Design and Construction of The Circuits
Design and Construction of The Circuits
Design and Construction of The Circuits
ISSN: 2632-1017
Vol. 4 Issue 7, July - 2020
Abstract— In this paper, the design and Things (IoT), IR sensor module, Light Dependent
construction of the circuits for an IoT-based, stand- Resistor (LDR), LED array, Wi-Fi, lithium batteries,
alone, solar powered street light with vandalisation Depth of Discharge (DoD) User Interface (UI),
monitoring/tracking mechanism is presented. The entire Smart, ULN2003 Driver
system circuit consists of two major sub-circuits. One of
them is basically for vandalisation tracking employing
the Electron 3G IoT module and the tracking is I. INTRODUCTION
implemented using triangulation approach. The other Street light is a raised source of light on the edge of a path
circuitry generally is designed to achieve energy saving, or road. The main purpose of street lighting is to illuminate
as well as remote vandalisation monitoring. The circuits the environment during the night time. Nowadays, to avoid
have two major sections which are; the power section accidents and provide general safety along the roads, street
and the sensor/intelligent section. This system focuses on lighting is a major requirement [1]. Street lights play an
power conservation, energy efficiency, compact size, important role in reducing risks of night time accidents,
automation and intelligence, and ultimately, discouraging crime and enhancing the security of an
vandalisation monitoring. The system is designed in environment for habitation. The different types of street
such a way that it automatically switches the street light lights include: Metal halide street lights which are very
ON and OFF by the application of the light dependent brightly coloured street lights [2], High Pressure Sodium
resistor (LDR). In addition, it also saves power by (HPS) street lights which are high intensity discharge
utilizing infrared (IR) sensors together with the Arduino lamps. HPS is the most commonly used street lights in
Wi-Fi module to control the dimming and brightening many countries all over the world, Low Pressure Sodium
of the street light thereby increasing the overall life span (LPS) street lights, Light Emitting Diode (LED) street
of the LED array. Finally, the design includes creating a lights which are very efficient in energy savings and
user interface (UI) to aid remote vandalisation produce more light than incandescent bulbs [3] among
monitoring whereby the street lights can communicate others.
with control persons at the control station via Wi-Fi. Notably, the need for sustainable and cleaner energy
This is achieved with the ESP8266MOD Arduino Wi-Fi sources has necessitated the exploration of available
module which serves as the controller ( brain) of the renewable energy sources. Renewable energy is generated
system. The system uses a 20W, 18V solar panel and has from natural sources such as; wind, sun, rain, tides, and can
a battery bank of capacity 19.8Ah. The module used for be generated repeatedly because they are abundantly
lighting is a 32-bit LED array. Lithium-ion batteries available. They are, by far the cleanest sources of energy
were used in this work and they require a lot of that are naturally available on the planet [4]. The need to
carefulness since over-charging can result in fire provide sustainable power supply and curb vandalisation of
explosions. Therefore, the power section of the design street lights necessitated this study. The system is solar
includes LM 2596 and LM 317 regulators which serve powered, with a battery bank to store energy for later use.
as the solar charge controllers at constant voltage and The batteries used here are the cylindrical lithium batteries
constant current respectively, to check the charging and which have a good Depth of Discharge (DoD) and have
discharging function of the batteries. The circuits were higher energy densities. Their charging and discharging
designed employing the DipTrace software and the functionalities need to be critically considered since over-
Printed Circuit Board (PCB) design. Implementation charging can result in fire explosions and over-discharging
was done by employing the process of etching. can reduce the overall performance of the batteries, hence
shorten its lifespan. It also takes advantage of the emerging
Keywords—Triangulation, Base station, GSM internet of things (IoT) technology to carry out remote
module, GPS, Arduino Wi-Fi module, Internet of vandalisation monitoring/tracking. The ESP8266MOD
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Vol. 4 Issue 7, July - 2020
module used in this design is based on the ATMega328P carried out based on the days of autonomy (3 days) after
with an ESP8266 Wi-Fi module integrated in it. It has which sizing the capacity of the solar charge controller was
integrated TCP/IP protocol stack that gives access to Wi-Fi done. Secondly, the circuits were developed using the
network. This module is needful in providing support for DipTrace software and printed on a PCB sheet then the
Over-The-Air (OTA) programming and transmission. The process of press-and-peel was carried out. Thirdly, the
system makes use of two IR sensor modules, one for process of etching was done and the board was drilled.
sensing vehicular movement (car-sense), and the other for Lastly, the different components were mounted on the
sensing the presence of human, a possible theft threat board and the whole system was assembleda.
(human-sense). Essentially, the human-sense IR, following A. Features of the Proposed System
a pre-set program, triggers an alarm when it senses human
presence. The purpose of the alarm is to alert the locals of The components used in this design are: Arduino Wi-Fi
the area of a possible theft and ward off the vandal. module (ESP2866MOD), IOT module (Particle Electron
II. METHODOLOGY 3G), Flying Fish infrared sensor (IR) module with
First, the requisite meteorological data for the case study adjustable distance, ULN2003 driver IC, LED array, LDR,
site was acquired after which the daily load demand for the SARODA SP09-05 model solar panel rated 18V,
stand alone street light system was determined [5, 6]. The 20W,18650 cylindrical lithium-ion batteries rated
meteorological data for the case study site and the daily 2200mAh, 3.7V a computer and a wireless router. The
load profile are the basis on which the sizing of the PV schematic representation of the entire system is presented in
array was done. Sizing of the battery (stoarge bank) was Figure 1.
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circuit design for the vandalisation tracking is as presented defined as a process by which a radio transmitter’s location
in Figure 3. is determined by either measuring the radial distance or the
In this circuit, there are two IR sensors. One is tagged direction of the received signal from two or three base
“human-sense” while the other is tagged “car-sense”. The stations [8]. This process is used to pinpoint the geographic
human-sense IR is controlled by a time-based (11pm) location of a cell phone. Triangulation is also based on
program to allow for remote over-the- air [OTA] trigonometric proposition. This is a process of determining
transmission to the IoT whenever there is a security threat coordinates of vertices of figures using one known side and
on the installation. Once IR (human-sense)senses a two known angles [9, 10]. The distance (d) of the object
possible vandalisation threat, it send an OTA message to from a point situated at the baseline (l) is determined thus
the control station for operatives to take action. In a [11]:
situation where the vandal is able to make away with any sin 𝛼 𝑥 sin 𝛽
𝑑=𝑙
part of the installation, the IoT will be used to track the sin(𝛼+ 𝛽)
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𝑆𝑦𝑠𝑡𝑒𝑚 𝑉𝑜𝑙𝑡𝑎𝑔𝑒 = = 4.2 x 3 = 12.6 V
𝑚𝑎𝑥. 𝑐ℎ𝑎𝑟𝑔𝑒 𝑣𝑜𝑙𝑡𝑎𝑔𝑒 𝑝𝑒𝑟 𝑐𝑒𝑙𝑙 𝑥 𝑛𝑢𝑚𝑏𝑒𝑟 𝑜𝑓 𝑐𝑒𝑙𝑙𝑠 𝑖𝑛 𝑠𝑒𝑟𝑖𝑒𝑠 (2)
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required voltage rating for the IR sensors. It is important to voltage. Outputs D0 to D4 on the Wi-Fi module are bi-
power the LDR with 3.3V so that in case a higher voltage is directional control pins, but are set to be uni-directional
mistakenly fed in through the analog pin (A0), the Wi-Fi output pins in this work. ULN2003 is basically an IC chip
board would not be damaged. When the weather is very of transistors which is powered by its common (COM) and
bright, the resistance of the LDR turns low, therefore the ground (GND) pins by 5V directly from the 5 V regulating
voltage is high and vice versa. This voltage is fed into the LM2596. D1 is an LED that blinks to show that charging is
analog pin (A0) of the Wi-Fi module which is programmed ongoing.
to turn on the street light on receiving a certain pre-set
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program, triggers the buzzer which would alert the locals of the PCB design, preparation of the Copper Cloud Board,
that location. At the same time, an over the air (OTA) imprinting on the copper cloud board, etching process,
message is sent to the control station, alerting the operator drilling, mounting and assembly.
of a possible theft. Both IR sensor modules are powered by PCB Design of the Circuit
3.3V VCC via the pins denoted as IR-N as shown in Figure The PCB design as printed out is presented in Figure 8. The
5. The system is also able to detect a faulty street light and copper cloud board was cut according to the size of the
send notifications to the control station. PCB print-out. After cutting, the surface was scrubbed with
D. Construction of the Circuit an abrasive paper and washed. This process ensures that the
board has a clean surface which is necessary to achieve a
The following materials were used for the construction of good print on the board. The cut and cleaned board is as
this work: press and peel paper, copper cloud board, seen in Figure 9.
pressing iron, ferric chloride anhydrous and hot water. The
different steps taken during the construction are; printing of
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Etching is the process of using strong acid to cut into Figure 11. After five minutes, the board is removed and
unmarked or unprotected prats of a metal in order to create washed with soap and water to get rid of all the residual
a design. In this work, the acid used was ferric chloride acid. This process removes all the copper on the board
anhydrous mixed with hot water. The printed board was except the parts preserved by the design.
dipped into the mixture for about five minutes as shown in
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The UI page as shown in Figure 15 shows the state of the darkness to send a low input voltage signal to the analog
street light, indicating whether it is “ON” or “OFF”, the pin of the Wi-Fi module. The LED array will come “ON”
state of the buzzer, whether it is “ON/OFF”, the traffic with full brightness till 11pm. Again, it is assumed that the
density, if it is “IDLE” or “BUSY” and the clock. The last traffic density is reduced from 11pm, therefore the LED
parameter on the first page is “configuration” which pops array switches to the “DIM” state. At this moment, only
another page when activated. It is a dynamic system in that one of the indicators on the IR sensor (car-sense) blinks,
it updates the different parameters on the UI as they occur indicating that the IR sensor module is powered.
in real time. Each street light is assigned a certain IP However, when the IR (car-sense) senses movement of a
address by the wireless router, and this distinguishes the vehicle, it sends a signal to the Wi-Fi module to switch the
lights from each other. This is necessary in order to be able light to its full bright state and maintain the “BRIGHT”
to identify the particular street light where there is activity, state for two (2) minutes before switching back to the
or that is faulty and needs attention. “DIM” state. Overall, the design and construction of this
The Arduino Wi-Fi module, being the brain of the system, study was successful and the system functioned as
is programmed to turn on the street light by 6pm. It is designed. The implemented system with its features is as
assumed that by 6pm, the LDR would have sensed enough shown in Figure 16.
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