Scribd Logo
Upload

Welcome to Scribd!

  • 312 views

    5S Audit Checklist Factory

    Uploaded by

    Ganesh
    This document appears to be an audit sheet for conducting a 5S audit of a manufacturing zone or area. It contains over 30 focus areas across different categories like safety, machines/equipment, materials, and surroundings. Each focus area includes space to record observations and suggestions. The audit sheet also includes space to record the audit date, zone leader, and a total score. The purpose is to systematically evaluate adherence to 5S principles and identify areas for improvement.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd

    5S Audit Checklist Factory

    Uploaded by

    Ganesh
    312 views2 pages
    This document appears to be an audit sheet for conducting a 5S audit of a manufacturing zone or area. It contains over 30 focus areas across different categories like safety, machines/equipment, materials, and surroundings. Each focus area includes space to record observations and suggestions. The audit sheet also includes space to record the audit date, zone leader, and a total score. The purpose is to systematically evaluate adherence to 5S principles and identify areas for improvement.

    Copyright

    © © All Rights Reserved

    Available Formats

    PDF, TXT or read online from Scribd

    Did you find this document useful?

    Is this content inappropriate?

    This document appears to be an audit sheet for conducting a 5S audit of a manufacturing zone or area. It contains over 30 focus areas across different categories like safety, machines/equipment, materials, and surroundings. Each focus area includes space to record observations and suggestions. The audit sheet also includes space to record the audit date, zone leader, and a total score. The purpose is to systematically evaluate adherence to 5S principles and identify areas for improvement.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    312 views2 pages

    5S Audit Checklist Factory

    Uploaded by

    Ganesh
    This document appears to be an audit sheet for conducting a 5S audit of a manufacturing zone or area. It contains over 30 focus areas across different categories like safety, machines/equipment, materials, and surroundings. Each focus area includes space to record observations and suggestions. The audit sheet also includes space to record the audit date, zone leader, and a total score. The purpose is to systematically evaluate adherence to 5S principles and identify areas for improvement.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    of 2

    5S Audit Sheet

    Zone Audit Date

    Zone Leader

    Focus Area # Observation Remarks & Suggestion Score

    1 Safety equipment like fire-hydrants or extinguishers available

    2 Safety equipment are clean and in usable condition

    3 Safety equipment & Personal Protective Equipment are kept in designated place

    4 Safety equipment are easy to access and no materials are kept hindering their access
    Man (Safety)

    5 They are in working condition & servicing is done as per schedule

    6 Are there any loose wiring or by-pass wiring?

    7 Are there any unsafe / potential injury causing conditions?

    8 First Aid kits are available in accessible area

    9 Required items are available in first aid kit with shelf life

    10 First Aid items checking and replenishment period and responsibility are documented and followed

    1 Old / obsolete / broken dies, tools or fixture in shopfloor

    2 Jigs, tools and fixtures are identified (numbered) & List of items are documented

    3 Jigs, tools and fixtures are colour coded

    4 Tools are arranges at the point of use with clearly identified location and marking

    Vacant spots (like shadow boards) are visible to identify whereabouts of the tools and and trace
    5
    them

    6 Spillage of material, oil, water or lubricant inside or near the machine


    Machine (Equipment, Tools, Jigs & Fixtures)

    7 Air leak / noise observed near the machine

    8 Unused / broken machines or machine parts available in shop floor

    9 Unwanted / waste items near, around or under the machine

    10 Dust / dirt / grease found on the machine surfaces

    11 All the lids and safety guards are available with fasterners intact

    12 All the gauges, scales and meters are clearly visible and clean

    13 All wirings, pipelines are intact

    14 All switches, glands and earthing of the machine are intact

    15 All pipelines are identified and direction of flow marked


    Machine (Equipm
    5S Audit Sheet

    Zone Audit Date

    Zone Leader

    Focus Area # Observation Remarks & Suggestion Score

    16 Valves and switches are marked for open / close directison

    17 Cleaning schedule and checklist available near the machine

    1 All material handlnig equipment are identified

    2 All transmission and rotary part of handling equipment are dust and dirt free?

    3 Are they appropriately lubricted (no extra grease or oil spread)

    4 Unused / broken down handling equipment found on floor


    MATERIALS

    5 All handling equipment are provided with designated location

    6 All inventory items are stored in designated places

    7 Min-Max indication available for all inventory items

    8 Storage areas are earmarked with material name and location indications

    9 Visual guidance / pathways are marked to minimise searching of materials

    10 Quarantine areas are marked for non-conforming mateials to avoid mix up

    1 Dust, Dirt, oil, waste material found on floor

    Unwanted material, unattended material-handling euipment, electrical / mechanical tools found on


    2
    floor

    3 Cleaning equipment avaliable at designated place

    4 Walls, Ceiling, Gangways, Windows are clean with no damages


    Surroundings

    5 All fans, lights and exhaust fans are working correctly

    6 Air cutter, curtains and air handling systems are in working condition

    7 Switches and corresponding electrical appliances are marked for identification

    8 Gangways are clear and free of materials, trolleys etc.

    9 Pest/rodent control systems are in place and in working condition

    Audited By TOTAL MARKS

    You might also like