ROCK MASTIC 477D

Epoxy – based paint D477

Product description
ROCK MASTIC 477D is a self-priming, high-build, pure epoxy paint providing both abrasion and
corrosion resistance.

Designed For:
ROCK MASTIC 477D is recommended as a high-build primer, intermediate and/or self-primed finish
for high performance, heavyduty coating systems. ROCK MASTIC 477D is fast curing and therefore
suitable when high productivity is key - such as in the Wind segment
Product Features:-
Heavy duty abrasion resistant coating.
Overcoatable by wide range of epoxy and polyurethane coating – Low VOC
Applicable by standard heavy duty airless spray equipment in a wide range of film thickness

Technical characteristics

Shelf life: 36 months Density: 1.5 ± 0.2 g/ml Theoretical spreading rate: 5.33m²/l at 150 µm
Colour: RAL 7032 Volume solid 80 ± 2 % Texture: semi matt

Pre-treatment
Surface preparation
Blast cleaning The performance of this paint will depend on the degree of surface preparation. All
surfaces should be clean, dry and free from contamination. Surfaces should be treated in accordance
with ISO 8504:2000.
The surfaces shall be blast-cleaned to min. Sa 2, preferably Sa 2½ (ISO 8501-1:2007). The surface
profile and the anchor pattern shall be between 40 µm and 70 µm. The abrasives shall be free from
oil, grease, moisture, chloride contamination etc.

Power tool Cleaning

The performance of this paint will depend on the degree of surface preparation. Surfaces should be
treated in accordance with ISO 8504:2000.
The surface shall be cleaned by high pressure steam/detergent cleaning to remove dirt, grease
and/or salt deposits in accordance with SSPC SP1. Power-tool cleaning to min. St 2, preferably St 3
(ISO 8501-1:2007).
Care shall be taken to ensure that power-tool cleaning does not polish the steel surface. If the
surface being prepared lies adjacent to a coated surface, the power tool cleaning shall overlap the
coated surface by at least 25 mm and the coated surface shall be feathered

Coated substrates
All surfaces should be clean, dry and free from contamination. Surfaces should be treated in
accordance with ISO 8504:2000. Ensure compatibility of the coated substrates with the selected paint
system. If the remaining part of the existing coating system needs to be sweep-blasted, fine abrasive
shall be used to avoid damage to the coating system. When recoating aged coated substrates,
damaged areas must be removed back to a firm edge.
Light abrade or sweep-blast the surface in order to provide a physical key for adhesion. When
recoating zinc primed products, ensure the primer has been fully cured.
Zinc salts products shall be removed by high pressure fresh water cleaning. Contact your local ROCK
COARING office for more information

Please refer to the EU Material Safety Data Sheet for product labelling as required by Directive 1999/45/EC and the respective national rules.
The products are suitable for professional use only.

The data contained in this publication are based on our current knowledge and experience. In view of the many factors that may affect
processing and application of our products, these data do not relieve processors from carrying out their own investigations and tests; neither do
these data imply any guarantee of certain properties, nor the suitability of the products for a specific purpose. Any descriptions, drawings,
photographs, data, proportions, weights etc. given herein are for general information purpose only; they may change without prior information
and do not constitute the agreed contractual quality of the products (product specification). It is the responsibility of the recipient of our products
to ensure that any proprietary rights and existing laws and legislation are observed.
nd
Rock Coating, 2 ind zone 10th of Ramadan City, Tel. 38320160, www.rockcoating.co, 06/2013
ROCK MASTIC 477D D477
Application.
Stir well before use.
compound A 80 (vol.) D477
Compound B 20 (vol.) D987

Mixing Ideal application conditions for two-component EPOXY products: 20°C and
ratio relative air humidity below 80%. Application not possible in temperatures
below 10°C

Application method
Tools Thinning max Volume applications parameters
Airless : 5% nozzle pressure 250
spray Nozzle orifice 0.021-0.028
Brush: 5% multicoated are required
to achieve the thickness
Roller: 5% multicoated are required
Spray
to achieve the thickness
guns
Thinner
ROCK COATING Thinner 845
Cleaner
ROCK COATING Tool Cleaner 966
DFT WFT TSR
Range 100-250 130-330 125-400
7.6-3m2
No of recommended 150 200 5.1
coats

Surface Touch Dry Hard dry Recoating time

temperature min hour Min - max
Drying 10°C 30 5 4h - 60d
time 20°C 15 2.5 120min- 30d
30°C 15 2 90min -22d
40°C 15 1.5 60min -15d

TYPICAL PAINT SYSTEM

A typical system for this product is shown below and should be taken for guidance only

ROCK MASTIC 477D 150 µm

ROCK THAN 333 80 µm

For further information about full system specification consult your ROCK COATING supplier

Please refer to the EU Material Safety Data Sheet for product labelling as required by Directive 1999/45/EC and the respective national rules.
The products are suitable for professional use only.

The data contained in this publication are based on our current knowledge and experience. In view of the many factors that may affect
processing and application of our products, these data do not relieve processors from carrying out their own investigations and tests; neither do
these data imply any guarantee of certain properties, nor the suitability of the products for a specific purpose. Any descriptions, drawings,
photographs, data, proportions, weights etc. given herein are for general information purpose only; they may change without prior information
and do not constitute the agreed contractual quality of the products (product specification). It is the responsibility of the recipient of our products
to ensure that any proprietary rights and existing laws and legislation are observed.
nd
Rock Coating, 2 ind zone 10th of Ramadan City, Tel. 38320160, www.rockcoating.co, 06/2013
ROCK MASTIC 477D D477
APPLICATION CONDITIONS
The temperature of the substrate should be at least 3°C above the dew point. Temperature and
relative humidity should be measured in the vicinity of the substrate. The maximum recommended
surface temperature is approx. 40°C. Higher steel temperatures are acceptable provided dry-spray is
avoided by proper spray application and extra thinning if required. In extreme cases it may be
necessary to reduce film thickness in order to avoid sagging. When applying the paint in confined
spaces, provide adequate ventilation during application and drying. The temperature of the mixed
paint should be at least 15°C, otherwise extra solvent may be required to obtain a proper application
viscosity.

Storage and shelf life.

Ambient temperature 25°C [77°F] 35°C [95°F]

Base 36 month 24 month

Curing agent 36 month 24 month

Shelf life from date of production, when stored in original, unopened containers. Thereafter, the
product quality must be re-inspected. Always check the best before date or expiry date on the label

Health and safety.

Observe the precautionary notices on the label of the container. A material safety data sheet is
available upon request and national or local safety regulations should be followed. This product is
intended for use by professional applicators. As a general rule, avoid skin- and eye contact by wearing
overalls, gloves, goggles, mask, etc. Spraying should be carried out under well-ventilated conditions.
This product contains flammable materials and should be kept away from sparks and open flames.
Smoking in the area should not be permitted.

Disclaimer.
The information in this data sheet is provided to the best of our knowledge. However, we have no
control over either quality or condition of the substrate and other factors affecting the use and
application of this product. Therefore, we cannot accept any liability whatsoever or howsoever arising
from the performance of the product or for any loss or damage arising from the use of this product. We
reserve the right to change the product without notice.

Please refer to the EU Material Safety Data Sheet for product labelling as required by Directive 1999/45/EC and the respective national rules.
The products are suitable for professional use only.

The data contained in this publication are based on our current knowledge and experience. In view of the many factors that may affect
processing and application of our products, these data do not relieve processors from carrying out their own investigations and tests; neither do
these data imply any guarantee of certain properties, nor the suitability of the products for a specific purpose. Any descriptions, drawings,
photographs, data, proportions, weights etc. given herein are for general information purpose only; they may change without prior information
and do not constitute the agreed contractual quality of the products (product specification). It is the responsibility of the recipient of our products
to ensure that any proprietary rights and existing laws and legislation are observed.
nd
Rock Coating, 2 ind zone 10th of Ramadan City, Tel. 38320160, www.rockcoating.co, 06/2013