Goulds Model 3700
Goulds Model 3700
Goulds Model 3700
Table of Contents
Introduction and Safety .......................................................................................................... 4
Introduction ............................................................................................................................. 4
Safety ...................................................................................................................................... 4
Safety terminology and symbols ........................................................................................... 5
Environmental safety ............................................................................................................ 5
User safety ........................................................................................................................... 6
Product approval standards .................................................................................................. 7
Safety regulations for Ex-approved products in potentially explosive atmospheres ............. 7
Product warranty ..................................................................................................................... 8
Installation ............................................................................................................................. 19
Preinstallation ....................................................................................................................... 19
Pump location guidelines .................................................................................................... 19
Foundation requirements ................................................................................................... 19
Baseplate-mounting procedures ........................................................................................... 20
Prepare the baseplate for mounting ................................................................................... 20
Prepare the foundation for mounting .................................................................................. 21
Install the baseplate using jackscrews ................................................................................ 21
Install the pump, driver, and coupling .................................................................................... 22
Pump-to-driver alignment ...................................................................................................... 23
Alignment checks ............................................................................................................... 23
Permitted indicator values for alignment checks ................................................................ 24
Alignment measurement guidelines ................................................................................... 24
Attach the dial indicators for alignment ............................................................................... 24
Pump-to-driver alignment instructions ................................................................................ 25
Grout the baseplate .............................................................................................................. 27
Piping checklists ................................................................................................................... 29
General piping checklist ..................................................................................................... 29
Suction-piping checklist ...................................................................................................... 30
Discharge piping checklist .................................................................................................. 32
Bypass-piping considerations ............................................................................................. 33
Auxiliary-piping checklist .................................................................................................... 33
Final piping checklist .......................................................................................................... 34
Model 3700, API Type OH2 / ISO 13709 1st and 2nd Ed. / API 610 8/9/10/11th Ed. Installation, Operation, and Maintenance 1
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Table of Contents
Maintenance ........................................................................................................................... 55
Maintenance schedule .......................................................................................................... 55
Bearing maintenance ............................................................................................................ 56
Mechanical-seal maintenance .............................................................................................. 56
Disassembly ......................................................................................................................... 57
Disassembly precautions ................................................................................................... 57
Tools required .................................................................................................................... 57
Drain the pump ................................................................................................................... 57
Remove the back pull-out assembly ................................................................................... 58
Remove the coupling hub ................................................................................................... 59
Remove the impeller (3700/3710) ...................................................................................... 59
Remove the impeller (3703) ............................................................................................... 60
Remove the impeller (3700LF) ........................................................................................... 61
Remove the seal-chamber cover ........................................................................................ 61
Remove the optional water-jacket cover ............................................................................. 63
Disassemble the power end ............................................................................................... 63
Preassembly inspections ...................................................................................................... 68
Replacement guidelines ..................................................................................................... 68
Shaft replacement guidelines ............................................................................................. 70
Bearings inspection ............................................................................................................ 70
Wear rings inspection and replacement (Not applicable for 3703/3700LF) ........................ 71
Seal-chamber cover inspection and replacement ............................................................... 76
Bearing-frame inspection ................................................................................................... 78
Bearing fits and tolerances ................................................................................................. 79
Reassembly .......................................................................................................................... 80
Assemble the power end .................................................................................................... 80
Assemble the frame ............................................................................................................ 84
Install the optional water-jacket cover ................................................................................. 89
Install the seal-chamber cover ............................................................................................ 90
Install the cartridge-type mechanical seal and seal-chamber cover ................................... 94
Determining impeller spacer thickness (applicable for 3703/3700LF) ................................ 95
Install the impeller (3700/3710) .......................................................................................... 95
Install the impeller (3703) ................................................................................................... 95
Install the impeller (3700LF) ............................................................................................... 96
Install the coupling hub ....................................................................................................... 96
Install the back pull-out assembly in the casing .................................................................. 97
Post-assembly checks ........................................................................................................ 98
Assembly references .......................................................................................................... 98
2 Model 3700, API Type OH2 / ISO 13709 1st and 2nd Ed. / API 610 8/9/10/11th Ed. Installation, Operation, and Maintenance
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Table of Contents
Model 3700, API Type OH2 / ISO 13709 1st and 2nd Ed. / API 610 8/9/10/11th Ed. Installation, Operation, and Maintenance 3
Manual
Introduction and Safety
CAUTION:
Read this manual carefully before installing and using the product. Improper use of the product can
cause personal injury and damage to property, and may void the warranty.
NOTICE:
Save this manual for future reference, and keep it readily available at the location of the unit.
Safety
WARNING:
• The operator must be aware of safety precautions to prevent physical injury.
• Any pressure-containing device can explode, rupture, or discharge its contents if it is over-
pressurized. Take all necessary measures to avoid over-pressurization.
• Operating, installing, or maintaining the unit in any way that is not covered in this manual could
cause death, serious personal injury, or damage to the equipment. This includes any modification to
the equipment or use of parts not provided by ITT. If there is a question regarding the intended use of
the equipment, please contact an ITT representative before proceeding.
• This manual clearly identifies accepted methods for disassembling units. These methods must be
adhered to. Trapped liquid can rapidly expand and result in a violent explosion and injury. Never
apply heat to impellers, propellers, or their retaining devices to aid in their removal unless explicitly
stated in this manual.
• Do not change the service application without the approval of an authorized ITT representative.
CAUTION:
You must observe the instructions contained in this manual. Failure to do so could result in physical
injury, damage, or delays.
4 Model 3700, API Type OH2 / ISO 13709 1st and 2nd Ed. / API 610 8/9/10/11th Ed. Installation, Operation, and Maintenance
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Introduction and Safety
Hazard levels
Hazard level Indication
A hazardous situation which, if not avoided, will
DANGER: result in death or serious injury
Hazard categories
Hazard categories can either fall under hazard levels or let specific symbols replace the
ordinary hazard level symbols.
Electrical hazards are indicated by the following specific symbol:
Electrical Hazard:
These are examples of other categories that can occur. They fall under the ordinary hazard
levels and may use complementing symbols:
• Crush hazard
• Cutting hazard
• Arc flash hazard
Environmental safety
The work area
Always keep the station clean to avoid and/or discover emissions.
Model 3700, API Type OH2 / ISO 13709 1st and 2nd Ed. / API 610 8/9/10/11th Ed. Installation, Operation, and Maintenance 5
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Introduction and Safety
WARNING:
Do NOT send the product to the ITT manufacturer if it has been contaminated by any nuclear radiation.
Inform ITT so that accurate actions can take place.
Electrical installation
For electrical installation recycling requirements, consult your local electric utility.
Recycling guidelines
Always follow local laws and regulations regarding recycling.
User safety
General safety rules
These safety rules apply:
• Always keep the work area clean.
• Pay attention to the risks presented by gas and vapors in the work area.
• Avoid all electrical dangers. Pay attention to the risks of electric shock or arc flash hazards.
• Always bear in mind the risk of drowning, electrical accidents, and burn injuries.
Safety equipment
Use safety equipment according to the company regulations. Use this safety equipment within
the work area:
• Helmet
• Safety goggles, preferably with side shields
• Protective shoes
• Protective gloves
• Gas mask
• Hearing protection
• First-aid kit
• Safety devices
NOTICE:
Never operate a unit unless safety devices are installed. Also see specific information
about safety devices in other chapters of this manual.
Electrical connections
Electrical connections must be made by certified electricians in compliance with all internation-
al, national, state, and local regulations. For more information about requirements, see sections
dealing specifically with electrical connections.
Precautions before work
Observe these safety precautions before you work with the product or are in connection with
the product:
• Provide a suitable barrier around the work area, for example, a guard rail.
• Make sure that all safety guards are in place and secure.
• Make sure that the equipment is properly insulated when it operates at extreme
temperatures.
• Allow all system and pump components to cool before you handle them.
• Make sure that you have a clear path of retreat.
6 Model 3700, API Type OH2 / ISO 13709 1st and 2nd Ed. / API 610 8/9/10/11th Ed. Installation, Operation, and Maintenance
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Introduction and Safety
• Make sure that the product cannot roll or fall over and injure people or damage property.
• Make sure that the lifting equipment is in good condition.
• Use a lifting harness, a safety line, and a breathing device as required.
• Make sure that the product is thoroughly clean.
• Make sure that there are no poisonous gases within the work area.
• Make sure that you have quick access to a first-aid kit.
• Disconnect and lock out power before servicing.
• Check the explosion risk before you weld or use electric hand tools.
Wash the skin and eyes
1. Follow these procedures for chemicals or hazardous fluids that have come into contact with
your eyes or your skin:
Condition Action
Chemicals or hazardous 1. Hold your eyelids apart forcibly with your fingers.
fluids in eyes 2. Rinse the eyes with eyewash or running water for at least
15 minutes.
3. Seek medical attention.
Chemicals or hazardous 1. Remove contaminated clothing.
fluids on skin 2. Wash the skin with soap and water for at least 1 minute.
3. Seek medical attention, if necessary.
WARNING:
This manual clearly identifies accepted methods for disassembling units. These methods must be
adhered to. Trapped liquid can rapidly expand and result in a violent explosion and injury. Never apply
heat to impellers, propellers, or their retaining devices to aid in their removal unless explicitly stated in this
manual.
Model 3700, API Type OH2 / ISO 13709 1st and 2nd Ed. / API 610 8/9/10/11th Ed. Installation, Operation, and Maintenance 7
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Introduction and Safety
If there are any questions regarding these requirements, the intended use, or if the equipment
requires modification, contact an ITT representative before you proceed.
Personnel requirements
ITT disclaims all responsibility for work done by untrained and unauthorized personnel.
These are the personnel requirements for Ex-approved products in potentially explosive
atmospheres:
• All work on the product must be carried out by certified electricians and ITT-authorized
mechanics. Special rules apply to installations in explosive atmospheres.
• All users must know about the risks of electric current and the chemical and physical
characteristics of the gas and/or vapor present in hazardous areas.
• Any maintenance for Ex-approved products must conform to international and national
standards (for example IEC/EN 60079-17).
Product warranty
Coverage
ITT undertakes to remedy faults in products from ITT under these conditions:
• The faults are due to defects in design, materials, or workmanship.
8 Model 3700, API Type OH2 / ISO 13709 1st and 2nd Ed. / API 610 8/9/10/11th Ed. Installation, Operation, and Maintenance
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Introduction and Safety
• The faults are reported to an ITT representative within the warranty period.
• The product is used only under the conditions described in this manual.
• The monitoring equipment incorporated in the product is correctly connected and in use.
• All service and repair work is done by ITT-authorized personnel.
• Genuine ITT parts are used.
• Only Ex-approved spare parts and accessories authorized by ITT are used in Ex-approved
products.
Limitations
The warranty does not cover faults caused by these situations:
• Deficient maintenance
• Improper installation
• Modifications or changes to the product and installation made without consulting ITT
• Incorrectly executed repair work
• Normal wear and tear
ITT assumes no liability for these situations:
• Bodily injuries
• Material damages
• Economic losses
Warranty claim
ITT products are high-quality products with expected reliable operation and long life. However,
should the need arise for a warranty claim, then contact your ITT representative.
Model 3700, API Type OH2 / ISO 13709 1st and 2nd Ed. / API 610 8/9/10/11th Ed. Installation, Operation, and Maintenance 9
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Transportation and Storage
Transportation guidelines
Pump handling
WARNING:
• Make sure that the unit cannot roll or fall over and injure people or damage property.
• These pumps might use carbon or ceramic silicon carbide components. Do not drop the pump or
subject it to shock loads as this can damage the internal ceramic components.
NOTICE:
Use a forklift truck or an overhead crane with sufficient capacity to move the pallet with the
pump unit on top. Failure to do so can result in equipment damage.
Lifting methods
WARNING:
• Assembled units and their components are heavy. Failure to properly lift and support this equipment
can result in serious physical injury and/or equipment damage. Lift equipment only at the specifically
identified lifting points. Lifting devices such as eyebolts, slings, and spreaders must be rated,
selected, and used for the entire load being lifted.
• Crush hazard. The unit and the components can be heavy. Use proper lifting methods and wear
steel-toed shoes at all times.
• Do not attach sling ropes to shaft ends.
Table 1: Methods
Pump type Lifting method
A bare pump without lifting han- Use a suitable sling attached properly to solid points like the casing,
dles the flanges, or the frames.
A bare pump with lifting handles Lift the pump by the handles.
A base-mounted pump Use slings under the pump casing and the drive unit, or under the base
rails.
10 Model 3700, API Type OH2 / ISO 13709 1st and 2nd Ed. / API 610 8/9/10/11th Ed. Installation, Operation, and Maintenance
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Transportation and Storage
Examples
Model 3700, API Type OH2 / ISO 13709 1st and 2nd Ed. / API 610 8/9/10/11th Ed. Installation, Operation, and Maintenance 11
Manual
Transportation and Storage
Figure 4: Example of offset overhead motor mount pump proper lifting method
Storage guidelines
Pump storage requirements
Storage requirements depend on the amount of time that you store the unit. The normal
packaging is designed only to protect the unit during shipping.
Length of time in storage Storage requirements
Upon receipt/short-term (less than six months) • Store in a covered and dry location.
• Store the unit free from dirt and vibrations.
12 Model 3700, API Type OH2 / ISO 13709 1st and 2nd Ed. / API 610 8/9/10/11th Ed. Installation, Operation, and Maintenance
Manual
Transportation and Storage
Treat bearing and machined surfaces so that they are well preserved. Refer to drive unit and
coupling manufacturers for their long-term storage procedures.
You can purchase long-term storage treatment with the initial unit order or you can purchase it
and apply it after the units are already in the field. Contact your local ITT sales representative.
Frostproofing
Table 2: Situations when the pump is or is not frostproof
Situation Condition
Operating The pump is frostproof.
Immersed in a liquid The pump is frostproof.
Lifted out of a liquid into a temperature below The impeller might freeze.
freezing
Model 3700, API Type OH2 / ISO 13709 1st and 2nd Ed. / API 610 8/9/10/11th Ed. Installation, Operation, and Maintenance 13
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Product Description
Product Description
General description 3700
Product description
The Model 3700 is a high-pressure, high-temperature centrifugal pump that meets the
requirements of API Standard 610 10th Edition (ISO 13709).
Casing
The casing is a centerline-mounted design. The gasket is fully confined.
The standard flanges are ANSI Class 300 raised-face serrated. The following flanges are also
available:
• ANSI Class 300 flat-face serrated
• ANSI Class 300 ring joint
• ANSI Class 600 flat-face serrated
• ANSI Class 600 ring joint
Impeller
Flange Orientation
• End Suction (3700/3700LF/3703)
• Top Suction (3710)
The impeller is fully enclosed and key driven by the shaft. One of the following parts prevents
axial movement:
• Impeller bolt with a lockwasher
• Impeller nut with a locking set screw
Table 3: Impeller
3700/3710 3700LF/3703
Enclosed Impeller Semi-open Impeller
14 Model 3700, API Type OH2 / ISO 13709 1st and 2nd Ed. / API 610 8/9/10/11th Ed. Installation, Operation, and Maintenance
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Product Description
Seal-chamber cover
The seal-chamber cover meets API 682 3rd Edition dimensions for improved performance of
mechanical seals.
Power end
The power end has the following characteristics:
• Standard ring oil-lubricated bearings
• Labyrinth seals on the power end
• Optional pure and purge oil mist lubrication (some machining is required to convert from
ring oil lubrication to oil mist)
Shaft
The standard shaft is machined and ground to comply with API 610 11th Edition (ISO 13709)
criteria.
Bearings
Bearing type Characteristics
Inboard (radial) • Consists of a single-row deep-groove ball
bearing
• Carries only radial load
• Freely floats axially in the frame
Outboard (thrust) • Consists of a duplex-angular contact bearing,
which uses a pair of single-row angular contact
ball bearings mounted back-to-back
• Shouldered and locked to the shaft
• Retained in the bearing frame to enable it to
carry radial and thrust loads
Baseplate
The fabricated steel baseplate supports the pump, driver, and accessories in accordance with
API-610 11th Edition (ISO 13709) requirements.
Direction of rotation
The shaft rotates counterclockwise when viewed from the drive end.
Nameplate information
Important information for ordering
Every pump has a nameplate that provides information about the pump. The nameplate is
located on the pump casing.
When you order spare parts, identify this pump information:
• Model
• Size
• Serial number
• Item numbers of the required parts
Refer to the nameplate on the pump casing for most of the information. See Parts List for item
numbers.
Model 3700, API Type OH2 / ISO 13709 1st and 2nd Ed. / API 610 8/9/10/11th Ed. Installation, Operation, and Maintenance 15
Manual
Product Description
Nameplate types
Nameplate Description
Pump casing Provides information about the hydraulic characteristics of the pump.
The formula for the pump size is: Discharge x Suction - Nominal Maximum Impeller
Diameter in inches.
(Example: 2x3-8)
ATEX If applicable, your pump unit might have an ATEX nameplate affixed to the pump, the
baseplate, or the discharge head. The nameplate provides information about the
ATEX specifications of this pump.
IECEx If applicable, your pump unit might have the following IECEx nameplate affixed to the
pump and/or baseplate. The nameplate provides information about the IECEx
specifications of this pump.
16 Model 3700, API Type OH2 / ISO 13709 1st and 2nd Ed. / API 610 8/9/10/11th Ed. Installation, Operation, and Maintenance
Manual
Product Description
ATEX nameplate
Model 3700, API Type OH2 / ISO 13709 1st and 2nd Ed. / API 610 8/9/10/11th Ed. Installation, Operation, and Maintenance 17
Manual
Product Description
NOTICE:
Make sure that the code classifications on the pump are compatible with the specific
environment in which you plan to install the equipment. If they are not compatible, do not
operate the equipment and contact your ITT representative before you proceed.
18 Model 3700, API Type OH2 / ISO 13709 1st and 2nd Ed. / API 610 8/9/10/11th Ed. Installation, Operation, and Maintenance
Manual
Installation
Installation
Preinstallation
Precautions
WARNING:
• When installing in a potentially explosive environment, make sure that the motor is properly certified.
• You must earth (ground) all electrical equipment. This applies to the pump equipment, the driver, and
any monitoring equipment. Test the earth (ground) lead to verify that it is connected correctly.
NOTICE:
Supervision by an authorized ITT representative is recommended to ensure proper installation.
Failure to do so may result in equipment damage or decreased performance.
Guideline Explanation/comment
Keep the pump as close to the liquid source as This minimizes the friction loss and keeps the
practically possible. suction piping as short as possible.
Make sure that the space around the pump is This facilitates ventilation, inspection, maintenance,
sufficient. and service.
If you require lifting equipment such as a hoist or This makes it easier to properly use the lifting
tackle, make sure that there is enough space above equipment and safely remove and relocate the
the pump. components to a safe location.
Protect the unit from weather and water damage This is applicable if nothing else is specified.
due to rain, flooding, and freezing temperatures.
Do not install and operate the equipment in closed Acceptable devices:
systems unless the system is constructed with • Pressure relief valves
properly-sized safety devices and control devices. • Compression tanks
• Pressure controls
• Temperature controls
• Flow controls
If the system does not include these devices,
consult the engineer or architect in charge before
you operate the pump.
Take into consideration the occurrence of unwanted The best pump location for noise and vibration
noise and vibration. absorption is on a concrete floor with subsoil
underneath.
If the pump location is overhead, undertake special Consider a consultation with a noise specialist.
precautions to reduce possible noise transmission.
Foundation requirements
Requirements
• The foundation must be able to absorb any type of vibration and form a permanent, rigid
support for the unit.
• The location and size of the foundation bolt holes must match those shown on the
assembly drawing provided with the pump data package.
• The foundation must weigh between two and three times the weight of the pump.
• Provide a flat, substantial concrete foundation in order to prevent strain and distortion
when you tighten the foundation bolts.
Model 3700, API Type OH2 / ISO 13709 1st and 2nd Ed. / API 610 8/9/10/11th Ed. Installation, Operation, and Maintenance 19
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Installation
• Sleeve-type and J-type foundation bolts are most commonly used. Both designs allow
movement for the final bolt adjustment.
Sleeve-type bolts
1. Baseplate
2. Shims or wedges
3. Foundation
4. Sleeve
5. Dam
6. Bolt
J-type bolts
1. Baseplate
2. Shims or wedges
3. Foundation
4. Dam
5. Bolt
Baseplate-mounting procedures
Prepare the baseplate for mounting
This procedure assumes you have a basic knowledge of baseplate and foundation design and
installation methods. Follow industry-standard procedures, such as API RP 686/ PIP REIE 686,
or this procedure before you grout the baseplate.
1. Make sure that all baseplate surfaces that will contact grout are free from contamination
such as rust, oil, and grime.
2. Thoroughly clean all baseplate surfaces that will come in contact with grout.
Make sure to use a cleaner that will not leave residue.
NOTICE:
You may need to sandblast the surfaces of a baseplate that come in contact with grout, and
then coat those surfaces with a primer that is grout-compatible. Make sure to remove all
equipment before sandblasting.
20 Model 3700, API Type OH2 / ISO 13709 1st and 2nd Ed. / API 610 8/9/10/11th Ed. Installation, Operation, and Maintenance
Manual
Installation
3. Make sure that all machined surfaces are free from burrs, rust, paint, or any other type of
contamination.
If necessary, use a honing stone to remove burrs.
NOTICE:
Do not chip the foundation using heavy tools such as jackhammers. This can damage the
structural integrity of the foundation.
Model 3700, API Type OH2 / ISO 13709 1st and 2nd Ed. / API 610 8/9/10/11th Ed. Installation, Operation, and Maintenance 21
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Installation
d) Make sure that the center jackscrews do not touch the foundation surface yet.
1. Jackscrew
2. Baseplate
3. Foundation
4. Plate
3. Level the driver mounting pads:
NOTICE:
Remove all dirt from the mounting pads in order to make sure that you achieve the correct
leveling. Failure to do so can result in equipment damage or decreased performance.
NOTICE:
Remove all dirt from the mounting pads in order to make sure that you achieve the correct
leveling. Failure to do so can result in equipment damage or decreased performance.
22 Model 3700, API Type OH2 / ISO 13709 1st and 2nd Ed. / API 610 8/9/10/11th Ed. Installation, Operation, and Maintenance
Manual
Installation
Pump-to-driver alignment
Precautions
WARNING:
• Follow shaft alignment procedures in order to prevent catastrophic failure of drive components or
unintended contact of rotating parts. Follow the coupling installation and operation procedures from
the coupling manufacturer.
• Always disconnect and lock out power to the driver before you perform any installation or
maintenance tasks. Failure to disconnect and lock out driver power will result in serious physical
injury.
NOTICE:
Proper alignment is the responsibility of the installer and the user of the unit. Check the
alignment of frame-mounted units before you operate the unit. Failure to do so can result in
equipment damage or decreased performance.
Alignment methods
Three common alignment methods are used:
• Dial indicator
• Reverse dial indicator
• Laser
Follow the instructions from the equipment manufacturer when you use the reverse dial
indicator or laser methods. Detailed instructions for using the dial indicator method are
contained in this chapter.
Alignment checks
When to perform alignment checks
You must perform alignment checks under these circumstances:
• The process temperature changes.
• The piping changes.
• The pump has been serviced.
Model 3700, API Type OH2 / ISO 13709 1st and 2nd Ed. / API 610 8/9/10/11th Ed. Installation, Operation, and Maintenance 23
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Installation
IMPORTANT
• For electric motors, the motor shaft initial (cold) parallel vertical alignment setting should
be 0.002 to 0.004 in. (0.05 to 0.10 mm) lower than the pump shaft.
• For other drivers such as turbines and engines, follow the driver manufacturer's
recommendations.
When dial indicators are used to check the final alignment, the pump and drive unit are
correctly aligned when these conditions are true:
• The total indicator runout is a maximum of 0.002 in. (0.05 mm) at operating temperature.
• The tolerance of the indicator is 0.0005 in./in. (0.0127 mm/mm) of indicator separation at
operating temperature.
24 Model 3700, API Type OH2 / ISO 13709 1st and 2nd Ed. / API 610 8/9/10/11th Ed. Installation, Operation, and Maintenance
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Installation
2. Rotate the pump coupling half (X) in order to check that the indicators are in contact with
the driver coupling half (Y) but do not bottom out.
3. Adjust the indicators if necessary.
1. Shims
Figure 6: Example of incorrect vertical alignment (side view)
4. Repeat the previous steps until the permitted reading value is achieved.
Perform angular alignment for a horizontal correction
1. Set the angular alignment indicator (A) to zero on left side of the driver coupling half (Y),
90° from the top-center position (9 o’clock).
2. Rotate the indicator through the top-center position to the right side, 180° from the start
position (3 o’clock).
3. Record the indicator reading.
When the reading value is... Then...
Negative The coupling halves are farther apart on the right side than
the left. Perform one of these steps:
• Slide the shaft end of the driver to the left.
• Slide the opposite end to the right.
Positive The coupling halves are closer together on the right side
than the left. Perform one of these steps:
• Slide the shaft end of the driver to the right.
• Slide the opposite end to the left.
Model 3700, API Type OH2 / ISO 13709 1st and 2nd Ed. / API 610 8/9/10/11th Ed. Installation, Operation, and Maintenance 25
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Installation
NOTICE:
1. Shims
Figure 8: Example of incorrect vertical alignment (side view)
4. Repeat the previous steps until the permitted reading value is achieved.
Perform parallel alignment for a horizontal correction
A unit is in parallel alignment when the parallel indicator (P) does not vary by more than
0.002 in. (0.05 mm) as measured at four points 90° apart at the operating temperature.
1. Set the parallel alignment indicator (P) to zero on the left side of the driver coupling half (Y),
90° from the top-center position (9 o’clock).
2. Rotate the indicator through the top-center position to the right side, 180° from the start
position (3 o’clock).
3. Record the indicator reading.
26 Model 3700, API Type OH2 / ISO 13709 1st and 2nd Ed. / API 610 8/9/10/11th Ed. Installation, Operation, and Maintenance
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Installation
NOTICE:Make sure to slide the driver evenly. Failure to do so can negatively affect
horizontal angular correction.
NOTICE:
It is assumed that the installer who grouts the baseplate has knowledge of acceptable
methods. More detailed procedures are described in various publications, including API
Standard 610, 10th Edition, Appendix L; API RP 686, Chapter 5; and other industry standards.
1. Clean all the areas of the baseplate that will come into contact with the grout.
Model 3700, API Type OH2 / ISO 13709 1st and 2nd Ed. / API 610 8/9/10/11th Ed. Installation, Operation, and Maintenance 27
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Installation
1. Baseplate
2. Shims or wedges
3. Grout
4. Foundation
5. Sleeve
6. Dam
7. Bolt
6. Fill the remainder of the baseplate with grout, and allow the grout to set for at least 48
hours.
1. Baseplate
2. Grout
3. Foundation
4. Dam
5. Bolt
7. Remove the leveling jackscrews after the grout hardens in order to remove any stress
points.
8. Tighten the foundation bolts.
28 Model 3700, API Type OH2 / ISO 13709 1st and 2nd Ed. / API 610 8/9/10/11th Ed. Installation, Operation, and Maintenance
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Installation
Piping checklists
General piping checklist
Precautions
CAUTION:
• Never draw piping into place by using force at the flanged connections of the pump. This can
impose dangerous strains on the unit and cause misalignment between the pump and driver. Pipe
strain adversely affects the operation of the pump, which results in physical injury and damage to
the equipment.
• Vary the capacity with the regulating valve in the discharge line. Never throttle the flow from the
suction side. This action can result in decreased performance, unexpected heat generation, and
equipment damage.
NOTICE:
Flange loads from the piping system, including those from the thermal expansion of the piping,
must not exceed the limits of the pump. Casing deformation can result in contact with rotating
parts, which can result in excess heat generation, sparks, and premature failure.
Piping guidelines
Guidelines for piping are given in the Hydraulic Institute Standards available from the Hydraulic
Institute at 9 Sylvan Way, Parsippany, NJ 07054-3802. You must review this document before
you install the pump.
Checklist
Check Explanation/comment Checked
Check that all piping is supported This helps to prevent:
independently of, and lined up • Strain on the pump
naturally with, the pump flange. • Misalignment between the pump and the drive unit
See Alignment criteria for pump • Wear on the pump bearings and the coupling
flanges. • Wear on the pump bearings, seal, and shafting
Keep the piping as short as pos- This helps to minimize friction losses.
sible.
Check that only necessary fittings This helps to minimize friction losses.
are used.
Do not connect the piping to the
pump until:
• The grout for the baseplate or
sub-base becomes hard.
• The hold-down bolts for the
pump and the driver are tight-
ened.
Make sure that all the piping joints This prevents air from entering the piping system or
and fittings are airtight. leaks that occur during operation.
If the pump handles corrosive
fluids, make sure that the piping
allows you to flush out the liquid
before you remove the pump.
If the pump handles liquids at This helps to prevent misalignment due to linear expan-
elevated temperatures, make sion of the piping.
sure that the expansion loops and
joints are properly installed.
Model 3700, API Type OH2 / ISO 13709 1st and 2nd Ed. / API 610 8/9/10/11th Ed. Installation, Operation, and Maintenance 29
Manual
Installation
Type Criteria
Parallel Align the flange to be within 0.001 in./in. to 0.03 in./
in. maximum (0.025 mm/mm to 0.8 mm/mm) of the
flange diameter.
Concentric You can easily install the flange bolts by hand.
1. Expansion loop/joint
Suction-piping checklist
Performance curve reference
Net positive suction head available (NPSHA) must always exceed NPSH required (NPSHR) as
shown on the published performance curve of the pump.
Suction-piping checks
Check Explanation/comment Checked
Check that the distance between This minimizes the risk of cavita-
the inlet flange of the pump and tion in the suction inlet of the
the closest elbow is at least five pump due to turbulence.
pipe diameters. See the Example sections for il-
lustrations.
Check that elbows in general do See the Example sections for il-
not have sharp bends. lustrations.
Check that the suction piping is The suction piping must never
one or two sizes larger than the have a smaller diameter than the
suction inlet of the pump. suction inlet of the pump.
Install an eccentric reducer be- See the Example sections for il-
tween the pump inlet and the lustrations.
suction piping.
Check that the eccentric reducer See the example illustrations.
at the suction flange of the pump
has the following properties:
• Sloping side down
• Horizontal side at the top
If suction strainers or suction bells Suction strainers help to prevent
are used, check that they are at clogging.
least three times the area of the Mesh holes with a minimum diam-
suction piping. eter of 1/16 in. (1.6 mm) are
recommended.
30 Model 3700, API Type OH2 / ISO 13709 1st and 2nd Ed. / API 610 8/9/10/11th Ed. Installation, Operation, and Maintenance
Manual
Installation
Model 3700, API Type OH2 / ISO 13709 1st and 2nd Ed. / API 610 8/9/10/11th Ed. Installation, Operation, and Maintenance 31
Manual
Installation
1. Suction pipe sloping upwards from liquid source 1. Air pocket, because the eccentric reducer is not
2. Long-radius elbow used and because the suction piping does not
3. Strainer slope gradually upward from the liquid source
4. Foot valve
5. Eccentric reducer with a level top
32 Model 3700, API Type OH2 / ISO 13709 1st and 2nd Ed. / API 610 8/9/10/11th Ed. Installation, Operation, and Maintenance
Manual
Installation
Bypass-piping considerations
When to use a bypass line
Provide a bypass line for systems that require operation at reduced flows for prolonged
periods. Connect a bypass line from the discharge side (before any valves) to the source of
suction.
Auxiliary-piping checklist
Precautions
WARNING:
• Cooling systems such as those for bearing lubrication and mechanical-seal systems must be
operating properly to prevent excess heat generation, sparks, and premature failure.
• Sealing systems that are not self-purging or self-venting, such as plan 23, require manual venting
prior to operation. Failure to do so will result in excess heat generation and seal failure.
NOTICE:
The mechanical seal must have an appropriate seal-flush system. Otherwise, excess heat
generation and seal failure can occur.
Model 3700, API Type OH2 / ISO 13709 1st and 2nd Ed. / API 610 8/9/10/11th Ed. Installation, Operation, and Maintenance 33
Manual
Installation
When to install
You may need to install auxiliary piping for bearing cooling, seal-chamber cover cooling,
mechanical seal flush, or other special features supplied with the pump. Consult the pump data
sheet for specific auxiliary piping recommendations.
Checklist
Check Explanation/comment Checked
Check that the minimum flow for Make sure that these guidelines
each component is 1 gpm (4 lpm). are followed.
If the bearing and seal chamber
cover cooling are provided, then
the auxiliary piping must flow at 2
gpm (8 lpm).
Check that the cooling water pres- Make sure that these guidelines
sure does not exceed 100 psig are followed.
(7.0 kg/cm2).
34 Model 3700, API Type OH2 / ISO 13709 1st and 2nd Ed. / API 610 8/9/10/11th Ed. Installation, Operation, and Maintenance
Manual
Commissioning, Startup, Operation, and Shutdown
Precautions
NOTICE:
• Verify the driver settings before you start any pump.
• Make sure that the temperature change does not exceed 35°F (19°C) per minute.
• The maximum allowable temperature change for an abnormal transient event such as
thermal shock is 400°F (205°C).
You must follow these precautions before you start the pump:
• Flush and clean the system thoroughly to remove dirt or debris in the pipe system in order
to prevent premature failure at initial startup.
• Bring variable-speed drivers to the rated speed as quickly as possible.
• Run a new or rebuilt pump at a speed that provides enough flow to flush and cool the
close-running surfaces of the stuffing-box bushing.
• If temperatures of the pumped fluid will exceed 200°F (93°C), then warm up the pump prior
to operation. Circulate a small amount of fluid through the pump until the casing
temperature is within 100°F (38°C) of the fluid temperature.
At initial startup, do not adjust the variable-speed drivers or check for speed governor or over-
speed trip settings while the variable-speed driver is coupled to the pump. If the settings have
not been verified, then uncouple the unit and refer to instructions supplied by the driver
manufacturer.
Model 3700, API Type OH2 / ISO 13709 1st and 2nd Ed. / API 610 8/9/10/11th Ed. Installation, Operation, and Maintenance 35
Manual
Commissioning, Startup, Operation, and Shutdown
approved for operation. In all cases it is imperative that the pump be brought up to it's minimum
operating speed as quickly as possible. This ramp up time should not exceed 5 seconds.
1. Annular groove
2. Pump-side end plate
3. Driver
4. Pump half of the coupling guard
36 Model 3700, API Type OH2 / ISO 13709 1st and 2nd Ed. / API 610 8/9/10/11th Ed. Installation, Operation, and Maintenance
Manual
Commissioning, Startup, Operation, and Shutdown
5. Make sure that everyone is clear, and then jog the driver long enough to determine that the
direction of rotation corresponds to the arrow on the bearing housing or close-coupled
frame.
6. Lock out power to the driver.
Couplings must have proper certification to be used in an ATEX classified environment. Use
the instructions from the coupling manufacturer in order to lubricate and install the coupling.
WARNING:
• Follow shaft alignment procedures in order to prevent catastrophic failure of drive components or
unintended contact of rotating parts. Follow the coupling installation and operation procedures from
the coupling manufacturer.
• Never operate the pump without the coupling guard correctly installed.
• Always disconnect and lock out power to the driver before you perform any installation or
maintenance tasks. Failure to disconnect and lock out driver power will result in serious physical
injury.
• The coupling used in an Ex-classified environment must be properly certified and must be
constructed from a non-sparking material.
Required parts
These parts are required:
Model 3700, API Type OH2 / ISO 13709 1st and 2nd Ed. / API 610 8/9/10/11th Ed. Installation, Operation, and Maintenance 37
Manual
Commissioning, Startup, Operation, and Shutdown
• If yes: Make any necessary coupling adjustments and then proceed to step 2.
• If no: Complete these steps:
a) Remove the spacer portion of the coupling.
Refer to the instructions from the coupling manufacturer for assistance.
b) If the coupling hub diameter is larger than the diameter of the opening in the end plate,
then remove the coupling hub.
c) Remove the three thrust bearing end cover and bearing frame screws.
d) Align the end plate to the thrust bearing end cover so that the two slots in the end plate
align with the bolts remaining in the end cover, and the three holes in the end plate
align with the holes in the end cover.
e) Replace the three thrust bearing end cover and bearing frame bolts and torque to the
values shown in the Maximum torque values for 3700 fasteners table.
f) Replace the coupling hub (if removed) and the spacer portion of the coupling.
Refer to the instructions from the coupling manufacturer for assistance.
Complete any coupling adjustments before you proceed with the coupling guard assembly.
38 Model 3700, API Type OH2 / ISO 13709 1st and 2nd Ed. / API 610 8/9/10/11th Ed. Installation, Operation, and Maintenance
Manual
Commissioning, Startup, Operation, and Shutdown
2. Slightly spread the opening of the coupling guard half and place it over the pump end plate.
1. Annular groove
2. Deflector fan guard
3. Coupling guard half
3. Place one washer over the bolt and insert the bolt through the round hole at the front end of
the guard half.
4. Place a second washer over the exposed end of the bolt.
5. Thread a nut onto the exposed end of the bolt and tighten firmly.
This figure shows the proper sequence of components:
Model 3700, API Type OH2 / ISO 13709 1st and 2nd Ed. / API 610 8/9/10/11th Ed. Installation, Operation, and Maintenance 39
Manual
Commissioning, Startup, Operation, and Shutdown
1. Nut
2. Washer
3. Bolt
This figure shows an assembled unit:
1. Driver
2. Coupling guard half
6. Slightly spread the opening of the remaining coupling guard half and place it over the
installed coupling guard half so that the annular groove in the remaining coupling guard half
faces the driver.
1. Annular groove
2. Coupling guard half
3. Driver
40 Model 3700, API Type OH2 / ISO 13709 1st and 2nd Ed. / API 610 8/9/10/11th Ed. Installation, Operation, and Maintenance
Manual
Commissioning, Startup, Operation, and Shutdown
7. Place the end plate over the driver shaft and locate the end plate in the annular groove at
the rear of the coupling guard half.
1. Annular groove
2. End plate
8. Repeat steps 3 through 5 for the rear end of the coupling guard half, except that you hand
tighten the nut.
9. Slide the rear coupling guard half towards the motor so that it completely covers the shafts
and coupling.
1. Driver
2. Slide to fit
10. Repeat steps 3 through 5 for the center slots in the coupling guard.
11. Firmly tighten all nuts on the guard assembly.
Install the coupling guard with the optional air cooling package
1. Is the deflector-fan guard support installed?
• If yes: Make any necessary coupling adjustments and then proceed to step 2.
• If no: Complete the following steps:
Model 3700, API Type OH2 / ISO 13709 1st and 2nd Ed. / API 610 8/9/10/11th Ed. Installation, Operation, and Maintenance 41
Manual
Commissioning, Startup, Operation, and Shutdown
122 Shaft
123B Radial deflector fan
123E Thrust deflector fan
222 Deflector set screw
228 Bearing frame
234 Thrust deflector-fan guard
234D Thrust deflector-fan guard support
496Q Support screws
CAUTION:
Do not over-tighten the thrust bearing end cover and bearing frame screws.
42 Model 3700, API Type OH2 / ISO 13709 1st and 2nd Ed. / API 610 8/9/10/11th Ed. Installation, Operation, and Maintenance
Manual
Commissioning, Startup, Operation, and Shutdown
j) Slide the thrust deflector-fan guard over the guard support and align the holes in the
guard with the tapped holes in the guard support.
2. Install the thrust deflector-fan guard and support screws and tighten to the torque values
shown in the Maximum torque values for 3700 fasteners table.
3. Replace the coupling hub (if removed) and spacer portion of the coupling.
Refer to the coupling manufacturer's instructions for assistance.
Complete any coupling adjustments before you proceed with the coupling guard assembly.
4. Slightly spread the opening of the coupling-guard half and place it over the thrust deflector-
fan guard so that the annular groove in the guard half is located around the guard support
extension.
Model 3700, API Type OH2 / ISO 13709 1st and 2nd Ed. / API 610 8/9/10/11th Ed. Installation, Operation, and Maintenance 43
Manual
Commissioning, Startup, Operation, and Shutdown
Locate the opening (flange) so that it does not interfere with the piping but does allow
access for installing the bolts.
1. Annular groove
2. Deflector fan guard
3. Coupling guard half
5. Place one washer over the bolt and insert the bolt through the round hole at the front end of
the guard half.
6. Place a second washer over the exposed end of the bolt and tighten it firmly.
7. Thread a nut onto the exposed end of the bolt and tighten it firmly.
This figure shows the proper sequence of components:
1. Nut
2. Washer
3. Bolt
This figure shows an assembled unit:
1. Driver
2. Coupling guard half
44 Model 3700, API Type OH2 / ISO 13709 1st and 2nd Ed. / API 610 8/9/10/11th Ed. Installation, Operation, and Maintenance
Manual
Commissioning, Startup, Operation, and Shutdown
8. Slightly spread the opening of the remaining coupling guard half and place it over the
installed coupling guard half so that the annular groove in the remaining coupling guard half
faces the driver.
1. Annular groove
2. Coupling guard half
3. Driver
9. Place the end plate over the driver shaft and locate the end plate in the annular groove at
the rear of the coupling guard half.
1. Annular groove
2. End plate
10. Repeat steps 5 through 7 for the rear end of the coupling guard half, except that you hand
tighten the nut.
Model 3700, API Type OH2 / ISO 13709 1st and 2nd Ed. / API 610 8/9/10/11th Ed. Installation, Operation, and Maintenance 45
Manual
Commissioning, Startup, Operation, and Shutdown
11. Slide the rear coupling guard half towards the motor so that it completely covers the shaft
and coupling.
1. Driver
2. Slide to fit
12. Repeat steps 5 through 7 for the center slots in the coupling guards.
13. Firmly tighten all of the nuts on the guard assembly.
Bearing lubrication
Precautions
WARNING:
Make sure to properly lubricate the bearings. Failure to do so can result in excess heat generation,
sparks, and premature failure.
46 Model 3700, API Type OH2 / ISO 13709 1st and 2nd Ed. / API 610 8/9/10/11th Ed. Installation, Operation, and Maintenance
Manual
Commissioning, Startup, Operation, and Shutdown
Lubricating-oil requirements
Oil quality requirements
Use a high-quality turbine oil with rust and oxidation inhibitors with rated viscosity shown below
at 100°F (38°C).
NOTICE:
Do not fill the oil reservoir of the bearing frame through the plug at the top.
Model 3700, API Type OH2 / ISO 13709 1st and 2nd Ed. / API 610 8/9/10/11th Ed. Installation, Operation, and Maintenance 47
Manual
Commissioning, Startup, Operation, and Shutdown
2. Check that the oil level is correct. The correct oil level is centered in the bullseye sight
glass, when the pump is not in operation. During operation, bullseye sight gives a false oil
level reading. Shown is general schematic. Oil level is below outer race of bearing.
1. Plug
2. Reservoir
3. Main body
Lubricate the bearings with pure or purge-oil mist (optional)
Before lubricating with purge-oil mist, make sure that the bearing frame is properly lubricated.
See Lubricate the bearings with oil.
The oil requirements for ring-oil-lubricated bearings also apply to oil-mist-lubricated bearings.
1. Prepare the oil-mist generator according to the manufacturer's instructions.
2. Connect the oil-mist supply lines to the inlet connections.
3. Connect the drain and vent lines to the outlet connections.
WARNING:
The mechanical seal used in an Ex-classified environment must be properly certified. Prior to startup,
make sure that all areas that could leak pumped fluid to the work environment are closed.
48 Model 3700, API Type OH2 / ISO 13709 1st and 2nd Ed. / API 610 8/9/10/11th Ed. Installation, Operation, and Maintenance
Manual
Commissioning, Startup, Operation, and Shutdown
NOTICE:
• The mechanical seal must have an appropriate seal-flush system. Otherwise, excess heat
generation and seal failure can occur.
• Cooling systems such as those for bearing lubrication and mechanical-seal systems must
be operating properly to prevent excess heat generation, sparks, and premature failure.
• Sealing systems that are not self-purging or self-venting, such as plan 23, require manual
venting prior to operation. Failure to do so will result in excess heat generation and seal
failure.
Shipping
Pumps may be shipped with or without a mechanical seal installed.
Pump priming
Prime the pump with the suction supply above the pump
1. Slowly open the suction isolation valve.
2. Open the air vents on the suction and discharge piping until the pumped fluid flows out.
3. Close the air vents.
Model 3700, API Type OH2 / ISO 13709 1st and 2nd Ed. / API 610 8/9/10/11th Ed. Installation, Operation, and Maintenance 49
Manual
Commissioning, Startup, Operation, and Shutdown
Prime the pump with the suction supply below the pump
Use a foot valve and an outside source of liquid in order to prime the pump. The liquid can
come from one of these sources:
• A priming pump
• A pressurized discharge line
• Another outside supply
1. Close the discharge isolation valve.
2. Open the air vent valves in the casing.
3. Open the valve in the outside supply line until only liquid escapes from the vent valves.
4. Close the vent valves.
5. Close the outside supply line.
This illustration is an example of priming the pump with a foot valve and an outside supply:
50 Model 3700, API Type OH2 / ISO 13709 1st and 2nd Ed. / API 610 8/9/10/11th Ed. Installation, Operation, and Maintenance
Manual
Commissioning, Startup, Operation, and Shutdown
This illustration is an example of priming the pump with a foot valve using a bypass around the
check valve:
1. By-pass line
2. Shutoff valve
3. Foot valve
4. Check valve
5. Discharge isolation valve
CAUTION:
• Immediately observe the pressure gauges. If discharge pressure is not quickly attained, stop the
driver, reprime, and attempt to restart the pump.
• Observe the pump for vibration levels, bearing temperature, and excessive noise. If normal levels
are exceeded, shut down the pump and resolve the issue.
Before you start the pump, you must perform these tasks:
• Open the suction valve.
• Open any recirculation or cooling lines.
1. Fully close or partially open the discharge valve, depending on system conditions.
2. Start the driver.
3. Slowly open the discharge valve until the pump reaches the desired flow.
Model 3700, API Type OH2 / ISO 13709 1st and 2nd Ed. / API 610 8/9/10/11th Ed. Installation, Operation, and Maintenance 51
Manual
Commissioning, Startup, Operation, and Shutdown
4. Immediately check the pressure gauge to ensure that the pump quickly reaches the correct
discharge pressure.
5. If the pump fails to reach the correct pressure, perform these steps:
a) Stop the driver.
b) Prime the pump again.
c) Restart the driver.
6. Monitor the pump while it is operating:
a) Check the pump for bearing temperature, excessive vibration, and noise.
b) If the pump exceeds normal levels, then shut down the pump immediately and correct
the problem.
A pump can exceed normal levels for several reasons. See Troubleshooting for
information about possible solutions to this problem.
7. Repeat steps 5 and 6 until the pump runs properly.
CAUTION:
• Vary the capacity with the regulating valve in the discharge line. Never throttle the flow from the
suction side since this can result in decreased performance, unexpected heat generation, and
equipment damage.
• Do not overload the driver. Driver overload can result in unexpected heat generation and equipment
damage. The driver can overload in these circumstances:
• The specific gravity of the pumped fluid is greater than expected.
• The pumped fluid exceeds the rated flow rate.
• Make sure to operate the pump at or near the rated conditions. Failure to do so can result in pump
damage from cavitation or recirculation.
NOTICE:
On ring oil-lubricated pumps, remove oil ring viewing port plugs to verify the following:
• The oil rings are properly positioned in the grooves on the shaft.
• The oil rings are turning.
• The oil rings are throwing oil.
Replace the plugs.
NOTICE:
• On pure or purge-oil mist-lubricated units, remove the viewing port plugs to verify that oil
mist is flowing properly. Replace the plugs.
• Make sure the oil level has remained steady by checking the oiler.
• Check the bearing temperatures using a pyrometer or other temperature-measuring
device. Monitor the bearing temperature frequently during initial operation in order to
determine if a bearing problem exists, as well as to establish normal bearing operating
temperature.
• For pumps with auxiliary piping, make sure that proper flows have been established and
that the equipment is operating properly.
• Establish baseline vibration readings in order to determine normal running conditions. If
the unit is running roughly, then consult the factory.
• Monitor all gauges to ensure that the pump is running at or near rating and that the suction
screen (when used) is not clogged.
52 Model 3700, API Type OH2 / ISO 13709 1st and 2nd Ed. / API 610 8/9/10/11th Ed. Installation, Operation, and Maintenance
Manual
Commissioning, Startup, Operation, and Shutdown
WARNING:
Never operate any pumping system with a blocked suction and discharge. Operation, even for a brief
period under these conditions, can cause confined pumped fluid to overheat, which results in a violent
explosion. You must take all necessary measures to avoid this condition.
CAUTION:
• Avoid excessive vibration levels. Excessive vibration levels can damage the bearings, stuffing box
or seal chamber, and the mechanical seal, which can result in decreased performance.
• Avoid increased radial load. Failure to do so can cause stress on the shaft and bearings.
• Avoid heat build-up. Failure to do so can cause rotating parts to score or seize.
• Avoid cavitation. Failure to do so can cause damage to the internal surfaces of the pump.
NOTICE:
Do not expose an idle pump to freezing conditions. Drain all liquid that is inside the pump and
the cooling coils. Failure to do so can cause liquid to freeze and damage the pump.
You must check the final alignment after the pump and driver are at operating temperature. For
initial alignment instructions, see the Installation chapter.
1. Run the unit under actual operating conditions for enough time to bring the pump, driver,
and associated system to operating temperature.
2. Shut down the pump and the driver.
3. Remove the coupling guard.
See Remove the coupling guard in the Maintenance chapter.
4. Check the alignment while the unit is still hot.
See Pump-to-driver alignment in the Installation chapter.
5. Reinstall the coupling guard.
6. Restart the pump and driver.
Model 3700, API Type OH2 / ISO 13709 1st and 2nd Ed. / API 610 8/9/10/11th Ed. Installation, Operation, and Maintenance 53
Manual
Commissioning, Startup, Operation, and Shutdown
NOTICE:
If water-cooled pedestals have been provided, then do not drill through the baseplate
pedestal. Doing so can result in leakage of cooling water.
NOTICE:
Always remove the dowel pins before removing the casing. Failure to do so can result in
casing damage.
54 Model 3700, API Type OH2 / ISO 13709 1st and 2nd Ed. / API 610 8/9/10/11th Ed. Installation, Operation, and Maintenance
Manual
Maintenance
Maintenance
Maintenance schedule
Maintenance inspections
A maintenance schedule includes these types of inspections:
• Routine maintenance
• Routine inspections
• Three-month inspections
• Annual inspections
Shorten the inspection intervals appropriately if the pumped fluid is abrasive or corrosive or if
the environment is classified as potentially explosive.
Routine maintenance
Perform these tasks whenever you perform routine maintenance:
• Lubricate the bearings.
• Inspect the seal.
Routine inspections
Perform these tasks whenever you check the pump during routine inspections:
• Check the level and condition of the oil through the sight glass on the bearing frame.
• Check for unusual noise, vibration, and bearing temperatures.
• Check the pump and piping for leaks.
• Analyze the vibration.
• Inspect the discharge pressure.
• Inspect the temperature.
• Check the seal chamber and stuffing box for leaks.
• Ensure that there are no leaks from the mechanical seal.
• Adjust or replace the packing in the stuffing box if you notice excessive leaking.
Three-month inspections
Perform these tasks every three months:
• Check that the foundation and the hold-down bolts are tight.
• Check the mechanical seal if the pump has been left idle, and replace as required.
• Change the oil every three months (2000 operating hours) at minimum.
• Change the oil more often if there are adverse atmospheric or other conditions that
might contaminate or break down the oil.
• Check the shaft alignment, and realign as required.
Annual inspections
Perform these inspections one time each year:
• Check the pump capacity.
• Check the pump pressure.
• Check the pump power.
• Inspect all plugs and seals in the power end.
If the pump performance does not satisfy your process requirements, and the process
requirements have not changed, then perform these steps:
1. Disassemble the pump.
Model 3700, API Type OH2 / ISO 13709 1st and 2nd Ed. / API 610 8/9/10/11th Ed. Installation, Operation, and Maintenance 55
Manual
Maintenance
2. Inspect it.
3. Replace worn parts.
Bearing maintenance
These bearing lubrication sections list different temperatures of the pumped fluid. If the pump is
ATEX-certified and the temperature of the pumped fluid exceeds the permitted temperature
values, then consult your ITT representative.
Mechanical-seal maintenance
WARNING:
The mechanical seal used in an Ex-classified environment must be properly certified. Prior to startup,
make sure that all areas that could leak pumped fluid to the work environment are closed.
CAUTION:
Never operate the pump without liquid supplied to mechanical seal. If you run a mechanical seal dry,
even for a few seconds, this can cause seal damage. Physical injury can occur if a mechanical seal fails.
NOTICE:
• Sealing systems that are not self-purging or self-venting, such as plan 23, require manual
venting prior to operation. Failure to do so will result in excess heat generation and seal
failure.
• Cooling systems, such as those for bearing lubrication and mechanical-seal systems, must
be operating properly to prevent excess heat generation, sparks, and premature failure.
• The mechanical seal must have an appropriate seal flush system or excess heat
generation and seal failure can occur.
56 Model 3700, API Type OH2 / ISO 13709 1st and 2nd Ed. / API 610 8/9/10/11th Ed. Installation, Operation, and Maintenance
Manual
Maintenance
Disassembly
Disassembly precautions
WARNING:
• This manual clearly identifies accepted methods for disassembling units. These methods must be
adhered to. Trapped liquid can rapidly expand and result in a violent explosion and injury. Never
apply heat to impellers, propellers, or their retaining devices to aid in their removal unless explicitly
stated in this manual.
• Always disconnect and lock out power to the driver before you perform any installation or
maintenance tasks. Failure to disconnect and lock out driver power will result in serious physical
injury.
• Crush hazard. The unit and the components can be heavy. Use proper lifting methods and wear
steel-toed shoes at all times.
• The pump can handle hazardous and toxic fluids. Identify the contents of the pump and observe
proper decontamination procedures in order to eliminate the possible exposure to any hazardous or
toxic fluids. Wear the proper personal protective equipment. Potential hazards include, but are not
limited to, high temperature, flammable, acidic, caustic, explosive, and other risks. You must handle
and dispose of pumped fluid in compliance with the applicable environmental regulations.
• A worn pump can have components that have very sharp edges. Wear protective gloves.
NOTICE:
• Make sure that all replacement parts are available before you disassemble the pump for
overhaul.
Tools required
In order to disassemble the pump, you need these tools:
• Allen wrenches
• Brass drift punch
• Cleaning agents and solvents
• Dial indicators
• Drill
• Feeler gauges
• Induction heater
• Lifting sling
• Micrometer
• Open end wrenches
• Press
• Soft face hammer
• Spanner wrench
• Spanning type puller
• Tap
• Torque wrench with sockets
1. Close the isolation valves on the suction and discharge sides of the pump.
Model 3700, API Type OH2 / ISO 13709 1st and 2nd Ed. / API 610 8/9/10/11th Ed. Installation, Operation, and Maintenance 57
Manual
Maintenance
2. Tighten the jackscrews evenly, using an alternating pattern, in order to remove the back
pull-out assembly.
You can use penetrating oil if the adapter to the casing joint is corroded.
58 Model 3700, API Type OH2 / ISO 13709 1st and 2nd Ed. / API 610 8/9/10/11th Ed. Installation, Operation, and Maintenance
Manual
Maintenance
3. Remove the back pull-out assembly using a lifting sling through the bearing frame.
Model 3700, API Type OH2 / ISO 13709 1st and 2nd Ed. / API 610 8/9/10/11th Ed. Installation, Operation, and Maintenance 59
Manual
Maintenance
122 Shaft
198A Set screw
304 Impeller nut
122 Shaft
198A Set screw
304 Impeller nut
443A Impeller spacer
60 Model 3700, API Type OH2 / ISO 13709 1st and 2nd Ed. / API 610 8/9/10/11th Ed. Installation, Operation, and Maintenance
Manual
Maintenance
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2. Slide the cartridge mechanical seal away from the seal-chamber cover.
3. Install the eyebolt in the tapped hole provided in the seal-chamber cover.
4. Rig the lifting sling to the eyebolt and the overhead lifting device.
5. Loosen and remove the seal-chamber cover and the bearing frame bolts.
6. Separate the seal-chamber cover from the bearing frame by tapping on the cover flange
with a hardwood block or a soft-face hammer.
122 Shaft
184 Seal-chamber cover
228 Bearing frame
355 Gland stud nuts
360Q Gland gasket
370H Bearing frame bolts
7. Guide the seal-chamber cover over the end of the shaft once the cover releases from the
bearing frame.
NOTICE:
The cartridge mechanical seal may become damaged if the cover is allowed to come in
contact with it.
8. Loosen the setscrews and remove the cartridge mechanical seal from the shaft.
62 Model 3700, API Type OH2 / ISO 13709 1st and 2nd Ed. / API 610 8/9/10/11th Ed. Installation, Operation, and Maintenance
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Maintenance
1. Suspend the seal-chamber cover from the lifting sling, or firmly support the seal-chamber
cover in a vertical position such that one water-jacket connection is on the top and the other
is on the bottom.
2. Slowly replace all the air with water until all air is vented and only water comes out of the
top connection.
3. Seal the top connection with a plug or other suitable means.
4. Slowly increase water pressure on the inlet (bottom) connection to force the water-jacket
cover from its fit in the seal-chamber cover.
Be prepared to catch the water-jacket cover.
5. Remove and discard the outer and inner water-jacket cover O-rings from the grooves in the
water-jacket cover.
You will replace these with new O-rings during reassembly.
CAUTION:
Do not remove bearings from the shaft unless you need to replace them.
The optional pure-oil mist-lubricated power ends are disassembled in the same manner as ring
oil-lubricated power ends. Oil rings are not furnished with pure-oil-mist lubrication. Disregard
any references to those parts.
1. Does your power end have an optional air-cooling package?
• If no: Go to step 2.
• If yes:
a) Loosen the radial-heat-flinger set screw.
b) Loosen the thrust-fan set screw.
The thrust fan for the SA and MA pumps sits on the coupling diameter.
c) Slide the thrust fan off the shaft.
d) Loosen and remove the thrust-bearing end cover and bearing-frame screws.
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122 Shaft
123B Radial deflector fan
123E Thrust deflector fan
222 Deflector set screw
228 Bearing frame
234 Thrust deflector-fan guard
234D Thrust deflector-fan guard support
496Q Support screws
2. Loosen and remove the thrust-bearing end cover and bearing-frame screws.
3. Pry the thrust-bearing end cover thrust deflector out of the bearing frame.
64 Model 3700, API Type OH2 / ISO 13709 1st and 2nd Ed. / API 610 8/9/10/11th Ed. Installation, Operation, and Maintenance
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SA and MA thrust-bearing end covers are sealed to the bearing frame with a gasket.
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Maintenance
6. If your power end has the optional water-cooling package, then remove the finned-tube
cooling assembly from the bearing frame.
7. Carefully withdraw the shaft and bearing assembly from the bearing frame.
Take care not to damage the oil rings. If the oil rings bind or hang up, you can access them
through the inspection holes and reposition them using a hooked tool made from wire. SX,
MX, LA, LX, XLA, and XLX pumps have two oil rings. SA and MA pumps have one oil ring.
8. Bend the locking tang of the thrust-bearing lockwasher away from the notch in the bearing
locknut.
NOTICE:
Save the bearings for inspection. Do not reuse the bearings. Doing so may result in
decreased performance.
66 Model 3700, API Type OH2 / ISO 13709 1st and 2nd Ed. / API 610 8/9/10/11th Ed. Installation, Operation, and Maintenance
Manual
Maintenance
Model 3700, API Type OH2 / ISO 13709 1st and 2nd Ed. / API 610 8/9/10/11th Ed. Installation, Operation, and Maintenance 67
Manual
Maintenance
Preassembly inspections
Replacement guidelines
Casing check and replacement
Inspect the casing for cracks and excessive wear or pitting. Thoroughly clean gasket surfaces
and alignment fits in order to remove rust and debris.
Repair or replace the casing if you notice any of these conditions:
• Localized wear or grooving that is greater than 1/8 in. (3.2 mm) deep
• Pitting that is greater than 1/8 in. (3.2 mm) deep
• Irregularities in the casing-gasket seat surface
100 Casing
164 Casing wear ring
Figure 10: Areas to inspect for wear on casing
Impeller replacement
This table shows the criteria for replacing the impeller:
Impeller parts When to replace
Impeller vanes • When grooved deeper than 1/16 in. (1.6 mm),
or
• When worn evenly more than 1/32 in. (0.8 mm)
Pumpout vanes When worn or bent more than 1/32 in. (0.8 mm)
Vane edges When you see cracks, pitting, or corrosion damage
Impeller checks
• Check and clean the impeller bore diameter.
• Check the impeller balance. Rebalance the impeller if it exceeds the ISO 1940 G1.0
criteria.
NOTICE:
You must have extremely accurate tooling equipment to balance impellers to the ISO 1940
G1.0 criteria. Do not attempt to balance impellers to this criteria unless this type of tooling
and equipment is available.
68 Model 3700, API Type OH2 / ISO 13709 1st and 2nd Ed. / API 610 8/9/10/11th Ed. Installation, Operation, and Maintenance
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101 Impeller
202 and 203 Impeller wear rings
Figure 11: Areas to inspect for wear on impeller
Additional parts
Inspect and either repair or replace all other parts, if inspection indicates continued use would
be harmful to satisfactory and safe pump operation.
Inspection must include the following items:
• Bearing end covers (109A) and (119A)
• INPRO radial deflector (123) and thrust deflector (123A)
• Radial heat flinger (123B)*
• Thrust fan (123E)*
• Bearing locknut (136)
• Impeller key (178) and coupling key
• Impeller screw (198)
• Impeller washer (199)
• Impeller lockwasher (199A)
• Impeller nut (304)
• Bearing lockwasher (382)
• Impeller spacer (443A)
Model 3700, API Type OH2 / ISO 13709 1st and 2nd Ed. / API 610 8/9/10/11th Ed. Installation, Operation, and Maintenance 69
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NOTICE:Do not use shaft centers for the runout check as they may have been damaged during
the removal of the bearings or impeller.
Bearings inspection
Condition of bearings
Do not reuse bearings. The condition of the bearings provides useful information on operating
conditions in the bearing frame.
Checklist
Perform these checks when you inspect the bearings:
• Inspect the bearings for contamination and damage.
• Note any lubricant condition and residue.
• Inspect the ball bearings to see if they are loose, rough, or noisy when you rotate them.
• Investigate any bearing damage to determine the cause. If the cause is not normal wear,
correct the issue before you return the pump to service.
Replacement bearings
Table 6: 3700 bearings based on SKF / MRC designations
Replacement bearings must be the same as, or equivalent to, those listed in this table.
Group Radial (inboard) Thrust (outboard)
SA 6210 C3 7310 BEGAM
MA 6211 C3 7311 BEGAM
SX 6212 C3 7312 BEGAM
MX, LA 6213 C3 7312 BEGAM
LX, XLA 6215 C3 7313 BEGAM
XLX 6218 C3 7317 BEGAM
XXL 6220 C3 7318 BEGAM
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100 Casing
164 Casing wear ring
Figure 12: Casing wear ring
101 Impeller
202 Impeller wear ring
203 Impeller wear ring (No Requirement for 3700LF)
Figure 13: Impeller wear ring
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72 Model 3700, API Type OH2 / ISO 13709 1st and 2nd Ed. / API 610 8/9/10/11th Ed. Installation, Operation, and Maintenance
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Maintenance
CAUTION:
• Excessive machining can damage ring fits and render parts unusable.
• Wear insulated gloves when you handle rings. Rings will be hot and can cause physical injury.
• For runout checks, firmly support the bearing-frame assembly in the horizontal position.
• Wear heavy work gloves when you handle impellers. The sharp edges can cause physical injury.
NOTICE:
The impeller and wear-ring clearance setting procedures must be followed. Improperly setting
the clearance or not following any of the proper procedures can result in sparks, unexpected
heat generation, and equipment damage.
Casing, impeller, and seal chamber cover wear rings are held in place by a press fit and three
set screws.
1. Remove the wear rings:
a) Remove the set screws.
b) Remove the wear rings from the casing, impeller, and seal-chamber cover using a pry
or puller to force the rings from the fits.
2. Clean the wear-ring seats thoroughly, and make sure that they are smooth and free of
scratches.
3. Heat the new impeller wear rings to 180° to 200°F (82° to 93°C) using a uniform method for
heating, such as an oven, and place them on the impeller wear-ring seats.
101 Impeller
202 Impeller wear ring
203 Impeller wear ring
320 Set screw
4. Chill the new casing wear ring using dry ice or another suitable chilling substance and
install the ring into the casing fit.
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Be prepared to tap the ring in place with a wood block or soft-faced hammer.
100 Casing
164 Casing wear ring
222E Set screw
184 Cover
222E Set screw
230 Seal-chamber-cover wear ring
74 Model 3700, API Type OH2 / ISO 13709 1st and 2nd Ed. / API 610 8/9/10/11th Ed. Installation, Operation, and Maintenance
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b) Correct any distortion in excess of 0.003 in. (0.08 mm) by machining before you trim the
new impeller wear rings.
100 Casing
164 Casing wear ring
7. Measure the bore of the casing wear ring to establish the required impeller wear-ring
diameter you use to provide the recommended running clearances.
8. Repeat steps 6 and 7 for the seal-chamber wear ring.
9. Turn the impeller wear rings to size after you mount them on the impeller:
NOTICE:
• All replacement impeller wear rings, except those that are hard-faced, are supplied
0.020 in. to 0.030 in. (0.51 mm to 0.75 mm) oversize.
• Do not machine all wear rings. Spare hard-faced impeller wear rings are supplied to
pre-established clearances when both impeller and casing wear rings are renewed.
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c) Repeat steps a and b for the wear ring on the seal-chamber cover side.
101 Impeller
122 Shaft
202 Casing-side impeller wear-ring
228 Seal-chamber cover side wear ring
If the impeller wear ring runout is in excess of 0.005 in. (0.13 mm):
1. Check for distortion at the set screw areas.
2. Check the shaft runout and all mating surfaces of the shaft and impeller hub for
perpendicularity.
3. True up all damaged surfaces.
4. Recheck the impeller wear-ring runout.
76 Model 3700, API Type OH2 / ISO 13709 1st and 2nd Ed. / API 610 8/9/10/11th Ed. Installation, Operation, and Maintenance
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125 Bushing
184 Seal-chamber cover
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Maintenance
b) Chill the new bushing using dry ice or another suitable chilling substance, and install
the bushing into the cover fit.
Tap the bushing in place with a wood block or soft-faced hammer.
WARNING:
Dry ice and other chilling substances can cause physical injury. Contact the supplier for information and
advice for proper handling precautions and procedures.
c) Locate, drill, and tap three new equally-spaced set screw holes on the impeller side of
the cover between the original set screw holes.
d) Install the set screws and upset threads.
1. Seal-chamber cover
2. Set screws
3. Bushing
Bearing-frame inspection
Checklist
Check the bearing frame for these conditions:
• Visually inspect the bearing frame and frame foot for cracks.
• Check the inside surfaces of the frame for rust, scale, or debris. Remove all loose and
foreign material.
• Make sure that all lubrication passages are clear.
• Inspect the inboard-bearing bores.
If any bores are outside the measurements in the Bearing fits and tolerances table, replace
the bearing frame.
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Maintenance
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Maintenance
Reassembly
Assemble the power end
This procedure explains how to assemble a standard ring-oil or optional purge-oil mist-
lubricated power end and includes information for the assembly of these optional features:
• Pure-oil mist-lubricated power end
• Radial-heat-flinger
• Air-cooling package
• Water-cooling package
WARNING:
Crush hazard. The unit and the components can be heavy. Use proper lifting methods and wear steel-
toed shoes at all times.
CAUTION:
• Wear insulated gloves when you use a bearing heater. Bearings get hot and can cause physical
injury.
• This pump uses duplex bearings mounted back-to-back. Make sure orientation of the bearings is
correct.
NOTICE:
• There are several methods you can use to install bearings. The recommended method is
to use an induction heater that heats and demagnetizes the bearings.
• Make sure that all parts and threads are clean and that you have followed all directions
under the Preassembly inspections section.
• Check for magnetism on the pump shaft and degauss the shaft if there is any detectable
magnetism. Magnetism attracts ferritic objects to the impeller, seal, and bearings which
can result in excessive heat generation, sparks, and premature failure.
80 Model 3700, API Type OH2 / ISO 13709 1st and 2nd Ed. / API 610 8/9/10/11th Ed. Installation, Operation, and Maintenance
Manual
Maintenance
Pure oil-mist lubricated power ends are assembled in the same manner as ring oil-lubricated
power ends. Oil rings are not furnished with pure oil-mist lubrication. Disregard any reference to
those parts.
1. Install the radial (inboard) bearing on the shaft.
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Maintenance
3. Press the radial INPRO oil seal into the radial end cover.
4. Install the radial-bearing end cover and new end-cover gasket on the bearing frame.
Make sure that the expulsion part is at the 6 o'clock position and is properly seated.
For the optional air-cooling package, the radial-heat flinger replaces the standard radial
INPRO.
5. Perform the following based on your pump version:
If your pump is... Then...
SA or MA Press the radial INPRO oil seal into the bearing frame and make sure
that the expulsion part is at the 6 o'clock position and is properly
seated.
SX, MX, LA, LX, XLA, XLX, Install and tighten the radial-end cover bolt and bearing-frame screws
or XXL evenly to the torque values shown in the Maximum torque values for
3700 fasteners table.
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Maintenance
d) Carefully guide the shaft and bearing assembly into the bearing frame until the thrust
bearing is seated against the shoulder of the frame. Make sure that the oil rings do not
bind or become damaged.
Do not force the assembly together.
e) Observe the oil rings through the sight glass in the bearing frame.
If the oil rings are not properly seated in the grooves in the shaft, insert a hook-shaped
tool made from wire through the inspection connections. Reposition the oil rings as
necessary to seat them in the grooves.
f) Check that the shaft turns freely.
If you notice rubbing or binding, determine the cause and correct it.
7. Replace the oil-ring inspection connection plugs.
8. Replace the two oil-ring retainers.
The screw should bottom against the bearing frame.
2. Install the thrust-bearing end cover over the shaft and onto the bearing frame.
84 Model 3700, API Type OH2 / ISO 13709 1st and 2nd Ed. / API 610 8/9/10/11th Ed. Installation, Operation, and Maintenance
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3. Install and tighten the thrust-bearing end cover and bearing-frame screws evenly to the
torque values in the Maximum torque values for 3700 fasteners table.
7. Install the thrust-bearing end cover with O-ring over the shaft and into the bearing-frame
bore.
Ensure that the O-ring is not damaged while it enters the bearing-frame bore.
8. Perform the following based on whether or not your power end has the optional air-cooling
package:
Model 3700, API Type OH2 / ISO 13709 1st and 2nd Ed. / API 610 8/9/10/11th Ed. Installation, Operation, and Maintenance 85
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Maintenance
122 Shaft
123B Radial deflector fan
123E Thrust deflector fan
222 Deflector set screw
228 Bearing frame
234 Thrust deflector-fan guard
234D Thrust deflector-fan guard support
496Q Support screws
86 Model 3700, API Type OH2 / ISO 13709 1st and 2nd Ed. / API 610 8/9/10/11th Ed. Installation, Operation, and Maintenance
Manual
Maintenance
Check Procedure
Shaft impeller fit 1. Mount the dial indicator on the bearing frame.
2. Rotate the shaft through a maximum arc from one side of the
keyway to the other. If the total indicator reading is greater than
0.002 in. (0.050 mm), determine the cause and correct it.
Model 3700, API Type OH2 / ISO 13709 1st and 2nd Ed. / API 610 8/9/10/11th Ed. Installation, Operation, and Maintenance 87
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Maintenance
Check Procedure
Bearing-frame face 1. Mount the dial indicator on the shaft.
2. Rotate the shaft so that the indicator rides along the bearing-frame
face for 360°. If the total indicator reading is greater than 0.004 in.
(0.10 mm), then disassemble and determine the cause and correct
it.
10. Install and tighten any plugs and fittings removed during disassembly, including the oil-
drain plug, and the sight glass.
11. If your power end has the optional water cooling package, install the finned-tube cooling
assembly into the bearing frame.
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Maintenance
2. Lubricate the sealing surfaces in the seal-chamber cover and O-rings with a suitable
lubricant.
3. Insert the water jacket cover with O-rings into the fit in the seal-chamber cover.
Make sure that the water jacket cover enters uniformly and that the O-rings are not
damaged.
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122 Shaft
184 Seal-chamber cover
228 Bearing frame
230 Seal-chamber cover wear-ring
370H Bearing-frame bolts
90 Model 3700, API Type OH2 / ISO 13709 1st and 2nd Ed. / API 610 8/9/10/11th Ed. Installation, Operation, and Maintenance
Manual
Maintenance
b) Rotate the shaft so that the indicator rides along the seal-chamber cover face for 360°.
If the total indicator reading is greater than 0.005 in. (0.13 mm), determine the cause
and correct it.
NOTICE:
The impeller and wear-ring clearance setting procedures must be followed. Improperly
setting the clearance or not following any of the proper procedures can result in sparks,
unexpected heat generation, and equipment damage.
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b) Rotate the shaft so that the indicator rides on the seal-chamber cover wear-ring surface
for 360°.
If the total indicator reading exceeds 0.006 in. (0.15 mm), determine the cause and
correct it.
92 Model 3700, API Type OH2 / ISO 13709 1st and 2nd Ed. / API 610 8/9/10/11th Ed. Installation, Operation, and Maintenance
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b) Rotate the shaft so that the indicator rides along the seal-chamber face for 360°.
If the total indicator reading is greater than the values shown in this table, determine the
cause and correct it.
Table 9: Maximum Allowable Seal Chamber Face Runout
Group Maximum Allowable Total Indicator Reading
SA 0.0018 in. (0.045 mm)
SX, MA 0.002 in. (0.05 mm)
MX, LA 0.0024 in. (0.06 mm)
LX, XLA 0.0026 in. (0.065 mm)
XLX 0.0028 in. (0.07 mm)
XXL 0.0031 in. (0.08 mm)
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NOTICE:
Ensure that the mechanical-seal gland-piping connections are properly oriented.
122 Shaft
184 Seal-chamber cover
228 Bearing frame
355 Gland stud nut
370H Bearing-frame bolts
94 Model 3700, API Type OH2 / ISO 13709 1st and 2nd Ed. / API 610 8/9/10/11th Ed. Installation, Operation, and Maintenance
Manual
Maintenance
It is recommended that you repeat the runout checks on the seal-chamber cover face, lock, and
wear-ring surfaces as described in Install the seal-chamber cover (page 90).
1. Install the impeller key in the keyway of the shaft.
The key should be at the top (12 o’clock) position for the impeller installation.
2. Install the impeller on the shaft.
Apply anti-galling compound to the impeller bore to aid in assembly and disassembly.
3. Install the impeller nut and tighten to the torque values shown in the Maximum torque
values for 3700 fasteners table.
The impeller nut has left-hand threads.
4. Tighten the set screw in the end of the impeller nut.
5. Verify that the shaft turns freely.
If you notice any rubbing or excessive drag, then determine the cause and correct it.
It is recommended that you repeat the runout checks on the impeller wear-ring surface as
described in Replace the wear rings.
It is recommended that you repeat the runout checks on the seal-chamber cover face and lock
surfaces as described in Install the seal-chamber cover (page 90).
1. Install the impeller spacer on the shaft.
2. Install the impeller key in the keyway of the shaft.
The key should be at the top (12 o’clock) position for the impeller installation.
3. Install the impeller on the shaft.
Apply anti-galling compound to the impeller bore to aid in assembly and disassembly.
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4. Install the impeller nut and tighten to the torque values shown in the Maximum torque
values for 3700 fasteners table.
The impeller nut has left-hand threads.
5. Tighten the set screw in the end of the impeller nut.
6. Verify that the shaft turns freely.
If you notice any rubbing or excessive drag, then determine the cause and correct it.
If you notice any rubbing or excessive drag, then determine the cause and correct it.
It is recommended that you repeat the runout checks on the seal-chamber cover face and lock
surfaces as described in Install the seal-chamber cover (page 90).
1. Install the impeller spacer on the shaft.
2. Install the impeller key in the keyway of the shaft.
The key should be at the top (12 o’clock) position for the impeller installation.
3. Install the impeller on the shaft.
Apply anti-galling compound to the impeller bore to aid in assembly and disassembly.
4. Install the impeller capscrew and tighten to the torque values shown in the Maximum torque
values for 3700 fasteners table.
The impeller capscrew has left-hand threads.
5. Verify that the shaft turns freely.
If you notice any rubbing or excessive drag, then determine the cause and correct it.
NOTICE:
If it is necessary to heat the coupling hub due to an interference fit, do not use a torch. Use a
heating device such as an oven which uniformly heats the coupling hub.
96 Model 3700, API Type OH2 / ISO 13709 1st and 2nd Ed. / API 610 8/9/10/11th Ed. Installation, Operation, and Maintenance
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3. Slide the back pull-out assembly into the proper position in the casing by loosening the
jacking bolts evenly.
Make sure that the casing gasket is not damaged.
4. Install the casing stud nuts.
5. Inspect the gap between the seal-chamber cover and casing and adjust the casing stud
nuts as necessary to make the gap uniform.
6. Tighten the casing stud nuts uniformly, using an alternating pattern, until the seal-chamber
cover is in metal-to-metal contact with the casing. Tighten each nut to the torque values
shown in the Maximum torque values for 3700 fasteners table.
7. Verify that the shaft turns freely.
If you detect any rubbing or excessive drag, then determine the cause and correct it.
8. Reinstall the coupling spacer, coupling guard, auxiliary piping, tubing, and equipment that
was removed during preparation for disassembly.
9. Lubricate the bearings.
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Maintenance
Post-assembly checks
Perform these checks after you assemble the pump, then continue with pump startup:
• Rotate the shaft by hand in order to make sure that it rotates easily and smoothly and that
there is no rubbing.
• Open the isolation valves and check the pump for leaks.
Assembly references
Maximum torque values for fasteners
About this table
The torque values specified in this table are for dry threads. These values should be reduced
for lubricated threads only when lubricants of high stress ability, such as Molycote, are used.
Materials listed in this table are equal to the respective API 610, 10th Edition material classes.
In some cases, superior materials are substituted.
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Troubleshooting
Troubleshooting
Operation troubleshooting
Symptom Cause Remedy
The pump is not delivering The pump is not primed. Re-prime the pump and check that the pump and
liquid. suction line are full of liquid.
The suction line is clogged. Remove the obstructions.
The impeller is clogged. Back-flush the pump in order to clean the impeller.
The shaft is rotating in the wrong direction. Change the rotation. The rotation must match the
arrow on the bearing housing or pump casing.
The foot valve or suction pipe opening is not Consult an ITT representative for the proper sub-
submerged enough. mersion depth. Use a baffle in order to eliminate
vortices.
The suction lift is too high. Shorten the suction pipe.
The pump is not producing The gasket or O-ring has an air leak. Replace the gasket or O-ring.
the rated flow or head. The stuffing box has an air leak. Replace or readjust the mechanical seal.
The impeller is partly clogged. Back-flush the pump in order to clean the impeller.
The clearance between the impeller and the Adjust the impeller clearance.
pump casing is excessive.
The suction head is not sufficient. Make sure that the suction-line shutoff valve is
fully open and that the line is unobstructed.
The impeller is worn or broken. Inspect and replace the impeller if necessary.
The pump starts and then The pump is not primed. Re-prime the pump and check that the pump and
stops pumping. suction line are full of liquid.
The suction line has air or vapor pockets. Rearrange the piping in order to eliminate air
pockets.
The suction line has an air leak. Repair the leak.
The bearings are running The pump and driver are not aligned properly. Realign the pump and driver.
hot. There is not sufficient lubrication. Check the lubricant for suitability and level.
The lubrication was not cooled properly. Check the cooling system.
The pump is noisy or vi- The pump and driver are not aligned properly. Realign the pump and driver.
brates. The impeller is partly clogged. Back-flush the pump in order to clean the impeller.
The impeller or shaft is broken or bent. Replace the impeller or shaft as necessary.
The foundation is not rigid. Tighten the hold-down bolts of the pump and
motor. Make sure the baseplate is properly
grouted without voids or air pockets.
The bearings are worn. Replace the bearings.
The suction or discharge piping is not an- Anchor the suction or discharge piping as neces-
chored or properly supported. sary according to recommendations in the Hy-
draulic Institute Standards Manual.
The pump is cavitating. Locate and correct the system problem.
The stuffing box is leaking The packing gland is not adjusted properly. Tighten the gland nuts.
excessively. The stuffing box is not packed properly. Check the packing and repack the box.
The mechanical seal parts are worn. Replace the worn parts.
The mechanical seal is overheating. Check the lubrication and cooling lines.
The shaft sleeve is scored. Machine or replace the shaft sleeve as necessary.
The motor requires exces- The discharge head has dropped below the Install a throttle valve. If this does not help, then
sive power. rated point and is pumping too much liquid. trim the impeller diameter. If this does not help,
then contact your ITT representative.
The liquid is heavier than expected. Check the specific gravity and viscosity.
The stuffing-box packing is too tight. Readjust the packing. If the packing is worn, then
replace the packing.
Rotating parts are rubbing against each other. Check the parts that are wearing for proper
clearances.
The impeller clearance is too tight. Adjust the impeller clearance.
Model 3700, API Type OH2 / ISO 13709 1st and 2nd Ed. / API 610 8/9/10/11th Ed. Installation, Operation, and Maintenance 101
Manual
Troubleshooting
Alignment troubleshooting
Symptom Cause Remedy
Horizontal (side-to-side) alignment cannot The driver feet are bolt-bound. Loosen the pump's hold-down bolts, and
be obtained (angular or parallel). slide the pump and driver until you
achieve horizontal alignment.
The baseplate is not leveled properly and 1. Determine which corners of the base-
is probably twisted. plate are high or low.
2. Remove or add shims at the appropri-
ate corners.
3. Realign the pump and driver.
Assembly troubleshooting
Table 11: Troubleshooting procedure
Symptom Cause Remedy
There is excessive shaft end play. The internal clearance of the bearings is Replace the bearings with a bearing
excessive. of the correct type.
The thrust-bearing end cover is loose. Tighten the screws.
There are too many shims under the thrust Remove the individual shims to ob-
bearing end cover. tain the proper thickness.
The runout for the shaft is excessive. The shaft is bent. Replace the shaft.
The runout for the bearing-frame flange is The shaft is bent. Replace the shaft.
excessive. The flange of the bearing frame is distorted. Replace the bearing-frame flange.
The runout for the seal-chamber cover is The seal-chamber cover is improperly seat- Replace or re-machine the seal-
excessive. ed on the frame. chamber cover.
There is corrosion or wear on the seal- Replace the seal-chamber cover.
chamber cover.
The runout for the impeller wear ring is The shaft is bent. Replace the shaft.
excessive. (not applicable on 3700LF) The wear ring was machined improperly. Replace or re-machine the impeller.
102 Model 3700, API Type OH2 / ISO 13709 1st and 2nd Ed. / API 610 8/9/10/11th Ed. Installation, Operation, and Maintenance
Manual
Parts Listings and Cross-Sectional Drawings
Model 3700, API Type OH2 / ISO 13709 1st and 2nd Ed. / API 610 8/9/10/11th Ed. Installation, Operation, and Maintenance 103
Manual
Parts Listings and Cross-Sectional Drawings
104 Model 3700, API Type OH2 / ISO 13709 1st and 2nd Ed. / API 610 8/9/10/11th Ed. Installation, Operation, and Maintenance
Manual
Local ITT Contacts
Model 3700, API Type OH2 / ISO 13709 1st and 2nd Ed. / API 610 8/9/10/11th Ed. Installation, Operation, and Maintenance 105
Manual
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