Qualities That Bond: Product Information ULTIFIL 2114TC#

Qualities that Bond
PRODUCT INFORMATION
ULTIFIL 2114TC#
2 PART EPOXIDE
CLASS H
HIGH THERMAL CONDUCTIVITY
AVAILABLE IN VARIOUS COLOURS
EXCELLENT THERMAL SHOCK RESISTANCE
FLAME RETARDANT UL94 HB (File No. E174454)
ULTIFIL 2114TC#
Ultifil 2114-TC# is a highly filled, two-component epoxide resin system available in various
colours dependant on quantity. As standard the material is black in colour. The system is
designed to give very high thermal conductivity and excellent electrical characteristics at high
temperatures whilst achieving a low mixed viscosity for easy processing. The cured material
is recognised for UL94 HB flame retardancy. The resin has excellent electrical properties
together with superior thermal shock resistance and durability enabling it to be used at Class
H temperatures.
APPLICATION
Encapsulation, sealing and potting of electronic and electrical components.
Filling of motor end windings for thermal dissipation.
SPECIFICATION
PROPERTIES OF THE BASE -

Viscosity @ 25°C poise 100 - 220
Density g/ml 1.81 - 1.84
Appearance Black as standard but available in
various colours
PROPERTIES OF THE HARDENER -

Viscosity @ 25°C poise 0.5
Density g/ml 0.97
Appearance Clear
NOTE: Due to the introduction of improvements from time to time Email: [email protected]
the right is reserved to supply products that may differ slightly from www.aev.co.uk
those illustrated or described in this publication. AEV PLC,
Marion Street, Birkenhead,
Wirral. U.K CH41 6LT
Tel: ++ 44 (0) 151 647 3322
Fax: ++ 44 (0) 151 647 3377
Qualities that Bond
ULTIFIL 2114TC#
PROPERTIES OF THE MIXTURE -

Mix ratio base: hardener 10:1 PBW
5.5:1 PBV
Viscosity @ 25°C poise 20 - 30
Specific gravity g/ml 1.66 – 1.70
Usable life 500 grams mass 45 minutes at room temperature
WORKSHOP PRACTICE
Most problems occur with 2 part systems due to the failure to mix correctly. The following
procedure is recommended: -
Stir the base component prior to mixing to ensure any settled filler is included. The stirring
process should scrape the bottom and the sides of the container and be sufficient to ensure
there are no dead areas of unmixed material but should also be a relatively slow process
stirring in a horizontal circular motion so that minimal air is included into the mix. If time
permits this initial stir is made easier if the base component only is heated to 30-40°C and
stirred some hour before the 2 components are mixed. Use of still warm base component will
reduce the usable life of the mixture. The base and hardener can be measured out by weight,
volume or by using all of the pre-weighed kit, but it should be noted the usable life of the
mixture decreases as the weight of the mixture increases. Ensure the base and hardener are
mixed thoroughly using the scraping minimal air inclusion method described previously. This
mixing process can take up to 4-5 minutes, and it is recommended that, if the usable life
allows, extra time is spent mixing at this stage where failure to mix is most frequent.
When curing the material in larger quantities there is the risk of a heat generating reaction
this can lead to components reaching high temperatures and undesirable internal stresses
within the system. The extent of the heat generated depends, the temperature, the heat sink of
the system and the quantity of the resin.
CURE SCHEDULE
500 grams mass Hard 24 hrs at room temp.
Full 48 hrs at room temp.
Elevated temperature cure (recommended) 8 hrs at 60°C
5 hrs at 80°C
Tel: ++ 44 (0) 151 647 3322
Fax: ++ 44 (0) 151 647 3377
Qualities that Bond
ULTIFIL 2114TC#
PROPERTIES OF CURED COMPOUND -

Shore D hardness DIN 53505 85
Thermal class ASTM D2304 180°c (20k Hrs)
Elongation at Break ISO 527 1%
Tensile strength ISO 527 65 N/mm2
Coefficient of linear thermal expansion DIN 53752 58x10-6K-1
Thermal Conductivity ISO 8894-1 1.0 W/M/K
Dielectric strength IEC 243-1 190 kV/cm.
Dielectric constant IEC 250 5.2 50Hz
Dissipation factor IEC 250 10% 50Hz
Volume resistivity IEC 93 >1013ohm/cm
Water absorption ISO 62 0.15 % @
Flame Retardancy File No.E174459 UL94 HB
Tracking index IEC112 >600 V
STORAGE
24 months shelf life, stored between 10°C and 30°C.
Filled epoxide systems can have a tendency to settle.
Ensure the base is stirred before mixing
PACKAGING
25kg, 5 kg, 1 kg kits
25kg base and hardener
HEALTH & SAFETY

See relevant Material Safety Data Sheet.
Note: Unless otherwise indicated, the figures above are average values and should not be treated at face value for
specification purposes. The Company reserves the right to improve products, and any change in specification will result in a
re-issue of the information sheet. Customers should satisfy themselves that the product is suitable for their requirements
whether after such modification or otherwise. Please check that you have the latest issue of the information sheet.
AEV Plc Issue no. 1 Date: 11.09
Tel: ++ 44 (0) 151 647 3322
Fax: ++ 44 (0) 151 647 3377

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Qualities that Bond

PROPERTIES OF THE BASE -

PROPERTIES OF THE HARDENER -

PROPERTIES OF THE MIXTURE -

PROPERTIES OF CURED COMPOUND -

HEALTH & SAFETY

AEV Plc Issue no. 1 Date: 11.09

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