Seat Leon 3 Electrical System Eng
Seat Leon 3 Electrical System Eng
Seat Leon 3 Electrical System Eng
Workshop Manual
León 2013 ➤
León ST 2013 ➤
Electrical system
Edition 03.2017
Repair Group
00 - Technical data
27 - Starter, current supply, CCS
90 - Gauges, instruments
92 - Windscreen wash/wipe system
94 - Lights, bulbs, switches - exterior
96 - Lights, bulbs, switches - interior
97 - Wiring
Technical information should always be available to the foremen and mechanics, because their
careful and constant adherence to the instructions is essential to ensure vehicle road-worthiness and
safety. In addition, the normal basic safety precautions for working on motor vehicles must, as a
matter of course, be observed.
León 2013 ➤ , León ST 2013 ➤
Electrical system - Edition 03.2017
Contents
00 - Technical data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
1 Safety instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
1.1 Safety precautions for work on vehicles with start/stop system . . . . . . . . . . . . . . . . . . . . . . 1
1.2 Safety precautions when using testers and measuring instruments during a road test . . . . 1
2 Repair notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
2.1 Contact corrosion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
2.2 Routing and securing wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
3 Battery: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
3.1 Types of batteries . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
3.2 Battery - general notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
90 - Gauges, instruments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
1 Instrument cluster . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
1.1 Installing and removing the KX2 dashboard instrument cluster . . . . . . . . . . . . . . . . . . . . . . 50
2 Horn . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
2.1 Assembly overview - horn . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
2.2 Tweeter H2 / Woofer H7: installing and removing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
Contents i
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Electrical system - Edition 03.2017
ii Contents
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Electrical system - Edition 03.2017
Contents iii
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iv Contents
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7.4 Removing and installing rear cigarette lighter illumination bulb L32 . . . . . . . . . . . . . . . . . . 265
7.5 Removing and installing U socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 265
97 - Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 266
1 Relay carrier, fuse holder, E-boxes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 266
1.1 Overview of fitting locations - relay carriers, fuse carriers, electronics boxes . . . . . . . . . . 266
1.2 Removing and installing electronics box (E-box) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 268
1.3 Removing and installing relay and fuse holder in E-box . . . . . . . . . . . . . . . . . . . . . . . . . . 270
1.4 Removing and installing main fuse holder in E-box . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 271
1.5 Removing and installing relay and fuse holder behind dash panel on driver side . . . . . . . . 272
2 Control units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 273
2.1 Overview of fitting locations - control units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 273
2.2 Assembly overview - data bus diagnostic interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 274
2.3 Control unit for the onboard network J519 : removal and fitting . . . . . . . . . . . . . . . . . . . . . . 274
2.4 Removing and installing data bus diagnostic interface J533 . . . . . . . . . . . . . . . . . . . . . . . . 276
3 Connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 278
3.1 Unplugging door separating connector (left-side) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 278
3.2 Unplugging door separating connector (right-side) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 278
3.3 Removing and installing connector point at A-pillar (left-side) . . . . . . . . . . . . . . . . . . . . . . 278
3.4 Removing and installing connector point at A-pillar (right-side) . . . . . . . . . . . . . . . . . . . . . . 279
3.5 Repairing electrical wiring harnesses and plug-in connections . . . . . . . . . . . . . . . . . . . . . . 280
4 Repairing aerial wires . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 281
5 Vehicle diagnostic, testing and information systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 282
Contents v
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vi Contents
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Electrical system - Edition 03.2017
00 – Technical data
1 Safety instructions
(ERL003292; Edition 03.2017)
⇒ “1.1 Safety precautions for work on vehicles with start/stop sys‐
tem”, page 1
⇒ “1.2 Safety precautions when using testers and measuring in‐
struments during a road test”, page 1
WARNING
WARNING
1. Safety instructions 1
León 2013 ➤ , León ST 2013 ➤
Electrical system - Edition 03.2017
2 Repair notes
⇒ “2.1 Contact corrosion”, page 2
⇒ “2.2 Routing and securing wiring”, page 2
3 Battery:
⇒ “3.1 Types of batteries”, page 3
⇒ “3.2 Battery - general notes”, page 3
Note
All instructions and references for this chapter are found under ⇒
Electrical system, General information; Rep. gr. 27 ; Battery;
Types of Battery .
Note
All instructions and references for this chapter are found under ⇒
Electrical system, General information; Rep. gr. 27 ; Battery .
3. Battery: 3
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Electrical system - Edition 03.2017
1 - Retainer
2 - Screw
❑ 15 Nm
3 - Positive wire
❑ Disconnecting and con‐
necting ⇒ page 9
4 - Nut
❑ 6 Nm
5 - Heat shield
6 - Cover for positive terminal
7 - Cover for negative terminal
8 - Electrical wire
❑ For battery monitor con‐
trol unit - J367-
❑ Observe correct se‐
quence when connect‐
ing earth cable
⇒ page 9
9 - Nut
❑ 9 Nm
10 - Earth wire
❑ 9 Nm
11 - Earth wire
❑ With battery monitor
control unit - J367-
❑ Disconnecting and con‐
necting ⇒ page 9
❑ Removal and installa‐
tion ⇒ page 12
12 - Nut
❑ 6 Nm
13 - Battery:
❑ Disconnecting and connecting ⇒ page 9
❑ Removal and installation ⇒ page 5
14 - Battery tray version 1
❑ Removal and installation ⇒ page 10
15 - Screw
❑ 3 piece fastener of battery tray
❑ 9 Nm
16 - Nut
❑ 9 Nm
17 - Battery tray version 2
❑ Removal and installation ⇒ page 11
1. Battery: 5
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Electrical system - Edition 03.2017
Caution
Note
Installing
– Insert battery in battery tray -1- so that battery base strip
makes contact at bottom and side of stop -arrows-.
1. Battery: 7
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Electrical system - Edition 03.2017
– Attach the battery terminal clamp -5- of the earth lead onto the
negative “-” terminal of battery by hand and tighten nut -6-.
The following measures must be carried out after re-connecting
battery:
♦ Activate the automatic open / close function of electric window
lifters ⇒ Vehicle instructions manual .
♦ Connecting vehicle diagnosis tester .
♦ Call up and delete the event memory ⇒ Vehicle diagnostic
tester.
Note
After re-connecting the power supply, the ESP warning lamp may
not go out until the vehicle has been driven a few metres.
Specified torques
♦ ⇒ “1.1 Assembly overview - battery”, page 4
Caution
Disconnecting
Note
Removing
– Switch off ignition and all electrical consumers.
Vehicles without access and start authorisation system
– Remove ignition key, if fitted.
Vehicles with access and start authorisation system
– Store the ignition key outside the vehicle to prevent the ignition
from being switched on unintentionally.
Continued for all vehicles
– Open the cover of the battery cover.
1. Battery: 9
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Electrical system - Edition 03.2017
Note
After re-connecting the power supply, the ESP warning lamp may
not go out until the vehicle has been driven a few metres.
Specified torques
♦ ⇒ “1.1 Assembly overview - battery”, page 4
1. Battery: 11
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Electrical system - Edition 03.2017
Removing
– Switch off ignition and all electrical consumers.
Vehicles without access and start authorisation system
– Remove ignition key, if fitted.
Vehicles with access and start authorisation system
– Store the ignition key outside the vehicle to prevent the ignition
from being switched on unintentionally.
Continued for all vehicles
– Open cover in heat insulation sleeve.
1. Battery: 13
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Electrical system - Edition 03.2017
2 Alternator
⇒ “2.1 Assembly overview - alternator”, page 14
⇒ “2.2 Removing and installing the alternator”, page 15
⇒ “2.3 Checking alternator”, page 23
⇒ “2.4 Alternator: repairs”, page 24
⇒ “2.5 Removing and installing poly V-belt pulley .”, page 26
⇒ “2.6 Removing and installing voltage regulator”, page 31
1 - Screw
❑ 4 units.
❑ 23 Nm
2 - Alternator
❑ Removal and installa‐
tion ⇒ page 15
❑ repairs ⇒ page 31
3 - Electric connector
4 - Terminal 30/B+
5 - Cover
6 - Nut
❑ 20 Nm
1 - Alternator
❑ Removal and installa‐
tion ⇒ page 15
❑ repairs ⇒ page 31
2 - Screw
❑ 2 units.
❑ 23 Nm
3 - Sliding bush
❑ 2 units.
❑ Ensure that bushes
slide freely, as the
clamping pressure of a
stiff bush will be insuffi‐
cient even when the cor‐
rect tightening torque is
applied
4 - Electric connector
5 - Cap
6 - Nut
❑ 20 Nm
7 - Terminal 30/B+
8 - Nut
❑ 3.2 Nm
9 - Clamp
10 - Threaded pins
2. Alternator 15
León 2013 ➤ , León ST 2013 ➤
Electrical system - Edition 03.2017
Removing
– With the ignition switched off, disconnect battery earth cable
⇒ page 9 .
– Remove the tensioning element for the Poly-V belt ⇒ Rep. gr.
13 ; Cylinder block, Pulley end; Tensioning element for the
Poly-V belt: Removing and installing .
– Remove the lower engine noise insulation ⇒ General body
repairs, exterior; Rep. gr. 66 ; Noise insulation; removing and
installing the noise insulation .
– Unscrew bolts -arrows-.
Note
Note
Ensure that bushes of alternator mounting slide freely and are not
to tight (loosen, if necessary); otherwise clamping force of sliding
bushes is too low even if specified torque is applied.
Caution
2. Alternator 17
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Electrical system - Edition 03.2017
Note
Caution
Installing
Installation is carried out in the reverse sequence; note the fol‐
lowing:
– To facilitate the positioning of the alternator drive bushes for
fixing screws back a bit.
Note
Removing
– Disconnect battery - A- ⇒ page 4 .
– Remove poly V-belts ⇒ Rep. gr. 13 ; Cylinder block on pulley
side; Removing and installing poly V-belts .
– Remove the tensioning element for the Poly-V belt ⇒ Rep. gr.
13 ; Cylinder block, Pulley end; Tensioning element for the
Poly-V belt: Removing and installing .
Vehicles with air conditioner
Caution
2. Alternator 19
León 2013 ➤ , León ST 2013 ➤
Electrical system - Edition 03.2017
Removing
– With the ignition switched off, disconnect battery earth cable
⇒ page 9 .
– Unscrew the attachment bolts -1- and -2- of the generator (al‐
ternator).
– Remove the lower engine noise insulation ⇒ General body
repairs, exterior; Rep. gr. 66 ; Noise insulation; removing and
installing the noise insulation .
Note
Caution
2. Alternator 21
León 2013 ➤ , León ST 2013 ➤
Electrical system - Edition 03.2017
Caution
Installing
Installation is carried out in the reverse sequence; note the fol‐
lowing:
– Install the poly V-belt as depicted in the illustration:
1- Vibration damper
2- Tensioner for poly V-belt
3- Alternator
4- Air conditioning compressor
– Connect battery - A- ⇒ page 4 .
– Always start engine and check belt running after completing
work.
Specified torques
♦ ⇒ “2.1.1 Assembly overview: Alternator without sliding bush‐
es”, page 14
Note
Caution
Installing
Installation is carried out in the reverse sequence; note the fol‐
lowing:
– To facilitate the positioning of the alternator drive bushes for
fixing screws back a bit.
Note
2. Alternator 23
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Electrical system - Edition 03.2017
1 - Alternator
2 - Voltage regulator
❑ Removal and installa‐
tion ⇒ page 32
❑ Checking brushes
⇒ page 24
3 - Double bolt 2 Nm
4 - Cover
5 - Protective cap
6 - Hexagon bolt - 2 Nm
2. Alternator 25
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Electrical system - Edition 03.2017
♦ Wrench - U 40084-
Removing
– Remove alternator ⇒ page 15 .
– Place the alternator in a vice at the appropriate points.
Caution
Specified torques
♦ ⇒ “2.4.4 Tightening torques: Alternator”, page 25
Removing
– Remove alternator ⇒ page 15 .
– Place the alternator in a vice using the appropriate points.
2. Alternator 27
León 2013 ➤ , León ST 2013 ➤
Electrical system - Edition 03.2017
– Remove the protective hood of the poly-V belt free wheel pul‐
ley.
Note
– Release the socket -1- and remove it from the handle -2-.
– Turn the handle -2- of the torque wrench 180º and place the
socket.
– Set turning direction of torque wrench to anti-clockwise on
socket drive.
– Introduce the the socket wrench XZN 1/2" M10 long point -
SAT 1006/2 10L- -1- on the alternator axle.
– Use the polygonal adapter - U 40084- tool to immobilise the
axle.
– Tighten the Poly-V belt pulley without freewheel sprocket: In
order to do this, turn the alternator shaft to the left using the
torque wrench - SAT 8010- .
Specified torques
♦ ⇒ “2.4.4 Tightening torques: Alternator”, page 25
♦ Socket spanner TORX 1/2 T50 long point - SAT 1006/8 50L-
♦ Polygonal adaptor - U 40084-
Removing
– Remove alternator ⇒ page 15 .
– Place the alternator in a vice using the appropriate points.
– Remove the protective hood of the poly-V belt free wheel pul‐
ley.
2. Alternator 29
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Electrical system - Edition 03.2017
Note
Installing
Installation is carried out in the reverse sequence; note the fol‐
lowing:
– Bolt the poly-V belt with freewheel pulley onto the alternator
axle (screw in by hand until the stop).
To install the poly-V belt freewheel pulley, the torque wrench -
SAT 8010- must be adapted as follows:
– Release the socket -1- and remove it from the handle -2-.
– Turn the handle -2- of the torque wrench 180º and place the
socket.
– Set turning direction of torque wrench to anti-clockwise on
socket drive.
– Fit the TORX screwdriver insert - SAT 1006/8 50L- into the
alternator's shaft.
– Counterhold the multi-point adapter - SAT 40084- using the
ring spanner SW 17.
– Tighten the Poly-V belt pulley without freewheel sprocket: In
order to do this, turn the alternator shaft to the left using the
torque wrench - SAT 8010- .
Specified torques
♦ ⇒ “2.4.4 Tightening torques: Alternator”, page 25
Removing
– Remove alternator ⇒ page 15 .
2. Alternator 31
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2. Alternator 33
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Electrical system - Edition 03.2017
3 Starter:
⇒ “3.1 Assembly overview - starter”, page 34
⇒ “3.2 Starter motor: removing and installing”, page 35
1 - Starter: - B-
❑ Removal and installa‐
tion ⇒ page 35
2 - Screw
❑ 80 Nm
3 - Earth wire
❑ Depending on equip‐
ment
4 - Nut
❑ Depending on equip‐
ment
❑ 20 Nm
5 - Electric connector
6 - Nut
❑ 20 Nm
7 - Cover
8 - Terminal 30/B+
9 - Nut
❑ Depending on equip‐
ment
❑ 20 Nm
10 - Earth wire
❑ Depending on equip‐
ment
11 - Bracket/bearing/support
❑ For the cable harness
1 - Starter:
❑ Removal and installa‐
tion ⇒ page 35
2 - Screw
❑ 80 Nm
3 - Electric connector
4 - Nut
❑ 20Nm
5 - Cap
6 - Terminal 30/B+
7 - Earth wire
8 - Nut
❑ 23 Nm
9 - Screw
❑ 80 Nm
3. Starter: 35
León 2013 ➤ , León ST 2013 ➤
Electrical system - Edition 03.2017
Removing
– With the ignition switched off, disconnect battery earth cable
⇒ page 9 .
Only for engine type 1.8 l TSI
– Remove air filter housing ⇒ Rep. gr. 23 ; Air filter; Removing
and installing air filter housing .
Continued for all versions
– Unplug connector -1- by sliding locking element to rear and
pressing down release catch.
– Press off cap -2-.
– Unscrew wire for terminal 30/B+ -3- from alternator.
– Remove the lower engine noise insulation ⇒ General body
repairs, exterior; Rep. gr. 66 ; Noise insulation; removing and
installing the noise insulation .
– Remove nut -4- and detach bracket -1- for electrical wiring.
Wiring remains connected.
– Unscrew screws -2 and 5- and remove the -3- starter.
Installing
Installation is carried out in the reverse sequence; note the fol‐
lowing:
Specified torques
♦ ⇒ “3.1.1 Exploded view - starter, vehicles with manual gear‐
box”, page 34
Removing
– With the ignition switched off, disconnect battery earth cable
⇒ page 9 .
– Remove air filter housing ⇒ Rep. gr. 23 ; Air filter; Removing
and installing air filter housing .
3. Starter: 37
León 2013 ➤ , León ST 2013 ➤
Electrical system - Edition 03.2017
– Remove nut -4- and push bracket -1- of the wiring harness.
Note
Removing
– With the ignition switched off, disconnect battery earth cable
⇒ page 9 .
– Remove air filter housing ⇒ Rep. gr. 23 ; Air filter; Removing
and installing air filter housing .
– Remove nut -2-.
– Unbolt earth wire -1-.
– Press off cap -3-.
3. Starter: 39
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Electrical system - Edition 03.2017
4 Start-Stop System
⇒ “4.1 General description - start/stop system”, page 40
1 - Alternator
❑ Removal and installa‐
tion ⇒ page 15
2 - Onboard supply control unit
- J519-
❑ Removal and installa‐
tion ⇒ page 274
3 - Instrument cluster
❑ Removal and installa‐
tion ⇒ page 50
4 - Switch for Start Stop Oper‐
ation
❑ Removal and installa‐
tion ⇒ page 236
5 - Battery monitoring control
unit - J367-
❑ Removal and installa‐
tion ⇒ page 12
❑ Adaptation ⇒ page 13
6 - Battery:
❑ Removal and installa‐
tion ⇒ page 5
7 - Starter:
❑ Removal and installa‐
tion ⇒ page 34
Note
For greater clarity the bumper grille is not depicted in the illustra‐
tion.
Removing
– Switch off ignition and all electrical consumers.
Vehicles without access and start authorisation system
– Remove ignition key, if fitted.
Note
♦ For greater clarity the bumper grille is not depicted in the il‐
lustration.
♦ Completely remove the adaptive cruise control unit assembly
- J428- .
Removing
– Switch off ignition and all electrical consumers.
Vehicles without access and start authorisation system
– Remove ignition key, if fitted.
Vehicles with access and start authorisation system
– Store the ignition key outside the vehicle to prevent the ignition
from being switched on unintentionally.
Continued for all vehicles
– Removing trim for radar sensor ⇒ page 44 .
Note
Specified torques
♦ ⇒ “5.2.6 Assembly overview - adaptive cruise control unit J428
”, page 48
Removing
– Switch off ignition and all electrical consumers.
Vehicles without access and start authorisation system
– Remove ignition key, if fitted.
Note
For greater clarity the bumper grille is not depicted in the illustra‐
tion.
– Remove the adaptive cruise control unit - J428- -2- from the
adapter -1- in -the direction of the arrow-.
Installing
Installation is carried out in the reverse sequence; note the fol‐
lowing:
Note
Note
For greater clarity the bumper grille is not depicted in the illustra‐
tion.
1 - Cover
❑ Removal and installa‐
tion ⇒ page 44
2 - Adaptive cruise control unit
- J428-
❑ Removal and installa‐
tion ⇒ page 42
❑ Calibrating ⇒ page 48
3 - Adapter
❑ Removal and installa‐
tion ⇒ page 46
❑ Measure adjustment
and adjust if necessary
⇒ page 45 .
4 - Threaded pins
❑ 2 units.
❑ If adjustment is comple‐
ted, stud setting must
not be changed any‐
more.
❑ Measure adjustment
and adjust if necessary
⇒ page 45 .
5 - Screw
❑ 2 units.
❑ 8 Nm
6 - Radar holder
❑ Removal and installa‐
tion ⇒ page 43
7 - Mounting clips
❑ 3 units.
❑ Renew
Volkswagen Technical Site: http://vwts.ru http://vwts.info
8 - Electric connector
9 - Front bumper bracket
❑ On the front cross member, see ⇒ ETKA .
Note
90 – Gauges, instruments
1 Instrument cluster
⇒ “1.1 Installing and removing the KX2 dashboard instrument
cluster”, page 50
Note
Removing
– Switch off ignition and all electrical consumers.
Vehicles without access and start authorisation system
– Remove ignition key, if fitted.
Vehicles with access and start authorisation system
– Store the ignition key outside the vehicle to prevent the ignition
from being switched on unintentionally.
Continued for all vehicles
– Move steering wheel down and to rear as far as possible,
making use of full range of steering column adjuster.
– Remove the trim of the dash panel insert using the lever for
the front end - 3370- at the points shown -arrow-.
1. Instrument cluster 51
León 2013 ➤ , León ST 2013 ➤
Electrical system - Edition 03.2017
2 Horn
⇒ “2.1 Assembly overview - horn”, page 52
⇒ “2.2 Tweeter H2 / Woofer H7: installing and removing”,
page 53
2.1.1 Assembly overview - Horn, vehicles with horns on the right longitudinal
chassis beam
1 - Bracket/bearing/support
❑ Removal and installa‐
tion ⇒ page 53
2 - Nuts
❑ 13 ± 2 Nm
3 - Nut
❑ 10 ± 2 Nm
4 - Horns
❑ Removal and installa‐
tion ⇒ page 53
5 - Electric connector
2.1.2 Assembly overview - Horn, vehicles with horns on both longitudinal chassis
beams
1 - Bracket/bearing/support
❑ Removal and installa‐
tion ⇒ page 54
2 - Nuts
❑ 13 ± 2 Nm
3 - Nut
❑ 10 ± 2 Nm
4 - Horns
❑ Removal and installa‐
tion ⇒ page 54
5 - Electric connector
2. Horn 53
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Electrical system - Edition 03.2017
Note
Removal and installation are described for the left side. Removal
and installation on the right side are carried out laterally reversed
in the same way.
Removing
– Switch off ignition and all electrical consumers.
Vehicles without access and start authorisation system
– Remove ignition key, if fitted.
Vehicles with access and start authorisation system
– Store the ignition key outside the vehicle to prevent the ignition
from being switched on unintentionally.
Continued for all vehicles
– Place the vehicle on a lifting platform.
– Remove the left front wheel ⇒ Rep. gr. 44 ; Rims and Tyres .
– Remove the spoiler on the front left wheel well ⇒ Chassis -
external assembly work; Rep. gr. 66 ; Wheel well liner .
– Remove the lower engine noise insulation ⇒ General body
repairs, exterior; Rep. gr. 66 ; Noise insulation; removing and
installing the noise insulation .
2. Horn 55
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Electrical system - Edition 03.2017
1 - Screw
❑ Tightening sequence
⇒ page 57
2 - Wiper motor - V-
❑ With wiper motor control
unit - J400-
❑ Switch-off the APS
⇒ page 61
❑ Removal and installa‐
tion ⇒ page 61
3 - Screw
❑ Tightening sequence
⇒ page 57
4 - Nut
❑ 18 Nm + - 2
5 - Cap
6 - Wiper arm, passenger's
side (LHD)
❑ Different length ⇒ Elec‐
tronic parts catalogue
❑ Removal and installa‐
tion ⇒ page 58
❑ Adjusting ⇒ page 59
7 - Wiper blade, passenger's
side (LHD)
❑ Different length ⇒ Elec‐
tronic parts catalogue
❑ Replace ⇒ page 57
8 - Wiper blade, driver's side
(LHD)
❑ Different length ⇒ Elec‐
tronic parts catalogue
❑ Replace ⇒ page 57
12 - Screw
❑ Tightening sequence ⇒ page 57
Note
The front lid must be completely closed if the wiper motor needs
to be run during repair work (the voltage supply to the wiper motor
is cut off when the front lid is open).
Caution
1. Windscreen wiper 57
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Installing
Caution
Removing
Caution
Note
If the wiper motor needs to be run during repair work, the bonnet
must be closed (voltage supply to wiper motor is cut off when
bonnet is open).
Caution
Note
If the wiper motor needs to be run during repair work, the bonnet
must be closed (voltage supply to wiper motor is cut off when
bonnet is open).
1. Windscreen wiper 59
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– Switch on ignition.
– Actuate “touch wipe” function and allow wiper motor to move
to end position.
Note
♦ Every second time the wiper motor is switched off it runs back
slightly after reaching the end position, which turns the lip of
the wiper blade in the opposite direction.
♦ The wiper motor moves the wiper arms down beyond their end
position and then back up slightly. This slightly raised position
must not be used when aligning the wiper crank.
♦ You must use the end setting at which the wiper motor moves
directly to its park position (without returning). Operate the
“touch-wipe” function again as necessary.
Removing
– Switch off ignition and all electrical consumers.
Vehicles without access and start authorisation system
– Remove ignition key, if fitted.
Vehicles with access and start authorisation system
– Store the ignition key outside the vehicle to prevent the ignition
from being switched on unintentionally.
Continued for all vehicles
– Attach wiper arm to wiper shaft with wiper blade fitted and align
wiper blade on windscreen as follows:
• Before screwing off the windscreen wiper arms, the wiper
blades must be positioned on the markings of the windscreen
-a- and -b-.
Note
Note
Note
1. Windscreen wiper 61
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Note
♦ The rain and light sensor has a silicon layer (coupling pad)
which forms the contact surface to the windscreen.
♦ The rain and light sensor has been designed so that it can be
used again. A prerequisite for re-use is that the coupling pad
is not damaged or dirty (check!).
Removing
– Switch off ignition and all electrical consumers.
Vehicles without access and start authorisation system
– Remove ignition key, if fitted.
Vehicles with access and start authorisation system
– Store the ignition key outside the vehicle to prevent the ignition
from being switched on unintentionally.
Continued for all vehicles
– Cover -1- of the front camera support is pushed downward
-Arrow A- unclip and remove -Arrow A- .
Note
– Release and pull off connector -1- and remove rain and light
sensor - G397- -2-.
Caution
Until the time comes to reinstall it, store removed rain and light
sensor - G397- in a place where the coupling pad cannot be
damaged or soiled from dust, etc.
Installing
Installation is carried out in the reverse sequence; note the fol‐
lowing:
Caution
Note
If the surface of the coupling pad on the rain and light sensor -
G397- is soiled, it may be possible to clean it by “sticking on” and
then “pulling off” one or more adhesive strips.
1. Windscreen wiper 63
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– Reconnect connector.
– Insert rain and light sensor - G397- -1- into retaining frame on
windscreen.
– Push retaining clip on both sides -arrows- so that it can be
heard to engage.
Note
Note
♦ The rain and light sensor has a silicon layer (coupling pad)
which forms the contact surface to the windscreen.
♦ The rain and light sensor has been designed so that it can be
used again. A prerequisite for re-use is that the coupling pad
is not damaged or dirty (check!).
Removing
– Switch off ignition and all electrical consumers.
Vehicles without access and start authorisation system
– Remove ignition key, if fitted.
Vehicles with access and start authorisation system
– Store the ignition key outside the vehicle to prevent the ignition
from being switched on unintentionally.
Continued for all vehicles
– Remove centre console ⇒ General body repairs, interior; Rep.
gr. 68 ; Centre console; Removing and installing centre con‐
sole .
Note
– Release and pull off connector -1- and remove rain and light
sensor - G397- -2-.
Caution
Until the time comes to reinstall it, store removed rain and light
sensor - G397- in a place where the coupling pad cannot be
damaged or soiled from dust, etc.
1. Windscreen wiper 65
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Installing
Installation is carried out in the reverse sequence; note the fol‐
lowing:
Caution
Note
If the surface of the coupling pad on the rain and light sensor -
G397- is soiled, it may be possible to clean it by “sticking on” and
then “pulling off” one or more adhesive strips.
– Reconnect connector.
– Insert rain and light sensor - G397- -1- into retaining frame on
windscreen.
– Push retaining clip on both sides -arrows- so that it can be
heard to engage.
Note
Caution
– Separate upper part of housing -1- together with lens unit from
bottom part of housing -2- by releasing retaining lugs
-arrows- on both sides.
Caution
The lens unit of the rain and light sensor may become dam‐
aged.
♦ Do not touch the lens unit.
– Remove rain and light sensor electronics -2- from upper part
of old housing -1- and insert into new upper part of new hous‐
ing in exactly same way.
– Engage upper part of housing with lens unit and protective
cover with lower part of housing.
– Install rain sensor ⇒ page 62 .
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Caution
– Place sensor foil on rain and light sensor -2- with aid of trans‐
parent protective film -1-.
– Press sensor foil through protective film -1- onto rain and light
sensor -2- making sure there are no air bubbles.
1. Windscreen wiper 69
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2 Windscreen washer
⇒ “2.1 Assembly overview - windscreen washer system”,
page 70
⇒ “2.2 Removing and installing headlamp washer reservoir”, page
73
⇒ “2.3 Removing and installing windscreen washer fluid level
sender”, page 80
⇒ “2.4 Removing and installing windscreen washer pump”,
page 81
⇒ “2.5 Removing and installing spray jets”, page 83
⇒ “2.6 Jet adjustment”, page 84
2. Windscreen washer 71
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2.1.2 Assembly overview - windscreen wiper system, vehicles with additional left
cooler
1 - Screw
❑ 3 units.
❑ 8 Nm ± 1.2
2 - Screw
❑ 8 Nm ± 1.2
3 - Nut
❑ 8 Nm ± 1.2
4 - Mounting
❑ For washer fluid reser‐
voir
❑ Removal and installa‐
tion ⇒ page 79
5 - Mounting
❑ For filler neck
❑ Removal and installa‐
tion ⇒ page 79
6 - Nut
❑ 2 units.
❑ 8 Nm ± 1.2
7 - Washer fluid level sender -
G33-
❑ Removal and installa‐
tion ⇒ page 80
8 - Sleeve
❑ Renew if damaged.
9 - Water pipe
❑ For windscreen washer
system
10 - Right spray jet
❑ Version with right spray jet heater element - Z21-
❑ Removal and installation ⇒ page 83
❑ Adjusting ⇒ page 84
11 - Left spray jet
❑ Version with left washer jet heater element - Z20-
❑ Removal and installation ⇒ page 83
❑ Adjusting ⇒ page 84
12 - Nipple
❑ For washer fluid hose in bonnet
13 - Screw
❑ 8 Nm ± 1.2
14 - Filler cap
❑ For filler neck
15 - Strainer
16 - Charging hoses
❑ For washer fluid reservoir
2. Windscreen washer 73
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Installing
Installation is carried out in the reverse sequence; note the fol‐
lowing:
– Slide filler neck -4- onto filler pipe -1- as far as stop.
• Lug -3- must make contact in recess -2- on filler pipe.
– Fit filler neck onto lock carrier -6- and secure with fastener
-5-.
Note
Removing
– Place the vehicle on a lifting platform.
– Switch off ignition and all electrical consumers.
Vehicles without access and start authorisation system
– Remove ignition key, if fitted.
Vehicles with access and start authorisation system
– Store the ignition key outside the vehicle to prevent the ignition
from being switched on unintentionally.
Continued for all vehicles
– Remove the left front wheel ⇒ Rep. gr. 44 ; Rims and Tyres .
2. Windscreen washer 75
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Installing
Installation is carried out in the reverse sequence; note the fol‐
lowing:
– Check that sealing grommet -1- is seated correctly.
– Place filler neck in retainer -2- and in windscreen and head‐
lamp washer reservoir.
– Insert filler neck into washer fluid reservoir.
• When doing so, guide -3- must be aligned with the retainer.
Specified torques
♦ ⇒ “2.1.2 Assembly overview - windscreen wiper system, ve‐
hicles with additional left cooler”, page 72
Note
2. Windscreen washer 77
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Removing
– Place the vehicle on a lifting platform.
– Switch off ignition and all electrical consumers.
Vehicles without access and start authorisation system
– Remove ignition key, if fitted.
Vehicles with access and start authorisation system
– Store the ignition key outside the vehicle to prevent the ignition
from being switched on unintentionally.
Continued for all vehicles
– Remove the right front wheel ⇒ Rep. gr. 44 ; Rims and Tyres .
– Remove the spoiler on the front left wheel well ⇒ Chassis -
external assembly work; Rep. gr. 66 ; Wheel well liner .
– Expose central connector -4- and disconnect.
– Unplug the electrical connector -3-.
– Place below the collecting tray - T20173- .
– Unlock lid catches -5 and 6- -Arrows- and remove the fluid
lines from the windscreen washer pump.
– Press release tab and pull washer fluid hose -2- off headlight
washer system pump.
– Expose water pipe -1-.
Installing
Installation is carried out in the reverse sequence; note the fol‐
lowing:
– Check that sealing grommet -2- is seated correctly on wind‐
screen and headlamp washer reservoir -3-.
Specified torques
♦ ⇒ “2.1.2 Assembly overview - windscreen wiper system, ve‐
hicles with additional left cooler”, page 72
2. Windscreen washer 79
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Removing
– Place the vehicle on a lifting platform.
– Switch off ignition and all electrical consumers.
Vehicles without access and start authorisation system
– Remove ignition key, if fitted.
Vehicles with access and start authorisation system
– Store the ignition key outside the vehicle to prevent the ignition
from being switched on unintentionally.
Continued for all vehicles
– Remove the right front wheel ⇒ Rep. gr. 44 ; Rims and Tyres .
– Remove the spoiler on the front left wheel well ⇒ Chassis -
external assembly work; Rep. gr. 66 ; Wheel well liner .
Removing
– Place the vehicle on a lifting platform.
– Switch off ignition and all electrical consumers.
Vehicles without access and start authorisation system
– Remove ignition key, if fitted.
Vehicles with access and start authorisation system
– Store the ignition key outside the vehicle to prevent the ignition
from being switched on unintentionally.
Continued for all vehicles
– Remove the left front wheel ⇒ Rep. gr. 44 ; Rims and Tyres .
– Remove the spoiler on the front left wheel well ⇒ Chassis -
external assembly work; Rep. gr. 66 ; Wheel well liner .
2. Windscreen washer 81
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Removing
– Place the vehicle on a lifting platform.
– Switch off ignition and all electrical consumers.
Vehicles without access and start authorisation system
– Remove ignition key, if fitted.
Vehicles with access and start authorisation system
– Store the ignition key outside the vehicle to prevent the ignition
from being switched on unintentionally.
Continued for all vehicles
– Remove the right front wheel ⇒ Rep. gr. 44 ; Rims and Tyres .
– Remove the spoiler on the front left wheel well ⇒ Chassis -
external assembly work; Rep. gr. 66 ; Wheel well liner .
– Release the safety lock -3- in -the direction of the arrow- and
remove the washer fluid hose -2- from the wash water spray
jet.
– If present, disconnect electrical connector -1-.
Installing
Installation is carried out in the reverse sequence; note the fol‐
lowing:
– When pushing on the washer fluid hose, take care that you
can hear the retaining clips locking in to the connection of the
washer fluid hose.
– Insert spray jet in bonnet.
2. Windscreen washer 83
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WARNING
These have been set in the factory and there is no need to reset
them. Check only.
Note
WARNING
Injury risk!
♦ If the adjustment tool for the spray nozzles - T40187- is
not used then make sure that both sides are covered and
always engaged with the covers -3- and -4-.
♦ If one side is not engaged with the cover, there is a risk of
injuries from the needle - 3125/5A- -1- or with fitted pin
-2-.
♦ When opening from the respective side, make sure that
the opposite side is not pointing toward the hand.
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– Fit adjusting pin -2- onto appropriate spray jet -arrow- of spray
jet unit -1-, aim at the marks previously made on windscreen
and adjust if necessary.
– If spray pattern does not match specifications, clean the con‐
taminated spray jet.
WARNING
Injury risk!
♦ The adjusting pin must be covered and secured with the
cover each time it has been used.
Note
The joint-free wiper blade is very flexible. To lift the wiper blade
off the rear window, grasp it only in the area in which the wiper
blade is attached to the wiper.
Removing
– Switch on ignition.
– Actuate rear wiper and allow wiper arm to move to end posi‐
tion.
– Switch off ignition and all electrical consumers.
Vehicles without access and start authorisation system
– Remove ignition key, if fitted.
Vehicles with access and start authorisation system
– Store the ignition key outside the vehicle to prevent the ignition
from being switched on unintentionally.
– Put the windscreen wiper arm, with the wiper blade fitted, on
the windscreen wiper shaft. Align the wiper blade on the rear
window, in the following manner:
Note
♦ The measurement -a- gives the distance from the point of the
wiper blade to the lower edge of the window.
♦ Dimension -a- for the adjustment is marked on the rear win‐
dow.
– Switch on ignition.
– Activate the rear window washer and ensure the wiper arm
reaches the resting position.
– Re-check the windscreen wiper arm adjustment; correct it if
necessary.
Specified torques
♦ ⇒ “3.1 Assembly overview - rear window wiper system”, page
87
Removing
– Removing wiper arm ⇒ page 88 .
– Removing lower interior tailgate panel ⇒ Bodywork - Interior
installation work; Rep. gr. 70 ; Load space lining; lower interior
tailgate panel: removal and installation .
– Pull out the plug -1-.
– Unscrew nuts -2-, -3- and -5-.
– Remove rear window wiper motor - V12- -4-.
Installing
Installation is carried out in the reverse sequence; note the fol‐
lowing:
– Before installing rear window wiper motor, moisten inner side
of rear window rubber seal using a rubber and plastic com‐
patible lubricant (e.g. polyethylene glycol), if necessary.
– Insert rubber seal -1- into rear window.
• The -arrow- on the sealing rubber points to the roof of the ve‐
hicle.
Specified torques
♦ ⇒ “3.1 Assembly overview - rear window wiper system”, page
87
♦ ⇒ “3.4 Adjusting windscreen wiper arm”, page 89
4.1.1 Assembly overview - back windscreen wiper system, vehicles without ad‐
ditional left cooler
4.1.2 Assembly overview - back windscreen wiper system, vehicles with addi‐
tional left cooler
1 - Water pipe
❑ For rear window washer
system
2 - Washer jet
❑ Removal and installa‐
tion ⇒ page 93
❑ Adjusting ⇒ page 94
3 - Additional brake light
❑ Removal and installa‐
tion ⇒ page 166
❑ Removing and instal‐
ling, on spoiler
⇒ page 165
4 - Filler neck for the window
and headlight washer system
reservoir
❑ Removal and installa‐
tion ⇒ page 76
5 - Windscreen and headlamp
washer reservoir
❑ Removal and installa‐
tion ⇒ page 77
6 - Sleeve
❑ Renew if damaged.
7 - Windscreen and rear win‐
dow washer pump - V59-
❑ Removal and installa‐
tion ⇒ page 82
Removing
– Remove the High-level brake light bulb - M25- .
⇒ “5.2 Removing and installing high-level brake light”,
page 166
– Release both catches -arrows- and pull spray jet -1- to rear out
of high-level brake light bulb - M25- .
Installing
– Installation is carried out in reverse order.
– Adjusting spray jet ⇒ page 94 .
Note
5 Headlamp washers
⇒ “5.1 Assembly overview - headlight washer system”,
page 95
⇒ “5.2 Removing and installing headlamp washer reservoir”, page
97
⇒ “5.3 Removing and installing headlight washer system V11
pump”, page 97
⇒ “5.4 Removing and installing spray jets”, page 98
⇒ “5.5 Jet adjustment”, page 100
5.1.1 Assembly overview - headlight wiper system, vehicles without additional left
cooler
1 - Flexible hose
2 - Headlamp washer pump -
V11-
❑ Removal and installa‐
tion ⇒ page 97
3 - Windscreen and headlamp
washer reservoir
❑ Removal and installa‐
tion ⇒ page 74
4 - Cap
❑ Removal and installa‐
tion ⇒ page 98
5 - Spray jet
❑ Removal and installa‐
tion ⇒ page 98
❑ Adjusting ⇒ page 100
❑ Breather ⇒ page 100
6 - Washer fluid level sender -
G33-
❑ Cannot be removed
❑ In the event of a fault, it
is not possible to re‐
place washer fluid level
sender - G33- separate‐
ly.
7 - Clips
❑ for fixing the hose
❑ Repair of hoses
⇒ page 101
8 - Front bumper cover
❑ Install bumper cover
5. Headlamp washers 95
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Electrical system - Edition 03.2017
5.1.2 Assembly overview - headlight wiper system, vehicles with additional left
cooler
1 - Flexible hose
2 - Headlamp washer pump -
V11-
❑ Removal and installa‐
tion ⇒ page 98
3 - Washer fluid level sender -
G33-
❑ Removal and installa‐
tion ⇒ page 80
4 - Windscreen and headlamp
washer reservoir
❑ Removal and installa‐
tion ⇒ page 77
5 - Filler neck for the window
and headlight washer system
reservoir
❑ Removal and installa‐
tion ⇒ page 76
6 - Cap
❑ Removal and installa‐
tion ⇒ page 98
7 - Spray jet
❑ Removal and installa‐
tion ⇒ page 98
❑ Adjusting ⇒ page 100
❑ Breather ⇒ page 100
8 - Clips
❑ for fixing the hose
❑ Repair of hoses
⇒ page 101
9 - Front bumper cover
❑ Install bumper cover (front) ⇒ General body repairs, exterior; Rep. gr. 63 ; Front bumper; Removing
and installing bumper cover (front) .
Removing
– Place the vehicle on a lifting platform.
– Switch off ignition and all electrical consumers.
Vehicles without access and start authorisation system
– Remove ignition key, if fitted.
Vehicles with access and start authorisation system
– Store the ignition key outside the vehicle to prevent the ignition
from being switched on unintentionally.
Continued for all vehicles
– Remove the left front wheel ⇒ Rep. gr. 44 ; Rims and Tyres .
– Remove the spoiler on the front left wheel well ⇒ Chassis -
external assembly work; Rep. gr. 66 ; Wheel well liner .
5. Headlamp washers 97
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♦ Lever - U30800-
Removing
– Switch off ignition and all electrical consumers.
Vehicles without access and start authorisation system
– Remove ignition key, if fitted.
Vehicles with access and start authorisation system
– Store the ignition key outside the vehicle to prevent the ignition
from being switched on unintentionally.
Continued for all vehicles
Pull off the protector trim -1- of the spray nozzle with the lever - U
30800- in -direction of arrow-.
Caution
5. Headlamp washers 99
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Electrical system - Edition 03.2017
– Unlock hose connection -3- and pull off the spray nozzle -2-.
– Press on the two retaining clips -1- and pull out the spray noz‐
zle -2- in -direction of arrow-.
Installing
– Install in reverse order.
WARNING
Note
♦ The spray jets are pre-set at the factory and do not have to be
adjusted following installation.
♦ If necessary, the jets must be adjusted, see ⇒ Maintenance ;
Booklet 501 .
Note
All instructions and references for this chapter are found under ⇒
Electrical system, General information; Rep. gr. 92 ; Washer fluid
lines .
1 - Headlamps
❑ Removal and installa‐
tion ⇒ page 106
❑ Correcting installation
position of headlight
⇒ page 117
❑ Headlights: Adjust
⇒ page 111
❑ Headlights: checking
adjustment
⇒ page 111
2 - Adjustment nut
❑ 4 Pieces
❑ Correcting installation
position of headlight
⇒ page 117
3 - Bolts
❑ 4 Pieces
❑ 4.5 Nm
4 - Front left turn signal bulb -
M5- or front right turn signal
bulb - M7-
❑ Replace ⇒ page 118
5 - Flasher light lamp holder
6 - Left-hand main beam head‐
lamp - M30- or the right-hand
main beam headlamp - M32-
❑ Replace ⇒ page 126
7 - Rear cover for the main
beam / indicator
8 - Left headlight range control
motor - V48- or right headlight
range control motor - V49-
❑ Removal and installation ⇒ page 121
9 - Rear cover for the dipped beam
10 - Bulb for left dipped beam - M29- or bulb for right dipped beam - M31-
❑ Replace ⇒ page 125
11 - Lamp holder for the daytime running light / side light
12 - Left bulb for daytime running lights and parking lights - L186- and right bulb for daytime running lights and
parking lights - L188-
❑ Replace ⇒ page 127
1. Headlamps 103
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1 - Headlamps
❑ Removal and installa‐
tion ⇒ page 106
❑ Correcting installation
position of headlight
⇒ page 117
❑ Headlights: Adjust
⇒ page 111
❑ LED headlight: check
setting ⇒ page 113
2 - Adjustment nut
❑ 4 Pieces
❑ Correcting installation
position of headlight
⇒ page 117
3 - Securing screws
❑ 4 Pieces
❑ 4.5 Nm
4 - Cover the main beam bulb
5 - Vehicle level sender
❑ Removal and installa‐
tion ⇒ Undercarriage,
axles, steering; Rep. gr.
43 ; Vehicle level indica‐
tor
6 - Headlight range control unit
- J431-
❑ Removal and installa‐
tion ⇒ page 199
7 - Left headlight range control
motor - V48- or right headlight
range control motor - V49-
❑ Removal and installa‐
tion ⇒ page 123
8 - Output module for left headlight - J667- or output module for right headlight - J668-
❑ Removal and installation ⇒ page 128
9 - Cover for dipped beam bulb
10 - Left LED module for daytime running lights and side light - L176- or right LED module for daytime running
lights and side light - L177-
❑ Removal and installation ⇒ page 129
1. Headlamps 105
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Note
Removal and installation are described for the left side. Removal
and installation on the right side are carried out laterally reversed
in the same way.
♦ Lever - 3409-
Removing
– Switch off ignition and all electrical consumers.
Vehicles without access and start authorisation system
– Remove ignition key, if fitted.
Vehicles with access and start authorisation system
– Store the ignition key outside the vehicle to prevent the ignition
from being switched on unintentionally.
– Remove the securing bolts -1- securing the bumper trim -2-.
1. Headlamps 107
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– Remove the bumper trim, first hang this out at the corner and
then push forwards.
– Remove the fixing screws -arrows- between the headlight
lamps and the body.
– Disconnect the unit from the headlight track -1- and headlight
-2- .
– Disconnect the headlight plug connection.
– Remove the unit comprising headlight lamp -1- and headlight
-2-.
Installing
Install in reverse order for the removal. During this step, observe
the following:
Specified torques
♦ ⇒ “1.1 Assembly overview - headlight”, page 102
♦ ⇒ “1.4 Correcting installation position of headlight”,
page 117
♦ ⇒ “1.3 Adjust headlights”, page 111
Note
Removing
⇒ page 106
1. Headlamps 109
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Electrical system - Edition 03.2017
Removing
– Remove bumper cover (front) ⇒ General body repairs, exte‐
rior; Rep. gr. 63 ; Front bumper; Removing and installing
bumper cover (front) .
– Remove bolts -1-, -2- and -3- from both headlights.
– Remove securing bolts -1-, -2- and -3- of the sliding rails used
to fix the headlights to the chassis from both headlights.
Note
Removal and installation are described for the left side. Removal
and installation on the right side are carried out laterally reversed
in the same way.
Removing
– Remove headlight ⇒ page 106 .
– Unscrew the fixing screws -arrow- between the headlight lamp
-1- and headlight -2-.
Installing
Install in reverse order for the removal. During this step, observe
the following:
Specified torques
♦ ⇒ “1.1.3 Assembly overview - headlight, headlight track”, page
105
♦ ⇒ “1.4 Correcting installation position of headlight”,
page 117
♦ ⇒ “1.3 Adjust headlights”, page 111
1. Headlamps 111
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Electrical system - Edition 03.2017
– Check that with the dipped beam on, the bright/dim horizontal
limit touches the dividing line -1- of the verification surface.
– Check if the right raising part touches the Bright/dim limit of
the adjusting line of 15°, which starts to go up after the point
of inflection -2-. The clear centre of the light beam should be,
in this case, to the right of the vertical -4-.
For both methods:
Note
Note
1. Headlamps 113
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Electrical system - Edition 03.2017
Note
Preparation work
– Vehicle must be on a level surface.
– To prepare the headlight setting, switch off the ignition and
switch on again.
– Turn light switch - E1- to “dipped beam” position – not to “Auto”
position.
– Close all doors and the rear lid and keep them closed during
the complete checking and adjusting procedure.
Headlight setting
1. Headlamps 115
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Electrical system - Edition 03.2017
– Check that with the dipped beam on, the bright/dim horizontal
limit touches the dividing line -1- of the verification surface.
– Check that the point of inflection -2- between the horizontal left
part and the right raising part of the bright/dim limit passes the
vertical by the central mark -3-. The clear centre of the light
beam should be, in this case, to the right of the vertical -4-.
Check the adjustment of headlamps (with display with adjustment
line of 15°)
Perform the following check of the main headlamps:
– Check that with the dipped beam on, the bright/dim horizontal
limit touches the dividing line -1- of the verification surface.
– Check if the right raising part touches the Bright/dim limit of
the adjusting line of 15°, which starts to go up after the point
of inflection -2-. The clear centre of the light beam should be,
in this case, to the right of the vertical -4-.
For both methods:
Note
Note
1. Headlamps 117
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Electrical system - Edition 03.2017
Note
Note
Note
♦ The figures show the replacement of the left turn signal lamp
of the left headlamp. The turn signal in the right-hand head‐
lamp is replaced in the same way.
♦ The headlight does not have to be removed.
Removing
– Switch off ignition and all electrical consumers.
Vehicles without access and start authorisation system
– Remove ignition key, if fitted.
Vehicles with access and start authorisation system
– Store the ignition key outside the vehicle to prevent the ignition
from being switched on unintentionally.
– Hold the bulb holder -1- press in the bulb -2- arrow -A- and turn
to the left -arrow B- .
– Remove bulb -2- from holder -1-.
Note
Operation process
– Remove headlight with broken retaining tabs ⇒ page 109 .
– Remove remaining parts of broken retaining tabs from head‐
light housing.
1. Headlamps 119
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Electrical system - Edition 03.2017
– Mount the fixing tags -1-, -2-, -4-, -5- and -6- of the repair set
on the headlight housing and fix in place with the screws -3-.
Specified torques
Component Nm
Lug fixing screws 4.5
Note
Note
Note
Removing
– Switch off ignition and all electrical consumers.
Vehicles without access and start authorisation system
– Remove ignition key, if fitted.
Vehicles with access and start authorisation system
– Store the ignition key outside the vehicle to prevent the ignition
from being switched on unintentionally.
Continued for all vehicles
– Turn the swivel of the transfer system of the control to the end
position.
1. Headlamps 121
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Electrical system - Edition 03.2017
Installing
Installation is carried out in the reverse sequence; note the fol‐
lowing:
– Turn the ball head of the servomotor to the left for light range
adjustment - V48- by hand until it has been completely re‐
moved -B-.
– Pull the optical unit by hand through the headlight cover, so
that the dipped beam reflectors face up.
– Hold the dipped beam reflectors up and insert the ball head of
the left servomotor for light range adjustment - V48- into the
guide.
Note
Note
Removing
– Switch off ignition and all electrical consumers.
Vehicles without access and start authorisation system
– Remove ignition key, if fitted.
Vehicles with access and start authorisation system
– Store the ignition key outside the vehicle to prevent the ignition
from being switched on unintentionally.
1. Headlamps 123
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Electrical system - Edition 03.2017
– Turn the swivel of the transfer system of the control -2- into the
end position.
– Unscrew the bolt -1-.
– Completely remove the transfer system of the control -2- .
– Remove the swivel -3- using the lever - U30800- .
– Disconnect the plug of the Servomotor on the left for light
range adjustment - V48- .
Installing
Installation is carried out in the reverse sequence; note the fol‐
lowing:
– Turn the ball head of the servomotor to the left for light range
adjustment - V48- by hand until it has been completely re‐
moved -B-.
– Pull the optical unit by hand through the headlight cover, so
that the dipped beam reflectors face up.
– Hold the dipped beam reflectors up and insert the ball head of
the left servomotor for light range adjustment - V48- into the
guide.
Note
Note
Removing
– Switch off ignition and all electrical consumers.
Vehicles without access and start authorisation system
– Remove ignition key, if fitted.
Vehicles with access and start authorisation system
– Store the ignition key outside the vehicle to prevent the ignition
from being switched on unintentionally.
Continued for all vehicles
– Separate the headlight cover -2-.
1. Headlamps 125
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Electrical system - Edition 03.2017
Note
Note
Removing
– Switch off ignition and all electrical consumers.
Vehicles without access and start authorisation system
– Remove ignition key, if fitted.
Vehicles with access and start authorisation system
– Store the ignition key outside the vehicle to prevent the ignition
from being switched on unintentionally.
Continued for all vehicles
– Separate the headlight cover -3-.
– Disconnect the plug connector -1- from the bulb for left high
beam - M30- .
– Remove the bulb -2- from the frame of the reflector by pressing
it.
Installing
Note
Note
Removing
– Switch off ignition and all electrical consumers.
Vehicles without access and start authorisation system
– Remove ignition key, if fitted.
Vehicles with access and start authorisation system
– Store the ignition key outside the vehicle to prevent the ignition
from being switched on unintentionally.
Continued for all vehicles
– Rotate bulb holder -1- to the left remove it in the direction of
the -arrow-.
1. Headlamps 127
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Electrical system - Edition 03.2017
– Hold the bulb holder -1- tight and press on the bulb -2- and
turn to the left in the direction of the -arrow-.
– Remove bulb -2- from holder -1-.
Note
The illustrations show the replacement of the left LED module for
daylight driving light and side light - L176- of the left headlight.
The replacement of the right LED module for daylight driving light
and side light - L177- of the right headlight follows the same pro‐
cedure.
Removing
– Switch off ignition and all electrical consumers.
Vehicles without access and start authorisation system
– Remove ignition key, if fitted.
Vehicles with access and start authorisation system
– Store the ignition key outside the vehicle to prevent the ignition
from being switched on unintentionally.
Continued for all vehicles
Remove left headlight ⇒ page 106
1. Headlamps 129
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Electrical system - Edition 03.2017
Remove the three securing bolts -1- of the left LED module for
daylight driving light and side light - L176- .
– Pull the left LED module for daylight driving light and side light
- L176- -2- out of the headlight.
Installing
Installation is carried out in the reverse sequence; note the fol‐
lowing:
– Check the seal between the control unit and the headlight for
damage.
Specified torques
♦ Bolt tightening torque 1.5 Nm
2 Fog lights
⇒ “2.1 Removing and installing fog light”, page 131
⇒ “2.2 Removing and installing fog light bulb L22 / L23”,
page 135
⇒ “2.3 Adjusting fog lights”, page 137
Note
Removal and installation are described for the left side. Removal
and installation on the right side are carried out laterally reversed
in the same way.
♦ Lever - U 30800-
Removing
– Switch off ignition and all electrical consumers.
Vehicles without access and start authorisation system
– Remove ignition key, if fitted.
Vehicles with access and start authorisation system
– Store the ignition key outside the vehicle to prevent the ignition
from being switched on unintentionally.
Continued for all vehicles
– Remove the front grille of the bumper cover ⇒ page 133 ⇒
General body repairs, exterior; Rep. gr. 63 ; Front bumper;
Assembly overview - bumper cover
Note
The shape of the fog lights and the number and position of the
screws is different depending on the model.
– Unscrew the three securing bolts -2- from the fog light -1- on
the trim of the bumper.
– Undo the clip -arrow- and pull the headlight out of its mount.
Installing
Install in reverse order for the removal. During this step, observe
the following:
– Check fog light adjustment ⇒ page 137 .
Specified torques
Securing bolts of the grille of the Nm
bumper trim
Securing bolts of the fog lamp 2 Nm + - 0.5 Nm
on the trim of the bumper
Note
Removal and installation are described for the left side. Removal
and installation on the right side are carried out laterally reversed
in the same way.
♦ Lever - U 30800-
Removing
– Switch off ignition and all electrical consumers.
Vehicles without access and start authorisation system
– Remove ignition key, if fitted.
Vehicles with access and start authorisation system
– Store the ignition key outside the vehicle to prevent the ignition
from being switched on unintentionally.
Continued for all vehicles
– Remove the front grille of the bumper cover ⇒ page 133 ⇒
General body repairs, exterior; Rep. gr. 63 ; Front bumper;
Assembly overview - bumper cover
Note
The shape of the fog lights and the number and position of the
screws is different depending on the model.
Note
Removing
– Disconnect ignition and all electrical loads, and remove igni‐
tion key.
– Remove fog light ⇒ page 131 .
– Turn the lamp holder -1- 45° anticlockwise -arrow-.
– Remove lamp -2- from the housing of the fog lamp.
Installing
Install in reverse order for the removal. During this step, observe
the following:
– Place the lamp so that the recess of the lamp holder matches
up with the lug of the housing.
– Check fog light adjustment ⇒ page 137 .
Note
Removing
– Disconnect ignition and all electrical loads, and remove igni‐
tion key.
– Remove bumper cover (front) ⇒ General body repairs, exte‐
rior; Rep. gr. 63 ; Front bumper; Removing and installing
bumper cover (front) .
– Disconnect the headlight cleaning line.
– Separate the fog lamp connector.
Caution
Take care when pressing the retaining tags of the safety lock,
these may break easily.
Note
Removing
– Remove the lower engine noise insulation ⇒ General body
repairs, exterior; Rep. gr. 66 ; Noise insulation; removing and
installing the noise insulation .
– Pull connector from bulb holder.
– Using a narrow screwdriver, press the safety catch through the
opening.
– Turn the lamp holder counter-clockwise.
– Remove the lamp from the fog lamp housing.
Installing
Install in reverse order for the removal. During this step, observe
the following:
– Place the lamp so that the recess of the lamp holder matches
up with the lug of the housing.
– Check fog light adjustment ⇒ page 137 .
1 - Mirror mounting
❑ Installing and removing
⇒ General body repairs,
exterior; Rep. gr. 66 ;
Exterior mirror; instal‐
ling and removing exte‐
rior mirror
2 - Turn signal light bulb
❑ Driver side exterior mir‐
ror turn signal bulb -
L131-
❑ Front passenger side
exterior mirror turn sig‐
nal bulb - L132-
❑ Removal and installa‐
tion ⇒ page 138
3 - Bolts
❑ 0.9 Nm
4 - Cover for mirror
❑ Installing and removing
⇒ General body repairs,
exterior; Rep. gr. 66 ;
Exterior mirror; instal‐
ling and removing mirror
housing
5 - Mirror glass
❑ Installing and removing
⇒ General body repairs,
exterior; Rep. gr. 66 ;
Exterior mirror; instal‐
ling and removing exte‐
rior mirror glass
Note
Specified torques
♦ ⇒ “3.1 Assembly overview - lights in exterior mirror”,
page 138
4 Tail lights
⇒ “4.1 Installation location overview - Tail Lights”, page 140
⇒ “4.2 Removing and installing tail lights on tailgate”, page 146
⇒ “4.3 Removing and installing tail light”, page 150
⇒ “4.4 Removing and installing tail lights M2 / M4”, page 155
⇒ “4.5 Removing and installing turn signal bulb”, page 160
4.1.3 Installation location overview - rear lights, Leon / Leon SC, LED, until cw
45/16
4.1.4 Installation location overview - rear lights, Leon / Leon SC, LED, from cw
45/16
1 - Nuts
❑ 3 Pieces
❑ 3.5 Nm
2 - Securing handle
❑ 3.5 Nm
3 - Rear lights on bodywork
❑ Tail light on the wing: re‐
moving and installing
⇒ page 152
4 - Reverse light bulb
Note
4.1.5 Installation location overview - rear lights, Leon / Leon ST, LED, until cw
45/16
4.1.6 Installation location overview - rear lights, Leon / Leon ST, LED, from cw
45/16
1 - Nuts
❑ 3 Pieces
❑ 3.5 Nm
2 - Securing handle
❑ 3.5 Nm
3 - Rear lights on bodywork
❑ Tail light on the wing: re‐
moving and installing
⇒ page 152
4 - Reverse light bulb
Note
– Clip out the service cover -1- from the tailgate trim.
– Remove the lock -arrow-.
Removing
– Switch off ignition and all electrical consumers.
Vehicles without access and start authorisation system
– Remove ignition key, if fitted.
Vehicles with access and start authorisation system
– Store the ignition key outside the vehicle to prevent the ignition
from being switched on unintentionally.
– Use the lever - 3409- to unhook the bolts -1- for fastening onto
the body.
– Remove the electrical connector -arrow-.
Installing
Installation is carried out in the reverse sequence; note the fol‐
lowing:
– First secure exterior bolts, checking clearances between sides
of optical group and body.
– Ensure contact of the edges of the casing with the bodywork.
Specified torques
Component Nm
Rear light on the bodywork, M6 securing handle 3.5
Removing
– Switch off ignition and all electrical consumers.
Vehicles without access and start authorisation system
– Remove ignition key, if fitted.
Vehicles with access and start authorisation system
– Store the ignition key outside the vehicle to prevent the ignition
from being switched on unintentionally.
Continued for all vehicles
– Open luggage compartment.
– Open the side holder -1- in the trim.
– Undo the securing handle -2-.
– Use the lever - 3409- to unhook the bolts -1- for fastening onto
the body.
– Remove the electrical connector -arrow-.
Installing
Installation is carried out in the reverse sequence; note the fol‐
lowing:
– First secure exterior bolts, checking clearances between sides
of optical group and body.
– Ensure contact of the edges of the casing with the bodywork.
Specified torques
Component Nm
Rear light on the bodywork, M6 securing handle 3.5
♦ Lever - 3409-
Removing
– Switch off ignition and all electrical consumers.
Vehicles without access and start authorisation system
– Remove ignition key, if fitted.
Vehicles with access and start authorisation system
– Store the ignition key outside the vehicle to prevent the ignition
from being switched on unintentionally.
Continued for all vehicles
– Open the boot and the side mount -1- in the trim.
– Undo the securing handle -2-.
– Use the lever - 3409- to unhook the bolts -1- for fastening onto
the body.
– Remove the electrical connector -arrow-.
Installing
Installation is carried out in the reverse sequence; note the fol‐
lowing:
– First secure exterior bolts, checking clearances between sides
of optical group and body.
– Ensure contact of the edges of the casing with the bodywork.
Specified torques
Component Nm
Rear light on the bodywork, M6 securing handle 3.5
Removing
– Switch off ignition and all electrical consumers.
Vehicles without access and start authorisation system
– Remove ignition key, if fitted.
Vehicles with access and start authorisation system
– Store the ignition key outside the vehicle to prevent the ignition
from being switched on unintentionally.
Continued for all vehicles
– Open luggage compartment.
– Open the side holder -1- in the trim.
– Undo the securing handle -2-.
– Use the lever - 3409- to unhook the bolts -1- for fastening onto
the body.
– Remove the electrical connector -arrow-.
Installing
Installation is carried out in the reverse sequence; note the fol‐
lowing:
– First secure exterior bolts, checking clearances between sides
of optical group and body.
– Ensure contact of the edges of the casing with the bodywork.
Specified torques
Component Nm
Rear light on the bodywork, M6 securing handle 3.5
– Clip out the service cover -1- from the tailgate trim.
– Unscrew the bulbs -2- for the side light from the bulb holder
-1-.
– Take out the bulbs -3- for the rear fog light or reverse light from
the bulb holder -1-.
Installing
Installation is carried out in the reverse sequence; note the fol‐
lowing:
– Fit new bulbs in bulb holder; do not touch the glass part of the
bulb with bare hands.
– Clip out the service cover -1- from the tailgate trim.
– Take the bulbs -3- for the rear fog or reversing light in
-the direction of the arrow- out of the bulb holder -1-.
Note
♦ For renewing the bulbs for reversing or rear fog lights the con‐
nector -4- must not be disconnected.
♦ For renewing the bulbs of the sidelights the bulb carrier -1-
must not be taken out.
Caution
Note
The plug connector of the LED module is similar to the lamp hold‐
er.
– Take out the bulb -3- for the fog light or reverse light from the
bulb holder -1-.
– Separate the plug connector -2- (LED module) from the lamp
holder -1-.
Installing
Installation is carried out in the reverse sequence; note the fol‐
lowing:
– Fit new bulbs in bulb holder; do not touch the glass part of the
bulb with bare hands.
– Switch the plug connector of the LED module.
– Route the wiring harness of the LED module to its fitting posi‐
tion without interruptions.
Caution
– Take out the bulb -3- for the fog light or reverse light from the
bulb holder -1-.
– Separate the plug connector -2- (LED module) from the lamp
holder -1-.
Installing
Installation is carried out in the reverse sequence; note the fol‐
lowing:
– Fit new bulbs in bulb holder; do not touch the glass part of the
bulb with bare hands.
– Switch the plug connector of the LED module.
– Route the wiring harness of the LED module to its fitting posi‐
tion without interruptions.
– Remove the front left indicator bulb - M6- or front right indicator
bulb - M8- -2- from the lamp frame -1-.
– Take out the bulb for the brake light -3- from the bulb holder
-1-.
Installing
Installation is carried out in the reverse sequence; note the fol‐
lowing:
– Fit new bulbs in bulb holder; do not touch the glass part of the
bulb with bare hands.
– Remove the front left indicator bulb - M6- or front right indicator
bulb - M8- -2- from the lamp frame -1-.
– Take out the bulb for the brake light -3- from the bulb holder
-1-.
Installing
Installation is carried out in the reverse sequence; note the fol‐
lowing:
– Fit new bulbs in bulb holder; do not touch the glass part of the
bulb with bare hands.
Caution
Note
The plug connector of the LED module is similar to the lamp hold‐
er.
– Remove the front left indicator bulb - M6- or front right indicator
bulb - M8- -4- from the lamp frame -1-.
– Disconnect connectors -2- and -3- (LED module) from the bulb
holder -1-.
Installing
Installation is carried out in the reverse sequence; note the fol‐
lowing:
– Fit new bulbs in bulb holder; do not touch the glass part of the
bulb with bare hands.
– Plug in the LED module plug.
– Route the wiring harness of the LED module to its fitting posi‐
tion without interruptions.
Caution
– Remove the front left indicator bulb - M6- or front right indicator
bulb - M8- -4- from the lamp frame -1-.
– Disconnect connectors -2- and -3- (LED module) from the bulb
holder -1-.
Installing
Installation is carried out in the reverse sequence; note the fol‐
lowing:
– Fit new bulbs in bulb holder; do not touch the glass part of the
bulb with bare hands.
– Plug in the LED module plug.
– Route the wiring harness of the LED module to its fitting posi‐
tion without interruptions.
Note
Removing
– Switch off ignition and all electrical consumers.
Vehicles without access and start authorisation system
– Remove ignition key, if fitted.
Vehicles with access and start authorisation system
– Store the ignition key outside the vehicle to prevent the ignition
from being switched on unintentionally.
– Pull out hose lock -arrow- and pull off hose connection -1- from
high-level brake light bulb - M25- .
– Release and pull connector -2- off and remove additional
brake light bulb - M25- .
Installing
Installation is carried out in the reverse sequence; note the fol‐
lowing:
Note
On fitting the third brake light - M25- make sure that the seal is
correctly positioned. The seal should not have kinks or be dam‐
aged in any way.
Note
Removing
– Switch off ignition and all electrical consumers.
Vehicles without access and start authorisation system
– Remove ignition key, if fitted.
Vehicles with access and start authorisation system
– Store the ignition key outside the vehicle to prevent the ignition
from being switched on unintentionally.
– Insert the lever - U 30800- from above between the lamp for
the high-level brake light - M25- -1- and the spoiler.
– Remove the lamp for the high-level brake light - M25- of the
spoiler whereby care is to be taken with the length of fluid hose
to the screen wash nozzle and the connected wiring.
Version 1
– Release the retaining clips -arrows- and disconnect the screen
wash nozzle -2- from the lamp for the high-level brake light -
M25- -1-.
Version 2
– Disconnect the electrical connector -1- of the lamp for the high-
level brake light - M25- -2-.
Installing
Installation is carried out in the reverse sequence; note the fol‐
lowing:
– Plug in connector.
– Snap the hose onto the screen wash nozzle.
Place the retaining clips -1- in installation position.
– Insert the lamp for the high-level brake light - M25- into the
spoiler and snap into place.
– Push the retaining clips on until they close with the spoiler.
– Check function of high-level brake light bulb - M25- .
– Release and separate the plug connector -1- and then remove
the lamp holder from the number plate light -2-.
Installing
Installation is carried out in the reverse sequence; note the fol‐
lowing:
Note
– Release and separate the plug connector -1- and then remove
the lamp holder from the number plate light -2-.
Installing
Installation is carried out in the reverse sequence; note the fol‐
lowing:
Note
1 - Shear bolts
❑ 2 units.
❑ These are securing
bolts. These are tight‐
ened until the head of
the bolt shears-off.
2 - Steering column
3 - Switch module
❑ with indicator switch -
E2- , windscreen wiper
switch for intermittent
operation - E22- , switch
for manual dipping and
headlight flasher - E4-
❑ Version with switch for
GRA - E45-
❑ Version with main beam
assist and lane assist
❑ Removal and installa‐
tion ⇒ page 175
4 - Steering lock body
❑ Removal and installa‐
tion ⇒ page 181
5 - Lock cylinder:
❑ Removal and installa‐
tion ⇒ page 180
❑ remove when installing
the steering wheel
6 - Ignition key
7 - Screw
❑ 1.1 Nm
8 - Transport protection
❑ only with spare parts Volkswagen Technical Site: http://vwts.ru http://vwts.info
9 - Screw
❑ 1.1 Nm
Caution
Risk of damage to the re‐
turn ring.
Return
♦ ring with slip ring
must not be turned fol‐
lowing removal.
11 - Ignition/starter switch - D-
❑ Removal and installation ⇒ page 179
Note
Secure with adhesive tape -2- the spring for airbag/retractor ring
with contact ring - F138- -1- in the centre position.
WARNING
– Remove the fuse -4- of the plug connector -3- and press the
unlocking element downwards, disconnect the plug connector
-3-.
– Pull out the fuse -1- of the plug connector -2- and press it
downwards, disconnect the plug connector -2-.
Installing
Installation is carried out in the reverse sequence; note the fol‐
lowing:
– Before pushing on the steering column switch module, check
the following on the steering column electronics control unit
-3-:
• The “arrows” -1- must face each other.
• Coil connector -2- must be visible through window between
“arrows” -4-.
Specified torques
♦ ⇒ “7.1 Assembly overview - steering column switch module”,
page 174
Note
Secure with adhesive tape -2- the spring for airbag/retractor ring
with contact ring - F138- -1- in the centre position.
WARNING
Note
Installing
Installation is carried out in the reverse sequence; note the fol‐
lowing:
– Before pushing steering column electronics control unit - J527-
-3- on, check the following:
• The “arrows” -1- must face each other.
• Coil connector -2- must be visible through window between
“arrows” -4-.
– Make sure all electrical connectors are properly engaged.
Specified torques
♦ ⇒ “7.1 Assembly overview - steering column switch module”,
page 174
Removing
– Switch off ignition and all electrical consumers.
– Remove steering column trim (bottom) ⇒ General body re‐
pairs, interior; Rep. gr. 68 ; Shelves / trim panels; Removing
and installing steering column trim (bottom) .
– Remove the lock cylinder carefully from the -arrow- immobil‐
iser reading coil.
Note
Note
– Insert dowel pin - T40011- into hole as far as stop and at the
same time pull lock cylinder -1- with reader coil out of steering
lock housing -2-.
WARNING
Note
Installing
Installation is carried out in the reverse sequence; note the fol‐
lowing:
– Insert spare key in lock cylinder and turn to “ignition on” posi‐
tion.
– Re-insert locking pin - T40011- in hole on end face as far as it
will go.
– Fit the connector to the immobilizer reader coil.
– Insert lock cylinder -1- with reader coil in steering lock housing
-2-.
– Pull out locking pin - T40011- and press in lock cylinder firmly
until catch engages audibly.
Removing
– Switch off ignition and all electrical consumers.
Vehicles without access and start authorisation system
– Remove ignition key, if fitted.
Vehicles with access and start authorisation system
– Store the ignition key outside the vehicle to prevent the ignition
from being switched on unintentionally.
Continued for all vehicles
– Remove steering column switch module ⇒ page 175 .
– Unplug electrical connectors -1 and 4-.
– Remove breakable head bolts -2- by drilling them with an an‐
gular hand drill.
– Drill out both screw heads with the tool T20190 and a ∅ 5-mm
drill, drilling depth 7 mm. Replace the drill with a ∅ 10-mm drill
and repeat the process until both screw heads have been re‐
moved from the screws.
– Remove ignition/starter switch ⇒ page 179 .
– Remove lock cylinder ⇒ page 180 .
8 Parking aid
⇒ “8.1 Assembly overview - parking aid”, page 184
⇒ “8.2 Removing and installing parking aid J446”, page 185
⇒ “8.3 Removing and installing warning buzzers for front parking
assist H22”, page 186
⇒ “8.4 Removing and installing warning buzzers for back parking
assist H15”, page 187
⇒ “8.5 Removing and installing front parking aid senders”,
page 189
⇒ “8.6 Removing and installing rear parking aid senders”,
page 189
– Release the front parking aid warning buzzer - H22- -3- from
its mount -1- using a narrow screwdriver -2- -arrow-.
– Detach the front parking aid warning buzzer - H22- .
– Unplug the electrical connector -4-.
Installing
Installation takes place in reverse order.
– Press the top bracket -2- of the entry and start authorisation
control unit - J518- -1- in the -direction of arrow A-.
– Remove entry and start authorisation control unit - J518- -1-
from bracket -2- in direction of arrow -B-.
– Release connector -3- and unplug.
♦ Lever - 80 200-
Removing
– Switch off ignition and all electrical consumers.
Vehicles without access and start authorisation system
– Remove ignition key, if fitted.
Vehicles with access and start authorisation system
– Store the ignition key outside the vehicle to prevent the ignition
from being switched on unintentionally.
Continued for all vehicles
– Remove centre console cover ⇒ General body repairs, inte‐
rior; Rep. gr. 68 ; Centre console; Removing and installing
centre console cover .
– Pry off the interior aerial 1 for entry and start system - R138-
-2- using the lever - 80 200- from the bracket -1-.
– Release connector -3- and unplug.
Installation
Install in reverse order.
Removing
– Switch off ignition and all electrical consumers.
Vehicles without access and start authorisation system
– Remove ignition key, if fitted.
Vehicles with access and start authorisation system
– Store the ignition key outside the vehicle to prevent the ignition
from being switched on unintentionally.
Continued for all vehicles
– Remove rear bench seat ⇒ General body repairs - Interior;
Rep. gr. 72 ; Rear seats; Removing and installing bench seat /
individual seats .
– Fold back floor covering.
– Pry off the luggage compartment aerial for entry and start sys‐
tem - R137- -1- using the lever - 80 200- in the
-direction of arrow A- from the body.
– Release connector -2- and unplug.
Installation
Install in reverse order.
Note
Depending on the model, the aerial in the rear bumper for access
and start authorization - R136- is aligned the other way .
– Remove the expanding clips -2- and take out headlight range
control unit -1- towards rear.
Installing
Installation is carried out in the reverse sequence; note the fol‐
lowing:
– Insert fastener -2- in opening -3- on control unit -1-, as shown
in illustration, and lock by turning 90° -arrow-.
11 Towing bracket
⇒ “11.1 Assembly overview - towing bracket socket”, page 200
⇒ “11.2 Removing and installing trailer detector control unit J345
”, page 201
– Loosen the fasteners -2- of the bracket for the control unit for
trailer detection - J345- .
– Take out the control unit for trailer detection - J345- -1- in
-direction of arrow-.
Installing
Installation takes place in reverse order.
12 Soundaktor
⇒ “12.1 Assembly overview - Soundaktor”, page 204
⇒ “12.2 Structure-borne sound control unit J869 : removing and
installing”, page 204
⇒ “12.3 Actuator for structure-borne sound R214 : removing and
installing”, page 205
⇒ “12.4 Remove and install the holder for actuator for structure-
borne sound R214 ”, page 206
1 - Screw
❑ 2 units.
❑ 5.5 Nm
2 - Mount for Soundaktor -
R214-
❑ Removing and installing
the resonator holder
⇒ page 206
3 - Actuator for structure-borne
sound - R214-
❑ Removal and installa‐
tion ⇒ page 205
4 - Nut
❑ 2 units.
❑ 8 Nm
5 - Bracket of the control unit
for structure-borne sound -
J869-
❑ Remove and install the
control unit holder for
structure-borne sound -
J869- ⇒ page 204
6 - Control unit for structure-
borne sound - J869-
❑ Structure-borne sound
control unit: removing
and installing - J869-
⇒ page 204
7 - Nut
❑ 1 units.
❑ 4.5 Nm
– Undo the fixing nuts -1- from the bracket of the control unit for
structure-borne sound - J869- .
– Remove the bracket -2- for the plenum chamber.
Installing
– Install in reverse order.
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♦ Lever - U30800-
Note
Removing
– Switch off ignition and all electrical consumers.
Vehicles without access and start authorisation system
– Remove ignition key, if fitted.
Vehicles with access and start authorisation system
– Store the ignition key outside the vehicle to prevent the ignition
from being switched on unintentionally.
Continued for all vehicles
– Carefully lever out the interior light -1- using the lever -
U30800- .
– Remove bulb -1- from bulb holder -2- on reverse side of glove
compartment light.
Installing
Installation takes place in reverse order.
Removing
– Switch off ignition and all electrical consumers.
Vehicles without access and start authorisation system
– Remove ignition key, if fitted.
Vehicles with access and start authorisation system
– Store the ignition key outside the vehicle to prevent the ignition
from being switched on unintentionally.
Continued for all vehicles
– Footwell light, left side - W9- or Footwell light, right side - W10-
-1-, carefully lever out using the lever - U30800- .
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Note
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♦ Lever - U30800-
Removing
– Switch off ignition and all electrical consumers.
Vehicles without access and start authorisation system
– Remove ignition key, if fitted.
Vehicles with access and start authorisation system
– Store the ignition key outside the vehicle to prevent the ignition
from being switched on unintentionally.
Continued for all vehicles
– Press the fixing lugs -1- together using the lever - U30800- and
remove the luggage compartment light -3-.
– Unplug the electrical connector -2-.
– Release locking lugs -1- and remove heat shield -2- from light
lens.
– Remove bulb -1- from bulb holder -2- on reverse side of lug‐
gage compartment light.
Installing
Installation takes place in reverse order.
Removing
– Switch off ignition and all electrical consumers.
Vehicles without access and start authorisation system
– Remove ignition key, if fitted.
Vehicles with access and start authorisation system
– Store the ignition key outside the vehicle to prevent the ignition
from being switched on unintentionally.
Continued for all vehicles
– Swivel sun visor forwards.
– Carefully pry out the light -1- of the make-up mirror using a
lever - U30800- applied in the recess -arrow-.
– Disconnect connector.
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Removing
– Switch off ignition and all electrical consumers.
Vehicles without access and start authorisation system
– Remove ignition key, if fitted.
Vehicles with access and start authorisation system
– Store the ignition key outside the vehicle to prevent the ignition
from being switched on unintentionally.
Continued for all vehicles
– Removing and installing interior light/reading light (front)
⇒ page 246 .
– Turn bulb holder -arrows- of defective reading lamp by 90° to
the left.
– Take the bulb with holder out of the reading light.
– Release the plug connection -1- and remove together with the
rear left-hand interior light - W47- or the rear right-hand interior
light - W48- -2-.
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Removing
– Switch off ignition and all electrical consumers.
Vehicles without access and start authorisation system
– Remove ignition key, if fitted.
Vehicles with access and start authorisation system
– Store the ignition key outside the vehicle to prevent the ignition
from being switched on unintentionally.
Continued for all vehicles
– Removing the air conditioning block ⇒ heater and fresh air
ventilation system, A/C system; Rep. gr. 87 ; Operating and
display unit; overview of fitting locations - operating and dis‐
play unit .
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2 Controls
⇒ “2.1 Overview of fitting locations - controls in dash panel”, page
226
⇒ “2.2 Overview of fitting locations - controls in front doors”, page
228
⇒ “2.3 Fitting locations overview - controls in rear doors”,
page 229
⇒ “2.4 Overview of fitting locations - controls in centre console”,
page 230
⇒ “2.5 Overview of fitting locations - controls in luggage compart‐
ment”, page 231
⇒ “2.6 Overview of fitting locations - controls in roof trim”,
page 232
⇒ “2.7 Remove and install EX1 light rotation switch.”, page 232
⇒ “2.8 Installation and removal of the headlight range thumb
wheel E102”, page 234
⇒ “2.9 Removing and installing switches in dash panel”,
page 236
⇒ “2.10 Removing and installing glove compartment light switch
E26 ”, page 238
⇒ “2.11 Installing and removing the mirror adjustment switch E43 /
E168”, page 239
⇒ “2.12 Installation and removal of the operating unit for window
regulator in driver door E512”, page 240
⇒ “2.13 Removing and installing window regulator E107 in the
passenger door”, page 242
⇒ “2.14 Removing and installing internal lock button on the driv‐
er's side E308”, page 243
⇒ “2.15 Remove and install door contact switch F2 / F3”,
page 243
⇒ “2.16 Installation and removal of the button for window regulator
in back door E700 / E705”, page 243
⇒ “2.17 Remove and install back door contact switch F10 / F11”,
page 245
⇒ “2.18 Removing and installing electromechanical parking brake
button E538 / auto-hold button E540 ”, page 245
⇒ “2.19 Removing and installing rear lid contact switch”,
page 245
⇒ “2.20 Remove and install contact switch for vanity mirror F147 /
F148”, page 246
⇒ “2.21 Removing and installing button for sunroof E325”,
page 246
⇒ “2.22 Removing and installing interior light/reading light (front)”,
page 246
⇒ “2.23 Interior light / front reading lamp unit: removing and in‐
stalling”, page 250
⇒ “2.24 Button for tyre pressure control unit E226 : removing and
installing”, page 252
⇒ “2.25 Removing and installing the starter button E378 ”,
page 253
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Installing
– Fit connector to light switch.
– Hold the light switch tight, press on the rotary handle
-arrow 1- and turn this slightly to the right -arrow 2-.
– Leave the rotary grip in this position and insert light switch in
dash panel.
– Turn rotary grip to “0” position, release and engage switch.
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Installation:
– Hold the light switch tight, press on the rotary handle
-arrow 1- and turn this slightly to the right -arrow 2-.
– Leave the rotary grip in this position and insert light switch in
dash panel.
– Turn rotary grip to “0” position, release and engage switch.
– Connect the connector of the light switch - E1- through the
opening in the lower cover.
– Close the lower cover on the driver's side.
♦ Lever - U30800-
Removing
– Switch off ignition and all electrical consumers.
Vehicles without access and start authorisation system
– Remove ignition key, if fitted.
Vehicles with access and start authorisation system
– Store the ignition key outside the vehicle to prevent the ignition
from being switched on unintentionally.
Continued for all vehicles
– Remove the dash panel: pry out the headlight range control
thumb wheel - E102- -1- using the lever - U30800- carefully.
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♦ Lever - U30800-
Removing
– Switch off ignition and all electrical consumers.
Vehicles without access and start authorisation system
– Remove ignition key, if fitted.
Vehicles with access and start authorisation system
– Store the ignition key outside the vehicle to prevent the ignition
from being switched on unintentionally.
Continued for all vehicles
– Open the lower cover on the driver's side.
– Push on both sides to loosen the brake from its cover; open it
completely.
– Connector of the thumb wheel for the headlight range control
- E102- through the opening in the lower cover.
– Remove the dash panel: pry out the headlight range control
thumb wheel - E102- -1- using the lever - U30800- carefully.
Installing
– Lock the thumb wheel of the headlight range control - E102- .
– Connect the connector of the thumb wheel of the headlight
range control - E102- through the opening in the lower cover.
– Close the lower cover on the driver's side.
Removing
– Switch off ignition and all electrical consumers.
Vehicles without access and start authorisation system
– Remove ignition key, if fitted.
Vehicles with access and start authorisation system
– Store the ignition key outside the vehicle to prevent the ignition
from being switched on unintentionally.
Continued for all vehicles
– Open the cover of the centre console shelf.
– Using the hook for the front end - 3370- , loosen the operating
unit at the points -arrows- and remove.
Note
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Note
Removing
– Switch off ignition and all electrical consumers.
Vehicles without access and start authorisation system
– Remove ignition key, if fitted.
Vehicles with access and start authorisation system
– Store the ignition key outside the vehicle to prevent the ignition
from being switched on unintentionally.
Continued for all vehicles
– Remove front door trim ⇒ General body repairs, interior; Rep.
gr. 70 ; Front door trim; Removing and installing front door
trim .
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Note
Removing
– Switch off ignition and all electrical consumers.
Vehicles without access and start authorisation system
– Remove ignition key, if fitted.
Vehicles with access and start authorisation system
– Store the ignition key outside the vehicle to prevent the ignition
from being switched on unintentionally.
Continued for all vehicles
– Remove front door trim ⇒ General body repairs, interior; Rep.
gr. 70 ; Front door trim; Removing and installing front door
trim .
– Disconnect plug connectors -1- and -2-.
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Note
Removing
– Switch off ignition and all electrical consumers.
Vehicles without access and start authorisation system
– Remove ignition key, if fitted.
Vehicles with access and start authorisation system
– Store the ignition key outside the vehicle to prevent the ignition
from being switched on unintentionally.
Continued for all vehicles
– Remove front door trim ⇒ General body repairs, interior; Rep.
gr. 70 ; Front door trim; Removing and installing front door
trim .
– Unplug connector -1-.
Note
The door contact switch is located in the door lock and cannot be
renewed separately if defective.
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♦ Lever - U30800-
Removing
– Switch off ignition and all electrical consumers.
Vehicles without access and start authorisation system
– Remove ignition key, if fitted.
Vehicles with access and start authorisation system
– Store the ignition key outside the vehicle to prevent the ignition
from being switched on unintentionally.
Continued for all vehicles
– Remove back door arm rest ⇒ General body repairs, interior;
Rep. gr. 70 ; Front door trim; Removing and installing front
arm rest trim .
– Unplug the connector -1- from the window lifter switch.
Note
The door contact switch is located in the door lock and cannot be
renewed separately if defective.
Note
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Note
The contact switch for the vanity mirror is located in the sun visor
and cannot be renewed separately if defective.
♦ Lever - U30800-
Removing
– Switch off ignition and all electrical consumers.
Vehicles without access and start authorisation system
– Remove ignition key, if fitted.
Vehicles with access and start authorisation system
– Store the ignition key outside the vehicle to prevent the ignition
from being switched on unintentionally.
Continued for all vehicles
– Remove the trim -1- with the lever - U30800- from the inserts,
with the -arrows- .
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Removing
– Switch off ignition and all electrical consumers.
Vehicles without access and start authorisation system
– Remove ignition key, if fitted.
Vehicles with access and start authorisation system
– Store the ignition key outside the vehicle to prevent the ignition
from being switched on unintentionally.
Continued for all vehicles
– Remove the trim -1- with the lever - U30800- from the inserts,
with the -arrows- .
– Remove both securing screws -1- and remove the interior light
from the roof module.
Removing
– Switch off ignition and all electrical consumers.
Vehicles without access and start authorisation system
– Remove ignition key, if fitted.
Vehicles with access and start authorisation system
– Store the ignition key outside the vehicle to prevent the ignition
from being switched on unintentionally.
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Removing
– Switch off ignition and all electrical consumers.
Vehicles without access and start authorisation system
– Remove ignition key, if fitted.
Vehicles with access and start authorisation system
– Store the ignition key outside the vehicle to prevent the ignition
from being switched on unintentionally.
Continued for all vehicles
– Unlatch the snap tabs -arrow- with the lever - U30800- or a
suitable screwdriver, and remove the back interior light/read‐
ing light from the roof trim taking care of the connection lines.
– Release the 4 locking lugs -arrows- each of lens -1- and re‐
move lens from interior light by lifting it straight upwards.
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Removing
– Switch off ignition and all electrical consumers.
Vehicles without access and start authorisation system
– Remove ignition key, if fitted.
Vehicles with access and start authorisation system
– Store the ignition key outside the vehicle to prevent the ignition
from being switched on unintentionally.
Continued for all vehicles
– Open the glove compartment cover.
– Carefully remove button for tyre pressure control unit - E226-
-1- using the lever - U30800- .
– Disconnect the connector from the button for the tyre pressure
control unit - E226- .
Installing
Installation takes place in reverse order.
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– Release retaining tab -2- and remove individual sensor -1- (left
and right) from roof module.
Installing
Installation takes place in reverse order.
Note
Removing
– Switch off ignition and all electrical consumers.
Vehicles without access and start authorisation system
– Remove ignition key, if fitted.
Vehicles with access and start authorisation system
– Store the ignition key outside the vehicle to prevent the ignition
from being switched on unintentionally.
Continued for all vehicles
– Carefully lever off the button for deactivating interior monitor‐
ing and vehicle inclination sensor - E616- -1- using the lever -
U30800- .
4 Immobiliser
⇒ “4.1 Remove immobiliser reader coil, vehicles with keyless ac‐
cess system”, page 258
1 - Cover
2 - Front camera for driver as‐
sist systems - R242-
❑ Removal and installa‐
tion ⇒ page 260
3 - Lens Hood
❑ With pane heating
❑ Removal and installa‐
tion ⇒ page 260
4 - Retainer
❑ Cannot be separated
from the windscreen
5 - Retention clip
❑ Only replace in the
event of damage
6 - Retention clip
❑ Only replace in the
event of damage
♦ Lever - U30800-
Removing
– Switch off ignition and all electrical consumers.
Vehicles without access and start authorisation system
– Remove ignition key, if fitted.
Vehicles with access and start authorisation system
– Store the ignition key outside the vehicle to prevent the ignition
from being switched on unintentionally.
Continued for all vehicles
– Cover -1- of the front camera support is pushed downward
-Arrow A- unclip and remove -Arrow B- .
– Push clip -1- on the right side of the front camera for driver
assist system - R242- up and at the same time push back in
-arrow direction B- .
– Turn the camera to the right until it is completely disconnected.
– Pull out the plug -3-.
Removing lens hood
Note
Note
All instructions and references for this chapter are found under ⇒
Electrical system, General information; Rep. gr. 96 ; Cigarette
lighter -U1- , 12-V socket .
Note
All instructions and references for this chapter are found under ⇒
Electrical system, General information; Rep. gr. 96 ; Cigarette
lighter -U1- , 12-V socket .
Note
All instructions and references for this chapter are found under ⇒
Electrical system, General information; Rep. gr. 96 ; Cigarette
lighter -U1- , 12-V socket .
Note
All instructions and references for this chapter are found under ⇒
Electrical system, General information; Rep. gr. 96 ; Cigarette
lighter -U1- , 12-V socket .
97 – Wiring
1 Relay carrier, fuse holder, E-boxes
⇒ “1.1 Overview of fitting locations - relay carriers, fuse carriers,
electronics boxes”, page 266
⇒ “1.2 Removing and installing electronics box (E-box)”,
page 268
⇒ “1.3 Removing and installing relay and fuse holder in E-box”,
page 270
⇒ “1.4 Removing and installing main fuse holder in E-box”,
page 271
⇒ “1.5 Removing and installing relay and fuse holder behind dash
panel on driver side”, page 272
1.1.1 Installation site overview - fuse box, E-boxes in the engine compartment
1 - Cover (front)
❑ For electronics box (en‐
gine compartment)
2 - Nut
❑ 9 Nm
3 - Nut
❑ 9 Nm
4 - Lines
❑ For radiator fan(s)
❑ 4.5 Nm
5 - Lines
❑ For terminal 30
❑ 4.5 Nm
6 - Lines
❑ For electromechanical
power steering
❑ 4.5 Nm
7 - Lines
❑ For battery B+
❑ 6 Nm
8 - Lines
❑ For terminal 30
❑ 4.5 Nm
9 - Lines
❑ For the alternator
❑ 6 Nm
10 - Fuse holder A - SA-
❑ Removal and installa‐
tion ⇒ page 271
11 - Securing bar
❑ Removal and installation ⇒ page 271
12 - Cover
❑ For electronics box (engine compartment)
13 - Relay carrier and safety bracket B - SB-
❑ With connecting bar for fuse holder A
❑ Removal and installation ⇒ page 270
14 - Lines
❑ 6 Nm
15 - Bracket/bearing/support
❑ For engine control unit
16 - Electronics box in the engine compartment
❑ Removal and installation ⇒ page 268
1.1.2 Installation site overview - fuse box, E-boxes in the engine compartment,
A-column on left hand drive
– Release retaining tab -2- with a screwdriver and pull off cover
(front) -1- upwards -arrow-.
– Release retaining tab -2- with a screwdriver and pull off cover
(front) -1- upwards -arrow-.
– Mark assignment of electrical wiring at screw connections for
re-installation.
Note
Installing
Installation takes place in reverse order.
2 Control units
⇒ “2.1 Overview of fitting locations - control units”, page 273
⇒ “2.2 Assembly overview - data bus diagnostic interface”,
page 274
⇒ “2.3 Control unit for the onboard network J519 : removal and
fitting”, page 274
⇒ “2.4 Removing and installing data bus diagnostic interface J533
”, page 276
1 - Electric connector
❑ For data bus diagnostic
interface - J533-
2 - Diagnostic interface for data
bus - J533-
❑ Removal and installa‐
tion ⇒ page 276
3 - Screw
❑ Tightening torque ⇒
General body repairs,
interior; Rep. gr. 70 ;
Central well of dash
panel; Assembly over‐
view - central well of
dash panel .
4 - Crash bar
❑ Installation overview ⇒
General body repairs,
interior; Rep. gr. 70 ;
Central well of dash
panel; Assembly in‐
structions - central well
of dash panel .
5 - Central tube of the dash
panel
Note
Installing
Installation takes place in reverse order.
Specified torques
♦ ⇒ “2.2 Assembly overview - data bus diagnostic interface”,
page 274
3 Connectors
⇒ “3.1 Unplugging door separating connector (left-side)”,
page 278
⇒ “3.2 Unplugging door separating connector (right-side)”,
page 278
⇒ “3.3 Removing and installing connector point at A-pillar (left-
side)”, page 278
⇒ “3.4 Removing and installing connector point at A-pillar (right-
side)”, page 279
⇒ “3.5 Repairing electrical wiring harnesses and plug-in connec‐
tions”, page 280
Note
Note
Removing
⇒ “3.1 Unplugging door separating connector (left-side)”,
page 278
– Release retaining clip -3- -arrow- and press connector -2- out
of retainer -1-.
Note
Installing
Installation is carried out in the reverse sequence; note the fol‐
lowing:
– Connect battery. Steps required ⇒ page 10 .
Note
Removing
⇒ “3.3 Removing and installing connector point at A-pillar (left-
side)”, page 278
3. Connectors 279
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Note
All instructions and notes regarding this chapter are available un‐
der ⇒ Electrical System, General Information; Rep. gr. 97 ;
Repairs to wiring harnesses and connectors; Repairs to wiring
harnesses .
Note
All instructions and notes regarding this chapter are available un‐
der ⇒ Electrical System, General Information; Rep. gr. 97 ;
Repairs to wiring harnesses and connectors; Repairs to connec‐
tor housings and connectors .
Note
All instructions and notes regarding this chapter are available un‐
der ⇒ Electrical System, General Information; Rep. gr. 97 ;
Repairs to wiring harnesses and connectors; Repairs to wiring
harnesses .
Note
All instructions and notes regarding this chapter are available un‐
der ⇒ Electrical System, General Information; Rep. gr. 97 ;
Vehicle diagnosis, testing and information systems .