5-1

FRONT AXLE
Page
DRY BRAKE MODEL (STD) ..................................5-2
0
GENERAL ...............................................................5-2
1
SPECIFICATIONS ....................................................5-4
COMPONENTS ........................................................5-5 2
TIRES·WHEELS (PNEUMATIC TIRE) .........................5-7 3
FRONT AXLE SHAFT·AXLE HUB ..............................5-8 4
FRONT AXLE BRACKET·AXLE HOUSING ...............5-12
5
WET BRAKE MODEL (OPT)................................5-14
6
GENERAL .............................................................5-14
7
SPECIFICATIONS ..................................................5-16
COMPONENTS ......................................................5-17 8
TIRES·WHEELS (PNEUMATIC TIRE) .......................5-18 9
FRONT AXLE SHAFT·AXLE HUB ............................5-19 10
FRONT AXLE BRACKET·AXLE HOUSING ...............5-24
11
12
13
14
15
16
17
18
19
20
21
E
 Service Manual Change History, Front Axle

Description Page# Date

1 Revised “REMOVAL INSTALLATION” Illustration 5-8 9/15/08

Page 1 of 1
5-2 Front Axle

DRY BRAKE MODEL (STD) 8FG(D)U15-32

8FGCU20-32
GENERAL
Pn1 ton series

Pn2 ton series

Section 5
 Front Axle 5-3

Pn3 ton series

0
1
2
3
4
5
6
7
8
9
10
Cu2 ton series
11
12
13
14
15
16
17
18
19
20
21
E
Section 5
5-4a
5-4 Front Axle

Cu3 ton series

SPECIFICATIONS
Vehicle model Pn1·2 ton series and
Pn3 ton series
Item Cu2·3 ton series
Front axle type Full-floating ←
Suspension type Fixed to frame ←
Axle shaft diameter mm (in) 40 (1.57) 42 (1.65)
Axle shaft diameter (spline portion) mm (in) 40 (1.57) 49.5 (1.949)

Section 5
4-2 Front Axle 5-4b

GENERAL
8FGCU15,18,SU20

SPECIFICATIONS
Front axle type 3/4-floating
Suspension type Fixed to frame
Front axle shaft diameter mm (in) 40 (1.57)
Front axle shaft diameter (spline portion) mm (in) 40 (1.57)

Section 5
5-5 Front Axle

COMPONENTS
Pn1 ton series

4201
41G
0
41

41E AF
1
FD AD
41A

44
DP 2
EY
41B 43B
53
AE
CU
3
CT
41C

4
41J 53A AB
AA 49
40B 41D
FS
40A 40C
FR
41J
40B 40 40C 40

5
41D
49
41C
53A
BP 40B
41J
BP
53
43
AD
AF
40A
40B
41J
6
43B
DP

CU
AE 41A 41
7
41B

FR
8
FS
EY

9
AA FD
41E

10
41G
4201-300

Pn2 ton series and Cu2·3 ton series 11

4201
12
41G 41

41E
AF
13
FD
AD

AD
44
DP 14
41B
EY
41A AH 43B
15
53
CT
41J
40B
40A
40C
AA
FK
FS
53A AB
41C
49
16
40 41D FR 41D
49 40C

17
41J 41C
40B AE 40
CU
53A
BP

18
BP 40B
53 41J
40A
AD
43 AF 40B
43B 41J
DP

CU
AE 41A
19
41B 41

FR
AD
20
FS AH
FK
AA
EY
FD
41E 21
41G
4201-301 E
Section 5
 Front Axle 5-6

Pn3 ton series

Cu1 ton series

Section 5
5-7 Front Axle

TIRES·WHEELS (PNEUMATIC TIRE)

1. Adjusting the Inflating Pressure
Caution:
• Do not inflate tires beyond the specified pressure because
it may cause dangerous tire bursting.
• When inflating a tire removed from the vehicle, place it in
a safety fence.

Specified Inflating Pressure

Inflating pressure
Classification Specification Tire size Rim type
kPa (kgf/cm2) [psi]
STD Single
Pn1 ton series 6.50-10-10PR Side ring 800 (8.0) [114]
OPT Single (Wide)
STD Single
7.00-12-12PR ↑ 850 (8.5) [121]
Pn2 ton series OPT Single (Wide)
OPT Special double ↑ ↑ ↑
STD Single
28X9-15 12PR ↑ ↑
Pn3 ton series OPT Single (Wide)
OPT Special double 29X8-15 12PR ↑ ↑

2. Wheel Disassemly·Reassembly
Caution:
Always discharge air fully before disassembling the wheel. Otherwise, it is very dangerous since the rim
may come off suddenly due to the internal pressure.

Section 5
 Front Axle 5-8

FRONT AXLE SHAFT·AXLE HUB 8FG(D)U15-32

8FGCU20-32
REMOVAL·INSTALLATION
T = N·m (kgf·cm) [ft·lbf]

8
8 5
4
7

Pn1 ton series T = 118.0 ~ 196.0 (1200 ~ 2000) [87.1 ~ 144.6]

Hub nut (single tire) Pn2 ton series T = 177.0 ~ 392.0 (1800 ~ 4000) [130.6 ~ 289.2]
Pn3 ton series and Cu2·3 ton series T = 294.0 ~ 588.0 (3000 ~ 6000) [216.9 ~ 433.8]
Pn2 ton series T = 177.0 ~ 392.0 (1800 ~ 4000) [130.6 ~ 289.2]
Hub nut (double tire)
Pn3 ton series T = 294.0 ~ 588.0 (3000 ~ 6000) [216.9 ~ 433.8]
Pn1·2 ton series and Cu2·3 ton series T = 68.6 ~ 98.0 (700 ~ 1000) [50.6 ~ 72.3]
Axle shaft set bolt
Pn3 ton series T = 107.0 ~ 140.0 (1100 ~ 1400) [78.9 ~ 103.3]
Pn1 ton series T = 49.0 ~ 68.0 (500 ~ 700) [36.2 ~ 50.2]
Hub bolt set nut Pn2 ton series T = 147.0 ~ 186.0 (1500 ~ 1900) [108.2 ~ 137.2]
Pn3 ton series and Cu2·3 ton series T = 167.0 ~ 206.0 (1700 ~ 2100) [123.2 ~ 152.0]

Section 5
5-9 Front Axle

Removal Procedure
1 Drain differential oil. [Point 1]
2 Jack up the vehicle and remove front wheels.
3 Remove the front axle shaft. [Point 2]
4 Remove the axle shaft oil seal. [Point 3]
5 Remove the bearing lock nut and plate. [Point 4]
6 Remove the outer bearing roller and front axle hub. [Point 5]
7 Remove the oil seal and inner bearing roller. [Point 6]
8 Remove the bearing outer race. [Point 7]

Installation Procedure
The installation procedure is the reverse of the removal procedure.

Point Operations
[Point 1]
Installation:
Add Hypoid gear oil to the specified level after installation.
Vehicle model A
A
Pn1 ton series 1.7 ~ 12.0 mm (0.067 ~ 0.472 in)
Pn2 ton series and
1.4 ~ 11.8 mm (0.055 ~ 0.465 in)
Cu2·3 ton series
Pn3 ton series 1.2 ~ 13.8 mm (0.047 ~ 0.543 in)

[Point 2]
Removal•Installation:
Carefully operate so as not to damage the oil seal lip by
contact with the axle shaft.

[Point 3]
Removal:
SST 09320-23000-71

SST

Section 5
 Front Axle 5-10

Installation:
SST(1)
SST 09950-76018-71................................. (1)
(09950-60010)
09950-76020-71................................. (2)
(09950-70010)

SST(2)

[Point 4]
Removal•Installation:
Pn1·2 ton series and Cu2·3 ton series
SST 09509-76002-71
(09509-55020)
Pn3 ton series
SST 09509-76003-71
(09509-55030)
SST

Installation:
Adjust the front axle hub starting force.
1. Install the plate.
2. Tighten the bearing lock nut to the specified torque and rotate
the hub by 4 or 5 turns to fit the bearing.
Standard
Pn1·2·3 ton series:
196 ~ 343 N·m (2000 ~ 3500 kgf·cm) [145 ~ 253 ft·lbf]
Cu2·3 ton series:
100 ~ 270 N·m (1020 ~ 2750 kgf·cm) [74 ~ 199 ft·lbf]
3. Rotate the bearing lock nut back by 1/12 to 1/6 turn (30 to 60°)
to align the stopper hole of the bearing with the thread hole of
the lock nut. Rotate the hub 4 or 5 turns again.
4. Set the spring scale to the hub bolt to measure the starting
force.
Standard
Pn1·2·3 ton series:
19.6 ~ 78.4 N (2.0 ~ 8.0 kgf) [4.4 ~ 17.6 lbf]
Cu2·3 ton series:
25.5 ~ 72.5 N (2.6 ~ 7.4 kgf) [5.7 ~ 16.3 lbf]

5. If the measured value is not within the standard range, adjust it

by tightening or loosening the bearing lock nut.
6. Install the nut lock screw or nut lock bolt to the specified
torque.
When reusing the nut lock screw (precoated screw), apply
thread tightener (08833-76002-71 (08833-00080)) to the
threaded portion.
Tightening torque
Pn1·2 ton series and Cu2·3 ton series:
T = 2 ~ 5.2 N·m (20 ~ 53 kgf·cm) [1.4 ~ 3.5 ft·lbf]
Section 5
5-11a Front Axle

Apply thread tightener (08833-76001-71 (08833-00070)) to the

nut lock bolt threaded portion and tighten it.
Tightening torque
Pn3 ton series:
T = 15 ~ 22 N·m (153 ~ 224 kgf·cm) [11 ~ 16 ft·lbf]

Nut lock bolt

[Point 5]

Fill up with grease Installation:

Fill the part of the hub shown in the illustration with MP grease.

Installation:
Pn1·2 ton series and Cu2·3 ton series
SST 09370-10410-71
Pn3 ton series
SST 09421-33020-71

SST

[Point 6]
SST(2)
Removal:
SST(1)
Use a screwdriver or the like to remove the oil seal.
Installation:
SST 09950-76019-71................................. (1)
(09950-60020)
09950-76020-71................................. (2)
(09950-70010)

SST(2) [Point 7]
Removal:
SST(1)
Use a brass bar to remove the bearing outer race.
Installation:
SST 09950-76019-71................................. (1)
(09950-60020)
09950-76020-71................................. (2)
(09950-70010)

Section 5
 Front Axle 5-11b

FRONT AXLE SHAFT·AXLE HUB

8FGCU15,18,SU20
REMOVAL·INSTALLATION
T = N·m (kgf·cm) [ft·lbf]

8
10

10
6
9 5
T = 49.0 ~ 68.0
4
(500 ~ 700)
[36.2 ~ 50.2]

T = 107.0 ~ 140.0 T = 107.9 ~ 196.1

(1010 ~ 1430) (1100 ~ 2000)
[73.0 ~ 103.3] 2 [79.59 ~ 144.7]

Section 5
5-11c Front Axle

Removal Procedure
1 Drain differential oil. [Point 1]
2 Jack up the vehicle and remove front wheels.
3 Remove the front axle shaft. [Point 2]
4 Remove the axle shaft oil seal. [Point 3]
0
5 Remove the bearing lock nut and plate. [Point 4] 1
6 Remove the spacer.
7 Remove the front axle hub W/bearing. [Point 5]
2
8 Remove the oil seal. [Point 6] 3
9 Remove the bearing. [Point 7]
10 Remove the hub bolt. 5
Installation Procedure 5
The installation procedure is the reverse of the removal procedure.
6
Point Operations
[Point 1] 7
Installation:
Add Hypoid gear oil to the specified level after installation. 8
A A = Within 4.5 mm (0.177 in)
9
10
11
[Point 2]
Removal•Installation: 12
Carefully operate so as not to damage the oil seal lip by
contact with the front axle shaft. 13
14
15
16
[Point 3]
Removal: 17
SST 09320-23000-71
18
19
SST
20
21
E
Section 5
 Front Axle 5-11d

Installation:
SST 09950-76018-71................................. (1)
(09950-60010)
09950-76020-71................................. (2)
(09950-70010)

SST (2) SST (1)

[Point 4]
Removal•Installation:
SST 09509-76002-71
(09509-55020)

SST

Installation:
Install the nut lock screw.
When reusing the nut lock screw (precoated screw), apply
thread tightener (08833-76002-71 (08833-00080)) to the
threaded portion.

[Point 5]
Installation:
Fill up with grease Fill the part of the hub shown in the illustration with MP grease.

Installation:
SST 09370-10410-71

SST

Section 5
5-11e Front Axle

[Point 6]
SST (2)
Removal:
SST (1) Use a screwdriver or the like to remove the oil seal.
Installation:
SST 09950-76019-71................................. (1)
(09950-60020)
09950-76020-71................................. (2)
(09950-70010)

[Point 7]
SST (2)
Removal:
SST (1) Use a brass bar to remove the bearing.
Installation:
SST 09950-76019-71................................. (1)
(09950-60020)
09950-76020-71................................. (2)
(09950-70010)

Section 5
 Front Axle 5-12

FRONT AXLE BRACKET·AXLE HOUSING 8FG(D)U15-32

8FGCU20-32
REMOVAL·INSTALLATION
T = N·m (kgf·cm) [ft·lbf]

4
T = 294 ~ 343
(3000 ~ 3500)
[217 ~ 253]

T = 137 ~ 210
(1400 ~ 2100)
[101 ~ 155] 4

5 3

Pn1·2 ton series and Cu2·3 ton series

T = 108 ~ 159 (1100 ~ 1600) [80 ~ 117]
Pn3 ton series
T = 127 ~ 190 (1300 ~ 1900) [94 ~ 140]

Removal Procedure
1 Remove the front axle & differential ASSY. (Refer to page 4-9)
2 Remove the front axle shaft and axle hub. (Refer to page 5-9)
3 Remove the backing plate W/ brake ASSY. [Point 1]
4 Remove the front axle bracket.
5 Remove the axle housing.

Installation Procedure
The installation procedure is the reverse of the removal procedure.

Section 5
5-13a Front Axle

Point Operations
[Point 1]
Installation:
Apply sealing agent (08826-76002-71 (08826-00090)) to the
mating surfaces of the brake backing plate and front axle
bracket before installation.

Installation:
Pn1 ton series:
Be careful as the brake backing plate set bolts are different in
length.
Apply locking agent (08833-76001-71 (08833-00070)) on the
set bolts before tightening.
Bolt length
A: L = 36 mm (1.42 in)
B: L = 40 mm (1.57 in)
Pn2 ton series: C: L = 45 mm (1.77 in)

Pn3 ton series:

Cu2·3 ton series:

Section 5
 Front Axle 5-13b

FRONT AXLE BRACKET·AXLE HOUSING

8FGCU15,18,SU20
REMOVAL·INSTALLATION
T = N·m (kgf·cm) [ft·lbf]

12

6 14

15

10
12

15
17

14 5-13a
16
5-13a

16

Speed sensor set bolt T = 3.0 ~ 7.0 (31 ~ 71) [2.2 ~ 5.1]
Front axle housing set bolt T = 108 ~ 159 (1100 ~ 1620) [79.7 ~ 117.3]
Backing plate W/brake ASSY set bolt T = 137 ~ 210 (1400 ~ 2140) [101.1 ~ 154.9]
Front axle bracket set bolt T = 235 ~ 294 (2400 ~ 3000) [173.4 ~ 216.9]
Front axle shaft set bolt T = 107 ~ 140 (1100 ~ 1430) [78.9 ~ 103.3]
Differential carrier set bolt
T = 49.0 ~ 78.5 (500 ~ 800) [36.2 ~ 57.9]
(for connecting to differential housing)
Front wheel hub nut T = 107.9 ~ 196.1 (1100 ~ 2000) [79.59 ~ 144.7]

Section 5
5-13c Front Axle

Removal Procedure
1 Remove the mast. (Refer to Section 10)
page 10-7)
2 Remove the lower panel, rear toe board and front toe board.
3 Remove the instrument panel.
4 Section
Drain differential oil. (Refer to page 4)
4-4)
5 Jack up the vehicle and remove the front wheel. (Refer to Section 4)
page 4-4)
6 (Refer to
Remove the front axle shaft. (Refer to page
Section
4-4)4)
7 Drain brake fluid, and disconnect the brake pipe (wheel cylinder side).
8 Disconnect the connector from the speed sensor.
9 Disconnect the parking brake cable (lever side).
10 Remove the parking brake cable clamp.
11 Support the bottom of the torque converter case with a pantograph jack or wooden block.
12 Support the front axle & differential housing ASSY with a hoist and garage jack. [Point 1]
13 Remove the differential carrier set bolts (differential housing side).
14 Remove the front axle bracket through bolts.
15 Remove the front axle bracket reamer bolt. [Point 2]
16 Remove the front axle & differential housing ASSY.
17 Remove the front axle shaft oil seal, bearing lock nut, plate and spacer. (Refer to page 4-4)
18 Remove the front axle hub W/bearing.
19 Remove the backing plate W/brake ASSY. [Point 3]
20 Remove the front axle bracket.
21 Remove the front axle housing.
22 Remove the speed sensor.

Installation Procedure
The installation procedure is the reverse of the removal procedure.
Note:
After reassembly, bleed air from the brake. (Refer to 7-14)

Section 5
 Front Axle 5-13d

Point Operations
[Point 1]
Removal•Installation:
Install hub nuts on hub bolts on the left and right sides, and
sling wire at the tapered portion.

Removal:
Sling the front axle & differential ASSY with a wire rope and
slightly hoist it, then support the front axle & differential ASSY
with a garage jack under it.

[Point 2]
SST Removal:
SST 09310-23320-71

[Point 3]
Installation:
Apply sealing agent (08826-76002-71 (08826-00090)) to the
mating surfaces of the brake backing plate and front axle
bracket before installation.

Section 5
5-14 Front Axle

WET BRAKE MODEL (OPT)

GENERAL
Pn2 ton series

Pn3 ton series

Section 5
 Front Axle 5-15

Cu2 ton series

Cu3 ton series

Section 5
5-16 Front Axle

SPECIFICATIONS (WET BRAKE MODEL)

Vehicle model Pn2 ton series and
Pn3 ton series
Item Cu2·3 ton series
Front axle type Full-floating ←
Suspension type Fixed to frame ←
Axle shaft diameter mm (in) 40 (1.57) 42 (1.65)
Axle shaft diameter (spline portion) mm (in) 40 (1.57) 49.5 (1.949)

Section 5
 Front Axle 5-17

COMPONENTS (WET BRAKE MODEL)

Pn2 ton series and Cu2·3 ton series

4201
41G 41P
DF

AO
EH
AZ
51A 51 AF
AD
AT

41J AY DP
41C
40B HU 44
40A
40
40C 49 BB 43B
41B EY CT
41J 53
AB
40B 53A
AA
BP FS
41D
FR
41B
AE 49
CU 53A 41D
40C
53 40
AD
43 AF
43B
40B
BP 41J
40A
CU EH 40B
AE DP AO
41C 41J
AY DF
FR 51
FS HU
EY 51A
AA 41
BB AZ

AT

41P
41G
4201-303

Pn3 ton series

4201
41

41B
AO
AY
51

DF
EH AF
41G AD
51A DP
41E AZ
FD
41J HU 44
40B AD
40 AJ BB
40C 49 EY 43B
CT
41C 53 AB
40A 53A
AA
AK FS
41D FR
EJ
AE
CU 53A

53 41C
49
AD 41D
43B 43 AF 40C
DP 40

CU AZ EH
AE DF EJ
AK 40A
51 40B
FR
FS HU AY 41J
AA EY BB 51A AO
41B 41

AJ
AD

FD
41E
41G
4201-304

Section 5
5-18 Front Axle

TIRES·WHEELS (PNEUMATIC TIRE)

(WET BRAKE MODEL)
1. Adjusting the Inflating Pressure
Caution:
• Do not inflate tires beyond the specified pressure because
it may cause dangerous tire bursting.
• When inflating a tire removed from the vehicle, place it in
a safety fence.

Specified Inflating Pressure

Inflating pressure
Classification Specification Tire size Rim type
kPa (kgf/cm2) [psi]
STD Single
7.00-12-12PR Side ring 850 (8.5) [121]
Pn2 ton series OPT Single (Wide)
OPT Special double ↑ ↑ ↑
STD Single
28X9-15-12PR ↑ ↑
OPT Single (Wide)
Pn3 ton series
29X8-15-12PR
OPT Special double ↑ ↑
7.00-15-12PR

2. Wheel Disassemly·Reassembly
Caution:
Always discharge air fully before disassembling the wheel. Otherwise, it is very dangerous since the rim
may come off suddenly due to the internal pressure.

Section 5
 Front Axle 5-19

FRONT AXLE SHAFT·AXLE HUB (WET BRAKE MODEL)

REMOVAL·INSTALLATION
Note:
Release the pressure from the accumulator before starting operation. (Refer to page 8-46)
T = N·m (kgf·cm) [ft·lbf]

6
5

11
8

10

12
12
9
Pn2·Cu2·3:
T = 44 ~ 66 (449 ~ 673) [32.5 ~ 48.7]
Pn3:
T = 137 ~ 210 (1397 ~ 2141) [101.1 ~ 154.9]

Pn2 ton series T = 177.0 ~ 392.0 (1800 ~ 4000) [130.6 ~ 289.2]

Hub nut (single tire)
Pn3 ton series and Cu2·3 ton series T = 294.0 ~ 588.0 (3000 ~ 6000) [216.9 ~ 433.8]
Pn2 ton series T = 177.0 ~ 392.0 (1800 ~ 4000) [130.6 ~ 289.2]
Hub nut (double tire)
Pn3 ton series T = 294.0 ~ 588.0 (3000 ~ 6000) [216.9 ~ 433.8]
Pn2 ton series and Cu2·3 ton series T = 68.6 ~ 98.0 (700 ~ 1000) [50.6 ~ 72.3]
Axle shaft set bolt
Pn3 ton series T = 107.0 ~ 140.0 (1100 ~ 1400) [78.9 ~ 103.3]
Pn2 ton series and Cu2·3 ton series T = 44.0 ~ 69.0 (450 ~ 700) [32.5 ~ 50.9]
Hub set bolt
Pn3 ton series T = 137.0 ~ 210.0 (1400 ~ 2150) [101.1 ~ 154.9]

Section 5
5-20 Front Axle

Removal Procedure
1 Drain differential oil. [Point 1]
2 Jack up the vehicle and remove front wheels.
3 Drain the brake cooling oil in ASSY. (Refer to page 8-65)
4 Remove the front axle shaft. [Point 2]
5 Remove the axle shaft oil seal. [Point 3]
6 Remove the bearing lock nut and plate. [Point 4]
7 Lock the brake disk, plate No.1 and plate No.2. (Refer to page 8-47)
8 Remove the front axle hub W/spline ring. [Point 5]
9 Remove the disk brake cover.
10 Remove the front axle hub. [Point 6]
11 Remove the oil seal, inner bearing roller and o-ring. [Point 7]
12 Remove the bearing outer race. [Point 8]

Installation Procedure
The installation procedure is the reverse of the removal procedure.
Note:
After reassembly, bleed air from the brake. (Refer to page 8-46)

Point Operations
[Point 1]
Installation:
Add Hypoid gear oil to the specified level after installation.
Vehicle model A
A
Pn2 ton series and
1.4 ~ 11.8 mm (0.055 ~ 0.465 in)
Cu2·3 ton series
Pn3 ton series 1.2 ~ 13.8 mm (0.047 ~ 0.543 in)

[Point 2]
Removal•Installation:
Carefully operate so as not to damage the oil seal lip by
contact with the axle shaft.

Section 5
 Front Axle 5-21

[Point 3]
Removal:
SST 09320-23000-71

SST

Installation:
SST(1)
SST 09950-76018-71................................. (1)
(09950-60010)
09950-76020-71................................. (2)
(09950-70010)

SST(2)

[Point 4]
Removal:
Pn2 ton series and Cu2·3 ton series
SST 09509-76002-71
(09509-55020)
Pn3 ton series
SST 09509-76003-71
(09509-55030)
SST

Installation:
SST (1) Adjust the front axle hub bearing preload.
1. Install the plate.
2. Tighten the bearing lock nut to the specified torque.
Pn2 ton series and Cu2·3 ton series:
SST 09509-76002-71................................. (1)
(09509-55020)
09471-26600-71................................. (2)
SST (2)
Pn3 ton series:
SST 09509-76003-71................................. (1)
(09509-55030)
9471-26600-71................................... (2)
Standard:
100 ~ 160 N·m (1020 ~ 1630 kgf·cm) [73.8 ~ 118.0 ft·lbf]
3. Tighten the lock nut plate and bearing lock nut.
To align them, use the first stopper hole of the lock nut plate
when rotating the bearing lock nut in the tightening direction.

Section 5
5-22 Front Axle

4. Tighten the nut lock screw or nut lock bolt to the specified
torque.
When reusing the nut lock screw (precoated screw), apply
thread tightener (08833-76001-71 (08833-00070)) to the
threaded portion and tighten it.
Tightening torque
Pn2 ton series and Cu2·3 ton series:
T = 2 ~ 5.2 N·m (20 ~ 53 kgf·cm) [1.4 ~ 3.8 ft·lbf]

Apply thread tightener (08833-76001-71 (08833-00070)) to the

nut lock bolt thread and tighten it.
Tightening torque
Pn3 ton series:
T = 15 ~ 22 N·m (153 ~ 224 kgf·cm) [11.1 ~ 16.2 ft·lbf]

Nut lock bolt

[Point 5]
Installation:
Pn2 ton series and Cu2·3 ton series:
SST 09370-10410-71
Pn3 ton series:
SST 09421-33020-71

SST

[Point 6]
Fill up with grease Installation:
Fill the part of the hub shown in the illustration with MP grease.

Installation:
Apply sealing agent (08826-76002-71 (08826-00090)) to the
position shown in the illustration.

Section 5
 Front Axle 5-23

[Point 7]
SST(2)
Removal:
SST(1) Use a screwdriver or the like to remove the oil seal.
Installation:
SST 09950-76019-71................................. (1)
(09950-60020)
09950-76020-71................................. (2)
(09950-70010)

[Point 8]
SST(1)
SST(2) Removal:
Use a brass bar to remove the bearing outer race.
Installation:
SST 09950-76019-71................................. (1)
(09950-60020)
09950-76020-71................................. (2)
(09950-70010)

Section 5
5-24 Front Axle

FRONT AXLE BRACKET·AXLE HOUSING (WET BRAKE MODEL)

REMOVAL·INSTALLATION
T = N·m (kgf·cm) [ft·lbf]

Cu2·3 ton series: Pn2·3 ton series:

T = 90.0 ~ 120.0 T = 137.0 ~ 210.0
(918 ~ 1224) (1400 ~ 2100)
[66.4 ~ 88.6] [101.1 ~ 154.9]
Pn2 ton series and
Cu2·3 ton series
T = 108.0 ~ 159.0
5 (1100 ~ 1600)
3 [79.7 ~ 117.3]
Pn3 ton series
T = 127.0 ~ 190.0
4 (1300 ~ 1900)
[93.7 ~ 140.2]

T = 294.0 ~ 343.0 6
(3000 ~ 3500)
[216.9 ~ 253.1]

6
4

Removal Procedure
1 Remove the front axle & differential ASSY. (Refer to page 4-12)
2 Remove the front axle shaft and axle hub. (Refer to page 5-19)
3 Remove the bush. (except for Cu2 ton series) [Point 1]
4 Remove the brake ASSY. [Point 2]
5 Remove the front axle bracket.
6 Remove the axle housing.

Installation Procedure
The installation procedure is the reverse of the removal procedure.

Section 5
 Front Axle 5-25

Point Operations
SST(2) [Point 1]
Removal:
SST 09950-76018-71................................. (1)
(09950-60010)
09950-76014-71................................. (2)
(09950-40011)

SST(1)

Except Cu3 ton series Cu3 ton series Installation:

Using a brass bar, install the bushing to the position shown by
A in the illustration.
Except Cu3 ton series:
A = 0 ~ 1 mm
Cu3 ton series:
Press-fit the bushing until it contacts the axle housing.
A

[Point 2]
Pn2·3 ton series Installation:
Apply sealing agent (08826-76002-71 (08826-00090)) to the
mating surfaces of the brake ASSY and front axle bracket
before installation.

Cu2·3 ton series

Section 5
5-26 Front Axle

Installation:
Pn2·3 ton series
Check the brake cooling oil opening and install the O-ring to
the position between the brake ASSY and front axle bracket.

Cooling oil
Cu2·3 ton series opening

Section 5