A/23 MFFI - A/27 MFFI: Installation Instructions Type C Boilers

A/23 MFFI - A/27 MFFI
G.C.N. 47-116-10 / 47-116-12

Installation Instructions
Type C Boilers
LEAVE THESE INSTRUCTIONS
ADJACENT TO THE GAS METER
Country of destination: GB
TABLE OF CONTENTS 1. GENERAL INFORMATION
1.1 General Instructions
1.2 Technical Information
1.3 Overall View
2. INSTALLATION
2.1 Reference Standards
2.2 Siting the Appliance
2.3 Overall Dimensions
2.4 Clearances
2.5 Mounting the Appliance
2.6 Electrical Connection
2.7 Gas Connection
2.8 Water Connections
2.9 Flue Connection
2.10 Room Thermostat Connection
2.11 Electrical/System Diagrams
2.12 Water Circuit Diagrams
3. COMMISSIONING
3.1 Initial Preparation
3.2 Removing the Front Panel
3.3 Control Panel
3.4 Initial Start-up
3.5 Operational Adjustments
3.6 Combustion Analysis
3.7 Fume Discharge Monitoring
3.8 Boiler Safety Systems
3.9 Draining the System
4. GAS ADJUSTMENTS
Gas Adjustment Table
4.1 Changing the Type of Gas
5. MAINTENANCE
6. MISCELLANEOUS
6.1 Wiring Diagram for Two Heating Zones
6.2 Wiring Diagram for Connection to Ariston Unvented Cylinderl
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1. GENERAL This manual is an integral and essential part of the product. It should be kept
with the appliance so that it can be consulted by the user and our authorised
INFORMATION personnel.
Please carefully read the instructions and notices about the unit contained in
this manual, as they provide impor tant information regarding the safe
installation, use and maintenance of the product.
For operating instructions please consult the separate User’s Manual.

User’s
Manual
A/23 MFFI
A/27 MFFI
1.1 General Instructions Read the instructions and recommendations in these Installation Instructions
carefully to ensure proper installation, use and maintenance of the appliance.
Keep this manual in a safe place. You may need it for your own reference while
our Servicing Centre technicians or your installer may need to consult it in the
future.
This is a combined appliance for the production of central heating (C.H.) and
domestic hot water (D.H.W.).
This appliance must be used only for the purpose for which it is designed.
The manufacturer declines all liability for damage caused by improper or
negligent use.
No asbestos or other hazardous materials have been used in the fabrication of
this product.
Before connecting the appliance, check that the information shown on the data
plate and the table on pages 4-5 comply with the electric, water and gas mains
of the property. You will find the data plate on the reverse of the control panel.
The gas with which this appliance operates is also shown on the label at the
bottom of the boiler.
Do not install this appliance in a damp environment or close to equipment
which spray water or other liquids.
Do not place objects on the appliance.
Do not allow children or inexperienced persons to use the appliance without
supervision.
If you smell gas in the room, do not turn on light switches, use the telephone or
any other object which might cause sparks.
Open doors and windows immediately to ventilate the room.
Shut the gas mains tap (on the gas meter) or the valve of the gas cylinder and
call your Gas Supplier immediately.
If you are going away for a long period of time, remember to shut the mains gas
tap or the gas cylinder valve.
Always disconnect the appliance either by unplugging it from the mains or
turning off the mains switch before cleaning the appliance or carrying out
maintenance.
In the case of faults or failure, switch off the appliance and turn off the gas
tap. Do not tamper with the appliance.
For repairs, call your local Authorised Servicing Centre and request the use of
original spare parts. For in-guarantee repairs contact MTS (GB) Limited.
Check the following at least once a year:
1 - Check the seal of water connections, replacing the gaskets if necessary.
2 - Check the seal of the gas connections, replacing the gaskets if necessary.
3 - Check the general condition of the appliance and of the combustion
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chamber visually.
4 - Visual check of the combustion: clean burners if necessary.
5 - With reference to point 3, dismantle and clean the combustion chamber if
necessary.
6 - With reference to point 4, dismantle and clean the injectors if necessary.
7 - Visual check of the primary heat exchanger:
- check for overheating of the exchangers fins;
- clean the exhaust side of the exchanger and fan if necessary.
8 - Regulate the gas pressure, ignition pressure, partial flame, maximum
flame.
9 - Check proper operation of the heating safety system:
- maximum safety temperature;
- maximum safety pressure.
10 - Check the proper operation of the gas safety system:
- gas or flame safety device;
- gas valve safety device.
11 - Check that the electrical connections have been made in compliance with
the instructions shown in the installation instructions.
12 - Check the efficiency of the hot water supply (flow and temperature).
13 - Check general operation of the appliance.
14 - Check the exhaust system for the combustion products.
1.2 Technical Information
A/23 MFFI A/27 MFFI
CE Certification
Heat Input max/min kW 25.6/11.0 29.8/12.0
Heat Output max/min kW 23.1/9.2 27.3/10.1
Efficiency of Nominal Heat Input % 90.2 91.6
Efficiency at 30% of Nominal Heat Input % 87.8 88.3
Heat Loss to the Casing (³T=50°C) % 1.2 1.3
Flue Heat Loss with Burner Operating % 8.6 7.1
Flue Heat Loss with Burner Off % 0.4 0.4
Maximum Discharge of Fumes (G20-G25) Kg/h 59 62
Residual Discharge Head mbar 1.15 1.4
Consumption at Nominal Capacity (G20-G25) m3/h 2.72/3.32 3.16/3.86
Gas Consumption after 10 Minutes* m3 0.32/0.39 0.37/0.45
(15°C, 1013 mbar) (G30-G31) Kg/h 2.02/2.00 2.35/2.32
Temp. of exhaust fumes at nominal
capacity (G20-G25) °C 137 128
CO2 Content % 5.8 6.6
O2 Content % 9.2 8.0
CO Content ppm 32 34
Minimum Ambient Temperature °C +5 +5
Head Loss on Water Side (max) (³T=20°C) mbar 200 200
Residual Head of System bar 0.25 0.25
Heating Temperature max/min °C 82/42 82/42
Domestic Hot Water Temperature max/min °C 56/36 56/36
D.H.W. Flow Rate ³T=35°C l/min 9.5 11.2
D.H.W. Flow Rate ³T=35°C gal/min 2.1 2.5
D.H.W. Minimum Flow Rate l/min 2.6 2.6
Pressure of Domestic Hot Water max/min bar 6/0.2 6/0.2
Expansion Vessel Capacity l 7 7
Expansion Vessel Pre-load Pressure bar 1 1
Maximum Water Content in System l 145 145
Maximum Heating Pressure bar 3 3
Nominal Pressure Natural Gas (G20-G25) mbar 20-25 20-25
LPG (G30-G31) mbar 30-37 30-37
Electrical Supply V/Hz 230 / 50 230 / 50
Power Consumption W 150 190
Protection Grade of Electrical System IP 44 44
Internal Fuse Rating FAST 2 AT FAST 2 AT
Weight Kg. 47 47
G.C. Number 47-116-10 47-116-12

*Calculated at 70% maximum output
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1.3 Overall View
Fig. 1.1
Legend:
1. Flue Connector 14. Drain Valve

2. Combustion Chamber Hood 15. Secondary Heat Exchanger
3. Main Heat Exchanger 16. Safety Valve (3 bar)
4. Combustion Chamber Insulation Panel 17. Circulation Pump with Automatic Air Release Valve
5. Burner 18. Gas Valve
6. Expansion Vessel 19. Detection Electrodes
7. Overheat Thermostat 20. Ignition Electrodes
8. Spark Generator 21. Fan
9. Diverter Valve 22. Venturi
10. Main Circuit Temperature Probe 23. Air Pressure Switch
11. Main Circuit Flow Switch
12. Diverter Valve Microswitch
13. Filter Seat
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2. INSTALLATION The technical information and instructions provided herein below are intended
for the installer so that the unit may be installed correctly and safely.
2.1 Reference Standards The installation and initial start up of the boiler must be by a CORGI Approved
Installer in compliance with the installation standards currently in effect, as well
as with any and all local health and safety standards i.e. CORGI .
This appliance must be installed by a competent installer in

accordance with the 1984 Gas Safety (installation & use)
Regulations (as amended)
The installation of this appliance must be in accordance with the relevant

requirements of the 1984 Gas Safety (installation & use) Regulations, the Local
Building Regulations, the current I.E.E. Wiring Regulations, the byelaws of the
local water authority, and in Scotland, in accordance with the Building
Standards (Scotland) Regulation and Health and Safety document No. 635
“Electricity at work regs. 1989”.
Installation should also comply with the following British Standard Codes of
Practice:
Low pressure
pipes BS 6891 1988
Boilers of rated input
not exceeding 60 kW BS 6798 1987
Forced circulation hot
water system BS 5449 1990
Installation of gas hot water
supplies for domestic purposes
( 2nd family gases) BS 5546 1990
Flues BS 5440-1 1990
Air supply BS 5440-2 1989
2.2 Siting the Appliance The appliance may be installed in any room or indoor area, although particular
attention is drawn to the requirements of the current I.E.E. Wiring Regulations,
and in Scotland, the electrical provisions of the Building Regulations applicable
in Scotland, with respect to the installation of the combined appliance in a room
containing a bath or shower.
Where a room-sealed appliance is installed in a room containing a bath or
shower the boiler and any electrical switch or appliance control, utilising
mains electricity should be situated so that it cannot be touched by a
person using the bath or shower.
The location must permit adequate space for servicing and air circulation
around the appliance as indicated in paragraph 2.4.
The location must permit the provision of an adequate flue and termination.
For unusual locations special procedures may be necessary.
BS 6798-1987 gives detailed guidance on this aspect.
A compartment used to enclose the appliance must be designed specifically for
this purpose. No specific ventilation requirements are needed for an installation
within a cupboard
This appliance is not suitable for outdoor installation.
The type C appliances (in which the combustion circuit, air vent intake
and combustion chamber are air-tight with respect to the room in which
the appliance is installed) can be installed in any type of room.
There are no limitations with respect to ventilation and the volume of the room
itself. The boiler must be installed on a solid, permanent wall to prevent access
to the electrical parts (when live) through the aperture on the back frame.
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890
(A-B-D-E)
(C)
5
36
465
Fig. 2.1
Legend:
A = Central Heating Flow (3/4”)
B = Domestic Hot Water Outlet (1/2”)
C = Gas Inlet (3/4”)
D = Domestic Cold Water Inlet (1/2”)
E = Central Heating Return (3/4”)
2.4 Clearances In order to allow for access to the interior of the boiler for maintenance purposes, the
boiler must be installed in compliance with the minimum clearances indicated in the
diagram below.

400
60 60
450
40 50 60 70 80
C C
300
Fig. 2.2
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2.5 Mounting the Appliance Fasten the boiler in place using the template and anchors supplied with the
unit. It is highly recommended that a spirit level be used to position the boiler so
that it is perfectly level.
For additional information, please consult the instructions contained in the
connection kit and the flue kit.
2.6 Electrical Connection For safety purposes, have a competent person carefully check the electrical
system in the property, as the manufacturer will not be held liable for damage
caused by the failure to earth the appliance properly or by anomalies in the
supply of power. Make sure that the residential electrical system is adequate for
the maximum power absorbed by the unit, which is indicated on the rating plate.
In addition, check that the section of cabling is appropriate for the power
absorbed by the boiler.
The boiler operates with alternating current, as indicated in the technical data
table (1.2), where the maximum absorbed power is also indicated. Make sure
that the connections for the neutral and live wires correspond to the indications
in the diagram. The appliance electrical connections are situated on the reverse
of the control panel (see the servicing manual for further information)
Fig. 2.3
Important!
In the event that the power supply cord must be changed, replace it with one
with the same specifications. Make the connections to the terminal board
located within the control panel, as follows:
- The yellow-green wire should be connected to the terminal marked with the
earth symbol; make sure to re-use the ferrule mounted on the other supply
cord;
- The blue wire should be connected to the terminal marked “N”;
- The brown wire should be connected to the terminal marked “L”.
Note: The diagrams for the electrical system are indicated in section 2.11.
Warning, this appliance must be earthed.

External wiring to the appliance must be carried out by a qualified technician
and be in accordance with the current I.E.E. Regulations and applicable local
regulations. The EuroCombi range of boilers are supplied for connection to a
230 V~ 50 Hz supply.
The supply must be fused at 3 A.
The method of connection to the electricity supply must facilitate complete
electrical isolation of the appliance, by the use of a fused double pole isolator
having a contact separation of at least 3 mm in all poles or alternatively, by
means of a 3 A fused three pin plug and unswitched shuttered socket outlet
both complying with BS 1363.
The point of connection to the electricity supply must be readily accessible and
adjacent to the appliance unless the appliance is installed in a bathroom when
this must be sited outside the bathroom.
2.7 Gas Connection The local gas region contractor connects the gas meter to the service pipe.
If the gas supply for the boiler serves other appliances ensure that an adequate
supply is available both to the boiler and the other appliances when they are in
use at the same time.
Pipe work must be of an adequate size. Pipes of a smaller size than the boiler
inlet connection should not be used.
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C
A B D E
I
Fig. 2.4
Legend
A = Central Heating Flow
B = Domestic Hot Water Outlet
C = Gas Inlet
D = Domestic Cold Water Inlet
E = Central Heating Return
I = Safety Valve
Central Heating
Detailed recommendations are given in BS 6798:1987 and BS 5449-1:1990,
the following notes are given for general guidance.
Pipe Work:
Copper tubing to BS EN 1057:1996 is recommended for water pipes. Jointing
should be either with capillary soldered or compression fittings.
Where possible pipes should have a gradient to ensure air is carried naturally
to air release points and water flows naturally to drain taps.
The appliance has a built-in automatic air release valve, however it should be
ensured as far as possible that the appliance heat exchanger is not a natural
collecting point for air.
Except where providing useful heat, pipes should be insulated to prevent heat
loss and avoid freezing.
Particular attention should be paid to pipes passing through ventilated spaces
in roofs and under floors.
By-pass:
The appliance includes an automatic by-pass valve, which protects the main
heat exchanger in case of reduced or interrupted water circulation through
the heating system, due to the closing of thermostatic valves or cock-type
valves within the system.
System Design:
This boiler is suitable only for sealed systems.
Drain Cocks:
These must be located in accessible positions to permit the draining of the
whole system. The taps must be at least 15mm nominal size and
manufactured in accordance with BS 2870:1980.
Safety Valve Discharge:
The discharge should terminate facing downwards on the exterior of the
building in a position where discharging (possibly boiling water & steam) will
not create danger or nuisance, but in an easily visible position, and not cause
damage to electrical components and wiring.
The discharge must not be over an entrance or a window or any other type of
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public access.
Air Release Points:
These must be fitted at all high points where air naturally collects and must
be sited to facilitate complete filling of the system.
The appliance has an integral sealed expansion vessel to accommodate the
increase of water value when the system is heated.
It can accept up to 7 l (1.5 gal) of expansion water. If the heating circuit has
an unusually high water content, calculate the total expansion and add an
additional sealed expansion vessel with adequate capacity.
Mains Water Feed - Central Heating:
There must be no direct connection to the mains water supply even through a
non-return valve, without the approval of the Local Water Authority.
Filling:
A temporary method for initially filling the system and replacing lost water
during servicing in accordance with Water Supply Byelaw 14 must be
provided.
Domestic Water
The domestic water must be in accordance with the relevant recommendation
of BS 5546:1990. Copper tubing to BS EN 1057:1996 is recommended for
water carrying pipe work and must be used for pipe work carrying drinking
water.
Residual Head of the Boiler
2.9 Flue Connections Flue System

The provision for satisfactory flue termination must be made as described
in BS 5440-1.
The appliance must be installed so that the flue terminal is exposed to outdoor air.
The terminal must not discharge into another room or space such as an
outhouse or lean-to.
It is important that the position of the terminal allows a free passage of air
across it at all times.
The ter minal should be located with due regard for the damage or
discolouration that might occur on buildings in the vicinity.
In cold or humid weather water vapour may condense on leaving the flue
terminal.
The effect of such "steaming" must be considered.
If the terminal is less than 2 metres above a balcony, above ground or above a
flat roof to which people have access, then a suitable terminal guard must be
fitted. When ordering a terminal guard, quote the appliance model number.
A suitable terminal guard is available from:
TOWER FLUE COMPONENTS
Morley Road
Tonbridge
Kent TN9 1RA
The minimum acceptable spacing from the terminal to obstructions and
ventilation openings are specified in Fig. 2.5.
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TERMINAL POSITION mm
A - Directly below an open window or other opening 300

B - Below gutters, solid pipes or drain pipes 75
C - Below eaves 200
D - Below balconies or car-port roof 200
BC E - From vertical drain pipes and soil pipes 75
F
F D G
F - From internal or external corners 300
HI
J G - Above ground or below balcony level 300
A E H - From a surface facing a terminal 600
I - From a terminal facing a terminal 1200
J - From an opening in the car port
L K
( e.g. door, window ) into dwelling 1200
G K - Vertically from a terminal in the same wall 1500
Fig. 2.5 L - Horizontally from a terminal in the same wall 300
The boiler is designed to be connected to a coaxial flue discharge system.
Ø 60/100 mm
Fig. 2.6
In addition, it is also possible to use a twin-pipe (split) system by fitting a special

adaptor to the flue discharge collar and using one of the apertures for the air
vent intake located on the top part of the combustion chamber (A).
Fig. 2.7
Ø 80 mm
A
Ø 80 mm
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This procedure must be done as follows:
1 - Remove the air vent intake you want to use, in the area indicated in
Fig. 2.8, by breaking the perforated ring.
2 - Use a tool to grasp the lid and remove it completely.
3 - Clean any burrs or sharp edges with a knife or an appropriate tool.
Fig. 2.8 Fig. 2.9
In Fig. 2.10 below, several different types of flue systems are shown.
For additional information regarding the flue accessories, please consult the
Flue Pipe Accessories manual.
Fig. 2.10
12 B023
Maximum Extension Diameter of Pipes Use of a Restrictor
Exhaust Type Risk of Condensation Forming
Exhaust/Air (mm) on the Discharge Side
C12 (xx) 4m ø 60 /100 L* < 0.5 m

Coaxial
System C32 (xx) 4m ø 60 /100 L* < 0.5 m
C42 (xx) 4m ø 60 /100 L* < 0.5 m
23 kW 27 kW
C12 (xy) 54 m 46 m ø 80 L < 7 m (23 kW) L < 5 m (27 kW) L > 4 9 m (23 kW) L > 6.5 m (27 kW)
C32 (xy) 54 m 46 m ø 80 L < 7 m (23 kW) L < 5 m (27 kW) L > 4.9 m (23 kW) L > 6.5m (27 kW)
Twin Pipe
Systems C42 (xy) 54 m 46 m ø 80 L < 7 m (23 kW) L < 5 m (27 kW) L > 4.9m (23 kW) L > 6.5m (27 kW)
C52 (xy) 17 m 17 m ø 80 L < 7 m (23 kW) L < 5 m (27 kW) L > 4.9m (23 kW) L > 5.3m (27 kW)
(*) L = Length of Piping

In calculating the lengths of the pipes, the maximum length must also take into
consideration the values for the exhaust/air intake end terminals, as well as 90°
elbows for coaxial systems.
The C52 types must comply with the following requirements:
1. The discharge/intake vent pipes must have the same diameter of ø 80 mm.
2. The maximum combined flue length is 17 m. In this case the minimum length
for the air intake pipe is 1 meter ; the maximum length of ver tical
exhaust pipe must be a maximum of 12 m.
3. If an elbow is inserted into the discharge/ventilation system, the calculation
of the overall extension must take into consideration the values for each
curve, as indicated in the table.
4. The exhaust pipe must extend at least 0.5 m above the ridge of the roof if it is
located on a side other than that for the air intake (this is not obligatory if
the exhaust and air intake pipes are located on the same side of the
building).
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2.10 Room Thermostat In order to perform this procedure, remove boiler cover as indicated in section
Connection 3.2. Then proceed as follows:
1 Remove the screws “A” located on the bottom part of the boiler;
2 Widen the sides so that the control panel can be rotated.
3 Open the cover “B” on the left hand side of the compartment.
4 Insert the wire for the connection of the room thermostat into the wire
holder “C”, as indicated in photo 3.
1 2
3 4
5 Remove the grommet “D” shown in photo 5, make a hole in it and pass
the room thermostat wire through.
6 Remove the link located on the terminal and connect the wire.
7 Replace the grommet and the terminal to their original positions, close the
cover on the grommet compartment and fasten the wire-clamp “C” in place.
8 If a remote time clock is to be fitted, disconnect the integral time clock plug
from the P.C.B.
9 Using a volt-free switching time clock, connect the switching wires from the
time clock following points 1-7 above.
10 If using a time clock and room thermostat, these must be connected in
series as per points 1-9 above.
Note: Only a two-wire type room thermostat can be used.
5 6 7
D C
14 B023
2.11 Electrical Diagram Legend:
AT = High Voltage P.C.B.

BT = Low Voltage P.C.B.
B = Flame Failure L.E.D.
C = Insufficient Water Pressure L.E.D.
D = Water Temperature Indicator L.E.D.s
E = Overheat Thermostat Warning L.E.D.
F = System Reset Button
G = Selector Knob for Operating Mode
H = Domestic Hot Water Temp. Adjustment
I = Central Heating Temp. Adjustment
J = Wire Connector for Room Thermostat
K = Connector for Total Check System
M = Anti-cycling Device Adjustment for Heating
N = Soft-light Adjustment
O = Max Heating Temperature Adjustment
P = Time Clock Connection
Q = On/Off L.E.D.
R = On/Off Switch
S = Interface Wire for P.C.B.s
T = Relay Motorised Valve
U = Ignitor Relay
V = Gas Valve Relay
W = Fan Relay
X = Circulation Pump Relay
Aa = Adaptor (British Gas use only)
Y = Selector TCS2
A01 = Air Pressure Switch

A02 = Fan
A03 = Gas Valve
A04 = Ignitor
A05 = Motorised Valve
A06 = Circulation Pump
A07 = Flame Detector
A08 = Earth Terminal
A09 = Flame Detection Circuit
A10 = Flame Indicator L.E.D.
A11 = Transformer
A12 = Filter
B01 = Over Heat Thermostat

B02 = Room Thermostat
B03 = Gas Valve Modulator
B05 = Heating Sensor
B06 = Pressure Switch for Heating Circuit
B07 = Microswitch for Diverter Valve
Colours
Gry = Grey
Rd = Red
Bl = Blue
Grn/Yll = Yellow/Green
Wh = White
Brn = Brown
Blk = Black
Wh/Rd = White/Red
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EX C-MI/FFI
16 B023
2.12 Water Circuit Diagram
A/23 MFFI - A/27 MFFI Legend
1. Air Pressure Switch
2. Fan
3. Main Heat Exchanger
4. Main Burner
5. Ignition Electrodes
Detection Electrode
6. Gas Valve
7. Overheat Thermostat
8. Main Circuit Temperature Probe
9. Diverter Valve
10. Main Circuit Flow Switch including
Safety Pressure Switch for
Primary Circuit
11. Automatic By-pass
12. Microswitch for Diverter Valve
13. Secondary Heat Exchanger
14. Domestic Water Inlet Filter
15. Boiler Drain Valve
16. Safety Valve
17. Water Pressure Gauge
18. Circulation Pump with Automatic
Air Release Valve
3 COMMISSIONING 19. Expansion Vessel
3.1 Initial Preparation Preliminary electrical system checks to ensure electrical safety must be carried
out by a competent person i.e. polarity, earth continuity, resistance to earth and
short circuit.
Filling the Heating System:

Remove the panels of the case and lower the control panel (see point 3.2. for
further information).
Open the central heating flow and return cocks supplied with the connection
kit.
Unscrew the cap on the automatic air release valve one full turn and leave
open permanently.
Close all air release valves on the central heating system.
Gradually open valve(s) at the filling point (filling-loop) connection to the
central heating system until water is heard to flow, do not open fully.
Open each air release tap starting with the lower point and close it only when
clear water, free of air, is visible.
Purge the air from the pump by unscrewing anticlockwise the pump plug and
also manually rotate the pump shaft in the direction indicated by the pump
label to ensure the pump is free.
Close the pump plug.
Continue filling the system until at least 1 bar registers on the pressure
gauge.
Inspect the system for water soundness and remedy any leaks discovered.
Filling of the D.H.W. System:

Close all hot water draw-off taps.
Open the cold water inlet cock supplied with the connection kit.
Open slowly each draw-off tap and close it only when clear water, free of
bubbles, is visible
Gas Supply:
Inspect the entire installation including the gas meter, test for soundness and
purge, all as described in BS 6891:1988.
Open the gas cock (supplied with the connection kit) to the appliance and
check the gas connector on the appliance for leaks.
When the installation and filling are completed turn on the central heating
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system (sect. 3.4) and run it until the temperature has reached the boiler
operating temperature. The system must then be immediately flushed through.
The flushing procedure must be in line with BS 7593:1992 Code of practice for
treatment of water in domestic hot water central heating systems.
During this operation, we highly recommend the use of a central heating
flushing detergent (Fernox Superfloc or equivalent), whose function is to
dissolve any foreign matter that may be in the system.
Substances different from these could create serious problems to the
pump or other components.
The use of an inhibitor in system such as Fernox MB-1 or equivalent is strongly
recommended to prevent corrosion (sludge) damaging the boiler and system.
Failure to carry out this procedure may invalidate the appliance warranty.
3.2 Removing the To remove the front panel of the casing, proceed as follows:
Front Panel 1. Remove the screw “F” located on the top edge of the panel.
2. Lift and unhook the panel.
1 F 2
3.3 Control Panel

40 50 60 70 80
C C
A - Ignition Lockout Reset Button/Safety (Overheat)Thermostat Reset

B - Ignition Lockout L.E.D.
C - Selector Knob for Summer/Winter/Flue Analysis Modes*
D - Low System Water Level L.E.D.
E - Temperature Adjustment Knob for Domestic Hot Water
F - Heating System Thermometer
G - Safety (Overheat)Thermostat Intervention L.E.D.
H - Adjustment Knob for Heating Temperature
I - On/Off L.E.D.
L - On/Off Switch
O - System Pressure Gauge
* Warning the flue analysis mode must only be selected by a qualified service engineer.
18 B023
3.4 Initial Start-up The checks to be run before initial start-up are as follows:
1. Make sure that:
- the screw on the automatic air valve has been loosened when the
system is full;
- If the water pressure in the system is below 1 bar, bring it up to the appro-
priate level;
- Check to see whether the gas cock is closed;
- Make sure that the electrical connection has been made properly and that
the earth wire is connected to an efficient earthing system;
- Supply power to the boiler by pressing the On/Off switch <L> - the L.E.D. “I”
will turn on - turn the selector knob “C” to the <winter> setting. This will start
the circulation pump. After 7 seconds, the boiler will signal a shut-
down due to failure ignition. Leave the boiler as it is until all of the air has
been bled from the lines.
- Loosen the cap on the head of the pump to eliminate any air pockets;
- Repeat the procedure for bleeding the radiators of air;
- Open the taps for a brief period;
- Check the system pressure and, if it has dropped, open the filling-loop
again to bring the pressure back up to 1 bar.
2. Check the exhaust flue for the fumes produced by combustion.
3. Make sure that all gate valves are open;
4. Turn on the gas cock and check the seals on the connections, including the
one for the burner, making sure that the meter does not signal the passage
of gas. Check the connections with a soap solution and eliminate any leaks.
5. Press the reset button “A” for the lighting system; the spark will light the
main burner. If the burner does not light the first time, repeat the procedure.
6. Check the minimum and maximum pressure values for the gas going to the
burner; adjust it if needed using the values indicated in the table in
section 4.
(See the relative section for burner pressure adjustment within the servicing
manual).
3.5 Operational The boiler was designed to make it easy to regulate and check the various
features. To access the areas where the adjustment and control devices are
Adjustments
located, simply remove the plugs by pressing from the inside, unscrew the
screws “A” and remove the bottom part of the instrument panel, rotating it
upward.
Right hand side service panel also provides access to:

- the power supply cord connector;
- the fuses.
Left hand side:
- the potentiometer for regulating the ignition delay (anti-cycling) feature, which
can be set from 0 to 2 minutes (factory set at 1 minute);
- the potentiometer for regulating the soft-light feature, the setting for which
can range from the minimum thermal power to the maximum:
B023 19
G20 5.5 mm c.a.
G25 4.5 mm c.a.
G30-31 1.8 mm c.a.
- the potentiometer for the maximum thermal power for the heating system,
maximum thermal power setting (factory set at the maximum value, unless
indicated otherwise on the adhesive sticker located in proximity to the
potentiometer);
- The connection for the diagnostic device (TCS-TCS2).
3.6 Combustion Analysis The boiler is designed to make it easy to analyse the combustion by-products.
Using the especially designed apertures, readings can be taken on the

temperature of the combustion by-products and of the combustion air, as well
as of the concentrations of O2 and CO2, etc.
The best maximum-power test conditions for the heating system are when the
selector “C” is turned to the flue analysis setting.
3.7 Fume Discharge The discharge/ventilation of the exhaust fumes can be monitored to check for
Monitoring losses in general pressure in the system. This is done to eliminate the cause of
lighting failure with the main burner not indicated by a shutdown status.
With a differential manometer connected to the test socket on the combustion
chamber, the DP value for the air pressure switch can be taken. The measured
value should not be less than 10 mbar under maximum thermal power
conditions (with the knob “C” on the flue test setting) in order for the unit to
function properly and without interruption.
3.8 Boiler Safety Systems The boiler is equipped with the following safety systems (see section 3.3 for
references):
1 - Ignition Failure
This control signals an ignition failure on the burner 7 seconds after a lighting
failure. The L.E.D. “B”.will turn on to signal the shutdown status.
The system can be reset by pressing and releasing the button “A” after
checking to make sure that the gas valve is open. Repeat this process until the
burner lights.
2 - Circulation Failure
This control signals that the safety pressure switch on the primary circuit has
not sensed a pressure of at least 1 bar within 40 seconds of the activation of
the circulation pump, it shuts off the boiler and lights the L.E.D. “D”. The system
can be reset (after the pressure has been brought up to the proper level) by
using the On/Off switch “L”.
3 - Overheating
This control shuts off the boiler in the case where the primary circuit reaches a
temperature in excess of 110°C. The L.E.D. “G” will come on to signal this shut
20 B023
off status. After the system has been allowed to cool, the system can be reset
by pressing the button “A”.
4 - Limescale Build-up
This is an indirect control (actuated through the regulation of the temperature in
the primary heat exchanger) on the formation of limescale in the secondary
heat exchanger. Regardless of the flow rate and the temperature in the circuit
for the domestic hot water, the temperature is limited to 62°C.
5 - Safety Shut-off
At the start of every lighting phase, the P.C.B. performs a series of internal
controls. If a malfunction occurs, the boiler will shutdown until the problem has
been resolved.
3.9 Draining the System Draining the heating system.

The heating system must be emptied as follows:
- Turn off the boiler;
- Open the drain valve for the system and place a container below to catch the
water that comes out;
- Empty the system at the lowest points (where present). If you plan on not
using the heating system for an extended period of time, it is recommended
that you add antifreeze with an ethylene glycol base to the water in the
heating lines and radiators if the ambient temperature drops below 0°C during
the winter.
This makes repeated draining of the entire system unnecessary.
Draining the domestic hot water system.

Whenever there is the danger of the temperature dropping below the freezing
point, the domestic hot water system must be drained as follows:
- Turn off the general water valve for the household plumbing system;
- Turn on all the hot and cold water taps;
- Empty the remaining water from the lowest points in the system (where
present).
4. GAS ADJUSTMENTS
CATEGORY II2H3+ Methane Gas Liquid Butane Gas Liquid Propane Gas
G20 G30 G31
Lower Wobbe Index (15°C;1013mbar) MJ/m3h 45.67 80.58 70.69

Nominal Delivery Pressure mbar 20 30 37
Minimum Delivery Pressure mbar 17 20 25
A/23 MFFI
Main Burner: n. 13 jets (ø) mm 1.,25 0.72 0.72
Consumption (15°C; 1013mbar) mc/h 2.72 ---- ----
Consumption (15°C; 1013mbar) Kg/h ---- 2.02 2.02
Gas Cock Outlet Pressure
min - max mbar 11.4- 2.0 27.5 (*) - 5.2 35.0 (*) - 7.0
A/27 MFFI
Main Burner: n. 15 jets (ø) 1.25 0.72 0.72
Gas Cock Outlet Pressure:
max - min mbar 11.6-2.2 (*) - 4.8 (*) - 6.0
(1mbar = 10,197 column of water)
The outlet pressure of the gas cock is obtained by completely loosening the
screw on the solenoid. The maximum pressure of the gas to the burner will be
equal to the nominal delivery pressure minus the head loss within the gas
valve.
B023 21
4.1 Changing the Type of The boiler can be converted to use either methane (natural) gas (G20) or
Gas LPG (G30 - G31) by an Authorised Service Centre.
The operations that must be performed are the following:
1. Replace the jets on the main burner (see table in section 4);
2. Adjust the maximum and minimum thermal capacity values for the boiler
(see table in section 4);
3. Replace the gas rating plate;
4. Adjust the maximum thermal power setting;
G20 G30 G31
Recommended Soft-Light Pressure

(mbar) 5-5.5 17 - 18 18 - 19
5. Adjust the soft-light feature;

6. Adjust the ignition delay feature for the heating system (can be set from
0 to 2 mins.).
5. MAINTENANCE It is recommended that the following checks be made on the boiler at

least once a year:
1 - Check the seals for the water connections; replacement of any faulty seals.
2 - Check the gas seals; replacement of any faulty gas seals.
3 - Visual check of the entire unit.
4 - Visual check of the combustion process and cleaning of the burners if
needed.
5 - If called for by check no. 3, dismantling and cleaning of the combustion
chamber.
6 - If called for by check no. 4, dismantling and cleaning of the injectors.
- check for overheating in the blade assembly;
- clean the exhaust fan if needed.
8 - Adjustment of the flow rate of the gas: flow rate for lighting, partial load and
full load.
9 - Check of the heating safety systems:
- safety device for maximum temperature;
- safety device for maximum pressure.
10 - Check of the gas safety systems:
- safety device for lack of gas or flame (detection electrode);
- safety device for gas cock.
11 - Check of the electrical connection (make sure it complies with the
instructions in the manual).
12 - Check of domestic hot water production efficiency (delivery rate and tem-
perature)
13 - Check of the general performance of the unit.
14 - General check of the discharge/ventilation of the combustion by-
products.
22 B023
6.
23
6.1
2
3
1
2
3
1
E
N
240V
BLUE
BLUE
ROOM
ROOM
GREY
GREY
VALVE
VALVE
T6360B
T6360B
V4043H
V4043H
BROWN
BROWN
ORANGE
ORANGE
GREEN/YELLOW
GREEN/YELLOW
THERMOSTAT
THERMOSTAT
MAINS INPUT (3 AMP)

ZONE1
ZONE 2
2
8
6
2
5
4
3
9
2
8
3
9
2
5
3
2
1
10
10
Wiring Diagram for
Two Heating Zones
MISCELLANEOUS
• 9
• 8
• 7
• 6
• 5
• 4
• 3
• 2
• 1
• 10
TYPICAL
JUNCTION BOX
6 4 3 2 1 6 4 3 2 1 9 10 3 2 1
Honeywell ST 699B 1002 6 3 N L Pegler Sunvic 2 5 E N L A/27 MFFI - A/27 MFFI E N L

Link L-5-8 SP 50/100 (Link L-3) Genus 23-27-30 MFFI E N L
ST 6400/ST 6300 ST 6200 3 4 N L Switchmaster Genus 27 RFFI System E N L
1 4 N L
Symphony, Sonata
Drayton Tempus 7 3 4 N L
Switchmaster 400, 600 3 1 N L
Horstmann 425, 525, 527 1 4 E N L
Link L-2-5 SWITCHMASTER 805, 900 3 1 N L
Landis & Gyr RWB2 3 4 N L Sunvic ET 1451 7 4 E 1 2
Glowworm Mastermind Link 2-3-6
Landis & Gyr RWB20 3 4 N L Sunvic DHP 2201 6 3 E 1 2
Microgyr
Towerchron FP 6 1 0 2 1
Potterton Miniminder 3 4 N L Link 1-5/4-7-9
If a room thermostat is not requied

If a room thermostat is not requied
Potterton EP2000/3000 - 3 4 N L Towerchron MP 6 1 0 2 1
the junction box.
Link L-5 EP2001/3001 Link 1-4/6-11
requiredon
requiredon
Randall 102/102 E 1 2 E 5 6 Towerchron 2000 HW HTG N L
Link 3-6 ON ON
Randall 4033 4 2 E 7 6 ACL LS522, LS722 3 4 N L
Link 1-6
onZone
onZone
Randall 922, 972 3 6 E N L
Randall 701, 702 Link L-2-5
Zone2,
Zone1,
3 1 E N L
Link L-6-5
room stat terminal block on the
Randall 3020 P
(see section 2.10) to 9 + 10 on
4 2 E N L
Remove internal time clock plug
from the the P.C.B. then connect
Sangamo M5 1 8 E 4 3 and 3060

reverse of the boiler control panel
Link 1-6
2,insert
1,insert
Sangamo 410 Form 1 1 8 E 4 3
BOILER ELECTRICAL SUPPLY CABLE
Link 3-6
insertaalink
insertaalink
between 6 + 8 on the junction box.

link
link
PROGRAMMER PROGRAMMER BOILER
ZONE 2 ZONE 1 ZONE 2 ZONE 1
Based on Honeywell controls
B023
B023
6.2
2
1
L
2
E
N
BLUE
BLUE
GREY
GREY
Cylinder
T6360B
V4043H
BROWN
BROWN
thermostat
C/P
ORANGE
ORANGE
GREEN/YELLOW
GREEN/YELLOW
THERMOSTAT
2
3
1
2
3
ROOM 1
HEATING VALVE
E
N
HOT WATER VALVE
MAINS INPUT (3 AMP)
240V
BLUE
BLUE
ROOM
ROOM
GREY
GREY
V4043H VALVE
VALVE
T6360B
T6360B
V4043H
V4043H
BROWN
BROWN
ORANGE
GREEN/YELLOW
240VTHERMOSTAT
THERMOSTAT
2
3 GREEN/YELLOW 5
1 ORANGE 4
MAINS INPUT (3 AMP)

ZONE1
cut-out
ZONE 2
L Thermal
3
2
1
3
9
2
8
3
9
2
5
1 C/P
10
10
2
8
6
2
5
4
3
9
2
8
3
9
2
5
3
1
2
1
10
10
2P
Unvented Cylinder
Wiring Diagram for
Connection to Ariston
6
8
Not
used
• 9
• 8
• 7
• 6
• 5
• 4
• 3
• 1
• 10
TYPICAL
JUNCTION BOX
• 9
• 8
• 7
• 6
• 5
• 4
• 3
• 2
• 1
• 10
6 4 3 2 1 6 4 3 2 1
TYPICAL
• 2 JUNCTION BOX 9 10 3 2 1

ST 6400/ST
6 6300 4ST 62003 3 2 4 1 N L 6
Switchmaster 4 3 1 2 4 1 Genus 27 RFFI
9 System
10 3 2 1 E N L
N L
Symphony, Sonata
Honeywell ST 699B Horstmann
1002 425, 525, 527 Pegler
N Sunvic
L A/27 MFFI - A/27 MFFI E N L
Link L-2-5 6 3 1 N 4 L E 2 805,
5 900 E 3 N 1 L N L
Link L-5-8 SP 50/100 (Link L-3)SWITCHMASTER Genus 23-27-30 MFFI E N L
ST 6400/ST 6300 STLandis
6200 & Gyr
3 RWB2 4 3 N 4 L Switchmaster
N L Sunvic ET 1451 4 7 N 4 Genus
1 27 RFFI 2 System E N L
Glowworm Mastermind L E
Symphony, Sonata Link 2-3-6 1
Landis & Gyr RWB20 3 4 Switchmaster
N Sunvic DHP
L 400, 600 3 2201 1 6 N 3 L E 1 2
Horstmann 425, 525,Microgyr
527 1 4 E N L Towerchron
the junction
Link L-2-5 SWITCHMASTER 805, 900 3 FP 1 6 N 10 L 2 1

(see section

Landis & Gyr RWB2 Sunvic ET 1451
from
3 4
Potterton EP2000/3000 - 3 N 4 L Towerchron7 MP 4 E 1 2
from theBOILER
Glowworm Mastermind Link

N 2-3-6L 6 10 2 1
box.
Link L-5 EP2001/3001 Link 1-4/6-11

Remove
the P.C.B.
Landis & Gyr RWB20 3 4 Sunvic DHP 2201 6 3 E 1 2

Microgyr Randall 102/102 E 1 N 2 L E 5 6 Towerchron 2000 HW HTG N L
2.10) to
Link 3-6 Towerchron FP

Potterton Miniminder 3 4 N L 6 10 2 ON 1 ON
Link 1-5/4-7-9
Potterton EP2000/3000
Link-1-6 3 4 N L Towerchron MP 6 2 1
internal
the junction box.
Link L-5 EP2001/3001 Link 1-4/6-11 Randall 922, 972 10 3 6 E N L

Randall 701, 702 3 1 E N L Link L-2-5
Randall 102/102 E Link L-6-5 1 2 E 5 6 Towerchron 2000 HW HTG
ELECTRICAL
L
Link 3-6 Randall 3020 P ON

9 + 10time
ON 4 N 2 E N L
then connect

Randall 4033 Link 1-6 4 2 E 7 6 ACL LS522, LS722 3 4 N L

Link 1-6
Sangamo 410 Form 1 1 8 E Randall
4 922,
3 972
3 6 E N L
Randall 701, 702 Link 3-6 3 1 E N L Link L-2-5
Link L-6-5
Randall 3020 P
4 2 E N L
on clock plug
If a room thermostat is not requied on Zone 2, insert a link


the the P.C.B. then connect

Link 1-6 PROGRAMMER PROGRAMMER BOILER

SUPPLY CABLE
Link 3-6
ZONE 2 ZONE 1
PROGRAMMER ZONE 2 ZONE 1
PROGRAMMER BOILER
24
NOTES
25 B023
NOTES
B023 26
27 B023
STAMPA: Azienda Grafica BIEFFE srl - Recanati
Cod. 23 99 84 1260 112 - B023
Manufacturer: Merloni TermoSanitari SpA - Italy
Commercial subsidiary: MTS (GB) LIMITED

MTS Building
Hughenden Avenue,
High Wycombe
Bucks HP13 5FT
Telephone: (01494) 755600 -
Fax: (01494) 459775
Technical Service Hotline: (01494) 539579
G.C.N. 47-116-10 / 47-116-12
Servicing Instructions
Type C Boilers
TABLE OF CONTENTS
Page No.
1. SERVICING INSTRUCTIONS
1.1 Replacement of Parts 3
1.2 To Gain General Access

- Removing the Front Panel 3
- Removing the Side Panels 4
- To Lower the Control Panel 4
1.3 Access to the Combustion Chamber

- Removing the Sealed Combustion Chamber 5
- Removing the Burner and Injectors 5
- Removing the Electrodes 6
- Removing the Main Heat Exchanger 7
- Removing the Air Pressure Switch 7
- Removing the Venturi Device 8
- Removing the Fan 8
1.4 Servicing and Removal of the Gas Valve

- Setting Gas Pressure 9
- Removing the Spark Ignitor 11
- Removing the Gas Valve 12
1.5 Access to the Hydraulic Circuit

- Removing the D.H.W. (Secondary) Exchanger 12
- Removing the Safety Valve 13
- Removing the Automatic Air Vent 13
- Removing the Main Flow Circuit Switch 13
- Removing the Pump 14
- Removing the Pressure Gauge 14
- Removing the Expansion Vessel 15
- Removing the Overheat Thermostat 15
- Removing the Heating Temperature Sensor (N.T.C.) 15
1.6 Access to the Control System

- Checking the Fuses 16
- Removing the Time Clock 16
- Removing the P.C.B.s 17
2. FAULT FINDING
2.1 Fault Finding Guide (Flow-chart) 18

2.2 Fault Finding Using the Total Check System 23
3. ELECTRICAL DIAGRAMS
3.1 Electrical Connection 24

3.2 Functional Flow Connection 25
4. SHORT SPARE PARTS LIST 26
2 B029
To ensure efficient safe operation, it is recommended that the boiler is
1. SERVICING serviced annually by a competent person.
INSTRUCTIONS Before starting any servicing work, ensure both the gas and electrical
supplies to the boiler are isolated and the boiler is cool.
Before and after servicing, a combustion analysis should be made via the flue
sampling point (please refer to the Installation Manual for further details).
After servicing, preliminary electrical system checks must be carried out to

ensure electrical safety (i.e. polarity, earth continuity, resistance to earth and
short circuit).
1.1 Replacement The life of individual components vary and they will need servicing or
replacing as and when faults develop.
of Parts The fault finding sequence chart in chapter 2 will help to locate which
component is the cause of any malfunction, and instructions for removal,
inspection and replacement of the individual parts are given in the following
pages.
1.2 To Gain General All testing and maintenance operations on the boiler require the control panel
to be lowered. This will also require the removal of the casing.
Access
To dismantle the front part of the casing, proceed as follows:
1. Remove screw “A” (see fig. 1.1);
2. Lift the front panel up and forward (see fig. 1.2).
Fig. 1.1 Fig. 1.2
B029 3
Removing the side panels
1. Remove the screws “B”;
B 2. Pull the panel away from the boiler, then lift the panel
up and away from the boiler (see fig. 1.2).
To lower control panel

1. Remove the screws “B”
2. Push the two side panels outward slightly (fig. 1.5);
3. Rotate the control panel forward and down.
Fig. 1.3
Fig. 1.4 Fig. 1.5
To access the areas where the adjustment and control devices are located,
simply remove the plugs by pressing from the inside, unscrew the screws “C”
and remove the bottom part of the instrument panel, rotating it upwards.
C C
Fig. 1.6 Fig. 1.7
4 B029
1.3 Access to the
Combustion Chamber
Removing the sealed chamber Removing the combustion cover

frontal cover
D D
E E
E
Remove the screws “D”
E
E
D D E
E
Remove the screws “E”

Fig. 1.8 Fig. 1.9
Removing the burner and the 1. Remove the side panels of sealed chamber (fig. 1.10);
injectors 2. Remove the screws “F” of the burner (see fig. 1.11);
3. Remove the burner (see fig. 1.12);
4. Remove the injectors using a No. 7 socket spanner;
5. Replace in reverse order.
push
F
Fig. 1.11
push
Fig. 1.10
Fig. 1.12
B029 5
Removing the electrodes 1. Remove rubber gasket “G” (see fig. 1.13);
2. Disconnect ignition leads by pulling downward (see fig. 1.14);
3. To remove the flame sensor, disconnect the cable at its only connection
point close to the P.C.B. (see fig. 1.15);
Fig. 1.14
Fig. 1.13 Fig. 1.15
5. Remove screw “H” using a Philips No. 2 star tip screwdriver (see fig. 1.16);
6. Slide the electrode gently downward (see fig. 1.17).
Fig. 1.16 Fig. 1.17
To replace, repeat the steps in reverse order, paying particular attention to the
following:
a - Centre the electrode in the positioning hole carefully, otherwise the
electrode may break;
b -Check that the cables have been connected correctly;
c - Check that the rubber gasket covers the cable/electrode connection
point completely.
6 B029
Removing the main heat 1. Drain the boiler of water;
exchanger 2. Release the two connection nuts “I” connecting the exchanger to the flow
and return pipes (see fig. 1.18);
3. Pull it straight out (see fig. 1.19).
Fig. 1.18 Fig. 1.19
Removing the air pressure switch 1. Disconnect the electrical connections “K” and silicone pipes “L” from their
connection points (see fig. 1.20);
2. Remove screws “J” on the top of the sealed chamber (see fig. 1.21);
Use a No. 2 star tip screwdriver to remove the switch from the plate.
J J
L
L
Fig. 1.20
Fig. 1.21
B029 7
Removing the venturi device 1. Disconnect the silicone pipes “M” and remove the screw “N”
(see fig. 1.22);
2. Extract the venturi (see fig. 1.23).
M N
Fig. 1.22 Fig. 1.23
Removing the fan
1. Disconnect electrical connections and remove screws

“O” using a No. 2 star tipped screwdriver (see fig.1.24);
2. Pull fan to the right, forward and remove (see fig.1.25);
3. Remove fan from mounting plate;
4. Remove screws “P” (see fig.1.26).
Fig. 1.24
Fig. 1.25 Fig. 1.26
8 B029
1.4 Servicing and Removal
of the Gas Valve
SIT SIT
SIGMA 1 TANDEM 1
B B
A
A
2 2
D
D
C C
3 3
4 4
B029 9
Setting gas pressures
Setting the minimum and the maximum power of the boiler

1. Check that the supply pressure to the gas valve is a minimum of 20 mbar
for natural gas.
2. To do this, remove the screw “A”.
Fit the pipe of the pressure gauge to the pressure connection of the gas
valve “B”.
When you have completed this operation, replace the screw “A” securely
into its housing to seal off the gas.
3. To check the pressure supplied by the gas valve to the burner, remove the
screw “C”. Fit the pipe of the pressure gauge to the pressure outlet of the
gas valve “D”.
Disconnect the compensation pipe either from the gas valve or from the
sealed chamber.
4. Set the On/Off button to position < I > and the "summer/winter" switch to
the winter position.
To set the maximum power, turn on the hot water tap and allow the hot
water tap to run at a rate of about 8 litres/minute so that the main burner
lights.
Adjust nut “E” on the modureg to set the gas pressure (displayed on the
pressure gauge) corresponding to the maximum power (see table “A” page 11).
5. To set the minimum power, disconnect a supply terminal from the modureg
and adjust screw “F”.
Turn the screw clockwise to increase the pressure and coun-
ter-clockwise to decrease the pressure (displayed on the
pressure gauge) corresponding to the minimum power (see table “A” page
11).
6. When you have completed the above operations, turn off the
hot water tap, re-connect the supply terminal to the modureg
on the gas valve and replace the cap on the screw of the
modureg.
Setting the maximum heating circuit power

7. To set the maximum heating circuit power, place the
On/Off button to position < I > and the "summer/winter" switch to winter
position.
Turn the knob of the heating thermostat clockwise to maximum;
8. Remove the left hand inspection panel of the P.C.B. and fit a small
cross-head screwdriver in to the right hand potentiometer. Turn clockwise
to increase the pressure or counter-clockwise to reduce the pressure.
Adjust the setting to the required heating pressure value (displayed on the
pressure gauge), as indicated in the diagrams shown in page 11.
9. Turn off the boiler by placing the main switch to the "Off" position.
Setting pressure for soft ignition.

Disconnect the detection electrode connection from the P.C.B. (see fig.
1.13).
Start the boiler and during the ignition sequence adjust the centre
potentiometer until the gas pressure reads the required gas pressure as
per the table below.
Once the gas pressure is set turn off the boiler and reconnect the
connection to the P.C.B.
NB.: It may be necessary to reset the flame failure reset a number of times
during this operation.
NATURAL GAS (G20) BUTANE GAS (G30) PROPANE GAS (G31)
Recommended pressure for

slow ignition 5 mbar - 1.95 in w.g. 18 mbar - 7.0 in w.g. 19 mbar - 7.4 in w.g.
10 B029
Regulating the heating power for
natural gas (G20)
model 23
model 27

butane gas (G30)
model 23
model 27

propane gas (G31)
40
38
36
34
model 23
model 27
TABLE “A”
GAS REQUIREMENTS NATURAL GAS (G20) BUTANE GAS (G30) PROPANE GAS (G31)
Gas rate max 3.0 m 3 /h 106.0 ft 3/h 0.88 m3/h 31.1 ft 3 /h 1.15 m 3/h 40.6 ft3/h
Gas rate min 1.2 m 3 /h 42.3 ft 3/h 0.35 m3/h 12.3 ft 3 /h 0.46 m 3/h 16.2 ft3/h
Inlet pressure 20 mbar 7.8 in w .g. 28 mbar 10.9 in w.g. 37 mbar 14.4 in w .g.
Burner pressure max 12.3 mbar 4.8 in w.g. 28 mbar 10.9 in w.g. 37 mbar 14.4 in w .g.
Burner pressure min 2.0 mbar 0.8 in w.g. 5.1 mbar 2.0 in w.g. 7.0 mbar 2.7 in w.g.
Burner injectors 13 x 1.25 13 x 0.72 13 x 0.72
B029 11
10. Remove the pipe from the pressure gauge and connect screw “C” to the
pressure outlet in order to seal off the gas.
40 50 60 70 80 11. Carefully check the pressure outlets for gas leaks (valve inlet
C C
and outlet).
IMPORTANT!
Whenever you disassemble and reassemble the gas connections, always
check for leaks using a soap and water solution.
Setting the anti-cycling device

This appliance is equipped with a potentiometer which delays the ignition of
the heating control and is situated on the P.C.B. (see the electrical diagrams).
By adjusting the potentiometer, it is possible to change the time interval
between the burner shutting down and its next ignition.
Anti-cycling Soft-light Max. Heating It is preset at 1 minute and can be adjusted from 0 to 2 minutes.
Device Adjustment Adjustment
Use this control in particular situations where continuous shutting down and
ignition of the main burner occurs.
Removing the spark generator (SIT Sigma gas valve)
1. Disconnect ignition leads “Q” by pulling upwards

(see fig. 1.27);
2. Remove the screws “R” (see fig. 1.28) with a Pozidrive
No. 2 star tip screwdriver;
Q 3. Remove the spark generator.
Fig. 1.27
Fig. 1.28 Fig. 1.29
12 B029
Removing the spark generator (SIT Tandem gas
valve)
1. Disconnect ignition leads “Q1” by pulling upwards

(see fig. 1.30);
2. Remove the screws “R1” (see fig. 1.31) with a Pozidrive
3. Remove the spark generator.
Q1
Fig. 1.30
R1
R1
Fig. 1.31 Fig. 1.32
B029 13
Removing the gas valve
1. Disconnect all the cables from the solenoid and
modureg;
2. Remove the spark generator;
3. Release the top nut “S” using a 30 mm open ended
spanner (see fig. 1.31);
4. Remove the screws “T” from the bottom of the gas
valve pipe (see fig. 1.32).
Attention!! The gas valve is connected with the two pipes
(as shown) with an O-ring connection.
T T
Fig. 1.33 Fig. 1.34
Fig. 1.35 Fig. 1.36
1.5 Access to the Important! Before any component is removed, the boiler
Hydraulic Circuits must be drained of all water.
Removing the D.H.W. (secondary)

exchanger
1. Remove the screw “U” (see fig. 1.37);
2. Push the exchanger towards the rear of the
boiler, lift upwards and remove out of the
front of the boiler;
3. Before replacing the exchanger ensure that
the O-rings are in good condition and
U replace if necessary.
U
Fig. 1.37
14 B029
Removing the safety valve
1. Loosen nut “V” (see fig. 1.38);
2. Remove the valve.
Fig. 1.38
Removing the automatic air vent

1. Unscrew valve “W” (see fig. 1.39).
Fig. 1.39
Removing the main circuit flow

switch
1. Remove the cable of the main circuit flow switch “Y”;
2. Remove the screws “Y1” (see fig. 1.40);
3. Remove the main circuit flow switch.
Y1
Y1 Fig. 1.40
B029 15
Removing the pump
1. Unscrew “Z” and remove the electrical connection
(see fig. 1.41);
2. Release the nuts “A1” and remove the pump
(see fig. 1.42).
A1
A1
Fig. 1.41 Fig. 1.42
Removing the pressure gauge

1. Remove the inspection panel
(see fig. 1.6 - 1.7);
2. Release coupling “A2” using a 14 mm open ended
3. Push the pressure gauge through the control panel
from the rear (see fig. 1.44).
A2
Fig. 1.43 Fig. 1.44
16 B029
Removing the expansion vessel
1. Remove nut “A3” away from the expansion vessel
(see fig. 1.45);
2. Remove nut “A4” (see fig. 1.46);
3. Remove expansion vessel (see fig. 1.47).
A3
Fig. 1.45
A4
Fig. 1.46 Fig. 1.47
Removing the overheat thermostat

1. Remove the electrical connection from the overheat
thermostat (see fig. 1.48);
2. Then remove the thermostat from the pipe by releasing
its securing clip.
Fig. 1.48
Removing the heating temperature sensor (N.T.C.)

1. Remove the electrical connector by pulling off the
thermostat connections and unscrewing the sensor
probe with a 14 mm open ended spanner (see fig.
1.49).
Fig. 1.49
B029 17
1.6 Access to the Control Checking fuse
System 1. Remove the inspection panel
(see fig. 1.6 - 1.7);
2. Remove fuse (see fig. 1.50).
Fig. 1.50
Removing the time clock

(see fig. 1.6 - 1.7);
2. Remove electrical connection of the clock “A5”
(see fig. 1.51);
3. Unclip the clock from the panel and remove
(see fig. 1.52).
A5
Fig. 1.51 Fig. 1.52
18 B029
N.B.
It is possible to by-pass the time clock in the event of failure by simply
unplugging the electrical connection from the P.C.B. (see fig. 1.48). This will
revert control of the central heating to the room stat connection on the reverse
of the control panel.
Removing the P.C.B.s

1. Isolate electricity;
2. Remove the front cover of the boiler;
3. Remove the inspection panel (see fig. 1.6-1.7);
5. Remove the mounting screws “A6’ (see fig. 1.53);
6. Disconnect the connection cable”A7” (see fig. 1.54);
7. To remove the 24V P.C.B.: remove the electrical plug
A6 A6 connectors and screws “A8” (see fig. 1.55);
connectors and screws “A9” (see fig. 1.56);
9. Replace either P.C.B. in reverse order.
A6 A6
Fig. 1.53
A9
A8
A7 A8 A9
A7
Fig. 1.54 Fig. 1.55 Fig. 1.56
B029 19
2. FAULT FINDING
2.1 Fault Finding Guide It is possible to detect and correct any defect by using the standard fault
(Flow-chart) finding diagrams described in this chapter.
Preliminary Checks
Make sure that:
1) There is sufficient
water in the system
2) The gas is turned on
3) The electricity to the
boiler is on
Press the
On / Off Button
HAS
THE LIGHT fOR
THE POWER SUPPLY NO
COME ON?
1) Check the fuses
YES 2) Check the power
supply cord, plug and
outlet
3) Check/replace the power
supply PCB
SETTING
SUMMER FOR THE OPERATING
MODE
WINTER
FUME DISCHARGE TEST

IS HOT IS HOT
WATER BEING YES YES WATER BEING
DEMANDED? DEMANDED?
NO NO
FOR BOILERS
EQUIPPED WITH AN DO THE
ELECTRONIC ANT-FREEZE PROGRAMMING
NO SYSTEM: HAS THE SAFETY BEEN YES TIMER AND/OR EXTERNAL NO
TRIGGERED TO ACTIVATE
YES THERMOSTAT NEED
THE DEVICE? TO BE ACTIVATED
(T sensor <5°C)
A
FOR BOILERS
EQUIPPED WITH AN
ELECTRONIC ANT-FREEZE
SYSTEM: HAS THE SAFETY BEEN
TRIGGERED TO ACTIVATE
THE DEVICE?
(T sensor <5°C)
20 B029
A
DOES THE
CIRCULATION PUMP NO
COME ON?
YES
POWER TO
THE PUMP? NO
YES
DOES THE
INSUFFICIENT WATER
YES INDICATOR LIGHT COME 1) Check
ON? (within wiring
1) Check for air in the 40 sec.) 2) Check/replace
system wire to PCB
2) Check the pressure switch 3) Replace
for activating pump NO 1) Check to see if pump is power supply
3) Check/replace water stuck PCB
gauge and refill the 2) Replace circulation pump 4) Replace control
the system properly PCB
5) Check micro-
switch when hot
1) Turn the boiler off water is requested.
and then back on
again (safety reset)
B029 21
B
DOES THE FAN

COME ON? NO
YES BOILER
SHUTDOWN? YES 1) Reset the boiler
NO
C PUMP
1) Check/replace differential
pressure switch for pump
2) Check/replace wiring
SAFETY DEVICE YES 3) Check/replace PCB wire
ACTIVATED? 4) Check/replace power
supply PCB
5) Check/replace control
NO PCB
1) Check/replace air
INTERNAL pressure switch/wiring
SAFETY DEVICE 2) Check whether reset
FOR PCB YES button is stuck
ACTIVATED? 3) Check/replace flame
detection electrode
NO
1) Check/replace wiring
2) Check/replace PCB wire
IS THERE POWER
3) Check/replace power
TO THE FAN?
NO supply PCB
4) Check/replace control
PCB
YES 5) Check/replace air
pressure switch
1) Replace fan
22 B029
C
1) Check flue discharge
2) Check venturi & small pipes
IS 3) Check wire for air press.switch
THE AIR PRESSURE 4) Check/replace air press. switch
SWITCH ACTIVATED?
NO
5) Check/replace PCB wire
6) Check/replace power PCB
7) Check/replace control PCB
YES
1) Check/replace igniter plugs
2) Check wiring
ARE THE 3) Check starter
FUMES DISCHARGED NO 4) Check small wire
CORRECTLY? 5) Check power supply PCB
6) Check control PCB
YES
1) Check supply of gas to gas
valve
DOES THE 2) Check power supply PCB
BURNER LIGHT? NO 3) Check control PCB
4) Check functionality of the
YES valve
1) Check whether flame

SAFETY detection electrode is
SHUTDOWN OF THE hit by the flame
BOILER ACTIVATED? YES 2) Check the electrode
3) Check the power PCB
4) Check the control PCB
NO
WAS THE
NO RESET SWITCH
D PRESSED?
YES
Shutdown LED off

Restart of the fan
B029 23
D
IS
THERE STILL A
PROBLEM? YES
NO
FUNCTIONS
NORMALLY
LIST OF MALFUNCTIONS POSSIBLE CAUSES

1 Delivery of hot water for domestic use: - Air in the secondary exchanger
when the tap is turned on, the burner goes out. - Hot water pressure switch is defective
- 3-way valve is defective
2 Delivery of hot water for domestic use: - 3-way valve is defective

the radiatores are heated in summer mode.
3 Delivery of hot water for domestic use: - Check heating sensors

water temperature is not satisfactory. - Check gas settings and regulation
- Check water flow rate
- Check exchanger for domestic hot water
4 Delivery of hot water for domestic use: - Primary exchanger is defective
noisy operation. - Low water pressure in heating system
- Check gas settings and regulation
5 Drop/increase in pressure in primary circuit.

- Check for leaks in heating circuit
- Defective water supply inlet valve
- Secondary exchanger is defective
- Expansion vessal is empty
6 Repeated shutdowns. - Detection electrodes are defective

- Check electrical circuit for flamedetection
7 Safety thermostat is triggered repeatedly. - Faulty (contacts) ntc heating sensors-
- Defective (poorly calibrated) safety thermostat
- Presence of air in the primary water circuit
8 When the cold water tap is turned off, the
- Drop in pressure in the water mains, resulting
boiler comes on.
in water hammering
9 Temperature of radiators not satisfactory.
- Check ntc heating sensor
- Check by-pass
24 B029
2.2 Fault Finding Using the
Total Check System
Malfunction
Signalling A Faulty ventilation system

b Air pressure switch stuck in N.O. position
Boiler Off C Faulty reset switch
1 Auto diagnostic state d Faulty main circuit flow switch
2 Spark ignition state
3 Boiler functioning normally E Faulty flame detection
4 Lockout F Faulty overheat thermostat
5 Boiler thermostat satisfied G Faulty exhaust fumes sensor
6 Room thermostat/clock no demand or I Faulty heating sensor (N.T.C.)
selector in summer setting m Faulty D.H.W. sensor (N.T.C.)
Pump fed
Main flow switch closed
Air pressure switch N.O.
Flame detected
Water at required temperature
Room thermostat/clock no demand or

selector in summer setting
Auto diagnostics faulty
D.H.W. exchanger efficiency control
Heating circuit efficiency control
Heating temperature control
D.H.W. temperature control
B029 25
Legend:
3. ELECTRICAL
DIAGRAMS AT = High Voltage P.C.B.
K = Connector for Total Check System
P = Time Clock Connection
Q = On/Off L.E.D.
R = On/Off Switch
U = Ignitor Relay
V = Gas Valve Relay
W = Fan Relay
Y = Selector TCS2
Aa = Adaptor (British Gas use only)

A02 = Fan
A03 = Gas Valve
A04 = Ignitor
A11 = Transformer
A12 = Filter

B08 = Time Clock
Colours
Gry = Grey
Rd = Red
Bl = Blue
Wh = White
Brn = Brown
Blk = Black
Wh/Rd = White/Red
26 B029
EX C-MI/FFI
B029 27
4. SHORT SPARE
PARTS LIST
A/23 MFFI - A/27 MFFI (SIT Sigma Gas Valve)
2 72 71 64 70 69 66 67 68 67 66 65 64 63 62 61 60 59 58 57
4
1
4
2 75
75
3 73
74
126
4 4
75 125
4 4
76
4 124
63 301 4 302 301
77
79 78 123
6 122
80
7 56
7
55
81 116
8 82
82 121 117
115
9 120 118 54
114
10 119
11 113
49 53
112 52
83 104 105 52 51
84 106 50
103 107 49
111 48
11 88 87 100 108
85 45 47
98 102
109 46
86 101
12 89 110
87 86 45
100
13 97 99 44
85 43
14 96 45
90 90 42
41
41
91 29
11 95
15 23 40
92 94 39
39
92
93
38
34
16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37
102 16
361
362
364
363
321
17 22
371
372 311
373
374
375
A 23/27 MFFI
28 B029
A/23 MFFI - A/27 MFFI (SIT Sigma Gas Valve)
Key G.C. part ARISTON

no. no. Description Part No.
1 379816 Expansion vessel 1 573294
11 164 225 Gasket 3/4" 573520
14 Overheat thermostat 1 997206
17 Main flow Switch 1 573224
18 164 338 Temp probe (C.H.W.) 1 569236
19 Microswitch for 3-way/main flow group 1 573340
23 164 229 Gasket 1/2" 573528
24 378 814 Manual vent cock 1 573727
25 Safety valve 3 bar 1/2" 1 573172
28 Pressure gauge 1 571649
32 Time clock 1 997208
45 P.C.B. EX C-MI/FFI 1 953730
46 P.C.B. EI A-MFFI 1 952981
47 P.C.B. cable 1 952610
57AB Fan 1 572989
57CD Fan 1 572990
58 Fan inlet gasket 1 573343
61 Venturi (exhaust manifold/header) 1 573314
72AB E03 818 Air pressure switch 1 571651
72CD E02 071 Air pressure switch 1 571652
75 Fastening spring 570717
84 379 079 Automatic air release valve 564254
85 164 230 Gasket 1" 1 569387
87 O-ring 1 571449
89AB Secondary exchanger (plate-type) exchanger 23kW 571646
89CD Secondary exchanger (plate-type) exchanger 27kW 573295
90 O-ring (secondary exchanger) 1 573825
92 20-18 O-ring 571807
96 164 282 Gasket 3/8" 1 573521
98AB Pump 1 997150
98CD Pump 1 997151
100 O-ring (13) 1 571965
101 Gasket 574279
102 Gas valve (SIT Sigma) 1 574232
108 Spark generator 1 574233
112 379 981 Detection electrode 1 573441
116 164 261 Gasket 1/4" 1 569390
118 379 979 Ignition electrode (R.H.) 1 569560
119 379 980 Ignition electrode (L.H.) 1 569561
120A E02 026 Main burner 1 572271
120B Main burner 1 572277
120C E02 078 Main burner 1 572343
120D Main burner 1 572372
121AB Main exchanger 1 572749
121CD Main exchanger 1 572835
301 Front panel runner kit 571993
311 D.H.W. actuator kit 571444
321 SIT Sigma gas valve operator coils 997029
361 Heating by-pass kit 571443
362 D.H.W. pressure switch kit 571442
363 3-way spring kit 571447
364 D.H.W. diaphram valve 571446
371 Main flow switch diaphram 571547
372 Main flow switch magnet 571772
373 Main flow switch spring 571771
374 Main flow switch top cap 571770
375 Main flow switch reed system 573138
381 164 311 Burner jet 1.25 full kit (Natural gas) 569281
382 Burner jet 0.72 full kit (LPG) 569282
B029 29
A/23 MFFI - A/27 MFFI (SIT Tandem Gas Valve)

11 164 225 Gasket 3/4" 573520
18 164 338 Temp probe (C.H.W.) 1 569236
23 164 229 Gasket 1/2" 573528
24 378 814 Manual vent cock 1 573727
44 P.C.B. EX C-MI/FFI 1 953730
46 P.C.B. EI A-MFFI 1 952981
47 P.C.B. cable 1 952610
57AB Fan 1 572989
57CD Fan 1 572990
85 164 230 Gasket 1" 1 569387
87 O-ring 1 571449
92 O-ring (20-18) 571807
96 164 282 Gasket 3/8" 1 573521
98AB Pump 1 997150
98CD Pump 1 997151
101 379 976 Gas valve (SIT Tandem) 1 570732
103 Spark generator 573023
106 O-ring (13) 1 571965
118 164 261 Gasket 1/4" 1 569390
122A E02 026 Main burner 1 572271
122C E02 078 Main burner 1 572343
311 D.H.W. actuator kit 1 571444
321 378 978 SIT Tandem gas valve operator coils 570712
322 378 815 SIT Tandem modureg coil 573740
323 164 303 Gas modulator cartridge 573745
30 B029
A 23/27 MFFI (SIT Tandem Gas Valve)

11 164 225 Gasket 3/4" 573520
18 164 338 Temp probe (C.H.W.) 1 569236
23 164 229 Gasket 1/2" 573528
24 378 814 Manual vent cock 1 573727
44 P.C.B. EX C-MI/FFI 1 953730
46 P.C.B. EI A-MFFI 1 952981
47 P.C.B. cable 1 952610
57AB Fan 1 572989
57CD Fan 1 572990
85 164 230 Gasket 1" 1 569387
87 O-ring 1 571449
92 O-ring (20-18) 571807
96 164 282 Gasket 3/8" 1 573521
98AB Pump 1 997150
98CD Pump 1 997151
101 379 976 Gas valve (SIT Tandem) 1 570732
103 Spark generator 573023
106 O-ring (13) 1 571965
118 164 261 Gasket 1/4" 1 569390
122A E02 026 Main burner 1 572271
122C E02 078 Main burner 1 572343
311 D.H.W. actuator kit 1 571444
321 378 978 SIT Tandem gas valve operator coils 570712
322 378 815 SIT Tandem modureg coil 573740
323 164 303 Gas modulator cartridge 573745
B029 31
Stampa BIEFFE Recanati
23 99 84 1268 000 - B029

MTS Building
Hughenden Avenue,
High Wycombe
Bucks HP13 5FT
Telephone: (01494) 755600 -
Fax: (01494) 459775
G.C.N. 47-116-18 / 47-116-19
Installation Instructions
Type C Boilers
WITH THE END USER
Country of destination: GB
TABLE OF CONTENTS 1. GENERAL INFORMATION
1.1 General Instructions
1.3 Overall View
2. INSTALLATION
2.1 Reference Standards
2.2 Siting the Appliance
2.4 Clearances
2.5 Mounting the Appliance
2.6 Electrical Connection
2.7 Gas Connection
2.9 Flue Connection
2.10 Room Thermostat Connection
2.11 Electrical/System Diagrams
2.12 Water Circuit Diagrams
3. COMMISSIONING
3.1 Initial Preparation
3.2 Removing the Front Panel
3.3 Control Panel
3.4 Initial Start-up
3.5 Operational Adjustments
3.6 Combustion Analysis
3.7 Fume Discharge Monitoring
3.8 Boiler Safety Systems
3.9 Draining the System
4. GAS ADJUSTMENTS
Gas Adjustment Table
4.1 Changing the Type of Gas
5. MAINTENANCE
6. MISCELLANEOUS
6.2 Wiring Diagram for Connection to Ariston
Unvented Cylinderl
7 TECHNICAL INFORMATION
2
This manual is an integral and essential part of the product. It should be kept with the
1. GENERAL appliance so that it can be consulted by the user and our authorised personnel.
INFORMATION
Please carefully read the instructions and notices about the unit contained in this manu-
al, as they provide important information regarding the safe installation, use and mainte-
nance of the product.
For operating instructions please consult the separate User’s Manual.
Users
Manual
A/23 MFFI
A/27 MFFI
1.1 General Instructions Read the instructions and recommendations in these Installation Instructions carefully to
ensure proper installation, use and maintenance of the appliance.
Keep this manual in a safe place. You may need it for your own reference while our
Servicing Centre technicians or your installer may need to consult it in the future.
This is a combined appliance for the production of central heating (C.H.) and domestic
hot water (D.H.W.).
This appliance must be used only for the purpose for which it is designed.
The manufacturer declines all liability for damage caused by improper or negligent use.
No asbestos or other hazardous materials have been used in the fabrication of this prod-
uct.
Before connecting the appliance, check that the information shown on the data plate
and the table on pages 4-5 comply with the electric, water and gas mains of the property.
You will find the data plate on the reverse of the control panel.
The gas with which this appliance operates is also shown on the label at the bottom of
the boiler.
Do not install this appliance in a damp environment or close to equipment which spray
water or other liquids.
Do not place objects on the appliance.
Do not allow children or inexperienced persons to use the appliance without supervi-
sion.
If you smell gas in the room, do not turn on light switches, use the telephone or any
other object which might cause sparks.
Open doors and windows immediately to ventilate the room.
Shut the gas mains tap (on the gas meter) or the valve of the gas cylinder and call your
Gas Supplier immediately.
If you are going away for a long period of time, remember to shut the mains gas tap or
the gas cylinder valve.
Always disconnect the appliance either by unplugging it from the mains or turning off
the mains switch before cleaning the appliance or carrying out maintenance.
In the case of faults or failure, switch off the appliance and turn off the gas tap. Do not
tamper with the appliance.
For repairs, call your local Authorised Servicing Centre and request the use of original
spare parts. For in-guarantee repairs contact MTS (GB) Limited.
Check the following at least once a year:

1 - Check the seal of water connections, replacing the gaskets if necessary.
2 - Check the seal of the gas connections, replacing the gaskets if necessary.
3 - Check the general condition of the appliance and of the combustion chamber visu-
ally.
4 - Visual check of the combustion: clean burners if necessary.
5 - With reference to point 3, dismantle and clean the combustion chamber if neces-
sary.
6 - With reference to point 4, dismantle and clean the injectors if necessary.
- check for overheating of the exchangers fins;
- clean the exhaust side of the exchanger and fan if necessary.
3
8- Regulate the gas pressure, ignition pressure, partial flame, maximum flame.
9- Check proper operation of the heating safety system:
- maximum safety temperature;
- maximum safety pressure.
10 - Check the proper operation of the gas safety system:
- gas or flame safety device;
- gas valve safety device.
11 - Check that the electrical connections have been made in compliance with the
instructions shown in the installation instructions.
12 - Check the efficiency of the hot water supply (flow and temperature).
13 - Check general operation of the appliance.
14 - Check the exhaust system for the combustion products.
1.2 Overall View

Legend:
1. Flue Connector
2. Combustion Chamber Hood
4. Combustion Chamber Insulation Panel
5. Burner
6. Expansion Vessel
8. Spark Generator
9. Diverter Valve
11. Main Circuit Flow Switch
12. Diverter Valve Microswitch
13. Filter Seat
14. Drain Valve
16. Safety Valve (3 bar)
17. Circulation Pump with Automatic Air Release Valve
18. Gas Valve
19. Detection Electrodes
20. Ignition Electrodes
21. Fan
22. Venturi
Fig. 1.1
4
2. INSTALLATION The technical information and instructions provided herein below are intended for the
installer so that the unit may be installed correctly and safely.
2.1 Reference Standards The installation and initial start up of the boiler must be by a CORGI Approved Installer
in compliance with the installation standards currently in effect, as well as with any and
all local health and safety standards i.e. CORGI .
This appliance must be installed by a competent installer in accordance with the

1984 Gas Safety (installation & use) Regulations (as amended)
The installation of this appliance must be in accordance with the relevant requirements
of the 1984 Gas Safety (installation & use) Regulations, the Local Building Regulations,
the current I.E.E. Wiring Regulations, the byelaws of the local water authority, and in
Scotland, in accordance with the Building Standards (Scotland) Regulation and Health
and Safety document No. 635 “Electricity at work regs. 1989”.
Installation should also comply with the following British Standard Codes of Practice:
Low pressure
pipes BS 6891 1988
Boilers of rated input
not exceeding 60 kW BS 6798 1987
Forced circulation hot
water system BS 5449 1990
Installation of gas hot water
supplies for domestic purposes
( 2nd family gases) BS 5546 1990
Flues BS 5440-1 1990
Air supply BS 5440-2 1989
2.2 Siting the Appliance The appliance may be installed in any room or indoor area, although particular attention
is drawn to the requirements of the current I.E.E. Wiring Regulations, and in Scotland,
the electrical provisions of the Building Regulations applicable in Scotland, with respect
to the installation of the combined appliance in a room containing a bath or shower.
Where a room-sealed appliance is installed in a room containing a bath or shower
the boiler and any electrical switch or appliance control, utilising mains electricity
should be situated so that it cannot be touched by a person using the bath or
shower.
The location must permit adequate space for servicing and air circulation around the
appliance as indicated in paragraph 2.4.
The location must permit the provision of an adequate flue and termination.
For unusual locations special procedures may be necessary.
BS 6798-1987 gives detailed guidance on this aspect.
A compartment used to enclose the appliance must be designed specifically for this pur-
pose. No specific ventilation requirements are needed for an installation within a cup-
board
This appliance is not suitable for outdoor installation.
The type C appliances (in which the combustion circuit, air vent intake and com-
bustion chamber are air-tight with respect to the room in which the appliance is
installed) can be installed in any type of room.
There are no limitations with respect to ventilation and the volume of the room itself. The
boiler must be installed on a solid, permanent wall to prevent access to the electrical
parts (when live) through the aperture on the back frame.
5
890
(A-B-D-E)
(C)
5
36
465
Fig. 2.1
Legend:
A = Central Heating Flow (3/4”)

B = Domestic Hot Water Outlet (1/2”)
C = Gas Inlet (3/4”)
D = Domestic Cold Water Inlet (1/2”)
E = Central Heating Return (3/4”)
2.4 Clearances In order to allow for access to the interior of the boiler for maintenance purposes, the
boiler must be installed in compliance with the minimum clearances indicated in the dia-
gram below.

400
60 60
450
40 50 60 70 80
C C
300
Fig. 2.2
6
2.5 Mounting the Appliance Fasten the boiler in place using the template and anchors supplied with the
unit. It is highly recommended that a spirit level be used to position the boiler so
that it is perfectly level.
For additional information, please consult the instructions contained in the con-
nection kit and the flue kit.
2.6 Electrical Connection For safety purposes, have a competent person carefully check the electrical
system in the property, as the manufacturer will not be held liable for damage
caused by the failure to earth the appliance properly or by anomalies in the
supply of power. Make sure that the residential electrical system is adequate for
the maximum power absorbed by the unit, which is indicated on the rating plate.
In addition, check that the section of cabling is appropriate for the power
absorbed by the boiler.
The boiler operates with alternating current, as indicated in the technical data
table (1.2), where the maximum absorbed power is also indicated. Make sure
that the connections for the neutral and live wires correspond to the indications
in the diagram. The appliance electrical connections are situated on the reverse
of the control panel (see the servicing manual for further information)
Fig. 2.3
Important!
In the event that the power supply cord must be changed, replace it with one
with the same specifications. Make the connections to the terminal board locat-
ed within the control panel, as follows:
- The yellow-green wire should be connected to the terminal marked with the
earth symbol; make sure to re-use the ferrule mounted on the other supply
cord;
- The blue wire should be connected to the terminal marked “N”;
- The brown wire should be connected to the terminal marked “L”.
Note: The diagrams for the electrical system are indicated in section 2.11.
Warning, this appliance must be earthed.

External wiring to the appliance must be carried out by a qualified technician
and be in accordance with the current I.E.E. Regulations and applicable local
regulations. The EuroCombi range of boilers are supplied for connection to a
230 V~ 50 Hz supply.
The supply must be fused at 3 A.
The method of connection to the electricity supply must facilitate complete elec-
trical isolation of the appliance, by the use of a fused double pole isolator hav-
ing a contact separation of at least 3 mm in all poles or alternatively, by means
of a 3 A fused three pin plug and unswitched shuttered socket outlet both
complying with BS 1363.
The point of connection to the electricity supply must be readily accessible and
adjacent to the appliance unless the appliance is installed in a bathroom when
this must be sited outside the bathroom.
2.7 Gas Connection The local gas region contractor connects the gas meter to the service pipe.
If the gas supply for the boiler serves other appliances ensure that an adequate
supply is available both to the boiler and the other appliances when they are in
use at the same time.
Pipe work must be of an adequate size. Pipes of a smaller size than the boiler
inlet connection should not be used.
7
C
A B D E
I
Fig. 2.4
Legend
A = Central Heating Flow
B = Domestic Hot Water Outlet
C = Gas Inlet
D = Domestic Cold Water Inlet
E = Central Heating Return
I = Safety Valve
Central Heating
Detailed recommendations are given in BS 6798:1987 and BS 5449-1:1990,
the following notes are given for general guidance.
Pipe Work:
Copper tubing to BS EN 1057:1996 is recommended for water pipes. Jointing
should be either with capillary soldered or compression fittings.
Where possible pipes should have a gradient to ensure air is carried naturally
to air release points and water flows naturally to drain taps.
The appliance has a built-in automatic air release valve, however it should be
ensured as far as possible that the appliance heat exchanger is not a natural
collecting point for air.
Except where providing useful heat, pipes should be insulated to prevent heat
loss and avoid freezing.
Particular attention should be paid to pipes passing through ventilated spaces
in roofs and under floors.
By-pass:
The appliance includes an automatic by-pass valve, which protects the main
heat exchanger in case of reduced or interrupted water circulation through
the heating system, due to the closing of thermostatic valves or cock-type
valves within the system.
System Design:
This boiler is suitable only for sealed systems.
Drain Cocks:
These must be located in accessible positions to permit the draining of the
whole system. The taps must be at least 15mm nominal size and
manufactured in accordance with BS 2870:1980.
Safety Valve Discharge:
The discharge should terminate facing downwards on the exterior of the
building in a position where discharging (possibly boiling water & steam) will
not create danger or nuisance, but in an easily visible position, and not cause
damage to electrical components and wiring.
The discharge must not be over an entrance or a window or any other type of
8
public access.
Air Release Points:
These must be fitted at all high points where air naturally collects and must
be sited to facilitate complete filling of the system.
The appliance has an integral sealed expansion vessel to accommodate the
increase of water value when the system is heated.
It can accept up to 7 l (1.5 gal) of expansion water. If the heating circuit has
an unusually high water content, calculate the total expansion and add an
additional sealed expansion vessel with adequate capacity.
Mains Water Feed - Central Heating:
There must be no direct connection to the mains water supply even through a
non-return valve, without the approval of the Local Water Authority.
Filling:
A temporary method for initially filling the system and replacing lost water
during servicing in accordance with Water Supply Byelaw 14 must be
provided.
Domestic Water
The domestic water must be in accordance with the relevant recommendation
of BS 5546:1990. Copper tubing to BS EN 1057:1996 is recommended for
water carrying pipe work and must be used for pipe work carrying drinking
water.
Residual Head of the Boiler
2.9 Flue Connections Flue System

The provision for satisfactory flue termination must be made as described
in BS 5440-1.
The appliance must be installed so that the flue terminal is exposed to outdoor air.
The terminal must not discharge into another room or space such as an out-
house or lean-to.
It is important that the position of the terminal allows a free passage of air
across it at all times.
The terminal should be located with due regard for the damage or discoloura-
tion that might occur on buildings in the vicinity.
In cold or humid weather water vapour may condense on leaving the flue termi-
nal.
The effect of such "steaming" must be considered.
If the terminal is less than 2 metres above a balcony, above ground or above a
flat roof to which people have access, then a suitable terminal guard must be
fitted. When ordering a terminal guard, quote the appliance model number.
A suitable terminal guard is available from:
TOWER FLUE COMPONENTS
Morley Road
Tonbridge
Kent TN9 1RA
The minimum acceptable spacing from the terminal to obstructions and ventila-
tion openings are specified in Fig. 2.5.
9
TERMINAL POSITION mm
A - Directly below an open window or other opening 300

B - Below gutters, solid pipes or drain pipes 75
C - Below eaves 200
D - Below balconies or car-port roof 200
BC E - From vertical drain pipes and soil pipes 75
F
F D G
F - From internal or external corners 300
HI
J G - Above ground or below balcony level 300
A E H - From a surface facing a terminal 600
I - From a terminal facing a terminal 1200
J - From an opening in the car port
L K
( e.g. door, window ) into dwelling 1200
G K - Vertically from a terminal in the same wall 1500
Fig. 2.5 L - Horizontally from a terminal in the same wall 300
The boiler is designed to be connected to a coaxial flue discharge system.
Ø 60/100 mm
Fig. 2.6
In addition, it is also possible to use a twin-pipe (split) system by fitting a special

adaptor to the flue discharge collar and using one of the apertures for the air
vent intake located on the top part of the combustion chamber (A).
Fig. 2.7
Ø 80 mm
A
Ø 80 mm
10
This procedure must be done as follows:
1 - Remove the air vent intake you want to use, in the area indicated in
Fig. 2.8, by breaking the perforated ring.
2 - Use a tool to grasp the lid and remove it completely.
3 - Clean any burrs or sharp edges with a knife or an appropriate tool.
Fig. 2.8 Fig. 2.9
In Fig. 2.10 below, several different types of flue systems are shown.
For additional information regarding the flue accessories, please consult the
Flue Pipe Accessories manual.
Fig. 2.10
11
Maximum Extension Diameter of Pipes Use of a Restrictor
Exhaust Type Risk of Condensation Forming
Exhaust/Air (mm) on the Discharge Side
C12 (xx) 4m ø 60 /100 L* < 0.5 m

Coaxial
System C32 (xx) 4m ø 60 /100 L* < 0.5 m
C42 (xx) 4m ø 60 /100 L* < 0.5 m
23 kW 27 kW
C12 (xy) 54 m 46 m ø 80 L < 7 m (23 kW) L < 5 m (27 kW) L > 4 9 m (23 kW) L > 6.5 m (27 kW)
C32 (xy) 54 m 46 m ø 80 L < 7 m (23 kW) L < 5 m (27 kW) L > 4.9 m (23 kW) L > 6.5m (27 kW)
Twin Pipe
Systems C42 (xy) 54 m 46 m ø 80 L < 7 m (23 kW) L < 5 m (27 kW) L > 4.9m (23 kW) L > 6.5m (27 kW)
C52 (xy) 17 m 17 m ø 80 L < 7 m (23 kW) L < 5 m (27 kW) L > 4.9m (23 kW) L > 5.3m (27 kW)
(*) L = Length of Piping

In calculating the lengths of the pipes, the maximum length must also take into
consideration the values for the exhaust/air intake end terminals, as well as 90°
elbows for coaxial systems.
The C52 types must comply with the following requirements:
1. The discharge/intake vent pipes must have the same diameter of ø 80 mm.
2. If an elbow is inserted into the discharge/ventilation system, the calculation
of the overall extension must take into consideration the values for each
curve, as indicated in the table.
3. The exhaust pipe must extend at least 0.5 m above the ridge of the roof if it is
located on a side other than that for the air intake (this is not obligatory if
the exhaust and air intake pipes are located on the same side of the build-
ing).
12
2.10 Room Thermostat In order to perform this procedure, remove boiler cover as indicated in section
Connection 3.2. Then proceed as follows:
1 Remove the screws “A” located on the bottom part of the boiler;
2 Widen the sides so that the control panel can be rotated.
3 Open the cover “B” on the left hand side of the compartment.
4 Insert the wire for the connection of the room thermostat into the wire
holder “C”, as indicated in photo 3.
1 2
3 4
5 Remove the grommet “D” shown in photo 5, make a hole in it and pass
the room thermostat wire through.
6 Remove the link located on the terminal and connect the wire.
7 Replace the grommet and the terminal to their original positions, close the
cover on the grommet compartment and fasten the wire-clamp “C” in place.
8 If a remote time clock is to be fitted, disconnect the integral time clock plug
from the P.C.B.
9 Using a volt-free switching time clock, connect the switching wires from the
time clock following points 1-7 above.
10 If using a time clock and room thermostat, these must be connected in
series as per points 1-9 above.
Note: Only a two-wire type room thermostat can be used.
5 6 7
D C
13
2.11 Electrical Diagram Legend:
AT= High Voltage P.C.B.

K = Antifreeze feature selector.
L = Connector for Total Check System
Q = On/Off L.E.D.
R = On/Off Switch
U = Ignitor Relay
V = Gas Valve Relay
W = Fan Relay
Y = Selector TCS

A02 = Fan
A03 = Gas Valve
A04 = Ignitor
A11 = Transformer
A12 = Filter

Colours
Gry = Grey
Rd = Red
Bl = Blue
Wh = White
Brn = Brown
Blk = Black
Wh/Rd = White/Red
14
15
2.12 Water Circuit Diagram
Legend

2. Fan
4. Main Burner
5. Ignition Electrodes - Detection Electrode
6. Gas Valve
9. Diverter Valve
10. Main Circuit Flow Switch including Safety
Pressure Switch for Primary Circuit
11. Automatic By-pass
12. Microswitch for Diverter Valve
14. Domestic Water Inlet Filter
15. Boiler Drain Valve
16. Safety Valve
17. Water Pressure Gauge
18. Circulation Pump with Automatic Air Release Valve
19. Expansion Vessel
16
3 COMMISSIONING
3.1 Initial Preparation MTS (GB) Limited support the initiative. Within the information pack
you will find a copy of the logbook. It is important that this is complet-
ed in the presence of your customer, they are shown how to us it, and it is
signed by them. Please instruct your customer that they must have their
logbook with them whenever they contact a service engineer or us.
Preliminary electrical system checks to ensure electrical safety must be carried out by a
competent person i.e. polarity, earth continuity, resistance to earth and short circuit.
Filling the Heating System:

Remove the panels of the case and lower the control panel (see point 3.2. for further
information).
Open the central heating flow and return cocks supplied with the connection kit.
Unscrew the cap on the automatic air release valve one full turn and leave open per-
manently.
Close all air release valves on the central heating system.
Gradually open valve(s) at the filling point (filling-loop) connection to the central heat-
ing system until water is heard to flow, do not open fully.
Open each air release tap starting with the lower point and close it only when clear
water, free of air, is visible.
Purge the air from the pump by unscrewing anticlockwise the pump plug and also
manually rotate the pump shaft in the direction indicated by the pump label to ensure
the pump is free.
Close the pump plug.
Continue filling the system until at least 1 bar registers on the pressure gauge.
Inspect the system for water soundness and remedy any leaks discovered.
Filling of the D.H.W. System:

Close all hot water draw-off taps.
Open the cold water inlet cock supplied with the connection kit.
Open slowly each draw-off tap and close it only when clear water, free of bubbles, is
visible
Gas Supply:
Inspect the entire installation including the gas meter, test for soundness and purge,
all as described in BS 6891:1988.
Open the gas cock (supplied with the connection kit) to the appliance and check the
gas connector on the appliance for leaks.
When the installation and filling are completed turn on the central heating system (sect.
3.4) and run it until the temperature has reached the boiler operating temperature. The
system must then be immediately flushed through.
The flushing procedure must be in line with BS 7593:1992 Code of practice for treat-
ment of water in domestic hot water central heating systems.
During this operation, we highly recommend the use of a central heating flushing deter-
gent (Fernox Superfloc or equivalent), whose function is to dissolve any foreign matter
that may be in the system.
Substances different from these could create serious problems to the pump or
other components.
The use of an inhibitor in system such as Fernox MB-1 or equivalent is strongly recom-
mended to prevent corrosion (sludge) damaging the boiler and system.
Failure to carry out this procedure may invalidate the appliance warranty.
17
3.2 Removing the To remove the front panel of the casing, proceed as follows:
Front Panel 1. Remove the screw “F” located on the top edge of the panel.
2. Lift and unhook the panel.
1 F 2
3.3 Control Panel A/23 MFFI - A/27 MFFI
40 50 60 70 80
C C
A - Ignition Lockout Reset Button/Safety (Overheat)Thermostat Reset

B - Ignition Lockout L.E.D.
C - Selector Knob for Summer/Winter/Flue Analysis Modes*
D - Low System Water Level L.E.D.
E - Temperature Adjustment Knob for Domestic Hot Water
F - Heating System Thermometer
G - Safety (Overheat)Thermostat Intervention L.E.D.
H - Adjustment Knob for Heating Temperature
I - On/Off L.E.D.
L - On/Off Switch
O - System Pressure Gauge
* Warning the flue analysis mode must only be selected by a qualified service engineer.
3.4 Initial Start-up The checks to be run before initial start-up are as follows:
1. Make sure that:
- the screw on the automatic air valve has been loosened when the system is full;
- If the water pressure in the system is below 1 bar, bring it up to the appropriate level;
- Check to see whether the gas cock is closed;
- Make sure that the electrical connection has been made properly and that the earth
wire is connected to an efficient earthing system;
- Supply power to the boiler by pressing the On/Off switch <L> - the L.E.D. “I” will
turn on - turn the selector knob “C” to the <winter> setting. This will start the circula-
tion pump. After 7 seconds, the boiler will signal a shut-down due to failure ignition.
Leave the boiler as it is until all of the air has been bled from the lines.
18
- Loosen the cap on the head of the pump to eliminate any air pockets;
- Repeat the procedure for bleeding the radiators of air;
- Open the taps for a brief period;
- Check the system pressure and, if it has dropped, open the filling-loop again to
bring the pressure back up to 1 bar.
2. Check the exhaust flue for the fumes produced by combustion.
3. Make sure that all gate valves are open;
4. Turn on the gas cock and check the seals on the connections,
including the one for the burner, making sure that the meter does not signal the pas-
sage of gas. Check the connections with a soap solution and eliminate any leaks.
5. Press the reset button “A” for the lighting system; the spark will light the main burner.
If the burner does not light the first time, repeat the procedure.
6. Check the minimum and maximum pressure values for the gas going to the burner;
adjust it if needed using the values indicated in the table in section 4.
(See the relative section for burner pressure adjustment within the servicing manual).
3.5 Operational The boiler was designed to make it easy to regulate and check the various features. To
access the areas where the adjustment and control devices are located, simply remove
Adjustments the plugs by pressing from the inside, unscrew the screws “A” and remove the bottom
part of the instrument panel, rotating it upward.
Right hand side service panel also provides access to:

- the power supply cord connector;
- the fuses.
Left hand side:
- the jumper for regulating the ignition delay (anti-
cycling) feature, which can be set from 0 to 2
minutes (factory set at 1 minute);
- the potentiometer for regulating the soft-light feature,
the setting for whichcan range from the minimum ther-
mal power to the maximum:
G20 5.5 mm c.a.
G25 4.5 mm c.a.
G30-31 1.8 mm c.a.
A
- the potentiometer for the maximum thermal power for
the heating system, maximum thermal power setting
(factor y set at the maximum value, unless
indicated otherwise on the adhesive sticker located in
proximity to the potentiometer);
- The connection for the diagnostic device (TCS).
3.6 Combustion Analysis The boiler is designed to make it easy to analyse the combustion by-products.
Using the especially designed apertures, readings can be taken on the temper-
ature of the combustion by-products and of the combustion air, as well as of the
concentrations of O2 and CO2, etc.
The best maximum-power test conditions for the heating system are when the
selector “C” is turned to the flue analysis setting.
19
3.7 Fume Discharge The discharge/ventilation of the exhaust fumes can be monitored to check for
Monitoring losses in general pressure in the system. This is done to eliminate the cause of
lighting failure with the main burner not indicated by a shutdown status.
With a differential manometer connected to the test socket

on the combustion chamber, the DP value for the air pres-
sure switch can be taken. The measured value should not
be less than 10 mbar under maximum thermal power condi-
tions (with the knob “C” on the flue test setting) in order for
the unit to function properly and without interruption.
3.8 Boiler Safety Systems The boiler is equipped with the following safety systems (see section 3.3 for references):
1 - Ignition Failure
This control signals an ignition failure on the burner 7 seconds after a lighting failure.
The L.E.D. “B”.will turn on to signal the shutdown status.
The system can be reset by pressing and releasing the button “A” after checking to
make sure that the gas valve is open. Repeat this process until the burner lights.
2 - Circulation Failure
This control signals that the safety pressure switch on the primary circuit has not
sensed a pressure of at least 1 bar within 40 seconds of the activation of the circulation
pump, it shuts off the boiler and lights the L.E.D. “D”. The system can be reset (after the
pressure has been brought up to the proper level) by using the On/Off switch “L”.
3 - Overheating
This control shuts off the boiler in the case where the primary circuit reaches a tempera-
ture in excess of 110°C. The L.E.D. “G” will come on to signal this shut off status. After the
system has been allowed to cool, the system can be reset by pressing the button “A”.
4 - The boiler is provided with a device that, should the temperature of the water for the
heating system fall to below 3°C, is activated until a temperature of 55°C is reached
(still for heating purposes).
This device can only be activated with a perfectly operating boiler:
- The pressure of the system is sufficient,
- The boiler is well supplied electronically,
- The gas is supplied.
5- Limescale Build-up
This is an indirect control (actuated through the regulation of the temperature in the
primary heat exchanger) on the formation of limescale in the secondary heat
exchanger. Regardless of the flow rate and the temperature in the circuit for the
domestic hot water, the temperature is limited to 62°C.
6- Safety Shut-off
At the start of every lighting phase, the P.C.B. performs a series of internal controls. If
a malfunction occurs, the boiler will shutdown until the problem has been resolved.
3.9 Draining the System Draining the heating system.

The heating system must be emptied as follows:
- Turn off the boiler;
- Open the drain valve for the system and place a container below to catch the
water that comes out;
- Empty the system at the lowest points (where present). If you plan on not
using the heating system for an extended period of time, it is recommended
that you add antifreeze with an ethylene glycol base to the water in the
heating lines and radiators if the ambient temperature drops below 0°C during
the winter.
This makes repeated draining of the entire system unnecessary.
Draining the domestic hot water system.

Whenever there is the danger of the temperature dropping below the freezing
point, the domestic hot water system must be drained as follows:
- Turn off the general water valve for the household plumbing system;
- Turn on all the hot and cold water taps;
- Empty the remaining water from the lowest points in the system (where
present).
20
4. GAS ADJUSTMENTS
G20 G30 G31
Lower Wobbe Index (15°C;1013mbar) MJ/m3h 45.67 80.58 70.69

Nominal Delivery Pressure mbar 20 30 37
Minimum Delivery Pressure mbar 17 20 25
A/23 MFFI
Main Burner: n. 13 jets (ø) mm 1.,25 0.72 0.72
Gas Cock Outlet Pressure
min - max mbar 11.4- 2.0 27.5 (*) - 5.2 35.0 (*) - 7.0
A/27 MFFI
Main Burner: n. 15 jets (ø) 1.25 0.72 0.72
Gas Cock Outlet Pressure:
max - min mbar 11.6-2.2 (*) - 4.8 (*) - 6.0
(1mbar = 10,197 column of water)

The outlet pressure of the gas cock is obtained by completely loosening the screw on
the solenoid. The maximum pressure of the gas to the burner will be equal to the nomi-
nal delivery pressure minus the head loss within the gas valve.
4.1 Changing the Type The boiler can be converted to use either methane (natural) gas (G20) or LPG
(G30 - G31) by an Authorised Service Centre.
of Gas The operations that must be performed are the following:
1. Replace the jets on the main burner (see table in section 4);
2. Adjust the maximum and minimum thermal capacity values for the boiler (see table
in section 4);
3. Replace the gas rating plate;
4. Adjust the maximum thermal power setting;
5. Adjust the soft-light feature;
6. Adjust the ignition delay feature for the heating system (can be set from 0 to 2
mins.).
G20 G30 G31
Recommended Soft-Light Pressure

(mbar) 5-5.5 17 - 18 18 - 19
5. MAINTENANCE It is recommended that the following checks be made on the boiler at

least once a year:
1 - Check the seals for the water connections; replacement of any faulty seals.
2 - Check the gas seals; replacement of any faulty gas seals.
3 - Visual check of the entire unit.
4 - Visual check of the combustion process and cleaning of the burners if
needed.
5 - If called for by check no. 3, dismantling and cleaning of the combustion
chamber.
6 - If called for by check no. 4, dismantling and cleaning of the injectors.
- check for overheating in the blade assembly;
- clean the exhaust fan if needed.
8 - Adjustment of the flow rate of the gas: flow rate for lighting, partial load and
full load.
21
9 - Check of the heating safety systems:
- safety device for maximum temperature;
- safety device for maximum pressure.
10 - Check of the gas safety systems:
- safety device for lack of gas or flame (detection electrode);
- safety device for gas cock.
11 - Check of the electrical connection (make sure it complies with the
instructions in the manual).
12 - Check of domestic hot water production efficiency (delivery rate and tem-
perature)
13 - Check of the general performance of the unit.
14 - General check of the discharge/ventilation of the combustion by-
products.
6. MISCELLANEOUS

BROWN 5
L
L
L
1
BOILER
BLUE 2 BOILER ELECTRICAL SUPPLY CABLE
N
N
N
2
E
E
E
3
GREY 9
10
ORANGE 10 Remove internal time clock plug

9
from the the P.C.B. then connect

GREEN/YELLOW 3 TYPICAL room stat terminal block on the
V4043H JUNCTION BOX reverse of the boiler control panel
Genus 27 RFFI System
Genus 23-27-30 MFFI
VALVE
• 1 (see section 2.10) to 9 + 10 on
1 4 the junction box.
3 5 • 2
2 2
L
L
L
L
1
PROGRAMMER
• 3
T6360B
N
N
N
N
1
2
2
ROOM
ZONE 1
THERMOSTAT
HTG
ON
E
E
3
• 4
ZONE1
HW
ON
10
10
4
1
1
• 5
2
3
3
4
6
ZONE 2
SWITCHMASTER 805, 900
BROWN 8
Switchmaster 400, 600
• 6
SP 50/100 (Link L-3)
ACL LS522, LS722

Symphony, Sonata
BLUE 2
Sunvic DHP 2201
Towerchron 2000
Randall 922, 972

Sunvic ET 1451
Towerchron MP
Randall 3020 P
Towerchron FP
Link 1-5/4-7-9
Pegler Sunvic
Switchmaster
Link 1-4/6-11
GREY 9
Link 2-3-6
Link L-2-5
and 3060
• 7
ORANGE 10
GREEN/YELLOW 3 • 8
V4043H
L
L
L
L
L
L
PROGRAMMER
1
VALVE
• 9
N
N
N
N
N
N
N
5
4
2
ZONE 1
1 6
E
E
3
3 8 • 10
3
4
4
4
4
4
8
4
2 2
6
3
3
1
3
3
1
6
ZONE 2
T6360B
ST 6400/ST 6300 ST 6200
Horstmann 425, 525, 527

Honeywell ST 699B 1002
Potterton EP2000/3000 -
ROOM
Link L-5 EP2001/3001
Glowworm Mastermind
Sangamo 410 Form 1

Landis & Gyr RWB20
THERMOSTAT
Potterton Miniminder
Landis & Gyr RWB2
Randall 102/102 E
Drayton Tempus 7
Randall 701, 702
ZONE 2
Sangamo M5
Randall 4033
Link L-5-8
Link L-2-5
Link L-6-5
Microgyr
Link 3-6
Link 1-6
Link 1-6
Link 3-6
L 1
N 2 If a room thermostat is not requied on Zone 1, insert a link
E 3 If a room thermostat is not requied on Zone 2, insert a link
240V between 6 + 8 on the junction box.
MAINS INPUT (3 AMP)
22
6.2
2
1
L
2
E
N
BLUE
BLUE
GREY
GREY
Cylinder
T6360B
V4043H
BROWN
BROWN
thermostat
C/P
ORANGE
ORANGE
GREEN/YELLOW
GREEN/YELLOW
THERMOSTAT
2
3
1
2
3
ROOM 1
HEATING VALVE
E
N
HOT WATER VALVE
MAINS INPUT (3 AMP)
240V
BLUE
BLUE
ROOM
ROOM
GREY
GREY
V4043H VALVE
VALVE
T6360B
T6360B
V4043H
V4043H
BROWN
BROWN
ORANGE
GREEN/YELLOW
240VTHERMOSTAT
THERMOSTAT
2
3 GREEN/YELLOW 5
1 ORANGE 4
MAINS INPUT (3 AMP)

ZONE1
cut-out
ZONE 2
L Thermal
3
2
1
3
9
2
8
3
9
2
5
1 C/P
10
10
2
8
6
2
5
4
3
9
2
8
3
9
2
5
3
1
2
1
10
10
2P6
8
Not
used
• 9
• 8
• 7
• 6
• 5
• 4
• 3
• 1
• 10
TYPICAL
Ariston Unvented Cylinder
JUNCTION BOX
• 9
• 8
• 7
• 6
• 5
• 4
• 3
• 2
• 1
• 10
6 4 3 2 1 6 4 3 2 1
Wiring Diagram for Connection to
TYPICAL
9 10 3 2 1
• 2 JUNCTION BOX

ST 6400/ST
6 6300 4ST 62003 3 2 4 1 N L 6
Switchmaster 4 3 1 2 4 1 Genus 27 RFFI
9 System
10 3 2 1 E N L
N L
Symphony, Sonata
Honeywell ST 699B Horstmann
1002 425, 525,
3 527 1 N 4 L E Pegler
N Sunvic
L 2 L A/27 MFFI - A/27 MFFI E N L
Link L-5-8 Link L-2-5 6 SP 50/100 (Link L-3)SWITCHMASTER 805,
5 900 E 3 N 1 N L
Genus 23-27-30 MFFI E N L
ST 6400/ST 6300 STLandis
6200 & Gyr
3 RWB2 4 3 N 4 L Switchmaster
N L Sunvic ET 1451 4 7 N 4 Genus
1 27 RFFI 2 System E N L
Glowworm Mastermind L E
Symphony, Sonata Link 2-3-6 1
Landis & Gyr RWB20 3 4 Switchmaster
N Sunvic DHP
L 400, 600 3 2201 1 6 N 3 L E 1 2
Horstmann 425, 525,Microgyr
527 1 4 E N L Towerchron
the junction
Link L-2-5 SWITCHMASTER 805, 900 3 FP 1 6 N 10 L 2 1

(see section

Landis & Gyr RWB2 Sunvic ET 1451
from
3 4
Potterton EP2000/3000 - 3 N 4 L Towerchron7 MP 4 E 1 2
from theBOILER
Glowworm Mastermind Link

N 2-3-6L 6 10 2 1
box.
Link L-5 EP2001/3001 Link 1-4/6-11

Remove
the P.C.B.
Landis & Gyr RWB20 3 4 Sunvic DHP 2201 6 3 E 1 2

Microgyr Randall 102/102 E 1 N 2 L E 5 6 Towerchron 2000 HW HTG N L
2.10) to
Link 3-6 Towerchron FP 6 10 2 ON 1 ON

Potterton EP2000/3000
Link-1-6 3 4 N L Towerchron MP 2 1
internal
the junction box.
Link L-5 EP2001/3001 Link 1-4/6-11 Randall 922,

6 972 10
3 6 E N L
Randall 701, 702 3 1 E N L Link L-2-5
Randall 102/102 E Link L-6-5 1 2 E 5 6 Towerchron 2000 HW HTG
ELECTRICAL
L
Link 3-6 Randall 3020 P ON

9 + 10time
ON 4 N 2 E N L
then connect

Randall 4033 Link 1-6 4 2 E 7 6 ACL LS522, LS722 3 4 N L

Link 1-6
Sangamo 410 Form 1 1 8 E Randall
4 922,
3 972
3 6 E N L
Randall 701, 702 Link 3-6 3 1 E N L Link L-2-5
Link L-6-5
Randall 3020 P
4 2 E N L
on clock plug

the the P.C.B. then connect

Link 1-6 PROGRAMMER PROGRAMMER BOILER

SUPPLY CABLE
Link 3-6
ZONE 2 ZONE 1
PROGRAMMER ZONE 2 ZONE 1
PROGRAMMER BOILER
23
7 TECHNICAL INFORMATION
A/23 MFFI A/27 MFFI
CE Certification
Heat Input max/min kW 25.6/11.0 29.8/12.0
Heat Output max/min kW 23.1/9.2 27.3/10.1
Efficiency of Nominal Heat Input % 90.2 91.6
Efficiency at 30% of Nominal Heat Input % 87.8 88.3
Heat Loss to the Casing (∆T=50°C) % 1.2 1.3
Flue Heat Loss with Burner Operating % 8.6 7.1
Flue Heat Loss with Burner Off % 0.4 0.4
Maximum Discharge of Fumes (G20-G25) Kg/h 59 62
Residual Discharge Head mbar 1.15 1.4
Consumption at Nominal Capacity (G20-G25) m3/h 2.72/3.32 3.16/3.86
Gas Consumption after 10 Minutes* m3 0.32/0.39 0.37/0.45
(15°C, 1013 mbar) (G30-G31) Kg/h 2.02/2.00 2.35/2.32
Temp. of exhaust fumes at nominal
capacity (G20-G25) °C 137 128
CO2 Content % 5.8 6.6
O2 Content % 10 8.6
CO Content ppm 32.7 32
Minimum Ambient Temperature °C +5 +5
Head Loss on Water Side (max) (∆T=20°C) mbar 200 200
Residual Head of System bar 0.25 0.25
Heating Temperature max/min °C 82/42 82/42
Domestic Hot Water Temperature max/min °C 56/36 56/36
D.H.W. Flow Rate ∆T=35°C l/min 9.5 11.2
D.H.W. Flow Rate ∆T=35°C gal/min 2.1 2.5
D.H.W. Minimum Flow Rate l/min 2.6 2.6
STAMPA: Azienda Grafica BIEFFE srl - Recanati

Pressure of Domestic Hot Water max/min bar 6/0.2 6/0.2
Expansion Vessel Capacity l 7 7
Expansion Vessel Pre-load Pressure bar 1 1
Maximum Water Content in System l 145 145
Nominal Pressure Natural Gas (G20-G25) mbar 20-25 20-25
LPG (G30-G31) mbar 30-37 30-37
Electrical Supply V/Hz 230 / 50 230 / 50
Protection Grade of Electrical System IP 44 44
Internal Fuse Rating FAST 2 AT FAST 2 AT
Weight Kg. 47 47
G.C. Number 47-116-18 47-116-19

Cod. 23 99 84 1260 311- B023
*Calculated at 70% maximum output

MTS Building
Hughenden Avenue,
High Wycombe
Bucks HP13 5FT
Telephone: (01494) 755600 -
Fax: (01494) 459775
24
G.C.N. 47-116-18 / 47-116-19
Servicing Instructions
Type C Boilers
TABLE OF CONTENTS
Page No.
1. SERVICING INSTRUCTIONS
1.1 Replacement of Parts 3
1.2 To Gain General Access

- Removing the Front Panel 3
- Removing the Side Panels 4
- To Lower the Control Panel 4
1.3 Access to the Combustion Chamber

- Removing the Sealed Combustion Chamber 5
- Removing the Burner and Injectors 5
- Removing the Electrodes 6
- Removing the Main Heat Exchanger 7
- Removing the Air Pressure Switch 7
- Removing the Venturi Device 8
- Removing the Fan 8
1.4 Servicing and Removal of the Gas Valve

- Setting Gas Pressure 9
- Removing the Spark Ignitor 11
- Removing the Gas Valve 12
1.5 Access to the Hydraulic Circuit

- Removing the D.H.W. (Secondary) Exchanger 12
- Removing the Safety Valve 13
- Removing the Automatic Air Vent 13
- Removing the Main Flow Circuit Switch 13
- Removing the Pump 14
- Removing the Pressure Gauge 14
- Removing the Expansion Vessel 15
- Removing the Overheat Thermostat 15
- Removing the Heating Temperature Sensor (N.T.C.) 15
1.6 Access to the Control System

- Checking the Fuses 16
- Removing the Time Clock 16
- Removing the P.C.B.s 17
2. FAULT FINDING
2.1 Fault Finding Guide (Flow-chart) 18

2.2 Fault Finding Using the Total Check System 23
3. ELECTRICAL DIAGRAMS
3.1 Electrical Connection 24

3.2 Functional Flow Connection 25
4. SHORT SPARE PARTS LIST 26
2 B029
To ensure efficient safe operation, it is recommended that the boiler is servi-
1. SERVICING ced annually by a competent person.
INSTRUCTIONS Before starting any servicing work, ensure both the gas and electrical
supplies to the boiler are isolated and the boiler is cool.
Before and after servicing, a combustion analysis should be made via the flue
sampling point (please refer to the Installation Manual for further details).
After servicing, preliminary electrical system checks must be carried out to

ensure electrical safety (i.e. polarity, earth continuity, resistance to earth and
short circuit).
1.1 Replacement The life of individual components vary and they will need servicing or repla-
cing as and when faults develop.
of Parts The fault finding sequence chart in chapter 2 will help to locate which com-
ponent is the cause of any malfunction, and instructions for removal, inspec-
tion and replacement of the individual parts are given in the following pages.
1.2 To Gain General All testing and maintenance operations on the boiler require the control panel
to be lowered. This will also require the removal of the casing.
Access
To dismantle the front part of the casing, proceed as follows:
1. Remove screw “A” (see fig. 1.1);
2. Lift the front panel up and forward (see fig. 1.2).
Fig. 1.1 Fig. 1.2
B029 3
Removing the side panels
1. Remove the screws “B”;
B 2. Pull the panel away from the boiler, then lift the panel
up and away from the boiler (see fig. 1.2).
To lower control panel

1. Remove the screws “B”
2. Push the two side panels outward slightly (fig. 1.5);
3. Rotate the control panel forward and down.
Fig. 1.3
Fig. 1.4 Fig. 1.5
To access the areas where the adjustment and control devices are located,
simply remove the plugs by pressing from the inside, unscrew the screws “C”
and remove the bottom part of the instrument panel, rotating it upwards.
C C
Fig. 1.6 Fig. 1.7
4 B029
1.3 Access to the
Combustion Chamber
A/23 MFFI
frontal cover
D D
E E
E
E E
D D

Fig. 1.8 Fig. 1.9
A/27 MFFI
frontal cover
F F
G G
G
G
G
F F G
G

Fig. 1.08 Fig. 1.09
B029 5
Removing the burner and the 1. Remove the side panels of sealed chamber (fig. 1.10);
injectors 2. Remove the screws “H” of the burner (see fig. 1.11);
3. Remove the burner (see fig. 1.12);
4. Remove the injectors using a No. 7 socket spanner;
5. Replace in reverse order.
A/23 MFFI A/27 MFFI

push
push
push
push Fig. 1.10 Fig. 1.10
Fig. 1.11 Fig. 1.12
6 B029
Removing the electrodes 1. Remove rubber gasket “I” (see fig. 1.13);
2. Disconnect ignition leads by pulling downward (see fig. 1.14);
3. To remove the flame sensor, disconnect the cable at its only connection
point close to the P.C.B. (see fig. 1.15);
Fig. 1.14
Fig. 1.13 Fig. 1.15
5. Remove screw “J” using a Philips No. 2 star tip screwdriver (see fig. 1.16);
6. Slide the electrode gently downward (see fig. 1.17).
Fig. 1.16 Fig. 1.17
To replace, repeat the steps in reverse order, paying particular attention to the
following:
a - Centre the electrode in the positioning hole carefully, otherwise the elec-
trode may break;
b -Check that the cables have been connected correctly;
c - Check that the rubber gasket covers the cable/electrode connection
point completely.
B029 7
Removing the main heat 1. Drain the boiler of water;
exchanger 2. Release the two connection nuts “K” connecting the exchanger to the
flow and return pipes (see fig. 1.18;
3. Pull it straight out (see fig. 1.19).
Fig. 1.18
A/23 MFFI
Fig. 1.19
A/27 MFFI
Fig. 1.18 Fig. 1.19
Removing the air pressure switch 1. Disconnect the electrical connections “L” and silicone pipes “M” from their
connection points (see fig. 1.20);
2. Remove screws “N” on the top of the sealed chamber (see fig. 1.21);
Use a No. 2 star tip screwdriver to remove the switch from the plate.
N N
M
M
Fig. 1.20
Fig. 1.21
8 B029
Removing the venturi device 1. Disconnect the silicone pipes “O” and remove the screw “P”
(see fig. 1.22);
2. Extract the venturi (see fig. 1.23).
0 P
Fig. 1.22 Fig. 1.23
Removing the fan (A/23 MFFI)

A/23 MFFI
1. Disconnect electrical connections “Q” (see fig.1.24);
2. Remove screws “R” (see fig.1.25).
3. Pull fan to the right, forward and remove (see fig. 126)
Q
Q
Fig. 1.24
Fig. 1.25 Fig. 1.26
B029 9
Removing the fan (A/27 MFFI)
A/27 MFFI 1. Disconnect electrical connections and remove screws

“S” using a No. 2 star tipped screwdriver (see fig.1.27);
2. Pull fan to the right, forward and remove (see fig.1.28);
3. Remove fan from mounting plate;
4. Remove screws “T” (see fig.1.29).
Fig. 1.27
Fig. 1.28 Fig. 1.29
10 B029
1.4 Servicing and Removal
of the Gas Valve
Setting gas pressures
Setting the minimum and the maximum power of the boiler

1 1. Check that the supply pressure to the gas valve is a minimum of 20 mbar
for natural gas.
2. To do this, remove the screw “A”.
Fit the pipe of the pressure gauge to the pressure connection of the gas
valve “B”.
When you have completed this operation, replace the screw “A” securely
into its housing to seal off the gas.
B 3. To check the pressure supplied by the gas valve to the burner, remove the
screw “C”. Fit the pipe of the pressure gauge to the pressure outlet of the
gas valve “D”.
A Disconnect the compensation pipe either from the gas valve or from the
sealed chamber.
4. Set the On/Off button to position < I > and the "summer/winter" switch to
the winter position.
To set the maximum power, turn on the hot water tap and allow the hot
2 water tap to run at a rate of about 8 litres/minute so that the main burner
lights.
Adjust nut “E” on the modureg to set the gas pressure (displayed on the
D pressure gauge) corresponding to the maximum power (see table “A” page 11).
C 5. To set the minimum power, disconnect a supply terminal from the modu-
reg and adjust screw “F”.
Turn the screw clockwise to increase the pressure and coun-
ter-clockwise to decrease the pressure (displayed on the
pressure gauge) corresponding to the minimum power (see table “A” page
11).
6. When you have completed the above operations, turn off the
hot water tap, re-connect the supply terminal to the modureg
on the gas valve and replace the cap on the screw of the
modureg.
3
Setting the maximum heating circuit power
7. To set the maximum heating circuit power, place the
On/Off button to position < I > and the "summer/winter" switch to winter
position.
E Turn the knob of the heating thermostat clockwise to maximum;
8. Remove the left hand inspection panel of the P.C.B. and fit a small
cross-head screwdriver in to the right hand potentiometer. Turn clockwise
to increase the pressure or counter-clockwise to reduce the pressure.
Adjust the setting to the required heating pressure value (displayed on the
pressure gauge), as indicated in the diagrams shown in page 11.
9. Turn off the boiler by placing the main switch to the "Off" position.
Setting pressure for soft ignition.

4 Disconnect the detection electrode connection from the P.C.B. (see fig.
1.13).
Start the boiler and during the ignition sequence adjust the centre poten-
tiometer until the gas pressure reads the required gas pressure as per the
table below.
F Once the gas pressure is set turn off the boiler and reconnect the connec-
tion to the P.C.B.
NB.: It may be necessary to reset the flame failure reset a number of times
during this operation.
B029 11
natural gas (G20)

butane gas (G30)

propane gas (G31)
TABLE “A”
12 B029
10. Remove the pipe from the pressure gauge and connect screw “C” to the
pressure outlet in order to seal off the gas.
11. Carefully check the pressure outlets for gas leaks (valve inlet
and outlet).
IMPORTANT!
Whenever you disassemble and reassemble the gas connections, always
check for leaks using a soap and water solution.
Setting the anti-cycling device

This appliance is equipped with a potentiometer which delays the ignition of
the heating control and is situated on the P.C.B. (see the electrical diagrams).
By adjusting the potentiometer, it is possible to change the time interval
between the burner shutting down and its next ignition.
It is preset at 1 minute and can be adjusted from 0 to 2 minutes.
Anti-cycling Soft-light Max. Heating Use this control in particular situations where continuous shutting down and
Device Adjustment Adjustment
ignition of the main burner occurs.
Removing the spark generator (SIT Sigma gas valve)
1. Disconnect ignition leads “U” by pulling upwards

(see fig. 1.30);
2. Remove the screws “V” (see fig. 1.31) with a Pozidrive
U 3. Remove the spark generator.
Fig. 1.30
Fig. 1.31 Fig. 1.32
B029 13
Removing the gas valve
1. Disconnect all the cables from the solenoid and modureg;
2. Remove the spark generator;
3. Release the top nut “W” using a 30 mm open ended
4. Remove the screws “X” from the bottom of the gas valve pipe (see fig.
1.34).
Attention!! The gas valve is connected with the two pipes
(as shown) with an O-ring connection.
X X
Fig. 1.33 Fig. 1.34
Fig. 1.35 Fig. 1.36
1.5 Access to the Important! Before any component is removed, the boiler
Hydraulic Circuits must be drained of all water.
Removing the D.H.W. (secondary)

exchanger
1. Remove the screw “Y” (see fig. 1.37);
2. Push the exchanger towards the rear of the
boiler, lift upwards and remove out of the
Y front of the boiler;
Y
3. Before replacing the exchanger ensure that
the O-rings are in good condition and repla-
ce if necessary.
Fig. 1.37
14 B029
Removing the safety valve
1. Loosen nut “Z” (see fig. 1.38);
2. Unscrew and remove the valve (see fig. 139)
A1
Fig. 1.38 Fig. 1.39
Removing the automatic air vent

1. Unscrew valve “A1” (see fig. 1.39).
A2
Fig. 1.40
Removing the main circuit flow

switch
1. Remove the cable of the main circuit flow switch “A3”
(see fig. 1.41);
2. Remove the screws “A4” (see fig. 1.42);
3. Remove the main circuit flow switch.
A4 A4
A4
A3
Fig. 1.41 Fig. 1.42
B029 15
Removing the pump
1. Remove the electrical connection “A5”
(see fig. 1.43);
2. Release the nuts “A6” and remove the pump
(see fig. 1.44).
A5
A6
A6
Fig. 1.44
Fig. 1.43
Removing the pressure gauge

(see fig. 1.6 - 1.7);
2. Release coupling “A7” using a 14 mm open ended
3. Push the pressure gauge through the control panel
from the rear (see fig. 1.46).
A7
Fig. 1.45 Fig. 1.46
16 B029
Removing the expansion vessel
1. Remove nut “A8” away from the expansion vessel
(see fig. 1.47);
2. Remove nut “A9” (see fig. 1.48);
3. Remove expansion vessel (see fig. 1.49).
A8
Fig. 1.47
A9
Fig. 1.48 Fig. 1.49
Removing the overheat thermostat

1. Remove the electrical connection from the overheat
thermostat (see fig. 1.50);
2. Then remove the thermostat from the pipe by releasing
its securing clip.
Fig. 1.50
Removing the heating temperature sensor (N.T.C.)

1. Remove the electrical connector by pulling off the ther-
mostat connections and unscrewing the sensor probe
with a 14 mm open ended spanner (see fig. 1.51).
Fig. 1.51
B029 17
1.6 Access to the Control Checking fuse
System 1. Remove the inspection panel
(see fig. 1.6 - 1.7);
2. Remove fuse (see fig. 1.52).
Fig. 1.52
Removing the time clock

(see fig. 1.6 - 1.7);
2. Remove electrical connection of the clock “B1”
(see fig. 1.53);
3. Unclip the clock from the panel and remove
(see fig. 1.54).
B1
Fig. 1.53 Fig. 1.54
18 B029
N.B.
It is possible to by-pass the time clock in the event of failure by simply unplug-
ging the electrical connection from the P.C.B. (see fig. 1.48). This will revert
control of the central heating to the room stat connection on the reverse of the
control panel.
Removing the P.C.B.s

1. Isolate electricity;
2. Remove the front cover of the boiler;
3. Remove the inspection panel (see fig. 1.6-1.7);
5. Remove the mounting screws “B2’ (see fig. 1.55);
6. Disconnect the connection cable”B3” (see fig. 1.56);
B2 B2 connectors and screws “B4” (see fig. 1.57);
connectors and screws “B5” (see fig. 1.58);
9. Replace either P.C.B. in reverse order.
B2 B2
Fig. 1.55
B5
B4 B4
B5
B3
B3
B4
Fig. 1.56 Fig. 1.57 Fig. 1.58
B029 19
2. FAULT FINDING
2.1 Fault Finding Guide It is possible to detect and correct any defect by using the standard fault fin-
(Flow-chart) ding diagrams described in this chapter.
20 B029
B029 21
22 B029
B029 23
24 B029
Legend:
3. ELECTRICAL
DIAGRAMS AT = High Voltage P.C.B.
K = Antifreeze feature selector.
L = Connector for Total Check System
Q = On/Off L.E.D.
R = On/Off Switch
U = Ignitor Relay
V = Gas Valve Relay
W = Fan Relay
Y = Selector TCS

A02 = Fan
A03 = Gas Valve
A04 = Ignitor
A11 = Transformer
A12 = Filter

B08 = Time Clock
Colours
Gry = Grey
Rd = Red
Bl = Blue
Wh = White
Brn = Brown
Blk = Black
Wh/Rd = White/Red
B029 25
26 B029
4. SHORT SPARE
PARTS LIST
A/23 MFFI
B029 27
A/23 MFFI
28 B029
B029
A/27 MFFI
29
23 99 84 1268 211 - B029 Stampa BIEFFE Recanati
A/27 MFFI
30 B029
B029 31
Stampa: Bieffe Recanati

MTS Building
Hughenden Avenue
High Wycombe
23 99 84 1268 311 -
Bucks HP13 5FT

Telephone: (01494) 755600
Fax: (01494) 459775
internet: http://www.mtsgb.ltd.uk
E-mail: [email protected]
Technical Service Hot Line: (01494) 539579
Users
Manual
A/23 MFFI
A/27 MFFI
TABLE OF CONTENTS
1) GENERAL INFORMATION page 5

2) OPERATING INSTRUCTIONS page 8
3) TIME CLOCK page 11
4) USEFUL INFORMATION
AND TROUBLESHOOTING page 13
IMPORTANT MTS (GB) Limited support the , initiative. Your installer will give
Please read this manual carefully.
you, and show you how to use, a logbook which will give you important
information about your boiler, and heating system. Please have this log-
For additional information, please consult the “Installation and Servicing
book to hand whenever you contact a service engineer or us.
Instructions.”
All CORGI Registered Installers carry a CORGI ID card, and have a
Please ensure manuals provided are kept with the appliance so that they
registration number. Both should be recorded in your boiler Logbook.
can be used by the end-user, installer or our authorised engineer.
You can check your installer is CORGI registered by calling CORGI
direct on :- (01256) 372300.
B022 3
Dear Customer,
The guarantee on this appliances is valid for 12
Thank you for choosing an ARISTON combination boiler. months from the first day of installation.
We guarantee that your boiler is a reliable and technically sound
product. Repairs to the electric, hydraulic or gas circuits
This User’s Manual provides detailed instructions and recommen- may be carried out only by your local authorised
dations for proper use. MTS Servicing Centre.
Remember to keep this manual in a safe place for future
reference.
Your local MTS Servicing Centre is at your complete disposal for
all requirements.
MTS (GB) Limited

Every attempt has been made to avoid errors of any kind
in this User’s Manual, the Management invites customers to inform
of any inaccuracies which they may find.
This will help to improve our service
4 B022
TECHNICAL INFORMATION A/23 MFFI A/27 MFFI
GENERAL DATA
Heating input max kW(Btu/h) 25.6 (87364) 29.8 (101707)
Heating input min kW(Btu/h) 11.0 (37539) 12.0 (40956)
Heating output max kW(Btu/h) 23.1 (78491) 27.3 (92492)
Heating output min kW(Btu/h) 9.2 (31396) 10.1 (34471)
Efficiency at Maximum Thermal Capacity (see installation manual) % 90.2 90.6/91.6
Efficiency at Reduced Thermal Capacity (*) % 87.8 88.3
CENTRAL HEATING
Operating Temperature max °C 82 82
Operating Temperature min °C 42 42
Minimum Heating Pressure bar 1 1
Built-in expansion vessel - Total capacity litres 7 7
DOMESTIC HOT WATER
Maximum Temperature of Water for Domestic Use °C 56 56
Minimum Temperature of Water for Domestic Use °C 36 36
Working pressure max bar 6 6
Working pressure min bar 0.2 0.2
Flow rate ∆T 25°C l/min 12.8 14.8
Flow rate ∆T 35°C l/min 9.1 10.6
Minimum flow rate l/min 2.6 2.6
ELECTRICAL DATA
Electrical Supply/ Frequency V/Hz 230/50 230/50
Protection of Electrical System IP 44 44
CATEGORY
Nominal Pressure/Methane Gas (G20) mbar 20 20
Nominal Pressure/Liquid Gas (G30-G31) mbar 30-37 30-37
B022 5
MODELS A/23 - A/27 MFFI LEGEND
A) Ignition Lockout Reset Button/Safety (Overheat)Thermostat Reset

B) Ignition Lockout L.E.D.
40° 50° 60° 70° 80° C) Selector Knob for Summer/Winter/Flue Analysis Modes
°C °C
D) Low System Water Level L.E.D.
E) Temperature Adjustment Knob for Domestic Hot Water
F) Heating System Thermometer
G) Safety (Overheat)Thermostat Intervention L.E.D.
H) Adjustment Knob for Heating Temperature
I) On/Off L.E.D.
L) On/Off Switch
O) Heating System Pressure Gauge
6 B022
OPERATING INSTRUCTIONS recommended value. Consult your installer for checking and refilling the
system.
CAUTION - The outer panels of the unit's case must only be cleaned with a damp
Installation, start-up, adjustments and maintenance must be perfor- cloth. Do not use abrasive cleaners. The Control panel can be wiped with
med by a competent person only in accordance with the Gas Safety a damp or dry cloth. Spray polishes must not be used on the control panel
(Installation & Use) Regulations (1984) and the instructions provided. surface or knobs. Care must be taken in preventing any liquid entering the
Improper installation may cause damage or injury to individuals, ani- appliance.
mals and personal property, for which the manufacturer will not be - If the water is exceptionally hard, install a water softener so that the effi-
held liable. ciency of the unit remains the same over time, as this will consume less gas.
To ensure efficient and safe operation it is recommended that the boi- - To improve comfort and take full advantage of the heat produced by the
ler is serviced annually by a competent person. boiler, it is recommended that an external thermostat be installed.
If it is known or suspected that a fault exits on the appliance, it must - If the boiler is not going to be used for an extended
not be used until fault has been corrected by a competent person period of time, turn off the supply of electricity to the I
unit by pressing the On/Off switch “L”.
O
HELPFUL SUGGESTIONS The green L.E.D. “I” will turn off. Then turn off the L
supply of gas to the unit itself.
To get the most out of your boiler, we have provided you It is good practice to clean and service the appliance
with some useful advice on the proper use and main- and central heating system every year.
tenance: Call an Authorised Service Centre.
- Periodically check the system pressure using the pres-
sure gauge “O”, make sure that the pressure is between 1.0 and 1.5 bar
(the blue part on the gauge) when the system is off and cool.
The warning L.E.D. “D” will indicate if the pressure is below the minimum
B022 7
START-UP PROCEDURE I WINTER AND SUMMER OPERATING MODES
LIGHTING
L
The boiler is fitted with a selector knob “C” which
C
allows you to switch between winter < > and
Before starting the unit, check the following: summer < > operating modes and vice versa.
- The water pressure on the pressure gauge “O”; When the knob is set to < >, the boiler can
- That the gas cock and the inlet for domestic water are
serve the dual purpose of providing heat and/or hot
open.
water for domestic use.
These models are equipped with electronic ignition which utilises contact
ionisation. The supply of hot water for domestic use always
To make the boiler operational, simply press the On/Off switch “L”. takes precedence over heating. When the knob is
The green L.E.D. “I” will then turn on. set to < >, the boiler cuts out the heating system and only provides hot
At this point the boiler is ready for use, a centralised water for domestic use (when needed).
electronic control unit will automatically light the main
burner when needed. If the burner does not light within B
the pre-set safety time limit, the red “B” L.E.D. will light
up. To reset the ignition system, the reset button “A” A
must be pressed. Should the system fail to light a
second time, check to make sure that the gas cock is
open. If the problem persists, contact one of our
Authorised Service Centres for assistance.
8 B022
TURNING ON THE BOILER Installation with a room thermostat:
H °C
- Turn the “C” selector knob to < >;
I - Turn on the power supply to the boiler by pressing the
Installation without a room thermostat : On/Off switch ”L”; the green L.E.D. will then turn on;
- Turn on the power supply to the boiler by pressing the L - Turn the thermostat knob “H” to the highest tempera-
On/Off switch “L”; the green L.E.D. “I” will the turn on; ture setting.
- With this type of installation, the boiler is controlled by a room thermostat.
- Turn the “C” selector knob to < >; Therefore, it runs until the ambient temperature has reached the tempe-
rature setting on the thermostat. At that point, the main burner will turn off
- Regulate the temperature of the water in the boiler by C and the circulation pump will stop.
turning the “H” knob. The temperature can vary
between 42°C and about 82°C;
- Check the boiler temperature on the thermometer with TURNING OFF THE BOILER
the yellow L.E.D.s “F”. With this type of installation, the I
ambient temperature does not influence the operation Installation without a room thermostat:
of the boiler and H °C To turn off the heating, turn the “C” selector knob to
the circulation < >. The boiler will still provide hot water for domestic L
pump always re- 40° 50° 60° 70° 80° use.
mains in
operation. F
B022 9
ADJUSTING THE HEATING TEMPERATURE PRODUCTION OF HOT WATER
To economise on consumption while achieving the highest level of comfort, FOR DOMESTIC USE
the temperature adjustment knob is designed with three different heating
zones based on the temperature outside the home. E °C
Rotate the knob “H” as shown below. - Turn on the power to the boiler by pressing the
On/Off switch “L”;
- With these settings, the boiler is already ready for use,
From + 5°C regardless of the position of the “C” selector knob.
H to - 5°C - Turn the "E" knob to select the temperature for the hot water (between
°C °C °C 36°C and about 56°C depending on the flow rate of the water).
From + 5°C Lower

to + 15°C to - 5°C
ADJUSTING THE TEMPERATURE OF
WATER FOR DOMESTIC USE
E
°C
It is recommended that the temperature for the hot water
should not be set to high temperatures and then mixed
with cold water. Setting the thermostat to a medium tem-
perature is preferable (see figure).
10 B022
SHUTDOWN PROCEDURE
After approximately two seconds the following display appears:
Weekdays blinks
To turn off the main burner, simply press the On/Off I

switch “L”; the green L.E.D. “I” will also turn off.
As a precautionary measure, it is recommended that
the gas cock located on the bottom of the boiler be tur- L
ned off as well. Input time Enter minutes
Enter the hour
Manual switch
Enter
Enter weekdays
switching time Summer and
winter time Reset
TIME CLOCK setting
ENTER CURRENT TIME AND WEEKDAY

The steps marked with the symbol are necessary to carry out a swit- Keep the “ ” key pressed down. During the
ching program. summer time period press the +/-1h key once.
Enter the hour using the “h” key.
PREPARING FOR OPERATION Enter the minutes using the “m” key.
Activate the “Reset” switch to reset the time switch to it’s default setting Enter the day using the “Day” key.
(activate using a pencil or similar pointed instrument). Do this: 1 = Mon ....... 7 = Sun
- every time you wish to “Reset” the time clock; Release the “ ” key.
- to erase all switching times and the current time of day.
B022 11
The colon now blinks once a second. operates at the same time every day.
AM/PM TIME DISPLAY 1234567 Monday ..... Sunday

If you press the “+/-h” and “h” keys as the same time, the time display swit- 123456 Monday ..... Saturday
ches into the AM/PM mode. 12345 Monday ..... Friday
Notes: If you keep the “h” and “m” keys pressed down for more than 2
seconds, the display will enter fast forward scroll mode. 1234567 Saturday ..... Sunday
1 Monday
ENTERING THE SWITCHING TIMES
..... (selection of single days)
If your entry is incomplete, the segments not yet
selected will blink in the display. 7 Sunday
You have 20 memory locations available. Each swit-
ching time takes up one memory location. Store using the “ ” key or push “Prog” key if you are going to continue
Keep pressing the “Prog” key until a free memory programming. The time switch enters the automatic operating mode and
location is shown in the display “-- : --”. displays the current time of day. Begin any further entry of a switching time
Program ON or OFF with the “ ” key: with the “Prog” key.
“ ” = ON - “ ” = OFF. If necessary, once you have finished programming, and have returned to
Enter the hour using “h”; enter the minutes using “m”. the current time display, by pressing the “ ” button, the timer will not auto-
If a switching command is to be carried out every day (1 2 3 4 5 6 7) then matically switch to the current programmed status until the next timed set-
store using the “ ” key, otherwise select the days it is to be carried out ting. You can put the timer into the correct mode with the “ ” key.
on by using the “Day” key.
When the day selection is left blank, the programmed switching instruction
12 B022
ADDITIONAL FUNCTIONS READING THE PROGRAMMED SWITCHING TIMES
Pressing the “Prog” key displays the programmed switching times until the
first free memory location appears in the display “ -- : --”.
Switching from summer time to winter and vice versa.
Press the “+/-1h” key once.
MANUAL OVERRIDE KEY

With the “ ” you can change the current switching settings at any time.
The switching program already entered is not altered.
Automatic Manual Continuous If you now press the “Prog” key once again, the number of free memory
Operation Operation Operation locations will be displayed, e.g. “Fr 20”. If all memory locations are occu-
[ ] pied, the display “Fr 00” appears.
= ON = OFF = ON
= OFF = ON = OFF
The switching times cor- If the current switching You can only return to
respond to the program mode is changed manual- automatic mode from CHANGING THE PROGRAMMED SWITCHING TIMES
entered. ly, the next switching time the continuously ON and
will be carried out auto- continously OFF swit- Press the “Prog” key repeatedly until the switching time you want to chan-
matically again according ching modes by pressing ge is displayed. You can now enter the new data. See “Entering the swit-
to the entered switching the “ ” key. ching times”.
program.
B022 13
Notes on storing switching times: USEFUL INFORMATION AND
If you end your entry of the switching times by pressing the “Prog” key, the
switching time you have entered will be stored and the next memory loca- TROUBLESHOOTING
tion displayed. Entry of further switching times is also carried out as descri-
bed in “Entering the switching times”. BOILER SHUTDOWN
In addition, a complete switching command is stored automatically after The boiler unit is equipped with safety devices which intervene in certain
around 90 seconds provided no other key is pressed. situations to shutdown the boiler.
The time switch then enters the automatic operating mode and displays the Some of these situations are signalled by the unit and can be corrected by
current time again. the user.
DELETING INDIVIDUAL SWITCHING TIMES

Press the “Prog” key repeatedly until the switching time you wish to dele-
SHUTDOWN DUE TO THE FAILURE OF THE
te is shown in the display. BURNER TO LIGHT AUTOMATICALLY
Then set to “--” using the “h” or “m” key and keep the “ ” key pressed
down for around 3 seconds. This anomaly is indicated by the red “B” L.E.D.
The switching time is now erased and the current time is displayed. To reset the unit, press and then release the “A” button. B
At this point, the electronic ignition system will attempt
TECHNICAL DATA to light the burner again.
Ambient temperature: - 10°C to + 55°C Repeat this procedure as needed. If lighting failure A
Running reserve: 5 h (not for 1.5 V DC) occurs repeatedly, it is recommended that you contact
Memory locations: 20 one of our Authorised Service Centres.
Shortest switching time: 1 minute
Programmable: Every minute
14 B022
SHUTDOWN DUE TO OVERHEATING
NOTES
This anomaly is signalled by the red “G” L.E.D. G
The boiler shuts off because the safety thermostat
detected that the boiler temperature has reached
the temperature limit.
To reset the unit, wait until the boiler has cooled A
and then press the “A” button.
If the safety thermostat shuts off the unit on a fre-
quent basis, contact one of our Authorised Service
Centres for assistance.
B022 15
GROUP

MTS Building
Hughenden Avenue
High Wycombe
Bucks HP13 5FT
Telephone: (01494) 755600
Fax: (01494) 459775
Internet: http://www.mtsgb.ltd.uk
E-mail: [email protected]
Technical Service Hot Line: (01494) 539579
Cod. 23 99 84 1257 311 / B022 - bieffe Recanati

A/23 MFFI - A/27 MFFI: Installation Instructions Type C Boilers

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A/23 MFFI - A/27 MFFI

G.C.N. 47-116-10 / 47-116-12

For operating instructions please consult the separate User’s Manual.

G.C. Number 47-116-10 47-116-12

A/23 MFFI - A/27 MFFI

1. Flue Connector 14. Drain Valve

This appliance must be installed by a competent installer in

The installation of this appliance must be in accordance with the relevant

A/23 MFFI - A/27 MFFI

Warning, this appliance must be earthed.

A/23 MFFI - A/27 MFFI

Residual Head of the Boiler

2.9 Flue Connections Flue System

A - Directly below an open window or other opening 300

The boiler is designed to be connected to a coaxial flue discharge system.

In addition, it is also possible to use a twin-pipe (split) system by fitting a special

Fig. 2.8 Fig. 2.9

C12 (xx) 4m ø 60 /100 L* < 0.5 m

C42 (xx) 4m ø 60 /100 L* < 0.5 m

(*) L = Length of Piping

AT = High Voltage P.C.B.

A01 = Air Pressure Switch

B01 = Over Heat Thermostat

A/23 MFFI - A/27 MFFI

Filling the Heating System:

Filling of the D.H.W. System:

3.3 Control Panel

A - Ignition Lockout Reset Button/Safety (Overheat)Thermostat Reset

Right hand side service panel also provides access to:

Using the especially designed apertures, readings can be taken on the

3.9 Draining the System Draining the heating system.

Draining the domestic hot water system.

Lower Wobbe Index (15°C;1013mbar) MJ/m3h 45.67 80.58 70.69

(1mbar = 10,197 column of water)

G20 G30 G31

Recommended Soft-Light Pressure

5. Adjust the soft-light feature;

5. MAINTENANCE It is recommended that the following checks be made on the boiler at

MAINS INPUT (3 AMP)

Honeywell ST 699B 1002 6 3 N L Pegler Sunvic 2 5 E N L A/27 MFFI - A/27 MFFI E N L

If a room thermostat is not requied

Link L-5 EP2001/3001 Link 1-4/6-11

Sangamo M5 1 8 E 4 3 and 3060

between 6 + 8 on the junction box.

ZONE 2 ZONE 1 ZONE 2 ZONE 1

Based on Honeywell controls

MAINS INPUT (3 AMP)

MAINS INPUT (3 AMP)

Honeywell ST 699B 1002 6 3 N L Pegler Sunvic 2 5 E N L A/27 MFFI - A/27 MFFI E N L

Link L-2-5 SWITCHMASTER 805, 900 3 FP 1 6 N 10 L 2 1

Potterton Miniminder 3 4 N L Link 1-5/4-7-9

Glowworm Mastermind Link

Link L-5 EP2001/3001 Link 1-4/6-11

Landis & Gyr RWB20 3 4 Sunvic DHP 2201 6 3 E 1 2

Link 3-6 Towerchron FP

the junction box.

Link L-5 EP2001/3001 Link 1-4/6-11 Randall 922, 972 10 3 6 E N L

Link 3-6 Randall 3020 P ON

Sangamo M5 1 8 E 4 3 and 3060