Service Manual: Revision
Service Manual: Revision
Service Manual: Revision
SERVICE MANUAL
COMPACT DISC STEREO BASIC TAPE MECHANISM : ZZM-3 YPR1NC
SYSTEM BASIC CD MECHANISM : BZG-5 ZD4GN1C
CD REMOTE
SYSTEM SPEAKER
CASSEIVER CONTROLLER
Z-A65 CX-ZA65 SX-WZA65 RC–ZAS02
• This Service Manual is the “Revision Publishing” and replaces “Simple Manual”
Z-A65 (LH), (S/M Code No. 09-021-453-5T1).
O N
I SI
E V
R
TA
DA
SPECIFICATIONS .............................................................................................................................................................. 3
PROTECTION OF EYES FROM LASER BEAM DURING SERVICING ...................................................................... 4
NOTE ON BEFORE STARTING REPAIR ....................................................................................................................5 ~ 6
ELECTRICAL PARTS LIST (CX – ZA65) .................................................................................................................7 ~ 21
ELECTRICAL PARTS LIST (ZZM – 3) ........................................................................................................................... 22
CHIP RESISTOR PART CODE ...................................................................................................................................... 23
TRANSISTOR ILLUSTRATION ........................................................................................................................................ 23
WIRING – 1 (MAIN) .......................................................................................................................................................... 24
SCHEMATIC DIAGRAM – 1 (MAIN 1 / 2 : AMP SECTION) ........................................................................................... 25
SCHEMATIC DIAGRAM – 2 (MAIN 2 / 2 : TUNER SECTION) ..................................................................................... 26
WIRING – 2 (FRONT) ...................................................................................................................................................... 27
SCHEMATIC DIAGRAM – 3 (FRONT / KEY CD / DECK) .............................................................................................. 28
WIRING – 3 (KEY CD / FAN) ........................................................................................................................................... 29
SCHEMATIC DIAGRAM – 4 (FAN) ................................................................................................................................. 30
WIRING – 4 (PT) .............................................................................................................................................................. 31
SCHEMATIC DIAGRAM – 5 (PT) .................................................................................................................................... 32
WIRING – 5 (DECK) ......................................................................................................................................................... 33
IC BLOCK DIAGRAM ..................................................................................................................................................... 34
IC DESCRIPTION .................................................................................................................................................... 35 ~ 36
FL (BJ823GNK) GRID ASSIGNMENT / PIN CONNECTION / ANODE CONNECTION ................................................ 37
ADJUSTMENT <TUNER / DECK / FRONT> ............................................................................................................ 38 ~ 44
CD TEST MODE ............................................................................................................................................................. 45
MECHANICAL EXPLODED VIEW ................................................................................................................................. 46
MECHANICAL PARTS LIST ................................................................................................................................... 47 ~ 48
COLOR NAME TABLE ................................................................................................................................................... 49
TAPE MECHANISM EXPLODED VIEW ....................................................................................................................... 50
TAPE MECHANISM PARTS LIST .......................................................................................................................... 51 ~ 52
GENERAL SPEAKER DISASSEMBLY INSTRUCTIONS (FOR REFERENCE) .......................................................... 53
SPEAKER PARTS LIST (SX – WZA65) ......................................................................................................................... 54
ACCESSORIES PARTS LIST ......................................................................................................................................... 55
OTHERS PARTS LIST (CX – ZA65) .............................................................................................................................. 56
OTHERS PARTS LIST (ZZM – 3) .................................................................................................................................. 57
–2–
–3–
VAROITUS!
Laiteen Käyttäminen muulla kuin tässä käyttöohjeessa
mainitulla tavalla saataa altistaa käyt-täjän
turvallisuusluokan 1 ylittävälle näkymättömälle
lasersäteilylle. CLASS 1 LASER PRODUCT
KLASSE 1 LASER PRODUKT
VARNING! LUOKAN 1 LASER LAITE
Om apparaten används på annat sätt än vad som KLASS 1 LASER APPARAT
specificeras i denna bruksanvising, kan användaren
utsättas för osynling laserstrålning, som överskrider
gränsen för laserklass 1.
Solder
–4–
Discharge procedure
MAIN C.B
1 Remove the AC power cord.
2 Connect a discharging resistor at an end of lead wire that D101
has clips at both ends. Connect the other end of the lead
wire to metal chassis.
3 Contact the other end of the discharging resistor to the 3 4
positive (+) side (+VH) of C101. (For two seconds) C101 C102
4 Contact the same end of the discharging resistor as step
3 to the negative (-) side (-VH) of C102 in the same way.
(For two seconds)
5 Check that voltage across C101 and C102 has decreased
to 1 V or less using a multimeter or an oscilloscope. 2 2
Note: The reference numbers (C101, C102) of the electrolytic capacitors can change depending on the models. Be sure to check the
reference numbers of the charging capacitors on schematic diagram before starting the discharging work.
–5–
R
TE
FRONT C.B
PU
M
CO
RO
18 % VSS
IC
15
M
C113 MICRO-
COMPUTER
* VDD
C113
FRONT C.B
Short with tweezers.
Fig-2-2
2 Short both ends of the electrolytic capacitor C113 that is connected to VDD of the MICROCOMPUTER with tweezers.
3 Connect the AC power cord again. If the MICROCOMPUTER returns to the normal operation, the MICROCOMPUTER is
good.
Note: The reference number or MICROCOMPUTER pin number of transistor (Q110) and electrolytic capacitor (C113) can change depending
on the models. Be sure to check the reference numbers on schematic diagram before starting the discharging work.
–6–
TRANSISTOR ILLUSTRATION
E C B E C B B C E G D S
B C E S D G E C B E C B
S D C
D G B
G S E
– 23 –
– 24 –
– 25 –
– 26 –
– 27 –
– 28 –
– 29 –
– 30 –
– 31 –
– 32 –
DECK C . B 1 3
FFC104
5 7 9 11
C
I
CRD1
J
– 33 –
– 34 –
– 35 –
– 36 –
ANODE CONNECTION
– 37 –
16
MAIN C.B 4
PARTS SIDE
L802 5
L951
SFR452 SFR451
L906
L903
2
J201
10
11
12
J203
5
7
8
24 IC801
R962
1 GND
2 VT
TP8
L
3 G
13
TP9
R
14
15
16
17
SFR1
12 13
– 38 –
3. Clock Check
Requirements
• Measuring instrument: Frequency counter
Test point: CLK, GND
1) Connect the frequency counter between CLK and GND.
2) Set the function to AM, and tune the receiving frequency of the unit at 1710 kHz.
3) Check that the frequency counter ranges at 2160 kHz ± 45 Hz.
– 39 –
4. IF Adjustment
Requirements: As instructed in preparations.
• Adjustment point: L802
1) Set S.S.G. to AM; carrier of 1000 kHz with 30 % modulation, and source at 1 kHz.
2) Tune the receiving frequency of the unit at AM 1000 kHz.
3) While monitoring the waveform at 1 kHz through the oscilloscope, lower the output level of S.S.G. maximum (till a certain degree
of noise is monitored).
4) Adjust L802 so that the millivoltmeter points maximum.
5. Tracking Adjustment
Requirements: As instructed in preparations.
• Adjustment point: L951
1) Set S.S.G. to AM; carrier of 1000 kHz with 30 % modulation, and source at 1 kHz.
2) Tune the receiving frequency of the unit at AM 1000 kHz.
3) While monitoring the waveform at 1 kHz through the oscilloscope, lower the output level of S.S.G. maximum (till a certain degree
of noise is monitored).
4) Adjust L951 so that the millivoltmeter points maximum.
6. Auto-Stop Check
Requirements: As instructed in preparations.
1) Set S.S.G. to AM; carrier of 1000 kHz with 30 % modulation, source at 1 kHz, and output of 37 ~ 62 dBuV.
2) Apply the tuning search function, and check that the unit automatically stops at AM 1000 kHz.
– 40 –
AC MILLIVOLTMETER OSCILLOSCOPE
SET
DUMMY OUTPUT
CH1 CH2
Standard Signal Generator FM ANT LOAD CH1 CH2
SPOUT(L)
SPOUT(R)
6Ω
7. Tracking Adjustment
Requirements: As instructed in preparations.
• Adjustment point: L903
1) Set S.S.G. to FM; carrier of 87.5 MHz with 75 kHz modulation, and source at 1 kHz.
2) Tune the receiving frequency of the unit at FM 87.5 MHz.
3) While monitoring the waveform at 1 kHz through the oscilloscope, lower the output level of S.S.G. maximum (till a certain degree
of noise is monitored).
4) Adjust L903 so that the millivoltmeter points maximum.
8. Separation Check
Requirements: As instructed in preparations.
1) Set S.S.G. to FM; carrier of 98 MHz with 67.5 kHz modulation, source at 1 kHz, and output at 60 dBuV.
2) Switch S.S.G. to PILOT ON, and set PILOT at 7.5 kHz.
3) Tune the receiving frequency of the unit at FM 98 MHz.
4) Allow the output of S.S.G. only from Lch, and check that the difference between Lch and Rch is 25 dB or above.
5) Apply the above check to Rch.
9. Auto-Stop Check
Requirements: As instructed in preparations.
1) Set S.S.G. to FM; carrier of 98 MHz with 75 kHz modulation, source at 1 kHz, and output at 10 ~ 35 dBuV or less.
2) Apply the tuning search function, and check that the unit automatically stops at FM 98 MHz.
– 41 –
– 42 –
– 43 –
1
KEYSCAN
DGND
1
L101
<Clock Adjustment>
18. Clock Adjustment
Requirements
• Measuring instrument: Frequency counter
Test tape: KEYSCAN, DGND
Adjustment point: L101
1) Connect the frequency counter between KEYSCAN and DGND.
2) While pressing the “POWER” and “TUNER” button, insert the AC plug to the outlet.
3) Adjust L101 so that the frequency counter indicates the frequency level within 108.80 ± 0.21 Hz.
– 44 –
2 Search Mode STOP button READING • LD constantly lit. • APC circuit check
• Focus search continuous • Laser current electricity measurement
movement *1, 2 • Focus search waveform check
• Spindle motor continuous kick • Focus error waveform check
(DRF is ignored during search mode.)
3 Play Mode PLAY button Normal • Normal playback • Each servo circuit check
• If TOC READ is unavailable, • DRF check
focus search is continued.
6 Spindle mode REC/ All lit. • When the button is pressed at the first • Spindle circuit check
REC MUTE time, spindle motor rotates forward • Spindle motor check
button (at rough speed).
At the second press, rotation is reversed.
At the third press, rotation stops.
* 1 … When Focus Search operates continuously more than 10 minutes, the protection circuit is activated due to heat generation of the driver IC.
In this case, turn off the power, wait for approximately 10 minutes so that heat is released, and then restart.
* 2 … When the Forcus Search fails three times, the gain is switched for CD-RW at the fourth time.
* 3 … Be careful not to damage the gear because the sled motor rotates while the FF or RWD button is being pressed even if the pickup is located in
the innermost track or the outermost track.
– 45 –
d c
60 j 56
55 E 64
59 36 A
B B
f
35 b
a
38
B 52 37
17 65
C C 37
e D A
C G
61
F
66 A
16
63
39
d
A
18 C 50
m
I C
54 j
40 13 F g c
g
58 22 53
C 53
8 51
62 53 F m
57 41
C
h
C C i
15 2 42
19 23
43
i A
f 25 h
F 49
24
20 44
F
21 C k
H 45
46 A
14 b e C A
26
C
C 27
8
6
7 47
9 H
10 28 C
11 11
48
12 a
H
10
9 29 30
5 k 34
4
H 31
A
1 H
32
3
33 A
C
– 46 –
– 49 –
34 A
60
A 55 44
52 A 56
56 61 52 44
43 45 51 62
33
33
36
42
31 45
51 31
32 32
35 41 46 b
a 43 29
47
29
40 48
39 50 42 46 53
28
49
35
41 28
30
30 27 37
B 47
38
21 a 48
40 27
49
20
21 26
26 25
19
b 20 25
24 63
23 24
19
IC, EW732
18 17 23
22 16
18 22
IC, EW732
9 54
5
58
6 1 38
14 39 54
10 2
c
5 c
6
11
3 37
14 9 58
15
16 57
59
10
7
11
12
8
4
12 13
15
13
– 50 –
Type.1 Type.4
Insert a flat-bladed screwdriver into the position indicated by the TOOLS
arrows and remove the panel. Remove the screws of each speaker 1 Plastic head hammer
unit and then remove the speaker units.
2 (() flat head screwdriver
3 Cut chisel
1 2 3
Type.3
Insert a flat-bladed screwdriver into the position indicated by the
arrows and remove the panel. Turn the speaker unit to counter-
clockwise direction while inserting a flat-bladed screwdriver into
one of the hollows around speaker unit, and then remove the speaker
unit. After replacing the speaker unit, install it turning to clockwise Fig-1 Fig-2
direction until "click" sound comes out.
Fig-3
– 53 –