Altro Flooring Installation Guide: General Information and Guidance For All Products
Altro Flooring Installation Guide: General Information and Guidance For All Products
Altro Flooring Installation Guide: General Information and Guidance For All Products
800 377 5597 USA / 800 565 4658 CAN For technical support please call and speak
[email protected] with our Technical Services department.
www.altro.com
2 Altro recommended installation practices
The recommendations herein are derived from actual field and laboratory testing by
Training Academy!
Altro’s technical specialists, combined with the recommendations of the Resilient Floor
The goal of the Altro training academy
Covering Institute. The procedures are widely accepted in the floor covering industry.
is to train and qualify a network of
Install Altro floor covering according to the definition of standards in this guide. Any professional flooring installers who wish
deviations from this definition of standards are to be attempted solely at the risk of to become part of a specialized group of
those specifying or attempting the actual installation, and are not the responsibility of recommended Altro installers and fitters.
Altro or its distributors.
The floors clinic is ideal for journeyman or
Bidding and installation of any Altro commercial flooring products should only be above skill levels. Attendees are expected
undertaken by professional floor covering installers versed in the required tools and to have previous floor laying knowledge.
techniques for professional installations. Failure to correctly install Altro floor covering
Altro stands behind our installers and
will void the Limited Product Warranty.
always recommends that customers use
Altro trained installers.
Course content
• Adhesive application
• Corners
Michael Hafferty Brad Schaible Scott Vigil
USA USA USA • Heat welding
[email protected] [email protected] [email protected] • Flash coving
• Integrated drains
• Best practices
Contents
Chapter 1 5.5 Shower transition strip 19
Chapter 9
5.6 Gulley edge and gulley angle 20
Product overview 4 CeGe® Green cold welding 41
5.7 Finishing details 22
1.1 Safety sheet flooring 5 9.1 CeGe® Green instructions 42
5.2 Visedge 18
Notes
Chapter 1
Product overview
Topics
1.2 Slip-resistant sheet flooring designed to further reduce the passage and transmission of sound
(schools, healthcare, senior living, residences, etc.) See Altro Acoustic
Altro Reliance 25, Altro Walkway 20, Altro Walkway 20SD, Underlay 1101 for additional information.
Altro Tungsten (For Altro Promenade see 1.10)
In many commercial areas your slip risk is not as high as the specialist
area types described above. But, your patrons, patients, students and 1.8 Altro Walkway 20SD
employees still deserve to be secure on their feet — and you deserve
peace of mind. We offer slip-resistant flooring that meets and exceeds (Static-dissipative flooring)
safety standards. It reduces the risk of slips and falls and looks good Static-dissipative slip-resistant flooring for electrically sensitive
doing so. It has become a practical and durable commercial flooring environments. See Altro Walkway 20SD QuickFacts for additional
solution in a variety of application areas. information.
Notes
Chapter 2
Limitations, storage and handling
Topics
2.1 Product limitations check the suitability of cleaners for use on vinyl floors with the
chemical manufacturer. Do not use cleaner containing pine oil,
Altro products are not recommended in the following phenolic sanitizer, or enzyme cleaners that will be left on the surface
of the flooring.
areas:
• Altro assumes no liability for damage to our flooring resulting from
• Areas exposed to certain conditions that may cause staining. For
the misuse or improper use of markers, paints, or maintenance
example, areas such as newly applied asphalt in driveways or
products. Please confirm with the manufacturer of all tape, cleaning
parking lots, or antioxidants in certain types of rubber used in mats,
products chemicals and equipment for their recommendations.
wheels, and tires. Certain dark colors of Altro flooring or products
with Altro Easyclean Technology may minimize this effect. Please contact your local Altro distributor for advice regarding any of the
above.
• Areas which may be subjected to hot objects that may burn or melt
vinyl flooring. Vinyl floor covering must be protected from excessive
heat, or items exceeding 140°F (60°C).
2.2 Storage and handling
If storage temperature is below 68°F (20°C), Altro floor covering must be
• Areas where forklifts and/or pallet jacks travel at high speed, since
moved to a warmer place and allowed to reach this temperature before
friction caused by the tires can lead to surface damage from tire
unrolling. The room temperature must not be below 68°F (20°C) and the
burn.
sub-floor temperature between 65°F (18°C) and 80°F (27°C).
• Areas where the presence of sharp items, such as nails protruding
• Rolls of Altro floor covering must be stored in dry conditions and
from pallets or other objects, could cause severe physical damage.
stood upright on a level floor. If stacked horizontally, there is a
• Areas subject to excessive spillages of alcohol, keytones or other risk of “flattened areas” developing which can lead to installation
solvents harmful to vinyl. difficulties.
• The use of inappropriate, improperly designed, or inadequate • Safety precautions should be taken to secure rolls standing on end
floor protection devices. It is the responsibility of the equipment to prevent them from accidentally falling.
manufacturer to provide suitable floor contacts to prevent
• Store all cartons of tile and plank on a dry flat level surface, carefully
indentation or delamination.
stacked squarely on top of each other.
• Areas directly underneath hospital bed wheels, or the point load
• Many of the Altro floor covering ranges incorporate a colored quartz
of heavy equipment, should be installed with Altro EcoFix 20E
aggregate in the material. Eye protection should be used and care
with a fine notched trowel. Please consult Technical Services for
taken during cutting and grooving procedures.
installation methods.
• If more than one roll is used, unroll the flooring in numeric
• Areas with excessive moisture.
sequence.
• It is the responsibility of the end-user/maintenance provider to
• Sheet flooring should be unrolled with the decorative side up. It
assure excessive water does not penetrate or damage the finished
should be left unrolled for at least 10 minutes, then back-rolled
flooring.
loosely and again unrolled to eliminate any stress in the material.
• In areas subjected to severe surface moisture after installation, or
• Flooring must be checked for defects before installation.
where at least one floor drain exists, Altro safety flooring must be
installed with AltroFix 30 two-part polyurethane adhesive. Contact • When installing flooring, check carefully to see that drops match in
an Altro representative for installation information concerning these shade. It may be necessary to reverse sheets of Altro floor covering
areas. to obtain a side shade match. If a side shade match cannot be
accomplished, do not install. Contact your Altro distributor.
• Minimum operating temperatures should not drop below -22°F
(-30°C) for Altro Stronghold 30 and -4°F (-20°C) for all other Altro • Caution should be used in moving and lifting of rolls. Allow for
slip-resistant and safety flooring products. appropriate equipment and manpower to safely move materials.
• DO NOT use markers (sharpies, pens, construction crayons, etc.), • When installing tiles the tiles should all be of the same dye-lot /
tapes or paints (construction or other) on the flooring or on the batch number.
substrate as these items may bleed through or otherwise cause • Do not install flooring with visible defects.
permanent staining.
Notes
Chapter 3
Site conditions and moisture testing
Topics
• The installation of floor covering must not begin until work of all other trades has been completed.
• Building HVAC must be up and running and in permanent operation prior to installation. A minimum temperature of 68°F (20°C) must be
maintained for at least 72 hours before, during, and 72 hours after installation.
• The installation area and Altro materials must be maintained and installed at a minimum of 68°F (20°C) and a maximum of 85°F (29°C) Slab
temperature should be between 65°F (18°C) and 80°F (27°C). Altro Ollero must be maintained and installed between temperatures of 57°F(14°C)
and 72°F (23°C). Relative humidity level extremes should also be avoided.
• The areas of installation must be adequately lighted to allow for proper inspection of the flooring and subfloor. This is especially critical when flash
coving.
• Area of installation must not be within 5 degrees of dew point. Please reference the enclosed dew point chart. Low relative humidity (dry air) must
exist and be maintained during the application of adhesive. Installations must not take place when the substrate of the area of installation is within
5 degrees of dew point.
• Moisture tests must be taken to ensure the subfloor is sufficiently dry for the installation of the Altro floor covering. Please see 2.2 Moisture testing
on page 9.
• Prior to starting the installation please advise the general contractor and/or end user about the subfloor moisture requirements, all applicable job
site, and site storage requirements that will be needed at time of installation.
• Remember if you cover a subfloor, underlayment or other surface with floor covering, you have, in essence, approved it.
• All traffic must remain off finished floors for 24 hours before light traffic, 48 hours before light rolling loads, and 72 hours before heavy loads are
allowed.
Dew point is the temperature at which the humidity in the air begins to condense in and on a surface. Floor coverings and adhesives should not be
installed any time the air temperature or concrete surface temperature is within five degrees of dew point. See the chart below for a breakdown of dew
points in different conditions.
Relative humidity
10% 20% 30% 40% 50% 60% 70% 80% 90%. 100%
Air temp (F) Dew point (concrete surface temperature)
40 5 8 14 18 24 28 31 34 37 40
45 5 9 16 23 28 32 36 39 42 45
50 6 13 21 27 33 36 40 44 47 50
55 8 16 25 31 36 41 45 49 52 55
60 9 20 29 35 41 46 50 54 57 60
65 10 24 33 40 46 51 55 58 62 65
70 13 28 37 45 50 55 60 64 67 70
75 17 31 42 49 55 60 64 68 72 75
80 20 35 46 53 60 65 69 73 77 80
85 24 40 50 58 64 69 74 78 82 85
90 27 43 54 62 69 74 79 83 87 90
95 30 48 59 67 73 79 84 88 92 95
100 34 52 62 71 78 83 88 93 97 100
10 Site conditions and moisture testings
Procedure to determining a dew point and Ecofix 25E adhesives, maximum pH of <11 for Ecofix 65 spray
and Ecofix 35 spray adhesive. (As a concrete surface reacts with
• Test and read the air temperature in the room.
carbon dioxide in air, the pH of the surface gradually is reduced to
• Test and read the relative humidity in the room. about 8.5 through a process called carbonation. A concrete slab that
• Test and read the concrete surface temperature. is carbonated and ready to receive a flooring adhesive should have
a pH of about 8.5. This means the surface of the concrete has had
• Find the air temperature on the accompanying dew point chart. (Left
minimal moisture vapor movement. The higher the concrete surface
hand side, up and down the chart.)
pH the greater this higher pH is an indicator that moisture has
• Find the relative humidity on the dew point chart. (Top of chart, recently passed through the concrete and must be tested for.
across.)
NOTE: Altro requires that moisture testing be done per ASTM F2170 and
• Intersect the air temperature (sideways movement) with the relative results be within warranted levels. A secondary test of ASTM F1869 can
humidity (downward movement) on the dew point chart. also be done. Results are to be below 8 lbs.
• Obtain the figure at this intersection. Both relative humidity test in accordance to ASTM F2170 and moisture
vapor emissions test in accordance to ASTM F1869 must be completed
• Compare this figure with the concrete surface temperature.
and documented when installing Altro Ollero.
• If these figures are within five degrees of each other, floor covering
• Concrete substrates must not exceed 90% IRH and not exceed 5lbs
should not be installed.
water vapor emissions x 24-hours x 1,000 sq. ft vapor emissions x
24-hours x 1,000 sq. ft.
3.2 Moisture testing The reason for both tests to be done is that the Relative Humidity test
ASTMs may be obtained from www.astm.org tells us how much water is within the concrete (this is the important
Moisture testing is an essential part of determining the suitability of a number and information) and then the Calcium Chloride test tells us how
concrete slab to receive a resilient floor covering. Moisture testing must much and how fast this quantity of relative humidity is then evaporating
be performed on all concrete slabs, regardless of their age or grade out the top ½” to 3/4” inch of the concrete.
level, including areas where resilient flooring has already been installed. • ASTM F2170 - Standard Test Method for Determining Relative
Moisture testing should be conducted with the area or building at service Humidity in Concrete Slab Using in-situ Probes: This test method
conditions, (i.e., fully enclosed, weather-tight, and with the permanent covers the quantitative determination of percent relative humidity
HVAC in operation). In general, moisture testing should be conducted in concrete slabs for field or laboratory test. Conduct one test for
on concrete surfaces that exhibit the final prepared stage before the every 1,000 square feet (minimum 3 tests) to ensure concrete does
installation of the flooring material and before installation of smoothing or not exceed the recommended RH for the flooring product and the
leveling compounds. Test results are only indicators of current moisture adhesive being used.
conditions at the time of testing and do not predict future moisture
• ASTM F2170 - Equal to and not exceeding 90% RH for adhesives
conditions.
Altrofix 30, Ecofix 20E and Ecofix 25E, <98% RH for Ecofix 65 spray
NOTE: Moisture failures are generally a complex, cumulative, and and EcoFix 35 spray adhesive.
synergistic series of events. The moisture testing information below
• ASTM F1869 - Standard Test Method for Measuring Moisture Vapor
is provided as an industry service and in an effort to help reduce the
Emission Rate of Concrete Subfloor Using Anhydrous Calcium
likelihood of moisture related failures within the floor covering industry.
Chloride. This test method covers the quantitative determination of
the rate of moisture vapor emitted from below-grade, on-grade, and
Use the test methods described below to determine the
above-grade (suspended) bare concrete floors. Equal to and not
dryness of the subfloor and suitability of surface pH as exceeding 8 lbs. / 24 hours / 1000 square feet for all adhesives.
required to ensure initial and long-term success. • To employ F1869, the surface of the concrete must be
• Moisture testing determines the moisture conditions at the time of porous. Hard machine troweled concrete or concrete
testing only and does not guarantee or preclude the possible future surfaces with extraneous substances on the surface such as
intrusion of moisture. residual adhesive, sealers, curing compounds, etc. must be
mechanically removed prior to testing.
• All on-grade and below-grade concrete slabs must have an effective
moisture vapor barrier that meet the current requirements of ASTM • For moisture readings exceeding the RH limitations and/
E1745. or exceeding 8 lbs. / 24 hours / 1000 square feet, a
dehumidification system shall be utilized until moisture readings
• Document and record with all appropriate parties all tests taken for
when retested are within warranted levels. For excessive
moisture, pH and any other tests taken.
readings, the application of a high-quality moisture mitigation
• Alkalinity Testing - Maximum pH of 9.9 for Altrofix 30, Ecofix 20E system may also be employed. Any warranties and/or
Site conditions and moisture testing 11
guarantees for the performance of the mitigation system are the responsibility of that products manufacturer, Notes
not Altro.
Additional tests
• Mat Moisture Tests and Electric Moisture Meters can be used to detect the presence of moisture, however these
test methods do not replace the required testing. When electric meter and/or mat moisture tests indicate no
moisture and that the subfloor may be dry enough to install flooring, it is at this time that testing per ASTM F1869
and F2170 is to be done.
1. Double face tape 3’ x 3’ (0.9m x 0.9m) pieces of polyethylene to the subfloor (approximately 50’ or 15m
apart) for a minimum of 72 hours.
2. Remove the polyethylene after 72 hours and if there is any evidence of moisture allow additional time for the
subfloor to dry before testing further. Do not install flooring.
• Electric moisture meters are also useful in detecting the presence of moisture; consult with the particular meter
manufacturer for meter calibration and reading.
• Wood subfloors must not exceed 8% moisture content when measured with a Delmhorst Wood Moisture Tester.
• If test results exceed the allowed limit for the adhesive and floor, the installation must not proceed until the problem
is corrected. Altro does not warrant any particular product or procedure for remediation of high moisture content.
There are several companies that manufacture products suitable for moisture remediation. We suggest you refer
to ASTM F710 Standard Practice for Preparing Concrete Floors to Receive Resilient Flooring and ASTM F3010
“Standard Practice for Two-Component Resin Based Membrane-Forming Moisture Mitigation Systems for Use
Under Resilient Floor Coverings”.
ASTM F2420 (Withdrawn Standard) - Standard Test Method for Determining Relative Humidity on the Surface of
Concrete Floor Slabs Using Relative Humidity Probe Measurement an Insulated Hood. This test method covers the
quantitative determination of the percent of relative humidity evaporating out the top surface of the concrete, it does not
correlate to internal RH (F2170 testing) nor does it correlate to F1869 CC testing.
NOTE: Although the preceding moisture testing information and recommendations are widely accepted within the
resilient floor covering industry, there is currently no known exact amount of lbs of moisture vapor emission, or exact %
of RH to know exactly when a floor covering, adhesive, or coating system will fail.
12 Subfloors, radiant heat and existing flooring
Notes
Chapter 4
Subfloors, radiant heat
and existing flooring
Topics
4.1 Substrates 13
Suitable substrates may include: • Wood underlayments must meet local and national
• APA certified plywood building codes. Trade associations, such as the APA
- The Engineered Wood Association offer structural
• Poplar
guidelines for meeting various code requirements.
• Birch plywood
• Certain underlayment panels may cause staining.
• Concrete Consult the underlayment panel manufacturer for
specific panel recommendations, panel warranties,
• Metal
and application instructions.
• Existing flooring
• Do not install over particle board, chip board, OSB,
• Epoxy Masonite™ or Luan type panels unless specifically
warranted by the manufacturer for use as an
Unsuitable substrates may include:
underlayment.
• Particleboard
• Regardless of the type and manufacturer of the
• Chipboard underlayment panel used, any failures in the
• Construction grade plywood performance of the underlayment or floor covering
due to the underlayment is the responsibility of the
• Flakeboard
underlayment manufacturer, and/or the underlayment
• OSB installer.
• Treated plywood
Notes material. If these contaminants are present on the too soft for the intended use.
substrate, they must be mechanically removed prior
• Cleaning/preparation may consist of sanding,
to installation of the flooring.
grinding, cleaning with TSP (trisodium phosphate),
• Caution, certain floor sweeping compounds may and priming with red oxide primer such as Rust-
contain waxes, oils, and/or other substances that can OLEUM®.
adversely effect the adhesive bond, check with the
• Joints can be filled and made smooth using AltroFix
sweeping compound manufacturer for assurances of
30/31 two-part polyurethane adhesive when the
suitability and non-contamination.
finished flooring is to be installed with the same two-
• The surfaces of the concrete shall be flat to within the part polyurethane adhesive.
equivalent of 3/16” in 10 ft, per ASTM F710.
• In some instances (such as certain coolers and
• Concrete must have a minimum compressive strength freezers), when metal panels are prone to movement,
of 3500 psi. Altro Everlay “A” sheet underlayment will be used to
allow the installation of finished flooring.
• Lightweight concrete (less than 115 lbs per cubic foot)
may be unsuitable for covering with resilient flooring. • Final determination of the suitability rests with the
flooring contractor.
• Gypsum based substrates and underlayments may be
unsuitable.
4.4 Metal subfloors • Ensure that the underfloor heating is switched off
48 hours prior to the floor covering installation
Suitable metal substrates may include: commencing and remains off for at least 48 hours
• Clean, rigid steel after the installation is complete.
• Primed steel
• The temperature of the heating system should be
• Steel diamond plate
increased gradually over a number of days, by
• Galvanized steel
only a few degrees per day, until the desired room
• Lead
temperature is reached. The temperature at the
• Metal subfloors must be clean, rigid, and free from all underside of the floor covering, i.e. the adhesive line,
rust, oil, grease, coatings and all other contaminants. should never exceed the maximum of 80°F (27°C).
• Diamond Plate will require a smoothing and leveling • During the period of decommissioning and shutting
compound be used; please consult with your local down of the underfloor heating system, an alternative
underlayment/patch company for appropriate heating source should be provided, if required,
product recommendations and statement of product to ensure that the area of installation is kept at a
suitability. constant temperature between 65°F (18°C) - 80°F
• In certain circumstances lead as a subfloor may be (27°C).
Subfloors, radiant heat and existing flooring 15
Failure to follow these guidelines can result in the floor covering de-bonding, joints opening, and on some occasions Notes
discoloring. All of which can occur within a long or short period of time.
If the heating has not been commissioned, upon completion of the flooring installation the underfloor heating should
be switched on and gradually increased in temperature over a number of days by 5 degrees per day until the desired
temperature is reached. The temperature again should not exceed the of 80°F (27°C) at the underside of the floor
covering.
• Altro floor covering may be installed over existing flooring surfaces such as terrazzo, epoxy, ceramic tile, quarry tile,
metal floors, and in certain cases resilient floors and VCT, provided they are dry, well bonded, sound, smooth, and
free of waxes, polishes and/or any other foreign materials.
• When going over existing flooring, moisture testing must be performed per applicable ASTM standards. Partial
removal of the existing flooring may be required to facilitate moisture testing.
• Do not install over cushion-backed, heavily embossed, or multiple layers of flooring. Installations over existing
resilient flooring will be more susceptible to indentation, and there is the possibility that the existing flooring will
telegraph through.
• The responsibility of determining if the existing floor is a suitable subfloor rests solely with the installer and flooring
contractor. If there is any doubt, the existing floor should be removed.
• Caution must always be exercised when removing old flooring or adhesive residues as they may contain asbestos
or harbor mold and mildew. Consult with your local authorities regarding to laws pertaining to removal. Also consult
RFCI’s Recommended Work Practices for the Removal of Resilient Floor Coverings at the Resilient Floor Covering
Institute website at: www.rfci.com.
• Do not install resilient flooring directly over residual adhesive or paint. All adhesive and paint must be mechanically
removed to a thin well-bonded residue.
• In situations where existing flooring adhesive was removed chemically, one of the following conditions now
exists. Since there are known concerns with the chemical abatement process, including the following; (1) once
the chemical is present in the substrate it cannot recognize the difference between the old adhesive and the new
adhesive, (2) it is considered a penetrant and there is no way to know how deep into the substrate it could have
penetrated due to porosity, (3) there is no way to tell (in a short term test) if the substrate has been neutralized or
rinsed (abatement chemical removed) well enough to accept new adhesive.
• Only use mechanical means to remove old residual adhesive, i.e. bead blasting or scarifying. Solvent/citrus based
adhesive removers are unsuitable. Follow The Resilient Floor Covering Institute’s (RFCI) “Recommended Work
Practice for Removal of Existing Floor Covering and Adhesive”, and all applicable local, state, federal and industry
regulations and guidelines. When removing asbestos and asbestos containing materials, follow all applicable
OSHA standards.
16 System accessories
Chapter 5
System accessories
Topics
5.2 Visedge 18
.75”
0.31” (8mm) .75”
(20mm)
Cap strip - C11 (20mm)
1.5”
(38mm) Cove stick - CF20R
Pliable vinyl finishing cap
1” (24mm) radius
used at the top of quarry
.75”
tile base or similar when (20mm)
5” 1.75” 1.5”
mm) (45mm) flash
(38mm) Cove stick - CF20R
coving over existing
1” (24mm) radius
1.5” tile.
(38mm)
Heat-welded seam
Ceramic tile
Visedge VR
5.2 Visedge
PVC insert
Visedge VR is to be used when abutting a raised square edge such Altro sheet vinyl
Substrate
as quarry tile or a raised floor sink. The Visedge VR is installed butt up
against the raised edge, and the back is then patched/ramped down
from the height of the Visedge down to a zero edge using a moisture-
tolerant cementitious patch. The Altro flooring is then installed up over
the patch and up against the plastic insert that is part of the Visedge,
then grooved and heat-welded to the plastic insert.
Heat weld Altro sheet vinyl
Visedge VR
Substrate
Visedge VR
Fastener/anchor
1 3/16”
aluminum alloy retainer for pvc extrusion
Altro flooring
hard paving e.g. ceramic tiling
structural slab or
Altro sheet vinyl
existing floor screed
Substrate
Fastener/anchor
System accessories 19
Visedge DS is an over the top reducer threshold to finish a raw edge of Altro flooring where it
needs to transition down to zero, such as a doorway threshold or where Altro
flooring is stopping and the concrete continues without any floor on top
of it. Visedge DS is designed to securely anchor the perimeter
of the Altro flooring.
1 3/16” (30.2mm)
m) Black plastic
White plastic
Aluminum .335”
(8.50mm)
Visedge VR
50mm (1.97”)
Visedge DS
1.187
(4.75mm) 0.08”(2mm)
.75”
(20mm)
1.75” 1.5”
5mm) (38mm) Cove stick - CF20R
1” (24mm) radius
1.5”
(38mm)
0.18” 1.187
Notes
(4.5mm) 5.3 Cove
(4.75mm)former 5.4 Joint cover strips
Cap strip - C7 Used to create flash covingsteel
Stainless withcap
resilient
strip sheet flooring. Cover strip used when there is potential of control joints
moving and showing through the finished floor.
0.09"
.75” (2.5mm”)
0.31” (8mm) 0.7” (16.5mm) 0.75” (17mm) 0.7” (16.5mm)
(20mm) Joint cover strip 50mm - QCJ50
0.09"
(2.5mm”)
1” (25mm) 1” (25mm) 1” (25mm)
.75” Joint cover strip 75mm - QCJ75 *
(20mm)
1.75” 1.5” 0.125”
(45mm) (38mm) Cove stick - CF20R
(3.2mm) in Grey, use code QCJ50/LIGHTGREY
* Available
1” (24mm) radius 1” (25mm) 1” (25mm) 1” (25mm)
0.14” 1.5”
(3.5mm) (38mm)
2.35”
0.02” 0.098”
1.33” 1.33”
4.75”
Shower transition trim - ASF WETTRIM
System accessories 21
Altro gulley angle - GA35/25 Altro gulley edge - GE 35RE Altro gulley edge - GE 25RE
0.14" 0.14"
0.14" (3.5mm) (3.5mm)
(3.5mm)
Altro gulley angle - GA35/25 Altro gulley edge - GE 35RE Altro gulley edge - GE 25RE
Altro sheet flooring Altro sheet flooring
Heat-welded joint Heat-welded joint
AltroMastic
Altro sheet flooring Altro sheet flooring
Heat-welded joint Heat-welded joint
Altro Quickfix
Altro Quickfix 3042 adhesive
3042 adhesive
AltroMastic
Gulley angle GE 35RE/25RE
28 mm
Altro Quickfix 3.5 mm
thick floors
6 mm
3.5 mm
Altro gulley edge - GE 3.5 mm
SeeAltro
sectiongulley
9.3 for angle - GA35/25
gulley edge and angle installation instructions.
25RE Altro gulley edge
- GE 35RE
22 System accessories
Notes
Altro Mastic 100
CONCRETE SUBFLOOR
Gulley Angle
Heat welded
seams
Altro Puraguard
Most sound
and dry substrates
Silicone sealant
(by wall contractor) AltroMastic
Bullnose
Glazed wall tile or wall tile overlap
vinyl wall cladding Existing Wall Finish
Chapter 6
Adhesives, sealants, tapes
and AltroMastic 100
Topics
Altro Ollero Altro adhesive for rubber flooring Altro adhesive for rubber flooring
Most concrete is considered to be non-porous (non-absorbent). To test for porosity, sprinkle a few drops of water on the subfloor, and if it is not
absorbed within about one (1) minute, the subfloor should be treated as a non-porous/low absorbency surface. The final determination for subfloor
porosity is the responsibility of the flooring contractor.
Please note:
1. Adhesive coverage is only an approximation based on experience, manufacturers recommendations, and subfloor porosity, Altro does not warrant
nor guarantee actual adhesive coverages.
2. AltroFix 31 is a faster setting polyurethane adhesive and can also be used for repair and small installations of sheet material requiring a quicker set
time than a two-part polyurethane adhesive.
3. Altro QuickFix 3042 adhesive is the recommended adhesive choice for gulley edge/angle, alternatively AltroFix 30/31 adhesives can be used.
4. Adhesive bond tests must be conducted with the flooring and adhesive specified to determine the compatibility of the adhesive with the prepared
subfloor.
5. All of our flooring adhesives now have a higher resistance to RH and are warranted up to 90% RH with the exception of Ecofix 65 Spray and
Ecofix 35 Spray which are warrantied up to 98% RH. Our adhesive-free flooring is warrantied up to 98%RH.
6. For coved areas of flooring, Altro Contact tape is used to adhere coving for both porous and non-porous applications.
7. Adhesive bond tests must be conducted with the flooring and adhesive specified to determine the compatibility of the adhesive with the prepared
subfloor.
26 Adhesives, sealants, tapes and AltroMastic 100
(wet set)
AltroFix 31 2-part Polyurethane 1/32” x 1/16” x 1/32” Approx. 150 sq ft per gallon
(wet set)
AltroFix SD70 Conductive Acrylic 1/16” x 1/16” x 1/16” Approx. 80 sq ft per gallon
EcoFix 25E Acrylic Pressure Sensitive 1/32” x 1/16” x 1/32” Approx. 145 sq ft per gallon
1”, 4” and 6”
*Adhesive coverage is only an approximation based on experience, manufacturers recommendations, and subfloor
texture and porosity, Altro does not warrant nor guarantee actual adhesive coverages.
Tip
To avoid trowel ridge telegraphing when using Ecofix 20E 1/32 FFA
on low to non-absorbent surfaces roll wet adhesive trowel
ridges with a paint roller to flatten and get rid of trowel
97.7
notch ridges.
adhesive being applied and could lead to failure. etc. If the adhesive does not have enough initial tack, the material will lift
after being installed and the installer will have to roll the area again and/or
Pot life applies only to reactive adhesives (epoxy, polyurethane, polyester,
may have to weight the area down until the adhesive has set.
and dry-set mortars). The pot life is the length of time that an adhesive
remains usable after the components are mixed. Depending on the When an adhesive is first spread, it has little tack, but the tack increases
product formula, the chemical reaction will begin immediately or soon along with the tackifying time.
after mixing.
Setting mechanism is the process in which an adhesive begins to cure.
Factors affecting pot life include: Setting mechanisms include:
Temperature: The higher the temperature, the shorter the pot life, since
Catalyst: One part of a two-part adhesive that, when combined, reacts
heat accelerates the chemical reaction producing hardening.
and hardens. Our Altrofix 30 and 31 are two-part polyurethane adhesives
Size of Mixture: In the case of certain products, an exothermic, or heat- consisting of a resin (part A) and a catalyst (part B).
generating reaction occurs, with the amount of heat generated increasing
Water absorption: Acrylic adhesives - (EcoFix 20E/25E)
in proportion to the mass of the mixture. If too much product is mixed
at one time, the reaction could accelerate substantially, causing the Setting stages: There are several stages of setting. See diagram below.
adhesive to set prematurely. Therefore, when working with such products, Adequate: When the work site can be opened to light foot traffic (in
it is advisable to spread the adhesive in a thin coat. This allows the heat general, a few hours after application, except in the case of reactive
of the reaction to escape, thus prolonging the working time. adhesives).
Tackifying time is the interval of time between the spreading of the Complete: When the adhesive has acquired 90% or 100% of its
adhesive on the substrate and the installation of the material. During this maximum properties, including its maximum pull strength. At this stage,
time, the water begins to evaporate. As a result, the adhesive thickens the heat can be turned back on without risk of the material lifting and in
and becomes tacky, producing sufficient cohesion so that the material the case of wet areas, the floor covering can be thoroughly washed with
can be installed without the risk of it lifting. water if required.
The tackifying time for various adhesives on the market ranges between 0 Substrate permeability: When selecting an adhesive, the absorbency of
and 40 minutes, depending on the type of formula used. the substrate must be taken into account.
Open time begins when the adhesive is spread and ends when it loses
its adhesive properties. Therefore, the interval of time during which the
Time when ready
material can be installed depends on the tackifying and open time, as to adhere
After this point, the
shown in the diagram:
Tackifiying time adhesive will no
longer adhere to the
Factors affecting the open time include: opposite surface.
Open time
Temperature and humidity: Heat shortens the open time by accelerating
the evaporation of the water. Cold prolongs open time.
Time
Humidity: In the case of emulsion adhesives, humidity increases open
time by slowing the evaporation of water. • The adhesive is spread on the substrate at time T0.
High absorbent substrates: High absorbents shorten open time by • Between T0 and T1, the adhesive starts to acquire its tack and
absorbing more adhesive. cohesion. The covering material cannot be installed until T1.
Initial tack is an adhesive’s ability to hold the flooring in place as soon • After T2, the adhesive completely loses its ability to adhere to
as it is installed, so that it does not lift or move. Sufficient initial tack is the covering material. Therefore, the installation of the covering
particularly important for difficult areas such as seams, edges, end-curl, material must be carried out between T1 and T2.
Adhesives, sealants, tapes and AltroMastic 100 29
6.10 AltroMastic™ 100 3. AltroMastic 100 should only be used to seal joints in
Altro floorings where obstructions prevent the use of
Notes
AltroMastic™ 100 is used for sealing around pipes and a hot air welding gun.
other adjacent surfaces. It is not to be used for sealing
seams of Altro high performance floor covering, around
drains or internal and external corners. AltroMastic 100
is available in a variety of colors similar to standard Altro
colors. Please contact your Altro distributor for the closest
color match.
Overview
• Altro floor covering is to be fitted to pipes and other
adjacent surfaces with close-butted seams. Cut a
1/8” (3mm) channel around the object to receive
Viscosity Thixtropic
the AltroMastic 100. Ensure the channel is free from
foreign matter. Density 1.01
• Cover the surface of the Altro floor covering around Cure time 24-72 hours
the area to receive AltroMastic 100 with masking tape Skin time 20 minutes
to ensure it does not come into contact with surfaces Storage Store between 40°F (5ºC)
where AltroMastic 100 is not required. to 77°F (25ºC) in cool, dry
• Nozzle on tube must be cut back to allow conditions
approximately 1/8” (3mm) bead of AltroMastic 100 to Shelf life At least 12 months, in an
flow from the cartridge. airtight container, from date
of manufacture
• Place nozzle and tube in caulking gun. Nozzle can
then be moved along channel at sufficient speed to Coverage Approximately 130 linear
ensure the channel is completely filled. feet (40 linear meters) per
1/8th” (3mm) bead
• Smooth the AltroMastic 100 before it skins over by
running a wet finger along it.S Working temperature Between 40°F (5ºC) to
104°F (40ºC)
• After application, it is important to remove masking
Full bond 4 days
tape before the AltroMastic 100 skins over.
Contains 9.8oz (290ml)
• One cartridge should cover approximately 130 linear
feet (40 linear meters) with a 1/8” (3mm) bead. Skin-
over time is approximately 20 minutes.
Instructions for use Note: Wet spillage of AltroMastic 100 can be removed
1. AltroMastic 100 is a specially formulated sealing using adhesive clean-up wipes.
compound for use where Altro floorings abut edges, Contains no solvent or isocyanate
skirtings, wall surfaces, or where the flooring is cut
Can cause irritation by inhalation, skin contact and
around pipes, door frames, etc.
ingestion:
2. AltroMastic 100 is not recommended for use in • When using do not eat, drink or smoke
trafficked areas, as a welded joint will give superior • Do not empty into drains
performance. Where flooring abuts drainage • Keep out of reach of children
channels, access covers, quarry tiles etc., a clamping
or welding system should be used.
30 General sheet vinyl installation procedures
Chapter 7
General sheet vinyl
installation procedures
Topics
• Regardless of where Altro sheet floor covering is installed, it is a standard requirement that all seams in our sheet
flooring materials (horizontal or vertical) and internal and external corners are cut in, grooved and heat welded to
provide a floor surface conforming to the highest standards of safety and hygiene.
• It is essential to ensure that rolls used in any one area are from the same manufacturing batch and laid in numerical
sequential order.
• All newly installed Altro flooring should be covered and protected from all other trades with a suitable non-staining
protective covering, such as Masonite™ or Ram Board®.
• The initial clean of Altro floor covering is essential. A poor initial clean will make the routine maintenance more
difficult.
• All patching and leveling must be accomplished by using only Portland cementitious underlayment material per
manufacturers instructions.
• Patching and leveling in wet areas such as commercial kitchens, showers, swimming pool surrounds, and all other
wet areas, must be patched with a moisture tolerant patching and leveling material.
Note: Altro is not responsible for failures related to subfloor preparation products recommended and installed by others.
• Conduct moisture tests per ASTM F2170 on all concrete slabs regardless ofage or grade level.
• Do not use markers, pens, construction crayons, tapes or paints on the subfloor. This may bleed through and cause
permanent staining.
• Follow all applicable local, state and federal regulations and laws pertaining to saw cutting, grinding and patching
work of concrete; all work is to comply with OSHA 3902 Respirable Crystalline Silica Standard.
• Check carefully to see that drops match in shade. It may be necessary to reverse sheet depending upon the Altro
flooring product being installed to obtain a side shade match. If a side shade match cannot be accomplished, do
not install. Contact your Altro distributor.
• Material should be checked for defects, unmatched dye lots, etc. If a fault has been found, do not proceed.
Warranty claims against defective material will only be considered if the flooring has not yet been permanently
bonded.
• Allow lengths to lay loose for 2 hours to assist in conditioning the flooring.
Notes
7.4 Sheet floor seaming
• Do not butt factory edges.
• Trim the factory edge in order to remove the edge-curl created during roll storage. Trim a minimum 1/2” (1.25cm) off
all seam edges.
• Place material into position and overlap the seam edges 1” (25mm).
• All seams must be cut to fit “net” and not pressure fitted or gapped.
• Altro floor covering seams may be trace cut using a scoring blade followed by the a hook blade. Use the trimmed
edge as a guide.
• You may straight edge and butt short seams such as doorways.
• For products with wood visuals, we recommend all seams be run parallel to the running pattern of the flooring.
Cross joints should be avoided where possible as these will stand out against the natural wood pattern of the
flooring.
• Install Altro floor covering into adhesive following adhesive label’s application instructions, taking care not to trap
any air between the flooring and the subfloor.
Note: Take all necessary precautions to prevent the formation of air bubbles. Spread the adhesive so that the trowel
ridges run straight and uniform across the sheet width. For products with wood visuals, spread the adhesive with the
grain of the wood.
• Immediately roll the flooring from side to side in the direction of the adhesive ridges using a 100 lb (45kg) roller to
ensure complete contact of flooring material to the adhesive and ensure air is completely removed from between
the back of the Altro floor covering and the subfloor. Roll again lengthwise. Roll again in one hour. Check for and
remove air pockets.
• Expel all trapped air with the use of a flat wooden or Perspex trowel and or a 100 lb (45 kg) roller. Weights such as
sand bags must be placed over seams or around drains or in areas where pressure is required to keep the back of
the Altro floor covering into the adhesive until the adhesive has set.
Note: When using one-part adhesive such as EcoFix 20E or EcoFix 25E with wood visual products, the adhesive must be
spread with all trowel ridges running in the same direction as the wood grain.
General sheet vinyl installation procedures 33
When flash coving, wall surfaces should be sound, solid, smooth, dry, clean,
and free of foreign substances.
• After sub-floor preparation, install cove stick and cap strip as specified. Follow specifications of contract
documents for wall cap detailing when coving up walls.
• Apply contact tape to the areas being coved per tape manufacturers’ instructions.
• Install the Altro Sheet floor covering tightly down and onto the cove stick and trim the flooring to the cap as
required.
• Fit floor covering into cap strip and roll with a hand roller.
1. After warming the material, push 2. Make a cut from the base of 3. Fold in one side and gradually cut
the floor covering as far as possible the material to the top of the floor off the surplus material to complete
into the internal corner. covering in line with the corner. the first part of the corner.
4. Fold in the second side. 5. Gradually trim the surplus 6. Heat weld to complete the
material to achieve a net fit section. See Heat welding on page
36 for more info about heat welding.
34 General sheet vinyl installation procedures
1. Install cap strip and cove stick 2. To cut a butterfly piece: 3. Folding a butterfly piece:
using approved contact tape. The
(i) Cut a rectangle from a scrap of the floor (i) Warm the back of the
outside miter on the cove stick must
material. butterfly fill piece along the
be rounded at the subfloor line then
center line.
shaped to match the radius of the A = height of the cove x 2
cove stick. (ii) Fold the fill piece flat,
B = distance from the top of the cap strip to
back to back and along the
half way down the radius of the cove stick.
center line.
(ii) Cut along lines C and D to make a triangle.
(iii) When cool, open to 90°.
Round the bottom point to the radius of a
penny.
4. Finished butterfly piece. 5. Place contact tape on the back of 6. Once the butterfly corner fill
the corner. Fit the fill piece up under is in place, the adhesive may be
the lip of the cap strip and press into spread and the field material laid
place. into position. The relief cuts must
be made so the field material
overlaps both edges and the
bottom point of the butterfly
corner fill.
7. Warm the material and ensure 8. Using an Altro hook blade or 9. Groove and heat weld to
the field material is held firmly down concave blade, trim the field material complete the section.
against the cove stick while making to fit net to the perimeter of the
the final cut. butterfly corner fill.
General sheet vinyl installation procedures 35
Note: A butterfly piece, or v-plug is the preferred external corner treatment method and is recommended for safety floor Notes
installations where traffic is expected to impact outside corners, however in certain situations a boot corner may be
made.
• External corners may be made using a boot and/or a butterfly piece fitted net without any gaps.
1. Roughly cut the floor covering 2. Cut in the back and front 3. Take a separate piece of floor
oversize to meet the required corner, then cut out the section to covering and fit to the back of the
section. accommodate the filler piece. internal corner.
4. Cut in the front of the external 5. Heat weld to complete the section. See Heat
corner. welding on page 36 for more info about heat
welding.
36 General sheet vinyl installation procedures
Notes
Altro sanitary
Altro C7
sealant
capping strip
Contact tape
Cove former
Appropriate
Altro adhesive
Appropriate
Altro adhesive
Altro Whiterock
Altro sanitary
sealant
Contact tape
Cove former
Appropriate
Altro adhesive
Practice on a scrap piece of material before grooving the installed Altro XpressLay - 2.2mm 70%
material to ensure the correct depth is set for the grooving machine.
Altro Cantata - 2.0mm 70%
treated
Altro Promenade 30-40%
Chapter 8
Heat welding
Topics
Welding
1. All internal corners must be grooved before heat
• Move the welding gun along the grooved seam with the weldrod welding.
feeding through the nozzle at the predetermined speed and
temperature.
• Do not lean the gun to the right or left. Keep the foot of the
nozzle parallel to the floor surface.
• Place a trim plate over the weldrod and trim off the top layer of 2. The X-ACTO small round router blade should be used
the weldrod with the spatula knife. This can be done while the for trimming the cooled weldrod on internal corners.
weldrod is still warm.
• When the remaining weldrod has cooled, trim the excess weld
flush with the flooring surface using a spatula knife (without the
trim plate).
1. The seams must be grooved before 2. Feed the weldrod through the 3. Allow the weldrod to cool down
the seams are welded. The use of nozzle and weld down the seam, or before cutting off the surplus with
a diamond shaped X-ACTO blade use a feed roller for better control. a spatula. The X-ACTO large round
inserted in to the end of the reduction Avoid contact with the vinyl cap. router blade should be used for
nozzle can be very helpful when trimming the weldrod where the two
grooving vertical seams. Make sure seams meet at the corner.
to turn the heat down on the welder.
Remember to always try this method
on a scrap of material first to dial in
the heat correctly and not burn the
flooring or capping.
1. The bottom section and floor seams must be grooved 2. Adhesive must be properly set. To make it easy to weld
before the seams are welded. The top section normally the corner, turn the nozzle around and feed the weldrod
does not need to be grooved as a “V” shape will be through the nozzle and weld down the corner.
formed when cutting in the corner.
3. Allow the weldrod to cool down before cutting off the 4. The external corner should be trimmed off using the
surplus with a spatula on the level floor seams. X-ACTO square router blade
CeGe Green cold welding 41
Chapter 9
CeGe® Green cold welding
Topics
d d lW n
1
el el a ree
d
el
An opened tube can be resealed and used again at a later date after WW mnicn G
al al ee e e
ic ic Crhe reeG
1
mm G G C
4 2
meaning that the product will not dry out or clog after its first opening.
3
Altro recommends waiting at least one day until placing weight on the
4 2
flooring joint following application of CeGe Green. The strength of the • Install part 3
W n
1
al e
eld
ic re
3
m G
he e
joint increases over time and reaches its full strength after one to four
C CeG
4
4 2
2 • Roll with a roller along
weeks, making it comparable to heat-welded joints.
the joint
Coverage guide • Remove surplus with a
4 3 2 1
Approx. coverage 65-82 linear feet (20-25 linear meters) per 50 mL tube. small putty knife, followed
by a damp cloth
3
3 1
1
• Repeat steps 1, 2 and 3
CeGe Green only to be used in dry environments with these products 3 1 with parts 4 and 2
4 2
Altro Symphonia
Altro Operetta • Inspect and roll with a
4 roller over the joints one
Altro Orchestra 4 12
4
43 2
2
more time
Altro Serenade
Altro Wood
3 1
Altro Wood Comfort
3
3 1
1
Altro Wood Acoustic
Chapter 10
Drains and cleanouts
Topics
Notes
10.1 New round drains, Clamping
collar
Grate/strainer
The list on the following pages will aid in the design and
specification of mechanical and plumbing fixtures that can
Concrete
obtain an installation with the least potential of leakage substrate
be closed off with a small amount of sealant applied into Clamping collar
the weep hole.
Grate/strainer
clamp the finished flooring down and into the fixture at its
surface to prevent moisture from penetrating and entering
under the flooring. However, please be advised that this
list is constantly changing and with many of the fixture
manufacturers constantly updating and designing new
Drain body
surface membrane clamping items.
Drains and cleanouts 45
floor covering
vandal resistant
stainless steel
screws
“fc” nickel
bronze strainer
surface membrane
clamp
strainer
adjustment
body
height
• Watts CO-200-RFC7
• Josam 30900-9AD • Blücher BFD-530
• Josam 55000-CFC
• Josam 30000-6AD • Blücher BSR-700
• Blücher BCO-220
• Mifab F1100-C-FC • Blücher BSR-800
• Blücher BFD-510
46 Drains and cleanouts
Notes
• Josam 45130
• Zurn Z1755
• With a quality moisture tolerant and resistant patching compound, finish the subfloor flush with the drain perimeter.
NOTE: If drain body is higher than the concrete surface, it must be either ground-off or chipped out and lowered. If the drain body is lower than the
concrete surface, you must slightly grind the concrete surface to allow for a slight slope-to-drain profile. Follow all applicable local, state, and federal
regulations and laws pertaining to saw cutting, grinding, and patching work of concrete; all work is to comply with OSHA 3902 Respirable Crystalline
Silica Standard.
• Using a small hand held electric grinder and/or bench grinder to slightly remove the
square shoulder on the inside edge of the drain body to create a smoother edge into Diagram A
Square shoulders
the drain into the drain. (See Diagram A.)
• Similarly, remove the square shoulder from the perimeter of the backside of the drain
cover plate creating a 45-degree slope to match the drain body. (See Diagram B.)
• Replace the cover plate screws for the purpose of land marking the screw holes and
preventing the adhesive from filling the holes during the gluing process. Diagram B
Gluing and cutting process
• Apply adhesive (AltroFix 30 two-part polyurethane or Altro QuickFix 3042 adhesive) on Square shoulder Square shoulder
the floor, around, and onto the sloped perimeter of the drain
• Place the Altro floor covering over the drain, and fit cut only to the inside diameter of
the drain plate screws. Diagram C
Note: Cutting to the outside of the screws will cause the material to be short of the drain
plate once it is re-installed.
• Cut small windows in the Altro floor covering at the drain plate screws only. Altro floor covering
• After all final fitting is completed, warm material with a hot air blower and secure the
Altro sheet flooring
drain plate cover in place. This process pinches the Altro floor covering between the
drain body and the drain plate cover. (See Diagram C, completed drain.)
Grate/strainer
Perimeter of grate/strainer’s
underside beveled to 45°
AltroFix 30 adhesive
CONCRETE SUBFLOOR
Note: In most cases, it will be necessary to weigh down the drain area to Approval from the General Contractor/owner must also be obtained
allow the adhesive to set-up. before commencing with this procedure.
Caution: Failure to weigh down the drain area during this process may Altro floor covering must be mechanically fastened to all drain outlets
cause a bubble or a pucker in the Altro floor covering, to which there is and cleanouts to ensure a permanent watertight installation as outlined
no remedy. in this section.
48 Drains and cleanouts
angle 6. Using masking tape, outline the outside of perimeters of where the
Gully edge/angle will be installed, this will aid with the cleanup of
Cutting the concrete excess adhesive after installing the gulley edge.
Saw cutting and gulley edge and angle are not to be used in wood 7. Apply Altro QuickFix 3042 on the floor and in the saw cut.
subfloors.
8. Place the gulley angle/edge into the saw cut making certain that the
1. Using a small hand held electric grinder, tuck point grinder, circular strip is completely embedded into the adhesive.
saw or other appropriate saw equipped with a diamond saw blade
(wet type preferred), cut a 1” deep x 3/32nd” wide saw cut in the 9. Using a small scraper or putty knife, remove excess adhesive.
concrete substrate to receive the gulley angle/edge. Two (2) passes If adhesive is on the surface of the gulley edge, remove using a
may be necessary to achieve the correct width of groove unless the small amount of Isopropyl alcohol on a clean white rag. Note: Do
saw blade is 3/32nd” wide. Note: The use of wet type saw blade not allow adhesive to dry on the gulley edge. Once dry, the 2-part
would, if used correctly, reduce the amount of airborne dust created adhesive cannot be removed.
10. It may also be necessary to weight down the gulley edge until the
.080" to .14"
(2mm to 3.5mm) Existing adhesive has a chance to set-up. This will ensure that the strip is
fully seated and without voids.
Altro
weldrod 1.125"
(28mm) 11. Always allow the gulley edge to set up in the adhesive prior to
cutting and fitting the Altro safety flooring to the newly installed
Approved strip. The flooring material should be scribe fit to ensure a neat net
Altro gulley edge
adhesive fit seam for heat welding.
Saw cut
0.75" (20mm) deep x 0.16" (4mm) wide Welding process
Install gulley edge using Altro QuickFix 3042
adhesive or approved polyurethane
12. Heat-welding the new flooring to the edging must not be attempted
until adhesive has cured (typically 24 hours on AltroFix 30 and four
while cutting concrete. Dry cutting can be done if a dust recovery
to six hours on the AltroFix 31).
cutting system is utilized. In some instances using two blades side
by side on the angle grinder to achieve the required width of the 13. Groove gulley edge and flooring as if it were a seam in the flooring
saw cut may be necessary to do this in one pass. The use of a wet material, gulley edges are made of vinyl and weld just like the
sponge held beside the blade guard along with the use of a HEPA flooring material. Note: When hand grooving, always use a straight
vacuum system must be used. *Follow all applicable local, state, edge as a guide to achieve a straight groove.
and federal regulations and laws pertaining to saw cutting, grinding,
and patching work of concrete; all work is to comply with OSHA 14. Clean all dirt and debris from grooved seam and weld as you
3902 Respirable Crystalline Silica Standard. would the Altro flooring material. If applicable, always weld mitered
corners with a black rod. Note: Traditionally a black rod is used
2. If the area to be saw cut is in a doorway or abutting a wall, the saw/
to weld the flooring to the gulley edge. However, a rod color that
grinder will be unable to cut all the way to the door casing or wall.
matches the flooring material can also be used.
In this case a series of 1” deep holes may be drilled in the concrete
substrate using a 3/32nd” masonry drill bit and then chiseled out 15. Once the welding rod is allowed to cool (typically 30 minutes) trim
to allow gulley angle/edge to seat flush with the subfloor. You may with a sharp trimming knife using a trim plate for the initial cut
also cut back the leg of the angle/edge to be inserted within 1” of followed by the trimming spatula for the final flush cut.
the ends.
16. Touch-up can be done using a hot tip repair tool or bullet tip repair
3. If the area to be saw cut is at floor drains or trenches, the cut must tool.
be directly up against the drain or trench.
Note: gulley edge must be fully adhered both inside the saw cut groove
4. On all types of cuts, it’s helpful to use some form of straight edge or and onto the substrate. All joints, flooring to gulley edge as well as
guide to create a straight saw cut allowing for a professional fit and corners of the gulley edge must be welded. Failure to do so may allow
finish. water to encroach compromising the integrity of the flooring and gulley
edge.
5. All water and concrete silt must be removed/vacuumed from the
saw cut. The area in and around the saw cut must be allowed to dry
completely before gluing can take place
Drains and cleanouts 49
Grate/strainer
Gulley Angle
Heat welded
seam
Altro sheet flooring Heat welded
seams
AltroFix 30 adhesive
The flooring is heat welded to either strip, preventing water from seeping into the subfloor and protecting the tile edge.
Installation
Visedge needs to be countersunk, or leveling compound needs to be used, to accommodate the thickness of the edging.
Use the predrilled holes to secure the strip to the subfloor. Use the appropriate screws and anchors for the installation. In
addition, use Altro QuickFix 3042 under the edge to keep water from traveling back under the flooring.
For more information on the Visedge, see System accessories on page 17.
1 3/16”
aluminum alloy retainer for pvc extrusion
Altro flooring
hard paving e.g. ceramic tiling
structural slab or
Altro sheet vinyl
existing floor screed
Substrate
Fastener/anchor
50 Installing in cold environments
Chapter 11
Installing in cold environments
Topics
Altro flooring may be installed in new or existing freezers and coolers following procedures as outlined below.
• Minimum operating temperatures should not drop below -22°F (-30°C) for Altro Stronghold 30 and -4°F (-20°C) for
other Altro flooring.
• Existing freezers and coolers must be shut down and brought up to proper installation temperature and conditions
for installations.
• The freezer/cooler subfloor may then be washed, rinsed, and allowed to dry.
• In order to flash cove Altro flooring in freezers/coolers, the freezer/cooler must be completely defrosted. Follow
normal temperature recommendations and flash coving procedures as outlined in our Installation Practices and
Detailing Guide.
Chapter 12
Repairs and maintenance
Topics
10.1 Repairs 53
10.1 Repairs
A regular repair and maintenance program should be adopted to identify areas of damage
during the life of the floor.
Altro QuickFix 3042 fast setting, gun grade adhesive, and Altro EcoFix 65 spray adhesive
are recommended for repairs. AltroFix 30/31 may also be used.
Cuts in the flooring must be heat welded immediately in order to create a seal against
moisture intrusion.
There are specific recommendations as to how best to accomplish certain repairs. Please
Altro QuickFix 3042 Altro EcoFix 65 Spray
contact Altro Technical Department to discuss these.
10.2 Maintenance for sheet vinyl Some materials are known to cause staining on vinyl floors.
Typical examples include:
Develop a regular cleaning program suited to the usage and traffic of the
area - Heavily trafficked or highly visible areas need to be cleaned more • Asphalt and bitumen materials
often than areas which are seldom used, or where appearance is less • Cardboard/Hardboard (wet)
important. The best and most cost effective method of cleaning Altro
flooring is by an auto scrubbing machine. Care should be taken to select • Fire treatment and maintenance materials used on carpets could
transfer to vinyl flooring and cause staining
the correct pad.
• Permanent markers and ink
Use recommended cleaning chemicals - Use only recommended cleaning
• Spray paint
products or their equivalent in the correct dilution. Do not mix two
different cleaning products together, and always follow the manufacturer’s • Dyes from printed literature or packaging
instructions. Always check the suitability of cleaners for use on vinyl
• Rubber-backed carpets and rubber mats
floors. Do not use cleaner containing pine oil, phenolic sanitizer, or
enzyme cleaners. All chemicals must be thoroughly rinsed from the • Rubber furniture rests and wheels
flooring and no residues are to be left on the surface of the flooring. • Shoe soles not made from non-staining materials
Remove scuff marks regularly - To remove any rubber heel marks by • Heat degradation
abrasion use the correct machine pad, or scrub by hand. For areas
• Some chemicals in non-approved and non-tested or non-
requiring renovation due to neglect or heavy soiling consult Altro
recommended cleaners may cause staining or other damage, always
Technical Services.
consult with the cleaning chemical manufacturer and supplier for all
Protect newly installed floors - All newly installed Altro flooring should be assurances of suitability.
covered and protected from all other trades with a suitable non-staining
protective covering, such as Masonite™ or Ram Board®.
Notes
10.2 Maintenance for sheet vinyl (cont.)
Initial maintenance
1. For glue down floors do not begin any maintenance procedure for at least 72 hours after installation. For our
Adhesive Free Loose Lay Floors one of the many benefits is that they can be heat-welded, cleaned and maintained
immediately after installation as there are no adhesives requiring drying and setting time.
2. Sweep or vacuum floor surface to remove all loose dust and debris.
3. Apply diluted*AltroClean 44™ to the floor. Allow to sit for five minutes to allow the cleaner to attack the surface soil.
4. Scrub floor with an automatic scrubber (3 in 1 machine) or a standard low speed swing machine (150rpm to
350rpm) fitted with an Altro Unipad™.
5. If using a standard low-speed swing machine, remove wash water with a wet vac.
6. Ensure the floor is thoroughly rinsed with fresh, clean water. No cleaning residue should remain on the floor.
* For AltroClean 44 the dilution rates depend on the condition of the floor. For moderate soiling use a 1:40 dilution ratio.
For heavy soiling use 1:10.
9. Apply diluted* AltroClean 44™ to the floor. Allow to sit for five minutes to allow the cleaner to attack the surface
soil. DO NOT flood the floor unless the flooring system was designed for holding water and was installed per Altro’s
Detailing guide for wet environments. Always allow the adhesive to dry and cure before flooding any floor.
10. Scrub floor with an automatic scrubber (3 in 1 machine) or a standard low speed swing machine (150rpm to
350rpm) fitted with an Altro Unipad™.
11. If using a standard low-speed swing machine, remove wash water with a wet vac.
12. Ensure the floor is thoroughly rinsed with fresh, clean water. No cleaning residue should remain on the floor.
15. Apply diluted* AltroClean 44™ to the floor. Allow to sit for five minutes to allow the cleaner to attack the surface
soil. DO NOT flood the floor unless the flooring system was designed for holding water and was installed per Altro’s
Detailing guide for wet environments. Always allow the adhesive to dry and cure before flooding any floor.
16. Scrub floor with a rectangular Altro Unipad or a deck brush attached to a mop handle.
17. Remove wash water with a wet vac, rough floor mop using a double bucket or squeegee toward a drain.
18. Ensure the floor is thoroughly rinsed with fresh, clean water. No cleaning residue should remain on the floor.
High quality cleaning chemicals and equipment ensure efficient maintenance and represent only a small proportion of
maintenance costs. The suppliers listed in the chart above offer excellent products.
Altro Unipads are highly recommended for cleaning Altro flooring and are available for both manual and machine
cleaning.
They are offered in two sizes; Manual - 4” x 14” Flat and Machine - 17” Round.
* Dilution rates for AltroClean 44 depend on the condition of the floor. For moderate soiling use a 1:40 dilution ratio.
For heavy soiling use 1:10.
Cleaners
AltroClean 44 Altro 800.377.5597
AltroClean 44+ (greasy areas) Floor Guy 877.356.6748
Diversey Stride Floor Guy 877.356.6748
Profi Floor Cleaner Floor Guy 877.356.6748
Diversey Break Up Floor Guy 877.356.6748
Super Grease Buster Floor Guy 877.356.6748
Disinfectants
Virex 128 Floor Guy 877.356.6748
PerDiem Floor Guy 877.356.6748
VIROX 5 Floor Guy 877.356.6748
Equipment
Altro Unipad* Altro 800.377.5597
Floor Guy 877.356.6748
3M Floor Machine Pads Floor Guy 877.356.6748
Flo-Pac Swivel Scrub Carlisle 888.654.8210
Deck Brush Carlisle 888.654.8210
Taski Machines Diversey 888.352.2249
Auto Scrubbers Diversey 888.352.2249
Nilfisk Advance Co. 800.989.2235
800 377 5597 USA / 800 565 4658 CAN For technical support please call and speak
[email protected] with our Technical Services department.
www.altro.com