Catalogue: Facing Bricks

Catalogue 2014 - 2015 Facing Bricks
Catalogue 2014 - 2015
Facing Bricks
Has been over one hundred years since our company was founded. During that time we have
developed from a traditional pottery producing hand-made bricks, adobes, and fired-clay objects to
today’s modern company.
We could not have come this far without the support of our stakeholders and general clients, who by
trusting in our work have helped us to progress and work on improving our range of products.
We would like to express our sincerest gratitude.
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Ceramica Malpesa factories
| 4 | Malpesa Catalogue 2014 - 2015

Today, four large factories with a surface of over 500,000 m2 manufacture more than
400,000 tonnes of finished products for facades and flooring annually. We employ the very
latest technology in all our production processes, from continuous dry-weight mixing to
pre-drying and firing in computerized kilns and automated mechanisms for moving bricks
along the production line.
This has all been achieved through intense R+D+i work, which has enabled us to design and
produce ceramic products of the very highest quality with considerable added value, based
on our superb team, made up of more than 80 people including managers, technicians,
operators and sales representatives.
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Tradition and modernity go hand in hand at our facilities
| General Observations |
• All dimensions and weights are described in general

terms. The technical data in this catalogue is obtained
from each product’s specifications, which are permanently
updated on our website: www.malpesa.es.
• The standard format for extruded bricks, in terms of
perforation type and indents, may vary depending on
the model used and the production site. Please contact
us to check production possibilities.
• The colours shown in this catalogue are very general
approximations.
• Due to the great variety of products, it is not viable
for us to maintain stocks of each one. Delivery deadlines
and quantities to be supplied must be pre-arranged, and
orders must be confirmed sufficiently in advance to allow
for the planning and manufacture of consignments. This
is especially important for basic non-standard formats
and special complementary parts.
• Quantities cited per linear metre or by square metre are
approximate and depend on how the units are laid.
• CERAMICA MALPESA reserves the right to add, remove
or modify the products and information in this catalogue
without prior notice.
CERÁMICA MALPESA, S.A.

Autovía A4, Km. 303
D. P. Apartado, 24
23710 BAILÉN (Jaén)
SPAIN
Tlf.: +34 953 670 711
Fax: +34 953 670 352
Mv.: +34 648 597 294
e-mail: [email protected]
http://www.malpesa.es

| Index |
Facing Brick
1. Extruded facing brick 1.4. Glazed 37

• Albero 41
12
• Aluminium 39
1.1. KLINKER 13 • Blue 40
• Amber 18 • Dark Red 41
• Andalusia White 14 • Grey 39
• Black 16 • Green 40
• Venice - Brown 17 • White 38
• Granada 16 • Complementary special shapes 42
• Grey 15 1.5. Coloured bricks 43
• Jet 17
• Ibiza Hydrofuged 45
• Oak 18
• Charcoal and Siena Hydrofuged 45
• Pearl Grey 15
• Sepia Hydrofuged 45
• Rose 19
• Tenerife Hydrofuged 45
• Roto White 14
• Alaska Klinker 46
• Terracotta 19
• Lorena Klinker 46
• Complementary special shapes 20
• Valdelagrana Klinker 46
1.2. Flashed Klinker 21
1.6. Practical applications of special
• Albarracín 25 shapes bricks and complementary pieces 47
• Altamira 24
• Double header bricks 48
• Basalt 22
• Curved bricks 49
• Bermejo 26
• Special angles 50
• Black - Graphite 22
• Complementary units: Lintel 52
• Cazorla 26
• English 22
• Mink 24 2. Pressed Facing Brick
• Peach 24 54
• Somosierra 25
2.1. MODELS 55
• Timanfaya 25
• Torneo 26 • Andalusia White 56
• Complementary special shapes 28 • Madrid Red 59
• Pearl Grey 56
1.3. Hydrofuged 29 • Prado Red 58
• Ash 35 • Triana 57
• Bailen Red 33
2.2. SHAPES 60
• Cane 31
• Damasco 34 2.3. XL-BRICK 36X12X4cm 61
• Flax White 30
• Ibiza White 30 2.4. Complementary special shapes 62
• Leather 33
• Malpesa White 31
3. Summaries
• Salmon 32
• Seville Santa Justa 32 64
• Siena 34 3.1. Cork AND Rough Textures 65
• Complementary special shapes 36
3.2. Curtain And Ventilated Wall System
66
3.3. Technical Specifications 70
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| Index |
4. Recommendations of
use and laying
72
4.1. GENERAL RECOMmENDAtIONS 73
• General 73
• Mixing bricks 73
• Hydrofuged and klinker bricks 73
• Thinbrick 73
• Treatement of joints 74
• Cleaning 75
4.2. Pressed BRICKS 76
4.3. MORTAR FOR

LOW-SUCTION BRICKWORK 77
• Introduction 77
• Materials: 77
Sands
Cements
Limes
Additives
4.4. TyPES OF MORTAR 79
• Introduction
• Prepared mortars on site
Dry industrial mortar
Wet indusrtrial mortar

Facing Brick
UNE EN 771-2003 Specifications for masonry units.
Part 1: Clay masonry units.
Extruded
Klinker
Flashed Klinker
Hydrofuged
Glazed
Coloured bricks
Pressed
Hydrofuged
1.1. Extruded Facing Brick
• Klinker
• Flashed Klinker
• Hydrofuged
• Glazed
• Coloured bricks
Extrusion System:
The material produced by the extruder (or pug mill) comprises a single
continuous column of clay with an uniform cross section, corresponding
to the negative of the mould: that is, the hollow part left between the
die perimeter (the brick’s outer shape) and the studs (which produce the
perforations in the unit).
This continuous column is then cut by wire into individual units of the
appropriate thickness.

1.1. Klinker
Extruded klinker facing brick, manufactured by extruding a mixture of

special clays and water. After drying off the water added for the extrusion,
they are baked in an oxidising atmosphere at high temperature using a tunnel
kiln to achieve the level of vitrification required for this type of material and
the following exclusive properties:
-Less than 6% water absorption.
-Density of more than 2 kg/dm3.
-Typical normalised compressive strength of more than 40 N/mm2.
These bricks are particularly attractive and naturally longlasting. They are
ideal for harsh environments. .
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Facing Brick | Extruded | Klinker | Flashed Klinker | Hydrofuged | Glazed | Coloured bricks |
Roto White
a
b • Size (axb) cm: 23.6x11.3 23.6x11.3
c
• Thickness (c) cm: 3.6 5.0
• Approx. weight Kg: 1.26 1.75
• Surface: Smooth Smooth
Andalusia White
a
b • Size (axb) cm: 23.6x11.3
c
• Thickness (c) cm: 4.9
• Approx. weight Kg: 1.75
• Surface: Smooth

Grey
a
b • Size (axb) cm: 23.6x11.3
c
• Surface: Smooth
Pearl Grey
a
b • Size (axb) cm: 23.6x11.3
c
• Surface: Smooth
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Granada
a
b • Size (axb) cm: 23.5x11.3
c • Thickness (c) cm: 4.9
• Surface: Smooth
Black
a
b • Size (axb) cm: 23.5x11.3
c • Thickness (c) cm: 4.9
• Surface: Smooth

Venice – Brown
a
b • Size (axb) cm: 23.5x11.3
c
• Surface: Smooth
Jet
a
b • Size (axb) cm: 23.5x11.3
c
• Thickness (c) cm: 4,8
• Approx. weight Kg: 1,85
• Surface: Smooth
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Amber
a
b • Size (axb) cm: 23.6x11.3
c
• Surface: Smooth
Oak
a
b • Size (axb) cm: 23.6x11.3
c
• Surface: Smooth

Rose
a
b • Size (axb) cm: 23.5x11.3
c
• Surface: Smooth
Terracotta
a
b • Size (axb) cm: 23.6x11.3
c
• Surface: Smooth
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Complementary special shapes
Under prior consultation and sufficient notice, the special pieces in this table can also be supplied
for certain 24x12x5cm models. Some of these special units can only be manufactured in small
lots, and it is therefore necessary to contact the factory beforehand to confirm quantities and
deadlines.
Some of them may also be used for copping. In this case they may be combined with models of
a similar colour, for which no special type is produced.
Due to the manufacturing process involved, these units may vary slightly in colour from the base
brickwork. In the solid formats, marks may appear on the facing stretcher due to the manufacturing
process. Please contact us for manufacture possibilities of each model.
Solid brick Extra-thick Double Header
24x8x5 cm Bullnose R-6 cm Radial R
Angle 1350 Angle a
Column Corbel Lattice 24x12x10 cm
Lintel Lintel Saddleback 1 ft 1 water

1 Stretcher/ 1 bed face 2 Stretcher/ 1 bed face 29x24x4.5/ 9.5 cm

1.2. Flashed Klinker
Flashed extruded klinker facing bricks, fired at a higher temperature and in a reducing
atmosphere, i.e: with little oxygen. The iron compounds which are transformed into reddish
coloured ferric oxide in oxygen firing, become ferrous-ferric or ferrous oxides with a hazel-
coloured, brown, grey, black or ochre colour depending on the degree of oxygen. A wide range
of shades is possible even within flashed klinkers corresponding to the same pure colour model.
The controlled programming of the oxygen reduction combined with the right mixture produce a
wide range of compositions to give each project a unique appearance with its own special sheen.
Note: a
b • Size (axb): 23.6x11.3 cm
Flashed models are produced by mixing c • Thickness (c): 4.9 cm
different kinds of bricks with differing • Approx. weight Kg: 1.80
technical specifications as indicated. • Surface: Smooth
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Black - Graphite
Black
English
Nutbrown
Basalt
Black
Ochre

Black Flashed Klinker
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Mink
Mink
Peach
Peach
Altamira
Black
Nutbrown
Mink

Timanfaya
Black
Nutbrown
Ochre
Peach
Albarracin
Nutbrown
Ochre
Peach
Somosierra
Nutbrown
Brown
Ochre
Peach
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Torneo
Black
Nutbrown
Brown
Cazorla
Black
Nutbrown
Brown
Bermejo
Black
Nutbrown
Peach

Torneo Flashed Klinker
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Under prior consultation and sufficient notice, the special pieces in this
table can be supplied for the Flashed Black and Flashed Mink models.
Some of these special units can only be manufactured in small lots, and
it is therefore necessary to contact the factory beforehand to confirm
quantities and deadlines.
Due to the manufacturing process involved, these units may vary
slightly in colour from the base brickwork. Consult.
Double Header Bullnose R-6 cm
Radial R Angle a
Lintel Lintel
1 Stretcher/ 1 bed face 2 Stretchers/ 1 bed face

1.3. Hydrofuged
Hydrofuged Facing bricks. Manufactured by extruding a mixture of clays and water.

After drying off the water added for the extrusion, the bricks are fired in an oxidizing
artmosphere in a Tunnel Kiln. Each model is burned at its own optimal firing temperature
(always > 1,000o C).
Due to the carbonate content in their base clay, the suction (initial rate of water absorption)
of these products is greater than 0.10 gr/cm2 minute. To avoid having to wet the bricks
before they are laid (a necessary, although not always applied, measure with suction of over
0.10 gr/cm2 minute), they are therefore waterproofed by immersion or soaking with a
silicon compound after leaving the kiln and before being packed. This treatment improves
their layability, facilitates cleaning and keeps wall assemblies attractive and free from
contamination over a long period of time.
The absorption rate in this type of brick is always less than 6%, in accordance with
Standard UNE-EN 771-21. Please see the product specifications.
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Ibiza White
a
b • Size (axb) cm: 23.9x11.7
c
• Surface*: Smooth
Flax White
a
b • Size (axb) cm: 23.9x11.7
c

Malpesa White
a
b • Size (axb) cm: 23.9x11.7
c
• Surface: Smooth
Cane
a
b • Size (axb) cm: 23.9x11.7 23.9x11.7
c
• Surface: Smooth Smooth
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Seville Santa Justa
a
b • Size (axb) cm: 23.9x11.7 23.9x11.7 23.9x11.7
c
• Thickness (c) cm: 3.7 5.0 7.5
• Approx. weight Kg: 1.15 1.55 2.33
• Surface*: S, C S, C S, C
*S = Smooth, C= Cork
Salmon
a
b • Size (axb) cm: 23.9x11.7 23.9x11.7
c
• Surface*: S, C S, C
*S = Smooth, C= Cork

Bailen Red
a
b • Size (axb) cm: 23.9x11.7
c
• Surface: Smooth
Leather
a
b • Size (axb) cm: 23.9x11.7
c
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Siena
a
b • Size (axb) cm: 23.9x11.7
c
• Surface: Smooth
Damasco
a
b • Size (axb) cm: 23.9x11.7
c
• Surface*: C, R
*C= Cork, R= Rough

Ash
a
b • Size (axb) cm: 23.9x11.7
c
• Surface: Smooth
Ash Hydrofuged
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Under prior consultation and sufficient notice, the special pieces in this table can also be supplied
for certain models. Some of these special units can only be manufactured in small lots, and it is
therefore necessary to contact the factory beforehand to confirm quantities and deadlines.
Some of them may also be used for copping. In this case they may be combined with models of
a similar colour, for which no special type is produced.
Due to the manufacturing process involved, these units may vary slightly in colour from the base
brickwork. In the solid formats, marks may appear on the facing stretcher due to the manufacturing
process. Please contact us for manufacture possibilities of each model.
Solid brick Extra-thick Double Header
24x8x5 cm Bullnose R-6 cm Radial R
Angle 1350 Angle a
Column Corbel
Lintel Lintel Lattice 24x12x10 cm

1 stretcher/ 1 bed face 2 stretcher/ 1 bed face

1.4. Glazed
Glazed Facing Bricks, manufactured by extruding a mixture of clays

and water. After casting, the brick surface is coated with a suspension
of various metal oxides to give the desired colour.
During the baking process, the coat fuses onto the surface to produce
a fine enamel layer covering the brick face.
A light waterproofing of the brick surfaces reduces suction to less than
0.10 g/cm2 per minute.
Note:
We guarantee the quality of the stretcher faces. Due to the manufacturing process, slight
marks or irregularities may appear on the header faces.
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White
a
b • Size (axb) cm: 23.8x11.7
c • Thickness (c) cm: 5
• Surface: Smooth
White Glazed
White Glazed
White Glazed

Aluminium
a
b • Size (axb) cm: 23.8x11.7
c
• Thickness (c) cm: 5
• Surface: Smooth
Grey
a
b • Size (axb) cm: 23.8x11.7
c
• Surface: Smooth
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Blue
a
b • Size (axb) cm: 23.8x11.7
c
• Surface: Smooth
Green
a
b • Size (axb) cm: 23.8x11.7
c
• Surface: Smooth

Dark Red
a
b • Size (axb) cm: 23.8x11.7
c
• Surface: Smooth
Albero
a
b • Size (axb) cm: 23.8x11.7
c
• Surface: Smooth
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Under prior consultation and sufficient notice, the special units

described here are available for the models specified,
Some of these special units can only be manufactured in small lots,
and it is therefore necessary to contact the factory beforehand to
confirm quantities and deadlines.
Because of the manufacturing process, there may be a slight tonal
variation between special pieces and the main brick model. Please
contact us to check the production possibilities for each model.
Bullnose R-6 cm
Angle a
White Glazed

1.5. Coloured bricks
Coloured bricks.
Endless possibilities for totally personalised polychrome facades.
CERAMICA MALPESA offers a complete system for combining the colours available
in our klinker and hydrofuge ranges in individual batches of facing bricks, not
only producing functional, attractive and long-lasting brickwork facades but
also bringing them to life with exciting colours. And for a creative designer the
possibilities are endless.
Several colours can be chosen from our klinker or hydrofuge ranges, and these
will then be mixed in factory at the desired ratio to produce a ready mixed batch
which can be used to create a unique, totally personalised facade.
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The endless possibilities offered by this system place all decisions affecting the final outcome firmly
in the hands of the purchaser, ensuring a unique, totally personalised result.
These are just a few examples. The possibility of combining two or more colours from the klinker,
hydrofuge or glazed ranges in different proportions offers enormous scope for variety and creativity.
Klinker Range
White Andalusia White Grey Pearl Grey
Granada Jet Venice - Brown Rose
Amber Oak Terracotta
Hydrofuged Range
Ibiza White Flax Cane Flax White
Seville Santa Justa Salmon Bailen Red Leather
Siena Damasco Ash
Glazed Range
White Aluminium
Albero

Charcoal and Siena Hidrofuged
Tenerife Hidrofuged
Ibiza Hidrofuged
Sepia Hidrofuged
| 45 |
Valdelagrana Klinker
Lorena Klinker
Alaska Klinker

1.6. Practical applications of
special shapes bricks and complementary pieces
| 47 |
Facing Brick | Extruded | Practical applications |
Double header bricks
This type of brick is designed to be laid like a brick of

standard measurements but to give the appearance
of header brickwork. The effect is achieved thanks
to the groove dividing the unit’s stretcher face into
two halves. The groove can be filled with mortar so
that the the unit resembles two headers, and the
dovetailed geometry avoids the possible crumbling
of the joint.
This brick can easily be broken or cut to provide half

units. Because it’s further back from the brick facing,
the break is hidden by the mortar, and any surface
breakage caused by the disc is invisible.

Curved bricks
Over a certain radius, the need of using bricks with

curved faces becomes debatable.
For curved bricks with stretcher faces where the
curve radius exceeds 5m, the difference in projection
between the two ends of the stretcher face and the
central point is less than 1.5mm. In radii of over 7.5m,
the difference is less than 1 mm.
When header bond is used with curved bricks, for radii
exceding 2m, the difference in projection between
the ends of the header faces and the central point is
less than 1mm. In radii of over 3.5m, the difference is
around 0.5mm.
If in doubt, the recommended course of action is
to do a prior layout with standard bricks to see the
resulting aesthetic effect, and to evaluate the real
need to manufacture this type of specially shaped
unit or the possibility of building the curve using
standard bricks.
RADIUS mm 1000 2000 3000 4000 5000 6000 7000 8000 9000 10000
L FACE mm 240 240 240 240 240 240 240 240 240 240
DEFLECTION mm 7.23 3.60 2.40 1.80 1.44 1.20 1.03 0.90 0.80 0.72
RADIUS mm 1000 2000 3000 4000 5000 6000 7000 8000 9000 10000
L FACE mm 120 120 120 120 120 120 120 120 120 120
DEFLECTION mm 1.80 0.90 0.60 0.45 0.36 0.30 0.26 0.23 0.20 0.18
Depending on the radius and thickness of the joint

to be laid, the unit will or will not require chamfered
header faces to avoid excessive differences in joint
widths between the external radius and the internal
radius of the circular rim formed by the bricks. In this
case, units could have chipping pieces for removal
on site.
| 49 |
Special Angles
In certain circumstances, either out of physical necessity or due to

the design itself, two facades may not meet at right angles
To address this situation specially shaped units can be used. These
are designed for each vertical joint always to be aligned with the
centre of the stetcher line of the adjacent units in the courses
immediately above and below.
To this end, the following equation should always be confirmed:
B+ LL + 0.5S = A + 0.5LL
Where:
• A The stretcher face measurement of the special unit.
• B The header face measurement of the special unit.
• LL The vertical joint measurement.
• S The stretcher face measurement of the base unit.
The stretcher and header face dimensions of the specially shaped

unit do not coincide with the stretcher and header faces of standard
size bricks except in the case of acute convex angles.
Depending on the angle and the application in question, the unit
may vary in geometry. It may also have small chipping pieces to
be removed on site, with the acute corners chamfered to avoid
breakages during work,…

Special Angles
Convex angles
The exclusive use of base units, either whole or cut,
provides possible alternative solutions to those outlined
above. Where the walls meeting to form the angle
are not sufficiently well supported, wall braces are
recommended (preferably of stainless steel or plastic).
Concave angles
With concave angles, the normal solution is directly
to cut the end units in each course, without having to
use any specially shaped units
Whith special unit Whithout special unit
| 51 |
Complementary units: Lintel

Lintel
1 Stretcher face/ 1 bed face
In the cavities of brick walls, the lintels may be replaced by supports in

brickwork courses bridging the cavity. Ceramic units are manufactured
with dovetail-shaped edges to facilitate a snug fit. These units are designed
to be laid in reinforced stretcher bond to produce an effect of continuity in
the course immediately above openings.
Example of lintel

Lintel
2 Stretcher faces/ 1 bed face
These units, when reinforced, can also be used for longitudinal latticework.
Can be suitable for pieces with both face stretchers visible, in the case of
visible interior areas (wash rooms, corridors, car parks, etc.).
The calculation of the armed one of this type of applications must be carried
out in the project specifically. Tables of calculation specifically developed
for this type of solutions exist, where the type of commercial elements is
recommended to use. In case of doubt it is requested to contact with our
technical office.
Example of lintel
Due to the manufacturing process involved, these units may vary slightly in
colour from the base brickwork. Only manufactured in Smooth surface.
The dimensions of the lintel and lattice pieces are approximately the same
as the main piece they are derived from.
| 53 |
2. Pressed Facing Brick
Pressed:
The pressing process involves compacting the clay between two facing
presses, which force it into a mould in the shape of the final unit.
The press surfaces are in relief to produce raised and sunken areas in the units.
The outer shape of the unit produced therefore depends on the mold cavity.

2.1. Models
Facing bricks manufactured by pressing process, compacting mixture of clays and

water. After drying, the bricks are fired in an oxidizing artmosphere in a Tunnel Kiln. Each
model is burned at its own optimal firing temperature (always > 1,000o C).
Due to the carbonate content in their base clay, the suction (initial rate of water absorption)
of these products is greater than 0.10 gr/cm2 minute. To avoid having to wet the bricks
before they are laid (a necessary, although not always applied, measure with suction of over
0.10 gr/cm2 minute), they are therefore waterproofed by immersion or soaking with a
silicon compound after leaving the kiln and before being packed. This treatment improves
their layability, facilitates cleaning and keeps wall assemblies attractive and free from
contamination over a long period of time.
| 55 |
Facing Brick | Pressed | Models | Shapes | Specials |
Andalusia White
a
b • Size (axb) cm: 23.4x11.6 35.2x11.6
c
• Thickness (c) cm: 5 4
Pearl Grey
a
b • Size (axb) cm: 23.4x11.6 35.2x11.6
c
NOTE:
Data shown are for Continuous Bowl format.

Andalusia White Pressed
Triana
a
b • Size (axb) cm: 24x11.9 24x11.9 36x11.9
c
• Thickness (c) cm: 4 5 4
• Approx. weight Kg: 1.95 2.40 2.93
| 57 |
Prado Red
a
b • Size (axb) cm: 24x11.9 36x11.9
c
Prado Red Pressed
NOTE:
Data shown are for Continuous Bowl format.

Madrid Red
a
b • Size (axb) cm: 23.8x11.8 35.7x11.8
c
Madrid Red
| 59 |
2.2. Shapes
According to the wide range of models and formats available in bricks of this type, there are
many possible variations, so confirmation from the factory is required regarding production
possibilities, which depend on amounts ordered and delivery times. All these formats can also be
manufactured in 4 and 5 cm.
Please check the product data sheet for the nominal dimensions of each model.
Solid One Bowl Double Bowl

24x12cm. No bowls or indents. 24x12cm. Used as a base unit 24x12cm. A multiuse unit allows the
or for coping. same unit to be used for corners.
Continuous Bowl
24x12cm. Double notch. A unit which enhances the waterproofing of vertical
joints between bricks (thanks to notches) and the continuity of the horizontal
course (thanks to the continuous bowl).
This allows longitudinal reinforcement along the frog.
A complementary unit is needed for corners.
Continuous Bowl Corner, 24x12cm

With double continuous bowl to allow continuity of the mortar and possible
bed joint reinforcement.
Header Piece, 12x12cm

A unit which enhances the waterproofing of vertical joints between bricks
(thanks to notches) and the continuity of the horizontal course (thanks to the
continuous bowl).
This allows longitudinal reinforcement along the frog. A complementary unit
is needed for corners. Ideal for sunken work.
Header Bond Corner, 18x12cm

Double continuous bowl to allow continuity of the mortar and possible
bed joint reinforcement.
Dutch Size
20x10cm. One bowl

2.3. XL-Brick 36x12x4cm
Andalusia White These new bricks provide bonds of great horizontal
continuity due to the brick’s dimensions and the
lower number of head joints.
Using these products for ventilated or curtain
walls brings additional benefits compared with the
traditional solution, in terms of both the laying yield
(large format, no tie plates, possibly no need for soffit
parging, etc.) and the final quality of the completed
product (the building), with an impeccable appearance
and excellent functional properties in important
aspects such as energy savings, protection against
Pearl Grey noise and damp, and minimum maintenance.
Please, check the product data sheet for the nominal
dimensions of each model.
36cm
12cm
36x12cm. Double notch and double continuous bowl.

Madrid Red
12cm 36cm
36x12cm. Double continuous bowl.
Prado Red
Triana
12cm
30cm
XL-Brick Corner 30x12cm. Double continuous

bowl to allow continuity of the mortar and
possible bed joint reinforcement.
| 61 |
2.4. Specials Complementary Shapes Bricks

The special units listed in the table below can be supplied to order if sufficient notice is given. They
all correspond to the Triana model. Quantities and deadlines must be confirmed with the factory.
For units for other models, please enquire.
The Continuous Bowl Corner units and the 6cm, 12cm and 65cm radius units can be manufactured
for all models if notice is given before manufacturing and supplying.
For cut to measure units please ask.
Dimensions in cm.
Continuous Bowl Radial r65 cm Bullnose r6 cm Bullnose r12 cm

Corner A B C Kg/ud. A B C Kg/ud. A B C Kg/ud.
A B C Kg/ud. 24 12 4 1.90 24 12 4 1.90 24 12 4 1.90
24 12 4 1.90 24 12 5 2.60 24 12 5 2.60 24 12 5 2.60
24 12 5 2.60
Column Pingeon Chest Step Corbel

A B C Kg/ud. A B C Kg/ud. A B C Kg/ud. A B C Kg/ud.
24 12 4 1.90 24 12 4 1.90 24 12 4 1.90 24 12 4 1.90

Listel with Bowl Plaited Bowtell Bowtell
A B C Kg/ud. A B C Kg/ud. A B C Kg/ud.
24 5 4 0.90 24 5 3 1.00 24 5 3 1.00
Cant Round Beadflush Tower

24 12 4 1.90 24 12 4 1.90 24 12 4 1.90 24 12 4 1.90
Egg Stringer Windowsill/ Saddleback Gargoyle

24 12 4 1.90 24 12 4 1.90 24 12 3 1.55 24 12 4 1.90
| 63 |
3. Summaries
1. Textures Cork and Rough
2. Curtain and ventilated wall system
3. Technical Specifications Tables
This section covers various issues to help locate information on a specific

question, including:
Models manufactured with a non-smooth texture, i.e. corked and rough.
Curtain and ventilated wall system.
Technical specifications tables.

3.1. Textures Cork and Rough
Cork Texture
Model Size cm Thickness cm
Sevilla Santa Justa 24x12 3.7 / 5 / 7.5
Salmón 24x12 5 / 7.5
Damasco 24x12 4.9
Rough Texture
Damasco 24x12 4.9
Cork Seville Santa Justa

Cork Texture (detail)
Cork Salmon Rough Texture (detail)
Cork Damasco Rough Damasco
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Facing Brick | Summaries | Textures | Wall System | Tecnical Specifications |
3.2. Curtain And Ventilated Wall System
STRUCTURA:
Construction system with self-supporting ventilated face brick wall.

As an associate of the organisation STRUCTURA, Cerámica Malpesa proposes innovative solutions when
planning and building face brick structures.
The innovation proposed by STRUCTURA is based on a simple construction system, known as GHAS (Geo-
Hidrol Advanced System), which improves the end result of face brick walls with a solution of either a self-
supporting or ventilated wall.
The self-supporting wall consists of separating the outer skin of the face wall from the building structure to
produce a continuous air chamber, which is filled with insulation or air chamber–insulation. The continuity
of the chamber means this solution would be free of thermal bridges.
The ventilated wall is a variation on the self-supporting wall, where between the insulation and outer skin an
air chamber is left for ventilation and drainage.
Both alternatives appear in the Technical Construction Code as solutions that meet the quality requirements
for this new standard, and the ventilated wall is suitable for the most adverse climates.

Anchor Reinforced bed joint Reinforced bed joint
When working on this kind of wall, the GHAS system advises using anchors to fix the wall to the structure.
These anchors, which are easy to fit and adjust, allow for vertical and horizontal movement, and prevent
any swaying movement. Fitting reinforcement in certain courses of the walls, so that the bending stress on
the horizontal plane is transferred to the building structure through the anchors, allows for greater spans
between pillars, which in most cases eliminates the need for auxiliary structures and reduces the number of
anchors needed.
To use the minimum horizontal joint, it is recommended to use pressed bricks so that the reinforcement sits
in the continuous bowl.
As there is no need for slab supports, which eliminates the problem of battering between storeys, a base is
needed to ensure good support for the brickwork and suitable strength (the structure of the building itself,
projecting slabs, metal consoles, etc.).
Using these innovations increases the quality of the finished product (the building) with an impeccable
appearance and excellent functional properties in important aspects such as energy savings, protection
against noise and damp, and minimum maintenance. The panelling of gaps in concrete slabs and pillars is
thus no longer a key aspect in building the wall, as it is now built in a uniform manner. This means quicker
build times and prevents any possible aesthetic defects.
Structure support Metal consoles Metal consoles
| 67 |
These new possibilities for building walls are an advanced system with increased advantages over conventional
methods, which require a specific technical study of the specific project for the size of anchors, reinforcements and
support (where required), and which can be carried out by any specialised engineer, or by the technical office of
the system providers. For the GHAS system, the engineering firm GEOHIDROL, S.A. is at your disposal for analysis
and study of the project, at no additional cost. Contact our commercial network for more information.
ADVANTAGES:
• Stability guaranteed by calculation.
• Quick implementation.
• Considerable savings in concrete.
• Optimum split control.
• Necessary metal elements in stainless steel.
• Improved tolerances to slab partitions.
• Easy to plumb.
• Complete elimination of brick veneering.
• Post-works guarantee.
• Complete studies drawn up for inclusion in projects.

Pressed Facing Brick Pieces For Curtain And Ventilated Wall System
That series are available in five different shapes, as detailed below, and they
manufactured in all the pressed brick models, see page 56 and following
• Size 12x12 cm • Size 24x12 cm • Size 36x12 cm

(Thickness 4 and 5 cm). (Thickness 4 and 5 cm). (Thickness 4 and 5 cm).
Standard unit and for Standard unit 24x12 cm Standard unit 36x12 cm
anchors 12x12 cm
Corner unit 12x18 cm Corner unit 24x12 cm Corner unit 30x12 cm

(For Shapes 12x12 cm)
The units in the series can be used both with reinforced bed joints and wall ties
towards the inside of the facade, thanks to the thin joints that are possible with
this type of brick. The lengthwise reinforcement of courses is ensured by the
continuous frog in the standard and corner units. For placing wall ties at the rear
For best results using any the existing grooves between dividing stubs (12x12 cm format) can be used, or
of the models in this series alternatively standard units can be recessed specifically for the job (24x12 cm, 36x12
we recommend using plastic
braces or wedges as spacers cm formats).
for the perpends and bed- The special design of these bricks allows them to be pointed as follows, even when
joints. These are readily holding the metal units mentioned:
available in ironmongers’ and • “Loose laid” in perpends and bed-joints.
specialised shops
• “Loose-laid” in perpends and thin joints of face mortar in the bed-joints.
• Perpends and bed-joints with thin joints of face mortar.
(“Loose-laid = not having 2 to 3 mm thick joints of face mortar to absorb dimensional
tolerances).
| 69 |
3.3. Technical Specifications

The most representative technical characteristics of our bricks are detailed below. These technical details are the
guaranteed values that appear in the technical data sheet of each product.
Nominal measurements, dimensional tolerance and other characteristics are detailed in each product’s data sheet. These
documents are permanently updated on our web site: www.malpesa.es
Klinker
• AMBER
• BLACK • ANDALUSIA W.
• GREY • VENICE-B. • ROSE • OAK
Models: • JET • WHITE • GRANADA • TERRACOTTA • PERAL GREY
• Water absorption: ≤6% ≤6% ≤6% ≤6% ≤6%

• Suction, Kg/(m2·min): ≤ 0,9 ≤ 0,9 ≤ 0,9 ≤ 0,9 ≤ 0,9
• Typ. norm. compressive strenght: ≥40,0 N/mm2 ≥40,0 N/mm2 ≥40,0 N/mm2 ≥40,0 N/mm2 ≥40,0 N/mm2
• Durability (freeze resistance): F2 F2 F2 F2 F2
• Thermal properties (leq): 0,35 W/mK 0,35 W/mK 0,35 W/mK 0,35 W/mK 0,35 W/mK
• Expansion from damp: ≤ 0,25 mm/m ≤ 0,40 mm/m ≤ 0,43 mm/m ≤ 0,50 mm/m ≤ 0,60 mm/m
• Fire reaction: Clase A1 Clase A1 Clase A1 Clase A1 Clase A1
• BASALTO
Flashed Klinker
• BLACK-GRAPH. • ALBARRACIN
• CAZORLA • BERMEJO • ALTAMIRA
• ENGLISH • SOMOSIERRA • MINK
Models: • TORNEO • TIMANFAYA • PEACH
• Water absorption: ≤6% ≤6% ≤6%

• Suction, Kg/(m2·min): ≤ 0,9 ≤ 0,9 ≤ 0,9
• Typ. norm. compressive strenght: ≥40,0 N/mm2 ≥40,0 N/mm2 ≥40,0 N/mm2
• Durability (freeze resistance): F2 F2 F2
• Thermal properties (leq): 0,35 W/mK 0,35 W/mK 0,35 W/mK
• Expansion from damp: ≤ 0,25 mm/m ≤ 0,32 mm/m ≤ 0,60 mm/m
• Fire reaction: Clase A1 Clase A1 Clase A1
Hydrofuged
• ASH • DAMASCO
• CANE • SALMON • BAILEN RED
• FLAX WHITE • SEVILLE SANTA JUSTA • IBIZA WHITE
Models: • MALPESA WHITE • SIENA • LEATHER
• Water absorption: ≤6% ≤6% ≤6%

• Suction, Kg/(m2·min): ≤ 0,9 ≤ 0,9 ≤ 0,9
• Typ. norm. compressive strenght: ≥20,0 N/mm2 ≥20,0 N/mm2 ≥20,0 N/mm2
• Durability (freeze resistance): F2 F2 F2
• Thermal properties (leq): 0,35 W/mK 0,35 W/mK 0,35 W/mK
• Expansion from damp: ≤ 0,30 mm/m ≤ 0,30 mm/m ≤ 0,50 mm/m
• Fire reaction: Clase A1 Clase A1 Clase A1
• ALBERO
Glazed
• BLUE
• DARK RED
• ALUMINIUM • GREEN
Models: • WHITE • GREY
• Water absorption: ≤ 18 % ≤ 16 %
• Suction, Kg/(m2·min): ≤ 0,9 ≤ 0,9
• Typ. norm. compressive strenght: ≥20,0 N/mm2 ≥20,0 N/mm2
• Durability (freeze resistance): F2 F2
• Thermal properties (leq): 0,33 W/mK 0,35 W/mK
• Expansion from damp: ≤ 0,20 mm/m ≤ 0,30 mm/m
• Fire reaction: Clase A1 Clase A1

Pressed
• ANDALUSIA WHITE
Models: • PEARL GREY • MADRID RED
• Water absorption: ≤9% ≤ 16 %

• Suction, Kg/(m2·min): ≤ 0,9 ≤ 0,9
• Typ. norm. compressive strenght: ≥40 N/mm2 ≥20 N/mm2
• * Durability (freeze resistance): F2 F0/ F2*
Models: • PRADO RED • TRIANA
• Water absorption: ≤ 18 % ≤ 18 %
• Suction, Kg/(m2·min): ≤ 0,9 ≤ 0,9
• Typ. norm. compressive strenght: ≥20 N/mm2 ≥20 N/mm2
• * Durability (freeze resistance): F2 F2
* The testing method currently employed to measure the durability (frost resistance) of clay bricks is that described in
Standard “UNE 67028 EX: Clay bricks. Freezing test”. UNE 67028 EX is provisional, pending replacement by another,
pan-European, standard, and the testing method it prescribes bears no relation whatsoever to the real wear and tear
undergone by this type of brick facade, dealing with bricks as individual units rather than as component parts of a wall.
Bricks subjected to this type of test sometimes pass the test and are classified as F2 and sometimes fail, in which case they
are classified as F0.
The British standard, which is the most logical standard and which is the most likely to be adopted at European level, tests a
whole brick wall rather than individual bricks. When our pressed bricks are subjected to the British-style test, they pass with
flying colours and are classified as F2. In fact experience has shown that our pressed bricks, which would in all likelihood
have been classified as F0 under UNE 67028 EX, actually withstand the passage of time extremely well. This can be seen in
numerous hundred-year-old pressed brick facades built in Madrid’s Salamanca quarter and many facades built since 1992
using the Madrid Red model in Castilla-Leon, Madrid and many other places.
NOTES:
The applicable regulations for each characteristic described is as follows:
Water absorption: UNE-EN 771-21
Suction: UNE-EN 772-11
Typical normalised
compressive strength: UNE-EN 772-1
Durability (freeze resistance): UNE 67028 EX
Thermal properties (leq): C.T.E.
Expansion from damp: UNE 67036
Fire reaction: UNE-EN 13501-1
For guaranteed technical characteristics, see technical specifications. In compliance with the guidelines set out in the new
Standard UNE-EN 771-1, we advise customers that in any of the models of face brick described in this catalogue, small
granules of lime may appear in some units before, during or after laying, and this may cause flaking. If such flaking does
occur, it will be within the limits laid down by Standard UNE 67039 EX, and in accordance with the specifications of each
product. If any of the bricks used in a facade are found to be chipped we guarantee that all units with flaking or chipping
as specified in Standard UNE 67039 EX (more than one instance of lime granule induced flaking between 7 and 15 mm in
size, and one instance of lime granule induced flaking larger than 15 mm) will be refaced.
The manufacturer reserves the right to vary any technical characterictic without prior warning.
| 71 |
4. Recommendations of use and laying
• General recommendations
• Pressed bricks
• Mortar for low-suction brickwork
• Types of mortar

4.1. General Recommendations
General which bring the facade to life. For the optimum aesthetic
This is a series of basic usage recommendations to result, we recommend using bricks from two packets at
ensure that face brick wall assemblies prove satisfactory the same time, working downwards through each one.
for the purchaser and that the best possible use is made • This practice of using bricks from two or three packets
of the bricks selected. at the same time is generally recommended for all our
They follow no particular order of importance, because bricks.
we feel that all of the suggestions-recommendations •On sites where owing to the specific circumstances of
listed may influence the final result of the construction work organization openings are left in wall assemblies to
project: be closed up later, it is advisable to leave the packet(s) of
The size, shape, texture and colour of the joints, both the bricks used around the opening as near as possible
vertical and horizontal, should be studied in detail. They to each opening.
exert a major influence on the formal appearance of
the facade. It must be remembered that jointing may Hydrofuged and klinker bricks
account for 20% or more of the wall’s total surface. The three basic recommendations for the correct
Visually, the sum of the colours of the two components employment onsite of hydrofuged bricks are:
which make up the facade are synthesized, and very 1) Lay the brick as dry as possible. To do so, the plastic
different results can be obtained using the same brick wrapper must be removed from the packet at least two
but altering the appearance of the joints. days before use.
The successful outcome of the crucial joint-brick 2) Use packaged factory made mortars if possible, either
combination will to a great extent depend on the pre-dosed wet-mix or pre-mixed dry, of M-7.5 grade or
professionalism of the project designers and job above. If this is not possible, we recommend adding
supervisors. Their decision will be based on the variables a plastifier to mortar mixed onsite, according to the
specific to each job, such as: the drawings, volumes manufacturer’s instructions for use.
and elements to be highlighted, the relationship with 3) If the wall assembly contains wet bricks as a result
other materials used in the facade, the surroundings of not having followed the first recommendation, they
…etc. Personal taste will also inevitably influence the should be left to dry for as long as possible before
outcome. applying rough finish to their rear face. This precaution
Our bricks come in a wide range of colours, tones and is particularly important if polyurethane foam is to be
finishes. We are aways willing to share the knowledge employed.
gained from our long experience and to suggest Regarding klinker bricks, there are just two suggestions:
solutions to our customers requirements. 1) Do not wet the bricks before laying them on-site.
2) If possible, use pre-dosed or premixed mortar, of
Mixing bricks M-7.5 grade or over. If this is not possible, add a good
Colour harmony on facades is generally a major plastifier to the mortar.
objective, due to its influence on the aesthetic result of
the project. Aware of the importance of this factor, we Thinbrick
offer the following recommendations regarding specific Another important factor to be considered to obtain a
models: good result on the facade is the correct handling of the
• The beauty of the Sevilla Malpesa model lies in its Thinbrick placed in gaps in concrete slabs and columns.
combination of salmon, or chuff, tones, which bring Here we suggest the following:
the facade to life. For the optimum aesthetic result we • If the bricks are light, salmon or grey in colour, the
recommend using bricks from three packets at the same thinbrick should be cut from the bricks that are being
time. used, with three packets being used at the same time,
Wall assemblies built using the Cartuja model are as they are with the other bricks.
especially attractive thanks to a combination of slightly • Thinbrick should preferably be cut on cutting tables
pinkish salmon tones, which bring the facade to life. equipped a disc cutter with water. This allows them to
For the optimum aesthetic result we recommend using be cut to the maximum size needed for the project, and
bricks from three packets at the same time. does not involve a great increase in costs considering
• The beauty of the Sevilla Santa Justa model lies in its the breakages produced when they are cut manually.
combination of light and slightly pinkish salmon tones,
| 73 |
Facing Brick | Recommendations | General | Pressed | Brickwork | Mortar |
• If the brick being cut is water resistant, two things In this type of brickwork, the construction manager
should be remembered: must decide whether to prioritize the precision of the
1) It should be cut completely dry, if a disc cutter with vertical joints, which involves accepting slight variations
water is employed. in joint thicknesses, or retain a uniform spacing between
2) Allow the moisture produced by the cutting of the bricks, which will involve accepting a slight deviation
insert to dry for one or two days. in joint alignment. Here, the professionalism of the face
The first consideration is crucial. If the second cannot bricklayers becomes particularly important, since they
be followed because of work rhythm requirements, it must have the skill necessary to balance both factors to
is not so important because any humidity which may produce the desired results.
appear on the facade will disappear after a short period Our recommendations for loose-laid brickwork are as
of time. follows:
1) Take into account the bricks’ dimensional tolerances
Treatment of joints in order to establish a suitable joint thickness.
The size, shape, texture and colour of the joints, both 2) Take special care with the preliminary layout, and
horizontal and vertical, should be studied in detail. establish the tolerances of the joint widths according to
They exert a major influence on the formal appearanc the desired result.
of the facade. It must be remembered that jointing may 3) To minimize the effect of grade differences, use bricks
account for 20% or more of the wall’s total surface. from two or three packets at the same time, working
Visually, the sum of the colours of the two components downwards through each batch.
which make up the facade are synthesized, and very Regardless of the type of brick being used, if the mortar
different results can be obtained using the same brick joints are to be pointed remember that the operation
but altering the appearance of the joints. must be carried out to the same criteria throughout the
With narrow, flush mortar and apparently dry joints, the job in terms of the mortar’s hardness when pointed. This
dimensional tolerances of the selected brick model must is especially important when using low-suction bricks,
be taken into account when deciding the minimum because the differences that may be produced in the
width of the joint. If the brick is extruded, the thickness colour of the joints are usually very noticeable.
of the column face must also be considered. When laying low-suction bricks, any soluble salts
Particular attention should be paid to “loose-laid” contained in the mortar will concentrate on the surface
vertical joints, employed to give the bricks an of the joint because the water used for mixing evaporates
appearance of horizontal continuity The achievement of mostly through this surface, rather than through the
this aesthetic effect does not mean that vertical mortar brick. This usually results in a lighter mortar joint colour
joints completely disappear; a minimum distance than if a conventional brick had been used.
should remain between the units to accommodate the All this would not affect the uniformity of the facade
tolerances of both the brick and its position. It is materially were it not for the fact that incorrect pointing may
impossible to lay brickwork with touching header faces make this lightening of the joint colour more marked in
and at the same time maintain perfectly true vertical some parts of the facade than in others. Consequently,
joints, regardless of the model or manufacturer that alternating light and dark horizontal strips may appear
has been chosen. Furthermore, brick-to-brick contact marking the areas where the mortar was softer or harder
is not advisable from the technical perspective because when it was pointed.
any material movement in the facade (slab deflection, If pointing is always done while the mortar is still fresh,
thermal dilatation and retraction, etc) may produce load therefore, the resulting colour will be lighter, but more
concentration at these points of contact between bricks, uniform; the facade, however, will get dirty more easily.
and result in damaged edges. If the pointing is done when the mortar is half-dry, the
As can be seen in any brickwork executed following this joint will be a little darker with a cleaner finish, but work
procedure, the visual effect of continuity in a course on the last stretch of the day must be organized so
of brickwork can be achieved by establishing nominal that bricklaying stops in time to allow the last courses
vertical joint thicknesses of between 2 and 4 mm to harden before pointing. On each job, the procedure
(depending on the tolerance of the model chosen). It will that best meets the project’s needs must be chosen, but
also depend on the dimensions of the horizontal joints during the execution stage the same criteria must be
(the wider the horizontal joint, the more noticeable the followed throughout.
effect will be).

The successful outcome of the crucial joint-brick Cleaning
combination will to a great extent depend on the Finally, if it is considered necessary to clean the facade this
professionalism of the project designers and job is best done as late as possible, preferably immediately
supervisors. Their decision will be based on the variables before delivery of the building. This will ensure that it
specific to each job, such as: the drawings, volumes will not be dirtied again during other work processes.
and elements to be highlighted, the relationship with Our recommendations for effective cleaning are:
other materials used in the facade, the surroundings • Employ brick facade cleaning professionals.
…etc. Personal taste will also inevitably influence the • A high-pressure water jet gives the best cleaning results.
outcome. • To guarantee the desired result, satisfactory preliminary
Our bricks come in a wide range of colours, tones and tests should be carried out to provide a contrast with
finishes. We are aways willing to share the knowledge the final appearance.
gained from our long experience and to suggest These procedures, together with proven bricklaying
solutions to our customers’ requirements. skills, have led to the building of brick facades on a huge
scale in the UK, USA, Scandinavia and Northern Europe,
with aesthetic results of the very highest quality.
| 75 |
Facing Brick | Recommendations | General | Pressed | Brickwork | Mortar |
4.2. Pressed Bricks

Our pressed bricks offer exceptionally smooth, squared them as the facade gets higher, about every half-metre,
faces which, together with their uniformity with respect this is to prevent their becoming too enclosed, which
to their grades, permit the construction of superbly could cause chipping of the brick’s cants and edges
finished facades. The introduction of continuous frogs when they are withdrawn.
and notched header faces has facilitated brickwork with • Bricklaying performance is improved by placing plumb
very thin, usually sunken, mortar joints (“loose-laid” bobs at intervals of between one and a half metres and
brickwork). It is precisely in this kind of brickwork where two metres, to maintain the verticality of the joints. This
our pressed bricks are most clearly distinguishable also facilitates the positioning of the bricks.
from other types of bricks, and where their use is fully • The brick is supplied stacked in packets, but for the
justified. best final results it is advisable to use units from several
By way of clarification, the expression “loose-laid” pallets at the same time.
refers to brickwork in which the extreme thinness of • To ensure the impermeability of the wall to rainfall,
the joints, whether vertical, horizontal or both, gives the frogs in the horizontal course and the notches
the visual impression of continuity between brick units. between the vertically laid bricks should be correctly
Under no circumstances does it mean that the mortar filled. Enough mortar should be applied to fill the frog
joint between bricks can be omitted. Joints for our completely and, when the brick is pressed, to fill the 2 or
pressed bricks have to be of at least 2-3 mm, enough to 3 mm tilt without overflowing. Later, to imitate empty
allow the minimal grade differences between the units joints, the mortar is touched up with a suitable tool,
to be absorbed and to have a margin of tolerance in taking care not to damage the edges of the brick.
the brickwork. These mortar joints, together with the To improve the sealing of the vertical bonds, the mortar
corresponding expansion joints when required by the can be flattened with the trowel handle to ensure that
dimensions of the facade, also guarantee the behaviour the notches in the header faces are completely filled.
of the assembly when subject to material movements If the inside of the wall is to be rough coated, it should be
between the different constructed elements, which may remembered that the surface of these pressed bricks is
result in chipping and cracking if the bricks are laid in smooth and waterproofed, and will therefore first require
direct contact with each other. a preliminary coating in line with the recommendations
These high quality bricks deserve to be laid in the best of the mortar product manufacturer. Alternatively,
possible way, although this certainly does not imply a rough surface may be produced by grouting with
that they are difficult to use. Below we present a series cement one or two days beforehand.
of practical recommendations for improving finishes Following these recommendations it is easy to produc
and facilitating construction. Most of them are merely brickwork with empty joints of a “loose-laid” appearance
reminders of normal good building practice: where the bricks “float”, as can be seen in numerous
• Malpesa pressed bricks are supplied waterproofed; buildings of great prestige constructed with pressed
like other waterproofed models, they should be laid bricks since the end of the last century. In most of them,
using well bonded fresh mortar, mixed with little water. the joints between brick units can be seen to be usually
Sections 3 and 4 contain recommendations concerning of about 5 mm in width.
the mortar to be used with these bricks.
• Take special care with the positioning of units and
levelling on the first course, especially if the joints are
very narrow. It should also be remembered that at
corners, units without continuous frogs are going to
be used. These may project a little above the others,
and they should not, therefore, be taken as a reference
for levelling the row nor as a base for laying separators
when these are to be applied.
• With thin joints, construction is improved by using
small strips, pins or braces of the desired thickness as
separators. For sunken joints in the horizontal course,
continuous strips can be used of a maximum length of
one metre, with handles for withdrawal. Whatever kind
of separators is used, care should be taken to remove

4.3. Mortar For Low-Suction Brickwork
Introduction Materials
The advantages of low-suction bricks have been There are two factors which can be addressed in order
described above, but it should not be overlooked that to reduce the water content in mortar while maintaining
this material differs in its properties from traditional sufficient plasticity: firstly, the amount of fine aggregate
brick. Its laying therefore requires modifications to contained in the mortar mixture and secondly, the use
some of the other components which influence the of plasticizing additives. The amount of fine aggregate
brickwork. The mortar used must achieve satisfactory in the mortar depends on the cement dosing (and
on-site performance and finishing. sometimes the amount of lime). It is also affected by the
The main difference between a low-suction brick and amount of fine sand that has been added. Each of these
a traditional brick in terms of its use in construction components is analyzed below:
is that the former absorbs a very small amount of the
water contained in the mortar compared with the latter. • Sands
Because it is crucial to avoid the premature dehydration Mortar can be made using river sand, stone sand, pit
of mortar, which would prevent its correct setting, it sand or combinations of these types. Beach sand is not
is obligatory to wet bricks with a suction of over 1Kg/ recommended because it may cause efflorescence.
(m2·min) prior to laying. This sound building practice is When choosing the type of sand it must be remembered
not, however, applied as strictly as is necessary, and in that river sand is more rounded, and this is an advantage
many projects bricks of medium to high suction are laid in terms of plasticity. However, if the sand is too clean
dry or incorrectly wetted. – that is, if its percentage of fine aggregates is very
Bricklayers, no longer accustomed to wetting brick, low -, the effect may be just the opposite of what was
have had to use mortar with a greater water content, expected. Stone sand usually has a larger percentage of
because otherwise the workability time of the case fine aggregate, although it also contains sharp edged
mix once spread on the tilt would be very short. This grains.
system does not ensure good adherence to the bricks, Limestone sand, because of its nature, usually gives
since at the point of contact between mortar and better results than silica-based sands when used to
brick the cement particles may dehydrate and lose the make mortar for laying low-suction bricks.
moistness necessary to set correctly. Furthermore, it is Nevertheless, the factor which most influences sand
well known that an increase in the water/cement ratio suitability is its grading curve; the sands with the
reduces mortar strengths and increases its porosity and best performance are those which possess uniformly
its retraction on drying. distributed grading. As mentioned previously, the
When working with low-suction bricks, the ceramic percentage of fine particles should ideally be around
unit hardly alters the water content of the mortar mix, 15%. However, this does not mean that the sands used
and the mortar only therefore requires the amount of should not contain any large particles at all, because
water necessary to moisten the aggregate and cement if the joints are wide a considerable amount of such
correctly. An excess of water in the mix can only have particles will be necessary. Nevertheless, the medium
negative consequences, because apart from worsening sized particles should be well distributed.
the properties of the hardened mortar the surplus water
not absorbed by the brick causes delays in setting time • Cements
and therefore in the work schedule (especially in cold Masonry cements are recommended due to their lower
weather and with high atmospheric humidity). It also sulphate content. If they are not available, common
dirties the facade by running down the brick facings. cements of a maximum strength of 32.5 (except CEM I
Reducing the water in the mortar mix, however, has a and CEM IIA) are used.
negative effect on its plasticity, or its handling qualities It is inadvisable to use cements with strengths exceeding
and ease of laying, and it is therefore necessary to adopt 32.5 because while the mortar strength remains the
measures concerning other influential factors in order to same, this will reduce the percentage of fine aggregate
restore the balance. The aim is to obtain mortars which in the mixture, and therefore its plasticity. Neither is
are easily workable but which at the same time contain it advisable to use cements with high initial strength,
less water, to give them greater bonding properties because the theoretical advantage in strengthening time
when fresh without making their setting time too long may be accompanied by loss of control with respect to
and to avoid stains on the facade.
| 77 |
Ladrillo Cara Vista | Recomendaciones de uso y colocación |
the mortar mix handling time, which the bricklayer may • Additives
attempt to offset by increasing the water dosage. The possibilities of improving mortar plasticity by
An exception to this ocurrs when the joints are intended adjusting its traditional components and working
to be white or light coloured. In this case, although it with less water have been described above. The most
is advisable to use BL-22.5 X masonry cement, white efficient method to achieve this objective, however, is to
cements with a strength of up to 42.5 can also be used use purpose designed additives. There is a wide range
(except for BL-I and BL-IIA). With the correct dosing, this of plastifying, fluidifying additives on the market which
type of cement performs well with low-suction bricks allow the quantity of water to be greatly reduced when
and tends to reduce the appearance of salts. mixing the paste.
Mortar performance varies depending on the brand The tests carried out suggest that it is advisable to use
of cement being used, and it is therefore advisable to air entrainer-plastifiers, which do not act as setting
study which of those available in the area is the most delayers. These are the most suitable additives for laying
suitable. It is also important to analyse the properties walls with water resistant and clinker bricks. Except for
of the cement in order to counter the possible influence those cases in which gaged mortar or BL-42.5 cement
of efflorescence. To this end it is not advisable to use is used, these additives are almost essential if a good
cements with a high soluble salt content, especially rhythm of work is to be achieved, especially during cold
those containing high levels of sulphate. weather or in high atmospheric humidity.
Note that masonry cements have maximum sulphate The use of plastifiers also implies further benefits,
contents lower than that of common cements. because with the decrease in the amount of water used
Whatever type of cement is used, it is important to to mix the paste there is a corresponding decrease in
follow the instructions laid out in the Cement Delivery the mortar’s retraction and capillary network, thus
Note with regard to the monitoring of the material’s improving the watertightness of the joint (plastifiers
reception and storage on-site. should not be confused with other additives designed
specifically to render mortar waterproof). The
• Limes
introduction of a limited amount of air also increases
The use of lime in mortar increases the proportion of the hardened mortar’s resistance to frost.
harmless fine aggregate in the mixture. This improves The mixing of additives into mortar should always
plasticity and has a very beneficial effect when laying be carried out following the manufacturer’s
walls with low-suction bricks. recommendations. Only those additives with a
The most usual technique is to use aerial limes together document attesting to their technical suitability and
with cement to make gaged mortars. It is preferable for which offer sufficient guarantees of a successful result
this type of mortar to arrive on-site already quenched, due to previous experience, or to the renown of the
packaged and labeled in compliance with the precepts manufacturer, should be used. It is important strictly
of Standard UNE 41.067. Both types CA.1 and CA.2 can to follow the dosing instructions indicated by the
be used. manufacturer, because in many cases overdosing may
Hydraulic limes can also be used. Again it is advisable for have the effect of delaying the mortar’s setting time.
them to arrive on-site correctly packaged and labeled in We advise the use of liquid additives, as they are easier
compliance with Standard UNE 41.068. Types CH-2 and to dose and guarantee a more uniform mass.
CH-5 can be used, the latter displaying greater strength. Finally, remember always to check up on possible
interactions when using two or more additives. Ideally the
total additive content should not be more than 5% of the
cement weight, especially when using masonry cements
with up to 1% additive and up to 10% pigmentation.

4.4. Types of Mortar
Introduction Dry industrial mortar
Cerámica Malpesa has pioneered the manufacture of both This type of mortar should be clearly labelled to indicate
the water resistant and clinker varieties of low-suction its origin, the amount of water needed to achieve its
bricks in Spain. Both types of brick offer considerable advertised strength and/or the correct dosing. It should
advantages for improving face-brick assembly quality, comply with market standards, and bear the EN-998
both from the aesthetic point of view (cleaner finishes, European Standard label. For low suction bricks, mortar
with a more clean-cut, durable appearance) and the of M-7.5 quality or higher should be requested.
technical perspective (greater resistance to rainwater, This normally produces good results, because it is
frost and other weather conditions and improved manufactured with plastifying agents that allow it to
thermal insulation of wall enclosures). For these be worked with little water and guarantee uniformity of
advantages to be exploited, however, the material must performance throughout the job.
be used correctly. It should not be overlooked that this It is nevertheless advisable to inform the manufacturer
material differs in its properties from traditional brick of the need to mix this mass with little water, because
and its laying therefore requires some modifications to in many cases its formula can be improved to adapt it
the other component involved: the mortar, to achieve to the job.
satisfactory on-site performance and finishing. The only special care that needs to be taken is to check
Generally, high-plasticity mortars are recommended, that the water dosing equipment is working correctly,
with a flow value of between 140 and 180 mm, tested to avoid unwanted surplus water and the consequent
on a flow table as indicated in UNE-EN 1015-3. differences in consistency between one batch of mortar
and another.
Prepared mortars on-site
• Select sand with the correct grading, and avoid Wet industrial mortar
those that are too fine or that contain excessively large Its origin, strength and/or dosing should be specified,
particles. along with its useful lifespan.
• Use cement that has been kept in good condition, It must comply with the labelling regulations set down
with a dosage of at least one part cement per five parts in European Standard EN-998.
sand (1/6 if using BL-42.5 white cement). Like the other mortars, it usually produces good results
• The addition of lime considerably improves the because it avoids the variability of mortars prepared on-
workability of the cement. site and the additives it contains allow it to be mixed
• Use plastifiers of good repute, and alway follow the with the optimum cement/water ratio.
manufacturer’s instructions. The use of such additives is The following points should be considered when using
of prime importance, except when using gaged mortars this type of mortar:
or BL-42.5 cement (with a dosing of at least 1/6). • It shouyld have a maximum curing stability after 24 h.,
• Mix with a cement/water ration no higher than 0.50, but it is advisable to reduce this period to 12 h or even
bearing in mind the possible effect of moisture in the less if the rhythm of work and supply allow this. This
sand on the final dosing. applies especially in cold weather or high atmospheric
humidity, and for building with pressed bricks.
• Mortars of the M-7.5 grade, or better, should be used.
• Water must never be added in order to retemper a
batch of mortar.
| 79 |
CERÁMICA MALPESA, S.A.
Autovía A4, Km. 303
D. P. Apartado, 24
23710 BAILÉN (Jaén)
Spain
• Exposición permanente
Tlf.: +34 953 670 711
Fax: +34 953 670 352
Mv.: +34 648 597 294
e-mail: [email protected]
http://www.malpesa.es
international contact
Edesio C. Fernández
Tlf.: +34 953 670 711
Fax: +34 953 670 352
E-mail: [email protected]

Facing Bricks
Catalogue 2014 - 2015
www.malpesa.es
June 2012

Catalogue: Facing Bricks

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Catalogue 2014 - 2015 Facing Bricks

Catalogue 2014 - 2015

| 4 | Malpesa Catalogue 2014 - 2015

• All dimensions and weights are described in general

CERÁMICA MALPESA, S.A.

| 8 | Malpesa Catalogue 2014 - 2015

1. Extruded facing brick 1.4. Glazed 37

3.3. Technical Specifications 70

4.3. MORTAR FOR

| 10 | Malpesa Catalogue 2014 - 2015

| 12 | Malpesa Catalogue 2014 - 2015

Extruded klinker facing brick, manufactured by extruding a mixture of

| 14 | Malpesa Catalogue 2014 - 2015

| 16 | Malpesa Catalogue 2014 - 2015

• Approx. weight Kg: 1.80

| 18 | Malpesa Catalogue 2014 - 2015

• Approx. weight Kg: 1.80

Complementary special shapes

Solid brick Extra-thick Double Header

24x8x5 cm Bullnose R-6 cm Radial R

Angle 1350 Angle a

Column Corbel Lattice 24x12x10 cm

Lintel Lintel Saddleback 1 ft 1 water

| 20 | Malpesa Catalogue 2014 - 2015

| 22 | Malpesa Catalogue 2014 - 2015

| 24 | Malpesa Catalogue 2014 - 2015

| 26 | Malpesa Catalogue 2014 - 2015

Complementary special shapes

Double Header Bullnose R-6 cm

| 28 | Malpesa Catalogue 2014 - 2015

Hydrofuged Facing bricks. Manufactured by extruding a mixture of clays and water.

| 30 | Malpesa Catalogue 2014 - 2015

Seville Santa Justa

| 32 | Malpesa Catalogue 2014 - 2015

| 34 | Malpesa Catalogue 2014 - 2015

Complementary special shapes

Solid brick Extra-thick Double Header

24x8x5 cm Bullnose R-6 cm Radial R

Angle 1350 Angle a

Lintel Lintel Lattice 24x12x10 cm

| 36 | Malpesa Catalogue 2014 - 2015

Glazed Facing Bricks, manufactured by extruding a mixture of clays

| 38 | Malpesa Catalogue 2014 - 2015

| 40 | Malpesa Catalogue 2014 - 2015

Complementary special shapes

Under prior consultation and sufficient notice, the special units

| 42 | Malpesa Catalogue 2014 - 2015

White Andalusia White Grey Pearl Grey

Granada Jet Venice - Brown Rose

Amber Oak Terracotta

Ibiza White Flax Cane Flax White

Seville Santa Justa Salmon Bailen Red Leather

Siena Damasco Ash

| 44 | Malpesa Catalogue 2014 - 2015

| 46 | Malpesa Catalogue 2014 - 2015

Double header bricks

This type of brick is designed to be laid like a brick of

This brick can easily be broken or cut to provide half