Multiphase Pumps & Systems
Multiphase Pumps & Systems
Multiphase Pumps & Systems
PUMP TECHNOLOGY
Leistritz Pumpen GmbH, with its headquarters in Nuremberg/
Germany, has been producing screw pumps since 1924. The first
Leistritz screw pump was developed by Paul Leistritz as main lube
oil pump for bearings of steam turbine generator sets.
Now, nearly one century later, Leistritz offers the widest product
range of screw pumps world-wide, and has become a reliable sup-
plier and partner for complete plant engineering with an extended
scope of supply.
Especially in times of unpredictable oil price fluctuations, the oil &
gas industry is experiencing a boisterous development.
Innovative pumping systems contribute to flexible, smooth and
cost-efficient operations. They are the cornerstones of an econom-
ic oil production and handling.
Permanent improvement and development of latest technolo-
gy in combination with strictly controlled quality is the basis for
the globally recognized efficiency and reliability of Leistritz screw
pumps.
FPSO
OFFSHORE
ONSHORE
ONSHORE
2 LEISTRITZ PUM
MIDSTREAM DOWNSTREAM
PRODUCTION
Handling liquids and gas at the wellhead of an
oil field is a costly procedure.
Using multiphase pump technology facilitates
a wide range of benefits such as flexibility of
production and distinctly reduced capital- as
well as operational expenses.
The conventional way is to separate the asso-
ciated gas from the liquid fraction and to con-
vey them in separate pipelines to a gathering
point for the next handling process.
Extensive conventional equipment like sepa-
rators, compressors, liquid pumps, heaters or
individual flow lines are now replaced by eco-
nomical multiphase pumps, which boost the
entire well flow to a central treatment facility
through only one pipeline.
Leistritz multiphase pumps and systems are
globally used for handling untreated well flow
with gas volume fractions (GVF) up to 100 %,
flow rates up to 5000 m³/h and differential
pressures up to 100 bar.
Our pump systems are designed to operate
under severe ambient conditions in remote
locations onshore, offshore or even subsea.
With our expert knowledge far beyond the
pump, Leistritz can provide an extended scope
of supply including process piping and in-
strumentation as well as complete electrical
equipment and engineering support.
C D
A
B 3
F 2 1
E 4
C D
A
B 3
1 F 2
C D E 4
A
B 3
F 2
E 4
Well flow (multiphase) Heater/treater 1 Multiphase pump A Production separator D Crude oil storage
Crude oil Export oil pump 2 Chemicals handling pump B Water treatment E Slops & drains tank
Gas Gas compressor 3 Produced water pump C Wash tank F Chemical storage tank
Water 4 Slops & drains pump
Chemicals
Slops & drains
4 LEISTRITZ PUM
ADVANTAGES LEISTRITZ
MULTIPHASE PUMP SYSTEM:
Reduction of CAPEX and OPEX by eliminating
separation and processing equipment
Proper well management to increase
production efficiency
Reducing the back pressure on the well allows
the reservoir to accelerate effective production
and extend the time of possible well operation
Limitation of environmental impact by
eliminating the need of gas flaring
Reduction of overall system foot print and weight
Integration of various low pressure lines into a
» Leistritz multiphase pumps are controlled with single high pressure line by pressure boosting
variable speed drives to react immediately on Flexible and reliable operation
changing process conditions without the need of
system modification and/or reinstallation. «
FPSO
The offshore oil & gas industry uses floating
production, storage and off-loading (FPSO)
vessels in order to process and store gas and
oil until it can be unloaded onto tankers or
forwarded through pipelines.
The well flow is boosted by single phase or
multiphase pumps. Leistritz twin screw pumps
of the L4-Series are particularly suitable for
this purpose.
The export crude oil is transfered by twin
screw pumps (L4-Series) or triple screw pumps
(L3-Series). High volume twin screw pumps
transfer the crude oil to shuttle tankers which
serve refineries and storage terminals onshore.
During oil production not only crude oil and
gas is pumped but also produced water which
can have a high amount of corrosive contents.
For that reason all medium wetted pump parts
can be made of special materials in order
to prevent pitting corrosion. Leistritz screw
pumps are typically used for boosting the
produced water into a hydro cyclone where the
remaining oil and sand will be extracted.
1
A 4
3
6 2
B 2
C 5
6
Well flow Stage separator A Gas compression treatment 1 Electric dehydrating pump
Oily water Electric dehydrator B Produced water system 2 Produced water pump
Crude oil C Crude oil tank 3 Crude forwarding pump
(Wet) gas 4 Crude transfer/unloading pump
5 Stripping pump
6 6 Slops and drains pump LEISTRITZ PUM
5 STRIPPING PUMP L4
L4NG The product remaining on the bottom of the crude storage tanks is normally of heavy
and high viscous nature and contains solids. Low speed Leistritz screw pumps, series L4,
with excellent suction capabilities and the ability to run dry are preferred for tank strip-
ping. Variable speed operation along with a special screw design guarantees excellent
NPSHR values and minimized pulsation.
6
SLOPS & DRAINS PUMP
L5NT Slop and drain systems are used to collect leakages and drainages from stationary or rotating equipment in
upstream production facilities. The systems can be open or closed. In horizontal or vertical position Leistritz L4
pumps are used to transfer these mixtures of water, hydrocarbons and solids to separators or to re-inject into the
trunk line.
Injection
lines
CRUDE
TRANSFER
Large amounts of oil and gas products are trans-
ferred via pipelines for hundreds of miles. To
overcome the pressure demands, with coincident
high efficiencies, Leistritz booster pumps are used.
To bring a liquid filled pipeline back to operation, it
is inevitable to accelerate the liquid flow to a
certain level of velocity. The mass inertia of the
liquid column and the friction losses of the liquid
inside the pipeline system, will cause, depending
on the pipeline length, a high backpressure during
start-up of the system. This leads to distinctly
increased torque and power requirements through
the complete speed range of the pump.
To avoid unnecessary oversized motors and
variable frequency drives, smaller start-up pumps
are used for getting the pipeline back to normal
operation. These pumps are specially designed for
high differential pressures with a defined flow rate
which is mostly lower than for the main booster
pumps.
After the flow velocity is reached, the main pumps
are switched into operation for further increase of
the flow rate up to normal operation conditions.
2
A
8 LEISTRITZ PUM
» Leistritz L4 transfer pump made of super duplex stainless steel for a client
in the Middle East, specially designed and adapted to its application.«
TRITZ PUMP TECHNOLOGY 9
DISTRIBUTION
& STORAGE
midstream and downstream
With the enormous increase of oil production
worldwide, efficient above-ground tank con-
cepts at storage terminals became the basis of a
reliable and cost efficient mid- and downstream
process. Well sized storage reservoirs provide
buffers between the production and the treat-
ment of crude oil or respectively between prod-
uct treatment and end users to allow the timely
accurate delivery of its stored products.
High energy demand, worldwide tight environ-
mental regulations and the need of operating
cost reduction are the main focuses of today’s
end users.
For effective distribution different kinds of fluids
need to be handled trouble free at the same
time.
Leistritz answers to this demand with reliable
pump systems with low MTBFs which can work
on lowest NPSH/NPIP margins and which can
react on changing operating conditions imme-
diately and without the need of a process shut
down.
3
B 1
4
5 7
5
A C
2
3
B 1
4
7
Crude and refined product A Oil field 1 Terminal unloading pump 5 Pipeline booster pump (page 8/9)
Residue B Booster pump station 2 Loading and transfer pump 6 On-board crude oil cargo pump (page 6/7)
C Storage tank 3 Circulation/ tank cleaning pump
4 Stripping pump
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3 3
L4NG L4MG
STRIPPING PUMP L4
The product remaining on the bottom of the crude storage tanks is normally of heavy and high viscous nature and contains solids.
Low speed Leistritz screw pumps, series L4, with excellent suction capabilities and the ability to run dry are preferred for tank strip-
ping. Variable speed operation along with a special screw design guarantees excellent NPSHR values and minimized pulsation.
4 4
L4NG L4NG
REFINERY
The unprocessed crude oil has to be refined into
consumable petroleum products. These refined
products are usually grouped into three catego-
ries:
Light distillates (LPG, gasoline, naphtha),
medium distillates (kerosene, diesel) and
heavy distillates/residues (fuel oil, lubricating
oils, wax, tar).
From unloading the unprocessed crude to
loading of the final products, Leistritz screw
pumps are operating in various functions in oil
refineries.
1 7
A A A 6
A A A
4 4
2
5
B
Process area
3 3
Crude oil Separator 1 Crude unloading pump 5 Blending/final product A Storage tank
Final product Heat exchanger 2 Crude charging pump transfer pump B De-asphalting unit
3 Atmospheric tank bottoms/ 6 Circulation pump
vacuum residue pump 7 Bitumen/final product
4 Slops & drains oil pump transfer pump
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OPERATING CONDITIONS
Flow rate Differential Viscosity Tempera-
max. pressure max. max. ture max.
5,000 m³/h 16 bar 350°C
L4NG 150,000 cSt
22,000 GPM 222 psi 662°F
3,900 m³/h 40 bar 350°C
L4MG 150,000 cSt
17,160 GPM 580 psi 662°F
2,000 m³/h 150 bar 350°C
L4HG 150,000 cSt
8,800 GPM 2,175 psi 662°F
USER ADVANTAGES
Rotors (screws and shafts) made out of a single piece of bar stock Interchangeable liner → easy maintenance, low costs
→ Limited shaft deflection Special rotor design available
→ Low bearing loads → Minimized pulsation
Maximum allowable rotor deflection limited to 50% of radial → Optimized NPSHr
clearance between rotor housing and rotor Low axial flow velocity → excellent priming
→ highest process safety Axially balanced rotors → no axial forces to bearings
Gear designs with helical gear teeth Suitable for dry running → maximized process safety
→ Reduced noise level
→ Easy maintenance
MODULAR
L4MG
L4HG
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The new compact screw pump design for the oil &
USER ADVANTAGES
Pump casing: Timing gears:
→ Economic and slim design for reduced weight → External double helical gear for efficient power transmission
→ Cast steel (1.0619) with integrated liner Mechanical seal:
→ ANSI & DIN flanges possible → Single acting seals
Spindles: → Component or cartridge design (API conform) possible
→ Single bar stock for maximum stiffness → API Plan 02/11 and oil quench possible
→ Case-hardened steel (1.7139), nitrided for max. hardness Bearings:
→ Side by side arrangement for excellent lubrication → Self-aligning roller bearings on DE and NDE side
capabilities of spindle, bearings and seals → Oil lubricated as an API 676 demand and better
→ Smooth running with reduced bearing load lubrication of the shaft seals
→ External lube oil cooler and systems for
special applications possible
USER ADVANTAGES
High efficiency → low operating costs
Axially balanced rotors → no axial forces to bearings
Low axial flow velocity → excellent priming
Only one shaft seal → easy maintenance, low costs
Resistant against aeration → low noise, minimized vibration
Availability of sealless design by magnetic drive
Semi submersible pump design available
USER ADVANTAGES
High efficiency → low operating costs
Interchangeable casing insert (mg) → easy maintenance
Axially balanced rotors → no axial forces to bearings
Only one shaft seal → easy maintenance, low costs
Availability of sealless design by magnetic drive
Semi submersible pump design available
Resistant against aeration → low noise, minimized vibration
Simple design → reasonable price
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An after-sales service that can be reached at any time and the immediate global availability of service technicians
and spare parts are essential in the modern era. Thus, our service personnel are highly qualified and motivated in
order to be able to provide technical support beyond the product itself.
» The Leistritz 24/7 service hotline provides you with advice and assistance in the event of an
emergency: +49 911 4306-690.«
MANUFACTURING
KNOW-HOW
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PUMP RANGE
SERIES USE FOR PUMP TYPE PERFORMANCE DATA
L3N Low pressure duty, suitable for 700 m 3/h 16 bar 15,000 cSt 180°C
transport of non-abrasive lubrica- 3,100 GPM 232 psi 356°F
ting fluids.
L3M Medium pressure duty, suitable for 300 m3/h 80 bar 10,000 cSt 280°C
transport of non-abrasive lubrica- 1,320 GPM 1.160 psi 536°F
ting fluids.
L3H High and ultra high pressure duty, 200 m3/h 280 bar 10,000 cSt 280°C
L3V suitable for transport of non-abra- 880 GPM 4,060 psi 536°F
L3U sive, slightly abrasive and corrosive,
high or low viscous fluids with poor
or good lubricity.
L4N Low, medium and high pressure 5.000 m3/h 150 bar 150,000 cSt 350°C
L4M duty, suitable for transport of 22,000 GPM 2,175 psi 662°F
L4H abrasive/non-abrasive, corrosive/
non-corrosive, lubricating/non-lu-
bricating, high or low viscous flu-
ids.
L5N Low pressure duty, suitable for 1.700 m 3/h 10 bar 100,000 cSt 280°C
transport of slightly abrasive and 7,500 GPM 145 psi 536°F
corrosive, high or low viscous fluids
with poor or good lubricity.
This list offers a general overview of the standard pump range by Leistritz. Various options and systems are individually config-
ured according to customer requirements and tested on our test bench (drive power up to 4 MW) in Nuremberg.
Leistritz Italia srl., Milan Leistritz Middle East FZE, Leistritz India Pte. Ltd., Chennai Leistritz SEA, Pte. Ltd., Singapore
Sharjah, UAE
LP-3 e 08/16 1’ tü