SUPERIOR SCS - Catalog Complete - 2 PDF

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COMPLETION SERVICES

2018
COMPLETION TOOLS
CATALOG
COMPLETION SERVICES

SECTION 1
Gravel Pack and Frac-Pack Systems

COMPLETION TOOLS CATALOG | 2018


COMPLETION TOOLS CATALOG
SECTION 1: Gravel Pack and Frac-Pack Systems COMPLETION SERVICES

GRAVEL PACK AND FRAC-PACK SYSTEMS


ComPlete™ FP System 2
ComPlete™ FPDZ System 4

A CCE S S O R IES
Molded-Seal Closing Sleeve 5
Perforation Isolation Tool 6

COMPLETION TOOLS CATALOG | 2018 1


COMPLETION TOOLS CATALOG
SECTION 1: Gravel Pack and Frac-Pack Systems COMPLETION SERVICES

ComPlete™ FP System
Superior Completion Services’ ComPlete™ Frac-Pack (FP) System
is a single-trip, single-zone, frac/gravel-pack completion system. The
system allows set-down weight to be applied in both squeeze and
circulating positions to eliminate problems associated with tubing
movement during the well treatment. It can be repeatedly cycled
between the squeeze and circulating positions with minimal up-
and-down movement of the work string. The system is simple in
design and offers mechanical indications of all positions and tool
movements. The service tool position is the same in the squeeze and
circulating positions, minimizing the potential for erosion.

A P P L I CA T I ONS
• Conventional single-trip gravel and frac packing
• Acid stimulation treatments
• Horizontal or vertical well displacements
• Conventional multi-zone stack-pack completions

Features and Benefits

• Hydraulic pressure release (tubing or annular) with contingency


mechanical release
• True live annulus pressure monitoring in the weight-down circulating
position
• Reverse circulation through wash pipe is possible in the circulating position
for removal of pills, debris, etc.
• Ports are aligned in all treating positions
• Treating sleeve incorporates bonded production seals for maximum
pressure integrity and reliability
• Isolation valve provides zonal isolation in reverse position
• Short overall length

COMPLETION TOOLS CATALOG | 2018 2


COMPLETION TOOLS CATALOG
SECTION 1: Gravel Pack and Frac-Pack Systems COMPLETION SERVICES

ComPlete™ FP System
TE CH N I CA L D ATA
Minimum Overall Length 16 ft (4.9 m)
Temperature Rating 350°F (177 °C)

ComPlete™ FP System

Differential
Casing Size Minimum OD Pump Rate Proppant Volume
Pressure Rating

inch mm inch mm bbl/min m3/min lb kg psi MPa


5-5½ 127 - 139.7 2.69 68.3 15 2.38 150,000 68,040 10,000 68.9
7-7¾ 177.8 - 196.9 3.25 82.6 35 5.56 300,000 136,079 10,000 68.9
7 - 9 ⁵⁄⁸ 177.8 - 244.5 4.00 101.6 35 5.56 350,000 158,759 10,000 68.9
9 ⅝ - 13 ⅜ 244.5 - 339.7 4.75 120.7 40 6.36 500,000 226,799 10,000 68.9
9 ⅝ - 13 ⅜ 244.5 - 339.7 6.00 152.4 50 7.95 500,000 226,799 10,000 68.9

ComPlete™ FP Extreme System

Differential
Casing Size Minimum OD Pump Rate Proppant Volume
Pressure Rating

inch mm inch mm bbl/min m3/min lb kg psi MPa


7 ¾* 196.9 4.00 101.6 40 6.36 500,000 226,799 12,500 86.2
9 ⅝ - 10 ⅛* 244.5 - 257.2 6.00 152.4 50 7.95 500,000 226,799 12,500 86.2

ComPlete™ FP Ultra System

Differential
Casing Size Minimum OD Pump Rate Proppant Volume
Pressure Rating

inch mm inch mm bbl/min m3/min lb kg psi MPa


7 ¾* 196.9 4.00 101.6 40 6.36 500,000 226,799 15,000 103.4
9 ⅝ - 10 ⅛* 250.8 - 257.2 5.50 139.7 40 6.36 1,000,000 453,597 15,000 103.4

* Tested with intermediate- and high strength proppant.

REFERENCES
CompSet™ Packers data sheet
CompSet™ Ultra packer data sheet

COMPLETION TOOLS CATALOG | 2018 3


COMPLETION TOOLS CATALOG
SECTION 1: Gravel Pack and Frac-Pack Systems COMPLETION SERVICES

ComPlete™ FPDZ System


Superior Completion Services’ ComPlete™ Frac-
Pack Deep-Zone (FPDZ) System is a frac-pack rated
sand control placement technology. It is specially
configured for deep completions where work string
stretch and drag make downhole tool manipulation
more challenging. The system offers extended tool
length, increasing the acceptable range for reverse
position. Dual collets on the service tool ensure
positive manipulation of the circulating valve while
picking up to reverse and provide a positive weight
indication when reverse position is achieved.

A P P L I CA T I ONS
• Ultradeep completions
• Sand control
• Deepwater
• Highly deviated well trajectories

Features and Benefits

• Extended reverse position


• Dedicated circulating valve collet for controlling return
flow
• Mechanical indication of reverse position
• Successful tool manipulation in ultradeep and highly
deviated wellbores
• Resists unintentional closing of the circulating valve due
to work string slingshot effect
• Hydraulic pressure release (tubing or annular) with
redundant mechanical release
• True live annulus pressure monitoring in the circulating
position
• Reverse circulation through wash pipe is possible in the
circulating position for removal of pills, debris, etc.
• Ports are aligned in all treating positions
• Treating sleeve incorporates bonded production seals
for maximum pressure integrity and reliability
• Isolation valve provides zonal isolation in reverse REFERENCES
position
CompSet™ Packers data sheet
CompSet™ Ultra packer data sheet

COMPLETION TOOLS CATALOG | 2018 4


COMPLETION TOOLS CATALOG
SECTION 1: Gravel Pack and Frac-Pack Systems COMPLETION SERVICES

Molded-Seal Closing Sleeve


Superior Completion Services’ Molded-Seal (MS) Closing Sleeve is
used in high-rate water packs, fracturing and stimulation in vertical
or horizontal well completions. The unique port body and closing
sleeve provides maximum proppant deployment and positive sealing
after zonal treatment. The MS closing sleeve is assembled as
a ComPlete™ Frac-Pack (FP) System with Superior Completion’s
CompSet™ Packers.

A P P L I CA T I ONS
• Vertical or horizontal well completions
• High-rate water packs, fracturing and stimulation

Features and Benefits

• Large treatment ports


• Inverted molded seals for positive isolation
• Compatible with all ComPlete system packers
• Debris-tolerant design ensures complete sleeve closure after stimulation

TE CH N I CA L D ATA
Pressure Rating 10,000 to 15,000 psi (68.9 to 103.4 MPa)
Temperature Rating Up to 350°F (177°C)

REFERENCES
ComPlete™ FP data sheet
CompSet™ Packers data sheet
CompSet™ Ultra packer data sheet

COMPLETION TOOLS CATALOG | 2018 5


COMPLETION TOOLS CATALOG
SECTION 1: Gravel Pack and Frac-Pack Systems COMPLETION SERVICES

Perforation Isolation Tool


Superior Completion Services’ Perforation Isolation Tool is used to
isolate a possible hole or weak area in the casing to allow normal
treating operations and annular testing to take place. The system
utilizes a concentric inner string inside of an outer liner, which allows
continuous communication with the work string above and
below the liner cup assembly. The outer liner contains a cup-type
seal above and below to isolate annular pressure above and below.

A P P L I CA T I ONS
• Wells with weak or suspect casing integrity

Features and Benefits

• Provides temporary protection of weak or damaged casing


• Allows typical annular procedures such as reversing out or packer testing
• Assembled on site
• No length restriction

COMPLETION TOOLS CATALOG | 2018 6


COMPLETION SERVICES

SECTION 2
Single-Trip Systems

COMPLETION TOOLS CATALOG | 2018


COMPLETION TOOLS CATALOG
SECTION 2: Single-Trip Systems COMPLETION SERVICES

SINGLE-TRIP SYSTEMS
ComPlete™ MST System
ComPlete™ RST System
ComPlete™ PST System
ComPlete™ HST System

A CCE S S O R IES
ComPlete™ MST System
Decrippler Sub
Disappearing Check Valve
Multiprofile Multiservice Valve
Multiprofile Shifting Tools

ComPlete™ RST System


Depth Verification Tool
Multicycle On-Off Tool

ComPlete™ HST System


Pressure-Actuated Differential Valve
Ball-Actuated Anti-Reversing Valve

COMPLETION TOOLS CATALOG | 2018 8


COMPLETION TOOLS CATALOG
SECTION 2: Single-Trip Systems COMPLETION SERVICES

ComPlete™ MST System


Superior Completion Services’ ComPlete™ Multi-zone Single-Trip
(MST) System uses a patented method to reduce the number of
trips necessary to conventionally stimulate and complete multiple
intervals in a wellbore. Rig time associated with conventional multi-
zone stacked completions is reduced, offering an attractive economic
alternative to the stack and frac-pack completion technique. Although
a typical application for the ComPlete™ MST System would be two
to six intervals, there is no limit to the number of zones that can be
effectively completed.

A P P L I CA T I ONS
• Ultradeep completions
• Multi-zone completions
• Zonal isolation and selective production
• Sand and nonsand control applications

Features and Benefits

• Full-bore ID is compatible with production tubing


• Provides positive independent zonal isolation for each interval during
completion and production operations
• No limit on zone lengths; a minimum of 30 ft (10 m) distance is required
between intervals
• Retrievable, testable, dual-element isolation packer provides reservoir
isolation during stimulation and production
• Proprietary technology includes new sealing elements at each interval for
added reliability
• Proprietary locating design offers new indicator and set-down point with
defined slurry port alignment when stimulating each interval
• Every position is mechanically identified and hydraulically verified,
providing enhanced diagnostics
• Service tool configuration offers circulating position with real-time live
annulus monitoring, as well as conventional squeeze treatment capability
• Selective production may be initiated with slickline-, wireline-, tractor- or
coiled tubing-conveyed shifting tools
• May be integrated with interventionless production initiation systems
• Available with a patented screen communication system that enhances
treating capabilities and provides a continuous production flow path
• Compatible with other ComPlete™ Single-trip Systems and Superior
Completion Services’ Intelligent System

COMPLETION TOOLS CATALOG | 2018 9


COMPLETION TOOLS CATALOG
SECTION 2: Single-Trip Systems COMPLETION SERVICES

ComPlete™ MST System


TE CH N I CA L D ATA
Temperature Rating 350°F (177 °C)

ComPlete™ MST System


Casing Size System Bore Differential Pressure Pump Rate Total Proppant Proppant
Rating Type

inch mm inch mm psi MPa BPM lb kg


7 177.8 2.75 69.9 10,000 68.9 25 600,000 272,727 20/40 Bauxite
7⁵⁄⁸ 193.7 2.75 69.9 10,000 68.9 25 600,000 272,727 20/40 Bauxite
7⁵⁄⁸ - 7¾ 193.7-196.8 3.25 69.9 10,000* 86.2 35 750,000 272,727 20/40 Bauxite
9⅝ 244.5 3.75 95.3 10,000* 86.2 40 1,500,000 681,818 20/40 Bauxite
9⅝ 244.5 5.125 130.2 8,500 58.6 45 750,000 340,909 16/20 Carbolite

* Differential Pressure Rating for treating is 12,500 psi

REFERENCES
ComPleteTM System data sheets (HST, RST, PST)
Multiposition multiservice valve data sheet
Screen communication system data sheet
Intelligent well completion system data sheet

COMPLETION TOOLS CATALOG | 2018 10


COMPLETION TOOLS CATALOG
SECTION 2: Single-Trip Systems COMPLETION SERVICES

ComPlete™ RST System Features and Benefits


Superior Completion Services’ patented ComPlete™
Releasable Single-Trip (RST) System allows the • Saves rig time
operator to perforate, and gravel pack or frac- • Reduces fluid losses
pack zones of interest within a single-trip into the • Eliminates need for a separate perforating
wellbore. run
• Eliminates logging trip to place gun on
Guns are anchored into a previously set depth depth
verification tool (DVT), allowing the GP/FP • Eliminates the effects of mechanical shock
loads at gun detonation
components to be released and placed at a safe
distance from the perforating operations. This • Reduces pressure pulse at gun detonation

separation helps eliminate the transmission of • Minimal rathole requirements,


perforations plus approximately 30 ft
mechanical shock loads and uses the fluid column (9.1m) below the DVT
to reduce the pressure wave from gun detonation,
• DVT run on wireline or tubing prior to the
avoiding damaged packers, twisted screens, packer and gun assembly
premature packer setting and other types of failures • DVT released upon gun detonation
associated with perforating gun detonation. • Provides the standard ComPlete FP
System capabilities
A P P L I CA T I ONS • May be integrated with interventionless
production initiation systems
• Ultradeep completions
• Cased-hole completions with sufficient sump area
• Critical fluid loss control completions
• Underbalanced and overbalanced perforating

TE CH N I CA L D ATA
Available Sizes 5 to 10 ⅛ inch (127.0 to 257.2 mm)
Differential Pressure Rating up to 12,500 psi (86.2 MPa)
Temperature Rating 350°F (177 °C)

REFERENCES
ComPleteTM system data sheets (FP, MST)
CompSetTM packers data sheet
Depth verification tool data sheet
Flapper valves data sheet
ISO isolation system data sheet
Multiposition multiservice valve data sheet
Multicycle on-off tool data sheet

COMPLETION TOOLS CATALOG | 2018 11


COMPLETION TOOLS CATALOG
SECTION 2: Single-Trip Systems COMPLETION SERVICES

ComPlete™ RST System: Operating Sequence

COMPLETION TOOLS CATALOG | 2018 12


COMPLETION TOOLS CATALOG
SECTION 2: Single-Trip Systems COMPLETION SERVICES

ComPlete™ PST System Features and Benefits


Superior Completion Services’ ComPlete™
Production Single-Trip (PST) System allows the • Saves rig time
perforating, and gravel pack or frac-pack of a single • Reduces fluid losses
zone in a single-trip. With the ComPlete™ PST • Eliminates the need for service tools, work
System the perforating guns and GP assembly string and wash pipe
are run into the wellbore on the production string. • Eliminates need for a separate perforating
No service tools or work strings are required. This run
configuration allows the placement of a GP or FP • Eliminates logging trip to place gun on
depth
in only the squeeze configuration. The system
utilizes the same perforating gun and GP separation • Eliminates the effects of mechanical shock
loads at gun detonation
method as the ComPlete™ RST System to avoid
• Multiple treating positions available:
possible issues with gun shock and pressure waves reverse and squeeze
at the time of gun detonation.
• Minimal rathole requirements,
perforations plus approximately 30 ft (9.1
A P P L I CA T I ONS m) below the DVT
• May be integrated with interventionless
• High-pressure wells production initiation systems
• Severely depleted wells
• Marginal wells

TE CH N I CA L D ATA
Available Sizes 5 to 10 1/8 in. (127.0 to 257.2 mm)
Differential Pressure Rating up to 12,500 psi (86.2 MPa)
Temperature Rating up to 350°F (177°C)

REFERENCES
ComPlete™ RST system data sheet
CompSet™ packers data sheet
Depth verification tool data sheet
Flapper valves data sheet
ISO isolation system data sheet
Multiposition multiservice valve data sheet
Multicycle on-off tool data sheet
Franklin, B., Daulton, D. and Farias, R. April 2009. Creating the Economics for Completion. Oilfield Technology: 3-6.

COMPLETION TOOLS CATALOG | 2018 13


COMPLETION TOOLS CATALOG
SECTION 2: Single-Trip Systems COMPLETION SERVICES

ComPlete™ PST System: Operating Sequence

COMPLETION TOOLS CATALOG | 2018 14


COMPLETION TOOLS CATALOG
SECTION 2: Single-Trip Systems COMPLETION SERVICES

ComPlete™ HST System Features and Benefits


Superior Completion Services’ patented ComPlete™
Horizontal Single-Trip (HST) System allows the • Horizontal sand control and stimulation
performed in a single-trip
washdown, frac or gravel pack, and stimulation of a
horizontal, highly deviated or vertical well in a single- • Potential rig time savings of up to 50%
trip. The system can save rig time and reduce the • Provides the ability to selectively stimulate
or clean up the sand controlled region
potential for fluid loss to the formation.
• Maintains well hydrostatic pressure on the
formation
The system provides real-time pressure monitoring
• Positive ball seat; no pressure surge on
during treatments to ensure optimum sand control formation
and stimulation. It maintains well hydrostatic
• Reliable tool conversion to stimulation
pressure and prevents any pressure surge on the position (when stimulation is required)
formation. In addition, a variety of mechanical fluid • Standard circulating and squeeze position
loss devices may be utilized for well control after the available
treatment. • Allows real-time pressure monitoring of
sand control and stimulation treatments
• Multiple mechanical fluid loss devices
A P P L I CA T I ONS available
• Multi-zone completions • Reduces formation exposure time and
• Deepwater potential reservoir damage
• Zonal isolation • Compatible with Superior Completion
Services’ UniFloTM Inflow Control Device
• Open or cased-hole wells
(ICD) screen systems
• Long horizontal, vertical or highly deviated wells

TE CH N I CA L D ATA
Available Sizes 7 to 13 3/8 in. (177.8 to 339.7 mm)
Differential Pressure Rating up to 12,500 psi (86.2 MPa)
Temperature Rating up to 350°F (177°C)

REFERENCES
CompSet™ packers data sheet
CompSet™ Ultra packer data sheet
UniFlo ICD screens data sheet

COMPLETION TOOLS CATALOG | 2018 15


COMPLETION TOOLS CATALOG
SECTION 2: Single-Trip Systems COMPLETION SERVICES

ComPlete™ HST System: Operating Sequence

COMPLETION TOOLS CATALOG | 2018 16


COMPLETION TOOLS CATALOG
SECTION 2: Single-Trip Systems COMPLETION SERVICES

MST: Decrippler Sub


Superior Completion Services’ Decrippler Sub with sleeve test profile
provides a temporary bottom to positively locate the service tool
position during surface assembly. It then engages the end of
the service tool to allow decrippling of the open-only shifting tool.
Once decrippled, the device shears, which removes all restrictions and
leaves a full open ID. The upper housing also contains a shearable
sleeve profile that may be engaged by the open-only shifting tool
to ensure proper operation. This profile shears down with minimal
weight, allowing the shifting tool to pass through.

A P P L I CA T I ONS
• Multi-zone completions

Features and Benefits

• Allows opening tool to be run in the hole in a crippled position, preventing


the opening of any sliding sleeves
• Provides full open ID once actuated
• Provides positive overpull indication of actuation
• Provides set-down indication of shifting tool function
• Hydraulic backup system exists in the event that the mechanical decrippler
fails to activate the opening tool
• Once the opening tool is activated, the service tool has full open ID for
circulation

TE CH N I CA L D ATA
Available Sizes 7, 7 ⅝ and 9 ⅝ in. (177.8, 193.8
and 244.5 mm)

REFERENCES
ComPlete™ MST System data sheet

COMPLETION TOOLS CATALOG | 2018 17


COMPLETION TOOLS CATALOG
SECTION 2: Single-Trip Systems COMPLETION SERVICES

MST: Disappearing Check Valve


Superior Completion Services’ Disappearing Check Valve is utilized
with the ComPlete™ Multi-zone Single-Trip (MST) System and
enables the completion assembly to be pressure-tested during run-in.
The valve contains a one-way check valve that allows the ComPlete™
MST System completion assembly to be filled with fluid during the
run-in.

A P P L I CA T I ONS
• Multi-zone completions

Features and Benefits

• Allows pressure tension during assembly


• Glass disc pressure rating +/-2,500 psi (17.2 MPa)
• Provides full open ID after disc removal
• Allows tubing to fill during BHA makeup

TE CH N I CA L D ATA

Disappearing Check Valve

Maximum OD Minimum ID Maximum OD

inch mm inch mm inch mm


3.95 100.3 2.92 74.0 1,500 10.3
5.97 151.5 4.63 117.5 2,300 15.9
5.96 151.3 4.79 121.7 2,000 13.8

REFERENCES
ComPlete™ MST System data sheet

COMPLETION TOOLS CATALOG | 2018 18


COMPLETION TOOLS CATALOG
SECTION 2: Single-Trip Systems COMPLETION SERVICES

MST: Multiprofile Multiservice Valve


Superior Completion Services’ Multiprofile Multiservice Valve is a
modified version of the standard multiservice valve. This production
sliding sleeve utilizes the same robust nonelastomeric seal system
and patented equalizing system. The multiprofile valve version
is available with five different shifting profiles, allowing selective
actuation. Corresponding shifting tools are available for use with
slickline, wireline, coiled tubing or standard tubing.

A P P L I CA T I ONS
• Multi-zone reservoirs
• Selective production and injection wells
• Zonal isolation

Features and Benefits

• Proven non-elastomeric sealing technology


• Five selective profiles available
• Patented seal equalizing system
• May be actuated with slickline, electric line, coiled tubing or standard tubing
• Provides selective access for production and injection control
• Facilitates multi-zone single-trip completions
• Provides positive bidirectional zone isolation

COMPLETION TOOLS CATALOG | 2018 19


COMPLETION TOOLS CATALOG
SECTION 2: Single-Trip Systems COMPLETION SERVICES

MST: Multiprofile Multiservice Valve


TE CH N I CA L D ATA

Multiprofile Multiservice Valve


Collapse Burst Ported Body
Nominal Size Minimum OD Minimum ID Tensile Yield Load ID Flow Area
Pressure Pressure Flow Area

inch mm inch mm inch mm lb kg psi MPa psi MPa in² mm² in² mm²
3½ 88.9 4.03 102.4 2.84 72.1 185,000 84,091 10,000 69 10,000 69 6.34 4,087.0 18.80 12,129.0
4½ 114.3 5.05 3.83 3.83 97.3 250,000 113,636 10,000 69 10,000 69 11.52 7,432.9 25.45 16,419.3
7 177.8 6.66 5.28 5.28 134.0 324,156 147,344 10,000 69 10,000 69 21.85 14,099.3 29.17 18.819.3

REFERENCES
ComPleteTM MST System data sheet

COMPLETION TOOLS CATALOG | 2018 20


COMPLETION TOOLS CATALOG
SECTION 2: Single-Trip Systems COMPLETION SERVICES

MST: Multiprofile Shifting Tools


MODIFIED MODEL B SHIFTING TOOL
Superior Completion Services’ modified model B shifting tool is
designed to shift Superior Completion’s multiprofile multiservice
valve (MSV). Modifications include longer keys and modified
springs to allow five-zone selectivity. Selective keys are available
to shift sleeves from positions one through five. The shifting tool
incorporates a standard shear-release mechanism found on the
standard B shifting tool. The modified B shifting tool cannot be
used with standard MSV assemblies.

SHEARABLE COLLECTED CT SHIFTING TOOL


Superior Completion Services’ shearable colleted shifting tool is
designed to shift Superior Completion’s multiprofile multiservice
valve using coiled tubing. The collet is designed with a shearable
release mechanism allowing it to be utilized in both the open and
closed directions. It is available in positions one through five.

NONSHEARABLE CT SHIFTING TOOL


The nonshearable shifting tool is designed to run on coiled tubing
and to selectively shift Superior Completion Services’ position one
through five multiprofile multiservice valve. The valve does not
contain a shear release feature and is only recommended for
shifting valves in the downward direction.

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COMPLETION TOOLS CATALOG
SECTION 2: Single-Trip Systems COMPLETION SERVICES

RST: Depth Verification Tools


TE CH N I CA L D ATA

Multiprofile Multiservice Valve

Size Weight Range Maximum OD Minimum ID

inch mm lb kg inch mm inch mm


5 x 2.68 127.0 x 68.1 11.5-21.4 5.2-9.7 3.95 100.3 2.735 69.5
5.5 x 2.68 139.7 x 68.1 13-23 5.9-10.5 4.465 113.4 1.985 50.4
7 x 3.25 177.8 x 82.6 17-29 7.7-13.2 5.94 150.9 2.94 74.7
7 x 3.25 177.8 x 82.6 29-41 13.2-18.6 5.63 143.0 3.22 81.8
7.625 x 3.25 193.7 x 82.6 29.7-39 13.5-17.7 6.439 163.6 2.94 74.7
9.625 x 3.25 - 4.75 244.5 x 82.6 -120.7 36-53.5 16.4-24.3 6.439 163.6 2.94 74.7

REFERENCES
ComPlete™ System data sheets (PST, RST)

COMPLETION TOOLS CATALOG | 2018 22


COMPLETION TOOLS CATALOG
SECTION 2: Single-Trip Systems COMPLETION SERVICES

RST: Multicycle On-Off Tool


Superior Completion Services’ Multicycle On-Off Tool is normally
utilized with Superior Completion’s ComPlete™ Single-Trip
Perforating and Gravel-Pack Systems. It is utilized between the
perforating guns and the gravel-pack assembly and provides a known
break point between upper and lower assemblies. It also provides
positive overpull weight indication to verify that the guns have fully
released from the GP assembly.

A P P L I CA T I ONS
• Deepwater
• Mature fields
• Standard completions

Features and Benefits

• Variable shear rate for initial release


• Multiple-acting J-latch for on-off pickup/set-down cycling of the tool
• Allows guns and GP assembly to be run in a single-trip
• Provides repeatable, positive overpull indication of release
• Relatchable for contingency operations

TE CH N I CA L D ATA

Disappearing Check Valve

Casing Size Maximum OD Minimum ID Thread Connections

inch mm inch mm inch mm inch mm


5 127.0 3.95 100.3 1.95 49.5 2 ⅜ EUE 60.3
5½ 139.7 4.32 109.6 1.95 49.5 3 ⅜ EUE 85.7
7¾ 196.9 5.53 140.5 2.43 61.7 4 ⅜ EUE 111.1
10 ⅛ 257.2 6.03 153.2 2.43 61.7 5 ⅜ EUE 136.5

REFERENCES
ComPlete™ System data sheets (MST, PST, RST)

COMPLETION TOOLS CATALOG | 2018 23


COMPLETION TOOLS CATALOG
SECTION 2: Single-Trip Systems COMPLETION SERVICES

HST: Pressure-Actuated
Differential Valve
Superior Completion Services’ Pressure-Actuated, One-Way Flow,
Differential Valve is normally used in horizontal gravel-pack
operations. The valve is run in the closed position and is run inside a
screen or wash pipe assembly. While running the horizontal gravel-
pack assembly into the well the valve remains closed and allows
circulation to the bottom of the screens. During gravel-pack pumping
operations differential pressure cycles the valve to an open position
for optimum sand placement across the screen section.

A P P L I CA T I ONS
• Horizontal completions

Features and Benefits

• ID to OD differential pressure actuation


• Adjustable initial opening pressure
• Low flowing pressure restriction

TE CH N I CA L D ATA
Available Size 4.0 in. OD x 1.9 in. ID
(101.6 mm OD x 48.3 mm ID)
Differential Pressure Rating 10,000 psi (68.9 MPa)
Temperature Rating 350°F (177°C)

REFERENCES
ComPlete™ HST System data sheets

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COMPLETION TOOLS CATALOG
SECTION 2: Single-Trip Systems COMPLETION SERVICES

HST: Ball-Actuated
Anti-Reversing Valve
Superior Completion Services’ Ball-Actuated Anti-Reversing Valve is
designed to allow the conversion of a full open ID assembly to a
one-way fluid check valve. The valve may be positioned anywhere
in the work string during initial run-in. To convert to a check valve,
a ball is dropped from surface and tubing pressure is applied. The
ball moves into a check position with a positive seat above, preventing
flowback up the tubing string. It is most commonly used in
acidizing long sections to allow breaking connections with lighter
fluid in the tubing.

A P P L I CA T I ONS
• Long-zone stimulation treatments
• Horizontal wells

Features and Benefits

• Positive ball seat with 5,000 psi (34.5 MPa) differential rating
• Adjustable initial shear pressure
• Prevents tubing flowback during treating operations
• Eliminates the need for balanced pressure conditions prior to breaking
connection

TE CH N I CA L D ATA
Available Size 6.1 in. OD x 2.74 in. ID
(154.9 mm OD x 69.6 mm ID)
Differential Pressure Rating 10,000 psi (68.9 MPa)
Temperature Rating 300°F (148.9°C)

REFERENCES
ComPlete™ HST System data sheets

COMPLETION TOOLS CATALOG | 2018 25


COMPLETION SERVICES

SECTION 3
Fluid Loss and Zonal Isolation System

COMPLETION TOOLS CATALOG | 2018


COMPLETION TOOLS CATALOG
SECTION 3: Fluid Loss and Zonal Isolation System COMPLETION SERVICES

FLUID LOSS AND ZONAL ISOLATION SYSTEM


ISO Isolation System
HPR Isolation System
Interventionless Isolation System

A CCE S S O R IES
Flapper Valves
Multiservice Valve
Model B/BO Shifting Tools
Pressure-Actuated Circulating Valve (PACV)
Reclosable Pressure-Actuated Circulating (X-PAC) Valve
Radial Flow Valve
Reclosable Radial Flow Valve (X-RFV)
Annular Flow Valve
Reclosable Annular Flow Valve (X-AFV)
Reclosable Ball Valves

COMPLETION TOOLS CATALOG | 2018 27


COMPLETION TOOLS CATALOG
SECTION 3: Fluid Loss and Zonal Isolation System COMPLETION SERVICES

ISO Isolation System


Superior Completion Services’ patented ISO Isolation System
eliminates fluid loss to the formation after a gravel or frac-pack
treatment by placing an internal isolation string across a production
screen. The system provides selective production capabilities
controlled by a mechanically or hydraulically actuated sleeve placed in
the isolation string.

A P P L I CA T I ONS
• Zonal isolation
• Single or selective multi-zone completions
• Fluid loss control
• Selective production

Features and Benefits

• Eliminates post-treatment fluid loss and aids in well control


• Provides selective production capability
• All installation is done at the surface
• Gravel-pack operations are not compromised
• Post-treatment fluid loss pills are not required
• No extra trips to install isolation assemblies are needed
• Allows the integrity of the assembly to be pressure tested prior to
coming out of the wellbore with service tools
• Provides bidirectional zonal isolation

COMPLETION TOOLS CATALOG | 2018 28


COMPLETION TOOLS CATALOG
SECTION 3: Fluid Loss and Zonal Isolation System COMPLETION SERVICES

ISO Isolation System


TE CH N I CA L D ATA
Available in 2 1/16 to 4 1/2 in. (52.9 to 114.3 mm) isolation tubing sizes
Other sizes available upon request

ISO Isolation System


Screen Size Isolation String Screen Wrapped
Casing OD Packer Bore
Base Pipe Jacket OD Pipe OD MSV Size MSV ID Base Pipe Jacket OD

inch mm inch mm inch mm inch mm inch mm inch mm inch mm inch mm inch mm


5.00 127.0 2.69 68.3 2.88 73.0 3.57 90.7 52.4 2.06 2.06 52.4 1.63 41.3 2.38 60.3 3.06 77.8
5.50 139.0 2.69 68.3 2.88 73.0 3.57 90.7 2.06 52.4 2.06 52.4 1.63 41.3 2.88 73.0 3.57 90.7
7.00 177.83 3.25-4.00 82.6-101.6 4.00 101.6 4.70 119.3 2.38 60.3 2.38 60.3 1.88 47.6 2.88 73.0 4.50 114.3
7.63 193.7 3.25-4.00 82.6-101.6 4.50 114.3 5.20 132.0 2.88 73.0 2.88 73.0 2.31 58.5 3.50 88.9 5.00 127.0
9.63 244.5 3.25-6.00 82.6-152.4 5.50 139.7 6.20 157.4 3.50 88.9 3.50 88.9 2.81 71.5 4.50 114.3 5.50 139.7

REFERENCES
Annular flow valve data sheet
Multiservice valve data sheet
Pressure-actuated circulating valve data sheet
Radial flow valve data sheet

COMPLETION TOOLS CATALOG | 2018 29


COMPLETION TOOLS CATALOG
SECTION 3: Fluid Loss and Zonal Isolation System COMPLETION SERVICES

HPR Isolation System


Superior Completion Services’ hydraulically powered, retrievable
(HPR) Isolation System is mechanically actuated to provide
formation isolation after gravel or frac packing. The system uses
well hydrostatic pressure to position the isolation string across the
production interval. Valve manipulation is not necessary during
the job and wash pipe is not required for gravel packing. The HPR
system is compatible with standard equipment and can be run with
mechanically or hydraulically actuated isolation and production
sleeves.

A P P L I CA T I ONS
• Zonal isolation
• Single or selective multizone completions
• Fluid loss control

Features and Benefits

• Set-down weight not required to position isolation string


• Eliminates fluid loss and aids in well control
• Simple, straight pickup to actuate
• Debris-resistant design
• Selectively retrievable
• Provides bidirectional zonal isolation
• Eliminates need for wash pipe

COMPLETION TOOLS CATALOG | 2018 30


COMPLETION TOOLS CATALOG
SECTION 3: Fluid Loss and Zonal Isolation System COMPLETION SERVICES

HPR Isolation System


TE CH N I CA L D ATA
Available in 2 1/16 to 4 1/2 in. (52.9 to 114.3 mm) isolation tubing sizes
Other sizes available upon request

HPR Isolation System


Screen Size Isolation String
Casing OD Packer Bore
Base Pipe Jacket OD Pipe OD MSV Size MSV ID

inch mm inch mm inch mm inch mm inch mm inch mm inch mm


7.00 177.8 3.25 82.6 4.00 101.6 4.696 119.3 2.375 60.3 2.375 60.3 1.875 47.6
4.00 101.6 4.00 101.6 4.696 119.3 2.375 60.3 2.375 60.3 1.875 47.6
7.63 193.7 3.25 82.6 4.00 101.6 4.696 2.375 60.3 2.375 60.3 1.875 1.875 47.6
4.00 101.6 4.50 114.3 5.196 132.0 2.875 73.0 2.875 73.0 2.313 58.5
9.625-10.75 244.5-273.1 3.25-6.00 82.6-152.4 5.50 139.7 6.196 157.4 3.500 88.9 3.500 88.9 2.813 71.5

REFERENCES
ComPleteTM FP System data sheet
Multiservice valve data sheet
Pressure-actuated circulating valve data sheet

COMPLETION TOOLS CATALOG | 2018 31


COMPLETION TOOLS CATALOG
SECTION 3: Fluid Loss and Zonal Isolation System COMPLETION SERVICES

Interventionless Isolation System


Superior Completion Services’ Interventionless Isolation System
facilitates optimal formation treatment and gravel placement by
achieving positive, selective, post-treatment zonal isolation without
the use of wash pipe or mechanical shifting tools.

The system is compatible with Superior Completion Services’ patented


pressure-actuated isolation valves that allow wells to be placed on
production without mechanical intervention. Eliminating the need
for wash pipe and shifting tools reduces operational risks, as well as
initial installation costs and rig time required for deployment. Gravel-
pack circulation is accomplished through a mechanical sleeve located
at the bottom of the production screen. Once the job is completed, an
actuation ball is released from the service tool closing the circulation
sleeve and isolating the completion. Later, conventional production
sliding sleeves are opened for production.

A P P L I CA T I ONS
• Zonal isolation
• Single or selective multizone completions

Features and Benefits

• Does not require wash pipe or shifting tools


• Provides optimum fluid loss protection and zonal isolation
• Can use mechanical or hydraulic sliding sleeves for production
• Soft-actuating valves eliminate pressure surges to the formation

COMPLETION TOOLS CATALOG | 2018 32


COMPLETION TOOLS CATALOG
SECTION 3: Fluid Loss and Zonal Isolation System COMPLETION SERVICES

Interventionless Isolation System


TE CH N I CA L D ATA

Interventionless Isolation System*

Screen Size Isolation String OD Isolation Sleeve ID Compatible Packer Bore ID

inch mm inch mm inch mm


mm inch mm
58.8 3.25 82.6
3.50 88.9 2.87 73.0 2.313 58.8
4.00 101.6

* The tool is compatible with all current Superior Completion Services’ zone isolation valves, including the mechanical multiservice valve, pressure-
actuated circulating valve, annular flow valve and radial flow valve.

REFERENCES
Multiservice valve data sheet
Pressure-actuated circulating valve data sheet
Annular flow valve data sheet
Radial flow valve data sheet

COMPLETION TOOLS CATALOG | 2018 33


COMPLETION TOOLS CATALOG
SECTION 3: Fluid Loss and Zonal Isolation System COMPLETION SERVICES

Flapper Valves
Superior Completion Services’ Flapper Valves are uniquely designed
to combine optimum fluid loss protection with the ability to easily
remove the flapper material. Flappers utilize frangible glass or
ceramic materials to withstand high pressure differentials and still
provide easy mechanical breakup.

A P P L I CA T I ONS
• Fluid loss control
• Provides optimum fluid loss protection
• Withstands high pressure differentials
• Provides easy mechanical breakup
• Optional hydraulic breakup
• Provides one-way zonal isolation
• Dual flapper valve is available for severe fluid loss applications
• Optional eccentric design for maximum ID

TE CH N I CA L D ATA
Flapper differential pressure capability ranges from
2,500 to 4,000 psi (17.2 to 27.6 MPa) depending on the size and
material selected

Standard temperature rating 250°F (121°C)


Maximum temperature rating 350°F (177°C)

COMPLETION TOOLS CATALOG | 2018 34


COMPLETION TOOLS CATALOG
SECTION 3: Fluid Loss and Zonal Isolation System COMPLETION SERVICES

Multiservice Valve
Superior Completion Services’ Multiservice Valve provides zonal
isolation and full-bore completion control. Communication can be
easily established with conventional B or BO shifting tools or special
coiled tubing shifting tools. The special slimline OD allows the valve to
be run inside of the screen or liner assemblies while still maintaining
optimum flow areas. The valve is available with both a standard and a
selective profile allowing multiple valve usage in the same wellbore.

A P P L I CA T I ONS
• Both gravel-pack and nongravel-pack installations
• Selective production
• Pre- and post-treatment zonal isolation

Features and Benefits

• Includes wireline-landing nipple profile above and packing bore below


the valve mechanism for testing and contingency isolation
• Circulation ports have a larger flow area than the landing nipple and
packing bore, which produces lower velocities and pressure drops
across the ports
• Standard model B or BO shifting tools can be used to open and close the
valve
• A special coiled tubing shifting tool is available with pump-through and
bypass features
• Proprietary non-elastomeric packing provides excellent resistance to
harsh chemical environments and high differential pressures
• Equalizing ports prevent damage to packing seals during valve opening
• Design certification includes differentially cycled 5,000 psi (34.5 MPa)
with gas, 50 cycles at 250°F (121°C) testing
• Valve can be run in type-O (opens down) or type-A (opens up)
configurations
• May also be actuated with special hydraulic shifting tools or wireline
tractor systems

COMPLETION TOOLS CATALOG | 2018 35


COMPLETION TOOLS CATALOG
SECTION 3: Fluid Loss and Zonal Isolation System COMPLETION SERVICES

Multiservice Valve
TE CH N I CA L D ATA
Standard temperature rating 300°F (149°C)
Maximum temperature rating 350°F (177°C)

Multiservice Valve

Packing Bore Differential Ported Body


Nominal OD Minimum OD Tensile Yield Load
Diameter Pressure Rating Flow Area

inch mm inch mm inch mm lb kg psi MPa inch2 mm2


2 1/16 52.4 2.35 59.6 1.63 41.3 51,000 23,192 8,000 55 4.71 3,040.0

2.71 68.8 1.88 47.6 104,000 47,273 10,000 69 5.89 3,800.0


2⅜ 60.3
2.71 68.8 1.78 45.2 104,000 47,273 10,000 69 5.89 3,800.0

3.19 80.9 2.19 55.6 98,190 44,632 12,500 86 9.62 6207.1


3.44 87.3 2.19 55.6 98,190 44,632 10,000 69 9.62 6207.1
2⅞ 73.0
3.25 82.6 2.31 58.5 98,190 44,632 10,000 68 9.62 6207.1
3.27 83.1 2.31 58.8 98,190 44,632 10,000 69 9.62 6207.1

3.87 98.3 2.56 65.1 230,000 104,545 10,000 69 18.80 12,129.0


3.87 98.3 2.56 65.1 250,000 113,636 11,000 76 18.80 12,129.0
3.87 98.3 2.56 65.1 270,270 104,545 10,000 69 18.80 12,129.0
4.0 101.6 2.56 65.1 250,000 122,850 12,500 86 18.80 12,129.0
4.0 101.6 2.56 65.1 250,000 113,636 11,000 76 18.80 12,129.0
4.07 103.3 2.56 65.1 250,000 113,636 11,000 76 18.80 12,129.0
3½ 88.9
4.32 109.8 2.56 65.1 286,690 113,636 11,000 76 18.80 12,129.0
3.97 100.7 2.75 69.6 230,000 130,314 12,500 86 18.80 12,129.0
3.97 100.7 2.81 71.5 230,000 104,545 10,000 69 18.80 12,129.0
3.97 100.7 2.75 69.9 230,000 104,545 10,000 69 18.80 12,129.0
3.97 100.7 2.81 71.5 286,690 130,314 12,500 86 18.80 12,129.0
3.97 100.7 2.81 71.5 196,327 89,240 8,000 55 18.80 12,129.0

4½ 114.3 5.01 127.3 3.69 93.7 202,730 92,150 10,000 69 14.85 9,580.6

REFERENCES
PX profile nipple data sheet
PR profile nipple data sheet
Model B/Model BO shifting tools data sheet

COMPLETION TOOLS CATALOG | 2018 36


COMPLETION TOOLS CATALOG
SECTION 3: Fluid Loss and Zonal Isolation System COMPLETION SERVICES

Model B Shifting Tool


Superior Completion Services’ Model B Shifting Tool is designed
to selectively locate and shift most sliding sleeves and/or tubing-
conveyed perforating (TCP) disconnect subs. This is accomplished by
the tool’s keys engaging the inner sleeve; depending on the direction
that the tool requires (up or down), the sleeve is shifted.

Model BO Shifting Tool


Superior Completion Services’ Model BO Shifting Tool is designed
to selectively locate and shift sliding sleeves only to the down
position. The tool is converted to seeking mode by locating on the
lower locating keys.

A P P L I CA T I ONS
• Any application where selective actuation of sliding sleeves is
needed
• Actuating disconnect sub-applications
• Wells assisted by sucker-rod pumps

Features and Benefits

• Selectively locates and shifts most sliding sleeves and/or TCP


disconnect subs

COMPLETION TOOLS CATALOG | 2018 37


COMPLETION TOOLS CATALOG
SECTION 3: Fluid Loss and Zonal Isolation System COMPLETION SERVICES

Model B / Model BO Shifting Tools


TE CH N I CA L D ATA

Model B / Model BO Shifting Tools

OD OD
Size Fish Neck OD Pin Thread Connection Made Up Length
(Keys Retracted) (Keys Expanded)

MO D EL B S H IF T ING T O O L
inch mm inch mm inch mm inch mm in mm inch mm
1¼ 31.8 1.000 25.4 5/8-11 15.8-279.0 9.625 244.5 1.210 30.7 1.453 36.9
1½ 38.1 1.188 30.2 15/16-10 23.8-254.0 10.500 266.7 1.406 35.7 1.719 43.7
1⅝ 41.3 1.188 30.0 15/16-10 23.8-254.0 10.940 277.8 1.593 40.5 1.890 48.0
1 ⁵/⁷ 43.4 1.188 30.2 15/16-10 23.8-254.0 11.313 287.4 1.750 44.5 2.120 53.8
1 ⁷/⁹ 45.2 1.375 34.9 15/16-10 23.8-254.0 11.313 287.4 1.840 46.7 2.156 54.8
1⅞ 47.6 1.375 34.9 15/16-10 23.8-254.0 13.000 330.2 1.965 49.9 2.438 6.19
2⅛ 54.0 1.375 34.9 15/16-10 23.8-254.0 11.813 300.1 2.156 54.8 2.656 67.5
2 ¹/³ 58.8 1.750 44.5 15/16-10 23.8-254.0 11.938 303.2 2.530 64.3 2.968 75.4
2¾ 69.9 2.313 58.8 11/16-10 17.5-254.0 12.188 309.6 2.718 69.0 3.031 77.0
2 ⁴/⁵ 71.5 2.313 58.8 11/16-10 17.5-254.0 12.188 309.6 2.718 69.0 3.156 80.2
3¼ 82.6 2.313 58,8 11/16-10 17.5-254.0 14.125 358.8 3.200 81.3 3.640 92.5
3 ²/³ 93.7 3.125 79.4 15/16-10 23.8-254.0 13.313 338.2 3.656 92.9 4.125 104.8
3 ⁴/⁵ 96.9 2.125 54.0 15/16-10 23.8-254.0 12.938 328.6 3.734 94.8 4.093 104.0

MO D EL B S H IF T ING T O O L
inch mm inch mm inch mm inch mm in mm inch mm
2 50.8 1.375 34.9 15/16-10 23.8-254.0 19.250 489.0 1.828 46.4 2.188 55.6
2½ 63.5 1.750 44.5 15/16-10 23.8-254.0 19.250 489.0 2.231 56.7 2.640 67.1
2¾ 69.9 2.313 58.8 1 1/16-10 26.9-254.0 18.000 457.2 2.718 69.0 3.156 80.2
2 ⁷⁴/⁹¹ 71.5 2.313 58.8 1 1/16-10 26.9-254.0 18.000 457.2 2.740 69.6 3.219 81.8

COMPLETION TOOLS CATALOG | 2018 38


COMPLETION TOOLS CATALOG
SECTION 3: Fluid Loss and Zonal Isolation System COMPLETION SERVICES

Pressure-Actuated Circulating Valve


Superior Completion Services’ patented Pressure-Actuated
Circulating (PAC) Valve provides complete isolation of the productive
interval during all phases of completion operations. The PAC valve
operates hydraulically and requires no mechanical well intervention
to initiate production. Once actuated, the valve provides a full-open
flow path into the production tubing. Actuation is initiated by applying
differential pressure from valve ID to OD. Initial actuation pressure
unlocks the valves while maintaining pressure integrity (this patented
PAC valve actuation method allows multiple valves to be in the same
pressure cycle). Reducing the actuation pressure to equal the annular
pressure allows the valve to cycle to the full open position.

A P P L I CA T I ONS
• Interventionless zonal isolation and production initiation
• Fluid loss control
• Deviated wellbores
• Completion designs with limited tubing ID access
• Intelligent and multizone completions

Features and Benefits

• Optimized flow areas for maximum production


• Interventionless actuation reduces operational risk and overall
project cost
• Balanced design prevents premature actuation until seals are in place
• Provides positive bidirectional zonal isolation
• Redundant lock open system
• Unlocked position maintains pressure integrity
• Can be used in 7 to 10 3/4 in. (177.8 to 273.1 mm) casing sizes
• Tubing-pressure actuated
• Ideal for use in deepwater intelligent completions where mechanical
access is not possible

COMPLETION TOOLS CATALOG | 2018 39


COMPLETION TOOLS CATALOG
SECTION 3: Fluid Loss and Zonal Isolation System COMPLETION SERVICES

Pressure-Actuated Circulating Valve


TE CH N I CA L D ATA

Pressure-Actuated Circulating Valve

Temperature Differential Shifting Nominal


Tubing Size Minimum OD Minimum ID
Rating Pressure Rating Profile Shear Range

inch mm inch mm inch mm lb kg psi MPa inch2 mm2


2⅜ 60.3 2.75 69.9 1.88 47.6 350 176.7 10,000 68.9 B 1,406-6,520 9.7-44.1
2⅞ 73.0 3.19 80.9 2.189 55.6 350 176.7 10,000 68.9 B 1,325-6,400 9.1-44.1
3½ 88.9 3.93 99.8 2.81 71.5 350 176.7 10,000 68.9 B 1,640-7,224 11.3-49.8
4½ 114.3 4.77 121.0 3.50 88.9 250 121.1 10,000 68.9 Sup 1,440-2,880 9.9-19.9
5½ 139.7 6.07 154.2 4.82 122.5 250 121.1 8,000 55.2 Sup 1,910-3,660 13.2-25.2

REFERENCES
ComPleteTM System data sheets (FP, FPDZ, HST)
HPR Isolation System data sheet
ISO Isolation System data sheet
Screen-wrapped sleeves data sheet

COMPLETION TOOLS CATALOG | 2018 40


COMPLETION TOOLS CATALOG
SECTION 3: Fluid Loss and Zonal Isolation System COMPLETION SERVICES

Reclosable Pressure-Actuated
Circulating (X-PAC) Valve
Superior Completion Services’ patented X-PAC Valve provides
complete isolation of the productive interval during completion
operations. The X-PAC valve operates hydraulically and requires
no mechanical well intervention to initiate production. The X-PAC
valve provides the added benefit of being reclosable to isolate the
productive interval.

Once actuated, the valve provides a full-open flow path into the
production tubing. Actuation is initiated by applying differential
pressure from valve ID to OD. Initial actuation pressure unlocks the
valves while maintaining pressure integrity (this patented PAC valve
actuation method allows multiple valves to be in the same pressure
cycle). Reducing the actuation pressure to equal the annular pressure
allows the valve to cycle to the full open position.

A P P L I CA T I ONS
• Interventionless zonal isolation and production initiation
• Fluid loss control
• Deviated wellbores
• Completion designs with limited tubing ID access
• Intelligent and multizone completions
• Post-completion zonal isolation

Features and Benefits

• Optimized flow areas for maximum production


• Interventionless actuation reduces operational risk and overall
project cost
• Mechanical backup profile with compatible shifting tool
• Mechanically reclosable to provide an isolation barrier
• Provides positive bidirectional zonal isolation
• Unlocked position maintains pressure integrity
• Can be used in 7 to 10 3/4 in. (177.8 to 273.1 mm) casing sizes
• Tubing-pressure actuated
• Ideal for use in deepwater intelligent completions where mechanical
access is not possible

COMPLETION TOOLS CATALOG | 2018 41


COMPLETION TOOLS CATALOG
SECTION 3: Fluid Loss and Zonal Isolation System COMPLETION SERVICES

Reclosable Pressure-Actuated Circulating (X-PAC)


TE CH N I CA L D ATA
Temperature rating 250°F (121°C)

Reclosable Pressure-Actuated Circulating (X-PAC)


Flow Area Flow Area
Frac Mode Differential Nominal B Shifting
Nominal OD Minimum OD Through Through
Pressure Pressure Shear Range Profile
Valve ID
inch mm inch mm psi MPa psi MPa psi MPa in mm inch2 cm2 inch2 cm2
5.56 141.2 2.188 55.6 1,761-8,289 12.1-57.2 2.19 55.6 4.28 27.6 3.76 24.3
12,500 86.2
5.56 141.2 2.313 58.8 2.31 58.8 4.2 27.1 4.20 27.1
10,000 69.0 2,200-4,800 15.2-33.0
6.64 168.7 2.765 70.2 2.75 69.9 5.67 36.6 6.00 38.7
10,000 69.0
6.64 168.7 2.813 71.5 2,090-4,270 14.4-29.4
2.81 71.5 5.67 36.6 6.21 40.1
6.65 168.91 2.750 12,500 86,2 12,500 12.500 89.2 916-6,411 6.3-44.5 2.75 69.85 6.00 38.7 6.00 38.7

REFERENCES
ComPleteTM System data sheets (FP, FPDZ, HST)
HPR Isolation System data sheet
ISO Isolation System data sheet
Screen-wrapped sleeves data sheet

COMPLETION TOOLS CATALOG | 2018 42


COMPLETION TOOLS CATALOG
SECTION 3: Fluid Loss and Zonal Isolation System COMPLETION SERVICES

Radial Flow Valve


Superior Completion Services’ patented Radial Flow Valve is used to
provide selective isolation of a flow path between the annular area
created by a concentric isolation string inside the screen and liner
assembly and the ID of the concentric isolation string. The valve is in
the closed position and run-in to provide positive isolation.

The valve is opened hydraulically by pressuring up on the tubing


ID to create a differential, from the valve ID to the valve OD. At a
predetermined pressure differential, the valve will shift to an unlocked
condition. Returning the pressure across the valve to a near-balanced
condition allows the valve to move to the open position, permitting
flow into the production tubing.

The valve is commonly used to isolate the lower zone of a dual


completion or the lower zone of a intelligent well completion.

AP P L I CA T I O NS
• Interventionless zonal isolation and production initiation
• Fluid loss control
• Deviated wellbores
• Completion designs with limited tubing ID access
• Intelligent and multi-zone completions

Features and Benefits

• Optimized flow areas for maximum production


• Interventionless actuation reduces operational risk and overall
project cost
• Balanced design prevents premature actuation until seals are in place
• Provides positive bidirectional zonal isolation
• Redundant lock open system
• Unlocked position maintains pressure integrity
• Can be used in 7 to 10 3/4 in. (177.8 to 273.1 mm) casing sizes
• Tubing-pressure actuated
• Ideal for use in deepwater intelligent completions where mechanical
access is not possible

COMPLETION TOOLS CATALOG | 2018 43


COMPLETION TOOLS CATALOG
SECTION 3: Fluid Loss and Zonal Isolation System COMPLETION SERVICES

Radial Flow Valve


TE CH N I CA L D ATA
Available in 6-, 10-, 20-, 30- and 40-ft (1.8-, 3.0-, 6.1-, 9.1- and 12.2-m) sealbore lengths
Temperature rating 350°F (177°C)

Radial Flow Valve


Flow Area Flow Area Shear Range Type B
Sealbore Differential
Nominal OD Minimum ID Through Through Shifting
Size Minimum Maximum Pressure Rating
Valve ID Profile

inch mm inch mm inch mm inch mm inch mm psi MPa psi MPa psi MPa inch cm
4.70 119.4 1.93 49.0 2.91 73.9 2.92 74.2 2.69 68.3 870 6.0 6,960 48.0 10,000 69.0 1.87 47.5
5.13 130.3 2.31 58.7 5.90 149.9 4.19 106.4 3.25 82.6 938 6.5 6,568 45.3 10,000 69.0 2.31 58.7
5.56* 141.2 2.19 55.6 5.40 137.2 3.76 95.5 3.25 82.6 1,186 8.2 8,325 57.4 15,000 103.4 2.19 55.6
6.64 168.7 2.68 68.1 7.50 190.5 5.64 143.3 4.00 101.6 900 6.2 7,200 49.6 10,000 69.0 2.56 65.0
6.64 168.7 2.38 60.5 7.50 190.5 4.45 113.0 4.00 101.6 900 6.2 7,200 49.6 10,000 69.0 2.31 58.7
6.64 168.7 2.87 72.9 7.50 190.5 6.47 164.3 4.00 101.6 900 6.2 7,200 49.6 10,000 69.0 2.81 71.4
6.64* 168.7 2.56 65.0 5.30 134.6 5.16 131.1 4.00 101.6 916 6.3 6,411 44.2 15,000 103.4 2.56 65.0

* Pressure rating 15,000 psi (103.42 MPa).

REFERENCES
ComPleteTM system data sheets (FP, FPDZ)
ISO isolation system data sheet
Intelligent well completion system data sheet

COMPLETION TOOLS CATALOG | 2018 44


COMPLETION TOOLS CATALOG
SECTION 3: Fluid Loss and Zonal Isolation System COMPLETION SERVICES

Reclosable Radial Flow Valve (X-RFV)


Superior Completion Services’ patented X-RFV system is used to
provide flow path isolation between the annular area created by the
concentric isolation string inside the screen and the blank assembly
during stimulation treatments. This valve can also help maintain
zonal isolation during upper-zone stimulation treatments. The
X-RFV provides the added benefit of being reclosable to isolate the
productive interval. The valve is in the closed position and run-in to
provide positive isolation.

The valve is opened hydraulically by pressuring up on the tubing


ID to create a differential from the valve ID to the valve OD. At a
predetermined pressure differential, the valve will shift to an unlocked
condition. Returning the pressure across the valve to a near-balanced
condition allows the valve to move to the open position, permitting
flow into the production tubing.

The valve is commonly used to isolate the lower zone of a dual


completion or the lower zone of a intelligent well completion.

A P P L I CA T I ONS
• Interventionless zonal isolation and production initiation
• Fluid loss control
• Deviated wellbores
• Completion designs with limited tubing ID access
• Intelligent and multi-zone completions

Features and Benefits

• Optimized flow areas for maximum production


• Interventionless actuation reduces operational risk and overall
project cost
• Balanced design prevents premature actuation until seals are in place
• Provides positive bidirectional zonal isolation
• Redundant lock open system
• Unlocked position maintains pressure integrity
• Can be used in 7 to 10 3/4 in. (177.8 to 273.1 mm) casing sizes
• Tubing-pressure actuated
• Ideal for use in deepwater intelligent completions where mechanical
access is not possible

COMPLETION TOOLS CATALOG | 2018 45


COMPLETION TOOLS CATALOG
SECTION 3: Fluid Loss and Zonal Isolation System COMPLETION SERVICES

Reclosable Radial Flow Valve (X-RFV)


TE CH N I CA L D ATA

Reclosable Radial Flow Valve (X-RFV)


Flow Area Flow Area Type B
Sealbore Frac Mode Temp Differential Nominal Shear
Nominal OD Minimum ID Through Through Shifting
E Size Pressure Rating Pressure Range
Valve ID Profile

inch mm inch mm inch2 mm2 inch2 mm2 inch mm psi MPa °F °C psi MPa psi MPa inch cm
5.58 141.6 2.19 55.6 3.93 25.4 3.76 24.3 3.25 82.6 15,000 103.4 350 177 15,000 103.4 1,189-8,325 8.2-57.4 2.188 55.6
6.64 168.7 2.56 65.0 5.20 33.5 5.16 33.3 82.6 101.6 15,000 103.4 350 177 15,000 103.4 916-6,411 6.3-44.2 2.56 65.0
6.64 168.7 2.813 69.9 6.40 41.3 6.21 40.1 4.00 101.6 10,000 69.0 350 177 15,000 69.0 916-6,411 17.2-33.8 2.81 71.4

REFERENCES
ComPleteTM system data sheets (FP, FPDZ)
ISO isolation system data sheet
SHARP well completion system data sheet

COMPLETION TOOLS CATALOG | 2018 46


COMPLETION TOOLS CATALOG
SECTION 3: Fluid Loss and Zonal Isolation System COMPLETION SERVICES

Annular Flow Valve


Superior Completion Services’ patented Annular Flow Valve is used
to isolate a concentric flow path normally created between the
inner concentric production tubing and an outer screen and blank
assembly.

The Annular Flow Valve is utilized in the upper interval of a multizone


completion to provide positive isolation after stimulation treatments
have been completed. The valve is hydraulically actuated by creating
a pre-set ID to OD differential across the actuating piston. The valve
includes a balancing feature, which prevents treating pressure from
prematurely shearing and shifting the actuating piston until the
production seals are landed. Formation pressure has no affect on
valve actuation.

The valve is commonly used to isolate the upper zone of a dual


completion or the upper zone of a intelligent well completion.

A P P L I CA T I ONS
• Interventionless zonal isolation and production initiation
• Fluid loss control
• Deviated wellbores
• Completion designs with limited tubing ID access
• Intelligent and multi-zone completions
• Post-completion zonal isolation

Features and Benefits

• Optimized flow areas for maximum production


• Interventionless actuation reduces operational risk and overall
project cost
• Balanced design prevents premature actuation until seals are in place
• Provides positive bi-directional zonal isolation
• Redundant lock open system
• Unlocked position maintains pressure integrity
• Can be used in 7 to 10 3/4 in. (177.8 to 273.1 mm) casing sizes
• Tubing-pressure actuated
• Ideal for use in deepwater intelligent completions where mechanical
access is not possible

COMPLETION TOOLS CATALOG | 2018 47


COMPLETION TOOLS CATALOG
SECTION 3: Fluid Loss and Zonal Isolation System COMPLETION SERVICES

Annular Flow Valve


TE CH N I CA L D ATA
Available in 10-, 20-, 30- and 40-ft (3.0-, 6.1-, 9.1- and 12.2-m) sealbore lengths

Annular Flow Valve


Flow Area Flow Area Type B
Sealbore Frac Mode Temp Differential Nominal Shear
Nominal OD Minimum ID Through Through Shifting
E Size Pressure Rating Pressure Range
Valve ID Profile

inch mm inch mm inch2 mm2 inch2 mm2 inch mm psi MPa °F °C psi MPa psi MPa inch cm
5.58 141.6 2.19 55.6 3.93 25.4 3.76 24.3 3.25 82.6 15,000 103.4 350 177 15,000 103.4 1,189-8,325 8.2-57.4 2.188 55.6
6.64 168.7 2.56 65.0 5.20 33.5 5.16 33.3 82.6 101.6 15,000 103.4 350 177 15,000 103.4 916-6,411 6.3-44.2 2.56 65.0
6.64 168.7 2.813 69.9 6.40 41.3 6.21 40.1 4.00 101.6 10,000 69.0 350 177 15,000 69.0 916-6,411 17.2-33.8 2.81 71.4

12,500 psi (86.1 MPa) frac mode available.

REFERENCES
ComPleteTM system data sheets (FP, FPDZ)
ISO isolation system data sheet
SHARP well completion system data sheet

COMPLETION TOOLS CATALOG | 2018 48


COMPLETION TOOLS CATALOG
SECTION 3: Fluid Loss and Zonal Isolation System COMPLETION SERVICES

Reclosable Annular Flow Valve (X-AFV)


Superior Completion Services’ patented X-AFV system is used to
isolate a concentric flow path created between the isolation string
inside the screen and blank assembly. This valve can also help
maintain zonal isolation during production installation without being
pressure sensitive.

The X-AFV is utilized in the upper interval of a multi-zone completion


to provide positive isolation after stimulation treatments have been
completed. The valve is hydraulically actuated by creating a pre-set
ID to OD differential across the actuating piston. The valve includes a
balancing feature, which prevents treating pressure from prematurely
shearing and shifting the actuating piston until the production seals
are landed. Formation pressure has no effect on valve actuation.

The valve is commonly used to isolate the upper zone of a dual


completion or the upper zone of an intelligent well completion.

A P P L I CA T I ONS
• Interventionless zonal isolation and production initiation
• Fluid loss control
• Deviated wellbores
• Completion designs with limited tubing ID access
• Intelligent and multi-zone completions
• Post-completion zonal isolation

Features and Benefits

• Optimized flow areas for maximum production


• Interventionless actuation reduces operational risk and overall project
cost
• Mechanical backup profile with compatible shifting tool
• Mechanically reclosable to provide an isolation barrier
• Balanced design prevents premature actuation until seals are in place
• Provides positive bidirectional zonal isolation
• Unlocked position maintains pressure integrity
• Can be used in 7 to 10 3/4 in. (177.8 to 273.1 mm) casing sizes
• Tubing-pressure actuated
• Ideal for use in deepwater intelligent completions where mechanical
access is not possible

COMPLETION TOOLS CATALOG | 2018 49


COMPLETION TOOLS CATALOG
SECTION 3: Fluid Loss and Zonal Isolation System COMPLETION SERVICES

Reclosable Radial Flow Valve (X-RFV)


TE CH N I CA L D ATA

Reclosable Annual Flow Valve


Flow Area Flow Area Type B
Sealbore Frac Mode Temerature Nominal Shear
Nominal OD Minimum ID Through Through Shifting
Size Pressure Rating Range
Valve ID Profile

inch mm inch mm inch2 cm2 inch2 cm2 inch mm psi MPa °F °C psi MPa inch mm
5.56 141.2 4.2 106.7 3.8 95.3 2.19 55.6 3.3 82.6 12,500 86.2 250 121 1,830-8,676 12.6-59.8 2.188 55.6
7.26 184.4 7.5 190.5 5.2 130.8 2.56 65.1 4.0 101.6 12,500 86.2 250 121 1.572 10.8 2.562 65.1
7.26 184.4 7.5 190.5 6.2 157.5 2.81 71.5 4.0 101.6 12,500 86.2 250 121 1.572 10.8 2.813 71.5
7.70 195.6 6.2 157.5 5.2 130.8 2.56 65.0 4.0 101.6 15,000 103.4 350 177 1,971-7,697 13.5-53.1 2.56 65.0

REFERENCES
ComPleteTM system data sheets (FP, FPDZ)
ISO isolation system data sheet
Intelligent well completion system data sheet

COMPLETION TOOLS CATALOG | 2018 50


COMPLETION TOOLS CATALOG
SECTION 3: Fluid Loss and Zonal Isolation System COMPLETION SERVICES

Reclosable Ball Valves


Superior Completion Services’ Reclosable Ball Valves (XBV) are
available in both hydraulically actuated and mechanically functioning
models. These can be used as isolation valves for fluid loss control
and wellbore isolation applications.

The mechanical XBV functions with a mechanical shifting tool and


often requires well intervention. A stinger with a mechanical shifting
tool is often utilized on the lower end of the production string to open
and close the mechanical valve. The hydraulic XBV includes a multi-
zone hydraulically actuated opening system that allows the valve
to be initially opened without mechanical intervention by applying
hydraulic pressure several times. The hydraulic feature locks out upon
actuation, allowing the valve to function mechanically with shifting
tools. An equalizing feature may be incorporated to ensure pressure
is balanced across the ball prior to opening.

A P P L I CA T I ONS
• Zonal isolation
• Fluid loss control
• Completion isolation barrier

Features and Benefits

• Bidirectional seal acts as a downhole barrier


• Forces due to pressure differentials across the ball do not affect the open
and close mechanism or the remote opening module
• Equalizing feature operates across the ball and does not equalize to the
annulus, allowing the valve to be run above a packer
• Unlimited mechanical open and close cycles
• Optimized design reduces part count and complexity
• Smooth internal bore minimizes area where debris can collect
• Remote opening module can be replaced for different actuation modules
or to vary the number of pressure cycles to open
• Multiple remote opening modules may be fitted without increasing the
tool length, giving full redundancy across this part of the tool
• Remote opening mechanism can be independently tested prior to
assembling inside the valve

COMPLETION TOOLS CATALOG | 2018 51


COMPLETION TOOLS CATALOG
SECTION 3: Fluid Loss and Zonal Isolation System COMPLETION SERVICES

ISO Isolation System


TE CH N I CA L D ATA
Pressure rating across ball 5,000 psi (34.5 MPa)
Pressure rating across housing 10,000 psi (68.9 MPa)

ISO Isolation System

Tubing Size Maximum OD Maximum ID Thread Connection Tensile Rating

inch mm inch mm inch mm inch mm lb kg


3½ 88.9 5.38 136.5 2.81 71.4 3½ 88.9 202,000 91,627
4½ 114.3 6.03 153.2 3.25 82.6 4½ 114.3 319,000 144,698
5½ 139.7 8.04 204.2 4.56 115.9 5½ 139.7 530,000 240,406
5½ 139.7 8.38 212.7 4.75 120.7 5½ 139.7 581,000 263,540

Premium metallurgies available upon request.

COMPLETION TOOLS CATALOG | 2018 52


COMPLETION SERVICES

SECTION 4
Sealbore Packers and Accessories

COMPLETION TOOLS CATALOG | 2018


COMPLETION TOOLS CATALOG
SECTION 4: Sealbore Packers and Accessories COMPLETION SERVICES

SEAL BORE PACKERS AND ACCESSORIES


Comp-Perm™ Permanent Sealbore Packers
CompSet™Packer
CompSet™Ultra Packer

A CCE S S O R IES
Completion Tools Seal Systems
Uni-Pac™ Seals
Completion Tools Sealbore Packer Accessories
Completion Tools Tubing Seal Accessories
Dual Flow Head
Mule Shoes
Mechanical Shear Safety Joint
Hydraulic Shear Safety Joint
Expansion Shear Joints
Packer Plugs and Accessories
Straddle Fixture
Spud-Type Packer Retrieving Tool

COMPLETION TOOLS CATALOG | 2018 54


COMPLETION TOOLS CATALOG
SECTION 4: Sealbore Packers and Accessories COMPLETION SERVICES

Comp-Perm™ Permanent
Sealbore Packers
Superior Completion Services’ Comp-Perm™ Permanent Sealbore
Production Packers are part of a highly versatile system of tools
and accessories that can be set mechanically, hydraulically, or on
wireline. The production packers are frequently used as sump packers
or on stimulation jobs where extremely high pressures and/or
temperatures are encountered.

Standardized threads, seal diameters, seal lengths and packer tops


allow maximum interchangeability with other common sealbore
equipment. Optional packer bottoms are included in the full line of
packer accessory equipment.

A P P L I CA T I ONS
• Completion operations
• Sand control
• Production packer applications

Features and Benefits

• Wireline-, mechanical- or hydraulic-setting options


• Adjustable shear for setting
• Metal backup system expands to casing ID to prevent rubber extrusion
• Parts keyed for easy millout
• A variety of elastomer materials (AFLAS®, Viton®, nitrile) are available

COMPLETION TOOLS CATALOG | 2018 55


COMPLETION TOOLS CATALOG
SECTION 4: Sealbore Packers and Accessories COMPLETION SERVICES

Comp-Perm™ Permanent Sealbore Packers


TE CH N I CA L D ATA
Differential pressure rating 10,000 psi (68.9 MPa)
Temperature rating up to 350°F (177°C)

Comp-Perm™ Permanent Sealbore Packers

Maximum Minimum Maximum Minimum Bore


Casing OD Casing Weight Range Packer Bore
Casing ID Casing ID Tool OD Through Seals

inch mm lb/ft kg/m mm inch inch mm inch mm inch mm inch mm


5.00 127.0 15.0-20.8 22.3-30.9 4.41 112.0 4.16 105.6 3.97 100.8 1.94 49.2 2.69 68.3
23.0-26.0 34.2-38.7 4.47 113.5 4.55 115.5 4.25 108.0 1.94 9.2 2.69 68.3
5½ 139.0 17.0-23.0 25.3-34.2 4.89 124.3 4.67 118.6 4.44 112.7 1.94 9.2 2.69 68.3
13.0-17.0 19.3-25.3 5.04 128.1 4.89 124.3 4.56 115.9 1.94 9.2 2.69 68.3
20.0-23.0 29.8-34.2 6.46 164.0 6.37 161.7 6.00 152.4 2.38 60.5 3.25 82.6
23.0-26.0 34.2-38.7 6.37 161.7 6.28 159.4 5.88 149.2 2.38 60.5 3.25 82.6
26.0-38.0 38.7-56.5 6.28 159.4 5.92 150.4 5.69 144.5 2.38 60.5 3.25 82.6
7 177.8
20.0-23.0 29.8-34.2 6.46 164.0 6.37 161.7 6.00 152.4 3.00 76.2 4.00 101.6
23.0-26.0 34.2-38.7 6.37 161.7 6.28 159.4 5.88 149.2 3.00 76.2 4.00 101.6
26.0-38.0 38.7-56.5 6.28 159.4 5.92 150.4 5.69 144.5 3.00 76.2 4.00 101.6
24.0-33.7 35.7-50.1 7.03 178.4 6.77 171.8 6.44 163.5 3.00 76.2 4.00 101.6
7⅝ 193.7
33.7-39.0 50.1-58.0 6.77 171.8 6.63 168.3 6.25 158.8 3.00 76.2 4.00 101.6
29.3-53.5 43.6-79.6 9.06 230.2 8.54 216.8 8.13 206.4 3.50 88.9 4.75 120.7
9⅝ 244.5
29.3-53.5 43.6-79.6 9.06 230.2 8.53 216.8 8.13 206.4 5.00 127.0 6.00 152.4
10 ¾ 273.1 65.7 97.8 9.56 242.8 9.40 238.8 9.28 235.6 5.00 127.0 6.00 152.5

* Packers tested to API 11D1 and rated V0 – V6. Please contact your Superior representative for further information on specific sizes.

REFERENCES
Completion tools seal systems data sheet
Packer plugs and accessories data sheet

COMPLETION TOOLS CATALOG | 2018 56


COMPLETION TOOLS CATALOG
SECTION 4: Sealbore Packers and Accessories COMPLETION SERVICES

CompSet™ Packers
CompSet™ HP-II (≤10,000 psi Differential)
CompSet™ XTR (12,500 psi Differential)
CompSet™ Ultra (15,000 psi Differential)

Superior Completion Services’ CompSetTM externally


retrievable sealbore packers are designed for high-
pressure (HP) and high-temperature completions.
These packers provide positive isolation during
maximum loads, differentials and temperature cycles
for harsh completion. They also provide stimulation
applications, including gravel and frac-packing, high-
rate water packing, stimulations and horizontal
completions. The CompSetTM packers can also be
used as production sealbore packers and have been
tested and manufactured in accordance with API 11D1
specifications.

A P P L I CA T I ONS
• Gravel/frac packing
• Sand control
• Horizontal and vertical wells
• Zonal isolation; production isolation

Features and Benefits

• Single-sealing packing element eliminates extrusion and


extends packer life downhole
• External retrieving sleeve facilitates packer retrieval with
obstruction in sealbore
• Designed for simple external release and retrieval;
optional internal release
• Large bore through packer and seals
• Single high pressure sealing element
• Splined to facilitate milling removal if required
• Gauge ring on lower end of packer helps prevent
premature setting when an obstruction or tight spot is
encountered
• Hydraulic- or wireline-set
• Can be released with restricted ID
• Rotationally locked

COMPLETION TOOLS CATALOG | 2018 57


COMPLETION TOOLS CATALOG
SECTION 4: Sealbore Packers and Accessories COMPLETION SERVICES

CompSet™ Packers
TE CH N I CA L D ATA

CompSet™ Packers

Screen Size Screen Size Isolation String

Casing Size 5” - 11 ¾” 7 ¾” & 9 ⅞” - 10⅛” 7 ¾” & 9 ⅞” - 10⅛”


Packer Bore 2.68” - 6.00” 4.00” & 6.00” 3.88” & 5.50”
Differential Pressure Rating ≤ 10,000 psi 12,500 psi 15,000 psi
Temperature Rating Ambient - ≥250 °F Ambient - 300 °F 40 -300 °F
API 11D1 Validation Grades V6 - V0 V3 - V0 V0

REFERENCES
Completion tools seal systems data sheet
Packer plugs and accessories data sheet

COMPLETION TOOLS CATALOG | 2018 58


COMPLETION TOOLS CATALOG
SECTION 4: Sealbore Packers and Accessories COMPLETION SERVICES

CompSet™ Packers
TE CH N I CA L D ATA

CompSet Packers

Differential
Casing OD Casing Weight Range Maximum OD Minimum ID* Standard Seal ID Pressure Rating

inch mm lb/ft kg/m inch mm inch mm inch mm psi Mpa


5 127.0 11.5-15.0 17.1-22.3 4.25 108.0 2.69 68.2 1.93 48.9 10,000 69.0
18.0-21.0 26.7-31.3 4.00 101.5 2.69 68.2 1.93 48.9 10,000 69.0
5½ 139.7 13.0-15.5 19.3-23.0 4.52 121.8 2.69 68.3 1.93 48.9 10,000 69.0
17.0-23.0 25.3-34.2 4.52 114.7 2.69 68.3 1.93 48.9 10,000 69.0
26.0 38.70 4.52 108.0 2.69 68.3 1.93 48.9 10,000 69.0
6⅝ 168.3 28.0-32.0 41.6-47.6 5.52 140.1 2.69 68.3 1.93 48.9 7,500 51.7
20.0-26.0 29.7-38.7 6.08 154.3 3.25, 4.00 82.6, 101.6 2.38, 2.99 60.3, 75.8 10,000 69.0
26.0-32.0 38.7-47.6 5.89 149.6 3.25, 4.00 82.6, 101.6 2.38, 2.99 60.3, 75.8 10,000 69.0
7 177.8 32.0-38.0 47.6-56.5 5.74 145.7 3.25, 4.00 82.6, 101.6 2.38, 2.99 60.3, 75.8 10,000 69.0
41.0 61.0 5.64 143.3 3.25 82.6 2.38 60.3 10,000 69.0
46.4-51.0 73.70 5.31 140.1 2.69 68.3 1.93 48.9 10,000 69.0
7⅝ 193.7 24.0-29.7 35.7-44.2 6.68 169.7 3.25, 4.00 82.6, 101.6 2.38, 2.99 60.3, 75.8 10,000 69.0
29.7-39.0 44.2-58.0 6.44 163.5 3.25, 4.00 82.6, 101.6 2.38, 2.99 60.3, 75.8 10,000 69.0
9⅝ 244.5 36.0-43.5 53.6-64.7 8.53 216.7 3.25, 4.00 82.6, 101.6 2.38, 2.99 60.3, 75.8 10,000 69.0
36.0-43.5 53.6-64.7 8.53 216.7 4.75, 6.00 120.7-152.4 3.47, 4.99 88.1, 126.6 10,000 69.0
43.5-53.5 64.7-79.6 8.32 211.4 3.25, 4.00 82.6, 101.6 2.38, 2.99 60.3, 75.8 10,000 69.0
43.5-53.5 64.7-79.6 8.32 211.4 4.75, 6.00 120.7-152.4 3.47, 4.99 88.1, 126.6 10,000 69.0
9⅞ 250.8 62.8 93.5 8.42 213.9 6.00 152.4 4.74 120.3 10,001 69.0
10 ¾ 273.1 55.5-65.0 82.6-97.8 9.38 235.7 4.75, 6.00 120.7-152.4 3.47, 5.00 88.1, 127.0 8,000 55.2
11 ¾ 298.5 54.0-65.0 80.4-96.7 10.40 264.2 4.75 120.7 3.47 88.1 8,000 55.2

CompSet Extreme Packers

Differential
Casing OD Casing Weight Range Maximum OD Minimum ID* Standard Seal ID Pressure Rating

inch mm lb/ft kg/m inch mm inch mm inch mm psi Mpa


7¾ 196.9 46.1 68.6 6.68 169.7 4.00 101.6 2.99 76.0 12.500 86.2
9⅞ 250.8 62.8 93.5 8.42 213.9 6.00 152.4 4.74 120.3 12,500 86.2
10 ⅛ 257.1 79.3 117.9 8.42 213.9 6.00 152.4 4.74 120.3 12,500 86.2

* Alternate bore configurations available upon request.

REFERENCES
Completion tools seal systems data sheet
Packer plugs and accessories data sheet

COMPLETION TOOLS CATALOG | 2018 59


COMPLETION TOOLS CATALOG
SECTION 4: Sealbore Packers and Accessories COMPLETION SERVICES

CompSet™ Ultra Packer


Superior Completion Services’ CompSet™ Ultra Retrievable
Sealbore Packer is designed for ultrahigh temperature and pressure
completions. The packer provides positive isolation during maximum
loads, differentials and temperature cycles for harsh completion
production environments.

A P P L I CA T I ONS
• Gravel/frac packing
• Sand control
• Horizontal and vertical wells
• Zonal isolation; production isolation

Features and Benefits

• Single-sealing packing element eliminates extrusion and extends packer life


downhole
• External retrieving sleeve facilitates packer retrieval with obstruction in
sealbore
• Designed for simple external release and retrieval; optional internal release
• Large bore through packer and seals
• Single high pressure sealing element
• Splined to facilitate milling removal if required
• Gauge ring on lower end of packer helps prevent premature setting when
an obstruction or tight spot is encountered
• Hydraulic- or wireline-set
• Can be released with restricted ID
• Rotationally locked

T E CH N I CA L D ATA
Available sizes 10 1/8 in., 9 7/8 in. and 7 3/4 in.
(257.2 mm, 250.8 mm and 196.85 mm)
Differential pressure rating 15,000 psi (103.4 MPa)
Temperature rating 350°F (177°C)

REFERENCES
Completion tools seal systems data sheet

COMPLETION TOOLS CATALOG | 2018 60


COMPLETION TOOLS CATALOG
SECTION 4: Sealbore Packers and Accessories COMPLETION SERVICES

Seal Systems
Superior Completion Services provides a variety of Seal Systems and
alloy materials to accommodate most well conditions. It is important
to know the well conditions and the work needed before choosing the
proper seal system. Consideration should be given to temperatures,
hostile elements, seal movements and maximum pressure
differentials. These factors will determine the seal type, metal material
and accessories to be utilized.

For all sealbore tubing accessories, standardization of threads, seal


diameters and seal lengths have been carefully considered in the
design to maximize interchangeability with competitive sealbore
equipment. All steel components for the sealbore tubing accessories
are manufactured to meet NACE MR0175 standards for H2S service.
The accessories are also available in several types of material with the
following examples: Molded Seal System

• High-strength alloy steel for high-pressure applications


• 9CR-1MO alloy steel for H2S and CO2 applications
• High-nickel alloy steel for severe corrosion applications

Two basic seal types are currently available:


• Elastomer bonded to metal commonly known as molded seals
available in:
• Nitrile, Viton®, Fluorel®, EPDM, ECO
• HSN materials Chevron-style, lip-type seals commonly known as
V-rings available in:
• Nitrile, Viton, Fluorel, Teflon®, AFLAS®, Ryton® and Kalrez®
materials
Standard Chevron
Molded Seal System Seal System

This system is recommended for applications where it is likely that


the seals will be disengaged from the packer sealbore with differential
pressure pre-sent. Two seal rings are bonded to a metal sleeve with
an internal O-ring to provide a positive seal. This system is available in
various elastomers and is application dependent.

Standard Chevron Seal System


This system’s seal stack consists of chevron seal rings with steel
spacers. This seal configuration is best suited for applications in which
the seals will not disengage from the packer sealbore.
HSN seal stack: recommended for maximum temperatures of 350°F
(177°C) in a standard service environment

COMPLETION TOOLS CATALOG | 2018 61


COMPLETION TOOLS CATALOG
SECTION 4: Sealbore Packers and Accessories COMPLETION SERVICES

Seal Systems
Seal Spacer Tube
In installations requiring floating seals and sealbore extensions,
installation costs can be reduced by using spacer tubes between the
seal units, reducing the number of seal units required.

VTR Premium Seal System


This system’s seal stack consists of alternate Viton, Teflon and Ryton
seal rings with middle and end metal spacers. It is recommended
for maximum temperatures of 400°F (205°C) high pressure, and
a limited H2S and/or CO2 environment. Not recommended for
applications where amine-based inhibitors will be used.

ATR Premium Seal System


This system’s seal stack consists of alternate AFLAS, Teflon and
Ryton with metal end and middle spacers. Recommended for
maximum temperatures of 400°F (205°C), amine inhibitors and H2S Seal Spacer Tube
and/or CO2 environments.

KTR Premium Seal System


This system’s special seal stack consists of Kalrez, Teflon and Ryton
with metal end and middle spacers. Recommended for maximum
temperatures of 500°F (260°C), amine inhibitors and a high H2S
and/ or CO2 environment.

Moly/TFE Moly/TFE Moly/TFE

Viton AFLAS Kalrez

Ryton Ryton Ryton

Viton, Kalrez and Teflon are registered trademarks of DuPont Performance Elastomers LLC. Flourel is a registered trademark of
3M Co. AFLAS is a registered trademark of Asahi Glass Co., Ltd. Ryton is a registered trademark of Chevron Phillips Chemical Co.
LLC.

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COMPLETION TOOLS CATALOG
SECTION 4: Sealbore Packers and Accessories COMPLETION SERVICES

Uni-Pac™ System
Superior Completion Services has developed a unique, state-of-
the-art production seal for high-pressure, high-temperature (HP/
HT) environments. This production sealing design uses the same
technology incorporated in the HP packer one-piece sealing element.
Uni-Pac™ Seals are designed to be used with locators, pop-lock
assemblies, anchor assemblies, straddle assemblies and indexing
mule shoes.

A P P L I CA T I ONS
• HP/HT environments

Features and Benefits

• Zero extrusion gap


• Reliable seal for unloads
• Limited thread connections
• No slip-on metal spacers
• One-piece mandrel
• Available with high-torque, metal-to-metal connections
• Premium Uni-Pak seals are offered in a variety of materials

TE CH N I CA L D ATA
Available sizes 2.688 to 6.00 in. (68.3 to 152.4 mm)*
Differential pressure rating up to 15,000 psi (103.4 MPa)

REFERENCES
Completion tools tubing seal accessories data sheet
Mule shoes data sheet

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COMPLETION TOOLS CATALOG
SECTION 4: Sealbore Packers and Accessories COMPLETION SERVICES

Sealbore Packer Accessories


Re-entry Guide
The re-entry guide is the standard bottom for all Superior
Completion Services packers unless ordered otherwise. The Re-entry Guide
Sealbore
wireline re-entry guide is available with a choice of thread Extension
connections to adapt to sealbore extensions, millout extensions or Coupling
tubing run below a packer.

Sealbore Extension Coupling


This concentric coupling is used to connect two sealbore
extensions together to obtain more sealbore length. These
couplings allow for a continuous, concentric sealbore connection
between sealbore extensions. Sealbore
Extension to

Adapters Tubing Adapter

Tubing adapters used for running a tailpipe below a packer,


sealbore extension or millout sub are available with a choice of
tubing threads. Millout adapters are used to adapt the millout Knockout Plug
sub to the packer. These are not required for all sizes of sealbore
packers.

Knockout Plug
With a knockout plug installed, the packer serves as a temporary
bridge plug, allowing pressure work to be performed above the
packer. The knockout plug is removed with the production tube
Flapper
as the seal assembly is landed and falls to the bottom of the well. Assembly
These plugs feature a pressure-balanced equalization system to
ensure easy and reliable operation.

Flapper Assembly
The flapper assembly contains a spring-loaded, flapper-type,
backpressure valve that holds pressure from below only. The
valve is opened with the production tube when the seal assembly
is landed into the packer and automatically closes when the
production tube is removed. A differential pressure below the
packer acts across the seal area of the flapper, holding it closed.
This force must be overcome with tubing weight to open the
flapper.

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SECTION 4: Sealbore Packers and Accessories COMPLETION SERVICES

Sealbore Packer Accessories


Sealbore Extension
This extension is generally used in installations where floating
seals are required due to excessive tubing contraction. Sealbore
extensions have the same sealing bore ID as the corresponding
packer to allow a continuous sealbore for the lower-most seals of
a long seal assembly. Sealbore extensions are available in a variety
of lengths.

Millout Sub
The millout sub is used in installations where a larger ID is
required to accommodate the latching mechanism of a washover
tool. This allows the permanent packer to be retrieved with the
tool after milling over the outside of the packer. Millout subs are
commonly installed between the packer and sealbore extension in
installations using floating seal units.

Sealbore
Extension

Millout Sub

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SECTION 4: Sealbore Packers and Accessories COMPLETION SERVICES

Sealbore Packer Accessories


Cap Knockout Plug
Superior Completion Services’ Sealbore Packer Accessories
meet NACE MR0175 standards for H2S service. The
accessories are also available in other materials such as:

• High-strength alloy steel for high-pressure applications


• CR-MO alloy steels for H2S and CO2 applications
• Incoloy® alloys for severe corrosion applications

Flapper Packer Tubing Millout Adapter Millout-to-Tubing Millout Sub


Adapter Adapter

Packer-to-Sealbore Sealbore Extension Sealbore Extension Sealbore Extension


Extensions to Tubing Adapter Coupling

Re-entry Guide

Incoloy is a registered trademark of Special Metals Corporation.

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COMPLETION TOOLS CATALOG
SECTION 4: Sealbore Packers and Accessories COMPLETION SERVICES

Tubing Seal Accessories


Locator Seal Nipple
Superior Completion Services’ locator seal nipple is run between
the seal assembly and production tubing. The locator is designed
to locate on the top of the sealbore to provide an indication of
the seal assembly’s location. The locator is designed to prevent
downward tubing movement but allows the seals to move freely
with tubing contraction.

Pop-Lock Locator
The pop-lock locator is run between the seal assembly and
production tubing. The locator’s latch assembly is designed to
engage a corresponding thread in the downhole completion Locator
Seal Nipple
assembly. At a predetermined overpull, the latch will release Assembly
from the thread, providing a surface indication of positive latch
engagement and release. The locator provides a positive depth
confirmation by tagging a large surface at the top of the packer’s
sealbore. Pop-lock locators are offered in a variety of threads,
including premium threads. Pop-Lock
Locator
Anchor Latch
Superior Completion Services’ anchor latch is run between the seal
assembly and the production string. A positive latch snaps into the
corresponding thread on the completion assembly and anchors
the tubing in place. The anchor latch may be released by applying
a slight upstrain with RH rotation.

Tubing Seal Nipple


The tubing seal nipple allows the seal assembly to connect directly
to the tubing without a locating shoulder or pop-lock locator
assembly. The seals and tubing are then able to pass through the
corresponding sealbore without locating.

Anchor Latch Tubing Seal


Nipple

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COMPLETION TOOLS CATALOG
SECTION 4: Sealbore Packers and Accessories COMPLETION SERVICES

Tubing Seal Accessories


Seal Spacer Tube
In installations requiring floating seals and sealbore extensions,
installation costs can be reduced by using spacer tubes between
the seal units, reducing the number of seal units required.

O-Ring Seal Sub


The Superior Completion Services O-ring sub provides a seal
between a polished stinger (run on the end of wash pipe) and a
corresponding outer assembly. Other applications for the sub
include diverting fluid through screen assemblies or isolating
lower zones from upper zones during treating operations.
Seal Spacer
Tube

O-Ring Seal
Sub

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COMPLETION TOOLS CATALOG
SECTION 4: Sealbore Packers and Accessories COMPLETION SERVICES

Dual-Flow Head
Superior Completion Services’ Dual Flow Head is run in conjunction
with a production seal assembly, forming a positive seal in the top
gravel-pack packer and may also be used with Superior Completion’s
sealbore packers to create a dual tubing completion. The long-string
flow is routed through isolation tubing running through the upper
zone screen assembly. The upper zone flows concentrically between
the OD of the isolation string and the ID of the production seal
assembly.

A P P L I CA T I ONS
• Dual tubing completions
• High-pressure completions
• Deep dual completions

Features and Benefits

• Allows high-pressure dual completions


• Easily retrieved; no dual-packer required

TE CH N I CA L D ATA

Dual-Flow Head

Lower Seal
Size Tubing 1 Tubing 2
Assembly OD

inch mm inch mm inch mm in mm


7 x 7⅝ x 2 ⅜ 177.8 x 193.7 x 60.3 2⅜ 60.3 2⅜ 60.3 4 101.6
9⅝x4¾x2⅞ 244.5 x 120.7 x 73.0 2⅞ 75.0 2⅞ 73.0 4¾ 120.7
9⅝x6x3½ 244.5 x 152.4 x 88.9 3½ 88.9 3½ 88.9 6 152.4

REFERENCES
Comp-Perm™ permanent sealbore packers data sheet
CompSet™ packers data sheet
CompSet™ Ultra packer data sheet

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COMPLETION TOOLS CATALOG
SECTION 4: Sealbore Packers and Accessories COMPLETION SERVICES

Mule Shoes Half-Mule


Shoe

Half-Mule Shoe
Superior Completion Services’ half-mule shoe is run below seal
assemblies to allow easy entry into packer bores.

Indexing Mule Shoe


Superior Completion Services’ indexing mule shoe with spring
protection is designed to assist in guiding the end of a downhole
assembly when entering a reduced ID, such as a packer bore or
liner top. The rotational action incorporated in the mule shoe
design eliminates the need to rotate the pipe from surface. The Indexing
lower portion of the mule shoe rotates in multi-degree increments, Mule-Shoe
manipulating the angled end of the mule shoe to easily enter the
reduced ID. The sub is actuated by applying set-down weight to
the end of the assembly, compressing the actuator spring. As
the set-down weight is removed, the end of the assembly travels
through a J-track, rotating a fixed distance each cycle.

Dual-Indexing Mule Shoe


The dual-indexing mule shoe includes two indexing mechanisms
to provide redundant operation. This is especially useful in highly
deviated wells or in applications where wellbore cleanliness is in
question.

Dual-Indexing
Mule Show

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SECTION 4: Sealbore Packers and Accessories COMPLETION SERVICES

Mule Shoes
TE CH N I CA L D ATA

TIP Packer

Size Maximum OD Minimum OD

inch mm inch mm in mm
2.287 58.1 2.63 66.7 1.94 49.2
3.250 82.6 3.19 81.0 2.38 60.5
Half-Mule Shoe
4.000 101.6 3.87 98.3 3.00 76.2
4.750 120.7 4.69 119.1 3.50 88.9
6.000 152.4 5.94 150.8 5.00 127.0
2.687 68.3 2.63 66.7 1.90 48.3
3.250 82.6 3.19 81.0 2.35 59.6
Indexing Mule Shoe
with Spring Protection 4.000 101.6 3.95 100.3 2.91 74.0
4.750 120.7 4.68 118.9 3.21 81.5
6.000 152.4 5.94 150.8 4.86 123.3
2.687 68.3 2.63 66.7 1.90 48.3
Indexing Mule Shoe 3.250 82.6 3.19 81.0 2.35 59.6
with Spring Protection 4.000 101.6 3.95 100.3 2.91 74.0
4.750 120.7 1.68 42.7 3.21 81.5

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COMPLETION TOOLS CATALOG
SECTION 4: Sealbore Packers and Accessories COMPLETION SERVICES

Mechanical Shear Safety Joint


Superior Completion Services’ Mechancial Shear Safety Joint
provides a known break point in the downhole assembly. It has been
designed to withstand differential pressures of 10,000 psi (68.9 MPa)
for standard service applications. Upon request, 12,500- and 15,000-
psi (86.2- and 103.4-MPa) differential pressure rated designs are
available. Milled slots and lugs provide a rotational lock feature to aid
in packer entry, fishing and milling operations. Premium threads and
metallurgy are also available upon request.

A P P L I CA T I ONS
• Long horizontal sections
• General completion assemblies

Features and Benefits

• Rotationally locked assembly


• Shear-pinned value is adjustable to break at 70,000 to 230,000 lb
(31,818 to 104,545 kg) tension
• 12-, 24- and 36-in. (304.8-, 609.6- and 914.4-mm) seal surface are
available
• Optional overshot with internal molded seals used during
contingency operations

TE CH N I CA L D ATA

Mechanical Shear Safety Joint

Size Maximum OD Minimum ID

inch mm inch mm in mm
2⅜ 60.3 2.93 74.4 1.94 49.3
Molded Safety Shear Sub
2⅞ 73.0 3.56 90.3 2.36 59.8
3½ 88.9 4.38 111.3 3.00 76.2

4 101.6 4.92 124.8 3.49 88.5


Safety Shear Sub
4½ 114.3 5.19 131.9 3.89 98.7

5 127.0 5.85 148.6 4.25 108.0


Molded Safety Shear Sub 5½ 139.7 6.13 155.6 4.74 120.3
7 177.8 7.69 195.2 6.04 153.4

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SECTION 4: Sealbore Packers and Accessories COMPLETION SERVICES

Hydraulic Shear Safety Joint


Superior Completion Services’ Hydraulic Shear Safety Joint is
designed for the ComPlete™ single-trip systems to run above screen
sections, blank sections, and directly above isolation packers. This
shear sub contains a hydraulic-release mechanism, which is able
to carry the full load of the gravel-pack assembly into the wellbore.
This prevents the load from being carried by the shear joint screws,
allowing long, heavy assemblies to be run without fear of premature
shearing.

The hydraulic-actuation feature is initiated by applying tubing to


annulus differential pressure. Once actuated, the load is relieved
from the hydraulic mechanism and transferred to the shear screws. If
retrieval is initiated, this break point in the assembly enables retrieval
of isolation packers separately from screens in the same zone. The
shear joint contains polished OD sealing lengths ranging from 8 to 24
in. (203.2 to 609.6 mm). A bonded inverted seal overshot is available
for re-entry if needed.

A P P L I CA T I ONS
• Long completion intervals
• Multi-zone single-trip completions

Features and Benefits

• Allows full weight carrying capability prior to actuation


• Allows standard shear values for retrieval while maintaining high
weight carrying ability
• Rotationally locked assembly
• Production molded seal assembly available for contingency
operations

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SECTION 4: Sealbore Packers and Accessories COMPLETION SERVICES

Hydraulic Shear Safety Joint


TE CH N I CA L D ATA

Hydraulic Shear Safety Joint

Collapse/ Seal
Maximum OD Minimum ID
Burst Rating Travel Length

inch mm inch mm inch mm in mm


Short Hydraulic 8.05 204.5 3.75 95.3 10,000 69.0 24 609.6
Shear Joint* 8.12 206.1 5.13 130.2 8,500 58.6 8 203.2

Hydraulic 7.00 177.8 4.26 108.1 12,500 86.2 24 609.6


Shear Joint 7.53 191.3 5.46 138.8 8,500 58.6 24 609.6

* Recommended to be run above ComPlete™ MST system isolation packers.

REFERENCES
ComPlete™ system data sheets (HST, MST, RST)

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COMPLETION TOOLS CATALOG
SECTION 4: Sealbore Packers and Accessories COMPLETION SERVICES

Expansion Shear Joints


Superior Completion Services’ Expansion Shear Safety Joints
provide limited up or down movement between the upper and lower
connections. The expansion joint is rotationally locked and sealed to
withstand high differential pressures. The assembly is shear-pinned
together and movement will not occur until the pre-set shear release
value is exceeded.

A P P L I CA T I ONS
• Long assemblies with projected tubing movement
• Subsea wells
• Reservoirs with concerns over compaction

Features and Benefits

• Allows both upward and downward travel


• Variable initial shear value settings
• Provides a smooth mandrel for resealing if required
• Bonded seal overshot available for contingency operations

T E CHN I CA L D ATA

Expansion Shear Joints

Size Maximum OD Minimum ID Maximum Stroke

inch mm inch mm inch mm feet m


2⅜ 60.3 3.03 77.0 1.97 50.0 10 3.1
3½ 88.9 4.11 104.4 2.85 72.4 10 3.1
4½ 114.3 5.53 140.5 3.98 101.1 10 3.1
5½ 139.7 7.38 187.5 4.68 118.9 5 1.5

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SECTION 4: Sealbore Packers and Accessories COMPLETION SERVICES

Packer Plugs and Accessories


VT Equalizing Packer Plug
The VT Equalizing Packer Plug is used to temporarily seal the ID of
Superior Completion Services’ sealbore packer. The plug latches
into the top threads of the packer to form a positive seal in both
directions. The packer plug contains an equalizing valve to allow the
plug to be set and returned above a flapper valve or other closed
system.
Packer Plug
Dual-Equalizing Packer Plug Retrieving Tool

The Dual-Equalizing Packer Plug has the same features as Superior


Completion Services’ VT equalizing packer plug. It includes an optional
grapple release control bar that may be run with a standard short
catch overshot for retrieval.

Packer Plug Running Tool


The Packer Plug Running Tool consists of an overshot that is shear-
pinned to the packer plug control bar prior to being run into the VT Equalizing
Packer Plug
wellbore. The running tool also engages an equalizing valve located
above the top of the packer plug. The equalizing valve is run in the
open position, which allows the plug to be landed in a closed system.
Once landed, the running tool is sheared free, closing the equalizing
valve and isolating the area below the packer plug.
Packer Plug
Running Tool
Packer Plug Retrieving Tool
The Packer Plug Retrieving Tool is made up of a washover head
with an internal retrieving sleeve. The retrieving sleeve engages
the lug mounted on the packer plug control bar to provide positive
engagement for reliable retrieving. The overshot has milling teeth to
break up hard debris when washing over the plug control bar.

Debris-Free Retrieving Tool


Superior Completion Services’ Debris-Free Packer Plug Retrieving Tool
is uniquely designed to allow complete washover of the packer plug
prior to engaging the retrieving tool. The retrieving tool is shrouded
by a shearscrewed and spring-loaded wash pipe assembly. Once the
packer plug is circulated clean, set-down weight shears the retrieving
tool from the outer shroud, allowing it to engage the plug. The spring-
loaded shroud stays engaged with the plug top, trapping debris that
may have been washed into the tubing. Dual-Equalizing
Debris-Free
Retrieving Tool
Packer Plug

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SECTION 4: Sealbore Packers and Accessories COMPLETION SERVICES

Straddle Fixture
Superior Completion Services’ Straddle Fixture isolates the
uppermost molded seal frac sleeve of an intelligent (selective) or
dual sand control completion. The straddle running tool includes a
premium box connection; the shear pins rotationally lock the running
tool. The Straddle Fixture is forced in position and anchored with
an anchor latch ring and released with upward pull. The fixture is
designed with an internal retrieving thread for easy engagement.
Straight upward pull will shear the support under the latch ring,
releasing the fixture. The Straddle Fixture will also release with a
slight upward pull and RH rotation.

A P P L I CA T I ONS
• Production isolation

Features and Benefits

• Positive locator
• Rotationally locked assembly
• Shear-type/straight-pull release
• Redundant rotational release
• Pressure balanced

T E CHN I CA L D ATA
Available seal unit sizes 4 to 6 in. (110.6 to 152.4 mm)
Available materials 4140 and 13 chrome

REFERENCES
CompSet™ Packers data sheet
CompSet™ Ultra Packers data sheet

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COMPLETION TOOLS CATALOG
SECTION 4: Sealbore Packers and Accessories COMPLETION SERVICES

Spud-Type Packer Retrieving Tool


The Spud-Type Packer Retrieving Tool is utilized to reclaim Superior
Completion Services’ CompSet™ series of externally retrievable
packers. The tool utilizes a standard retrieving overshot in conjunction
with an inner jar-down mandrel to assist in releasing the CompSet™
HP packers. The inner mandrel is free to move up and down through
the overshot, providing a mechanical jarring effect.

A P P L I CA T I ONS
• Packer retrieval

Features and Benefits

• Sliding inner mandrel assists in mechanical jarring action


• Standard retrieving overshot
• Allows upward and downward jarring action on the packer
• LH thread for contingency release

REFERENCES
CompSet™ Packers data sheet
CompSet™ Ultra Packers data sheet

COMPLETION TOOLS CATALOG | 2018 78


COMPLETION SERVICES

SECTION 5
Production Packers

COMPLETION TOOLS CATALOG | 2018


COMPLETION TOOLS CATALOG
SECTION 5: Production Packers COMPLETION SERVICES

PRODUCTION PACKERS
HydroSeal™ HP Packer
ComPlete™ MST System Isolation Packer
TIP Packer
EZPack™ System

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COMPLETION TOOLS CATALOG
SECTION 5: Production Packers COMPLETION SERVICES

HydroSeal™ HP Packer
Superior Completion Services’ HydroSeal™ HP Packer is a versatile,
hydraulically set, tubing-retrievable production packer. It includes
several design features to enhance reliability in deep completions with
long production strings. A pressure-sensitive mechanical lock feature
prevents pre-setting during run-in and during the placement of packer
fluids.

Packer setting is achieved by plugging or sealing the ID below the


packer mandrel and applying pressure to the production tubing.
Once the desired setting pressure is attained, an annular test may
be performed to confirm packer seal integrity. The internal lock ring
stores all applied hydraulic energy to ensure positive sealing. The
packer is retrievable and multiple release options are available.

A P P L I CA T I ONS
• High-pressure, high-temperature wells
• Ultradeep completions
• Highly deviated wells

Features and Benefits

• Wire mesh-supported elastomer


• One-piece mandrel helps prevent movement during setting
• Hydraulic interlock prevents premature packer setting
• Multiple pressure-assisted seals: above, internal and below
• Rotationally locks in running, set and release positions
• Multiple release options available, including straight pull, hydraulic punch
nipple or cut-to-release

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COMPLETION TOOLS CATALOG
SECTION 5: Production Packers COMPLETION SERVICES

HydroSeal™ HP Packer
TE CH N I CA L D ATA
Differential pressure rating 10,000 psi (68.9 MPa)
Temperature rating 350°F (177°C)

HydroSeal™ HP Packer

Connection
Casing Size Casing Weight Range Maximum OD Minimum ID
Top Bottom

inch mm lb/ft kg/m inch mm inch mm inch mm inch mm


7 178.0 29.0-32.0 43.2-47.7 5.87 149.1 2.38 60.3 2⅞ 73.0 2⅞ 73.0

Premium metallurgies available upon request.

R E L E A S E O P TIO NS :
1. Straight pull
2. Slickline release (requires special key engagement, a downward shift, and then an upward shift)
3. Cut-to-release (cutting length adjustable)
4. Contingency—cut the tubing directly above packer then engage short catch on upper outer sub

REFERENCES
HydroSeal Packer data sheet
HydroSeal HP-PT packer data sheet

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COMPLETION TOOLS CATALOG
SECTION 5: Production Packers COMPLETION SERVICES

ComPlete™ MST System


Isolation Packer
Superior Completion Services’ ComPlete™ MST System Isolation
Packer is an integral part of Superior Completion’s multi-zone
singletrip (MST) system, providing zonal isolation between reservoirs.
This hydraulically set packer is frac-rated and provides two elements
with a testable feature to confirm the packer is fully set. If required,
the packer can be retrieved with straight pull. The FlowSafe™ WR
Safety Valve can be installed as a primary safety valve landed in a
hydraulic nipple. It can also be used to remediate a failed Tubing-
Retrievable (TR) Safety Valve.

The ComPlete MST System Isolation Packer is adapted from other


field-proven production and service packer designs. The packer allows
multiple reservoirs to be isolated and treated in a single trip.

A P P L I CA T I ONS
• Multizone reservoirs
• Zonal isolation
• Deepwater
• Sand control

Features and Benefits

• Hydraulically set
• Dual elements with a testable feature
• Hold down buttons for frac rating
• Straight-pull retrieval
• Allows isolation and treatment of multiple zones in a single trip
• Additional time savings as multiple packers can be set and tested at once

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COMPLETION TOOLS CATALOG
SECTION 5: Production Packers COMPLETION SERVICES

ComPlete™ MST System Isolation Packer


TE CH N I CA L D ATA

ComPlete™ MST System Isolation Packer

Minimum Test
Casing Size Weight Range Minimum ID Pressure Rating Pressure

inch mm lb kg inch mm psi MPa psi MPa


7 177.8 23.0 10.4 2.75 69.9 10,000 69.0 3,500 24.1
7 177.8 26.0 11.8 2.75 69.9 10,000 69.0 3,500 24.1
7 177.8 26-32 13.2-14.5 2.75 69.9 10,000 69.0 3,500 24.1
7 177.8 32-38 14.5-17.2 2.75 69.9 10,000 69.0 3,500 24.1
7⅝ 193.7 29.7 13.5 2.75 69.9 10,000 69.0 3,500 24.1
9⅝ 244.5 47-53.5 21.4-24.3 3.75 953 10,000 69.0 3,500 24.1
9⅝ 244.5 47-53.5 21.4-24.3 5.13 130.2 10,000 69.0 3,500 27.6
9⅞ 250.8 62.800 28.5 3.75 95.3 10,000 69.0 3,500 24.1
10 ⅛ 257.2 72.900 33.1 3.75 95.3 10,000 69.0 3,500 24.1

REFERENCES
ComPlete™ MST system data sheet

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SECTION 5: Production Packers COMPLETION SERVICES

TIP Packer
Superior Completion Services’ Testable Isolation Production (TIP)
Packer is a versatile, hydraulically set, high-performance, tubing
retrievable packer that includes several design features to enhance
reliability. The packer is designed with dual high-pressure sealing
elements to ensure a positive seal. The dual elements enable high-
pressure integrity tests without exposing liner tops or casing strings to
test pressures. This configuration also provides a means of pressure
testing the packer when positioned between producing intervals.

The packer is also designed with no mandrel movement during


setting, allowing multiple packers to be set simultaneously. The
TIP packer is certified to handle 10,000 psi (68.9 MPa) differential
pressures in both oil and gas environments. The packer is retrievable,
and several release options are available.

A P P L I CA T I ONS
• High-pressure, high-temperature wells
• Multi-zone completions

Features and Benefits

• Multiple release options available, including straight pull and cut-to-


release
• One-piece mandrel prevents movement during setting
• Dual high-pressure and self-energizing sealing elements enhance packer
seal and differential rating
• Unique pressure-sensitive interlock feature prevents premature setting
• Bidirectional slips
• Rotationally locks in running, set and release positions
• Pressure-assisted seals: above, internal and below
• Gauge ring positioned at lower end of packer
• Maximum slip area for high loads and pressure differentials

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COMPLETION TOOLS CATALOG
SECTION 5: Production Packers COMPLETION SERVICES

TIP Packer
TE CH N I CA L D ATA
Differential pressure rating 10,000 psi (68.9 MPa)
Temperature rating 350°F (177°C)

TIP Packer

Casing Size Tool Size Casing Weight Range Maximum OD Minimum I D

inch mm lb kg inch mm psi MPa psi MPa


7.000 x 3.00 177.8 x 76.2 20.0-26.0 29.7-38.6 6.07 154.0 2.98 75.6
7 177.8 7.000 x 3.00 177.8 x 88.9 32.0 47.6 5.88 149.4 2.93 74.2
7.000 x 3.00 177.8 x 88.9 35.0-41.0 52.1-61.0 5.63 142.9 2.97 75.4
7⅝ 193.6 7.625 x 3.00 193.6 x 76.2 29.7-39.0 44.2-58.0 6.44 163.5 2.99 75.8
7¾ 196.8 7.750 x 3.00 196.8 x 76.2 46.1 68.5 6.42 162.9 2.68 67.9
9.625 x 3.00 244.4 x 76.2 53.5 79.6 8.31 211.0 2.97 75.4
9⅝ 244.54 9.625 x 3.75 244.4 x 95.2 53.5 79.6 8.31 211.0 3.72 94.4
9.625 x 4.00 244.4 x 101.6 53.5 79.6 8.31 211.0 3.94 100.1
9.875 x 3.00 250.8 x 76.2 62.8-65.1 93.4-96.8 8.42 213.9 2.86 72.6
9⅞ 250.8
9.875 x 3.75 250.8 x 95.2 62.8 93.4 8.42 213.9 3.72 94.4
10 ⅛ 257.1 10.125 x 3.00 257.1 x 76.2 79.20 117.8 8.42 213.9 2.97 75.4

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COMPLETION TOOLS CATALOG
SECTION 5: Production Packers COMPLETION SERVICES

CompPro™ Dual Packer


Superior Completion Services’ CompPro™ Dual Packer is a hydraulic-
set, dual string production packer. The packer is constructed on a
short rigid frame with the sealing elastomers and a setting chamber
positioned between opposing slips. Both production tubing strings
are installed as the packer is deployed. Tubing hangers are normally
landed and tested prior to packer setting. The packer is V-3 certified
for service up to 5,500 psi according to API 11D1 specifications. An
adjustable mechanical release requires tension on the long string to
shear release the long string mandrel from the lower slip cone.

A P P L I CA T I ONS
• Deviated and horizontal wells
• High-volume instrumented applications
• Well monitoring, gas venting, chemical injection and hydraulic-line
access
• Multi-zone isolation

Features and Benefits

• Stackable for multi-zone applications


• Three element sealing system
• Secondary Setting: Applied Hydraulic Pressure Long String Internal
• Setting Chamber below packer elements; extends production sealing life
• No mandrel movement during setting; ideal for setting after wellhead
installation
• Pressure assisted internally and on the above annulus during production
• Release: Adjustable predetermined Long String Over-Pull with Sequential
Upper Slip disengagement (Optional: Scoop Headwith J-Latch and various
types of seals)

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COMPLETION TOOLS CATALOG
SECTION 5: Production Packers COMPLETION SERVICES

CompPro™ Dual Packer


TE CH N I CA L D ATA

CompPro™ Dual Packer

CASING SIZE PACKER

ID Gauge OD Long String Short String String Set

OD LBS Min Max Max Size/ID Min Conn/Cust Size ID Min Conn/Cust
7.00 17-23 6.284 6.629 6.181
2.375/1.930 2.375/4.7# 2.375/1.930 2.375/4.7# Short
7.00 26-32 5.990 6.380 5.938

7.625 24-29 6.781 7.129 6.672


2.875/2.370 2.875/6.5# 2.375/1.930 2.375/4.7# Short
7.625 33-39 6.510 6.882 6.410

9.625 43-47 8.562 8.892 8.465


3.500/2.872 3.500/9.3# 3.500/2.872 3.500/9.3# Short
9.625 46-53 8.404 8.822 8.310

COMPLETION TOOLS CATALOG | 2018 88


COMPLETION SERVICES

SECTION 6
Intelligent Systems

COMPLETION TOOLS CATALOG | 2018


COMPLETION TOOLS CATALOG
SECTION 6: Intelligent Systems COMPLETION SERVICES

INTELLIGENT SYSTEMS
Hydraulic Acuated Well Completion (HAWC™) System

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COMPLETION TOOLS CATALOG
SECTION 6: Intelligent Systems COMPLETION SERVICES

Hydraulic Acuated Well Completion


(HAWC™) System
The HAWC™ System is the fourth generation intelligent well
completion package that includes an isolation packer and two
independently operated hydraulic control sleeves. Monitoring
equipment is an easy retrofit; a mandrel with premium connections
is assembled in the upper break assembly along with a modification
to the packers’ EASY-CAP subs for additional control line passage.
The system is deployed in wells with multiple producing/injector
intervals and hydraulically set at a desired depth. Operators are
able to remotely access, isolate and adjust interval flow to improve
production or injection characteristics. Multiple release options are
incorporated to insure system release and retrieval.

A P P L I CA T I ONS
• Deepwater/wet tree environments
• Multi-zone completions
• Remote production/injection access
• High-angle completions
• Production field management

Features and Benefits

• Reliably and economically controls multiple completions in a single well


and remotely shifts production between zones to optimize field production
• Provides an additional barrier for well control operations when
demobilizing the rig
• The HAWC well completion package includes:
• HAWC system valves that allow remote flow control of multiple zones
• High pressure isolation production packer with multiple pass-throughs
• The integration of surveillance equipment that provides real-time,
reliable, multi-zone measures of downhole temperature and pressure

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COMPLETION TOOLS CATALOG
SECTION 6: Intelligent Systems COMPLETION SERVICES

Hydraulic Acuated Well Completion


(HAWC™) System
SY S T E M CO MPO NENTS
1. Hydraulic Set Instring Pass Through Packer (cut or shear release)
2. Break assembly
3. Upper HAWC System Valve (w/ “R” Profile Sub)
4. Lower HAWC System Valve (w/ “R” Profile Sub)
5. Pressure containing shroud assembly

TE CH N I CA L D ATA
Differential Pressure Rating 12,500 psi (86.2 MPa)
VO Rated w/ 10% Safety Factor and Temperature
De-Rated
Maximum Temperature 350°F (177°C)

Hydraulic Acuated Well Completion (HAWC™) System

Casing Size Casing Drift Diameter Lower Sleeve Upper Sleeve Connection
Size ID Size ID

inch mm inch mm inch mm inch mm inch mm inch mm inch mm


2.75 69.9 3.5 88.9 2.75 69.9
9⅝ 244.5 8.5 2.159 3.5 88.9 2.813 71.45 3.437 76.2

2.813 71.45 4.5 114.3 3.347 85.013


2.75 69.6 3.5 88.9 2.75 69.9
9⅞ 250.8 8.5 2.159 3.5 88.9 2.813 71.45 3.437 76.2

2.813 71.45 4.5 114.3 3.347 85.013


2.75 69.6 3.5 88.9 2.75 69.9
10 ⅛ 257.17 8.5 2.159 3.5 88.9 2.813 71.45 3.437 76.2

2.813 71.45 4.5 114.3 3.347 85.013

REFERENCES
HydroSeal HP-PT packer data sheet
HAWC system accessories data sheet
HAWC system valve data sheet
TIP-PT packer data sheet
Turner, D. 2006. Smart Well, Deepwater Solutions Petroleum Africa 4 (1)
Burman, J.W., Renfro, K.D., Conrad, M., Parker, C., Turner,, D., and Franklin, B. 2005. Design Considerations for Interventionless , Com-
mingled Multizone Selective Sand Control Deepwater Completions. Paper SPE 95598 presented at SPE Annual Technical Conference and
Exhibition, Dallas, Texas, 9-12 October.
Johnson D.E., Turner, D., Walker, D.J., Harris, D. and McDaniel D. 2002. Reliable and Completely Interventionless Intelligent Well Completion
Technology: Application and Field Study. Paper OTC 14252 presented at the Offshore Technology Conference, Houston, Texas 6-9 May/

COMPLETION TOOLS CATALOG | 2018 92


COMPLETION SERVICES

SECTION 7
Subsurface Safety

COMPLETION TOOLS CATALOG | 2018


COMPLETION TOOLS CATALOG
SECTION 7: Subsurface Safety COMPLETION SERVICES

SUBSURFACE SAFETY
FlowSafe™ Tubing-Retrievable Safety Valve
FlowSafe™ Wireline-Retrievable Safety Valve
FlowSafe™ Safety Valve Lock Mandrels
Superior Landing Nipples

COMPLETION TOOLS CATALOG | 2018 94


COMPLETION TOOLS CATALOG
SECTION 7: Subsurface Safety COMPLETION SERVICES

FlowSafe™ Tubing-Retrievable
Safety Valve
Superior Completion Services’ FlowSafe™ Tubing-Retrievable
Safety Valve (TRSV) is a flapper-type, equalizing or non-equalizing,
surface-controlled subsurface safety valve (SCSSV) installed in the
production string. The valve is designed to provide subsurface
isolation to minimize loss of production and protect human life. It also
reduces the potential for environmental discharge or damage to
production equipment resulting from an uncontrolled surface or
subsurface event.

The FlowSafe™ SCSSV is hydraulically controlled from the surface


through a control line connected to the well control/emergency
shutdown system. The FlowSafe™ TR Safety Valve is designed
to facilitate easy installation of secondary FlowSafe™ Wireline-
Retrievable (WR) Insert Safety Valve to provide continuous fail-safe
operation.

A P P L I CA T I ONS
• Production and cement through applications
• Any area in which the integrity of the wellhead can be
compromised

Features and Benefits

• Hydraulically controlled
• Single rod piston design
• Certified per API 14A specifications
• Maximized flow-through ID design
• Self-equalized through flapper option
• Non-elastomeric seals
• Metal-to-metal body joints
• Secondary lockout/communication
• Inverted dual ferrule control line connection
• Optimized design helps eliminate sand fouling
• Compact design and minimal number of parts increases reliability
• Minimized number of potential leak paths
• Premium metallurgies available for varied environments

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COMPLETION TOOLS CATALOG
SECTION 7: Subsurface Safety COMPLETION SERVICES

FlowSafe™ Tubing-Retrievable Safety Valve


TE CH N I CA L D ATA

FlowSafe™ Tubing-Retrievable Safety Valves

FLOWSAFE™ TR 5,000-PSI SAFETY VALVES

Tubing Size Model Maximum OD Polished Bores Working Pressure Tensile Strength**

inch mm inch mm inch mm inch mm psi MPa lb kg


2⅜ 60.3 BT(E)-5 3.625 92.08 1.875 47.6 55.6 167,191 75,837
2⅞ 73.3 BT(E)-5 4.610 117.1 2.313 58.7 2.188 86.0 186,180 84,450
3½ 88.9 BT(E)-5 5.175 131.4 2.813 71.4 2.750 69.9 5,000 34,474 302,760 137,330
4½ 114.3 BT(E)-5 6.908 175.4 3.813 96.9 3.688 93.7 425,740 193,112
4½ 114.3 BTSP(E)-5 6.550 166.4 3.813 96.9 3.688 93.7 380,007 172,368
5½ 139.3 BTSP(E)-5 7.686 195.2 4.563 115.9 602.970 272,502
7 177.8 BTSP(E)-5 9.203 238.8 5.963 151.0 886,905 402,293

FLOWSAFE™ TR 7,500-PSI SAFETY VALVES

Tubing Size Model Maximum OD Polished Bores Working Pressure Tensile Strength**

inch mm inch mm inch mm inch mm psi MPa lb kg


4½ 114.3 BTSP(E)-7.5 6.915 175.6 3.813 96.9 3.688 93.7 535,980 243,116
5½ 139.3 BTSP(E)-7.5 8.107 205.9 4.563 115.9 7,500 51,710 780,264 353,922
7 177.8 BTSP(E)-7.5 9.537 242.2 5.963 151.0 1,353,420 613,901

FLOWSAFE™ TR 10,000-PSI SAFETY VALVES

Tubing Size Model Maximum OD Polished Bores Working Pressure Tensile Strength**

inch mm inch mm inch mm inch mm psi MPa lb kg


2⅜ 60.3 BT(E)-10 3.625 92.1 1.875 47.6 198,485 90,031
2⅞ 70.3 BT(E)-10 5.130 130.3 2.313 58.7 2.188 55.6 282,132 128,427
3½ 88.9 BT(E)-10 5.540 140.7 2.813 71.4 2.750 69.9 374,733 169,979
10,000 68,948
3½ 88.9 BT(E)-10 5.540 140.7 2.653 71.4 374,733 169,979
4½ 114.3 BTSP(E)-10 7.350 186.7 3.813 96.9 3.688 93.7 468,509 212,512
5½ 139.7 BTSP(E)-10 8.592 218.2 4.563 115.9 780,264 353,922
7 177.8 BTSP(E)-10 9.982 253.5 5.963 151.0 1,455,058 660,003

• The data provided above is not inclusive of all pressure ratings and ODs available in the tubing sizes listed. For additional information, contact your
Superior Completion Services representative.
• The tensile ratings listed are specific to the metallurgy for the valves listed and are exclusive of end connections. Tensile calculations are performed at
ambient temperatures. Additional information is available upon request.

REFERENCES
The FlowSafe™ SCSSV brochure
FlowSafe™ WR Safety Valve data sheet

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COMPLETION TOOLS CATALOG
SECTION 7: Subsurface Safety COMPLETION SERVICES

FlowSafe™ Wireline-Retrievable
Safety Valve
Superior Completion Services’ FlowSafe™ Wireline-Retrievable (WR)
Safety Valve is a flapper-type, equalizing or non-equalizing, surface-
controlled subsurface safety valve (SCSSV). The valve is designed
to provide subsurface isolation to minimize loss of production and
protect human life. It also reduces the potential for environmental
discharge or damage to production equipment resulting from an
uncontrolled surface or subsurface event.

The FlowSafe™ WR Safety Valve can be installed as a primary safety


valve landed in a hydraulic nipple. It can also be used to remediate a
failed Tubing-Retrievable as an Insert Wireline Safety Valve.

A P P L I CA T I ONS
• Offshore environments and onshore wells located in
environmentally sensitive areas
• Any area in which the integrity of the wellhead can be
compromised

Features and Benefits

• Hydraulically controlled
• Certified per API 14A specifications
• Maximized flow-through ID design
• Self-equalized through flapper option
• Optimized design helps eliminate sand fouling
• Compact design and minimal number of parts increases reliability
• Replacement for an existing TR safety valve
• Facilitates flow assurance well design criteria
• Minimized number of potential leak paths
• Premium metallurgies available for varied environments

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COMPLETION TOOLS CATALOG
SECTION 7: Subsurface Safety COMPLETION SERVICES

FlowSafe™ Wireline-Retrievable Safety Valve


TE CH N I CA L D ATA

FlowSafe™ Wireline-Retrievable Safety Valve

Tubing Size Model Inside Diameter Polished Bores Working Pressure

inch mm inch mm inch mm inch mm psi MPa


2⅜ 60.33 BW(E)-5/10 0.810 20.57 1.875 47.6
2⅞ 73.03 BW(E)-5/10 11.25 28.58 2.313 58.7 2.188 55.6
3½ 88.90 BW(E)-5/10 1.500 38.10 2.813 71.4 2.750 69.9 5,000 or 34,474 or
4½ 114.30 BW(E)-5/10 2.125 53.98 3.813 96.9 3.688 93.7 10,000 68,948
5½ 139.3 BW(E)-5/10 2.600 66.04 4.563 115.9
7 177.8 BW(E)-5/10 3.500 88.90 5.963 151.0 6.000 152.0

FlowSafe™ Wireline-Retrievable Safety Valve Hydraulic Nipple

Tubing Size Model Polished Bores Working Pressure

inch mm inch mm inch mm inch mm psi MPa


2⅜ 60.33 BW(E)-5/10 1.875 47.6
2⅞ 73.03 BW(E)-5/10 2.188 55.6 2.313 58.7
3½ 88.90 BW(E)-5/10 2.563 65.1 2.813 71.4 2.750 69.9 5,000 or 34,474 or
4½ 114.30 BW(E)-5/10 3.750 95.25 3.813 96.9 3.688 93.7 10,000 68,948
5½ 139.3 BW(E)-5/10 4.563 115.9
7 177.8 BW(E)-5/10 5.963 151.0 6.000 152.0

The data provided above is not inclusive of all pressure ratings and ODs available in the tubing sizes listed. For additional information, contact your
Superior Completion Services representative.

REFERENCES
FlowSafeTM TR safety valve data sheet
FlowSafeTM SCSSV brochure

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COMPLETION TOOLS CATALOG
SECTION 7: Subsurface Safety COMPLETION SERVICES

FlowSafe™ Safety Valve Lock


Mandrels
Superior Completion Services’ Flowsafe™ Safety Valve Lock
mandrels are designed specifically for Wireline Safety Valve
applications. These feature Industry standard profiles and offer 10K
pressure ratings from below with an ID that matches the WLSV. These
are manufactured under API Q1 and built to API 14L standards.

A P P L I CA T I ONS
• Insert Wireline Safety Valve
• Wireline Safety Valve with Hydraulic Nipple
• Standard lock applications where a reduced ID is acceptable

Features and Benefits

• API 14L Certified


• Rated to full working pressure for the Safety Valve
• Validation Grade up to V1
• Metallurgy selected for application

COMPLETION TOOLS CATALOG | 2018 99


COMPLETION TOOLS CATALOG
SECTION 7: Subsurface Safety COMPLETION SERVICES

FlowSafe™ Safety Valve Lock Mandrels


TE CH N I CA L D ATA

FlowSafe™ Wireline Retrievable Safety Valve Lock Mandrels

Tubing Size Model Inside Diameter Polished Bores Working Pressure

inch mm inch mm inch mm inch mm psi MPa


2⅜ 60.33 SESX/SESR 0.810 20.57 1.875 47.6
2⅞ 73.03 SESX/SESR 11.25 28.58 2.313 58.7 2.188 55.6
3½ 88.90 SESX/SESR 1.500 38.10 2.813 71.4 2.750 69.9 5,000 or 34,474 or
4½ 114.30 SESX/SESR 2.125 53.98 3.813 96.9 3.688 93.7 10,000 68,948
5½ 139.3 SESRT 2.600 66.04 4.563 115.9
7 177.8 SESRT 3.500 88.90 5.963 151.0 6.000 152.0

REFERENCES
FlowSafeTM TR safety valve data sheet
FlowSafeTM SCSSV brochure

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COMPLETION TOOLS CATALOG
SECTION 7: Subsurface Safety COMPLETION SERVICES

Superior Landing Nipples


Superior Completion Services offers a complete line of industry
standard Landing Nipples. The nipples are available in a standard
commodity line manufactured under API Q1 quality standards and
a premium line of certified nipples manufactured under API 14L
standards. These nipples are compatible with industry standard
locks made for the selected profile and other standard flow control
accessories. Nipples are available in standard 4130-45 series alloys, 9
or 13 chrome, Inconel and material to match service environment.

A P P L I CA T I ONS
• Land Blanking Plugs
• Land Gauge Hangers
• Land Velocity Valves
• Land Chokes
• Land Equalizing Check Valves

Features and Benefits

• Available in Commodity and Certified types


• Full line of industry standard profiles and sealbores
• Available with Selective and No-Go varieties
• Designed for standard and heavy wall tubing sizes
• Available in standard and premium thread varieties
• Compatible with standard slickline flow control accessory tools

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COMPLETION TOOLS CATALOG
SECTION 7: Subsurface Safety COMPLETION SERVICES

Superior Landing Nipples


TE CH N I CA L D ATA

Superior Landing Nipples

Tubing Size Model Weight Polished Bores Working Pressure

inch mm inch kg/m inch mm No Go ID mm psi MPa


2⅜ 60.33 SESX 4.600 6.85 1.875 47.63
SESXN 4.6 6.85 1.875 47.63 1.791 45.49
SESR 5.960 8.86 1.710 43.43
2⅞ 73.03 SESX 6.400 9.53 2.313 58.75
SESXN 6.400 9.53 2.313 58.75 2.205 56.0 5,000 or 34,474 or
SESR 8.700 12.96 2.125 53.98 10,000 68,948
3½ 88.90 SESX 9.300 13.84 2.813 71.45
SESXN 9.300 13.85 2.813 71.45 2.665 67.7
SESR 12.95 19.29 2.562 65.07
4½ 114.30 SESX 12.750 18.99 3.813 96.85
SESXN 12.75 18.99 3.813 96.85 3.725 94.6
SESR 15.5 23.09 3.688 93.68

* Note - this is not a complete listing of availability.

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COMPLETION SERVICES

SECTION 8
Well Screens & ICD Technologies

COMPLETION TOOLS CATALOG | 2018


COMPLETION TOOLS CATALOG
SECTION 8: Well Screens and ICD Technologies COMPLETION SERVICES

WELL SCREENS AND ICD TECHNOLOGIES


EconoWeld™
ProWeld™
ProWeld™ Precision TOP
SlimFlo™ Pre-Packed
EconoFlo™
SureFlo™
SureFlo™ CT
DynaFlo™ FM
DynaFlo™ Interceptor™
DynaFlo™ DB
CoilFlo™ DB
UniFlo™ HELICAL Inflow Control Screen
UniFlo™ ROI Inflow Control Screen
Screen Communication System, SCS
Internal SCS
External SureFlo™ SCS
SelectFlo™ Screen-Wrapped Sliding Sleeve
Swell Packers
AI Swell Packer
AI Slip On

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COMPLETION TOOLS CATALOG
SECTION 8: Well Screens and ICD Technologies COMPLETION SERVICES

EconoWeld™
Superior Completion Services’ EconoWeld™ screens, a slip-on wire
wrap jacket welded directly to the base pipe, are tough, long-lasting
screens designed for gravel-pack and standalone screen installations
inside perforated casing and limited openhole environments. Superior
Completion Services combines innovative wire-wrap technology and
advanced manufacturing processes to create EconoWeld™ screens. This
product fits the need when an economical solution is required for your
specific application.

A P P L I CA T I ONS
• Cased hole applications and short barefoot completion environments
• Particularly well suited for fracturing, high-rate gravel-pack and
standalone operations

Features and Benefits

• Innovative wire shape provides maximum erosion resistance and strength


compared with standard configurations
• Higher number of ribs provides greater strength and tolerance for the life of
the screen
• Improved design reduces washouts caused by necking of wrap wire
• Heavy-duty construction enables the screen jacket to maintain gauge
tolerances
• Superior Completions Services is capable of shaping custom wire
configurations with our own in-house wire-shaping mill
• Wire jacket welded directly to the base pipe offers savings
• Conventional and heavy-duty (HD) wire options are available

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COMPLETION TOOLS CATALOG
SECTION 8: Well Screens and ICD Technologies COMPLETION SERVICES

EconoWeld™
TE CH N I CA L D ATA

EconoWeld™

ECONOWELD™ WELL SCREENS

Base Pipe OD Base Pipe Weight Perforations Standard Screen HD Screen Inlet Area
OD OD 0.006in 0.008in 0.0012in
Size Hole Spacing Slot Slot Slot

inch mm lb/ft kg/m inch mm holes/ft holes/m inch mm inch mm in²/ft in²/ft in²/ft
2.375 60.3 4.6 6.8 3/8 95.3 48 157 2.89 73.3 2.94 74.6 6.58 8.92 12.84
2.875 73.0 6.4 9.5 3/8 95.3 48 157 3.39 86.0 3.44 87.3 8.04 10.47 15.06
3.500 88.9 9.2 13.7 3/8 95.3 60 197 4.01 101.9 4.06 103.1 9.53 12.40 17.84
4.000 101.6 9.5 14.1 3/8 95.3 60 197 4.51 114.6 4.56 115.8 10.71 13.95 20.07
4.500 114.3 11.6 17.3 3/8 95.3 72 236 5.05 128.1 5.10 129.4 11.98 15.60 22.44
5.000 127.0 15.0 22.3 3/8 95.3 72 236 5.55 141.0 5.60 142.2 13.18 17.16 24.69
5.500 139.7 17.0 25.3 3/8 95.3 84 276 6.06 153.8 6.11 155.1 14.38 18.72 26.94
6.625 168.3 24.0 35.7 3/8 95.3 84 276 7.20 182.8 7.25 184.1 17.09 22.25 32.01
7.000 177.8 23.0 34.2 3/8 95.3 96 315 7.58 195.5 7.63 193.8 18.00 23.43 33.72

Metallurgy: Screens available in 316L or nickel alloy 825; base pipe available in a multitude of materials upon request.
Wire wrap: Standard wire width is 0.090 in, (2.286mm). Keystone-design wrap wire with a height of 0.140 in. (3.56mm).
EconoWeld™ screens features Keystone shaped wire for plugging resistance.

REFERENCES
Wire-wrapped and premium well screens brochure

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COMPLETION TOOLS CATALOG
SECTION 8: Well Screens and ICD Technologies COMPLETION SERVICES

ProWeld™
Superior Completion Services’ ProWeld™ Screens, a slip-on wire wrap
jacket attached to the base pipe, are tough, long-lasting screens designed
for gravel-pack and standalone screen installations inside perforated
casing and limited openhole environments. Superior Completion Services
combines innovative wire-wrap technology and advanced manufacturing
processes to create ProWeld™ Screens. The result is a product that
outperforms conventional wire-wrap screens with superior strength and
an extended service life. Gauge accuracy is validated through the use of
a “state of the art” photometric Automated Gauge Measuring system on
every jacket manufactured.

A P P L I CA T I ONS
• Cased and limited openhole environments
• Particularly well-suited for fracturing, high-rate gravel-pack and
standalone operations

Features and Benefits

• Innovative wire shape provides maximum erosion resistance and strength


compared with standard configurations
• Higher number of ribs provides greater strength and tolerance for the life of
the screen
• Improved design eliminates necking of the wrap wire as it is being welded to
the rib
• Heavy-duty construction enables the screen jacket to maintain gauge
tolerance
• Superior Completion Services is capable of shaping custom wire
configurations with our own in-house wire-shaping mill
• Conventional and heavy-duty (HD) wire options are available to meet your
needs

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COMPLETION TOOLS CATALOG
SECTION 8: Well Screens and ICD Technologies COMPLETION SERVICES

ProWeld™
TE CH N I CA L D ATA

ProWeld™
Base Pipe OD Base Pipe Weight Perforations Standard
Standard Screen
Screen HD Screen Inlet Area
Inlet Area
OD
OD OD 0.006in 0.008in 0.0012in
Size Hole Spacing
Slot Slot Slot

inch mm lb/ft kg/m inch mm holes/ft holes/m inch mm inch mm in²/ft in²/ft in²/ft
2.375 60.33 4.6 6.8 3/8 95.3 48 157 2.81 71.3 2.86 72.64 6.66 8.67 12.84
2.875 73.03 6.4 9.5 3/8 95.3 48 157 3.31 84.07 3.36 85.34 7.85 10.22 14.71
3.500 88.90 9.2 13.7 3/8 95.3 60 197 3.93 99.82 3.98 101.09 9.34 12.15 17.49
4.000 101.60 9.5 14.1 3/8 95.3 60 197 4.43 112.52 4.48 113.79 10.52 13.70 19.71
4.500 114.30 11.6 17.3 3/8 95.3 72 236 4.95 125.73 5.00 127.00 11.74 15.29 22.00
5.000 127.00 15.0 22.3 3/8 95.3 72 236 5.45 138.43 5.50 139.70 12.94 16.85 24.24
5.500 139.70 17.0 25.3 3/8 95.3 84 276 5.96 151.38 6.01 152.65 14.14 18.41 26.49
6.625 168.28 24.0 35.7 3/8 95.3 84 276 7.09 180.09 7.14 181.36 16.84 21.92 31.55
7.000 177.80 23.0 34.2 3/8 95.3 96 315 7.47 189.74 7.52 191.01 17.74 23.09 33.23

Metallurgy: Screens available in 316L or nickel alloy 825; base pipe available in a multitude of materials upon request.
Wire wrap: Standard wire width is 0.090 in. (2.286 mm). Keystone-design wrap wire with a height of 0.140 in. (3.56mm).
ProWeld™ TOP screens feature Keystone shaped wire for plugging resistance.

REFERENCES
Wire-wrapped and premium well screens brochure

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COMPLETION TOOLS CATALOG
SECTION 8: Well Screens and ICD Technologies COMPLETION SERVICES

ProWeld™ Precision TOP


Superior Completion Services’ ProWeld™ Precision TOP is a wire jacket
directly wrapped to the base pipe providing a shrink fit coupled jacket.
Delivering a robust, long-lasting screen designed for extended reach and
long horizontal laterals as gravel-pack and standalone screen installations
inside perforated casing and openhole environments. Superior
Completion combines innovative wire-wrap technology and advanced
manufacturing processes to create ProWeld™ Precision TOP Screens.
The result is a product that outperforms conventional wire-wrap screens
with superior strength and an extended service life. Gauge accuracy is
validated through the use of a “state of the art” photometric measuring
device.

A P P L I CA T I ONS
• Long extended reach and horizontal wells
• Standalone screen with Inflow Control Device, ICD
• Cased and openhole environments
• Particularly well-suited for fracturing, high-rate gravel-pack and
standalone operations
• Delivering selectivity by adapting a sliding sleeve to receive a direct
wrapped wire jacket such as ProWeldTM Precision TOP for a robust
product

Features and Benefits

• Innovative wire shape provides maximum erosion resistance and strength


compared with standard configurations
• Higher number of ribs provides greater strength and tolerance for the life of
the screen
• Improved design reduces washouts caused by necking of wrap wire
• Heavy-duty construction enables the screen jacket to maintain gauge tolerance
• Superior Completion Services is capable of shaping custom wire configurations
with our own in-house wire-shaping mill
• Conventional and heavy-duty (HD) wire options are standard

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ProWeld™ Precision TOP


TE CH N I CA L D ATA

ProWeld™ Precision TOP

Base Pipe OD Base Pipe Weight Perforations Standard Screen HD Screen Inlet Area
Size Hole Spacing OD OD 0.006in 0.008in 0.0012in
Slot Slot Slot

inch mm lb/ft kg/m inch mm holes/ft holes/m inch mm inch mm in²/ft in²/ft in²/ft
2.375 60.33 4.6 6.8 3/8 95.3 48 157 2.81 71.3 2.86 72.64 6.66 8.67 12.84
2.875 73.03 6.4 9.5 3/8 95.3 48 157 3.31 84.07 3.36 85.85 7.85 10.22 14.71
3.500 88.90 9.2 13.7 3/8 95.3 60 197 3.93 99.82 3.98 101.09 9.34 12.15 17.49
4.000 101.60 9.5 14.1 3/8 95.3 60 197 4.43 112.52 4.48 115.82 10.52 13.70 19.71
4.500 114.30 11.6 17.3 3/8 95.3 72 236 4.95 125.73 5.00 128.52 11.74 15.29 22.00
5.000 127.00 15.0 22.3 3/8 95.3 72 236 5.45 138.43 5.50 139.70 12.94 16.85 24.24
5.500 139.70 17.0 25.3 3/8 95.3 84 276 5.96 151.38 6.01 153.67 14.14 18.41 26.49
6.625 168.28 24.0 35.7 3/8 95.3 84 276 7.09 180.09 7.14 182.63 16.84 21.92 31.55
7.000 177.80 23.0 34.2 3/8 95.3 96 315 7.47 189.74 7.52 192.53 17.74 23.09 33.23

Metallurgy: Screens available in 316L or nickel alloy 825; base pipe available in a multitude of materials upon request.
Wire wrap: Standard wire width is 0.090 in. (2.286 mm). Keystone-design wrap wire with a height of 0.140 in. (3.56mm).
ProWeld TOP screens feature Keystone shaped wire for plugging resistance.

REFERENCES
Wire-wrapped and premium well screens brochure

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SlimFlo™ Pre-Packed
Superior Completion Services’ SlimFlo™ Pre-Packed Screens are
designed with large spacer ribs on the outer screen for better
concentricity and higher flow capacity. Used in conjunction with gravel
packs, these robust screens provide an additional level of protection
against erosion during sand placement and secondary protection
against voids in the gravel pack.

A P P L I CA T I ONS
• Sand control
• High-rate water, gravel- and frac-pack operations
• Openhole and horizontal completions
• When the potential for an incomplete pack is possible due to high
leak-off zone, etc.

Features and Benefits

• Designed to have an annular prepack of 0.200 in. (5.08 mm) or greater


• Uses keystone- or house-design wrapped wire
• Pre-packing process helps ensure void-free, tight, uniform sand packs
• Intermittent spacer ribs maintain concentricity and ensure a uniform
pack annulus
• Protects against erosion during sand placement
• Provides barrier to sand production through voids in the gravel pack
• Greater number of ribs increases tensile strength and provides a
rounder, smoother jacket surface
• Available in standard and heavy-duty (HD) options

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SlimFlo™ Pre-Packed
TE CH N I CA L D ATA

SlimFlow™ Pre-Packed

Base Pipe Standard Screen HD Screen Inlet Area


OD OD OD 0.006in 0.008in 0.0012in
Slot Slot Slot

inch mm inch mm inch mm in²/ft in²/ft in²/ft


2.375 60.33 3.18 80.77 3.23 81.03 7.54 9.81 14.12
2.875 73.03 3.68 93.47 3.73 93.47 8.73 11.36 16.35
3.500 88.90 4.3 109.2 4.35 109.73 10.21 13.29 19.13
4.000 101.60 4.8 121.92 4.85 123.44 11.4 14.84 21.35
4.500 114.30 5.32 135.13 5.37 135.38 12.64 16.45 23.67
5.000 127.00 5.82 147.83 5.87 148.08 13.82 17.99 25.89
5.500 139.70 6.32 160.53 6.37 160.78 15.01 19.54 28.11
6.625 168.28 7.45 189.23 7.50 189.48 17.60 23.03 33.14
7.000 177.80 7.83 198.88 7.88 198.88 18.6 24.21 34.83

Metallurgy: Screens available in 316L or nickel alloy 825; base pipe available in a multitude of materials upon request.
Wire wrap: Standard wire width is 0.090 in. (2.286 mm); a thinner wire width is available for additional flow area. House-design wire-wrap slot depth is
0.100 in. (2.54 mm) compared to 0.010 in. (0.254 mm) for keystone. Standard SlimFlo screens use keystone-shaped wire; and, SlimFlo HD screens feature
house-shaped wire for maximum erosion resistance.

REFERENCES
Wire-wrapped and premium well screens brochure

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EconoFlo™
EconoFlo™ is an economical woven or stacked metal mesh screen
solution that delivers premium performance for use in brown fields,
heavy oil, and wherever steam cycling or injection is required. When the
economics of an application do not merit the premium cost of a preferred
metal mesh screen with larger inflow area, EconoFlo™ is the answer.

EconoFlo™ consists of a single layer of woven mesh material or a stacked


layer of square weaves. It can be equipped with a drainage layer for
use in applications requiring Inflow Control Devices (ICD) for balanced
inflow control or sliding sleeves for on/off control. EconoFlo™ offers
flow-through areas ranging from 40% to 60% depending on the designed
micron rating of the filter layer.

EconoFlo™ offers a premium solution as a qualified and field-proven


product when thermal cycling is required in Cyclic Steam Stimulation,
Steam Injectors or Steam Assisted Gravity Drain applications. Many
customers default to the use of slotted liners and wire-wrap jacket
screens on the basis of cost alone. However, slotted liners have limited
inflow areas, from 3% to 5%, and wire-wrap jackets only offer inflow
areas that range from 6% to 12% depending on the slot opening size. The
inherent challenges of these types of solutions are their tendency to plug
or produce sand over time and to not withstand the multiple thermal
cycling effects during steaming operations.

EconoFlo™ has much higher inflow areas: up to ten times greater than
traditionally used slotted liners and wire-wrap jackets. It continues
to function long after plugging would be encountered with other
options and its free-floating jacket enables use in cyclic temperature
environments. EconoFlo™ can also be used as a standalone solution in
lieu of the more expensive method of gravel packing. EconoFloTM can
extend the time between production and re-drilling due to plugged
screens by months or years, if not until the end of the wells' production
life cycle.

A P P L I CA T I ONS
• Low cost environments (brown fields & heavy oil)
• Thermal cycling
• Standalone screen
• Run with Inflow Control Devices (ICD)
• Install with sliding sleeves

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EconoFlo™

Features and Benefits

• Metal mesh design offers up to ten times greater inflow area than other options
• Low cost —
­­ competitive with slotted liners and wire-wrap jackets
• Minimized manufacturing cost delivers a low-cost solution with premium performance
• Large 316Lss wire diameters used in weaved or stacked mesh design permits the use of acid treatments
without loss of sand control
• Swaging filter assembly to base pipe eliminates any need for welding
• Free-floating jacket enables movement of the screen assembly independent of the base pipe in thermal
applications
• Inner drainage layer allows compatibility with inflow control devices and sliding sleeves
• Incorporation of Inflow Control Devices (ICD) and sliding sleeves enables balanced inflow control and on/off
control
• Multi-Pore Geometry (MPG), or a bi-modal distribution metal mesh option, provides varied apertures
throughout the filter media —
­­ ideal for when sand grain distribution would normally require gravel packing
and when standalone screen is preferred
• Mid-joint break accommodating use of centralizers

TE CH N I CA L D ATA
Available sizes 3.500 to 6.625 in. (88.9 to 168.3 mm)
Temperature rating up to 650°F (343°C)

EconoFlo™
Base Pipe OD Base Pipe Weight Perforations Screen OD
Size HoleSpacing

inch mm lb/ft kg/m inch mm holes/ft holes/m inch mm


3.5 88.9 9.2 13.69 0.375 9.53 60 197 4.000 101.60
4 101.6 9.5 14.14 0.375 9.53 60 197 4.500 114.30
4.5 114.3 11.6 17.26 0.375 9.53 72 236 5.000 127.00
5.5 127 15 22.23 0.375 9.53 72 236 5.000 139.70
5 139.7 17 25.32 0.375 9.53 84 276 6.000 152.40
6.625 169.3 24 65.72 0.375 9.53 84 276 7.125 180.98

Metallurgy: Mesh available in 316L: base pipe available in a multitude of materials upon request.
Multi-mode and single-mode weave micron ratings available.

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SureFlo™
SureFlo™ is a premium metal mesh screen using diffusion bonding
techniques which allows for the manufacture of the filter media with
“NO” welding on the filter material itself. By its mere design, the product
is very robust with the mechanical strengths approaching that of a direct
wrap on a pipe wire jacket screen such as our ProWeld™ TOP product.
SureFlo™ is designed to be run in rugged environments such as long
open hole horizontal sections and extended reach drilling applications;
the need to push/pull or rotate the downhole sand face completion
assembly over cutting beds or drilling ledges to reach the desired depth is
required here.
SureFlo™ offers flexibility when it comes to customized screen design.
Its modular design creates an ease of manufacturing to accommodate
accessories, such as centralizers, swell packers, and blank sections to fit
each application. SureFlo offers the multi-layer filter media and protective
perforated shroud diffusion bonded together as a single unit increasing
the robustness of the end product.

A P P L I CA T I ONS
• Openhole
• High pull-/push-off values required to reach target depth
• Long horizontal sections
• Stand-alone screen, SAS
• Gravel packed
• Cased hole
• High collapse resistance required
• Frac-pack
• Gravel packed

Features and Benefits

• Combining the mesh filter layer and the protective shroud into a single
component leads to increased overall strength
• Combined filter mesh, drainage mesh and protective shroud creating a
monolithic robust fit for use assembly
• Filter lengths of four foot sections accommodate customization without
impacting lead times
• No end rings required, reducing the overall outside diameter of SureFlo over
10% less than the customary premium mesh screens
• Optimized manufacturing process yielding significant cost savings to the end
user
• Filter layer available in a multitude of configurations and micron sizes
accommodating “fit for purpose” design

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SureFlo™
TE CH N I CA L D ATA
Available sizes 2.375 to 6.625 in. (60.3 to 168.3 mm)
Temperature rating up to 650°F (343°C)

SureFlo™
Base Pipe OD Base Pipe Weight Perforations Screen OD
Size HoleSpacing

inch mm lb/ft kg/m inch mm holes/ft holes/m inch mm


2.375 60.33 4.6 6.85 0.375 9.53 48 157 2.875 73.03
2.875 73.003 6.4 9.52 0.375 9.53 48 157 3.375 85.73
3.5 88.9 9.2 13.69 0.375 9.53 60 197 4.000 101.60
4 101.6 9.5 14.14 0.375 9.53 60 197 4.500 114.30
4.5 114.3 11.6 17.26 0.375 9.53 72 236 5.000 127.00
5 127 15 22.23 0.375 9.53 72 236 5.500 139.70
5.5 139.7 17 25.32 0.375 9.53 84 276 6.000 152.40
6.625 169.3 24 65.72 0.375 9.53 84 276 7.125 180.98

Metallurgy: Mesh available in 316L and Alloy 20; base pipe available in a multitude of materials upon request.

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SureFlo™ CT
SureFlo™ CT is a premium metal mesh screen designed for use in slim
hole or coil tubing applications. SureFlo™ CT offers a reduced outside
diameter in a woven metal mesh design making it an excellent offering
for remediation where tubular restrictions exist. SureFlo™ CT is equipped
with a filter layer, plain square weave and a shroud all bonded together.
The process of bonding creates a single unit and a much more robust
offering.

SureFlo™ CT offers flexibility when it comes to customized screen design.


Its modular design creates an ease of manufacturing to accommodate
accessories such as centralizers, swellable packers and blank sections to
fit each application. SureFlo™ CT offers the multilayer filter media and
protective perforated shroud diffusion bonded together as a single unit
increasing the robustness of the end product.

A P P L I CA T I ONS
• Re-mediate failed sand control
• Slim-holes
• Tubing completions run on coil tubing or wireline
• Vertical, deviated or openhole

Features and Benefits

• Combining the mesh filter layer and the protective shroud into a single
component leads to increased overall strength.
• Combined filter mesh, drainage mesh and protective shroud creating a monolithic
robust fit for use assembly.
• Filter lengths of four foot sections, accommodate customization without
impacting lead times.
• No end rings required reducing the overall outside diameter of SureFlo™ CT over
10% less than the customary premium mesh screens.
• Optimized manufacturing process yielding significant cost savings to the end user.
• Filter layer available in a multitude of configurations and micron sizes
accommodating “fit for purpose” design.

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SureFlo™ CT
TE CH N I CA L D ATA

SureFlo™ CT
Standard Length
Base Pipe OD Base Pipe ID Screen OD Screen Weight Coupling OD
Total Length Screen Length

inch mm inch mm inch mm lb/ft kg/m inch mm ft m ft m


1.315 33.40 1.049 26.6 1.62 41.1 2.9 4.3 1.66 42.4 10 3.048 8 2.44
1.66 42.15 1.38 35.1 1.97 50 3.8 5.6 2.054 52.2 10 3.048 8 2.44
1.9 48.26 1.61 40.9 2.21 56.1 4.4 6.5 2.2 2.2 10 3.048 8 2.44
2.063 52.40 1.751 44.5 2.37 60.2 5 7.4 2.5 2.5 10 3.048 8 2.44

Metallurgy: Mesh available in 316L and Alloy 20; base pipe in a multitude of materials upon request.

REFERENCES
Wire-wrapped and premium well screens brochure

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DynaFlo™ FM
Superior Energy Services-Completion Services DynaFlo™ FM (Fixed Mesh)
screens are heavy duty premium metal mesh sand-exclusion screens
designed for use in long openhole horizontal completions and cased
gravel/frac packed environments.

DynaFlo™ FM screens are the result of a unique manufacturing process


that efficiently forms and tightly secures the protective shroud, drainage
layer and filter media around an inner support shroud layer. The inner
support shroud layer can be equipped with dimples along its entire
length providing required standoff from the base pipe to the filter media.
This tightly formed, well-anchored filtration media is ideally suited for
downhole environments which can require a premium metal mesh
screen with high burst and collapse ratings.

Superior quality manufacturing provides a screen with the highest quality,


strength and durability. DynaFlo™ FM is a premium metal mesh screen
offering the installation performance challenging that of wrap-on-pipe
wire jacket screens. DynaFlo™ FM is an economical premium metal mesh
screen solution that is customizable to meet your needs.

A P P L I CA T I ONS
• Long horizontal openhole completions
• Cased Hole
• High rate water packs
• Frac-Pack
• Vertical or deviated wellbore
• With Inflow Control Device (ICD)
• Sliding Sleeve wrapped screens
• Injectors
• Producers

Features and Benefits

• Tightly bound filter media delivers a robust solution for high rate wells where
vibration may be an issue
• Inner dimpled shroud provides desired standoff to base pipe enabling the use of
ICD’s and screen wrapped sleeves
• Unique construction improves burst and collapse ratings of premium metal mesh
screens
• The design of the DynaFlo™ FM accommodates any need for customization

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DynaFlo™ FM
TE CH N I CA L D ATA

DynaFlo™ FM
Base Pipe OD Base Pipe Weight Perforations Screen OD
Size Hole Spacing

inch mm lb/ft kg/mm inch mm holes/ft holes/m inch mm


2/375 60.33 4.6 6.90 0.375 9.53 48 157 2.98 75.7
2.875 73.03 6.4 9.50 0.375 9.53 48 157 3.48 88.4
3.5 88.90 9.2 13.70 0.375 9.53 60 197 4.10 104.1
4 101.60 9.5 14.14 0.375 9.53 60 197 4.60 116.8
4.5 114.30 11.6 17.26 0.375 9.53 72 236 5.10 129.5
5 127.00 15 22.23 0.375 9.53 72 236 5.60 142.2
5.5 139.70 17 25.32 0.375 9.53 84 276 6.10 155.0
6.625 169.3 24 35.72 0.375 9.53 84 276 7.23 183.6

SY S T E M CO MPO NENTS
• Perforated base pipe
• Inner dimpled perforated shroud as required, 16 gauge standard size
• 304Lss standard material; also available in higher alloys as required
• Available in required gauge size to meet mechanical needs
• Filtration media
• 316Lss standard material; also available in higher alloys as required
• Available in various weave patterns
• Drainage/Separation layer
• Standard in 20x20 (PSW); other size PSW’s available
• Outer perforated shroud, 14 gauge standard size
• 304Lss standard material; also available in higher alloys as required
• Available in required gauge size to meet mechanical needs

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DynaFlo™ Interceptor™
DynaFlo™ Interceptor™ is a premium metal mesh downhole sand
exclusion device that employs a unique manufacturing process. This
process enables the individual components to be constructed as an
integral unit, creating a strong and durable product.

The DynaFlo™ Interceptor™ screen’s improved design enables it to


perform in the most challenging of environments, including open hole
horizontals, short radius wells, sidetracks and re-entries. DynaFlo™
Interceptor™ offers added protection for virtually any gravel pack/frac-
pack application. It is equipped with an inner drainage wire wrap layer,
a high inflow area woven filter media and a dimpled outer shroud to
protect the filter layer from direct impact of solid-laden fluids. DynaFlo™
Interceptor™ can stand up to the harshest environments and still deliver
impeccable filtering performance.

A P P L I CA T I ONS
• Long horizontal gravel packs
• Stand-a-lone screen (SAS) in openhole
• Horizontal wellbores
• Producing wells
• Injector wells
• High rate water and frac-packs
• With ICD or AICD completions

Features and Benefits

• Available in a variety of micron ratings and metallurgy


• Enables customizing for each and every application
• Equipped with an inner wire wrap drainage layer
• Provides support for the mesh filtration layer offering it mechanical strength
• Mesh filtration layer
• Assures maximum inflow area and filtration performance
• Sized to gravel/proppant or PSD of reservoir grain sizes
• Dimple Shroud
• Provides protection of filtration layer during installation and over the
production life of cycle well
• Delivers long term protection against direct impact of particles against mesh
filtration layer & minimizes erosion effects
• Special manufacturing process that compresses all layers into one
• Eliminates any welding or heat from welding filtration layer

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DynaFlo™ Interceptor™
TE CH N I CA L D ATA

DynaFlo™ Interceptor™
Base Pipe OD Base Pipe Weight Perforations Screen OD
Size Hole Spacing

inch mm lb/ft kg/mm inch mm holes/ft holes/m inch mm


4.500 114.3 11.6 17.26 0.375 9.56 72 236 5.32 78.2
5.500 139.7 17 25.32 0.375 9.56 84 276 6.37 90
6.625 169.3 24 35.72 0.375 9.56 84 276 7.45 106.7

Pore Size Availability

Fine 110μm < d10 , 200μm


Medium 200μm < d10 , 300μm
Coarse 300μm < d10 , 350μm

**DynaFloTM InterceptorTM a Superior Energy - Completion Services Branded Product Manufactured by First Filter, Inc.

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DynaFlo™ DB
Superior Completion Services’ DynaFlo™ Diffusion-Bonded (DB) Screens
are heavy-duty premium sand-exclusion screens designed for use in
gravel-pack and standalone screen installations in cased and openhole
environments. DB screens offer 30 to 40% greater surface area than deep
media screens.

DynaFlo™ DB Well Screens incorporate DB-laminated filter media


comprised of either three or four layers of wire mesh selected to provide
accurate particle size control while maximizing flow rate and strength.
The DB filter media is protected by an outer perforated shroud. The
entire assembly is welded onto a specified base pipe to provide a rugged
sand-exclusion screen. The base pipe is either perforated (standard)
or non-perforated with special production control valves positioned as
needed.

A P P L I CA T I ONS
• Sand control
• High-rate water packs, fracturing and openhole environments
• Vertical, deviated or horizontal wells
• Horizontal openhole completions with Inflow Control Device, ICD

Features and Benefits

• Extensive selection of media available for a wide range of formation sand sizes to
optimize sand control effectiveness
• Fixed pore geometry enhances sand control under high operating pressures
• Enhanced screen properties include rigidity, strength and resistance to distortion,
abrasion and vibration
• Mesh porosity: 55% minimum
• Multiple-layered design incorporates filtration and drainage layers into a single
rigid cartridge

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DynaFlo™ DB
TE CH N I CA L D ATA

DynaFlo™ DB
Base Pipe OD Base Pipe Weight Perforations Screen OD
Size Hole Spacing

inch mm lb/ft kg/m inch mm holes/ft holes/m inch mm


2.375 60.33 4.6 6.58 0.375 9.53 48 157 3.08 78.23
2,875 73.03 6.4 9.52 0.375 9.53 48 157 3.58 90.93
3,5 88.90 9.2 13.69 0.375 9.53 60 197 4.2 106.68
4 101.60 9.5 14.14 0.375 9.53 60 197 4.7 119.38
4.5 114.30 11.6 17.26 0.375 9.53 72 236 5.2 132.08
5 127.00 15 22.23 0.375 9.53 72 236 5.7 144.78
5.5 139.70 17 25.32 0.375 9.53 84 276 6.2 157.48
6.625 169.3 24 35.72 0.375 9.53 84 276 7.33 186.18

Metallurgy: Mesh available in 316L or nickel alloy 20; base pipe available in a multitude of materials upon request. Nominal weave micron ratings: 75, 100,
125, 135, 150, 175, 200, 225, 250, 275.

REFERENCES
Wire-wrapped and premium well screens brochure

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CoilFlo™ DB
Superior Completion Services' CoilFlo™ Diffusion-Bonded (DB) Screens
are innovative sand control products that enable economical through-
tubing completions to be performed with coiled tubing (CT) or wireline.
DB screens offer 30 to 40% greater surface area than deep-media
screens.

CoilFlo™ DB Well Screens incorporate DB laminated filter media


comprised of either three or four layers of wire mesh selected to provide
accurate particle size control while maximizing flow rate and strength.
This filter media is protected by a perforated outer shroud.

A P P L I CA T I ONS
• Sand Control
• Through-tubing completions on CT or wireline
• Vertical, deviated or horizontal wells

Features and Benefits

• Extensive selection of media available for a wide range of formation sand sizes to
optimize sand control effectiveness
• Fixed pore geometry enhances sand control under high operating pressures
• Enhanced screen properties include rigidity, strength and resistance to distortion,
abrasion and vibration
• Mesh porosity: 55% minimum
• Non-standard screen lengths are available upon request
• Multiple-layered design incorporates filtration and drainage layers into a single
rigid cartridge

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CoilFlo™ DB
TE CH N I CA L D ATA

CoilFlo™ DB
Base Pipe OD Base Pipe ID Screen OD Screen Weight Coupling OD Standard Length
Total Length Screen Length

inch mm inch mm inch mm lb/ft kg/m inch mm ft m ft m


1.315 33.40 1.049 26.6 1.7 43.2 2.9 4.3 1.66 42.2 11.25 3.43 8 2.44
1.66 42.16 1.38 35.1 2.05 52.1 3.8 5.6 2.054 52.2 11.25 3.43 8 2.44
1.9 48.26 1.61 40.9 2.3 58.4 4.4 6.5 2.2 55.9 11.25 3.43 8 2.44
2.063 52.40 1.751 44.5 2.46 62.5 5 7.4 2.5 63.5 11.25 3.43 8 2.44

Metallurgy: Mesh available in 316L or nickel alloy 20; base pipe available in a multitude of materials upon request. Nominal weave micron ratings: 75, 100,
125, 135, 150, 175, 200, 225, 250, 275.

REFERENCES
Wire-wrapped and premium well screens brochure

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UniFlo™ HELICAL
Inflow Control Technology
Superior Completions Services' Uniflo™ Production/Injection Control
Well Screens balance and distribute the flow of fluid along horizontal
wellbores. This screen system includes an integral helical design inflow
control device (ICD). In producing wells, drawdown pressure is distributed
along the wellbore length to achieve balanced production. In injection
wells, the injection pressure is distributed along the wellbore to achieve
balanced injection.

Fluid flow distribution is achieved by creating flow resistance at selected


locations along the wellbore. Since energy is conserved in closed systems,
reducing the flowing kinetic energy at one location can increase the
potential energy at another location. The UniFlo™ System can utilize
orifice and nozzle designs, labyrinth designs, long channel designs and
combinations of the various methods to create this resistance in both fixed
and adjustable configurations.

In applications requiring sand control, the sreens are configured to retain


either the fomation material or the gravel-pack sand. In more competent
rock aplications, the screens are configured as debris filters.

Superior Completion Services can provide custom designs according to


the precise needs of the application. This is accomplished with an in-house
design tool that considers the fluid properties, flowing properties, required
size, required pressure setting and flow velocities. Since theses ICD's are
designed precisely, accuracy of the application is not jeopardized by having
to best-fit a limited number of ICD designs to the well.

A P P L I CA T I ONS
• Sand Control
• Horizontal wellbores; producing and injection wells
• High rate gas wells to reduce heading due to water encroachment,
passive choking of the water
• Oil viscosities ≤ 2cP

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UniFlo™ HELICAL
Inflow Control Technology

Features and Benefits

• Can be manufactured with direct-wrap jackets or with premium mesh filtration cartridges offering customization
• Uniform production/injection by reducing inflow at the heel and increasing inflow at the toe by resistance to flow
of fluids passing through the long channels of the Helix
• Prevention of early water and/or gas breakthrough is accomplished by equalizing the influx of fluids along the
well-bores lateral length
• Increase in ultimate total recovery
• Uniform injectivity via resistance to injection by the Helical design delivering equalized out flow of fluids from
tubular to well-bore

TE CH N I CA L D ATA

Uniflo™ HELICAL Screen

Base Pipe OD Maximum OD

inch mm lb/ft kg/m


2.88 73.15 3.98 101.1
3.5 88.90 4.52 114.8
4 101.60 5.08 129
4.5 114.30 5.52 140.2
5.5 139.70 6.54 166.1
6.63 168.40 7.69 195.3

REFERENCES
Wire-wrapped and premium well screens brochure

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UniFlo™ ROI
Inflow Control Technology
Superior Completion Services' UniFlo™ Production/Injection Control
Well Screens balance and distribute the flow of fluid along horizontal
wellbores. This screen system includes an integral Radial Orifice ICD, ROI
and design inflow control device (ICD). In a producing well, drawdown
pressure is distributed along the wellbore length to achieve balanced
production. In an injection well, the injection pressure is distributed along
the wellbore to achieve balanced injection.

Fluid flow distribution is achieved by creating flow resistance at selected


locations along the wellbore. Since energy is conserved in closed systems,
reducing the flowing kinetic energy at one location can increase the
potential energy at another location. The Uniflo™ System can utilize
orifice and nozzle designs, labyrinth designs, long channel designs and
combinations of the various methods to create this resistance, in both
fixed and adjustable configurations.

In applications requiring sand control, the screens are configured to retain


either the formation material or the gravel-pack sand. In more competent
rock applications, the screens are configured as debris filters.

Superior Completion Services can provide custom designs according to


the precise needs of the application. This is accomplished with an industry
available design tool that considers the fluid properties, flowing properties,
required size, required pressure setting and flow velocities. Since these
ICDs are designed precisely, accuracy of the application is not jeopardized
by having to best-fit a limited number of ICD designs to the well.

A P P L I CA T I ONS
• Sand Control
• Horizontal wellbores; producing and injection wells

Features and Benefits

• Can be manufactured with slip-on wire-wrap jackets, direct-wrap jackets or with


premium mesh filtration cartridges
• Uniform production by reducing inflow at the heel and increasing inflow at the toe
• Prevention of early water and/or gas breakthrough
• Increase in ultimate total recovery
• Uniform injectivity

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UniFlo™ ROI
Inflow Control Technology
TE CH N I CA L D ATA

Uniflo™ HELICAL Screen

Base Pipe OD Screen OD

inch mm lb/ft kg/m


2⅜ 60.33 3.47 88.14
2⅞ 73.03 3.97 100.84
3½ 88.90 4.61 117.09
4 101.60 5.11 129.79
4½ 114.30 5.61 142.49
5 127.00 6.11 155.19
5½ 139.70 6.63 168.40
6⅝ 168.28 7.72 196.08

REFERENCES
Wire-wrapped and premium well screens brochure

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Internal Screen Communication


System (SCS)
Superior Energy Services - Completion Services’ patented Screen
Communication System (SCS) utilizes the annular space between the
OD of the screen base pipe and the ID of the screenwrap or laminate as
a flow conduit for fluid returns during gravel-pack operations and, later,
production flow. The system interconnects this annular space among
multiple screens with a special coupling to form a continuous flow path
from the top of the screened interval to the bottom. This promotes
efficient placement of the gravel-pack media and can be optimized
to facilitate uniform production or injection when flowing through a
production sliding sleeve located beneath the screen.

A P P L I CA T I ONS
• Sand Control
• Standalone Screen with SelectFloTM Screen Wrapped Sleeves

Features and Benefits

• Allows circulation along the entire screen interval during gravel-packing operations
• Allows gravel placement in the circulating mode using isolation screen systems
• Provides flow communication throughout entire screened interval during
production

TE CH N I CA L D ATA

Screen Communication System

Maximum Screen Minimum Area


Base Pipe OD Screen OD System ID Communication ID Flow

inch mm inch mm inch mm inch mm inch² mm²


2⅜ 60.33 3.25 82.55 2 50.80 2 50.80 1 645.2
3.25 82.55 1.875 47.63 2 50.80 1 645.2
4 101.60 4.25 107.95 3 76.20 3 76.20 1.2 774.2
4.25 107.95 2.813 71.45 3 76.20 1.2 774.2
4½ 114.30 5.11 129.79 3.5 88.90 3.5 88.90 1.8 1161.30
5.11 129.79 3.313 84.15 3.5 88.90 1.8 1161.30
5 127.00 6.25 158.75 3.83 97.28 4.03 102.36 5 3225.80

REFERENCES
Complete™ MST system data sheet

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COMPLETION TOOLS CATALOG
SECTION 8: Well Screens and ICD Technologies COMPLETION SERVICES

SureFlo™ SCS
Superior’s SureFlo™ Screen Communications System offers an
innovative means of fluid leak-off at each blank section of screen across
coupled connections, production sleeves, or circulating sleeves during
pumping of gravel or frac-pack operations to eliminate void areas in the
annular pack. The SureFlo™ Screen Communications System consists of an
external SureFlo™ jacket and undercut end rings that are constructed of a
single or multi-layered wire mesh filter bonded together with a perforated
shroud creating a robust jacket. This jacket enables fluid passage from
one screen to the next, external to the base pipe, in a Multi-Zone single
Trip (MST) application or in a standalone SelectFloTM application when each
screen does not have a sliding sleeve. This fluid path aids in creating a void
free annular pack during a circulating pack or while taking returns at the
end of a frac treatment. The jacket also serves as a filter mechanism during
injection or production for those perforations located across from the
blank sections of each screen assembly.

SureFlo™ Communication Jacket is temporarily secured in place on the


pin end of each screen unit for shipping and handling purposes. Once
each screen unit is properly torqued during installation, the jacket is
then released and slid down over the connection and attaches to each
screen unit at the undercut end ring locations. This results in a sand face
completion with continuous filtering and fluid leak off capabilities along the
entire perforated interval while also creating a continuous communication
flow path underneath the screen jacket from top to bottom.

Features and Benefits

• System design maintains full screen base pipe ID


• Single or multi-layered filter across the coupling between screens provides a
means for fluid communication which enables leak-off and dehydration ensuring a
complete pack of the annulus
• Single or multi-layered filter jacket across the coupling between the screens allows
enhanced production or injection flow at the perforations located across couplings
eliminating convergent flow in the reservoir
• Extends the filtering and leak-off capability from one screen jacket to the next,
creating one continuous screen filter from top to bottom maximizing perforation
contact
• Innovative SureFlo™ Screen Communication System can incorporate production
MSVs, (Multi-service Shifting Valve), base pipe and/or MS Circulating sleeves to
provide maximum versatility and cost savings within the completion

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SECTION 8: Well Screens and ICD Technologies COMPLETION SERVICES

SureFlo™ SCS
TE CH N I CA L D ATA

SureFlo™ External SCS

Base Pipe OD ProWeld™ Precision DynaFlo™ DB OD Vam TOP Box OD SureFlo™ SCS with SureFlo™ SCS with
TOP OD ProWeld™ Precision DynaFlo™ DB OD
TOP OD

inch mm inch mm inch mm inch mm inch mm inch mm


3½ 88.9 4/07 103.4 4.2 106.7 3.907 99.2 4.4 111.8 4.47 119.4
4 101.6 4.57 116.1 4.68 118.9 4.526 115 4.9 124.5 4.95 125.7
4½ 114.3 5.07 128.8 5.19 131.8 4.937 125.4 5.4 137.2 5.46 138.7
5½ 139.7 6.07 154.2 6.2 157.5 6.071 154.2 6.78 172.2 6.47 164.3

REFERENCES
SelectFloTM Screen Wrapped Sliding Sleeve

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COMPLETION TOOLS CATALOG
SECTION 8: Well Screens and ICD Technologies COMPLETION SERVICES

SelectFlo™ Screen-Wrapped
Sliding Sleeve
Superior Energy Services - Completion Services' screen-wrapped sleeves
can be manufactured with any screen design in the portfolio including the
ProWeld TOP (Tight On Pipe). The finished good may be equipped with
the Multiservice Valve (MSV), Pressure Actuated Circulation Valve (PACV),
or any other sliding sleeve or valve with dimensions that adapt to the
respective screen design. The design maximizes the systems inside
diameter while enabling the functionality for selective production control.
When run in conjunction with a Screen Communication System (SCS),
multiple joints can be coupled together with at least one valve/sliding
sleeve to ensure proper pack placement and alternative flow path for
production. The system can be used in slim-hole applications and is run
exclusively with the Complete™ Multi-zone Single Trip (MST) System.

A P P L I CA T I ONS
• Cased hole completions
• Slim hole Completions
• Multizone single trip completions
• Openhole completions
• Where zonal control is required
• Ultradeep Completions

Features and Benefits

• Integral sliding sleeve/valve enables selective production/injection control


• Open/Closed feature delivers positive zonal isolation
• Unique shifting profiles accommodates the use of multiple sleeves in a single
wellbore
• When run with an SCS allows multiple screen joints run with a single
sliding sleeve/valve

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SECTION 8: Well Screens and ICD Technologies COMPLETION SERVICES

SelectFlo™ Screen-Wrapped Sliding Sleeve


TE CH N I CA L D ATA
Available sizes 2 1/16 to 7 in. (52.4 to 177.8 mm)
Differential pressure rating up to 15,000 psi (103.4 MPa)
Temperature rating up to 350°F (177°C)

Screen Wrapped MSV

Base Pipe OD MSV Profile ID Minimum Screen OD Screen Joint Length

inch mm inch mm inch mm ft m


2⅜ 60.33 1.875 47.63 3.12 79.25 10-40 3.0-12.2
2⅞ 73.03 2.313 58.75 3.62 91.95 10-40 3.0-12.2
3½ 88.90 2.813 71.45 4.26 108.20 10-40 3.0-12.2
4 101.60 2.813 71.45 4.57 116.10 10-40 3.0-12.2
4½ 114.30 3.313 84.15 5.11 129.79 10-40 3.0-12.2
6 152.40 4.500 114.30 6.73 170.94 10-40 3.0-12.2

Screen Wrapped MSV for Multizone System

Base Pipe OD MSV Profile ID Minimum Screen OD Screen Joint Length

inch mm inch mm inch mm ft m


4 101.60 2.84 72.14 4.57 116.09 10-40 3.0-12.2
5 127.00 3.83 97.28 6.25 158.75 10-40 3.0-12.2
6⅝ 168.28 5.26 133.60 7.53 191.26 10-40 3.0-12.2

REFERENCES
ComPlete™ MST system data sheet
Multiprofile multiservice valve data sheet
Multiservice valve data sheet
Screen communication system data sheet
Wire-wrapped and premium well screens brochure

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COMPLETION TOOLS CATALOG
SECTION 8: Well Screens and ICD Technologies COMPLETION SERVICES

AI Packer: Swellable Isolation System


Superior Energy-Completion Services AI-Packer provides a simple,
effective, high integrity solution for cased and open hole zonal isolation.

Superior’s AI, Autonomously Instinctive, swellable packer enables isolation


in open hole and cased hole environments. The swellable nature of the
rubber allows it to conform to micro variations in the bore hole,
which, in combination with long wellbore contact length, provides a high
integrity seal in openhole without exerting excessive force on the wellbore.

The AI-Packer has no moving parts, and requires no setting tools making
reliability of this packer exceptionally high.

The AI-Packer is autonomously energized by the fluid present in the


well, whether that be oil or water-based. Naturally instinctive processes
of absorption and diffusion assisted by the complex engineering of the
rubber matrix draw fluid inside the packer which then swells to contact the
wellbore and provide a seal.

The AI-Packer is bonded to the base pipe for the full length of the
swellable rubber element. This reduces possible leak paths providing a
high-pressure, high-integrity seal. It provides effective isolation with either
ball-activated sleeves or plug and perf completion designs.

Superior’s AI-Packer provides annular isolation when run with ICD


completions minimizing annular flow while offering segmentation of
exposed shales.

A P P L I CA T I ONS
Superior’s AI-Packers are a simple more reliable means of isolations
than alternatives such as inflatable packers and cementing in extended
horizontal wells. Their robust design and simple operation mean they are
a flexible solution in many situations where a pressure seal is required:
Specific applications include:
• Isolation for hydraulic fracturing (particularly in horizontal wellbores)
• Wellbore segmentation
• Flow diversion
• Isolation of Sustained Casing Pressure
• Cement Integrity (micro-annuli and mud channelling)
• Straddle systems
• Used with Inflow Control Devices as barriers to minimize annular flow
and isolate shale sections
• Between screen zonal isolations for gravel packing and sand screens
• Thru-tubing isolation of perforations for refracturing

COMPLETION TOOLS CATALOG | 2018 137


COMPLETION TOOLS CATALOG
SECTION 8: Well Screens and ICD Technologies COMPLETION SERVICES

AI Packer: Swellable Isolation System


Features and Benefits

• Single trip, no running tools, self setting • Reduced rig time and personnel - reduced cost
• No moving parts, fully-bonded element • Reduced failure modes - robust design - increased
reliability
• Self-healing, conforms to wellbore
• Long-term, high integrity seal
• Effective isolation providing enhanced stimulation
and production performance

SP E CI F I CA T IO NS
• Single element design providing a high-integrity seal
• High-performing oil and water swellable elastomers
• Anti-extrusion end rings that also protect the rubber element while running in hole
• Temperature range 32°F-392°F (0°C-200°C)
• Differential pressure rating up to 10,000 psi (dependent on packer length)
• Design contact time 24 to 72 hours
• Design setting time 7 to 14 days
• Standard element lengths of 3, 5, 10, and 20 ft.
• Base pipe sourced from mills around the globe
• Chemical resistance to majority of common downhole fluids

COMPLETION TOOLS CATALOG | 2018 138


COMPLETION TOOLS CATALOG
SECTION 8: Well Screens and ICD Technologies COMPLETION SERVICES

AI Packer: Swellable Isolation System


TE CH N I CA L D ATA

AI Packer Swellable Isolation System


Hole Size Mandrel Size Element OD Full Pressure Reduced Pressure
Rating Up To Rating Up To

inch mm inch mm inch mm inch mm inch mm


3.476 88 2.375 60 3.200 81 3.650 93 3.900 99
4.000 102 2.875 73 3.750 95 4.200 107 4.450 113
4.892 124 3.500 89 4.600 117 5.100 130 5.400 137

OPEN HOLE

Hole Size Mandrel Size Element OD Full Pressure Reduced Pressure


Rating Up To Rating Up To

inch mm inch mm inch mm inch mm inch mm


4.960 126 4 102 4.650 118 5.000 127 5.200 132
6.00 152 3.5 89 5.625 143 6.500 165 7.000 178
6.00 152 4.5 114 5.625 143 6.200 157 6.550 166
6.125 156 4 102 5.750 146 6.450 164 7.000 178
6.125 156 4.5 114 5.750 146 6.375 162 6.750 171
6.250 159 4.5 114 5.875 149 6.600 168 7.000 178
8.500 216 5.5 140 8.150 207 9.250 235 10.000 254
8.500 216 6.625 168 8.150 207 8.900 226 9.350 237
8.500 216 7 176 8.150 207 8.700 221 9.000 229
12.250 311 9.625 244 11.750 298 12.750 324 13.250 337
17.500 445 13.375 340 16.750 425 18.250 464 18.500 470

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COMPLETION TOOLS CATALOG
SECTION 8: Well Screens and ICD Technologies COMPLETION SERVICES

AI Slip-On: Swellable Isolation System


A short, slide-on packer designed for flexibility of use, while still providing a
high integrity seal.

Superior Energy Services - Completion Services' AI Slip-On swellable


system offers a slip-on feature delivering a flexible and practical solution
for field installation to client-supplied equipment. They operate in the same
manner as the AI Packer with the swellable nature of the rubber allowing
it to conform to micro variations in the bore hole. This, in isolation or
combined with multiple AI Slip-Ons, provides a high-integrity seal in open
hole without exerting excessive force on the wellbore.

The AI Slip-On is energized by the fluid present in the well, whether that be
oil or water-based. Natural processes of absorption and diffusion assisted
by the complex engineering of the rubber matrix draw the fluid inside the
Slip-On, which then swells to contact the wellbore and provide a seal. A
series of AI Slip-Ons can be installed to increase the pressure rating of the
seal. They provide effective isolation in a wide range of scenarios and can
be manufactured to suit any base pipe or screen size.

A P P L I CA T I ONS
AI Slip-On Swellable System provides a simple, more reliable means
of isolation than alternatives such as inflatable packers and can be used
in conjunction with cement for well assurance. Their robust design and
simple operation mean they are a flexible solution in many situations
where a pressure seal or fluid and debris barrier is required. Specific
applications include:
• Used with ICD’s to elminate annular flow and offer zonal isolation as
required
• Between sleeve isolation for hydraulic fracturing
• Debris barrier
• Flow diversion
• Isolation of Sustained Casing Pressure
• Cement integrity (micro-annuli and mud channelling)
• Between screen zonal isolation for gravel packing and sand screens

COMPLETION TOOLS CATALOG | 2018 140


COMPLETION TOOLS CATALOG
SECTION 8: Well Screens and ICD Technologies COMPLETION SERVICES

AI Slip-On: Swellable Isolation System


Features and Benefits

• Slide-on design • Reduced cost option over packers


• Single element (with integral end rings) • Performance enhancement - the slim profile can be
cemented around
• Slim profile
• Operational flexibility due to in field installation

SP E CI F I CA T IO NS
• Single element design providing a high-integrity seal
• Available in oil and water swellable elastomers
• Anti-extrusion end rings that also protect the rubber element while running in hole
• Temperature range 32°F-392°F (0°C-200°C)
• Differential pressure rating up to 3,000 psi
• Design contact time 24 to 72 hours
• Design setting time 7 to 14 days
• Standard element lengths of 1 ft. and 3 ft.
• Manufactured 100% in the USA
• Chemical resistance to majority of common downhole fluids

TE CH N I CA L D ATA

AI Slip-On Swellable Isolation System


Hole Size Mandrel Size Element OD Full Pressure Reduced Pressure
Rating Up To Rating Up To

inch mm inch mm inch mm inch mm inch mm


4.960 126 4 102 4.65 118 5.000 127 5.200 132
6.000 152 3.5 89 5.625 143 6.500 165 7.000 178
6.000 152 4.5 114 5.625 143 6.200 157 6.550 166
6.125 156 4 102 5.75 146 6.450 164 7.000 178
6.125 156 4.5 114 5.75 146 6.375 162 6.750 171
6.250 157 4.5 114 5.875 149 6.600 168 7.000 178
8.500 216 5.5 140 8.15 207 9.250 235 10.00 254
8.500 216 6.625 168 8.15 207 8.900 226 9.350 237
8.500 216 7 178 8.15 207 8.700 221 9.000 229
12.250 311 9.625 244 11.75 298 12.750 324 13.250 337
17.500 445 13.375 340 16.75 425 18.250 464 18.500 470

COMPLETION TOOLS CATALOG | 2018 141


COMPLETION SERVICES

SECTION 9
Gas Lift Products

COMPLETION TOOLS CATALOG | 2018


COMPLETION TOOLS CATALOG
SECTION 9: Gas Lift Products COMPLETION SERVICES

GAS LIFT PRODUCTS


Superior GBK Injection Pressure Operated Gas Lift Valve
Superior GR-20 Injection Pressure Operated Gas Lift Valve
Superior GBKRF Production Pressure Operated Gas Lift Valve
Superior GBKO-3 Gas Lift Orifice Valve
Superior GRDO-5 Gas Lift Orifice Valve
Superior E Dummy Valve
Superior GRD Dummy Valve
Superior GBK-2 Latch
Superior GRA Latch
Superior GBKi Latch
Superior GBK Latch

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COMPLETION TOOLS CATALOG
SECTION 9: Gas Lift Products COMPLETION SERVICES

Superior GBK Injection Pressure


Operated Gas Lift Valve
The Superior GBK Gas Lift Valve is a 1” OD slickline retrievable,
injection pressure operated valve designed for use in either
continuous flow or intermittent gas lift installations. The valve is run
on a GBK Series latch in a KB Series style pocket mandrel.

A P P L I CA T I ONS
• GBK seats are available with 1/8” to 5/16” ports.
• Seats are available in either Monel or tungsten carbide.
• The valve and latch are run by slickline into the pocket of a Superior
KB Series style side pocket mandrel.
• The two packing sets on the GBK valve isolate the ports in the
mandrel pocket.
• The stem tip, seat, and elbows, of the GBK valve are protected
from damage during valve operation by a special silicone fluid
dampening feature.

Features and Benefits

• Nitrogen charged bellows


• Floating seat to promote positive stem/seat
• Injection pressure operated
• Dual seal nitrogen containment
• Special bellows treatment to prolong life
• Available in various alloys and elastomers
• Integral reverse check
• 1/8" - 5/16" port sizes

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COMPLETION TOOLS CATALOG
SECTION 9: Gas Lift Products COMPLETION SERVICES

Superior GBK Injection Pressure


Operated Gas Lift Valve
TE CH N I CA L D ATA

Superior GBK Injection Pressure Operated Gas Lift Valve

VALUE SPECIFICATIONS PPEF*

Ab Ab - Area Port With Ap/Ab


Effective Ap/Ab 1-(Ap/Ab) PPEF =
Bevel (sq in)
Type Bellows Port Size 1 - (Ap/Ab)
Area (inch) Standard Solid Standard Solid Standard Solid Standard Solid
(sq in) Monel Carbide Monel Carbide Monel Carbide Monel Carbide

⅛ 0.013 0.21 0.042 0.062 0.958 0.932 0.044 0.073


3 ¹⁄¹⁶ 0.029 0.037 0.094 0.119 0.906 0.881 0.104 0.135
GBK 0.31
¼ 0.051 0.058 0.165 0.187 0.835 0.813 0.198 0.230
5 ¹⁄¹⁶ 0.079 0.097 0.255 0.313 0.745 0.687 0.342 0.456

*PPEF (production pressure effect factor) was formerly referred to as TEF (tubing effect factor).

COMPLETION TOOLS CATALOG | 2018 145


COMPLETION TOOLS CATALOG
SECTION 9: Gas Lift Products COMPLETION SERVICES

Superior GR-20 Injection Pressure


Operated Gas Lift Valve
The Superior GR-20 Gas Lift Valve is a 1" - 1/2" OD slickline
retrievable valve designed for use in either continuous flow or
intermittent gas lift installations. The valve is run on the appropriate
GR series latch in an M series style pocket mandrel.

A P P L I CA T I ONS
• GR-20 seats are available with 3/16" to 1/2" ports.
• Seats are available in either Monel or tungsten carbide.
• Valve and latch are run by slickline into the pocket of a Superior M
series style side pocket mandrel.
• The two packing sets on the GR-20 valve isolate the ports in the
mandrel pocket.
• The stem tip, seat, and bellows of the GR-20 valve are protected
from damage during valve operation by a special silicone fluid
dampening feature.

Features and Benefits

• Nitrogen charged three-ply bellows


• Floating seat to promote positive stem/seat alignment
• Injection pressure-operated
• Dual seal nitrogen containment
• Special bellows treatment to prolong life
• Available in stainless steel or high nickel alloys
• Various packing materials
• Integral reverse check
• 1/8" - 1/2" port sizes

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COMPLETION TOOLS CATALOG
SECTION 9: Gas Lift Products COMPLETION SERVICES

Superior GR-20 Injection Pressure


Operated Gas Lift Valve
TE CH N I CA L D ATA

Superior GR-20 Injection Pressure Operated Gas Lift Valve

VALUE SPECIFICATIONS PPEF*

Ab Ab - Area Port With Ap/Ab


Effective Ap/Ab 1-(Ap/Ab) PPEF =
Bevel (sq in)
Type Bellows Port Size 1 - (Ap/Ab)
Area (inch) Standard Solid Standard Solid Standard Solid Standard Solid
(sq in) Monel Carbide Monel Carbide Monel Carbide Monel Carbide

⅛ 0.013 0.021 0.017 0.027 0.983 0.973 0.017 0.028


3 ¹⁄¹⁶ 0.029 0.037 0.038 0.048 0.962 0.952 0.040 0.050
GR-20 0.77
¼ 0.051 0.058 0.066 0.075 0.934 0.925 0.071 0.081
5 ¹⁄¹⁶ 0.079 0.097 0.103 0.126 0.897 0.874 0.115 0.144
⅜ 0.113 0.129 0.147 0.168 0.853 0.832 0.172 0.202
5 ¹⁄¹⁶ 0.154 0.166 0.200 0.216 0.800 0.784 0.250 0.276
½ 0.200 0.230 0.260 0.299 0.740 0.701 0.351 0.427

*PPEF (production pressure effect factor) was formerly referred to as TEF (tubing effect factor). Monel© is a trademark of Inco alloys.

COMPLETION TOOLS CATALOG | 2018 147


COMPLETION TOOLS CATALOG
SECTION 9: Gas Lift Products COMPLETION SERVICES

Superior GBKRF Production Pressure


Operated Gas Lift Valve
The Superior GBKRF Gas Lift Valve is a 1" OD slickline retrievable
gas lift valve. The GBKRF is production pressure operated and is used
in continuous flow gas lift installations. The production pressure
sensitive GBKRF valve is used to enhance production by injecting
high-pressure gas from the casing/tubing annulus into the production
fluid. Carefully controlled quantities of gas lighten the fluid column,
allowing natural reservoir pressure to push the fluid up the tubing.

A P P L I CA T I ONS
• The valve components are available in either stainless steel or
nickel alloys for corrosion resistance.
• The metal used conforms to NACE standard MR0175.
• The GBKRF floating seat is available with a choice of 1/8" to 1/4"
port sizes.
• The GBKRF valve is installed in the side pocket of a KB series style
mandrel.
• The GBKRF is designed to accept a GBK-2 top latch that locks the
valve in the mandrel pocket.
• The GBKRF cross-over seat is designed with bypass holes to allow
production pressure to act on the effective area of the valve's
bellows.

Features and Benefits

• Externally adjusted spring


• Cross-over seat design
• Integral reverse check
• Simple design, modular construction
• Available in various alloys and elastomers
• Unitized bellows nitrogen containment
• Port sizes 1/8" - 1/4"

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Superior GBKRF Production Pressure


Operated Gas Lift Valve
TE CH N I CA L D ATA

Superior GBKRF Production Pressure Operated Gas Lift Valve

VALUE SPECIFICATIONS PPEF*

Ab Ab - Area Port With Ap/Ab


Effective Ap/Ab 1-(Ap/Ab) PPEF =
Bevel (sq in)
Type Bellows Port Size 1 - (Ap/Ab)
Area (inch) Standard Solid Standard Solid Standard Solid Standard Solid
(sq in) Monel Carbide Monel Carbide Monel Carbide Monel Carbide

⅛ N/A 0.021 N/A 0.068 N/A 0.932 N/A 0.073


³⁄¹⁶ N/A 0.037 N/A 0.119 N/A 0.881 N/A 0.135
GBKRF 0.31
¼ N/A 0.058 N/A 0.187 N/A 0.813 N/A 0.230
⁹/³² N/A 0.083 N/A 0.268 N/A 0.732 N/A 0.366
⁵⁄¹⁶ N/A 0.097 N/A 0.313 N/A 0.687 N/A 0.456
⅜ N/A 0.129 N/A 0.416 N/A 0.584 N/A 0.712

*PPEF (production pressure effect factor) was formerly referred to as TEF (tubing effect factor).

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Superior GBKO-3 Gas Lift


Orifice Valve
The Superior GBKO-3 Orifice Valve is a 1" OD slickline retrievable
valve designed for use in continuous flow gas lift installations. When
installed in a KB series mandrel, the GBKO-3 is used to control the
flow gas from the casing annulus to the tubing. When installed in a KB
series style mandrel with the EC feature for annular lift, the GBKO-3
valve controls flow from the tubing to the casing. The valve consists of
two primary housing components, a floating set, a check dart, a valve
nose, and two sets of external packing.

A P P L I CA T I ONS
• The GBKO-3 is available with 1/8" to 5/16" port sizes.
• The GBKO-3 orifice valve is available in stainless steel or nickel
alloys for corrosion resistance.
• The metal used conforms to NACE standard MR0175.
• The rugged solid construction and the use of premium materials
provide a long service life.
• The valve, with the GBK-2 top latch, is installed in the pocket of a
Superior KB series style side pocket mandrel.
• Reverse flow through the valve is prevented by an integral check
element.

Features and Benefits

• Simple design, modular construction


• Available in various alloys
• Many packing materials available
• Wide selection of orifices sizes (1/8" - 5/16")
• Integral reverse check

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Superior GRDO-5 Gas Lift


Orifice Valve
The Superior GRDO-5 Orifice Valve is a 1-1/2" OD slickline retrievable
valve designed for use in continuous flow gas lift installations. When
installed in an M series mandrel, the GRDO-5 is used to control the
flow of gas from the casing annulus to the tubing. When installed in an
M series style mandrel with the EC feature for annular lift, the GRDO-5
valve controls flow from the tubing to the casing. The valve consists of
two primary housing components, a floating seat an integral reverse
flow check element, a valve nose, and two sets of external packing.

A P P L I CA T I ONS
• GRDO-5 seats are available with 3/16" to 3/4" orifice sizes.
• The GRDO-5 orifice valve is available in stainless steel or nickel
alloys for corrosion resistance.
• The metal used conforms to NACE standard MR0175.
• The valve, with the appropriate GR series top latch, is installed in
the pocket of a Superior M series style side pocket mandrel.
• An integral check dart prevents reverse flow through the valve.

Features and Benefits

• Simple design, modular construction


• Available in various alloys
• Many packing materials available
• Wide selection of orifice sizes (3/16"- 3/4")
• Integral reverse check

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Superior E Dummy Valve


The Superior E Dummy Valve is a 1" OD slickline retrievable non-
equalizing dummy valve designed to be installed in a KB series style
side pocket mandrel. The dummy consists of two packing sections
installed on two pieces of bar stock. The dummy valve is threaded
to accept a GBK series top latch. The valve is available in either high-
nickel alloys or stainless steel for corrosion resistance in wells with
high concentrations of H2S and/or CO2.

A P P L I CA T I ONS
• Blank off-the-side pocket mandrel to allow production by natural
flow before installing gas lift valves.
• Blank off-the-side pocket mandrel to allow pressure to be applied
to the tubing to set a hydraulic-set packer.
• Isolate tubing flow from annular flow for test purposes during
multi-point waterflood or gas injection.

Features and Benefits

• Rugged, solid construction


• Available in stainless steel or high-nickel alloys
• Various packing materials available
• Accepts top latch

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Superior GRD Dummy Valve


The Superior GRD Dummy Valve is a 1-1/2" OD slickline retrievable
non-equalizing dummy valve designed to be installed in an M series
style side pocket mandrel. The dummy consists of two packing
sections installed on two pieces of bar stock. The dummy valve is
threaded to accept a GR series top latch. The valve is available in
either high-nickel alloys or stainless steel for corrosion resistance in
wells with high concentrations of H2S and/or CO2.

Packing materials for the GRD dummy are available for standard or
high-temperature service to suit individual well conditions. The simple
design of the dummy valve allows for easy replacement of the packing
and for rapid, low-cost replacement of components. The valve's
rugged, solid construction and quality materials provide a long service
life.

A P P L I CA T I ONS
• Blank off-the-side pocket mandrel to allow production by natural
flow before installing gas lift valves.
• Blank off-the-side pocket mandrel to allow pressure to be applied
to the tubing to set a hydraulic-set packer.
• lsolate tubing flow from annular flow for test purposes during
multi-point waterflood or gas injection.

Features and Benefits

• Rugged solid construction


• Available in stainless steel or high-nickel alloys
• Accepts top latch

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Superior GBK-2 Latch


The Superior GBK-2 Latch is a 1" OD, spring loaded, and ring style
latch that anchors Superior retrievable gas lift valves and side pocket
accessories in the appropriate Superior KB series style mandrels.

A P P L I CA T I ONS
• The GBK-2 latch is installed and removed from the side pocket
mandrel using standard slickline methods.
• Latch components are available in either stainless or nickel alloys
for corrosion resistance.
• The Superior GBK-2 latch secures 1" OD gas lift valves and chemical
injection valves.

Features and Benefits

• Compact and simple latch ring design


• Minimum amount of force to install in deviated wells
• Latch components are made of premium materials for stress cracking
resistance

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Superior GRA Latch


The Superior GRA Latch is a 1-1/2" OD retrievable valve top latch,
which anchors Superior retrievable gas lift valves and side pocket
accessories in the appropriate M series style Superior side pocket
mandrels with an A-type pocket. This latch is designed with a spring-
loaded rotating latch cam.

A P P L I CA T I ONS
• The GRA latch is installed and removed from the mandrel pocket
using standard slickline methods.
• The latch components are available in either stainless steel or
nickel alloys for corrosion resistance.
• The GRA latch secures 1-1/2" OD gas lift valves and other side
pocket devices mandrel pockets.

Features and Benefits

• Rugged field-proven design


• Cam type latch
• Available in stainless steel or high-nickel alloys

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Superior GBKi Latch


The Superior improved GBKi Latch is used to secure a 1-inch OD
valve or dummy in all side pocket mandrels and accommodates 1-inch
standard wireline retrievable valves. The Superior GBKi Latch is a
spring-loaded, ring-style latch, which incorporates a jam-proof ring
design, a long pulling neck to ensure pulling tool engagement, and
an emergency internal fishing neck for valve removal if the latch post
is parted at its threaded connection. Additionally, the square spring
is "crimped" onto a shallow groove around the center of the body to
secure it to the body in case of parted threads. A pin is sheared to
allow the latch body to move upward, allowing the latch ring to shift
laterally, thereby releasing the latch from the side pocket latching lug.

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Superior GRK Latch


The Superior GRK Latch is a 1 - 1/2" OD, spring-loaded, and ring style
latch that anchors Superior retrievable gas lift valves and side pocket
accessories in the appropriate Superior M series style mandrels.

A P P L I CA T I ONS
• The GRK latch is installed and removed from the side pocket
mandrel using standard slickline methods.
• Latch components are available in either stainless steel or nickel
alloys for corrosion resistance.
• The Superior GRK Latch secures 1 - 1/2" OD gas lift valves, chemical
injection valves and other side pocket devices.

Features and Benefits

• Compact and simple latch ring design


• Minimum amount of force to install in deviated wells
• Latch components are made of premium materials for stress-cracking
resistance
• Pocket debris barrier

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Side Pocket Mandrels

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Mandrel Assembly
2.3 MO-1

Engineering Data

Major OD 4.250"

Minor OD 2.910"

Connection OD 2.910"

Weight 4.7#

Minimum ID 1.945"

Drift ID 1.901"

Overall Length 86"

Connection(s)

Type Oval

Material 4130 80 KSI Yield

Internal Yield Pressure 6,000 PSI

External Yield Pressure 5,000 PSI

Body Yield Strength 175,000 LBF

Brinell 217-235

Rockwell C 18-22

Kickover Tool OK-1/Merla Kot

Running Tool PGA-1/PJK

Pulling Tool 1.25" JDC

Latch: Bottom Collet/Top BK-2

Valve: 1" OD

Description

2.3 MO-1
MANDREL ASSEMBLY

Scale SHT OF DWG-NO

N/A 1 1 1211S101

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Mandrel Assembly
2.8 MO-1

Engineering Data

Major OD 4.750"

Minor OD 4.000"

Connection OD 3.500"

Weight 6.5#

Minimum ID 2.371"

Drift ID 2.347"

Overall Length 89"

Connection(s)

Type Oval

Material 4130 80 KSI Yield

Internal Yield Pressure 6,000 PSI

External Yield Pressure 5,000 PSI

Body Yield Strength 215,000 LBF

Brinell 217-235

Rockwell C 18-22

Kickover Tool OK-1/Merla Kot

Running Tool PGA-1/PJK

Pulling Tool 1.25" JDC

Latch: Bottom Collet/Top BK-2

Valve: 1" OD

Description

2.8 MO-1
MANDREL ASSEMBLY

Scale SHT OF DWG-NO

N/A 1 1 1212S101

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Mandrel Assembly
3.5 MO-1

Engineering Data

Major OD 5.313"

Minor OD 4.125"

Connection OD 4.125"

Weight 9.2#

Minimum ID 2.920"

Drift ID 2.867"

Overall Length 88"

Connection(s)

Type Oval

Material 4130 80 KSI Yield

Internal Yield Pressure 6,000 PSI

External Yield Pressure 4,000 PSI

Body Yield Strength 325,000 LBF

Brinell 217-235

Rockwell C 18-22

Kickover Tool OK-1/Merla Kot

Running Tool PGA-1/PJK

Pulling Tool 1.25" JDC

Latch: Bottom Collet/Top BK-2

Valve: 1" OD

Description

3.5 MO-1
MANDREL ASSEMBLY

Scale SHT OF DWG-NO

N/A 1 1 121S101

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Mandrel Part #11714S201


4 ½ U40-1

Engineering Data

Major OD 6.125"

Minor OD N/A

Connection OD 5.000"

Weight 12.6#

Minimum ID 3.865"

Drift ID 3.833"

Overall Length 85"

Connection(s)

Type Round

Material 4130 80 KSIMY

Internal Test Pressure 7,600 PSI

External Test Pressure 6,043 PSI

Internal Working Pressure 6,650 PSI

External Working Pressure 5,300 PSI

Body Yield Strength 325,000 LBF

Brinell 217-235

Rockwell C 18-22

Kickover Tool OK-1/Merla Kot

Running Tool PGA-1/PJK

Pulling Tool 1.25" JDC

Latch: Bottom Collet/Top BK-2

Valve: 1" OD

Description

4 ½ U40-1
MANDREL Part #117141-01

Scale SHT OF DWG-NO

N/A 1 1 11714S201

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Mandrel Assembly
2.3 MO-2

Engineering Data

Major OD 4.750"

Minor OD 4.000"

Connection OD 3.062"

Weight 6.4#

Minimum ID 1.935"

Drift ID 1.901"

Overall Length 108"

Connection(s)

Type Oval

Material L/N 80 KSI

Internal Yield Pressure 6,000 PSI

External Yield Pressure 4,000 PSI

Body Yield Strength 225,000 LBF

Brinell 217-235

Rockwell C 18-22

Kickover Tool KOT-2, OM-1

Running Tool RK-1

Pulling Tool 1 ⅝" JDS

Latch: RK, RKP

Valve: 1.5" OD

Description

2.3 MO-2
MANDREL ASSEMBLY

Scale SHT OF DWG-NO

N/A 1 1 2211S101

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Mandrel Assembly
2.8 MO-2

Engineering Data

Major OD 5.550"

Minor OD 4.593"

Connection OD 3.625"

Weight 6.4#

Minimum ID 2.365"

Drift ID 2.347"

Overall Length 108"

Connection(s)

Type Oval

Material L/N 80 KSI

Internal Yield Pressure 6,000 PSI

External Yield Pressure 4,000 PSI

Body Yield Strength 250,000 LBF

Brinell 217-235

Rockwell C 18-22

Kickover Tool KOT-2, OM-1

Running Tool RK-1

Pulling Tool 1 ⅝" JDS

Latch: RK, RKP

Valve: 1.5" OD

Description

2.8 MO-2
MANDREL ASSEMBLY

Scale SHT OF DWG-NO

N/A 1 1 2211S101

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Mandrel Assembly
3.5 MO-2

Engineering Data

Major OD 5.938"

Minor OD 5.000"

Connection OD 4.375"

Weight 9.3#

Minimum ID 2.920"

Drift ID 2.867"

Overall Length 108"

Connection(s)

Type Oval

Material 4130-80KSI Yield

Internal Yield Pressure 7,000 PSI

External Yield Pressure 5,500 PSI

Body Yield Strength 550,000 LBF

Brinell 217-235

Rockwell C 18-22

Kickover Tool KOT-2, OM-1

Running Tool RK-1

Pulling Tool 1 ⅝" JDS

Latch: RK, RKP

Valve: 1.5" OD

Description

3.5 MO-2
MANDREL ASSEMBLY

Scale SHT OF DWG-NO

N/A 1 1 2213S101

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Mandrel Assembly
2.3 U2

Engineering Data

Major OD 3.750"

Minor OD N/A

Connection OD 2.910"

Weight 4.7#

Minimum ID 1.945"

Drift ID 1.901"

Overall Length 85"

Connection(s)

Type Round

Material 4130 Standard Service

Internal Yield Pressure 6,000 PSI

External Yield Pressure 4,750 PSI

Body Yield Strength 145,000 LBF

Brinell 302-363

Rockwell C 32-39

Kickover Tool OK-1/MERLA KOT

Running Tool PGA-1/PJK

Pulling Tool 1.25" JDC

Latch: Bottom Collet/Top BK-2

Valve: 1" OD

Description

2.3 U2
MANDREL ASSEMBLY

Scale SHT OF DWG-NO

N/A 1 1 1711S102

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Mandrel Assembly
2.3 OU-1

Engineering Data

Major OD 3.850"

Minor OD N/A

Connection OD 2.910"

Weight 4.7#

Minimum ID 1.945"

Drift ID 1.901"

Overall Length 85"

Connection(s)

Type Round

Material 4130 L/N 80 ksi

Internal Yield Pressure 5,000 PSI

External Yield Pressure 3,300 PSI

Body Yield Strength 120,000 LBF

Brinell 217-235

Rockwell C 18-22

Kickover Tool OK-1/MERLA KOT

Running Tool PGA-1/PJK

Pulling Tool 1.25" JDC

Latch: Bottom Collet/Top BK-2

Valve: 1" OD

Description

2.3 UO-1
MANDREL ASSEMBLY

Scale SHT OF DWG-NO

N/A 1 1 1611S101

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Mandrel Assembly
2.8 OU-1

Engineering Data

Major OD 4.500"

Minor OD N/A

Connection OD 3.500"

Weight 6.5 lbs./ft.

Minimum ID 2.365"

Drift ID 2.347"

Overall Length 91"

Connection(s) API 8RD EUE

Type Round

Material 4130 L/N 80 ksi

Internal Yield Pressure 7,800 PSI

External Yield Pressure 5,500 PSI

Body Yield Strength 185,000 LBF

Brinell 217-235

Rockwell C 18-22

Kickover Tool OK-1/MERLA KOT

Running Tool PGA-1/PJK

Pulling Tool 1.25" JDC

Latch: Bottom Collet/Top BK-2

Valve: 1" OD

Description

2.8 UO-1
MANDREL ASSEMBLY

Scale SHT OF DWG-NO

N/A 1 1 1612S101

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Mandrel Assembly
3.5 MO-2-SC

Engineering Data

Major OD 5.800"

Minor OD 5.000"

Connection OD 4.125"

Weight 9.3#

Minimum ID 2.920"

Drift ID 2.867"

Overall Length 108"

Connection(s)

Type Oval

Material 4130 80KSI Yield

Internal Yield Pressure 7,000 PSI

External Yield Pressure 5,500 PSI

Body Yield Strength 225,000 LBF

Brinell 217-235

Rockwell C 18-22

Kickover Tool KOT-2, OM-1

Running Tool RK-1

Pulling Tool 1 ⅝" JDS

Latch: RK, RKP

Valve: 1.5" OD

Description

3.5 MO-2-SC
MANDREL ASSEMBLY

Scale SHT OF DWG-NO

N/A 1 1 21213S101

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Mandrel Assembly
2.3 MO-1

Engineering Data

Major OD 4.250"

Minor OD 2.906"

Connection OD 2.910"

Weight 4.7#

Minimum ID 1.945"

Drift ID 1.901"

Overall Length 86"

Connection(s)

Type Oval

Material 13CR 80 KSI Yield

Internal Yield Pressure 6,000 PSI

External Yield Pressure 4,000 PSI

Body Yield Strength 175,000 LBF

Brinell 217-235

Rockwell C 18-22

Kickover Tool OK-1/MERLA KOT

Running Tool PGA-1/PJK

Pulling Tool 1.25" JDC

Latch: Bottom Collet/Top BK-2

Valve: 1" OD

Description

2.3 MO-1
MANDREL ASSEMBLY

Scale SHT OF DWG-NO

N/A 1 1 1211S103

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Mandrel Assembly
2.8 MO-1

Engineering Data

Major OD 4.750"

Minor OD 4.000"

Connection OD 3.500"

Weight 6.5 lbs./ft.

Minimum ID 2.371"

Drift ID 2.347"

Overall Length 89"

Connection(s)

Type Oval

Material 13CR 80 KSI Yield

Internal Yield Pressure 6,000 PSI

External Yield Pressure 4,000 PSI

Body Yield Strength 215,000 LBF

Brinell 217-235

Rockwell C 18-22

Kickover Tool OK-1/MERLA KOT

Running Tool PGA-1/PJK

Pulling Tool 1.25" JDC

Latch: Bottom Collet/Top BK-2

Valve: 1" OD

Description

2.8 MO-1
MANDREL ASSEMBLY

Scale SHT OF DWG-NO

N/A 1 1 1212S103

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Mandrel Assembly
2.8 RSCO-1 Part #1512S103

Engineering Data

Major OD 4.750"

Minor OD N/A

Connection OD 3.500"

Weight 6.4#

Minimum ID 2.365"

Drift ID 2.347"

Overall Length 89"

Connection(s)

Type Oval

Material 13CR 80 KSI Yield

Internal Test Pressure 11,050 PSI

External Test Pressure 11,630 PSI

Internal Working Pressure 10,000 PSI

External Working Pressure 10,000 PSI

Body Yield Strength 260,000 LBF

Brinell 217-235

Rockwell C 18-22

Kickover Tool OK-1/MERLA KOT

Running Tool PGA-1/PJK

Pulling Tool 1.25" JDC

Latch: Bottom Collet/Top BK-2

Valve: 1" OD

Description

2.8 RSCO-1 Part #15121-03


MANDREL ASSEMBLY

Scale SHT OF DWG-NO

N/A 1 1 1512S103

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Mandrel Assembly
2.8 RSCO-1

Engineering Data

Major OD 4.750"

Minor OD N/A

Connection OD 3.500"

Weight 7.9#

Minimum ID 2.265"

Drift ID 2.229"

Overall Length 87"

Connection(s)

Type Oval

Material 13CR 80 KSI Yield

Internal Yield Pressure 9,000 PSI

External Yield Pressure 7,500 PSI

Body Yield Strength 185,000 LBF

Brinell 217-235

Rockwell C 18-22

Kickover Tool OK-1/MERLA KOT

Running Tool PGA-1/PJK

Pulling Tool 1.25" JDC

Latch: Bottom Collet/Top BK-2

Valve: 1" OD

Description

2.8 RSCO-1
MANDREL ASSEMBLY

Scale SHT OF DWG-NO

N/A 1 1 1512S203

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Mandrel Assembly
3.5 RSCO-1

Engineering Data

Major OD 5.500"/OD Drift 5.625

Minor OD N/A

Connection OD 4.250"

Weight 9.3#

Minimum ID 2.920"

Drift ID 2.867"

Overall Length 92"

Connection(s)

Type Round

Material 13CR 80 KSI Yield

Internal Yield Pressure 10,000 PSI

External Yield Pressure 9,000 PSI

Body Yield Strength 395,000 LBF

Brinell 217-235

Rockwell C 18-22

Kickover Tool OK-1/MERLA KOT

Running Tool PGA-1/PJK

Pulling Tool 1.25" JDC

Latch: Bottom Collet/Top BK-2

Valve: 1" OD

Description

3.5 RSCO-1
MANDREL ASSEMBLY

Scale SHT OF DWG-NO

N/A 1 1 1513S103

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Mandrel
4 ½ BRO-2

Engineering Data

Major OD 7.031"

Minor OD N/A

Connection OD 5.28"

Weight 12.6#

Minimum ID 3.865"

Drift ID 3.833"

Overall Length 126"

Connection(s)

Type Round

Material 13CR 80 KSI Yield

Internal Yield Pressure 9,000 PSI

External Yield Pressure 9,000 PSI

Body Yield Strength 500,000 LB

Brinell 217-235

Rockwell C 18-22

Kickover Tool KOT-2, OM-1

Running Tool RK-1

Pulling Tool 1 ⅝" JDS

Latch: RK, RKP

Valve: 1.5" OD

Description

4 ½ BRO-2
MANDREL

Scale SHT OF DWG-NO

N/A 1 1 2814S203

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SECTION 9: Gas Lift Products COMPLETION SERVICES

Superior JR Series Conventional


Gas Lift Mandrel
The Superior JR Series Conventional Gas Lift Mandrels are installed
as part of the tubing string and have an exterior ported lug, which
accepts a 1" OD conventional subsurface control device and a reverse
flow check valve. All Superior JR series mandrels are internally drifted
to standard drifted specifications and hydrostatically tested to 6,000
psi.

A P P L I CA T I ONS
Superior JR mandrels are designed for single-string installations
and are normally used in injection-pressure operated tubing flow
applications.

Features and Benefits

• Standard API connections and grades


• Robust construction
• Accepts standard 1 inch conventional gas lift valves and checks

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COMPLETION TOOLS CATALOG
SECTION 9: Gas Lift Products COMPLETION SERVICES

Superior JR Series Conventional Gas Lift Mandrel


Engineering Data for JR Series Conventional Gas Lift Mandrels

Tubing Size Type Maximum OD ID Length


(inch/mm) (inch/mm) (inch/mm) (ft)

1.315 EUE JR 2.669 1.049 4


33.4 67.8 26.6

JR 3.000 1.380 4
76.2 35.1
1.660 EUE
42.2 JR Deflector 3.148 1.380 4
79.9 35.1

JR 3.262 1.610 4
82.9 40.9

1.990 EUE JR Deflector 3.418 1.610 4


48.3 86.8 40.9

JR-R Deflector Lug 3.305 1.610 4


83.9 40.9

JR Deflector 3.454 1.751 4


86.8 44.5
2.063 EUE
52.4 JR-R Deflector Lug 3.625 1.751 4
83.9 44.5

JR 3.781 1.995 4
96.0 50.7

2.375 EUE JR Deflector 3.970 1.995 4


60.3 99.9 50.7

JR-R Deflector Lug 4.093 1.995 4


103.9 50.7

JR 4.335 2.441 4
101.1 62.0

0.875 EUE JR Deflector 4.489 2.441 4


73.0 114.0 62.0

JR 5.062 2.992 4
128.6 75.9

*IJ represents an integral joint thread, an API thread in which the box is integral to the tubing and no coupling is required.

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SECTION 9: Gas Lift Products COMPLETION SERVICES

Superior SR Deflector Lug


Conventional Gas Lift Mandrel
The Superior SR Deflector Lug Conventional Gas Lift Mandrels are
installed as part of the tubing string and have an exterior ported lug,
which accepts a 1-1/2" OD conventional subsurface control device
and a reverse flow check valve. All Superior SR series mandrels are
internally drifted to standard drifted specifications and hydrostatically
tested to 6,000 psi.

A P P L I CA T I ONS
Superior SR deflector lug mandrels are designed for dual-string
installations and are normally used in injection-pressure-operated
tubing flow applications. These mandrels feature a long, tapered,
welded-in line with exterior ported lug to protect the installed
subsurface control device and allow the mandrel to easily pass other
mandrels during installation in dual-string applications.

Features and Benefits

• Standard API connections and grades


• Robust construction
• Accepts standard 1-1/2 inch conventional gas lift valves and checks

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SECTION 9: Gas Lift Products COMPLETION SERVICES

Superior SR Deflector Lug Conventional


Gas Lift Mandrel

Engineering Data for SR Series Conventional Gas Lift Mandrels

Tubing Size Type Maximum OD ID Length


(inch/mm) (inch/mm) (inch/mm) (ft)

1.900 EUE SR-R Deflector Lug 4.200 1.610 4


48.3 106.7 40.9

SR 4.375 1.995 4
110.1 50.7
2.375 EUE
60.3 SR Deflector Lug 4.531 1.995 4
114.0 50.7

SR-R-Deflector Lug 4.719 1.995 4


119.6 50.7

SR 4.929 2.441 4
2.875 EUE 110.1 62.0
73.0
SR Deflector Lug 5.084 2.441 4
114.0 62.0

SR-R-Deflector Lug 5.281 2.441 4


119.0 62.0

4.500 EUE
SR 6.875 3.958 4
114.3
174.6 100.5

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COMPLETION TOOLS CATALOG
SECTION 9: Gas Lift Products COMPLETION SERVICES

Superior GJ-20 Injection


Pressure-Operated Gas Lift Valve
The Superior GJ-20 Gas Lift Valve is a 1-1/2" OD conventional gas lift
valve designed for use in either continuous flow or intermittent flow
gas lift installations. The valve is bellows-operated, nitrogen-charged
and normally closed. The simplicity of the GJ-20 design assures a long
operating life.

A P P L I CA T I ONS
The bellows of the GJ-20 Gas Lift Valve is constructed of three-ply
Monel. During manufacturing, the bellows are placed in a hydrostatic
pressure chamber and subjected to external pressure. This special
hydraulic forming process seats all the convolutions of the valve
bellows so that each convolution accepts an equal amount of stress
during valve operation. The bellows of the GJ-20 valve can accept a
wide range of internal set pressures to suit individual well conditions.

During manufacturing, the component parts of the GJ-20 bellows


assembly are unitized by a silver soldering process that enables the
nitrogen pressure charge to be sealed within the bellows without the
use of elastomers. To provide additional protection against alteration
of the valve pressure charge, the tail plug of the GJ-20 valve is fitted
with both a copper gasket and an O-ring. These two sealing elements
offer double protection against fluid leaking into the bellows housing.

The design of the GJ-20 Gas Lift Valve includes a bubble-tight seal
between the valve stem tip and floating seat. GJ-20 seats are available
in six port sizes: 3/16", 1/4", 5/16", 3/8", 7/16" and 1/2". This selection
of port sizes enables the operator to inject gas at selected volumes
and rates of flow to suit changing well conditions and operator
needs. The seats are available in either Monel or carbide stem tips as
matched pairs to ensure a leak proof seal. An additional feature of the
GJ-20 valve is an internal stem guide that guides the tungsten carbide
ball into precise alignment with the valve seat with every operation of
the valve. The GJ-20 valve is designed so that the valve seat and stem
tip can be replaced without disassembling the entire valve.

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COMPLETION TOOLS CATALOG
SECTION 9: Gas Lift Products COMPLETION SERVICES

Superior GJ-20 Injection


Pressure-Operated Gas Lift Valve
V A L V E A P PLICATIO NS
Prior to installation, the dome of the GJ-20 valve is charged with
nitrogen to establish the valve operating pressure. The valve is
then attached either to a Superior GJ-20 Reverse Flow Check Valve
or installed on one of two Superior conventional gas lift mandrels,
the standard GC or GC Deflector Lug Mandrels. The operator can
assemble the GJ-20 valve, the reverse flow check valve and the
selected mandrel in any one of four completion designs. The GJ-20
valve can operate either by injection pressure or production pressure
and well fluids may be produced either through the tubing or the
casing.

In the standard completion design, the GJ-20 valve is operated by


injection pressure and well fluids are produced through the tubing. In
this design, the GJ-20 Gas Lift Valve and the GJ-20 Reverse Flow Check
Valve are installed on the selected mandrel. In operation, the high-
pressure injection gas enters the ports in the valve body from the
casing annulus and acts upon the bellows. When the high-pressure
injection gas overcomes the pre-set nitrogen charge pressure within
the bellows, the bellows are compressed and the valve stem tip is
lifted off the valve seat, opening the valve. The injection gas flows
through the bore of the seat, down through the check valve and into
the production tubing. If the high pressure injection gas in the casing
annulus at valve depth drops below the valve set pressure, the valve
bellows extends downward, causing the ball of the stem tip to seat
and close the valve. The check elements in the GJ-20 check valve seats
tightly against both a soft seat and a metal-to-metal seat.

Features and Benefits

• Conventional type valve


• Nitrogen-charged bellows
• Floating seat to promote positive stem/seat
• Injection pressure operated
• Dual seat nitrogen containment
• Special bellows treatment to prolong life
• Available in various alloys and elastomers
• 3/16 inch - 1/2 inch port sizes

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COMPLETION TOOLS CATALOG
SECTION 9: Gas Lift Products COMPLETION SERVICES

Superior GJ-20 Injection


Pressure-Operated Gas Lift Valve
TE CH N I CA L D ATA

Superior GJ-20 Injection Pressure-Operated Gas Lift Valve

VALUE SPECIFICATIONS PPEF*

Ab Ap
Port Size Ap/Ab
Type Effective Bellows Area Port with Ap/Ab 1-(Ap/Ab) PPEF =
Area (sq in) (inch) Bevel (sq in) 1 - (Ap/Ab)

3 ¹⁄¹⁶ 0.029 0.038 0.962 0.040


¼ 0.051 0.066 0.934 0.070
Gj-20 0.77
⁵⁄¹⁶ 0.079 0.103 0.897 0.115
⁷⁄¹⁶ 0.154 0.200 0.800 0.250
½ 0.200 0.260 0.740 0.351

*PPEF (production pressure effect factor) was formerly referred to as TEF (tubing effect factor).

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COMPLETION TOOLS CATALOG
SECTION 9: Gas Lift Products COMPLETION SERVICES

Superior GJ-40 Injection


Pressure-Operated Gas Lift Valve
The Superior GJ-40 Gas Lift Valve is a 1" OD conventional gas lift
valve designed for use in either continuous flow or intermittent flow
gas lift installations. The valve is bellows-operated, nitrogen-charged
and normally closed. The simplicity of the GJ-40 design assures a long
operating life.

A P P L I CA T I ONS
The bellows of the GJ-40 Gas Lift Valve is constructed of three-ply
Monel. During manufacturing, the bellow is placed in a hydrostatic
pressure chamber and subjected to external pressure. This special
hydraulic forming process seats all the convolutions of the valve
bellow so that each convolution accepts an equal amount of stress
during valve operation. The bellow of the GJ-40 valve can accept a
wide range of internal set pressures to suit individual well conditions.

During manufacturing, the component parts of the GJ-40 bellow


assembly are unitized by a silver soldering process that enables the
nitrogen-pressure charge to be sealed within the bellows without the
use of elastomers. To provide additional protection against alteration
of the valve pressure charge, the tail plug of the GJ-40 valve is fitted
with both a copper gasket and an O-ring. These two sealing elements
offer double protection against fluid leaking into the bellow housing.

The design of the GJ-40 Gas Lift Valve includes a bubble-tight seal
between the valve stem tip and floating seat. GJ-40 seats are available
in five port sizes: 1/8", 3/6", 1/4", 5/16" and 3/8". This selection of port
sizes enables the operator to inject gas at selected volumes and rates
of flow to suit changing well conditions and operator needs. The seats
are available in either Monel or tungsten carbide. All tungsten carbide
seats are lapped with the tungsten carbide stem tips as matched
pairs to ensure a leak-proof seal. An additional feature of the GJ-40
Valve is an internal stem guide that guides the tungsten carbide ball
into precise alignment with the valve seat with every operation of the
valve. The GJ-40 valve is designed so that the valve seat and stem tip
can be replaced without disassembling the entire valve.

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COMPLETION TOOLS CATALOG
SECTION 9: Gas Lift Products COMPLETION SERVICES

Superior GJ-40 Injection


Pressure-Operated Gas Lift Valve
V A L V E A P PLICATIO NS
Prior to installation, the dome of the GJ-40 is charged with nitrogen
to establish the valve operating pressure. The valve is then attached
either to a Superior GBF or GB-1 Reverse Flow Check Valve, and
installed on one of four Superior conventional gas lift mandrels. The
Superior Gas Lift Mandrels available for GJ-40 well completion designs
are: GJ-40 Mandrel, GJ-40 Pack-off Mandrel, GB Mandrel and GBR
Mandrel. The operator can assemble the GJ-40 valve, the reverse flow
check valve and the selected mandrel in any one of four completion
designs. The GJ-40 valve can operate either by injection pressure
or production pressure and well fluids are produced through the
tubing. In this design, the GJ-40 Gas Lift Valve and the GB-1 Reverse
Flow Check Valve are installed on the selected mandrel. The Superior
Conventional Gas Lift Mandrels, which may be used in the standard
GJ-40 completion design are the GJ-40 Mandrel, the GJ-40 Pack-off
Mandrel or the GB Mandrel. In operation, the high-pressure injection
gas enters the ports in the valve body from the casing annulus
and acts upon the bellows. When the high-pressure injection gas
overcomes the pre-set nitrogen charge pressure within the bellows,
the bellow is compressed and the valve stem tip is lifted off the valve
seat, opening the valve. This injection gas flows through the bore
of the seat, down through the neck valve and into the production
tubing. If the high-pressure injection gas in the casing annulus at valve
depth drops below the valve set pressure, the valve bellows extends
downward, causing the ball of the stem tip to seat and close the valve.

Features and Benefits

• Conventional type valve


• Nitrogen-charged bellows
• Floating seat to promote positive stem/seat
• Injection pressure operated
• Dual-seat nitrogen containment
• Special bellows treatment to prolong life
• Available in various alloys an elastomers
• 1/8 inch - 3/8 inch port sizes

COMPLETION TOOLS CATALOG | 2018 184


COMPLETION TOOLS CATALOG
SECTION 9: Gas Lift Products COMPLETION SERVICES

Superior GJ-40 Injection


Pressure-Operated Gas Lift Valve
TE CH N I CA L D ATA

Superior GJ-40 Injection Pressure-Operated Gas Lift Valve

VALUE SPECIFICATIONS PPEF*

Ab Ab - Area Port With Ap/Ab


Effective Ap/Ab 1-(Ap/Ab) PPEF =
Bevel (sq in)
Type Bellows Port Size 1 - (Ap/Ab)
Area (inch) Standard Solid Standard Solid Standard Solid Standard Solid
(sq in) Monel Carbide Monel Carbide Monel Carbide Monel Carbide

⅛ 0.31 0.021 0.042 0.068 0.958 0.932 0.044 0.073


³⁄¹⁶ 0.029 0.037 0.094 0.119 0.906 0.881 0.104 0.135
GJ-40 0.31
¼ 0.051 0.058 0.165 0.187 0.835 0.813 0.198 0.230
⁵⁄¹⁶ 0.079 0.097 0.255 0.313 0.745 0.687 0.342 0.456
⅜ 0.113 0.129 0.365 0.416 0.635 0.584 0.584 0.712

*PPEF (production pressure effect factor) was formerly referred to as TEF (tubing effect factor).

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COMPLETION TOOLS CATALOG
SECTION 9: Gas Lift Products COMPLETION SERVICES

Superior GJ-40 Conventional


Reverse Flow Check Valves
The Superior GJ-40 Conventional Reverse Flow Check Valves are
1" velocity check valves used with Superior Conventional Gas Lift
Valves that do not have integral reverse flow check valves. These
check valves protect the casing from back flow through valves below
the working valve, allow application of pressure to the tubing for
circulation or acidizing and prevent commingling of production fluids
in dual gas lift installations.

A P P L I CA T I ONS
Superior Reverse Flow Check Valves require flow to close. As the
differential pressure across the valve's check dart increases, the dart
contacts the soft seat and then the hard seat to form a seal and close
the check valve.

These valves each have an elastomeric soft seat and stainless steel
hard seat. The initial seal is between the valve's stainless steel check
dart and the soft seat. These check valves can withstand 10,000-psi
differential pressure and can be converted from velocity check valves
to positive check valves by the addition of a spring. The flow area for
the 1" OD GB-1 check valve is equivalent to a 5/16" port.

Features and Benefits

• Integral reverse check


• Includes hard and soft seats
• Available in standard or premium materials

TE CH N I CA L D ATA

Engineering Data for GJ-40 Conventional Reverse Flow Check Valves


OD Equivalent Port Size Connection Thread
Type Spring
(inch/mm) (inch/mm) in - TPI

1.000 0.3125
GJ-40 ½ - 14 NPT G108-002
25.4 7.9

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COMPLETION TOOLS CATALOG
SECTION 9: Gas Lift Products COMPLETION SERVICES

Superior GJ-20 Conventional


Reverse Flow Check Valves
The Superior GJ-20 Conventional Reverse Flow Check Valves are
1-1/2" velocity check valves used with Superior Conventional Gas Lift
Valves. These check valves protect the casing from back flow through
valves below the working valve, allow application of pressure to
the tubing for circulation or acidizing and prevent commingling of
production fluids in dual gas lift installations.

A P P L I CA T I ONS
Superior Reverse Flow Check Valves require flow to close. As the
differential pressure across the valve's check dart increases, the dart
contacts the soft seat and then the hard seat to form a seal and close
the check valve.

These valves each have an elastomeric soft seat and stainless steel
hard seat. The initial seal is between the valve's stainless steel check
dart and the soft seat. These check valves can withstand 10,000-psi
differential pressure and can be converted from the velocity check
valves to positive check valves by the addition of a spring. The flow
area for the 1/12" OD GJ-20 check valve is equivalent to a 9/16" port.

Features and Benefits

• Integral reverse check


• Includes hard and soft seats
• Available in standard or premium materials

TE CH N I CA L D ATA

Engineering Data for GJ-40 Conventional Reverse Flow Check Valves


OD Equivalent Port Size Connection Thread
Type Spring
(inch/mm) (inch/mm) in - TPI

1.500 0.5625
GJ-20 ½ - 14 NPT G1612-001
38.1 14.3

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SECTION 9: Gas Lift Products COMPLETION SERVICES

Contact Information
SH OP D E T AILS

Superior Completions Services Shop Contact Information

Location Physical Address City State Zip Code Phone Fax

Corporate 16610 Aldine Westfield Houston TX 77032 (281) 784-5700 (281) 784-5746

Operations 3425 E Hwy 82 Gainsville TX 76240 (940) 668-0636 (940) 668-7253

Operations 2723 W Hilmont Odessa TX 79764 (432) 362-0014 (432) 362-0069

Operations 111 Row 1 Lafayette LA 70508 (337) 704-2461 (337) 704-2864

Operations 520 S. Gulf Street Alice TX 78332 (361) 668-0811 N/A

Operations 7408 NW 83rd Street, Ste E Oklahoma City OK 73132 (405) 722-0896 N/A

COMPLETION TOOLS CATALOG | 2018 188


COMPLETION SERVICES

SECTION 10
OmniFrac™ Systems

COMPLETION TOOLS CATALOG | 2018


COMPLETION TOOLS CATALOG
SECTION 10: OmniFrac™ Systems COMPLETION SERVICES

OMNIFRAC™ SYSTEMS
OmniFrac MST™ Frac System
OmniFrac™ Permanent Liner Hanger Packer
OmniFrac™ Open Hole Packer
OmniFrac™ Ball Actuated Frac Valve
OmniFrac™ PolyFrac Valve
OmniFrac™ Pressure Actuated Frac Valve
OmniFrac™ Non-Prep Toe Valve
OmniFrac Pro Toe® Valve
OmniFrac™ Isolation Valve

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COMPLETION TOOLS CATALOG
SECTION 10: OmniFrac™ Systems COMPLETION SERVICES

OmniFrac MST™ Frac System


Superior Completion Services’ OmniFrac MST™ (Multizone Single Trip) Frac
System is engineered for use in multi-stage horizontal well completions. The
OmniFrac MST™ System allows operators to decrease their pumping time and
reduce over-displacement by eliminating coil and wireline trips for running guns
and setting plugs. Superior Completion Services’ OmniFrac MST™ saves time and
money compared to plug and perf by eliminating the need for coil, eliminating
cement jobs, and allowing continuous pumping. Superior’s OmniFrac™ System
can also enhance ultimate recovery by allowing the entire interval between
packers to produce.

A P P L I CA T I ONS
• Tight Gas Sands
• Gas and Hydrate Shales
• Coal Bed Methane

HO W I T W O R K S
• After drilling the well to total depth, a set • The frac spread is rigged up on location.
of reamers/mills are run to help ensure the Operation commences with the stimulation
condition of the open hole section is ready of Stage 1. A predetermined sized ball is
for liner installation. The casing is then run pumped down the well, which seals in
with frac sleeves, open hole isolation packers the ball-actuated frac sleeve in Stage 2.
and a permanent hanger packer or a long Differential pressure opens the sleeve
string. A ball is circulated to the toe of the allowing treatment of Stage 2. The ball
system, where the isolation valve is closed, isolates the previous stage during the
allowing pressure to be built up internally, treatment. This procedure is repeated until all
which sets all of the packers simultaneously. stages are treated. The well may be produced
At this point, the work-string and liner immediately following removal of potentially
running tool are removed from the well and damaging frac fluids from the reservoir.
the drilling rig is released.
• Prior to the scheduled frac date, a pump
truck can be rigged up on the well head.
Pressure is applied to the well, opening the
pressure-actuated frac sleeve and preparing
the well for Stage 1 stimulation treatment. At
this time, the well is open to the formation.

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COMPLETION TOOLS CATALOG
SECTION 10: OmniFrac™ Systems COMPLETION SERVICES

OmniFrac MST™ Frac System


SY S T E M I N C LUD ES

• Ball-actuated isolation valve


• Pressure-actuated frac sleeve
• Ball-actuated frac sleeves with balls made of high-strength materials
• Single element open hole isolation packers with metal element support and
interlock device that prevents packer from being set while running in the hole
• Permanent hydraulically set hanger packer with hydraulic running tool release

Features and Benefits

• Proven technology
• Entire system is rotationally locked in closed & open position
• System is run with 4 - 1/2” liner
• 6 - 6.25” and 6.75” open hole
• Pressure rating 350°F
• Torque rating 6,000 ft./lbs.
• Tensile loads up to 310,000 lbs.
• Saves time and money compared to plug and perf procedures
• Eliminates need for cementing
• Sleeves can be cemented
• Well is immediately ready for production after frac treatment
• No costly coiled tubing mill-out runs required

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COMPLETION TOOLS CATALOG
SECTION 10: OmniFrac™ Systems COMPLETION SERVICES

OmniFrac™ Permanent Liner


Hanger Packer
Superior Completion Services’ OmniFrac™ Permanent Liner Hanger
Packer is designed to be run in conjunction with the OmniFrac™
Open Hole Frac System. It creates a permanent annular barrier
in the intermediate casing. The permanent packer, liner, open hole
packers and frac valves are conveyed into the hold on a hydraulic
setting tool. The packer is set by circulating a ball to the setting tool
or the toe of the liner, where it shifts the Isolation Valve, creating a
closed system. Pressure is then applied to stroke the setting tool,
which sets the packer.

A P P L I CA T I ONS
• As a liner hanger packer in horizontal, deviated and vertical
wellbores, where annular integrity is essential to the completed
design.

Features and Benefits

• Slim Line Construction


• Full circle slips allow for fast run time
• 5’ X 5.125” ID upper tie-back receptacle
• Rotational capability through packer
• Pressure rating 10,000 psi
• Temperature rating 300°F
• Torque rating 6,000 ft./lbs.

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COMPLETION TOOLS CATALOG
SECTION 10: OmniFrac™ Systems COMPLETION SERVICES

OmniFrac™ Permanent Liner Hanger Packer


TE CH N I CA L D ATA

OmniFrac™ Permanent Liner Hanger Packer


Working Working
Casing Size Model Maximum OD Minimum ID Tie Back Tensile
Pressure Temp

inch mm inch mm inch mm inch mm psi °F lbs


7 177.80 309.705 6.07 154.18 4.00 101.60 5.125 130.18 10,000 300 310,000
7 177.80 309.706 5.89 149.61 4.00 101.60 5.125 130.18 10,000 300 310,000
7.625 193.68 309.763 6.437 163.50 4.00 101.60 5.125 130.18 10,000 300 310,000

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COMPLETION TOOLS CATALOG
SECTION 10: OmniFrac™ Systems COMPLETION SERVICES

OmniFrac™ Open Hole Packer


Superior Completion Services developed the OmniFracTM Open Hole
(OH) Packer to isolate intervals in uncased sections of horizontal,
deviated and vertical wells. The compact design includes a unique
mechanical interlock feature to reduce the risks of setting prior to
reaching the objective setting depth. The packer is set with internal
applied pressure. The interlock mechanism is deactivated upon
reaching the predetermined shear pressure. Element energy is
generated by directional-setting pistons and stored as the lock ring
ratchets during the setting process. Applied or wellbore pressure
assists the annular seal.

A P P L I CA T I ONS
• Horizontal, deviated and vertical wells, where multi-stage frac
operations are required.

Features and Benefits

• Compact design for horizontal deployment


• 10,000 psi V-5 certified at 300°F
• Hydraulic interlock reduces deployment risks by locking the outer moving
parts
• Directional setting piston to ensure setting energy is generated at lower
setting pressures
• Wire mesh supported elastomer provides additional support
• Flowing pressure enhances annular seal
• No mandrel movement

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COMPLETION TOOLS CATALOG
SECTION 10: OmniFrac™ Systems COMPLETION SERVICES

OmniFrac™ Open Hole Packer


TE CH N I CA L D ATA

OmniFrac™ Open Hole Packer


Working Working Tensile
Liner Size Maximum OD Minimum ID OH Size
Pressure Temp Strength

inch mm inch mm inch mm psi °F lb inch


4.5 114.30 5.750 146.05 3.92 99.57 10,000 300 310,000 6-6.25
4.5 114.30 6.375 161.93 3.81 96.77 8,000 300 362,000 6.75
5.5 139.70 8.125 206.38 4.59 116.58 10,000 350 600,000 8.5-8.75

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COMPLETION TOOLS CATALOG
SECTION 10: OmniFrac™ Systems COMPLETION SERVICES

OmniFrac™ Ball Actuated Frac Valve


The OmniFrac™ Ball Actuated Frac Valve is an integral component
of the Superior Energy Multistage Open Hole System. The valve is
a sliding sleeve type and is used for selective stage stimulation in
horizontal, deviated and vertical wells. Multiple valves can be installed
in a liner, each placed between open hole packers or cemented in
place. The number of valves used is determined by the number of
stages to be treated.

The valves are actuated by dropping from surface, a specific size of


ball which lands on a respective size of seat. The valves are pinned to
shift open with differential pressure above the ball. Once the valve
opening pressure is reached, the sleeve shifts down and opens the
frac ports.

The ball and seat combination is engineered to minimize the


unseating pressure of the ball during flowback. This will minimize the
risk of the ball getting stuck on seat and hindering production of the
well.

The Ball Actuated Frac Valve remains open due to a locking device,
which allows the balls to be flowed back to surface if production flow
is sufficient.

A P P L I CA T I ONS
• Horizontal, deviated and vertical wells, where multi-stage frac
operations are required.

Features and Benefits

• Minimal pressure to unseat ball on flowback


• Maximized flow through ID ports
• Compact design and minimal number of parts increases reliability
• Opening pressure can be adjusted on location
• Simple efficient design allows multiple stages to be simulated continuously
• Inner sleeve shifts completely past flowparts minimizing erosion and
maximizing area for production
• Dissolvable ball applications available

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COMPLETION TOOLS CATALOG
SECTION 10: OmniFrac™ Systems COMPLETION SERVICES

OmniFrac™ Ball Actuated Frac Valve


TE CH N I CA L D ATA

OmniFrac™ Ball Actuated Frac Valve


Working Working Tensile
Liner Size Model Maximum OD Minimum ID
Pressure Temp Strength

inch mm inch mm inch mm psi °F lbs


4.5 114.30 BAV-450-01 5.625 146.05 3.920 99.57 10,000 300 310,000

OmniFrac™ Ball and Set Frac Balls and Seats - 32 Zones


Ball Size Seat Throat Diameter
Assembly No. Ball Size/inch Seat ID/inch Zone
Tolerance (+/+ 0.002) Tolerance (+ 0.005)

450-02 3.750 3.466 1 3.641 3.527


450-02 3.416 3.138 2 3.500 3.390
450-03 3.108 2.856 3 3.364 3.258
450-04 2.826 2.597 4 3.231 3.130
450-05 2.567 2.258 5 3.103 3.006
450-06 2.328 2.139 6 2.980 2.886
450-07 2.109 1.938 7 2.860 2.770
450-08 1.908 1.753 8 2.774 2.657
450-09 1.723 1.583 9 2.631 2.549
450-10 1.553 1.427 10 2.522 2.443
450-11 1.397 1.284 11 2.417 2.341
450-12 1.254 1.152 12 2.315 2.242
450-13 1.122 1.031 13 2.216 2.147
450-14 1.000 0.920 14 2.121 2.054
15 1.939 1.878
16 1.939 1.878
17 1.825 1.794
18 1.768 1.712
19 1.687 1.634
20 1.608 1.557
21 1.532 1.483
22 1.458 1.412
23 1.386 1.343
24 1.317 1.211
25 1.185 1.211
26 1.185 1.148
27 1.123 1.087
28 1.062 1.029
29 1.003 0.972
30 0.946 0.916
31 0.891 0.863

COMPLETION TOOLS CATALOG | 2018 198


COMPLETION TOOLS CATALOG
SECTION 10: OmniFrac™ Systems COMPLETION SERVICES

OmniFrac™ PolyFrac Valve


The OmniFracTM PolyFrac Valve is an integral component of the
Superior Energy OmniFrac Multistage System. The valve is a sliding
sleeve valve that is used for selective stage stimulation in horizontal,
vertical and deviated wells. Multiple valves can be installed in the
liner, while using openhole packers or cement for zonal isolation.
Since the system uses ball drop activation, the entire frac job can then
be accomplished in a continuous pumping operation with no prep
time between each individual stage. The number of valves used is
determined by the desired number of stages to be treated.

The valves are actuated by dropping a designated sized ball from


surface, which activates multiple valves in each zone. The valves
are pinned to activate a shifting sleeve at a set differential pressure
above the ball. Once the sleeve is activated, the ball is released to
the next valve. Upon reaching the final valve in the stage, pressure
is applied and all activated sleeves are shifted to the open position,
simultaneously allowing communication to the formation.

The ball seat size combinations are engineered to minimize the


unseating pressure of the ball during flowback. This will minimize the
risk of the ball getting stuck on seat and hindering production of the
well.

A P P L I CA T I ONS
• Horizontal, vertical and deviated wells in open hole and cemented
applications where, matrix acidizing or multi-stage frac operations
are required.

Features and Benefits

• Entire stage opens simultaneously, minimizing fluid loss


• Designed specifically for cemented applications
• Millable cast iron seats
• Minimal pressure to unseat ball on flowback
• Maximized flow through ID ports
• Compact design and minimal parts increase reliability
• Shifting pressure can be adjusted in the field
• Multiple stages per well
• Maximizes reservoir contact
• Dissolvable ball applications available

COMPLETION TOOLS CATALOG | 2018 199


COMPLETION TOOLS CATALOG
SECTION 10: OmniFrac™ Systems COMPLETION SERVICES

OmniFrac™ PolyFrac Valve


TE CH N I CA L D ATA

OmniFrac™ PolyFrac Valve


Working Working Tensile
Liner Size Model Maximum OD Minimum ID
Pressure Temp Strength

inch mm inch mm inch mm psi °F lbs


4.5 114.30 PFV-450-01 5.75 146.05 3.875 98.43 14,500 300 310,000
5.5 139.70 PFV-550-01 6.875 174.63 4.56 115.82 14,500 300 710,000

OmniFrac™ Ball and Seat

Zone Ball Size (inch) Seat ID 4.5” 5.5” Cementable

35 4.25 4.11 • •
34 4.09 3.96 • •
33 3.93 3.81 • •
32 3.78 3.67 • •
31 3.64 3.53 • • •
30 3.50 3.39 • • •
29 3.36 3.26 • • •
28 3.23 3.13 • • •
27 3.10 3.01 • • •
26 2.98 2.89 • • •
25 2.86 2.77 • • •
24 2.74 2.66 • • •
23 2.63 2.55 • • •
22 2.52 2.44 • • •
21 2.42 2.34 • • •
20 2.32 2.24 • • •
19 2.22 2.15 • •
18 2.12 2.05 • •
17 2.03 1.96 • •
16 1.94 1.88 • •
15 1.85 1.79 • •
14 1.77 1.71 • •
13 1.69 1.63 • •
12 1.61 1.56 • •
11 1.53 1.48 • •
10 1.46 1.41 • •
9 1.39 1.34 • •
8 1.32 1.28 • •
7 1.25 1.21 • •
6 1.19 1.15 • •
5 1.12 1.09 • •
4 1.06 1.03 • •
3 1.00 0.97 • •
2 0.95 0.92 • •
1 0.89 0.86 • •

COMPLETION TOOLS CATALOG | 2018 200


COMPLETION TOOLS CATALOG
SECTION 10: OmniFrac™ Systems COMPLETION SERVICES

OmniFrac™ Pressure Actuated


Frac Valve
The OmniFrac™ Pressure Actuated Frac Valve is an integral
component of the Superior Energy Omni Frac Multi-Stage Open
Hole Frac System. The valve can be used in horizontal, deviated and
vertical wells requiring zonal isolation during simulation. The valve
is positioned above the Isolation Valve and is actuated by hydraulic
pressure after the Isolation Valve is closed. Once activated, the valve
will establish communication with the formation and the first stage
can be fractured.

The OmniFrac™ Pressure Actuated Frac Valve has a sleeve that


remains closed as the liner in run in hole. When the applied pressure
inside the liner reaches a certain limit, shear screws that pin the
sleeve will shear. The sleeve will shift downwards and open the frac
ports, establishing communication with the fracturing stage. Once
open, the valve will remain positively locked in the open position.

A P P L I CA T I ONS
• Horizontal, deviated and vertical wells, where multi-stage frac
operations are required.

Features and Benefits

• Large exit ports maximize flow area


• Internal shifting sleeve
• Safely locked in open position
• Rated to 6,000 ft./lbs. of torque
• Rated 10 ksi burst and collapse
• Activation pressure easily adjusted on location

COMPLETION TOOLS CATALOG | 2018 201


COMPLETION TOOLS CATALOG
SECTION 10: OmniFrac™ Systems COMPLETION SERVICES

OmniFrac™ Pressure Actuated Frac Valve


TE CH N I CA L D ATA

OmniFrac™ Pressure Actuated Frac Valve


Flow Working Working Tensile
Liner Size Model Maximum OD Minimum ID
Area Pressure Temp Strength

inch mm inch mm inch mm inch2 psi °F lbs


4.5 114.30 PAV-450-01 5.515 140.08 3.410 88.52 11.78 10,000 300 310,000

COMPLETION TOOLS CATALOG | 2018 202


COMPLETION TOOLS CATALOG
SECTION 10: OmniFrac™ Systems COMPLETION SERVICES

OmniFrac™ Non-Prep Toe Valve


The OmniFrac™ Non-Prep Toe Valve provides a flow path from the
casing ID to the formation without the need for casing perforation.
The valve is deployed at the toe of the well as part of the casing
string. Activation is achieved by applying hydraulic pressure from the
surface.

The OmniFrac™ Non-Prep Toe Valve operates solely by absolute


casing pressure. The absolute pressure acts on a rupture disc that
is engineered to rupture at a precise pressure. Once the disc is
ruptured, the absolute pressure is applied over a hydraulic area and
the ports of the valve open.

The OmniFrac™ Non-Prep Toe Valve can be run successfully in


cemented or open hole applications in both horizontal and vertical
wells. The OmniFrac™ Non-Prep Toe Valve can be used to establish
communication with the formation, eliminating the need for tubing-
conveyed perforations.

A P P L I CA T I ONS
• Horizontal, deviated and vertical wells
• Cemented or open hole
• Casing test to high pressures

Features and Benefits

• Allows casing formation communications without perforating


• Simple design with limited parts
• High activation accuracy ± 2%
• 16 ksi absolute pressure rating at 350°F

COMPLETION TOOLS CATALOG | 2018 203


COMPLETION TOOLS CATALOG
SECTION 10: OmniFrac™ Systems COMPLETION SERVICES

OmniFrac™ Non-Prep Toe Valve


TE CH N I CA L D ATA

OmniFrac™ PolyFrac Valve


Flow Abs. Abs. Tensile
Liner Size Model Maximum OD Minimum ID Temp
Area Collapse Burst Strength

inch mm inch mm inch mm inch2 psi psi °F lbs


4.5 114.3 NPV-450-01 5.75 146.05 3.00 76.20 12.43 12,000 16,000 350 400,000
5.5 139.7 NPV-550-01 6.875 190.5 4.00 101.60 18.64 12,000 16,000 350 600,000

COMPLETION TOOLS CATALOG | 2018 204


COMPLETION TOOLS CATALOG
SECTION 10: OmniFrac™ Systems COMPLETION SERVICES

OmniFrac Pro Toe® Valve


The patented OmniFrac Pro Toe® Valve provides a flow path from
the casing ID to the formation without the need for casing perforation.
The valve is deployed in the closed position to the toe of the well as
part of the casing string. Applying several hydraulic pressure cycles
from the surface opens the valve. The valve design makes it possible
for the casing to be pressure tested several times.

The OmniFrac Pro Toe® Valve operates by absolute (hydrostatic plus


applied) casing pressure. The absolute pressure acts on a pressure-
activated device that is engineered to rupture at a precise pressure.
Once the pressure-activated device is ruptured, the absolute pressure
is applied to hydraulic pistons that are attached to an indexing device.
In order to open the valve, the casing applied pressure should be
cycled several times, which gives the operator the option to conduct
several casing pressure tests. The maximum applied pressure
required for opening the valve is set to be lower than the casing test
pressure. The number of cycles to open the valve can be set based on
operator preference.

A P P L I CA T I ONS
• Horizontal, deviated and vertical wells
• Cemented or open hole
• Casing test to high pressures

Features and Benefits

• Allows casing formation communication without perforating


• Each valve function tested prior to shipping to the field
• Allows up to three casing tests prior to opening the valve
• Simple design with limited parts
• Each valve designed for individual well conditions
• Reliable function under severe debris and cement conditions
• Two pressure-activated devices installed at 180°F apart for the worst
debris/cement scenario
• 18 ksi absolute burst pressure rating at 350°F
• U.S. Patent Number 9,752,412

COMPLETION TOOLS CATALOG | 2018 205


COMPLETION TOOLS CATALOG
SECTION 10: OmniFrac™ Systems COMPLETION SERVICES

OmniFrac Pro Toe® Valve


TE CH N I CA L D ATA

OmniFrac Pro Toe® Valve


Flow Abs. Abs.
Liner Size Maximum OD Minimum ID Temp Tensile
Area Collapse Burst

inch mm inch mm inch mm inch2 psi psi °F lbs


4.5 114.3 5.75 146.05 2.62 66.54 13.74 16,000 18,000 350 350,000
5.5 139.7 6.875 174.625 3.00 76.20 13.74 16,000 18,000 350 650,000
5.5 139.7 7.56 194 3.75 95.25 13.74 16,000 18,000 350 650,000

COMPLETION TOOLS CATALOG | 2018 206


COMPLETION TOOLS CATALOG
SECTION 10: OmniFrac™ Systems COMPLETION SERVICES

OmniFrac™ Isolation Valve


The OmniFrac™ Isolation Valve is a component of the Superior
Energy OmniFrac Multi Stage Open Hole Frac System. It is run in the
hole as part of a liner string for conducting selective multi-stage frac
jobs. The valve can be used in horizontal, deviated and vertical wells
requiring zonal isolation during stimulation. The valve is positioned at
the toe of the well above normal float equipment and is actuated by a
ball dropped from the surface, which closes the valve. Once activated,
the valve will block communication with the formation allowing
functioning of hydraulic equipment.

The OmniFrac™ Isolation Valve has a piston that remains open as


the liner is run in hole. When the actuation ball reaches the seat in the
piston, applied pressure inside the liner shears the screws that pin the
piston. The piston will shift downwards and close the circulation path,
blocking communication with the formation. Once closed, the valve
will remain positively locked in the closed position.

A P P L I CA T I ONS
• Horizontal, deviated and vertical wells, where multi-stage frac
systems are utilized.
• Any time hydraulic equipment needs to be functioned.

Features and Benefits

• Activation pressure easily adjusted on location


• Valve components protected while running in hole
• Seals protected from damage while shifting
• Safely locked in closed position
• Rated to 6,000 ft./lbs. of torque
• Rated 10 ksi burst and collapse

COMPLETION TOOLS CATALOG | 2018 207


COMPLETION TOOLS CATALOG
SECTION 10: OmniFrac™ Systems COMPLETION SERVICES

OmniFrac™ Isolation Valve


TE CH N I CA L D ATA

OmniFrac™ Isolation Valve


Flow Working Tensile
Liner Size Model Maximum OD Working Pressure
Area Temp Strength

inch mm inch mm inch2 psi °F lbs


4.5 114.30 ISV-450-01 5.015 127.38 0.520 10,000 300 310,000
310,000

COMPLETION TOOLS CATALOG | 2018 208


COMPLETION TOOLS CATALOG
SECTION 10: OmniFrac™ Systems COMPLETION SERVICES

SCS Black Widow Degradable


Frac Plug
SCS Black Widow Degradable Frac Plug is specifically designed to be
degradable with wellbore fluids, eliminating the need for costly CT
milling operations post-stimulation. The SCS Black Widow
Degradable Frac Plugs are used for temporary isolation in multi-
stage vertical or horizontal completion operations. The SCS Black
Widow Degradable Frac Plug is designed as a degradable plug, not
simply a material change to a composite plug. The surface area has
been maximized to expose more material to fluids.

The unique design minimizes the risks of pre-setting and maximizes


degradation rate. The SCS Black Widow Degradable Frac Plug allows
flow to pass through the plug from above or below before dropping
the ball from surface and isolating the zone for treatment. On
wireline, the Black Widow is set using the Baker E-4 #10/#20 Wireline
Pressure Setting Assembly. If deployed on threaded pipe or coiled
tubing, the plugs are set utilizing the J-Hydraulic Setting Tool.

Features and Benefits

• Eliminates the need for costly milling operations to remove plugs


• Enhanced flowback ports maximize initial flowback
• Enhanced flowback ports maximize surface area creating faster
degradation
• Exothermic reaction creates faster degradation
• Specific setting sequence creates superior anchoring force
• Specific setting sequence minimizes risk or pre-sets
• Unidirectional degradable slip segments with ceramic buttons
• Degradable packing element
• Ball Drop feature allows for flow back before isolation

COMPLETION TOOLS CATALOG | 2018 209


COMPLETION TOOLS CATALOG
SECTION 10: OmniFrac™ Systems COMPLETION SERVICES

SCS Black Widow Degradable Frac Plug


TE CH N I CA L D ATA

SCS Black Widow - Degradable Frac Plug


Max Differential Flow Back
Casing OD Plug OD Casing Weight Plug ID Plug Length Ball OD
Pressure Area

inch inch ppf psi inch inch2 inch inch


5.50 4.53 17-20 12,000 1.85 5.83 12.5 2.32
5.50 4.25 23-26 12,000 1.75 5.56 12.5 2.13
5.00 3.875 18-21.4 12,000 1.63 3.84 11.5 1.81
4.50 3.625 11.6-13.5 12,000 1.53 3.61 11.5 1.75

COMPLETION TOOLS CATALOG | 2018 210


COMPLETION TOOLS CATALOG
SECTION 10: OmniFrac™ Systems COMPLETION SERVICES

SCS-P2 Fully Composite Frac Plug


The SCS-P2 Superior Fully Composite Frac Plug utilizes a unique
combination of composite components to provide a dependable,
durable and cost-effective design for temporary zone isolation during
frac stages in both vertical and horizontal wells. The SCS-P2 Fully
Composite Frac Plug has a shorter length with fewer buttons on its
upper slips. This type of design reduces the risk of breakage seen with
ceramic slips commonly used with competitors’ plugs. The setting
sleeve and shear adapter are designed to be run on any wireline
setting tool or tubing-run hydraulic setting tool, with Baker #10, Baker
#20, or 3.500” G.O. connections. The three piece setting sleeve utilizes
an adjuster nut that mates directly to the setting tool. The shear
sleeve adapter is also designed to allow the drop ball to be placed
inside the adapter. This gives the customer the choice to utilize the
plug in the flow back configuration without having to drop and pump
the ball down from the surface. The SCS-P2 Fully Composite Frac
Plug may be quickly removed with conventional milling tools.

Features and Benefits

• Designed for use in horizontal or vertical applications


• Designed for hydraulic pump down deployment on wire line, coil tubing
and threaded pipe
• 10,000 PSI pressure rating
• 275o temperature rating
• Integral anti-extrusion system
• Mill-out times of 10 minutes or less
• Has top and bottom full circular all ceramic slips
• Two piece packing element
• Ball Drop feature allows for flow back before isolation
• Ball Drop feature allows for additional tools to be pumped before isolation
• Can be run as frac ball in place type plug
• All composite material properties 100% fiber glass to maximize cutting
removal efficiency
• Ball made from easily mill-able composite material
• Multiple plugs can be run to isolate multiple zones

COMPLETION TOOLS CATALOG | 2018 211


COMPLETION TOOLS CATALOG
SECTION 10: OmniFrac™ Systems COMPLETION SERVICES

SCS-P2 Fully Composite Frac Plug


TE CH N I CA L D ATA

SCS-P2 Fully Composite Frac Plug


Plug Casing Casing Min Casing Max Casing Max ΔP Max ΔP Plug ID Plug Plug Ball OD
OD Weight OD ID ID @275F @250F Weight Length

inch ppf inch inch inch inch inch inch lb inch inch
3.61 11.6-13.5 4.50 3.92 4.00 8,000 10,000 0.75 15 16.5 1.25
3.5 15.1 4.5 3.82 3.83 8,000 10,000 0.75 15 17.6 1.25
3.87 18-21.4 5 4.12 4.27 8,000 10,000 0.75 18 18.2 0.75
4.300 17-23 5.50 4.67 4.892 8,000 10,000 1.00 20 18.60 2.00
4.15 26 5.5 4.54 4.54 8,000 10,000 1.00 20 18.4 2.00

Maximum Pump Rate Maximum Flow Rate


Product Casing OD Casing Wt. T&C When Seating Ball Past Plug
Number (inch) (lb/ft) (bbl/min) (bbl/min)

904.00052 4.50 11.6-13.5 10-15 10-17


SES0400 4.50 15.1 10-15 10-17
SES0500 5.0 18-21.4 10-15 10-17
904.0051 5.50 17-23 10-15 10-17
SES0300-V2 5.50 26 10-15 10-17

COMPLETION TOOLS CATALOG | 2018 212

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