SOP For Handling of Out of Trend (OOT)
SOP For Handling of Out of Trend (OOT)
SOP For Handling of Out of Trend (OOT)
OBJECTIVE:
To lay down the procedure for conducting an investigation of Out of trend (OOT) results
observed during laboratory testing of samples.
SCOPE:
This SOP is applicable to the out of trend results observed in the analysis of raw materials,
packing materials, finished product, in-process samples, environmental monitoring results,
water results and stability samples with respect to the previous stability test points.
RESPONSIBILITY:
It is the responsibility of QC Executives to
notify the QC Manager about the OOT result.
QC Manager shall be accountable for
implementation of this SOP.
QA Manager shall review and Closing of
Investigation Report.
PROCEDURE:
Out of trend result shall be determined on the
basis of the data of previous batches or
previous analytical data or aberrant data
observed during analysis. The result may be
within the specification but not in the trend.
While performing the analysis, if any OOT is observed, then the analyst shall
immediately inform the QC Manager to conduct the preliminary investigation along
with the analyst of the OOT observation as per Section – I of Annexure - I (OOT
Investigation Form).
Executive shall store the sample and standard preparations and any other preparations
used during the analysis until the investigation is completed.
Make the necessary entries in the OOT log (Annexure-II) by assigning the OOT No. as
follows:
OT/XX/ YYY
Where,
OOT: Out of Trend
XX: Last two digits of the current year (e.g. for 2018 mention 18)
YYY: Sequential number (e.g. 001,002 ……)
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7/18/22, 8:32 PM SOP for Handling of Out of Trend (OOT)
During the above investigation, if the cause of OOT result is identified as laboratory
error QC Manager conclude on it and repeat analysis shall be carried out and reported.
The same analyst shall repeat the test with a fresh sample and fresh standard
preparation (if required) with due care to omit the errors identified.
In case if the cause of OOT result is not identified as laboratory error then QC manager
shall recommend for reanalysis to confirm the OOT results. If the results of repeat
analysis are similar to a previous analysis the OOT results are valid and the same shall
be informed to the concerned departments.
The analyst shall record the re-analysis results in the datasheet.
If the reanalysis results are within the trend and observations are not aberrant, then
the initial analysis shall be investigated for the cause of OOT and report the repeat
analysis results.
If the cause of OOT results is not identified, and if the results of re-analysis are same as
the previous analysis then the results obtained during the first analysis shall be
reported.
If the test result is out of trend, it shall be concluded that the material/product is not
meeting the trends and the final decision for acceptance of material/product shall be
taken by QA Manager.
In case of raw and packing material: QC manager shall review the OOT results and
forward the same to QA manager for investigation and prevent the recurrence of such
incident in the future supplies.
In case of Finished Products: QC manager shall review the OOT results and forward the
same to QA and Production for information and investigation. A final decision will be
taken by QA manager based on the investigation report.
In case of Stability studies: OOT investigations to be carried out and if required
analysis can be performed using the samples of the previous stability test point. A final
decision will be taken by the QA manager based on the investigation report in
coordination with Production.
ABBREVIATIONS:
QC – Quality Control
OOT – Out of Trend
SOP – Standard Operating Procedure
QA – Quality Assurance
ATTACHMENTS:
Attachments I: OOT Investigation Form
Attachments II: Logbook OOT Test Result
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7/18/22, 8:32 PM SOP for Handling of Out of Trend (OOT)
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