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    Magnetic Rope Testing: Solution by - Intron Plus, Russia

    Uploaded by

    Edy Djaja
    Magnetic Rope Testing is a non-destructive testing method that uses magnetic flux leakage to inspect wire ropes. It can detect Loss of Metallic Area and local flaws. Visual inspection cannot fully inspect the inner wires, core, or measure loss. INTROS offers a magnetic head that saturates the rope with magnets and sensors to detect leakage and characterize defects. The basic unit stores data and displays results. Software allows calibration, marking defects, and automatic report generation. INTROS is used across industries like shipping, mining, construction and has a wide customer base in India.

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    Magnetic Rope Testing: Solution by - Intron Plus, Russia

    Uploaded by

    Edy Djaja
    108 views23 pages
    Magnetic Rope Testing is a non-destructive testing method that uses magnetic flux leakage to inspect wire ropes. It can detect Loss of Metallic Area and local flaws. Visual inspection cannot fully inspect the inner wires, core, or measure loss. INTROS offers a magnetic head that saturates the rope with magnets and sensors to detect leakage and characterize defects. The basic unit stores data and displays results. Software allows calibration, marking defects, and automatic report generation. INTROS is used across industries like shipping, mining, construction and has a wide customer base in India.

    Original Description:

    Wire Rope Tester

    Original Title

    Intron WRT

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    Magnetic Rope Testing is a non-destructive testing method that uses magnetic flux leakage to inspect wire ropes. It can detect Loss of Metallic Area and local flaws. Visual inspection cannot fully inspect the inner wires, core, or measure loss. INTROS offers a magnetic head that saturates the rope with magnets and sensors to detect leakage and characterize defects. The basic unit stores data and displays results. Software allows calibration, marking defects, and automatic report generation. INTROS is used across industries like shipping, mining, construction and has a wide customer base in India.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    108 views23 pages

    Magnetic Rope Testing: Solution by - Intron Plus, Russia

    Uploaded by

    Edy Djaja
    Magnetic Rope Testing is a non-destructive testing method that uses magnetic flux leakage to inspect wire ropes. It can detect Loss of Metallic Area and local flaws. Visual inspection cannot fully inspect the inner wires, core, or measure loss. INTROS offers a magnetic head that saturates the rope with magnets and sensors to detect leakage and characterize defects. The basic unit stores data and displays results. Software allows calibration, marking defects, and automatic report generation. INTROS is used across industries like shipping, mining, construction and has a wide customer base in India.

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    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    of 23

    Magnetic Rope Testing

    Solution By - Intron Plus, Russia


    Indian Representative- M/S Arora Technologies Pvt. Ltd.
    Non-destructive
    Rope structure
    inspection of wire ropes

    • Visual inspection

    • Magnetic flux leakage (MFL)


    inspection
    Wire Rope In Different Industries
    Offshore & Onshore drilling rigs Offshore heavy lifting Onshore cranes

    Aerial cableways Guided structures


    Mining Civil engineering
    How do ropes detoriate?

    ● Corrosion internal and external – reason for the loss ● Fatigue due to repetitive bending over
    of metallic area - LMA drum/sheave and overloading causes broken
    wires – LF
    ● External and internal abrasion due to interaction
    between surface and drum/sheave and internal wires ● Excessive heat due to frequent bending on
    causes LMA the sheaves or accidental fire causes LF
    How effective is Visual Inspection?
    • Inner wires are not inspected .

    • Half of outer wires are not


    inspected

    • Core is not inspected

    • LMA is not measured


    Magnetic rope testing (MRT)
    The only practical method to inspect wire ropes is by the principle of
    Magnetic Flux Leakage(MFL)

    1. Rope is magnetically saturated using


    permanent magnets

    2. Flaws and discontinuities will cause


    magnetic flux leakage

    3. This leakage is detected by sensors and flaws


    are characterised accordingly.
    Defects detected by MFL
    Inspection
    Loss of Metallic Cross Section Local Flaw (LF)
    Area (LMA)
    -- Broken Wire
    -- Wire Rope thinning -- Pits
    -- Missing Strand -- Corrosion
    -- Crack
    International standards &
    references for MRT
     ASTM E1571. Standard practice for electromagnetic examination of ferromagnetic steel wire
    rope
     ISO 4309. Cranes-Wire Ropes-Care and maintenance, inspection and discard
     EN 12927. Safety requirements for cableway installations designed to carry persons-Ropes
     IMCA LR004. Guidance on Examination of Steel Wire Rope Through Magnetic Rope Testing
    (MRT)
     O.I.T.A.F. BOOK 3. Survey of Magnetic Rope Testing
     IS 17234: 2019. Indian Standard for Operation and Maintenance of all type of Ropeways.
     IS 17235: 2019. Indian Standard for Magnetic Rope Testing Specification
    Solution?
    INTROS - Steel Wire Rope Flaw Detector

    Magnetic Head
    1. Contains Permanent Magnet that saturates wire being inspected
    2. Also houses Hall Sensors for detecting LMA and LF

    Basic Unit
    1. Interfaces with Magnetic Head
    2. Stores data and displays information
    3. Battery Operated
    Magnetic Heads
    INTROS is designed to inspect ropes with diameter 6 to 175 mm and Magnetic Heads
    comes in the ranges of 6 - 24 mm , 6 - 26 mm , 20 - 40 mm , 40 - 64 mm , 24 - 64 mm , 60 -
    85 mm , 80 - 120 mm , 100 - 150 mm & 100 - 175 mm
    Basic Unit
    BU-16 BU-M

    -- Can Work with all Heads Except 6 - 26 mm , 60 - -- Can Work with all Heads
    85 mm , 80 - 120 mm , 100 - 150 mm & 100 - 175 -- Memory Capacity 8GB .
    mm -- Upto 5 hrs battery
    -- Memory Capacity 16 MB . -- 20m cable length
    -- Upto 6 hrs battery -- Ingress Protection – IP66
    -- 8m cable length -- Ambient Temp -25 Deg to +55 Deg.
    -- Ingress Protection – IP65 -- Display with strip chart
    -- Ambient Temp -10 Deg to +50 Deg. -- can be directly connected to a PC using special
    adapter, and basic unit has Wi Fi connection to PC.
    Software – Wintros / WintrosRTV
    Correct Interpretation of test results is the most important issue when making the decision about the future of
    the rope. Downloading and future analysis of the traces are provided with the in-house developed software
    Wintros , delivered along the basis unit .

    Some Useful functions of Wintros are --

    -- Calibration of the equipment -- Chart zooming and filtering

    -- Automatic Marking of defects -- Comparison of charts in the same window

    -- Cut-off options -- Automatic Generation of reports .

    ** Note : New software Wintros RTV (Real-Time-View) is developed for on-line screening of traces with
    simultaneous saving into data logger . Real Time monitoring of the traces can be done simultaneously
    with the inspection being carried out .
    MRT at shipyard and onboard vessel
    MRT of crane ropes
    MRT at aerial cable way
    MRT in underground mines
    MRT of Bridge Cables
    Inspection of flare stack guy ropes
    List of Customers
    SR. NO. CUSTOMER LOCATION
    1 L&T Construction Mumbai
    2 L&T Shipbuilding Chennai
    3 L&T Construction Bangalore
    4 L&T Construction Chennai
    5 L&T Construction Delhi
    6 Cranedge Industries, Pune Pune
    7 KoneCranes, Pune Pune
    8 TATA Steel Kalinganagar. Odisha
    9 CSIR Dhanbad
    10 DAIKAT Jamshedpur
    11 Usha Martin Wire ropes division Ranchi
    12 Plextech Technologies Pvt. Ltd. Mumbai
    13 IIS NDT Allied Services Pvt Ltd. Mumbai
    14 NCGB Marine Kolkata
    15 SDSC Shar . Shriharikota
    16 A2Z NDT Services, Bangalore
    17 Mercury Ship Repairs Karwar
    18 Norinco Pvt Ltd Mumbai
    19 Hindustan Zinc Udaipur
    Why Intron ?
    -- Robust and Portable Equipment Magnetic Head and Basic Unit

    -- Real Time Interpretation can be done via Wintros RTV .

    -- Automatic Report Generation is provided reducing chances of human error .

    -- Single Magnetic head for a wider diameter range .

    -- In-house Repair & Calibration Services by Trained and Certified Engineers in


    India at Arora Technologies Pvt. Ltd.

    -- Strong and valuable customer base in India as well as worldwide .


    Thank You !!

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