Solar System With Energy Storage For Drying Poultry Manure: H. S. Abdel-Galil
Solar System With Energy Storage For Drying Poultry Manure: H. S. Abdel-Galil
Solar System With Energy Storage For Drying Poultry Manure: H. S. Abdel-Galil
H. S. Abdel-Galil
ABSTRACT
The objective of this research was to investigate the effect of auxiliary
solar energy storage by the solar collector on its performance and the
drying rate of poultry manure. Three different solar drying units were
designed, constructed and used to dry poultry manure using heated air.
Three different solar collectors namely: traditional solar collector and
two solar collectors with 5-cm and 10-cm crushed limestone under the
absorber plates were oriented and tilted with an optimum tilt angle. Each
solar collector was attached with a similar drying chamber to study the
effect of storage solar energy on the hourly average outlet temperatures,
energy gained and the overall thermal efficiency of these solar collectors
relating to the drying rate of manure under the specific conditions of this
study. Each solar collector had a surface area of 0.66 m2 (1.0 m long,
0.66m wide and 0.05m deep), and a duct passage air of 0.05 m deep,
different in depth (0.10, 0.15 and 0.20 m deeps). Each drying chamber
(0.6m long, 0.5m wide and 1.0m high) had three drying trays and a door
for handling the product being dried. The drying runs were applied with
regression equations to evaluate the drying constant (Ks) and the
diffusion coefficient (Dc) of poultry manure. The obtained results
indicated that the daily average total solar radiation flux incident on the
tilted solar collector surface was 7.811 kWh/m2, while on the horizontal
surface was 7.261 kWh/m2. The outlet temperatures of the solar collector
with 5-cm crushed limestone were higher all the day-time than the
corresponding values of the solar collectors with 0.0 and 10-cm crushed
limestone. Also, the hourly average total useful energy gained and the
thermal efficiency of the solar collector with 5-cm crushed limestone
were 0.281 kWh/m2 and 41.2%, while the values of both the traditional
solar collector (0.0-cm crushed limestone) and the solar collector with
Lec., Agric. Eng.; Fac. of Agric.; Fayoum University-Egypt
INTRODUCTION
T
he modern system of confinement housing for livestock and
poultry has led to the problem of rapid accumulation of large
quantities of manure, which if improperly handled and/or
disposed of, affects the quality of the environment. Thus, converting
large quantities of animal wastes and poultry manure to a suitable
fertilizer or animal feed has led to minimizing environmental pollution.
The total amount of manure produced in Egypt on 1982 was estimated to
be approximately 215,089 m3 per day (The Egyptian Ministry of
Agriculture, 1982).
Animal and poultry wastes contain many of chemical compounds in
feeds, such as protein (25-30% for poultry manure and 12- 14% for cattle
manure) which could be used as a source of protein in animal feed (Day,
1977). For using poultry manure as feedstuff, the moisture content of the
manure needs to be dried down to about 10% w.b (Hobson and
Robertson, 1977). At such low moisture content, dried manure would be
stable and relatively odor-free and can be handled and conveyed with
solid–handling equipment. The dried animal manure was relatively free
from pathogenic microorganisms and was utilized as a fertilizer and as a
feed ingredient (McNeill et al., 1980). Drying is essentially heat and
mass transfer phenomena which involve the heating of the product,
Fig. (1): Solar drying unites (Solar air heaters and drying
chambers).
Fig. (3): Components of the three solar collectors used in this study.
A fiber glass wool (24 kg/m3) having a thickness of 0.05m and a thermal
conductivity of 0.045 W/m.oC were used to insulate the sides and bottom
(PaTil and Ward, 1989). Galvanized flat metal plates painted black
having absorpitivity and emissivity of 0.95 and 0.87 respectively were
used as the absorber to absorb the maximum amount of solar energy
(Norton, 1992). For the control unit, the absorber was placed directly
above the insulation material, but for the two other collectors, the crushed
limestone was placed above the insulation material (0.05m and 0.10m
thick), and then, the absorber plates of 0.003m thick were placed on the
top of the limestone. To minimize the reflection of radiation and reduce
F- Laboratory Analyses:
1- Chemical analysis: The chemical analysis was performed on both
fresh and dried manure samples for the determination of the total
protein. The protein analysis was carried out at the central laboratory
of the Fac. of Agric. Fayoum Univ. by using Macrokjeldahl method
according to AOAC (1990). To obtain the protein, the nitrogen can be
multiplied by 6.25.
2- Microbial analysis: The microbial analysis of both fresh and dried
poultry manure was carried out at the microbiology Dept., Fac. of
Agric., Fayoum Univ. according to FAO (1992). The analysis
included total bacterial counts and salmonella examinations.
Three solar collectors were used in this study and oriented with an
optimum tilt angle at noon (15.8o) for the month of August for Fayoum
location to maximize the efficiency of the collector, because it causes the
beam radiation to be perpendicular on the collectors' surfaces at and
around noon. The results indicated that the hourly average total solar
radiation incident on the collector surface and absorbed by the absorber
plate almost clarified the same trend of that incident on the horizontal
surface, where the maximum values occurred at 12:00 noon. The daily
average total solar radiation flux incident on the tilted solar collector
surface was 5.155 kWh/day. Meanwhile, the daily average total solar
radiation available on the horizontal plane was 4.793 kWh/day.
70
60
50
40
30
20
10
0
7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
Time (h)
Fig. (4): Hourly average inlet (ambient temperature) and outlet air
temperatures of the solar collectors at airflow rate of 0.02 m3/s.
Rock-bad thickness
Solar QT Qav 0 - cm 5 - cm 10 - cm
time (h) (W/m2) (W) Qus ηth Qus ηth Qus ηth
(W) (%) (W) (%) (W) (%)
7 308.3 203.5 047.6 23.4 044.1 21.7 042.3 20.8
8 502.7 331.8 079.8 24.1 075.9 22.9 070.8 21.3
9 680.6 449.2 116.8 26.0 122.6 27.2 113.6 25.3
10 833.3 550.0 200.7 36.5 230.0 41.8 208.1 37.8
11 950.0 627.0 242.6 38.7 296.3 47.9 268.8 42.9
12 994.4 656.3 286.2 43.6 341.1 52.0 320.1 48.8
13 950.0 627.0 262.1 41.8 310.6 49.5 300.3 47.9
14 833.3 550.0 221.5 40.3 268.1 48.8 243.2 44.2
15 680.6 449.2 166.3 37.0 212.7 47.4 192.6 42.9
16 502.7 331.8 118.2 35.6 154.9 46.7 133.6 40.3
17 308.3 203.5 067.8 33.3 092.8 45.6 080.0 39.3
18 266.8 176.1 054.3 30.8 076.6 43.5 062.3 35.4
Total 7811 5155.4 1863.9 - 2225.7 - 2035.7 -
Average 650.1 429.6 155.3 34.2 185.5 41.2 169.6 37.2
Qus = Hourly average useful energy gained by the solar collectors (W).
ηth = Hourly average thermal efficiency of solar collectors (%).
Therefore, the hourly average overall thermal efficiencies for the three
different solar collectors were 34.2%, 41.2% and 37.2%, respectively.
200
200 2-cm manure depth
0-cm Rock bed-depth 180 3-cm manure depth
180
Moisture content (% d.b)
160
140
140
120
120
100
100
80
80
60
60
40
40
20
20
0
0
0 4 8 12 16 20 24 28 32 36 40 44 0 4 8 12 16 20 24 28 32 36 40 44
Elapsed time (h) Elapsed time (h)
b)Rock bed depth = 5 cm
b) 3 cm manure depth
200 200
0- cm Rock bed-depth 2-cm manure depth
180 5- cm Rock bed-depth 180
3-cm manure depth
160 10- cm Rock bed-depth 160 4-cm manure depth
Moisture content (%d.b)
140 140
120 120
100 100
80 80
60 60
40 40
20 20
0 0
0 4 8 12 16 20 24 28 32 36 40 44 0 4 8 12 16 20 24 28 32 36 40 44
Elapsed time (h) Elapsed time (h)
c) 4 cm manure depth c) Rock bed depth = 10 cm
Diffiusion Coefficient, m / h
0.12
-1
0.050
2
Drying Coefficient , h
0.10
0.040
0.08
0.06 0.030
0.04 0.020
0.02 0.010
0.00
0.000
65 67 69 71 73 75 77
0 10 20 30 40 50 60
Moisture Content % 0
Drying Temperature C
Fig. (7): Effect of moisture content Fig. (8): Effect of drying temperature
on drying coefficient of poultry on the diffusion coefficient of poultry
manure. manure.
REFERENCES
Abdel-Galil, H. S. (1993). Solar drying of poultry manure for animal
feeding under simulated Egyptian conditions. Ph. D. Th., Fac. of
Agric., Cairo Univ,:322, 327, 330, 367- 376.
Abdel-Galil, H. S. and Tarhuni, M. M. (2005). Solar drying of
medicinal plants under Libyan conditions. Misr J. Agric. Eng., 22
(4): 171-191.
Abdel–Ghaffar, E. (1985). Air flow resistance characteristics of a
crushed limestone rock-bed. Alex. J. Agric. Res., 30 (2): 655- 664.
Abdel–Ghaffar, E. (1986). Rock-beds heat surge for solar heated air.
Misr J. Agric. Eng., 3 (3): 33- 42.
AOAC. (1990). Official methods of analysis, The 15th Ed. association of
official analysis chemists. Wash., DC., U.S.A.