Manual de Servicio 5329 (Ingles)

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C226

SERVICE MANUAL
RICOH GROUP COMPANIES PN: RCSM2250
®

SERVICE MANUAL
C226

RICOH GROUP COMPANIES


C226
SERVICE MANUAL

PN: RCSM2250
It is the reader's responsibility when discussing the information contained within this
document to maintain a level of confidentiality that is in the best interest of Ricoh
Corporation and its member companies.

NO PART OF THIS DOCUMENT MAY BE REPRODUCED IN ANY


FASHION AND DISTRIBUTED WITHOUT THE PRIOR
PERMISSION OF RICOH CORPORATION.

All product names, domain names or product illustrations, including desktop images,
used in this document are trademarks, registered trademarks or the property of their
respective companies.
They are used throughout this book in an informational or editorial fashion only and for
the benefit of such companies. No such use, or the use of any trade name, or web
site is intended to convey endorsement or other affiliation with Ricoh products.

 2000 RICOH Corporation. All rights reserved.


WARNING
The Service Manual contains information regarding
service techniques, procedures, processes and
spare parts of office equipment distributed by
Ricoh Corporation. Users of this manual should be
either service trained or certified by successfully
completing a Ricoh Technical Training Program.

Unt rained and uncer tified users utilizing


information contained in this service manual to
repair or modify Ricoh equipment risk personal
injury, damage to property or loss of warranty
protection.

Ricoh Corporation
LEGEND
PRODUCT CODE COMPANY
GESTETNER RICOH SAVIN
C226 5329L VT2250 3250DNP

DOCUMENTATION HISTORY

REV. NO. DATE COMMENTS


* 1/97 Original Printing
Table of Contents
OVERALL INFORMATION

1. SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1

2. GUIDE TO COMPONENTS AND THEIR FUNCTION. . . . . . . . . . . 1-5


2.1 Machine Exterior . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-5

2.2 Machine Interior . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-7

3. OPERATION PANEL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-9


3.1 Keys . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-9

3.2 Indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-11

4. PRINTING PROCESS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-12

5. ELECTRICAL COMPONENTS LAYOUT . . . . . . . . . . . . . . . . . . . 1-13


5.1 ADF and Scanner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-13

5.2 Main Body . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-15

6. MECHANICAL COMPONENT LAYOUT. . . . . . . . . . . . . . . . . . . . 1-20


6.1 ADF AND SCANNER. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-20

6.2 MECHANICAL COMPONENT LAYOUT . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-21

DETAILED DESCRIPTIONS

1. ORIGINAL FEED SECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1


1.1 ADF AND SCANNER. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1

1.1.1 Book Scanner Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1

1.1.2 ADF Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2

1.1.3 Contact Image Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4

1.1.4 Drive Mechanism . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-5

1.1.5 Pick-up and Feed (ADF) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-7

1.1.6 Separation Mechanism (ADF) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-7

1.1.7 Error Conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-8

2. OPTICS/IMAGE PROCESSING . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-9


2.1 OPTICS/IMAGE PROCESSING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-9

SM i C226
2.1.1 Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-9

2.1.2 A/D Conversion Processing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-10

2.1.3 Binary Processing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-12

2.2 THERMAL HEAD PULSE GENERATOR . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-18

2.3 THERMAL HEAD DRIVE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-20

2.3.1 Thermal Head Outline . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-20

2.3.2 Power Lines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-20

2.3.3 Movement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-21

2.3.4 Temperature Rise Detection of Thermal Head/Power Supply: . . . . . . . 2-23

3. MASTER EJECT SECTION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-25


3.1 OVERALL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-25

3.2 MASTER EJECT ROLLER ROTATING MECHANISM . . . . . . . . . . . . . . . . . 2-26

3.3 MASTER EJECT ROLLER DRIVE MECHANISM . . . . . . . . . . . . . . . . . . . . . 2-27

3.4 MASTER EJECT CLAMPER MECHANISM . . . . . . . . . . . . . . . . . . . . . . . . . 2-30

3.5 PRESSURE PLATE UP/DOWN MECHANISM . . . . . . . . . . . . . . . . . . . . . . . 2-31

4. MASTER FEED SECTION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-32


4.1 OVERALL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-32

4.2 MASTER CLAMPER OPENING MECHANISM. . . . . . . . . . . . . . . . . . . . . . . 2-33

4.3 MASTER FEEDING MECHANISM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-34

4.4 MASTER WRAPPING MECHANISM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-35

4.5 CUTTER MECHANISM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-36

4.6 ELECTRICAL TIMING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-37

5. PAPER FEED SECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-40


5.1 OVERALL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-40

5.2 PAPER TABLE UP/DOWN MECHANISM. . . . . . . . . . . . . . . . . . . . . . . . . . . 2-41

5.3 FEED ROLLER PRESSURE MECHANISM . . . . . . . . . . . . . . . . . . . . . . . . . 2-43

5.4 SEPARATION ROLLER PRESSURE RELEASE MECHANISM. . . . . . . . . . 2-44

5.5 PAPER FEED ROLLER/UPPER SEPARATION ROLLER MECHANISM . . 2-45

5.6 SECOND FEED ROLLER MECHANISM . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-46

5.7 SIDE REGISTRATION MECHANISM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-48

5.8 ELECTRICAL TIMING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-49

C226 ii SM
6. PRINTING SECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-50
6.1 OVERALL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-50

6.2 PAPER DETECTING AND PRINTING PRESSURE ON/OFF MECHANISM 2-51

6.3 PRINT PRESSURE RELEASE MECHANISM. . . . . . . . . . . . . . . . . . . . . . . . 2-52

6.4 CIRCUIT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-53

6.5 ELECTRICAL TIMING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-53

7. DRUM SECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-54


7.1 OVERALL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-54

7.2 DRUM ROTATION MECHANISM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-55

7.3 DRUM LOCK MECHANISM 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-56

7.4 DRUM LOCK MECHANISM 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-57

7.5 DRUM LOCK MECHANISM 3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-58

7.6 DRUM LOCK MECHANISM 4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-59

7.7 INK SUPPLY MECHANISM. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-60

7.8 INK KNEADING MECHANISM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-61

7.9 INK DETECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-62

7.10 ELECTRICAL TIMING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-64

8. DELIVERY SECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-65


8.1 OVERALL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-65

8.2 EXIT PAWL AIR PUMP MECHANISM: . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-66

8.3 EXIT PAWL DRIVE MECHANISM. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-67

8.4 VACUUM UNIT DRIVE MECHANISM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-68

8.5 MISFEED/PAPER WRAP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-69

8.6 EXIT MISFEED/PAPER WRAP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-69

9. IMAGE SHIFTING SECTION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-70


9.1 OVERALL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-70

9.2 IMAGE SHIFTING MECHANISM. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-70

SM iii C226
INSTALLATION

1. INSTALLATION REQUIREMENTS . . . . . . . . . . . . . . . . . . . . . . . . . 3-1


1.1 OPTIMUM ENVIRONMENTAL CONDITIONS: . . . . . . . . . . . . . . . . . . . . . . . . 3-1

1.2 ENVIRONMENTS TO AVOID:. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2

1.3 GROUND: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2

1.4 POWER CONNECTION: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3

1.5 ACCESS TO MACHINE: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4

2. INSTALLATION PROCEDURE . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-5


2.1 MAIN BODY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-5

2.1.1 ADF (Option) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-11

3. TAPE MARKER INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . 3-14


3.1 ACCESSORY CHECK. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-14

3.2 INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-15

SERVICE TABLES

1. MAINTENANCE TABLES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1


1.1 LUBRICATION POINTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1

1.2 USER’S MAINTENANCE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1

1.3 TABLE OF PERIODIC INSPECTION (every 6 months) . . . . . . . . . . . . . . . . . 4-2

1.4 TABLE OF PERIODIC INSPECTION (every 12 months) . . . . . . . . . . . . . . . . 4-3

2. EXPECTED LIFE OF PARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-5

3. SPECIAL TOOLS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-5

4. TABLE OF SERVICE CALL INDICATIONS . . . . . . . . . . . . . . . . . . 4-6

5. DIP SW, LED, VR, AND TP TABLES . . . . . . . . . . . . . . . . . . . . . . . 4-7


5.1 DIP SWITCH TABLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-7

5.2 LED TABLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-7

5.3 VR TABLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-7

5.4 TEST PIN TABLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-7

6. SERVICE PROGRAM TABLE (I/O CHECK MODE). . . . . . . . . . . . 4-8

C226 iv SM
6.1 SERVICE PROGRAM MODE OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . 4-8

6.2 SERVICE PROGRAM TABLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-10

6.3 INPUT/OUTPUT CHECK MODE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-21

7. TEST PATTERN IMAGE MODE . . . . . . . . . . . . . . . . . . . . . . . . . . 4-26

8. USER CODE MODE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-27


8.1 USER CODES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-27

8.2 HOW TO USE A USER CODE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-27

9. AVAILABLE OPTION/SUPPLY TABLE . . . . . . . . . . . . . . . . . . . . 4-28

REPLACEMENT AND ADJUSTMENT

1. EXTERIOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1
1.1 ADF . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1

1.2 Operation Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2

1.3 Platen Cover and Upper Covers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-3

1.4 Top Cover and Exposure Glass . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-3

1.5 Other Covers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-4

2. ORIGINAL FEED SECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-5


2.1 ADF ROLLER ASSEMBLY AND COVERS . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-5

2.2 Pick-up Roller. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-5

2.3 Feed Roller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-6

2.4 Separation Roller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-6

2.5 ADF Motor and Covers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-7

2.6 R0 and R1 Rollers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-7

2.7 R2 Roller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-8

2.8 Document Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-9

2.9 Scan Line Sensor. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-9

2.10 Cover Sensors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-10

3. SCANNER SECTION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-11


3.1 CONTACT IMAGE SENSOR. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-11

3.2 Fluorescent Lamp Stabilizer. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-12

SM v C226
3.3 Platen Cover and Scanner Home Position Sensors . . . . . . . . . . . . . . . . . . . 5-12

3.4 SCANNER MOTOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-13

3.5 IMAGE MAGNIFICATION ADJUSTMENT


(IN THE SUB-SCAN DIRECTION) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-14

4. IMAGE SHIFTING SECTION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-15


4.1 ENCODER MOUNTING POSITION ADJUSTMENT . . . . . . . . . . . . . . . . . . . 5-15

5. MASTER FEED SECTION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-17


5.1 THERMAL HEAD VOLTAGE ADJUSTMENT . . . . . . . . . . . . . . . . . . . . . . . . 5-17

5.2 BELT TENSION ADJUSTMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-18

5.3 RIGHT AND LEFT CUTTER SWITCHES ADJUSTMENT . . . . . . . . . . . . . . 5-19

5.4 THERMAL HEAD ALIGNMENT ADJUSTMENT . . . . . . . . . . . . . . . . . . . . . . 5-20

5.5 CUTTER UNIT REMOVAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-21

5.6 THERMAL HEAD REMOVAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-22

6. MASTER EJECT SECTION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-23


6.1 MASTER EJECT SOLENOID ADJUSTMENT. . . . . . . . . . . . . . . . . . . . . . . . 5-23

6.2 MASTER EJECT SENSOR ADJUSTMENT . . . . . . . . . . . . . . . . . . . . . . . . . 5-24

6.3 MASTER EJECT UNIT REPLACEMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-25

6.4 MASTER EJECT BELT/ROLLER REPLACEMENT . . . . . . . . . . . . . . . . . . . 5-26

7. PAPER FEED SECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-27


7.1 PAPER TABLE SAFETY SWITCH ADJUSTMENT. . . . . . . . . . . . . . . . . . . . 5-27

7.2 PAPER TABLE HEIGHT ADJUSTMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-28

7.3 PAPER FEED ROLLER PRESSURE ADJUSTMENT. . . . . . . . . . . . . . . . . . 5-29

7.4 LOWER GUIDE PLATE ADJUSTMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-30

7.5 UPPER SECOND FEED ROLLER ADJUSTING. . . . . . . . . . . . . . . . . . . . . . 5-31

7.6 PAPER FEED ROLLER FEED-LENGTH ADJUSTMENT . . . . . . . . . . . . . . . 5-32

7.7 PAPER FEED SECTOR GEAR STOPPER


CLEARANCE ADJUSTMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-33

7.8 SECOND FEED ROLLER SECTOR STOPPER


CLEARANCE ADJUSTMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-34

7.9 SECOND FEED ROLLER FEED LENGTH ADJUSTMENT . . . . . . . . . . . . . 5-35

7.10 SECOND FEED ROLLER FEED TIMING ADJUSTMENT . . . . . . . . . . . . . 5-36

7.11 PAPER FEED ROLLER REPLACEMENT. . . . . . . . . . . . . . . . . . . . . . . . . . 5-37

7.12 PAPER FEED ROLLER UNIT REPLACEMENT . . . . . . . . . . . . . . . . . . . . . 5-38

C226 vi SM
7.13 UPPER SEPARATION ROLLER REPLACEMENT. . . . . . . . . . . . . . . . . . . 5-39

7.14 SEPARATION PLATE/LOWER SEPARATION ROLLER REPLACEMENT 5-40

8. PRINTING SECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-41


8.1 PAPER DETECTING ARM CLEARANCE ADJUSTMENT . . . . . . . . . . . . . . 5-41

8.2 PRESSURE ROLLER POSITION ADJUSTMENT . . . . . . . . . . . . . . . . . . . . 5-42

8.3 PRESSURE TIMING ADJUSTMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-43

8.4 PRINTING PRESSURE ADJUSTMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-44

8.5 PRINTING PRESSURE STOPPER CLEARANCE ADJUSTMENT . . . . . . . 5-45

8.6 PRESSURE ROLLER REPLACEMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-46

9. DRUM SECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-47


9.1 MAIN DRIVE BELT TENSION ADJUSTMENT . . . . . . . . . . . . . . . . . . . . . . . 5-47

9.2 DRUM ROTATION SENSOR ADJUSTMENT . . . . . . . . . . . . . . . . . . . . . . . . 5-48

9.3 PRINTING SPEED ADJUSTMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-49

9.4 DRUM STOPPER ADJUSTMENT. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-50

9.5 MASTER FEED CLAMPER CAM ADJUSTMENT. . . . . . . . . . . . . . . . . . . . . 5-51

9.6 MASTER EJECT CLAMPER CAM ADJUSTMENT . . . . . . . . . . . . . . . . . . . . 5-52

9.7 INK DETECTING PIN POSITION ADJUSTMENT. . . . . . . . . . . . . . . . . . . . . 5-53

9.8 DOCTOR ROLLER CLEARANCE ADJUSTMENT . . . . . . . . . . . . . . . . . . . . 5-54

9.9 INK ROLLER UNIT POSITION ADJUSTMENT. . . . . . . . . . . . . . . . . . . . . . . 5-55

9.10 INK SUPPLY SOLENOID POSITION ADJUSTMENT. . . . . . . . . . . . . . . . . 5-56

9.11 ADJUSTING INK DETECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-57

9.12 SCREEN REPLACEMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-58

9.13 DRUM DRIVE BELT REPLACEMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-59

10. PAPER DELIVERY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-62


10.1 AIR PUMP TIMING ADJUSTMENT: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-62

10.2 FIRST PAPER EXIT SENSOR ADJUSTMENT . . . . . . . . . . . . . . . . . . . . . . 5-63

10.3 SECOND PAPER EXIT SENSOR ADJUSTMENT . . . . . . . . . . . . . . . . . . . 5-64

10.4 EXIT PAWL CLEARANCE ADJUSTMENT . . . . . . . . . . . . . . . . . . . . . . . . . 5-65

10.5 EXIT PAWL TIMING ADJUSTMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-66

10.6 VACUUM UNIT REPLACEMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-67

10.7 DELIVERY BELT/PAPER EXIT SENSORS REPLACEMENT . . . . . . . . . . 5-68

10.8 VACUUM MOTOR REPLACEMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-69

SM vii C226
03/98

TROUBLESHOOTING

1. TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1
1.2 PAPER FEED TROUBLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-5

⇒ 2.0 Electrical Component Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-10

TAPE MARKER TYPE 20 (C532)

1. SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1

2. BASIC OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-2


2.1 OVERVIEW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-2

2.2 DRIVE AND CUTTING MECHANISM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-3

2.3 MANUAL CUT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-4

3. REPLACEMENT AND ADJUSTMENT . . . . . . . . . . . . . . . . . . . . . . 7-5


3.1 CUTTER REPLACEMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-5

3.2 CUTTER HOME POSITION SENSOR REPLACEMENT . . . . . . . . . . . . . . . . 7-6

3.3 TAPE CUT LENGTH ADJUSTMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-7

DIFFERENCES BETWEEN MODELS

1. DIFFERENCES BETWEEN MODELS . . . . . . . . . . . . . . . . . . . . . . 8-2


1.1 C226 AND C224 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-2

1.2 BETWEEN C224 AND C211/C212/C213 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-5

1.3 BETWEEN C215/C216 AND C211/C212/C213 . . . . . . . . . . . . . . . . . . . . . . . 8-8

1.4 BETWEEN C207/C208 AND C211/C212/C213 . . . . . . . . . . . . . . . . . . . . . . 8-10

PCRIP-10 PRIPORT CONTROLLER

BULLETINS

C226 viii SM
 IMPORTANT SAFETY NOTICES

PREVENTION OF PHYSICAL INJURY


1. Before disassembling or assembling parts of the printer and peripherals,
make sure that the printer power cord is unplugged.
2. The wall outlet should be near the printer and easily accessible.
3. Note that some components of the printer are supplied with electrical
voltage even if the main switch is turned off.
4. If any adjustment or operation check has to be made with exterior
covers off or open while the main switch is turned on, keep hands away
from electrified or mechanically driven components.

HEALTH SAFETY CONDITIONS


1. If you get ink in your eyes by accident, try to remove it with eye drops or
flush with water as first aid. If unsuccessful, get medical attention.
2. If you ingest ink by accident, induce vomiting by sticking a finger down
your throat or by giving soapy or strong salty water to drink.

OBSERVANCE OF ELECTRICAL SAFETY STANDARDS


1. The printer and its peripherals must be installed and maintained by a
customer service representative who has completed the training course
on those models.
2. The RAM board has a lithium battery which can explode if handled
incorrectly. Replace only with the same type of RAM board. Do not
recharge or burn this battery. Used RAM boards must be handled in
accordance with local regulations.

SAFETY AND ECOLOGICAL NOTES FOR DISPOSAL


1. Dispose of replaced parts in accordance with local regulations.
2. Used ink and masters should be disposed of in an envionmentally safe
manner and in accordance with local regulations.
3. When keeping used lithium batteries (from the main control boards) in
order to dispose of them later, do not store more than 100 batteries
(from the main control boards) per sealed box. Storing larger numbers
or not sealing them apart may lead to chemical reactions and heat
build-up.

SM i C226
General Remarks
Each model code used in this manual represents the following models.
Model RICOH NRG Model A.B.Dick SAVIN
Code Model Model Model
C215 VT2005 5323
C216 VT2105 CP325/1250/5325
C224 VT2200 CP327/1252/5327 6530 3200DNP
C226 VT2250/40 CP329(L)/1254(L)/5329(L) 6560 3250DNP

C226 ii SM
TAB POSITION 8 TAB POSITION 7 TAB POSITION 6 TAB POSITION 5 TAB POSITION 4 TAB POSITION 3 TAB POSITION 2 TAB POSITION 1
OVERALL INFORMATION
PCRIP-10 PRIPORT CONTROLLER

DETAILED DESCRIPTIONS

INSTALLATION

SERVICE TABLES

REPLACEMENT AND ADJUSTMENT

TROUBLESHOOTING

TAPE MARKER C532

DIFFERENCES BETWEEN MODELS


OVERALL MACHINE
INFORMATION
SPECIFICATIONS

1. SPECIFICATIONS

Information
Overall
Configuration: Desktop
Master processing: Digital
Printing process: Full automatic one-drum stencil system
Original type: Sheet/Book
Platen mode: Document Size:
Smaller than 257 x 364 mm [10.2" x 14.4"]
Thickness: Less than 30 mm
Weight: Less than 5 kg
ADF mode: Document Size
Length: 105 - 364 mm [4.1" - 16.5"]
Width: 148 - 364 mm [5.8" - 16.5"]

Thickness:
0.05 to 0.2 mm [2 to 8 mils]
(equivalent to 50 - 90 g/m2)
0.04 to 0.4 mm [1.6 to 16 mils],
manually assisted
(equivalent to 40 - 120 g/m2)

Document Feed
Automatic feed, face up
ADF Capacity
30 sheets (using 20 lb paper)
Scanning method: Contact image sensor, with xenon lamp
Maximum scan width 256 mm [10.1"] ± 0.25%

SM 1-1 C226
SPECIFICATIONS

Reproduction ratios: U.S.A. Version Other Versions


Full Size 100% 100%
Reduction 65% 71%
74% 82%
77% 87%
93% 93%
Enlargement 121% 115%
129% 122%
155% 141%
Image mode: Letter, Photo, Letter/Photo
Color printing: Drum unit replacement system
Master feed/eject: Roll master automatic feed/eject
Printing area: Maximum: 250 mm x 355 mm (9.8" x 14.0") at
20°C/ 65 % RH.
(210 mm x 288 mm for the A4 drum model)
Leading edge margin: 5 ± 3 mm at the "0" position
Print paper size: Minimum: 90 mm x 148 mm (3.6" x 5.9")
Maximum: 297 mm x 432 mm (11.6" x 17.0")
Print paper weight: 47.1 g/m2 to 209.3 g/m2 (12.5 lb to 55.6 lb)
Printing speed: 60, 75, 90, 105, 120 sheets/minute (5 steps)
First copy time: Platen mode:
Less than 26 seconds (B4 paper)
Less than 25 seconds (A4 paper)
ADF mode:
Less than 29 seconds (B4 paper)
Less than 28 seconds (A4 paper)
Second copy time: Platen mode:
Less than 28 seconds (B4 paper)
Less than 27 seconds (A4 paper)
ADF mode:
Less than 32 seconds (B4 paper)
Less than 31 seconds (A4 paper)
Paper feed table 1000 sheets (66.3 g/m2 /17.6 lb)
capacity:

Paper delivery table 1000 sheets (66.3 g/m2/17.6 lb)


capacity: (800 sheets when the small guide plates are
used.)

C226 1-2 SM
SPECIFICATIONS

Power source: 110/120 V, 60 Hz 4.5 A

Information
220/240 V, 50/60 Hz 2.7 A

Overall
Maximum 110/120 V version: 325 W
power consumption: 220/240 V version: 340 W
Weight: 95 kg (209.4 lb)
Dimensions: Trays closed: 685 mm x 625 mm x 620 mm
(W x D x H) (27.0" x 24.6" x 24.4")
With ADF:
685 mm x 625 mm x 670 mm
(27.0" x 24.6" x 26.4")
Trays open: 1285 mm x 625 mm x 620 mm
(50.6" x 24.6" x 24.4")
With ADF:
(1285 mm x 625 mm x 670 mm
(50.6" x 24.6" x 26.4")
Pixel density: 300 dots/inch
Master eject box 70 masters (Normal conditions)
capacity: 60 masters (10°C/30%RH)
Paper feeding: Friction roller/center separation system
Feed table side plate 88 mm to 330 mm (3.46" to 12.99")
width settings:

Paper feed roller Normal position 300 g


pressure: Thick paper position 400 g
Separation roller Normal position 180 g
pressure: Weak position 70 g
Side registration: ± 10 mm (manual)
Vertical registration: ± 20 mm (mechanical)
Ink supply: Automatic ink supply system
Press roller pressure: 10 ± 0.3 kg
Paper delivery: Air knife/vacuum delivery

SM 1-3 C226
SPECIFICATIONS

Delivery side plate width 90 mm to 320 mm (3.54" to 12.6")


settings:

Print counter: 7 digits


Master counter: 6 digits (Option)
Supplies:
Master for B4 model
Thermal master 280 mm width
Master roll 257 masters/roll
Roll diameter 130 mm
Max run length 2,000 prints
Master for A4 model
Thermal master 240 mm width
Master roll 290 masters/roll
Roll diameter 130 mm
Max run length 2,000 prints
Ink colors: Black, Red, Blue, Green, Brown
(600 ml/pack) Yellow, Purple, Navy, Maroon, Orange, Teal

C226 1-4 SM
GUIDE TO COMPONENTS AND THEIR FUNCTION

2. GUIDE TO COMPONENTS AND THEIR

Information
Overall
FUNCTION
2.1 Machine Exterior

1 2 3

10 4

8
9

SM 1-5 C226
GUIDE TO COMPONENTS AND THEIR FUNCTION

1. Operation panel Operator controls and indicators are located here.

2. Platen cover Lower this cover over an original before printing.

3. Original table Use to open the original table unit when installing the master.
release lever
4. Feed roller Use to adjust the contact pressure of the paper feed roller
pressure lever according to paper thickness.

5. Separation roller Use to adjust the separation roller pressure to prevent


pressure lever double feed.

6. Paper feed side Use to prevent paper skew.


plates
7. Paper feed table Set paper on this table for printing.

8. Side plate fine Use to shift the paper feed table sideways.
adjusting dial
9. Front cover Open to access to the inside of the machine.

10. Plate Flip over when you use One Touch Class function.

C226 1-6 SM
GUIDE TO COMPONENTS AND THEIR FUNCTION

2.2 Machine Interior

Information
Overall
1 2 3 4

15
6
14

13 7

12 8

11 10 9

SM 1-7 C226
GUIDE TO COMPONENTS AND THEIR FUNCTION

1. Document feeder Original inserted into the document feeder are individually
(Option) and automatically fed onto and removed from the exposure
glass.
2. Master eject unit Press to remove misfed paper or a misfed master.
open button
3. Master cut button Press to cut the master leading edge after installing a new
master roll.
4. Pressure release Use to install the master roll.
lever
5. Drum rotation Press to rotate the drum unit.
button
6. Drum unit lock Lift to unlock and pull out the drum unit.
lever
7. Drum unit The master is wrapped around the drum.
8. Ink holder Set the ink cartridge in this holder.
9. Main switch Use to turn the power on or off.
10. Paper delivery table Completed prints are delivered here.
11. Small size paper Use to align the leading edge of prints on the delivery table
delivery end plate that are A4, 81/2" x 11" or smaller.
12. Paper delivery end Use to align the leading edge of prints larger on the delivery
plate table than A4, 81/2" x 11".
13. Paper delivery side Use to align the prints on the paper delivery table.
plate
14. Wing guides When printing on thin or small size paper, lift these guides.
15. Master eject Open to remove the master eject box.
container cover

C226 1-8 SM
OPERATION PANEL

3. OPERATION PANEL

Information
Overall
3.1 Keys
1 2 3 4 5 6

7 8 9 10 11 17 18 19
12 13 14 15 16 21
20

1. Economy/Tint key 12. 13. 14. CS mode keys


2. Skip Feed key 15. 16. Scroll keys
Press to select size and direction
3. Image Density key
of paper or original in Edge
4. Paste Shadow Erase key Erase/Center Erase and Edge
Erase function.
5. Auto Cycle key Press to select the mode in
6. Master Making/Print key
Service Program mode.
Press to select Master Making or Print 17. Type of Original key
mode.
18. Reduce key
7. Security key
19. Enlarge key
8. Quality Start key
20. Full Size key
9. SP mode key Press to make full size prints.
10. Edge Erase key 21. Combine 2 Originals key
11. Edge Erase/Center Erase key

SM 1-9 C226
OPERATION PANEL

22 23 24 25 26 27

28 29 30 31 32 33 34

35

22. Image Position keys 30. Clear key


Press to change the number set.
23. Reset key
Press to reset the error indicators. 31. Number keys
Press to enter the number of
24. Program Class key prints and data.
25. Program key 32. Enter key
26. Proof key Press to input data into memory.
Press to make proof prints. 33. Start key
27. Clear Modes key Press to start making of a master
Press to cancel all previously or printing.
entered settings. 34. Stop key
28. Speed keys Press to stop the machine
operation.
29. Lower key
Press to lower the paper feed 35. On-Line
table.

C226 1-10 SM
OPERATION PANEL

3.2 Indicators

Information
Overall
1 2 3 4 5 6

1. Error indicators 4. Print indicator


These indicators are lit whenever This indicator is lit when Print
a non-standard condition occurs mode is selected.
within the machine.
5. Speed indicators
2. Guidance Display These indicators show the
printing speed that is selected.
3. Master Making indicator
This indicator is lit when Master 6. Color Drum indicator
Making mode is selected. This indicator is lit when the
optional color drum unit is
installed.

SM 1-11 C226
PRINTING PROCESS

4. PRINTING PROCESS

3
1

6
4
5

1. Master Ejecting: Ejects the used master that is wrapped around


the drum into the master eject box.
2. Scanning: Scans the original image.
3. Master Feeding: Convert the analog image signal read by CIS
into the digital signal and sends it to the thermal
head to burn (plot) holes on the surface of the
master and then, wrap the master around the
drum.
4. Paper Feeding: Sends the paper to the drum section by using a
center separation system consisting of the
separation plate and separation roller.
5. Printing: Presses the paper fed from the paper feed
section against the drum to transfer the ink
through the drum screen and the master onto
the paper.
6. Paper Delivering: Peels the printed paper from the drum using the
Exit Pawl and Air knife and ejects the paper
onto the paper delivery table.

C226 1-12 SM
ELECTRICAL COMPONENTS LAYOUT

5. ELECTRICAL COMPONENTS LAYOUT

Information
Overall
5.1 ADF and Scanner

13

21
20 22
19
17 25

28

SM 1-13 C226
ELECTRICAL COMPONENTS LAYOUT

Table
INDEX
NAME FUNCTION
NO.
Printed Circuit Board
1 OPU (Operation Panel Unit) Controls the operation panel.
Contact Image Sensor and Reads and converts the light reflected from the
Xenon Lamp document into an analog video signal. It uses an
9 RMLA (Roof Mirror Lens Array) sensor unit.
The xenon lamp which illuminates the document is
also contained in this unit.

Motors
6 ADF Motor A stepper motor, drives the scanner.
4 Scanner Motor A stepper motor, drives the book scanner.

Sensors and Switches


17 Document Sensor Detects the presence of a document in the feeder.
Scan Line Sensor Detects when a page is approaching the scan line
19
position.
20 Not used
21 ADF Cover Switch Detects when the ADF cover is open.
Scanner Home Position Detects when the contact image sensor is at home
28
Sensor position.
25 Platen Cover Sensor Detects when the platen cover is open.
22 ADF Switch Detects when the ADF unit is open.

Others
13 Lamp Stabilizer Supplies power to the xenon lamp.

C226 1-14 SM
ELECTRICAL COMPONENTS LAYOUT

5.2 Main Body

Information
Overall
39

63
66

4 3 1

30 31 32 33 34
35
29
36
28

19

20
27

21
26
25 22
24 23

SM 1-15 C226
ELECTRICAL COMPONENTS LAYOUT

60 14 61 62
59 64
65
58
57 18
56

55 37

38

54

53 40

52
41

51
42
50
49
48 47 46 45 44 43

C226 1-16 SM
ELECTRICAL COMPONENTS LAYOUT

Table

Information
Overall
INDEX
NAME FUNCTION
No.
Motors
Main Motor Drives paper feed, drum, printing and paper delivery
1
unit components.
Vacuum Motor Provides suction so that paper is held firmly against
4
the transport belt.
20 Master Feed Motor Feeds the master to the drum.
22 Pressure Plate Motor Raises and lowers the pressure plate.
Air Knife Motor Rotates the fan to provide air to separate the
26
leading edge of the paper from the drum.
28 Master Eject Motor Sends the used master into the master eject box.
33 Cutter Motor Cuts the master.
Image Shift Motor Changes the timing between the paper feed roller
60
and the drum to adjust the vertical image position.
64 Paper Table Drive Motor Raises and lowers the paper table.

Solenoids
Ink Supply Solenoid Releases the spring clutch to activate the ink supply
21
pump.
Master Eject Solenoid Pivots the master eject rollers toward the drum to
29
eject the master.
Paper Feed Solenoid Releases the paper feed sector gear to rotate the
51
paper feed roller.
52 Printing Pressure Solenoid Moves the press roller against the drum.
Master Eject Clamper Opens the master clamp on the drum to eject the
56
Solenoid used master.
Drum Lock Solenoid Prevents removal of the drum unit when the drum is
58
not at the home position.
Master Feed Clamper Opens the master clamp, on the drum to capture the
59
Solenoid new master.

Switches
14 Scanner Unit Safety Switch Detects when the scanner unit is set correctly.
18 Plotter Cover Safety Switch Detects when the cover on the plotter unit is closed.
19 Left Cutter Switch Detects when the cutter position is at the far left.
27 Master Eject Box Switch Detects when the master eject box is installed.
32 Right Cutter Switch Detects when the cutter position is at the far right.
Front Door Safety Switch Detects when the front door is set.
37

Drum Safety Switch Detects when the drum unit is set.


38

Paper Table Safety Switch Detects when the paper table is opened.
41

SM 1-17 C226
ELECTRICAL COMPONENTS LAYOUT

INDEX
NAME FUNCTION
No.
Test Switch Releases the cover safety functions. (NOTE:)
47

Main Switch Turns the power on or off.


48

Master Eject Unit Safety Detects when the master eject unit is closed. Cuts
49
Switch (220V machines only) the ac power.
Master Eject Unit Safety
55
Switch (115V machines only)
Master Cutter Switch Informs the CPU to cut the master.
62

65 Drum Rotation Switch Informs the CPU to rotate the main motor at 10 rpm.

Sensors
3 1st Paper Exit Sensor Detects paper exit misfeeds.
5 2nd Paper Exit Sensor Detects paper exit misfeeds.
Lower Pressure Plate Sensor Informs the CPU when the pressure plate is at the
23 lower limit position.

Full Master Box Sensor Informs the CPU when the master eject box is full of
24 used masters.

Upper Pressure Plate Sensor Informs the CPU if the pressure plate is at the upper
25 limit position.

30 Master Eject Sensor Detects master eject jams.


34 Master Buckle Sensor Detects master buckling.
Master End Sensor Informs the CPU when the plotter unit has run out of
35 master material.

Paper Table Height Sensor Detects when the paper table reaches the paper
40
feed position.
Paper Table Lower Limit Detects when the paper table reaches the lowest
42
Sensor position.
43 Printing Pressure Sensor Informs the CPU when printing pressure is applied.
Paper End Sensor Informs the CPU when the paper table has run out of
44 paper.

50 Drum Rotation Sensor Supplies timing pulses to the main board.


53 2nd Drum Position Sensor Checks the position of the drum.
1st Drum Position Sensor Checks the position of the drum. (Home position)
57

Printed Circuit Board


Main Control PCB Controls all machine functions both directly and
39
through other boards.

C226 1-18 SM
ELECTRICAL COMPONENTS LAYOUT

INDEX
NAME FUNCTION

Information
No.

Overall
54 Ink Detection PCB Checks if the ink is present in the drum.
63 Power Supply PCB Rectifies 100 V ac input and supplies dc voltage.
66 AC Drive PCB Controls the ac components using relays
Counters
45 Copy Counter Keeps track of the total number of copies made.
46 Master Counter Keeps track of the total number of masters made.
Others
2 Transformer Steps down the wall voltage.
Reverse Roller Clutch Transfers master feed motor rotation to the reverse
31
roller at proper timing.
36 Thermal Head Burns the image onto the master.
61 Encoder Converts 16 image positions to 4 bit data.

NOTE: 1) The Master Eject Unit Safety Switch in the 220 V machines cannot
be disabled by this test switch.
2) When you use the test switch, return the switch to its open
position after servicing in order to recover the cover safety
functions.

SM 1-19 C226
MECHANICAL COMPONENT LAYOUT

6. MECHANICAL COMPONENT LAYOUT


6.1 ADF AND SCANNER

3 4 5 6 7 8 9

2 1

No. Name Description


Scanner Contains a contact image sensor, a xenon lamp and the
1
xenon lamp driver.
2 R1 Roller Feeds the document through the scanner.
3 R0 Roller Feeds the document into the scanner.
Separation roller Prevents more than one sheet from feeding into the
4
scanner.
5 Document Feed Roller Feeds the document into the scanner.
Pick-up Roller Picks up pages of the document from the document
6
table one page at a time.
7 R2 Roller Feeds the document through the scanner.
Platen Cover Covers the original which was placed on the exposure
8
glass.
9 Exposure Glass Book scanner reads the original on it.

C226 1-20 SM
MECHANICAL COMPONENT LAYOUT

6.2 MECHANICAL COMPONENT LAYOUT

Information
Overall
10 9 8 7 6
3
2
1

38

37
22
23 36
35
24

25 26 27 28 29 30 31 32 33 34

SM 1-21 C226
MECHANICAL COMPONENT LAYOUT

1. Thermal Head 22. Master Eject Box


2. Platen Roller 23. Exit Pawl
3. Master Feed Roller 24. Air Knife
6. Reverse Roller 25. Delivery Table
7. Ink Roller 26. Delivery Guide Plate
8. Drum Unit 27. Vacuum Unit
9. 1st Eject Roller 28. Press Roller
10. 2nd Eject Roller 29. Doctor Roller
30. 2nd Feed Roller
31. Lower Separation Roller
32. Separation Plate
33. Paper Feed Side Plate
34. Paper Feed Table
35. Paper Feed Roller
36. Upper Separation Roller
37. Ink Holder
38. Master Spool

C226 1-22 SM
DETAILED DESCRIPTIONS
ORIGINAL FEED SECTION

1. ORIGINAL FEED SECTION


1.1 ADF AND SCANNER
1.1.1 Book Scanner Overview

[D] [E]

Descriptions
Detailed
[I]

[H]
[C]

[A]

[B]

The scanner motor [A] drives the scanner [B] through the timing belt [C] and
drive wire [D]. The shaft [E] guides scanner movement in the sub-scan
direction. Inside the scanner [B] is the contact image sensor (containing a
sensor element and xenon lamp) and a xenon lamp driver.
The scanner home position sensor [H] allows the scanner return to the same
position after scanning.
The platen cover sensor [I] detects if the cover is opened or not.
The unit does not contain paper width and paper length sensors. The Unit
can only identify when paper is inserted, not the size of the paper.

SM 2-1 C226
ORIGINAL FEED SECTION

1.1.2 ADF Overview


[B]
[C]
[A]
[D]

[E]
[H] [G] [F]

A sheet through type ADF is used to feed the document (image side up) from
the top page of the document stack on the table.
The pick-up [A] and feed roller [B] feed the original into the scanner, and the
separation roller [C] is used to feed one sheet at a time. Then, the R0 [D], R1
[E], and R2 [F] rollers are used to feed the document through the scanner.
At the time of scanning the document, the scanner will move to the scanning
position, under the ADF exposure glass [G]. The shading plate [H] is used to
push the document onto the exposure glass at the scan line, so that the
document is within the image sensor’s range of focus.
After scanning, the ADF will feed the document out and onto the platen
cover. Then the scanner will return to its home position, at the right end of the
scanner.

C226 2-2 SM
ORIGINAL FEED SECTION

[B]

[A]

Descriptions
Detailed
The document sensor [A] is used to detect the documents when they are set
in the ADF. The sensor [B] is not used in the C226 although it exists.
The ADF unit is a standard unit that is used on many other products.

SM 2-3 C226
ORIGINAL FEED SECTION

1.1.3 Contact Image Sensor


[A] [B] [F]

[E]

[D]

[C]

The Contact Image Sensor (CIS) assembly [A] consists of an exposure glass
[B], a roof mirror lens array [C], a xenon lamp [D], and an image sensor [E].
The CIS moves under the exposure glass when scanning a book original, or
will remain stationary at the ADF scan line when scanning a sheet original
using the ADF.
The image sensor is a row of 4096 photosensitive elements (B4 width x 16
dots/mm). The roof mirror lens array focuses the reflected light from the
document into the image sensor.
Because of the short optical path inside the CIS, the focal depth is much
shorter than a CCD type scanner. Because of this, two springs at each end of
the CIS to push the unit against the exposure glass [F], so that the distance
from the original is identical all the time. However in book scanning mode, if
the original is out of the CIS’s focal range, the scanned image may become
darker.
Because the analog output signal is a sawtooth waveform, data sampling
timing should be adjusted whenever a new CIS is installed in the machine.

C226 2-4 SM
ORIGINAL FEED SECTION

1.1.4 Drive Mechanism


1. Book Scanner

[D]
[E]

Descriptions
Detailed
[C]

[A]

[G]
[B]

[F]

The book scanner motor [A] drives the scanner [B] through the timing belt [C]
and drive wire [D]. The scanner moves along the guide shaft [E].
The springs are used to [F] push the contact image sensor [G] upward
towards the exposure glass, so that the distance between the image sensor
and the exposure glass surface is constant during scanning.

SM 2-5 C226
ORIGINAL FEED SECTION

2. ADF
[A]
[E] [C]
[F]

[B]

[D]

The ADF motor [A] drives the pick-up roller [B], the feed roller [C], the R0
roller [D], the R1 roller [E], and the R2 roller [F].

C226 2-6 SM
ORIGINAL FEED SECTION

1.1.5 Pick-up and Feed (ADF)


[B]
[A]

Descriptions
Detailed
When the ADF motor starts, the mechanical clutch [A] moves the pick-up
roller [B] down onto the document. Then, the machine will feed the top page
of the document. After the last page is scanned, the ADF motor will reverse
briefly to move the pick-up roller upward, back to the standby position.

1.1.6 Separation Mechanism (ADF)


[A]

[B]

The feed roller [A] and the separation roller [B] prevent more than one sheet
of paper from being fed into the scanner at once.
When the feed roller feeds a sheet of paper, both the feed and the separation
rollers rotate in the feed-in direction. However, if two or more sheets are
between the rollers, the separation roller will rotate in the feed-out direction to
prevent the lower sheet from being fed into the scanner.

SM 2-7 C226
ORIGINAL FEED SECTION

1.1.7 Error Conditions


1. Book Scanner
The main CPU will detect an error (Error Code E-13 is displayed) if any of the
following conditions occurs.
Condition Description Error Code
The scanner home position sensor was not
actuated after the scanner motor was energized for
more than 7 seconds back to the home position
Incorrect home position after scanning.
E-13
sensor condition The scanner could not leave the home position
within 4 seconds of power on or when the scanner
could not return to the home position within 2
seconds of leaving.

2. ADF
"Paper feed jam" is displayed if one of the following conditions occurs.
Jam Condition Description
The scan line sensor did not switch on within
Non-feed
5 seconds of the ADF motor starting.
The scan line sensor did not turn off after turning on even
Misfeed 1 when the trial print is made (when the printing pressure
sensor is actuated).
When the final page of the document has been fed out of the
scanner, or when a jammed document has been removed,
Misfeed 2
the ADF motor will reverse. The message is displayed if the
document sensor remains on at this time.

C226 2-8 SM
OPTICS/IMAGE PROCESSING

2. OPTICS/IMAGE PROCESSING
2.1 OPTICS/IMAGE PROCESSING
2.1.1 Overview

Descriptions
Main Control PCB

Detailed
CN109
Half Tone Processor
Contact Image A/D
Amplification
Sensor Conversion

Letter/Photo
Binary
Image Area
Processing
Detection

Data Data Data


Compensation Selection Selection

CN101
MTF Error
Power Supply Correction Diffusion
PCB Image
Enlargement/
Reduction

GA1
Main-scan Direction
Clock Image Position
Adjustment

GA2
CN108
Thermal
Thermal Main
Head Overlay Data Selection Centering
Head Control
Drive

This model uses a Contact Image Sensor (CIS) instead of a CCD. This
removes the necessity of the complicated adjustments that are needed for a
CCD scanner.
There are 3 main chips on the main control board as shown. This model uses
a new type of halftone processing chip. The new halftone processor enables
the use of Letter/Photo mode in addition to Letter and Photo modes as the
Type of Original selection. In Letter/Photo and Photo modes, error diffusion
processing is used. This will produce a better copy quality of halftone images.
The new halftone processor also includes the A/D conversion function, not
only the image processing functions. The thermal head drive function is built
into the chip (GA2) on the main control board. Therefore, this model does not
have a separate A/D conversion board or thermal head board.

SM 2-9 C226
OPTICS/IMAGE PROCESSING

2.1.2 A/D Conversion Processing


The analog signal from the contact image sensor is converted into a digital
signal that represents 64 grayscale steps. This process is identical to other
models, however it is carried out in the halftone processing chip while the
other models use a separate A/D conversion board.
Shading Distortion Correction
The image data from one main scan line does not exactly represent the line
from the original image, because of the following reasons:
1) Loss of brightness towards the ends of the exposure lamp.
2) Variations in sensitivity among elements of the contact image sensor
3) Distortions of the light path

Such distortions in the image data are corrected when they are converted
into digital data.
Before scanning the document, the scanner reads the white plate on the
back of the original scale. The output of each contact image sensor element
is changed into a 6-bit digital value and is stored in the shading distortion
memory.
To change the analog shading distortion signals to digital data, a scale of 64
steps is made between the whitest level when the white plate is scanned and
50% of the whitest level. Using this scale, the analog signal is changed into
6-bit digital data.
While an original is scanned, the 6-bit shading distortion value for each pixel
is sent from memory to the D/A converter, which is synchronized with the
image signal being sent to the A/D converter. The D/A converter changes the
distortion value to an electrical current. The current is then converted to the
voltage that is to be used as the high reference data for A/D conversion. In
this way, the high reference voltage that is for A/D conversion is changed
sequentially for each pixel depending on the shading distortion data for that
pixel.

C226 2-10 SM
OPTICS/IMAGE PROCESSING

Original Background Correction


When an original is scanned, the whitest level of the original background is
stored, and that level is used as the white peak level for A/D conversion. The
grayscale is made based on the white peak level of the original. As a result,
dark background does not appear on the printout.
If the original background correction is disabled, the whitest level when the

Descriptions
Detailed
white plate is scanned is used for the high reference voltage.

Peak Hold
The peak hold circuit holds the voltage for the white peak level. Before
scanning an original, it holds the white peak voltage from the white plate to
shading distortion data. When the original is scanned, it stores the white peak
level of the original for the original background correction.

NOTE: The white peak level is checked 5 mm from the leading edge of the
original set on the exposure glass (and from the central 147 mm
width). If the original leading edge is not flush with the original scale
and the platen cover stays open, insufficient voltage will be input as
the white peak level. If insufficient voltage is detected, a fixed voltage
is used as the white peak level to avoid a faint image copy.

SM 2-11 C226
OPTICS/IMAGE PROCESSING

2.1.3 Binary Processing


In the halftone processing chip, the 6-bit digital signal data is generated in the
A/D conversion circuit and is sent to the binary processing circuit. At that time
the data is inverted to match the binary processing circuit. Therefore, the
white peak level becomes 0, and the black level becomes 63.
In the binary processing circuit, the 6-bit data is converted into 1-bit data for
either black or white pixels. The binary process for the letter mode is different
from that for the photo mode and the letter/photo mode as follows:
Letter Mode: MTF (Modulation Transfer Function) Correction
Photo Mode: Error Diffusion Processing

Data Compensation Processing


In this process, the 6-bit data is converted based on a compensation curve (γ
curve) which corresponds to selected image settings. For example, if a
darker image is selected, a compensation curve which converts each pixel
value to a higher number is selected. The output data is also 6-bit.

C226 2-12 SM
OPTICS/IMAGE PROCESSING

MTF Correction
When the original image is converted to electrical (analog) signals by the
contact image sensor, the contrast is reduced. This is because neighboring
black and white parts of the image influence each other. This symptom is
typical when the width and spacing between black and white areas are
narrow. MTF correction counters this symptom and emphasizes image detail.

Descriptions
The value of a target pixel is modified depending on the value of surrounding

Detailed
pixels. The modified data are compared with a threshold level. This will
determine if the pixel is to be black or white.
The value [E] of the target pixel [e] is calculated with the following formula:

 a+b+c+d+f+g+h+i 
E = e +2  e – 
 8 

After the MTF correction is done, the corrected data are compared with the
black or white threshold level. If a pixel value is above the threshold level, it is
set to black. If the pixel value is equal or below the threshold level, it is set to
white. The threshold level depends on the selected density setting.

Threshold Level for Line Threshold Level for Line


Image Density Setting
Mode Areas in Line/Photo Mode
Lighter 28 35
Normal 35 40
Darker 1 38 42
Darker 2 42 44

SM 2-13 C226
OPTICS/IMAGE PROCESSING

Error Diffusion
Error Diffusion is used to reproduce halftone images in Photo mode.
Before a 6-bit image signal is converted into a single-bit signal based on the
threshold level, there is a difference between the image signal value and the
complete black value (63 for a 6-bit signal) or white value (0). With the Error
Diffusion process, the difference is distributed among the surrounding pixels.
(The MTF process simply erases these differences.)
When considering Error Diffusion in one dimension only (across the page),
the 6-bit data shown in the example below produces white and black data
output as shown below. In practice, this one-dimensional Error Diffusion is
done in all directions on each pixel (across the page, down the page, etc.).
Image data from one scan line
7 11 13 21 30 38 41 44

In each dimension, the difference between the pixel value and the nearest
extreme (0 or 63) is transferred to the next pixel. The 1st pixel in the row
becomes either black or white, whichever is closest. Then, for the 1st pixel
above, the difference between 7 and 0 is added to the 2nd pixel. The value of
the 2nd pixel, which is now 18, is then added to the 3rd pixel. The 4th pixel
becomes 52, which is closer to 63 than 0. In such cases, the difference is
subtracted (not added) to get the next pixel value. In this example, the
difference is 63-52=11, and the next pixel value (30-11) becomes 19.

C226 2-14 SM
OPTICS/IMAGE PROCESSING

Binary Processing in Letter/Photo Mode


In the Letter/Photo mode, the machine checks each pixel of the original to
see if the pixel is in a line area or in a photo area. To recognize a line area in
a photo original, the CPU does the following calculation on the 6-bit pixel data.

Descriptions
Detailed
x = | (c + f + i) - (a + d + g) |
y = | (g + h + i) - (a + b + c) |
If x or y is greater than 10, the machine will recognize that pixel e is in a letter
area of the image and uses the MTF process to convert the 6-bit value to
1-bit.
If the calculated number is 10 or less, the pixel is converted to 1-bit using
Error Diffusion.
To emphasize characters in a photo original when using Letter/Photo mode,
a data compensation curve (γ curve) is used to make a darker image.

SM 2-15 C226
OPTICS/IMAGE PROCESSING

Main Scan Magnification


80% Reduction

Scanned Data
Points
Calculated Data
Points
Reduced Image
Data Points
140% Enlargement
Scanned Data
Points
Calculated Data
Points
Enlarged Image
Data Points

Reduction and enlargement in the sub-scanning direction is done by


changing the original transport motor speed. Reduction and enlargement in
the main scanning direction is handled by the magnification and image shift
processing.
Pixels for scanning and master making are generated at fixed intervals (the
contact image sensor and thermal head element intervals). The image is
scanned at the contact image sensor element interval. If pixels on the master
are made at the same interval (by the thermal head elements) then the
master image is the same size as the original.
80 % Reduction
For example, data for 10 pixels in a main scan line are scanned by the
contact image sensor. Those data are compressed into data for 8 pixels by
the magnification processor. As a result, the image is reduced to 80 %.
140 % Enlargement
Data for 10 pixels of a main scan line are expanded into data for 14 pixels. As
a result the image is enlarged with a 140 % magnification ratio.
When actual pixels are divided in accordance with a magnification ratio, the
values of the imaginary points that would correspond to new pixels are
calculated by the magnification processor. The proper value for each
imaginary point is calculated based on the image data of the surrounding
pixel values.
NOTE: The magnification ratios of 80% and 140% are not available in
the C226. They are used for the ease of explanation.

C226 2-16 SM
OPTICS/IMAGE PROCESSING

Image Position Adjustment in the Main Scan Direction


To adjust the image position of the original across the printout, the image can
be shifted ± 1.9 mm in the main scan direction using SP mode No. 31 (platen
mode) or No. 37 (ADF mode).
The image shift in the main scan direction is done by changing the
relationship between the original scanning start timing and the master making

Descriptions
Detailed
start timing. Data for one main scan line are stored in a line memory. When
the data is output from memory, the output timing is changed to shift the
image.

Paste Shadow Erase Mode


Due to the characteristics of the contact image sensor, shadows of a
paste-up original tend to appear on copies. To counter this, the paste shadow
erase mode can be used by pressing a key on the operation panel.

When this mode is selected, the black or white threshold level is slightly
lowered. At the same time, the emphasis in the sub-scan direction in the MTF
correction process is weakened to make the shadows inconspicuous.

SM 2-17 C226
OPTICS/IMAGE PROCESSING

2.2 THERMAL HEAD PULSE GENERATOR


(1) Specification
The C226 model uses a 300 DPI thermal head.

Thermal head
• Memory length 256 mm
• Number of thermal head elements 3072 dots
• Density of thermal head elements 300 DPI
• Applied voltage 19 ~ 24 V

(2) Thermal Head Control


The thermal head drive board has been removed. The function of this
board has been moved to the main board.

C226 2-18 SM
OPTICS/IMAGE PROCESSING

ENLTRIG

ENL

Descriptions
Detailed
Pulse width

The thermal head energy is controled by changing pulse width.


The pulse is controlled by the ENL signal from the main board corresponding
to ENLTRIG.

Thermal head voltage (VHD: 19 V ~ 24 V) is applied from PSU only during


the master making process. This is controlled by the VHDON\ signal from
the main board.

VHDON\ VHD
0V 19 ~ 24 V
5V 0V

SM 2-19 C226
OPTICS/IMAGE PROCESSING

2.3 THERMAL HEAD DRIVE

2.3.1 Thermal Head Outline


A thin-film type thermal element is used in the thermal head. The drive circuit
has a 1-line buffer for serial input. Each thermal element has direct drive due
to switching elements.
S1 (S11—S18): White/Black pixel data
CK (CK1—CK4): To latch the shift register
data
ENL: Record control
Va: Applied voltage (16V)
VDD: Power source (5V)

2.3.2 Power Lines


VCC/VHD/GND .... Applied voltage
VHD: As the resistance of the thermal elements varies depending on the thermal head, it is
necessary to adjust the applied voltage according to the average resistance of the thermal
head.
The thermal rating of each head is documented on the thermal head cover.
Therefore, after installing a new thermal head, always recalibrate the power supply
unit according to the VHD ratings on the thermal head cover. Adjust VHD using
VR201 on the power supply unit.
The drive circuit (LSIC) consists of the following: 24 x 128-bit shift registers,
24 x 128-bit latches, logic gates, drive transistors, and 3072 heating
elements. The thermal head is made up of 24 drive circuits arranged in two
rows of 16 elements.

C226 2-20 SM
OPTICS/IMAGE PROCESSING

2.3.3 Movement

The temperature of the thermal head increases excessively when there is


consecutive black image data in the sub scanning direction. Conversely, the
temperature of the thermal head does not reach the proper point when there
is consecutive white image data before a solid fill.

Descriptions
Detailed
Main Scanning
Image Non Image

PDATA
(Previous Line)
PDATA
(Scan Line)

1st Output

2nd Output

Black Image Signal White Image Signal


• White image in previous scanning.
• The same black image signal is output twice.
The first is for preheating.
• Black image in previous scanning.
• A white image signal is output first to reduce the thermal head
temperature.

SM 2-21 C226
OPTICS/IMAGE PROCESSING

P.LYNC

Image
Data

1. When the clock signals (CK1 – 4) enter the thermal head drive control
board, the 768 pixels of image data are input into the shift register.
When the latch signal enters to the control board, the image data is sent
from the shift register to the latch in parallel.
2. Above operation is performed again.
3. The image processing operation is performed when the ENL signal is low.
The image data of the (768 pixels each) main scan line is divided into 4
blocks.
4. The image signal for the preheat is sent to the thermal control twice.
The first image signal responds to the first half of ENL low signal , and the
second image signal responds to the later half of ENL low signal.

C226 2-22 SM
OPTICS/IMAGE PROCESSING

2.3.4 Temperature Rise Detection of Thermal Head/Power Supply:


A thermistor located on the thermal head and a thermal guard located on the
power supply board are used for thermal protection. This is to prevent the
temperature of the thermal head and the power supply board from
overheating when continuously processing a solid image.
1). Thermal head detecting temp. 54°C

Descriptions
2). Thermal head return temp. 50°C

Detailed
3). Power supply detecting temp. 85°C

When the thermistor is open, a detection signal is applied.

1. The thermal head temperature detection signal when the voltage is


greater than 3.13 volts (thermal head detecting temp.-54°C).
NOTE: Thermal head temperature detection signal is applied if the
thermistor is open circuit.
2. The thermal head temperature return signal is applied when the voltage
drops to 2.98 volts (Thermal head return temp. -50°C).
3. The thermal guard detection signal is applied when the voltage is 0 volt
(Power supply detecting temp. -85°C).
4. The thermal guard temperature return signal is applied when the voltage
is 5 volts.
5. When the temperature rise signal is applied, the signal "SIG: Thermistor"
goes HIGH.

SM 2-23 C226
OPTICS/IMAGE PROCESSING

During the master making process, if the pulse width is out of standard. The
master making progress stops and the error message E-08 is displayed. The
machine will then stop after a master is wrapped around the drum.
If the thermal head temperature is still out of standard after the master
making process, the machine will stop and the error message E04 is
displayed.
If the power supply unit temperature is out of standard, the machine will stop
and the error message E-04 or E-08 will light.
NOTE: During all processes other than the master making process, the
error message, E-04 will be displayed when the PSU temperature
reaches 85°.
During the master making process, the error message E-08 will be
displayed when the PSU temperature reaches 85°.

C226 2-24 SM
MASTER EJECT SECTION

3. MASTER EJECT SECTION


3.1 OVERALL
Master

• Drum rotates in direction opposite to


printing.

Descriptions
Detailed
• Master eject rollers rotate.
Lower • Lower eject roller contacts drum.
Eject
Roller

• The curled trailing end of the master


is caught between the upper and
Drum lower eject rollers to eject the master
and feed it into the master eject box.
Master Eject Box

• The ejected master is compressed


Pressure Plate by the pressure plate.

Ejected Master

Master Eject Box

To eject the master wrapped around the drum, the drum will rotate in the
direction opposite to the printing direction. Thus, the master is ejected and is
fed into the master eject box by utilizing the back curl of the master trailing
edge which is caught between the upper and lower eject rollers.
The ejected master is then compressed by the pressure plate to fully utilize
the master box capacity.

C226 2-25 SM
MASTER EJECT SECTION

3.2 MASTER EJECT ROLLER ROTATING MECHANISM

[A]

[C]

[D]

[B]

A dc motor [A] installed in the rear of the machine drives the master eject
rollers [B] through a timing belt [C] and gears [D] to eject used masters. The
master is transported between the upper and lower master eject rollers to be
ejected to the master eject box.

SM 2-26 C226
MASTER EJECT SECTION

3.3 MASTER EJECT ROLLER DRIVE MECHANISM

[A]

Descriptions
Detailed
[B]
[C]

[D]

[E]

When the drum turns 20 degrees past the second drum position sensor [A],
the master eject solenoid [B] is energized and the supporter [C] turns
counterclockwise around the upper eject roller shaft [D]. This will force the
lower first eject rollers [E] into contact with the surface of the drum.
As the drum continues to turn, the curled trailing edge of the master is
captured between the upper and lower first eject rollers. The first eject rollers
will then peel the used master off the drum.

C226 2-27 SM
MASTER EJECT SECTION

[A]

[C]

[B]

[D]

When the drum turns 70 degrees past the second drum position sensor, the
master eject solenoid [A] will turn off, separating the lower first eject roller [B]
from the drum.
When the ejected master is positioned between the upper and lower first
eject rollers, the master will activate the master eject sensor [C]. After that,
the master is stacked into the master eject box [D].

SM 2-28 C226
MASTER EJECT SECTION

Master Eject Misfeed Detection:

2nd Drum Position SN


20° 50° 20°
30°
Master Eject Sol.

Descriptions
120°

Detailed
Master Eject Sensor

Main Motor Reversing


83°
Main Motor Forwarding

Master Eject
Motor Reversing
1st Master 2nd Master
Eject Process Eject Process
When the master eject sensor is not activated within 120 degrees of the drum
reverse rotation during the 1st master eject process, the drum will rotate 83
degrees in the forward direction to repeat the master eject process (2nd
master eject process) as shown above.
If the master eject sensor is not activated again in the 2nd master eject
process, a master eject misfeed is detected.
When a master misfeed occurs during the 2nd master ejection, rotation of the
drum in the reverse direction will stop, the master eject motor turns off, and
the main motor will turn on to drive the drum to the home position. After the
drum returns to the home position, the beeper sounds, and will display the
error message.
NOTE: The C226 does not contain a drum master sensor to determine if a
master is wrapped around the drum. Regardless if a used master is
present or not, the machine will perform the master eject cycle.
When the master eject sensor is not activated during the second
attemp to capture the non-existing master, the machine will display
the error message "Master Eject Jam - Remove Jammed Master".
The error message cannot be cleared by pressing the reset key.
It is not necessary to install a master onto the drum to perform the
master eject cycle, simply disconnect the drum and slide the drum
out of the machine about four (4) inches to dis-engage the drum
safety switch. Then, re-insert the drum. This will clear the displayed
error message and when the master making process is initiated
again, the machine will bypass the master eject cycle.

C226 2-29 SM
MASTER EJECT SECTION

3.4 MASTER EJECT CLAMPER MECHANISM

[F]

[E]

[B]
[A] [D]

[G] [C]

When the drum has turned 230 degrees past the second drum position
sensor activation position, the master eject clamper solenoid [A] will energize
and will turn the lever [B] counterclockwise. This will move the cam [C]
towards the side of the drum. After that, the clamper sector gear [D] will ride
on the cam [C] and the gear [E] will turn counterclockwise opening the master
clamper [F] for master ejection, by releasing the leading end of the used
master.
When the drum turns 13 degrees past the first drum position sensor, the main
motor will turn off. Then, after 0.5 second, the master eject clamper solenoid
will turn off and the spring [G] will return the opening cam back to its normal
position.

SM 2-30 C226
MASTER EJECT SECTION

3.5 PRESSURE PLATE UP/DOWN MECHANISM

[H]

Descriptions
Detailed
[G]

[A]
[F]

[D]

[I]

[B]
[C]
[E]

After the used master is transported into the master eject box, the master is
then compressed by the pressure plate.
The pressure plate is driven by an independent dc motor. The pressure plate
motor [A] drive is transmitted to the gear [B] through gears, and the pin [C]
moves the link [D] down until the lower pressure plate sensor [E] is actuated.
The spring [F] will pull down on the pressure plate [G] and the ejected master
in the master eject box is compressed. Then, the pressure plate motor will
remain off until the master making process is completed. Then, the pressure
plate motor will start again to return the pressure plate to the upper position.
The motor will stop when the upper pressure plate sensor [H] is actuated.
The machine will detect that the master box is full if the full master box
sensor [I] is not actuated during the downward motion of the pressure plate.

C226 2-31 SM
MASTER FEED SECTION

4. MASTER FEED SECTION


4.1 OVERALL
[A]

[B]

[C]

The thermal head [B] will burn the image (scanned by the CIS) onto the
master [A] as it is being fed towards the drum [C]. The completed master is
clamped to and wrapped around the surface of the drum.

SM 2-32 C226
MASTER FEED SECTION

4.2 MASTER CLAMPER OPENING MECHANISM

[A]
[B]

Descriptions
[C]

Detailed
[G]

[F]

[H]

[D]

[E]

After the master eject process had completed and the interrupter [A] is
positioned in the first drum position sensor [B] (drum home position), the
main motor will turn on and the drum will start rotating (30 rpm) in the reverse
direction (opposite to the printing direction).
When the drum rotates 160 degrees past the actuation position of the second
drum position sensor [C], the master feed clamper solenoid [D] will energize
and cam [H] will move towards the drum.
When the drum turns another 58.5 degrees, the sector gear [F] will rotate
upwards as it contacts the cam [H]. This will engage the sector gear and gear
[E], which will turn counterclockwise to open the clamper [G]. At the same
time, the drum will stop and the clamper will remain open, ready to clamp
onto the leading edge of the master.

C226 2-33 SM
MASTER FEED SECTION

4.3 MASTER FEEDING MECHANISM

[C]
[E]
[D]
[B]
[A]

[F]
[L]
[G]

[K] [J]

[I] [H]

[M]
[M] [O] [N]

The drum will rotate 218.5 degrees past the second drum position sensor
and then will stop. At this time, the magnetic clutch [A] located behind the
reverse roller [L] and the master feed moter [H] is transmitted to the platen
roller [E] through the belt [G] and the gear/pulley [F]. The platen roller will
then feed the master and press it against the thermal head [K]. Also, the
rotation of the gear/pulley [F] is transmitted to a gear [J] through the relay
gear [I] to drive the upper feed roller [D] and the lower feed roller [C] for
feeding the new master.
When the magnetic clutch [A] turns on, the rotation of the upper feed roller
[D] is transmitted to the reverse roller [L] through the relay gears [B], thus
feeding the master. Also, the master is directed downward towards the
clamper [N] of the drum by the reverse guide [O]. The counter rollers [M] are
used to prevent the leading edge of the master from being wrapped around
the reverse roller [L].
After the master is fed 59.5 millimeters, the magnetic clutch [A] will turn off
and the reverse roller [L] will stop. After the master is fed another 5
millimeters, the master feed clamper solenoid will turn off because the
leading edge of the master has already reached the clamper [N].

SM 2-34 C226
MASTER FEED SECTION

4.4 MASTER WRAPPING MECHANISM

[D] [C]
[C] [D] [A] [E]
[B]

Descriptions
Detailed
[A]

When the magnetic clutch [B] is turned off, the reverse roller [A] will stop.
However, since the feed rollers [C] turn continuously, the master will continue
to be fed, causing the master to buckle. This buckle [E] is detected by the
master buckle sensor [D]. When the sensor turns on, the main motor will turn
on at 10 rpm to rotate the drum. The main motor will turn off when the sensor
turns off.
The master is fed by the continuous ON/OFF action of the master buckle
sensor. This mechanism prevents the shockwave from having an effect on
plotting when the drum pulls the master.

C226 2-35 SM
MASTER FEED SECTION

4.5 CUTTER MECHANISM


[E]

[F]

[G]

[C] [A]

[B]

[D]

After the master making process (plotting process) is completed, the master
feed motor will turn off and the cutter motor [A] will turn on.
With the cutter holder [B] pressed against the left cutter switch (home
position), the cutter motor [A] will rotate in the counter clockwise direction
(CCW). This will drive the cutter holder [B] through the gear/pulley [C] and the
wire [D] towards the rear of the machine, cutting the master.
When the cutter holder pushes against the right cutter switch, the cutter
motor [A] will stop and change the rotation direction. The cutter holder [B] will
move towards the front of the machine. When the cutter holder reaches its
home position (left cutter switch activated), the cutter motor will stop
completing the master cutting process.
After the master cutting process is finished, the master is fed another 40
millimeters and the master feed process is finished.

SM 2-36 C226
MASTER FEED SECTION

4.6 ELECTRICAL TIMING

Descriptions
Detailed
T1: After the master eject process is
completed, the main motor starts
rotating in reverse (opposite to
printing direction) at 30 rpm. At the
same time, the master feed motor
and the reverse roller magnetic
clutch are turned on to feed the
master 21.5 millimeters.
T2: The master feed clamper solenoid
is energized when the drum rotates
160 degrees (in reverse) past the
second drum position sensor
actuation position.

C226 2-37 SM
MASTER FEED SECTION

T3: When the drum rotates 58.5


degrees more, the drum master
clamper is completely open,
and the drum stops.

When the drum stops, the original


will be fed. After the original has
been fed 15.5 millimeters, the master
will start being fed, and the thermal
head will start plotting the master.

At the same time, the reverse roller


magnetic clutch will turn to feed the
master 38 millimeters. The master
will start to buckle when the reverse
roller magnetic clutch turns off.
T4: After the reverse roller magnetic
clutch is turned off, the master is
fed 5 millimeters more. Then, the
master feed clamper solenoid is
de-energized and the master clamper
is closed. (At this moment, the master
plotting has already begun.)

Because the shockwave from


clamping might affect plotting
(for instance by jiggling the master
above the thermal head). The extra
5 millimeters that the master is fed
will buckle the master and the buckle
will absorb the shockwave.

SM 2-38 C226
MASTER FEED SECTION

When the master feed clamper solenoid is de-energized, the drum will start
rotating forward (the printing direction) at 10 rpm to wrap the master around
the drum. The drum will pull the master and straighten out the buckle. The
drum will stop when the buckle sensor is de-activated. The master again will
buckle since the master feed motor continues to feed the master. The master
is wrapped around the drum by repeating these steps, controlled by the
ON/OFF action of the buckle sensor.

Descriptions
Detailed
T5: The drum (main motor) will stop after the master has been fed 537
millimeters.

At the same time, the cutter motor starts rotating and the master is
cut. The cutter motor will change the rotating direction when the
cutter holder pushes against the right cutter switch. The cutter motor
will stop when the cutter holder returns to the home position and the
left cutter switch is again activated. (At the same time,the pressure
plate motor will also start to turn to raise the pressure plate).

When the right cutter switch is activated, the drum will start rotating in
the forward direction at 30 rpm to return to its home position. The
drum will continue to rotate forward to make a trial print.
T6: When the left cutter switch is activated (the cutter home position), the
cutter motor will stop, the master feed motor will turn on again to feed
the master an additional 40 millimeters, then will turn off.

C226 2-39 SM
PAPER FEED SECTION

5. PAPER FEED SECTION


5.1 OVERALL

2nd Upper Feed Roller Paper Feed Roller


Upper Separation Roller

[D] [C]
[B]
[F]
Paper
[E]

2nd Lower Lower Separation


Feed Roller Roller

[A]

[A]: Separation Plate


[B]: Paper Feed Roller
[C]: Upper Separation Roller
[D]: 2nd Upper Feed Roller
[E]: 2nd Lower Feed Roller
[F]: Lower Separation Roller
This machine uses a center separation system, which consists of the
separation plate [A] and rollers, instead of the corner separation system.
Also, the paper table is lifted and lowered by a motor.

C226 2-40 SM
PAPER FEED SECTION

5.2 PAPER TABLE UP/DOWN MECHANISM


The paper table is raised and lowered by the paper table drive motor.
The paper end sensor [E] (a reflective photosensor) is actuated when the
paper is placed on the paper table. When the Print Start key is pressed, the
paper table drive motor [H] will start rotating in the clockwise direction and the
worm gear [G] will turn. The gear [F] will turn clockwise and both gears [F]

Descriptions
Detailed
and [D] will turn to raise the racks [C].
As the paper table rises, the paper will push against the paper feed roller [I].
This will raise the lever [J] which is mounted on the paper feed bracket. This
will activate the paper table height sensor [K] (the phototransistor detects the
light from the photocoupler, which up to now was blocked by the lever), and
will cause the paper table motor [H] to turn off, stopping the raising of the
paper table.
As printing proceeds and the level of paper on the table decreases, the lever
[J] will block the light path in the photocoupler and the motor [H] will rotate
clockwise until the phototransistor is reactivated. As a result, the top of the
paper stack is constantly kept at the correct height.
When no paper is present, the paper end sensor [E] is not activated and the
motor [H] will turn counterclockwise to lower the paper table. The paper table
is lowered until the actuator [A] (fixed to the front rack) interrupts the lower
limit sensor [B].
When a misfeed occurs or printing is finished, the paper table motor [H] will
rotate counterclockwise for 500 milliseconds, to slightly lower the paper table.

SM 2-41 C226
PAPER FEED SECTION

[J]
[D]

[C]
[K]
[D] [F]

[E] [G]

[H]

[I]

[J]

[K]

C226 2-42 SM
PAPER FEED SECTION

5.3 FEED ROLLER PRESSURE MECHANISM

Descriptions
Detailed
[B]

[A]

The feed roller assembly [A] rotates clockwise around it’s shaft [B] due to the
weight of assembly.
The weight of the feed roller assembly is used as the applied feed roller
pressure.

SM 2-43 C226
PAPER FEED SECTION

5.4 SEPARATION ROLLER PRESSURE RELEASE


MECHANISM

[A]

[B]

[C]

[D]
[E]

When printing is finished or a misfeed occurs, the paper table drive motor will
rotate for 500 milliseconds to lower the paper table. The paper on the paper
table will move down from the paper feed roller [D] and the paper feed
bracket [A] is pulled down by its own weight.
At this time, the shaft [B] will push down the left separation lever [C] and this
will move the lower separation roller [E] slightly downward.
This mechanism will make it easier to remove paper that is caught between
the upper and lower separation rollers.

C226 2-44 SM
PAPER FEED SECTION

5.5 PAPER FEED ROLLER/UPPER SEPARATION ROLLER


MECHANISM

[C]
[L]

Descriptions
[H]

Detailed
[G]

[B] [F]

[M] [K]
[E]

[A]
[I]
[D]

The sector gear [A], located on the non-operation side of the machine,
rotates the paper feed roller [B] and the upper separation roller [C]. When the
paper feed solenoid [D] is energized the link [E] is pulled downward and the
sector stopper [F] will turn counterclockwise. This is because the sector gear
lock is released when the cam roller [G] is positioned on the top of the paper
feed roller cam [H]. Then, the cam roller [G] of the sector gear will move
along the cam face of the paper feed roller cam [H].
When moving the cam roller [G] from the bottom to the top of the paper feed
roller cam [H], the sector gear [A] will turn clockwise and the gear [I] is turned
counterclockwise. The rotation of the gear [I] is transmitted to the upper
separation roller shaft [J] by the one-way clutch inside the gear [I], and the
upper separation roller [C] will turn counterclockwise.
At the same time, the pulley [K] mounted on the upper separation roller shaft
[L] will turn, and the belt [M] will rotate the paper feed roller [B]
counterclockwise to feed the printing paper.
When the cam roller [G] moves from the top to the bottom of the paper feed
roller cam [H], the sector gear [A]will turn counterclockwise and the gear [I] is
turned clockwise. However, due to the one-way clutch inside the gear [I], the
upper separation roller [C] and the paper feed roller [B] will not rotate.

SM 2-45 C226
PAPER FEED SECTION

5.6 SECOND FEED ROLLER MECHANISM

[H]
[I]

[A]

[G]
[F]

[C]
[D] [E] [B]

The lower second feed roller [A] is driven by the sector gear [B] and the gear
[C]. When the paper feed solenoid [D] is energized the link [E] combined with
the paper feed roller sector stopper [F] is pulled downward and the second
feed roller sector stopper [G] will turn counterclockwise.
When the bearing [H] of the sector gear moves to the top of the lower second
feed roller cam [I], the stopper [G] is released from the sector gear [B] as a
clearance is formed between the pin of the sector gear and the stopper.
Therefore, the bearing of the sector gear will move along the second feed
roller cam face.
When turning the gear [C] counterclockwise, its rotation is not transmitted to
the lower second feed roller due to the one-way clutch bearing press-fit into
the gear [C].
When the bearing [H] of the sector gear moves up from the bottom of the
second feed roller cam [I], the sector gear turns counterclockwise and gear
[C] will turn clockwise. As the rotation of the gear [C] is transmitted to the
lower second feed roller, the lower second feed roller will turn clockwise to
feed the paper to the drum section.

C226 2-46 SM
PAPER FEED SECTION

[A]

Descriptions
Detailed
[G]

[B] [G]

[C]
[F]

[D]
[E]

Normally, the upper second feed roller [A] is not in contact with the lower
second feed roller [B]. When the second feed roller sector gear [C] is moved,
the upper second feed roller moves against the lower second feed roller to
feed paper to the drum section.
When the sector gear [C] turns clockwise, the bearing of the lever [D] moves
down from the top of the cam [E] mounted behind the sector gear, and the
lever [D] and the upper roller shaft [F] turn clockwise.
As the upper roller shaft [F] is an eccentric shaft, the upper second feed roller
[B] contacts the lower second feed roller and the upper second feed roller is
turned by the friction of the lower second feed roller. Springs [G] apply
tension to both the right and left sides of the upper second feed roller.

SM 2-47 C226
PAPER FEED SECTION

5.7 SIDE REGISTRATION MECHANISM

[D]

[E]
[F]

[A]

[B]
[C]
[F]

The shaft [A] of the fine adjusting dial [B] is threaded. The inside of the sleeve
[C] is also threaded. The sleeve is fixed to the feed table stay [D] through a
bracket [E].
The feed table brackets [F] mounted under the table are fixed on the both
ends of the adjusting dial shaft.
When the fine adjusting dial is turned clockwise and the feed table will move
to the right.

C226 2-48 SM
PAPER FEED SECTION

5.8 ELECTRICAL TIMING

Descriptions
Detailed
Paper Table Height SN
Paper Table Lower
Limit SN
Paper End SN

Paper Table Motor Up


Main Motor Reversing
1st Drum Position SN

2nd Drum Position SN


Paper Feed Sol./
Printing Pressure Sol.
Main Motor Fowarding
Right Cutter SW

T1: When the paper end sensor is not actuated and the Master Making
key is pressed, the paper table up signal will turn on and the paper
table motor will rotate to raise the paper table. The paper table motor
will turn off when the paper table height sensor is activated. At the
same time, the main motor will start rotating in the reverse direction.
T2: After the master eject and master clamping process are completed
and the cutter motor is driven to the right position (right cutter switch
ON) the paper feed solenoid and the printing pressure solenoid are
energized. They will be turned off when the second drum position
sensor is activated.
T3: When the Print Start key is pressed, the main motor will start rotating.
When the second drum position sensor is activated, the paper feed
solenoid and the printing pressure solenoid are energized again to
start printing. The paper feed solenoid and the printing pressure
solenoid are turned off when the copy counter indicates "0".

SM 2-49 C226
PRINTING SECTION

6. PRINTING SECTION
6.1 OVERALL

[A] Drum
[B]

Paper Detecting Arm

Pressure ON/OFF
Lever

The paper detecting feeler [A] will detect when the paper is fed correctly from
the second paper feed roller section.
Only when the paper is correctly fed, will the printing pressure be applied (the
pressure roller [B] contacts the drum) to transmit the ink from the master and
onto the printing paper.

C226 2-50 SM
PRINTING SECTION

6.2 PAPER DETECTING AND PRINTING PRESSURE ON/OFF


MECHANISM

[E] [I]

Descriptions
Detailed
[D]

[G]
[C] [B]
[A]
[F]

[C]

[H]

Printing Pressure ON → Printing Pressure sensor [H] is not interrupted.


Printing Pressure OFF → Printing Pressure sensor [H] is interrupted.
The main motor turns the gear [A], thus rotating the pressure cam [B]. During
the printing process, the pressure cam [B] will turn clockwise as the main
motor turns clockwise. When paper is not fed, the pressure ON/OFF lever [C]
is locked by the paper detecting arm [D]. However, when paper is fed, the
bearing of the pressure ON/OFF lever [C] will ride up on the top of the
pressure cam [B] and a slight clearance is made between the paper detecting
arm [D] and the pressure ON/OFF lever [C]. At this moment, the paper being
fed will move the paper detecting feeler [E] slightly clockwise and a clearance
will forms in the lock section. Therefore, the paper detecting arm [D] turns
clockwise, releasing the lock of the pressure ON/OFF lever [C]. Also, the
printing pressure solenoid [F] will energize to release the pressure ON/OFF
lever [C]. As a result, the bearing of the pressure ON/OFF lever [C] will move
along the pressure cam [B] and the pressure roller [I] will move against the
drum for printing.
The printing pressure is determined by the pressure spring [G] which is
adjustable. The printing pressure sensor [H] is not interrupted when the press
roller [I] moves toward the drum.

SM 2-51 C226
PRINTING SECTION

6.3 PRINT PRESSURE RELEASE MECHANISM

[A]

The release mechanism prevents the deformation of the drum and the
pressure roller when the drum is pulled out of the machine to remove a
misfed paper.
The printing pressure solenoid [A] is energized/de-energized at the same
time as the paper feed solenoid.
When a paper misfeed occurs, the paper feed solenoid and the printing
pressure solenoid are de-energized but the print pressure is still applied to
the drum until the pressure solenoid mechanism is re-latched. The print
pressure is released (re-attached) when the drum rotates to the drum home
position after the drum rotation button is pressed.
This printing pressure release mechanism will work even if the paper
detecting feeler is actuated by the misfed paper.

C226 2-52 SM
PRINTING SECTION

6.4 CIRCUIT

Descriptions
Detailed
OUTPUTS
Main Control PCB
Signal Name I/O Description
CN No. Level
Printing Pressure When the pressure is applied the voltage at
Sensor CN103-A8 0 V.
I CN103- A8

Printing Pressure When the printing pressure solenoid turn


Solenoid O CN111-B4 on, the voltage at CN111-B4 and CN111-B5
(CN111-B5
0 V.

6.5 ELECTRICAL TIMING

2nd Drum Position Sensor

Paper Feed Solenoid

Pressure Detecting Sensor

Print Counter

T1: When the printing pressure is applied and the printing pressure
sensor is not interrupted, the print counter signal is applied for 100
milliseconds to increase the print counter and decrease the counter
on the operation panel.
T2: When the printing pressure sensor is not interrupted and the copy
counter on the operation panel indicates "0", the paper feed solenoid
and the printing pressure solenoid will turn off to stop the paper feed
cycle and to release the printing pressure.

SM 2-53 C226
DRUM SECTION

7. DRUM SECTION
7.1 OVERALL

[C] [B]
[A]

[F]

[E]

[D]

[A]: Doctor Roller


[B]: Ink
[C]: Ink Roller
[D]: Pressure Roller
[E]: Paper
[F]: Drum

Ink is supplied from the ink cartridge and is applied to the ink roller uniformly.
The ink is then transferred to the printing paper through the holes in the drum
screen and the master.

C226 2-54 SM
DRUM SECTION

7.2 DRUM ROTATION MECHANISM

[G]
[H]

Descriptions
Detailed
[F]

[E]

[A]
[D]

[I] [C]

[B]
[J]

The main motor (DC motor) [A], located under the rear side plate, will rotate
the drum in either the clockwise or counterclockwise direction by means of
belt [B], gears [C] [D], belt [E], and pulley [F].
The drive mechanism uses helical gears, which rotate more quietly. Gear [H]
at the rear of the machine and gear [G] at the rear end of the drum unit have
special grooves that will prevent the gear [G] from engaging gear [H] if gear
[H] is not at the correct position.
Pulse disk [I] and sensor [J] on the main motor shaft is used to check the
drum rotation speed.
When the drum is at the original stop position (home position), the drum
actuator will interrupt the first drum position sensor and the drum unit can be
pulled out from the machine.

SM 2-55 C226
DRUM SECTION

7.3 DRUM LOCK MECHANISM 1

[D]
[C]
[E]
[A]

[C]

[A]

[B]
[A]
[B]
[C]
[C]

[A]

[B]

When the drum unit is set in the machine, the arm [A] is turned
counterclockwise by the lock pin [B]. The top of the arm is locked by the
stopper [C] to lock the drum in the machine. At the same time, the drum
detecting switch [D] is activated by the top of the stopper [C].
When pulling the lever [E] towards the operation side of the machine, the
stopper [C] will turn clockwise and the stopper is released from the arm [A].
The locking mechanism of the drum is also released.

C226 2-56 SM
DRUM SECTION

7.4 DRUM LOCK MECHANISM 2

[D]

Descriptions
Detailed
[A]
[C]

[B]

[F]
[E]
[E]

[D]

[H]

[G]

When the drum release lever [A] in front of the machine is raised, the
connector [B] is pushed away from the drum (disconnected) by the bracket
[C] through the link [D]. The connector moves only horizontally due to the
guidance of the shafts [E]. The bracket [C] will also push the drum lock lever
[F] to release the drum lock, allowing the drum to be removed.
While the drum is out of home position, the drum lock solenoid [G] is
energized and the stopper [H] will lock the link [D]. The solenoid is
de-energized when the drum stops at the home position (1st drum home
position sensor is actuated).

SM 2-57 C226
DRUM SECTION

7.5 DRUM LOCK MECHANISM 3

[B]

[B]
[A]

[A]

*When the drum is set in the machine.

To prevent the drum from rotating when the drum unit is pulled out of the
machine, the drum stopper [A] will drop into the drum lock [B] to secure the
drum.
When the drum is installed in the machine, the drum stopper [A] is unlatched
and is held out of the drum lock by the side plate of the machine.

C226 2-58 SM
DRUM SECTION

7.6 DRUM LOCK MECHANISM 4

[A]
[D]

Descriptions
Detailed
[B] [D]

Operation Side
[E]

[C]

When the drum is pulled out, the drum stopper [A] will drop down into the
hole as shown in the figure and the drum stopper will stop the drum unit from
being pulled out any further.
In this condition, if the operator pulls the handle [B], the drum unit cannot be
dropped.
When the stopper releasing lever [C] is moved toward the operation side of
the machine as illustrated (in the direction of the arrow), the drum stopper
releasing lever will push the drum stopper [D] to the same level as the drum
rail cover [E]. This will allow the drum to be completely removed from the
machine.

SM 2-59 C226
DRUM SECTION

7.7 INK SUPPLY MECHANISM

[H]
[F]

[C] [J]
[G]

[I]
[E]

[B]
[A]

[D]

Ink is supplied from the ink cartridge [A] to the ink roller by the ink pump [B]
through the holes in the drum shaft [C].
Drum rotation is transmitted through gear [D] to gear [E].
However, rotation is not transmitted to gear [F] due to the spring clutch [G].
When the ink on the ink roller decreases and the ink detector circuit is turned
on, the ink supply solenoid [H] will energize and the ink supply stopper [I] will
be released from the clutch sleeve allowing the gear [F] and gear [J] to turn.
The pin [H] will move the pump shaft up and down as gear [J] rotates.
Therefore, the ink in the ink cartridge will be sucked into the pump. The pump
will then push the ink out and onto the ink roller through the holes in the drum
shaft [C].
* One stroke of the ink pump occurs for every 2 rotations of the drum.

C226 2-60 SM
DRUM SECTION

7.8 INK KNEADING MECHANISM

[A] 0.08 mm
[B]

[C]

Descriptions
[F]

Detailed
[C]

[B]

[A]

[E] [D]

The ink kneading mechanism consists of the ink roller [A] which rotates with
the drum and the doctor roller [B], which will ensure that the ink is supplied
evenly across the ink roller.
The ink roller rotates due to the gear [C], which rotates with the drum,
through idle gear [D] and gear [E] mounted on the ink roller. The ink roller
rotates 1.5 times faster than the drum.
The gap between the doctor roller and the ink roller is adjusted to 0.08
millimeters to create an even thickness of ink, across the surface of the ink
roller.
The ink roller is not in contact with the screen [F] when not printing. However,
during the printing process, the ink on the ink roller is transmitted to the print
paper through holes in the screen and the master while the drum screen is
pressed against the master by the pressure roller which is located under the
drum.
Gear [E] has a one-way clutch to prevent the ink roller from rotating in the
reverse direction when the drum turns in the reverse direction during the
master eject process.

SM 2-61 C226
DRUM SECTION

7.9 INK DETECTION

[B]

[A]

[C]

[A]: Doctor Roller


[B]: Detecting Pin
[C]: Ink Roller
The ink detection circuit consists of an electrode (detecting pin), to detect the
electrostatic capacity and a multivibrator. The duration of the pulse generated
by the multivibrator is different when ink is present and when ink is not
present. This pulse is then compared to a standard pulse to determine if
there is ink in the drum.
When the duration of the detecting pulse is shorter than the standard
generated pulse, the machine will pump more ink into the drum.

C226 2-62 SM
DRUM SECTION

(1) Standard Generation


Pulse

(2) Detecting Pulse

Descriptions
Detailed
(3) Output of the main
board
(LED 102)

(1) The standard pulse is output from OUTPUT 1. The pulse length (T0) can
be adjusted by adjusting VR901.
(2) OUTPUT 2 is the detection pulse. The time constant is determined by
C908 and the ink. The detection pulse is triggered by the rising edge of
the standard pulse.
When ink is present, the electrostatic capacity increases and the pulse
length (T1) becomes longer. On the other hand, when ink is not present,
the pulse length (T2) becomes shorter as the electrostatic capacity
decreases.
(3) The pulse length (T1 or T2) is compared with the standard pulse (T0).
When the time constant (T2 = No ink) is shorter than the standard pulse
(T0), the output to the main board goes low.

SM 2-63 C226
DRUM SECTION

7.10 ELECTRICAL TIMING

2nd Drum Position Sensor

No Ink Signal

Ink Supply Sol.

No Ink Indication

T1: After all the ink has been consumed and the No Ink Signal is HIGH,
the ink supply solenoid will energize at the rising edge of the second
drum position sensor signal. The ink supply solenoid turns off when
the No Ink Signal goes HIGH.
T2: If after the ink supply solenoid had energized and the drum had
turned a further 20 rotations and the no ink signal remains LOW, the
No Ink indicator will blink.
When the "0" key and "Reset" key are pressed while the No Ink
indicator is lit, the drum will turn 40 rotations to pump more ink.
When the No Ink Signal goes HIGH during the 40 drum rotations, the
ink supply solenoid is de-energized.

C226 2-64 SM
DELIVERY SECTION

8. DELIVERY SECTION
8.1 OVERALL
* View from non-operation side

Descriptions
Detailed
[C]
[B]

[A]

[G]
[E]

[F]

[E]: Paper [D]


[F]: Vacuum Fan
[G]: Pressure Roller

Paper delivery consists of the exit pawl [A] and the air knife (Blower Fan) [B]
to separate the leading edge of the paper from the drum. The vacuum unit [D]
will press the paper against the transfer belts to deliver the paper onto the
delivery table.

SM 2-65 C226
DELIVERY SECTION

8.2 EXIT PAWL AIR PUMP MECHANISM:

[A]

[C]

[A]
[D]

[B]
[C]

The main motor drive is transmitted to the pump gear [A] through gears and
the timing belt [B]. The gear [A] rotates and drives the piston [C] back and
forth.
When the piston moves forward a jet of air is passed out through the nozzle
[D]. This jet of air is used to help separate the leading edge of the paper from
the drum.

C226 2-66 SM
DELIVERY SECTION

8.3 EXIT PAWL DRIVE MECHANISM

Descriptions
Detailed
[B]

[A]
[F]
[C]
[H]

[D]
[E] [G]
[F]

The exit pawl [A] located in the center of the drum, guides the center of the
printing paper. As the master clamper [B] approaches the exit pawl, the exit
pawl will move away from the drum.
When the bearing of the pressure ON/OFF cam [C] moves to the top of the
pressure cam [D], the exit pawl drive cam [E] mounted on the pressure
ON/OFF cam, moves upward. The exit pawl lever [F] will then turn clockwise
along the surface of the exit pawl drive cam [E]. Therefore, the exit pawl will
also come near the drum until the stopper [G] contacts the adjusting screw
[H]. This will keep a small clearance between the exit pawl and the drum
surface to enable the printing paper to be fed to the vacuum unit.
As the pressure roller moves away from the drum, the exit pawl drive cam [E]
moves downward and the exit pawl lever [F] will turn counterclockwise. This
will cause the exit pawl to separate from the drum.
The exit pawl is held away from the drum when printing pressure is not
applied.

SM 2-67 C226
DELIVERY SECTION

8.4 VACUUM UNIT DRIVE MECHANISM

[M] [C]

[D]

[N]

[B]
[E] [I] [A]
[H] [L]
[F] [G] [J] [K]

The vacuum fan [A] will hold the paper against the transport belts [B]. The
transport belt will move the paper to the delivery table.
A fixed wing guide [C] at each end of the vacuum unit help to keep the back
side of the printing paper clean.
When the main motor [D] turns on, the gear [E] mounted on the main motor
shaft drives belt [F], gears [G] and [H], pulley [I], drive belt [J], pulley [K], and
drive shaft [L]. The drive shaft [L] will turn the transport belts [B].
The first and second paper exit sensors [M] and [N] are used to check for
paper jams.
The paper exit jam check is done when printing pressure is applied and the
printing pressure sensor is interrupted.
1st Paper Exit Sensor [M] 2nd Paper Exit Sensor [N]
When 2nd Drum Position On: Correct OFF: Correct
sensor is ON OFF: Paper Wrap ON: Delivery Miss
When 1st Drum Position ----- ON: Correct
Sensor is ON ----- OFF: Paper Wrap

C226 2-68 SM
DELIVERY SECTION

8.5 MISFEED/PAPER WRAP

2nd Drum Position Sensor

Paper Feed Sol.

Descriptions
Printing Pressure Sensor

Detailed
1st Paper Exit Sensor

Misfeed
If printing pressure is not applied (printing pressure sensor is interrupted)
when the paper feed solenoid is energized, the Misfeed indicator will light and
the drum will stop.
Paper Wrap
If the first paper exit sensor does not turn on when the paper feed solenoid is
energized, the Paper Wrap indicator will light and the drum will stop.

8.6 EXIT MISFEED/PAPER WRAP

1st Drum Position Sensor

2nd Drum Position Sensor

Paper Feed Sol.

Printing Pressure Sensor

2nd Paper Exit Sensor

Exit Misfeed
If the second paper exit sensor and the second drum position sensor are
turned on at the same time after printing pressure is applied, the Exit Misfeed
indicator will light and the drum will stop.
Paper Wrap
After printing pressure is applied, if the second paper exit sensor turns off
when the first drum position sensors is turned on, the Paper Wrap indicator
will light and the drum will stop.

SM 2-69 C226
IMAGE SHIFTING SECTION

9. IMAGE SHIFTING SECTION


9.1 OVERALL
The image on the printing paper can be shifted 20 millimeters in either the
rearward or forward direction by using the Image Shift keys on the operation
panel.
The image position is adjusted by the image shifting motor which will change
the paper feed timing by turning the first paper feed and second feed cams.

9.2 IMAGE SHIFTING MECHANISM

[K]

[N]

[O]
[P]

When the forward key (+key) is pressed, the image shifting motor [A] will turn
clockwise (in the direction of the arrow) and will drive the cam gear [J]
clockwise through gears [B], [C], [D], [E], [F], [G] and [H] as illustrated on the
next page.
The cam gear [J] has a spiral track in which the lever [K] moves along. When
the cam gear turns clockwise, the pin of the lever [K] will move towards the
outside of the cam gear [J]. Therefore, the lever [K] will move clockwise.
The lever [K] drives the gear [O] clockwise through the gear [N] and the first
paper feed and second feed cams mounted on the shaft of the gear [P] will
turn clockwise. As a result, the paper feed start timing is delayed compared
with drum rotation timing and the image position is moved in the forward
direction.
When the cam gear [J] turns, the gear [I] located behind the gear [J] turns
and the encoder [M] mounted on the gear [L] turns to check the image
shifting position.

C226 2-70 SM
IMAGE SHIFTING SECTION

[A]
[B]
[C]
[D]
[E]

Descriptions
Detailed
[G]
[H]
[J]
[F]
[K]
[O]

[M]
[I]
[L]
[N]

[P]

[Q]

[B]

[C]
[R]
[J]

[C]

The brake mechanism above is used to prevent the print image from shifting
during the printing process. The gear [Q] pressed by spring [R] is used to
brake the gear [C].

SM 2-71 C226
INSTALLATION
INSTALLATION REQUIREMENTS

1. INSTALLATION REQUIREMENTS
The installation location should be carefully chosen because the
environmental conditions will greatly affect the performance of a machine.

1.1 OPTIMUM ENVIRONMENTAL CONDITIONS:

Installation
Temperature: 10 to 30°C Wide, well-ventilated room.
(50 to 86°F) Minimum ventilation:
Humidity: air turnover 3 times / hour
Main frame: 20 to 90% RH
Document feeder (option):
20 to 70% RH
NOTE: If you use the optional
document feeder in high
humidity conditions, original
misfeeds may occur. In such
cases, use the platen mode.

On a strong and level base.


The machine must be level within 5
mm (13/64") both front to rear and
left to right.

SM 3-1 C226
INSTALLATION REQUIREMENTS

1.2 ENVIRONMENTS TO AVOID:

Location exposed to direct sun-light Dusty areas.


or strong light (more than 1,500 lux).

Areas with corrosive gases. Locations directly exposed to cool air


from an air conditioner or to reflected
hear from a space heater. (Sudden
temperature changes from low to
high or vice versa may cause
condensation within the machine.)

1.3 GROUND:

Be sure to ground the machine.


Never connect the ground line to gas
pipes.

C226 3-2 SM
INSTALLATION REQUIREMENTS

1.4 POWER CONNECTION:

Securely connect the power cord to a Voltage must not fluctuate more than

Installation
power source. 10%.
a) 110V, 60 Hz: More than 6.0 A
b) 120V, 60Hz: More than 5.5 A
c) 220V 240V, 50Hz: More than 2.7 A

Make sure the plug is firmly inserted


in the outlet.

Avoid multiwiring. Do not pinch the power cord.

SM 3-3 C226
INSTALLATION REQUIREMENTS

1.5 ACCESS TO MACHINE:


Place the machine near a power source, providing clearance as shown below.

10 cm (4.0")

Paper 61 cm
Delivery Paper
(24.0")
Table Feed

More than
70 cm
(27.6")

More than More than


60 cm 128 cm (50.4") 60 cm
(23.7") (23.7")

C226 3-4 SM
INSTALLATION PROCEDURE

2. INSTALLATION PROCEDURE
2.1 MAIN BODY

Installation
1. Make sure that you have all the accessories listed below.

(1) Master Spools .................................................................2


(2) Auxiliary End Fence (for Paper Delivery Table)..............1
(3) Operating Instructions (USA and Asia versions only).....1

SM 3-5 C226
INSTALLATION PROCEDURE

[B]
[A]

[B]

2. Mount the machine on the optional table (2 screws packed with the table).

3. Remove the strips of tape securing the covers and units as shown.
a. Open the paper feed tray and remove the cushion plate [A] from the
paper feed roller section.
b. Keep the auxiliary end fence [B] for future use.
c. Open the master delivery unit and remove the tape securing the paper
delivery guide plate.

C226 3-6 SM
INSTALLATION PROCEDURE

4. Open the scanner unit, and remove [A]


the shipping clamp [A].

Installation
5. Remove the protective sheet [B]
from the drum unit.
a. Open the front door.
[C]
b. Remove the drum unit.
c. Remove the protective sheet
from the master clamper.
d. Reinstall the drum unit in the
machine. [B]
e. Push down the drum lock
lever [C].

6. Open the scanner unit and plotter


unit upper cover, and remove the [D]
master spools [D].

SM 3-7 C226
INSTALLATION PROCEDURE

7. Installing the Master Roll


(Type VT-II-M)
a. Attach a spool to each end of the
master roll.
b. Set the master roll in the machine.
NOTE: The vinyl side faces down.
c. Return the pressure release lever to
the original position.
d. Plug in the power cord and turn on
the main switch.
e. Press the Master Cut button.
f. Remove the cut master paper.
NOTE: Check that the master paper
is not bent or creased.
g. Close the upper cover and scanner
unit.

C226 3-8 SM
INSTALLATION PROCEDURE

8. Installing the Ink Cartridge


a. Open the front door and lower the
ink holder.
b. Remove the ink cartridge cap.
c. Insert the ink cartridge into the ink
holder and return the ink holder to
the original position.
d. Close the front door.

Installation
9. Loading Paper on the Paper Feed
Table
a. Open the paper feed table.
b. Stack the paper neatly on the paper
feed table.
c. Position the paper feed side plates
so that they gently contact the
paper on both sides.
d. Position the paper delivery table for
the printing paper size, using the
scale on the table.
e. Position the paper delivery side
plate for the printing paper size,
using the scale on the table.

10. Idling
a. While holding down the "0" key on
the operation panel, press the
Reset key.
b. If "LOAD NEW INK CARTRIDGE" is
displayed on the operation panel,
repeat step 10-a.

SM 3-9 C226
INSTALLATION PROCEDURE

11. Test Printing


a. Place an original face down and
close the platen cover.
b. Press the master making key and
press the Start key.
NOTE: With a new machine,
"MASTER EJECT JAM" will
be displayed because there
is no master yet on the
drum. Disconnect the drum
and slide the drum unit out
of the machine about four
(4) inches to dis-engage the
drum safety switch.
Re-insert the drum and
press the start key.
c. After one sheet of paper is
delivered, make prints at the lowest
print speed (1) until the print image
density stabilizes. Use a test chart
to check for changes in the image
density.
d. Check the copy quality after the
image is stabilized.

12. This procedure is for the NRG


version model only.
Attach the brand decal [A] as shown
below.
[A]

14 mm

42 mm

C226 3-10 SM
INSTALLATION PROCEDURE

2.1.1 ADF (Option)


Accessory Check

Make sure that you have all the accessories listed below:

ADF Unit ............................................................................................1

Upper Front Cover.............................................................................1

Upper Rear Cover .............................................................................1

Lower Front Cover.............................................................................1

Installation
Lower Rear Cover .............................................................................1

Connector Cover ...............................................................................1

ADF Roller Assembly ........................................................................1

Original Table ....................................................................................1

Platen Cover Stopper ........................................................................1

M3 x 8 Screws (to install the lower front/rear covers) .......................4

M3 x 6 Sunken Screws (to install the upper front/rear covers) .........2

SM 3-11 C226
INSTALLATION PROCEDURE Rev. 4/14/97

Installation Procedure
[B]

[A]

[C]

1. Remove the cover [A] (2 screws).


2. Remove the small cover [B] (1 screw). Retain the screw [C] for step 9.
3. Caution: During installation, ensure that the metal Tab [J] located in the
center of the ADF unit is positioned under the main unit. If the metal tab is
positioned above the cover, the movement of the CIS unit will be
restricted.

C226 3-12 SM
Rev. 4/14/97 INSTALLATION PROCEDURE

[D] [E] ⇒
[F] Metal Tab [J] [G]

[E]

Installation
⇒ [H]

[G]
[B]
[K]
[I]
4. Open the ADF unit by pressing the Release lever [K] as shown, then the
non-operation side of the ADF unit with the ADF Lower Rear Cover [E] (1
screw).
NOTE: There is a switch [F] to detect whether the ADF unit is closed.
Make sure that the switch is properly actuated when the ADF unit is
closed after installing the ADF Lower Rear Cover. If not the rib on the ADF
Lower Rear Cover would interfere with the switch [F] if you install the ADF
Lower Rear Cover with the ADF unit closed. The connector [G] is not used
and remains open.

5. Secure the operation side of the ADF unit with the ADF Lower Front
Cover [F] (2 screws). Secure the grounding wire with one of the two
screws.
6. Secure the harness with the two clamps [G].
7. Secure the grounding wire [H] (1 screw).
8. Pass the two harnesses through the cutout in the ADF Lower Rear Cover,
then connect the harnesses to the main body.
9. Install the Connector Cover [I] with the screw [B] removed in step 2.

SM 3-12 A C226
INSTALLATION PROCEDURE Rev. 4/14/97

This page intentionally left blank

C226 3-12B SM
INSTALLATION PROCEDURE

[J]
[K]

[N]
[M]

Installation
[L]

10. Install the ADF Upper Rear Cover [J] (1 sunken screw and 1 hook).

11. Install the ADF Upper Front Cover [K] (1 sunken screw and 2 hooks).

12. Install the ADF Roller Assembly [L].

13. Install the Original Table [M], then install the Platen Cover Stopper [N] on
it.
NOTE: To enable the use of the ADF function, you must change the SP
mode setting. Access the SP mode and set SP No. 2 to "1". For
details, refer to "SERVICE PROGRAM TABLE."

SM 3-13 C226
TAPE MARKER INSTALLATION

3. TAPE MARKER INSTALLATION


3.1 ACCESSORY CHECK
Check the quantity and condition of the accessories in the box against the
following list:

1. Screw M4 x 25 ................................................................................. 2
2. Hexagon Nut M4 ............................................................................. 2
3. Auxiliary Bracket ............................................................................. 1
4. Screw M4 x 8 ................................................................................... 2
5. Lock Washer ................................................................................... 1
6. Lock Washer.................................................................................... 1
7. Tape ................................................................................................ 1

C226 3-14 SM
TAPE MARKER INSTALLATION

3.2 INSTALLATION

[C]
[A]
[B]

Installation
[D]

[F] [E]

Main Body:
1. Turn off the main switch and unplug the power cord.

2. Remove the rear cover (6 screws).

3. Replace the screw [A], to secure the AC drive PCB with M4 x 25 screws
(accessory).

4. Reinstall the rear cover.

5. Install the auxiliary bracket [B] on the main body with the hexagon nut [D]
(accessory) as shown.
NOTE: Install the lock washer [C] (accessory) with the nut.

Tape Marker:
6. Install the tape marker on the auxiliary bracket with two M4 x 8 screws [E]
(accessory).
NOTE: Install the lock washer [F] (accessory) with one of the two screws.

7. Connect the connector to the main body.

SM 3-15 C226
SERVICE TABLES
MAINTENANCE TABLES

1. MAINTENANCE TABLES
1.1 LUBRICATION POINTS
Lubricate after removing adhering ink and paper dust.
Lubrication Point Interval Type
Bearings for drum drive shaft yearly Oil
Bearing for each cam shaft yearly Oil
Bearing for main motor shaft yearly Oil
Bearing for speed reduction shaft yearly Oil
Gears on the drum drive shaft yearly Grease
Gears for each cam yearly Grease
Paper feed sector gear yearly Grease
Second feed sector gear yearly Grease
Edge of each cam yearly Grease
Master pressure plate groove yearly Grease

Type of Oil and Grease

Service
Tables
Oil: Motor Oil (SAE No.20)
Grease: Shell Albania No.2

1.2 USER’S MAINTENANCE


Please advise the customer to clean each item at suitable intervals.
Cleaning Point Interval Cleaner
Original platen cover at any time Cloth and water
Exposure glass at any time Cloth and glass cleaner
Paper feed rollers at any time Cloth, and soap and water (or ethyl alcohol)

SM 4-1 C226
MAINTENANCE TABLES

1.3 TABLE OF PERIODIC INSPECTION (every 6 months)


Item/Location Step Inspection Standard
Original platen cover cleaning Wipe off the stain with soft cloth dampened with
ethyl alcohol.
Exposure glass cleaning Wipe with cloth and glass cleaner.
Mirror/Sub mirror cleaning Use blower brush.
Thermal head cleaning and Wipe off the stain on the thermal head using
image check thermal head cleaning kit. Check the print image.
White line must not exist.
Platen roller cleaning Wipe off the paper powder with cloth dampened
with water.
Sensors inspection Check the performance of all the sensors. Remove
and cleaning the stains from sensors with dry cloth.
Press roller cleaning Wipe off the ink and paper powder with cloth
dampened with ethyl alcohol.
Drum surface cleaning Wipe off the ink which is forced out from trail edge
of a master and paper powder using cloth
dampened with ethyl alcohol.
Master feed and inspection Master should be properly fed and clamped,
delivery without generation of skew, fold. etc. Master
should also be properly delivered without jam.
Paper feed and delivery inspection Print a few sheets to ensure that paper is smoothly
fed and delivered, without generation of skew,
folds, wrinkles, etc.
Second paper feed cleaning Wipe off the ink and paper powder with cloth
rollers dampened with alcohol.
Original transport roller cleaning Wipe off paper powder with cloth dampened with
water.
ADF
ADF pick-up, reverse, cleaning Wipe off paper powder with cloth dampened with
feed rollers water.
ADF R1, R2, R3 rollers cleaning Wipe off paper powder with cloth dampened with
water.

SM 4-2 C226
MAINTENANCE TABLES

1.4 TABLE OF PERIODIC INSPECTION (every 12 months)


Item/Location Step Inspection Standard
Original platen cover cleaning Wipe off stains with soft cloth dampened with ethyl
alcohol.
Exposure glass cleaning Wipe with soft cloth and glass cleaner.
Fluorescent lamp cleaning Wipe with dry cloth.
Mirror/Sub mirror cleaning Use blower brush.
Thermal head cleaning and Wipe off stains on thermal head using thermal
inspection head cleaning kit. Check the print image. White line
must not exist.
Platen roller cleaning Wipe off paper powder with cloth dampened with
water.
Paper feed roller cleaning Wipe off paper powder with cloth dampened with
water and wipe off ink with cloth dampened with
ethyl alcohol.
Separation roller cleaning Wipe off paper powder with cloth dampened with
water and wipe off ink with cloth dampened with
ethyl alcohol.
Sensors inspection Check the performance of all the sensors. Wipe off
and cleaning stains on the sensor with dry cloth.

Service
Tables
Master delivery rollers cleaning Wipe off the built up ink and paper powder on the
master delivery rollers using cloth dampened with
ethyl alcohol.
Master delivery belts cleaning Wipe off the built up ink and paper powder on the
master delivery belts using cloth dampened with
ethyl alcohol.
Second paper feed cleaning Wipe off the built up ink and paper powder on the
rollers second feed rollers using cloth dampened with
ethyl alcohol.
Press roller cleaning Wipe off the built up ink and paper powder on the
press roller using cloth dampened with ethyl
alcohol.
Drum surface cleaning Wipe off the ink, which is forced out from trail edge
of a master, and paper powder using cloth
dampened with ethyl alcohol.
Master feed and inspection Master should be properly fed and clamped without
delivery generation of skew, fold, etc. Master should also
be properly delivered without jam.
Paper feed and delivery inspection Print a few sheets to ensure that paper is smoothly
fed and delivered without generation of skew, folds,
wrinkles, etc.
Original transport roller cleaning Wipe off paper powder with cloth dampened with
water.
Lubrication points Lubrication Lubricate the lubrication points by following
lubrication points list.

SM 4-3 C226
MAINTENANCE TABLES

Item/Location Step Inspection Standard


ADF
ADF pick-up, reverse, cleaning Wipe off paper powder with cloth dampened with
feed rollers water.
ADF R1, R2, R3 rollers cleaning Wipe off paper powder with cloth dampened with
water.

SM 4-4 C226
EXPECTED LIFE OF PARTS

2. EXPECTED LIFE OF PARTS


NOTE: Main parts have the following expected life.

Target Copy Volume Range: Avg. 50,000 prints/month.


(Max. 100,000 ~ Min. 20,000 prints/month)
Avg. 500 masters/month

Section Part Description Expected Life


Master Feed Unit Thermal head 30,000 masters
Cutter 30,000 masters
Platen roller 30,000 masters
Drum Unit Drum screen 2 years or 1,200,000 prints
Paper Feed Unit Paper feed rubber side plate 1,200,000 prints
Paper feed roller 6 months or 300,000 prints
Upper separation roller 1 year or 600,000 prints
Separation plate 1 year or 600,000 prints
Lower separation roller 2,000,000 prints
Feed roller brake 1,000,000 prints
Printing Unit Pressure roller 2 years or 1,200,000 prints

Service
Tables
Delivery Unit Vacuum belts 2 years or 1,200,000 prints
ADF Unit Pick-up roller 30,000 sheets
Reverse roller 30,000 sheets
Feed roller 30,000 sheets

3. SPECIAL TOOLS
Description Parts Number Remarks
Drum gauge C2009001
Image shifting gauge C2009002

SM 4-5 C226
TABLE OF SERVICE CALL INDICATIONS

4. TABLE OF SERVICE CALL INDICATIONS


Indication Trouble Possible cause
Malfunction in the cutter section: 1) Drive wire cut
E 01 The cutter does not reach both right and left 2) Drive section malfunction
cutter position switches within 2 seconds. 3) No power supply
Malfunction in the paper table drive section: 1) Drive worm gear broken
The lower limit sensor or the paper table height 2) Mounting screw of the
E 02
sensor status does not change even though the worm gear broken
paper table Up or Down signal is applied. 3) No power supply
The temperature of the thermal head is high: 1) Defective thermistor
E 04 The temperature of the thermal head becomes 2) Defective thermal head
greater than 54 °C.
Malfunction in the image shifting section: 1) Encoder connector of
All the encoder output signals are at the "H" level. the image shifting
E 05
section is disconnected.
2) Defective encoder
Mechanical lock: 1) Mechanical lock
The drum rotation sensor detects that the drum 2) Main motor failure
E 06
rotation speed is abnormal. 3) Blown fuse on the AC
drive board
Malfunction of the thermal head. 1) Defective thermal head
2) Defective thermistor
E 09
3) Thermal head harness
broken
Malfunction in the thermal head drive section. 1) Defective main control
PCB
E-10
2) Thermal head drive wire
short circuit
Image shift motor malfunction: 1) Image shift motor lock
E-11 The encoder status does not change within 3 2) Image shift motor
seconds after the encoder motor starts rotating. harness broken
Malfunction in the pressure plate drive section: 1) Pressure plate motor
The upper or lower pressure plate sensor lock
remains activated for more than 4 seconds after 2) Pressure plate motor
E-12 the pressure plate motor starts turning. harness broken
The upper or lower pressure plate sensor is not 3) Pressure plate sensor
activated within 8 seconds after the pressure malfunction
plate starts leaving for the other side.
Scanner malfunction: 1) Mechanical lock of
The scanner home position sensor did not turn on scanner
after the motor moved for more than 7 seconds 2) Defective scanner home
back to the home position after scanning. position sensor
E-13
The scanner could not leave the home position
within 4 seconds of power on. Otherwise, when
the scanner could not return to the home position
within 2 seconds of leaving.

SM 4-6 C226
DIP SW, LED, VR, AND TP TABLES

5. DIP SW, LED, VR, AND TP TABLES


5.1 DIP SWITCH TABLE
Factory
DIP SW No. Function Remarks
Setting
Cover Bypasses the cover safety switches, except for the OFF
DPS101 Open OFF ADF cover switch. To disable the ADF cover switch
function, use SP mode no. 146.

5.2 LED TABLE


LED No. Function Remarks
LED101 Main Motor Lights when the main motor turns on.
Second Paper Exit Lights when paper is detected.
LED102
Sensor
LED103 First Paper Exit Sensor Lights when paper is detected.
Master Eject Sensor Lights when a master is under the master eject
LED104
sensor.
Lights when ink is
LED105
present.

Service
Tables
5.3 VR TABLE
VR No. Function
VR101 Adjustment for Drum Speed 5 (120 rpm)
VR102 Second Paper Exit Sensor Adjustment
VR103 First Paper Exit Sensor Adjustment
VR104 Master Eject Sensor Adjustment

5.4 TEST PIN TABLE


Test Pin
Function
No.
TP101 Drum Rotation Detection Signal Output
TP102 Second Paper Exit Sensor Voltage
TP103 First Paper Exit Sensor Voltage
TP104 Master Eject Sensor Voltage
TP105 Ink Detection Voltage
TP106 Contact Image Sensor Output
TP107 Clock Signal Output
TP108 Line Synchronized Signal Output
TP109 Grounding

SM 4-7 C226
SERVICE PROGRAM TABLE (I/O CHECK MODE)

6. SERVICE PROGRAM TABLE (I/O CHECK


MODE)
6.1 SERVICE PROGRAM MODE OPERATION
The service program (SP) mode is used to check electrical data, change
modes, or change adjustment values.

Service Program Mode Access Procedure (For Engineers)


All service program modes can be accessed with the following procedures.

1. Press the following keys on the operation panel in the following order:
Method 1:
a) Clear Modes key
b) Clear (C) key
c) Combine 2 Originals key
d) Enter key

Method 2:
a) Turn off the power switch
b) Press the Start key, Stop key, and Clear (C) key simultaneously
c) Turn on the power
2. The following is displayed on the LCD when the SP mode is accessed.

SP–MODE
PROGRAM No. 0

3. Using the number keys, enter the desired SP mode number (listed in the
service program table), then press the Enter (#) key.
NOTE: The SP mode number can be shifted up or down by pressing the
Select Size And Direction ("<" or ">") keys.
4. Follow the "Change Adjustment Values or Modes" procedure on the next
page. To exit the SP mode, press the Clear Modes key. If you entered
the SP mode using Method 2, you can exit the SP mode only by turning
the main switch off then on.

SM 4-8 C226
SERVICE PROGRAM TABLE (I/O CHECK MODE)

Service Program Mode Access Procedure (For Users)


This procedure allows users to access only the service program modes that
are marked with an asterisk in the service program table.

1. Press the SP Mode key on the operation panel.


2. The following is displayed on the LCD.

SP–MODE
PROGRAM No. 0

3. Using the number keys, enter the desired SP mode number (listed in the
service program table), then press the Enter (#) key.
4. To exit the SP mode, press the Clear Modes key.

Change Adjustment Values or Modes

Service
Tables
1. After entering the desired SP mode number and pressing the Enter (#)
key, the current value or mode will be displayed on the LCD (at the end
of the second line).
2. Enter the desired value or mode using the number keys (listed in the
service program table).
Use the Program Class key to toggle between + and –.
3. Press the Enter (#) key to store the desired value or mode.
4. To exit the SP mode, press the Clear Modes key.

SM 4-9 C226
SERVICE PROGRAM TABLE (I/O CHECK MODE)

6.2 SERVICE PROGRAM TABLE


*: Accessible by a customer **: Can be registered in CS mode

Factory
No. Display Function Settings Comments
Setting
1 On Line Enables On Line key 0: No
1
operation. 1: Yes
2 ADF Unit Enables ADF operation. 0: No
0
1: Yes
3 Key Counter Enables key counter 0: No
0
operation. 1: Yes
4 Key Card Used only in Japan. 0: No
0
1: Yes
**5 Tape Marker Disables tape marker 0: No (Use
Off operation. the tape
0
marker)
1: Yes
*10. Min. Print Limits the minimum print 0 to 100
quantity that can be 0
entered.
*11 Max. Print Limits the maximum print 50 to 9999
quantity that can be 9999
entered.
12-1 Set Display Enables SP12-2 0: No
0
Mode operation. 1: Yes
12-2 0: JPN Selects the language 0: No • Use after
1: ENG used on the display. 1: Yes setting SP12-1
2: GER to 1.
0
3: FRE • "1" is set at
4: ITA factory.
5: SPA
13 Set Size Mode Selects the metric size 0: mm For U.S.A.
(mm) or inch size on the 1: Inch version models,
OK
display. "1" is set at
factory.
**20 Buzzer On Turns the beeper ON. 0: No
0
1: Yes
*21 Prints/Master Adjusts the cost ratio of 0 to 50 The set number
Cost masters to prints for (0 to 50) is
accounting purposes. automatically
0
(When SP4 is set at 1, added to the key
this function cannot be counter each time
used.) a master is used.
*22 Print Program Select which printing 0: First
Class from the One Touch 1: Last
Class mode is carried 0
out, from the first or last
class.

SM 4-10 C226
SERVICE PROGRAM TABLE (I/O CHECK MODE)

Factory
No. Display Function Settings Comments
Setting
**29 Pht Bckgrnd Determines whether the 0: Correc-
Correct original background tion is
correction is done in not done.
0
Photo mode. 1: Correc-
tion is
done.
30 Scan Mag. Adjusts the sub-scan –1.9 to • For the ADF
Adjust magnification. +1.9% mode, see
SP36.
(0) • 0.1% steps.
• Use the
Program Class
key for "+" or
"–"’.
31 SCN Center Adjusts the center –1.9 to • 0.1 mm steps.
Adjust position of copies in the +1.9 mm • Use the
platen mode. Program Class
key for "+" or
0 "–".
• For the ADF

Service
Tables
mode, see
SP37. See
Remarks (2).
33 Lead Edge Adjusts the lead edge 4 to 10 mm
5
Margin margin.
34 Head Energy Adjusts the thermal head 0 to -99%
Adjust energy for the normal 0
(Normal) mode.
35 Economy Adjusts the thermal head 0 to -99%
Head Energy energy for the Economy (–)8
Adjust mode.
36 ADF Mag. Adjusts the ADF –1.9 to • For the platen
Adjust sub-scan magnification. +1.9% mode, see
SP30.
(0) • 0.1% steps.
• Use the
Program Class
key for "+" or
"–".

SM 4-11 C226
SERVICE PROGRAM TABLE (I/O CHECK MODE)

Factory
No. Display Function Settings Comments
Setting
37 ADF Center Adjusts the center –1.9 to • For the platen
Adjust position of copies in the +1.9 mm mode, see
ADF mode. SP31.
• 0.1% steps.
0 • Use the
Program Class
key for "+" or
"–".
• See Remarks
(2).
38 ADF Scan Adjusts the ADF –4.9 to • 0.1 mm steps.
Line Adjust scanning start position. 4.9 mm • Use the
Program Class
(0) key for "+" or
"–".
• See Remarks
(1).
*40 Original Specifies the image 0: Letter
mode at power-up. 1: Lt/Photo 0
2: Photo
*41 Image Density Specifies the image 0: Light
density at power-up. 1: Standard
1
2: Dark
3: Darker
*42 Print Speed Specifies the printing 0: 60 rpm
speed at power-up. 1: 75 rpm
2: 90 rpm 2
3: 105 rpm
4: 120 rpm
*43 Auto Cycle Specifies whether Auto 0: No
Mode Cycle mode is selected 1: Yes 0
at power-up.
*44 0: Master Specifies whether Master 0: Master
Make Making or Printing mode Making 0
1: Print is selected at power-up. 1: Print
*45 Std. Image Specifies the image 1: +15 mm
Position position at power-up. 2: +10 mm
3: +5 mm
4: 0 mm 4
5: –5 mm
6: –10 mm
7: –15 mm
60 Clear All Returns all SP modes to 0: No The memory is
Memory the default settings. 1: Yes cleared after
0
pressing the
Enter (#) key.

SM 4-12 C226
SERVICE PROGRAM TABLE (I/O CHECK MODE)

Factory
No. Display Function Settings Comments
Setting
61 Clear Returns all SP modes to 0: No The memory is
Memory/ the default settings 1: Yes cleared after
0
Except except for SP No. 30, 36, pressing the
30, 36, 38, 39 38, 39. Enter (#) key.
70 Original Feed Displays the total number
0
Jam (A) of original jams.
71 Paper Feed Displays the total number
0
Jam (B) of paper feed jams.
72 Paper Wrap Displays the total number
Jam of times that paper has
0
(E)/(B,E) accidentally wrapped
around the drum.
73 Paper Displays the total number
Delivery Jam of paper delivery jams. 0
(G)
74 Master Feed Displays the total number
0
Jam (C) of master feed jams.
75 Master Displays the total number
Delivery Jam of master delivery jams. 0

Service
(F)

Tables
76 Clear Jam Clears all jam counters. 0: No The memory is
Counters 1: Yes cleared after
0
pressing the
Enter (#) key.
**81 Quality Print Specifies how many trial 0 to 3
No. prints are made after sheets
1
making a master in
Quality Start mode.
82 Skip Feed Selects the feed interval. 1 to 9 1: Normal
No. operation
2 to 9: One
sheet
2
fed every
two to nine
drum
rotations
**84 Auto Multi Specifies the initial mode 0: Normal
Copy for the Combine 2 1: Auto
Originals mode. (Two
identical
images
0
are made if
the Master
Making key
is pressed
once.)

SM 4-13 C226
SERVICE PROGRAM TABLE (I/O CHECK MODE)

Factory
No. Display Function Settings Comments
Setting
85 Initial Com- Specifies whether full 0: No
pression master box detection is 1: Yes 0
made at power-up.
**88 Auto Class Specifies whether the 0: No See Remarks (3).
0
Mode Auto Class mode is used. 1: Yes
90 Thermal Head Select "1" to carry out the 0: Off See the Thermal
Test thermal head test. 1: On 0 Head Test
section.
92 Thermal Use this mode to test the 0: No See Remarks (4).
0
Paper Mode thermal head. 1: Yes
95 Scanner Free Selects the type of 0: With the • Start with the
Run scanner free run. lamp off Start key.
1: With the Stop with the
0
lamp on Stop key.
• See Remarks
(5).
96 ADF Original Carries out the ADF Start with See Remarks (6).
Feed original feed check. (The the Print
speed can be changed; Start key.
see Remarks (6).) Stop with
the Stop
key.
98 Economy Displays the total number
Count of masters made in 0
Economy mode.
103 Margin Erase Displays the total number
Count of masters made with the 0
Margin Erase key.
104 On line Count Displays the total number
of masters made in On 0
Line mode.
105 Overlay Count Displays the total number
of masters made in 0
Overlay mode.
106 Enlarge Count Displays the total number
of masters made in Fixed 0
Enlargement mode.
107 Reduction Displays the total number
Count of masters made in Fixed 0
Reduction mode.
111 Total Count Displays the total number M: Master count
0
of masters and prints. P: Print count
*113 Resettable Used by the customer to M: Master count
Count display the total number 0 P: Print count
of masters and prints.

SM 4-14 C226
SERVICE PROGRAM TABLE (I/O CHECK MODE)

Factory
No. Display Function Settings Comments
Setting
*114 CLR Reset- Clears the resettable 0: No
table Count total master/print 1: Yes 0
counters.
115 ADF Mode Displays the total number
Count of sheets fed in the ADF 0
mode.
116 Scanner Displays the total number
Mode Count of originals set in platen 0
mode.
117 Color Drum Displays the total number
Count of prints made using the 0
color drum.
119 CLR All Total Clears the following 0: No
Count counters: 1: Yes
0
SP Nos. 111, 115, 116
and 117.
*120 User Code Selects user code mode, 0: No See the user
-1 Mode and displays the total 1: Yes code mode
0
number of prints made in section.
the User Code mode.

Service
Tables
-2 Auto Reset Selects the auto reset 0: Unlimited Displays only
Time time. 1: 1 min. when "Yes" is
2: 2 min. selected in
0
3: 3 min. SP120-1.
4: 4 min.
5: 5 min.
*121 UC Count Displays the total number Press the # key
of masters and prints to shift to
0
made with each user another user
code. code.
*122 Clear UC Clears the selected user 0: No Same as above.
0
Count code counter. 1: Yes
*123 Total UC Displays the total number
Count of masters and prints for 0
up to 20 user codes.
*124 Clear Total Clears the total user 0: No
0
UC Count code counter. 1: Yes
130 Input Check Displays the inputs from See the input
Mode sensors and switches. check table.
131 Output Check Turns on the electrical See the output
Mode components. check table.
132 All Indicators Turns on all the Press the # key
ON indicators on the to light all the
operation panel. indicators.
135 SN: 1st Paper Displays the 1st paper Unit: Volts
Exit exit sensor voltage.

SM 4-15 C226
SERVICE PROGRAM TABLE (I/O CHECK MODE)

Factory
No. Display Function Settings Comments
Setting
136 SN: 2nd Displays the 2nd paper Unit: Volts
Paper Exit exit sensor voltage.
137 SN: Master Displays the master eject Unit: Volts
Eject sensor voltage.
140 Ink Detection Specifies whether ink 0: No
1
detection is done. 1: Yes
141 Paper Specifies whether paper 0: No
1
Detection end detection is done. 1: Yes
146 ADF Cover This mode disables the 0: Disabled This function is
Detection ADF Cover Switch. 1: Enabled 1 valid only when
SP2 is set at "1".
147 ADF Set This mode disables the 0: Disabled If "0" is selected,
Detection Platen Cover Sensor 1: Enabled "Set the original"
detection. 1 is displayed
each time at
master making.
150 Control ROM Displays the ROM part YYYY/MM/DD
No. number and the ROM P/No.
manufacturing date.
151 Machine No. Displays the machine Input the serial
serial number and the 0 number and the
installation date. installation date.
152 Service Tel. Input the service • Use the
No. representative’s number keys to
telephone number, which input the
is displayed with the telephone
service call code. number at
installation.
0
• Press the
Program
Class key if you
wish to add a
space between
the digits.
153 Last Service Displays the last service
0
Code call.
*160 Side Ers. Adjusts the default side 2 to 20 mm Use the Program
edge margin width in the or key to input the
5 mm
Margin Erase mode. 0.1 to 0.8 number after the
inch decimal point.
*161 Center Ers. Adjusts the default center 4 to 60 mm Use the Program
margin width in the or key to input the
40 mm
Margin Erase mode. 0.2 to 2.3 number after the
inch decimal point.

SM 4-16 C226
SERVICE PROGRAM TABLE (I/O CHECK MODE)

Factory
No. Display Function Settings Comments
Setting
*162 Horizontal Ers. Adjusts the default 2 to 20 mm Use the Program
horizontal edge (top and or key to input the
5 mm
bottom) margin in the 0.1 to 0.8 number after the
Margin Erase mode. inch decimal point.
*170 ERS. **1 Enter the original size (in (100 to • The original
"mm") that you want to 258) x (100 size entered is
use with the Margin to 364) mm displayed by
Erase mode. or pressing the
(4.0 to Select Size And
10.0) x (4.0 Direction ("<" or
to 14.3 ) ">") keys when
inch 0x0 in the Margin
Erase mode.
• Use the
Program key to
input the
number after
the decimal
point.
*171 ERS. **2 Enter the original size (in (100 to Same as above.

Service
Tables
"mm") that you want to 258) x (100
use with the Margin to 364) mm
Erase mode. or
0x0
(4.0 to
10.0) x (4.0
to 14.3 )
inch
*172 ERS. **3 Enter the original size (in (100 to Same as above
"mm") that you want to 258) x (100
use with the Margin to 364) mm
Erase mode. or
0x0
(4.0 to
10.0) x (4.0
to 14.3 )
inch

SM 4-17 C226
SERVICE PROGRAM TABLE (I/O CHECK MODE)

Remarks
1) SP Mode No. 38 − ADF Scan Line Adjust
The printing position moves as shown below.

← Direction

Original Position

+X: Moves X mm to the left

Printing Position

-X: Moves X mm to the right

Printing Position

X mm

SM 4-18 C226
SERVICE PROGRAM TABLE (I/O CHECK MODE)

2) SP Mode No. 31 and 37 – SCN/ADF Center Adjust

The printing position moves as shown below.

← Direction

Original Position
X mm

+X: Moves up X mm

Printing Position

Service
Tables
-X: Moves down X mm

Printing Position

NOTE: When adjusting the scanner image position, input "0" first:
Example) X = 0.9 mm → "0" "9" then press the # key.

3) SP Mode No. 88 – Auto Class Mode

In the One Touch Class mode, the machine will normally stop when the first
print job is finished if the tape marker is not installed.
If "1" is selected in this mode, the machine will stop for a while (this interval is
the same as when the tape marker is operating). Then the machine will
continue with the next print (or master making) job.

SM 4-19 C226
SERVICE PROGRAM TABLE (I/O CHECK MODE)

4) SP Mode No. 92 – Thermal Paper Mode


You can use this mode to test the thermal head.
Place some thermal paper in the machine face down and change this SP
Mode to 1. Place an original on the exposure glass and perform the master
making cycle. The machine will start plotting (burning) the thermal paper
without performing the master clamp process.
You can also enable SP Mode No. 90 and carry out the master making
process to test the thermal head without placing an original on the exposure
glass.
5) SP Mode No. 95 – Scanner Free Run

• To start the scanner free run, press the Print Start key after selecting
either "Lamp On/Off" using the # key.
The free run is carried out 6 times faster than the normal speed. (This
is the same speed as the scanner returning speed.)

• To stop the scanner free run, press the Stop key. The scanner will
return to its home position and will then stop.

• The machine will not exit the SP mode until the scanner has returned
to its home position correctly.

6) SP Mode No. 96 – ADF Original Feed

• It is possible to change the original feed speed by changing the


magnification ratio:
65 to 155% (Maximum speed = 65%)

• To start original feed, press the Print Start key after placing originals in
the ADF.
Select a magnification ratio before you press the Start key, if you wish
to change the original feed speed. The ADF will start feeding until all of
the originals are fed.

• To stop feeding, press the Stop key. The original feed will stop at this
moment.

• If the original feed fails, or if the Stop key is pressed, the error indicator
will be displayed.
If the jammed originals are removed from the ADF, the displayed error
message is reset.

• The machine will not exit the SP mode during feeding.

SM 4-20 C226
SERVICE PROGRAM TABLE (I/O CHECK MODE)

6.3 INPUT/OUTPUT CHECK MODE


This program will check the electrical components. The procedure for
accessing the program is as follows:

Input/Output Check Mode Access Procedure

1. Access the SP mode. (See the SP mode access procedure.)


2. Enter 130 (for the Input Check mode) or 131 (for the Output Check mode)
with the number keys.
3. Press the Enter (#) key.
4. Enter the desired number. (See the Input or Output Check Table.)
NOTE: The number can be shifted up or down by pressing the Select
Size And Direction ("<" or ">") keys.
5. Press the Enter (#) key.
NOTE: In the input check mode, all printing speed LEDs will turn on
when a sensor or switch that is being tested is actuated. A beep

Service
Tables
will also be heard.
6. For the Output Check mode, press the Start key to turn on the
component.
7. Press the Enter (#) key to return the display to the initial input or output
check menu.
8. Press the Clear Modes key to exit the SP mode.

SM 4-21 C226
SERVICE PROGRAM TABLE (I/O CHECK MODE)

Input Check Table

Code LCD Display Component Checked


SN: ADF Cover ADF Cover Switch
1.
In- 1
SN: 1st Original Document Sensor
2.
(ADF) In- 2
SN: 2nd Original Scan Line Sensor
3.
(ADF) In- 3
SN: Paper End Paper End Sensor
18.
In-18
SN: Paper Table Low Paper Table Lower Limit Sensor
20.
Limit In-20
SN: Paper Table Paper Table Height Sensor
21.
Height In-21
SW: Right Cutter Right Cutter Switch
23.
In-23
SW: Left Cutter Left Cutter Switch
24.
In-24
SN: Master Buckle Master Buckle Sensor
25.
In-25
SN: Master End Master End Sensor
26.
In-26
SIG: Ink When the Ink Detecting Pin detects ink
27.
In-27
SIG: Color Drum When a color drum is installed
28.
In-28
SN: Pressure Plate Upper Pressure Plate Sensor
31.
High Position In-31
SN: Pressure Plate Lower Pressure Plate Sensor
32.
Low Position In-32
SW: Master Eject Box Master Eject Box Switch
33.
In-33
SN: Full Master Full Master Box Sensor
34.
In-34
SN: Printing Pressure Printing Pressure Sensor
35.
In-35
SN: 1st Drum Position First Drum Position Sensor
36.
In-36
SN: 2nd Drum Position Second Drum Position Sensor
37.
In-37
SW: Manual Master Cut Master Cut Switch
38.
In-38
SIG: Key Counter When a key counter is installed
39.
In-39
SN: 1st Paper Exit First Paper Exit Sensor
41.
In-41

SM 4-22 C226
SERVICE PROGRAM TABLE (I/O CHECK MODE)

Code LCD Display Component Checked


SN: 2nd Paper Exit Second Paper Exit Sensor
42.
In-42
SN: Master Eject Master Eject Sensor
43.
In-43
SN: Scanner Scanner Home Position Sensor
45
Home Position In-45
SN: Platen Set Platen Cover Switch
47
(Scanner) In-47
SN: Plotter Cover Plotter Cover Safety Switch
51
In-51

Service
Tables

SM 4-23 C226
SERVICE PROGRAM TABLE (I/O CHECK MODE)

Output Check Table


Code LCD Display Description
MOTOR: Master Eject Turns on the master eject motor.
3
Out- 3
MOTOR: Pressure Turns on the pressure plate up/down motor.
4
Plate Up/Down Out- 4
MC: Master Reverse Turns on the master reverse roller magnetic clutch.
5
Roller Out- 5
MOTOR: Vacuum Turns on the vacuum fan motor.
6
Out- 6
MOTOR: Air Knife Turns on the air knife motor.
7
Out- 7
SIG: Key Counter Increments the key counter.
8
Out- 8
COUNTER: Master Increments the master counter.
9
Out- 9
COUNTER: Paper Increments the total counter.
10
Out-10
SOL: Ink Supply Energizes the ink supply solenoid.
12
Out-12
SOL: Drum Lock Energizes the drum lock solenoid.
13
Out-13
SOL: Paper Feed/Print Energizes the paper feed solenoid and the printing
14
Pressure Out-14 pressure solenoid.
SOL: Master Feed Energizes the master feed clamper solenoid.
15
Clamper Out-15
SOL: Master Eject Energizes the master eject clamper solenoid.
16
Clamper Out-16
SOL: Master Eject Energizes the master eject solenoid.
17
Out-17
RELAY: Paper Table Turns on the paper table drive motor (down).
18
Down Out-18
RELAY: Paper Table Turns on the paper table drive motor (up).
19
Up Out-19
RELAY: Main Motor Energizes the relay to turn the drum in the direction
20
Reverse Out-20 opposite to the printing direction. (Drum does not rotate).
SIG: Xenon Lamp Turns on the exposure lamp when the Start key is
21 Out-21 pressed. Turns off the lamp when the Start key is pressed
again.
MOTOR: Cutter Turns on the cutter motor (cutter moves to the rear of the
22
+ Direction Out-22 machine).
MOTOR: Cutter Turns on the cutter motor (cutter moves to the front of the
23
– Direction Out-23 machine).
MOTOR: Image Shift Turns the image position motor in the "+" direction.
24 + Direction Out-24

SM 4-24 C226
SERVICE PROGRAM TABLE (I/O CHECK MODE)

Code LCD Display Description


MOTOR: Image Shift Turns the image position motor in the "–" direction.
25
– Direction Out-25
MOTOR: Main (10 rpm) Turns on the main motor (10 rpm).
26
Out-26
MOTOR: Main (20 rpm) Turns on the main motor (20 rpm).
27
Out-27
MOTOR: Main Turns on the main motor (1st speed).
28
(1st Speed) Out-28
MOTOR: Main Turns on the main motor (2nd speed).
29
(2nd Speed) Out-29
MOTOR: Main Turns on the main motor (3rd speed).
30
(3rd Speed) Out-30
MOTOR: Main Turns on the main motor (4th speed).
31
(4th Speed) Out-31
MOTOR: Main Turns on the main motor (5th speed).
32
(5th Speed) Out-32
MOTOR: Original Feed Turns on the original transport motor.
33
Out-33
MOTOR: Master Feed Turns on the master feed motor.
34
Out-34

Service
Tables
Turn on drum, feed/ Turns on the main motor (10 rpm), the paper feed
36
pressure SOLs Out-36 solenoid, and the printing pressure solenoid.
MOTOR: Scanner Turns on the scanner motor.
The scanner moves to the original scanning position for
37
Out-37 the ADF mode when the Start key is pressed. It returns to
home position when the Start key is pressed again.
SIG: VHD on Applies thermal head voltage.
41 Out-41 Power is applied by pressing the Start key. It is stopped
by pressing the Start key again.

SM 4-25 C226
TEST PATTERN IMAGE MODE

7. TEST PATTERN IMAGE MODE


This function is used to determine which printer component is causing an
image problem on the master.

In this mode, the background pattern that is printed will cover the entire sheet
of paper.

Procedure
1. Place paper on the paper table.
NOTE: To reduce the thermal head load, use the smallest paper size
possible, i.e. the smallest paper width on which the faulty part of
the image problem can be printed.
2. Access SP mode.
3. Input No. 90 and enter "1". Then, press the Enter (#) key.
4. Press the Clear Modes key to leave the SP mode.
5. Carry out the master making process (an original is not necessary).
6. Make several prints and check the image.

NOTE: The SP mode No. 90 setting will return to the default (0) after the
above procedure.

Assessment

If the printout is normal, a Part A component is defective.

If the printout is abnormal, a Part B component is defective.

NOTE: This mode can be used in combination with SP mode No. 92,
Thermal Paper Mode.

SM 4-26 C226
USER CODE MODE

8. USER CODE MODE


8.1 USER CODES
With the user code function (SP mode No. 120), operators must input an
authorized code before the machine will operate. The machine will keep
track of the number of prints made under each code.

There are 20 user codes as follows:

No. User Code No.


1 382
2 191
3 182
4 173
5 164
6 155
7 146
8 137
9 128

Service
Tables
10 119
11 482
12 291
13 282
14 273
15 264
16 255
17 246
18 237
19 228
20 219

8.2 HOW TO USE A USER CODE


1. Enter the user code (3 digits) with the number keys.
2. Press the Enter (#) key.
3. Press the Start key to start printing.
NOTE: The user code mode is reset if the Clear Modes key and the
Stop key are pressed together.

SM 4-27 C226
AVAILABLE OPTION/SUPPLY TABLE

9. AVAILABLE OPTION/SUPPLY TABLE


O: Standard combination
∆: Usable under certain conditions
X: Cannot be used
C226
Masters Type 800 X
Type 900 X
VT-S X
VT-M X *NOTE1
VT-L X
VT-ΙΙ-M O
Inks Black O
Color (rd/bl/gn/br) O
VT-Black-1000 X
Color Drums Color Drum ∆ *NOTE2
Color Drum Type 905 ∆ *NOTE2
Color Drum VT2000-M O
Color Drum VT2000-LG X *NOTE3
Color Drum VT2000-S X *NOTE3
Color Drum VT3000-L X
Color Drum VT3000-S X
Others Cassette B4 X
Cassette VT3000-L X
Cassette VT3000-S X
Tape Marker Type 20 O
Priport Table O
Priport Table VT3000 X

NOTE: 1) The VT-M master can be installed, however, a weak image


(sometimes image blank) will appear.
This is because the VT-ΙΙ-M master is more sensitive than the
VT-M master.
2) The modified master clamper (P/N C2194948) must be installed.
3) The drum can be installed, however, the maximum image area is
limited according to the drum screen size.

SM 4-28 C226
REPLACEMENT
AND
ADJUSTMENT
EXTERIOR

1. EXTERIOR
1.1 ADF

[C]

[B]

[A]

First, remove the ADF roller assembly [A].


A: ADF Roller Assembly
B: ADF Upper Front Cover (1 screw, 1 hook)
C: ADF Upper Rear Cover (1 screw, 2 hooks)

Replacement
Adjustment

[D]

Remove the connector cover, then remove the harness and a ground wire.
D: Connector Cover (1 screw)

SM 5-1 C226
EXTERIOR

[G]

[F]

[E]

E: ADF Lower Front Cover (2 screws, 1 grounding wire)


F: ADF Lower Rear Cover (2 screws, 1 grounding wire)
G: ADF Unit (2 connectors)

1.2 Operation Panel


[A]

A: Operation Panel Assembly (2 tapping screws, 1 screw)

C226 5-2 SM
EXTERIOR

1.3 Platen Cover and Upper Covers

[A]

[B] [C]

A: Platen Cover (3 tapping screws)


B: Horizontal Upper Cover (2 silver screws)
C: Vertical Upper Cover (1 silver screw, 1 screw)

1.4 Top Cover and Exposure Glass

Replacement
Adjustment
[A]

[B]

A: Top Cover (2 screws)


B: Exposure Glass

SM 5-3 C226
EXTERIOR

1.5 Other Covers


[G]

[E]
[C]
[F]

[D]

[A]

[B]

A: Master Feed Unit Cover (2 screws)


B: Front Cover (4 screws)
• Open the front door to remove the front screws
C: Rear Cover (6 screws)
D: Operation Panel Under Cover (3 screws)
E: Rear Left Cover (2 screws)
F: Master Eject Cover (2 screws)
G: Left Upper Cover (2 screws)

C226 5-4 SM
ORIGINAL FEED SECTION

2. ORIGINAL FEED SECTION


2.1 ADF ROLLER ASSEMBLY AND COVERS

[A]

A: ADF Roller Assembly

Replacement
Adjustment
2.2 Pick-up Roller

[A]

A: Pick-up Roller (2 clips, 2 gears)

SM 5-5 C226
ORIGINAL FEED SECTION

2.3 Feed Roller


[A]

A: Feed Roller (1 clip, 1 gear, 2 springs, 2 E-rings, 1 washer)

2.4 Separation Roller


[A]

[B]

A: Upper Guide Plate (2 tapping screws), B: Separation Roller (1 clip)

C226 5-6 SM
ORIGINAL FEED SECTION

2.5 ADF Motor and Covers


[B]

[C]

[E]
[A]
[D]

A: ADF Upper Front Cover (1 screw, 1 hook)


B: ADF Upper Rear Cover (1 screw, 2 hooks)
C: ADF Lower Rear Cover (2 screws)
D: Connector Cover (1 screw)
E: ADF Motor (2 screws)

Replacement
Adjustment
2.6 R0 and R1 Rollers

[A]
[B]

A: R0 Roller (1 E-ring, 1 gear, 2 bushings)


B: R1 Roller (1 E-ring, 1 gear, 2 bushings)

SM 5-7 C226
ORIGINAL FEED SECTION

2.7 R2 Roller
[C]

[B]

[A]

A: ADF Release Lever


B: Timing Belt
C: Tensioning Roller Ass’y (1 screw)

[E]

[F]

Remove the R2 roller [E] while lowering the guide plate [F].

C226 5-8 SM
ORIGINAL FEED SECTION

2.8 Document Sensor

[B]

[A]

A: Document Sensor (1 connector, 3 hooks)


B: This sensor has no function. (1 connector, 3 hooks)

2.9 Scan Line Sensor

Replacement
Adjustment
[A]

A: Scan Line Sensor (1 screw, 1 connector)

SM 5-9 C226
ORIGINAL FEED SECTION

2.10 Cover Sensors

[A]

A: ADF Cover Switch, 1 connector, 3 hooks

[A]

[B]

A: Upper Rear Cover (1 screw, 2 hooks)


B: ADF Switch (1 connector, 2 hooks)

C226 5-10 SM
SCANNER SECTION

3. SCANNER SECTION
3.1 CONTACT IMAGE SENSOR

[A] [C] [E]


[B]

[D]

Turn the gear [A] counter-clockwise (CCW) E: Contact Image Sensor Assembly
to move the image sensor [B] to the middle (1 tapping screw, 1 grounding wire)
of scanning path.
Then disconnect harnesses [C] and [D].

Replacement
Adjustment
Note for the scanner guide shaft replacement
If you replace the scanner guide shaft, put Launa Oil 40 on all surfaces of the
shaft (P/N: 54429103 - Launa Oil 40).

SM 5-11 C226
SCANNER SECTION

3.2 Fluorescent Lamp Stabilizer

[A]

A: Xenon Lamp Stabilizer (2 tapping screws, 3 connectors)

3.3 Platen Cover and Scanner Home Position Sensors

[C]

[D]

C: Platen Cover Sensor (1 connector, 3 hooks)


D: Scanner Home Position Sensor (1 connector, 3 hooks)

C226 5-12 SM
SCANNER SECTION

3.4 SCANNER MOTOR

[A]

A: Scanner Motor (2 screws, 1 connector, 1 timing belt)

Replacement
Adjustment

SM 5-13 C226
SCANNER SECTION

3.5 IMAGE MAGNIFICATION ADJUSTMENT (IN THE


SUB-SCAN DIRECTION)
Adjust the magnification ratio in the sub-scan direction using SP mode No. 30
so that the printed image length is 100% ± 0.5% compared with the original
image length. If the optional ADF is installed, use SP mode No. 36 for the
ADF mode, also.
Platen Mode Sub-scan Magnification Adjustment SP mode No. 30
ADF Mode Sub-scan Magnification Adjustment SP mode No. 36

C226 5-14 SM
IMAGE SHIFTING SECTION

4. IMAGE SHIFTING SECTION


4.1 ENCODER MOUNTING POSITION ADJUSTMENT

[C]

[B]
[A]

Replacement
Adjustment
Purpose: To ensure that the image is positioned in the middle when the Image
Shifting key is set at the center "0".

1. Remove the rear cover of the machine.


2. Turn on the power switch and press the "–" Image Shifting key to shift the
position to the maximum rearward position ("–2" position ). After that,
press "+" Image Shifting key to shift the position to the center (when the
"0" position LED lights).
3. Ensure that it is possible to insert the image shifting position gauge [A] to
confirm the gear alignment and, therefore, the image shifting position.
4. If incorrect, adjust the gear alignment as follows after removing the
encoder [B].

 CAUTION
Adjust the encoder position after removing the connector [C] of the
image shift motor.

SM 5-15 C226
IMAGE SHIFTING SECTION

[C]

[D]

[E]
[F]

[B]
[A]

5. Disconnect the connector [D] of the encoder.


6. Insert the gauge [A] into the hole of the gear [E].
7. Turn on the machine and monitor of the Image shift indicators on the
operation panel (LED-2 is lit). Gradually turn the shaft of the encoder [B]
in the "0" position direction and stop as soon as the "0" position LED is lit.
8. In the above condition, set the encoder and tighten the allen screw [F] to
mount the shaft of the encoder with the gear [E]. Then remove the gauge
[A] and connect the connector [C] of the image shift motor.
9. After adjustment, make several prints to confirm the image position.

C226 5-16 SM
MASTER FEED SECTION

5. MASTER FEED SECTION


5.1 THERMAL HEAD VOLTAGE ADJUSTMENT
Purpose: To maintain master making quality and extend the lifetime of the
thermal head.
NOTE: This adjustment is always required whenever the thermal head or the
power supply board is replaced.

[B]

[A]

1. Remove the rear cover and the right cover of the machine.

Replacement
Adjustment
2. Disconnect the connector [A] from the plotter unit.
3. Check the voltage that is recorded on the decal located on the thermal
head.
(The voltage is different for each thermal head.)
4. Access "I/O Check Mode".
• SP mode No. 131, then Output Check mode 41.

5. Press the Start key to apply the thermal head voltage.


WARNING: Press the Stop key to stop applying the thermal head
voltage.
Do not keep the thermal head voltage on for a long period.

6. Confirm that the voltage between one of the VHD terminals (PIN 8) and
one of the ground terminals (PIN 1) of CN503 is at the level specified on
the decal (Within + 0 V, – 0.1 V).
7. If incorrect, adjust VR1 [B] on the power supply board.

SM 5-17 C226
MASTER FEED SECTION

5.2 BELT TENSION ADJUSTMENT

1.2 ∼ 1.8 mm

[E]

[C]
[F]

[D]

[B]

[D] [A]

Purpose: To ensure that proper rotation for the master feed is transmitted
to each roller.
Adjustment Standard: 1.2 to 1.8 mm

1. Lower the paper table [A].


2. Open the master making unit covers.
3. Remove the front and rear grounding plates of the master making unit (2
screws each).
4. Remove the master making unit [B] (2 screws [C] and 5 connectors [D]).
5. Using a tension gauge, apply a 110-gram load to the center of the belt
[E]. Ensure that the belt deflects 1.2 to 1.8 mm.
6. If not, adjust the master feed motor position (2 screws [F]).

C226 5-18 SM
MASTER FEED SECTION

5.3 RIGHT AND LEFT CUTTER SWITCHES ADJUSTMENT

[D]

[C]

[B]
[A]

Replacement
Adjustment
Purpose: To ensure that the cutter slider stops properly.
Adjustment Standard: Confirm that the cutter holder activates the switches.

1. Remove the cutter unit. (See Cutter Unit Removal.)


2. After moving the cutter holder [A] fully to the left, ensure that the left
cutter switch [B] is turned on. Ensure that the right cutter switch [C] is also
turned on when the cutter is moved fully to the right.
3. If not, loosen the mounting screws [D] and adjust the switch position.

SM 5-19 C226
MASTER FEED SECTION

5.4 THERMAL HEAD ALIGNMENT ADJUSTMENT


[B]
[C]

[D]

[D] [A]

(a) (a)

Purpose: To ensure that the original image is correctly reproduced without


skew.
1. Remove the thermal head cover [A] (2 screws), platen roller gear cover (1
screw), platen roller [B], and the thermal head [C]
(2 screws).
2. Loosen the Allen screws securing the front and rear thermal head
positioning pins [D].
3. Turn the front or rear thermal head positioning pin. Then turn the other
position pin in the opposite direction in the same amount.
NOTE: If the front and rear thermal head pins are turned through one
unit on the scale printed above the pin, the image skew amount
(a) is corrected by 0.3 mm.
4. Tighten the Allen screws and reassemble the machine.
5. Make a new master and check if the image skew is corrected.

C226 5-20 SM
MASTER FEED SECTION

5.5 CUTTER UNIT REMOVAL


[D]
[C]

[A]

[B]

[F]

Replacement
Adjustment
[E]

NOTE: Be careful not to damage the thermal head.


1. Lower the paper table.
2. Remove the master making unit. (See Belt Tension Adjustment.)
3. Remove the platen roller [B] (2 knob screws).
4. Remove the thermal head guide plate [C] (2 screws).
5. Remove the cutter unit [D] (2 screws).
6. Remove the holder plate [E] (1 screw) and remove the cutter blade [F].

 WARNING:
Do not touch the edge of the cutter blade with bare hands.

SM 5-21 C226
MASTER FEED SECTION

5.6 THERMAL HEAD REMOVAL


[A]

[D]

[E]

[F]

[B]
1. Open the scanner unit. [C]

2. Remove the platen roller and remove the master roll.


3. Remove the thermal head cover [B] (2 screws).
4. Disconnect the two thermal head connectors [C].
5. Remove the thermal head [D] (2 screws).
NOTE: 1. When replacing the thermal head, ensure the thermal head
guide plate [E] is positioned above the lower cutter unit guide
plate [F].
2. Ensure that neither of the connectors are loose before
reassembling the machine.

C226 5-22 SM
MASTER EJECT SECTION

6. MASTER EJECT SECTION


6.1 MASTER EJECT SOLENOID ADJUSTMENT
[C]

[C] [B]
[A]

[A]

Purpose: To ensure that master is ejected.

Replacement
Adjustment
1. Open the master eject unit and remove the upper cover of the master
eject unit (4 screws).
2. Access "I/O Check Mode".
• Use Output Check mode (SP131) No. 17.

3. Press the Print Start key to energize the master eject solenoid.
4. Confirm that the lower first eject rollers [A] touch to the drum surface and
also confirm that they are separated from the drum when the master eject
solenoid is de-energized.
5. If it is out of adjustment, loosen the screws [B] and adjust the mounting
position of the master eject solenoid [C].
6. After adjustment, retighten the screws [B].
NOTE: To easily confirm that the lower roller touch to the drum surface.
Wrap the drum with the blank paper. Check the paper for roller
marks.

SM 5-23 C226
MASTER EJECT SECTION

6.2 MASTER EJECT SENSOR ADJUSTMENT


[C]
[B]

[A]

Purpose: To ensure that the sensor detects the ejected master.

1. Make a master that has a solid black area. The solid black area should
be approx. A7 size (74 x 105 mm/3" x 4")
a. Set the original with the solid black area on the original table.
b. Press the Master Making key to make copies.
c. Stop printing when the image density of the solid black area on the
copies stabilizes.
d. Remove the master from the drum.
NOTE: To prevent the thermal head from overheating, do not use a large
solid black original.
2. Insert the above master [A] between the upper and the lower rollers with
the master film side up and position the solid black area under the sensor.
3. Confirm that the voltage between TP104 (MDLV) and the GND line
(CN101-5) on the main control board [D] is correct (4.0 V ± 0.5 V).]
• SP137 can be used to see the voltage.

4. If the voltage is outside the acceptable range, adjust it by turning VR104


on the main control board.
NOTE: Light reflected from an unused master has the highest intensity.
Light reflected from that part of a used solid black master where
the film layer has been burned away has the lowest intensity.
Therefore, use a used solid black master for this adjustment so
that the sensor can detect the ejected master under the worst
conditions.

C226 5-24 SM
MASTER EJECT SECTION

6.3 MASTER EJECT UNIT REPLACEMENT

[A]

[C]

[B]

Replacement
Adjustment
1. Turn off the main switch.
2. Remove the master eject unit cover [A] (2 screws).
3. Disconnect the four connectors and gounding screw.
4. Pull out the shaft [C].
5. Carefully remove the master eject unit.

SM 5-25 C226
MASTER EJECT SECTION

6.4 MASTER EJECT BELT/ROLLER REPLACEMENT


[D]
[A] [G]

[B] [E]

[G]
[C]
[H]

[I]

[J]

[K]

[F]

1. Remove the master eject unit.


2. Remove the 2 springs [A] on both sides.
3. Remove the upper shaft [B] (2 E-rings).
4. Remove the lower shaft [C] (2 E-rings).
5. Remove the gear [D] (1 E-ring).
6. Remove the gear [E] (1 Allen Screw).
7. Remove the gear [F] (1 E-ring).
8. Remove the E-rings [G] to pull out both upper (30φ) and lower rollers
(20φ) as a set.
9. Remove the Angle [H].
10. Remove the Plate [I].
11. Remove the Belts [J].
12. Remove the Rubber Rollers (30φ, 20φ) [K].

C226 5-26 SM
PAPER FEED SECTION

7. PAPER FEED SECTION


7.1 PAPER TABLE SAFETY SWITCH ADJUSTMENT

[B]

[C]

0.3 ~ 0.5 mm
[A]
[B]

Replacement
Adjustment
Purpose: To ensure that the paper table safety switch turns on to prevent the
paper table from going up when the paper table is closed.

1. Ensure that the safety switch [A] turns off when the paper table is opened
and that the safety switch turns on when the paper table is closed. Also,
ensure that the distance between the actuator [B] and the safety switch
[A] is 0.3 mm to 0.5 mm when the switch turns on.
2. If incorrect, loosen the screw [C] and adjust the switch bracket position.
3. After adjustment, repeat step 1 again.
4. Also, ensure that the safety switch does not turn on when 1,000 sheets of
standard weight paper are placed on the paper table.

SM 5-27 C226
PAPER FEED SECTION

7.2 PAPER TABLE HEIGHT ADJUSTMENT

148 ± 0.5 mm
[C]

[D]
[B]

[A]

Purpose: To ensure smooth paper feed.

1. Set the paper feed pressure adjusting lever to the upper position.
2. Remove the front cover of the machine.
3. Access "I/O Check Mode".
• Use Output Check mode (SP131) No. 19.

4. Press the Print Start key to raise the paper table.


5. After the paper table stops, insert a scale into the slot at the end of the
paper table. Ensure that the distance between the lower stay [A] and the
upper face of the table is 147.5 to 148.5 mm.
6. If not, loosen the screw [B] and adjust the position of the actuator [C].
7. After adjustment, repeat step 5 again by lowering and raising the paper
table several times.
NOTE: When mounting the actuator, ensure that the actuator does not
contact the paper table height sensor [D].

C226 5-28 SM
PAPER FEED SECTION

7.3 PAPER FEED ROLLER PRESSURE ADJUSTMENT

[B]

[A]

Replacement
Adjustment
Purpose: To ensure that the paper feed roller exerts sufficient pressure for
smooth printing paper feed (weight range 50 g/m2 to 215 g/m2).

1. Loosen the screw [A] securing the lower adjusting plate [B].
NOTE: When loosing the screw, hold the lower adjusting plate in the
original position for fine adjustment.
2. Adjust the paper feed roller pressure by moving the lower adjusting plate
[B] up/down.

Up : Increase the pressure


Down : Reduce the pressure

SM 5-29 C226
PAPER FEED SECTION

7.4 LOWER GUIDE PLATE ADJUSTMENT

[B]

[A]

[C] 0 – 0.1 mm

[A]
[B]

Purpose: To ensure a smooth paper feed excluding paper jams, folds, or


wrinkles.

1. Ensure that the distance between the lower guide plate [A] and the lower
second feed roller [B] is 0 to 0.1 mm as shown.
2. If incorrect, remove both front and rear covers and loosen the screws [C]
on both sides. Then, adjust the distance by lowering and raising the lower
guide plate.
3. After adjustment, retighten the screws [C].

C226 5-30 SM
PAPER FEED SECTION

7.5 UPPER SECOND FEED ROLLER ADJUSTING

[A]

[D] [B]

0.05 – 0.1 mm
[C]

Replacement
Adjustment
Purpose: To ensure that paper is fed between the drum and the pressure roller
without skewing.

1. Remove both front and rear covers.


2. Move the second feed roller sector gear fully clockwise, so that the upper
second feed roller [A] contacts the lower second feed roller.
3. Ensure that the clearance between the bushing [B] and the bushing
supporter [C] is 0.05 to 0.1 mm as shown.
4. If incorrect, loosen the screw [D] and adjust the clearance by moving the
bushing supporter.
5. After adjustment, Ensure that the feed length of the second feed roller is
correct. (The feed length varies with the position of the bushing
supporter.)

SM 5-31 C226
PAPER FEED SECTION

7.6 PAPER FEED ROLLER FEED-LENGTH ADJUSTMENT

[C]

[B] [D]

93 – 97 mm

[A]
Purpose: To ensure paper feed to the second paper feed roller.

1. Stack about 100 sheets of 65 g/m2 paper on the paper table.


2. Set the paper feed roller pressure adjusting lever in the upper position.
3. Remove both front and rear covers.
4. Access "I/O Check Mode".
• Use Output Check mode (SP131) No. 19.

5. Press the Print Start key to raise the paper table to the correct position.
6. With the power turned off, disengage the paper feed solenoid [A]
manually. Then, turn the rollers counterclockwise by rotating the shaft [B]
with a spanner (10 mm).
7. Measure the length of paper fed from the time the paper feed roller starts
rotating until it stops rotating. This feed-length should be 93 to 97 mm.
8. If the feed-length is incorrect, adjust the feed-length by loosening the
hexagon nut [C] mounted on the sector gear. Then, shift the bearing [D]
up or down.
9. After adjustment, repeat steps 5 and 6 again.

C226 5-32 SM
PAPER FEED SECTION

7.7 PAPER FEED SECTOR GEAR STOPPER CLEARANCE


ADJUSTMENT
[D]

0.1 – 0.3 mm

[B]
[E]
[A] [C]

[G]

0.1 – 0.5 mm [I]

[H] [F]

Replacement
Adjustment
Purpose: To ensure that the paper feed roller start rotating when the paper
feed solenoid is turned on and stops rotating when the paper feed
solenoid is turned off.

1. Remove the rear cover.


2. With a spanner (10 mm), gradually turn the shaft [A] counterclockwise.
3. Ensure that the clearance between the sector pin [B] and the sector
stopper [C] is 0.1 to 0.3 mm after turning the sector gear [D] fully
clockwise.
4. If the clearance is incorrect, loosen the Allen screws [E] and adjust the
clearance by shifting the sector pin [B].
5. Manually depress the plunger of the paper feed solenoid [F], and ensure
that the clearance between the sector pin [G] and the sector stopper [H]
is 0.1 to 0.5 mm.
6. If the clearance is incorrect, loosen the screws [I] and adjust it by shifting
the paper feed solenoid bracket up or down.

SM 5-33 C226
PAPER FEED SECTION

7.8 SECOND FEED ROLLER SECTOR STOPPER


CLEARANCE ADJUSTMENT

[A]
[B]

[E]
0.1 – 0.3 mm

[C]

[D]

Purpose: To ensure that the second feed roller start rotating when the paper
feed solenoid is turned on and stops rotating when the paper feed
solenoid is turned off.

1. Remove the rear cover of the machine.


2. Gradually turn the drum rotating shaft [A] counterclockwise with a
spanner (10 mm).
3. After turning the sector gear [B] fully counterclockwise, ensure that the
clearance between the sector pin [C] and the sector stopper [D] is 0.1 to
0.3 mm.
4. If the clearance is incorrect, loosen the Allen screws [E] and adjust the
clearance between the sector pin and the sector stopper.

C226 5-34 SM
PAPER FEED SECTION

7.9 SECOND FEED ROLLER FEED LENGTH ADJUSTMENT


[A]
85 ± 5 mm

Press Roller

[B] [B]

[C]

[D]

Purpose: To ensure paper feed between the drum and the pressure roller.

1. Remove the drum unit and the rear cover from the machine.

Replacement
Adjustment
2. Stack about 100 sheets of 65 g/m2 paper on the paper table.
3. Access "I/O Check Mode".
• Use Output Check mode (SP131) No. 19.

4. Press the Print Start key to raise the paper table to the correct position.
5. With the power turned off, dis-engage the paper feed solenoid manually
and gradually turn the drum rotation shaft to feed paper by rotating the
drum rotation shaft [A] with a spanner (10 mm).
6. Measure the paper feed length from the time the second feed roller [B]
starts rotating until it stops rotating. This feed length should be 85 ± 5 mm.
7. If it is not, loosen the screws [C] and adjust the feed length by shifting the
second feed roller cam [D] up or down.
8. Check adjustment by repeating steps 5 and 6.
9. After adjustment, retighten the screws [C].

SM 5-35 C226
PAPER FEED SECTION

7.10 SECOND FEED ROLLER FEED TIMING ADJUSTMENT

[D]
[E]

[B] [C]
[A]

Purpose: To ensure paper feed by regulating the start timing of the second
feed roller.

1. Stack about 100 sheets of 65 g/m2 paper on the table.


2. Set the paper feed roller pressure lever in the upper position.
3. Remove both front and rear covers of the machine.
4. Access "I/O Check Mode".
• Use Output Check mode (SP131) No. 19.

5. Press the Print Start key to raise the paper table to the correct position.
6. Set the Image Shifting indicator at "0" position, and turn the drum to the
home position for drum replacement.
7. Set a protractor on the image shifting shaft [A].
• Position the origin of the protractor at the bracket of the master feed
clamper solenoid.
8. With the power turned off, disengage the paper feed solenoid [B]
manually and, using a spanner (10 mm), gradually turn the drum rotation
shaft to feed the paper.
9. Measure the degrees turned when the second feed roller sector gear [C]
starts returning counterclockwise.
This should be 157°.
10. If incorrect, loosen the 2 hexagon bolts [D] located behind the second
feed roller cam [E] and adjust by turning the cam.

C226 5-36 SM
PAPER FEED SECTION

7.11 PAPER FEED ROLLER REPLACEMENT

[B] [A]
[C]
[D]

1. Remove the left clamper [A].

Replacement
Adjustment
2. Remove the left bushing [B].
3. Remove the paper feed roller shaft [C].
4. Remove the 2 paper feed rollers [D].

SM 5-37 C226
PAPER FEED SECTION

7.12 PAPER FEED ROLLER UNIT REPLACEMENT

[A]
[A]

[B]

1. Remove 2 hexagon screws [A].


2. Remove the clampers [B].
3. Remove the upper paper feed roller unit from the machine by sliding the
shaft to rear.

C226 5-38 SM
PAPER FEED SECTION

7.13 UPPER SEPARATION ROLLER REPLACEMENT

[C]

[B]
[A]

Replacement
Adjustment
1. Remove the paper feed roller unit from the machine.
2. Remove the bushing [A].
3. Remove the paper guide disks [B].
4. Remove the upper separation roller [C].

SM 5-39 C226
PAPER FEED SECTION

7.14 SEPARATION PLATE/LOWER SEPARATION ROLLER


REPLACEMENT

[E]
[D]
[C]
[F]

[G]

[A]

[B]

Separation Plate:
1. Remove the separation plate [A] with the spring [B] located under the
separation plate (1 screw).

Lower Separation Roller:


1. Remove the paper feed roller unit from the machine.
2. Remove the front plate [C] of the paper feed section (4 screws).
Lift up then pull out horizontally.
3. Remove the springs [D] on both sides.
4. Remove the separation levers [E] on both sides (1 screw each).
5. Remove the lower separation roller shaft [F].
6. Remove the lower separation roller [G] (Allen screw).

C226 5-40 SM
PRINTING SECTION

8. PRINTING SECTION
8.1 PAPER DETECTING ARM CLEARANCE ADJUSTMENT

[E]
[B]

[D]

[C]

[A]
0.2 ~ 0.4 mm

Replacement
Adjustment
Purpose: To ensure that printing pressure is applied during paper feed, and is
released correctly afterwards.

1. Remove the rear cover of the machine.


2. Using a spanner (10 mm), gradually turn the drum rotation shaft
counterclockwise to position the bearing of the pressure release arm [A]
on the top of the pressure cam [B].
3. Ensure that the clearance between the paper detecting arm [C] and the
pressure release arm is 0.2 to 0.4 mm.
4. If incorrect, loosen the screws [D] and adjust the clearance by shifting the
paper detecting bracket [E] up or down.
5. After adjustment, confirm the printing pressure ON/OFF mechanism by
monitoring a print run.

SM 5-41 C226
PRINTING SECTION

8.2 PRESSURE ROLLER POSITION ADJUSTMENT

Drum

[C]

[D]
0.6 – 1.0 mm

[F]

[A]

[E]
[B]

Purpose: To ensure that the pressure roller does not contact the clamper
section of the drum.

1. Remove the rear cover of the machine.


2. Using a spanner (10 mm), turn the drum rotation shaft counterclockwise
and position the bearing of the pressure release arm [A] on top of the
pressure cam [B].
3. While holding this condition, ensure that the distance between the
pressure roller [C] and the tip of the clamper [D] is 0.6 to 1.0 mm.
4. If incorrect, loosen the hexagon nut [E] and adjust the clearance by
turning the screw [F].

C226 5-42 SM
PRINTING SECTION

8.3 PRESSURE TIMING ADJUSTMENT

[B]
[C]
[A]

Purpose: To ensure that the maximum printing area is within specifications,


and that the ink does not stain the trailing edge.

1. Stack about 100 sheets of 65 g/m2 paper on the table.


2. Set the paper feed roller pressure lever to the upper position.
3. Remove both front and rear covers of the machine.
4. Access "I/O Check Mode".
• Use Output Check mode (SP131) No. 19.

Replacement
Adjustment
5. Press the Print Start key to raise the paper table to the correct position.
6. Set the Image Shifting indicator at "0" position, and turn the drum to the
home position for drum replacement.
7. Set a protractor on the image shifting shaft [A].
• Position the origin of the protractor at the bracket of the master feed
clamper solenoid.
8. With the power turned off, use a spanner (10 mm) and turn the drum
rotation shaft counterclockwise while pressing in the plunger of the paper
feed solenoid and the printing pressure solenoid.
9. Turn the drum rotation shaft a little further, and stop it when the pressure
roller begins to contact the drum surface.
10. In the above condition, measure the degrees turned, this should be 225 ±
1 degrees.
11. If incorrect, loosen the screws [B] of the pressure cam [C] and adjust by
turning the pressure cam.

SM 5-43 C226
PRINTING SECTION

8.4 PRINTING PRESSURE ADJUSTMENT

Standard Setting:
14 ± 0.5 mm

[A]

[B]

Purpose: To make better print results without decreasing the run length.

1. Remove the rear cover of the machine.


2. Adjust the clearance [A] to be 14 ± 0.5 mm for the by turning the adjusting
bolt [B].

C226 5-44 SM
PRINTING SECTION

8.5 PRINTING PRESSURE STOPPER CLEARANCE


ADJUSTMENT
[C]
[E]

1 ~ 2 mm

[D]
[F]

[B]

[A]

Purpose: To ensure that printing pressure stopper is released when paper


feed start, and is locked within one drum rotation when a paper jam

Replacement
Adjustment
occurs.
NOTE: Perform this adjustment after adjusting the clearance of the paper
detecting arm.

1. Using a spanner (10 mm), gradually turn the drum rotation shaft counter-
clockwise to position the bearing [A] of the pressure release arm on the
top of the pressure cam [B].
2. Manually press in the plunger [C] of the printing pressure solenoid and
confirm that the clearance between the printing pressure ON/OFF lever
[D] and the printing pressure stopper [E] is 1 to 2 mm.
3. If incorrect, loosen the hexagon head screws [F] and adjust the clearance
by moving the printing pressure solenoid.

SM 5-45 C226
PRINTING SECTION

8.6 PRESSURE ROLLER REPLACEMENT

[D]
[A]
[C]

[D]

[B]

1. Remove a screw [A].


2. Remove the holding plate [B].
3. Remove the pressure roller [C].
4. Remove both right and left bearings [D] (2 E-rings).

C226 5-46 SM
DRUM SECTION

9. DRUM SECTION
9.1 MAIN DRIVE BELT TENSION ADJUSTMENT

[A]
1.5 mm

[B]

[C]

[A]

[B]

Replacement
Adjustment
Purpose: To ensure that correct main motor rotation is transmitted to the drum.

1. Remove the rear cover of the machine.


2. Apply a 1000-gram load using a tension gauge to the center of the main
drive belt [A]. Ensure that the belt deflects 1.5 mm.
3. If incorrect, remove the drum unit and adjust the belt tension by moving
the tensioner shaft [B] after loosening the nut [C].
4. After adjustment, tighten the nut completely.

SM 5-47 C226
DRUM SECTION

9.2 DRUM ROTATION SENSOR ADJUSTMENT

[B]

[B] 8 ± 1 mm

[A]

[A]
[C]

Purpose: To ensure correct main motor speed detection.

1. Remove the rear cover of the machine.


2. Ensure that the drum rotation sensor [A] is positioned so that the pulse
disk [B] is inserted into the sensor by 8 ± 1 mm as shown above.
3. If not, loosen the screw [C] securing the sensor bracket and adjust the
sensor bracket position.
4. After adjustment, set a spanner (10 mm) into the drum shaft and rotate
the drum to ensure that the pulse disk does not contact the sensor during
a rotation.

C226 5-48 SM
DRUM SECTION

9.3 PRINTING SPEED ADJUSTMENT

Purpose: To set the maximum speed at 120 ± 10 rotations/minute.

1. Press the Speed Change key to set the speed at the maximum level.
2. Set the number of prints at 121. After the first print, the machine should
produce 120 prints in one minute.
3. If not, adjust the speed by turning VR101 on the Main Control PCB.

Replacement
Adjustment

SM 5-49 C226
DRUM SECTION

9.4 DRUM STOPPER ADJUSTMENT

±1 mm

[B]

[A]

[A]

[C]

Purpose: To ensure that the drum is securely locked when the drum unit is
pulled out.

1. Press the Drum Rotation button to stop the drum at the home position for
drum replacement.
2. Ensure that the distance between the center of the drum lock [A] and the
center of the drum stopper [B] is less than ± 1 mm.
3. If incorrect, loosen the screws [C] and adjust by moving the
drum lock [A].

C226 5-50 SM
DRUM SECTION

9.5 MASTER FEED CLAMPER CAM ADJUSTMENT

[A]

[C]

[B]
[B]

ON= 29 ± 0.5 mm OFF= less than 25 mm


Purpose: To ensure that the master feed clamper is opened during the master
feed process and is closed during other processes.

Replacement
Adjustment
1. Remove the drum unit from the machine and open the master eject unit.
2. Remove the rear cover of the machine
3. Access "I/O Check Mode".
• Use Output Check mode (SP131) No. 15.

4. Press the Print Start key to energize the master feed clamper solenoid [A].
5. Ensure that the distance between the busing and the edge of the opening
cam [B] is 29 ± 0.5 mm when the master feed clamper solenoid is
energized.
6. If not, loosen the mounting screws [C] and adjust the solenoid position.

 CAUTION
Do not turn on the solenoid any longer than 10 seconds.

7. After adjustment, retighten the mounting screws.

SM 5-51 C226
DRUM SECTION

9.6 MASTER EJECT CLAMPER CAM ADJUSTMENT

[A]

[C]

[B]
[B]

ON= 29 ± 0.5 mm OFF= less than 25 mm

Purpose: To position the master eject clamper cam so that the master clamper
opens correctly during the master eject process and closes correctly
for all other processes.

1. Remove the drum unit from the machine and open the master eject unit.
2. Remove the rear cover of the machine.
3. Access "I/O Check Mode".
• Use Output Check mode (SP131) No.16.

4. Press the Print Start key to energize the master eject clamper solenoid
[A].
5. Ensure that the distance between the bushing and the edge of the
opening cam [B] is 29 ± 0.5 mm when the master eject clamper solenoid
is energized
6. If not, loosen the mounting screws [C] and adjust the position of the
master eject clamper solenoid.

 CAUTION
Do not turn on the solenoid any longer than 10 seconds.

7. After adjustment, retighten the mounting screws.

C226 5-52 SM
DRUM SECTION

9.7 INK DETECTING PIN POSITION ADJUSTMENT

[B]

[A]

[D]

7 ± 1 mm
[E]
[C]

[B]
[A]

Replacement
Adjustment
Purpose: To ensure detection of ink built-up between the ink roller and the
doctor roller.

1. Remove the drum unit.


2. Remove the master clamper.
3. Remove the tetron screen and the metal screens from the drum unit.
4. Remove the ink around the ink roller [A] and the doctor roller [B].
5. Ensure that the distance between the end of detecting pin [C] and the
doctor roller surface is 7 ± 1 mm.
6. If incorrect, loosen the screw [D] and adjust the distance by moving the
ink detecting pin bracket [E].
7. After adjustment, retighten the screw [D].

SM 5-53 C226
DRUM SECTION

9.8 DOCTOR ROLLER CLEARANCE ADJUSTMENT

0.08 mm

[B] [A]

Purpose: To equalize the ink thickness around the ink roller and prevent
uneven image.

1. Remove the drum unit.


2. Remove the master clamper.
3. Remove tetron screen and the metal screens from the drum unit.
4. Wipe off the ink around the ink roller and the doctor roller.
5. Insert a 0.08-mm gap gauge between the doctor roller and the ink roller.
Then Ensure that a 0.1-mm gauge can not penetrate the gap.
NOTE: Check the gap at the right, center, and left positions.
6. If the gap is not within specifications, loosen the screws [A] on both sides
and adjust the gap by turning the eccentric bushings [B] on both sides.
NOTE: Before adjustment, remove the drive gear located on the
operation side of the doctor roller as the drive gear restricts the
adjustment.

C226 5-54 SM
DRUM SECTION

9.9 INK ROLLER UNIT POSITION ADJUSTMENT

[B]

[A]

[D]

[C]

Replacement
Adjustment
Purpose: To ensure that the pressure of the pressure roller is applied evenly to
the ink roller (the difference in distance from the center to either end
should be less ± 0.5 mm).

1. Remove the drum unit from the machine.


2. Remove the tetron and the metal screens from the drum unit.
3. Loosen the bolts [A] and the screws [B] that secure the ink roller unit to
the drum shaft.
4. Insert the drum gauge [C] in the holes in both side plates of the drum unit
and the ink roller unit.
NOTE: The part number of the drum gauge is C2009001.
5. In the above condition, tighten the bolts [A] and the screws [B] so that the
thrust play of the flange [D] is 0.05 to 0.2 mm.

SM 5-55 C226
DRUM SECTION

9.10 INK SUPPLY SOLENOID POSITION ADJUSTMENT

[B]

0.5 – 1 mm [A]
[B]

[E]
[C]

[D]

Purpose: To ensure that the clutch sleeve is released by the stopper when the
ink supply solenoid [A] is energized.

1. Remove the drum unit from the machine.


2. Remove the front cover of the drum unit.
3. Press in the solenoid plunger by hand and ensure that the distance
between the stopper [B] and the clutch sleeve [C] is 0.5 mm to 1.0 mm as
shown.
4. If incorrect, loosen the screw [D] and adjust the distance by moving the
solenoid bracket [E].
5. After adjustment, retighten the screw [D].

C226 5-56 SM
DRUM SECTION

9.11 ADJUSTING INK DETECTION

Purpose: To ensure that the ink detection PCB detects a no ink condition
when the ink is running out.

Adjustment Standard:
See the Above illustration.

Replacement
Adjustment
1. Remove the rear cover of the machine.
2. Connect the CH1 probe of an oscilloscope to TP1, the CH2 probe to TP2
and the GND lead to TP-12 V. Select the 5 microsecond range.
3. Turn the main switch on and install a drum with no ink or remove the ink
bottle and continue to make prints until the Add Ink indicator lights.
4. Ensure that the waveform is as shown.
NOTE: 1. This adjustment should be made under normal conditions
(20°C/65 % RH).

2. The period of the waveform varies inversely with temperature.


(High temp. → reduced period, Low temp. → increased
period )
5. If not, adjust the ON timing of the detection signal using VR901 on the ink
detection PCB.

SM 5-57 C226
DRUM SECTION

9.12 SCREEN REPLACEMENT

[A]

[B]

[C]

[D]

[E]

1. Remove the drum unit from the machine.


2. Remove the 2 springs [A].
3. Remove the front screen plate [B] (2 screws).
4. Remove the tetron screens [C] from the drum.
5. Remove the front screen plate [D] and the rear screen plate [E].

C226 5-58 SM
DRUM SECTION

9.13 DRUM DRIVE BELT REPLACEMENT

NOTE: The shape of the


center plate [A]
was changed and
the paper exit pawl
air pump is not
shown.

[C]
[A]

[B]

Replacement
Adjustment
Removal:
1. Set the image position to "0".
2. Turn off the main switch and unplug the power supply cord.
3. Remove the drum unit.
4. Remove the rear cover.
5. Remove the center support side plate [A] (5 screws).
6. Remove the lower support side plate [B] (4 screws).
7. Remove the upper support side plate [C] (6 screws).

SM 5-59 C226
DRUM SECTION

[J] [I]

[K] [H]

[C] [A]

[D]

[E] [F]
[B]

[G]

Assembly:
1. Install the pressure cam drive gear [A].
NOTE: Ensure that the top part of the pressure cam points to the right
[B].
2. Install the relay gear assembly [C].
3. Install the lower support side plate [F].
4. Adjust the drum drive belt position so that the hexagon bolt [G] can be
seen through the hole in the lower support side plate when the drum drive
gear [H] is at drum home position. (The notch cut in the plate [I] lines up
with the gap between the two teeth [J] on the drum drive gear. Also, the
hole [K] in the drum drive gear lines up with a hole in the rear side plate
→ Check by inserting a long screwdriver.)
NOTE: These are the only teeth on the drum drive gear that are not
backed by the metal plate on the rear side of the drum drive gear.

C226 5-60 SM
DRUM SECTION

[I] [G]

[H]

[J]

[A]
[D]

[B] [F]

[E] [C]

7. Install the belt tension bearings [A] (1 E-ring).


8. Adjust the position of both feed cams [B] by inserting a long screwdriver
[C] as shown through the holes in the feed cams and the rear side plate.

Replacement
Adjustment
9. Install the timing gear assembly [D] with the two bearings [E].
10. Install the upper support side plate [F].
11. Confirm the position of the cams by inserting a long screwdriver as shown
through the holes in the upper support side plate, the feed cams, and the
rear side plate.
12. Confirm that the center of the slot [G] in the second feed cam is aligned
with the lower side of the bearing shaft [H].
NOTE: Push down lightly on the second feed cam to remove any play in
the cam gear.
13. Make several prints to check the registration.
14. It the registration is off by more than 9 mm, repeat steps 8 to 13. If the
registration is only off by a few millimeters, loosen the two bolts [J] with a
spanner (8 mm) and adjust the second feed cam position.
X direction: Image on the prints is shifted up.
Y direction: Image on the prints is shifted down
15. Install the center support side plate.

SM 5-61 C226
PAPER DELIVERY

10. PAPER DELIVERY


10.1 AIR PUMP TIMING ADJUSTMENT

[B] [A]

[B]
[D]
[C]

Purpose: To ensure that the paper exit pawl air pump produces a jet of air at
the proper timing

1. Remove the rear cover.


2. Set the drum in the home position.
3. Confirm that the mark [A] on the pump drive gear [B] is right over the gear
shaft [C].
4. If incorrect, remove the support plate [D] (5 screws) and reposition the
gear.
5. Rotate the drum to the home position and confirm step 3 again.

C226 5-62 SM
PAPER DELIVERY

10.2 FIRST PAPER EXIT SENSOR ADJUSTMENT

[A]

Purpose: To ensure that the sensor detects correct paper delivery and that the
jam indicator blinks after an exit misfeed or a paper wrap occurs.

Replacement
Adjustment
1. Access the service program mode number 135.
2. In the ready state, the displayed output voltage of the 1st paper exit
sensor is 0.10 volts.
3. Activates the 1st paper exit sensor by placing a sheet of 65g/ paper
above the sensor. The displayed output voltage is 3.59 volts ± 0.1 volts.
4. If the activated voltage is incorrect, adjust the 1st paper exit sensor and
gravitity variable resistor, VR103 on the main board.
5. When the 1st paper exit sensor is activated, the LED 103 on the main
board will light.

SM 5-63 C226
PAPER DELIVERY

10.3 SECOND PAPER EXIT SENSOR ADJUSTMENT

[B]

Purpose: To ensure that the sensor detects correct paper delivery and that the
jam indicator blinks and the machine stops when a paper wrap or
exit misfeed occurs

1. Access the service program mode number 136.


2. In the ready state, the displayed output voltage of the 2nd paper exit
sensor is 0.10 volts.
3. Activates the 2nd paper exit sensor by placing a sheet of 65g/m paper
above the sensor. The displayed output voltage is 3.59 volts ± 0.1 volts.
4. If the activated voltage is incorrect, adjust the 2nd paper exit sensor and
gravitity variable resistor, VR102 on the main board.
5. When the 2nd paper exit sensor is activated, the LED 102 on the main
board will light.

C226 5-64 SM
PAPER DELIVERY

10.4 EXIT PAWL CLEARANCE ADJUSTMENT

[C]

[B] [A]

Replacement
Adjustment
[D]

Purpose: To ensure that the printing paper is delivered without paper wrap or
damage to the screen.

1. Remove the rear cover of the machine.


2. Manually dis-engage the paper feed and the printing pressure solenoids.
Using a spanner (10 mm), gradually rotate the drum rotation shaft
counterclockwise to move the exit pawl [A] to the drum.
3. Ensure that the clearance between the drum and the exit pawl [D] is 0.5
to 0.7 mm when the exit pawl is at the position closest to the drum.
4. If incorrect, open the master eject box and loosen the hexagon nut [B] of
the exit pawl drive arm. Then adjust the clearance by turning the screw
[C].
5. Check adjustment by repeating steps 2 and 3.

SM 5-65 C226
PAPER DELIVERY

10.5 EXIT PAWL TIMING ADJUSTMENT

[B]

[D]

[A]

[C]

[E]

Purpose: To ensure that the exit pawl does not contact the master clamper.

1. Remove the rear cover of the machine.


2. Press the Image Shifting key to give a maximum white area at the paper
leading edge (image shift position set to "–2").
3. Stack 65 g/m2 paper on the paper table.
4. Access "I/O Check Mode".
• Use Output Check mode (SP131) No. 19.

5. Press the Print Start key to raise the paper table to the correct position.
6. With the power turned off manually dis-engage the paper feed and the
printing pressure solenoids. Using a spanner (10 mm), gradually rotate
the drum rotation shaft counterclockwise at a constant speed.
7. While rotating, ensure that the exit pawl [A] does not contact the master
clamper [B] and that the exit pawl approaches the drum before the
leading edge of the printing paper exits.
8. If incorrect, loosen the hexagon nut [C] and hexagon bolt [E] and adjust
the exit pawl position by turning the hexagon bolt [D].
9. Check adjustment by repeating step 7 with the image position shifted to
both maximum forward and maximum backward directions.

C226 5-66 SM
PAPER DELIVERY

10.6 VACUUM UNIT REPLACEMENT

[D]

[A] [B]

[E] [C]

Replacement
Adjustment
1. Remove both front and rear covers of the machine.
2. Remove the antistatic brush bracket [A] (4 screws).
3. Remove the harness clamp [B] (1 screw).
4. Disconnect the sensor connectors [C].
5. Disconnect the vacuum motor connector [D].
6. Remove the vacuum unit [E] (2 screws).

SM 5-67 C226
PAPER DELIVERY

10.7 DELIVERY BELT/PAPER EXIT SENSORS REPLACEMENT

[A]

[D]

[E]

[F]

[B]
[C]

[H]

[G]

1. Remove the vacuum unit.


2. Remove the 2 screws [A] securing the vacuum guide plate.
3. Remove the tension roller [B] (2 screws).
4. Remove the bearing [C] (1 E-ring).
5. Disconnect the first paper exit sensor connector [D].
6. Remove the delivery belts [E].
7. Disconnect the second paper exit sensor connector [F].
8. Turn the vacuum guide plate [G] over.
9. Replace the paper exit sensors [H] (2 screws each).

C226 5-68 SM
PAPER DELIVERY

10.8 VACUUM MOTOR REPLACEMENT


[B]

[C]

[A]

Replacement
Adjustment
1. Remove the vacuum unit.
2. Turn the vacuum unit [A] over.
3. Loosen the 4 hexagon bolts [B].
4. Remove the vacuum motor [C].

SM 5-69 C226
TROUBLESHOOTING
TROUBLESHOOTING

1. TROUBLESHOOTING
1.1 IMAGE TROUBLE

1. No image, white lines, uneven image on copy

Does the image created on the master match the original?


No Yes

Not enough ink supplied to the drum?


No Yes

No ink supplied even though ink supply solenoid is


energized?

No Yes
Check the ink supply mechanism.
Check the ink detection circuit.

Are drum screens clogged with dried ink? (Printer has not been
used for a long time.)

No Yes
Clean or replace the drum screens.

Has the ink inside the drum separated? (Ink was in storage for
a long time.)

No Yes
shooting
Trouble-
Install a new ink cartridge.

Insufficient printing pressure applied to drum?

Yes
Check the printing pressure mechanism.

Sheet of paper wrapped under the master or two masters wrapped


around the drum?

No Yes
Remove the paper or the extra master from the drum.

SM 6-1 C226
TROUBLESHOOTING

Are you using the new VT master? (more sensitive)


Yes No
Use the VT master.

Has the platten roller been mounted correctly on the thermal head?
Yes No
Tighten the two knobs securing the platten roller and
adjust the platten roller pressure evenly.

Make prints in Test Pattern mode and check the image.

Does the same problem still occur with the test pattern?
Yes No
CIS or main board is defective.

Thermal head, or main board is defective.

C226 6-2 SM
TROUBLESHOOTING

2. Print image is enlarged or reduced in the paper feed direction

Is the print image larger than the original in the paper feed direction?
No Yes

Is the original transport motor functioning normally?


Yes No
Check the original transport motor.

Are the drive belts in the original feed section adjusted to the
correct tension?
Yes No
Adjust the belt tension.

Are any of the pulleys and/or gears in the original feed section
loose?
No
Tighten the screws securing the pulleys and/or gears.

Is the print image smaller than the original in the paper feed direction?
Yes

shooting
Trouble-
Is the master feed motor functioning normally?
Yes No
Check the master feed motor.

Are the drive belts in the master feed section adjusted to the
correct tension?
Yes No
Adjust the belt tension.

SM 6-3 C226
TROUBLESHOOTING

Are any of the pulleys and/or gears in the original feed section
loose?
Yes
Tighten the screws securing the pulleys and/or the
gears.

C226 6-4 SM
TROUBLESHOOTING

1.2 PAPER FEED TROUBLE


1. No paper is fed from the paper table.

Are the paper feed rollers turning normally?


No Yes

Does the paper feed table raise when the Print Start key is
pressed?
Yes No
Check the paper table drive motor,
paper height sensor, and AC drive board.

Has the surface of the paper feed roller been damaged?

Yes
Replace the roller.

Has the timing belt slipped off the paper feed roller pulley?
No Yes
Put belt back on.

Has the plunger of the paper feed solenoid been pulled out?
Yes No

Is there enough clearance between the paper feed sector gear


stopper and the stopper pin?

shooting
Trouble-
Yes No
Adjust the clearance.

Is the paper feed solenoid energized?


No
Check the paper feed solenoid
and the main control board.

Is the paper feed sector gear turning normally?


Yes No
Check the sector gear mechanism.

SM 6-5 C226
TROUBLESHOOTING

Is the one-way clutch on the paper feed roller shaft slipping? (Paper is
often not fed forward at high printing speeds.)
Yes
Lightly sand the roller shaft surface with fine sandpaper
(increases the coefficient of friction) and replace the clutch.

C226 6-6 SM
TROUBLESHOOTING

2. Paper leading edge jams under the second feed roller.

Does the upper second feed roller contact the lower second feed roller
and are both rollers tuning normally?
Yes No

Is the second feed sector gear turning normally?


Yes No
Check the clearance between the second feed sector
gear stopper and the stopper pin.

Is the one-way clutch on the lower second feed roller shaft slip-
ping? (Paper jams frequently at high printing speeds.)
Yes
Lightly sand the roller shaft surface with fine
sandpaper (increases the coefficient of friction)
and replace the clutch.

Is the paper detecting pin moving normally?


Yes No
Adjust the position of the paper detecting pin.

Is any paper stuck between the second guide plates?


No Yes

Remove the paper.

shooting
Trouble-
Are the second guide plates at the correct height?
No

Adjust the height of the plates.

SM 6-7 C226
TROUBLESHOOTING

3. Paper leading edge jams under the drum.

Is the printing pressure correctly applied to the drum?


Yes No

Does the printing pressure solenoid turn on?


Yes No
Check the solenoid in I/O check mode.

Is the clearance between the printing pressure stopper and the


stopper pin correct?
No
Adjust the clearance.

Is the printing pressure timing correct?


Yes No
Adjust the timing.

Is the paper detecting pin moving normally?


Yes No
Adjust the pin position.

Is the upper second feed roller moving normally? (The upper second feed
roller should move up when the pressure roller contacts the drum.)

No

Adjust the roller up/down timing.

C226 6-8 SM
TROUBLESHOOTING

4. Paper frequently jams or is not fed during high speed printing. (Does
not occur at low printing speeds).

Is the surface of the paper feed roller damaged or defective?


No Yes
Replace the roller.

Is the timing belt of the paper feed roller slipping?


No Yes
Adjust the belt tension.

Is the one-way clutch installed on the paper feed roller shaft slipping?
No Yes
Lightly sand the paper feed roller shaft with
fine sandpaper and replace the one-way clutch.

Is there enough clearance between the paper detecting arm and the
pressure release arm?
Yes No
Adjust the clearance.

Is the printing pressure cam timing correct? (Otherwise, the maximum


printing area cannot be created.)
No

shooting
Trouble-
Adjust the cam timing.

SM 6-9 C226
TROUBLESHOOTING

03/98
2.0 ELECTRICAL COMPONENT TROUBLESHOOTING

Component Condition Phenomenon


10 A Fuse Machine does not work. (No indicators on the
Open
(Power Supply PCB) operation panel turn on.)
2.5 A Fuse Cover open indicator blinks when the main switch
Open
(AC Drive PCB) is turned on.
+24 V (CN510-1 on Buzzer sounds and the machine does not work.
No output
Power Supply PCB)
+24 V (CN504-1 on Nothing happens when the main switch is turned
Power Supply PCB) on; when the Master Making key is pressed, the
No output master feed motor fails to turn on and the "C" and
Ajam indicators blink.
+24 V (CN504-2 on Nothing happens when the main switch is turned
Power Supply PCB) on; when the Master Making key is pressed, the
No output master feed motor fails to turn on and the "C" and
Ajam indicators blink.
SEOH (CN503-1 on When the main switch is turned on, E04 is
No output
Power Supply PCB) displayed.
+12 V (CN503-2 on Machine functions are correct, but the image is
No output
Power Supply PCB) almost completely black.
+12 V (CN503-3 on Counter indicator is not displayed. (Only the
Power Supply PCB) No output reduction and image mode indicators are
displayed.)
–12 V (CN503-4 on Machine functions are correct, but the image is
Power Supply PCB) almost completely black. When the Print Start key
No output
is pressed, the add ink indicators >and "D" blink
after 20 rotations even though ink is present.
+5 V (CN503-5 on Nothing There is no output at Pins 5 and 6,
No output
Power Supply PCB) happens and the drum rotates at high speed
+5 V (CN503-6 on Nothing after the main switch is turned on.
No output happens
Power Supply PCB)
+12 V (CN103-2 on Counter indicator is not displayed (Only the
Main PCB) No input reduction and image mode indicators are
displayed.)
+5 V (CN103-3 on No indicators turn on.
No input
Main PCB)
–12 V (CN103-6 on Machine functions are correct, but when the Print
Start key is pressed, the add ink indicators >
Main PCB)
No input
and "D" blink after 20 rotations even though ink is
present.

C226 6-10 SM
TROUBLESHOOTING

03/98

Component Condition Phenomenon


1st Original Sensor First original can be printed correctly, but the jam
ON condition
indicators "A" and Ablink during the next master
(C212/C213 Only)
(Not interrupted)
process when the ADF drive motor turns on.
OFF condition When the Master Making key is pressed, the jam
(Interrupted) indicators "A" and Ablink.
2nd Original Sensor When the main switch is turned on, the jam
ON condition
(Not interrupted) indicators "A" and Ablink and reset is
impossible.
The original is not inserted automatically, and the
jam indicators "A" and Ablink when the Master
Making key is pressed (C211 model).
OFF condition The original is fed when the Master Making key is
(Interrupted) pressed, but the leading edge of the original is
damaged because the original transport motor
fails to turn on. The "A" and Ajam indicators
blink (C212/C213 model).
Original ON condition After the master making process is finished, the
Jam indicators "A" and Ablink.
Registration Sensor (Not interrupted)
The original is fed until the leading edge of the
OFF condition original goes 5 cm past the exposure glass, then
(Interrupted)
jam indicators "A" and Ablink.
Master Eject Switch After the master is ejected and one sheet of paper
(Sensor) ON condition (trial print) is delivered, the jam indicators
(Not interrupted)
"F" andAblink and reset is impossible.
OFF condition When the master is being ejected, the jam
(Interrupted) indicators "F" and Ablink.
Pressure Plate The pressure plate does not go up. After one
Position Switch ON condition sheet of paper (trial print) is delivered, the
(Feeler is actuated)
indicators "F" and >blink.

shooting
OFF condition When the main switch is turned on, the pressure Trouble-
(Feeler is not plate keeps moving up and down.
actuated)
Full Master ON condition When the master eject box is full, the indicators
Detecting Switch (Feeler is actuated) "F" and >
do not blink.
OFF condition After master ejecting is finished, the indicators "F"
and >blink.
(Feeler is not
actuated)
Paper Table Lower ON condition The paper table does not go down.
Limit Sensor (Interrupted)
OFF condition When the paper feed table goes down and stops,
(Not interrupted) the cover open indicator blinks.

SM 6-11 C226
TROUBLESHOOTING

03/98

Component Condition Phenomenon


Paper Table ON condition When the main switch is turned on, the cover
Safety Switch (Feeler is actuated) open indicator blinks.
OFF condition If paper table lower limit sensor is faulty, the
(Feeler is not actuated) paper table moves all the way down and locks.
Paper Table ON condition When the paper feed table goes up, it does not
Height Sensor (Interrupted) stop at the proper position and E-02 lights.
OFF condition The paper feed table does not go up. When
(Not interrupted) printing starts, jam indicators "B" and Ablink.
Paper End When there is no paper on the paper feed table,
Sensor ON condition the Print Start key can be activated, but jam
(Not interrupted)
indicators "B" and Ablink.
OFF condition Though there is paper on the paper table, paper
(Not interrupted) end indicators "B" and >blink.
Pressure Sensor After one sheet of paper is printed, the machine
ON condition stops. At that time, the counter does not count
(Interrupted)
down and jam indicators "B" and Ablink.
OFF condition When the main switch is turned on, jam
(Not interrupted) indicators "B" and Ablink and cannot be reset.
First Paper Exit ON condition When the main switch is turned on, the machine
stops and jam indicators "G" and Ablink.
Sensor (Paper exists)
OFF condition After one sheet of paper is printed, the machine
(Paper does not exist) stops and jam indicators "B", "E", and Ablink.
Second Paper ON condition When the main switch is turned on, jam
indicators "G" and Ablink.
Exit Sensor (Paper exists)
OFF condition After one sheet of paper is printed, the machine
(Paper does not exist) stops and jam indicators "E" and Ablink.
Paper Feed The paper is not fed and jam indicators "B" and
OFF condition
Solenoid
Ablink.
Drum Rotation The drum begins to rotate when the main switch
Sensor ON condition is turned on. E06 lights when the Master Making
(Interrupted) key is pressed or when the Print Start key is
pressed.
The drum begins to rotate when the main switch
OFF condition is turned on. E06 lights when the Master Making
(Not interrupted) key is pressed or when the Print Start key is
pressed.
Master End Normal operation when master is present.
Sensor Master end is not detected; Master End
ON condition
(Actuated) indicators "C" and >do not blink and jam
indicators "C" and A blink.
OFF condition Even if the master is present, the Master End
(Not actuated) indicators "C" and >blink.

C226 6-12 SM
TROUBLESHOOTING

03/98

Component Condition Phenomenon


Right Cutter Switch ON condition Master is not cut. (Cutter unit does not move at
(Rear) (Feeler is actuated) all.)
OFF condition When the master is cut, indicator "E-01" lights. At
(Feeler is not that time the cutter does not return to the front.
actuated)
Left Cutter Switch ON condition Master is not cut. (Cutter unit does not return
(Front) (Feeler is actuated) from the rear.)
OFF condition When the main switch is turned on, indicator
(Feeler is not "E-01" lights.
actuated)
First Drum Position OFF condition When the main switch is turned on, the drum
Sensor (Not interrupted) starts rotating and it cannot be stopped.
* Print (When the Print Start key is pressed)
1. After one sheet of paper is fed, the drum
continues to rotate and paper feed stops.
2. The machine does not stop when the Stop
key is pressed.
3. Paper feed and delivery jams are not
ON condition
detected.
(Interrupted)
* Master making (When the Master Making
key is pressed)
1. After the new master is wrapped around the
drum and one sheet of paper (trial print) is
delivered, the drum does not stop rotating.
The Stop key does not work.
Second Drum * Print (When the Print Start key is pressed)
Position Sensor 1. The paper feed solenoid does not work and
the Stop key does not work.
OFF condition
* Master making (When the Master Making
(Not interrupted)
key is pressed)
1. When the Master Making key is pressed, the
drum starts rotating and cannot be stopped.
* Print (When the Print Start key is pressed.)
1. Paper feed solenoid does not work and drum

shooting
continues to rotate. Trouble-
* Idling time (Reset key + 0 key)
ON condition 1. Drum does not stop rotating.
(Interrupted) * Master eject
1. When the Master Making key is pressed,
master eject indicators "F" and Ablink
and the master is not ejected.
Master Buckle When the main switch is turned on, jam
ON condition
indicators "C" and Ablink and cannot be reset.
Sensor
Original feeding and master feeding stops
OFF condition
halfway, and jam indicators "C" and Ablink.

SM 6-13 C226
TROUBLESHOOTING

03/98

Component Condition Phenomenon


Paper Size Detection * A4 : Master making length is 247mm
Always ON
Sensor 1 (B5 lengthwise).
(Paper
detected) * LT : Master making length is 10.6"
(LT lengthwise).
* A4 : Master making length is 172mm
OFF (Paper (B5 sideways).
not detected) * LT : Master making length is 8.1"
(HLT lengthwise).
Paper Size Detection * A4 : Master making length is 172mm
Sensor 2 Always ON (B5 sideways).
(Paper exists) * LT : Master making length is 8.1"
(HLT lengthwise).
* A4 : Master making length is 247mm
OFF (Paper (B5 lengthwise).
not detected) * LT : Master making length is 10.6"
(LT lengthwise).
Paper Size Detection * A4 : Master making length is 172mm
Always ON
Sensor 3 (B5 sideways).
(Paper
detected) * LT: Master making length is 8.1"
(HLT lengthwise).
* A4 : Master making length is 287mm
OFF (Paper (A4 lengthwise).
not detected) * LT : Master making length is 13.6"
(LG lengthwise).
Drum Master Detection Master is on the drum: machine works correctly.
Sensor Master is not on the drum: indicators F and
Always ON
(Sensor
Ablink during the master eject process.
Printing starts when the Print Start key is
always
detects white) pressed, but indicators "E", "B", and Asoon
turn on and the machine stops.

Master is on the drum: two masters are


OFF
wrapped on the drum.
(Sensor
Master is not on the drum: master is wrapped
always
correctly on the drum, but the "M" indicator
detects black)
blinks when the Print Start key is pressed.

* Refer to the next page.

C226 6-14 SM
TROUBLESHOOTING

03/98
A4 version:
Paper Size Detection Sensor Image Length (Master Making Length)
SN1 SN2 SN3 172 mm 247 mm 287 mm 354 mm
OFF OFF OFF o
ON OFF OFF o
OFF ON OFF o
ON ON OFF o
OFF OFF ON o
ON OFF ON o
OFF ON ON o
ON ON ON o

LT version:
Paper Size Detection Sensor Image Length (Master Making Length)
8.1" 10.6" 13.6" 13.9"
SN1 SN2 SN3
(205.9 mm) (269.4 mm) (345.6 mm) (354 mm)
OFF OFF OFF o
ON OFF OFF o
OFF ON OFF o
ON ON OFF o
OFF OFF ON o
ON OFF ON o
OFF ON ON o
ON ON ON o

shooting
Trouble-

SM 6-15 C226
TAPE MARKER TYPE 20
(C532)
SPECIFICATIONS

1. SPECIFICATIONS
Tape Feed Length: 250 mm (9.8")
Tape Feed Speed: 100 mm/s (3.9"/s)
Tape Size: Outside Diameter 80 mm (3.1") or smaller
Inside Diameter 20 mm (0.8") or larger
Width 17 mm to 18 mm (0.67" to 0.71")
Dimensions: 155 mm (W) x 105 mm (D) x 60 mm (H)
(6.1" x 4.1" x 2.4")
Weight: 700 g (1.5 lb)
Power Source: +24 VDC and +5 VDC from main body
Power Consumption: 15 W

Type 20 (C532)
Tape Marker

SM 7-1 C226
BASIC OPERATION

2. BASIC OPERATION
2.1 OVERVIEW

[B]

[E]
[D]

[C]

[A]

[F]

After the tape dispenser receives the start signal from the main body, the
drive motor [A] will rotate counterclockwise to feed out the tape. The pinch
roller [B] will press the center of the tape against the feed roller [C] flexing the
tape into a V shape. This will keep the tape stiff as it is fed out. After the tape
has fed out the proper length, the drive motor will rotate in the opposite
direction (clockwise) and the cutter [D] will move down to cut the tape. After
the cutter home position sensor [E] detects the cutter actuator [F], the drive
motor will stop and will send the task completion signal to the main body. The
main body will start the next job after receiving this signal.

C226 7-2 SM
BASIC OPERATION

2.2 DRIVE AND CUTTING MECHANISM


[F] [C]
[E]

[G]
[B]
[H]
[D] [A]

Start Signal 10 ms

Timer
2500 ms
Drive Motor Forward
Home Position Reverse
Sensor

Task Completion 100 ms


Signal

The tape dispenser uses a stepping motor, which is driven at 460 pulses per
second, as a drive motor.
When the print counter of the main body becomes 0, the start signal from the
main body will change from high (+5 VDC) to low (0 VDC) to start the timer
on the tape dispenser PCB. When the start signal changes to high, 10
milliseconds later, the drive motor [A] will start to rotate counterclockwise to
feed tape. However, since a one-way bearing is mounted in the cam drive
gear [B], the cutter cam [C] will not rotate.
The drive motor will start rotating in the opposite direction for 2,500
Type 20 (C532)

milliseconds after the timer had started. At this time, the tape has been fed
Tape Marker

out 250 mm (9.8") from the tape dispenser. The drive motor will rotate the
cam drive gear clockwise and the eccentric shaped cutter cam will press
down the cutter arm [D]. The cutter [E] will then move downward to cut the
tape. The cutter spring [F] will return the cutter to its original position. After
the cutter home position sensor [G] detects the cutter actuator [H], the drive
motor will stop and the tape dispenser PCB will send the task completion
signal to the main body.

SM 7-3 C226
BASIC OPERATION

2.3 MANUAL CUT

[A]

Start Signal

Timer 2,500 ms

Reverse
Drive Motor Forward

Home Position
Sensor

Start Signal

Timer 2,500 ms

Forward Reverse
Drive Motor

Home Position
Sensor

When the manual cut switch [A] is pressed, the timer will start counting and
the drive motor will start feeding the tape. 2,500 milliseconds later, the drive
motor will reverse to cut the tape.
If the manual switch is pressed longer than 2,500 milliseconds, the tape will
continue to be fed out until the manual switch is released. Afterward, the
motor will reverse to cut the tape.

C226 7-4 SM
REPLACEMENT AND ADJUSTMENT

3. REPLACEMENT AND ADJUSTMENT


3.1 CUTTER REPLACEMENT
[F]

[B]

[C] [D]

[E]
[G]
[H]

[A]

[I]

1. Remove the tape dispenser from the main body. (1 connector, 2 nuts or
screws)
2. Remove the support bracket [A]. (3 screws)
3. Remove the tape dispenser cover [B] and the upper housing [C] (1 screw,
1 connector)
4. Remove the tape dispensing assembly [D]. (2 connectors)
5. Replace the cutter assembly [E]. (2 screws)
Type 20 (C532)
Tape Marker

NOTE: Ensure that the cutter moves smoothly by rotating the cam drive
gear [F] clockwise manually after the replacement.

6. Reassemble the tape dispenser.


NOTE: Ensure that the tape dispenser PCB [G] and the tape dispensing
bracket [H] are in lower housing slots [I].

SM 7-5 C226
REPLACEMENT AND ADJUSTMENT

3.2 CUTTER HOME POSITION SENSOR REPLACEMENT

[C]

[D] [B]
[A]

[E]

[F]

[G]

1. Remove the tape dispensing assembly. (See steps #1 to #4 on of


" 3.1 CUTTER REPLACEMENT".)
2. Unhook the cutter spring [A].
3. Remove the cam drive gear [B]. (1 E-ring)
4. Remove the pinch roller support bracket [C]. (4 screws)
5. Remove the cutter home position sensor assembly [D] and replace the
sensor. (1 screw, 1 connector)
6. Reassemble the tape dispenser.
NOTE: Ensure that the tape dispenser PCB [E] and the tape dispensing
bracket [F] are in lower housing slots [G].

C226 7-6 SM
REPLACEMENT AND ADJUSTMENT

3.3 TAPE CUT LENGTH ADJUSTMENT

[B]

[A]

Adjustment standard : 250 mm ± 15 mm


1. Turn on the main body and the tape dispenser main switches.
2. Press the manual cut switch [A].
NOTE: Do not press the switch longer than 2.5 seconds.

3. Measure the tape length.


If the tape is longer than 250 mm, turn VR2 [B] counterclockwise.
If the tape is shorter than 250 mm, turn VR2 clockwise.

 CAUTION
Do not turn VR1. It is for factory adjustment only.
Type 20 (C532)
Tape Marker

SM 7-7 C226
DIFFERENCES BETWEEN
MODELS
Each model used in this manual represents the following models
Model RICOH A.B.Dick SAVIN
NRG Model
Code Model Model Model
C215 VT2005 5323
C216 VT2105 CP325/1250/5325
C224 VT2200 CP327/1252/5327 6530 3200DNP
C226 VT2250/40 CP329(L)/1254(L)/5329(L) 6560 3250DNP

Differences
Between
Models

SM 8-1 C226
DIFFERENCES BETWEEN MODELS

1. DIFFERENCES BETWEEN MODELS


1.1 C226 AND C224
No. Item Remarks
These units are commonly used in our facsimile products.
The C226 model uses a book type scanner. The C224
model does not have this feature. The contact image
sensor removes the necessity of complicated adjustments
ADF, Scanner, and needed for a CCD scanner.
1.
Operation Panel
A half-tone processor is used for image processing. This
processor is similar to those in higher level models. It
produces better copy quality half-tone images in Photo
and Letter/Photo modes.

[A]

[B]

The C226 model uses a new paper delivery table. This


table has newly added small guide plates [A] on each
front and rear side fence. The guide plates stack the
prints more evenly. The small guide plates [B], on the
2. Paper Delivery Table bottom of each side fence keep the prints aligned in the
center of the table while the copies are stacked.
Also, the paper stack capacity has been increased from
500 sheets to 1000 sheets.

[C]

Due to the the new paper delivery table design, a new


auxiliary bracket [C] has been added for optional TAPE
MAKER installation. For details, refer to the "Tape Maker
Installation" section.

C226 8-2 SM
DIFFERENCES BETWEEN MODELS

No. Item Remarks


NOTE:
1) The small upper guide platesare needed when thin or
normal paper (80g/m2 or 20 lb. and thinner paper) is
used. The guide plate is not needed for thicker paper. If
the paper is too thick, it may be caught by the upper
guide plates. (Thick paper can be stacked evenly
without the upper guide plates.)
2) When the small upper guide plates are used, the paper
delivery table’s stack capacity reduces to about 750
sheets (depending on paper type). Close the guide
plates to achieve the maximum paper stack capacity.
3) The optional TAPE MAKER works with up to 500
sheets (depending on paper type).

The C224 model’s A/D Conversion PCB is not used. The


function is now included in the Main Control PCB, which
is located beneath the scanner unit. Since the Main
Control PCB was moved from the operational side, the
Power Supply PCB was also moved from the
non-operation side of the machine to where the Main
Control PCB was located in the C224 model.
3. Main Control PCB

Differences
Between
Models

SM 8-3 C226
DIFFERENCES BETWEEN MODELS

No. Item Remarks


The following functions were not used in the C224 model:
– CS Mode
– SP Mode (User Accessible)
– Paste Shadow Erase Mode (Unique to the C226
model)
– One Touch Class Mode (Unique to the C226 model)
– Tint Mode (Unique to the C226 model)
– Program Mode
– Letter/Photo Mode (In addition to the Letter and
Photo modes.)
– Quality Start Mode: See NOTE 1
New Functions in – Edge Erase Mode: See NOTE 2
4.
Operation – Edge Erase / Center Erase Mode: See NOTE 2

NOTE:
1) In the Quality Start mode, after the master making
process, one extra print (this can be set by the
operator from 0 to 3 prints) is made at the lowest
printing speed (20 cpm). The trial print is made in the
same way as other models. As the default setting, two
extra prints are made in the Quality Start mode. The
Quality Start mode is also used in some other models,
however, this method is unique to the C226 model.

2) In other models which use a book type scanner,


shadows near the edges and the center of prints (with
the platen cover open) can be removed. In the C226, a
similar function is available as the Edge Erase/Center
Erase mode. Before using this function, the print paper
size must be selected manually by the operator. Also.
the erasable margin widths for the edges and center
adjustable with a user accessible SP mode.

The Edge Erase mode is the same as the Margin


Erase mode used in some other models that have a
book type scanner.

C226 8-4 SM
DIFFERENCES BETWEEN MODELS

1.2 BETWEEN C224 AND C211/C212/C213


No. Item Remarks
A CCD which corresponds to 300 dpi pixel density is used.
Number of Effective 3648 pixels
Pixels:
1. CCD
Reading Length: 309 mm
Photo Signal Storage: 2.5 ms

The thermal head and thermal head drive circuit have


been changed corresponding to the 300 dpi pixel density
and the increased master feed speed.

Density of thermal 300 dots/inch


2. Thermal Head heating elements
Number of thermal 3072 dots
heating elements
Memory length 256 mm

To ensure paper separation from the drum, the ink roller


has been shifted towards the paper feed table.
The distance L has been changed from 5.0 mm to 3.5 mm
(same as the C216 model).

C211 model C224 model

[A] [A]

Drum Ink Roller


3.
Layout
[B] [B]
L L’
L = 5.0 mm L’ = 3.5 mm

NOTE: The optional color drum for the C224 model


is commonly used for the C211 model.
(The distance L for the color drum is
4.5 mm.)
Differences
Between
Models

SM 8-5 C226
DIFFERENCES BETWEEN MODELS

No. Item Remarks


To ensure drum connection, a drum lock lever has been
added inside the front door. To remove the drum from the
machine, the drum release lever must be pulled up to
disconnect the drum connector. (Same as the C216
model.)

4. Drum Connector

The location of the ink detection board has been changed


from the upper side to the right side of the drum shaft. The
5. Ink Detection Board
ink type switch (SW901), which was not used (always set
at oil type), has been removed. (Same as the C216 model.)
To supply ink to the ink roller evenly, the second ink supply
hole (count from the front side) of the drum shaft is
6. Drum Shaft
covered with a strip of tape.
(Same as the C216 model.)
To ensure paper separation from the drum, the exit pawl
air pump system is standardized. (Same as the C216
7. Exit Pawl Air Pump
model.) (The pump system can optionally be installed in
models of the C211 series.)
Main Board and The main board and the image processing board have
8. Image Processing been combined into one board.
Board
The thermal head drive board has been removed. The
function of the board has been moved to the main board.
The thermal head voltage is directly applied from the
9. Thermal Head Drive
power supply unit. The main board applies the signal to the
PSU to supply thermal head voltage only during the master
making process. (Same as the C216 model.)
Paper Table Drive The paper table drive motor has been changed from an ac
12.
Motor motor to a dc motor.
The air knife motor has been changed from an ac motor to
13. Air Knife Motor
a dc motor.
The pressure plate position switch and the full master
Pressure Plate detecting switch have been eliminated.
14.
Position Sensors Three photo-interrupters, upper and lower pressure plate
sensors and full master box sensor are used instead.

C226 8-6 SM
DIFFERENCES BETWEEN MODELS

No. Item Remarks


The master eject motor which had two functions: (one is to
drive the exit rollers, the other is to drive the pressure
Pressure Plate
15. plate) has been replaced by two motors; the master eject
Motor
motor and pressure plate motor. Due to this modification,
the master box capacity has been increased.
A user can select from 2 to 9 rotations of the drum while
16 Skip Feed
one sheet of paper is fed.
If "Economy mode" is selected on the operation panel, a
Economy Function lower thermal head energy is applied when a master is
17.
(New Function) made. As a result, the image will be lighter than normal
and ink consumption will be less.
"Secret mode" can be selected by changing DIP SW103-6.
Security Mode If this mode is selected, the Print key is disabled after
18.
(New Function) turning the main switch off and on. (Only the "Master
making key" is available.)

Differences
Between
Models

SM 8-7 C226
DIFFERENCES BETWEEN MODELS

1.3 BETWEEN C215/C216 AND C211/C212/C213


No. Item Remarks
The pixel density of the C215/C216 model is 300
dots/inch. Corresponding to this, the CCD used on the
C215/C216 model is the same as the one used on the
C201 model.
1. CCD Number of effective 3648pixels
Pixels:
Reading Length: 309 mm
Photo Signal Storage: 5 ms

Due to pixel density change, the thermal head has been


changed.
Density of thermal 300 dots/inch
heating elements
2. Thermal Head Number of thermal 3072 dots
heating elements
Memory length 256 mm
Applied voltage 19~24 V

To ensure paper separation from the drum, the ink roller


has been shifted forward the paper feed table.
The distance L has been changed from 5.0 mm to 3.5 mm.

C211 model C215/C216 model


[A] [A]

Drum Ink Roller [B]


3. [B]
Layout
L L’
L = 5.0 mm L’ = 3.5 mm

NOTE: The optional color drum for the C215/C216 model


is commonly used for the C211 model.
(The distance L of the color drum is
4.5 mm)

C226 8-8 SM
DIFFERENCES BETWEEN MODELS

No. Item Remarks


To ensure drum connection, a drum lock lever is added
inside the front door. To remove the drum from the
machine, the drum release lever must be pulled up to
disconnect the drum connector.

4. Drum Connector

The location of the ink detection board has been changed


from the upper side to the right side of the drum shaft. The
5. Ink Detection Board
ink type switch (SW901), which was not used (always set
at oil type), has been removed.
To supply ink to the ink roller evenly, the second ink supply
6. Drum Shaft hole (count from the front side) of the drum shaft is
covered with a strip of tape.
To ensure paper separation from the drum, the exit pawl
7. Exit Pawl Air Pump air pump system is standardized. (The pump system can
optionally be installed on the C211/C212/C213 models.)
The thermal head drive board has been removed. The
function of the board has been moved to the image
processing board and the main board.
8. Thermal Head Drive The thermal head voltage is directly applied from the
power supply unit. The main board applies signal to the
PSU to supply thermal head voltage only during the master
making process.
Differences
Between
Models

SM 8-9 C226
DIFFERENCES BETWEEN MODELS

1.4 BETWEEN C207/C208 AND C211/C212/C213


No. Item Remarks
The heating elements used in the C211/C212/C213 thermal head
are smaller than those used on the C207/C208 models. This
reduces ink set-off on the back sides of copies.

C207/C208 model

1
Thermal C211/C212/C213
Head model

Thermal The thermal head drive voltage has been decreased from 24V to
2 Head Drive 16V because the smaller heating elements in the thermal head
Board require less power.
The power supply board has been modified to output 16V to drive
the thermal head.
Power
3
Supply Board
An ON/OFF switching circuit for the thermal head drive voltage
(VHD) has been added to the power supply board.
The design of the front cover and the model name printed on the
cover have been changed. This was done for marketing reasons
4 Exterior and to ensure that the users do not confuse the C211/C212/C213
models with the C207/C208 models and use the wrong master type.
(The new master is more sensitive.)
Image The C213 make-up control board has been eliminated because the
5 Processing C213 image processing board performs the Make-up function.
Board
Main A VHD ON/OFF line has been added to the main harness.
6
Harness
Drum Master The drum master sensor has been changed to stabilize the sensor
7
Sensor sensitivity.

C226 8-10 SM
DIFFERENCES BETWEEN MODELS

No. Item Remarks


The paper feed roller cam has been slightly modified as shown to
reduce the paper speed to 55% that of the C207/C208 models.
(Extended outward at point [A].) This reduces the noise caused
when the paper leading edge strikes the second feed roller.

C207/C208 cam C211/C212/C213 cam


Paper Feed
8
Roller Cam
[A]

The second feed cam has been modified slightly as shown to


reduce the speed of the second feed roller to 40% that of the
C207/C208 models. (Extended outward at point [A], moved in at
point [B].) This reduces the noise caused when the second feed
rollers turn and the paper [C] snaps as it is pulled taut.
[C]

Second C207/C208 cam C211/C212/C213 cam


9 Feed Roller
Cam

[A]

[B]
Differences
Between
Models

SM 8-11 C226
DIFFERENCES BETWEEN MODELS

No. Item Remarks


The shape of the C211/C212/C213 pressure cam has been modified
slightly as shown to decrease the pressure roller speed to 70% that
of the C207/C208 models. (A portion at point [A] has been shaved
off.) This reduces the noise caused when the pressure roller moves
against the drum.
C207/C208 cam C211/C212/C213 cam

Pressure
10
Cam

[A]

Rear Paper One of the air slots [B] cut in the rear paper delivery side plate has
Delivery been enlarged so that tape strips from the optional tape dispenser
Side Plate can be inserted through it.

C207/C208

11
C211/C212/C213
[B]

An ON/OFF control circuit for the thermal head drive voltage (VHD)
has been added to the main control board.
Main Control
12
Board
The drum master detection circuit on the main control board has
been modified to accommodate the new drum master sensor.

C226 8-12 SM
DIFFERENCES BETWEEN MODELS

No. Item Remarks


The 40 cpm print speed at each step has been eliminated on the
C211/C212/C213 models. This reduces ink set-off, which is most
likely to occur at low printing speeds.
C207/C208 C211/C212/C213
Step 1: 40 sheets/min. 60 sheets/min.
Step 2: 60 sheets/min. 75 sheets/min.
Step 3: 80 sheets/min. 90 sheets/min.
Step 4: 100 sheets/min. 105 sheets/min.
Step 5: 120 sheets/min. 120 sheets/min.
Printing
13
Speed
When the Master Making key is pressed, the print speed gradually
increases until it reaches the set speed.
Trial Print 1st Print 2nd Print 3rd Print
C207/C208 10 rpm 40 xrpm 60 rpm 80 rpm
C211/C212/
10 rpm 60 rpm 75 rpm 90 rpm
C213

To prevent service personnel from mistakenly installing the


C207/C208 thermal head on C211/C212/C213 models and vice
versa, the distance between the screw holes on each mounting plate
is different.
C207/C208 C211/C212/C213

Thermal
Head
14
Mounting
Plate

268 mm 260 mm

Differences
Between
Models

SM 8-13 C226
DIFFERENCES BETWEEN MODELS

No. Item Remarks


To prevent users from installing old masters on C211/C212/C213
modes, the diameter of each master spool [A] and master spool
holder [B] has been changed as follows:
C207/C208
[B] [A]

20φ 50φ
20φ

C211/C212/C213
[B] [A]

25φ 46φ
25φ

Master NOTE:
15 Spool/ The C211 LG or C211 A4 model’s spool is the same diameter as the
Holder C207/C208 spool; however, the old master is too wide to fit on the
C211 LG or C211 A4 model’s spool holder.

New Master - M
Old Master (for C211 B4/C212/C213)

50φ 46φ

280 mm 280 mm

New Mster - S
(for C211 LG/C211 A4)
50φ

240 mm

C226 8-14 SM
DIFFERENCES BETWEEN MODELS

No. Item Remarks


A guard [A] has been mounted on the cutter unit [B] to prevent
contact with the cutter edge (sharp) during cutter unit removal or
installation.

[B]

Cutter
16
Section

[A]

Counter rollers [C] have been added to prevent new masters from
creasing as they are being fed through the master reverse section.
Also, the reverse roller [D] has been modified as shown.

Master Feed
17
Unit

[C]

[D]
Differences
Between
Models

SM 8-15 C226
DIFFERENCES BETWEEN MODELS

No. Item Remarks


Both ends of the metal screen [A] pass through a half etching
process. The half etch area [B] is thinner than the other areas. This
improves the outer portion of the copy image.

[A]

[B]

The outer drum screen consists of two tetron screens[C] that reduce
ink set-off.

[C]

18 Drum Unit

The diameter of the left drum lock pin [D] and the right drum lock pin
[E] is different for each drum type as follows:

[E]

[D]

Color Drum Left [D] Right [E]


M: (B4 Size) 8φ 8φ
S: (A4 Size) 10φ 7.6f
LG: (LG Size) 10φ 7.6φ

C226 8-16 SM
DIFFERENCES BETWEEN MODELS

No. Item Remarks


The sponge cushions [A] that were affixed to the paper delivery end
plate have been removed to prevent paper sheets from bouncing
back when they strike the paper delivery end plate.

[A]

Paper
19 Delivery End
Plate

Two different sizes of pressure rollers are used because the printing
area in the horizontal direction [B] on the C211 LG or C211 A4
model is narrower.

B4 size: 292 mm
A4/LG size: 226 mm

Pressure
20
Roller

[B]

Two different types of pressure cams are used because the printing
area (feed direction) of A4 copies on the C211 A4 model is smaller.

B4/LG Size Pressure Cam A4 Size Pressure Cam


Pressure
21
Cam
Differences
Between
Models

SM 8-17 C226
DIFFERENCES BETWEEN MODELS

No. Item Remarks


The platen roller [A] has been changed to an electrically conductive
type to prevent the master from wrapping around the platen roller.

22 Platen Roller [A]

C226 8-18 SM
TECHNICAL SERVICE BULLETINS
TECHNICAL SERVICE BULLETIN
CUSTOMER SERVICE GROUP

BULLETIN NUMBER: VT2250 - 001 04/14/97


APPLICABLE MODEL: VT2250

qCOPY QUALITY
Note: This copy intended as master of original

SUBJECT: SERVICE MANUAL - INSERT


GENERAL:
for reproduction of additional bulletins.

The Service Manual page(s) listed below must be replaced with the page(s) supplied. Each bulletin package
contains 1 set of replacement pages.

q MECHANICAL
PAGES:
The revised areas have been highlighted by an arrow ⇒

• 3-12 Additional Information

q
• 3-12A Additional Information

q ELECTRICAL
PAPER PATH
n
q
q SM
PARTS
OTHER
'97831)6#7)6:-')#+6394
8)',2-'%0#7)6:-')#&900)8-2
&900)8-2#291&)6U :8FFIN#g#NNF NGfGEfML
%440-'%&0)#13()0U :8FFIN


COPY QUALITY
SUBJECT: SERVICE MANUAL - INSERT
Note: This copy intended as master original

GENERAL:
for reproduction of additional bulletins.

The Service Manual page(s) listed below must be replaced with the pages(s) supplied. Each bulletin
package contains 1 set of replacement pages.


PAGES:

MECHANICAL
The revised areas have been highlighted by an arrow ⇒

• viii Updated Table of Contents


• 6-10 ~ 15 Electrical Component Troubleshooting


ELECTRICAL

PAPER PATH

SM

PARTS

OTHER
03/98

TROUBLESHOOTING

1. TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1
1.2 PAPER FEED TROUBLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-5

⇒ 2.0 Electrical Component Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-10

TAPE MARKER TYPE 20 (C532)

1. SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1

2. BASIC OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-2


2.1 OVERVIEW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-2

2.2 DRIVE AND CUTTING MECHANISM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-3

2.3 MANUAL CUT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-4

3. REPLACEMENT AND ADJUSTMENT . . . . . . . . . . . . . . . . . . . . . . 7-5


3.1 CUTTER REPLACEMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-5

3.2 CUTTER HOME POSITION SENSOR REPLACEMENT . . . . . . . . . . . . . . . . 7-6

3.3 TAPE CUT LENGTH ADJUSTMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-7

DIFFERENCES BETWEEN MODELS

1. DIFFERENCES BETWEEN MODELS . . . . . . . . . . . . . . . . . . . . . . 8-2


1.1 C226 AND C224 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-2

1.2 BETWEEN C224 AND C211/C212/C213 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-5

1.3 BETWEEN C215/C216 AND C211/C212/C213 . . . . . . . . . . . . . . . . . . . . . . . 8-8

1.4 BETWEEN C207/C208 AND C211/C212/C213 . . . . . . . . . . . . . . . . . . . . . . 8-10

PCRIP-10 PRIPORT CONTROLLER

BULLETINS

C226 viii SM
TROUBLESHOOTING

03/98
2.0 ELECTRICAL COMPONENT TROUBLESHOOTING

Component Condition Phenomenon


10 A Fuse Machine does not work. (No indicators on the
Open
(Power Supply PCB) operation panel turn on.)
2.5 A Fuse Cover open indicator blinks when the main switch
Open
(AC Drive PCB) is turned on.
+24 V (CN510-1 on Buzzer sounds and the machine does not work.
No output
Power Supply PCB)
+24 V (CN504-1 on Nothing happens when the main switch is turned
Power Supply PCB) on; when the Master Making key is pressed, the
No output master feed motor fails to turn on and the "C" and
Ajam indicators blink.
+24 V (CN504-2 on Nothing happens when the main switch is turned
Power Supply PCB) on; when the Master Making key is pressed, the
No output master feed motor fails to turn on and the "C" and
Ajam indicators blink.
SEOH (CN503-1 on When the main switch is turned on, E04 is
No output
Power Supply PCB) displayed.
+12 V (CN503-2 on Machine functions are correct, but the image is
No output
Power Supply PCB) almost completely black.
+12 V (CN503-3 on Counter indicator is not displayed. (Only the
Power Supply PCB) No output reduction and image mode indicators are
displayed.)
–12 V (CN503-4 on Machine functions are correct, but the image is
Power Supply PCB) almost completely black. When the Print Start key
No output
is pressed, the add ink indicators >and "D" blink
after 20 rotations even though ink is present.
+5 V (CN503-5 on Nothing There is no output at Pins 5 and 6,
No output
Power Supply PCB) happens and the drum rotates at high speed
+5 V (CN503-6 on Nothing after the main switch is turned on.
No output happens
Power Supply PCB)
+12 V (CN103-2 on Counter indicator is not displayed (Only the
Main PCB) No input reduction and image mode indicators are
displayed.)
+5 V (CN103-3 on No indicators turn on.
No input
Main PCB)
–12 V (CN103-6 on Machine functions are correct, but when the Print
Start key is pressed, the add ink indicators >
Main PCB)
No input
and "D" blink after 20 rotations even though ink is
present.

C226 6-10 SM
TROUBLESHOOTING

03/98

Component Condition Phenomenon


1st Original Sensor First original can be printed correctly, but the jam
ON condition
indicators "A" and Ablink during the next master
(C212/C213 Only)
(Not interrupted)
process when the ADF drive motor turns on.
OFF condition When the Master Making key is pressed, the jam
(Interrupted) indicators "A" and Ablink.
2nd Original Sensor When the main switch is turned on, the jam
ON condition
(Not interrupted) indicators "A" and Ablink and reset is
impossible.
The original is not inserted automatically, and the
jam indicators "A" and Ablink when the Master
Making key is pressed (C211 model).
OFF condition The original is fed when the Master Making key is
(Interrupted) pressed, but the leading edge of the original is
damaged because the original transport motor
fails to turn on. The "A" and Ajam indicators
blink (C212/C213 model).
Original ON condition After the master making process is finished, the
Jam indicators "A" and Ablink.
Registration Sensor (Not interrupted)
The original is fed until the leading edge of the
OFF condition original goes 5 cm past the exposure glass, then
(Interrupted)
jam indicators "A" and Ablink.
Master Eject Switch After the master is ejected and one sheet of paper
(Sensor) ON condition (trial print) is delivered, the jam indicators
(Not interrupted)
"F" andAblink and reset is impossible.
OFF condition When the master is being ejected, the jam
(Interrupted) indicators "F" and Ablink.
Pressure Plate The pressure plate does not go up. After one
Position Switch ON condition sheet of paper (trial print) is delivered, the
(Feeler is actuated)
indicators "F" and >blink.

shooting
OFF condition When the main switch is turned on, the pressure Trouble-
(Feeler is not plate keeps moving up and down.
actuated)
Full Master ON condition When the master eject box is full, the indicators
Detecting Switch (Feeler is actuated) "F" and >
do not blink.
OFF condition After master ejecting is finished, the indicators "F"
and >blink.
(Feeler is not
actuated)
Paper Table Lower ON condition The paper table does not go down.
Limit Sensor (Interrupted)
OFF condition When the paper feed table goes down and stops,
(Not interrupted) the cover open indicator blinks.

SM 6-11 C226
TROUBLESHOOTING

03/98

Component Condition Phenomenon


Paper Table ON condition When the main switch is turned on, the cover
Safety Switch (Feeler is actuated) open indicator blinks.
OFF condition If paper table lower limit sensor is faulty, the
(Feeler is not actuated) paper table moves all the way down and locks.
Paper Table ON condition When the paper feed table goes up, it does not
Height Sensor (Interrupted) stop at the proper position and E-02 lights.
OFF condition The paper feed table does not go up. When
(Not interrupted) printing starts, jam indicators "B" and Ablink.
Paper End When there is no paper on the paper feed table,
Sensor ON condition the Print Start key can be activated, but jam
(Not interrupted)
indicators "B" and Ablink.
OFF condition Though there is paper on the paper table, paper
(Not interrupted) end indicators "B" and >blink.
Pressure Sensor After one sheet of paper is printed, the machine
ON condition stops. At that time, the counter does not count
(Interrupted)
down and jam indicators "B" and Ablink.
OFF condition When the main switch is turned on, jam
(Not interrupted) indicators "B" and Ablink and cannot be reset.
First Paper Exit ON condition When the main switch is turned on, the machine
stops and jam indicators "G" and Ablink.
Sensor (Paper exists)
OFF condition After one sheet of paper is printed, the machine
(Paper does not exist) stops and jam indicators "B", "E", and Ablink.
Second Paper ON condition When the main switch is turned on, jam
indicators "G" and Ablink.
Exit Sensor (Paper exists)
OFF condition After one sheet of paper is printed, the machine
(Paper does not exist) stops and jam indicators "E" and Ablink.
Paper Feed The paper is not fed and jam indicators "B" and
OFF condition
Solenoid
Ablink.
Drum Rotation The drum begins to rotate when the main switch
Sensor ON condition is turned on. E06 lights when the Master Making
(Interrupted) key is pressed or when the Print Start key is
pressed.
The drum begins to rotate when the main switch
OFF condition is turned on. E06 lights when the Master Making
(Not interrupted) key is pressed or when the Print Start key is
pressed.
Master End Normal operation when master is present.
Sensor Master end is not detected; Master End
ON condition
(Actuated) indicators "C" and >do not blink and jam
indicators "C" and A blink.
OFF condition Even if the master is present, the Master End
(Not actuated) indicators "C" and >blink.

C226 6-12 SM
TROUBLESHOOTING

03/98

Component Condition Phenomenon


Right Cutter Switch ON condition Master is not cut. (Cutter unit does not move at
(Rear) (Feeler is actuated) all.)
OFF condition When the master is cut, indicator "E-01" lights. At
(Feeler is not that time the cutter does not return to the front.
actuated)
Left Cutter Switch ON condition Master is not cut. (Cutter unit does not return
(Front) (Feeler is actuated) from the rear.)
OFF condition When the main switch is turned on, indicator
(Feeler is not "E-01" lights.
actuated)
First Drum Position OFF condition When the main switch is turned on, the drum
Sensor (Not interrupted) starts rotating and it cannot be stopped.
* Print (When the Print Start key is pressed)
1. After one sheet of paper is fed, the drum
continues to rotate and paper feed stops.
2. The machine does not stop when the Stop
key is pressed.
3. Paper feed and delivery jams are not
ON condition
detected.
(Interrupted)
* Master making (When the Master Making
key is pressed)
1. After the new master is wrapped around the
drum and one sheet of paper (trial print) is
delivered, the drum does not stop rotating.
The Stop key does not work.
Second Drum * Print (When the Print Start key is pressed)
Position Sensor 1. The paper feed solenoid does not work and
the Stop key does not work.
OFF condition
* Master making (When the Master Making
(Not interrupted)
key is pressed)
1. When the Master Making key is pressed, the
drum starts rotating and cannot be stopped.
* Print (When the Print Start key is pressed.)
1. Paper feed solenoid does not work and drum

shooting
continues to rotate. Trouble-
* Idling time (Reset key + 0 key)
ON condition 1. Drum does not stop rotating.
(Interrupted) * Master eject
1. When the Master Making key is pressed,
master eject indicators "F" and Ablink
and the master is not ejected.
Master Buckle When the main switch is turned on, jam
ON condition
indicators "C" and Ablink and cannot be reset.
Sensor
Original feeding and master feeding stops
OFF condition
halfway, and jam indicators "C" and Ablink.

SM 6-13 C226
TROUBLESHOOTING

03/98

Component Condition Phenomenon


Paper Size Detection * A4 : Master making length is 247mm
Always ON
Sensor 1 (B5 lengthwise).
(Paper
detected) * LT : Master making length is 10.6"
(LT lengthwise).
* A4 : Master making length is 172mm
OFF (Paper (B5 sideways).
not detected) * LT : Master making length is 8.1"
(HLT lengthwise).
Paper Size Detection * A4 : Master making length is 172mm
Sensor 2 Always ON (B5 sideways).
(Paper exists) * LT : Master making length is 8.1"
(HLT lengthwise).
* A4 : Master making length is 247mm
OFF (Paper (B5 lengthwise).
not detected) * LT : Master making length is 10.6"
(LT lengthwise).
Paper Size Detection * A4 : Master making length is 172mm
Always ON
Sensor 3 (B5 sideways).
(Paper
detected) * LT: Master making length is 8.1"
(HLT lengthwise).
* A4 : Master making length is 287mm
OFF (Paper (A4 lengthwise).
not detected) * LT : Master making length is 13.6"
(LG lengthwise).
Drum Master Detection Master is on the drum: machine works correctly.
Sensor Master is not on the drum: indicators F and
Always ON
(Sensor
Ablink during the master eject process.
Printing starts when the Print Start key is
always
detects white) pressed, but indicators "E", "B", and Asoon
turn on and the machine stops.

Master is on the drum: two masters are


OFF
wrapped on the drum.
(Sensor
Master is not on the drum: master is wrapped
always
correctly on the drum, but the "M" indicator
detects black)
blinks when the Print Start key is pressed.

* Refer to the next page.

C226 6-14 SM
TROUBLESHOOTING

03/98
A4 version:
Paper Size Detection Sensor Image Length (Master Making Length)
SN1 SN2 SN3 172 mm 247 mm 287 mm 354 mm
OFF OFF OFF o
ON OFF OFF o
OFF ON OFF o
ON ON OFF o
OFF OFF ON o
ON OFF ON o
OFF ON ON o
ON ON ON o

LT version:
Paper Size Detection Sensor Image Length (Master Making Length)
8.1" 10.6" 13.6" 13.9"
SN1 SN2 SN3
(205.9 mm) (269.4 mm) (345.6 mm) (354 mm)
OFF OFF OFF o
ON OFF OFF o
OFF ON OFF o
ON ON OFF o
OFF OFF ON o
ON OFF ON o
OFF ON ON o
ON ON ON o

shooting
Trouble-

SM 6-15 C226
TECHNICAL SERVICE BULLETIN
BULLETIN NUMBER: C226 – 001 1/07/2000
APPLICABLE MODEL:
GESTETNER – 5329L
RICOH – VT2250
SAVIN – 3250DNP

„
PARTS
SUBJECT: GEAR - OIL DAMPER
Note: This copy is intended as a master original
for reproduction of additional bulletins.

GENERAL:
A new wider Gear Oil Damper and a modified Collar Oil Damper are now being used. Both parts should be
changed as a set. The following Parts Update is being issued for all C226 Parts Catalogs.

REFERENCE
OLD PART NO. NEW PART NO. DESCRIPTION QTY INT PAGE ITEM
H5213117 H5223117 Gear Oil Damper 1 3/S 77 31
H5213118 H5223118 Collar Oil Damper 1 3/S 77 32

INTERCHANGEABILITY CHART:
0 OLD and NEW parts can be used in both OLD and 2 NEW parts CAN NOT be used in OLD machines.
NEW machines. OLD parts can be used in OLD and NEW machines.
1 NEW parts can be used in OLD and NEW machines. 3 OLD parts CAN NOT be used in NEW machines.
OLD parts CAN NOT be used in NEW machines. NEW parts CAN NOT be used in OLD machines.
3/S Must be installed as a set on units manufactured prior to the S/N cut-in. On units manufactured after the S/N cut-in or
previously modified, use the new part numbers individually.

UNITS AFFECTED:
C226 Serial Number cut-ins not available at time of publication.

RICOH GROUP COMPANIES CONTROL NO. 003DUP


TECHNICAL SERVICE BULLETIN
BULLETIN NUMBER: C226 – 002 07/24/2002
APPLICABLE MODEL:
GESTETNER – 5329L
RICOH – VT2250
SAVIN – 3250DNP

SUBJECT: MASTER END DETECTION FAILURE


Note: This copy is intended as a master original

„
ELECTRICAL
for reproduction of additional bulletins.

SYMPTOM:
The machine continues to rotate the Master Roll even after the actual end condition is reached, which then
strips the roll paper from the roll. The very edge of the roll paper stripped from the roll contains adhesive
causing a jam when it sticks to the Master Feed Rollers.

CAUSE:
The Master End Sensor does not detect the black end stripe on the roll due to performance variations.

SOLUTION:
Change the sensor, or adjust the sensor’s position as shown below in Field Countermeasure.
An output check for the Master End Sensor has been added from July 2001 production.

FIELD COUNTERMEASURE:
Sensor position adjustment procedure:

1. Unplug the power cord and slide the Scanner Unit to the left as seen from the operation panel side.
2. Lift the release lever and remove the Master Roll.
3. Raise the sensor position by installing a 0.2mm-thick spacer as shown above (P/N 08072071). If this
spacer has no effect, install one more 0.2mm spacer or remove the first one and use a 0.4 mm spacer
(P/N 07010030Z).

Continued…
Copyright  2002 RICOH Corporation. All rights reserved.
Tech Service Bulletin No. C226 – 002
Page 2 of 2

Confirmation: Detection Check

If a used Master Roll is available (with the black End stripe visible), follow the procedure below:

1. Place the end stripe of the used Master Roll over the Master End Sensor.
2. Return the release lever.
3. Make sure that the roll is contacting the sensor, with the end mark at the center of the sensor, as shown
above. If the position is not correct, change the Master End Sensor Bracket (No. 29 on page 1).
4. Access SP130 (Input Check Mode) and access 26 (SN: Master End).
5. Press the Start key and make sure the sensor correctly detects the end mark.
TECHNICAL SERVICE BULLETIN
BULLETIN NUMBER: C226– 003 11/19/2002
APPLICABLE MODEL:
GESTETNER – 5329L
RICOH – VT2250
SAVIN – 3250DNP
Note: This copy is intended as a master original

SUBJECT: RUBBER RINGS


for reproduction of additional bulletins.

„
GENERAL:

PARTS
The following parts updates are being issued for all C226 Parts Catalogs.

REFERENCE
OLD PART NO. NEW PART NO. DESCRIPTION QTY PAGE ITEM
C2004826 Pump Ring 1-0 45 25
08080021 Rubber Ring 0-1 45 25
C2004827 Packing - Pump Socket 1-0 45 26
C2004826 Pump Rubber 0-1 45 26

Copyright  2002 RICOH Corporation. All rights reserved.

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