HYPERTURN 200 PM

Turn/Mill center for

the complete machining
 HYPERTURN 200 PM
MULTI-
FUNCTIONAL MAIN SPINDLE 5 CONTROL
PROFIT CENTRE. / Double-gear motor for zero backlash C-axis
/ Impressive performance:
84 kW - 6410 Nm - 1800 rpm
/ Spindle nose A2-15“
/ Sinumerik with 22“ color screen
/ USB interface
/ Swiveling and movable control panel
/ EMCO technology cycles
/ EMCONNECT process assistant

The perfect interplay of turning and

milling expertise: X, Z, Y AXES 6 MILLING SPINDLE
Benefit from more power, more precision, / Heidenhain glasscales in all axes / RAM system in Box-in-Box structure
more productivity in the machining of large / High feed force / Choice of 2 milling spindles: both with a motor
/ NC-controlled tailstock and steady rest power of 80 kW, high torque and high speed
workpieces - and all this in just one clamping / High and stable dimensioning in all axes (630 Nm, 6500 rpm or 340 Nm, 10000 rpm)
operation. / Stable Y-axis: travel 600 mm

MACHINE DESIGN
/ Optimal use of space
7 TAILSTOCK
/ Innovative chip and coolant protection system
6
/ Hydraulic quill
/ Large work area / Integrated bearings
/ Ergonomic accessibility 3 / Eccentric quill settings for simplified
/ Chip flushing system in the work area (standard) cutting process
5 / NC-axis positioning
4 1 / 100% programmable and monitored
7 / Powerful counter spindle, identical to the
main spindle
2
4 TOOL MAGAZINE
/ Optimal accessibility for tool
assembly and inspection
/ Up to 200 tool stations
/ 3 additional stations for boring bars
and long tools
/ Additional magazine for special tools
on the right side

Demo part (Steel Ck45)

 HYPERTURN 200 PM
DESIGN Performance and Torque
M [Nm] P [kW] Main spindle and counter spindle.
6600
90
With performance data that make all
MACHINE BED BAND FILTER SYSTEM WITH HIGH
6416
84

6 6000 P (S6-40%) 80 machining possible without compromise.

The EMCO spindle design has two
PRESSURE COOLANT PUMP
5400
70
/ Single machine construction 4800
servo motors that also act as C-axis.
/ Torsion-resistant welded steel construction 4272
P (S1-100%) 60
The motors operate in opposition,
56
/ 4 available bed lengths with space between the / Standard equipment with 40 / 20 / 10 bar pumps 4200
50 guaranteeing the balancing of the play
centre 3200 / 4200 / 5200 and 6200 mm / 1400 liters, optional with temperature monitoring 3600
and enabling the achievement of the
/ Standard equipment with clean flush gun and 3000 40
power and torque as can be seen in the
workspace flushing 2400
30 diagram beside. The main spindle is also
1800
20 equipped with a special EMCO cooling
MAIN SPINDLE system that optimizes the temperature
1200

M (S6-40%) 10
600
M (S1-100%)
stability and guarantees maximum
/ Main and counter spindle identical design 0
0 200 400 600 800 1000 1200 1400 1600 1800
0 precision with any length of machining.
/ Wide speed range up to 1800 rpm (2500 rpm) n [min-1]

125

500

750
/ C-axis for milling operation M-41
RANGE N°1
RANGE N°2
/ Additional holding brake M-42

/ Spindle connection DIN A2-15‘‘ (-11“ optional)

/ Full clamping cylinder with clamping stroke monitoring
/ Two motor-drive technology with automatic 2 step
M [Nm] P [kW]
Milling spindle. Ready for use in the
gearbox 90 standard version with 6500 rpm for all
660
630
600
P (S6-40%)
80
turning, drilling and milling operations
540
and technologies. The water-cooled ISM
70
480
P (S1-100%) (integrated spindle motor) is available up
63
60 to 80 kW and 630 Nm torque and with the
MILLING SPINDLE
430

3 5 420
50 HSK-T 100 or PSC80 (Capto C8).
360

/ Tools connection HSK-T100 / PSC80 (Capto C8) 300 40

/ Max. tool length 600 mm (opt. 1500 mm) 2 6 240 M (S6-40%) 30
/ Max. tool diameter 120 (240) mm 180
20
/ Max. tool weight 25 kg 120 M (S1-100%)
/ Max. internal coolant pressure 80 bar (opt. 150 bar) 60
10

4 0 0
0 500 1000 2000 3000 4000 5000 6000

1400
1 n [min-1]

4 STEADY REST
Milling spindle. Optional version with
/ Steady rest slide with NC-axis M [Nm] P [kW]
10000 rpm. High speed for turning,
/ Max. diameter 685 mm 360 90

/ Flushing and sealing air unit

340
P (S6-40%) drilling and milling operations, complex
/ 100% programmable and monitoring 300
80
technologies usable for light alloys,
/ Customized special solution P (S1-100%) 70 aluminum, etc. The water-cooled ISM
65,5
250
60
(integrated spindle motor) is available up
to 80 kW and 340 Nm torque and with the
200 50
HSK-T 100 or PSC80 (Capto C8).
40
150

5 TOOL MAGAZINE RIGHT SIDE 100

80
M (S6-40%) 30

20
M (S1-100%)
/ Optional up to 1500 mm boring-bar-holder 60
40 10
/ Customized solutions up to 90 kg with additional tool clamping 20
0 0
0 1000 2000 3000 4000 5000 6000 7000 8000 9000 10000
 HYPERTURN 200 PM
TECHNICAL HIGHLIGHTS HIGHLIGHTS
/ Very large working space for the complete
machining of large workpieces up to a turning
diameter of 1000 mm with a maximum length
of 6100 mm
/ Moving column with Box-in-Box structure
for maximum stability
/ High-performance main spindle and counter
spindle for heavy cutting at 84 kW and 6400
Nm
/ Dynamic and precise B-axis with high torque
and power
MAIN SPINDLE MILLING SPINDLE XL MAGAZINE / Two versions of milling spindles with 6500
For turning and milling operations, equipped with 84 kW and 6400 Nm For stable, precise and flexible drilling and milling operations. Equipped with a 3-positions pick-up magazine, it includes tools
or 10000 rpm, with HSK-T 100 or PSC80
torque. Sealing air, working area coolant and programmable clamping Up to 80 kW and 630 Nm of torque and 10000 rpm. Sealing air, up to a length of 1000 mm. (Capto C8)
pressure are standard features on the Hyperturn 200. One or more internal high pressure coolant up to 40 bar and externally up to
programmable NC-steady rest can assist the processing. 14 bar with a 1400 liter paper band filter system as standard / Multitasking-control - Multi-technology:
(80 bar option). The B-axis can be used at any angle or with an SINUMERIK
indexed B-axis in steps of 2,5°.
/ Main spindle and counter spindle for high-
performance processing with vibration-
damped boring bars up to 1000 mm, including
a special magazine (optional)
/ Automatic tool presetting and workpiece
measuring touch probe
/ One or more NC steady rest
/ 100 / 200 tool magazine stations
/ High-speed milling spindle at 10000 rpm
/ Boring bar pick-up system
/ 5-axis simultaneous machining
/ Coolant pressure 80 bar
/ Virtual machine - collision monitoring
/ EMCO REMOTE SUPPORT
TAILSTOCK POWERFUL COUNTER SPINDLE MOVING COLUMN / Tool load monitoring
The tailstock is 100% programmable using the control. The counter spindle and main spindle are identical when it Like on EMCO MECOF‘s machines, it is conceived with a „Box-
With the high quality and precisely dimensioned MK6 quill, all comes to their specifications and construction. Thus, it is in-Box“ RAM structure. Thus, optimum rigidity and stability are
/ Made in the Heart of Europe
MACHINING OPTIONS operations can be supported or extended with the counter spindle possible to machine even more complex parts in one setting. ensured and high accuracy machining is guaranteed. The B-axis
thanks to the machine modular construction. This results in more flexibility, increased productivity and lower is equipped with a torque motor and integrated into the RAM
From an angular tool holder to an additional U-axis – all machining processes are possible and feasible in a customised way.
storage costs for the customer. design.
 HYPERTURN 200 PM
TECHNICAL HIGHLIGHTS

BORING BAR DEEP HOLE DRILLING GEAR MILLING TOOL MAGAZINE

Boring bar with vibration absorption featuring a diameter of Deep hole drilling for diameters of up to 6 x 500 mm with a State-of-the-art technology such as highly productive gear Ergonomic loading of the tool magazine with tools weighing up
100 x 100 mm for internal turning operations. There are three spe- maximum of 80 bar hobbing from gear teeth with the stable and accurate EMCO to 25 kg and measuring more than 600 mm.
cifically dimensioned tools available. solution. Ergonomics-friendly access to the work area
Flexibility, accuracy and maximum productivity with high cutting
performance.

m
m

1050 mm
TOOL MEASUREMENT

1050 mm
00

00
/-3
The entire tool measurement is integrated in the process and

/-3
guarantees high precision as well as measurements during the

+
MACHINE‘S ERGONOMICS

+
machining
Mit 29 kW und 250 Nm bietet die Hauptspindel process.
ausreichend
The handheld terminal ( Power, himself
) ensures higher flexibility and maximum access to the work area. The operator can position um Stangenteile
very bis ø 65 mm und Measuring
Futterteile bis ø 250
close to the tool and thus have a safe view of the process at all times. mm wirtschaftlich zu bearbeiten. Optionalprocess
kann ein
touch
größerer
and
probe for high productivity, a safe manufacturing
ease of use. 3000 3000
- bis -- 6000 mm mm
to - 6000
Spindelstock mit Stangendurchlass 102 mm und KK8 Spindel-
anschluss angeboten werden.
 Standard-Apps

NETWORKS ARE CREATED INDIVIDUALLY -

OUR SOLUTIONS AS WELL Control Dashboard


Staying in touch is important not only among human beings. Persons, Machine Data System

machines and the whole production environment must also be

connected perfectly and safely in order to ensure efficient procedures
during the production process. With EMCONNECT, the machine is The control panel as central platform Comprehensive connectivity options
optimally equipped for this purpose. The optional EMCONNECT Digital Remote Desktop Web Browser

Services offer innovative online services for optimized machine With EMCONNECT, the control panel of the machine With the remote support, the web browser and the
operation. The user has always the control of the machine status. The becomes the central platform for the access to all remote desktop, there are numerous connectivity
automatic notification in case of malfunctions or standstill of the
the operative functions. The user gets every type options, even beyond the direct production 
of support from the apps, which directly provide environment. With the help of the integrated remote
machine as well as the extended capabilities for remote maintenance, all the necessary applications, data and support, it is easily possible to carry out the remote Remote Support Settings

minimise downtimes. documents. In this way, EMCONNECT makes an diagnosis and remote maintenance. The optionally
important contribution to a highly efficient available OPC UA interface enables data exchange
processing at the machine. with the IT system environment and interaction with
Integration into control other machines for automation at shop floor level.
Cutting Calculator Calculator
EMCONNECT offers several possibilities of operation
according to different situations. For quick access,
apps may be used simultaneously in the side panel of
controlling.
In this way, you can always look at your familiar numerical
Notes Service
control, the well-known centrepiece of the machine.

EMCONNECT HIGHLIGHTS AND FUNCTIONS

Documents EMCO TechSheet

An innovative concept / Fully connected / Compatible

Connection to all applications via remote control of the Interface for seamless integration into the operating
These powerful apps may be used independently from the office computer and the web browser environment
control, while in the background the machine is busy in the
/ Structured / User-friendly
production process. With only one click, you can change at
Clear monitoring of the machine state and the production Intuitive and production-optimized touch operation Optional
GD&T File Import
any moment between numerical control and EMCONNECT.
This is possible with the help of an innovative and data
/ Future-proof x
ergonomic control panel, equipped with a modern 22’’ / Customized Continuous extensions as well as easy updates and
multi-touch display, an industrial PC with associated Open platform for modular integration of customer-spe- upgrades
keyboard and HMI hotkeys. cific applications
Shopfloor Data Thread Reference Tricalc
 VIRTUAL MACHINING PROCESS A CONSISTENT PROCESS CHAIN AS A
PREREQUISITE FOR DIGITAL PRODUCTION

N
IT

TIO
T
PR

ILO
D

UC
ES

SP
CA ERP
ERP Digital
Digitale CAM- Digitaler Rüsten

OD
CAM Digital twin Setup

M
process planningprogramming

CP
Prozessplanung Programmierung Zwilling

CA

PR
CHECKitB4 CPS PILOT
Quick and straightforward process validation of the The machine´s digital twin ensures workshop-oriented
machine, setup and tool data programming during industrial engineering
/ Tools can be easily moved over the workpiece - / 100% identical with the machine including its control
without NC codes and machine-specific parameters
/ Collision detection and identification of axis travel / Original virtual control (Siemens, Heidenhain)
limits / Reliable collision detection and identification of errors
/ No CAD/CAM skills required prior to production
/ Easy and innovative design of clamping situations and / Interfaces for many CAM systems
complete tools / Reduced risk and setup times
/ Creation of blanks / Maximized machine utilization
/ Interfaces for connection to many CAM systems

CAM PROGRAMMING PRODUCTION

Whoever wants to design scenarios for the future, needs as much information as possible from different sources. EMCO‘s Virtual Program each and every EMCO machine: / Reduced setup costs
Workflow enables you to simulate and optimise your processes. This helps you test processes and train skilled workers without / Quick and easy programming of milling and / Reduced downtimes
any downtime. multi-channel turning machines
/ Reduced repair costs
/ Quick and easy learning
/ Ideal machine utilization
/ High-performance strategies for roughing operations
/ From drawings to good parts in a fast and straightforward way / Knowledge-based machining with partially or fully
automated programming
/ Continuous digital process chain in cooperation with an experienced partner / Data import from any CAD system
/ Certified post-processors
 HYPERTURN 200 PM
OPTIONS

INSIDE TURNING AND MILLING TOOL MEASUREMENT

Outside or inside turning operations are possible with the stable With the tandem laser measuring system (with measuring
milling spindle indexing in 3° steps. Optional a vibration-damped probe) mounted above the main spindle, tools can be measured
boring bar up to a length of 1000/1500 mm and a 2x3-fold pick-up in the milling spindle without contact and monitoring the
magazine can be added. process reliability.

COMBINATION OF HIGHEST FLEXIBILITY, POWER AND PRECISION. PAPER BAND FILTER SYSTEM WITH XXL PICK-UP MAGAZINE NC-STEADY REST
As a turning and milling center for small to medium-sized series, the Powermill meets all the requirements that are needed on the
40 BAR AS STANDARD With an XXL pick-up magazine, you have the option of auto- Various steady rests and support solutions are available for shaft machining: e.g. NC-steady rest with centering area 680 mm, with integrated
production of highly complex and high-precision workpieces. matically and smoothly inserting the various tools you need flushing, pressure and position monitoring.
If required, a coolant pressure of 80/120/150 bar can optionally be
up to a length of 1500 mm and a weight of approx. 100 kg
implemented with or without temperature control. This enables the
into the machining process.
optimal use of coolant-flooded drilling, milling and turning tools
 HYPERTURN 200 PM
SINUMERIK CONTROL. EMCO TECHNOLOGY
OPEN, STRONG, FLEXIBLE.
The Sinumerik control with Operate user interface is ergonomically located to the left side of the work
area and it can be swiveled of approx. 120° and also be moved. Shopturn dialog programming, RJ45 and a
230 volt socket on the side are included in the standard version. The control panel is equipped with an
industrial 22“ multi-touch display.

Tool management 5 axes simultaneous machining EMCO Power Skiving process

Simple and open operation using the The interpolation of the milling spindle It can machine straight and inclined
integrated tool management for all tool enables milling operations with free-form external or internal and splined shaft
types and data. surfaces on the main and counter spindle gears. This fulfills the complete machining
and a continuous process with high surface of the workpiece, with main or counter
quality and optimal transition. spindle all run by the control and cycle.

EMCO diagnosis Eccentric machining EMCO tool breakage and wear

For quick and easy analysis of the entire The turning / milling of eccentrics monitoring / ONE
machine (example: tailstock hydraulic places high demands on the production This system is used to monitor the cutting for-
scheme and quill position monitoring). technology and thanks to an EMCO ces during machining. It checks If the set limit
customer-specific cycle stored in the values for tool breakage, tool wear or a tool
NC-control it can be implemented as a are missing, leading to the machine stop.
simple solution.
 HYPERTURN 200 PM
INSTALLATION PLAN INSTALLATION PLAN
Installation plan HT200 PM as Installation plan HT200 PM as
standard standard

Indications in millimetres Indications in millimetres

 HYPERTURN 200 PM
INSTALLATION PLAN WORK AREA
Installation plan HT200 PM as Work area HT200 PM as *standard
standard

* Customized solution on request

Indications in millimetres Indications in millimetres
 HYPERTURN 200 PM
TECHNICAL DATA

Workspace X-, Z-, Y-axis Tool magazine

Swing diameter over the bed 1050 mm Rapid traverse speed X/Y/Z 30 / 30 / 30 m/min Tool magazine positions 50 – 100 – 200
Max. turning diameter 1000 mm Feed force X 30000 N Max. tool length 600 mm (opt. 3x1000-1500 mm)
Distance between spindle and center (MK 6) 3200 / 4200 / 5200 / 6200 mm Feed force Z 30000 N Max. tool diameter 120 mm
Stroke X-axis 915 mm Feed force Y 20000 N Max. turning tool weight 25 kg
Stroke Z-axis 3100 / 4100 / 5100 / 6100 mm
Diameter X-axis ball screw x pitch (2 times) 63 x 20 mm
Stroke Y-axis +/- 300 mm Coolant system
Coolant pressure 40 / 20 bar
Main spindle and counter spindle (optional) C-axis of main spindle Flow rate at 20 bar 30 l
Angular resolution 0,001° Filter system 40 micron
Spindle connection (DIN 55026) A2-15" (A2-11")
Max. torque 5000 Nm Coolant tank capacity 1400 l
Power chuck diameter 500 / 630 / 800 mm
Spindle brake - holding torque 6000 Nm
Max. spindle speed (with gear) 1800 rpm (2500 rpm)
Max. speed 100 U/min Power consumption
Max. power 84 kW (53 kW)
Max. torque 6410 Nm (4400 Nm) Power rating 125 kVA
Milling spindle / B-axis Compressed air connection 6 bar
Max. weight including feed 1500 kg (700 kg)
Tool system HSK-T 100 / PSC80 (Capto C8)
Max. weight between the centers including feed 6000 kg (2500 kg)
Max. drive power 80 kW
Dimensions
Tailstock with quill Max. spindle speed (opt.) 6500 (10000) rpm
Height above floor 1550 mm
Max. torque (opt.) 630 (340) Nm
Travel without steady rest 2100 / 3100 / 4100 / 5100 mm Total length with chip conveyor 12654 – 15654 mm
B-axis stroke 240°
Quill travel 250 mm and cooling system 14760 – 17760 mm
Rapid traverse speed, B-axes 50 rpm
Quill diameter 200 mm Height 3400 mm
Max. torque with B-axis indexation 15000 Nm
Max. contact pressure 40000 N Width with control panel 4200 mm
Max. torque with B-axis interpolation 2130 Nm
Tailstock travel speed 15 m/min Weight (depending on the type and accessories) 40 / 55 t
Smallest indexation 2,5°
Bore tape dimension (integrated bearing) MK 6 Transport dimensions L x H x W 10,5 / 13,5 x 3,5 x 3,2 m
Smallest B-axis increment 0,001°
 beyond standard

EN9074 . 12/21 . Technical modifications reserved. Errors and omissions excepted.

EMCO GmbH / Salzburger Str. 80 / 5400 Hallein-Taxach / Austria / T +43 6245891-0 / F +43 624586965 / [email protected]

www.emco-world.com