Kamlesh Kumar Singh Engineers Pvt. LTD

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KAMLESH KUMAR SINGH ENGINEERS PVT. LTD.

PROJECT : PIPING MECHANICAL, STRUCTURAL AND OTHER ASSOCIATED WORKS FOR NEW
NHT/CCR/NSU/MS BLENDING UNITS FOR BS-IV - PROJECT UNIT AT BARAUNI REFINERY.

INDIAN OIL CORPORATION LTD.

RT PROCEDURE QUALIFICATION NO : KKSEPL/BR/TPIL/BS-IV/RT/PQR-02

RT JOB PROCEDURE NO : KKSEPL/IOCL/TPIL/068107C001/JP - 09

REFERENCE STANDARD : ASME SEC V & SEC VIII Sheet No : 2 of 2

RADIOGRAPHY PROCEDURE QUALIFICATION REPORT


1 SENSITIVITY CALCULATION

: As per Table T - 276 of ASME Sec V Article 2, Source side 5th wire size is 0.20 mm & actual visible wire
size : 5th ie. 0.16mm. Hence sensitivity is achieved.

: As per Table T - 276 of ASME Sec V Article 2, Film side 4th wire size is 0.16 mm & actual visible wire size :
6th ie. 0.125mm. Hence sensitivity is achieved.

2 CALCULATION FOR GEOMETRIC UNSHARPNESS ( Ug )

Ug = dt / SFD - t

Ug = dD/SFD-D=2.82 x 60.3 / ( 558.8 - 60.3 ) = 0.341 mm


Where, d = Effective source size t = thickness of the objective.

SFD = Source of film distance =22 Inch = 558.8 mm

Here t = D=OD of pipe = 60.3 mm

3 EXPOSURE TIME CALCULATION

As per Exposure Chart : 3 MAM


X ray Machine capacity: 5 MA
Exposure Time required : 3/5 X 60 second = 36 second

RADIOGRAPHY AGENCY KKSEPL QA/ QC TPIL

Format No: TPF/BUTENE-1/60923W/RT/PQR/F-2 REV 0


KAMLESH KUMAR SINGH ENGINEERS PVT. LTD.

PROJECT : PIPING MECHANICAL, STRUCTURAL AND OTHER ASSOCIATED WORKS FOR NEW NHT/CCR/NSU/MS BLENDING UNITS
FOR BS-IV - PROJECT UNIT AT BARAUNI REFINERY.

INDIAN OIL CORPORATION LTD.

DATE :

RT PROCEDURE QUALIFICATION NO : : KKSEPL/BR/TPIL/BS-IV/RT/PQR-02

RT JOB PROCEDURE NO : KKSEPL/IOCL/TPIL/068107C001/JP - 09

REFERENCE STANDARD : ASME SEC V & SEC VIII Sheet No :1 of 2

RADIOGRAPHY PROCEDURE QUALIFICATION REPORT

1 Date of Testing : 3rd June 2013

2 Name of Agency : M/s Calcutta Techno Heater ( I ) Pvt Ltd

3 Material : Stainless Steel ( SS 304 )

4 Technique : Double Wall Double Image ( Eliptical )

5 Diameter / Thickness : 2 '' X 3.91 mm

6 Type of weld joints : Butt Weld

7 Radiation Source : X Ray Machine ( 250 KV*5MA)

8 Intensifying Screen : Lead Screens 0.005"

9 Geometric relationship :0.341 mm

10 Limit of films coverage : 180 Degree

11 Film type and make : AGFA D5 ( CEN Classification C4 )

12 Exposure Time : 36 Secs .

13 Processing

a Developing : 5 min at 20 0 C

b Fixing :10 min

14 Density range :2-4

15 Sensitivity

a) Visible wire source side : As per Table T - 276 of ASME Sec V Article 2, Source side 5th wire size is 0.20 mm
& actual visible wire size : 5th ie. 0.16mm. Hence sensitivity is achieved.

: As per Table T - 276 of ASME Sec V Article 2, Film side 4th wire size is 0.16 mm &
b) Visible wire film side
actual visible wire size : 6th ie. 0.125mm. Hence sensitivity is achieved.

IQI Type and Placement : DIN 62FE


16
( Source / Film side ) 10 ISO 16

RADIOGRAPHY AGENCY KKSEPL QA/ QC TPIL

Format No: TPF/BUTENE-1/60923W/RT/PQR/F-1 Rev 0


TECHNIP FRANCE
PROJECT : BUTENE - 1 UNIT , DAHEJ SEZ.
OPaL - Gujarat.
DATE : 04.06.2013

RT PROCEDURE QUALIFICATION NO : X RAY / PROC / TPF / RCC / CTH / DWDI - 02

RT JOB PROCEDURE NO : TPF / BUTENE - 1 / 60923W / MECH / JP - 04

REFERENCE STANDARD : ASME SEC V & SEC VIII Sheet No :1 of 2

RADIOGRAPHY PROCEDURE QUALIFICATION REPORT

1 Date of Testing : 3rd June 2013

2 Name of Agency : M/s Calcutta Techno Heater ( I ) Pvt Ltd

3 Material : Stainless Steel ( SS 304 )

4 Technique : Double Wall Double Image ( Super Impose )

5 Diameter / Thickness : 0.5 '' X 3.73 mm

6 Type of weld joints : Butt Weld

7 Radiation Source : X Ray Machine ( 250 KV*5MA)

8 Intensifying Screen : Lead Screens 0.005"

9 Geometric relationship :0.112 mm

10 Limit of films coverage : 120 Degree

11 Film type and make : AGFA D5 ( CEN Classification C4 )

12 Exposure Time : 36 Second

13 Processing

a Developing : 5 min at 20 0 C

b Fixing :10 min

14 Density range :2-4

15 Sensitivity

a) Visible wire source side : As per Table T - 276 of ASME Sec V Article 2, Source side 5th wire size is 0.20 mm
& actual visible wire size : 5th ie. 0.16mm. Hence sensitivity is achieved.

b) Visible wire film side :---

IQI Type and Placement : DIN 62FE


16
( Source / Film side ) 10 ISO 16

RADIOGRAPHY AGENCY TPF QA/ QC ENGINEERS INDIA LTD

Format No: TPF/BUTENE-1/60923W/RT/PQR/F-1 Rev 0


TECHNIP FRANCE
PROJECT : BUTENE - 1 UNIT , DAHEJ SEZ.
OPaL - Gujarat.

RT PROCEDURE QUALIFICATION NO : X RAY / PROC / TPF / RCC / CTH / DWDI - 02

RT JOB PROCEDURE NO : TPF / BUTENE - 1 / 60923W / MECH / JP - 04

REFERENCE STANDARD : ASME SEC V & SEC VIII Sheet No : 2 of 2

RADIOGRAPHY PROCEDURE QUALIFICATION REPORT

1 SENSITIVITY CALCULATION

Sensitivity (Source side) =Visible wire Diameter / (Pipe


=0.16/(3.73+1.5+.5)x100 thickness
= 2.79 % + Reinforcement +Protrusion) x 100
: As per Table T - 276 of ASME Sec V Article 2, Source side 5th wire size is 0.20 mm & actual visible wire
size : 5th ie. 0.16mm. Hence sensitivity is achieved.

2 CALCULATION FOR GEOMETRIC UNSHARPNESS ( Ug )

Ug = dt / SFD - t

Ug = dD/SFD-D=2.82 x 21.3 / ( 558.8 -21.3 ) = 0.112 mm

Where, d = Effective source size t = thickness of the objective.

SFD = Source of film distance =22 Inch = 558.8 mm


Here t = D=OD of pipe = 21.3 mm
3 EXPOSURE TIME CALCULATION

As per Exposure Chart : 3 MAM


X ray Machine capacity: 5 MA
Exposure Time required : 3/5 X 60 second = 36 second

RADIOGRAPHY AGENCY TPF QA/ QC ENGINEERS INDIA LTD

Format No: TPF/BUTENE-1/60923W/RT/PQR/F-2 REV 0


TECHNIP FRANCE
PROJECT : BUTENE - 1 UNIT , DAHEJ SEZ.
OPaL - Gujarat.

RADIOGRAPHY PROCEDURE QUALIFICATION REPORT

1 SENSITIVITY CALCULATION

VISIBLE WIRE DATA


= X 100
PERMITTED WELD THICK FOR PENETRAMETER SELECTION

WIRE DIA FOR FILM SIDE VIEWING

WELD THICK INCUDING REINFORCEMENT

FILM SIDE SENSITIVITY =

As per T276 of ASME Sec V Article 2 , source side Wire size is to be visible & actual wire size is .
Hence sensivity is achieved.

2 CALCULATION FOR GEOMETRIC UNSHARPNESS ( Ug )

Ug = f X d / D f = ( AB ) = √ ( AC )2 + ( BC ) 2

f = FOCAL SPOT

d = DISTANCE FROM SOURCE SIDE OF WELD TO THE FILM

D = DISTANCE FROM SOURCE OF RADIATION TO OBJECT ( SFD - d )

Ug = f X d / SFD - c =

3 EXPOSURE TIME CALCULATION

ET = f F X 2 ( Th/HVL ) X ( SFD )2 CM X 60 / SOURCE STRENGTH X RHM X ( 100 ) 2 MINUTES

RADIOGRAPHY AGENCY TPF QA/ QC ENGINEERS INDIA LTD

Format No: TPF/BUTENE-1/60923W/RT/PQR/F-2 REV 0


TECHNIP FRANCE
PROJECT : BUTENE - 1 UNIT , DAHEJ SEZ.
OPaL - Gujarat.
DATE :

RADIOGRAPHY PROCEDURE QUALIFICATION REPORT

1 Date of Testing
:

2 Name of Agency
:

3 Material
:

4 Technique
:

5 Diameter / Thickness
:

6 Type of weld joints


:

7 Radiation Source
:

8 Intensifying Screen
:

9 Geometric relationship
:

10 Limit of films coverage


:

11 Film type and make


:

12 Exposure Time
:

13 Processing
:

a Developing
:

b Fixing
:

14 Density range
:
Sensitivity a) Visible wire source side
15 :

Sensitivity b) Visible wire film side :

IQI Type and Placement


16
( Source / Film side ) :

RADIOGRAPHY AGENCY TPF QA/ QC ENGINEERS INDIA LTD

Format No: TPF/BUTENE-1/60923W/RT/PQR/F-1 Rev 0


TECHNIP FRANCE
PROJECT : BUTENE - 1 UNIT , DAHEJ SEZ.
OPaL - Gujarat.
DATE : 03.10.2012

RT PROCEDURE QUALIFICATION NO : RT / PROC / TPF / RCC / HRIS / DWSI - 01

RT JOB PROCEDURE NO : TPF / BUTENE - 1 / 60923W / MECH / JP - 04

REFERENCE STANDARD : ASME SEC V & SEC VIII Sheet 1 of 2

RADIOGRAPHY PROCEDURE QUALIFICATION REPORT

1 Date of Testing : 3rd October 2012

2 Name of Agency : M/s Hi Tech Radiographic Inspection Services

3 Material : Carbon Steel ( A106 Gr B )

4 Technique : Double Wall Single Image

5 Diameter / Thickness : 6 '' X 7.11 mm

6 Type of weld joints : Butt Weld

7 Radiation Source : Ir 192

8 Intensifying Screen : Lead Screens 0.125 mm

9 Geometric relationship : 0.11mm

10 Limit of films coverage : 120 Degree

11 Film type and make : AGFA D4

12 Exposure Time :4.0 minutes.

13 Processing

a Developing : 5 min at 20 0 C

b Fixing :10 min

14 Density range :2-4

15 Sensitivity

a) Visible wire source side : As per Table T - 276 of ASME Sec V Article 2, Source side 6th wire size is 0.25 mm
& actual visible wire is 4th ie Size 0.2mm. Hence sensitivity is achieved.

: As per Table T - 276 of ASME Sec V Article 2, Film side 5th wire size is 0.20 mm &
b) Visible wire film side
actual visible wire is 4th ie. Size 0.2mm. Hence sensitivity is achieved.

IQI Type and Placement : DIN 62FE


16
( Source / Film side ) 10 ISO 16

RADIOGRAPHY AGENCY TPF QA/ QC ENGINEERS INDIA LTD

Format No: TPF/BUTENE-1/60923W/RT/PQR/F-1 Rev 0


TECHNIP FRANCE
PROJECT : BUTENE - 1 UNIT , DAHEJ SEZ.
OPaL - Gujarat.

RT PROCEDURE QUALIFICATION NO : RT / PROC / TPF / RCC / HRIS / DWSI - 01

RT JOB PROCEDURE NO : TPF / BUTENE - 1 / 60923W / MECH / JP - 04

REFERENCE STANDARD : ASME SEC V & SEC VIII Sheet 2 of 2

RADIOGRAPHY PROCEDURE QUALIFICATION REPORT

1 SENSITIVITY CALCULATION

: As per Table T - 276 of ASME Sec V Article 2, Source side 6th wire size is 0.25 mm & actual visible wire is
4th ie Size 0.2mm. Hence sensitivity is achieved.

: As per Table T - 276 of ASME Sec V Article 2, Film side 5th wire size is 0.20 mm & actual visible wire is 4th
ie. Size 0.2mm. Hence sensitivity is achieved.

2 CALCULATION FOR GEOMETRIC UNSHARPNESS ( Ug )

Ug = dt / SFD - t
= 2.5 x 7.11 / ( 168.3 - 7.11) = 0.11mm

Where, d = Effective source size , t = thickness of the objective , SFD = Source of film distance.

3 EXPOSURE TIME CALCULATION

Film factor X ( SFD ) 2 x 2 thk / HVT x 60 ) / ( C x RHM ) x (100) 2

= 4.2 x ( 0.1683)2 x 2 14.22 / 12.5 x 60 ) / ( 9.75 x 0.5 ) x (100) 2

= 3.22 minutes ie 4.0 minutes

Where ,

Film factor = 4.2 R , for AGFA D4 film in source Iridium 192

SFD = Source to Film Distance in cm

HVT=Half Value Thickness = 12.5 mm for steel

thk= Thickness of specimen = 7.11 mm , for double wall thk = 14.22 mm


C= Source Strength in Curies = 9.75 Ci
RHM= Radiation output in Roentgen per hour by one curie at 1m = 0.5 R

From Exposure time Scale : 52 Sec x 4.2 = 3 minutes 38.4 Sec ie 4.0 minutes

RADIOGRAPHY AGENCY TPF QA/ QC ENGINEERS INDIA LTD

Format No: TPF/BUTENE-1/60923W/RT/PQR/F-2 REV 0


TECHNIP FRANCE
PROJECT : BUTENE - 1 UNIT , DAHEJ SEZ.
OPaL - Gujarat.
DATE : 03.10.2012

RT PROCEDURE QUALIFICATION NO : RT / PROC / TPF / RCC / HRIS / DWDI - 02

RT JOB PROCEDURE NO : TPF / BUTENE - 1 / 60923W / MECH / JP - 04

REFERENCE STANDARD : ASME SEC V & SEC VIII Sheet No: 1 of 2

RADIOGRAPHY PROCEDURE QUALIFICATION REPORT

1 Date of Testing : 3rd October 2012

2 Name of Agency : M/s Hi Tech Radiographic Inspection Services

3 Material : Carbon Steel ( A106 Gr B )

4 Technique : Double Wall Double Image ( Eliptical )

5 Diameter / Thickness : 2 '' X 5.54 mm thk

6 Type of weld joints : Butt Weld

7 Radiation Source : Ir 192

8 Intensifying Screen : Lead Screens 0.125 mm

9 Geometric relationship : 0.629 mm

10 Limit of films coverage : 180 Degree

11 Film type and make : AGFA D4

12 Exposure Time :10 minutes

13 Processing

a Developing : 5 min at 20 0 C

b Fixing :10 min

14 Density range :2-4

15 Sensitivity

a) Visible wire source side : As per Table T-276 of ASME Sec V Article 2, Source side 5th wire size is 0.20mm &
actual visible wire size : 4th ie. 0.20mm. Hence sensitivity is achieved.

b) Visible wire film side : ------

IQI Type and Placement : DIN 62FE


16
( Source / Film side ) 10 ISO 16

RADIOGRAPHY AGENCY TPF QA/ QC ENGINEERS INDIA LTD

Format No: TPF/BUTENE-1/60923W/RT/PQR/F-1 Rev 0


TECHNIP FRANCE
PROJECT : BUTENE - 1 UNIT , DAHEJ SEZ.
OPaL - Gujarat.

RT PROCEDURE QUALIFICATION NO : RT / PROC / TPF / RCC / HRIS / DWDI - 02

RT JOB PROCEDURE NO : TPF / BUTENE - 1 / 60923W / MECH / JP - 04

REFERENCE STANDARD : ASME SEC V & SEC VIII Sheet No: 2 of 2

RADIOGRAPHY PROCEDURE QUALIFICATION REPORT

1 SENSITIVITY CALCULATION

: As per Table T-276 of ASME Sec V Article 2, Source side 5th wire size is 0.20mm &
actual visible wire size : 4th ie. 0.20mm. Hence sensitivity is achieved.

2 CALCULATION FOR GEOMETRIC UNSHARPNESS ( Ug )

Ug = dt / SFD - t

Ug = dD/SFD-D=2.5 x 60.3 / ( 300 - 60.3 ) = 0.629 mm

Where, d = Effective source size t = thickness of the objective.

SFD = Source of film distance.

Here t = D=OD of pipe = 60.3 mm

3 EXPOSURE TIME CALCULATION

Film factor X ( SFD ) 2 x 2 thk / HVT x 60 ) / ( C x RHM ) x (100) 2


= 4.2 x ( 30)2 x 2 11.08 / 12.5 x 60 ) / ( 9.75 x 0.5 ) x (100) 2
= 8.60 minutes ie 10 minutes

Where ,
Film factor = 4.2 R , for AGFA D4 film in source Iridium 192
SFD = Source to Film Distance in cm
HVT=Half Value Thickness = 12.5 mm for steel
thk= Thickness of specimen = 5.54 mm , for double wall thk = 11.08 mm
C= Source Strength in Curies = 9.75 Ci
RHM= Radiation output in Roentgen per hour by one curie at 1m = 0.5 R

From Exposure time Scale : 2 min 15 Sec x 4.2 = 9 minutes 27 Sec ie 10.0 minutes

RADIOGRAPHY AGENCY TPF QA/ QC ENGINEERS INDIA LTD

Format No: TPF/BUTENE-1/60923W/RT/PQR/F-2 REV 0


Format No: TPF/BUTENE-1/60923W/RT/PQR/F-2 REV 0
TECHNIP FRANCE
PROJECT : BUTENE - 1 UNIT , DAHEJ SEZ.
OPaL - Gujarat.
DATE : 03.10.2012

RT PROCEDURE QUALIFICATION NO : RT / PROC / TPF / RCC / HRIS / DWDI - 03

RT JOB PROCEDURE NO : TPF / BUTENE - 1 / 60923W / MECH / JP - 04

REFERENCE STANDARD : ASME SEC V & SEC VIII Sheet No :1 of 2

RADIOGRAPHY PROCEDURE QUALIFICATION REPORT

1 Date of Testing : 3rd October 2012

2 Name of Agency : M/s Hi Tech Radiographic Inspection Services

3 Material : Carbon Steel ( A106 Gr B )

4 Technique : Double Wall Double Image ( Super Impose)

5 Diameter / Thickness : 2 '' X 5.54 mm

6 Type of weld joints : Butt Weld

7 Radiation Source : Ir 192

8 Intensifying Screen : Lead Screens 0.125 mm

9 Geometric relationship : 0.629 mm

10 Limit of films coverage : 120 Degree

11 Film type and make : AGFA D4

12 Exposure Time :10 minutes

13 Processing

a Developing : 5 min at 20 0 C

b Fixing :10 min

14 Density range :2-4

15 Sensitivity

a) Visible wire source side : As per Table T-276 of ASME Sec V Article 2, Source side 5th wire size is 0.20mm &
actual visible wire size : 4th ie. 0.20mm. Hence sensitivity is achieved.

: As per Table T-276 of ASME Sec V Article 2, Film side 4th wire size is 0.16mm &
b) Visible wire film side
actual visible wire size : 5th ie. 0.16mm. Hence sensitivity is achieved.

IQI Type and Placement : DIN 62FE


16
( Source / Film side ) 10 ISO 16

RADIOGRAPHY AGENCY TPF QA/ QC ENGINEERS INDIA LTD

Format No: TPF/BUTENE-1/60923W/RT/PQR/F-1 Rev 0


TECHNIP FRANCE
PROJECT : BUTENE - 1 UNIT , DAHEJ SEZ.
OPaL - Gujarat.

RT PROCEDURE QUALIFICATION NO : RT / PROC / TPF / RCC / HRIS / DWDI - 03

RT JOB PROCEDURE NO : TPF / BUTENE - 1 / 60923W / MECH / JP - 04

REFERENCE STANDARD : ASME SEC V & SEC VIII Sheet No: 2 of 2

RADIOGRAPHY PROCEDURE QUALIFICATION REPORT

1 SENSITIVITY CALCULATION

: As per Table T-276 of ASME Sec V Article 2, Source side 5th wire size is 0.20mm & actual visible wire size :
4th ie. 0.20mm. Hence sensitivity is achieved.

: As per Table T-276 of ASME Sec V Article 2, Film side 4th wire size is 0.16mm & actual visible wire size : 5th
ie. 0.16mm. Hence sensitivity is achieved.

2 CALCULATION FOR GEOMETRIC UNSHARPNESS ( Ug )

Ug = dt / SFD - t

Ug = dD/SFD-D=2.5 x 60.3 / ( 300 - 60.3 ) = 0.629 mm

Where, d = Effective source size t = thickness of the objective.


SFD = Source of film distance.
Here t = D=OD of pipe = 60.3 mm

3 EXPOSURE TIME CALCULATION

Film factor X ( SFD ) 2 x 2 thk / HVT x 60 ) / ( C x RHM ) x (100) 2


= 4.2 x ( 30)2 x 2 11.08 / 12.5 x 60 ) / ( 9.75 x 0.5 ) x (100) 2
= 8.60 minutes ie 10 minutes

Where ,
Film factor = 4.2 R , for AGFA D4 film in source Iridium 192
SFD = Source to Film Distance in cm
HVT=Half Value Thickness = 12.5 mm for steel
thk= Thickness of specimen = 5.54 mm , for double wall thk = 11.08 mm
C= Source Strength in Curies = 9.75 Ci
RHM= Radiation output in Roentgen per hour by one curie at 1m = 0.5 R

From Exposure time Scale : 2 min 15 Sec x 4.2 = 9 minutes 27 Sec ie 10.0 minutes

RADIOGRAPHY AGENCY TPF QA/ QC ENGINEERS INDIA LTD

Format No: TPF/BUTENE-1/60923W/RT/PQR/F-2 REV 0


Format No: TPF/BUTENE-1/60923W/RT/PQR/F-2 REV 0
TECHNIP FRANCE
PROJECT : BUTENE - 1 UNIT , DAHEJ SEZ.
OPaL - Gujarat.
DATE : 03.10.2012

RT PROCEDURE QUALIFICATION NO : RT / PROC / TPF / RCC / HRIS / SWSI - 04

RT JOB PROCEDURE NO : TPF / BUTENE - 1 / 60923W / MECH / JP - 04

REFERENCE STANDARD : ASME SEC V & SEC VIII Sheet No :1 of 2

RADIOGRAPHY PROCEDURE QUALIFICATION REPORT

1 Date of Testing : 3rd October 2012

2 Name of Agency : M/s Hi Tech Radiographic Inspection Services

3 Material : Carbon Steel ( A106 Gr B )

4 Technique : Single Wall Single Image. ( Panormic )

5 Diameter / Thickness : 24 '' X 9.53 mm

6 Type of weld joints : Butt Weld

7 Radiation Source : Ir 192

8 Intensifying Screen : Lead Screens 0.125 mm

9 Geometric relationship :0.08 mm

10 Limit of films coverage : 30 Degree

11 Film type and make : AGFA D5

12 Exposure Time :5.0 minutes.

13 Processing

a Developing : 5 min at 20 0 C

b Fixing :10 min

14 Density range :2-4

15 Sensitivity

a) Visible wire source side : As per Table T - 276 of ASME Sec V Article 2, Source side 7th wire size is 0.33mm &
actual visible wire size : 4th ie. 0.2mm. Hence sensitivity is achieved.

: As per Table T - 276 of ASME Sec V Article 2, Film side 6th wire size is 0.25 mm &
b) Visible wire film side
actual visible wire size : 4th ie. 0.2mm. Hence sensitivity is achieved.

IQI Type and Placement : DIN 62FE


16
( Source / Film side ) 10 ISO 16

RADIOGRAPHY AGENCY TPF QA/ QC ENGINEERS INDIA LTD

Format No: TPF/BUTENE-1/60923W/RT/PQR/F-1 Rev 0


TECHNIP FRANCE
PROJECT : BUTENE - 1 UNIT , DAHEJ SEZ.
OPaL - Gujarat.

RT PROCEDURE QUALIFICATION NO : RT / PROC / TPF / RCC / HRIS / SWSI - 04

RT JOB PROCEDURE NO : TPF / BUTENE - 1 / 60923W / MECH / JP - 04

REFERENCE STANDARD : ASME SEC V & SEC VIII Sheet No : 2 of 2

RADIOGRAPHY PROCEDURE QUALIFICATION REPORT

1 SENSITIVITY CALCULATION

: As per Table T - 276 of ASME Sec V Article 2, Source side 7th wire size is 0.33 mm & actual visible wire
size : 4th ie. 0.2mm. Hence sensitivity is achieved.

: As per Table T - 276 of ASME Sec V Article 2, Film side 6th wire size is 0.25 mm & actual visible wire size :
4th ie. 0.2mm. Hence sensitivity is achieved.

2 CALCULATION FOR GEOMETRIC UNSHARPNESS ( Ug )

Ug = dt / SFD - t

Ug = dt/SFD-t=2.5 x 9.53 / ( 300 - 9.53 ) = 0.08 mm

Where, d = Effective source size t = thickness of the objective.

SFD = Source of film distance.

3 EXPOSURE TIME CALCULATION

Film factor X ( SFD ) 2 x 2 thk / HVT x 60 ) / ( C x RHM ) x (100) 2


= 2 x ( 30)2 x 2 9.53 / 12.5 x 60 ) / ( 9.75 x 0.5 ) x (100) 2
= 3.76 minutes ie. 5.0 minutes

Where ,
Film factor = 2 R , for AGFA D5 film in source Iridium 192
SFD = Source to Film Distance in cm
HVT=Half Value Thickness = 12.5 mm for steel
thk= Thickness of specimen =9.53 mm
C= Source Strength in Curies = 9.75 Ci
RHM= Radiation output in Roentgen per hour by one curie at 1m = 0.5 R

From Exposure time Scale : 2 min 30 Sec x 2 = 5 minutes

RADIOGRAPHY AGENCY TPF QA/ QC ENGINEERS INDIA LTD

Format No: TPF/BUTENE-1/60923W/RT/PQR/F-2 REV 0


Format No: TPF/BUTENE-1/60923W/RT/PQR/F-2 REV 0
Dacay Factors for Iridium 192
Days 0 5 10 15 20 25 30
0 0.95 0.91 0.87 0.83 0.79 0.75
40 0.69 0.66 0.63 0.6 0.57 0.54 0.52
80 0.47 0.45 0.43 0.41 0.39 0.37 0.36
120 0.32 0.31 0.3 0.28 0.27 0.26 0.25
160 0.22 0.21 0.2 0.19 0.19 0.18 0.17
Date
0 1 10 05-Oct-12 10.000 0 1
5 0.95 10 10-Oct-12 9.500 5 0.95
10 0.91 10 15-Oct-12 9.100 10 0.91
15 0.87 10 20-Oct-12 8.700 15 0.87
20 0.83 10 25-Oct-12 8.300 20 0.83
25 0.79 10 30-Oct-12 7.900 25 0.79
30 0.75 10 04-Nov-12 7.500 30 0.75
35 0.72 10 09-Nov-12 7.200 35 0.72
40 0.69 10 14-Nov-12 6.900 40 0.69
45 0.66 10 19-Nov-12 6.600 45 0.66
50 0.63 10 24-Nov-12 6.300 50 0.63
55 0.6 10 29-Nov-12 6.000 55 0.6
60 0.57 10 04-Dec-12 5.700 60 0.57
65 0.54 10 09-Dec-12 5.400 65 0.54
70 0.52 10 14-Dec-12 5.200 70 0.52
75 0.5 10 19-Dec-12 5.000 75 0.5
80 0.47 10 24-Dec-12 4.700 80 0.95
85 0.45 10 29-Dec-12 4.500 85 0.91
90 0.43 10 03-Jan-13 4.300 90 0.87
95 0.41 10 08-Jan-13 4.100 95 0.83
100 0.39 10 13-Jan-13 3.900 100 0.79
105 0.37 10 18-Jan-13 3.700 105 0.75
110 0.36 10 23-Jan-13 3.600 110 0.72
115 0.34 10 28-Jan-13 3.400 115 0.69
120 0.32 10 02-Feb-13 3.200 120 0.66
125 0.31 10 07-Feb-13 3.100 125 0.63
130 0.3 10 12-Feb-13 3.000 130 0.6
135 0.28 10 17-Feb-13 2.800 135 0.57
140 0.27 10 22-Feb-13 2.700 140 0.54
145 0.26 10 27-Feb-13 2.600 145 0.52
150 0.25 10 04-Mar-13 2.500 150 0.5
155 0.95 2.5 09-Mar-13 2.375 155 0.95
160 0.91 2.5 14-Mar-13 2.275 160 0.91
165 0.87 2.5 19-Mar-13 2.175 165 0.87
170 0.83 2.5 24-Mar-13 2.075 170 0.83
175 0.79 2.5 29-Mar-13 1.975 175 0.79
180 0.75 2.5 03-Apr-13 1.875 180 0.75
185 0.72 2.5 08-Apr-13 1.800 185 0.72
190 0.69 2.5 13-Apr-13 1.725 190 0.69
195 0.66 2.5 18-Apr-13 1.650 195 0.66
200 0.63 2.5 23-Apr-13 1.575 200 0.63
205 0.6 2.5 28-Apr-13 1.500 205 0.6
210 0.57 2.5 03-May-13 1.425 210 0.57
215 0.54 2.5 08-May-13 1.350 215 0.54
220 0.52 2.5 13-May-13 1.300 220 0.52
225 0.5 2.5 18-May-13 1.250 225 0.5
230 0.47 2.5 23-May-13 1.175 230 0.47
235 0.45 2.5 28-May-13 1.125 235 0.45
240 0.43 2.5 02-Jun-13 1.075 240 0.43
245 0.41 2.5 07-Jun-13 1.025 245 0.41
250 0.39 2.5 12-Jun-13 0.975 250 0.39
255 0.37 2.5 17-Jun-13 0.925 255 0.37
260 0.36 2.5 22-Jun-13 0.900 260 0.36
265 0.34 2.5 27-Jun-13 0.850 265 0.34
270 0.32 2.5 02-Jul-13 0.800 270 0.32
275 0.31 2.5 07-Jul-13 0.775 275 0.31
280 0.3 2.5 12-Jul-13 0.750 280 0.3
285 0.28 2.5 17-Jul-13 0.700 285 0.28
290 0.27 2.5 22-Jul-13 0.675 290 0.27
295 0.26 2.5 27-Jul-13 0.650 295 0.26
300 0.25 2.5 01-Aug-13 0.625 300 0.25
35
0.72
0.5
0.34
0.23
0.16

10 05-Oct-12 10.000
10 10-Oct-12 9.500
10 15-Oct-12 9.100
10 20-Oct-12 8.700
10 25-Oct-12 8.300
10 30-Oct-12 7.900
10 04-Nov-12 7.500
10 09-Nov-12 7.200
10 14-Nov-12 6.900
10 19-Nov-12 6.600
10 24-Nov-12 6.300
10 29-Nov-12 6.000
10 04-Dec-12 5.700
10 09-Dec-12 5.400
10 14-Dec-12 5.200
10 19-Dec-12 5.000
5 24-Dec-12 4.750
5 29-Dec-12 4.550
5 03-Jan-13 4.350
5 08-Jan-13 4.150
5 13-Jan-13 3.950
5 18-Jan-13 3.750
5 23-Jan-13 3.600
5 28-Jan-13 3.450
5 02-Feb-13 3.300
5 07-Feb-13 3.150
5 12-Feb-13 3.000
5 17-Feb-13 2.850
5 22-Feb-13 2.700
5 27-Feb-13 2.600
5 04-Mar-13 2.500
2.5 09-Mar-13 2.375
2.5 14-Mar-13 2.275
2.5 19-Mar-13 2.175
2.5 24-Mar-13 2.075
2.5 29-Mar-13 1.975
2.5 03-Apr-13 1.875
2.5 08-Apr-13 1.800
2.5 13-Apr-13 1.725
2.5 18-Apr-13 1.650
2.5 23-Apr-13 1.575
2.5 28-Apr-13 1.500
2.5 03-May-13 1.425
2.5 08-May-13 1.350
2.5 13-May-13 1.300
2.5 18-May-13 1.250
2.5 23-May-13 1.175
2.5 28-May-13 1.125
2.5 02-Jun-13 1.075
2.5 07-Jun-13 1.025
2.5 12-Jun-13 0.975
2.5 17-Jun-13 0.925
2.5 22-Jun-13 0.900
2.5 27-Jun-13 0.850
2.5 02-Jul-13 0.800
2.5 07-Jul-13 0.775
2.5 12-Jul-13 0.750
2.5 17-Jul-13 0.700
2.5 22-Jul-13 0.675
2.5 27-Jul-13 0.650
2.5 01-Aug-13 0.625
TECHNIP FRANCE
PROJECT : BUTENE - 1 UNIT , DAHEJ SEZ.
OPaL - Gujarat.
RT Agency: Hi Tech Radiographic Inspection Services

Sl No Description Remarks

1 Radiography Agency by approved EIL letter LET/5862 Date 04.08.2012

2 Location approval of pit room approved by EIL letter LET/5260 Date 09.08.2012

3 Calibration certificate of Radiation Survey Meter ( LS-70) Valid unto 10th January 2013

4 Calibration certificate of Personal Digital Meter ( SG-03) Valid up to 20th April 2013

5 Manufacturers Test Certificate of Wire Type Pentameter Certificate No : XAP/141/09/2011

6 Manufacturers Test Certificate of Wire Type Pentameter Certificate No : XAP/167/10/2011

7 TLD Monitoring - Dose Report Up to July'2012

8 Permission for carrying out radiography work at OPaL Model Roli-3 Sr No 11115

9 Decay Chart Source Strength 20.51Ci As on 11.07.2012

10 Site in charge certificate Bal Krishna

11 Radiographer certificate Suman Kumar Ghosh

12 Radiographer certificate Vinay Kumar Pathak

13 Radiographer certificate Amresh Kumar Dubey

14 Radiographer trainee certificate Satish Kumar Pandey

15 Radiographer trainee certificate Rajendra Kumar Saket

16 Radiographer trainee certificate Nitesh Kumar Pandey

17 Letter RCC to RSD/AERB for Pit Room approval RCC/12-13/151

18 Service Tax Registration PAN No : AKRPP7268G


OWNER: PMC : CONTRACTOR:

SUB- CONTRACTOR:

ONGC Petro additions Limited (OPaL) ENGINEERS INDIA LIMITED TECHNIP FRANCE

Project : BUTENE-1 , OPaL , Dahej , LEPC-5 EIL JOB No: 6987 TPF Job No :60923W Report No : Date : Format No:-TPF/BUTENE-1/60923W/MECH/F-05 Rev. 0

RADIOGRAPHY EXAMINATION REPORT


Procedure No:TPF/BUTENE-1/60923W/MECH/JP-04 Acceptance Criteria : ASME B31.3
Source : Ir 192 / X - Ray / Se 75 Source Size : Strength : Technique: SWSI/DWSI/DWDI
Film Type : D4 / D5 / D7 Before Sensitivity IQI Type : ASTM / DIN
PWHT
Film Manufacturer : After Density IQI Placement : Source FILM

Joint
Piping Rev. Area Spool
Sl. No. Drg. No. / Line No. / ISO No. Sht No Joint No Material Dia Welder No XR No. Film Segment Indication Result Remarks
Class No No No Thk ( mm) / Sch.
(Inch)

10

Legends:
ACC :If the weld is acceptable BT :Burn through
REP :If the weld is unacceptable and repair CP :Cluster Porosity
RT :If the radiography is to be retake CR :Crack
GRS :If the weld is to be grinded & retake DR :Debris

Performed by SUB - CONTRACTOR Checked & Accepted by TECHNIP FRANCE EIL (PMC )

Signature :

Name :

Date :
OWNER: PMC : CONTRACTOR:
SUB- CONTRACTOR:

ONGC Petro additions Limited (OPaL) ENGINEERS INDIA LIMITED TECHNIP FRANCE

Project : BUTENE-1 , OPaL , Dahej , LEPC-5 EIL JOB No: 6987 TPF Job No :60923W Report No : Format No:-TPF/BUTENE-1/60923W/MECH/F-04 Rev. 0

RADIOGRAPHY OFFERING REPORT Date :

Joint
Piping Rev. Area
Sl. No. Drg. No. / Line No. / ISO No. Sht No Spool No Joint No Material Dia Thk ( mm) / Welder No XR No. Remarks
Class No No Type *
(Inch) Sch.

10

Performed by SUB - CONTRACTOR Checked & Accepted by TECHNIP FRANCE EIL (PMC )

Signature :
Name :

Date :

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