YALE GDP210DB Serie C876

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The document covers maintenance instructions and diagrams for lift trucks, with a focus on safety precautions, fuel systems, and hydraulic and electrical schematics.

Safety precautions that should be followed include disconnecting the battery, using lifting mechanisms rather than lifting heavy parts by hand, wearing safety glasses, and ensuring the lift truck is blocked to prevent rolling.

The document discusses gasoline, liquid petroleum gas (LPG), compressed natural gas (CNG), and diesel fuel systems.

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DIAGRAMS
GDP80-120DB (GP170-280DB) [C876];
GDP130-160EB (GP300-360EB) [C877]

SAFETY PRECAUTIONS
MAINTENANCE AND REPAIR
• When lifting parts or assemblies, make sure all slings, chains, or cables are
correctly fastened, and that the load being lifted is balanced. Make sure the
crane, cables, and chains have the capacity to support the weight of the load.

• Do not lift heavy parts by hand, use a lifting mechanism.

• Wear safety glasses.

• DISCONNECT THE BATTERY CONNECTOR before doing any maintenance or


repair on electric lift trucks. Disconnect the battery ground cable on internal

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combustion lift trucks.

• Always use correct blocks to prevent the unit from rolling or falling. See HOW
TO PUT THE LIFT TRUCK ON BLOCKS in the Operating Manual or the
Periodic Maintenance section.

• Keep the unit clean and the working area clean and orderly.

• Use the correct tools for the job.

• Keep the tools clean and in good condition.

• Always use YALE APPROVED parts when making repairs. Replacement parts
must meet or exceed the specifications of the original equipment manufacturer.

• Make sure all nuts, bolts, snap rings, and other fastening devices are removed
before using force to remove parts.

• Always fasten a DO NOT OPERATE tag to the controls of the unit when making
repairs, or if the unit needs repairs.

• Be sure to follow the WARNING and CAUTION notes in the instructions.

• Gasoline, Liquid Petroleum Gas (LPG), Compressed Natural Gas (CNG), and
Diesel fuel are flammable. Be sure to follow the necessary safety precautions
when handling these fuels and when working on these fuel systems.

• Batteries generate flammable gas when they are being charged. Keep fire and
sparks away from the area. Make sure the area is well ventilated.

NOTE: The following symbols and words indicate safety information in


this manual:

WARNING
Indicates a condition that can cause immediate death or injury!

CAUTION
Indicates a condition that can cause property damage!

TABLE OF CONTENTS

Diagrams, Schematics, or Arrangements


Figure 1. Hydraulic Schematic
Figure 2. Hydraulic Brake Schematic
Figure 3. Air Brake Schematic
Figure 4. Cummins Engine Electrical Schematic (Without Operator Presence
System)
Figure 5. Cummins Engine Electrical Schematic (With Operator Presence System)
Figure 6. Perkins Engine Electrical Schematic (Without Operator Presence System)
Figure 7. LPG Engine Electrical Schematic

This section is for the following models:

GDP80-120DB (GP170-280DB) [C876];


GDP130-160EB (GP300-360EB) [C877]

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Figure 1. Hydraulic Schematic (Sheet 1 of 3)

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Figure 1. Hydraulic Schematic (Sheet 2 of 3)

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Figure 1. Hydraulic Schematic (Sheet 3 of 3)

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Figure 2. Hydraulic Brake Schematic

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Figure 3. Air Brake Schematic (Sheet 1 of 2)

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Figure 3. Air Brake Schematic (Sheet 2 of 2)

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Figure 4. Cummins Engine Electrical Schematic (Without Operator Presence System) (Sheet 1
of 9)

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Figure 4. Cummins Engine Electrical Schematic (Without Operator Presence System) (Sheet 2
of 9)

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Figure 4. Cummins Engine Electrical Schematic (Without Operator Presence System) (Sheet 3
of 9)

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Figure 4. Cummins Engine Electrical Schematic (Without Operator Presence System) (Sheet 4
of 9)

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Figure 4. Cummins Engine Electrical Schematic (Without Operator Presence System) (Sheet 5
of 9)

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Figure 4. Cummins Engine Electrical Schematic (Without Operator Presence System) (Sheet 6
of 9)

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Figure 4. Cummins Engine Electrical Schematic (Without Operator Presence System) (Sheet 7
of 9)

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Figure 4. Cummins Engine Electrical Schematic (Without Operator Presence System) (Sheet 8
of 9)

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Figure 4. Cummins Engine Electrical Schematic (Without Operator Presence System) (Sheet 9
of 9)

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Figure 5. Cummins Engine Electrical Schematic (With Operator Presence System) (Sheet 1 of
9)

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Figure 5. Cummins Engine Electrical Schematic (With Operator Presence System) (Sheet 2 of
9)

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Figure 5. Cummins Engine Electrical Schematic (With Operator Presence System) (Sheet 3 of
9)

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Figure 5. Cummins Engine Electrical Schematic (With Operator Presence System) (Sheet 4 of
9)

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Figure 5. Cummins Engine Electrical Schematic (With Operator Presence System) (Sheet 5 of
9)

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Figure 5. Cummins Engine Electrical Schematic (With Operator Presence System) (Sheet 6 of
9)

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Figure 5. Cummins Engine Electrical Schematic (With Operator Presence System) (Sheet 7 of
9)

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Figure 5. Cummins Engine Electrical Schematic (With Operator Presence System) (Sheet 8 of
9)

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Figure 5. Cummins Engine Electrical Schematic (With Operator Presence System) (Sheet 9 of
9)

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Figure 6. Perkins Engine Electrical Schematic (Without Operator Presence System) (Sheet 1 of
10)

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Figure 6. Perkins Engine Electrical Schematic (Without Operator Presence System) (Sheet 2 of
10)

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Figure 6. Perkins Engine Electrical Schematic (Without Operator Presence System) (Sheet 3 of
10)

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Figure 6. Perkins Engine Electrical Schematic (Without Operator Presence System) (Sheet 4 of
10)

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Figure 6. Perkins Engine Electrical Schematic (Without Operator Presence System) (Sheet 5 of
10)

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Figure 6. Perkins Engine Electrical Schematic (Without Operator Presence System) (Sheet 6 of
10)

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Figure 6. Perkins Engine Electrical Schematic (Without Operator Presence System) (Sheet 7 of
10)

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Figure 6. Perkins Engine Electrical Schematic (Without Operator Presence System) (Sheet 8 of
10)

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Figure 6. Perkins Engine Electrical Schematic (Without Operator Presence System) (Sheet 9 of
10)

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Figure 6. Perkins Engine Electrical Schematic (Without Operator Presence System) (Sheet 10
of 10)

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Figure 7. LPG Engine Electrical Schematic (Sheet 1 of 6)

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Figure 7. LPG Engine Electrical Schematic (Sheet 2 of 6)

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Figure 7. LPG Engine Electrical Schematic (Sheet 3 of 6)

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Figure 7. LPG Engine Electrical Schematic (Sheet 4 of 6)

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Figure 7. LPG Engine Electrical Schematic (Sheet 5 of 6)

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Figure 7. LPG Engine Electrical Schematic (Sheet 6 of 6)

Yale Materials Handling Corp.


1400 Sullivan Dr., Greenville, NC 27834-2011

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