working area.…………………. 4
2. Intended use and safety instructions.………………………………….. 5-6
3. Notes on environment, recycling, declaration of conformity.……… 7
4. Transport and installation.………………………………………………... 8
5. Commissioning and handling .…………………………………………... 9 - 10
6. Operational characteristics .……………………………………………… 11
7. Description of functions .…………………………………………………. 12 - 16
8. Operation .…………………………………………………………………… 17
8.1 Operational controls .…………………………………………………. 18
8.2 Graphic display .………………………………………………………. 19
8.3 Structure of menu .……………………………………………………. 20
8.4 Main menu .……………………………………………………………. 21 - 22
8.5 Error message .……………………………………………………….. 23 - 25
8.6 Access management .………………………………………………… 26
8.7 Manual operation .…………………………………………………….. 27
8.8 Setting parameters …………………………………………………… 28
8.9 Selecting data…………………………………………………………. 29
8.10 Text input ……………………………………………………………… 30
9. Settings GAV .………………………………………………………………. 31
9.1 Oscillating conveyor .…………………………………………………. 32
9.2 Pressure sensors .…………………………………………………….. 33 - 35
9.3 Large pressure transmitter .………………………………………….. 36 - 39
9.4 Small pressure transmitter .………………………………………….. 40 - 41
9.5 Singulator .……………………………………………………………... 42
9.6 Blast air .……………………………………………………………….. 43 - 44
9.7 Mandrel extractor .……………………………………………………. 45 - 46
9.8 Cycle……………………………………………………………………. 47
9.9 Additional functions .………………………………………………….. 48
9.10 Drive PLC .…………………………………………………………….. 49
9.11 Permanent test .……………………………………………………….. 50
9.12 I/O-test .………………………………………………………………… 51
9.13 PLC interface test .……………………………………………………. 52
10. Maintenance .………………………………………………………………... 53
10.1 Notes on maintenance .………………………………………………. 54 - 55
10.2 Maintenance messages .…………………………………………….. 56 - 57
-2-
Table of Contents i
Table of Contents
Table of Contents
Chapter Page
11. Process control .…………………………………………………………. 58
11.1 Functional characteristics .………………………………………… 59
11.2 Settings ……………………………………………………………… 60 - 61
11.3 Creating a profile .………………………………………………….. 62 - 66
11.4 Loading a profile .…………………………………………………… 67
11.5 Storing a profile .……………………………………………………. 68 - 69
11.6 Creating a profile list .………………………………………………. 70 - 73
11.7 Loading a profile list .………………………………………………. 74
11.8 Profile lists PLC .……………………………………………………. 75
11.9 Process Control Calibration .…………………….………………… 76
11.9.1 Force Calibration ……………………………………… 77
11.9.2 Stroke Calibration .…..…………………………………… 78
12. Process data .…………………………………………………………….. 79
13. Process counter .………………………………………………………… 80
14. Operating data collection .……………………………………………... -
15. Access codes .…………………………………………………………… 81
16. Time and Language …………………………………………………... 82
17. System info .……………………………………………………………… 83
18. GRivCheck ..……………………………………………………………… 84
19. Faults feeding unit ..……………………………………………….…… 85
20. Faults blind rivetting gun .…………………………………………….. 86 - 89
21. Repair instructions blind rivetting gun .………………………..…... 90 - 93
22. Disassembly and assembly of pressure transmitter .……………. 94 - 95
23. Repair instructions pressure transmitter ………………………….. 96 - 97
24. Filling hydraulic systems ……………………………………………... 98 - 99
25. Replacing control components ………………………………………. 100
26. Pneumatic connection diagram ……………………………………… 101
27. Electric connection diagram .……………………………..………….. 102 - 103
28. PLC interface .……………………………………………………………. 104
28.1 Technical description .……………………………………………… 105 - 107
28.2 PLC interface test .…………………………………………………. 108
28.3 Drive PLC .………………………………………………………….. 109 - 110
28.4 Process counter .…………………………………………………… 111
28.5 Selecting a profile list ………………………………………..…….. 112
28.6 Selecting a profile directly .………………………………………… 113
28.7 Selecting a profile step by step .………………………………….. 114
28.8 Evaluation process .………………………………………………... 115
28.9 Evaluation component .……………………………………………. 116
28.10 Other functions .…………………………………………….. 117
not included in GAV-8000 eco
-3-
Table of Contents i
Table of Contents
Table of Contents
Spare parts list
Overview subassemblies Spare parts list

page
Assembly 1: Pneumatic assembly .……………………………………….. 2-3
Assembly 2: Blind riveting gun……………………………………………. 4 - 10
Assembly 3: Hydraulic amplifier unit .……………………………………. 11 - 12
Assembly 4: Singulator ……………………………………………………... 13
Assembly 5: Case unit ………………………………………………………. 14
Assembly 6: Oscillating conveyor unit .………………………………….. 15
Assembly 7: Feed bundle …………………………………………………... 16
Assembly 8: Controls………………………………………………………… 17
Assembly 9: Accessories …………………………………………………... 18 - 19
Assembly 10: Front plate ……………………………………………………. 20
Assembly 11: Cable tree ……………………………………………………. 21 - 23
-4-
specifications and working area

Dimension sheet, specifications 1
and working area
1 Dimension sheet,
Standard tubing
length: 3,5 meter
(12,3ft)
Feed unit
Weight: 100 kg
Volume remaining mandrel collecting basin: approx. 1800 – 5500 pieces (3.5 l) depending on size
Electrics
- Rated voltage: 230 Volt ~ 50 Hz
- Rated current: < 2,5 A
- System of protection: IP 54
Pneumatic equipment
- Network pressure < 10 bar
- Working pressure: 6 -7 bar
- Air consumption / blind riveting process: 15 NL
- Air consumption / vacuum extractor for remaining mandrels (VE): 340 NL/min.
- Connecting line: ½ " (12.5 mm) max. length 5m
- Outlet hose remaining mandrel: 3.75 m length / exterior-∅8 mm / interior-∅5 mm
- Pressure transmitter: pneumatic / hydraulic
Hydraulic
- Hydraulic oil ISO-VG 46 (e.g. Shell Hydrol HV 46 or comparable HVLP-D products): 1.2 l
- Viscosity, kinematic at 40°C (DIN 51562) without silicone parts: 47 mm² / s
Ambient temperature: 10 -40°C
Blind riveting gun
- Weight: approx. 2.5 kg
- Setting motion: 16 -20 mm
- Setting force: 11770 N
- Hose assembly length (standard): 3.75 m
- Working cycle (theoretical setting performance) intended use: 1.25 sec.
Working environment
- Blind rivet up to Ø 5,0 mm stainless steel
- Blind rivet up to Ø 6,0 mm steel
- Blind rivet up to Ø 6,4 mm aluminium
- Maximal setting head diameter: 11.4 mm
- Maximal blind rivet shaft length: 25.0 mm
(additional size on request)
According to the supply agreement the device is designed for a specific blind rivet model suitable
for automatic systems.
- 4-R -

Dimension sheet, specifications 1-R
and working area
1-R Dimension sheet,

Adapter -
fastening -
thread M10
Standard tubing
length: 3,75 meter
(12,3ft)
Feed unit
Weight: 100 kg
Electrics
Pneumatic equipment
Hydraulic
Blind riveting gun
Working environment
- 4-U-

Dimension sheet, specifications 1-U
and working area
1-U Dimension sheet,

Feed unit
Weight: 100 kg
Electrics
Pneumatic equipment
Hydraulic
Blind riveting gun
Working environment
- 4-UA -

Dimension sheet, specifications 1-UA
1-U
and working area
1-UA Dimension sheet,

Standard tubing length:
3,75 meter (12,3ft)
Feed unit
Weight: 100 kg
Electrics
Pneumatic equipment
Hydraulic
Blind riveting gun
Working environment
-5-
Intended use 2
and safety instructions
use and safety instructions

Intended use
• The blind riveting tool is intended exclusively for the processing of blind rivets suitable for
use in automatic systems. Any other use or use beyond those limits will not be considered as
intended.
2 Intended
• Operators must receive instruction and follow safety instructions.
Safety instructions
• The machine is designed in accordance with the latest state-of-the-art technology and
accepted safety regulations.
• When put to the use intended, a safe work environment will be ensured.
• The device is intended exclusively for the processing of blind rivets.
• Read the operating instructions before commissioning.
• Any work on the electrical equipment of the device must be carried out by an electrical
specialist in accordance with the rules of electro technology.
• Any work on the mechanical, hydraulic or pneumatic system must be carried out by instructed
persons with a special knowledge of the device.
Attention! • To protect against electrocution, injury and danger of fire during all setting,
maintenance and repair work, or the elimination of device disturbances there is a
duty to ensure that
- protective goggles are worn
- the electric mains plug has been pulled
- the pneumatic air supply was separated from the device
- no blind rivet is present on the chute or singulator
- the gun is at no time aimed at persons or other creatures.
• The blind rivet is conveyed at high speed from the feed unit through the convey-
ing hose to the blind riveting gun!
• It is absolutely essential that the measures described above are followed when
the feed hose or the expanding mouth piece have to be removed during repair or
maintenance work ; in addition to this attach a warning sign to the device.
• Non-compliance with intended use or inexpert handling may result in injury.
-6-
Intended use 2
and safety instructions
use and safety instructions

Prevention of accidents
Working with the GAV-8000 is only permitted for persons who
- have read and understood the operating and safety instructions (training!)
- have checked the device and the working area for hazards to life and limb before starting to
2 Intended
work
- comply with accident prevention regulations
- do not wear their hair loose or loose fitting clothes or jewellery including rings (hazard of inju-
ry!)
- wear personal safety gear, such as: protective clothing, protective goggles, ear protection, pro-
tective shoes and gloves.
Work place
• This blind riveting tool is only intended as a place of work for an instructed operator pos-
sessing the special knowledge required for this tool.
• Keep your work place tidy.
• Do not expose the blind riveting tool to rain, wetness or dampness.
• Do not use the blind riveting tool near flammable gasses or liquids. Risk of explosion!
• Ensure sufficient lighting at the work place.
• Ensure the provision of a safe floor for operators and the riveting tool as uneven floors pose a
danger of injury.
• Comply with the regulations for hazardous materials when handling hydraulic oil.
Blind riveting tool

The expanding mouth piece and the rivet mandrel conveying appliance with outlet hose or a
mandrel collecting basin must be mounted before the blind riveting tool is commissioned.
Attention!
• Do not rivet without joint material! The blind rivet may shoot off the device! Do
not point the device towards yourself or other persons!
• Do not overload the blind riveting tool.
• Always check blind rivet system for perfect working order before use.
• If a conveying frame is mounted, lock the guide rolls first.
• Maintenance and repair is to be carried out by a suitable expert. If in doubt,
send the device to the manufacturer.
• Spare parts and fittings must meet the requirements determined by the
manufacturer. This is guaranteed when genuine parts are used.
• When putting the blind riveting gun onto a surface secure it against falling.
• Proper care of blind riveting tool (Keep handle dry and free of oil and grease)
• Check plugs and cables on a regular basis. When damaged, have them re-
paired by an electrical specialist.
• Check compressed air and hydraulic connections and hoses regularly. When
damaged, have them replaced by an instructed person.
-7-
Recycling, Declaration of Conformity

Environmental Information, Recycling, 3
Declaration of Conformity
3 Environmental Information,
Environmental information
• Noise emission of the blind riveting system.
Applicable directives: 2006/42/EC:
Continuous sound level: LPA 78/84 dB without/with feed unit
Measurement uncertainty K= 3 dB
• Vibration of GAV gun.

Applicable directives: 2006/42/EC:
<2.55 m/s2
Measurement uncertainty K=1 m/s²
Recycling
• Dispose of used hydraulic oil and spent mandrels in the corresponding recycling systems.
• Comply with the Hazardous Substances Ordinance.
Declaration of conformity
We hereby declare under sole responsibility that the products conform to the
following standards and directives:
• 2006/42/EC
• 2006/95/EC
• 2004/108/EC
pp Dr. Richard Gärtner Hans Ulrich Harder

-8-
Transport and installation

Transport and installation 4
Transport
• The blind riveting tool will be delivered and erected as agreed, or dispatched in a special
wooden crate.
• Unpacked, the blind riveting tool can be moved on an even floor with the help of the trolley
available under extras. The blind riveting tool must be transported upright by using the two
transport eyes at the top of the feed unit and suitable lifting gear, or secured on a pallet, by
using a lift-truck or high-lift truck.
Attention! The blind riveting tool is supplied ready for connection and the sealed
hydraulic system contains approx. 1.2 litre of hydraulic oil. To ensure
stability, transport the feed unit in an upright position at all times
Installation
• Working pressure: min. 6 bar
- The compressed air supply has to be arranged in such a way that 750 NL/min. of dry
dressed, oil-free compressed air is available which must not be allowed to drop below 6 bar
whilst the GAV is in operation (do not use mist lubricator!)
- Pipework diameter 3/4“
Attention! The compressed air hose must have an inner diameter of at least
12.5 mm (1/2”) During blind riveting the pressure must not drop below
6 bar; control via pressure gauge showing operating pressure.
• Hydraulic oil: For viscositiy see specifications.

• Electrical connection: 230 V ~ 50 Hz, alternatively 115 V ~ 60 Hz.
-9-
5 Commissioning and handling

Commissioning and handling 5
Note! Prior to commissioning read, and comply with, the

GAV operating instructions and safety instruc-
tions. In addition, comply with occupational safety
regulations.
Commissioning
- Connecting the device to the compressed air
supply network
- Use the pressure reducing valve, to set the op-
erating pressure to 6 bar; control via pressure Pressure
gauge reducing valve
- Establishing electrical connection
- Use main switch to turn on device
- Fill about half of the oscillating conveying bowl
and turn on oscillating conveyor (F4 key, see
chapter 8 “Operation”) Manometer
- Set the singulator tongue with the help of the
setting screw in such a way that only one blind
rivet at a time is separated
- Actuate the “ON” key Singulator
- Trigger the blind riveting gun twice (Menu Singulator tongue
“MAN“ function “cycle“). The first blind rivet is
made ready in the expanding mouth piece.
According to the supply details the device is de-

signed for a specific blind rivet size. Despite this,
check that
- the inner diameter of the rivet feed hose is 2-3
mm greater than the setting head diameter of the
blind rivet (setting head diameter max. 11.4 mm)
- the drill hole of the expanding mouth piece 2-80 Set screw
is approx. 0.3 mm greater than the blind rivet
mandrel diameter. Cylindrically elongated ex-
panding mouth pieces providing up to 15 mm ex- Expanded mouth piece 2-80
tension are available for awkquard blind riveting
points (pay attention to blind riveting mandrel
length)
- If required, the clamping force of the expanding
mouth piece 2-80 can be increased by mounting
additional O-rings 2-50.
Drill hole O-ring 2-50

- 10 -
5 Commissioning and handling

Commissioning and handling 5
- The appropriate chuck jaws for each blind
riveting mandrel diameter are used. Chuck jaws
Chuck jaw scaling is as follows:
Blind rivet mandrel diameter

1.5 to 2.1 mm
2.1 to 2.7 mm
2.7 to 3.3 mm
3.3 to 3.65 mm
- The adjustable deflection sheet leading to Oscillating conveyor bowl

the outlet drain of the oscillating conveyer
bowl is set in such a way that only one Deflection sheet Outlet drain
blind rivet is able to pass this baffle.
- Depending on each blind riveting mandrel
diameter the distance between the chute
sheets is set at an approximate mandrel
diameter of +0.5 mm. Distance
Maximum fill level
Chute sheets
Handling
• Insert the blind rivet that is provided in working position inside the blind riveting gun up to its
setting head into the blind riveting hole.
• The blind riveting process is triggered by pressing the trigger button, the torn off blind rivet
mandrel is carried off and the next blind rivet is brought automatically into working position.
To allow the next blind rivet to be conveyed from the expanding mouth piece without hin-
drance, the blind riveting gun has to be pulled away from the blind riveting point immediately
after the blind rivet mandrel is torn off.
• The remaining mandrels are conveyed automatically to the collecting basin. Afterwards the
vacuum extractor (VE) is turned off automatically.
Note!
The collecting basin holds approx. 1800 to 5500 remaining mandrels (depend-
ing on size). Ensure that the collecting basin is emptied in good time.
• The blind riveting gun can be hung up ready for use at the work place with the help of a bal-
ancer.
• The feed unit must be placed and used on even ground only. The operator has to ensure al-
ways its stability.
- 11 -
6 Sequence of operations
Sequence of operations 6
The fully automatic blind riveting tool GAV-electronic comprises a feed unit and a handy blind
riveting gun which are connected by a flexi-hose assembly.
The feed unit comprises an electronic control with dialogue box, two hydraulic pressure trans-
mitters, an electrical blind riveting conveyor unit and a remaining mandrel extractor with mandrel
collecting basin.
When the blind riveting gun is triggered, the blind rivet waiting inside the nose piece is pro-
cessed, the torn off blind riveting mandrel is conveyed to the collecting basin and the reloading
process is triggered automatically.
The oscillating conveyor unit with cut-off automatic ensures continuous provision of blind rivets.
GAV blind riveting gun
Compressed air
Oil unlocking lift
Oil setting lift

- 12 -
7 Description of functions
Description of functions 7
7 Functional components of blind riveting gun
The schematic diagrams and descriptions below show a simplified version of the extensive
control and functional sequences.
Expanding mouth piece - three-pieces - (1)

Loading the blind rivet positioned in the gun head to processing position.
Snap collet (2)
carries out the unlocking and locking function of the expanding mouth piece (1).
Chuck jaws (3)
for gripping of blind rivet mandrel (9) and setting of blind rivet (10).
Chuck jaw tube (4)
transmits the snapping pressure to the chuck jaws (3) to ensure safe gripping of blind rivet
mandrel (9) and setting of blind rivet (10).
Stop piston (5)
Final stop for blind rivet mandrel (9) during loading process of blind rivet
Locking spring (6)
positions the blind rivet (10) supplied to the gun head.
Pulling piston (7)
supports the complete gripping mechanism used to set the blind rivet (10).
Pressure piston (8)
supports the snap collet (2) operating the locking and unlocking process of the expanding
mouth piece (1).
- 13 -
7 Functional units of feed unit
Blind rivet singulator (II)

Part of blind riveting feed appliance. Here, the blind rivet (10) is separated and conveyed by
compressed air through the conveying hose to the blind riveting gun.
Pneumatic-hydraulic pressure transmitter (III)
actuates the pressure piston (8); thereby triggering the unlocking stroke for the expanding
mouth piece.
Pneumatic-hydraulic pressure transmitter (IV)
actuates the pulling piston (7) to carry out the blind rivet setting lift and the rear side of the pres-
sure piston (8) to lock the expanding mouth piece (1) during the setting process.
Whilst the piston system is moving forward and back inside the pressure transmitter (IV) im-
pulses are accepted via the cylinder switch for function operations.
Valve (V)
turns on the readjusting air, thus returning the complete piston unit (7/8) to initial position. The
stop piston (5), chuck jaw hose (4) and snap collet (2) are kept by the relevant pistons in locking
or final position until the completion of the blind riveting process by the pending readjusting air.
- 14 -
7 Functional components of blind riveting gun
Function image 1
The readjusting air interconnected by the valve (V) is waiting and keeps the complete piston unit
(7/8) in back stop position. The snap collet (2) locks the segments of the expanding mouth piece
(1) at their undercut. The chuck jaws (3) are kept locked by the chuck jaw hose (4) on the blind
riveting mandrel (9).
Function image 2
When the GAV is actuated the pulling piston (7) will be actuated by the pressure transmitter (IV)
and the blind rivet setting process will be carried out. The blind rivet is set. The readjusting air is
still pending.
- 15 -
7 Function images and description
Function image 3
The pulling piston (7) is being actuated by the pressure transmitter (IV) and moves to back stop
position. When the valve is switched (V) the readjusting air escapes. This relieves the stop pis-
tons (5) as well as the chuck jaw hose (4) and the chuck jaws (3) release the blind riveting
mandrel (9). The blind riveting conveying air is turned on by a switch impulse on the pressure
transmitter (IV), the blind rivet (10) supplied by the singulator (II) is loaded and the torn off blind
riveting mandrel (9) is ejected.
Function image 4
The supplied blind rivet (10) is positioned in the gun head (6) by the locking spring.
- 16 -
7 Function images and description
Function image 5
The readjusting air is interconnected by the valve (V) and the pulling piston (7), as well as the
piston of the pressure transmitter (IV), is reset at initial position. Simulteneously, the pressure
piston (8) is actuated by the pressure transmitter (III) and carries out the unlocking stroke for the
expanding mouth piece (1). The blind rivet mandrel (9) is taken over by the gripping mechanism
and centred inside the chuck jaws (3).
Function image 6
Whilst the pulling piston (7) continues to reverse, the blind riveting mandrel (9) hits the stop pis-
ton (5), so that the expanding mouth piece (1) is opened by the blind rivet (10) bringing it into
processing position. The pressure transmitter (III) relieves the pressure piston (8) which carries
out the locking stroke for the expanding mouth piece (1). Triggered by a switch impulse on the
pressure transmitter (IV), the singulator was furnished with a further blind rivet (10).
- 17 -
Operation 8
8.0 Overview
8.0 Overview
GAV
8000
eco
8.1 Operating elements

8.2 Graphic display
8.3 Menu structure
8.4 Main menu
8.5 Error message
8.6 Access management
8.7 Manual Operation
8.8 Setting parameters
8.9 Selecting data
8.10 Text input
- 18 -
8.1 Operational controls

Operation 8
8.1 Operational controls
POWER
switch
Control
knob /
OK button
ON
Button OFF
Button Function keys
F1-F6
1. POWER switch (main switch)

- Switches the supply voltage (230V/50Hz or 110V 60Hz).
- glowing green.
2. ON button
- activates various control functions (dependent on display menu).
- moves GAV into initial position.
- glowing green.
3. OFF button
- deactivates various control functions (dependent on display menu).
- cuts off power to valves.
- glowing red.
4. Function keys F1..F6

- carry out various functions (dependent on display menu).
- keys glowing orange.
5. Control knob / OK button

- carries out various functions (dependent on display menu).
ok
- 19 -
8.2 Graphic display

Operation
8.2 Graphic display
Title bar Dialogue unit Graphic display
Funktion bar Display
The graphic display is part of the dialogue unit and allows interactive control of the GAV. The
graphic display shows the status and parameters, issues messages and visualises internal pro-
cesses. Uniform display components and a well-structured menu ensure user-friendly handling.
1. The title bar of the graphic displays provides information about the current menu.
2. The graphic display's function bar is sub-divided into 6 fields and shows the assigned func-
tions of the function keys F1 to F6 for the current menu.
3. Within the menus, functions may be selected by using the control knob of the dialogue unit
or by pushing the control knob. Each selection is indicated by highlighting the relevant part
with an added frame.
- 20 -
8.3 Menu structure

Operation
8.3 Menu structure
The following list shows how to access the various menus. Selections are made by using the
function keys or the control knob. It is possible to return from each menu to the previous menu
by selecting Back .
AUTO
MAN MAN
Title bar (menu information)
Menu Menu
Navigation field (functional key)
Settings GAV Menu settings GAV
Selection field (turn knob)
Oscillating conveyor Setting oscillating conveyor
Pressure sensors Setting pressure sensor DS1/DS2
Cal Calibration pressure sensor DS1/DS2
DS3 Calibration pressure sensor DS3
Large pressure transmitter Setting large pressure transmitter WS1
Cal Calibration WS1 large pressure transmitter
WS2 Setting large pressure transmitter WS2
Cal Calibration WS2 large pressure transmitter
Small pressure transmitter Setting small pressure transmitter WS3
Cal Calibration WS3 small pressure transmitter
Singulator Setting singulator
Blast air Setting blast air
Mandrel extractor Setting mandrel extractor
Cycle Setting cycle
Additional functions Setting additional functions
Drive PLC Setting drive PLC
Permanent test Permanent test
I/O test I/O test
PLC Interface test PLC Interface test
Maintenance Maintenance
Process monitoring Settings process monitoring
Cal Calibration process monitoring
Force Menu Calibration process monitoring
Path Calibration force
Cal Calibration path
Filter Filter process monitoring
Status Status process monitoring
Profil Setting profile
List Setting profile list
PLC Setting profile list PLC
Test PLC Interface test
Process data Process data 20 days
Day Process data day
Process counter Process counter
Operation data recording Operation data recording
Access codes Access codes
Time and language Time and language
System info System info
GRivCheck PC mode
GESIPA GESIPA
not included in GAV-8000 eco

nicht enthalten
- 21 -
Operation 8
8.4 Main menu

8.4 Main menu
After start-up and during normal operation the GAV will be in the main menu AUTO.
AUTO main menu

Status "Ready"
Start option "manual" (manu-
al release)
Navigation:
AUTO
Title bar Status

AUTO-OFF (press ON) GAV switched on (main switch “POWER”)
- Power to valves cut off.
Generating AUTO initial position... ON key actuated:
- Initial position is generated.
AUTO initial position Initial setting:
- Initial position was generated.
- Start-up conditions not met:
MALFUNCTION or oscillating
or OFF
AUTO ready (manual) GAV ready (start-up conditions met):
- GAV in initial position
- Start-up conditions met
no malfunction and oscillating conveyor ON
- Start-up options: Manual = Manual trigger
Foot = foot-actuated triggering
PLC = Drive PLC ...
controls the oscillating conveyor unit. By selecting “oscillating con-

Oscillating conveyor
veyor” you can go directly to the “set oscillating conveyor” menu
OFF / ON
and set, for instance, the conveying performance.
puts the GAV into standby mode. For this, the display goes dark
Stby and the GAV is switched to “OFF“. This function is undone by
pressing any key.
MAN changes to MAN menu, i.e. manual mode.
The display in the main menu may differ from the image shown if additional functions such as
”process counters" are active.
- 22 -
Operation 8
8.4 Main menu

8.4 Main menu
When the start-up conditions of the AUTO mode have been met, one of the active start-up op-
tions (shown in title bar) can be used to trigger a cycle. The current tool status is shown on the
title bar of the main menu. In addition, the most important tool functions are shown by 6 red
lights.
Step in cycle Tool status

GAV ready AUTO ready (manual)
- Start-up conditions met
Cycle
- The displayed start-up option can be used to Lift position
trigger a cycle. Blast air
Mandrel extractor
Lock open
Singulator open
Cycle up to lift position: AUTO cycle up to lift position

- Processing blind rivet.
Cycle
- Ejecting and extracting remaining mandrel. Lift position
Blast air
Mandrel extractor
Lock open
Singulator open
Cycle lift position reached: AUTO cycle lift position reached

- GAV gun has reached back stop position.
Cycle
- Extracting remaining mandrel.
Lift position
Blast air
Mandrel extractor
Lock open
Singulator open
Cycle lift position ready: AUTO cycle lift position ready

- GAV gun has reached back stop position.
Cycle
- Remaining mandrel extracted. Lift position
- When triggered by PLC the GAV stops in this Blast air
position until the gun has moved away from the Mandrel extractor
work piece and the signal "reverse cycle" was Lock open
Singulator open
sent from the PLC to the interface.
Reverse cycle: AUTO reverse cycle
- Loading new blind rivet.
Cycle
Lift position
Blast air
Mandrel extractor
Lock open
Singulator open
Cycle complete AUTO cycle complete

- Initial position reached after cycle.
Cycle
Lift position
Blast air
Mandrel extractor
Lock open
Singulator open
- 23 -
8.5 Error message

Operation
8.5 Error message
Tool malfunctions are shown in the AUTO main menu by displaying a white text in a red box,
whilst warning lights are blinking. Details of the causes of malfunctions can be found in the rele-
vant menu of “settings GAV”.
AUTO main menu

Status "initial position"
3 Error message
Navigation:
AUTO
Submenu
Error message
Remedy Navigation
Oscillating conveyor Setting the oscillating conveyor
Insufficient blind rivet sent. Insert blind rivet or check os- ►MAN
cillating conveyor setting. ►Menu
►Settings GAV
► Oscillating conveyor
Network pressure Setting the pressure sensor DS1/DS2
Air supply not in permitted pres- Ensure sufficient com- ►MAN
sure range. pressed air supply. ►Menu
►Settings GAV
►Pressure sensors
Oil level Setting the large pressure transmitter WS2
Oil level of great pressure trans- Correct oil level of great ►MAN
mitter has dropped below mini- pressure transmitter, mind oil ►Menu
mum mark or exceeded maximum level mark. ►Settings GAV
mark. ►Large pressure transmitter
►WS2
Oil level of small pressure trans- Setting the small pressure transmitter WS3
mitter has dropped below mini- Use oil squirting can to posi- ►MAN
mum mark. tion piston rod in upper stop ►Menu
position. ►Settings GAV
►Small pressure transmitter
Rivetting gun Setting the large pressure transmitter WS2
GAV gun did not reach See Chapter 20 “Malfunction ►MAN
front stop position. blind riveting gun” ►Menu
►Settings GAV
►Large pressure transmitter
►WS2
- 24 -
8.5 Error message

Operation
8.5 Error message
Submenu
Error message
Remedy Navigation
Mouth piece Setting the small pressure transmitter WS3
Expanding mouth piece of GAV - Press OFF button. ►MAN
gun did not close. - Remove blind rivet. ►Menu
Press ON button. ►Settings GAV
►Small pressure transmitter
Singulator Setting the singulator
Singulator did not close, blind rivet Open singulator in MAN mode ►MAN
jammed. and remove blind rivet. ►Menu
►Settings GAV
►Singulator
Mandrel extractor Setting the mandrel extractor
Remaining mandrel was not eject- See Chapter 20 “Malfunction ►MAN
ed. blind riveting gun” ►Menu
►Settings GAV
►Mandrel extractor
Mandrel basin full Setting the mandrel extractor
Remaining mandrel basin full. Empty remaining mandrel ba- ►MAN
sin. ►Menu
►Settings GAV
►Mandrel extractor
Rivet query mouth piece Setting the drive of PLC
Blind rivet not loaded. See Chapter 20 “Malfunction ►MAN
blind riveting gun” ►Menu
►Settings GAV
► Drive PLC
Rivet query conveyor Setting additional functions
Blind rivet not conveyed. See Chapter 20 “Malfunction ►MAN
blind riveting gun” ►Menu
►Settings GAV
►Additional functions
Cycle Setting the cycle
Malfunction in cycle, blind rivet See Chapter 20 “Malfunction ►MAN
was not processed. blind riveting gun” ►Menu
►Settings GAV
► Cycle
- 25 -
8.5 Error message

Operation
8.5 Error message
Direct menu selection:

In order to simplify the search for the relevant menu containing information about the cause of
the malfunction, and to use a shortcut, you can change the option in the main menu to the dis-
played error message by using ? . After selecting an error message and pressing the control
knob you will go directly to the relevant menu. To return from there to the main menu,
use back .
Example:
In the example ? and "malfunction oil level" were selected in order to go directly to the "Set-
ting the great pressure transmitter WS2" menu. Here, the setting parameter “malfunction oil lev-
el min.” is highlighted red in order to indicate the cause for the malfunction, the current oil level
in the oil tank of the pressure transmitter is indicated numerically and displayed graphically.
For the example shown, the malfunction may be removed by topping up hydraulic oil in the
great pressure transmitter. The numeric and graphic display for the oil level on the display al-
lows the observation of the topping up process.
- 26 -

Operation 8
Access management ensures that service and setting work for the GAV can be carried out by
authorised persons only. Access authorisation is granted after entering a four digit access code.
There are two levels of access authorisation:
- Service code For service and general setting work.

- GESIPA code For the input of calibration data. In the operating instructions the
relevant menus are marked accordingly.
GESIPA-Code
For most menus, access authorisation is only demanded when parameters or settings are to be
changed. Once access authorisation is granted, this will be valid for the entire manual area. A
return to the AUTO main menu will delete all access authorisations.
Entering an access code:

To enter an access code, an additional window appears in the relevant menu and the navigation
bar is changed accordingly. The title bar of the window shows which access code must be en-
tered, that is, the service or the GESIPA code.
The access code is entered by using numbers 1 to 4 . Numbers are entered by starting in
the left field and, for hidden input (standard) are indicated by one star * per number.
The default setting for the service code is 1111.
Cancel interrupts the code input.
New enables renewed input of a code.
Access will be granted after the correct code was entered.
Access authorisations are deleted in the main menu.
Example code input

Service code
Title bar
Navigation:
AUTO
► MAN
Example:
In the example, "cycle“ function was selected in the “MAN“ menu. This function requires the ac-
cess authorisation “service code” before it can be carried out.
- 27 -
Operation 8
8.7 Manual mode

8.7 Manual mode
The MAN menu allows GAV functions to be carried out manually. Malfunctions of the tool are
shown in the same way as in the AUTO main menu but there are no start-up conditions. For
reasons of safety all the active start options of the AUTO main menu are disabled for the
entire manual area.
Manual operation MAN
Navigation:
AUTO
► MAN
Function Description
Cycle - Conditions: GAV in initial position
- Running complete processing cycle.
Lift position - Conditions: GAV in initial position
- Gun moves to back stop position with “gun air off”, “blast air on” and
“drift extractor on” functions not being carried out.
- Actuating the ON button once more will return the GAV to initial posi-
tion, For this the “blast air off”, “lock open” and “singulator open” func-
tions are not carried out.
Blast air - Conditions: “Lift position active" function
- “blast air on“ function is activated.
- “drift extractor on“ function is activated.
- “gun air off“ function is activated.
Drift extractor - Conditions: none
- “drift extractor on“ function is activated.
- To reset this function, again operate the ON button.
Lock open - Conditions: GAV in initial position
- “lock open“ function is activated.
Singulator open - Conditions: GAV in initial position
- “singulator open“ function is activated.
Oscillating conveyor OFF / ON same function as AUTO main menu.

Stby same function as AUTO main menu.
MAN changes to MAN menu, i.e. manual mode.
Menu goes to selection menu.
AUTO back to AUTO main menu.
- 28 -

Operation 8
Variable parameters are displayed and set the same way for all menus.
Setting range and step sizes may be limited according to parameter and data type.
High precision parameters have multi-step settings. For this, the whole number and decimal dig-
its can be set in two steps, great values first in hundreds and then in unit digits.
Example:
Setting the conveying performance oscillat-
ing conveyor in “Set oscillating conveyor”
menu.
Step Input Result
1. Select parameter
2. Activate setting ok
3. Set parameter
4. Import parameter ok
For multi-level settings step 3 will be repeated accordingly.

The F1 and F6 function keys are ignored during step 3 “set parameter”.
- 29 -
8.9 Selecting data

Operation
8.9 Selecting data
Some menus require the selection of data. An additional window appears for data selection and
the navigation bar is changed accordingly.
The title bar of the window shows which data are selected.
Details to the currently selected data record are shown on the status bar .
Input Function
Knob Select data record in field that is highlighted in white.
First Select the first data record in the table.
Last Select the last data record in the table.
OK ok Import selected data record.
Cancel Cancel without selection.
Example data selection
Title bar
Navigation:
AUTO
► MAN
► Menu
► Process monitoring
► Profil
► Loading
Status bar
Example:
In the example shown the “setting profile” menu is used to load a profile from the profile data-
base. The profile to be loaded can be selected in the window shown. The number of the select-
ed profile and its alteration index is displayed on the status bar.
This example shows features belonging to the process control function and is
not included in the GAV-8000 eco.
- 30 -
8. 10 Entering text
Operation
8. 10 Entering text
Some menus require the input of text. An additional window appears for entering text and the
navigation bar is changed accordingly.
Which text input is expected is shown on the title bar of the window.
The entered text and the number of characters still available are shown in the input line of the
window. The flashing cursor “_“ shows the input position.
The characters available for text input are displayed in the selection field of the window.
Input Function
Select characters in options display.
ok Import selected character into input line.
Delete character before cursor.

Del
Holding for 2 seconds will delete the whole line of text.
Select insert position.

Ins Activate insert mode:
ok Enter text.
end End insert mode, set cursor at the end of the line of text.
Clr Space character.
OK Import input.
Cancel Cancel input without change.
Example text imput
Title bar
Input line
Navigation:
AUTO
► MAN
► Menu
► Maintenance
Selection field
Example:
The example shows the text input for one of the freely definable maintenance texts.
- 31 -
Settings GAV 9
9.0 Overview
9.0 Overview
9.1 Oscillating conveyor

9.2 Pressure sensors
9.3 Large pressure transmitter
9.4 Small pressure transmitter
9.5 Singulator
9.6 Blast air
9.7 Mandrel extractor
9.8 Cycle
9.9 Additional functions
9.10 Drive PLC
9.11 Permanent test
9.12 I/O-test
9.13 PLC interface test
- 32 -

Settings GAV 9
Menu settings oscillating

conveyor
Proximity switch NS1
Navigation:
AUTO
► MAN
► Menu
► Settings GAV
► Oscillating conveyor
Setting the oscillating conveyor

(How to set the proximity switch NS1 is described in chapter 9.5 “Settings GAV” – “singula-
tor”)
Conveying perfor-
controls the conveying performance of the oscillating conveyor.
mance
The slowing down time starts when the proximity switch NS1 reaches
Shut-off Delay singulator chute “ON” (singulator chute filled with blind rivets). This
function provides the storage of blind rivets on the singulator chute.
The rivet counter is set at the piece number of blind rivets that are still
present on the singulator chute after passing proximity switch NS1
Rivet counter “OFF”.
This function prevents that the singulator is running empty.
Malfunction oscillating conveyor when reaching set value.
Not adjustable.
Short running period for standard operation, long running period if os-
Running period cillating conveyor bowl is empty. This function prevents the wedging
together of blind rivets in a blind rivet pile-up.
Malfunction oscillating conveyor when reaching set value.
Strd restores standard settings.

OFF / ON switches the oscillating conveyor unit on or off.
- 33 -

Settings GAV 9
Menu settings
Pressure sensor DS1/DS2
Navigation:
AUTO
► MAN
► Menu
► Settings GAV
► Pressure sensors
DS1 Network pressure

monitors the compressed air supply of the GAV.
(For settings see chapter 5 “Commissioning and handling”).
Network max. Malfunction network when exceeding the set value.
Network pressure min. Malfunction network when dropping below the set value.
DS2 Rivetting gun air
monitors the compressed air supply of the GAV gun.
Manual trigger Cycle start, if below set value.
Continue cycle from lift position if pressure dropped below set val-
Ventilation cycle
ue.
Time-delayed backfeed of gun air locked in initial position after
Backfeed delay
pressure dropped below DS1 network pressure minimum.
Backfeed period Period of gun air backfeed.
The setting range of single parameters may vary when dependent
on other variable parameters.

Running processing cycle
Cycle
(See chapter 8.7 “manual mode” “cycle” function).
Moves gun to lift position
Lift
(See chapter 8.7 “manual mode” “lift position” function).
Cal “Calibration pressure sensors DS1/DS2” menu
DS3 “Calibration pressure sensor DS3“ menu
- 34 -

Settings GAV 9
Calibration and basic setting pressure sensor DS1/DS2

The calibrating data for “signal type“ and “measuring range” in
the “calibration pressure sensor DS1/DS2" menu are set during
DS1
installation and must not be changed.
Basic setting for pressure sensors is not required.
Menu DS2
Calibration
Pressure sensor
DS1/DS2
Navigation:
AUTO
► MAN
► Menu
► Settings GAV
► Cal
GESIPA-Code
Calibration DS1
Signal type Signal type of pressure sensor
Measuring range Measuring range of pressure sensor
Calibration DS2
Signal type Signal type of pressure sensor
Measuring range Measuring range of pressure sensor
Strd Restores standard settings.

Cycle
Lift
- 35 -

Settings GAV 9
9.2 Pressure sensors Not included in GAV-8000 eco
Calibration and basic setting pressure sensor DS3
nicht enthalten
The pressure sensor DS3 is adapted at the connection for the
hydraulic line of the large pressure transmitter.
The calibrating data for “signal type“, and “measuring range” in
the “calibration pressure sensor DS3" menu are set during in-
stallation and must not be changed. DS3
Basic setting for the pressure sensor is not required.
After an exchange of pressure sensor it is necessary to bleed
the hydraulic system (See chapter 24 "filling hydraulic sys-
tems").
Menu calibration
Pressure sensor DS3
Navigation:
AUTO
► MAN
► Menu
► Settings GAV
► DS3
GESIPA-Code
Calibration DS1
Signal type
Signal type of pressure sensor
(Standard 0-10V)
Measuring range
Measuring range of pressure sensor
(Standard 0-400 bar)

Cycle
Lift
- 36 -

Settings GAV 9
Menu settings
Large pressure transmitter
Distance sensor WS1
Navigation:
AUTO
► MAN
► Menu
► Settings GAV
► Large pressure
transmitter
GESIPA-Code
WS1 shift points cycle

The shift points control the sequences within the processing cycle. The setting range for this
is the entire measuring range starting at the sensor's zero point.
Turns off the gun air at the end of the power-driven lift, the chuck
Gun air off
Pulling sequence
jaws open and the remaining mandrel is released.

Turns on the blast air after the end of the power-driven lift, the
Blast air on
remaining mandrel is ejected and the blind rivet is conveyed.
Mandrel extractor Turns on the mandrel extractor, the remaining mandrel is
on conveyed to the remaining mandrel basin.
Lift position Lift position reached.
Blast air off Turns off blast air.
Return
Lock open Opens the lock to enable loading of blind rivet.

Singulator open Opens the singulator for a new blind rivet.
Initial setting Initial position reached, lock activated and singulator closed.

Cycle
Lift
Cal “Calibration WS1 large pressure transmitter" menu
WS2 “Setting large pressure transmitter WS2” menu
- 37 -

Settings GAV 9
Calibration and basic setting distance sensor DS3

DS3
To exchange the distance sensor, the pressure transmitter has
to be disassembled first (See chapter 22 “disassembly and as-
sembly pressure transmitter”).
The distance between the lower edge of the distance sensor’s
Assembly measure
head and the upper edge of the assembling trestle is set to 80
mm which serves as assembly measurement.
80 mm
the “calibration WS1 large pressure transmitter" menu is set
during installation and must not be changed.
The initial position for the pressure transmitter is adjusted by
the "zero point" parameter. “Zero point“ in initial position is set
in such a way that the ”current position” is 0.0 mm. From this
should follow a “zero point“ parameter between 2 and 4 mm.
Minor correction may be carried out by shifting the distance
sensor inside the pressure transmitter.
Menu calibration
Distance sensor WS1
Navigation:
AUTO
► MAN
► Menu
► Settings GAV
► Large pressure
transmitter
► Cal
GESIPA-Code
Calibration WS1
Signal type Signal type of distance sensor
Measuring range Measuring range of distance sensor
Zero point Zero point of distance sensor

Cycle
Lift
- 38 -

Settings GAV 9
Menu settings
Distance sensor WS2
Navigation:
AUTO
► MAN
► Menu
► Settings GAV
► Large pressure
transmitter
► WS2
WS2 oil level

monitors the oil level in the tank of the large pressure transmitter.
Warning oil level max. Malfunction oil level when reaching set value.
Warning oil level min. Malfunction oil level when reaching set value.
Malfunction oil level
Malfunction oil level when reaching set value.
min.
Malfunction gun when reaching set value.
Malfunction gun A gun with blocked return motion results in a fast drop of oil level;
the malfunction is evaluated in initial position.
Delay malfunction The evaluation for “malfunction gun“ is delayed.

Cycle
Lift
Cal “Calibration WS2 large pressure transmitter" menu
- 39 -

Settings GAV 9
Calibration and basic setting distance sensor WS2

WS2
During assembly of the distance sensor the sensor body is
set flush to the bottom side of the lid.
Lid
The calibrating data for “signal type“, and “measuring range”
in the “calibration WS2 large pressure transmitter" menu is
set during installation and must not be changed.
The initial position for the float is adjusted by the "zero point"
parameter. To do this, the oil level must be filled up to the
mark on the inspection glass. The “Zero point“ parameter is
set in such a way that the ”current position” is 0.0 mm. The
“zero point” is then supposed to be around 14 mm. Minor
correction may be carried out by shifting the distance sensor
inside the pressure transmitter.
Menu calibration
Distance sensor WS2
Navigation:
AUTO
► MAN
► Menu
► Settings GAV
► Large pressure
transmitter
► WS2
► Cal
GESIPA-Code
Calibration WS2

Cycle
Lift
- 40 -

Settings GAV 9
Menu settings
Small pressure transmitter
Distance sensor WS3
Navigation:
AUTO
► MAN
► Menu
► Settings GAV
► Small pressure
transmitter
WS3 oil level

monitors the oil level inside the small pressure transmitter.
Warning oil level min. Malfunction oil level when reaching set value.
Malfunction oil level
Malfunction oil level when reaching set value.
min.
Delay malfunction The evaluation for “malfunction oil level“ is delayed.
Not adjustable.
Locking lift indicates the locking lift. This parameter is used for setting the set
value for “malfunction mouth piece”.
Malfunction mouth piece when reaching set value.
Setting:
Malfunction mouth - Detach expandable mouth piece on gun with a ¼ rotation.
piece - Open and close lock by pressing the OPEN button.
- Import value of "locking lift” parameter.
- Tighten expandable mouth piece on gun.

Cycle
Opens the lock of the gun in initial position.
Open
(See chapter 8.7 “manual mode” “open lock” function).
Cal “Calibration WS3 small pressure transmitter" menu
- 41 -

Settings GAV 9
Calibration and basic setting distance sensor WS3 WS3

To exchange the distance sensor, the pressure transmitter has
to be disassembled first (See chapter 22 “disassembly and as-
sembly pressure transmitter”).
The distance between the lower edge of the distance sensor’s
sensor head and the upper edge of the connecting flange of the
Assembly
Measure
pressure transmitter is set to 30 mm to serve as assembly
30 mm
measurement.
the “calibration WS3 small pressure transmitter" menu is set
during installation and must not be changed.
The initial position for the pressure transmitter is adjusted by
the "zero point" parameter. “Zero point“ in initial position is set
in such a way that the ”current position” is 0.0 mm. From this
should follow a “zero point“ parameter between 2 and 4 mm.
Minor correction may be carried out by shifting the distance
sensor inside the pressure transmitter.
Menu calibration
Distance sensor WS3
Navigation:
AUTO
► MAN
► Menu
► Settings GAV
► Small pressure
transmitter
►Cal
GESIPA-Code
CalibrationWS3

Cycle
Opens the lock of the gun in initial position.
Open
(See chapter 8.7 “manual mode” “open lock” function).
- 42 -
Settings GAV 9
9.5 Singulator
9.5 Singulator
Basic setting proximity switch NS1
Chute sheet
(oscillating conveyor control) NS1
- Remove plug and detach locknut.
- Set sensor flush with inner edge of chute sheet.
- Tighten locknut and connect plug.
Basic setting proximity switch NS2

(Monitoring the singulator spoon)
- Singulator closed in initial position.
- Remove plug and detach locknuts.
- Turn sensor manually right up to stop.
- Detach sensor with a ¼ rotation.
- Tighten locknut and connect plug.
Regulating
Basic setting control valve valve
(Stop buffer for singulator) NS2
Open setting screw of the regulating valve from
locked position approx. 2 turns.
Menu settings
Singulator
Navigation:
AUTO
► MAN
► Menu
► Settings GAV
► Singulator
NS1 oscillating conveyor control

see chapter 9.1 "settings of oscillating conveyor".
NS2 singulator
monitors the status of the singulator.
Malfunction singulator when relevant triggered stop position is not reached.
Delay malfunction The evaluation for “malfunction singulator“ is delayed.
Safe monitoring Closing the singulator is precondition for starting the cycle.

Cycle
Opens the singulator in initial position of GAV
Open
(See chapter 8.7 “manual mode” “open singulator” function).
- 43 -
Settings GAV 9
9.6 Blast air

9.6 Blast air
Blast air
Basic setting blast air regulating
valve
Open setting screw of the blast air regulating valve
from locked position approx. 2 turns.
Other settings:
- Less blast air due to damages by convey-
ance on the blind rivet.
- More blast air at deficient blind rivet con-
veyance or faulty mandrel ejection.
Menu settings
Blast air
Navigation:
AUTO
► MAN
► Menu
► Settings GAV
► Blast air
Blast air
Monitors the running time of the blast air.
Running period turns off the blast air when set value is reached.

Cycle
Lift
Activates the blast air in lifting position of the GAV
ON
(See chapter 8.7 “manual mode” “blast air” function).
- 44 -
Settings GAV 9
9.6 Blast air

9.6 Blast air
Initial setting central lubrication
- Setting screw upper stop position:

Oil discharge per piston stroke near 0
- Setting screw lower stop position:

maximum oil discharge per piston lift. At
this setting, the filling is empty after ap-
prox. 22.000 cycles.
Basic setting: Open setting screw starting from Setting screw

stop position with approx. 1 rotation.
- 45 -

Settings GAV 9
Basic setting Operating pressure mandrel extractor

- Activate mandrel extractor in the menu "MAN" using the
function "mandrel extractor".
- At active mandrel extractor, set the pressure reducing
valve mandrel extractor to 4 bar
(flow pressure), check of manometer
mandrel extractor.
Pressure reducing valve

mandrel extractor
Manometer
mandrel extractor
Initial setting RS1 mandrel extractor

Adjusting screw
- Turn setting screw of the ring sensor RS1 clockwise
(more sensible), until the LED display lights up.
- Turn setting screw of the ring sensor RS1 anticlockwise
(less sensible), until the LED display goes out.
The ring sensor’s sensitivity RS1 must be varied accord-
ing to material and dimension of the remaining mandrel.
The switch status of the ring sensor RS1 can also be veri-
fied in the menu "setting of mandrel extractor".
RS1 LED display
Initial setting NS3 Mandrel box Support

- Release locknuts of sensor NS3.
- Set sensor NS3 as far as possible towards
the mandrel box.
- Tighten the locknuts of sensor NS3.
- Detach the fastening screws of the support.
- Move mandrel box right up to just before sensor NS3.
- Set sensor NS3 in the height a little bit over the edge
of the mandrel recipient.
- Tighten fastening screws of support.
NS3
- 46 -

Settings GAV 9
Menu settings
mandrel extractor
Navigation:
AUTO
► MAN
► Menü
► Settings GAV
► Mandrel extractor
RS1 mandrel extractor

registers torn off remaining mandrels.
Malfunction mandrel extractor when set value for "remaining mandrel" is exceeded and set
value for "running time" is reached.
If the set value is exceeded, the processing cycle will be stopped in lift
position until a remaining mandrel is detected.
Remaining mandrel Settings greater than 0 enable faster working because there is no in-
terruption for each processing cycle until the arrival of a remaining
mandrel in the mandrel box.
Running period turns off the mandrel extractor when set value is reached.
NS3 Mandrel box
monitors the filling level of the mandrel box.
Malfunction mandrel box full when mandrel box is full.

Cycle
Lift
Activates the mandrel extractor
ON
(See chapter 8.7 “manual mode” “mandrel extractor” function).
- 47 -
Settings GAV 9
9.8 Cycle
9.8 Cycle
Menu settings cycle
Navigation:
AUTO
► MAN
► Menu
► Settings GAV
► Cycle
Initial position ON
“ON” function button from operating status "OFF".
Unlocking time Initial position will be activated when the set value is reached
Times in cycle
monitors and controls times in cycle.
Monitoring time lift position Malfunction cycle when reaching set value.
Cycle is stopped in lift position until set value is reached.
Waiting time lift position This function is activated under special conditions (e.g.
excessive feed bundle).
Monitoring time reverse Malfunction cycle when reaching set value.

Cycle
Lift
- 48 -

Settings GAV 9
Menu settings Additional

functions
Navigation:
AUTO
► MAN
► Menu
► Settings GAV
► Additional functions
Setting additional functions

Manual trigger is locked whilst function is active.
Lock manual trigger Manual trigger may be deactivated when additional start-up
options were activated (foot-actuated triggering or drive PLC).
Condition: Foot-actuated triggering connected (extra).
Foot-actuated triggering The cycle is started by foot-actuated triggering with the func-
tion active (start-up option "foot").
Condition: GAV gun with pressure monitoring device
connected (extra).
Pressure monitoring device With the function activated, the blind riveting gun is pressed
onto the jointing stock by a defined force to enable the start of
a cycle.
Condition: Additional sensor RS2 mounted on con-
veying hose (extra)
Rivet query conveying hose With the function active, the conveying process of the blind
rivet is being monitored, triggering the malfunction rivet query
sensor conveyor triggered.

Cycle
- 49 -
Settings GAV 9
9.10 Drive PLC

9.10 Drive PLC
Menu settings Drive PLC
Navigation:
AUTO
► MAN
► Menu
► Settings GAV
► Drive PLC
Setting the drive of PLC

Condition: PLC interface connected (extra). With the f
function active, the cycle is started via the
Drive PLC PLC interface by the PLC (start-up option
“PLC”). The drive is described in detail in
chapter 28 “PLC interface”.
Manual trigger is locked whilst function is active.
Lock manual trigger Manual trigger may be deactivated when additional start-up op-
tions were activated (foot-actuated triggering or drive PLC).
Condition: PLC interface connected (extra), additional
sensor (e.g. light barrier) in mouth piece area
of GAV gun mounted and connected to PLC
interface.
Rivet query mouth piece
With the function active, the loading process of the blind rivet on
the mouth piece of the GAV gun is monitored and the malfunc-
tion rivet query . mouth piece is triggered. For installation of sen-
sor see detailed description in chapter “PLC interface”.

Cycle
- 50 -
9.11 Permanent test

Settings GAV 9
9.11 Permanent test
Permanent test can be used by the GAV to trigger processing cycles independently and at a set
time or for a set piece number.
It is possible to change to different menus during permanent test in order to observe statuses,
sequences, parameter or settings. It is possible to change parameters and settings during a
permanent test.
You may cancel a permanent test at any time by pressing the “ON” or “OFF” button.
Menu Permanent test
Navigation:
AUTO
► MAN
► Menu
► Settings GAV
► Permanent test
Permanent test
Start delay Each cycle start is delayed by the set time.
With the function active, the oscillating conveyor is turned “OFF”
Testing without rivet
and the malfunction “oscillating conveyor" pressed.
Test until piece num-
The permanent test is stopped when reaching the set value.
ber
Test until time The permanent test is stopped when reaching the set value.

OFF / ON Turns the permanent test OFF/ON.
C Resets the “piece number” and “time” parameter to 0.
- 51 -
Settings GAV 9
9.12 I/O-test
9.12 I/O test
The “I/O-test" menu shows all input and output statuses of the GAV. Output statuses may be
changed independently from the current tool status.
The values of the analogue sensors for distance and pressure are shown as absolute values,
with the settings for “zero point” not taken into account.
Attention!
Inexpert application of the functions may result in damage to the
GAV.
Menu I/O test
Navigation:
AUTO
► MAN
► Menu
► Settings GAV
► I/O test
The selected output changes the switching status whilst the control button is
Toggle
being pressed, the original status will be re-established after releasing.
The selected output changes the switching status whilst the control button is
Switch
being pressed and this status will be retained after releasing.
- 52 -

Settings GAV 9
The input and output assignation of the PLC interface is displayed, and the connection of the
GAV to the interface is tested in the PLC interface test menu. In addition it is possible to test in-
dividual communications with a connected PLC or control and evaluation unit or input and mes-
saging devices for each input and output.
PLC interface test
Navigation:
AUTO
► MAN
► Menu
► Settings GAV
► PLC interface test
Off No test function active

Output test active, output 1..16 can be selected or turned on/off with the
Toggle
control button.
Output test active, output 1..16 can be selected or turned on/off with the
Switch
control button.
C When output test is active, outputs 1..16 will be reset.
See also chapter 28 “PLC interface”.

- 52-UA -
with pressure monitoring device

Settings GAV 9-UA
9.14-UA Proximity switch with pressure monitoring device
9.14-UA Proximity switch

Proximity switch 2-6001UA2
(pressure monitoring device ) Threaded pin
Adjusting:
Proximity switch-2-6001UA2 at operated
pressure monitoring device to threaded pin easily close
and approx. 1/4 then solve turn.
Proximity switch with jam nut detent.
The adjusting of the thread pin only in the need
change (locked with Loctite 222).
Control:
- The push on distance shall be approx. 1 mm.
Possible disturbances: Proximity switch

- No release despite push on possible.
Cause/reason: Push on distance to big.

- Release without push on possible.
Remedy: Push on distance to small.

- 53 -
Maintenance 10
10.0 Overview
10.0 Overview
10.1 Service instructions

10.2 Maintenance messages
- 54 -

Maintenance 10
Attention!
Follow safety instructions!
Wear protective goggles!
D a i l y: Grease
• Lubricate / replace chuck jaws.
- Turn off main switch “POWER“.
Chuck case
- Unscrew expanding mouth piece 2-80.
- Pull off the snap collet 2-8022 and unscrew the chuck cage.
- Remove chuck jaw set with washer and stop ring and open-
ing springs. Chuck jaw
- Replace chuck jaws, as required. Stop ring
- Apply a small amount of grease to the gliding surface of the
chuck cage (roller bearing grease). Washer
- Place chuck cage over chuck jaw set, insert stop ring and
washer.
- Assemble in reverse order.
- Turn on main switch “POWER”, press “ON” key.
Leaf spring
• Check / replace leaf spring.
- Press “ON” button.
- Select „MAN“ mode.
- Carry out “lift position" function.
- Disassemble mandrel guide piece.
- Check leaf spring visible in mandrel
ejecting slot for correct fit and pre-
tension.
- Replace leaf spring, as required.
(See chapter 21 “repair instructions for
blind rivet gun”).
Locking
screw
• Top up central lubrication.
- Remove locking screw.
- Fill oil level up to maximal 5 mm below upper edge
of inspection glass.
- Screw locking screw.
- 55 -

Maintenance 10
W e e k l y:
Chute sheets
• Clean chute sheets.
Clean gliding surfaces of chute sheets
(do not use oil).
As required:
• Oil rivet feed hose

(Required after exchange of conveying hose
or prolonged dry running)
- Press “OFF” button.
- Remove stopper and fill in approx. 0.5 ccm
of oil.
- Put stopper back on. Stopper
- Press “ON” button.
- To distribute the oil inside the rivet feed
hose, carry out several working cycles.
- 56 -

Maintenance 10
You can set maintenance intervals in the “maintenance” menu. All required maintenance work is
then reported in the AUTO main menu.
8 different maintenance messages are available:

- 5 have fixed assignation (See chapter 10.1 “maintenance” – “notes on maintenance”)
- 3 may be assigned as you wish.
Several maintenance messages are shown at the same time.
Menu maintenance
Navigation:
AUTO
► MAN
► Menu
► Maintenance
Column Description
Not settable, but value can be reset to 0.
Counter
Piece number of blind rivets processed since last maintenance.
Setting range: 0 to 500,000 pieces
Message Message maintenance appears when “counter“ has reached or exceeded set
value; GAV does not stop.
Setting range: 0 to 500,000 pieces
Stop Message maintenance appears when “counter“ has reached or exceeded set
value; GAV stops.

- 57 -

Maintenance 10
Example:
In the example shown the maintenance message “grease chuck jaws“ is active, “counter” has
reached the set value “message”. The relevant message is issued in the “AUTO“ main menu;
the GAV does not stop. Work can continue until the maintenance has been carried out or con-
firmed or until the "counter" reaches the set value "stop".
- 58 -
Process monitoring 11
11.0 Overview
11.0 Overview Not included in GAV-8000 eco
nicht enthalten
11.1 Functional characteristics

11.2 Adjustment
11.3 Create profile
11.4 Load profile
11.5 Store profile
11.6 Create profile list
11.7 Load profile list
11.8 Profile lists PLC
- 59 -
11.1 Functional characteristics

11.1 Functional characteristics Not included in GAV-8000 eco
nicht enthalten
The setting process of the GAV is monitored by recording tensile distance and force during blind
rivet processing, followed by an evaluation of the tear off point (tear off distance and tear off
force). The position of the tear off point is
mainly dependent on the blind rivet
used, the jointing stock thickness and Evaluation window
F
the diameter of the hole in the jointing H A B
stock. G C
Tear-off point
To evaluate the tear off point, limits are
Tersnile force
determined for tear off distance and tear F E D
off force using window technology.
These limits are visualised in an evalua-
tion window.
Evaluations are shown by the graphic
display immediately after each setting
process and also by the interface of the Tensile distance s
PLC interface.
Profiles
The evaluation parameters determined for the individual blind rivet points are stored in profiles. It
is possible to create 9999 different profiles. Profiles may be changed by creating a copy of the
last profile with a new index; up to 9999 changes per profile are possible.
Collective evaluations relating to component parts require the use of profile lists.
Profile lists
Profile lists are necessary for applications with several blind rivet points that are to be evaluated
differently. A profile list is able to evaluate each blind rivet point by applying the appropriate pro-
file. Profiles in profile lists are automatically called one after the other or directly triggered by the
PLC interface. It is possible to cre-
ate a maximum of 9999 profile lists
with 9999 profiles for each list.
Example:
Profile list “Test part”
No. Jointing stock Profile
thickness
1 3 mm A
2 2 mm B
3 4 mm C 5
4 2 mm B 3 4
1 2
5 3 mm A
Process data
The position of the tear off point and the evaluation of setting processes are stored with time
stamps in the process data file. The process data file records the last 1,000,000 processes. If
more data exists, the older data will be overwritten. The evaluation of process data is described
in the chapter 12 “process data”.
- 60 -
11.2 Setting
11.2 Setting Not included in GAV-8000 eco
nicht enthalten
Denomination
Process graph
Process evaluation
Current profile
Next profile
The following details for setting process monitoring are shown in the AUTO main menu:
Designation:
The denomination of the current profile list is displayed. If no profile list is active, the denomina-
tion of the current profile will be displayed.
Attention!
Collective evaluations relating to component parts require the use
of profile lists.
Process graph:
Process graph, tear off point and evaluation window are displayed after each setting process.
Process evaluation
After each setting process the evaluation is issued as text.
Monitoring device ready after GAV was switched on or the process graph deleted.
H A B Shows position of tear off point: H A B

Left: Process IO tear off point in sector 0
G 0 C G 0 C
Right: Process NIO tear off point in sector F
F E D (Tearing path too short, tearing force too low) F E D
No measuring values e.g. after running an empty cycle.

Current profile:
The position of the current profile is shown in the profile list. In the example this is the first pro-
file of 5 from profile list “TEST part 02”.
Next profile
shows the position of the profile in the profile list which is to be used to evaluate the next setting
process. Manual selection or triggering by PLC allows the selection of any profile from a profile
list. In the example this is the second profile of 5 from profile list “TEST part 02”.
- 61 -
11.2 Setting
11.2 Setting Not included in GAV-8000 eco
nicht enthalten
Settings
Process monitoring
Navigation:
AUTO
► MAN
► Menu
In the “setting process monitoring“ menu

- the current process graph is displayed in detail, including the scaling of tensile distance and
force. The tear of point is highlighted in blue. Tear off distance and tear off force are issued
above the process graph against a green or red background according to evaluation. In addi-
tion to this, when individual profiles are used, the tear off point for the last 20 processes is dis-
played in the form of grey dots.
- The evaluation parameters together with the corresponding evaluation window of the last blind
rivet processed are displayed. It is possible to change evaluation parameters and the scaling
for the tensile distance. However, any changes made to evaluation parameters are only valid
temporarily and should be stored in a profile. Details to the current profile are shown in grey in
the lower area of the process graph.
The “setting process monitoring“ menu serves as a starting point for all settings for process
monitoring and the creation and administration of profiles and profile lists.
Mediates the evaluation window above the tear off points and, at the same
x
time, adapts the evaluation parameters.
Cycle
Erase deletes the current process graph and all tear off points.
Cal “Calibration process monitoring” menu
Profile “Setting profile” menu
- 62 -
11.3 Creating a profile

11.3 Creating a profile Not included in GAV-8000 eco
nicht enthalten
Starting position AUTO main menu
After the start-up of the GAV

the profile used last will be
loaded automatically. If no
profile was created so far, a
profile called “start profile” will
be generated.
Step 1: “Setting profile” menu
From AUTO main menu by pressing

► MAN
► Menu
► Profile
go to the “setting profile” menu. The
evaluation parameters of the current
profile are displayed.
Use New to create a new profile.

- 63 -

nicht enthalten
Step 2: Enter denomination and item number
First enter the denomination

of the profile and then the
item number for the blind riv-
et.
The denomination of the pro-
file should give an unambigu-
ous identification of the blind
rivet point; the example gives
the denomination for the blind
rivet and the thickness of the
jointing stock (FG2.5).
Once applied, denominations
cannot be transferred to new
profiles.
Step 3: Recording process graphs
The GAV is only ready for the recording of process graphs.

The evaluation parameters
are imported from the profile
used last.
- 64 -

nicht enthalten
When cycle is selected, at
least 3 blind rivets will be
processed in the jointing
stock.
The tear off point of the cur-
rent process graph turns blue
and those of the last maximal
20 processes are displayed in
grey.
Erase is used to delete all
recorded data and to gener-
ate new process graphs.
Step 4: Setting evaluation parameters
Now you can determine the

evaluation parameters for the
tear off distance and tear off
force. These are determined
by setting the absolute values
min. or max. or the target
value and the deviation in
percentage.
The set limits are displayed in
a window.
x is used to mediate the
window above the tear off
points automatically. After-
wards, only the tolerated de-
viation in percent needs to be
set.
- 65 -

nicht enthalten
Step 5: Setting scaling for tensile distance
The scaling for the tensile

distance is to be set in such a
way that the target value for
the tear off point lies at ap-
prox. 75% of the total scaling.
When the scaling for the ten-
sile distance is changed, the
tear off points are updated
immediately, the graph how-
ever not before the next cy-
cle.
The scaling for the tensile
force is adapted automatically
after each measurement.
For verification purposes,

several process graphs can
be run after this.
Step 6: Save profile
Use OK to store the new profile.

Use cancel to interrupt the process and the old profile will be reloaded.
- 66 -

nicht enthalten
After the profile was stored,
the new parameters will be
imported automatically…
...and after returning to the

main menu they will be acti-
vated as individual profile.
- 67 -
11.4 Loading a profile

11.4 Loading a profile Not included in GAV-8000 eco
nicht enthalten
From the AUTO main menu
by pressing
► MAN
► Menu
► Process control
► Profile
go to the “setting profile”
menu the evaluation parame-
ters of the current profile are
displayed.
Select load and the window

for selecting profiles will
open.
Select the desired profile and

load it by selecting OK .
In the example a profile of the

same blind rivet for a lesser
jointing stock thickness was
loaded.
After returning to the main

menu the loaded profile will
automatically be activated as
a single profile.
- 68 -
11.5 Storing a profile

11.5 Storing a profile Not included in GAV-8000 eco
nicht enthalten
From the AUTO main menu by
pressing
► MAN
► Menu
► Profile
go to the “setting profile” menu.
The evaluation parameters of
the current profile are dis-
played.
Use save to store changes to

the current profile.
The storage of the profile with

changed parameters must be
confirmed with yes .
The example shows a profile

stored with changed parame-
ters.
- 69 -
11.5 Storing a profile

11.5 Storing a profile Not included in GAV-8000 eco
nicht enthalten
Use ..as (save as) to store
the current profile with a new
denomination and item num-
ber.
To add a new denomination

and item number you can ei-
ther change the original data
or , you can enter new data,
after deleting the individual
input line (hold Del) .
A new denomination is es-

sential but the item number
may be kept.
In the example a new profile

was created by using the pa-
rameters of an existing pro-
file.
- 70 -
11.6 Creating a profile list

11.6 Creating a profile list Not included in GAV-8000 eco
nicht enthalten
Starting position AUTO main
menu
After start-up the GAV loads

first the profile or profile list
used most recently as well as
the profile used most recently
in it.
If no profile was created so far,
a profile called “start profile”
will be generated. In this case
at least one profile has to be
created first (see chapter 11.3
“process monitoring" - "create
profile").
Step 1: “Setting profile list” menu

by pressing
► MAN
► Menu
► Process control
► Profile
► List
menu. Profiles of the current
profile list or the profile list
used most recently are
shown. The text fields will be
empty if no profile list has
been created.
Use New to create a new profile list.

- 71 -

nicht enthalten
Step 2: Enter denomination and item number
First enter the denomination

of the profile list and then the
item number for the compo-
nent part or sub-assembly.
The denomination of the pro-

file list should give an unam-
biguous identification of the
type of application.
Once applied, denominations

cannot be transferred to new
profile lists.
Step 3: Create profile list
When creating profile lists, it

is important that profiles as-
signed to each blind rivet
point are stored in the same
order in which the blind rivet
is later on processed in the
component part (See chapter
11.1 "process monitoring" -
"functional characteristics" -
"profile lists".
- 73 -

nicht enthalten
After completion the new pro-
file list and the first profile are
automatically loaded from it.
In the example shown, a pro- Jointing

Profile no. Profile Blind rivet
file list was created for com- stock
= rivet point Designation Item No.
ponent part “TEST compo- Thickness:
nent part 02” using item 1 PG 6.4x10 FK11 FG 3.0 6705890 3 mm
number "0123456789" . 2 PG 6.4x10 FK11 FG 2.0 6705890 2 mm
3 PG 6.4x10 FK11 FG 4.0 6705890 4 mm
4 PG 6.4x10 FK11 FG 2.0 6705890 2 mm
5 PG 6.4x10 FK11 FG 3.0 6705890 3 mm
After returning to the main

menu the new profile list and
the first profile will be activat-
ed from it automatically.
- 74 -
11.7 Loading a profile list

11.7 Loading a profile list Not included in GAV-8000 eco
From the AUTO main menu by
nicht enthalten
pressing
► MAN
► Menu
► Process control
► Profile
► List
menu. Profiles of the current
profile list or the profile list
used most recently are shown.
The text fields will be empty if
no profile list has been creat-
ed.
Select load and the window

for selecting a profile list will
open.
Select the desired profile list

and load it by
ing OK .
The loaded profile list and the

first profile from it will be acti-
vated automatically after re-
turning to the main menu.
- 75 -
11.8 Profile lists PLC

11.8 Profile lists PLC Not included in GAV-8000 eco
nicht enthalten
by pressing
► MAN
► Menu
► Process control
► Profile
► List
► PLC
go to the “setting profile lists
PLC” menu.
Here, 10 profile lists can be
prepared for direct selection
by the PLC interface.
After selecting the position to

be assigned, a window con-
taining the available profile
lists will open. Select the de-
sired profile list and assign it
by selecting OK .
Profile lists selected by the

PLC are highlighted.
The drive of PLC is described

in chapter 28 ”PLC interface”
paragraph “selecting profile
list”. Select Test to go di-
rectly to the "PLC interface
test" menu.
- 76 -
11.9 Menu Calibration process monitoring

Process Control 11
11.9 Menu Calibration process monitoring Not included in GAV-8000 eco
nicht enthalten
Menu Calibration process

monitoring
Navigation:
AUTO
► MAN
► Menu
► Process control
► Cal
Overview of the latest calibration operations:

Date, Time Time record of the terminated calibration operations
Type Calibration of either force or path
Factor Equipment specific factor for calibrations of force and path
n Number of calibration operations
x Average value for measured paths and forces
s Standard deviations for measured paths and forces
Force Menu " Calibration process monitoring"

Path Menu "Calibration force"
Cal Menu "Calibration path“ Amend System parameter
Filter Menu "Filter process monitoring“
GESIPA-Code
Status Menu "Status process monitoring"
- 77 -
11.9.1 Calibration force

Process Control 11
11.9.1 Calibration force Not included in GAV-8000 eco
nicht enthalten
Menu Calibration force
Navigation:
AUTO
► MAN
► Menü
► Process Control
► Cal
► Force
Perform the calibration process:
1 Enter the breakload of the calibration mandrels (see. Label of calibration mandrels
box)
2
Introduce the calibration mandrel into the spreading nosepiece until only the man-
drel head is visible and cover the spreading nosepiece with the receptacle
3
4 Press the Cycle key
Repeat Steps 2 to 4 according to prescribed number of cycles

Close the calibration process by pressing the End key after the running the prescribed
number of cycles.
Cycle Triggers a working cycle

Erase Deletes the data recorded during the latest working cycle
Closes the calibration process after the prescribed number of cycles has been
End
performed
- 78 -
11.9.2 Calibration path

Process Control 11
11.9.2 Calibration path Not included in GAV-8000 eco
nicht enthalten
Menu: Calibration path
Navigation:
AUTO
► MAN
► Menu
► Process Control
► Cal
► Path
Performing the calibration:
- When Improve WS1 Adjustment ! is displayed, then adjust the initial position of the
stroke sensor WS1 according to the proposed value and direction (see also chapter 9.3
Major pressure transducer)
- Run the necessary number of empty cycles by pressing repeatedly the Cycle key
- Close the calibration process after running the prescribed number of cycles by pressing
the End key.
Cycle Triggers a working cycle
Erase Deletes the data recorded during the latest working cycle
Closes the calibration process after the prescribed number of cycles has been
End
performed
- 79 -
Process data 12
12 Process data
Not included in GAV-8000 eco
nicht enthalten
After each setting process the following parameters are stored in the process data file:
• Date and time (time stamp)
• Profile and profile list used for evaluation
• Tear off distance and tear off force (tear off point)
• Evaluation of process
The process data file records the last 1,000,000 processes. If more data exists, the older data
will be overwritten.
To evaluate the recorded process data, go to the “process data” menu.
Selection
Process data 20 days
Selection
Navigation:
AUTO
► MAN
► Menu
► Process data
An overview over 20 days in the form of a bar chart is displayed under the menu option "pro-
cess data 20 days". When selecting single days the option field displays date, total number of
processes, process IO and processes NIO for each process. Select day to carry out a de-
tailed evaluation.
The scaling of the piece number display relates automatically to the highest overall value. Sec-
tions bearing smaller piece numbers are thus always displayed in the same proportion. Sections
bearing considerably lower piece number may be rescaled by selecting Scale .
< This moves the display back by one day.

> This moves the display forward by one day.
Update Selects 20 days up to the current date.
Scale Rescales the piece number.
Date “Process data day” menu (detailed evaluation, one day)
- 80 -
13
13 Process counter
Process counter
The process counter can be applied to determine per component part the number of blind rivets
to be processed and to display and monitor in the AUTO main menu their processing by count-
ing. This function cannot be used simultaneously with another profile list. The installation of the
required component parts is described in chapter 28.4 “PLC interface – process counter”.
Setting process counter
Navigation:
AUTO
► MAN
► Menu
► Process counter
When a button is pressed (to be installed

by the customer at the workplace) the
counter display is set at the set value (tar-
get).
After the set number of blind rivets was

processed (counter status 0), it is possible
to activate a warning device (lamp,
buzzer) and, additionally, to stop the GAV.
- 81 -
Access codes 15
15 Access codes
Access management is described in chapter 8.6 “operation” paragraph “access management”.
Changing access codes:

Service and GESIPA code may be changed in the “access codes” menu:
To change service or GESIPA code, the relevant access authorization has to be given.
Afterwards the new code is entered twice. If both inputs are identical, the new code will be
stored. Date and time of the last change of the access code are equally stored and displayed in
the “access codes” menu.
It is standard that the input of access codes is hidden with * shown in the input window instead
of the entered numbers. In order to display the numbers, the “enter access codes hidden”
function can be set to no in the “access codes" menu.
The default setting for the service code is 1111.
Example code input

Service code
Navigation:
AUTO
► MAN
► Menu
► Access codes
Example:
In the example shown, the
service code was changed,
access authorization granted
and the new service code can
now be entered. If the input
was successful, date and
time "last change" will be
displayed.
- 82 -
16 Time and language

Time and language 16
Settings time and language
Navigation:
AUTO
► MAN
► Menu
► System time
GESIPA-Code
System time is mainly required for the time stamp of the data record in the area of setting pro-
cess monitoring and operating data collection.
To simplify file collating (e.g. process and operating data) from different time zones, it is advisa-
ble to set global time reference GMT (Greenwich Mean Time).
- 83 -
System information 17
17 Systeminfo
System information
Navigation:
AUTO
► MAN
► Menu
► System information
Apart from the current system time and the counter status of the electronic counter important in-
ternal system parameters are displayed in the “system info“ menu.
• Version number of the installed software control and display.
• Cycle times of control and display.
• Total capacity and utilization of different memory areas on the display.
- 84 -
GRivCheck 18
18 GRivCheck
Not included in GAV-8000 eco
nicht enthalten
The connection between the dialogue units of the GAV and the PC with the user software
GRivCheck is prepared via the interface RS232 in the “GRivCheck” menu and communication
is displayed according to connection structure. Connection can take place directly between PC
and GAV or via the PLC interface. For detailed information please refer to the description of the
user software GrivCheck.
GRivCheck
Navigation:
AUTO
► MAN
► Menu
► GRivCheck
Example (see images):

The readiness of the GAV for
establishing a connection is
indicated by the “PC mode
ready” message.
After connection was estab-
lished, the GAV will react
merely to commands from
GRivCheck; the current sta-
tus is displayed immediately.
In the example, process data

is transferred from GAV to
GrivCheck, the command, a
brief description and the sta-
tus are displayed.
- 85 -
Malfunction supply unit 19
19 Malfunction supply unit

GAV not triggered (“AUTO“, main menu, no error message)
Cause/reason Remedy
Relevant trigger option not selected or disa- Select trigger option, see chapter 9.9 “settings
bled. GAV” – “additional functions”.
Pressure sensor DS2 1-8040.2 set incorrectly. Set pressure sensor DS2 1-8040.2, see chap-
ter 9.2 "settings GAV" – “pressure sensors“.
Large pressure transmitter 3-8060 not in initial Move GAV to initial position by pressing the
position. “ON” button, check basic setting of large pres-
sure transmitter 3-8060, see chapter 9.3 “set-
tings GAV” – “large pressure transmitter”.
GAV working independently
Cause/reason Remedy
Leakage on valve island 1-8030, at cover of Eliminate leakage.
blind riveting gun 2-8002 or on air supply of
blind riveting gun.
Incorrect settings for pressure sensors DS1 1- Set pressure sensor DS2 1-8040.1 and DS 1-
8040.1 and DS2 1-8040.2 8040.2, see chapter 9.2 "settings GAV" –
“pressure sensors“.
Blind rivet not set or rivet mandrel not torn off
Cause/reason Remedy
Worn chuck jaws. Replace chuck jaws, see chapter 10.1
“maintenance” – “notes on maintenance”.
Air inside hydraulic system. Bleed hydraulic system for blind riveting pro-
cess, see chapter 24 “filling hydraulic sys-
tems”.
Blind rivet is not separated.
Cause/reason Remedy
Control valve stop buffer 4-8029 for singulator Basic setting singulator 4-8000, see chapter
4-8000 closed. 9.5 "settings GAV" - "singulator".
Separating cylinder 4-8125 defective. Replace separating cylinder 4-8125.
Separating spoon 4-8002 damaged. Replace separating spoon 4-8002.
Sensor NS2 4-8044 screwed down too far. Basic setting singulator 4-8000, see chapter
9.5 "settings GAV" - "singulator".
- 86 -
20 Malfunction blind riveting gun

Malfunction blind riveting gun 20
Follow safety and environmental instructions!
Attention! Always cut off compressed air supply from the tool and turn off
main switch before unscrewing the expanding mouth piece or the
expanded mouth piece.
Blind rivet not conveyed from expanding mouth

piece or mouth piece not closing.
- Press OFF button.
- Remove blind rivet
- Screw down expanding mouth piece 2-80 and lock it
- Press ON button.
- Carry out “cycle“ function in “MAN“ menu.
Cause/reason Remedy
Blind riveting gun was held too close to work- Take care to keep sufficient distance between
piece during loading process. the expanding mouth piece and the workpiece.
Insufficient projection of blind riveting mandrel. Blind rivet must comply with specifications.
Air pressure too low or pressure drop too high Ensure compressed air supply of 6 bar for of
during blind riveting process. blind riveting tool.
For maintenance of chuck jaws, see chapter
Torn off blind rivet mandrel wedged in feed
10.1 “notes on maintenance” - “lubricate chuck
mechanism (chuck jaws wedged).
jaws”
Replace locking spring 2-8033, see chapter 21
Locking spring 2-8033 bent or broken. "repair instructions blind riveting gun" - "replac-
ing the locking spring".
Adhesive fit of snap collet 2-8022 on snap Replace snap collet 2-8022. (If adhesive fit is
hose 2-8011 insufficient (expanding mouth correct, you can lift the blind riveting gun to-
piece not unlocked). gether with the snap collet 2-8022).
Too great a locking pressure of O-rings 2-50 Remove one of the O-rings 2-50 from the ex-
on expanding mouth piece 2-80. panding mouth piece 2-80.
Snap ring 2-40 was deformed by blind riveting - Detach snap collet 2-22.
without snap collar 2-22 (unlocking lift for ex-
- Push back stop ring 2-6021.
panding mouth piece not completely carried
out). - Replace snap ring 2-40.
- 87 -

Blind rivet conveyed too far out of the expand-
ing mouth piece.
- Press OFF button.
- Press ON button.
Cause/reason Remedy
Maintenance of chuck jaws required, see
chapter 10.1 “notes on maintenance” – “lubri-
Chuck jaws wedged and / or torn off blind rivet cate chuck jaws”.
mandrel not ejected.
Check setting for blast air, for basic setting see
chapter 9.6 “settings GAV” – “blast air”.

Locking spring 2-8033 broken. "repair instructions blind riveting gun" - "replac-
Replace chuck jaw hose 2-6032, see chapter
Chuck jaw hose 2-6032 sluggish. 21 "repair instructions blind riveting gun" - "re-
placing the chuck jaw hose".
Insufficient locking pressure of O-rings 2-50 on Mount additional O-ring 2-50 on expanding
expanding mouth piece 2-80. mouth piece 2-80 (use genuine part).
Replace chuck cage 2-8005 or 8205, for se-
Chuck cage 2-8005 or 8205 escaped from inlet quence of operations see chapter 21 "repair
cone. instructions blind riveting gun" - "replacing
chuck jaws".
Blind rivet and torn off blind rivet mandrel in

expanding mouth piece
- Press OFF button.
- Remove blind rivet and blind rivet mandrel
- Press ON button.
Cause/reason Remedy
Maintenance of chuck jaws required, see
Torn off blind rivet mandrel wedged in chuck
chapter 10.1 “notes on maintenance” – “lubri-
jaws.
cate chuck jaws”.
Replace chuck jaw hose 2-6032, see chapter
Chuck jaw hose 2-6032 sluggish (bent). 21 "repair instructions blind riveting gun" - "re-
placing the chuck jaw hose".
Replace leaf spring 2-6093, see chapter 21
Leaf spring 2-6093 bent or broken. "repair instructions blind riveting gun" - "replac-
ing the leaf spring".
- 88 -

Blind rivet does not arrive in blind riveting gun
Carry out “cycle“ function in “MAN“ menu.
Cause/reason Remedy
Loosen and remove wedged blind rivet by
Blind rivet wedged in rivet feed hose.
kinking the rivet feed hose.
To open singulator 4-8000, select “open singu-
lator“ function in "MAN" menu, pull back singu-
Blind rivet wedged in singulator 4-8000.
lator tongue 4-8007 manually and remove riv-
et.
Set singulator tongue 4-8007 in such a way
- Incorrect setting singulator tongue 4-8007.
that only one blind rivet at a time is separated.
Contol valve 4-8029 for stop buffer singula- For basic setting control valve 4-8029 see
-
tor closed. chapter 9.5 "setting GAV" - "singulator".
- Singulator spoon damaged. Replace singulator spoon.
- Singulator cylinder defective. Replace singulator cylinder.
Blind rivet wedged in transfer mecha-

nism of blind riveting gun.
- Carry out “lift position“ function in “MAN“
menu.
- Turn off main switch, unscrew expanding
mouth piece and pull off snap collar.
- Swing out locking spring, point blind riveting
gun down and shake out blind rivet.
- Assemble blind riveting gun in reverse order,
connect it and turn it on.
Cause/reason Remedy
Top up central lubricating system, see chapter
10.1 "notes on maintenance" - "topping up the
central lubricating system" and - "oil rivet feed
Conveyor hose dry hose".
Correct setting for central lubricating system,

see chapter 9.6 “settings GAV” – “blast air”.
Traversing radius of rivet feed hose too small. Increase traversing radius for rivet feed hose.
Locking spring 2-33 broken or spring rubber
"repair instructions blind riveting gun" - "replac-
has come loose.
Set blast air, for basic setting see chapter 9.6
Incorrect setting blast air.
“settings GAV” – “blast air”.
Selected rivet feed hose is too large. Comply with tool specifications.
- 89 -

Two blind rivets in expanding mouth piece.
- Press OFF button.
- Press ON button.
Cause/reason Remedy
Set singulator tongue 4-8007 in such a way
Incorrect setting singulator tongue 4-8007.
that only one blind rivet at a time is separated.
Press OFF button.

A second blind rivet ended up in the singulator
Remove second blind rivet.
when it was opened manually.
Press ON button.
During the previous work cycle the blind rivet
was not conveyed right up to the mouth piece.
Traversing radius of rivet feed hose too
Increase traversing radius for rivet feed hose.
small.
Rivet feed hose extremely worn. Replace rivet feed hose.
Top up central lubricating system, see chapter
10.1 "notes on maintenance" - "topping up the
central lubricating system" and - "oil rivet feed
Rivet feed hose too dry. hose".
Correct setting for central lubricating system,
see chapter 9.6 “settings GAV” – “blast air”.
Locking spring 2-33 broken or spring rub-
"repair instructions blind riveting gun" - "replac-
ber has come loose.
Set blast air, for basic setting see chapter 9.6
Incorrect setting blast air.
“settings GAV” – “blast air”.
- 90 -
21 Repair instructions blind riveting gun

Repair instructions blind riveting gun 21
Attention!
Turn off main switch and compressed air supply to tool!
Replacing the locking spring

- Detach snap collet 2-22.
- Pull out locking spring 2-33 from the catch.
Replacing chuck jaws

- Unscrew expanding mouth piece 2-80. Grease
- Unscrew the feed mechanism.
- Remove complete chuck jaw assembly including washer,
stop ring and opening spring. Chuck case
- Before assembling the complete chuck jaw assembly, lu-
bricate the gliding surface of the chuck cage with grease.
- Place the chuck cage onto the chuck jaw assembly.
- Insert stop ring and washer. Chuck jaws
- Assemble in reverse order. Stop ring
Washer
Replacing the leaf spring
Assembly aid: Assembly drift E9-20 (extra)
- Disconnect compressed air supply from tool.
- Switch off main switch
- Unscrew cover 2-2 and thread plug 2-6003.
- Apply assembly drift, to push back tensile piece 2-6009
(pin pointing down) to stop surface.
- Remove feather key 2-6023 with pliers.
- Remove or replace leaf spring. After reassembling feather
key 2-6023 by pressing it with thumb, push the tensile
piece 2-6009 to the front so that the feather key slips into
the groove guide.
- Assemble cover 2-2 and thread plug 2-6003.
Attention!
Do not connect compressed air supply before assembling
thread plug 2-6003 and cover 2-2.
- 91 -

Replace chuck jaw hose 2-6032.
- Unscrew the feed mechanism.
- Pull out chuck jaw hose 2-6032 from catch.
Attention!
To prevent damage to the leaf spring, assemble the chuck jaw
hose according to pos. 1 – pos. 3
Pos. 1 Pos. 2 Pos. 3
- First insert the chuck jaw hose 2-6032 facing slotted side of leaf spring 2-6093
facing (pos. 1).
- When touching the leaf spring 2-6093, turn the chuck jaw hose 2-6032 carefully by 180 º
(pos. 2) and move it 1-2 mm forward and back , then arrest in stop position (pos. 3).
Replacing the stop pistons 2-6020

Assembly aid: Assembly mandrel E9-20 (extra)
- Turn off main switch and ensure that tool is
disconnected from the compressed air sup-
ply!
- Apply the assembly mandrel E9-20 and
push tensile piece 2-6009 back (pin point-
ing up) to bearing surface of pin.
- Remove safety ring 2-6043. Take care that the inner component parts subject to spring pres-
sure do not jump out.
- Remove reset piston 2-6013, stop piston 2-6020, pressure spring 2-35 and cylinder collar 2-
6012.
- Insert new stop piston 2-6020 with O-ring 2-55.
Before installing ensure that the O-ring 2-55
- is greased on the stop piston 2-6020.
- that the parts are assembled in the correct order.
- that the cylinder collar 2-6012 with the control borings is assembled correctly.
- that the thread plug 2-6003 is projecting approx. 2 mm beyong the case edge.
- 92 -

Replacing the blind riveting gun
- Turn off main switch and
compressed air supply to
tool.
- Disconnect rivet feed hose, air guide hose as
well as hydraulic control hose from blind riveting
gun.
- Unscrew ventilating screw 2-28a, lift blind riveting gun
above level of pressure transmitter tank.
- Push back the spring suspended stop pin on the on
coupling half 2-27.
- Detach blind riveting gun by rotating it around the con-
necting axis. When doing this ensure that you hold the
end of the hydraulic hose level with or above the level
of the supply unit.
Attention!
Make appropriate arrangements for catching the amount of hy-
draulic oil of approx. 0.02 l that escapes during unscrewing the
gun and dispose of it in an environmentally friendly manner.
- Assembly new gun in reverse order.
Attention! - Check the O-ring positioned in the coupling half of the gun for
correct fit.
- Connect the air control hose to the blue screw joint.
Filling the blind riveting gun with hydraulic oil

• Hydraulic system for blind riveting process
- Unscrew the ventilating screw 2-28a.
- Lower the blind riveting gun below the level of the pressure transmitter tank; after a short
while oil will start escaping from the ventilating borehole.
- Screw down ventilating screw 2-28a with conical nipple 2-57.
• Hydraulic system for mouth piece release
- Unscrew ventilating screw 2-28b.
- Use a squirt can, to top up hydraulic oil on the small pressure transmitter 3-8030 until oil
starts escaping from ventilating borehole on the blind riveting gun.
- Screw down ventilating screw 2-28b with conical nipple 2-57.
- 93 -

Replacing the piston unit 2-6190

Mounting aids:
Mounting cone E9-18 (extra)
Mounting bolt E9-21 (extra)
Punch E9-22 (extra)
Removal:
- Detach expanding mouth piece 2-80 and snap collet 2-22.
- Turn back stop ring 2-6021 (pre-tensed) by approx. 2 mm and disassemble the appearing
snap ring 2-40.
- Detach stop ring 2-6021.
- Detach coupling collet 2-6151 and shaft ring 2-6155, remove feater key 2-6153 with flat pliers.
- Remove piston unit 2-6190 from press fit by tapping it lightly with a synthetic hammer and by
pushing it out with puncher E9-22; avoid damage to cylinder bearing surface.
Installation:
- Check cylinder bearing surface of gun case for damage.
- To prevent damage to the conical nipples, place mounting cone E9-18 on case end.
- Slightly grease lip seal 2-47, 2-6147 and O-ring 2-6082.
- Apply mounting bolt E9-21, to press piston unit 2-6190 in vertical position of gun case and tap
it lightly with hammer until it has reached the stop (press fit approx. 4 mm length).
- Carry out the rest of the assembly in reverse order of disassembly described above.
- Check if the distance between the stopper ring and the thread collar of the gun casing is ap-
prox. 2.5 mm.
- 94 -
22 Disassembling and assembling the pressure transmitter

Disassembling and assembling 22
The pressure transmitter
Attention!
It is of utmost importance that you disconnect the tool from the power
and compressed air supply!

- Remove right and left cover and the mandrel collector Screw plug
from the case.
- Remove screw plug (see right-hand side of image) from
case and extract oil through opening.
- Remove the plug-connection of the two distance sen-
sors and the pressure sensor; mind the marking or ap-
ply mark, as required.
- Release air supply line from the valve block to the pres-
sure transmitter.
- Place GAV gun and hose assembly at a level that is
lower than that of the supply unit.
- Place a cloth below the connection area before detach-
ing the hydraulic hose from the pressure transmitter so
that any oil still present in the hose is caught.
- Remove the fastening screws from the case unit.
- Lift the pressure transmitter and tilt it in a manner that it
can be removed from the housing with the ground plate
in forward position towards the right side.
- Assemble in reverse order. (basic setting see chapter
9.3 „Settings GAV“ - "big pressure transmitter“).
- Afterwards the hydraulic system must be bled for the
blind riveting process. (see chapter 24, “filling hydraulic
systems”).
- 95 -
22
22 Disassembling and assembling the pressure transmitter

Disassembling and assembling
the pressure transmitter
- Remove left-hand cover from housing.
- Place a cloth below the hydraulic control hose before

disconnecting the plug-connection to the distance sen-
sor and the hose connections so that any escaping oil
is caught.
- Unscrew the fastening screws leading to the case unit

from the base plate, lift the pressure transmitter and
remove it from the case.
- Assemble in reverse order. Afterwards the hydraulic

system must be bled for mouth piece release (see
chapter 24 “filling hydraulic systems).
- 96 -
23 Repair instructions pressure transmitter

Repair instructions pressure transmitter 23
Wear safety goggles!
Replacing the pressure spring in large pressure transmitter

- Disassemble the pressure transmitter (see chapter 22 “disas-
sembling and assembling the pressure transmitter”)
- Via boring in the cover lid suck off hydraulic oil in the legally
admitted oil tank and remove it according to the environmen-
tal laws.
- Put away cover lid and inspection glass after screwing out the
vertical bolts
- Unscrew lock nozzle from valve plate and remove pressure
spring together with disk.
- Remove cylinder seal.
- Take off flange after detaching the hexagon screws.
- Pull out the throttle cylinder.
- Bring plunger in upper stop position by means of apportioning
compressed air at 2 bar via air connection in base plate.
- Unscrew valve plate with integrated O-ring from valve stem.
- Loosen and unscrew collar screw with a pin spanner.
Note!
The collar screw is secured by “Loctite“.
- Pull out cylinder hose, transmitter piston and valve stem.

- Turn off pending compressed air.
- Loosen con-rod with hexagon nuts (do not unscrew)
Attention!
The upper plate is under great pressure from the spring! Whilst
unscrewing the con-rods compensate spring pressure by apply-
ing counter-pressure.
- Take off upper plate.

- Replace pressure spring.
- When assembling the lock nozzle, the valve stem with valve plate must be pulled through the
opening boring of flange by means of a rod magnet. In this position set the valve plate in such
a way that the lock nozzle, driven by compressed air (2 bar) via air connection in the base
plate up to the stop position carries out a lift of 1.5 to 1.9 mm.
- 97 -
23 Repair instructions pressure transmitter

Repair instructions pressure transmitter 23
Distance sensor WS2 Pressure sensor DS3
Cover lid Distance sensor WS1
Vertical bolt Washer
Inspection glass Pressure spring
Lock nozzle Cylinder sealing
Valve plate Throttle cylinder
Flange Upper plate
Valve ball Transmitter piston
Cylinder pipe Pressure spring
Valve stem Plunger piston
Collar screw Con-rod
Cylinder pipe Piston
Air connection Ground plate

- 98 -
24 Filling hydraulic systems

Filling hydraulic systems 24
Wear safety goggles!
Hydraulic system for blind riveting process large pressure transmitter 3-8060
Assembly aid: Ventilating check valve E9-7 (extra)
- Close both throttle sound absorbers 3-8082 on the valve block leaving one rotation undone.
- Turn on main switch and select “MAN” menu.
- Use pressure reducing valve 1-8002, to reduce working pressure to 4 bar, control via pressure
gauge 1-8046.
- To position piston unit 2-6190 in initial position, insert one blind rivet in expanding mouth
piece 2-80.
- Actuate the ON key.
- Remove rear ventilating screw 2-28a on blind riveting gun and screw in ventilating check
valve E9-7. (To drain and collect excessive hydraulic oil, connect a ventilating hose of 8 mm
diameter to the valve).
Note! To achieve faultless ventilation, place the riveting gun in such a way that the
hose assembly is ascending from the supply unit to the riveting gun.
Screw plug
- Remove locking screw (on right-hand side of image) from the
case and top up hydraulic oil into oil tank of pressure trans-
mitter 3-8060, as required. Alternate actuating of the “lift posi-
tion“ function fills the hydraulic system. Ensure that the oil
level does not drop below the minimum mark. As a rule it is
necessary to top up 6 to 8 times.
- The topping up procedure is complete when hydraulic oil
without bubbles starts escaping from the ventilating hose.
- Lower the riveting gun to the level of the oil tank on the pres-
sure transmitter. Unscrew the ventilating check valve from the
riveting gun.
Note! Prior to screwing in the ventilating screw with conical nipple ensure that the
oil level is visible on the ventilation boring. The oil level can be increased by
lowering the riveting gun further.
- Screw in the ventilating screw with conical nipple.

- 99 -
24 Filling hydraulic systems

Filling hydraulic systems 24
Hydraulic system for mouth piece release small pressure transmitter
- Unscrew the front ventilating screw 2-28b on the gun.
Note! To achieve faultless ventilation, place the blind riveting gun in such a way
that the hose assembly is ascending from the supply unit to the blind riv-
eting gun.
- Use the squirting can, top up hydraulic oil via the top up connection on the small pressure
transmitter until oil starts flowing without bubbles from the ventilation boring to the oil bottle.
- The hydraulic oil caught in the oil bottle may be reused in both hydraulic systems.
- Screw ventilating screw back in.
Hydraulic pipes and screw joints

• Check all pipes, hoses and screw joints regularly for leaks and visually noticea-
ble damage. Repair any damage immediately. Escaping oil may result in injury or
fire!
• The user has to ensure that hose pipes are exchanged at appropriate intervals
(max. 6 years incl. storage period of max. 2 years), even if no safety-related faults
are visible.
- 100 -
25 Replacing control components

Replacing control components 25
Attention!
It is of utmost importance that you disconnect the tool from the power
and compressed air supply!
- Detach 8 screws on front plate and carefully take off front plate.
- Detach 2 cable connections from frontplate to tool.
• Control module
- The control module is plugged into two re-
tainers on the base of the case’s back wall
and must be taken off carefully by lifting up-
wards.
Control module
- The 38-channel central plug of the control
module is secured by a gripper and is re- Control power pack
leased when removed.
- When assembling in reverse order ensure
that the safety gripper of the central plug
locks and the control module is plugged in
centrally into both retainers.
• Control power pack and electronic module

- Apply a screw driver, to carefully loosen both
plug-connections.
- The control power pack and the electronic
module are plugged onto mounting rails (top
hat rail) and can be loosened with a screw Electronic module
driver.
- Assembly is achieved by plugging in the
modules and the plugs in reverse order.
Note!
When assembling plug-connections it has to be ensured that the plug-
connectors lock in well.
- 101 -
26 Pneumatic connection diagram

Pneumatic connection diagram 26
integrated
- 102 -
27 Electric circuit diagram

Electric circuit diagram 27
- 103 -
27 Electric circuit diagram

Electric circuit diagram 27
- 104 -
PLC interface 28
28.0 Overview
28.0 Overview
28.1 Technical description

28.3 Drive PLC
28.4 Process counter
28.5 Select profile list
28.6 Selecting a profile (directly)
28.7 Selecting a profile (step by step)
28.8 Evaluation process
28.9 Evaluation component part
28.10 Other functions
- 105 -
28
28.1 Specifications
PLC-Interface
28.1 Specifications
The PLC interface serves as an interface to an external PLC, an external control and answer
unit or to external input or message devices and enables the connection of a notebook / PC with
suitable PC software. The PLC interface is designed for assembly in a control box with inde-
pendent power supply 24 V DC.
Anlagensteuerung
in Schaltschrank
mit Stromversorgung 24V DC
Power
supply
24V PLC
DC
PLC-Interface
USB1
Message
Input
RS232
Notebook / PC GAV8000
- 106 -
28.1 Specifications
PLC-Interface 28
28.1 Specifications
Technische Daten
Dimensions approx. 153 mm x 126 mm x 55 mm
Weight approx. 320 g

Fitting on mounting rail NS 35 x 7.5 (top hat rail)
Operative voltage 24V DC (permitted voltage range 20 - 30V DC)

Interface: approx. 800mA
Maximum current
Inputs approx. 100mA
consumption
Outputs depends on loads to be switched
Temperature range permitted ambient temperature -20°C to 70°C
Protection type IP 20
Control level 1: > 8V DC

Control level 0: < 8V DC
24 PLC inputs Fan-in current: typ. 1,4mA at 24V DC
(Useable PIN 1-16) - Current limit
- Overvoltage protection
- Contact separation
Permitted voltage range: 20 - 30V DC
Maximum switching current: 250mA per output at 24V DC
24 PLC outputs - Current limit
(Useable PIN 1-16) - Overheating protection
- Overvoltage protection
- Contact separation
DIN EN 61131-2 conform
1x make contact
6 relay outputs
Maximum switching capacity: AC 750VA
Maximum switching impulse current: 3A at 230V AC/DC
1x RS232 (GAV) 1x RJ45 10/100
Interfaces 1x USB 2.0 Typ A (PC) 1x GESIPA IO (GAV)
2x USB Typ B
- 107 -
28.1 Specifications
SPS-Interface 28
28.1 Specifications
Anschlussbe legung SPS-Interface:

Status Power supply Digital
lights output outputs
Protokol
Converter
USB
Ethernet
10/100 Base T
GESIPA IO
GAV-8000 Power supply Power supply Digital
Control Input inputs
Assignment of functions GAV8000:
Input and output with double function:

• Output 5 “counter/part finished” reports when set value has been reached if "process coun-
ter" function is active, or the finished part, if profile list is active.
• Inputs 10 to 13 "profile list / profile bit 0" to "bit 3" can be used to select profile lists (see
chapter 28.5 "selecting profile lists") or, when “selecting profile“ (24V) input is active, to se-
lect profiles from the active profile list (see chapter 28.6 Selecting a profile directly").
• Outputs 8 to 13 "process/part IO" and "NIO" are able to issue an evaluation of the most re-
cent process (see chapter 28.8 "evaluation process") and, when the “evaluation component
part“ input (24V) is active, an evaluation of a component part (see chapter 28.9 "evaluation
component part").
- 108 -

PLC interface 28
The input and output assignation of the PLC interface is displayed, and the connection of the
GAV to the interface is tested in the PLC interface test menu. In addition it is possible to test in-
dividual communications with a connected PLC or control and evaluation unit or input and mes-
saging devices for each input and output.
Input Function
Off No test function active
Output test active, output 1 to 16 can be selected via the control button as
Toggle
well as turned on/off.
Output test active, output 1 to 16 can be selected or turned on/off with the
Switch
control button.
C When output test is active, outputs 1 to16 will be reset.
PLC interface test
Navigation:
AUTO
► MAN
► Menu
► Settings GAV
Example:
- Input 1 "start cycle“ is set to 1 (24V) by a connected PLC.
- Output test switch is active, output 3 “malfunction GAV“ was set to 1 (24) and the related
relay R1 was switched.
- 109 -
PLC interface 28
28.3 Drive PLC

28.3 Drive PLC
Drive PLC
Navigation:
AUTO
► MAN
► Menu
► Settings GAV
System requirements:
• PLC interface connected to GAV.
• PLC connected to PLC interface.
• Drive PLC active. AUTO► MAN► menu► settings GAV► drive PLC.
Inputs:
Input 1 “start cycle“ Cycle up to lift position (process blind rivet).
Input 2 "reverse cycle" Reverse cycle (load new blind rivet).
Input 3 “rivet query mouth piece“ Sensor for monitoring loading process.
Input 3 “rivet query mouth piece” is designed for the use of a GAV in a fully automatic blind riv-
eting tool. A suitable sensor (make contact 24V DC e.g. light barrier) has to be installed in the
blind riveting tool in such a way that a blind rivet loaded in the expanding mouth piece is detect-
ed in the initial position of the blind riveting tool. The signal of the sensor is evaluated by the
GAV control during the loading process and, if required, will possibly be issued to output 3 as
"malfunction GAV”. This function is optional and must be activated during commissioning in
AUTO► MAN► menu► settings GAV► drive PLC.
Outputs:
Output 1 “cycle ready“ GAV in initial position, no malfunction.
Output 2 “cycle lift position“ Cycle reached lift position, remaining mandrel extracted.
Output 3 "malfunction GAV“ " Malfunction GAV
Output 4 "malfunction cycle" Cycle interrupted due to malfunction.
Relay:
Relay R 1 is switched if output 3 is “malfunction GAV“ 1 (24V).
- 110 -
PLC interface 28
28.3 Drive PLC

28.3 Drive PLC
The flow chart shows a typical communication of a GAV8000 via PLC interface with the PLC of
a device. In this example the GAV gun is mounted axially mobile on the conveying slide of a de-
vice, that has two stop positions, approx. 50 mm away from the work piece and inserts blind riv-
ets into the work piece. To provide easy access to the mouth piece area and the mandrel ejec-
tor for maintenance and repair purposes, the conveying slide should have a further free motion
available.
Device and GAV in initial position

Conveying slide of device in starting position (approx. 50 mm away from the work piece)
Start cycle Input 1 ► 0

no Cycle ready Reverse cycle Input 2 ► 0
Output 1 = 1?
yes
PLC interface GAV8000

Bring conveying slide of device into working position
(insert blind rivet in work piece)
Conveying slide of device
GAV malfunction monitoring

no Conveying slide in Malfunction GAV
working position?
yes

Reverse cycle Input 2 ► 0
(process blind rivet)
Cycle lift position no

Output 2 = 1? yes Malfunction GAV
Output 3 = 1?
yes
no
Bring conveying slide of device into starting position
(approx. 50 mm away from work piece) Malfunction cycle no
Output 4 = 1?
yes
no Conveying slide in
starting position? Start cycle Input 1 ► 0
yes

2. Malfunction cycle no
(Load new blind rivet) in a row?
yes
no
Cycle ready
STOP
Output 1 = 1? - Manual error elimination
- Manual release of conveying slide of device
yes
- 111 -

PLC interface 28
Prozess counter
Navigation:
AUTO
► MAN
► Menu
► Settings GAV
• Process counter active (see chapter 13 “process counter“).
• No process list active (see chapter 11 “process monitoring“).
Inputs:
With rising edge on output 5 “counter start” at 1 (24V), the counter is set to target value (number
of blind rivets to be processed).
Outputs:
Output 5 “counter/part finished“ becomes 1 (24V), after the set number of blind rivets was pro-
cessed (counter at 0).
The GAV may be stopped after reaching the set number of riveting processes (see paragraph
“additional functions”) with the help of a bridge from output 5 “counter/part finished” to input 4
“lock cycle start”.
Relay:
Relay R2 switches when output 5 “counter/part finished” is at 1 (24V).
Example (see image):

Output 5 “counter/part finished“ signals that the set number of blind rivets has been processed.
The next step is to reset the process counter via input 5 "counter start".
- 112 -
28.5 Select profile list

PLC interface 28
28.5 Select profile list Not included in GAV-8000 eco
nicht enthalten
Select profile list
Navigation:
AUTO
► MAN
► Menu
► Profile
► List
► PLC
► Test
• Process monitoring and profile list active (see chapter 11 “process monitoring“).
• Process lists ready for selection (see chapter 11 “process monitoring“).
Inputs:
Input 9 “Select profile“ must be 0 (0V). Inputs 10 to 13 “profile list“ allow a selection of maximal
10 available profile lists. When 0 (0000) is selected, the last profile list selected remains active.
For selection of available

profile lists
Navigation:
AUTO
► MAN
► Menu
► Prozess monitoring
► Profile
► List
► PLC
Example (see images):

Selection 5 (1010) at inputs 10 to 13 "profile list“ activates profile list
"TEST list 05".
- 113 -
28.6 Selecting a profile directly

PLC interface 28
28.6 Selecting a profile directly Not included in GAV-8000 eco
nicht enthalten
Selecting profile directly
Navigation:
AUTO
► MAN
► Menu
► Settings GAV
Inputs:
Input 9 “Select profile“ must be 1 (24V).
Use inputs 10 to 13 "profile", to activate profile 1 (1000) to profile 15 (1111) directly from the cur-
rent profile list for the next process. When 0 (0000) is selected, the last selected profile of the
current profile list will be active for the next process.
During this procedure the automatic indexing within a profile list is deactivated and only applied
if the sequence of used profiles is to be controlled directly by an external PLC. Merely the differ-
ent profiles of a profile list will are stored, with the number of profiles for this limited to 15.

Profile 3 (1100) from the current profile list will be selected for the next process.
- 114 -
28.7 Selecting a profile (step by step)

PLC interface 28
28.7 Selecting a profile step by step Not included in GAV-8000 eco
nicht enthalten
Selecting profile step by step
Navigation:
AUTO
► MAN
► Menu
► Settings GAV
Inputs:
Input 9 “Select profile“ must be 1 (24V).
With ascending edge on input 7 “profile 1“ at 1 (24V) the first profile of the current profile list is
activated for the next process. With ascending edge on input 8 “forward profile“ at 1 (24V) each
following profile of the current profile list is activated for the next process. When reaching the
end of the profile list, restart with input 7 “profile 1”.
During this procedure automatic indexing within a profile list is deactivated and only applied if
the sequence of used profiles is to be controlled directly by an external PLC.

With ascending edge on input 7 “profile 1“ at 1 (24V) the first profile of the current profile list is
activated for the next process.
- 115 -
28.8 Evaluation process

PLC interface 28
28.8 Evaluation process Not included in GAV-8000 eco
nicht enthalten
Evaluation process
Navigation:
AUTO
► MAN
► Menu
► Settings GAV
Inputs:
Input 9 "select profile" and input 14 "evaluation component part" must be at 0 (0V) .
Outputs:
• At the start of each process output 8 evaluation "process IO", output 9 evaluation "process
NIO" and outputs 10 to 13 "error code" are set at 0 (0V).
• At the end of each process 1 (24V) is issued for the evaluation "process IO" at output 8 or
"process NIO" at output 9. An error code will be issued at the outputs 10 to 13 if evaluation is
“process NIO”.
Error code (outputs 10 to 13)
Code Tearing force Tearing path Bit 0 Bit 1 Bit 2 Bit 3
0 IO IO 0 0 0 0
A exceeded IO 1 0 0 0
B exceeded exceeded 0 1 0 0 H A B
C IO exceeded 1 1 0 0
EN not achieved exceeded 0 0 1 0 G 0 C
E not achieved IO 1 0 1 0
F not achieved not achieved 0 1 1 0 F E EN
G IO not achieved 1 1 1 0
H exceeded not achieved 0 0 0 1
9 No measuring values 1 0 0 1
10 Monitoring device ready 0 1 0 1
Relay
Relay R3 switches when output 8 evaluation “part IO” is at 1 (24V).
Relay R4 switches when output 9 evaluation “part NIO” is at 1 (24V).

Evaluation "Process NIO", error code 6 "tear off force and tear off distance not achieved".
- 116 -
28.9 Evaluation component part

PLC interface 28
28.9 Evaluation component part Not included in GAV-8000 eco
nicht enthalten
Evaluation component part
Navigation:
AUTO
► MAN
► Menu
► Settings GAV
• Profile list active (see chapter 11 “process monitoring“).
Inputs:
Input 9 "select profile" must be at 0 (0V) and input 14 "evaluation component part" must be at 1
(24V).
Outputs:
• At the start of the first process (first profile in profile list) output 8 evaluation "part IO" is set at
1 (24V), output 9 evaluation "part NIO" at 0 (0V) and output 5 "part finished" at 0 (0V).
• When an error occurs during the processing of the blind rivet, output 8 evaluation "part IO"
will be set to 0 (0V) and output 9 evaluation "part NIO" to 1 (24V).
• After the last process was finished (last profile in profile list) and after reaching initial position
output 5 "part finished" will be set to 1 (24V).
The outputs error code 10 to 13 is set to 0 (OV). The error code always relates to the evaluation
of a process and is not issued when a component part is being evaluated.
Relay:
Relay R2 switches when output 5 “counter/part finished” is at 1 (24V).
Relay R3 switches when output 8 evaluation “part IO” is at 1 (24V).
Relay R4 switches when output 9 evaluation “part NIO” is at 1 (24V).

Message “part finished”, evaluation “part NIO”, no error code.
- 117 -

PLC interface 28
Other functions
Navigation:
AUTO
► MAN
► Menu
► Settings GAV
Inputs:
Input 4 “lock cycle start”.
Input 4 “lock cycle start” at 1 (24V) can be used in “AUTO” MODE, to lock all trigger options
(manual, foot, PLC etc).
Outputs:
Output 6 "MAN".
Output 6 "MAN" at 1 (24V) shows that the GAV8000 is in "MAN" mode (manual control, set-
ting, error elimination, maintenance etc.).
Output 15 "maintenance".
Output 15 "maintenance" at 1 (24V) shows that GAV8000 needs servicing (see chapter 10
"maintenance").
Relay:
Relay R5 switches when output 15 “maintenance” is at 1 (24V).
Automatic blind riveting
system GAV-electronic
Model 8000
Model 8000 eco
Spare parts and extras
GESIPA Blindniettechnik GmbH T +49 (0) 6105 962 0

Nordendstraße 13-39 F +49 (0) 6105 962 287
64546 Mörfelden-Walldorf [email protected]
Deutschland www.gesipa.com
-1-
Assembly overview
Spare parts E
Assembly overview
2-R
2-U 4 6
11
10
2-UA
8 3 1 5 11
Assembly no. Designation Page
1 Pneumatics - control block 3 - 4

2 Blind riveting gun standard 5 - 11
2-R robotic 5-R - 11-R
2-U type U 5-U - 11-U
2-UA type U with pressure
monitoring device 5-UA - 11-UA
3 Hydraulics - amplifier unit 12 - 13
4 Singulator 14
5 Case unit 15
6 Oscillating conveyor unit 16
7 Feed bundle 17
8 Control electrical unit 18
9 Accessories 19 - 20
10 Front plate 21
11 Cable tree 22 - 23
-2-
E 1 pneumatic assembly
Spare parts E1
E1 pneumatic assembly
24
13 11 5
14
10 12
23
28
9
27
15
26
7
25
20
1
16
21
3 17 22
18
19 6
8
-3-
E1 pneumatic assambly
Spare parts E1
E1 Pneumatik Gruppe
Item Article No. Designation

1 1456899 Maintenance unit (without 8)
2 1434521 Pressure tank (without 18)
3 1434524 Banjo bolt
4 719 1112 Sealing plate
5 1434672 Twin vent valve
- 1462875 Sealing for 5 (2x)
6 1456907 Blast air throttle
7 1456938 Vacuum head (without 17)
- 1456863 Vakuumkopf - Verschleißteilsatz
8 1445523 Pressure control valve
9 1456886 Valve block assembly
10 1462865 5/2 Reversing valve AR Y4
11 1462865 5/2 Reversing valve AR Y5
12 1462866 3/2 Twin valve GR Y3
13 1462866 3/2 Twin valve GR Y1
14 1462867 3/2 Twin valve IR Y2
15 1445480 Pressure sensor DS1
16 1445480 Pressure sensor DS2
17 1445481 Ring sensor
18 1445722 Quick vent valve
19 1445411 Pressure gauge (2x)
20 1445656 Elbow-type screwed joint
21 1446566 Elbow-type screwed joint assembly
22 1445586 Elbow-type screwed joint
23 1445461 Sound absorber
24 1445626 Throttle sound absorber
25 1457063 Piston-style proportioner
26 1436711 Piston rod assembly
27 1456844 Locking screw assembly
28 719 1119 Check valve assembly
-4-
E2
E2 Blind riveting gun

Spare parts
37
2
43
3
190
32
76
5 161-168 77
205 171-175
6022
1
28
57
92
261-268
22 271-275
21
40 315
59
301
33 153 25
314
313
321
303
27.3
302
155
150 27.4
80/.. 63
50 152
80/..F
64 27.2
27.5
- 4-R -
E2-R Blind riveting gun robotic

Spare parts E2-R
- 4-U -
E2-U Blind riveting gun type U

Spare parts E2-U
- 4-UA -

Spare parts E2-UA

E2-U Blind riveting gun type U with pressure monitoring device
- 4-V -
E2-V Blind rivetting gun type V

Spare parts E2-V
-5-
E2

Spare parts
72 81 84
71 83
41
42
19 43
48
18
49
17 13
50 55
69
44
73
82
70
147
75
55 74
39 147
47
16
51
29
90
9
93
36
24
12
35 42
31 19
30 48
56 18
20 49
147
23
11 11
32
47
17
50
16
51
39
36
24
44
73
82
70
81
9
23
93
81
71
147
75 35
74
41
12
84
72
31
30
56
29
90
43
69
83
85
13
55
20
- 5-R -

Spare parts E2-R
- 5-U -
E2-U Blind rivetting gun type U

Spare parts E2-U
- 5-UA -
E2-UA

Spare parts

- 5-V -

Spare parts E2-V
-6-
E2

Spare parts
Item Part No. Articel No. Designation

0 2-6000 1434742 Blind riveting gun assembly
1 2-6001 1456875 Case assembly
2 2-0002 1434557 Cover
3 2-6003 1434495 Thread plug
205 2-6205 1434737 Chuck cage 36° (denomination: 1 ring)
5 2-6005 1434535 Chuck cage 28° (denomination: 2 rings)
9• 2-6009 1456909 Tensile piece assembly
10 2-6010 1457004 Tensile piece fully assembled
11 2-0011 1456928 Snap hose assembly
11.1 1457075 Snap hose assembly fully assembled
12 • 2-6012 1434494 Cylinder collar
13 • ∗ 2-6013 1456874 Reset piston assembly with part no. 6083 and 6085
16 2-0016 1434587 Jacketed ring
17 ° 2-0017 1434588 Washer
18 2-0018 1434589 Washer
19 2-0019 1434590 Washer
20 • ∗ 2-6020 1456910 Stop piston assembly with part no. 2-55
20.1 ∗ 2-6020.1 1456919 Stop piston assembly with part no. 2-55 4mm elongation
21 2-6021 1434517 Stop ring
22 2-0022 1434591 Snap collet
6022 2-6022 1456917 Snap collet for expanding mouth piece 2-80/F
23 • 2-6023 1434525 Feather key
24 • 2-0024 1434592 Slide Valve
25 ∗ 2-0025 1457034 Actuator assembly
27.2 2-0027.2 1434593 Coupling piece
27.3 2-0027.3 1434549 Bolt
27.4 2-0027.4 1445505 Pressure spring
27.5 ° 2-0027.5 1434677 O-ring 8.5 x 2
28 2-0028 1434594 Vent screw (2x)
529 • 2-0529 1434595 Hub collar
30 ∗ • 2-6030 1456866 Tappet bush assembly with part no. 2-56
31 • 2-6031 1434490 Stop bush
31.1 2-6031.1 1434741 Stop bush 2mm shorter
• Im Zugstück komplett Nr. 10 enthalten
∗ Nur als Baugruppe lieferbar
° Im Dichtungssatz Nr. 191 enthalten
- 6-R -

Spare parts E2-R
Articel-No. Part No. Discription
1434536 GAV 2 - 6000R blind riveting tool, complete
1457003 GAV 2 - 6000R/1 sealing set
1456999 GAV 2 - 6001R 1 holding fixture
1457000 GAV 2 - 6001R 2 housing
1457001 GAV 2 - 6001R 3 tube bow
1434660 GAV 2 - 6001R 4 clamping ring
1434661 GAV 2 - 6001R 5 tube clamp
1457002 GAV 2 - 6001R 7 cap
1445657 GAV 2 - 6001R 9 straight screwing
1457062 GAV 2 - 6001R 11 reducing fitting
1445604 GAV 2 - 6001R 13 plastic hose
1434663 GAV 2 - 6001R 17 ° o-ring 40x2,5 (3x)
1445506 GAV 2 - 6001R 19 screw M5x12
1445563 GAV 2 - 6001R 20 srewM6x12
1434737 GAV 2 - 6205 jaw housing 36° (identification: 1 ring)
1434535 GAV 2 - 6005 jaw housing 28° (identification: 2 rings)
1456909 GAV 2 - 6009 • traction rod complete
1457004 GAV 2 - 6010 traction rod complete assembled
1456928 GAV 2 - 11 closing tube complete
1457075 GAV 2 - 11.1 closing tube complete assembled
1434494 GAV 2 - 6012 • mandrel control rod guide tube
1456874 GAV 2 - 6013 ∗ • rest plunger with Part No. 6083 + 6085
1434587 GAV 2 - 16 traction rod gasket
1434588 GAV 2 - 17 ° plate
1434589 GAV 2 - 18 plate
1434590 GAV 2 - 19 plate
1456910 GAV 2 - 6020 ∗ • stopping rod complete with Part. No. 55
1456919 GAV 2 - 6020.1∗ stopping rod complete SL4 with Part. No. 2-55
4mm lengthened
1434517 GAV 2 - 6021 stopping ring
1434591 GAV 2 - 22 spreader nosepiece locking tube 2-80
1456917 GAV 2 - 6022 spreader nosepiece locking tube 2-80/F
1434525 GAV 2 - 6023 • feather key
1434592 GAV 2 - 24 • slider
1434593 GAV 2 - 27/2 coupler
1434549 GAV 2 - 27/3 pin
1445505 GAV 2 - 27/4 compression spring
1434677 GAV 2 - 27/5 ° o-ring 8,5 x 2
1434594 GAV 2 - 28 air bleeding screw (2x)
1434595 GAV 2 - 529 • sleeve
∗ contained in part complete No. 2-6010 traction rod
• only availabe as a set of parts
° contained in part No. 2-6000R/1 sealing set
- 6-U -

Spare parts E2-U
Article-No. Part-No. Discription
1434407 GAV 2 – 6000U blind riveting tool, complete

719 7535 GAV 2 – 6001U housing complete
1445656 GAV 2 – 6001U7 screw in connection
1434557 GAV 2-2 cover
1434495 GAV 2 - 6003 threaded plug
1434737 GAV 2 - 6205 jaw housing 36° (identification 1 ring)
1434535 GAV 2 - 6005 jaw housing 28° (identification 2 rings)
1456874 GAV 2 - 6013 ∗ • reset plunger with Part No. 6083 + 6085
1434588 GAV 2 - 17 ° plate
1434589 GAV 2 - 18 plate
1434590 GAV 2 - 19 plate
1456910 GAV 2 - 6020 ∗ • stopping rod complete with Part No. 2-55
1456919 GAV 2 - 6020.1 ∗ stopping rod complete SL4 with Part No. 2-55
4mm lengthened
1434591 GAV 2 - 22 locking tube
1434525 GAV 2 - 6023 • feather key
1434592 GAV 2 - 24 • slider
1457034 GAV 2 - 25 ∗ triggervalve assembly complete
1434593 GAV 2 - 27/2 coupler
1434549 GAV 2 - 27/3 pin
1434677 GAV 2 - 27/5 ° o-ring 8,5 x 2
1434595 GAV 2 - 529 • sleeve
1456866 GAV 2 - 6030 ∗ • jaw closing tube bushing complete withPart No. 2-56
1434490 GAV 2 - 6031 • stop sleeve
1434741 GAV 2 - 6031.1 stop sleeve shortened by 2 mm
• contained in part complete No. 2-6010 traction rod

∗ only availabe as a set of parts
° contained in part No. 2-6191 sealing set
- 6-UA -

Spare parts E2-UA

1434509 GAV 2 – 6000UA blind riveting tool, complete
719 1012 GAV 2 – 6001UA housing complete
719 1077 GAV 2 – 6001UA handle
1434506 GAV 2 – 6001UA proximity switch
1445656 GAV 2 – 6001U7 screw in connection
1434557 GAV 2-2 cover
1434588 GAV 2 - 17 ° plate
1434589 GAV 2 - 18 plate
1434590 GAV 2 - 19 plate
1456919 GAV 2 - 6020.1 ∗ stopping rod compl. SL4 with Part No. 2-55, 4mm lengt
1434525 GAV 2 - 6023 • feather key
1434592 GAV 2 - 24 • slider
1434593 GAV 2 - 27/2 coupler
1434549 GAV 2 - 27/3 pin
1434677 GAV 2 - 27/5 ° o-ring 8,5 x 2
1434595 GAV 2 - 529 • sleeve
1434490 GAV 2 - 6031 • stop sleeve
- 6-V -

Spare parts E2-V
1434405 GAV 2 – 6000V blind riveting tool, complete

1457035 GAV 2 – 6001.1V housing complete
1434557 GAV 2-2 cover
1457040 GAV 2 – 11V closing tube complete

1434588 GAV 2 - 17 ° plate
1434589 GAV 2 - 18 plate
1434590 GAV 2 - 19 plate
overall length 186mm
1456919 GAV 2 - 6020.1 ∗ stopping rod complete with Part No. 2-55
overall length 190mm
1434525 GAV 2 - 6023 • feather key
1434592 GAV 2 - 24 • slider
1434593 GAV 2 - 27/2 coupler
1434549 GAV 2 - 27/3 pin
1434677 GAV 2 - 27/5 ° o-ring 8,5 x 2
1434595 GAV 2 - 529 • sleeve
1434490 GAV 2 - 6031 • stop sleeve overall length 38mm
1434741 GAV 2 - 6031.1 stop sleeve overall length 36mm

-7-
E2

Spare parts
Item Part No. Article No. Designation

32 2-6032 1434740 Chuck jaw hose
33 2-33 1434596 Locking spring
33 B 2-33 B 1456861 Locking spring (9mm shorter)
33 C 2-33 C 1456868 Locking spring (90° notch)
33 D 2-33 D 1457029 Locking spring (without spoon)
35 • 2-35 1434597 Pressure spring
36 2-36 1445505 Pressure spring
37 2-37 1445506 Cheese head screw M5 x 12
39 ° 2-39 1445507 Snap ring SW 18
40 ° 2-40 1434598 Snap ring SW 18 shortened
41 • 2-6041 1445417 Snap ring SW 20
42 2-42 1445508 Locking ring SB 24
43 • ° 2-6043 1445462 Locking ring (22 x 1.5)
44 • ° 2-6044 1445416 Snap ring SW 27
47 2-47 1434600 Lip seal black
48 ° 2-48 1434601 Lip seal (blue), mounting tool E9-19 (extra)
49 ° 2-49 1434602 Scraper
50 ° 2-50 1434603 O-ring 18 x 2 (4x)
51 ° 2-51 1434604 O-ring 24 x 2
52 ° 2-52 1434605 O-ring 32 x 2
54 ° 2-54 1435244 O-ring 3.68 x 1.78 (for 2-25) 2x
55 ° 2-55 1434609 O-ring 4.3 x 2.4
56 ° 2-56 1434607 O-ring 6 x 1
57 ° 2-57 1434608 USIT-ring (2x)
59 ° 2-59 1456929 Nipple
63 2-63 1445661 Screwed joint
64 2-64 1457064 Screwed joint
• Included for tensile piece assembly no. 10
∗ Only available as sub-assembly
° Included for sealing no. 191
- 7-R -
E2-R Blind rivetting gun robotic

Spare parts E2-R
Article-No. Part No. Discription
1456866 GAV 2 - 6030 ∗ • jaw closing tube bushing compl. with Part No.56
1434490 GAV 2 - 6031 • stop sleeve
1434740 GAV 2 - 6032 jaw closing tube
1434596 GAV 2 - 33 retaining spring
1456861 GAV 2 - 33 B retaining spring (9mm shortened)
1456868
1457029 GAV 2 - 33 C retaining spring (90° groove)
1434597
1445505 GAV 2 - 33 D retaining spring (90° groove)
1445506
1445507 GAV 2 - 35 • compression spring
1434598
1445417 GAV 2 - 36 compression spring
1445508
1445462 GAV 2 - 37 socket screw M5 x 12 (3x)
1445416
1434600 GAV 2 - 39 ° snap ring SW l8
1434601
1456861 GAV 2 - 40 ° snap ring SW 18 shortened
1456868
1457029 GAV 2 - 6041 • snap ring SW 20
1434597
1445505 GAV 2 - 42 snap ring SB
1445506
1445507 GAV 2 - 6043 ° • snap ring (22 x 1,5)
1434598
1445417 GAV 2 - 6044 ° • snap ring SW 27
1445508
1445462 GAV 2 - 47 ° slot ring black
1445416
1434600 GAV 2 - 48 ° slot ring (blue) -> mounting tools 9-19 needed
see optional accessories page 19 and 20
1434602 GAV 2 - 49 °
1434603 GAV 2 - 50 ° o-ring 18 x 2 (4x)
1434604 GAV 2 - 51 ° o-ring 24 x 2
1434605 GAV 2 - 52 ° o-ring 32 x 2
1434609 GAV 2 - 55 ° o-ring 4,3 x 2,4
1434607 GAV 2 - 56 ° o-ring 6 x 1
1434608 GAV 2 - 57 ° USIT-Ring (2x)
1445661 GAV 2 - 63 plug screwing
1457064 GAV 2 - 64 screw in connection

- 7-U -

Spare parts E2-U

1456868
1434597
1445505 GAV 2 - 33 D retaining spring (without spoon)
1445506
1434598
1445508
1445416
1434600 GAV 2 - 39 ° snap ring SW l8
1434601
1456868
1457029 GAV 2 - 6041 • snap ring SW 20
1434597
1445506
1445507 GAV 2 - 6043 ° • snap ring (22 x 1,5)
1434598
1445417 GAV 2 - 6044 ° • snap ring SW 27
1445508
1445462 GAV 2 - 47 slot ring black
1445416
1434600 GAV 2 - 48 ° slot ring blue -> mounting tools 9-19 needed
1434602 GAV 2 - 49 ° wiper
1434603 GAV 2 - 50 ° o-ring 18 x 2 (4x)
1434604 GAV 2 - 51 ° o-ring 24 x 2
1434605 GAV 2 - 52 ° o-ring 32 x 2
1435244 GAV 2 - 54 ° o-ring 3,68 x 1,78 (für 2-25) 2x
1434609 GAV 2 - 55 ° o-ring 4,3 x 2,4
1434607 GAV 2 - 56 ° o-ring 6 x 1
1434608 GAV 2 - 57 ° USIT-ring (2x)
1456929 GAV 2 - 59 ° nipple

- 7-UA -

Spare parts E2-UA

E2-U Blind rivetting gun type U with pressure monitoring device

1456868
1434597
1445506
1434598
1445508
1445416
1434600 GAV 2 - 39 ° snap ring SW l8
1434601
1456868
1457029 GAV 2 - 6041 • snap ring SW 20
1434597
1445506
1445507 GAV 2 - 6043 ° • snap ring (22 x 1,5)
1434598
1445417 GAV 2 - 6044 ° • snap ring SW 27
1445508
1445462 GAV 2 - 47 slot ring black
1445416
1434602 GAV 2 - 49 ° wiper
1434603 GAV 2 - 50 ° o-ring 18 x 2 (4x)
1434604 GAV 2 - 51 ° o-ring 24 x 2
1434605 GAV 2 - 52 ° o-ring 32 x 2
1435244 GAV 2 - 54 ° o-ring 3,68 x 1,78 (für 2-25) 2x
1434609 GAV 2 - 55 ° o-ring 4,3 x 2,4
1434607 GAV 2 - 56 ° o-ring 6 x 1
1434608 GAV 2 - 57 ° USIT-ring (2x)
1456929 GAV 2 - 59 ° nipple

- 7-V -

Spare parts E2-V
E2-V Blind riveting gun type V

1456868
1434597
1445506
1434598
1445508
1445416
1434600 GAV 2 - 39 ° snap ring SW l8
1434601
1456868
1457029 GAV 2 - 6041 • snap ring SW 20
1434597
1445506
1445507 GAV 2 - 6043 ° • snap ring (22 x 1,5)
1434598
1445417 GAV 2 - 6044 ° • snap ring SW 27
1434690 GAV 2 - 6047 piston sealing set (2x)
1434602 GAV 2 - 49 ° wiper
1434603 GAV 2 - 50 ° o-ring 18 x 2 (4x)
1434604 GAV 2 - 51 ° o-ring 24 x 2
1434605 GAV 2 - 52 ° o-ring 32 x 2
1435244 GAV 2 - 54 ° o-ring 3,68 x 1,78 (für 2-25) 2x
1434609 GAV 2 - 55 ° o-ring 4,3 x 2,4
1434607 GAV 2 - 56 ° o-ring 6 x 1
1434608 GAV 2 - 57 ° USIT-ring (2x)
1456929 GAV 2 - 59 ° nipple

-8-
E2

Spare parts

69 • ∗ 2-6069 1456873 Valve piston assembly with part no. 6079 and +6094
70 • 2-6070 1434487 Jumper ring
71 • 2-6071 1434485 Support ring
72 ∗ ° 2-6072 1456872 Jacketed ring assembly with part no. 6084
73 • ° 2-6073 1434437 Spacer ring
74 • 2-6074 1434484 Stop ring
75 • 2-6075 1434481 Spacer ring
76 2-6076 1434531 Disk
77 2-6077 1434533 Chuck jaw stop ring
81 • ° 2-6081 1434499 O-ring 28 x 1.5 (2x)
82 • ° 2-6082 1434498 O-ring 26 x 3
83 ° 2-6083 1434497 O-ring 16 x 2
84 • ° 2-6084 1434496 O-ring 10 x 2
85 ° 2-6085 719 7768 O-ring 6 x 2
86 ° 2-6086 1434746 O-ring 6.75 x 1.78
90 • 2-6090 1445414 Pressure spring
92 2-6092 1445464 Chuck jaw springs (3x)
93 • 2-6093 1445463 Leaf spring
147 • ° 2-6147 1434551 Lip seal green (2x)
150 2-6150 1457069 Mouth piece lock assembly
151 2-6151 1434441 Coupling collet
152 2-6152 1434442 Union nut
153 2-6153 1434443 Feather key
155 2-6155 1445368 Shaft ring
190 2-6190 1456876 Piston unit
191 2-6191 1456877 Sealing set
300 2-6300 1434678 Mandrel conveying device
301 2-6301 1462893 Mandrel guide piece assembly
302 2-6302 1434685 Base plate
303 2-6303 1434686 Base
313 2-6313 1434679 Compensating adaptor
314 2-6314 1462853 Synthetic hose
315 2-6315 1445566 Plug-in connection
321 2-6321 1457017 Mandrel guide piece assembly
• Included for tensile piece assembly no. 10
∗ Only available as sub-assembly
° Included for sealing no. 191
- 8-R -

Spare parts E2-R
1456873 GAV 2 - 6069 • ∗ valve rod compl. with Part No. 6079 + 609
1434487 GAV 2 - 6070 • connectionsring
1434485 GAV 2 - 6071 • bearing ring
1456872 GAV 2 - 6072 ° ∗ traction rod gasket compl. with Part No. 6084
1434437 GAV 2 - 6073 ° • spacer
1434484 GAV 2 - 6074 • stopping ring
1434481 GAV 2 - 6075 • spacer
1434531 GAV 2 - 6076 plate
1434533 GAV 2 - 6077 jaw stopping ring
1434499 GAV 2 - 6081 ° • o-ring 28 x 1,5 (2x)
1434498 GAV 2 - 6082 ° • o-ring 26 x 3
1434497 GAV 2 - 6083 ° o-ring 16 x 2
1434496 GAV 2 - 6084 ° • o-ring 10 x 2
7197768 GAV 2 - 6085 ° o-ring 6 x 2
1445464 GAV 2 - 6092 jaw opening spring (3x)
1445463 GAV 2 - 6093 • leaf spring
1434551 GAV 2 - 6147 ° • slot ring green (2x)
1457069 GAV 2 - 6150 nosepiece locking complete
1434441 GAV 2 - 6151 coupling sleeve
1434442 GAV 2 - 6152 screwed cap
1434443 GAV 2 - 6153 feather key
1445368 GAV 2 - 6155 packing ring
1456876 GAV 2 - 6190 plunger unit
1456877 GAV 2 - 6191 sealing set
1434678 GAV 2 - 6320 mandrel transport unit
1462893 GAV 2 - 6301 mandrel transducer complete
1434685 GAV 2 - 6302 floor plate
1434686 GAV 2 - 6303 foundation
1434679 GAV 2 - 6313 compensation adapter
1462853 GAV 2 - 6314 plastic hose
1445566 GAV 2 - 6315 plug-type connection
1457017 GAV 2 - 6321 mandrel leader complete

- 8-U -

Spare parts E2-U
1434437 GAV 2 - 6073 ° • spacer
1434481 GAV 2 - 6075 • spacer
1434531 GAV 2 - 6076 plate
1434499 GAV 2 - 6081 ° • o-ring 28 x 1,5 (2x)
1434498 GAV 2 - 6082 ° • o-ring 26 x 3
1434497 GAV 2 - 6083 ° o-ring 16 x 2
1434496 GAV 2 - 6084 ° • o-ring 10 x 2
719 7768 GAV 2 - 6085 ° o-ring 6 x 2
1434746 GAV 2 - 6086 ° o-ring 6,75 x 1,78
1445463 GAV 2 - 6093 • leaf spring

- 8-UA -

Spare parts E2-UA

E2-U Blind rivetting gun type U with pressure monitoring device
1434437 GAV 2 - 6073 ° • spacer
1434481 GAV 2 - 6075 • spacer
1434531 GAV 2 - 6076 plate
1434499 GAV 2 - 6081 ° • o-ring 28 x 1,5 (2x)
1434498 GAV 2 - 6082 ° • o-ring 26 x 3
1434497 GAV 2 - 6083 ° o-ring 16 x 2
1434496 GAV 2 - 6084 ° • o-ring 10 x 2
7197768 GAV 2 - 6085 ° o-ring 6 x 2
1434746 GAV 2 - 6086 ° o-ring 6,75 x 1,78
1445463 GAV 2 - 6093 • leaf spring

- 8-V -

Spare parts E2-V
1434437 GAV 2 - 6073 ° • spacer
1434481 GAV 2 - 6075 • spacer
1434531 GAV 2 - 6076 plate
1434499 GAV 2 - 6081 ° • o-ring 28 x 1,5 (2x)
1434498 GAV 2 - 6082 ° • o-ring 26 x 3
1434497 GAV 2 - 6083 ° o-ring 16 x 2
1434496 GAV 2 - 6084 ° • o-ring 10 x 2
719 7768 GAV 2 - 6085 ° o-ring 6 x 2
1434746 GAV 2 - 6086 ° o-ring 6,75 x 1,78
1445463 GAV 2 - 6093 • leaf spring
1457033 GAV 2 – 6190 V plunger unit
1456839 GAV 2 – 6191 V sealing set

-9-
E2

Spare parts
Boring Ø
Item Part No. Article No. Designation mm
80/ 16 1456860 1,6
80/ 18 1456934 1,8
80/ 20 7192800 2,0
80/ 23 1456935 2,3
80/ 27 1456937 2,7
Expanding mouth piece assembly
80/.. 80/ 29 1456939 2,9
80/ 32 7192924 3,2
80/ 34 1456867 3,4
80/ 36 1456942 3,6
80/ 38 7191596 3,8
80/... SL ... 719 .... Expanding mouth piece assembly, extended
Boring Ø
Item Part No. Article No. Designation mm
80/ 16 F 1446557 1,6
80/ 18 F 1456936 1,8
80/ 20 F 7192797 2,0
80/ 23 F 1456914 2,3
80/ 27 F 7191723 2,7
Expanding mouth piece assembly
80/..F 80/ 29 F 1446554 2,9
80/ 32 F 1456915 3,2
80/ 34 F 1456870 3,4
80/ 36 F 7191650 3,6
80/ 38 F 7191006 3,8
80/...F SL... 719 .... Expanding mouth piece assembly, extended

152 2-6152 1434442 Union nut
- 10 -
E2

Spare parts
Rivet man-
Article Partition
Item Part No. Designation drel ∅
No. mm
mm
161 2-6161 1434479 1.25 1.5 - 2.0
162 2-6162 1434526 Chuck jaws 1.25 2.1 - 2.6
163 2-6163 1434530 3-piece / 28º 1.25 2.7 - 3.2
164 2-6164 1434534 1.25 3.3 - 3.65
165 2-6165 1434748 1.25 1.5 - 2.0
166 2-6166 1434750 Chuck jaws 1.25 2.1 - 2.6
167 2-6167 1434751 3-piece / 36º 1.25 2.7 - 3.2
168 2-6168 1434529 1.25 3.3 - 3.65
171 2-6171 1434545 0.8 1.5 - 2.0
172 2-6172 1434546 0.8 2.1 - 2.6
Chuck jaws
173 2-6173 1434547 0.8 2.7 - 3.2
F / 3-piece / 36º
174 2-6174 1434550 0.9 3.3 - 3.65
175 2-6175 1434646 0.8 3.5 - 3.65
Rivet man-
Article Partition
Item Part No. Designation drel ∅
No. mm
mm
261 2-6261 1456847 1.25 1.5 - 2.0
262 2-6262 1456848 Chuck mechanism assembly 1.25 2.1 - 2.6
263 2-6263 1456849 3-piece / 28º 1.25 2.7 - 3.2
264 2-6264 1456850 1.25 3.3 - 3.65
265 2-6265 1456851 1.25 1.5 - 2.0
266 2-6266 1456852 Chuck mechanism assembly 1.25 2.1 - 2.6
267 2-6267 1456853 3-piece / 36º 1.25 2.7 - 3.2
268 2-6268 1456854 1.25 3.3 - 3.65
271 2-6271 1456855 0.8 1.5 - 2.0
272 2-6272 1456856 0.8 2.1 - 2.6
Chuck mechanism assembly
273 2-6273 1456857 0.8 2.7 - 3.2
F / 3-piece / 36º
274 2-6274 1456858 0.9 3.3 - 3.65
275 2-6275 1456989 0.8 3.5 - 3.65
Note: Chuck case denomination

36° chuck case GAV 2-6205 = 1 ring
28° chuck case GAV 2-6005 = 2 rings
- 11 -
E3 Hydraulics - amplifier unit

Spare parts E3
11 9
14
12
10
13
2
1
8 7
4 6
3
5 6

1 1456890 Pressure transmitter assembly
- 1456966 Pressure transmitter - sealing
2 1456891 Pressure transmitter assembly
3 1445471 Ring connection screwed joint
4 1445540 Screw joint
5 1445529 Top up nipple
6 1445673 Conical nipple
7 1446562 Oil bottle assembly
8 1434624 Support
9 1456894 Distance sensor 1 fully equipped
10 1456892 Sensor support 2 fully equipped ∅10
12 1450594 Pressure Sensor
13 1456893 Sensor support 3 fully equipped ∅12
- 1456780 Hydraulic oil 250 cm³
In GAV-8000 eco not included

enthalten
- 12 -

Spare parts E3
9 5
15
11
4
1
13
12
2
10
14
8 7

- 7191130 Pressure transmitter (without accessories)
- 1456925 Pressure transmitter - sealing
1 1434578 Flange
2 1434651 Cylinder hose
3 1434656 Transmitter piston
4 1456998 Valve plate assembly
5 1434627 Lock nozzle
6 1434657 Collar screw
7 1456971 Plunger assembly with air piston
8 1434632 Cylinder pipe
9 1434692 Inspection glass
10 1434653 Valve stem
11 1434674 Disk
12 1434658 Throttle cylinder
13 1445562 Valve ball (2x)
14 1445560 Pressure spring
- 13 -
Spare parts E4
E4 singulator
E4 Singulator
11 8
4 6
7
5
10
12
Item Articel No. Designation

- 1434693 Singulator assembly
1 1456978 Spoon assembly
2 1456979 Singulator tongue
3 1446567 Collar screw
4 1456980 Spacer ring
6 1462884 Pneumatic cylinder assembly
7 1456950 Throttle check valve assembly
8 1457041 Chute assembly
9 1445548 Proximity switch NS5
12 1457050 Y-connection assembly
- 14 -
Spare parts E5
E5 Case unit
E5 Case unit
3 7 8
2 6
Pos. Artikel-Nr. Bezeichnung

1 1508586 Case unit assambly
2 1494957 Container
3 1456975 Cover assembly
4 1456859 Cover left assambly
5 1456871 Cover right assambly
6 1434542 Insolation board
7 1445580 Lock
8 1510476 Spare key
- 15 -
E6 osciallating conveyer unit

Spare parts E6
E6 osciallating conveyer unit
3 2
5 6
Item Articel No. Designation

1434694 230V / 50Hz
- Oscillating conveyor unit assembly
1485869 115V / 60Hz
1462888 230V / 50Hz
1 Oscillating conveyor drive
1462889 115V / 60Hz
2 1462890 Oscillating conveyor bowl
3 719 6652 Bowl fixing assembly
4 1457042 Counter assembly
5 1445616 Basin magnet
6 1457051 Rubber bearing
7 1445666 Plug
- 16 -
E7
E7 feed bundle
Spare parts
E7 feed bundle
5 7 8 1 -1.1
4 3
10 10
6 2 -2.8
Pos. Artikel-Nr. Bezeichnung

1 1456897 Feed bundle without rivet feed hose
1.1 1494945 Feed bundle without rivet feed hose SL. . . m
2 1487596 Rivet feed hose assembly ∅6 / 3.8 m

2.1 1457044 Rivet feed hose assembly ∅8 / 3.8 m
2.8 1457054 Rivet feed hose assembly SL. . . m
3 1445617 Hydraulic hose assembly / 3.75 m

4 1456880 Air control hose / 4.6 m
5 1456879 Hydraulic hose / 5 m
6 1456879 Rivet disposal hose / 5 m
7 1456881 Neoprene safety hose / 3.7 m
8 1445648 Retaining strap
9 1457060 Adapter ring
10 1526060 Assembly kit for hydraulic hose
- 17 -
Spare parts E8
E8 control
E8 control
1.X
5
2

1.1 1502032 Control module with 24 E/A
1.2 1502033 Control module with 24 E/A - ECO
2 1445478 Control power pack 24VDC 2.5 A
3 1445482 Electronic module 1x
4 1445483 Electronic module 2x
5 1445474 Electronic module oscillating conveyor control
- 17-UA -
E8.1-UA Proximity switch

Spare parts E8-UA
E8.1-UA Proximity switch
104
Pos. Article-No. Discription

104 1445426 Sensorcable, komplete
- 18 -
Spare parts E9
E9 accessories
E9 accessories

1 1434734 Balancer for riveting gun
3 1457070 GAV carriage with extension arm
7 1457071 Ventilation check valve
8 1457072 Rivet guns - support unit
18 1434736 Mounting cone for piston unit
19 1434673 Assembly tool for lip seal
20 1434700 Assembly mandrel - tensile piece
21 1434701 Assembly bolt - piston unit
22 1434702 Punch
27 1457076 Bale grip for standard gun
30 719 9430 Control grip for robotic gun
32 1457081 Bale grip for robotic gun
46 1457080 Gun suspension - vertical
49 1494966 Gun suspension horizontal
50 1494967 Gun suspension for horizontal and vertical riveting
52 1494954 Roller support
53 1498313 Disassembly tool hose no. ∅8
54 1457063 Central lubricating device (to increase working part life)
55 1494965 Collecting basin (to carry out rivet reloading processes)
56 7197799 Hose assembly suspension
57 7197918 Cable pull protection for balancer
59 1494964 Maintenance unit lockable
60 1456922 PLC interface
61 1462869 Interface cable GAV
62 7191123 Foot Pedal
- 19 -
Spare parts E9
E9 assembly tools
E9 assembly tools
- 20 -
E10 Spare parts front plate

Spare parts front plate E10
E10 front plate
2
3
8
6 7

- 1456841 Front plate assembly
1 1434558 Front plate
2 1502030 Process and dialogue display
3 1445477 Fixing set for dialogue display
4 1526059 Set of screws
5 1456887 Push button assembly POWER green
6 1456888 Push button assembly ON green
7 1456889 Push button assembly OFF red
8 1526071 SD-Card
9 1445501 Cable tree front plate assembly
- 20 -
E10 Spare parts front plate

Spare parts front plate E10
E10 front plate
2
3
8
6 7

- 1456842 Front plate eco assembly
1 1434516 Front plate eco
2 1502031 Process and dialogue display eco
3 1445477 Fixing set for dialogue display eco
4 1526059 Set of screws
5 1456887 Push button assembly POWER green
6 1456888 Push button assembly ON green
7 1456889 Push button assembly OFF red
8 1526072 SD-Card eco
9 1445501 Cable tree front plate assembly
- 21 -
Spare parts cable tree E11
E11 Cable tree

E11 cable tree

1 1434556 Cable tree assembly
- 22 -
E11 cable tree

E11 cable tree

2 1434556 Cable tree assembly
- 23 -
E11 interface cable

E11 interface cable

3 1434556 Interface cable assembly

GAV Gesipa Manual

Uploaded by

Copyright:

Available Formats

GAV Gesipa Manual

Uploaded by

Document Information

Original Description:

Original Title

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

GAV Gesipa Manual

Uploaded by

Copyright:

Available Formats

Automatic blind riveting

GESIPA Blindniettechnik GmbH T +49 (0) 6105 962 0

Spare parts list

Overview subassemblies Spare parts list

specifications and working area

specifications and working area

1-R Dimension sheet,

specifications and working area

1-U Dimension sheet,

specifications and working area

1-UA Dimension sheet,

use and safety instructions

use and safety instructions

Blind riveting tool

Recycling, Declaration of Conformity

• Vibration of GAV gun.

pp Dr. Richard Gärtner Hans Ulrich Harder

Transport and installation

• Hydraulic oil: For viscositiy see specifications.

5 Commissioning and handling

Note! Prior to commissioning read, and comply with, the

According to the supply details the device is de-

Drill hole O-ring 2-50

5 Commissioning and handling

Blind rivet mandrel diameter

- The adjustable deflection sheet leading to Oscillating conveyor bowl

Maximum fill level

GAV blind riveting gun

Oil unlocking lift

Oil setting lift

Expanding mouth piece - three-pieces - (1)

Blind rivet singulator (II)

8.1 Operating elements

8.1 Operational controls

1. POWER switch (main switch)

4. Function keys F1..F6

5. Control knob / OK button

8.2 Graphic display

Title bar Dialogue unit Graphic display

Funktion bar Display

8.3 Menu structure

not included in GAV-8000 eco

8.4 Main menu

AUTO main menu

Title bar Status

controls the oscillating conveyor unit. By selecting “oscillating con-

8.4 Main menu

Step in cycle Tool status

Cycle up to lift position: AUTO cycle up to lift position

Cycle lift position reached: AUTO cycle lift position reached

Cycle lift position ready: AUTO cycle lift position ready

Cycle complete AUTO cycle complete

8.5 Error message

AUTO main menu

8.5 Error message

8.5 Error message

Direct menu selection:

8.6 Access management