Precision Screws Ctuk
Precision Screws Ctuk
Precision Screws Ctuk
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Thomson – the Choice for Optimized Motion Solutions
Often the ideal design solution is not about finding the fastest, sturdiest, most accurate
or even the least expensive option. Rather, the ideal solution is the optimal balance of
performance, life and cost.
Application Centers Global Manufacturing Operations Global Design & Engineering Centers
Precision Screws
Table Of Contents
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Satisfying The Diversity Of Needs For Ball Screw Actuation
The basic technology of ball screw actuation is simple. And yet, the great diversity of demands made on ball screws requires
a corresponding breadth in both product offerings and technical expertise in application. Challenges facing machine designers
include:
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Precision Screws
Thomson Ball Screws – The Optimal Solution For Your Linear Motion Applications
Thomson is the world's leading manufacturer of ball screws. These products are used in some of the most demanding
applications, including machine tools, handling machinery, technical devices used in medical and aviation markets.
Our wide product range is bound to contain the right drive for almost any motion task: from small custom thread drives for highly
sensitive medical devices to ball screws for high-performance machine tools with stringent speed and stiffness requirements.
We strive to provide customers with the perfect solution for their applications, no matter their requirements in load, speed,
stiffness, accuracy, service life and reliability. With more than 50 years of experience in precision screw manufacturing and
impeccable quality management, Thomson guarantees the highest levels of performance, quality and reliability.
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Ball Screws
Thomson ball screws are ideal for many technological and The balls, which roll between the screw shaft and the nut, offer opti-
mechanical engineering applications. These include: mum levels of efficiency (up to 98%).
• Machine tools As a result, ball screws, unlike trapezoidal screws, are not capable of
• Aircraft construction self locking.
• Wood working
• Handling equipment, industrial robots
• Printing and paper machines
• Traffic engineering
• Medical equipment
• Measuring technology 100
Efficiency [%] 60
Nut
Balls
40
Ball screw
shaft
20
Fa Me
Fig. 1 0 2 4 6 8 10
Lead angle [°]
Action: Torque Me → Reaction: Force Fa
Fig. 2
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Precision Screws
Speeds
The permissible speed limit is currently 3000 rpm, and up to 4500 Repetition accuracy
rpm for spot measurements. This speed limit identifies the maximum Repetition accuracy refers to the capability of a ball screw to return
speed that may only be used under optimum operating conditions. to the set position it had previously traveled to under the same
conditions. It corresponds to the mean position scatter range as
defined in VDI/DGQ 3441. Repetition accuracy is influenced by
Mounting position factors, including:
The mounting position of a ball screw may be selected freely. The
only factor to be taken into consideration is that all radial forces • Load
generated must be absorbed by external guides. • Speed
• Deceleration
• Direction of movement
Precision • Temperature
Rolled Thomson ball screw shafts are available in tolerance classes
P3, P5, T5 and T7.
Ground/whirled Thomson Neff recirculating ball screws are
available in tolerance classes up to P0.
Self-locking
Thanks to their low rolling friction, recirculating ball screws are not
self-locking. Therefore, it is necessary to fit suitable motors with a
holding brake, especially if the ball screw is mounted vertically.
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Standard Manufacturing Program
4 •
5 • • •О •О •О •О О
10 • • О •О •О •О •О •О •О
12 Δ
Nominal Lead Ph0 [mm]
15 О О О
20 • • • •О •ОΔ •ОΔ ОΔ ОΔ ОΔ ОΔ
25 • Δ ОΔ ОΔ ОΔ ОΔ ОΔ
30 О О ОΔ ОΔ
32 •
40 • • О О
50 • •
• Rolled
О Ground/Whirled
Δ Heavy Duty Ground/Whirled (load capacity up to 1500 kN dynamic / 6000 kN static)
Precision drives us
The Thomson ball screw range complies with DIN 69051 and ISO
3408. All ball nuts, both flanged and cylindrical, are available with
connections complying with DIN specifications.
Every shaft can be supplied with customized end journals, and upon
request, customers can order screws with an annealed end for
machining their own end journal.
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Precision Screws
Thread rolling manufacturing Thomson rolled shafts set the standard in quality:
Rolled ball screw shafts are manufactured by cold forming without • Low surface roughness due to non-cutting rolling process and
chip removal. In this procedure, the bar stock is given a ball track in finishing polishing
a continuous process. This means that it is, in principle, possible to
create leads of any amount and to form any number of threads on • Long service lives due to optimized profiles and the maximum
the ball screw shaft. The shafts are then heat treated and polished. number of threads while simultaneously using large balls
The forming process ensures high strength and a good surface
finish for the ball screw shafts. • Great quality and stable running due to patented ball circulation
systems
Rolled ball screw shafts and the associated standard nuts can be
supplied directly from stock at favorable prices. • Decades of experience in the manufacture of rolled and ground
ball screws
Special nuts to meet particular customer requirements are also
possible.
Nuts
Thomson offers machined ends to the ball screw shafts, such as A wide range of stock nut styles are available for you to use with our
bearing seats, both to meet customer requirements and in rolled shafts:
accordance with common standard forms.
• FK, FH, KGF-D style flanged nuts with dimensions complying with
DIN 69051
Tolerance classes
Rolled ball screw shafts are available in classes P3, P5, T5 and T7. • KGF-N style flanged nuts with a round flange and dimensions
complying with the Thomson Neff standard
KGF-D style nuts can be combined with KGF-D or KGM-D style nuts to
create preloaded nut units. The same is true for KGF-N style nuts
which can be combined with KGF-N and KGM-N style nuts. Please
contact our technical advisory service for further options with
regards to preloaded nuts. Upon request, you may also have
Thomson nuts mounted backlash-free or with low backlash.
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Tolerance Classes
P1 6µm
P3 12µm
P5 23µm T5
52µm T7
Standard
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Precision Screws
1
Channel Return (K)
After several turns, the balls are returned either by a patented plastic
recirculation system integrated into the nut or through channels also
integrated into the nut using steel inserts.
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Preloading
If the ball nut unit is preloaded on the ball screw, the following
results can be achieved:
Note:
In the case of lead precisions poorer than P5 and shaft leads <
diameter d0, the unit can only be set to low backlash. The overall
length of the nuts can be increased by up to 10 mm as a
consequence of the preloading system used.
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Precision Screws
Preloading
Preloading variants
KGT-FM
Ball screw drive with one KGF flanged nut and one KGM cylindrical
nut with
O-preloading.
KGT-MM
Ball screw drive with two KGM cylindrical nuts and O-preloading.
Only one of the two feather keys transmits the drive torque.
KGT-FF
Ball screw drive with two KGF flanged nuts with O-preloading.
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Rolled Ball Screws – Standard Manufacturing Program
Technical Data
Cross-sectional area
tolerance class for
External diameter
Maximum length
Best available
Best available
Ball diameter
of inertia
of inertia
Lead
d0 Ph Dw d1 d2 lmax M a i Ip
[mm] [mm] [mm] [mm] [mm] [mm] [kg/m] [mm2] [mm4] [mm4]
4 1 2.000 P3 11.60 h11 10.07 3000 0.76 9.63E+01 7.00E+02 1.48E+03
12 5 1 2.000 P3 11.50 h11 9.97 3000 0.76 9.64E+01 6.89E+02 1.48E+03
10 2 2.000 P3 11.50 h11 10.05 3000 0.75 9.61E+01 6.59E+02 1.48E+03
5 1 3.500 P3 T7 15.55 h11 12.88 6000 1.38 1.75E+02 2.22E+03 4.93E+03
16 5.08 1 3.500 P3 15.68 h12 12.86 6000 1.26 1.60E+02 2.03E+03 4.08E+03
10 2 3.000 P3 15.35 h11 12.89 6000 1.26 1.60E+02 1.69E+03 4.17E+03
5 1 3.500 P3 P3 19.50 h11 16.87 6000 2.21 2.82E+02 5.85E+03 1.27E+04
20 20 4 3.500 P3 19.50 h11 16.87 6000 2.03 2.59E+02 5.41E+03 1.08E+04
50 5 3.500 P3 19.10 h11 16.40 6000 2.05 2.62E+02 5.53E+03 1.11E+04
5 1 3.500 P3 T7 24.60 h11 21.90 6000 3.32 4.23E+02 1.42E+04 2.85E+04
10 2 3.500 P3 24.60 h11 21.92 6000 3.34 4.25E+02 1.27E+04 2.90E+04
20 4 3.500 P3 24.60 h11 21.92 6000 3.32 4.23E+02 1.44E+04 2.88E+04
25
25 4 3.500 P3 24.71 h12 21.92 6000 3.40 4.34E+02 1.51E+04 3.02E+04
25 5 3.500 P3 24.60 h11 21.92 6000 3.32 4.23E+02 1.44E+04 2.88E+04
50 5 3.500 P3 24.15 h11 21.47 6000 3.37 4.29E+02 1.48E+04 2.95E+04
5 1 3.500 P3 T7 31.50 h11 28.87 6000 5.90 7.52E+02 4.29E+04 9.01E+04
10 1 5.556 P3 31.67 h11 27.36 6000 5.54 7.05E+02 3.80E+04 7.92E+04
10 1 7.144 P3 32.74 h11 27.33 6000 5.57 7.10E+02 3.98E+04 8.03E+04
32 20 2 5.000 P3 31.70 h11 27.81 6000 5.67 7.22E+02 3.63E+04 8.38E+04
20 2 5.556 P3 31.67 h11 27.36 6000 5.53 7.04E+02 3.38E+04 7.99E+04
32 4 3.969 P3 31.30 h11 28.33 6000 5.74 7.31E+02 4.28E+04 8.56E+04
40 4 3.500 P3 30.90 h11 28.26 6000 5.63 7.17E+02 4.10E+04 8.21E+04
5 1 3.500 P3 T7 39.53 h11 36.90 6000 9.03 1.15E+03 1.05E+05 2.11E+05
10 1 7.144 P3 T7 39.62 h11 34.28 6000 8.43 1.07E+03 9.11E+04 1.83E+05
20 2 5.000 P3 39.70 h11 35.81 6000 9.05 1.15E+03 9.52E+04 2.13E+05
40
20 2 5.556 P3 40.00 h12 35.72 6000 8.87 1.13E+03 9.00E+04 2.05E+05
40 4 3.500 P3 38.95 h11 36.24 6000 9.02 1.15E+03 1.05E+05 2.11E+05
40 4 7.144 P3 39.81 h12 34.32 6000 8.37 1.07E+03 9.16E+04 1.83E+05
10 1 7.144 P3 T7 49.60 h11 44.11 6000 13.53 1.72E+03 2.35E+05 4.73E+05
50 20 2 6.350 P3 49.60 h11 44.87 6000 13.86 1.77E+03 2.22E+05 4.99E+05
20 2 7.144 P3 49.50 h11 43.99 6000 13.46 1.71E+03 2.05E+05 4.72E+05
10 1 7.144 P3 62.60 h11 57.15 6000 22.07 2.81E+03 6.25E+05 1.26E+06
63
20 2 7.144 P3 62.70 h11 57.16 6000 22.06 2.81E+03 5.70E+05 1.26E+06
80 10 1 7.144 T7 79.65 h12 74.20 6000 36.43 4.64E+03 1.71E+06 3.43E+06
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Precision Screws
KGF-D (FK)
Nut Styles
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Ø 10 x 2 mm – Miniature Ball Screws – Rolled
(1) T7 = 52 μm / 300 mm
(2) Z2 = no preload, clearance held to max. indicated in table (standard unless specified)
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Precision Screws
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Ø 10 x 3 mm – Miniature Ball Screws – Rolled
(1) T7 = 52 μm / 300 mm
(2) Z2 = no preload, clearance held to max. indicated in table (standard unless specified)
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Precision Screws
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Ø 10 x 10 mm – Miniature Ball Screws – Rolled
(1) T7 = 52 μm / 300 mm
(2) Z2 = no preload, clearance held to max. indicated in table (standard unless specified)
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Precision Screws
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Ø 12 x 2 mm – Miniature Ball Screws – Rolled
(1) T7 = 52 μm / 300 mm
(2) Z2 = no preload, clearance held to max. indicated in table (standard unless specified)
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Precision Screws
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Ø 12 x 4 mm – Ball Screws – Rolled
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Precision Screws
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Precision Screws
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Precision Screws
10
Ball Return Type Channel
10
55
Number of Balls 102
Wiper Type Rubber
DIN 69051 Compliance Part Number 0215200168
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10
Ball Return Type EUS
7
76 14 Number of Balls
h13
97 Wiper Type Polymer
Part Number
0215200055
10
Max. Load (Dynamic / Static) 23.8 kN / 63.1 kN
30°
5X 60 Number of Circuits 5
8
68 M6 Torque to Raise 1 kN 0.885 Nm
Nut Weight 0.7 kg
Preload Classes (2) See order code on page 98
-0.2
80
53 G6
53
-0.8 Standard max. Backlash 0.041 mm
Ball Return Type Single Circuit
Number of Balls 180
Wiper Type Rubber
59 6X 7
Part Number 0215200055
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Precision Screws
0215200353
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Precision Screws
90 M8
Number of Circuits 5
Torque to Raise 1 kN 1.77 Nm
Nut Weight 2 kg
110 72 g6 72
-0.2
-0.8
Preload Classes (2) See order code on page 98
Standard max. Backlash 0.084 mm
Ball Return Type Single Circuit
Number of Balls 115
97 6X 11
Wiper Type Rubber
Part Number 0215200041
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Manufacturing methods
• Whirled (standard)
Whirled ball screw shafts are produced using cutting plates in special materials. In this process, the raceway is cut into the previously
hardened raw
material in a single pass, or multiple passes for large balls.
• Ground
Depending on the ball size, the raceway of ground ball screw shafts is either ground directly into the solid blank, or the blank is first
whirled and then
ground.
Tolerance classes
• Whirled (standard)
Whirled ball screw shafts are currently available in classes P3, P4 and P5 and also T5 and T7.
4100 P3
Ø16–Ø80
A 4100 P5/T5
whirled
a 8600 P4
Ø80–Ø160
A 8600 T7
• Ground
Ground shafts are available upon request.
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Precision Screws
Technical data
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Ø 16 - Ø 63 mm – Ball Screws – Whirled – Single Return
L
Ball diameter
Nominal lead
Fit diameter
SEM or VEM-4
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Precision Screws
VEM-2 VDM
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Ø 16 - Ø 63 mm – Ball Screws – Whirled – Single Return
Nominal diameter
Ball diameter
Nominal lead
Fit diameter
Modified dynamic rated load [kN]
Cam
Standard
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Precision Screws
C0am
Standard
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Ø 80 - Ø 160 mm – Ball Screws – Whirled – Single Return
L
Ball diameter
Nominal lead
Fit diameter
SEM or VEM-4
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Precision Screws
VEM-2 VDM
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Ø 80 - Ø 160 mm – Ball Screws – Whirled – Single Return
Nominal diameter
Ball diameter
Nominal lead
Fit diameter
Modified dynamic rated load [kN]
Cam
Standard
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Precision Screws
C0am
Standard
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Ball Nuts With DIN Flange For Whirled Ball Screws
Fastening screws
screws Ta
Lead
• Secondary size
1 Basis for screw calculation:
Cheese head screws complying with EN ISO 4762, property class 8.8, maximum operating forces Fbmax at 90% exploitation of the yield point,
safety factor v=0.8 additionally taken into consideration, friction factor µges= 0.14 for untreated, oiled screws.
Tighten using torque wrench to torque Ta. Operating forces in excess of this shall be absorbed by the use of screws complying with EN ISO 4762
in higher property classes
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Precision Screws
These ball screws move more than twice the load of a standard ball screw, while providing significantly longer and more reliable life with high
stiffness and minimum maintenance.
Any new application requires careful analysis of product Standard and custom offerings
performance, life and cost. Especially those that take on larger loads. Thomson provides a standard range of high-load ball screws from 40 -
Given that Thomson high-load ball screw technology exceeds more 160 mm diameter with a maximum of 1,440 kN dynamic load capacity.
than twice the load capacity of a standard ball screw, it is wise to The materials used to manufacture ball screws are critical to their
consider these screws for your next high-load application. performance. Thomson has decades of experience working with a
wide range of standard and non-standard materials. Our experts can
Reliable performance recommend the materials or coatings best suited for your application.
Thomson has manufactured ball screws and nuts for nearly a century.
Our background in flight-critical aerospace and defense applications Customized ball screw assemblies according to specific application
uniquely positions us to provide the highest levels of quality across all demands are also available upon request.
of our ball screw products.
Consistent quality and delivery
A combination of advanced engineering and proprietary
manufacturing processes consistently exceed performance, precision
and life versus comparable ball screws.
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Comparing Thomson High-load Ball Screws To Other Screw Technologies
Higher load capacity, longer lifetime Thomson high-load ball screws improve performance in a smaller
The life of the assembly is a direct function of the load capacity. package, extend product life and save money. Their unique design
Thomson has developed a high-load ball screw by implementing increases the ball screw load capacity, resulting in an ideal fit for any
a unique design that provides longer lifetimes when compared to application with a need for high thrust.
traditional ball screws. Using a high-load ball screw in a low-load
application extends the life of the product by four to eight times.
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Precision Screws
1
Wiper
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SFM Safety Nut
The safety nut is an optional part to a flanged ballscrew. The safety nut basically
works just like a normal ballscrew nut. If the axial play increases due to wear, ball
breakage or ball loss, the thread of the safety unit comes into contact with the
ballscrew. This means the nut cannot be penetrated. The normal function of the
unit is guaranteed up to an axial play of 0.5 mm. Thomson also offers complete
units with integrated safety nuts. Please ask your Thomson representive.
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Precision Screws
Dimensions [mm]
Part ID ød W W1 H H1 K K1 L L1 L2 L3 P C C1
number number
BK 10 - 10 60 34 39 32.5 30 22 34.5 5 25 5 46 13 6
BK 12 89032451 12 60 34 43 32.5 30 25 34.5 5 25 5 46 13 6
BK 15 89032437 15 70 40 48 38 35 28 38 6 26 6 54 15 6
BK 17 89032452 17 86 50 64 55 43 39 51 7 35 9 68 19 8
BK 20 89032445 20 88 52 60 50 44 34 51 8 35 8 70 19 8
BK 25 89032453 25 106 64 80 70 53 48 63 9 42 12 85 22 10
BK 30 89032439 30 128 76 89 78 64 51 70 9 45 14 102 23 11
BK 35 - 35 140 88 96 79 70 52 79 12 50 14 114 26 12
BK 40 89032454 40 160 100 110 90 80 60 91 15 61 18 130 33 14
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EK Type Bearing Units For Ball Screws – Fixed Bearing
Dimensions [mm]
Part ID ød W W1 H H1 K K1 L L1 L2 L3 P C
number number
EK 06 - 6 42 18 25 20 21 13 25.5 3.5 20 5 30 10
EK 08 - 8 52 25 32 26 26 17 30 4 23 5 38 11.5
EK 10-1 - 10 65 36 43 20 32.5 21 35.5 6 24 6 52 12
EK 10 - 10 70 36 43 24 35 25 35.5 6 24 9 52 12
EK 12 - 12 70 36 43 24 35 25 35.5 6 24 8 52 12
EK 15 - 15 80 41 49 25 40 30 41 5 25 12 60 12.5
EK 20 - 20 95 56 58 25 47.5 30 60 10 42 14 75 21
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Precision Screws
FK 05, 06, 08
Dimensions [mm]
Part ID ød L H F E øD g6 A PCD B
number number
FK 05 5 16.5 6 10.5 18.5 20 34 26 26
FK 06 89032470 5 13 7 13 22 22 36 28 8
FK 08 - 8 14 9 14 26 28 43 35 35
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FK Type Bearing Units For Ball Screws – Fixed Bearing
Dimensions [mm]
Part ID ød L H F E øD g6 øA PCD B
number number
FK 10 - 10 27 10 17 29.5 34 52 42 42
FK 12 89032460 12 27 10 17 29.5 36 54 44 44
FK 15 89032461 15 32 15 17 36 40 63 50 52
FK 17 17 45 22 23 47 50 77 62 61
FK 20 89032462 20 52 22 30 50 57 85 70 68
FK 25 89032463 25 57 27 30 59 63 98 80 79
FK 30 89032464 30 60 30 32 61 75 117 95 93
Dimensions [mm]
Use screw
For part number D B E F M S Collar Length
shaft diameter
FK 05 8 5 4 23 6 M5×0.5 7 3.5
FK 06, EK 06 8 6 4 28 8 M6×0.75 10 5
FK 08, EK 08 10, 12 8 6 33 9 M8×1 10 5.5
FK 10, EK 10 12, 14, 15 10 8 36 15 M10×1 11 5.5
BK 10 12, 14, 15 10 8 36 15 M10×1 16 5.5
FK 12, EK 12 14, 15, 16 12 10 40 15 M12×1 16 5.5
BK 12 14, 15, 16 12 10 39 15 M12×1 14 5.5
FK 15, EK 15 18, 20 15 12 49 20 M15×1 18 10
BK 15 18, 20 15 12 40 20 M15×1 12 6
FK 17 20, 25 17 15 59 23 M17×1 16 10
BK 17 20, 25 17 15 53 23 M17×1 17 7
FK 20, EK 20 25, 28 20 17 64 25 M20×1 16 11
BK 20 25, 28 20 17 53 25 M20×1 15 8
FK 25 32, 36 25 20 76 30 M25×1.5 20 14
BK 25 32, 36 25 20 64 30 M25×1.5 18 9
FK 30 36, 40 30 15 72 38 M30×1.5 25 9
BK 30 36, 40 30 25 72 38 M30×1.5 25 9
BK 35 45 35 30 83 45 M35×1.5 28 12
BK 40 50 40 35 98 50 M40×1.5 35 15
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Recommended Bearings For BK, EK And FK Supports
Bearing data
Part number Bearing Dynamic load rating Cr [kN] Static load rating Cro [kN] Max. rotation speed (rpm)
FK 06, EK 06 706A 2.28 0.93 85000
FK 08, EK 08 708A 3.75 1.66 67000
BK 10, FK 10, EK 10 7000A 4.05 2 56000
BK 12, FK 12, EK 12 7001A 4.55 2.5 50000
BK 15, FK 15, EK 15 7002A 6 3.25 43000
BK 17, FK 17 7203A 10.4 5.6 36000
BK 20 7004A 10 5.7 32000
EK 20, FK 20 7204A 14 7.8 30000
BK 25, FK 25 7205A 15 14 26000
BK 30, FK 30 7206A 22 13.5 22000
BK 35 7205B 27.1 18.4 9300
BK 40 7208B 32 23 8300
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Precision Screws
Dimensions [mm]
Part ID Weight
ød W W1 K K1 H H1 E ød1 L P C øX øY Z
number number (kg)
BF 10 - 8 60 34 30 22 39 32.5 15 5.5 20 46 10 6.6 10.8 5 0.3
BF 12 89032448 10 60 34 30 25 43 32.5 18 5.5 20 46 10 6.6 10.8 1.5 0.3
BF 15 89032438 15 70 40 35 28 48 38 18 5.5 20 54 10 6.6 11 6.5 0.4
BF 17 - 17 86 50 43 39 64 55 28 6.6 23 68 11.5 9 14 8.5 0.75
BF 20 89032441 20 88 52 44 34 60 50 22 6.6 26 70 13 9 14 8.5 0.76
BF 2OH - 20 88 52 44 48 74 64 - - 26 70 13 9 14 8.5 1.02
BF 25 89032449 25 106 64 53 48 80 70 33 9 30 85 15 11 17 11 1.43
SF 25 - 25 128 76 64 51 89 78 - - 32 102 16 14 20 13 -
BF 30 89032446 30 128 76 64 51 89 78 33 11 32 102 16 14 20 13 1.94
BF 35 - 35 140 88 70 52 96 79 35 11 32 114 16 14 20 13 2.25
SF 40 - 40 140 88 70 52 96 79 - - 32 114 16 14 20 13 -
BF 40 - 40 160 100 80 60 110 90 37 14 37 130 18.5 18 26 17.5 3.3
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EF Type End Support Units For Ball Screws – Floating Bearing
Dimensions [mm]
Part ID Weight
ød W W1 K K1 H H1 L P C øX øY Z
number number (kg)
EF 06 6 42 18 21 13 25 20 12 30 6 5.5 9.5 11 0.1
EF 08 6 52 25 26 17 32 26 14 38 7 6.6 11 12 0.15
EF 10 8 70 36 35 25 43 24 20 52 10 9 - - 0.33
EF 12 10 70 36 35 25 43 24 20 52 10 9 - - 0.32
EF 15 15 80 41 40 30 49 25 20 60 10 9 - - 0.38
EF 20 20 95 56 47.5 30 58 25 26 75 13 11 - 0.64
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Dimensions [mm]
Part ID Weight
ød øA B L H F øD g6 PDC øX øY Z
number number (kg)
FF 06 6 36 28 10 6 4 22 28 3.4 6.5 4 0.06
FF 10 8 43 35 12 7 5 28 35 3.4 6.5 4 0.1
FF 12 89032455 10 52 42 15 7 8 34 42 4.5 8 4 0.13
FF 15 89032456 15 63 52 17 9 8 40 50 5.5 9.5 5.5 0.2
FF 17 17 77 61 20 11 9 50 62 6.6 11 6.5 0.33
FF 20 89032457 20 85 68 20 11 9 57 70 6.6 11 6.5 0.43
FF 25 89032436 25 98 79 24 14 10 63 80 9 14 85 0.66
FF 30 89032458 30 117 93 27 18 9 75 95 11 17 11 1.03
www.thomsonlinear.com 95
End Journal Dimensions For BF, EF And FF Supports
Dimensions [mm]
Use screw
For part number D E B F G
shaft diameter
FF 06, EF 06 8 6 9 5.7 6.8 0.8
EF 08 10 6 9 5.7 6.8 0.8
FF 10, EF, 10, BF 10 12, 14, 15 8 10 7.6 7.9 0.9
FF 12, EF, 12, BF 12 14, 15, 16 10 11 9.6 9.15 1.15
FF 15, EF, 15, BF 15 18, 20 15 13 14.3 10.15 1.15
FF 17, BF 17 20, 25 17 16 16.2 13.15 1.15
BF 20 25, 28, 30 20 16 19 13.35 1.35
FF 20, EF 20 25, 28, 30 20 19 19 15.35 1.35
FF 25, BF 25 30, 32, 36 25 20 23.9 16.35 1.35
FF 30, BF 30 36, 40 30 21 28.6 17.75 1.75
BF 35 40, 45 35 22 33 18.75 1.75
BF 40 50 40 23 38 19.95 1.95
96 www.thomsonlinear.com
Precision Screws
www.thomsonlinear.com 97
Order Code – Ball Screws & Assemblies
Example: One ball screw drive complete with machined screw ends
K G T D 2 0 0 5 T 7 R H K 1 0 5 1 0 0 3 K 0 2 5 F E E E R 0 0
1. 2. 3. | 4. 5. 6. 7.| 8. 9. 10.| 11. 12. 13. 14. 15. 16. 17.
1. 2. 3. | 4. 5. 6. 7.
98 www.thomsonlinear.com
Precision Screws
Drilling pattern 4
THOMSON NEFF
standard
Dimensions [mm]
For KGF ID number Drilling A1 A2 max1) A2 min B1 B2 C1 C2 C41) D1 D4 Th x D
pattern
KON 1605 89022032 3 60 35 25 50 34 40 24 M 8x15 28 38 M 5x10
KON 1605/1610 89022023 1 60 35 25 50 34 40 24 M 8x15 28 38 M 5x10
KON 2005 89022033 3 68 37.5 29 58 39 40 24 M 8x15 32 45 M 6x12
KON 2005 89022024 1 68 37.5 30 58 39 40 24 M 8x15 36 47 M 6x12
KON 2020/2050 89022035 3 75 42.5 32.5 65 49 40 24 M 10x15 35 50 M 6x12
KON 2505 89022034 3 75 42.5 32.5 65 49 40 24 M 10x15 38 50 M 6x12
KON 2505/2510/2520/
2525/2550 89022025 1 75 42.5 32.5 65 49 40 24 M 10x12 40 51 M 6x12
KON 3205 89022036 3 82 45 37 75 54 50 30 M 10x12 45 58 M 6x12
KON 3205/3232 1 92 50 40 85 60 50 30 M 12x15 50 65 M 8x12
KON 3210/3240/4005 89022037 3 92 50 42 85 60 50 30 M 12x15 53 68 M 6x12
KON 3210/3220 89022038 1 92 50 40 85 60 50 30 M 12x15 53 65 M 8x12
KON 4010 89022038 3 120 70 50 100 76 65 41 M 14x25 63 78 M 8x14
KON 4005/4010/4020/4040 89022029 2 120 70 50 100 76 65 41 M 14x25 63 78 M 8x14
KON 5010 89022039 3 135 77.5 57.5 115 91 88 64 M 16x25 72 90 M 10x16
KON 5010 89022030 2 135 77.5 57.5 115 91 88 64 M 16x25 75 93 M 10x16
KON 5020 89022072 2 152 87.5 65 130 101 88 64 M 16x30 85 103 M 10x16
KON 6310 89022040 3 152 87.5 65 130 101 88 64 M 16x30 85 105 M 10x16
KON 6320 89022073 2 172 97.5 75 150 121 88 64 M 16x30 95 115 M 12x18
KON 8010 89022041 3 172 97.5 75 150 121 88 64 M 16x30 105 125 M 12x18
1) Standard = A2 max (as delivered)
www.thomsonlinear.com 99
KAR Universal Joint Adapter
Drilling pattern 4
THOMSON NEFF
standard
Dimensions [mm]
For KGF ID number Drilling A2 B1 B2 B3 C1 D1 D4 Th x D
pattern
KAR 1605 89022013 3 12 70 50 10 20 28 38 M 5x10
KAR 1605/1610 89022001 1 12 70 50 10 20 28 38 M 5x10
KAR 2005 89022014 3 16 85 58 13.5 25 32 45 M 6x12
KAR 2005 89022002 1 16 85 58 13.5 25 36 47 M 6x12
KAR 2020/2050 89022015 3 18 95 65 15 25 35 50 M 6x12
KAR 2505 89022016 3 18 95 65 15 25 38 50 M 6x12
KAR 2505/2510/2520/2525/2550 89022003 1 18 95 65 15 25 40 51 M 6x12
KAR 3205 89022017 3 20 110 75 17.5 30 45 58 M 6x12
KAR 3205/3232 89022004 1 25 125 85 20 30 50 65 M 8x12
KAR 3210/3240/4005 89022018 3 25 125 85 20 30 53 68 M 6x12
KAR 3210/3220 89022008 1 25 125 85 20 30 53 65 M 8x12
KAR 4010 89022019 3 30 140 100 20 40 63 78 M 8x14
KAR 4005/4010/4020/4040 89022010 2 30 140 100 20 40 63 78 M 8x14
KAR 5010 89022020 3 40 165 115 25 50 72 90 M 10x16
KAR 5010 89022011 2 40 165 115 25 50 75 93 M 10x16
KAR 5020 89022069 2 40 180 130 25 50 85 103 M 10x16
KAR 6310 89022021 3 40 180 130 25 50 85 105 M 10x16
KAR 6320 89022070 2 50 200 150 25 60 95 115 M 12x18
KAR 8010 89022022 3 50 200 150 25 60 105 125 M 10x16
100 www.thomsonlinear.com
Precision Screws
Only available for KGF-D, KGF-N, KGM-D and KGM-N style nuts.
www.thomsonlinear.com 101
SF Helical Spring Cover
102 www.thomsonlinear.com
Precision Screws
The KOKON recirculating ball screw is ideal for harsh, very dirty KGT cover in impact resistant elastomeric polymer PA 12.
applications and applications with long travels.
Easy to maintain due to easy accessibility for relubrication.
Complete with shaft, cover and bearings as a ready-to-fit motion system.
The central housing with preloaded nut unit and cover band return may be All dimensions for the cover are dependent on the length of the elements.
mounted in various orientations.
www.thomsonlinear.com 103
KOKON® Ball Screw – Technical Data
( )
Material characteristics
Cover band
■ Cover band PA12 PA12
■ Modulus of elasticity 300 N/mm2 300 N/mm2
■ Tear resistance 40 N/mm2 40 N/mm2
■ Shore hardness 54 54
■ Water absorption max. 1.4 % max. 1.4 %
■ Oil and coolant resistant yes yes
104 www.thomsonlinear.com
Precision Screws
5. Lead accuracy [µm/300mm] 8. Drive shaft 10. Special version or with accessories
0 = Without feather key groove 0 = No
1 = With feather key groove 1 = Yes
www.thomsonlinear.com 105
Calculation
Buckling load
Buckling load Fc [N]
1A 2
1B
3 4
1.017 . 105 . d4
Fcp = 0.8 . Fc . fc ≥ Fmax. [N] Fc = [N] Dw = ball diameter
lc2
d ≈ d0 + d3 [mm] d3 ≈ d0 – Dw
2
Index p → permissible lc [mm]
Speeds
Limit speed
-1
n [min ] Return system Single Overall
l
l -1 140.000 100.000
n [min ]
d0 [mm] d0 [mm]
1A 2
1B
3 4
1,47 2,23
106 www.thomsonlinear.com
Precision Screws
Calculation
Service life
n n n
nm = S
i =1
ni ·
qi
100
[min-1] Fm =
( S
i =1
3
Fi ·
ni
nm
·
100)
qi 1/3[N]
Fm =
( S
i =1
3
Fmi ·
ni
nm
·
100)
qi 1/3
[N]
[ ] Cam 3
L10 = . 106
Fm
Fm = Equivalent load
L10
Modified service life in hours Lh10 = Cam = Modified dyn. rated load [N]
nm . 60
Rated load/service life calculation based on DIN 69 051/4
Installation
Application of force
Installation tolerances
www.thomsonlinear.com 107
Calculation
F
f Example
Cam l
F = 10,000 N F = Axial
0.4 0.99 load
F 10.000
= = 0,19 → fl ≈ 0.97 Cam = 53,900 N
0.3 0.98 Cam 53.900
Cam = Dynamic rated load
0,08
0.2 0.97
10 h =
tan j = = 0,08 tan(4,55° + 0,23°)
0.1 0.96 40 · p fl = Load factor
h = 0.957
j = 4.55° hp = h · 0.95 · fI j = Lead angle
Practical efficiency after running in hp = 0.957 · 0.95 · 0.97 (phi)
hp = 0.88 ± 5%
h
= Theoretical efficiency
(êta)
Ta = Input torque [Nm]
Te = Output torque [Nm]
F Ph0 . F · Ph0 · h’p
Ta = [Nm] Te = [Nm]
2000 . p . hp 2000 . p
108 www.thomsonlinear.com
Precision Screws
Calculation
Stiffness R
The total stiffness Rtot of a ball screw is composed of the stiffness of the shaft Rs and the stiffness of the nut unit Rnu, ar.
1 1 1
= + [N/µm]
Rtot Rs Rnu, ar
A . E A . E l
Rs1 = [N/µm] Rs2 = . [N/µm] → l2 ≤ l/2
.
l2 10 l - l2
.
l1 10
3 3
E = 21 . 10 N/mm
4 2 Rs2 min at l2 = l/2
l, l1, l2 [mm]
d0 16 20 25 32 40 50 63 80
Ph0 5 5 5–25 5 10 5 10–40 10, 20 10, 20 10 20
A [mm2] 162 263 428 723 685 1155 1075 1705 2823 4650 4412
www.thomsonlinear.com 109
Acceptance Conditions
Permissible travel variances
Type
P Positioning ball screws Type
T Transport ball screws
l1 = Axial thread length lu = Useful travel le = Overrun = Tab. 2 l0 = Nominal distance D l0 = Travel deviation
P1 – 3 P5 t
v300 p Permissible travel variance over 300 mm Tab. 1 Tab. 1 Tab. 1
v2p p Permissible travel variance over 2 ptravel Tab. 1 Tab. 1 –
c Travel compensation -0.01/1000 0 0
lu
ep Limit deviations for useful distance lu Tab. 3 Tab. 3 ±
300
.V
300p
Tab. 3 lu > 0 315 400 500 630 800 1000 1250 1600 2000 2500 3150 4000 5000 6300 8000 10000 12500
[mm]
a 315 400 500 630 800 1000 1250 1600 2000 2500 3150 4000 5000 6300 8000 10000 12500 16000
ep 6 7 8 9 10 11 13 15 18 22 26 32 39 48 60 76 94 115
1
vup 6 6 7 7 8 9 10 11 13 15 17 21 27 33 40 50 61 76
ep 12 13 15 16 18 21 24 29 35 41 50 62 76 92 115 140 175 220
Tolerance class
3
vup 12 12 13 14 16 17 19 22 25 29 34 41 49 61 75 92 113 140
[µm]
110 www.thomsonlinear.com
Precision Screws
Acceptance Conditions
Tolerance class
Acceptance Description
1 3 5 7
d0 [mm] lx [mm]
Permissible deviation tp [µm]
> ≤ > ≤
6 12 – 80
Radial runout for determining degree
of straightness 12 25 – 160
25 50 – 315 20 25 32 40
50 100 – 630
100 200 – 1250
t5 t5 max. for
40 50 64 80
l1/d0 ≤ 40
t5 max. for
60 75 96 120
40< l1/d0 ≤ 60
t5 max. for
100 125 160 200
60< l1/d0 ≤ 80
t5 max. for
160 200 256 320
80< l1/d0 ≤ 100
d0 l11
> ≤ > ≤
– 32 – 80 10 12 20 32
Concentricity t6 according to d0 and l11 . The
t6 63 80 160 12 16 20 40
greater of the two values applies.
63 125 160 250 16 20 25 50
125 – 250 400 20 25 32 63
– – 400 630 25 32 40 80
– – 630 – 32 40 50 100
www.thomsonlinear.com 111
Acceptance Conditions
TK 1 3 5 7
Acceptance Description d0 [mm] l12 [mm]
Permissible deviation tp [µm]
> ≤ > ≤
– 32 – 80 5 6 8 10
32 63 80 160 6 8 10 12
Concentricity t7 selected according to d0 and l12 .
t7
The greater of the two values 63 125 160 250 8 10 12 16
applies.
125 – 250 400 10 12 16 20
– – 400 – – 16 20 25
6 63 – – 3 4 5 6
t8
Axial runout 63 125 – – 4 5 6 8
125 200 – – – 6 8 10
D6 ; D
> ≤
16 32 10 12 16 20
t9; t10 Axial and radial runout only for preloaded nut units or
32 63 12 16 20 25
backlash-free nut units
63 125 16 20 25 32
125 250 20 25 32 40
250 500 – 32 40 50
Drag torque (Tp) as a consequence of preloading (Fp) Nominal drag torque Permissible deviation ∆ Tp0 (%)
of the nut unit
Tp0 [Nm] lu
For d ≤ 40 and lu ≤ 4000 mm
0
> ≤
Fr; Ft – 0.3 30 35 40 50
n = 100 rpm const
Tpa = Fr . r
0.3 0.6 25 30 35 40
With wiper 0.6 1.0 20 25 30 35
Tt = Ft . r
1.0 2.5 15 20 25 30
2.5 6.3 10 15 20 25
ISO VG 100 lubricating oil
6.3 – – 10 15 25
lu
Limit frequency for acceptance equipment = 1 Hz For d ≤ 60 and lu ≤ 4000 mm
0
– 0.3 35 40 50 60
± D Tpa
0.3 0.6 30 35 40 50
t12 0.6 1.0 25 30 35 40
± D Tp0
1.0 2.5 20 25 30 35
Tp0; Tpa
2.5 6.3 15 20 25 30
D Tp0
6.3 – – 15 20 30
lu
Tpa
– 0.3 – – – –
lu - L lu - L
0.3 0.6 – – – –
L Nut length 0.6 1.0 – 35 40 45
a Actual
1.0 2.5 – 30 35 40
p Permissible
0 Nominal 2.5 6.3 – 25 30 35
t Total
6.3 – – 20 25 35
112 www.thomsonlinear.com
Precision Screws
Materials
Rm Re
2 2
[N/mm ] [N/mm ]
60 ± 2 HRC
Shaft Cf53 42CrMo4 ≥ 610 ≥ 380
Inductive hardening
Special materials
Special materials and
and heat
heat or
or surface
surface treatment
treatment on
upon request.
request.
Permitted temperature in continuous operation -30 °C to +100 °C. Please inquire for other applications.
Sleeve
Sleeve Lock
Clip Shaft
Shaft
Nut
www.thomsonlinear.com
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www.thomsonlinear.com 113
57
Lubrication
Correct lubrication for ball screws is not only essential in terms of achieving Grease lubrication
the expected service life, but also has an impact on smooth running properties,
heat generation during operation and idling torque. Grease can also be used to lubricate ball screws. This approach allows longer
intervals between each lubrication.
In principle, the types of oil and grease used for rolling bearings are suitable
for this purpose. Unless the customer has specified otherwise, the function Given that a small amount of grease escapes from the nut and remains on the
acceptance process is performed at Thomson using an oil in accordance with shaft with each stroke of the ball screw, even when the wipers are working as
ISO VG100. well as they can, the amount of grease available reduces during operation. This
limits the length of time the ball screw can be used without being regreased. The
expected service life L10 can only be achieved if the grease lost is replaced by
Oil lubrication means of a centralized lubrication system or a lubrication schedule tailored to
the application in question.
Generally speaking, CL oils are used in this context for increasing corrosion
protection and durability. Alloyed CLP oils with EP additives can also be used. Manual regreasing can achieve an average of around 700 extra service hours.
The appropriate level of viscosity depends on the circumferential speed (in other This figure can vary considerably, however, depending on the machine design
words, diameter and speed) and the ambient or expected operating temperature. and the conditions under which it is used.
The amount of oil required per ball revolution lies somewhere between 0.3 and
0.5 cm3/h, depending on the speed. Only 1/10 of this amount is needed if liquid Lubricating greases are divided into NLGI classes based on their penetration
grease is used. For oil bath lubrication, it is enough for the oil level to reach level in accordance with DIN 51818. Under normal conditions (operating
halfway up the lowest lying ball if the mounting position is horizontal. Use the temperatures between -20°C and +120°C), waterproof greases from class K2K-
diagram below to determine the viscosity level. 20 in accordance with DIN 51825 should be used for ball screws. Greases from
class K1K-20 (very high speeds) or KP2K-20 (very high loads or low speeds) can
Example: KGT63 x 10 be used for special applications.
Average speed nm = 200 rpm
Operating temperature t = 25°C Greases which do not share the same saponification basis should not be mixed.
The manufacturer must be consulted if operating temperatures are going to be
For a nominal diameter of 63 mm and nm= 200 rpm, the left part of the diagram higher or lower than the values specified. When deciding how much grease to
shows a viscosity v1 of 110 mm2/s. When this value is transferred to the diagram use, look to fill about half of the space available. In order to avoid the ball screws
on the right, the point of intersection at a temperature of 25°C lies between heating up unnecessarily as a result of excess grease, machine designs should
ISO VG46 and ISO VG68. In order to ensure there is an adequate lubricating ensure that waste or superfluous grease is able to escape.
film during all operating states, the higher value should be selected in each
case. This would be ISO VG68 in the current case, although even higher levels If you have any additional questions concerning lubrication, please consult our
may be required for longer running times where fatigue may be an issue. The engineering consultants.
appropriate oils with this viscosity class can be selected from the table of
lubricants shown below.
Calculation for determining volume when regreasing (using grease)
VRL = Regreasing volume [g]
d0 x Ph x Dw x i0.7
VRL = d0 = Nominal diameter of shaft [mm]
Vi
sc
os
ity
Reference viscosity
Recommended Lubricants
Viscosity class
ISO BP CASTROL ESSO TOTAL FINA
VG 68 Energol RC 68 Hyspin AWS 68 Teresso 68 Hydran G 68
Energol HLP-D 68 Hyspin SP 68 Spartan EP 68
Energol GR-XP 68 Vario HDX Alpha SP 68 Febis K 68*
Maccurat 68D* Alpha MW 68
Magnaglide D 68*
VG 100 Energol RC 100 Hyspin AWS 100 Circulating oil 100 Hydran G 100
Energol GR-XP 100 Hyspin SP 100 Spartan EP 100
Alpha SP 100
Alpha MW 100
VG 150 Energol RC 150 Alpha SP 150 Nuto 150 Hydran G 150
Energol GR-XP 150 Alpha MW 150 Spartan EP 150
VG200 Energol CS-HB 220 Alpha SP 220 Nuto 220 Hydran G 220
Energol CR-XP 220 Alpha MW 220 Spartan EP 220
Maccurat 220D* Magnaglide D 220* Febis K 220*
Not ISO
K 1 K 20 Energrease LS 1 Available on request Beakon EP 1 Marson L 1
K 2 K 20 Energrease LS 2 Castrol Spheerol AP 2 Beakon 2 Marson L 2
Multi-purpose grease L 2 Castrol product 783/46 Unirex N 2 EXXON multi-purpose grease
KP 2 K 20 Energrease LS-EP 2 Castrol ALV Beakon EP 2 Marson EPL 2
BP long-life grease Castrol product 783/46 Ronex MP-D
Viscosity class
ISO KLÜBER MOBIL
VG 68 Crucolan 68 Vactra Oil Heavy Medium
Klüberoil GEM1-68 Mobilgear 626/Vactra Oil No. 2*
VG 100 Crucolan 100 Vactra Oil Heavy
Klüberoil GEM1-100 Mobilgear 627
VG 150 Crucolan 150 Vactra Oil Extra Heavy
Klüberoil GEM1-150 Mobilgear 627
VG200 Crucolan 220 Mobil DTE Oil BB
Klüberoil GEM1-220 Mobilgear 630 / Vactra Oil No. 4*
Not ISO Centoplex 1 DL Mobilith AW1: (not available in Germany)
K 1 K 20 Centoplex 2 Mobilux EP1: (not available in Germany)
K 2 K 20 Centoplex GLP 402 Mobilux 2
KP 2 K 20 Isoflex NBU 15 Mobilux EP2
Staburags NBU 8 EP Mobilgrease HP 222
www.thomsonlinear.com 115
116 www.thomsonlinear.com
Precision Screws
The range complies with DIN 103 and offers a wide selection of nuts
made from various materials.
www.thomsonlinear.com 117
Trapezoidal Screws – Technical Data
118 www.thomsonlinear.com
Precision Screws
screw
Shaft
Manufacturing length 3000 mm, available up to 6000 mm length Thread quality: 7e
in diameters of 20 mm and greater. Dimension L as customer
requirement.
1) I n a deviation from DIN 103 the minor diameter is slightly smaller for greater root 4) T he polar resistance moment is twice as great as the resistance moment.
rounding. 5) Right-hand thread only.
2) Pitch angle at the pitch diameter; → formula (XVI) p. 83. 6) Special profile.
3) Theoretical efficiency for the transformation of a rotary motion into an axial
www.thomsonlinear.com 119
Trapezoidal Nuts
Trapezoidal thread nuts complying with DIN 103, tolerance class 7H.
120 www.thomsonlinear.com
Precision Screws
Trapezoidal Nuts
www.thomsonlinear.com 121
Trapezoidal Nuts
Material: 2.1090 (G-CuSn 7Zn Pb (Rg7)), characteristics → page LRM Tr 14x3 30 28 0.14 380
124. LRM Tr 14x4 30 28 0.14 370
LRM Tr 16x2 36 32 0.25 490
LRM Tr 16x4 36 32 0.25 490
LRM Tr 16x8 P41) 36 32 0.25 490
LRM Tr 18x4 40 36 0.34 630
LRM Tr 20x4 45 40 0.48 790
LRM Tr 20x8 P41) 45 40 0.45 790
LRM Tr 22x5 45 40 0.46 850
LRM Tr 22x24 P4S1) 2) 45 40 0.46 880
LRM Tr 24x5 50 48 0.69 1130
LRM Tr 24x10 P51) 50 48 0.65 1130
LRM Tr 26x5 50 48 0.58 1240
LRM Tr 28x5 60 60 1.2 1680
LRM Tr 30x6 60 60 1.2 1780
LRM Tr 30x12 P61) 60 60 1.2 1780
LRM Tr 32x6 60 60 1.2 1910
LRM Tr 36x6 75 72 2.2 2610
LRM Tr 40x7 80 80 2.8 3210
LRM Tr 40x14 P71) 80 80 2.8 3210
LRM Tr 44x7 80 80 2.6 3560
LRM Tr 48x8 90 100 4.3 4840
LRM Tr 50x8 90 100 4.2 5060
LRM Tr 60x9 100 120 5.7 7320
LRM Tr 70x10 110 140 7.6 10000
LRM Tr 80x10 120 160 9.7 13200
122 www.thomsonlinear.com
Precision Screws
Trapezoidal Nuts
EFM can be fitted with the KON and KAR adapters (→ pages 125–
126).
www.thomsonlinear.com 123
Trapezoidal Nuts
Material properties
Material 2.1090
• 0.2 % yield point Rρ0.2: 120 N/mm2
• Tensile strength Rm (δB): 240 N/mm2
• Elongation at fracture A5 min.: 15 %
• Brinell hardness HB 10/1000: 65
• Density: 8.8 kg/dm3
• Modulus of elasticity: 90000 N/mm3
• pv factor: 300 N/mm2 · m/min
Material PETP
• Tensile strength: 80 N/mm2
• Modulus of elasticity: 2800 – 3000 N/mm2
• Impact strength: 40 kJm2
• Notched bar impact strength: 4 kJm2
• Thermal expansion: 8,5 · 10-5/°C
• Water absorption: 0.25 %
• Water saturation: 0.6 %
• Density: 1.38 kg/dm3
• Friction against steel: 0.05 – 0.08
• Ball indentation hardness H 358/30: 150 N/mm2
• Elongation at yield stress of 80 N/mm2: 4 – 5 %
• pv factor: 100 N/mm2 · m/min
• Maximum pressure per unit area: 10 N/mm2
• Maximum sliding speed: 120 m/min
124 www.thomsonlinear.com
Precision Screws
www.thomsonlinear.com 125
KAR Universal Joint Adapter
Style
Dimensions [mm]
for
EFM ID number A2 B1 B2 B3 C1 D1 D4 Th x D
KAR Tr 16x4/Tr 18x4 89022013 12 70 50 10 20 28 38 M 5x10
KAR Tr 20x4/Tr 24x5 89022014 16 85 58 13.5 25 32 45 M 6x12
KAR Tr 30x6 89022016 18 95 65 15 25 38 50 M 6x12
KAR Tr 36x6 89022017 20 110 75 17.5 30 45 58 M 6x12
KAR Tr 40x7 89022019 30 140 100 20 40 63 78 M 8x14
KAR Tr 50x8 89022020 40 165 115 25 50 72 90 M 10x16
KAR Tr 60x9 89022021 40 180 130 25 50 85 105 M 10x16
126 www.thomsonlinear.com
Precision Screws
www.thomsonlinear.com 127
End Journals For Loose Bearings/Fixed Bearings
Form H, J, L, Z
Form H Dimensions [mm] Bearing
TGT D1 D2 L1 L2 L3 L4 L5 M1 W1xD1 ZARF...LTN
Tr 22/24/26x… 15 11 85 23 35 3.5 16 M 15x1 4x2.5 1560
Tr 28/30/32x… 20 14 102 30 44 4 22 M 20x1 5x3 2068
Tr 28/30/32x… 20 14 122 30 49 4 22 M 20x1 5x3 2080
Tr 36/40/44x… 25 19 120 40 57 6 28 M 25x1.5 6x3.5 2575
Tr 36/40/44x… 25 19 135 40 63 6 28 M 25x1.5 6x3.5 2590
Tr 48/50x… 35 28 160 60 81 10 40 M 35x1.5 8x4 35110
Tr 60/70x… 40 36 195 80 105 8.5 63 M 40x1.5 10x5 40115
Tr 80x… 55 48 235 110 135 10 90 M 55x2 14x5.5 55145
Form Z
Chamfer 2 x 45°: TGS of ø 12 – 25 mm
Chamfer 3 x 45°: TGS of ø 26 – 40 mm
Chamfer 4 x 45°: TGS of ø 44 – 50 mm
Chamfer
128 www.thomsonlinear.com
Precision Screws
Relief groove form E DIN 509 Groove for circlip DIN 471
www.thomsonlinear.com 129
Calculation
Required bearing length ratio Aerf Required bearing length ratio [mm2]
Fax Axial load acting [N]
Pp Maximum permissible area pressure
(VIII)
(IX)
(X)
(XI)
130 www.thomsonlinear.com
Precision Screws
Calculation
! The operating speed may not be more than 80 % of the maximum speed
Bearing types
Theoretical critical speed ncr Typical values for the correction factor fcr corresponding to the classical installation
situations for standard shaft bearings.
Case 1 Case 2
fcr = 0.36 fcr = 1
Theoretical critical speed ncr
Case 3 Case 4
fcr = 1.47 fcr = 2.23
Unsupported length L
www.thomsonlinear.com 131
Calculation
!
The operating force may not be more than 80 % of the maximum permissible
axial force
Bearing types
Theoretical critical buckling force Fc Typical values for the correction factor fc corresponding to the classical installation
situations for standard shaft bearings.
fc = 0.25 f c = 1 fc = 2.05 f c = 4
Unsupported length L
132 www.thomsonlinear.com
Precision Screws
Calculation
Bearing types
Theoretical maximum sag Typical values for the correction factor fB corresponding to the classical installation
situations for standard shaft bearings.
Case 1 Case 2
fB=9.6 fB=1
Maximum sag f max
Case 3 Case 4
fB=0.41 fB=0.20
www.thomsonlinear.com 133
Calculation
Given: Trapezoidal thread lead screw Sought: Is the operating speed non-critical?
! ?
RPTS Tr 24x5 shaft How great is the permissible axial force?
Length L = 1500 mm How great is the maximum sag?
Bearing journal case 2
Operating speed: nmax = 500 [rpm]
Result:
134 www.thomsonlinear.com
Precision Screws
Calculation
Efficiency η for friction factors other than µ = 0.1 η Efficiency of the conversion of a rotary motion into a
axial motion
α Pitch angle of the thread [°] → Table page 119 or generally:
(XVI)
where P Thread pitch [mm]
d2 Pitch diameter [mm]
ρ’ Thread angle of friction [°]
tan ρ’ = µ · 1.07 for ISO trapezoidal thread
µ Coefficient of friction
Input power
M d Input torque required [Nm] → from (XV)
n Shaft speed [rpm]
(XVII) Pa Input power required [kW]
www.thomsonlinear.com 135
Calculation
136 www.thomsonlinear.com
Precision Screws
Designation
Number of Dimensions [mm] Weight
ø grooves d b ø C [kg/each]
G6 F9 ø A ø B ø B 1 ø B2 e f7 K L
EK 16 6 16 4 52 38 5.3 10 6 26 2 14 0.20
EK 21 6 21 5 62 48 6.4 11 7 35 3 14 0.25
EK 26 6 26 6 70 56 6.4 11 7 40 3 15 0.25
EK 42 8 42 8 95 75 10.5 18 11 60 3 22 0.85
EK 46 8 46 9 99 80 10.5 18 11 65 3 24 0.95
www.thomsonlinear.com 137
ES complete sliding sleeve
Material: C 45, Grooves do not match bores.
Based on DIN 5463.
Designation
Number of Dimensions [mm] Weight
grooves ø d b ø C ø F [kg/each]
G6 F9 ø A ø B ø B1 H7 h h7 L E
ES 16 6 16 4 52 38 5.3 26 3 28 35 9 0.20
ES 21 6 21 5 62 48 6.4 35 3.5 34 50 10 0.30
ES 26 6 26 6 70 56 6.4 40 3.5 42 60 10 0.50
ES 42 8 42 8 95 75 10.5 60 4 60 90 16 1.30
ES 46 8 46 9 99 80 10.5 65 4 65 100 16 1.50
Designation
Number of Dimensions [mm] Weight
ø grooves d b [kg/each]
G6 F9 D1 D4 D5 D6 L1 L2 L3
ESS 16 6 16 4 28 48 38 6 44 12 8 0.25
ESS 21 6 21 5 32 55 45 7 44 12 8 0.30
ESS 26 6 26 6 38 62 50 7 46 14 8 0.40
ESS 42 8 42 8 63 95 78 9 73 16 10 1.45
ESS 46 8 46 9 72 110 90 11 97 18 10 2.25
138 www.thomsonlinear.com
Precision Screws
Caps
Trapezoidal thread screws are inherently less sensitive to contamination than
recirculating ball screws, especially at low speeds (e.g. manual operation).
Motion drives, in particular those using plastic nuts, however, also require
protective measures similar to those for recirculating ball screws.
Lubrication
Oil lubrication
Is only used on trapezoidal thread screws in special cases.
Grease lubrication
This is the usual lubrication for trapezoidal thread screws. The lubrication
intervals depend on the operating conditions; it is recommended that the
shaft is cleaned before being greased, especially if high performance lubri-
cating systems are being used.
Grease grades: roller bearing greases without a solid lubricant constituent.
Operating temperature
Depends on the nature of the nut used, the lubricating conditions and the
requirements made. Please consult us for operation at temperatures in
excess of 100°C (in excess of 70°C for plastic nuts).
Wear
May be tested by hand; the nut must be replaced if the axial play of a single
thread lead screw is greater than 1/4 of the lead.
www.thomsonlinear.com 139
Order Code – Trapezoidal Screws, Helical Spring Cover, Splined Shafts
Ordering example: T G S R P T S Tr 0 2 4 X 1 0 P 0 5 R H L 0 9 0 0 W 0
1 Trapezoidal-thread lead screw 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12.
with shaft ends
1. Product 4. Thread lead [mm] 7. Shaft end 1
TGS = trapezoidal-thread screw 10 Standard end form L
shaft
5. Thread pitch [mm] 9. Overall length of TGS [mm]
2. Type 5 900
Shaft RPTS
6. Thread direction 10. Shaft end 2
3. Thread nominal diameter [mm] RH = right hand thread Standard end form W
24
12. Special designs or with accessories
O = no
Ordering example: T G M L R M Tr 0 2 4 X 1 0 P 0 5 R H
1 Trapezoidal thread nut 1. 2. 3. 4. 5. 6.
5. Mounting position
140 www.thomsonlinear.com
Precision Screws
Notes
www.thomsonlinear.com 141
Lead Screws
Thomson has a wide range of standard plastic nut systems available, in the form of anti-backlash or standard Supernuts®.
A composite material of acetal and PTFE is used in all these standard plastic nut systems, offering an outstanding lubricant
capability with or without supplementary lubrication, at the same time achieving a low rate of wear. As a result of our unique
patented backlash-free method design, Thomson is able to offer systems with high axial stiffness, zero backlash and a low drag
torque, reducing the demands on the motor. This creates more cost-effective products with a higher performance and longer
service life. The two designs automatically adapt to the wear conditions, so that zero backlash is guaranteed for the life of the
nut.
Thomson also offers a design service for your application requirements. This means that lead screws can be manufactured to
meet your exact specifications. Get in touch with Thomson today and discuss your application with our experienced product
specialists.
Product considerations
Reducing backlash is of utmost importance in ensuring
precise positioning. Several types of preload variants,
which all use a resilient preload are available on
the market. As these mechanisms are only limited in
their stiffness, a high preload is necessary to retain
the position. This leads to a high drag torque, shorter
service life and reduced performance. The costs for
the system increase, and a larger motor is required.
142 www.thomsonlinear.com
Precision Screws
• ActiveCAM technology
• High-quality plastic nuts
• High precision
Engraving machines
Medical equipment
Semiconductor production
Laboratory equipment
www.thomsonlinear.com 143
Precision Lead Screws And Supernuts ®
82 °C 0.08 - 0.14 Stainless steel* Acetal with PTFE 55 N/mm2 0.15 9.7 x 10-5 1/°C
* 1.4301 (AISI 304) and 1.4305 (AISI 303)
** Other materials available on a custom basis.
EFFICIENCY
As a rule, the following is true: Systems with an efficiency
% efficiency = tan (pitch angle) of 50% or greater are not self-locking. For efficiency
tan (pitch angle + “arctan” f) x 100
see page 151. The efficiencies listed in the catalog are
f = coefficient of friction
calculated for a coefficient of friction of 0.1.
144 www.thomsonlinear.com
Precision Screws
Every lead screw has a rotational speed limit. This is the point at which the rotational speed sets up heavy vibration. This critical
point changes depending on the end bearing supports used and the bearing combination.
To use this chart, you must determine the speed of rotation required and the maximum length between the bearing supports.
Then select one of the four bearing combinations shown below. The critical speed limit can be found by locating the point at
which the speed of rotation (horizontal lines) intersects with the unsupported shaft length (vertical lines) as modified by the
bearing combination listed below. It is recommended that the lead screws be operated at no more than 80% of the critical speed
limit value.
Warning: The graphs for the shaft diameters illustrated are based on the smallest minor diameter of a standard shaft within the nominal size range and are cut
off at the maximum speed of rotation for the nut. This value for the rotational speed MAY NOT BE EXCEEDED, whatever the shaft length.
3000
2000
1500
1000
RPM (1/min)
1/min
MAXIMUM
MAXIMALELENGTH
LÄNGE[mm]
(mm)BETWEEN THE
ZWISCHEN BEARINGS
DEN LAGERN
Bearing scenario 1 150 300 460 610 760 910 1070 1220 1370 1520 1680 1830 1980 2130 2290 2440 2590 2740 3050 3200
Bearing scenario 2 250 510 760 1020 1270 1520 1780 2030 2290 2540 2790 3050 3300 3560 3810 4060 4320 4570 4830 5080
Bearing scenario 3 300 610 910 1220 1550 1850 2160 2460 2770 3070 3380 3910 4010 4320 4620 4930 5230 5540 5840 6150
Bearing scenario 4 380 760 1140 1520 1910 2290 2670 3020 3400 3780 4170 4550 4930 5310 5690 6070 6450 6830 7210 7570
www.thomsonlinear.com 145
Graph Of Critical Buckling Force
This graph is used to determine the maximum compression loading on the shafts. Normally, shafts operated under tensile stress are
capable of withstanding a loading up to the design load capacity of the nut. The bearing combinations influence the load capacity of the
shaft. The four standard variants are listed below with the corresponding bearing scenarios. To determine the safe minimum diameter of
the shaft, you must determine the point at which the graphs for the compressive load (horizontal) and the shaft length (vertical) intersect.
Consult the manufacturer if the loading values lie in the area of the dotted lines.
Warning: The load capacity of the nuts MAY NOT BE EXCEEDED. The curves for the shaft diameter are based on the smallest minor diameter of a standard shaft
within the nominal size range.
DRUCKBEANSPRUCHUNG
COMPRESSION LOAD [N] (N)
MAXIMUM
MAXIMALELENGTH
LÄNGE[mm] BETWEEN
(mm) THE BEARINGS
ZWISCHEN DEN LAGERN
Bearing scenario 1 130 250 380 510 640 760 890 1020 1140 1270 1400 1520 1650 1780 1910 2030 2160 2290 2410
Bearing scenario 2 250 510 760 1020 1270 1520 1780 2030 2290 2540 2790 3050 3300 3560 3810 4060 4320 4570 4830
Bearing scenario 3 360 710 1070 1450 1800 2160 2510 2870 3230 3580 3960 4320 4670 5030 5380 5740 6100 6480 6860
Bearing scenario 4 510 1020 1520 2030 2540 3050 3560 4060 4570 5080 5590 6100 6600 7110 7620 8130 8640 9140 9650
146 www.thomsonlinear.com
Precision Screws
Diameter 4 to 24 mm
Lead 1 to 50 mm
10 • • • • • • • • •
12 • • • • • • • •
16 • • • • • • •
20 • • • • • • • •
24 ••
• = size with right hand thread in stock • = size with left hand thread in stock
3/8 • • • • • • • • • • • • • •
7/16 • • •
1/2 • • • • • • • •
5/8 • • • • •
3/4 • • • • • • • •
1 • • • • • •
www.thomsonlinear.com 147
Order Code – Lead Screws
Thomson designs lead screws for optimum performance. To ensure correct operation, it is recommended that our nuts and shafts
are used only with the appropriate matching Thomson products. This is of particular importance in the case of our own thread
dimensions. Select a shaft size complying with DIN from page 151 if interchangeability is a requirements criterion.
The use of a lubricant is recommended for the operation of a lead screw with a plastic nut. This increases the service life of the
unit and the permissible operating load.
Note: The load indications in the catalog are based on the use of a lubricant.
See pages 152 and 153 for lubrication options.
148 www.thomsonlinear.com
Precision Screws
TH
ØA
C
B
Threaded nut style
Shaft May also Dimensions Permissible Drag torque
Model diameter be used dynamic
[mm] with inch B [mm] load [N] min. max.
no. thread A [mm] max C [mm] TH [mm] [Nmm] [Nmm]
XCB3700 10 5/16, 3/8 20.8 47.6 6.4 M16 x 1.5 100 7 21
XCB5000 12 7/16, 1/2 28.4 57.2 9.5 M25 x 1.5 550 7 21
XCB6200 16 5/8 35.6 66.0 12.7 M30 x 1.5 775 14 42
XCB7500 20 3/4 41.4 73.7 12.7 M35 x 1.5 1100 21 71
XCB10000 24 1 47.8 76.2 15.2 M40 x 1.5 1550 35 71
B B
BCD F F
BCD
ØD
Ø D
Ø A ØA
ØE ØE
Ø D
Ø A
Ø E
www.thomsonlinear.com 149
SB Series – Compact Screw Nuts
TH
ØA C
B
Ø A Ø A
0.469
Ø E Ø E
Note: The permissible loading describes the maximum operating load with lubrication at room temperature, 50 % duty time and 500
rpm. Increasing the speed of rotation will lead to a reduction in the maximum operating load.
At 1000 rpm, the operating load is approximately 50 % of the permissible load.
150 www.thomsonlinear.com
Precision Screws
Rolled precision trapezoidal thread lead screws have a polished finish and thus offer
optimum efficiency and low wear. All shafts are made from stainless steel to ensure
resistance to corrosion and a smooth finish. SPT and SRT shafts comply with the
requirements of DIN 103, while SPR and SRA shafts have improved thread forms for high
performance.
Part number
Shaft Prefix for Prefix for Efficiency
diameter Lead [mm] standard Size Minor diameter with coefficient of friction of 0.1
precision
[mm] accuracy accuracy [mm] (%)
1 SPR SRA 4 x 1M 2.7 48
4 4 SPR SRA 4-4 x 1M 2.7 76
8 - SRA 8-4 x 1M 2.7 82
1 SPR SRA 6 x 1M 4.6 37
6 SPR SRA 4-6 x 1.5M 4.5 69
6
12 - SRA 8-6 x 1.5M 4.5 81
18 - SRA 9-6 x 2M 4.5 82
2* SPT SRT 10 x 2M 7.4 42
3^ SPT SRT 10 x 3M 6.4 53
4 SPT SRT 2-10 x 2M 7.4 59
10
5 SPR SRA 2-10 x 2.5M 7.1 64
6 SPR SRA 4-10 x 1.5M 8.2 66
10 SPR SRA 5-10 x 2M 7.5 76
20 - SRA 6-10 x 3.3M 8.4 81
3* SPT SRT 12 x 3M 8.0 48
4 SPR SRA 2-12 x 2M 9.2 54
5^ SPT SRT 2-12 x 2.5M 8.9 59
6 SPR SRA 3-12 x 2M 9.1 63
12
10^ SPT SRT 4-12 x 2.5M 8.9 73
15 SPR SRA 6-12 x 2.5M 8.7 78
25 - SRA 10-12 x 2.5M 9.2 82
45 - SRA 15-12 x 3M 9.6 81
4* SPT SRT 16 x 4M 11.3 48
5 SPR SRA 2-16 x 2.5M 12.2 52
8 SPR SRA 4-16 x 2M 13.0 63
16 16 SPR SRA 7-16 x 2.3M 12.6 75
25 - SRA 5-16 x 5M 11.5 80
35 - SRA 7-16 x 5M 12.2 82
4* SPT SRT 20 x 4M 15.3 42
8 SPR SRA 2-20 x 4M 14.8 59
12 SPR SRA 3-20 x 4M 15.0 67
20
16 SPR SRA 4-20 x 4M 15.0 72
20 - SRA 5-20 x 4M 15.0 76
45 - SRA 9-20 x 5M 15.8 82
50 - SRA 10-20 x 5M 16.5 82
24 5* SPT SRT 24 x 5M 18.5 42
*complies with the requirements specified in DIN 103 Parts 1 and 2. Tolerance class 7e.
^*complies with the requirements specified in DIN 103 Part 1, not defined in Parts 2 and 3.
See page 144 for maximum available shaft lengths
See page 148 for notes on ordering
www.thomsonlinear.com 151
Lubrication
Overview
We offer a complete range of lubricants including
our greases for clean room and vacuum uses. The
TriGel product range has been especially developed
to provide a lubrication solution for a wide range of
applications in linear motion systems. Select the lubricant
suited to your requirements.
This will ensure that you get the best performance from
your Thomson products.
Application Lead screws, Ball screw linear Bronze nuts Lead screws, Ball screw linear bearings,
Supernuts, plastic nuts bearings plastic nuts bronze nuts,
clean room, high clean room, vacuum
vacuum
Loaded material Plastic on plastic or Metal on metal Metal on metal Plastic or metal, Metal on metal
metal bronze on steel combination
Compatibility with not recommended not recommended not recommended possible not recommended without
reactive chemicals without OEM testing without OEM testing without OEM testing OEM testing
Compatibility with can lead to swelling of can lead to swelling of can lead to swelling of possible can lead to swelling of the
plastics and elastomers the silicon rubber seal the EPDM seal the EPDM seal EPDM seal
Clean room use not recommended not recommended not recommended possible possible
Use in high vacuum not recommended not recommended not recommended possible possible
Vapor pressure (25 °C) changes with volume changes with volume changes with volume 1 x 10-6 Pa 0.5 x 10-6 Pa
Packaging
TriGel-300S 7832867/TriGel-450R 0.1 kg tube/TriGel- TriGel-1200SC
10 cc syringe 7832869/TriGel-1800RC
TriGel-300S-1 7832868/TriGel-450R-1 600SM n.a.
0.45 kg tube
* Maximum temperature for continuous exposure. Higher temperatures may be permissible but should be validated in the actual end use by the OEM.
Low temperature limits are -15°C or lower. Further information may be obtained from Thomson.
152 www.thomsonlinear.com
Precision Screws
Typical features
*Some particles are generated by the wear between the nut and the shaft. Over time, the shaft can show signs of a polished
finish. This is not necessarily an indication of a malfunction.
www.thomsonlinear.com 153
Inquiry Form
Contact address
Company:
Address:
Contact: Contact:
Phone: Phone:
Fax: Fax:
e-mail: e-mail:
154 www.thomsonlinear.com
www.thomsonlinear.com
EUROPE USA, CANADA and MEXICO
United Kingdom Thomson
Thomson 203A West Rock Road
Office 9, The Barns Radford, VA 24141, USA
Caddsdown Business Park Phone: +1 540 633 3549
Bideford, Devon, EX39 3BT Fax: 1 540 633 0294
Phone: +44 1271 334 500 E-mail: [email protected]
E-mail: [email protected] Literature: literature.thomsonlinear.com
Germany ASIA
Thomson Asia Pacific
Nürtinger Straße 70 Thomson
72649 Wolfschlugen E-mail: [email protected]
Phone: +49 7022 504 403
Fax: +49 7022 504 405 China
E-mail: [email protected] Thomson
Rm 805, Scitech Tower
France 22 Jianguomen Wai Street
Thomson Beijing 100004
Phone: +33 243 50 03 30 Phone: +86 400 606 1805
E-mail: [email protected] Fax: +86 10 6515 0263
E-mail: [email protected]
Italy
Thomson India
Via per Cinisello 95/97 Kollmorgen – Div. of Altra Industrial Motion
20834 Nova Milanese (MB) India Private Limited
Phone: +39 0362 366406 Unit no. 304, Pride Gateway,
Fax: +39 0362 276790 Opp. D-Mart,
E-mail: [email protected] Baner Road, Pune, 411045
Maharashtra
Spain Phone: +91 20 67349500
Thomson E-mail: [email protected]
E-mail: [email protected]
South Korea
Sweden Thomson
Thomson 3033 ASEM Tower (Samsung-dong)
Estridsväg 10 517 Yeongdong-daero
29109 Kristianstad Gangnam-gu, Seoul, South Korea (06164)
Phone: +46 44 590 2400 Phone: + 82 2 6001 3223 & 3244
Fax: +46 44 590 2585 E-mail: [email protected]
E-mail: [email protected]
SOUTH AMERICA
Brasil
Thomson
Av. João Paulo Ablas, 2970
Jardim da Glória - Cotia SP - CEP: 06711-250
Phone: +55 11 4615 6300
E-mail: [email protected]
www.thomsonlinear.com
Precision_Screws_CTUK-0004-09 | 20211007SK
Specifications are subject to change without notice. It is the responsibility of the product user to determine the suitability of
this product for a specific application. All trademarks property of their respective owners. © 2021 Thomson Industries. Inc.