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TK 33 ASEPTIC TANK
FileName : REGEV 1650MM TANK - MARCH 2022 3------------------
Nozzle Calcs. N11-1.5" NOZL: 6 8:19a Apr 7,2022

INPUT VALUES, Nozzle Description: N11-1.5" From : 30

Pressure for Nozzle Reinforcement Calculations P 0.330 MPa

Temperature for Internal Pressure Temp 145 C

Design External Pressure Pext 0.10 MPa

Temperature for External Pressure Tempex 50 C

Shell Material SA-240 304L

Shell Allowable Stress at Temperature S 115.15 MPa

Shell Allowable Stress At Ambient Sa 115.15 MPa

Inside Crown Radius of Torispherical Head L 1650.0000 mm

Inside Knuckle Radius of Torispherical Head r 150.0000 mm

Head Actual Thickness T 4.8500 mm

Head Internal Corrosion Allowance Cas 0.0000 mm

Head External Corrosion Allowance Caext 0.0000 mm

Distance from Head Centerline L1 650.0000 mm

User Entered Minimum Design Metal Temperature 4.00 C

Nozzle Material SA-312 TP304L

Nozzle Allowable Stress at Temperature Sn 115.15 MPa

Nozzle Allowable Stress At Ambient Sna 115.15 MPa

Nozzle Diameter Basis (for tr calc only) Inbase ID

Layout Angle 180.00 deg

Nozzle Diameter Dia 1.5000 in.

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FileName : REGEV 1650MM TANK - MARCH 2022 3------------------
Nozzle Calcs. N11-1.5" NOZL: 6 8:19a Apr 7,2022

Nozzle Size and Thickness Basis Idbn Nominal

Nominal Thickness of Nozzle Thknom 40S

Nozzle Corrosion Allowance Can 0.0000 mm

Joint Efficiency of Shell Seam at Nozzle Es 1.00

Joint Efficiency of Nozzle Neck En 1.00

Nozzle Outside Projection Ho 220.0000 mm

Weld leg size between Nozzle and Pad/Shell Wo 4.0000 mm

Groove weld depth between Nozzle and Vessel Wgnv 4.8500 mm

Nozzle Inside Projection H 0.0000 mm

Weld leg size, Inside Nozzle to Shell Wi 0.0000 mm

Pad Material SA-240 304L

Pad Allowable Stress at Temperature Sp 115.15 MPa

Pad Allowable Stress At Ambient Spa 115.15 MPa

Diameter of Pad along vessel surface Dp 65.0000 mm

Thickness of Pad Tp 10.0000 mm

Weld leg size between Pad and Shell Wp 5.0000 mm

Groove weld depth between Pad and Nozzle Wgpn 3.0000 mm

Reinforcing Pad Width 8.3700 mm

ASME Code Weld Type per UW-16 None

User Defined Nozzle/Shell Centerline Angle 90.0000 deg.

The Pressure Design option was Design Pressure + static head

Nozzle Sketch

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TK 33 ASEPTIC TANK
FileName : REGEV 1650MM TANK - MARCH 2022 3------------------
Nozzle Calcs. N11-1.5" NOZL: 6 8:19a Apr 7,2022

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Insert Nozzle With Pad, no Inside projection

NOZZLE CALCULATION, Description: N11-1.5"

ASME Code, Section VIII, Division 1, 2021, UG-37 to UG-45

Actual Nozzle Inside Diameter Used in Calculation 1.610 in.

Actual Nozzle Thickness Used in Calculation 0.145 in.

Nozzle input data check completed without errors.

Reqd thk per UG-37(a)of Torispherical Head, Tr [Int. Press]

= (P*(L+CA)*M)/(2*S*E-0.2*P) App. 1-4 (d)

= (0.33*(1650.0000+0.0000)*1.00)/( 2*115*1.00-0.2*0.33)

= 2.3651 mm

Reqd thk per UG-37(a)of Nozzle Wall, Trn [Int. Press]

= (P*(D/2+CA))/(S*E-0.6*P) per UG-27 (c)(1)

= (0.33*(40.8940/2+0.0000))/(115*1.00-0.6*0.33)

= 0.0587 mm

Reqd Nozzle thickness under External Pressure : 0.2900 mm

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TK 33 ASEPTIC TANK
FileName : REGEV 1650MM TANK - MARCH 2022 3------------------
Nozzle Calcs. N11-1.5" NOZL: 6 8:19a Apr 7,2022

UG-40, Thickness and Diameter Limit Results : [Int. Press]

Effective material diameter limit, Dl 208.2154 mm

Effective material thickness limit, no pad Tlnp 9.2075 mm

Effective material thickness limit, pad side Tlwp 12.1250 mm

Results of Nozzle Reinforcement Area Calculations:

AREA AVAILABLE, A1 to A5 Design External Mapnc

Area Required Ar 246.221 252.383 NA mm^2

Area in Shell A1 258.702 0.156 NA mm^2

Area in Nozzle Wall A2 87.889 82.279 NA mm^2

Area in Inward Nozzle A3 0.000 0.000 NA mm^2

Area in Welds A4 37.484 37.484 NA mm^2

Area in Pad A5 167.400 167.400 NA mm^2

TOTAL AREA AVAILABLE Atot 551.475 287.320 NA mm^2

The External Pressure Case Governs the Analysis.

Nozzle Angle Used in Area Calculations 23.13 Degs.

The area available without a pad is Insufficient.

The area available with the given pad is Sufficient.

SELECTION OF POSSIBLE REINFORCING PADS: Diameter Thickness

Based on given Pad Thickness: 63.5000 10.0000 mm

Based on given Pad Diameter: 65.0000 7.9375 mm

Based on Shell or Nozzle Thickness: 150.8125 4.7625 mm

Reinforcement Area Required for Nozzle [Ar]:

= 0.5 * (DLR*Tr+2*Thk*Tr*(1-fr1)) per UG-37(d) or UG-39

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TK 33 ASEPTIC TANK
FileName : REGEV 1650MM TANK - MARCH 2022 3------------------
Nozzle Calcs. N11-1.5" NOZL: 6 8:19a Apr 7,2022

= 0.5*(104.1077*4.8485+2*(3.6830-0.0000)*4.8485*(1-1.0000))

= 252.383 mm^2

Areas per UG-37.1 but with DL = Diameter Limit, DLR = Corroded ID:

Area Available in Shell [A1]:

= (DL-Dlr)*(ES*(T-Cas)-Tr)-2*(Thk-Can)*(ES*(T-Cas)-Tr)*(1-fr1)

= (208.215-104.108)*(1.00*(4.8500-0.000)-4.848)-2*(3.683-0.000)

*(1.00*(4.8500-0.0000)-4.8485)*(1-1.0000)

= 0.156 mm^2

Area Available in Nozzle Wall, no Pad [A2np]:

= ( 2 * min(Tlnp,ho) ) * ( Thk - Can - Trn ) * fr2

= ( 2 * min(9.21 ,220.00 ) ) * ( 3.68 - 0.00 - 0.29 ) * 1.0000 )

= 62.481 mm^2

Area Available in Nozzle Wall, with Pad [A2wp]:

= ( 2 * Tlwp)*( Thk - Can - Trn )* fr2

= ( 2 * 12.1250 ) * ( 3.6830 - 0.0000 - 0.2900 ) * 1.0000 )

= 82.279 mm^2

Area Available in Welds, no Pad [A4np]:

= Wo² * fr2 + ( Wi-Can/0.707 )² * fr2

= 4.0000² * 1.0000 + ( 0.0000 )² * 1.0000

= 16.000 mm^2

Area Available in Welds, with Pad [A4wp]:

= (Wo² - Ar Lost)*Fr3+((Wi-Can/0.707)² - Ar Lost)*Fr2 + Wp²*Fr4

= (12.4844 ) * 1.00 + (0.0000 ) * 1.00 + 25.0000² * 1.00

= 37.484 mm^2
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TK 33 ASEPTIC TANK
FileName : REGEV 1650MM TANK - MARCH 2022 3------------------
Nozzle Calcs. N11-1.5" NOZL: 6 8:19a Apr 7,2022

Area Available in Pad [A5]:

= (min(Dp,DL)-(Nozzle OD))*(min(Tp,Tlwp,Te))*fr4

= ( 139.6000 - 122.8600 ) * 10.0000 * 1.00

= 167.400 mm^2

UG-45 Minimum Nozzle Neck Thickness Requirement: [Int. Press.]

Wall Thickness per UG45(a), tra = 0.2900 mm

Wall Thickness per UG16(b), tr16b = 1.5875 mm

Wall Thickness per UG45(b)(1), trb1 = 3.7348 mm

Wall Thickness per UG45(b)(2), trb2 = 1.1655 mm

Wall Thickness per UG45(b)(3), trb3 = Max(trb1, trb2, tr16b) = 3.7348 mm

Std. Wall Pipe per UG45(b)(4), trb4 = 3.2226 mm

Wall Thickness per UG45(b), trb = Min(trb3, trb4) = 3.2226 mm

Final Required Thickness, tr45 = Max(tra, trb) = 3.2226 mm

Available Nozzle Neck Thickness = .875 * 3.6830 = 3.2226 mm --> OK

M.A.W.P. Results for this Nozzle (Based on Areas) at this Location

Approximate M.A.W.P. for given geometry 0.364 MPa

Nozzle is O.K. for the External Pressure 0.103 MPa

Note: The MAWP of this junction was limited by the shell.

Weld Size Calculations, Description: N11-1.5"

Intermediate Calc. for nozzle/shell Welds Tmin 3.6830 mm

Intermediate Calc. for pad/shell Welds TminPad 6.0000 mm

Results Per UW-16.1:

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FileName : REGEV 1650MM TANK - MARCH 2022 3------------------
Nozzle Calcs. N11-1.5" NOZL: 6 8:19a Apr 7,2022

Required Thickness Actual Thickness

Nozzle Weld 2.5781 = 0.7 * TMIN 2.8280 = 0.7 * Wo mm

Pad Weld 3.0000 = 0.5*TminPad 3.5350 = 0.7 * Wp mm

Weld Strength and Weld Loads per UG-41.1, Sketch (a) or (b)

Weld Load [W]:

= (Ar-A1+2*(Thk-can)*Ffr1*(E1(T-Cas)-Tr))*S

= (252.3831 - 0.1562 + 2 * ( 3.6830 - 0.0000 ) * 1.0000 *

(1.00 * ( 4.8500 - 0.0000 ) - 4.8485 ) ) * 115

= 29041.85 N

Weld Load [W1]:

= (A2+A5+A4-(Wi-Can/.707)²*Ffr2)*S

= ( 82.2791 + 167.4000 + 37.4844 - 0.0000 * 1.00 ) * 115

= 33063.06 N

Weld Load [W2]:

= ((A2+A6)+A3+A4+(2*(Thk-Can)*(T-Ca)*Fr1))*S

= ( 82.2791 + 0.0000 + 16.0000 + 35.7251 ) * 115

= 15428.81 N

Weld Load [W3]:

= ((A2+A6)+A3+A4+A5+(2*(Thk-Can)*(T-Ca)*Fr1))*S

= ( 82.2791 + 0.0000 + 37.4844 + 167.4000 + 35.7251 ) * 115

= 37176.34 N

Strength of Connection Elements for Failure Path Analysis

Shear, Outward Nozzle Weld [Sonw]:

= (pi/2) * Dlo * Wo * 0.49 * Snw

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TK 33 ASEPTIC TANK
FileName : REGEV 1650MM TANK - MARCH 2022 3------------------
Nozzle Calcs. N11-1.5" NOZL: 6 8:19a Apr 7,2022

= ( 3.1416 / 2.0 ) * 122.8600 * 4.0000 * 0.49 * 115

= 43551. N

Shear, Pad Element Weld [Spew]:

= (pi/2) * DP * WP * 0.49 * SEW

= ( 3.1416 / 2.0 ) * 65.0000 * 5.0000 * 0.49 * 115

= 28801. N

Shear, Nozzle Wall [Snw]:

= (pi *( Dlr + Dlo )/4 ) * ( Thk - Can ) * 0.7 * Sn

= (3.1416 * 56.7419 ) * ( 3.6830 - 0.0000 ) * 0.7 * 115

= 52914. N

Tension, Pad Groove Weld [Tpgw]:

= ( pi/2) * Dlo * Wgpn * 0.74 * Seg

= (3.1416 / 2 ) * 122.8600 * 3.0000 * 0.74 * 115

= 49328. N

Tension, Nozzle Groove Weld [Tngw]:

= (PI/2) * Dlo * (Wgnvi-Cas) * 0.74 * Sng

= ( 3.1416 / 2.0 ) * 122.8600 * ( 4.8500 - 0.0000 ) * 0.74 * 115

= 79748. N

Strength of Failure Paths:

PATH11 = ( SPEW + SNW ) = ( 28801 + 52913 ) = 81715 N

PATH22 = ( Sonw + Tpgw + Tngw + Sinw )

= ( 43551 + 49328 + 79747 + 0 ) = 172627 N

PATH33 = ( Spew + Tngw + Sinw )

= ( 28801 + 79747 + 0 ) = 108548 N

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TK 33 ASEPTIC TANK
FileName : REGEV 1650MM TANK - MARCH 2022 3------------------
Nozzle Calcs. N11-1.5" NOZL: 6 8:19a Apr 7,2022

Summary of Failure Path Calculations:

Path 1-1 = 81715 N , must exceed W = 29041 N or W1 = 33063 N

Path 2-2 = 172627 N , must exceed W = 29041 N or W2 = 15428 N

Path 3-3 = 108548 N , must exceed W = 29041 N or W3 = 37176 N

The Drop for this Nozzle is : 0.1760 mm

The Cut Length for this Nozzle is, Drop + Ho + H + T : 225.0260 mm