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 DN06020/D

Design Note – DN06020/D

10W, Dual Output Power Supply

Device Application Input Voltage Output Power Topology I/O Isolation

White goods /
NCP1014 90 to 270 Vac 10W peak DCM Flyback Yes
Appliance control

Other Specifications
Output 1 Output 2 Output 3 Output 4
Output Voltage 5 Vdc 14 Vdc N/A N/A
Ripple 2% 2% N/A N/A
Nominal Current 350 mA 75 mA N/A N/A
Max Current 700 mA 500 mA (16 ms) N/A N/A
Min Current 10 µA 10 µA N/A N/A

PFC (Yes/No) No
Minimum Efficiency 70%
Operating Temp. Range 0 to +60 °C
Cooling Method/Supply
Convection
Orientation

Others Tight output cross regulation to +/- 5%

Circuit Description Key Features

The power supply is designed around the ON • Simple, low cost, yet effective dual output off-line
Semiconductor NCP1014 monolithic current mode switcher design.
controller with integrated Mosfet in a discontinuous • Input EMI filter.
mode (DCM) flyback converter topology. The • Stacked secondary windings and output sense
design includes a pi-network differential mode input summing for excellent cross regulation.
EMI filter and resistive turn-on inrush current • High efficiency Schottky rectifiers on output.
limiting. The 5 and 14 volt outputs are implemented • Auxiliary Vcc winding on transformer for very low
using a stacked, interleaved secondary winding standby (no load) input power.
scheme on the flyback transformer, and summed
output sensing through resistors R8 and R9. This
sense implementation vastly improves cross
regulation between the two outputs. The outputs are
sensed, amplified and fed back to the primary
controller via the commonly used TL431 and
optocoupler circuit scheme. Plots of the minimal
cross regulation interaction are shown in the graphs
below. Schottky rectifiers are used for output diodes
for maximum efficiency. The NCP1014 controller
contains inherent over-current and over-
temperature protection in addition to over-voltage
protection in the event of an optocoupler failure.

January 2007, Rev. 1 www.onsemi.com 1

 DN06020/D

Schematic
R1 L1, 680 uH T1 D5 330uF, 25V
9 14V,
P x2
10, 2W D1 1A, 600V 5 500mA
MBRS1100T3G (pk)
C1 C2 C3 C4 R2
Universal 10uf, 2.2 nf 6 C7 C8 C9
100K,
AC Input 0.22 uF 400Vdc 2 kV 1W 0.1
"X2" x2 R3
D2 4
2.2K
N MURS160 7 D4
MBRS140T3G
5V,
10 C5 C6
3 700mA
1 C10
0.1

MMSD4148A
D3 8
NCP1014ST Com
(SOT-223) 1000uF
6.3V
Ground Plane

U1 2
x2 R5
3 R4
680 240
4 2 R9
R8 24.5K
R6 4.7K
1 4 U2 1
C12 + C11 1K
22 uf 470 pf C13
16V 3 2 R7

68nF 10K
U3
TL-431A R10
NOTES: 2.4K

1. L1 is Coilcraft RFB0807-681L 680 uH, 350 mA inductor.

2. See Magnetics Data Sheet for T1 construction details.
3. U1 is 100 kHz, SOT-223 version of NCP1014 controller. Pin 4 tab should be soldered
to copper clad ground plane for best heatsinking.
5. R1 is optional inrush limiter resistor.
6. U2 is Vishay H11A817A optocoupler or equivalent.
7. D1 is Vishay DF06M bridge rectifier (1A, 600V, DIP-4 package) or similar.
8. Output voltage sensing is summed via R8, R9, R10.

NCP1014 Based 10W Dual Output Power Supply

ON Semiconductor Design Group

January 2007, Rev. 1 www.onsemi.com 2

 DN06020/D

Cross Regulation (measured at 120 Vac input)

Cross Regulation: 5 Vout = 350 mA Cross Regulation: 5 Vout = 700 mA

16 16
14 14
12 12
Output voltage

Output voltage
10 10
5V out 5v out
8 8
14V out 14v out
6 6
4 4
2 2
0 0
0 200 400 600 0 200 400 600
Current (mA) on 14 Vout Current (mA) on 14 Vout

Line Regulation
Less than 20 mV change in any output under any load condition from 90 to 270 Vac.

Efficiency
5V@350mA, 14V@75mA – 78% at 120Vac in; 70% at 230Vac
5V@700mA, 14V@500mA – 78% at 120Vac in; 78% at 230Vac

No-load Input Power

285 mW @ 230 Vac
216 mW @ 115 Vac

January 2007, Rev. 1 www.onsemi.com 3

 DN06020/D
1

MAGNETICS DESIGN DATA SHEET

Project / Customer: ON Semiconductor - NCP1014 dual output supply

Part Description: 10 watt flyback transformer; dual output, universal input
Schematic ID: T1
Core Type: E25/10/6 (E24/25); 3C90 material or similar
Core Gap: Gap for 1.4 mH
Inductance: L= 1.4 mH +/- 5%
Bobbin Type: E24-25 PCB1-10 (10 pin horizontal pc mount)

Windings (in order):

Winding # / type Turns / Material / Gauge / Insulation Data
Vcc (1 - 2) 9 turns of #32HN spiral wound over window with
2 mm (approx) end margins. Tape insulate to 1 kV. Self-
leads to pins.

Primary (10 - 9) 68 turns of #32HN over 2 layers, 34 TPL. Cuff winding

ends with tape and insulate for 3 kV to next winding.

5 /14V Secondaries (3 - 8, 4 - 7, 5 - 6) 4 turns trifilar of #26 HN (3 strands, each a different

color) with the last turn of one strand removed (for a
total of 3 turns with this strand). Allow approx 2.5 mm
end margins and terminate leads to pins as shown
in diagram below. 3 turn winding should terminate to
pins 5 and 6. Insulate with mylar tape.

Vacuum varnish assembly.

Hipot: 3 kV from 5/14V secondaries to primary/Vcc for 1 minute.

Schematic Lead Breakout / Pinout

9 5 (Top View)
3 turns
10 9 8 7 6
Pirmary
68 turns
6
4 Note: Rectangular
Triflar wound hole should be cut
4 turns minus one
turn on top
in pc board between
10 pins 2 - 3 and 9 - 8
7 winding
1 3 to allow for proper
Vcc safety spacing on
9 turns 4 turns isolated secondary.
2 12 3 4 5
8
Proto xfmrs available from Mesa Power Systems, Escondido, CA. 1-800-515-8514
Mesa part number: 13-1298

1
© 2007 ON Semiconductor.
Disclaimer: ON Semiconductor is providing this design note “AS IS” and does not assume any liability arising from its use; nor
does ON Semiconductor convey any license to its or any third party’s intellectual property rights. This document is provided only to
assist customers in evaluation of the referenced circuit implementation and the recipient assumes all liability and risk associated
with its use, including, but not limited to, compliance with all regulatory standards. ON Semiconductor may change any of its
products at any time, without notice.

Design note created by Frank Cathell, e-mail: [email protected]

January 2007, Rev. 1 www.onsemi.com 4