TM 9-2320-272-10 Truck, 5-Ton, 6X6, M939 Series
TM 9-2320-272-10 Truck, 5-Ton, 6X6, M939 Series
TM 9-2320-272-10 Truck, 5-Ton, 6X6, M939 Series
WARNING
• Headache
• Dizziness
• Sleepiness
• Loss of muscular control
6. IF YOU SEE another person with exhaust poisoning symptoms:
WARNING
Warning a
TM 9-2320-272-10
WARNING SUMMARY
• If Nuclear, Biological, or Chemical (NBC) exposure is suspected, all air filter media
should be handled by personnel wearing protective equipment. Consult your unit
NBC officer or NBC NCO for appropriate handling or disposal instructions.
• Extreme care should be taken when removing surge tank filler cap if temperature
gauge reads above 175°F (79°C). Steam or hot coolant under pressure will cause
injury.
• Pump brakes gradually when slowing or stopping vehicle on ice, snow, or wet
pavement. Sudden stop will cause vehicle wheels to lock, engine to stall, and loss of
power steering. Failure to do this will result in injury or death.
• Ground spike must be driven into ground 18-24 inches (46-61 centimeters) and
spike cable connected to the chassis before power can be taken from outside source.
Failure to do this will result in electrical damage, injury, or death.
• Ensure spike cable ring terminal makes good contact with bare metal. If necessary,
scrape contact area clean of dirt, paint, or rust. Failure to do this will result in
electrical damage, injury, or death.
• Vehicle will become charged with electricity if A-frame contacts or breaks high
voltage wire. Do not leave vehicle while high voltage line is in contact with A-frame
or vehicle. Failure to do this will result in injury or death. Notify nearby personnel
to have electrical power turned off.
• Do not put vehicle in motion until warning light is extinguished, and alarm (buzzer)
stops sounding. If air pressure gauges indicate less than 90 psi (621 kPa), turn
ignition and battery switches to OFF positions, and notify unit maintenance.
Failure to do this will result in injury or death.
• Alcohol used in alcohol evaporator is flammable, poisonous, and explosive. Do not
smoke when adding fluid and do not drink fluid. Failure to do this will result in
injury or death.
• Stay clear of dump body and cab protector at all times during loading and
unloading operations. Dump body can unexpectedly raise when a heavy load is
dropped into dump body and will cause injury or death.
• Do not smoke, have open flames, or make sparks around the batteries, especially if
the caps are off. They can explode and cause injury or death.
• Do not lower load without a ground guide. Direct all personnel to stand clear of
lifting operations. Swinging loads will cause injury or death.
• Do not perform fuel system checks or inspection while smoking or near fire, flames,
or sparks. Fuel could ignite, causing damage to vehicle, injury, or death.
• This vehicle has been designed to operate safely and efficiently within the limits
specified in this TM. Operation beyond these limits is prohibited IAW AR 70-1
without written approval from the Commander, U.S. Army Tank-automotive and
Armaments Command, ATTN: AMCPEO-CM-S, Warren, MI 48397-5000.
• Block vehicle wheels if operating site is on a grade, no matter how slight. Failure to
do this will result in injury or death.
Warning b Change 2
TM 9-2320-272-10
Change 2 Warning c
TM 9-2320-272-10
Warning d Change 2
ARMY TM 9-2320-272-10
TECHNICAL MANUAL AIR FORCE TO 36A12-1C-441
NO. 9-2320-272-10 C2
TECHNICAL ORDER
NO. 36A12-1C-441 HEADQUARTERS,
DEPARTMENT OF THE ARMY
CHANGE AND AIR FORCE
NO. 2 WASHINGTON, D.C., 30 SEPTEMBER 2004
OPERATOR’S MANUAL
FOR
TRUCK, 5-TON, 6X6, M939, M939A1, and M939A2 SERIES TRUCKS (DIESEL)
TRUCK, CARGO: 5-TON, 6X6 DROPSIDE, M923 (2320-01-050-2084) (EIC: BRY);
M923A1 (2320-01-206-4087) (EIC: BSS; M923A2 (2320-01-230-0307) (EIC: BS7); M925
(2320-01-047-8769) (EIC: BRT); M925A1 (2320-01-206-4088) (EIC: BST); M925A2
(2320-01-230-0308) (EIC: BS8); TRUCK, CARGO: 5-TON, 6X6 XLWB, M927
(2320-01-047-8771) (EIC: BRV); M927A1 (2320-01-206-4089), (EIC: BSW);
M927A2 (2320-01-230-0309) (EIC: BS9); M928 (2320-01-047-8770) (EIC: BRU)
M928A1 (2320-01-206-4090) (EIC: BSX); M928A2 (2320-01-230-0310) (EIC: BTM);
3. File these change sheets in front of the publication for reference purposes.
By Order of the Secretary of the Army:
PETER J. SCHOOMAKER
General, United States Army
Chief of Staff
Official:
JOEL B. HUDSON
Administrative Assistant to the
Secretary of the Army
0407602
JOHN P. JUMPER
General, United States Air Force
Chief of Staff
Official:
GREGORY S. MARTIN
General, United States Air Force
Commander, Air Force Materiel Command
Distribution:
To be distributed in accordance with the initial distribution number (IDN) XXXXXXX,
requirements for TM 9-2320-272-10.
ARMY TM 9-2320-272-10
AIR FORCE TO 36A12-1C-441
C1
HEADQUARTERS,
TECHNICAL MANUAL DEPARTMENT OF THE ARMY
NO. 9-2320-272-10 AND THE AIR FORCE
TECHNICAL ORDER WASHINGTON, D.C., 22 Feb 1999
NO. 36A12-1C-441
OPERATOR’S MANUAL
CHANGE
NO. 2 FOR
TRUCK, 5-TON, 6X6, M939,
M939A1 AND M939A2 SERIES (DIESEL)
TRUCK, CARGO: 5-TON, 6X6, DROPSIDE
M923 (2320-01-050-2084), M923A1 (2320-01-206-4087), M923A2 (2320-01-230-0307),
M925 (2320-01-047-8769), M925A1 (2320-01-206-4088), M925A2 (2320-01-230-0308);
TRUCK, CARGO: 5-TON, 6X6,
M924 (2320-01-047-8773), M924A1 (2329-01-205-2692),
M926 (2320-01-047-8772), M926A1 (2320-01-205-2693);
TRUCK, CARGO: 5-TON, 6X6, XLWB,
M927 (2320-01-047-8756), M927A1 (2320-01-206-4089), M927A2 (2320-01-230-0309),
M928 (2320-01-047-8770), M928A1 (2320-01-206-4090), M928A2 (2320-01-230-0310);
TRUCK, DUMP: 5-TON 6X6,
M929 (2320-01-047-8756), M929A1 (2320-01-206-4079), M929A2 (2320-01-230-0305),
M930 (2320-01-047-8755), M930A1 (2320-01-206-4080), M929A2 (2320-01-230-0306);
TRUCK, TRACTOR: 5-TON 6X6,
M931 (2320-01-047-8753), M931A1 (2320-01-206-4077), M931A2 (2320-01-230-0302),
M932 (2320-01-047-8752), M932A1 (2320-01-205-2684), M932A2 (2320-01-230-0303);
TRUCK, VAN, EXPANSIBLE: 5-TON 6X6,
M934 (2320-01-047-8750), M934A1 (2320-01-205-2682), M934A2 (2320-01-230-0300),
M935 (2320-01-047-8751), M935A1 (2320-01-205-2683) M935A2 (2320-01-230-0301);
TRUCK, MEDIUM WRECKER: 5-TON, 6X6,
M936 (2320-01-047-8754), M936A1 (2320-01-206-4078), M936A2 (2320-01-230-0304).
This change is issued in conjunction with Safety of Use Message (SUOM), TACOM
Control No. 98-07. It emphasizes safe driving procedures to be followed by M939
vehicle operators.
DENNIS J. REIMER
General, United States Army
Chief of Staff
Official:
DISTRIBUTION:
NOTE: The portion of the text affected by the changes is indicated by a vertical
line in the outer margins of the page.
Page No. . .*Change No. Page No. . .*Change No. Page No. . .*Change No.
B-22 - B-23 . . . . . . . . .2
B-24 . . . . . . . . . . . . . . .0
C-1 . . . . . . . . . . . . . . . .0
C-2 - C-5 . . . . . . . . . . . .2
C-6 blank . . . . . . . . . . .0
D-1 . . . . . . . . . . . . . . . .0
D-2 - D-4 . . . . . . . . . . .2
E-1 - E-3 . . . . . . . . . . . .0
E-4 blank . . . . . . . . . . .0
Index 1 - Index 23 . . .2
Index 24 blank . . . . . .2
DA Form 2028 . . . . . .2
Change 2 B
ARMY TM 9-2320-272-10
AIR FORCE TO 36A12-1C-441
TECHNICAL MANUAL
NO. 9-2320-272-10 HEADQUARTERS,
DEPARTMENT OF THE ARMY
TECHNICAL ORDER AND THE AIR FORCE
NO. 36A12-1C441 Washington DC, 15 August 1996
OPERATOR’S MANUAL
FOR
TRUCK, 5-TON, 6X6, M939, M939A1, AND
M939A2 SERIES TRUCKS (DIESEL)
i
TM 9-2320-272-10
Page
HOW TO USE THIS MANUAL
..................... iii
ii Change 2
TM 9-2320-272-10
CHAPTER 1
INTRODUCTION
Section I. General Information (page 1-1)
Section II. Equipment Description and Data (page 1-8)
Section III. Principles of Operation (page 1-27)
1-1
TM 9-2320-272-10
1-2
TM 9-2320-272-10
M934A2
M936A2
1-3
TM 9-2320-272-10
1-1. SCOPE
a. This operator’s manual contains instructions for operating and servicing the
following M939/A1/A2 series vehicles:
(1) M923/A1/A2, Cargo Truck, WO/W (Dropside)
(2) M925/A1/A2, Cargo Truck, W/W (Dropside)
(3) M927/A1/A2, Cargo Truck, WO/W (XLWB)
(4) M928/A1/A2, Cargo Truck, W/W (XLWB)
(5) M929/A1/A2, Dump Truck, WO/W
(6) M930/A1/A2, Dump Truck, W/W
(7) M931/A1/A2, Tractor Truck, WO/W
(8) M932/A1/A2, Tractor Truck, W/W
(9) M934/A1/A2, Expansible Van, WO/W
(10) M936/A1/A2, Medium Wrecker, W/W
b. Vehicles’ purpose.
(1) The M923/A1/A2, M925/A1/A2, M927/A1/A2, and M928/A1/A2 series
cargo trucks provide transportation of personnel or equipment over a variety of
terrain and climate conditions.
(2) The M929/A1/A2 and M930/A1/A2 series dump trucks are used to
transport various materials over a variety of terrains. Each vehicle can be equipped
with troop seat, and tarpaulin and bow kits for troop transport operations.
(3) The M931/A1/A2 and M932/A1/A2 series tractor trucks are equipped with a
fifth wheel used to haul a semitrailer over a variety of terrain.
(4) The M934/A1/A2 series expansible vans are designed to transport
electronic base stations over a variety of terrain.
(5) The M936/A1/A2 series wreckers are designed for recovery of disabled or
mired vehicles, and perform crane operation.
c. The material presented here provides operators with information and
procedures needed to provide the safest and most efficient operation and servicing
of these vehicles. This information includes:
(1) Vehicle limitations.
(2) The function of controls.
(3) Operation instructions for vehicle.
(4) Cautions and warnings to operators regarding safety to personnel and
equipment.
(5) Operator maintenance checks and services.
(6) Troubleshooting procedures to be followed by operator if the vehicle
malfunctions.
(7) Operator forms and records.
1-4
TM 9-2320-272-10
Change 2 1-5
TM 9-2320-272-10
1-6 Change 2
TM 9-2320-272-10
Change 2 1-7
TM 9-2320-272-10
1-9. GLOSSARY
The following list shows definitions of military terms that appear in this manual.
Other terms in this manual are defined in the paragraph where they first appear.
PARA. PAGE
TITLE
NO. NO.
1-8
TM 9-2320-272-10
a. The 5-ton, 6x6, M939, M939A1, and M939A2 series vehicles are designed for
use on all types of roads, highways, and cross-country terrain. These vehicles also
operate in extreme temperatures such as arctic weather conditions.
b. The M939 series vehicles are an improved version of the M809 series. The
improvements make M939 series vehicles more reliable and easier to operate. The
major improvements are:
WARNING
This vehicle has been designed to operate safely and efficiently
within the limits specified in this TM. Operation beyond these
limits is prohibited IAW AR 70-1 without written approval from
the Commander, U.S. Army Tank-automotive and Armaments
Command, ATTN: AMCPEO-CM-S, Warren, MI 48397-5000.
1-9
TM 9-2320-272-10
1-10
TM 9-2320-272-10
D CANVAS CAB ROOF – Can be folded down to reduce overall height and
facilitate use of machine gun mount kit.
G SPARE TIRE DAVIT – Used on M934A1/A2 series vehicles for lifting and
lowering spare tire. M934 models use a lifting eye located above spare tire.
1-11
TM 9-2320-272-10
A REAR VIEW MIRROR – Provides wide angle rear view of both right and
left side, and rear sides of vehicle.
1-12
TM 9-2320-272-10
J FUEL TANK – Second tank for vehicles equipped with dual tank capacity.
1-13
TM 9-2320-272-10
Fuel Tanks
1-14
TM 9-2320-272-10
1-15
TM 9-2320-272-10
1-16 Change 2
TM 9-2320-272-10
1-17
TM 9-2320-272-10
1-18
TM 9-2320-272-10
1-19
TM 9-2320-272-10
.WARNING.
Accidental or intentional introduction of liquid contaminants
into the environment is in violation of state, federal, and
military regulations. Refer to Lubrication Order (para. 3-1) for
information concerning storage, use, and disposal of these
liquids. Failure to do so may result in injury or death.
1-20 Change 2
TM 9-2320-272-10
Change 2 1-21
TM 9-2320-272-10
1-22 Change 2
TM 9-2320-272-10
Change 2 1-23
TM 9-2320-272-10
M923
M925
M927
M928
M929
M930
M931
M932
M934
M936
M939 SERIES
(11:00 X 20 TIRE)
(11:00 X R20 TIRE)
HIGHWAY
FRONT
Standard (psi) 90 90 90 90 90 90 90 90 90 90
Metric (kPa) 621 621 621 621 621 621 621 621 621 621
REAR
Standard (psi) 70 70 70 70 70 70 70 70 70 90
Metric (kPa) 483 483 483 483 483 483 483 483 483 483
CROSS-COUNTRY
FRONT
Standard (psi) 60 60 60 60 60 60 60 60 60 60
Metric (kPa) 414 414 414 414 414 414 414 414 414 414
REAR
Standard (psi) 30 30 30 30 30 30 30 30 30 60
Metric (kPa) 207 207 207 207 207 207 207 207 207 414
Standard (psi) 25 25 25 25 25 25 25 25 25 25
Metric (kPa) 172 172 172 172 172 172 172 172 172 172
1-24 Change 2
TM 9-2320-272-10
M923
M925
M297
M928
M929
M930
M931
M932
M934
M936
NOTE
For M939A2 vehicles, highway inflation levels
pertain to extended highway use. Normal CTIS
pressure can be used for other than extended
highway use. Refer to PMCS Table 2-3 CTIS Tire
Pressures Chart.
M939A1/A2 SERIES
(14:00 X R20)
HIGHWAY
FRONT
Standard (psi) 70 70 70 70 70 70 70 70 70 90
Metric (kPa) 483 483 483 483 483 483 483 483 483 551
REAR
Standard (psi) 70 70 70 70 70 70 70 70 70 90
Metric (kPa) 483 483 483 483 483 483 483 483 483 621
CROSS COUNTRY
FRONT AND REAR
Standard (psi) 35 35 35 35 35 35 35 35 35 35
Metric (kPa) 241 241 241 241 241 241 241 241 241 241
EMERGENCY
FRONT AND REAR
Standard (psi) 12 12 12 12 12 12 12 12 12 12
Metric (kPa) 83 83 83 83 83 83 83 83 83 83
ALL MODELS:
SPARE
inflate to maximum — — — — — — — — — —
highway pressure
Change 2 1-25
TM 9-2320-272-10
1-26
TM 9-2320-272-10
1-15. GENERAL
This section explains how components of the 5-ton M939/A1/A2 series vehicles work
together. A functional description of these components and their related parts will
be covered in the following paragraphs. To find the operation of a specific system or
component, see the principles of operation reference index below.
PARA. PAGE
TITLE
NO. NO.
1-27
TM 9-2320-272-10
G ETHER START SWITCH – Injects ether into engine for cold weather
starting.
1-28
TM 9-2320-272-10
L ETHER START CYLINDER – Stores ether used for cold weather starting.
1-29
TM 9-2320-272-10
1-30
TM 9-2320-272-10
1-31
TM 9-2320-272-10
C STEERING WHEEL – Serves ’as manual steering control for the operator.
F STEERING KNUCKLE – Serves as the pivot point and link for the front
wheels from the tie rod assembly.
G TIE ROD ASSEMBLY – Connects steering knuckles so both wheels will turn
at the same time.
J PITMAN ARM – Transfers torque from power steering gear to drag link.
1-34
TM 9-2320-272-10
1-35
TM 9-2320-272-10
1-36
TM 9-2320-272-10
A RAIN CAP – Prevents rain and large objects from entering air intake system.
B AIR INTAKE EXTENSION TUBE – Routes air to air intake system. Can be
removed for shipping.
F HUMP HOSE – Flexible connection between air cleaner and air cleaner
outlet tube.
G AIR CLEANER OUTLET TUBE – Routes air from air cleaner to intake
manifold.
I AIR CLEANER INDICATOR – Shows red when engine air filter needs
servicing.
1-37
TM 9-2320-272-10
A RIGHT TANK (FRONT) VENT LINE – Vents vapors from fuel tank to vent
hole in air intake stack.
B RIGHT TANK FILLER CAP – Covers fuel filler opening on right fuel tank.
1-38
TM 9-2320-272-10
D RIGHT TANK FUEL RETURN LINE – Returns unused fuel back to fuel
tank.
E RIGHT TANK (REAR) VENT LINE – Vents vapors from fuel tank to vent
hole in air intake stack.
F RIGHT TANK FUEL SUPPLY LINE – Directs fuel from tank to fuel filter.
I LEFT TANK FUEL SUPPLY LINE – Directs fuel from tank to fuel filter.
K LEFT TANK (REAR) VENT LINE – Vents vapors from fuel tank to vent
hole in air intake stack.
L LEFT TANK FILLER CAP – Covers fuel filler opening on left fuel tank.
M LEFT TANK FUEL RETURN LINE – Returns unused fuel back to fuel tank.
N LEFT TANK (FRONT) VENT LINE – Vents vapors from fuel tank to vent
hole in air intake stack.
O FUEL SELECTOR VALVE – Manual control valve that opens fuel flow to
engine from left or right fuel tank.
S FUEL PUMP – Draws fuel from tank(s) and pumps it through supply line to
fuel injectors.
T FUEL SUPPLY LINE – Directs fuel from fuel pump to fuel injectors.
A TANK (REAR) VENT LINE – Vents vapors from fuel tank to vent hole in
air intake stack.
B TANK FILLER CAP – Covers fuel fill opening.
E TANK (FRONT) VENT LINE – Vents vapors from fuel tank to vent hole in
air intake stack.
F FUEL FILTER/WATER SEPARATOR – Filters water and dirt from fuel.
H FUEL PUMP – Draws fuel from tank and pumps it through supply line to
fuel injectors.
I FUEL SUPPLY LINE – Directs fuel from fuel pump to fuel injectors.
1-40
TM 9-2320-272-10
N FLEX PIPE – Part of rear exhaust pipe and allows flexibility for vibration
and expansion in system.
1-41
TM 9-2320-272-10
1-42
TM 9-2320-272-10
1-43
TM 9-2320-272-10
1-44
TM 9-2320-272-10
B CRANKCASE BREATHER – Vents hot engine oil fumes from engine and
allows fresh air to enter.
C ENGINE OIL COOLER – Removes heat from engine oil as coolant circulates
through internal tubes of oil cooler.
D OIL FILTER – Filters out foreign particals suspended in oil.
E OIL FILLER CAP – Located on rocker lever cover, cap covers engine oil fill
opening.
F OIL PRESSURE TRANSMITTER – Sends an electrical signal that
indicates engine oil pressure to gauge on instrument panel.
G OIL PAN DRAINPLUG – Plugs engine oil drain opening.
I OIL SUPPLY LINE – Carries oil from oil pan to the oil pump.
J OIL BYPASS RETURN LINE – Returns oil from oil pump to the oil pan.
1-45
TM 9-2320-272-10
1-46
TM 9-2320-272-10
1-47
TM 9-2320-272-10
1-48
TM 9-2320-272-10
N STARTER MOTOR – Cranks the engine for starting. Supplied with 24-volt
battery power through circuit 6.
Change 2 1-49
TM 9-2320-272-10
D ETHER PRESSURE SWITCH – Connects the ether feed switch to the ether
tank valve through circuit 570.
E ETHER TANK VALVE – Is activated through circuit 570 when the ether
pressure switch is closed and the ether feed switch is pressed.
1-50
TM 9-2320-272-10
I CIRCUIT 566 – Controls a relay in the protective control box that prevents
the starter from reactivating while the engine is running.
J CIRCUIT 568 – Senses system voltage and excites the alternator field.
1-51
TM 9-2320-272-10
1-53
TM 9-2320-272-10
1-54
TM 9-2320-272-10
1-55
TM 9-2320-272-10
1-56
TM 9-2320-272-10
B BRAKE LOCK CONTROL – Allows air pressure to flow from secondary air
reservoir to pressure regulator and activate variable speed governor.
1-58 Change 2
TM 9-2320-272-10
A AIR DRYER – Installed in supply line to wet tank and removes moisture
from inlet air to wet tank (M939/A1 air dryer kit installed only), or (replaced
with new type for vehicles with ABS kit installed).
B AIR COMPRESSOR – Draws in air from the intake manifold and forces it
into the brake system and wet tank reservoir.
C SAFETY VALVE – Located at the inlet side of the wet reservoir, it prevents
pressure build-up by releasing air pressure exceeding 150 psi (1034 kPa)
when the governor fails to regulate air supplied by the compressor.
D WET TANK RESERVOIR – Performs two functions:
• Traps water in air reservoir to protect other air systems from freezing or
corroding.
• Stores reserve air supply enabling operator to make normal stops when
engine stalls or compressor fails.
H AIR DRYER – Removes moisture from inlet air to wet tank (M939A2 only)
or (not used if ABS kit is installed).
I EXPELLO VALVE – Augments air dryer condensation blowdown by venting
moisture when compressor cycles (not used if ABS kit is installed).
Change 2 1-59
TM 9-2320-272-10
1-60
TM 9-2320-272-10
1-61
TM 9-2320-272-10
1-62 Change 2
TM 9-2320-272-10
Change 2 1-63
TM 9-2320-272-10
1-64
TM 9-2320-272-10
1-65
TM 9-2320-272-10
1-66 Change 2
TM 9-2320-272-10
E PEDAL INTO VALVE – Allows air pressure from primary constant pressure
system to flow into primary signal system when operator depresses brake
pedal.
DOUBLECHECK VALVE #1 – Serves two functions:
F • Allows system to receive signal pressure from either pedal valve or, when
towed, from brake system of towing vehicle.
• Serves as a tee between front and rear primary signal lines.
• Removed when ABS kit is installed and replaced with cross tee.
FRONT SERVICE COUPLING – When vehicle is being towed, coupling is
G connected to towing vehicle so that the brake systems of the two vehicles
work together.
ONE-WAY CHECK VALVE – Allows air pressure to flow into primary
H reservoir but prevents it from coming out if constant pressure system fails or
engine stalls.
1-68
TM 9-2320-272-10
L HORNS – Receive air pressure from horn relay valve to sound off.
1-69
TM 9-2320-272-10
1-70
TM 9-2320-272-10
J SPRING PARKING BRAKE VALVE – Vents air pressure from air and
doublecheck valves #3 and #4.
L FUEL TANK VENTS – Vent fuel vapors to prevent partial vacuum from
stopping fuel flow.
1-71
TM 9-2320-272-10
D AIR DRYER AND FILTER – Separates moisture from compressed air system
and filters impurities from compressed air before they enter CTIS.
E HYDRAULIC PUMP - Driven by the PTO drive shaft, it draws oil from the
oil reservoir through hydraulic hoses, then pressurizes and directs this oil to
the control valve.
1-73
TM 9-2320-272-10
A CLUTCH LEVER - Manual control that engages the winch drum gear to the
drive gear of the winch motor.
B OIL FILTER - Filters used or bypassed oil from the control valve before it
returns to the hydraulic oil reservoir.
C HYDRAULIC OIL RESERVOIR - Storage tank for hydraulic oil.
1-74
TM 9-2320-272-10
I HYDRAULIC PUMP - Draws oil from hydraulic oil reservoir and directs it
to the rear winch control valve and winch drive motor.
J OIL FILTER - Filters used or bypassed oil from the control valve before it
returns to the hydraulic oil reservoir.
1-75
TM 9-2320-272-10
1-76
TM 9-2320-272-10
D HYDRAULIC PUMP - Driven by the PTO drive shaft, it draws oil from the
oil reservoir through hydraulic hoses, then pressurizes and directs it to the
control valve.
H OIL FILTER - Filters used or bypassed oil from the control valve before it
returns to the hydraulic oil reservoir.
K CONTROL LINKAGE - Connects dump body control lever inside cab to the
control valve.
1-77
TM 9-2320-272-10
1-78
TM 9-2320-272-10
H SWIVEL VALVE - Permits oil to channel through pivot post while crane is
swinging and eliminates twisting of the hydraulic lines connecting reservoir
to the stationary pump.
I BOOM LIFT CYLINDER - A hydraulically-driven piston that extends
upward when boom control lever is pulled back to UP position, raising the
boom. A check valve located near hydraulic oil inlet hose prevents piston
from lowering when control lever is in neutral. Oil returns through boom
control valve back to hydraulic oil reservoir allowing piston to lower when
control lever is pushed forward to DOWN position.
J BOOM HYDRAULIC LINES - Carry the hydraulic oil to and from boom lift
cylinder. Oil pumped through the bottom lines pushes the lift cylinder piston
upward. Oil pumped through the top lines pushes the lift cylinder piston
downward. When this downward action occurs, the oil that originally pushes
the cylinder upwards is returned to the hydraulic oil reservoir.
K BOOM CONTROL LEVER - Manual control attached to the control valve
that determines hydraulic oil flow for raising and lowering action of the
boom. Lever is pulled back to raise the boom and pushed forward to lower
boom.
L CRANE CONTROL CONSOLE - Houses BOOM, HOIST, CROWD, and
SWING levers and their control valves.
M BOOM CONTROL VALVE - Located directly below boom control lever.
Valve directs hydraulic oil from the hydraulic pump to the boom lift cylinder
for lifting, or out of the lift cylinder and back to the hydraulic oil reservoir for
lowering.
1-79
TM 9-2320-272-10
1-80
TM 9-2320-272-10
G ROLLERS - Guides inner boom assembly and permits smooth extension and
retraction of boom.
H INNER BOOM ASSEMBLY - Extends when crowd control lever is pushed
forward and retracts when control lever is pulled back.
I CROWD CYLINDER - A hydraulically-driven piston that extends outward
when crowd control lever is pushed forward to EXTEND position. Piston is
hydraulically driven back into the cylinder when crowd control lever is pulled
back to RETRACT position. This cylinder is contained in the inner boom
assembly.
J CROWD CONTROL LEVER - Manual control attached to the control valve
that determines oil flow for extending and retracting the crane boom. Lever
is pushed forward to extend the boom and pulled back to retract the boom.
K CROWD CONTROL VALVE - Two-way hydraulic valve located directly
below crowd control lever. Valve directs hydraulic oil from the hydraulic
pump to the crowd cylinder to extend and retract inner boom assembly.
1-81
TM 9-2320-272-10
1-82
TM 9-2320-272-10
CHAPTER 2
OPERATING INSTRUCTIONS
Section I. Description and Use of Operator’s Controls and Indicators (page 2-1)
Section II. Operator Preventive Maintenance Checks and Services (PMCS)
(page 2-28)
Section III. Operation Under Usual Conditions (page 2-100)
Section IV. Operation Under Unusual Conditions (page 2-201)
Section V. Operation of Special Purpose Kits (page 2-217)
Before you attempt to operate your equipment, ensure you are familiar with the
location and function of all controls and indicators. The location and function of
controls and indicators for the M939, M939A1, and M939A2 series vehicles are
described in this section as follows:
a. Chassis Controls and Indicators: paragraph 2-3.
b. Body Equipment Controls and Indicators: paragraph 2-4.
c. Special Kits Controls and Indicators: paragraph 2-5.
NOTE
• Except where specifically noted, the controls and indicators in this
section are generally applicable to all vehicles covered in this
manual.
• In this manual, the term left indicates the driver’s side of the
vehicle. The term right indicates the opposite, or crew’s side of the
vehicle.
2-1
TM 9-2320-272-10
2-2 Change 2
TM 9-2320-272-10
2-5
TM 9-2320-272-10
2-6
TM 9-2320-272-10
2-7
TM 9-2320-272-10
2-9
TM 9-2320-272-10
2-10
TM 9-2320-272-10
2-11
TM 9-2320-272-10
6 FUEL TANK FILLER CAP is turned counterclockwise and removed for fuel
servicing.
7 PRIMARY DRAINVALVE, located on right side of vehicle, is turned
counterclockwise to drain water from primary brake system air reservoir.
8 SECONDARY DRAINVALVE, located on right side of vehicle, is turned
counterclockwise to drain water from secondary brake system air reservoir.
9 WET TANK DRAINVALVE, located on right side of vehicle, is turned
counterclockwise to drain water from brake system wet tank air reservoir.
10 SPRING BRAKE DRAINVALVE, located on right side of vehicle, is turned
counterclockwise to drain water from spring brake system air reservoir.
11 TOOLBOX LATCH HANDLE is turned up to unlatch and open toolbox.
12 SLAVE RECEPTACLE, located on right rear side of cab, is plug-in point for
an external power source required to slave start vehicle when batteries have
become discharged.
2-12
TM 9-2320-272-10
2-13
TM 9-2320-272-10
2-14
TM 9-2320-272-10
a. Medium Wrecker.
2-15
TM 9-2320-272-10
2-16
TM 9-2320-272-10
b. Dump Truck.
c. Tractor.
e. Expansible Van.
2-23
TM 9-2320-272-10
2-24
TM 9-2320-272-10
2-27
TM 9-2320-272-10
2-6. GENERAL
Preventive Maintenance Checks and Services (PMCS) means systematic caring,
inspecting, and servicing of equipment to keep it in good condition and to prevent
breakdowns. As the vehicle’s operator, your mission is to:
a. Be sure to perform your PMCS each time you operate the vehicle. Always do
your PMCS in the same order, so it gets to be a habit. Once you’ve had some prac-
tice, you’ll quickly spot anything wrong.
b. Do your BEFORE checks and service just prior to the start of the mission to
identify faults that will prevent performance of the mission. Pay attention to
WARNINGS, CAUTIONS, and NOTES.
c. Do your DURING checks and services during the mission to identify faults in
equipment performance. Pay attention to WARNINGS, CAUTIONS, and NOTES.
d. Do your AFTER checks immediately at the conclusion of the mission. Pay
attention to WARNINGS, CAUTIONS, and NOTES.
NOTE
When a check and service procedure is required for both weekly
and after intervals, it is not necessary to perform the weekly pro-
cedure during the same week in which the before procedure was
done.
e. Do your WEEKLY checks once a week to identify faults that must be correct-
ed to sustain equipment at fully mission capable standards until next unit mainte-
nance service.
f. Do your MONTHLY checks for faults that do not need to be checked weekly,
but must be checked more often than at next service by unit maintenance.
g. Use DA Form 2404 (Equipment Inspection and Maintenance Worksheet) to
record any faults that you discover before, during, or after operation, unless you can
fix them. You DO NOT need to record faults that you fix.
h. Be prepared to assist unit maintenance when they lubricate the vehicle.
Perform any other services when required by unit maintenance.
i. A permanent record of the services, repairs, and modifications made to these
vehicles must be recorded. See DA PAM 738-750 for a list of the forms and records
required. Refer to chapter 3, for specific maintenance instructions.
2-28
TM 9-2320-272-10
WARNING
Drycleaning solvent is flammable and will not be used near an
open flame. A fire extinguisher will be kept nearby when solvent
is used. Use only in well-ventilated places. Failure to do this will
result in injury to personnel and/or damage to equipment.
NOTE
Dirt, grease, oil, and debris may cover up a serious problem. Clean
as you check. Use drycleaning solvent on all metal surfaces. Use
soap and water on rubber or plastic material.
h. When you do your PMCS, you will always need a rag or two. Following are checks
that are common to the entire vehicle.
(1) Check all bolts, nuts, and screws. If loose, bent, broken, or missing, either
tighten or report condition(s) to unit maintenance.
(2) Look for loose or chipped paint and rust or gaps at welds. If a cracked or bro-
ken weld is found, report condition(s) to unit maintenance.
(3) Check electrical wires and connectors for cracked or broken insulation. Look
for bare wires and loose or broken connections. Tighten loose connections. Report other
problem(s) to unit maintenance.
(4) Check hoses and fluid lines for wear, damage, and leaks. Ensure clamps and
fittings are tight. (Refer to para. 2-9 for information on leaks.)
(5) Check air lines for damage or leaks. Ensure clamps and fittings are
tight. Tighten loose connections. If leaks or other problems still exist, report condi-
tion to unit maintenance.
2-29
TM 9-2320-272-10
WARNING
Accidental or intentional introduction of liquid contaminants into
the environment is in violation of state, federal, and military regu-
lations. Refer to Lubrication Order (para. 3-1) for information con-
cerning storage, use, and disposal of these liquids. Failure to do so
may result in injury or death.
Cleaning is an after-operation service performed by operator/crew to keep the
vehicle in a state of readiness. Facilities and material available to operators for
vehicle cleaning can vary greatly in differing operating conditions. However, vehi-
cles must be kept as clean as available cleaning equipment, materials, and tactical
situations permit.
a. General Cleaning Precautions.
(1) All cleaning procedures must be accomplished in well-ventilated areas.
(2) Protective gloves, clothing, and/or respiratory equipment must be worn
whenever caustic, toxic, or flammable cleaning solutions are used.
(3) Diesel fuel or gasoline must never be used for cleaning.
(4) A fire extinguisher must be available and ready during all cleaning oper-
ations involving solvents.
b. Special Precautions.
(1) Do not allow cleaning compounds to come into contact with rubber,
leather, vinyl, or canvas materials.
(2) Do not allow corrosion-removing cleaning compounds to contact painted
surfaces.
(3) Do not use air in cleaning truck cab interiors or van body interiors.
(4) Do not steam–clean any part of vehicle that has been rustproofed.
(5) Mildew must be removed with a bristle brush before canvas tarpaulin
can be properly cleaned and aired.
(6) The radiator is always cleaned first from behind in order to blow debris,
insects, or other obstructions out and away from the radiator core. Low pressure
water or air can be used in cleaning radiator core of obstructions.
c. Cleaning Materials. Detailed description of specific cleaning compounds,
cleaning solvents, drycleaning solutions, and corrosion-removing compounds are
found in TM 9-247.
2-30
TM 9-2320-272-10
Grease cleaning
Cab Interior compound, and Damp and dry rags. Corrosion-removing com-
(Metals) damp or dry rags. pound, bristle brush, dry
rags, and lubricating
oil.*
Saddle soap,
Cab warm water, soft Soft brush, soapy warm Not applicable.
Interior/Cab brush, and dry water, and damp or dry
Top rags. rags.
(Material)
Grease-cleaning
Frame compound, rinsed High pressure water, Corrosion-removing com-
with running soapy warm water, wire pound, wire brush, dry
water, and rags. brush, and damp or dry rags, and lubricating
rags. oil.*
Mixed solution, 1
Engine/ part grease-clean- High pressure water, Bristle brush, warm
Transmission ing compound, 4 soapy warm water, soft soapy water, and dry
parts drycleaning wire brush, and damp or rags.
solvent, running dry rags.
water, and rags.
Glass cleaning
solution and
Glass clean, dry rags. Glass cleaning solution Not applicable.
and clean, dry rags.
Not applicable.
2-31
TM 9-2320-272-10
Tires Soapy water and High pressure water and Not applicable.
bristle brush. bristle brush.
Wire Rope Cleaning com- Wire brush. Wire brush and lubricat-
pound and wire ing oil.**
brush.
WARNING
Accidental or intentional introduction of liquid contaminants into
the environment is in violation of state, federal, and military regu-
lations. Refer to Lubrication Order (para. 3-1) for information con-
cerning storage, use, and disposal of these liquids. Failure to do so
may result in injury or death.
2-32
TM 9-2320-272-10
I II III
ALL MODELS
Air Compressor (Oil) ✓
Coolant System (Engine) ✓
Differentials ✓
Dump Hoist Cylinder ✓
Engine Lube Oil System ✓
Engine Surge Tank ✓
Front Winch (M925/A1/A2, M928/A1/A2, M930/A1/A2, ✓
M932/A1/A2, M936/A1/A2)
Fuel Filter/Water Separator ✓
Fuel System ✓
Fuel Tank ✓
Hydraulic Hoist (except M923/A1/A2, M927/A1/A2,
M931/A1/A2, and M934/A1/A2) ✓
Hydraulic Lines and Hoses (except M923/A1/A2,
M927/A1/A2, M931/A1/A2, and M934/A1/A2) ✓
Hydraulic Pump (except M923/A1/A2, M927/A1/A2,
M931/A1/A2, and M934/A1/A2) ✓
Hydraulic Tank ✓
Oil Filter ✓
Personnel Heater and Hoses ✓
Power Steering Assist Cylinder ✓
Power Steering Pump ✓
Power Train
PTO (except M923/A1/A2, M927/A1/A2, ✓
M931/A1/A2, and M934/A1/A2)
Radiator ✓
Transmission Cooler ✓
Transmission and Transmission Case ✓
Water Pump ✓
M936/A1/A2 MEDIUM WRECKER
Crane in Operation ✓
Rear Winch and Crane ✓
Wrecker Crane ✓
2-33
TM 9-2320-272-10
Walk-around inspections will begin at the front of the vehicle and proceed around
the crewmember’s side (right side), around the rear of the vehicle, and continue up
the driver’s side (left side). If inspection items are found in more than one location,
cover the entire vehicle. Reinspection is required after a change in engine run-up
condition, and is not complete until all areas have been inspected or reinspected.
Table 2-3. Preventive Maintenance Checks and Services for Models M939/A1/A2.
LOCATION
CREWMEMBER NOT FULLY
ITEM ITEM TO
INTERVAL PROCEDURE MISSION
NO. CHECK/ CAPABLE IF:
SERVICE
WARNING
Always remember the
CAUTIONS, WARNINGS, and
NOTES before operating this
vehicle and prior to PMCS.
2-34
TM 9-2320-272-10
Table 2-3. Preventive Maintenance Checks and Services for Models M939/A1/A2 (Contd).
LOCATION
CREWMEMBER NOT FULLY
ITEM ITEM TO
INTERVAL MISSION
NO. CHECK/ PROCEDURE
CAPABLE IF:
SERVICE
DRIVER
NOTE
If leakage is detected, further
investigation is needed to
determine the location and
cause of the leak (para. 2-9).
DRIVER
NOTE
2 Before Wind- Cracked or broken windshield
shield may violate AR 385-55.
Wipers
a. Check windshield (1) for any
cracks that would impair vision
2-35
TM 9-2320-272-10
Table 2-3. Preventive Maintenance Checks and Services for Models M939/A1/A2 (Contd).
LOCATION
CREWMEMBER NOT FULLY
ITEM ITEM TO
INTERVAL PROCEDURE MISSION
NO. CHECK/ CAPABLE IF:
SERVICE
DRIVER
NOTE
If leakage is detected, further
investigation is needed to
determine the location and cause
of the leak (para. 2-9).
DRIVER
b. Damage
NOTE would prevent
• On A2 models, CTIS will auto- operation.
matically set to previous infla-
tion level when engine starts.
Recheck inflation level after
starting engine (para 3-11).
Tire(s) do not hold
• Quantities specified are for required air
the entire vehicle. pressure.
2-36 Change 2
TM 9-2320-272-10
Table 2-3. Preventive Maintenance Checks and Services for Models M939/A1/A2 (Contd).
LOCATION
CREWMEMBER NOT FULLY
ITEM ITEM TO
INTERVAL MISSION
NO. CHECK/ PROCEDURE
CAPABLE IF:
SERVICE
DRIVER
Fifth
5 Before Wheel NOTE
Item 5 applies to M931/A1/A2
and M932/A1/A2 models only.
Change 2 2-37
TM 9-2320-272-10
Table 2-3. Preventive Maintenance Checks and Services for Models M939/A1/A2 (Contd).
LOCATION
CREWMEMBER NOT FULLY
ITEM ITEM TO
INTERVAL PROCEDURE MISSION
NO. CHECK/ CAPABLE IF:
SERVICE
DRIVER
2-38
TM 9-2320-272-10
Table 2-3. Preventive Maintenance Checks and Services for Models M939/A1/A2 (Contd).
LOCATION
CREWMEMBER NOT FULLY
ITEM ITEM TO
INTERVAL MISSION
NO. CHECK/ PROCEDURE CAPABLE IF:
SERVICE
DRIVER
NOTE
If leakage is detected, further
investigation is required to
determine location and cause
of leak (para. 2-9).
2-39
TM 9-2320-272-10
Table 2-3. Preventive Maintenance Checks and Services for Models M939/A1/A2 (Contd).
LOCATION
CREWMEMBER NOT FULLY
ITEM ITEM TO
INTERVAL MISSION
NO. CHECK/ PROCEDURE CAPABLE IF:
SERVICE
EXPECTED TEMPERATURES
LUBRICANTS Above +80°F +80° TO + 30°F +30°F TO -30°F -30°F TO -65°F
(+27°C) (+27° TO -1°C) (-1°C TO -34°C) (-34°C TO -54°C)
CW- Lubricating Oil CW-11C CW-11B CW-11A GO75
(VV-L-751)
DRIVER
WARNING
Wear hand protection when
handling cable. Do not handle
cable with bare hands. Broken
wires will cause injury.
2-40 Change 2
TM 9-2320-272-10
Table 2-3. Preventive Maintenance Checks and Services for Models M939/A1/A2 (Contd).
LOCATION
CREWMEMBER NOT FULLY
ITEM ITEM TO
INTERVAL MISSION
NO. CHECK/ PROCEDURE CAPABLE IF:
SERVICE
DRIVER
NOTE
• On A2 models, CTIS will auto- Tire(s) do not
matically set to previous infla- hold required air
tion level when engine starts. pressure.
Recheck inflation level after
starting engine (para 3-11).
• Quantities specified are for
the entire vehicle.
CAUTION
Ensure all tires are properly
inflated before operating vehicle
(table 1).
Change 2 2-41
TM 9-2320-272-10
Table 2-3. Preventive Maintenance Checks and Services for Models M939/A1/A2 (Contd).
LOCATION
CREWMEMBER NOT FULLY
ITEM ITEM TO
INTERVAL MISSION
NO. CHECK/ PROCEDURE CAPABLE IF:
SERVICE
NOTE
Two fire extinguishers are
located inside van body on
M934/A1/A2 series vehicles,
and behind gondola cab on
M936/A1/A2 series vehicles.
Refer to Appendix E for exact
locations.
DRIVER
2-42
TM 9-2320-272-10
Table 2-3. Preventive Maintenance Checks and Services for Models M939/A1/A2 (Contd).
LOCATION
CREWMEMBER NOT FULLY
ITEM ITEM TO
INTERVAL MISSION
NO. CHECK/ PROCEDURE CAPABLE IF:
SERVICE
DRIVER
NOTE
If leakage is detected, further
investigation is needed to
determine the location and
cause of the leak (para. 2-9).
2-43
TM 9-2320-272-10
Table 2-3. Preventive Maintenance Checks and Services for Models M939/A1/A2 (Contd).
LOCATION
CREWMEMBER NOT FULLY
ITEM ITEM TO
INTERVAL MISSION
NO. CHECK/ PROCEDURE CAPABLE IF:
SERVICE
DRIVER
WARNING
If NBC exposure is suspected,
all air filter media should be
handled by personnel wearing
protective equipment. Consult
your unit NBC officer or NBC
NCO for appropriate handling
caution or disposal instructions.
12 Before Controls a. Check for missing or damaged a. Seatbelt(s)
and seatbelts. are missing or
Instru- damaged.
ments
b. Start engine (para. 2-12).. b. Engine will
not start.
2-44 Change 2
TM 9-2320-272-10
Table 2-3. Preventive Maintenance Checks and Services for Models M939/A1/A2 (Contd).
LOCATION
CREWMEMBER NOT FULLY
ITEM ITEM TO
INTERVAL MISSION
NO. CHECK/ PROCEDURE CAPABLE IF:
SERVICE
Change 2 2-45
TM 9-2320-272-10
Table 2-3. Preventive Maintenance Checks and Services for Models M939/A1/A2 (Contd).
LOCATION
CREWMEMBER NOT FULLY
ITEM ITEM TO
INTERVAL MISSION
NO. CHECK/ PROCEDURE CAPABLE IF:
SERVICE
2-46 Change 2
TM 9-2320-272-10
Table 2-3. Preventive Maintenance Checks and Services for Models M939/A1/A2 (Contd).
LOCATION
CREWMEMBER NOT FULLY
ITEM ITEM TO
INTERVAL MISSION
NO. CHECK/ PROCEDURE CAPABLE IF:
SERVICE
Change 2 2-47
TM 9-2320-272-10
Table 2-3. Preventive Maintenance Checks and Services for Models M939/A1/A2 (Contd).
LOCATION
CREWMEMBER NOT FULLY
ITEM ITEM TO
INTERVAL MISSION
NO. CHECK/ PROCEDURE CAPABLE IF:
SERVICE
DRIVER
NOTE
• Air dryer references apply
only to M939A2 series
vehicles and those vehicles
with air dryer kit or ABS kit.
• Moisture ejector valve on
M939A2 series vehicles
without ABS kit must
exceed 120 psi (827 kPa) for
air to expel.
14 Before Air a. Start engine and idle at 550- a. Engine is
Dryer 650 rpm (para. 2-12). inoperable.
b. Listen for unusual noises or b. Engine has
vibrations. unusual noises or
vibrations.
NOTE
If unable to hear moisture
ejector valve expulsion, set
emergency brake, shift to
park, and check right side of
vehicle.
DRIVER
c. Check for proper operation, c. Ejector valve
listening for moisture ejector valve is inoperable.
(1) to expel air.
WARNING
Use care when checking
heater; it may be hot to touch
and cause injury to personnel.
d. Touch heater (2). It should be d. Heater is
warm if operating properly and inoperable.
area temperature is below 40°F
(2°C).
1 2
2 2 1
1 ABS AIR DRYER
2-48 Change 2
TM 9-2320-272-10
Table 2-3. Preventive Maintenance Checks and Services for Models M939/A1/A2 (Contd).
LOCATION
CREWMEMBER NOT FULLY
ITEM ITEM TO
INTERVAL MISSION
NO. CHECK/ PROCEDURE CAPABLE IF:
SERVICE
NOTE
Item 15 applies to M929/A1/A2
and M930/A1/A2 models only.
DRIVER
15 Before Hydraulic a. Inspect all hydraulic lines a. Class III
Hoist and hoses (3) for signs of leaks are evident.
deterioration and leakage.
2-49
TM 9-2320-272-10
Table 2-3. Preventive Maintenance Checks and Services for Models M939/A1/A2 (Contd).
LOCATION
CREWMEMBER NOT FULLY
ITEM ITEM TO
INTERVAL MISSION
NO. CHECK/ PROCEDURE CAPABLE IF:
SERVICE
DRIVER
2-50 Change 2
TM 9-2320-272-10
Table 2-3. Preventive Maintenance Checks and Services for Models M939/A1/A2 (Contd).
LOCATION
CREWMEMBER NOT FULLY
ITEM ITEM TO
INTERVAL MISSION
NO. CHECK/ PROCEDURE CAPABLE IF:
SERVICE
DRIVER
WARNING
• Vehicle will become charged
with electricity if crane con-
tacts or breaks high-voltage
wire. Do not leave vehicle
while high-voltage lines are in
contact with crane or vehicle.
Failure to do this will result in
injury or death. Signal nearby
personnel to have electrical
power turned off.
• Wear hand protection when
handling cable. Do not handle
cable with bare hands. Broken
wires will cause injury.
17 Before Medium a. While operating crane, check
Wrecker filter (6) on front of crane oil reser-
voir (5). Filter indicator (7) should
point to “clean”.
2-51
TM 9-2320-272-10
Table 2-3. Preventive Maintenance Checks and Services for Models M939/A1/A2 (Contd).
LOCATION
CREWMEMBER NOT FULLY
ITEM ITEM TO
INTERVAL MISSION
NO. CHECK/ PROCEDURE CAPABLE IF:
SERVICE
DRIVER
2-52
TM 9-2320-272-10
Table 2-3. Preventive Maintenance Checks and Services for Models M939/A1/A2 (Contd).
LOCATION
CREWMEMBER NOT FULLY
ITEM ITEM TO
INTERVAL MISSION
NO. CHECK/ PROCEDURE CAPABLE IF:
SERVICE
DRIVER
Change 2 2-53
TM 9-2320-272-10
Table 2-3. Preventive Maintenance Checks and Services for Models M939/A1/A2 (Contd).
LOCATION
CREWMEMBER NOT FULLY
ITEM ITEM TO
INTERVAL MISSION
NO. CHECK/ PROCEDURE CAPABLE IF:
SERVICE
DRIVER
DRIVER
WARNING
Wear hand protection when
handling winch cable. Do not
handle with bare hands. Broken
wires will cause injuries.
UNDER-HOOD CHECKS
DRIVER
NOTE
Raise and secure hood at this
time to complete the following
checks (para. 2-19).
DRIVER
a. Any class III
24 After Cooling a. Visually check radiator for leak or damaged
System obvious coolant leakage, damaged mounting brack-
or leaking hoses, or damaged ets are evident.
mounting brackets.
2-54 Change 2
TM 9-2320-272-10
Table 2-3. Preventive Maintenance Checks and Services for Models M939/A1/A2 (Contd).
LOCATION
CREWMEMBER NOT FULLY
ITEM ITEM TO
INTERVAL MISSION
NO. CHECK/ PROCEDURE CAPABLE IF:
SERVICE
M939/A1 SERIES
M939A2 SERIES
2-55
TM 9-2320-272-10
Table 2-3. Preventive Maintenance Checks and Services for Models M939/A1/A2 (Contd).
LOCATION
CREWMEMBER NOT FULLY
ITEM ITEM TO
INTERVAL MISSION
NO. CHECK/ PROCEDURE CAPABLE IF:
SERVICE
24 After Cooling e. Check water pump for any e. Any class III
(contd) System obvious coolant leakage or damage. coolant leak or
(contd) damage is evident.
2-56
TM 9-2320-272-10
Table 2-3. Preventive Maintenance Checks and Services for Models M939/A1/A2 (Contd).
LOCATION
CREWMEMBER NOT FULLY
ITEM ITEM TO
INTERVAL MISSION
NO. CHECK/ PROCEDURE CAPABLE IF:
SERVICE
26 After Power- Check for oil leakage or damage Any class III
train (para. 2-9). leak.
2-57
TM 9-2320-272-10
Table 2-3. Preventive Maintenance Checks and Services for Models M939/A1/A2 (Contd).
LOCATION
CREWMEMBER NOT FULLY
ITEM ITEM TO
INTERVAL MISSION
NO. CHECK/ PROCEDURE CAPABLE IF:
SERVICE
EXPECTED TEMPERATURES
LUBRICANTS
+55°F TO -4°F +110°F TO +10°F +75°F TO -15°F +40°F TO -65°F
(+13°C TO -40°C) (+43°C TO -12°C) (+24°C TO -26°C) (+4°C TO -54°C)
OE/HDO 10, OE/HDO 15/40, DEXRON III OE/HDO 10 OE/HDO 15/40 DEXRON III OEA
DRIVER
WARNING
Accidental or intentional introduc-
tion of liquid contaminants into
the environment is in violation of
state, federal, and military regula-
tions. Refer to Lubrication Order
(para. 3-1) for information concern-
ing storage, use, and disposal of
these liquids. Failure to do so may
result in injury or death.
CAUTION
• When checking transmission oil
level, do not permit dirt, dust, or
grit to enter transmission filler
tube. Ensure dipstick handle and
end of filler tube are clean.
Serious internal transmission
damage may result if transmis-
sion is contaminated.
• Do not overfill transmission.
Internal transmission component
damage will result.
NOTE
On M939A2 series vehicles, normal
run level on transmission dipstick
should show between ADD mark
and FULL mark (para. 3-10).
27 After Trans- a. Allow engine to idle. Shift
mission transmission to neutral and apply
Oil parking brake (para. 2-16).
Level
b.Withdraw dipstick (2) slowly to
prevent a false reading. If trans-
mission oil temperature gauge
reads 180°F (82°C) or below, level
on dipstick (2) should show between
marks designated for normal run
(1). If transmission oil temperature
is above 220°F (104°C), allow trans-
mission oil to cool by turning
engine off.
2-58 Change 2
TM 9-2320-272-10
Table 2-3. Preventive Maintenance Checks and Services for Models M939/A1/A2 (Contd).
LOCATION
CREWMEMBER NOT FULLY
ITEM ITEM TO
INTERVAL MISSION
NO. CHECK/ PROCEDURE CAPABLE IF:
SERVICE
M939/A1 SERIES
M939A2 SERIES
Change 2 2-59
TM 9-2320-272-10
Table 2-3. Preventive Maintenance Checks and Services for Models M939/A1/A2 (Contd).
LOCATION
CREWMEMBER NOT FULLY
ITEM ITEM TO
INTERVAL MISSION
NO. CHECK/ PROCEDURE CAPABLE IF:
SERVICE
EXPECTED TEMPERATURES
LUBRICANTS
ABOVE 15°F +40°F TO -15°F +40°F TO -65°F
(ABOVE -9°C) (+4°C TO -26°C) (+4°C TO -54°C)
DRIVER
WARNING
Accidental or intentional intro-
duction of liquid contaminants
into the environment is in vio-
lation of state, federal, and mil-
itary regulations. Refer to
Lubrication Order (para. 3-1)
for information concerning
storage, use, and disposal of
these liquids. Failure to do so
may result in injury or death.
CAUTION
Do not overfill. Damage to
internal engine components
will result.
NOTE
Engine oil level is checked
after engine is stopped and
dipstick is removed and wiped
clean.
28 After Engine Withdraw dipstick (1) slowly to Engine is over
Oil ensure an accurate reading. Check filled.
Level for proper oil level (para 3-8). Level
should be between L (low) and H
(high) marks. Add oil as necessary.
DRIVER
29 After Oil Check oil filter for obvious signs of Any class III oil
Filters leakage. leak.
2-60 Change 2
TM 9-2320-272-10
Table 2-3. Preventive Maintenance Checks and Services for Models M939/A1/A2 (Contd).
LOCATION
NOT FULLY
ITEM ITEM TO CREWMEMBER
INTERVAL MISSION
NO. CHECK/ PROCEDURE CAPABLE IF:
SERVICE
DRIVER
30 After Power Check fluid lines of power steering Any cuts, breaks,
Steering assist cylinder (2) for damage, or class III leak-
Assist leaks, and looseness. age.
Cylinder
2-61
TM 9-2320-272-10
Table 2-3. Preventive Maintenance Checks and Services for Models M939/A1/A2 (Contd).
LOCATION
CREWMEMBER NOT FULLY
ITEM ITEM TO
INTERVAL MISSION
NO. CHECK/ PROCEDURE CAPABLE IF:
SERVICE
EXPECTED TEMPERATURES
LUBRICANTS
ABOVE 15°F +40°F TO -15°F +40°F TO -65°F
(ABOVE -9°C) (+4°C TO -26°C) (+4°C TO -54°C)
2-62 Change 2
TM 9-2320-272-10
Table 2-3. Preventive Maintenance Checks and Services for Models M939/A1/A2 (Contd).
LOCATION
CREWMEMBER NOT FULLY
ITEM ITEM TO
INTERVAL MISSION
NO. CHECK/ PROCEDURE CAPABLE IF:
SERVICE
DRIVER
31 After Steering d.Visually check for oil leaks d.Class III leak-
(contd) System (para. 2-9). age is evident.
(contd)
e. Check steering arm for loose- e. Loose or
ness and damage. damaged arms.
DRIVER
32 After Air Com- Check air compressor (4) for obvi- Any class III oil
pressor ous signs of oil or air leakage or leak or damage is
damage (oil in air tanks). evident.
Any air leakage is
evident.
2-63
TM 9-2320-272-10
Table 2-3. Preventive Maintenance Checks and Services for Models M939/A1/A2 (Contd).
LOCATION
CREWMEMBER NOT FULLY
ITEM ITEM TO
INTERVAL MISSION
NO. CHECK/ PROCEDURE CAPABLE IF:
SERVICE
DRIVER
WARNING
• Do not perform fuel
filter/water separator checks,
inspections, or draining
while smoking or near fire,
flames, or sparks. Fuel could
ignite, causing damage to
vehicle, injury, or death.
• Accidental or intentional
introduction of liquid contam-
inants into the environment
is in violation of state, feder-
al, and military regulations.
Refer to Lubrication Order
(para. 3-1) for information
concerning storage, use, and
disposal of these liquids.
Failure to do so may result in
injury or death.
CAUTION
Do not overtighten plastic
valve. Damaged valve will
result in fuel leaks.
NOTE
If fuel is still unclear after
draining one quart (0.946 l),
notify unit maintenance.
33 After Fuel a. Loosen valve (1) on bottom of
Filter/ fuel filter and allow the water to
Water drain into a suitable container.
Separator Close the valve when clean fuel is
visible.
2-64 Change 2
TM 9-2320-272-10
Table 2-3. Preventive Maintenance Checks and Services for Models M939/A1/A2 (Contd).
LOCATION
CREWMEMBER NOT FULLY
ITEM ITEM TO
INTERVAL MISSION
NO. CHECK/ PROCEDURE CAPABLE IF:
SERVICE
EXTERIOR OF VEHICLE
DRIVER
NOTE
Lower hood at this time to M939A1/A2 series
complete the following checks has any tires
(para. 2-19). missing or unser-
viceable. There is
34 After Tires Visually check tires for under- evidence of cuts,
(Right inflation, cracks, gouges, or bulges. gouges, and bulges
Side) Remove all penetrating objects. which would result
in tire failure dur-
ing operation (two
or more tires for
the M939 series).
DRIVER
35 After Wheels, Ensure all wheel stud nuts are Any wheel stud
Studs tight using wheel stud nut or stud nuts are
and wrench and handle missing, loose, or
Nuts (para. 3-11). damaged.
Change 2 2-65
TM 9-2320-272-10
Table 2-3. Preventive Maintenance Checks and Services for Models M939/A1/A2 (Contd).
LOCATION
CREWMEMBER NOT FULLY
ITEM ITEM TO
INTERVAL MISSION
NO. CHECK/ PROCEDURE CAPABLE IF:
SERVICE
DRIVER
CAUTION
Duel fuel tanks that remain Duel tank is con-
unused may become contami- taminated.
nated with fungus.
36 After Fuel Check fuel tank, lines, and fittings Class III leakage
Tank for leakage. evident.
DRIVER
WARNING
Do not touch hot exhaust
pipes with bare hands. Severe
burns will result.
37 After Exhaust Inspect exhaust stack (1) and muf- Pipe, clamps, or
System fler (2) for obvious damage and/or hardware missing
leaks and rusted-through condi- or damaged, and
tions. Report all damage to unit any leak which
maintenance. could cause injury
to personnel.
2-66
TM 9-2320-272-10
Table 2-3. Preventive Maintenance Checks and Services for Models M939/A1/A2 (Contd).
LOCATION
CREWMEMBER NOT FULLY
ITEM ITEM TO
INTERVAL MISSION
NO. CHECK/ PROCEDURE CAPABLE IF:
SERVICE
DRIVER
NOTE
38 After Air Drain moisture from tanks in
Tank the sequence listed below.
Drain After all moisture has been
drained and only air is coming
out, close drainvalves.
2-67
TM 9-2320-272-10
Table 2-3. Preventive Maintenance Checks and Services for Models M939/A1/A2 (Contd).
LOCATION
CREWMEMBER NOT FULLY
ITEM ITEM TO
INTERVAL MISSION
NO. CHECK/ PROCEDURE CAPABLE IF:
SERVICE
DRIVER
39 After Tires Visually check tires (1) for under- M939A1/A2 series
(Left inflation, cracks, gouges, or bulges. have any tire miss-
Side) Remove all penetrating objects. ing or unser-
viceable. There is
evidence of cuts,
gouges, and bulges
which would result
in tire failure dur-
ing operation
(para. 3-11). (Two
or more tires miss-
ing or unser-
viceable for the
M939 series.)
DRIVER
40 After Wheels, Ensure all wheel stud nuts (2) are Any wheel stud
Studs, tight using wheel stud nut wrench or stud nut is
and (3) and handle (4) (para. 3-11). missing, loose, or
Nuts damaged.
2-68
TM 9-2320-272-10
Table 2-3. Preventive Maintenance Checks and Services for Models M939/A1/A2 (Contd).
LOCATION
CREWMEMBER NOT FULLY
ITEM ITEM TO
INTERVAL MISSION
NO. CHECK/ PROCEDURE CAPABLE IF:
SERVICE
DRIVER
WARNING
If NBC exposure is suspected,
all air filter media should be
handled by personnel wearing
protective equipment. Consult
your unit NBC officer or NBC
NCO for appropriate handling
or disposal instructions.
41 After Air a. Check clamps (5) and (9) for a. Intake sys-
Intake tightness and upper hump hose (6), tem has any obvi-
System tube (10), lower hump hose (7), and ous leaks.
air cleaner assembly (8) for openings
which would allow foreign material
to enter engine.
2-69
TM 9-2320-272-10
Table 2-3. Preventive Maintenance Checks and Services for Models M939/A1/A2 (Contd).
LOCATION
CREWMEMBER NOT FULLY
ITEM ITEM TO
INTERVAL MISSION
NO. CHECK/ PROCEDURE CAPABLE IF:
SERVICE
INTERIOR OF VEHICLE
DRIVER
WARNING
Make sure companion seatbelt
is not caught in battery box.
This will cause belts to rot
which may lead to injury of
personnel.
NOTE
Missing, torn, or inoperative
seat– belt may be in violation
of AR 385-55.
42 After Seat and a. Check driver’s (2) and compan-
Seatbelts ion (1) seats for security of mount-
ing.
2-70
TM 9-2320-272-10
Table 2-3. Preventive Maintenance Checks and Services for Models M939/A1/A2 (Contd).
LOCATION
CREWMEMBER NOT FULLY
ITEM ITEM TO
INTERVAL MISSION
NO. CHECK/ PROCEDURE CAPABLE IF:
SERVICE
DRIVER
NOTE
CTIS reference applies only to
M939A2 series vehicles. If
CTIS is not operational, dis-
able CTIS (para. 3-16).
2-71
TM 9-2320-272-10
Table 2-3. Preventive Maintenance Checks and Services for Models M939/A1/A2 (Contd).
LOCATION
CREWMEMBER NOT FULLY
ITEM ITEM TO
INTERVAL MISSION
NO. CHECK/ PROCEDURE CAPABLE IF:
SERVICE
DRIVER
NOTE
Operation of vehicles with
inoperative horn may violate
AR 385-55.
DRIVER
NOTE
Operation of vehicle with mal-
functioning lights may violate
AR 385-55.
DRIVER
DRIVER
2-72
TM 9-2320-272-10
Table 2-3. Preventive Maintenance Checks and Services for Models M939/A1/A2 (Contd).
LOCATION
CREWMEMBER NOT FULLY
ITEM ITEM TO
INTERVAL MISSION
NO. CHECK/ PROCEDURE CAPABLE IF:
SERVICE
DRIVER
b.Latches dam-
b.Check condition of troop seat aged or missing.
latches (1).
c. Safety strap
missing.
c. Check troop safety strap (2).
2-73
TM 9-2320-272-10
Table 2-3. Preventive Maintenance Checks and Services for Models M939/A1/A2 (Contd).
LOCATION
CREWMEMBER NOT FULLY
ITEM ITEM TO
INTERVAL MISSION
NO. CHECK/ PROCEDURE CAPABLE IF:
SERVICE
EXPECTED TEMPERATURES
LUBRICANTS
ABOVE 15°F +40°F TO -15°F +40°F TO -65°F
(ABOVE -9°C) (+4°C TO -26°C) (+4°C TO -54°C)
DRIVER
SPECIAL BODY EQUIPMENT
CAUTION
Before opening reservoir, make
sure area around reservoir filler
cap is clean. Do not allow dirt,
dust, or water to enter reservoir.
Failure to do this will cause dam-
age to internal components.
NOTE
• Hydraulic Tank Oil Level refer-
ence applies only to the
M925/A1/A2, M928/A1/A2,
M929/A1/A2, and M930/A1/A2
models.
2-74 Change 2
TM 9-2320-272-10
Table 2-3. Preventive Maintenance Checks and Services for Models M939/A1/A2 (Contd).
LOCATION
CREWMEMBER NOT FULLY
ITEM ITEM TO
INTERVAL MISSION
NO. CHECK/ PROCEDURE CAPABLE IF:
SERVICE
DRIVER
NOTE
Hydraulic hoist reference
applies only to the
M929/A1/A2 and M930/A1/A2
model vehicles.
50 After Hydraulic a. Check PTO, drive shaft, a. Class III
Hoist hydraulic pump, and control valve leakage is evi-
for damage, leakage, and security dent.
of mounting.
2-75
TM 9-2320-272-10
Table 2-3. Preventive Maintenance Checks and Services for Models M939/A1/A2 (Contd).
LOCATION
CREWMEMBER NOT FULLY
ITEM ITEM TO
INTERVAL MISSION
NO. CHECK/ PROCEDURE CAPABLE IF:
SERVICE
DRIVER
NOTE
Van must be set up to perform
the following check (para. 2-27).
2-76
TM 9-2320-272-10
Table 2-3. Preventive Maintenance Checks and Services for Models M939/A1/A2 (Contd).
LOCATION
CREWMEMBER NOT FULLY
ITEM ITEM TO
INTERVAL MISSION
NO. CHECK/ PROCEDURE CAPABLE IF:
SERVICE
DRIVER
CAUTION
• Before opening reservoir,
make sure area around the
reservoir cap is clean. Do
not allow dirt, dust, or
water to enter reservoir.
Failure to do so will cause
damage to internal
components.
52 After Wrecker Check hydraulic oil level with dip- Any class III
Crane stick in filler cap (3). Oil level should leak.
be at FULL mark. If low, add as
necessary.
Change 2 2-76.1
TM 9-2320-272-10
Table 2-3. Preventive Maintenance Checks and Services for Models M939/A1/A2 (Contd).
LOCATION
CREWMEMBER NOT FULLY
ITEM ITEM TO
INTERVAL MISSION
NO. CHECK/ PROCEDURE CAPABLE IF:
SERVICE
3
4
7 6
5
2-76.2 Change 2
TM 9-2320-272-10
Table 2-3. Preventive Maintenance Checks and Services for Models M939/A1/A2 (Contd).
LOCATION
CREWMEMBER NOT FULLY
ITEM ITEM TO
INTERVAL MISSION
NO. CHECK/ PROCEDURE CAPABLE IF:
SERVICE
8
11
8
10
Change 2 2-77
TM 9-2320-272-10
Table 2-3. Preventive Maintenance Checks and Services for Models M939/A1/A2 (Contd).
LOCATION
CREWMEMBER NOT FULLY
ITEM ITEM TO
INTERVAL MISSION
NO. CHECK/ PROCEDURE CAPABLE IF:
SERVICE
DRIVER
WARNING
• Don’t smoke, have open
flames, or make sparks around
the batteries, especially if the
caps are off. Batteries can
explode and cause injury or
death.
2-78
TM 9-2320-272-10
Table 2-3. Preventive Maintenance Checks and Services for Models M939/A1/A2 (Contd).
LOCATION
CREWMEMBER NOT FULLY
ITEM ITEM TO
INTERVAL MISSION
NO. CHECK/ PROCEDURE CAPABLE IF:
SERVICE
DRIVER
WARNING
Alcohol used in alcohol evapo-
rator is flammable, poisonous,
and explosive. Do not smoke
when adding fluid and do not
drink fluid. Failure to do this
will result in injury or death.
NOTE
• Use alcohol evaporator dur-
ing cold weather operations
only.
Change 2 2-79
TM 9-2320-272-10
Table 2-3. Preventive Maintenance Checks and Services for Models M939/A1/A2 (Contd).
LOCATION
CREWMEMBER NOT FULLY
ITEM ITEM TO
INTERVAL MISSION
NO. CHECK/ PROCEDURE CAPABLE IF:
SERVICE
DRIVER
WARNING
If NBC exposure is suspected,
all air filter media should be
handled by personnel wearing
protective equipment. Consult
your unit NBC officer or NBC
NCO for appropriate handling
or disposal instructions.
2-80
TM 9-2320-272-10
Table 2-3. Preventive Maintenance Checks and Services for Models M939/A1/A2 (Contd).
LOCATION
CREWMEMBER NOT FULLY
ITEM ITEM TO
INTERVAL MISSION
NO. CHECK/ PROCEDURE CAPABLE IF:
SERVICE
DRIVER
Change 2 2-81
TM 9-2320-272-10
Table 2-3. Preventive Maintenance Checks and Services for Models M939/A1/A2 (Contd).
LOCATION
CREWMEMBER NOT FULLY
ITEM ITEM TO
INTERVAL MISSION
NO. CHECK/ PROCEDURE CAPABLE IF:
SERVICE
DRIVER
57 Weekly Cab Visually inspect the cab mounts (1) Cab mounts miss-
for cracks that penetrate the ing or welds
mounting brackets, breaks that cracked through
loosen the cab mounts, and dam- brackets or bro-
age or missing cab mounts. ken loose cab
mounts.
2-82 Change 2
TM 9-2320-272-10
Table 2-3. Preventive Maintenance Checks and Services for Models M939/A1/A2 (Contd).
LOCATION
CREWMEMBER NOT FULLY
ITEM ITEM TO
INTERVAL MISSION
NO. CHECK/ PROCEDURE CAPABLE IF:
SERVICE
DRIVER
CAUTION
Do not disconnect CTIS connec-
tor from ECU with power on.
Damage to ECU will result.
NOTE
CTIS reference applies only to
M939A2 series vehicles.
Change 2 2-83
TM 9-2320-272-10
Table 2-3. Preventive Maintenance Checks and Services for Models M939/A1/A2 (Contd).
LOCATION
CREWMEMBER NOT FULLY
ITEM ITEM TO
INTERVAL MISSION
NO. CHECK/ PROCEDURE CAPABLE IF:
SERVICE
NOTE
On M931A2 and M932A2
models equipped with CTIS,
the CTIS must be neutralized
at unit maintenance if towing
a 5,000-gallon semitrailer
(M131 series, M967/A1,
M969/A1/A2, and M970/A1)
(table 1-10)
2-84 Change 2
TM 9-2320-272-10
Table 2-3. Preventive Maintenance Checks and Services for Models M939/A1/A2 (Contd).
LOCATION
CREWMEMBER NOT FULLY
ITEM ITEM TO
INTERVAL MISSION
NO. CHECK/ PROCEDURE CAPABLE IF:
SERVICE
NOTE
Body sides reference applies
only to M923/A1/A2,
M925/A1/A2, M927/A1/A2, and
M928/A1/A2 model vehicles.
2-85
TM 9-2320-272-10
Table 2-3. Preventive Maintenance Checks and Services for Models M939/A1/A2 (Contd).
LOCATION
CREWMEMBER NOT FULLY
ITEM ITEM TO
INTERVAL MISSION
NO. CHECK/ PROCEDURE CAPABLE IF:
SERVICE
DRIVER
2-86
TM 9-2320-272-10
Table 2-3. Preventive Maintenance Checks and Services for Models M939/A1/A2 (Contd).
LOCATION
CREWMEMBER NOT FULLY
ITEM ITEM TO
INTERVAL MISSION
NO. CHECK/ PROCEDURE CAPABLE IF:
SERVICE
DRIVER
DRIVER
63 Weekly Transfer Check all transfer case and trans- Any loose or
Case mission bolts for looseness. missing bolts.
and
Trans-
mission
Bolts
DRIVER
Spare
64 Weekly Tire a. Check spare tire davit boom
Davit assembly for proper operation
(para. 3-11).
Change 2 2-87
TM 9-2320-272-10
Table 2-3. Preventive Maintenance Checks and Services for Models M939/A1/A2 (Contd).
LOCATION
CREWMEMBER NOT FULLY
ITEM ITEM TO
INTERVAL MISSION
NO. CHECK/ PROCEDURE CAPABLE IF:
SERVICE
DRIVER
65 Weekly Under- Visually inspect frame side rails, Any side rail or
body crossmembers, and underbody sup- crossmember is
Frame ports for broken bolts, cracks, obviously broken;
breaks, broken welds, rivets, and any weld, bolt, or
rusted-through conditions. rivet broken or
rusted through.
DRIVER
DRIVER
67 Weekly Tow Check for presence and condition. Safety pin is miss-
Pintle Ensure safety pin and chain are ing.
present.
DRIVER
2-88
TM 9-2320-272-10
Table 2-3. Preventive Maintenance Checks and Services for Models M939/A1/A2 (Contd).
LOCATION
CREWMEMBER NOT FULLY
ITEM ITEM TO
INTERVAL MISSION
NO. CHECK/ PROCEDURE CAPABLE IF:
SERVICE
EXPECTED TEMPERATURES
LUBRICANTS
ABOVE 15°F +40°F TO -15°F +40°F TO -65°F
(ABOVE -9°C) (+4°C TO -26°C) (+4°C TO -54°C)
Change 2 2-89
TM 9-2320-272-10
Table 2-3. Preventive Maintenance Checks and Services for Models M939/A1/A2 (Contd).
LOCATION
CREWMEMBER NOT FULLY
ITEM ITEM TO
INTERVAL MISSION
NO. CHECK/ PROCEDURE CAPABLE IF:
SERVICE
DRIVER
DRIVER
DRIVER
73 Weekly Deep- a. Requires
water a. Tighten fuel tank filler cap(s) deepwater fording
Fording (para. 2-40). kit operation and
Kit kit is inoperative.
b.Make sure all battery filler caps
are present and secure (para. 2-40).
2-90
TM 9-2320-272-10
Table 2-3. Preventive Maintenance Checks and Services for Models M939/A1/A2 (Contd).
LOCATION
CREWMEMBER NOT FULLY
ITEM ITEM TO
INTERVAL MISSION
NO. CHECK/ PROCEDURE CAPABLE IF:
SERVICE
DRIVER
DRIVER
DRIVER
76 Weekly M-11 Refer to TM 3-4230-204-12&P for
Decon- Preventive Maintenance Checks
tamina- and Services.
tion Unit
2-91
TM 9-2320-272-10
Table 2-3. Preventive Maintenance Checks and Services for Models M939/A1/A2 (Contd).
LOCATION
CREWMEMBER NOT FULLY
ITEM ITEM TO
INTERVAL MISSION
NO. CHECK/ PROCEDURE CAPABLE IF:
SERVICE
DRIVER
2-92
TM 9-2320-272-10
Table 2-3. Preventive Maintenance Checks and Services for Models M939/A1/A2 (Contd).
LOCATION
CREWMEMBER NOT FULLY
ITEM ITEM TO
INTERVAL MISSION
NO. CHECK/ PROCEDURE CAPABLE IF:
SERVICE
DRIVER
2-93
TM 9-2320-272-10
Table 2-3. Preventive Maintenance Checks and Services for Models M939/A1/A2 (Contd).
LOCATION
CREWMEMBER NOT FULLY
ITEM ITEM TO
INTERVAL MISSION
NO. CHECK/ PROCEDURE CAPABLE IF:
SERVICE
DRIVER
2-94
TM 9-2320-272-10
Table 2-3. Preventive Maintenance Checks and Services for Models M939/A1/A2 (Contd).
LOCATION
CREWMEMBER NOT FULLY
ITEM ITEM TO
INTERVAL MISSION
NO. CHECK/ PROCEDURE CAPABLE IF:
SERVICE
DRIVER
NOTE
Make sure primary air pres-
sure gauge on instrument
panel reads 120 psi (827 kPa).
80 Monthly Air Com- a. Check air compressor (3) for a. Any air leak-
pressor air leakage. age is evident.
2-95
TM 9-2320-272-10
Table 2-3. Preventive Maintenance Checks and Services for Models M939/A1/A2 (Contd).
LOCATION
CREWMEMBER NOT FULLY
ITEM ITEM TO
INTERVAL MISSION
NO. CHECK/ PROCEDURE CAPABLE IF:
SERVICE
DRIVER
CAUTION
Before opening reservoir, make
sure area around reservoir cap
is clean. Do not allow dirt, dust,
or water to enter reservoir to
prevent damage to steering sys-
tem internal components.
NOTE
Power steering reservoir oil level
is checked with engine stopped.
81 Monthly Steering a. Check power steering pump a. Class III leak-
System (1) and oil cooler (3) for leakage. age is evident.
2-96
TM 9-2320-272-10
Table 2-3. Preventive Maintenance Checks and Services for Models M939/A1/A2 (Contd).
LOCATION
CREWMEMBER NOT FULLY
ITEM ITEM TO
INTERVAL MISSION
NO. CHECK/ PROCEDURE CAPABLE IF:
SERVICE
DRIVER
WARNING
If temperature gauge reads
above 175° F (79° C), use care
when removing surge tank
filler cap. Pressurized steam
or hot coolant will cause injury
to personnel.
82 Monthly Surge a. Check all hoses (4) for deterio- Class III leakage
Tank ration and/or leakage. Tighten is evident, or
loose or leaking hose connections. hoses (4) are cut
or broken.
DRIVER
83 Monthly Wrecker Check the date of the last boom Load test is more
Boom load test. If more than one-year- than one year old.
old, notify unit maintenance (refer
to TB 9-352).
2-97
TM 9-2320-272-10
Table 2-3. Preventive Maintenance Checks and Services for Models M939/A1/A2 (Contd).
LOCATION
CREWMEMBER NOT FULLY
ITEM ITEM TO
INTERVAL MISSION
NO. CHECK/ PROCEDURE CAPABLE IF:
SERVICE
DRIVER
2-98 Change 2
TM 9-2320-272-10
Table 2-3. Preventive Maintenance Checks and Services for Models M939/A1/A2 (Contd).
LOCATION
CREWMEMBER NOT FULLY
ITEM ITEM TO
INTERVAL MISSION
NO. CHECK/ PROCEDURE CAPABLE IF:
SERVICE
EXPECTED TEMPERATURES
LUBRICANTS
ABOVE 15°F +40°F TO -15°F +40°F TO -65°F
(ABOVE -9°C) (+4°C TO -26°C) (+4°C TO -54°C)
Change 2 2-99
TM 9-2320-272-10
WARNING
This vehicle has been designed to operate safely and efficiently
within the limits specified in this TM. Operation beyond these
limits is prohibited IAW AR 70-1 without written approval from
the Commander, U.S. Army Tank-automotive and Armaments
Command, ATTN: AMCPEO-CM-S, Warren, MI 48397-5000.
NOTE
Before you attempt to operate your vehicle, be sure to perform the
preventive maintenance checks and services shown in table 2-3.
CAUTION
Start-up procedure should be strictly adhered to, otherwise
damage to ABS ECU may occur if vehicle is so equipped and may
also induce faults and ABS valves will not function.
a. Ensure parking brakes are applied. Turn knob on the end of parking brake
lever (4) to adjust brake cable tension and pull up on parking brake lever (4) to
apply brakes.
b. Adjust operator’s seat. Refer to paragraph 2-3.
c. Adjust left and right rearview mirrors. Ensure both mirrors provide a clear rearview.
d. Ensure vehicle front and side
windows are clean. If not, clean
windows before starting vehicle.
e. On vehicles with a front winch,
ensure transmission power takeoff
control lever (2) is in DISENGAGE
position.
f. On vehicles equipped with
transfer case power takeoff control
lever (3), ensure lever (3) is locked in
neutral (full forward) position.
g. Place automatic transmission
selector lever (1) in N (neutral).
h. Ensure EMERGENCY
ENGINE STOP control (8) is pushed in
all the way.
2-100 Change 2
TM 9-2320-272-10
i. Check air cleaner indicator (6). If red appears, indicating air restriction,
notify your supervisor.
j. Place battery switch (10) in ON position.
NOTE
• Perform steps k. and l. for M939A1 vehicles.
• For M939A2 vehicle, crank engine first, then depress accelerator
pedal all the way down. When engine fires, release pedal to
partial travel.
k. Depress accelerator pedal (5).
CAUTION
Do not operate starter continuously for more than 10 seconds at a
time, or with headlights on. Wait 10-15 seconds between periods
of starter operation.
l. Place ignition switch (11) in START position. Release switch (11) after engine starts.
m. Check your instruments:
(1) Air pressure gauges (14) and (15) must read 50-60 psi (345-414 kPa)
before warning light (7) goes out and warning buzzer stops. Normal operating
pressures for both gauges (14) and (15) is 90-130 psi (621-896 kPa).
(2) Oil pressure gauge (13) should read 15 psi (103 kPa) on M939/A1 series
vehicles, 10 psi (69 kPa) on M939A2 series vehicles, or higher.
(3) Voltmeter (16) should read in green area.
(4) Fuel gauge (17) indicates fuel level in fuel tank(s).
(5) ABS warning lamp (18) must not be illuminated for more than three secounds.
n. If necessary, pull out hand throttle control (9) until tachometer (12) indicates
an operating range of 700-800 rpm (800-1000 rpm on M939A2 vehicles).
o. Allow engine to warm up approximately five minutes. If engaged, disengage
hand throttle control (9) by rotating handle and pushing in to allow engine speed to
drop to idle after warmup period.
p. Pull out EMERGENCY ENGINE STOP control (8) if any of the following
conditions occur:
Change 2 2-101
TM 9-2320-272-10
NOTE
If engine cranks but will not start, turn battery switch to OFF
position. See troubleshooting, malfunction 3.
2-102
TM 9-2320-272-10
NOTE
• If engine needs additional ether to prevent stalling, perform
step b. again.
• At temperatures below 0°F (-18°C), M939A2 series vehicles will
need to be repeated up to six times before engine will start. The
engine start switch on the M939A2 series vehicles must be held
in the START position to inject ether.
2-103
TM 9-2320-272-10
NOTE
If CTIS is not operational, refer
to paragraph. 3-16.
WARNING
Do not put vehicle in motion until warning light goes out and alarm
(buzzer) stops sounding. Air pressure gauge should indicate at least
90 psi (621 kPa). If warnings continue beyond three minutes, and/or
pressure gauge does not reach 90 psi (621 kPa), turn ignition switch
and battery switch to OFF positions and notify your supervisor.
Failure to do this may cause injury or death.
a. Be sure all auxiliary equipment and tools are stored and locked.
b. Start engine. Refer to paragraph 2-12 for instructions.
c. Set vehicle lights for operating conditions. Refer to paragraph 2-18 for light
switch operating instructions.
CAUTION
Do not shift transfer case shift lever from high range to low range,
or low range to high range, unless transmission selector lever is in
N (neutral).
2-104
TM 9-2320-272-10
WARNING
• Do not use hand throttle while driving. The hand throttle will
not disengage when brakes are applied. Failure to do this will
result in injury or death.
• Do not drive too fast for road or weather conditions. The
maximum safe speed limit for highway is 55 mph (88 km/h) for
vehicles equipped with Antilock Brake System (ABS) and
40 mph (64 km/h) for vehicles not equipped with ABS.
CAUTION
• Do not allow engine speed to exceed 2100 rpm in any
transmission gear ratio.
• Do not accelerate at full power when downshifting or upshifting
to and from forward driving range 1 (first).
i. Upshift or downshift transmission selector lever (2), as necessary, whenever
driving conditions change.
Change 2 2-105
TM 9-2320-272-10
CAUTION
• Do not shift transfer case shift
lever when transmission is in
gear. Transmission selector
lever must be in N (neutral)
before shifting transfer case
shift lever from high range to
low range, or low range to high
range.
j. Shift transfer case shift lever (4) as required by vehicle speed and changes in
driving conditions.
(1) To shift transfer case shift lever (4) from high range
to low range when vehicle is in motion:
(a) Slow vehicle to 22 mph (35 km/h) or less as
indicated by speedometer (1).
(b) Shift transmission selector lever (3) to N
(neutral) (9).
NOTE
If gears do not mesh smoothly, return
transfer case shift lever to neutral and
attempt to re-engage low range.
2-106
TM 9-2320-272-10
l. To drive in reverse:
WARNING
Do not back up without a ground guide. Failure to do this may
result in damage to vehicle, injury, or death.
CAUTION
Do not back up with transfer case shift lever in low range.
NOTE
This warning applies to vehicles not equipped with ABS. To stop a
vehicle equipped with ABS, perform step C.
.WARNING.
Pump brakes gradually when slowing or stopping vehicle on ice,
snow, or wet pavement. Sudden stop will cause vehicle wheels to
lock, engine to stall, and loss of power steering. Failure to pump
brakes may result in injury or death.
.WARNING.
Do not pump brakes that are locking on a vehicle equipped with
ABS when stopping. ABS will automatically release wheels that
are locking and apply pressure to the other wheels. Failure to do
so may result in damage to vehicle or injury or death to personnel.
c. Apply firm steady pressure to brake pedal(s) to bring vehicle to a gradual
stop.
d. Move transmission selector lever (3) to N (neutral) (9).
NOTE
Park on hard surface if possible.
Change 2 2-107
TM 9-2320-272-10
CAUTION
Do not shut down engine if engine coolant temperature gauge
reads above 200°F (93°C).
f. Let engine idle for five minutes if engine coolant temperature gauge (4) reads
above 195°F (91°C).
CAUTION
Shut down procedure should be strictly adhered to, otherwise
damage to ABS ECU may occur if vehicle is so equipped and may
also induce faults and ABS valves will not function.
g. Turn vehicle light switch (1) and ignition switch (3) to OFF position. Wait for
engine to completely stop before turning battery switch (2) to OFF position.
CAUTION
Pull out EMERGENCY ENGINE STOP control if engine
continues to run after ignition and battery switches are in OFF
position. Do not attempt to restart M939/A1 series vehicle engine
until unit maintenance has reset fuel cutoff valve.
h. Perform AFTER operation checks and services (table 2-3).
CAUTION
Always connect slave cable to disabled vehicle first. Damage to
batteries or cable may result from improperly connecting cables.
d. Connect slaving cable (8) between disabled vehicle and slaving vehicle.
2-108 Change 2
TM 9-2320-272-10
NOTE
Ensure all unused electrical switches in both vehicles are off.
e. Start slaving vehicle engine (para. 2-12).
f. Start disabled vehicle engine.
g. After disabled vehicle engine starts, disconnect slaving cable (8) from both vehicles.
h. Put covers (6) back over receptacles (7).
i. Clean and stow slaving cable (8).
j. If voltmeter (4) is not in green area, notify unit maintenance.
Change 2 2-109
TM 9-2320-272-10
a. Service Lights.
NOTE
Unlock lever must be in UNLOCK position to move main switch
to any position other than BO MARKER.
(1) To illuminate instrument panel, turn main switch (4) to either STOP
LIGHT, SERVICE DRIVE, BO MARKER, or BO DRIVE position.
(2) To brighten or dim instrument panel illumination, move auxiliary switch
(6) to either PANEL BRT or DIM position.
(3) For normal daylight driving, turn main switch (4) to STOP LIGHT
position.
(4) For night driving, turn main switch (4) to SERVICE DRIVE position.
(5) In blackout operation:
(a) Turn main switch (4) to BO DRIVE position before driving vehicle.
(b) Turn main switch (4) to BO MARKER position after stopping
vehicle.
(6) To illuminate parked vehicle at night, turn main switch (4) to SERVICE
DRIVE position and auxiliary switch (6) to PARK position.
b. Turn Signal and Hazard Warning Lights Tab Button.
NOTE
• Turn signal control lever must be moved to center position after
completing turn.
• When the hazard warning light/emergency flashers are in use,
they override the brake light/stop light operation. When
driving, exercise caution and be prepared to use hand signals to
indicate a stop.
(1) For right turns, move turn signal control lever (1) upward towards
windshield (3). For left turns, move lever (1) downward away from windshield (3).
2-110 Change 2
TM 9-2320-272-10
WARNING
Ensure pin is placed in end of retaining bar. Failure to do so may
damage vehicle, or cause injury or death.
(4) Once hood is raised, secure bar (12) to bumper bracket (10) with pin (11).
c. To lower and secure hood, reverse steps of task b, steps 1 through 4.
2-111
TM 9-2320-272-10
WARNING
Personnel must not occupy vehicle in tow. Injury or death may
result.
CAUTION
• Do not use towing as a means to start engine of vehicle with
automatic transmission.
NOTE
When towing M939/A1/A2 series vehicles, normal towing proce-
dures require removal of propeller shaft.
(a) Remove two lifting shackles (3) from front bumper (5) of vehicle to be
towed and store in safe place.
(b) Install clevis (2) end of towbar (7) on front bumper shackle brackets (4)
and secure in place with clevis bolt (6) and safety pin (1).
2-112
TM 9-2320-272-10
(c) Install yoke (12) end of towbar (7) to pintle hook (13) of towing vehicle.
(d) Loosely install a utility chain (9) through front springs (8) of disabled
vehicle and around frame (11) of towing vehicle. Make sure utility chain (9) is clear
of any light brackets or wiring.
WARNING
If vehicle being towed has inoperative compressed air system,
emergency air and service air lines must not be connected
between vehicles. Failure to do this may result in damage to
equipment, or cause injury or death.
(e) Connect emergency air line (15) and service air line (17) to half cou-
plings (14) and (16) on each vehicle.
(f) Release parking brake (20) and place transmission selector lever (18),
transfer case shift lever (19), and power takeoff lever (21) in neutral on disabled
vehicle.
(g) Turn on hazard warning lights on both towing and disabled vehicles
(para. 2-18).
2-113
TM 9-2320-272-10
NOTE
This operation is best accomplished by the operator and one
crewmember.
a. Release windshield catches (3) and raise windshield frame (1) to vertical posi-
tion.
b. Tighten knobs (4) on left and right sides of windshield frame (1).
c. Secure windshield catches (3) to hood (2) mounts.
d. Lower cab windows.
e. Install two pillar posts (5) in rear corners of cab (10).
f. Insert crossbow (8) in roof rail bows (6) and crossbow (7) with stave holes in
curved portion of pillar posts (5).
g. Insert roof rails (12) on pillar posts (5) and windshield frame (1) and push
roof rail catch (11) into windshield frame (1) to lock catch (11).
h. Install overhead staves (14) by placing washer end of staves (14) in wind-
shield frame (1) and other end in top crossbow (7).
i. Place tarpaulin top (13) on hood (2) of vehicle, and slide front edge of cab
top (13) sideways into windshield channel (15) from either side of windshield frame (1).
j. Pull tarpaulin top (13) towards rear of cab (10) over windshield frame (1),
overhead staves (14), and crossbows (7) and (8). Place inner flap of cab top (13)
between seats (9) and inside of cab (10).
k. Slide right and left edge of tarpaulin top (13) in right and left pillar post
channels (20) and pull cab top (13) down to back of cab (10). Make sure inner flap of
tarpaulin top (13) slides behind seats (9) evenly.
l. Secure top edge of tarpaulin top (13) to roof rail (12) with turnbutton
fasteners (16).
2-114
TM 9-2320-272-10
m. Remove retaining clip (22) and pin (23) from crossbow (8) and push movable
crossbow (8) outward to take up slack of cab top (13). Push pin (23) through cross-
bow (8) and bracket (21) holes and push retaining clip (22) through hole in
pin (23).
n. Thread rope (18) through tarpaulin top (13) holes and around lashing hooks (17).
Tie ends of rope (18) to grab handles (19) on each side of cab (10).
o. To remove cab top, reverse steps e. through n.
p. Clean and fold tarpaulin top (13). Do not fold or stow when wet. Refer to
paragraph 2-8 for tarpaulin cleaning procedures.
q. Store tarpaulin top (13), overhead staves (14), crossbows (7) and (8), and
pillar posts (5).
2-115
TM 9-2320-272-10
NOTE
All winching and recovery operations will be performed IAW FM 20-
22.
CAUTION
• Before opening reservoir, make sure area around reservoir filler
cap is clean. Do not allow dirt, dust, or water to enter reservoir.
Failure to do this may cause damage to internal components.
• Do not proceed with winch operation if oil level is less than
halfway from end of dipstick to FULL mark on wrecker models or
in red area of dipstick on all other models. Damage to internal
components may result.
(5) Check oil level in hydraulic oil reservoir (5). Refer to paragraph 2-4 for
locations of hydraulic oil reservoir.
2-116
TM 9-2320-272-10
WARNING
Wear hand protection when handling winch cable. Do not handle
cable with bare hands. Broken wires may cause injury.
CAUTION
• Do not wind out winch cable when attached to load. Load must
be wound in only, except when using A-frame kit. Failure to do
this may cause damage to winch brakedrum.
NOTE
M936A2 model vehicles do not have a level wind.
2-117
TM 9-2320-272-10
NOTE
• M936A2 wreckers do not have
front anchors for field chocks.
• M936 wreckers are equipped with
field chocks for heavy recovery
operations. Refer to paragraph
2-24 for field chock installation.
NOTE
This operation requires two
crewmembers.
2-118
TM 9-2320-272-10
WARNING
• Direct all personnel to stand clear of winch cable and vehicle
when engaging transmission or transfer case. Failure to do so
may result in injury or death.
• Do not operate winch erratically. Erratic winding will result in
a snapped cable, causing injury or death.
CAUTION
• If temperature is above 70°F (21°C), stop winding operation for
six minutes every 100 ft (30.5 m) of cable winched in, and
leave engine and power takeoff engaged. Failure to do so may
cause damage to winch.
• Do not operate winch when engine is running over 1800 rpm.
Damage to equipment will occur.
NOTE
2-119
TM 9-2320-272-10
(5) With parking brake applied, place transmission selector lever (2) in 1-5
(drive) and pull transmission power takeoff control lever (3) back to ENGAGE. Return
transmission selector lever (2) to N (neutral).
(6) Pull front winch control lever (4) back to WIND and hold.
(7) Winding speed and pulling capacity of winch is regulated by engine rpm.
To increase, depress accelerator pedal (5) or adjust hand throttle control (1).
(8) Release winch control lever (4) to stop winding.
e. Pulling Indirect Loads.
(1) If vehicle (11) cannot be lined up straight with load (6), line vehicle (11) up
with a reliable go-between such as a large tree (10).
CAUTION
Do not perform front winch operation if direct pull or use of a
go-between object is unavailable.
(2) Unwind enough cable (7) to reach tree (10) and load (6). Refer to task b.
for instructions on unwinding cable (7).
(3) Attach snatch block (8) to cable (7) (task c).
(4) Rig chain (9) from tree (10) to the snatch block (8). Attach cable chain to
pintle hook or lifting shackles of load (6) (task c).
(5) Wind cable (7) until cable chain reaches snatch block (8) (task d).
2-120 Change 2
TM 9-2320-272-10
NOTE
If load is on a slope, block wheels of lead before loosening cable.
(6) Briefly push front winch control lever (4) forward to WINCH. Cable (7)
will unwind (loosen) to permit removal of snatch block (8).
(7) Remove snatch block (8) and utility chain (9).
(8) Continue winding operation.
f. Lifting and Lowering Loads.
(1) A-frame kit is installed and rigged by unit maintenance.
WARNING
• Vehicle will become charged with electricity if A-frame contacts
or breaks high-voltage wire. Do not leave vehicle while charged
with high-voltage. Notify nearby personnel to have electrical
power turned off. Failure to do this may result in injury or death.
• Do not lower load without a ground guide. Direct all personnel
to stand clear of lifting operation. Swinging loads may cause
injury or death.
CAUTION
• Do not winch out line loads for distances greater than 10 ft
(3 m), as this may result in damage to winch brakedrum.
• Do not attempt to lift loads heavier than 3,000 lb (1,362 kg), as
this may result in damage to the A-frame kit.
2-121
TM 9-2320-272-10
CAUTION
Do not force clutch control lever. If lever does not easily disen-
gage, slightly engage winch control lever in WIND until clutch
control lever returns without force.
(b) Swing hinged latch (3) down to lock clutch control lever (4) in disen-
gaged position.
(c) Pull out drum lock knob (5), rotate 90 degrees, and release. If neces-
sary, rotate drum by hand to allow drum lock plunger to engage.
2-122
TM 9-2320-272-10
(d) On winches with level wind device, manually push level wind (12)
completely to the operator’s side of level wind (12) frame. Pull out level wind lock
knob (13), rotate 90 degrees, and release. If necessary, adjust level wind (12) to
assure lock plunger engages.
(6) Push transmission power takeoff control lever (1) forward to DISEN-
GAGE.
h. Preparing Winch for Travel.
(1) On winches without level wind:
(a) Put cable chain (8) under and over right frame extension, then
across top of bumper. Attach cable hook (7) to left lifting shackle (6).
(b) Remove right lifting shackle (11) by unsnapping pin lock (9) and
removing shackle bolt (10). Place chain (8) through lifting shackle (6) and reinstall
shackle (11).
(2) On winches with level wind:
(a) Pull cable chain (16) up through the space between bumper and
winch.
(b) Wind cable chain (16) around level wind (12) frame and attach hook
(7) to frame.
(c) Pull out cable tensioner lock knob (15) with left hand and push tension-
er lever (14) toward left of vehicle with right hand. Release lock knob (15).
2-123
TM 9-2320-272-10
.WARNING.
On dropside trucks, make sure forward end of dropsides are
secured before lowering tailgate. Failure to do this may result in
injury or death.
(1) On fixed-side vehicles, remove hooks (2) from retainer slots on both sides
of tailgate (1). On dropside trucks, turn locking handles (3) on both sides of tail-
gate (1) counterclockwise to loosen. Grasp ring (4) and turn T-bolt (7) 90°. Remove
locking handles (3).
(2) Lower top of tailgate (1). Do not drop tailgate (1).
(3) Reverse steps 1 and 2 to raise tailgate (1).
NOTE
This operation requires two crewmembers.
NOTE
When installing front rack, be sure front rack
retainer clip is inserted in side rack rings.
2-125
TM 9-2320-272-10
.WARNING.
• Troop seats, side rack braces, bows, side racks, and troop seat
securing pins must be secured in stowed position before lower-
ing dropside. Failure to do so may result in injury or death.
• Make sure side panel front locks are secured before lowering
tailgate or dropsides will fall. Failure to do so may result in
injury or death.
NOTE
This operation requires two crewmembers.
(3) Grasp side rack (3) and carefully lower dropside (2).
(4) To load from both sides:
(a) Lower tailgate (1) (task b).
(b) Remove locking handles (4) securing dropside (2) and lower drop-
side (2). Repeat operation for other side.
(5) To raise dropside (2):
(a) Raise dropside (2) and install T-bolt (7) at forward end. Place
T-bolt (7) in slot, turn 90 degrees and hold in position with ring (5). Turn locking
handle (4) clockwise to secure.
(b) Raise opposite dropside (2) and secure it in position.
(6) Raise tailgate (1) and install left rear and right rear locking handles (6).
2-126
TM 9-2320-272-10
NOTE
• M936A2 vehicles do not have
a level wind or front anchors
for field chocks.
• All winching and recovery
operations will be performed
IAW FM 20-22.
.WARNING.
Do not wind out winch cable when
attached to load. Load must be
wound in only. Failure to do this
may result in injury or death.
2-127
TM 9-2320-272-10
(2) Engage parking brake lever (9) and turn ignition switch (3) and battery
switch (2) to OFF.
CAUTION
• Before opening hydraulic oil reservoir, make sure area
around reservoir filler cap is clean. Do not allow dirt, dust, or
water to enter reservoir. Failure to do so may cause damage
to internal components.
• Do not proceed with winch operation if oil level is less than
halfway from end of dipstick to full mark. Fill as needed.
Failure to do so may cause damage to internal components.
(3) Check oil level in hydraulic oil reservoir (12). Refer to LO 9-2320-272-12.
2-128
TM 9-2320-272-10
(4) For heavy pulls, install field chocks (15). Perform the following:
(a) Remove field chocks (15) from storage area at left rear of wrecker body.
(b) For direct pulls, install chocks (15) facing the load in left and right
rear chock brackets (13) below bumperettes. Insert pin (16) through bracket (13)
and yoke (17) to secure each field chock (15) in place.
(c) For indirect pulls, install field chocks (15) in left side and rear
brackets (13) for left side pulls or in right side and rear brackets (13) for right side pulls.
(d) Dig two 12 in. (30
cm) holes at spade end (14) of
chocks (15). Insert chock spade ends
(14) in holes.
(5) Start engine (para. 2-
12).
(6) Place transfer case shift
lever (8) in NEUTRAL.
(7) Unlock safety latch (11)
and push transfer case power take-
off lever (10) back to engage.
(8) Place transmission
selector
lever (7) in 1-5 (drive).
NOTE
Vehicles equipped with auto-
matic throttle kit/MWO will
automatically increase engine
rpms to the proper range when
the PTO is engaged.
2-129
TM 9-2320-272-10
NOTE
Torque control lever must be in HIGH or LOW
before directional control lever can be operated.
.WARNING.
Wear hand protection when handling winch
cable. Do not handle cable with bare hands.
Broken wires may result in injury.
NOTE
Cable and snatch block ratings on level surface
are 14,500 lb (6,583 kg) for 3/4 in. (19 mm) cable;
22,500 lb (10,215 kg) for single sheave snatch
block; 27,500 lb (12,485 kg) for double-sheave
snatch block.
2-130
TM 9-2320-272-10
NOTE
M939A2 vehicles do not have front anchors.
.WARNING.
Direct all personnel to stand clear of winch
cable during winch operation. A snapped winch
cable may result in injury or death.
NOTE
If using the wrecker’s rear winch for self-
recovery, release parking brake and set
spring brake override.
2-131
TM 9-2320-272-10
.WARNING.
Do not operate winch erratically. Erratic winding may result in
a snapped cable, causing injury or death.
(22) Remove winch cable chain (7) and hook (9) from load. Remove snatch
blocks if used.
(23) Push directional control lever (1) in to WIND. Release directional control
lever (1) to stop winding operation when cable chain (7) approaches guide rollers (4).
2-132
TM 9-2320-272-10
2-133
TM 9-2320-272-10
.WARNING.
Gondola safety guard must be in place prior to crane operation.
NOTE
• Whenever possible, position wrecker for a direct rear lift.
• This operation requires two crewmembers.
• Vehicle equipped with auto throttle will automatically idle
between 1350 and 1400 rpms.
• Set CTIS to SAND mode after outrigging (M936A2 model
vehicles).
(1) Park wrecker on a level, hard surface if possible. Wrecker position
depends upon type of lifting operation such as rear lift, side lift, or lift and swing.
(2) Position outriggers (10) as follows:
(a) Remove retaining clip (15) holding L-shaped retaining pin (14) at
corner of outrigger frame tube (16) and remove pin (14).
(b) Pull outrigger (10) out until it stops and lower to a vertical position.
(c) Insert outrigger handle (12) into hole in collar (9).
(d) With crewmember holding collar (9), grasp outrigger base (11) and
turn counterclockwise until base (11) makes contact with ground.
(e) Turn collar (9) clockwise until base (6) seats against ground.
(f) Repeat procedure to lower remaining outriggers (10).
(3) Start engine (para. 2-12).
(4) Place transfer case shift lever (4) in neutral.
(5) Unlock safety latch (5) and push transfer case power takeoff lever (6)
back to engage.
(6) Place transmission selector lever (2) in 1-5 (drive).
(7) Pull out hand throttle control (1) on M936/A1 to last stop.
(8) If tactical situation permits, turn on amber warning light switch (7), if
required, and floodlight control switch (3) if operation is at night.
(9) To obtain required lift, adjust shipper braces (17):
(a) Remove retaining clips (19) securing T-shaped retaining pins (18) to
shipper braces (17).
(b) Raise boom (8) to required height by pulling boom control lever (13) back.
Adjust height until holes in male and female sections of shipper braces (17) are aligned.
2-134 Change 2
TM 9-2320-272-10
.WARNING.
Do not get underneath the wrecker boom when raised unless
properly secured. Failure to do this may result in injury or
death to personnel.
NOTE
If more height is needed than full length of shipper braces allow,
use boom jacks. Refer to paragraph d, step 13 for installation of
boom jacks.
(c) Reinsert T-shaped retaining pins (18) in lined-up holes and secure
with retaining clips (19).
(d) Lower boom (8) to support boom (8) weight on shipper braces (17).
2-135
TM 9-2320-272-10
(a) Lower crane block (3) to load (5) by pushing hoist control lever (7) to
DOWN position, and releasing it to stop.
(b) Rig load (5) with utility chains, cable slings, or attach hook (4)
directly to lifting devices on the load (5).
(c) Raise load (5) by pulling hoist control lever (7) to UP position, and
releasing it to stop.
2-136
TM 9-2320-272-10
NOTE
This operation requires use of all outriggers.
CAUTION
When extending boom, move HOIST
and CROWD levers at the same time.
Failure to do so may result in boom
damage.
CAUTION
Boom rotates 360°. Make sure area is
clear of obstacles, and caution is used
when operating boom over cab area.
Damage to windshield, exhaust stack,
air intake, and cab may result.
(h) Push swing control lever (9) forward to LEFT to swing load (5) left.
Pull swing control lever (9) back to RIGHT to swing load (5) right.
(i) Lower load. Refer to step 11.
2-137
TM 9-2320-272-10
(d) Swing shipper braces (7) upward to brace retaining brackets (5) on
each side of shipper (6). Secure braces (7) on brackets (5) with retaining clips (10).
(e) Push boom control lever (2) forward to DOWN to lower boom (1) to
horizontal position.
CAUTION
When extending boom, move HOIST and CROWD levers at the same time.
Failure to do this will result in boom damage.
2-138
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(j) Obtain ring-handled pin (19) and extend boom jacks (15) to required
length. Insert ring-handled pin (19) when required length is obtained and secure
with retaining clip (18).
(k) Repeat steps i and j on opposite side of boom (1) with second boom
jack (15).
.WARNING.
Direct all personnel to stand clear of crane or load during crane
operation. A snapped cable, shifting, or swinging load may
result in injury or death.
(l) Pull boom control lever (2) to UP position until boom jacks (15) are
off the ground.
(m) Remove boom jack base plates (12) from wrecker bed.
2-139
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.WARNING.
Crisscross and connect utility chains between vehicles in the
event towbar breaks or becomes disconnected. Failure to do this
will result in injury or death.
2-141
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(h) After both clamps (8) are secured to disabled vehicle, slide leg
extensions (9) back into towbar (12) and secure in place with adjustment pins (10)
and retaining pins (11).
(i) Install yoke end of towbar (12) on wrecker pintle hook (16).
(j) Disengage brakes and remove propeller shafts between
transmission and transfer and place transfer in high range of disabled M939/A1/A2.
(k) Raise crane block (2) and lift front wheels of disabled vehicle off
ground until towbar is level (parallel to ground).
(l) To secure from lift-tow operation, reverse steps a through k.
NOTE
When retracting boom, pull
crowd control lever back to
RETRACT and hoist control lever
back to UP to prevent block from
becoming tangled.
2-144
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(7) Release hand throttle control (19) by rotating handle and pushing in
to allow engine speed to drop to idle.
(8) Push transfer case power takeoff lever (23) forward to disengage.
(9) Place transmission selector lever (20) in N (neutral).
(10) Apply parking brake lever (24).
(11) Turn off amber warning light (25) and floodlight control
switch (21) if used during crane operation.
(12) Place transfer case shift lever (22) in desired operating range.
2-145
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.WARNING.
Stay clear of dump body and cab protector at all times during
loading and unloading operations. Dump body can unexpectedly
raise when a heavy load is dropped into dump body and will
cause injury or death.
* Over rated cross-country payload † Over rated cross-country and highway payload
2-146
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* Over rated cross-country payload † Over rated cross-country and highway payload
2-147
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NOTE
Transfer case shift lever should be in H (high) range.
(1) Start engine (para. 2-12) and position vehicle for dumping. Apply park-
ing brake lever (7), place transmission selector lever (1) in N (neutral), and transfer
case shift lever (3) to HIGH.
(2) Check chains (16) to ensure they will not restrict tailgate (14) opening.
(3) Unhook safety chain and unlock tailgate (14) by pulling control lever (8)
forward and down.
.WARNING.
Direct all personnel to stand clear of vehicle when engaging
transmission or transfer case. Failure to do this will cause
injury or death.
(4) Apply parking brake (7) and shift transmission selector lever (1) in 1-5 (drive).
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(5) Pull transmission power takeoff control lever (2) back to ENGAGE.
(6) Return transmission selector lever (1) to N (neutral).
(7) Depress spring (4) to release safety latch (5) and push dump body con-
trol lever (6) back to raise dump body.
NOTE
• Dump body will stop automatically when fully raised.
• Engine rpm should not exceed 1000 rpm during dumping
operation.
(8) To lower dump body, pull dump body control lever (6) full forward to
lower dump body.
CAUTION
To prevent dump body from raising during vehicle operation,
dump body control lever must remain locked in N (neutral) posi-
tion.
(9) Return dump body control lever (6) to N (neutral) when dump body is
completely lowered. Secure lever (6) with control lever safety latch (5).
(10) Push power takeoff control lever (2) forward to DISENGAGE.
(11) Push tailgate control lever (8) up and back as far as it will go to lock
tailgate (14) in closed position.
c. Rocker-Type Dump Operation.
NOTE
This operation requires two crewmembers. Perform steps 2
through 6 on left side of vehicle first.
(1) Position vehicle for dumping and apply parking brake lever (7). Place
transmission selector lever (1) in N (neutral).
(2) Remove chain (16) from upper chain slot (11).
(3) Thread chain (16) through chain bracket (15) at corner of tailgate (14).
(4) Remove bracket pin (13) in upper hinged bracket (12).
(5) Unfasten retaining hook (9) and swing tailgate wing (10) fully to the
rear of vehicle.
(6) Insert bracket pin (13) in upper hinged bracket (12).
(7) Repeat steps 2 through 5 for right side of tailgate (14).
(8) Remove bracket pin (13) from upper hinged bracket (12).
(9) Lower tailgate (14) and insert bracket pins (13) from upper hinged
brackets (12) on both sides of the vehicle.
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(1) Position vehicle for dumping and apply parking brake lever (17). Place
transmission selector lever (11) in N (neutral).
(2) Remove chain (6) from upper chain slot (9).
(3) Thread chain (6) through chain brace (5) at corner of tailgate (4).
(4) Unfasten retaining hook (8) from tailgate wing (3) and swing wing (3)
fully to the rear of vehicle.
(5) Loop chain (6) under tailgate (4), take up slack, and insert link of chain (6)
into lower chain slot (7).
(6) Return tailgate wing (3) to side of dump body and secure with retaining
hook (8).
(7) Repeat steps 2 through 6 for other side of tailgate (4).
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(8) Pull tailgate control lever (18) forward and down to unlock tailgate.
(9) Raise and lower dump body as required. Refer to task b, steps 4 through 6.
(10) Depress spring (14) to release safety latch (15), and pull dump body control
lever (16) back to raise dump body. When dump body lifts 2 or 3 ft (.6 or .9 m), move
dump control lever (16) back to neutral position to lock dump body.
(11) Shift transfer case shift lever (13) up to low range.
(12) Push brake pedal (10) and release parking brake lever (17).
(13) Place transmission selector lever (11) in 1 (first).
(14) Release brake pedal (10) and accelerate.
(15) Raise dump body at intervals by pulling dump body control lever (16)
back to raise and then forward to neutral position as required.
CAUTION
Do not exceed 5 mph (8 km/h) in 1 (first). If more speed is required,
refer to caution data plate for correct transmission gear range.
2-151
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.WARNING.
When backing up, maintain centerline of tractor with centerline
of semitrailer and use ground guide.
(1) Back up tractor so fifth wheel coupler jaws (11) are directly in line
with semitrailer kingpin (3).
(2) Stop tractor in front of semitrailer, place transmission shift lever (8)
in N (neutral), and apply parking brake (9).
(3) Turn landing gear crank (4) to adjust semitrailer height to tractor.
Semitrailer approach plates (2) should be slightly lower than tractor fifth wheel (1).
(4) Block semitrailer wheels with chocks (5).
(5) Pull plunger handle (12) forward, then out, to open fifth wheel
coupling jaws (11).
(6) Release parking brake (9) and slowly back tractor under semitrailer.
Place transmission selector (8) in N (neutral) and apply parking brake (9).
.WARNING.
Make sure to connect service hose to service coupling and
emergency hose to emergency coupling. Hoses not properly
connected will cause brake failure.
(7) Connect tractor air coupling (15) to semitrailer air couplings (16).
2-152
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.WARNING.
Airbrake hose shutoff valves must be open at all times during
normal operation of tractor truck and trailer, and brakes should
be functional. Failure to follow these precautions may cause
injury or death to personnel.
(8) Open shutoff valves (7) by placing handles (6) in alignment with
valves (7).
2-153
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.WARNING.
Do not back up without a ground guide. Doing so may result in
damage to vehicle, injury, or death.
(11) Release parking brake lever (6), place transmission selector lever (5)
in R (reverse), and resume backing up.
(12) Stop vehicle when coupling jaws (7) close around semitrailer
kingpin (8). Visually check to make sure jaws (7) have completely closed.
(13) With trailer air brake control handle (2) engaged, place
transmission selector lever (5) in 1 (first) and slightly depress accelerator pedal.
Tractor will not move forward if fifth wheel is properly connected to semitrailer.
CAUTION
Stop vehicle immediately if tractor moves forward and repeat
task c, steps 9 through 12.
(14) Place transmission selector lever (5) in N (neutral) and apply
parking brake lever (6).
(15) Connect electrical cable (11) to electric receptacle (10) on semitrailer.
2-154
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2-155
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.WARNING.
Use ground guide when backing up
to park semitrailer. Failure to do
this will result in damage to
vehicle, injury, or death.
(1) Push trailer air supply valve
(M931/A1/A2 and M932/A1/A2 (1) in.
(2) Place semitrailer in proper
location and engage airbrake hand control
lever/Johnnie bar (2) and parking brake
lever (3).
(3) Place wheel chocks (12) in front
and behind semitrailer wheels.
(4) Place landing gear float pads (6)
on ground under semitrailer landing gear (5).
(5) Turn crank (4) until landing
gear (5) makes firm contact with float pads (6).
CAUTION
Ensure all lights are turned to
OFF position. Failure to do this
will result in damage to vehicles
electrical system.
(6) Disconnect and remove electrical
cable (8) from semitrailer and secure cable (8)
on tractor.
(7) To release semitrailer kingpin
(11), pull plunger handle (14) forward, then
out, to open fifth wheel coupling jaws (13).
.WARNING.
Do not pull tractor forward beyond
approach ramps until all air lines
are disconnected. Failure to do this
will result in injury or death.
(8) Move tractor forward until fifth wheel (9) is clear of semitrailer.
(9) Turn handle (16) of airbrake hose shutoff valve (15) to the closed position.
(10) Disconnect airhose couplings (7) from semitrailer and secure airhose
couplings (7) on tractor.
(11) Disengage airbrake hand control lever/Johnnie bar (2) and parking
brake lever (3), and continue operations without trailer.
2-156 Change 2
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10
Change 2 2-156.1
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2-156.2 Change 2
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WARNING
Change 2 2-156.3
TM 9-2320-272-10
WARNING
Liquid surge results from liquid’s movement in partially-filled
tanks, which may result in loosing control of 5,000 gallon fuel
tankers causing vehicle damage, injury or death to personnel.
2. Because of vehicle’s high center of gravity and liquid surge, start, slow down,
and stop smoothly. If a quick stop is necessary to avoid a crash, use controlled
braking.
3. Know how much space is required to stop vehicle. More space may be
necessary to stop an empty tanker vehicle than a full tanker vehicle.
4. Do not tailgate.Always maintain a safe distance from the vehicle ahead of
you. Drive far enough behind other vehicles to allow at least three vehicle lengths.
5. Look far enough down the road to avoid unexpected obstacles and perform
necessary lan changes. At night, drive slowly enough to observe obstacles with
headlights, avoiding the need for sudden lan changes or abrupt stops.
b. Steering.
WARNING
Avoid steering more than necessary to clear an obstacle.
Oversteering may cause a skid, jackknife, or rollover. Failure to
comply may cause damage to vehicle or injury or death to
personnel.
2-156.4 Change 2
TM 9-2320-272-10
2. When necessary to slow down vehicle to maintain posted safe speed limit,
perform the following steps:
(a) Apply brakes just hard enought to feel a definite slowdown of vehicle.
This brake application should last for roughly three seconds.
(b) When speed has been reduced to approximately 5 pmh (8 km/h) below
posted speed limit, release brakes.
Change 2 2-156.5
TM 9-2320-272-10
WARNING
Death or serious injury to soldiers, or damage to army equipment
will occur if the instructions in this procedure are not followed.
a. Payload.
WARNING
• Operation of 5,000-gallon semitrailers (M131 series,
M967/A1/A2, and M970/A1) can carry 5,000 gallons of fuel
(but not water) when towed with M931/A1/A2 or M932/A1/A2
tractors. This applies to operating on prepared surfaces, such
as paved, gravel, or dirt roads. Failure to comply may result
in damage to vehicle or injury or death to personnel.
• On cross-country terrain, payload is limited to 3,000 gallons
of fuel if the prime mover is an M931/A1/A2 or M932/A1/A2
series 5-ton tractor. Failure to comply may result in damage
to vehicle or injury or death to personnel.
• Liquid surge results from liquid’s movement in partially-
filled tanks, which may result in loosing control of 5,000
gallon fuel tankers causing vehicle damage, injury or death
to personnel.
b. Mountain Operations.
The general rule-of-thumb for determining proper gear range and speed is to
use the same speed descending a grade as the speed achieved ascending the grade.
A typical descent speed for this combination on a 9 percent grade should be limited
to 20 mph (32 km/h). The brake system provides more than adequate brake capacity
for safe mountain terrain operations, if properly operated and maintained.
c. Braking.
WARNING
Stopping distance is generally reduced by ABS technology. ABS
technology is designed to perform a conventional braking
technique called “stab” braking automatically using wheel
speed sensors. Drivers must understand they should not pump
the brakes on an ABS-equipped vehicle, as this will deactivate
the ABS. Drivers must also understand that by removing
pressure from the brake pedal, drivers can also deactivate the
ABS. Failure to comply may result in damage to vehicle or
injury or death to personnel.
2-156.6 Change 2
TM 9-2320-272-10
WARNING
• When the ABS senses impending wheel lockup, the ECU will
modulate the relays which will repeat a “release and
recharge” cycle of air in the brake chambers. Unlike a car’s
ABS, where you can feel this modulation on the brake pedal,
you will not feel any modulation of the brake pedal on an air
brake system. When the ABS does modulate, you will feel a
jerking sensation of the vehicle as the brakes rapidly release
and lock. Failure to comply may result in damage to vehicle
or injury or death to personnel.
• M939 series vehicles have a conventional air brake system,
which is very sensitive. Drivers of these vehicles must be
well-trained in operating tactical vehicles with air brakes.
Air brakes are unique because braking force is proportional
to pedal travel, but the driver does not experience resistance
from the brake pedal. An inexperienced driver may respond
to lack of resistance by applying too much force to brake
pedal. Operators can be confident that M939 series trucks
equipped w/ABS brakes have more than adequate brake
capacity for safe mountain terrain operations.
• Do not drive too fast for total weight of vehicle, amount of
fuel in tanker, length and angle of grade, road conditions,
and weather. Failure to do so may result in damage to
vehicle or injury or death to personnel.
• Comply with warning signs indicating length and angle of
grade. Failure to comply may result in damage to equipment
or injury or death to personnel.
• Ensure vehicle is moving 10–15 mph (16–24 km/h) slower
than posted ramp speed for entrance or exit ramps. Failure
to comply may result in vehicle rollover, causing damage to
vehicle or injury or death to personnel.
d. Convoy Integrity. For convoys that include medium tractors transporting
petroleum tankers, convoy speeds will be established in advance of movement so as
not to exceed the maximum safe speed of the slowest transport equipment operating
within each convoy. Convoy briefings will set forth the speed restrictions with a
clear statement to all convoy participants as to the purpose and reasons for such
speed restrictions.
Change 2 2-156.7
TM 9-2320-272-10
2-156.8 Change 2
TM 9-2320-272-10
Prepared surfaces (paved, gravel, or dirt roads) . . . .55 mph (88 km/h)
Cross-country . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .40 mph (64 km/h)
Sand, snow, mud . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25 mph (40 km/h)
Icy conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-12 mph (8-19 km/h)
Change 2 2-157
TM 9-2320-272-10
.WARNING.
Block vehicle wheels if operating site is on a grade, no matter
how slight. Failure to do this will result in injury or death.
.WARNING.
Open van door slowly. Personnel may be on
ladder. Use caution when using ladder.
CAUTION 7
Vehicle must be approximately level for
expansion or retraction of van body.
NOTE
This operation requires two crewmembers.
2-158
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2-159
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.WARNING.
Have crewmember support raised floor panel when operator turns
hinged roof lock handle. Floor panel may fall, resulting in injury or
death.
NOTE
Push open roof and floor panel from inside van only.
(8) Turn hinged roof lock handle (10) (marked D) counterclockwise to unlock
roof panel (3) and floor panel (4).
(9) From inside van, push hinged roof (3) and floor panel (4) outward, step out
onto floor panel (4) and lift roof panel (3) until swivel hooks (8) (marked E) can be
turned at right angles. Support hinged roof (3) on three swivel hooks (8).
(10) Slide end panel bolt (15) (marked F) into corner post guide (14).
(11) Crank both sides (1) in with ratchet wrench (17) until swivel eyes (7) on tog-
gle clamps (9) (marked G) on van roof (3) can be attached to swivel hooks (8). Left ratchet
(16) is turned clockwise to retract left side of van. Right ratchet (18) is turned counter-
clockwise to retract right side of van.
(12) Pull side panel (2) straight by partially closing toggle clamps (9). While
doing this, push up on hinged roof (3) and out on end panel (1) to ensure seal alignment.
(13) Stand on hinged floor panel (4) to relieve any binding.
(14) Adjust left ratchet (16) and right ratchet (18) to ensure a tight seal.
(15) Close three toggle clamps (9) on each side (2), closing the center clamp
first.
(16) Remove side swing rod (6) from retaining clip (11). Swing rod (6) down
and engage end of swing rod (6) with lock handle assembly (12). Push assembly
closed and secure with chained pin (13). Repeat procedure at all four van corners.
NOTE
Make sure sliding end panel bolts are fully extended into cor-
ner post guides.
2-160
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2-161
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.WARNING.
• Ground spike must be driven
into ground 18-24 in. (46-61 cm)
and spike cable connected to the
chassis, ensuring that all termi-
nals make good contact with
bare metal before connecting
power from outside source. If
necessary, scrape dirt, paint, or
rust from contact area. Failure
to do this will result in electrical
damage, injury, or death.
• Open van door slowly. Personnel
may be on ladder. Use caution
when using ladder.
NOTE
It may be necessary to use electric
auxiliary cable ring to connect to
auxiliary power source.
2-162
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2-163
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WARNING
Ground spike must be driven into
ground 18-24 in. (46-61 cm) and spike
cable connected to the chassis before
power can be taken from outside source.
Failure to do this will result in electri-
cal damage, injury, or death.
2-164
TM 9-2320-272-10
CAUTION
Do not turn off heater circuit breaker switches (switches 5 and 8) until
white indicator light goes off. Damage to heater will result.
(9) To secure heater for transit, turn heater fuel shutoff (5) and turn off left
heater switch (switch 5) and right heater switch (switch 8), as required.
2-165
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2-166
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(7) Adjust temperature selector (7). Cooler temperatures are obtained when
temperature selector (7) is turned counterclockwise.
(8) Open air conditioner
vents (8).
(9) To shut off air condi-
tioner:
(a) Turn air condi-
tioner control (5) to VENT.
(b) Turn compressor
circuit breaker (4) to OFF.
(c) Turn power input
switch (3) to OFF.
(d) Turn off air condi-
tioner switch in circuit breaker
switch box (1).
(e) Pull bonnet door
control rod (9) back to close bon-
net door (11).
h. Blackout Operations.
(1) Push up blackout panels (12) on van sides and rear doors to block in all
interior light.
(2) Turn on blackout circuit switch (switch 2) in circuit breaker box (1).
(3) Turn on main circuit breaker switch in circuit breaker box (1).
(4) Turn on blackout switch (2). Ceiling lights (10) will cut off automatically
when van door is opened.
2-167
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NOTE
Leave switches servicing machines that must operate without
interruption during blackout conditions in OFF positions. Lights
to operate these machines should be plugged into a separate
overhead receptacle with blackout switch in ON position.
2-168
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2-169
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(21) Turn four side locks (12) clockwise with side panel lockwrench (15) and
insert all four corner ends of lock handle assembly (13) into retaining bracket (17).
Close lock handle assembly (13) and secure in place with chained pin (16).
2-170
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(22) Remove ground spike (9) and store in storage location (14).
(23) Remove two jack spikes (22) from foot-
pad (21) and install jack handle (19) in leveling jack (20). Rotate jack handle (19) clock-
wise until footpad (21) clears ground.
(24) Remove leveling jack (20) from van body bracket (18) and detach footpad
(21) from jack (20).
(25) Remove leveling jack eyebolt (23) and telescope leveling jack (20). Reinsert
eyebolt (23).
(26) Repeat steps 23 through 25 with three remaining van body leveling jacks
(20).
(27) Stow two leveling jacks (20), foot-
pads (21), and jack spikes (22) in compartment at rear of van body.
(28) Stow all tools and equipment used in van operation.
(29) Close and secure rear doors.
(30) Install ladders (24) to rear doors (26) and secure for travel with toggle
clamps (25).
(31) Start with van end of auxiliary power cable (28) and, using handle (29),
wind up power cable (28) on reel (27).
2-171
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2-172
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Change 2 2-173
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2-174
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2-175
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c. The plate and decals shown below are located on the air cleaner assembly
and are common to all M939/A1/A2 series vehicles.
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d. Below are those plates located on the service and emergency couplings and
are common to M939/A1/A2 series vehicles.
e. The decal shown below is located on the hydraulic reservoir tank and is
common to M925/A1/A2, M928/A1/A2, M929/A1/A2, M930/A1/A2, and M932/A1/A2
models.
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f. The labels shown below are located on the central box harness and are
common to all M939/A1/A2 series vehicles.
g. The decals shown below are located on the radiator and are common to all
M939/A1/A2 series vehicles.
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h. The decal shown below is located on the surge tank and is common to all
M939/A1/A2 series vehicles.
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i. The vehicle decal shown below is common only to the dump (M929, M930),
tractor (M931/A1/A2, M932/A1/A2), and wrecker (M936/A1/A2) vehicles.
j. The caution plates shown below are common only to the dropside cargo
(M923/A1/A2, M925/A1/A2) model vehicles.
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k. The warning plate shown below is located only on the cab protector of dump
(M929/A1/A2 and M930/A1/A2) models.
l. The plate shown below is located on the hard top installed on M939/A1/A2
series vehicles.
l.1. The sticker shown below is located on driver’s side front window and
indicates that this vehicle is equipped with antilock brake system (ABS).
Change 2 2-181
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m. The plates shown below are common to all front winch models and wrecker
rear winch (M925/A1/A2, M928/A1/A2, M930/A1/A2, M932/A1/A2, and M936/A1/A2)
models.
2-182
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n. The plates shown below are common only to the medium wrecker
(M936/A1/A2) model.
2-183
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2-184
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2-185
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2-186
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2-187
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o. The vehicle plates shown below are common only to the expansible van
(M934/A1/A2) model vehicles.
2-188
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2-189
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2-190
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2-191
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2-192
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2-193
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C Cab top (para. 2-21). For hard cab tops, refer to unit maintenance.
H Tarpaulin and bow kit (para. 2-42). Stow flat on bed of truck.
2-194
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L Cab top (para. 2-21). For hard cab tops, refer to unit maintenance.
2- 195
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(1) Removal
(a) On left side of vehicle, remove locknut (11) and washer (10) from
screw (8), lower brace (5), and lower door hinge (9).
(b) Remove locknut (13) and washer (14) from screw (18) support
braces (16) and (17), and bracket (15).
(c) Remove locknut (12) and washer (7) from screw (2), support braces
(1) and (3), and door hinge (6).
(d) Remove screws (2), (8), and (18) from mirror assembly (4), bracket
(15), and door hinges (6) and (9). Remove mirror assembly (4).
(e) Install screw (18), washer (14), and locknut (13) on support bracket (15).
(f) Install screw (2), washer (7), and locknut (12) on door hinge (6).
(g) Install screw (8), washer (10), and locknut (11) on door hinge (9).
(h) Repeat steps a through g for right side of vehicle.
(2) Installation
(a) On left side of vehicle, remove screw (2), washer (7), and locknut
(12) from door hinge (6).
(b) Remove screw (18), washer (14),
and locknut (13) from support bracket (15).
(c) Remove screw (8), washer (10),
and locknut (11) from door hinge (9).
(d) Install mirror assembly (4) on
top door hinge (6) with screw (2), washer
(7), and locknut (12), and on lower door
hinge (9) with screw (8), washer (10), and
locknut (11).
(e) Install support braces
(16) and (17) on bracket (15) with screw
(18), washer (14), and locknut (13).
(f) Adjust mirror as neces-
sary to provide unobstructed rear view.
(g) Repeat steps a through f
for right side of vehicle.
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WARNING
Do not touch hot exhaust system components with bare hands.
Injury to personnel may result.
(1) Removal
(a) Remove locknut (25) and screw (22) from muffler coupling clamp (21).
(b) Remove muffler coupling clamp (21), gasket (24), and muffler exten-
sion (20) from muffler (23).
(c) Install screw (22), locknut (25), muffler coupling clamp (21), and
gasket (24) on muffler extension (20).
(2) Installation
(a) Remove locknut (25) and screw (22) from muffler coupling clamp (21).
(b) Remove muffler coupling clamp (21) and gasket (24) from muffler
extension (20).
(c) Install muffler extension (20) and gasket (24) to muffler (23) with
screw (22), muffler coupling clamp (21), and locknut (25).
(d) Rotate muffler exhaust extension (20) so that top points away from
cab (19). Tighten screw (22) and locknut (25) to seal muffler extension (20) to muffler
(23).
(e) Start engine (para. 2-12) and check for exhaust leaks.
NOTE
Report removal and installation to unit maintenance to replace
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CAUTION
Cover exposed intake tube when vehicle is not running. Failure
to do so will result in damage to internal components.
f. Air Intake Extension Removal and Installation.
(1) Removal
(a) Remove screw (2) and locknut (3) from clamp (5) on air intake
tube (4).
(b) Remove air intake extension (1) from air intake tube (4) and
clamp (5).
(c) Install screw (2) and locknut (3) in clamp (5) on air intake tube (4).
(2) Installation
(a) Remove screw (2) and locknut (3) from clamp (5) on air intake
tube (4).
(b) Install air intake extension (1) on air intake tube (4) with clamp (5),
screw (2), and locknut (3).
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boom (13) and boom extension (12), and secure with lock pin (17).
h. Minimum Reducible Width.
(1) Shipping width is measured at the widest point on the vehicle excluding
mirrors. On the M939, M939A1, and M939A2 series vehicles, it may be necessary to
retract mirrors to obtain necessary clearance.
(2) Retracting mirrors.
(a) On left side of vehicle, loosen locknut (3) from screw (4).
(b) Rotate outer brace (2) inward toward door (1) until outer brace (2)
no longer extends beyond fender (5).
(c) Tighten locknut (3) on screw (4) to secure outer brace (2) in this position.
(d) Repeat steps a through c for right side of vehicle.
CAUTION
With rear view mirrors retracted, use additional spotters when
moving vehicle. Failure to do so may result in damage to equip-
ment.
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NOTE
Except where specifically noted, the controls and
indicator in this section are applicable to all M939A2
series vehicles.
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b. The selector panel (1) is part of the Electronic Control Unit (ECU) (4) and
contains selectors for the four preset tire pressure modes and a run flat selector.
Each selector has its own light. A steady selector light shows that the tire pressure
selected has been achieved. A flashing selector light means that the system is
working to change tire pressures (para. 3-5).
c. HWY Mode. The highway tire pressure selector is the normal operating
mode of CTIS. The HWY mode (8) is 60 psi (414 kPa) (80 psi (552kPa) for M936A2
wrecker). If a lower tire pressure mode had been selected the last time the vehicle
was operated, CTIS will automatically begin to inflate to the highway setting.
d. X-C Mode. The cross-country tire pressure selector X/C (7) is used for
operating the vehicle on non-paved secondary roads and unimproved surfaces. It
allows operation up to 35 mph (56 km/h) (25 mph (40 km/h) on M936A2 wrecker).
When 35 mph (56 km/h) is exceeded for more than one minute, the amber overspeed
warning light (2) will flash. If 35 mph (56 km/h) is exceeded for more than two
minutes, CTIS will automatically begin to inflate to HWY (8) mode.
e. Sand Mode. When the mission requires maximum traction in sand, snow, or
mud select SAND (6) on selector panel (1). It allows operation up to 20 mph (32
km/h) (15 mph (24 km/h) on M936A2 wrecker). When 20 mph (32 km/h) is exceeded
for more than one minute, the amber overspeed warning light (2) will flash. If
20 mph (32 km/h) is exceeded for more than two minutes, CTIS will automatically
begin to inflate to X/C (7) pressure.
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CAUTION
Speed must be limited to 5 mph (8 km/h) in the emergency mode
to prevent damage to tires.
NOTE
Shut down engine coolant heater before starting vehicle engine.
Change 2 2-203
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(1) Start engine when engine coolant temperature reads 120°F (49°C) or
higher as indicated by engine coolant temperature gauge (1). Refer to paragraph 2-
13 for cold weather starting instructions.
(2) Check instrument readings. If any reading is not normal, stop engine.
Report condition(s) to organizational maintenance if operator troubleshooting (table
3-1) cannot correct malfunction. Normal instrument readings are:
(a) Engine oil pressure gauge (7) should read 15 psi (103 kPa) on
M939/A1 series vehicles and 10 psi (69 kPa) on M939A2 series vehicles, or higher
with engine idling.
(b) Air pressure gauges (2) should read 90-130 psi (621-896 kPa).
(c) Voltmeter (3) should read in green area.
(d) Engine coolant temperature gauge (1) should read 175°-200°F
(79°-93°C).
d. Driving Vehicle.
CAUTION
Do not allow the M939 series
vehicles to exceed 5 mph (8
km/h) or M939A1/A2 series
vehicles to exceed 6 mph (10
km/h) when transfer case is in
low and the transmission is in 1
(first). Failure to do so will
result in damage to internal
engine components.
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e. Stopping or Parking.
CAUTION
• Operator must take every precaution to prevent snow from
blowing into engine compartment when parked. Snow will melt
and later form ice to jam engine controls.
• Do not apply parking brake. Brakeshoes may freeze to drum.
NOTE
• Do not idle engine for more than 15 minutes.
• Park in a sheltered area out of the wind, if possible, or park so
that vehicle does not face into the wind. Park vehicle with wood
planks, brush, mats, or canvas under the wheels if a long
shutdown period in open area is expected.
(1) Place transmission selector lever (4) in N (neutral).
(2) Place chocks (8) in front of or behind vehicle wheels.
(3) Drain water from compressed air reservoirs by turning four drainvalves
(9) counterclockwise. Close drainvalves (9) immediately after purging water.
WARNING
Alcohol used in alcohol evaporator is flammable, poisonous, and
explosive. Do not smoke when adding fluid and do not drink fluid.
Doing so will result in injury or death.
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TM 9-2320-272-10
(4) On M939/A1 series vehicles, check fluid level in alcohol evaporator (1)
located on left side of engine. Add alcohol as required.
(5) Start engine coolant heater if required. Refer to paragraph 2-45 for
engine coolant heater operating instructions.
(6) Perform after-operation services in Preventive Maintenance Checks and
Services (PMCS table 2-3).
(7) Drain off any accumulated water in fuel filter/water separator (2). To
drain water from fuel system:
(a) On M939/A1 series vehicles, open fuel drainvalves (3) and (4) on fuel
filter/water separator (2) and drain water into suitable container. Close drainvalves
(3) and (4) when clear fuel is visible.
CAUTION
Do not overtighten plastic valve; damage may result and fuel may
leak.
2-206
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CAUTION
Attempting operation with only one driving wheel equipped with
tire chain may result in damage to tire and/or power train.
NOTE
Use tire chains on forward-rear-axle-tires. For M939 series vehicles
place chains on outside tires. Remove as soon as mission allows.
(4) If tire chains are not available, deflate tire pressure to 25 psi (172 kPa).
Reinflate to normal pressures after operating in snow (table 1-10).
b. Driving Vehicle.
(1) Remove chocks (7) from vehicle wheels if used.
(2) Place transmission selector lever (8) in 1-5 (drive) and transfer case shift
lever (9) in low range. Slowly accelerate without causing wheels to spin or engine to
race. Place transfer case shift lever (9) in high range when under way.
2-207
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2-208 Change 2
TM 9-2320-272-10
c. After Operation.
(1) Remove all ice and snow build-up on vehicle.
(2) Refuel fuel tank(s) (4) as soon as possible.
CAUTION
Drain moisture from tanks in the following sequence. Failure to do
so may result in reintroduction of moisture from tanks that have
not been purged, resulting in equipment failures due to ice
forming in air lines.
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TM 9-2320-272-10
(4) Drain off any accumulated water in fuel filter/water separator (1).
To drain water from fuel system:
(a) On M939/A1 series vehicles, open drainvalves (2) and (3) on fuel
filter/water separator (1), and drain water into suitable container. Close drainvalves
(2) and (3) when clear fuel is visible.
CAUTION
Do not overtighten plastic valve; damage may result and fuel may
leak.
2-210
TM 9-2320-272-10
NOTE
Do not raise vehicle hood.
Engine will cool faster at idle
with hood closed.
2-211
TM 9-2320-272-10
CAUTION
If engine temperature continues to rise or does not drop after
two minutes of idling, shut down engine and refer to trouble-
shooting table 3-1.
(b) Observe coolant temperature gauge (1), engine oil pressure gauge (3),
and transmission oil temperature gauge (2) for signs that engine or transmission is
steadily cooling.
(c) Shut off when engine coolant temperature gauge (1) reaches normal
operating temperature of 175°-200°F (79°-93 °C).
WARNING
Extreme care should be taken when removing surge tank filler
cap if coolant temperature gauge reads above 175°F (79°C).
Steam or hot coolant under pressure will cause injury.
(e) Place a thick cloth over surge tank filler cap (4). Carefully turn cap (4)
counterclockwise to first stop to allow pressure to escape.
(f) Remove cap (4) when cooling system pressure is vented and check
coolant level. Surge tank should be filled approximately to bottom of filler neck.
(g) Add engine coolant as required. Install surge tank filler cap (4) after
filling and start engine (para. 2-12).
(h) Proceed with operation. Report any overheating to unit maintenance
upon completion of operation.
d. Stopping or Parking.
(1) Park vehicle in a sheltered area, out of sun, if possible.
(2) Check batteries after operation and service, as required.
2-212
TM 9-2320-272-10
NOTE
• Do not use tire chains in soft sand.
• Use a second vehicle with winch to recover
vehicles stuck or sunk in sand.
b. Driving Vehicle.
(1) When starting in sand or soft ground, place transfer case shift lever (6)
in low range and transmission selector lever (5) in 1-2 (second) or 1-3 (third).
(2) Deflate tires to 25 psi (172 kPa) only when operating off the road in
heavy rain. Inflate tires immediately to correct pressure when operation changes to
paved roads. Refer to table 1-10 for tire inflation data. Refer to paragraph 3-11 for
inflating tires using vehicle air system.
(3) On M939A2 series vehicles, select SAND (8) on control panel (7). This
will automatically deflate tires unless 20 mph (32 km/h) is exceeded (15 mph (24
km/h) on M936A2 wrecker) for more than two minutes. CTIS will then automatically
inflate to cross-country pressure.
(4) Accelerate slowly so wheels will not spin and dig into sand.
(5) Inflate tires to normal pressures after vehicle has cleared deep sand
(table 1-10). On M939A2 series vehicles, press the desired mode select button on the
control panel (7).
(6) When moving across a slope, choose the least angle possible. Keep
moving and avoid turning quickly.
(7) Keep throttle steady after reaching desired speed.
(8) Do not rock vehicle out of deep sand.
2-213
TM 9-2320-272-10
c. Stopping or Parking.
(1) Park vehicle in a sheltered area, out of blowing dust or sand whenever
possible. If sheltered area is not available, park so vehicle does not face into wind and
cover vehicle with tarpaulins. When entire vehicle cannot be covered, protect windows,
cab, and engine compartment with tarpaulins to prevent entry of sand or dust.
(2) Use low air pressure to remove all sand from vehicle engine compart-
ment, areas around brakes, drums, and spring seats after daily operation.
(3) Use caution while refueling to prevent dust or sand from entering fuel
tank(s). Tighten filler cap securely after refueling.
2-214
TM 9-2320-272-10
CAUTION
Do not overtighten plastic valve; damage may result and fuel may
leak.
b. Driving Vehicle.
(1) Do not spin wheels when placing vehicle in motion in heavy rain or
muddy conditions. If necessary, place transfer case shift lever (7) in low range and
transmission selector lever (6) in 1-3 (third) to obtain a slow, firm start.
WARNING
Pump brakes gradually when slowing or stopping vehicle on wet
pavement. Sudden stops will cause vehicle wheels to lock, engine
to stall, and loss of power steering. Failure to do this may result in
injury or death.
(2) Deflate tires to 25 psi (172 kPa) only when operating off-the-road in
heavy rain. Inflate tires immediately to correct pressure when operation changes to
paved roads. Refer to table 1-10 for tire inflation data. Refer to paragraph 3-11 for
inflating tires using vehicle air system.
(3) On M939A2 series vehicles, select SAND (9) on control panel (8). This
will automatically deflate tires unless 20 mph (32 km/h) is exceeded (15 mph (24
km/h) on M936A2 wrecker)) for more than two minutes. CTIS will automatically
inflate to cross-country pressure.
2-215
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NOTE
• Six-wheel drive is achieved automatically when transfer case
shift lever is placed in low range. In high range, the front-wheel
drive lock-in switch must be engaged to achieve six-wheel drive.
(1) Place transmission selector lever (2) in 1-5 (drive) and transfer case shift
lever (3) in low range. Place vehicle in motion slowly without causing wheels to spin
or engine to race. Place transfer case shift lever (3) in high range when vehicle is
under way.
(2) If rear end skidding occurs:
(a) Turn steering wheel (1) in direction of skid.
(b) Let up on accelerator pedal (4) and apply brake pedal (5) in a
gradual pumping manner.
b. After Operation.
(1) Wash all mud from vehicle as soon as possible.
(2) If vehicle front winch was used, clean and lubricate. Refer to
LO 9-2320-272-12.
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2-38. GENERAL
This section provides information and instructions for operation of special purpose
kits for M939/A1/A2 series vehicles.
M923/A1/A2
M925/A1/A2
M927/A1/A2
M928/A1/A2
M929/A1/A2
M930/A1/A2
M931/A1/A2
M932/A1/A2
M934/A1/A2
M936/A1/A2
KITS
A-frame Kit X X X X
Airbrake Control Kit X X X X X X
Bow and Tarpaulin Kit X X X X X X
Chemical Agent Alarm Kit* X X X X X X X X X X
Deepwater Fording Kit X X X X X X X X X X
Fuel Burning Personnel Heater and
Engine Coolant Heater Kits X X X X X X X X X X
Hardtop Kit X X X X X X X X X X
Machine Gun Mount Kit* X X X X X X X
Mud Flap Kit X X
Radiator and Hood Cover Kit X X X X X X X X X X
Rifle Mount Kit* X X X X X X X X X X
Troop Seat Kit X X
*Information found in other section of this manual.
2-218
TM 9-2320-272-10
2-219
TM 9-2320-272-10
(4) Make sure battery caps (4) are all installed and tight. Make sure trans-
mission dipstick (5) is secured tightly.
2-220
TM 9-2320-272-10
c. Fording Operation.
(1) Start engine (para. 2-12). Make sure engine is running properly.
(2) Pull transfer case shift lever (7) up to low range and place transmission
selector lever (6) in 1 (first).
WARNING
Do not attempt to cross water deeper than 78 in. (198 cm). Limit vehicle speed
while fording to 3 or 4 mph (5 or 6 km/h). Failure to do this may result in dam-
age to vehicle, injury, or death.
(3) Enter water slowly. Pull fording control handle (8) out immediately upon
entering water.
(4) Maintain constant vehicle speed while fording, and exit water in area
with gentle slope.
(5) Push fording control handle (8) in immediately upon leaving water.
2-221
TM 9-2320-272-10
WARNING
Do not rely on service brakes until they dry out. Keep applying
brakes until uneven braking ceases. Failure to do this may result
in injury or death.
NOTE
Vehicles completing a deepwater fording operation must be serv-
iced by unit maintenance as soon as possible. Refer to LO 9-2320-
272-12.
2-222
TM 9-2320-272-10
(1) Insert side racks (4) into slots (5) on side walls (10).
(2) Fold out troop seat support legs (9). Lay troop seat (8) flat on floor (11) of
vehicle.
(3) Raise troop seat (8) level with slots (6) on dump body side walls (10).
Insert troop seat engaging hooks (7) into
slots (6), fold support legs (9) inward, and
lower troop seat (8) into position.
(4) Adjust each troop seat support
leg (9) until all supports evenly contact side
walls (10) and floor (11) of the vehicle.
(5) Secure safety strap (13) to eye-
lets (12).
CAUTION
Troop seat kit for dump trucks must be
removed and stowed off vehicle when
dump truck is used for dumping opera-
tions. Failure to do this will result in
damage to troop seat kit.
2-223
TM 9-2320-272-10
NOTE
Some overhead cross bows are secured in place with screws and
washers instead of latches.
(2) Insert overhead cross bows (3) into staves (1). Secure each end of over-
head cross bows (3) in place with stave latches (2).
(3) Thread two lashing ropes (5) into center eyelets (11) of forward end cur-
tain (7). Place forward end curtain (7) in position and wind ropes (5) alternately
around overhead bow (6) and through eyelets (11).
2-224
TM 9-2320-272-10
(4) Secure rope (5) end on each side of vehicle to lashing hooks (8).
(5) Secure personnel safety strap (9) to eyelets (10) on side rails nearest tail-
gate.
(6) Repeat procedure with rear end curtain. Do not tie down bottom of rear
end curtain until bow and tarp installation is completed.
NOTE
Do not tie down bottom of rear end curtain when transporting
troops.
2-225
TM 9-2320-272-10
(7) Place folded tarpaulin (1) across top center bow with half marked
FRONT facing front of vehicle.
(8) Unfold front of tarpaulin (1) over bows (2) all the way to front of vehi-
cle. Unfold other end of tarpaulin (1) toward rear of vehicle.
(9) Unfold one side of tarpaulin (1), then unfold other side toward sides
of vehicle. Allow loose tarpaulin (1) sides to drape over side of vehicle.
NOTE
All ropes should be snug, but not too tight.
(10) Tie lashing ropes (3) to lashing hooks (4) on each side of vehicle.
2-226
TM 9-2320-272-10
NOTE
This operation requires two crewmembers.
(1) Remove tarpaulin top (1) from vehicle and lay tarpaulin (1) flat on
ground, with buckles (9) facing up.
2-227
TM 9-2320-272-10
2-228
TM 9-2320-272-10
2-229
TM 9-2320-272-10
(15) Stow staves (2) in pockets (3) on forward end of vehicle sides. On
M923/A1/A2 and M925/A1/A2 model vehicles, staves are stored in pockets on cargo
body directly behind vehicle cab (1).
2-230
TM 9-2320-272-10
a. General. The hardtop kit and the radiator and hood cover kit are installed
by direct support maintenance on vehicles operating in -25°F (-32°C) temperatures
or below.
2-231
TM 9-2320-272-10
a. General. Fuel burning personnel heater provides heat and defrost to vehicle
cab when the engine is operating.
b. Fuel Burning Personnel Heater Operation.
(1) Shut off engine coolant heater if operating. Refer to paragraph 2-45 for
engine coolant heater shutdown instructions.
CAUTION
Do not operate the engine coolant heater control box and per-
sonnel heater control box at the same time. Electric
fuel pump will not maintain fuel pressure for both heaters at
same time.
2-232
TM 9-2320-272-10
NOTE
Heater will not operate if switch is released from START posi-
tion before indicator lamp illuminates.
(6) Hold RUN-OFF-START switch (8) on personnel heater control box (5) in
START position until indicator lamp (7) illuminates.
(7) Move switch (8) from START to RUN, without hesitating at OFF, as
soon as indicator lamp (7) illuminates.
NOTE
• If heater fails to start, turn RUN-OFF-START switch to OFF
position and repeat steps 6 and 7. Notify your supervisor if
heater fails to start after two attempts.
• Heater blower motor switch on vehicle instrument panel is
not used for blower operation. HI-LO switch and RUN-OFF-
START switch on personnel heater control box are used in
place of blower motor switch.
(8) Adjust hot air flow with heat vent control (3).
CAUTION
Heat cab before defrosting windshield. Glass damage may
result from sudden temperature changes.
(9) Adjust defroster control (2) as required to defrost windshield. All heated
air is directed at windshield when defroster control (2) is pulled all the way out.
(10) To shut down personnel heater:
(a) Turn RUN-OFF-START switch (8) to OFF.
(b) Remain in vehicle cab to make sure indicator lamp (7) goes out and
blower motor stops.
(c) Close defroster control (2) and heat vent control (3).
(d) Shut off engine. Refer to paragraph 2-16 for engine shutoff instruc-
tions.
(e) Close electric fuel pump shutoff valve by turning valve lever (9) one-
quarter turn clockwise. Close two valves (10) for M939A2 series vehicles.
2-233
TM 9-2320-272-10
WARNING
Exhaust gases will kill. Do not operate engine coolant heater in
closed area occupied by personnel. Failure to do this will result
in injury or death.
CAUTION
Coolant shutoff valves on engine must remain open at all times
when operating heater. Failure to do this will result in damage
to heater.
2-234
TM 9-2320-272-10
(3) Press PRESS-TO-TEST button (7) on engine coolant heater control box
(5) to check operation of circuit. Observe that indicator lamp (7) illuminates.
(4) Set HI-LO switch (6) on engine coolant heater control box (5) to
HI or LO.
NOTE
Select HI position if engine is cold. Switch will automatically
change to LO position when coolant temperature exceeds 195°F
(91°C). Switch will automatically change to HI position when
coolant temperature drops below 120°F (49°C).
(5) Hold RUN-OFF-START switch (8) on engine coolant heater control box
(5) in START position until indicator lamp (7) illuminates.
NOTE
Heater will not operate if switch is moved to RUN position
before indicator lamp illuminates.
(6) Move switch (8) to RUN, without hesitating at OFF, as soon as indicator
lamp (7) illuminates.
2-235
TM 9-2320-272-10
NOTE
If heater fails to start, turn RUN-OFF-START switch to OFF
position and repeat steps 5 and 6. Notify your supervisor if
heater fails to start after two attempts.
(7) Check fuel gauge (1). Make sure fuel tank(s) are full if engine coolant
heater is to operate for an extended period.
(8) To shut down engine coolant heater:
(a) Turn RUN-OFF-START switch (3) to OFF.
(b) Remain in vehicle cab to make sure indicator lamp (2) goes out and
blower motor shuts down (approximately 1-3 minutes).
NOTE
Omit step c if engine is to be started immediately.
(c) Close electric fuel pump shutoff valve by turning valve lever (4)
one-quarter turn clockwise. Close two levers (4) on M939A2 series vehicles.
2-236
TM 9-2320-272-10
CAUTION
Take care not to accidentally close coolant shutoff valves.
During arctic operations, all coolant shutoff valves must remain
open at all times.
(d) Do not close coolant shutoff valves (5) and (6) during any
arctic operation.
2-237
TM 9-2320-272-10
WARNING
Vehicle will become charged with electricity if A-frame contacts
or breaks high-voltage wire. Do not leave vehicle while high
voltage line is in contact with A-frame or vehicle. Notify nearby
personnel to have electrical power turned off. Failure to do this
may result in injury or death.
NOTE
A-frame kit is installed and rigged by unit maintenance.
(1) Maneuver vehicle into position for operation. Be careful that A-frame does
not come into contact with wires, cables, tree limbs, or other overhead obstructions.
(2) Park vehicle and apply parking brake.
c. Operating A-frame. Operate front winch to raise, lower, or hold load. Refer
to paragraph 2-22 for front winch operating instructions.
CAUTION
• Do not attempt to lift more than 3,000 lb (1,362 kg) with A-
frame kit.
• Do not allow cable chain (2) to contact snatch block (1).
2-238
TM 9-2320-272-10
NOTE
Inserting yoke of equipment
requires two or more
crewmembers, depending on
size and weight of load.
NOTE
Airbrake hand control
should be engaged slowly
to provide steady, even
braking.
2-239
TM 9-2320-272-10
CAUTION
Mud flaps must be removed prior to coupling to semitrailer.
Failure to do this will result in damage to vehicle.
NOTE
Left and right mud flaps are replaced the same. This procedure
is for the left mud flap.
2-240
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CHAPTER 3
MAINTENANCE INSTRUCTIONS
Section I. Lubrication Instructions (page 3-1)
Section II. Troubleshooting Procedures (page 3-2)
Section III. Maintenance Procedures (page 3-23)
Change 2 3-1
TM 9-2320-272-10
3-2. SCOPE
The troubleshooting table contains instructions that will help the operator identify
and correct simple vehicle malfunctions during operations. The table also helps the
operator identify major mechanical difficulties that must be referred to unit
maintenance.
NOTE
Operators should perform the corrective action in the
order listed.
This manual cannot list all malfunctions that may occur. If a malfunction occurs
that is not listed in table 3-1, notify unit maintenance.
TROUBLESHOOTING
MALFUNCTION
MALFUNCTION PROCEDURE
NO.
PAGE
ENGINE
1. When starter switch is turned to start, engine fails to crank . . . . . . . . . 3-5
2. Engine cranks but does not start . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-5
3. Engine cranks but fails to start at outside temperatures
below +32°F (0°C) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6
4. Engine starts but misfires, runs rough, or lacks power . . . . . . . . . . . . . . 3-6
5. Engine overheats as indicated by engine coolant
temperature gauge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-7
6. Low engine oil pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-7
7. Engine failure during operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-7
8. Excessive exhaust smoke after engine reaches normal operating
temperature 175°F to 200°F (79°C to 93°C) . . . . . . . . . . . . . . . . . . . . . . . . 3-8
HEATING SYSTEM
9. Hot water personnel heater fails to produce heat after
engine reaches normal operating temperature . . . . . . . . . . . . . . . . . . . . . 3-8
10. Heater blower motor operates, but heat fails to reach cab, or
defrosters fail to operate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-8
TRANSMISSION
11. Excessive creep in forward or reverse range . . . . . . . . . . . . . . . . . . . . . . . 3-8
12. Transmission overheating as indicated by transmission oil
temperature gauge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-8
3-2
TM 9-2320-272-10
TROUBLESHOOTING
MALFUNCTION
MALFUNCTION PROCEDURE
NO.
PAGE
3-3
TM 9-2320-272-10
TROUBLESHOOTING
MALFUNCTION
MALFUNCTION PROCEDURE
NO.
PAGE
3-4
TM 9-2320-272-10
MALFUNCTION
TEST OR INSPECTION
CORRECTIVE ACTION
NOTE
If malfunction corrective action does not correct
malfunction, notify unit maintenance.
ENGINE
1. WHEN STARTER SWITCH IS TURNED TO START, ENGINE FAILS TO CRANK.
Step 1. Check to see if battery switch is off.
If off, turn switch on.
Step 2. Check to see if transmission selector lever is in N (neutral).
If not, place in N (neutral).
WARNING
Do not smoke, have open flames, or make sparks
around battery, especially if cap is off. Battery can
explode and cause injury or death to personnel.
3-5
TM 9-2320-272-10
MALFUNCTION
TEST OR INSPECTION
CORRECTIVE ACTION
3-6
TM 9-2320-272-10
MALFUNCTION
TEST OR INSPECTION
CORRECTIVE ACTION
Change 2 3-7
TM 9-2320-272-10
MALFUNCTION
TEST OR INSPECTION
CORRECTIVE ACTION
HEATING SYSTEM
9. HOT WATER PERSONNEL HEATER FAILS TO PRODUCE HEAT AFTER ENGINE
REACHES NORMAL OPERATING TEMPERATURE.
Step 1. Check to see if blower motor switch is in OFF position.
If in OFF position, put blower motor switch in HI or LOW position.
Step 2. Check to see if coolant shutoff valves are closed (para. 2-44).
If closed, open coolant shutoff valves.
Step 3. Check for air in heater.
With engine running, open air bleed drainvalve on engine side of
heater and allow air to escape (para. 2-44). Close drainvalve.
10. HEATER BLOWER MOTOR OPERATES, BUT HEAT FAILS TO REACH CAB, OR
DEFROSTERS FAIL TO OPERATE.
Step 1. Check to see if heat vent control and/or defroster control levers are
adjusted properly.
If not, adjust heat vent control or defroster control levers to direct
heat flow to desired location (para. 2-44).
Step 2. Check to see if heat/defroster vent tubes are connected below
instrument panel.
TRANSMISSION
11. EXCESSIVE CREEP IN FORWARD OR REVERSE RANGE.
Check hand throttle position.
If partially out, push hand throttle all the way in.
3-8
TM 9-2320-272-10
MALFUNCTION
TEST OR INSPECTION
CORRECTIVE ACTION
MALFUNCTION
TEST OR INSPECTION
CORRECTIVE ACTION
STEERING
24. HARD STEERING.
Step 1. Check air pressure in tires.
Inflate or deflate tires to correct air pressure (refer to table 1-10).
Step 2. Check power steering reservoir oil level.
If low, add oil to FULL mark on dipstick (para. 2-10).
3-10 Change 2
TM 9-2320-272-10
MALFUNCTION
TEST OR INSPECTION
CORRECTIVE ACTION
FRONT WINCH
26. WINCH DRUM DOES NOT TURN OR PAYOUT CABLE.
Step 1. Check to see if drum lock knob is engaged.
If engaged, pull out drum lock knob, rotate 90 degrees, and release
(para. 2-22).
Step 2. On M936/A1/A2 model vehicles with level wind device, check to see
if level wind lock knob and cable tensioner lock knob and lever are
engaged.
If engaged, release level wind lock knob and cable tensioner lock
knob and lever.
Step 3. Check if cable is binding.
If binding, free cable from drum.
Change 2 3-11
TM 9-2320-272-10
MALFUNCTION
TEST OR INSPECTION
CORRECTIVE ACTION
29. BODY RAISES TO FULL DUMP BUT DOES NOT POWER DOWN.
Step 1. Check to see if support braces are in place.
If in place, lower.
Step 2. Check to see if dump body control lever is pulled full forward to
lower position.
If not, pull lever full forward to lower position.
3-12 Change 2
TM 9-2320-272-10
MALFUNCTION
TEST OR INSPECTION
CORRECTIVE ACTION
HYDRAULIC CRANE
32. CRANE NOT OPERATING OR LACKS POWER.
Step 1. Check to see if tachometer indicates 1,275 rpm.
If not, pull hand throttle control all the way out.
Step 2. Check to see if transmission selector lever is in 1-5 (drive).
If not, place transmission selector lever in 1-5 (drive).
Step 3. Check to see if transfer case power takeoff lever is pushed back to
engaged position.
If not, push transfer case power takeoff lever back to engaged
position.
Step 4. Check level of hydraulic oil in reservoir (para. 2-24).
If low, add oil to proper level (para. 2-10).
Step 5. Check for hydraulic oil leaks.
Tighten loose connections. If leaks continue, notify unit
maintenance.
Change 2 3-13
TM 9-2320-272-10
MALFUNCTION
TEST OR INSPECTION
CORRECTIVE ACTION
REAR WINCH
36. WINCH NOT OPERATING OR LACKS POWER.
Step 1. Check to see if tachometer indicates 1,275 rpm.
If not, pull hand throttle control all the way out.
Step 2. Check to see if transmission selector lever is in 1-5 (drive).
If not, place transmission selector lever in 1-5 (drive).
Step 3. Check to see if transfer case power takeoff shift lever is pushed back
to engaged position.
If not, push transfer case power takeoff shift lever back to engaged
position.
Step 4. Check to see if level wind lock knob is released.
If not, release level wind lock knob.
Step 5. Check level of hydraulic oil in reservoir (para. 2-24).
If low, add oil to proper level (para. 2-10).
Step 6. Check for hydraulic oil leaks.
Tighten loose connections. If leaks continue, notify unit
maintenance.
37. VEHICLE ROLLS WHILE OPERATING REAR WINCH.
Step 1. Check to see if parking brake is applied.
If not, apply parking brake.
Step 2. Check to see if chock blocks are in place.
If not, place chock blocks at wheels and notify unit maintenance.
EXPANSIBLE VANS
38. LIGHT SHINES THROUGH GAPS AT SIDE PANEL OF VAN BODY.
Step 1. Check toggle clamps at side panels (para. 2-27).
If toggle clamp does not draw top of side panel tight enough, loosen
locknut on toggle clamp eyebolt. Turn eyebolt inward to close the
gap. Tighten locknut.
Step 2. Check to see if roof is properly seated.
If not, loosen toggle clamp, push up on hinged roof, and push out on
end panels, then reclose toggle clamps to ensure seal alignment.
Step 3. Check to see if blackout panels are closed properly.
If not, slide up blackout panels on van sides and rear doors until
they latch in closed position.
3-14 Change 2
TM 9-2320-272-10
MALFUNCTION
TEST OR INSPECTION
CORRECTIVE ACTION
3-15
TM 9-2320-272-10
MALFUNCTION
TEST OR INSPECTION
CORRECTIVE ACTION
3-16
TM 9-2320-272-10
MALFUNCTION
TEST OR INSPECTION
CORRECTIVE ACTION
Change 2 3-17
TM 9-2320-272-10
MALFUNCTION
TEST OR INSPECTION
CORRECTIVE ACTION
3-18
TM 9-2320-272-10
MALFUNCTION
TEST OR INSPECTION
CORRECTIVE ACTION
49. ENGINE OIL PAN SHROUD NOT RECEIVING HEAT (ENGINE COOLANT
HEATER ONLY).
Step 1. Check to see if coolant heater is operating (para. 2-45).
Start heater. If inoperative, notify unit maintenance.
Step 2. Check to see if coolant heater exhaust tube is disconnected from oil
pan shroud.
If disconnected, reconnect heater exhaust tube.
3-19
TM 9-2320-272-10
MALFUNCTION
TEST OR INSPECTION
CORRECTIVE ACTION
c. Rapid Inflation. The most rapid tire pressure increase is achieved during
vehicle operation. Keep the transmission downshifted to a lower gear. Keep engine
operation at 2,000 rpm. Engaging the turbocharger supplies extra air pressure
directly to the air compressor.
3-20
TM 9-2320-272-10
System has shut off due to air leak or possible tire damage and is waiting
for operator instruction.
a. Select RUN FLAT, if tire damage is minimal (vehicle is still
operational).
b. Change tire if tire damage is not minimal (para. 3-11).
c. Check for air leaks (para. 3-3).
5. FIVE LIGHTS FLASHING.
NOTE
If CTIS is not operational, disconnect electrical connector
from Electronic Control Unit (ECU) and complete mission
(para. 3-16).
System has shut off due to fault detection of CTIS component or system has
major air leak.
a. Check for air leaks (para. 3-3) and reset CTIS (para. 3-16).
b. Disable CTIS (para. 3-16) and notify unit maintenance.
3-21
TM 9-2320-272-10
3-22
TM 9-2320-272-10
3-6. GENERAL
The operator/crew is responsible for daily, weekly, and monthly checks listed in
the Preventive Maintenance Checks and Services, table 2-3. Certain other mainte-
nance services, also the responsibility of the operator/crew, are listed in this section.
a. Road Test.
CAUTION
Do not go faster than the maximum allowable speeds shown on
the maximum road speed data plate. Do not drive continuously at
maximum allowable speeds. Be alert for signs of equipment
failure. Failure to do this may result in equipment damage.
3-23
TM 9-2320-272-10
3-24
TM 9-2320-272-10
NOTE
On M939/A1 series vehicles, 7 qts (6.6 L) of oil are required to
raise oil level from L mark to H mark on dipstick. On M939A2
series vehicles, 2 qts (1.9 L) are required to raise oil level from
ADD 2 QTS. mark to FULL mark. Refer to para. 2-10 for oil
specifications.
(6) If engine oil level is low, remove engine oil filler cap (5), add engine oil,
and replace engine oil filler cap (5). Tighten cap securely wipe away any spilled oil.
(7) After checking or adjusting oil level, wipe dipstick (4) clean and reinstall
dipstick (4) in dipstick tube (3). Make sure dipstick (4) is seated securely.
(8) On M939/A1 series vehicles, turn dipstick (4) handle clockwise to tighten
in dipstick tube (3).
Change 2 3-25
TM 9-2320-272-10
(1) Remove coolant surge tank filler cap (1). Visually check coolant level.
Surge tank (2) should be filled to approximately bottom end of filler tube (3) with
engine cold, and slightly above with engine at normal operating temperature.
NOTE
• Have suitable container ready to catch liquid contaminants.
• If surge tank on M939A2 series vehicles is found to be empty,
open drainvalve on aftercooler and fill surge tank. Close drain-
valve when coolant is observed flowing from drain, and continue
filling to approximately bottom end of fill tube.
(2) If coolant level is low, add coolant as necessary.
(3) Run engine until temperature gauge (4) reads 175°-200°F (79°-93°C).
Check and refill as necessary.
3-26
TM 9-2320-272-10
NOTE
• Power steering reservoir
oil level is checked with
engine stopped.
• With engine cold, use
COLD FULL mark on
dipstick. If engine is at
normal operating temper-
ature, 175°-200°F (79°-
93°C), use HOT FULL
mark on dipstick.
Change 2 3-27
TM 9-2320-272-10
CAUTION
Do not operate engine without
an air cleaner element. Failure
to do so may result in internal
engine component damage.
(2) Removal.
WARNING
Keep fingers out from under or directly above the locking end of
securing latches during removal or installation. Injury will result if
fingers are caught under latches and/or if fingers are struck by latch
when unsnapped.
3-28
TM 9-2320-272-10
CAUTION
When checking transmission oil level, do not permit dirt, dust or grit
to enter transmission filler tube. Make sure dipstick handle and end
of filler tube are clean to prevent internal transmission damage.
a. General. The transmission oil level is checked weekly with engine running
at idle, transmission in neutral, and parking brake applied. In M939/A1 series
vehicles, transmission dipstick (3) is located under access door (4) in center of cab
floor. In M939A2 series vehicles, transmission dipstick (3) is on right side of engine
compartment.
3-30
TM 9-2320-272-10
(5) On M939A2 series vehicles, slowly pull dipstick (3) out of filler tube (5).
Level on dipstick (3) should be between ADD mark (7) and FULL mark (6).
CAUTION
Overfilling transmission will result in internal transmission
damage.
(6) If transmission oil level is low, add oil through filler tube (5)
(LO 9-2320-272-12). Return dipstick (3) to filler tube (5), tighten dipstick handle
(M939/A1 series vehicles), and wipe up any oil spilled.
3-31
TM 9-2320-272-10
(a) Obtain utility chain (7) and chain fall (6) from tool compartment.
(b) Secure utility chain (7) around spare tire (11) and take up slack.
3-32
TM 9-2320-272-10
(c) Hook chain fall (6) to davit boom roller (3) and to utility chain (7)
securing spare tire (11) and take up slack.
(d) Remove lock pin (14) from davit boom (2), roller (3) and retaining pin
(4) from davit boom (2) and davit support (5).
(e) Slide out davit boom (2) until holes in davit boom (2) and davit
support (5) are aligned. Secure in place with retaining pin (4) and lock pin (14).
(f) Hook chain fall (6) to ring (13) on utility chain (7). Pull hand chain
(12) to take up slack.
(g) Loosen wingnut (15) securing wheel brace (10) to threaded bar (9).
(h) Guide threaded bar (9) from notch in davit boom base (8). Lift wheel
brace (10) and threaded bar (9) from davit boom base (8).
WARNING
• Stand clear during hoisting operations. Injury may result if
personnel are struck by a swinging spare tire.
• Use caution when operating chain hoist. Injury may result if
fingers are caught in chain hoist pulley sheave.
(i) Pull hand chain (12) to slightly raise spare tire (11). Slide spare tire
(11) along davit boom (2) until roller (3) hits stop (1).
NOTE
Spare tire must be turned flat to vehicle body during lowering
operation.
(j) Pull hand chain (12) to lower spare tire (11) to ground.
(k) Remove utility chain (7) from spare tire (11) and chain fall (6).
(2) Installation (M923/A1/A2, M925/A1/A2, M927/A1/A2, M928/A1/A2,
M931/A1/A2, and M932/A1/A2).
(a) Place utility chain (7) through rim of spare tire (11) and ring (13) on
utility chain (7). Center ring (13) at top of spare tire. Take up slack and hook utility
chain (7) back onto utility chain (7).
(b) Lower chain fall (6) hook and attach to ring (13).
(c) Raise spare tire (11) until it clears davit boom base (8).
(d) Using roller (3), place spare tire (11) in davit boom base (8).
(e) Lower wheel brace (10), guide threaded bar (9) into notch in davit
boom base (8) and tighten wingnut (15) until snug.
(f) Remove utility chain (7) from spare tire (11) and chain fall (6).
(g) Slide davit boom (2) into davit support (5) until holes in davit boom
(2) and davit support (5) are aligned. Secure in place with retaining pin (4) and lock
pin (14).
(h) Return utility chain (7) and chain fall (6) to tool compartment.
3-33
TM 9-2320-272-10
(c) Hook chain fall (4) through support loop (3) and to utility chain (1),
securing spare tire (6) with ring (2) and take up slack.
(d) Loosen wingnut (9) securing wheel brace (10) to threaded
bar (8).
(e) Pull wheel brace (10) and threaded bar (8) from spare tire (6).
WARNING
• Keep spare tire from swinging. Injury may occur if personnel are
struck by a swinging spare tire.
• Use caution when operating chain fall. Fingers may be caught in
chain fall pulley sheave causing injury.
3-34
TM 9-2320-272-10
(f) Pull hand chain (5) to slightly raise spare tire (6) from spare tire
carrier base (7). Move spare tire (6) out of bracket area towards back of cab. Pull
spare tire (6) towards side of vehicle until sufficient clearance is obtained to lower
spare tire (6) to ground.
(g) Pull on hand chain (5) to lower spare tire (6) to ground.
(h) Remove utility chain (1) securing spare tire (6) to chain fall (4).
(4) Installation (M929/A1/A2, M930/A1/A2, and M934).
(a) Place utility chain (1) through rim of spare tire (6) and ring (2) on
utility chain (1). Center ring (2) at top of spare tire (6). Take up slack and hook
utility chain (1) back onto utility chain (1).
(b) Lower chain fall (4) hook and attach to utility chain ring (2).
(c) Raise spare tire (6) until it clears tire carrier base (7). Place tire on
tire carrier base (7).
(d) Lower wheel brace (10), guide threaded bar (8) to notch in spare tire
carrier base (10), and tighten wingnut (9) until snug.
(e) Remove utility chain (1) from spare tire (6) and chain fall (4) from
support loop (3). Return utility chain (1) and chain fall (4) to tool compartment.
(5) Removal (M934A1/A2).
NOTE
• This procedure requires two personnel.
• Cable and hook will be attached to spare tire during normal
vehicle operation.
(a) Push and hold button (14) and remove retaining pin (13) and lift
brace (11) up. Reinstall pin (13) with brace (11) in up position.
(b) Turn winch handle (12) counterclockwise to remove tension.
3-35
TM 9-2320-272-10
(c) Loosen wingnut (7) attaching wheel brace (8) to threaded bar (6).
(d) Guide threaded bar (6) from notch in spare tire carrier (4). Lift wheel
brace (3) and threaded bar (6) from spare tire carrier (4).
WARNING
Stand clear during hoisting operations. Injury may result if
personnel are struck by a swinging spare tire.
(e) Turn handle (9) clockwise to slightly raise spare tire (5). Swing spare
tire (5) and davit boom (2) toward side of vehicle until sufficient clearance is
obtained to lower spare tire (5) to ground.
NOTE
Spare tire must be turned flat to vehicle body during lowering
operation.
(f) Turn winch handle (9) counterclockwise to lower spare tire (5) to
ground.
(g) Remove davit chain (1) from spare tire (5).
3-36
TM 9-2320-272-10
(h) Reverse steps (a) through (g) as necessary to install spare tire (5).
3-37
TM 9-2320-272-10
3-38
TM 9-2320-272-10
3-39
TM 9-2320-272-10
3-40
TM 9-2320-272-10
3-41
TM 9-2320-272-10
3-42
TM 9-2320-272-10
(f) Remove nut (5) and two washers (6) from rim stud (10) and wheel valve (4).
(g) Disconnect hose assembly (9) from turret valve (11).
(h) On spare tire (30), remove valve core cap (32) and valve core (31)
from turret valve (29).
3-44
TM 9-2320-272-10
(c) Turn valve (8) at the base of the jack (9) counterclockwise with slot-
ted end of jack handle (7) to lower tire (4) to ground, and remove jack (9) from under
axle (6) and turn jack screw (10) back into jack (9).
(d) Tighten ten wheel stud nuts (3) securely in sequence shown. Tighten
rimnut (26) on counterweight (25) and rim stud (27).
NOTE
• Ensure O-ring seal is on manifold tube before installing manifold.
• Ensure valve core has been removed from turret valve when installing
hose assembly.
(e) Install hose assembly (20), wheel valve (15), and manifold (29) as a
complete assembly. With manifold (29) and O-ring (28) over manifold tube (24),
install wheel valve (15) onto rim studs (19) and (21), and hose assembly (20) to tur-
ret valve (22).
3-46
TM 9-2320-272-10
(f) Install nut (16) and two washers (17) on rim stud (21).
(g) Install screw (31) and washer (30) in manifold (29) and hub (5).
(h) Install one of two screws (36), washer (35), shield (12), and short end
of spacer (32), on manifold (29) and hub (5), and the second of two screws (36),
washer (35), shield (12), and long end of spacer (32) on hub (5).
(i) Install two nuts (34) and washers (33) on shield (12) and rim studs
(19) and (23).
(j) Tighten valve core (14) in tank valve (18) and install valve cap (13).
(k) Start vehicle and select desired CTIS mission mode.
NOTE
• Check replaced tire to ensure tire inflates automatically.
• Report tire change to unit maintenance as soon as possible. Most
screws will require torquing to specific limits and O-ring seal will
have to be replaced.
(l) Return jack (9), jack handle (7), wheel stud nut wrench (2), wrench
handle (1), and CTIS tools to tool compartment and remove chocks.
(m) Secure damaged tire in spare tire carrier (para. 3-11b.).
3-47
TM 9-2320-272-10
3-49
TM 9-2320-272-10
(n) Remove hydraulic jack (9), jack handle (7), wheel stud nut wrench
(2), and wrench handle (1) from tool compartment.
WARNING
Do not work under vehicle supported by jack only. Jack may slip
causing vehicle to fall. Failure to do so will result in injury or
death.
(o) Install wrench handle (1) through hole in side of small end of wheel
stud nut wrench (2) and use wheel stud nut wrench (2) to loosen ten wheel stud
nuts (5), but do not remove.
(p) Turn jack screw (10) of jack (9) out approximately 3 in. (7.6 cm).
(q) Turn valve (8) at base of jack (9) by turning clockwise with slotted
end of jack handle (7) until closed securely.
NOTE
• This procedure requires two person-
nel.
• Place a block under jack if used on
soft terrain.
• Use jack stands if available.
• Expansible van bodies must be
retracted on M934A2 models before
jacking vehicle up.
• Wheel stud nuts on left side have
left-hand threads. Those on right side
have right-hand threads. Stud and
nuts are marked L and R according-
ly.
(o) Position jack (9) under axle housing (11) near tire (4) that is dam-
aged. Insert jack handle (7) into jack (9), and move jack handle (7) up and down
until tire (4) is off the ground.
(p) Remove ten wheel stud nuts (5) from wheel studs (6) and tire (4) from
hub (3).
3-50
TM 9-2320-272-10
3-51
TM 9-2320-272-10
d. Tire Inflation.
(1) General. Never decrease pressure of warm tires (17) except for opera-
tion in snow, sand, or mud (para. 2-33, 2-35, or 2-37). After operations are complet-
ed, reinflate tires (17) to recommended pressure (refer to table 1-10).
3-52
TM 9-2320-272-10
NOTE
Chock wheels if neces-
sary.
(2) Tire Gauging and
Inflation.
(a) Remove valve cap
(12) from valve stem (14) for
access to valve core (13).
(b) Remove tire infla-
tion gauge and hose assembly
(19) from tool compartment.
(c) Start engine and
engage parking brake. Make sure
air reservoir pressure is higher
than recommended tire pressure
by checking primary (20) and sec-
ondary (21) air pressure gauges
on instrument panel (22).
3-53
TM 9-2320-272-10
NOTE
M939A2 series vehicles
utilize CTIS which must be
disabled to manually
inflate front and rear tires.
(g) On M939A2 series vehicles, remove valve cap (1) from the valve stem
(2) through CTIS cover access (8).
(3) Remove tire gauge air chuck (7) from tire valve stem (2) when tire pres-
sure is adjusted to recommended inflation pressures in table 1-10. Install tire valve
cap (1) and tighten finger-tight.
(4) When tire inflation operation
is completed, turn air valve handle (10)
crosswise to piping. Uncouple gauge and
hose assembly (3) from air coupling (9),
and install cover (11) on air coupling (9).
(5) Return tire inflation gauge and
hose assembly (3) to tool compartment.
NOTE
Remove wheel chocks if used.
3-54
TM 9-2320-272-10
General. Primary and secondary air systems are provided with shutoff valves to
isolate them from the rest of the vehicle air system. These valves are closed by the
operator only in an emergency situation.
(1) The primary system air shutoff valve (1) on the M939/A1 series vehicles is
located at the forward end of the wet tank. On the M939A2 series vehicles, it is at
the side of the wet tank reservoir. If air leaks in the primary system and the vehicle
must be driven, close air shutoff valve (1). Closing the primary system air shutoff
valve (1) will isolate the primary system and maintain air pressure to brake system
components and enable operator to slow down or stop the vehicle.
(2) The secondary system air shutoff valve (2) is located on top of the wet tank
reservoir. In the event of an air leak in the secondary system and the vehicle must
be driven, close air shutoff valve (2). Closing the secondary system and air shutoff
valve (2) will isolate the secondary system and maintain air pressure to brake
system components and enable operator to slow down or stop the vehicle.
3-55
TM 9-2320-272-10
(5) Pull on release bolt (4) to make sure it is firmly holding spring plate with-
in the spring brake chamber (2).
3-56
TM 9-2320-272-10
(6) Install nut (6) and washer (5) on end of release bolt (4). Tighten nut (6)
down until it is in contact with spring brake chamber (2).
NOTE
Measurement can be accomplished using the paper ruler in the
back of this manual.
CAUTION
Measurement of release bolt from nut must be at least 3 in. (7.6 cm). If
distance is not correct, damage to brakes will result.
(7) Turn nut (6) clockwise until at least 3 in. (7.6 cm) of threads of release
bolt (4) extends out of nut (6).
(8) Reverse steps 1 through 7 to remove manual release of spring brake.
3-57
TM 9-2320-272-10
d. Emergency Service.
WARNING
• Make sure battery switch and ignition switch are OFF. Make
sure crewmembers inside vehicle cab are aware of danger in
engaging these switches while emergency service is being per-
formed. Failure to do so may result in fan blade suddenly engag-
ing and cause injury or death.
• Do not allow hands to contact engine during emergency service.
Burns will result from contact with engine.
(1) Stop engine by shutting off ignition switch (2) and battery switch (1).
3-58
TM 9-2320-272-10
(4) Line up alignment mark on side of fan mounting plate (8) with alignment
mark on side of fan clutch assembly (7). Fan mounting plate (8) turns freely by
hand.
(5) With alignment marks lined up, insert two clutch override lockup bolts (6)
into holes of fan mounting plate (8) and hand-tighten.
(6) Tighten override lockup bolts (6) until fully seated to secure fan mounting
plate (8) to fan clutch assembly (7).
(7) Close and secure hood (para. 2-19).
(8) Start engine and allow engine to cool at idle speed until engine coolant
temperature drops to normal operating temperature range of 175°-195°F (79°-91°C).
(9) Make certain unit maintenance is notified of emergency service performed
on vehicle.
3-59
TM 9-2320-272-10
3-60
TM 9-2320-272-10
1 2
6
3
APPENDIX A
REFERENCES
The following index should be consulted frequently for latest changes or revisions
and for new publications relating to material covered in this manual:
Consolidated Army Publications
and Forms Index . . . . . . . . . . . . . . . . . . . . . . . DA Pam 25-30
a. Technical Manuals.
Cleaning Materials . . . . . . . . . . . . . . . . . . . . . . . . TM 9-247
Hand Receipt Manual . . . . . . . . . . . . . . . . TM 9-2320-272-10-HR
Maintenance Manual for Decontaminating
Apparatus . . . . . . . . . . . . . . . . . . . . . . TM 3-4230-204-12&P
Maintenance Manual for Machine Gun Mounts . . . . TM 9-1005-245-13&P
Procedures and Destruction of Tank–Automotive
Equipment to Prevent Enemy Use . . . . . . . . . . . . . . TM 750-244-6
Care, Maintenance Repair and Inspection of
Pneumatic Tires and Inner Tubes . . . . . . . . . . . . TM 9-2610-200-14
Load-Testing Vehicles Used to Handle Missiles and Rockets . . . . TB 9-352
b. Technical Bulletins.
Hearing Conservation Program . . . . . . . . . . . . . . . . PAM 40-501
Safety Inspection and Testing of Lifting Devices . . . . . . . . TB 43-0142
Security of Tactical Wheeled Vehicles . . . . . . . . . . . TB 9-2300-422-20
Use of Antifreeze Solutions and Cleaning Compounds
in Engine Cooling Systems . . . . . . . . . . . . . . . . . . . TB 750-651
Tactical Wheeled Vehicles: Repair of Frames . . . . . . . TB 9-2300-247-40
c. Field Manuals.
Basic Cold Weather Manual . . . . . . . . . . . . . . . . . . . FM 31-70
Driver’s Manual, Wheeled Vehicles . . . . . . . . . . . . . . . FM 21-305
First Aid . . . . . . . . . . . . . . . . . . . . . . . . . . . . FM 4-25.11
Mountain Operations . . . . . . . . . . . . . . . . . . . . . . . FM 3-97.6
Northern Operations . . . . . . . . . . . . . . . . . . . . . . . FM 31-71
Operation and Maintenance of Ordnance Materiel in
Cold Weather (0° to -65°F) . . . . . . . . . . . . . . . . . . . . FM 9-207
Recovery and Battlefield Damage Assessment and Repair . . . . FM 9-43-2
Change 2 A-1
TM 9-2320-272-10
APPENDIX A (Contd)
d. General Publications.
Army Acquisition Policy . . . . . . . . . . . . . . . . . . . . . . AR 70-1
Army Information Management . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .AR 25-1
Driver Selection, Testing, and Licensing . . . . . . . . . . . . . AR 600-55
The Army Publishing Program . . . . . . . . . . . . . . . . . . AR 25-30
Preventive Medicine . . . . . . . . . . . . . . . . . . . . . . . . AR 40-5
Prevention of Motor Vehicle Accidents . . . . . . . . . . . . . . AR 385-55
The Army Maintenance Management System (TAMMS) . DA Pam 738-750
e. Forms.
Equipment Control Record . . . . . . . . . . . . . . . . DA Form 2408-9
Equipment Inspection and Maintenance Worksheet . . . . . DA Form 2404
Maintenance Request . . . . . . . . . . . . . . . . . . . . DA Form 2407
Pre-printed Hand Receipts . . . . . . . . . . . . . . . . . . DA Form 2062
Quality Deficiency Report . . . . . . . . . . . . . . . . . . . . . . SF 368
Recommended Changes to DA Publications . . . . . . . . . DA Form 2028
A-2 Change 2
TM 9-2320-272-10
APPENDIX B
COMPONENTS OF END ITEM (COEI)
AND BASIC ISSUE ITEMS (BII) LISTS
Section I. INTRODUCTION
B-1. SCOPE
This appendix lists integral components and basic issue items for M939, M939A1,
and M939A2 series vehicles. The appendix is designed to help you inventory items
required for safe and efficient operation.
B-2. GENERAL
a. Section II, Components of the End Item (COEI). These items are
installed in the vehicle at time of manufacture or rebuild. (None authorized for
M939, M939A1, and M939A2 series.)
b. Section III, Basic Issue Items (BII). These are the minimum essential
items required to place and maintain M939, M939A1, and M939A2 series vehicles
in operation. BII must accompany the vehicle during operation and whenever it is
transferred between accountable officers. The illustrations will assist you in
identifying each basic issue item.
B-1
TM 9-2320-272-10
B-2
TM 9-2320-272-10
B-4. GENERAL
These items are installed in the vehicle at the time of manufacture or rebuild.
(None authorized for M939, M939A1, and M939A2 series.)
B-3
TM 9-2320-272-10
B-5. GENERAL
These are the minimum essential items required to place and maintain M939,
M939A1, and M939A2 vehicles in operation. Although shipped separately packaged,
BII must accompany the vehicle during operation and whenever it is transferred
between accountable officers. The illustrations will assist you to identify each basic
issue item. Refer to para. B-3 for explanation of columns.
B-4 Change 2
TM 9-2320-272-10
Change 2 B-5
TM 9-2320-272-10
B-6 Change 2
TM 9-2320-272-10
B-7
TM 9-2320-272-10
B-8
TM 9-2320-272-10
5.1
EQUIPMENT — MISCELLANEOUS
4 5340-01-050-7059 PADLOCK SET: keyed alike, DAC,DAD, ST 1
1-1/2-in. size, w/clevis and chain, DAG,DAH,
composed of 2 padlocks, 2 keys DAW,DAX,
per set (in toolbox – vehicle right V14,V15,
side) (96906) MS21313-160 V16,V17,
V21,V22,
ZAA,ZAB,
ZAC,ZAD,
ZAG,ZAH,
5 5340-00-682-1508 PADLOCK SET: keyed individ- DAE,DAF, EA 1
ually, 1-1/2-in. size, w/clevis and V19,V20,
chain, w/2 keys (in toolbox – ZAE,ZAF
vehicle right side)
(96906) MS35647-3
5.1 6150-00-772-8814 HARNESS, TRAILER LIGHTS DAG,DAN EA 1
INTERVEHICLER V21,V22
144 in. ZAG,ZAE
(19207) 7728814
Change 2 B-9
TM 9-2320-272-10
B-10 Change 2
TM 9-2320-272-10
B-11
TM 9-2320-272-10
B-12 Change 2
TM 9-2320-272-10
Change 2 B-13
TM 9-2320-272-10
B-14 Change 2
TM 9-2320-272-10
Change 2 B-15
TM 9-2320-272-10
B-16 Change 2
TM 9-2320-272-10
8.1
Change 2 B-17
TM 9-2320-272-10
B-18
TM 9-2320-272-10
Change 2 B-19
TM 9-2320-272-10
B-20
TM 9-2320-272-10
B-21
TM 9-2320-272-10
B-22 Change 2
TM 9-2320-272-10
Change 2 B-23
TM 9-2320-272-10
B-24
TM 9-2320-272-10
APPENDIX C
ADDITIONAL AUTHORIZATION LIST (AAL)
Section I. INTRODUCTION
C-1. SCOPE
This appendix lists additional items authorized for support of M939, M939A1, and
M939A2 series vehicles.
C-2. GENERAL
This list identifies items that do not have to accompany your truck and do not have
to be turned in with it.
a. Descriptions, national stock numbers, and part numbers are provided to help
you identify and request additional items you require to support this equipment.
If item required differs for different models, the model is shown under the “USABLE
ON CODE” heading. Codes are the same as in appendix B, Basic Issue Items.
b. Column (1) – National Stock Number. Indicates the national stock number
assigned to the item and will be used for requisitioning purposes.
c. Column (2) – Description. Indicates the federal item name and, if required,
a minimum description to identify and locate the item. The last line for each item
indicates the Commercial and Government Entity Code (CAGEC) (in parentheses) fol-
lowed by the part number. If item needed differs for different models of this equip-
ment, the model is shown under the “Usable On Code” heading in this column. Refer
to appendix B for cage codes used.
d. Column (3) – U/I (Unit of Issue). Indicates how the item is issued for the
national stock number shown in column two.
e. Column (4) – Qty Auth. Is the quantity of the item authorized.
C-1
TM 9-2320-272-10
NATIONAL DESCRIPTION
STOCK QTY
NUMBER CAGEC & PART NUMBER USABLE ON CODE U/I AUTH
C-2 Change 2
TM 9-2320-272-10
NATIONAL DESCRIPTION
STOCK QTY
NUMBER CAGEC & PART NUMBER USABLE ON CODE U/I AUTH
Change 2 C-3
TM 9-2320-272-10
NATIONAL DESCRIPTION
STOCK QTY
NUMBER CAGEC & PART NUMBER USABLE ON CODE U/I AUTH
C-4 Change 2
TM 9-2320-272-10
NATIONAL DESCRIPTION
STOCK QTY
NUMBER CAGEC & PART NUMBER USABLE ON CODE U/M AUTH
APPENDIX D
EXPENDABLE/DURABLE SUPPLIES AND MATERIALS LIST
Section I. INTRODUCTION
D-1. SCOPE
This appendix lists expendable/durable supplies and materials you will need to
operate and maintain M939, M939A1, and M939A2 series vehicles.
a. Column (1) – Item Number. This number is assigned to the entry in the
listing.
b. Column (2) – Level. This column identifies the lowest level of maintenance
that requires the listed item. Codes used in this column are:
C — Operator/Crew
O — Unit Maintenance
c. Column (3) - National Stock Number. This is the national stock number
assigned an item. Use this number to request or requisition that item.
d. Column (4) - Description, CAGEC, and Part Number. Indicates the
federal item name and, if required, a description to identify the item. The last line
for each item indicates the Commercial and Government Entity Code (CAGEC) (in
parentheses) followed by the part number. Refer to appendix B for CAGE codes
used.
e. Column (5) - Unit of Measure (U/M). Indicates the measure used in
performing the actual maintenance function. This measure is expressed by an
abbreviation (such as ea (each), oz (ounce), gal. (gallon)). If the unit of measure
differs from the unit of issue, requisition the lowest unit of issue that will satisfy
your requirements.
D-1
TM 9-2320-272-10
D-2 Change 2
TM 9-2320-272-10
Change 2 D-3
TM 9-2320-272-10
D-4 Change 2
TM 9-2320-272-10
APPENDIX E
STOWAGE AND SIGN GUIDE
E-1. SCOPE
This appendix shows the location for stowage of equipment and material required
to be carried on M939/A1/A2 series vehicles.
E-2. GENERAL
The stowed equipment locater is designed to help inventory items required for
safe and efficient operation.
E-1
TM 9-2320-272-10
M923 (V15), M923A1 (DAW), M923A2 (ZAA), M925 (V14), M925A1 (DAX), M925A2 (ZAB)
M927 (V17), M927A1 (DAC), M927A2 (ZAC), M928 (V16), M928A1 (DAD), M928A2 (ZAD)
KEY LOCATION
1 Toolbox, vehicle right side frame rail
E-2
TM 9-2320-272-10
E-3/(E-4 blank)
TM 9-2320-272-10
INDEX
Para. Page
A
A-frame kit:
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-46a 2-238
Lifting and lowering loads . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-22f 2-121
Operating A-frame . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-46c 2-238
Preparation for use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-46b 2-238
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4 3-19
Abbreviation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-8 1-6
Accelerator controls system operation . . . . . . . . . . . . . . . . . . . . . . 1-17b 1-30
Additional authorization list (AAL)
Appendix C . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-1
After operation in mud . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-37b 2-216
After operation in snow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-33c 2-209
After operation PMCS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-10 2-55
Air cleaner:
Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-8f 3-28
Preventative maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-10 2-80
Air compressor preventive maintenance:
After . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-10 2-63
Monthly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-10 2-95
Air conditioner operation (M934/A1/A2) . . . . . . . . . . . . . . . . . . . . 2-27g 2-166
Air conditioner troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4 3-16
Air induction system:
Air cleaner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-8f 3-28
Air intake extension replacement . . . . . . . . . . . . . . . . . . . . . . . . 2-29f 2-198
Air intake system operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-18a 1-36
Air inflation:
CTIS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-5a 3-20
Disable CTIS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-16 3-60
Disable ECU . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-16b 3-60
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-16a 3-60
Integration with airbrake system . . . . . . . . . . . . . . . . . . . . . . . . 3-5b 3-20
Manual inflation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-11d 3-52
Rapid inflation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-5c 3-20
Reset ECU . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-16c 3-60
Air intake system preventive maintenance . . . . . . . . . . . . . . . . . . 2-10 2-69
Air reservoirs:
Final inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-9c 3-30
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-9a 3-30
Preventive maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-10 2-67
Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-9b 3-30
Shutoff valves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-12 3-55
Air system:
Primary and secondary tank check valve (PMCS) . . . . . . . . . . . 2-10 2-81
Shutoff valves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-12 3-55
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4 3-9
Change 2 Index 1
TM 9-2320-272-10
INDEX
Para. Page
A (Contd)
Airbrake control kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-47 2-239
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-47a 2-239
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-47b 2-239
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4 3-20
Alcohol evaporator preventive maintenance . . . . . . . . . . . . . . . . . 2-10 2-79
Appendixes:
Appendix A (references) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-1
Appendix B (BII) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-1
Basic issue item list . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-5 B-4
Appendix C (AAL) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-1
Appendix D . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D-1
Appendix E (expendable/durable supply and material list) . . . E-1
Approach angle (table 1-5) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-14 1-19
Arctic winterization kit:
Hardtop kit and radiator and hood cover kit . . . . . . . . . . . . . . . 2-43 2-231
Operating with engine compartment covers installed . . . . . . . . 2-43b 2-231
Operation, engine coolant heater kit . . . . . . . . . . . . . . . . . . . . . . 2-45b 2-234
Operation, fuel-burning personnel heater kit . . . . . . . . . . . . . . . 2-44b 2-232
Operation, slave receptacle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-17 2-108
Preventive maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-10 2-91
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4 3-16
Automatic transmission data (table 1-9) . . . . . . . . . . . . . . . . . . . . 1-14 1-22
Auxiliary equipment (special purpose kits), operation of . . . . . . . 2-39 2-217
B
Basic issue items list (BII) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-5 B-4
Battery system operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-19a 1-48
Before:
Operation in extreme cold . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-32b 2-203
Operation in extreme heat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-34b 2-210
PMCS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-10 2-35
Blackout operations:
Expansible van . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-27h 2-167
Operation of vehicle service lights . . . . . . . . . . . . . . . . . . . . . . . 2-18 2-109
Preventive maintenance, van blackout switches . . . . . . . . . . . . 2-10 2-82
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4 3-15
Body equipment controls and indicators: . . . . . . . . . . . . . . . . . . . . 2-4 2-15
Cargo body . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4d 2-20
Dump truck . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4b 2-18
Expansible van . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4e 2-21
Medium wrecker . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4a 2-15
Tractor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4c 2-19
Body assembly, location of major components . . . . . . . . . . . . . . . . 1-12 1-10
Bow and tarpaulin kit:
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-42a 2-224
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-42b 2-224
Index 2 Change 2
TM 9-2320-272-10
INDEX
Para. Page
B (Contd)
Change 2 Index 3
TM 9-2320-272-10
INDEX
Para. Page
C (Contd)
Chassis controls and indicators:
Location of . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3 2-2
Preventive maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-10 2-44
Chassis dimensions (table 1-5) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-14 1-19
Chassis types . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2e 1-10
Class leakage definitions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-9 2-32
Cleaning instruction and precautions . . . . . . . . . . . . . . . . . . . . . . 2-8 2-30
Cold weather starting (below +32°F) (0°C) . . . . . . . . . . . . . . . . . . 2-13 2-102
Components of End Item (COEI) and Basic Issue Items (BII) lists:
Appendix B . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-1
Compressed air and brakes system operation . . . . . . . . . . . . . . . . 1-20 1-57
Compressed air system:
Air compressor preventive maintenance . . . . . . . . . . . . . . . . . . . 2-10 2-63
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-20 1-57
Operation of airbrake control kit . . . . . . . . . . . . . . . . . . . . . . . . . 2-47 2-239
Shutoff valves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-12 3-55
Controls and indicators:
Body . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4 2-15
Chassis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3 2-2
Control system, principles of operation . . . . . . . . . . . . . . . . . . . . . 1-17 1-27
Accelerator controls system operation . . . . . . . . . . . . . . . . . . . . 1-17b 1-30
Parking brake system operation . . . . . . . . . . . . . . . . . . . . . . . . . 1-17c 1-31
Starting and ether starting system operation . . . . . . . . . . . . . . 1-17a 1-28
Steering system operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-17d 1-32
Transfer case control system operation . . . . . . . . . . . . . . . . . . . 1-17f 1-34
Transmission control system operation . . . . . . . . . . . . . . . . . . . 1-17e 1-33
Cooling system:
Capacities (table 1-6) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-14 1-20
Cooling system data (table 1-8) . . . . . . . . . . . . . . . . . . . . . . . . . . 1-14 1-22
Fan clutch emergency service . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-14 3-58
General service data (table 1-7) . . . . . . . . . . . . . . . . . . . . . . . . . . 1-21
Operation of engine coolant heater kit . . . . . . . . . . . . . . . . . . . . 2-45 2-234
Operation in extreme cold . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-32 2-203
Operation in extreme heat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-34 2-210
Surge tank:
Inspect . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-10 2-97
Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-8c 3-26
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4 3-7
Corrosion preventive and control (CPC) . . . . . . . . . . . . . . . . . . . . 1-3 1-5
Coupling semi-trailers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-26d 2-152
Crane:
Body equipment controls and indicators . . . . . . . . . . . . . . . . . . . 2-4a 2-15
Front winch operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-24b 2-127
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-24a 2-127
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-24d 2-134
Index 4 Change 2
TM 9-2320-272-10
INDEX
Para. Page
C (Contd)
Preventive maintenance:
After . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-10 2-95
Before . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-10 2-51
Weekly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-10 2-88
Monthly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-10 2-97
Rear winch operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-24c 2-127
Securing crane after operation . . . . . . . . . . . . . . . . . . . . . . . . . . 2-24f 2-144
CTIS operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-14 2-104
CTIS operation under unusual conditions . . . . . . . . . . . . . . . . . . . 2-31 2-201
CV boot (PMCS) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-10 2-54
D
Data, equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-14 1-16
Davit and boom replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-29g 2-199
Davit preventive maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-10 2-87
Decals and instruction plates . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-28 2-172
Deepwater fording kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-40 2-218
After fording operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-40d 2-222
Fording Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-40c 2-221
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-40a 2-218
Operator preparation for fording . . . . . . . . . . . . . . . . . . . . . . . . . 2-40b 2-218
Preventive maintenance service . . . . . . . . . . . . . . . . . . . . . . . . . 2-10 2-90
Destruction of Army materiel to prevent enemy use . . . . . . . . . . 1-4 1-5
Differences between models (table 1-1) . . . . . . . . . . . . . . . . . . . . . 1-13 1-15
Differentials preventive maintenance . . . . . . . . . . . . . . . . . . . . . . 2-10 2-88
Dimensions, chassis (table 1-5) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-19
Dimensions, shipping (table 1-11) . . . . . . . . . . . . . . . . . . . . . . . . . 1-26
Dimensions, vehicle (table 1-3) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-17
Directional signal system operation . . . . . . . . . . . . . . . . . . . . . . . . 1-19e 1-52
Drivebelt preventive maintenance . . . . . . . . . . . . . . . . . . . . . . . . . 2-10 2-55
Driving:
In deep mud . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-37a 2-216
In dusty or sandy areas . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-35b 2-213
In extreme cold . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-32d 2-204
In extreme heat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-34d 2-211
In rainy or humid condition . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-36b 2-215
In reverse . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-15 2-107
In snow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-33b 2-207
Dropsides:
Lowering and raising . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-23f 2-126
Preventive maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-10 2-85
Dump trucks (M929/A1/A2, M930/A1/A2):
Body equipment controls and indicators . . . . . . . . . . . . . . . . . . . 2-4b 2-18
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-25 2-146
Payload . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-25a 2-146
Change 2 Index 5
TM 9-2320-272-10
INDEX
Para. Page
D (Contd)
Regular dump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-25b 2-148
Rocker-type dump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-25c 2-149
Spreader-type dump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-25d 2-150
Troop seat kit installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-41b 2-223
During (PMCS) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-10 2-54
E
Electrical system:
Battery preventive maintenance . . . . . . . . . . . . . . . . . . . . . . . . . 2-10 2-78
Operating expansible van electrical system . . . . . . . . . . . . . . . . 2-27e 2-163
Preventive maintenance (M934/A1/A2) . . . . . . . . . . . . . . . . . . . . 2-10 2-76
Principles of operation:
Battery system operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-19a 1-48
Directional signal system operation . . . . . . . . . . . . . . . . . . . . . 1-19e 1-52
Ether starting system operation . . . . . . . . . . . . . . . . . . . . . . . 1-19c 1-50
Generating system operation . . . . . . . . . . . . . . . . . . . . . . . . . . 1-19d 1-51
Heating system operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-19f 1-53
Indicator, gauge, and warning system operation . . . . . . . . . . 1-19g 1-54
Starting system operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-19b 1-49
Trailer and semitrailer connections system operation . . . . . . 1-19h 1-56
Use of ground (M934/A1/A2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-27e 2-163
Use of slave receptacle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-17 2-108
Emergency brake:
Adjusting emergency brake . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-17d 3-61
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-17a 3-61
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-17b 3-61
Setting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-16d 2-107
Testing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-17c 3-61
Emergency service (radiator fan clutch) . . . . . . . . . . . . . . . . . . . . 3-14d 3-58
Engine and cooling system data (table 1-8) . . . . . . . . . . . . . . . . . . 1-14 1-22
Engine coolant heater kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-45 2-234
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-45a 2-234
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-45b 2-234
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4 3-17
Engine oil level (cold check) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-10 2-60
Engine oil system operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-18b 1-44
Engine service:
Air cleaner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-8f 3-28
Coolant surge tank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-8c 3-26
Crankcase oil level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-8b 3-24
Fuel filter/water separator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-8e 3-27
Power steering reservoir . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-8d 3-26
Splash shield removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-15 3-60
Engine splash shield removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-15 3-60
Engine troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4 3-5
Index 6 Change 2
TM 9-2320-272-10
INDEX
Para. Page
E (Contd)
Engine types, location, and description of major components . . . 1-2e 1-10
Equipment characteristics, capabilities, and features . . . . . . . . . 1-11 1-9
Equipment data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-14 1-16
Equipment Improvement Recommendations (EIRs), reporting . . . . 1-5 1-5
Ether starting system operation . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-19c 1-50
Ether starting system operation . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-19c 1-50
Exhaust pipe extention replacement . . . . . . . . . . . . . . . . . . . . . . . 2-29e 2-197
Exhaust system operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-18d 1-41
Exhaust system preventive maintenance . . . . . . . . . . . . . . . . . . . 2-10 2-66
Expansible van (M934/A1/A2):
Blackout operations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-27h 2-167
Body equipment controls and indicators . . . . . . . . . . . . . . . . . . . 2-4e 2-21
Expanding van body . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-27d 2-158
Extinguisher, location of . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E-2
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-27a 2-158
Leveling van body . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-27c 2-158
Operating air conditioner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-27g 2-166
Operating electrical system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-27e 2-163
Operating heater . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-27f 2-164
Preventive maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-10 2-76
Retracting van body . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-27i 2-168
Selecting operating site . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-27b 2-158
Expendable/durable supplies and materials list . . . . . . . . . . . . . . D-1
F
Fan clutch emergency service, radiator . . . . . . . . . . . . . . . . . . . . . 3-14 3-59
Fire extinguisher:
Location, expansible van (M934/A1/A2) . . . . . . . . . . . . . . . . . . . E-2
Location, medium wrecker (M936/A1/A2) . . . . . . . . . . . . . . . . . . E-3
Preventive maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-10 2-42
Floodlights (M936/A1/A2):
Operation during crane operations . . . . . . . . . . . . . . . . . . . . . . . 2-24d 2-134
Operation during rear winch operations . . . . . . . . . . . . . . . . . . . 2-24c 2-127
Fording, deepwater:
After fording . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-40d 2-222
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-40a 2-218
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-40c 2-221
Operator preparation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-40b 2-218
Forms:
Hand receipt manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2b 1-5
List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-2e A-2
Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2a 1-5
Frame inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-10 2-98
Front winch, operation of . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-22 2-216
After operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-22g 2-122
Lifting and lowering loads . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-22f 2-121
Operation of . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-22 2-116
Change 2 Index 7
TM 9-2320-272-10
INDEX
Para. Page
F (Contd)
Preparation for use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-22a 2-116
Preparing winch for travel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-22h 2-123
Pulling indirect loads . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-22e 2-120
Pulling direct loads . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-22d 2-118
Rigging the load . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-22c 2-118
Unwinding winch cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-22b 2-116
Fuel burning personnel heater:
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-44a 2-232
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-44b 2-232
Preventive maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-10 2-91
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4 3-17
Fuel system:
Capacity (table 1-6) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-14 1-20
Filter service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-8e 3-27
Location and description of . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2f 1-10
Operation (dual tanks) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-18b 1-38
Operation (single tank) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-18c 1-40
Operation in extreme cold . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-34e 2-205
Operation under rainy or humid conditions . . . . . . . . . . . . . . . . 2-36 2-214
Preventive maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-10 2-64
Priming fuel pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-8e 3-27
G
Gauging tires and inflation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-11d 3-52
General service data (table 1-7) . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-14 1-21
Generating system operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-19d 1-51
Glossary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-9 1-8
H
Hand receipt manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2b 1-5
Hardtop kit and radiator and hood cover kit:
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-43a 2-231
Operating with engine compartment covers installed . . . . . . . . 2-43b 2-231
Heating system operation (electrical) . . . . . . . . . . . . . . . . . . . . . . . 1-19f 1-53
Heating system troubeshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4 3-8
Heater kit, engine coolant
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-45a 2-234
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-45b 2-234
Hood, (PMCS) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-10 2-76.2
Hood, raising and securing, cab . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-19 2-111
Horns preventive maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-10 2-27
How to use this manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . iii
Hydraulic system:
Capacities (table 1-6) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-14 1-20
Crane operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-24d 2-134
Dump body operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-25b 2-148
Index 8 Change 2
TM 9-2320-272-10
INDEX
Para. Page
H (Contd)
Front winch operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-22 2-116
General service data (table 1-7) . . . . . . . . . . . . . . . . . . . . . . . . . . 1-21
Principles of operation:
Dump body hydraulic system operation . . . . . . . . . . . . . . . . . 1-21c 1-76
Front winch hydraulic system operation . . . . . . . . . . . . . . . . . 1-21a 1-73
Medium wrecker crane hydraulic system operation . . . . . . . . 1-21d 1-78
Rear winch hydraulic system operation . . . . . . . . . . . . . . . . . 1-21b 1-74
Rear winch operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-24c 2-127
Hydraulic system preventive maintenance:
Front winch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-10 2-54
Hydraulic hoist . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-10 2-75
Oil level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-10 2-74
Rear winch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-10 2-40
Wrecker crane . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-10 2-51
Hydraulic system troubleshooting:
Crane . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4 3-13
Dump body . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4 3-12
Winch, front . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4 3-11
Winch, rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4 3-14
I
Indicators, chassis controls and . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3 2-2
Induction system, air cleaner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-8f 3-28
Inspection procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-7 2-29
Inspections (PMCS) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6 2-28
Installing cab top, raising windshield and . . . . . . . . . . . . . . . . . . . 2-21 2-114
Instruction plates, decals and . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-28 2-172
Instrument panel:
Preventive maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-10 2-45
Indicator, gauge, and warning system operation . . . . . . . . . . . . . 1-19g 1-54
K
Kit, A-frame:
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-46a 2-238
Operating A-frame . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-46c 2-238
Preparation for use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-46b 2-238
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4 3-19
Kit, airbrake control:
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-47a 2-239
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-47b 2-239
Kit, bow and tarpaulin
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-42a 2-224
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-42b 2-224
Preventive maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-10 2-93
Raising tarpaulin for ventilation . . . . . . . . . . . . . . . . . . . . . . . . . 2-42c 2-227
Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-42d 2-227
Change 2 Index 9
TM 9-2320-272-10
INDEX
Para. Page
K (Contd)
Kit, deepwater fording:
After fording operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-40d 2-222
Fording operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-40c 2-221
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-40a 2-218
Operation preparation for fording . . . . . . . . . . . . . . . . . . . . . . . . 2-40b 2-218
Preventive maintenance services . . . . . . . . . . . . . . . . . . . . . . . . 2-10 2-90
Kit, engine coolant heater . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-45 2-234
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-45a 2-234
Operating . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-45b 2-234
Preventative maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-10 2-91
Kit, fuel burning personnel heater:
Operating . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-44b 2-232
Preventative maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-10 2-91
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4 3-17
Kit, hardtop and radiator and hood cover:
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-43a 2-231
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-43b 2-231
Preventive maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-10 2-94
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4 3-16
Kit, M-8 chemical alarm preventive maintenance . . . . . . . . . . . . 2-10 2-91
Kit, M-11 decontamination preventive maintenance . . . . . . . . . . 2-10 2-91
Kit, machine gun mount preventive maintenance . . . . . . . . . . . . 2-10 2-90
Kit, mud flap
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-48a 2-240
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-48c 2-240
Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-48b 2-240
Kit, rifle mount preventive maintenance . . . . . . . . . . . . . . . . . . . . 2-10 2-90
Kit, troop seat (M929/A1/A2, M930A1/A2) . . . . . . . . . . . . . . . . . . . 2-41 2-223
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-41a 2-223
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-41b 2-223
Preventative maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-10 2-92
L
Leakage, definition by class . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-9 2-32
Leakage deadlines criteria (table 2-2) . . . . . . . . . . . . . . . . . . . . . . 2-9 2-33
Lighting system:
Blackout operations, expansible van . . . . . . . . . . . . . . . . . . . . . . 2-27h 2-167
Blackout operations, preventive maintenance . . . . . . . . . . . . . . 2-10 2-72
Operation of vehicle service lights . . . . . . . . . . . . . . . . . . . . . . . 2-18a 2-109
Service lights preventive maintenance . . . . . . . . . . . . . . . . . . . . 2-10 2-72
Troubleshooting, expansible van . . . . . . . . . . . . . . . . . . . . . . . . . 3-4 3-14
Turn signal and hazard warning lights tab button . . . . . . . . . . 2-18b 2-110
List of:
Abbreviations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-8 1-6
Basic issue items . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-5 B-4
Forms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-2e A-2
Nomenclature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-7 1-6
Terms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-9 1-8
Index 10 Change 2
TM 9-2320-272-10
INDEX
Para. Page
L (Contd)
Change 2 Index 11
TM 9-2320-272-10
INDEX
Para. Page
O (Contd)
Operation:
A-frame kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-46 2-238
Air intake system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-18a 1-36
Airbrake control kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-47 2-239
Break-in . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-7 3-23
CTIS ;(under unusual conditions) . . . . . . . . . . . . . . . . . . . . . . . . 2-31 2-201
Deepwater fording kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-40 2-218
Dump trucks (M929/A1/A2, M930/A1/A2) . . . . . . . . . . . . . . . . . 2-25 2-146
Front winch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-22 2-116
In deep mud . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-37 2-216
In dusty or sandy areas . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-35 2-213
In extreme cold . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-32 2-203
In extreme heat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-34 2-210
In rainy or humid conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-36 2-214
In salt water . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-40 2-218
In snow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-33 2-207
Medium wrecker (M936/A1/A2) . . . . . . . . . . . . . . . . . . . . . . . . . . 2-24 2-127
Rear winch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-24c 2-127
Slave receptacle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-17 2-108
Tractor and fifth wheel (M931/A1/A2, M932/A1/A2) . . . . . . . . . 2-26 2-152
M931/A1/A2 and M932/A1/A2 tractors when towing M131
series, M967/A1, M969/A1/A2, and M970/A1 5,000-gallon
fuel tankers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-14 1-23
Truck, cargo (M923/A1/A2, M925/A1/A2, M927/A1/A2,
M928/A1/A2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-23 2-124
Van (M934/A1/A2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-27 2-158
Wrecker crane (M936/A1/A2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-24d 2-134
Operation in deep mud . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-37 2-216
After operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-37b 2-216
Driving vehicle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-37a 2-216
Operation in dusty or sandy areas . . . . . . . . . . . . . . . . . . . . . . . . . 2-35 2-213
Driving vehicle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-35b 2-213
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-35a 2-213
Stopping or parking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-35c 2-214
Operation in extreme cold . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-32 2-203
Before operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-32b 2-203
Driving vehicle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-32d 2-204
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-32a 2-203
Starting engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-32c 2-203
Stopping or parking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-32e 2-205
Operation in extreme heat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-34 2-210
Before operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-34b 2-210
Driving vehicle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-34c 2-211
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-34a 2-210
Stopping or parking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-34d 2-212
Operation in snow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-33 2-207
After operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-33c 2-209
Index 12 Change 2
TM 9-2320-272-10
INDEX
Para. Page
O (Contd)
Driving vehicle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-33b 2-207
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-33a 2-207
Operation of airbrake control kit:
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-47a 2-239
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-47b 2-239
Operation of auxiliary equipment (special purpose kits) . . . . . . . 2-39 2-217
Operation of crane (M936/A1/A2):
Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4a 2-15
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-24a 2-127
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-24d 2-134
Securing crane after operation . . . . . . . . . . . . . . . . . . . . . . . . . . 2-24f 2-144
Towing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-24e 2-140
Operation of CTIS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-14 2-104
Disable and reset . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-16 3-60
Disable ECU . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-16b 3-60
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-16a 3-60
Reset ECU . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-16c 3-60
Under unusual conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-31 2-201
Operation of cargo trucks (M923/A1/A2, M925/A1/A2,
M927/A1/A2, M928/A1/A2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-23 2-124
Bow and tarpaulin kit:
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-42a 2-224
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-42b 2-224
Raising tarpaulin for ventilation . . . . . . . . . . . . . . . . . . . . . . . 2-42c 2-227
Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-42d 2-227
Controls and indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4d 2-20
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-23a 2-124
Installing front and side racks . . . . . . . . . . . . . . . . . . . . . . . . . . 2-23e 2-125
Lowering and raising dropsides (M923/A1/A2, M925/A1/A2) . . 2-23f 2-126
Lowering and raising tailgate . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-23b 2-124
Lowering and raising troop seat . . . . . . . . . . . . . . . . . . . . . . . . . 2-23c 2-124
Removing front and side racks . . . . . . . . . . . . . . . . . . . . . . . . . . 2-23d 2-125
Operation of dump trucks (M929/A1/A2, M930/A1/A2) . . . . . . . . 2-25 2-146
Controls and indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4b 2-18
Payload capacities . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-25a 2-146
Regular dump operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-25b 2-148
Rocker-type dump operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-25c 2-149
Spreader-type dump operation . . . . . . . . . . . . . . . . . . . . . . . . . . 2-25d 2-150
Operation of engine coolant heater:
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-45a 2-234
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-45b 2-234
Operation of expansible van (M934/A1/A2) . . . . . . . . . . . . . . . . . . 2-27 2-158
Air conditioner operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-27g 2-166
Blackout operations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-27h 2-167
Controls and indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4e 2-21
Electrical system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-27e 2-163
Change 2 Index 13
TM 9-2320-272-10
INDEX
Para. Page
O (Contd)
Expanding van body . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-27d 2-158
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-27a 2-158
Heater operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-27f 2-164
Leveling van body . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-27c 2-158
Retracting van body . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-27i 2-168
Selecting operating site . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-27b 2-158
Operation of front winch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-22 2-116
After winch operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-22g 2-122
Lifting and lowering loads . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-22f 2-121
Preparation for use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-22a 2-116
Preparing winch for travel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-22h 2-123
Pulling indirect loads . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-22e 2-120
Pulling load . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-22d 2-118
Rigging the load . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-22c 2-118
Unwinding winch cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-22b 2-116
Operation of fuel burning personnel heater:
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-44a 2-232
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-44b 2-232
Operation of M931/A1/A2 w/o ABS and M932.A1/A2 w/o ABS
tractors when towing M131 series, M967/A1, M969/A1/A2,
and M970/A1 5,000-gallon fuel tankers . . . . . . . . . . . . . . . . . . . . . 2-26.1 2-156.2
Operation of M931/A1/A2 w/ABS and M932/A1/A2 w/ABS
tractors when towing M131 series, M967/A1, M969/A1/A2,
and M970/A1 5,000-gallon fuel tankers . . . . . . . . . . . . . . . . . . . . . 2-26.2 2-156.6
Operation of medium wrecker (M936/A1/A2) . . . . . . . . . . . . . . . . 2-24 2-127
Controls and indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4a 2-15
Crane operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-24d 2-134
Extinguisher location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E-3
Front winch operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-24b 2-127
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-24a 2-127
Rear winch operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-24c 2-127
Securing crane after operation . . . . . . . . . . . . . . . . . . . . . . . . . . 2-24f 2-144
Towing with wrecker crane . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-24e 2-140
Operation of tractor (M931/A1/A2, M932/A1/A2) . . . . . . . . . . . . . 2-26 2-152
Controls and indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4c 2-19
Coupling semitrailer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-26c 2-152
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-26a 2-152
Uncoupling semitrailer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-26d 2-156
Wedge adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-26b 2-152
Operation of vehicle service lights . . . . . . . . . . . . . . . . . . . . . . . . . 2-18 2-109
P
Parking brake:
Adjusting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-17d 3-61
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-17a 3-61
Operation, emergency brake . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-17b 3-61
Setting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-16d 2-107
System operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-17c 1-31
Testing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-17c 3-61
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4 3-10
Index 14 Change 2
TM 9-2320-272-10
INDEX
Para. Page
P (Contd)
Parking vehicle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-16 2-107
In dusty or sandy areas . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-35c 2-214
In extreme cold . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-32e 2-205
In extreme heat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-34d 2-212
Pintle hook preventive maintenance . . . . . . . . . . . . . . . . . . . . . . . 2-10 2-88
Personnel heater kit, fuel burning:
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-44a 2-232
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-44b 2-232
Fuel burning troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4 3-17
Hot water troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4 3-8
Placing vehicle in motion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-15 2-104
Placing vehicle in motion in sandy areas . . . . . . . . . . . . . . . . . . . . 2-35b 2-213
PMCS procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-7 2-29
Power steering assist cylinder, preventive maintenance . . . . . . . 2-10 2-61
Power steering reservoir . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-8 3-26
Power system operation:
Air intake system operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-18a 1-36
Cooling system operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-18e 1-42
Engine oil system operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-18f 1-44
Exhaust system operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-18d 1-41
Fuel system (dual tank) operation . . . . . . . . . . . . . . . . . . . . . . . 1-18b 1-38
Fuel system (single tank) operation . . . . . . . . . . . . . . . . . . . . . . 1-18c 1-40
Powertrain system operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-18g 1-46
Preparation for shipment:
Air intake extension removal and installation . . . . . . . . . . . . . . 2-29f 2-198
Davit and boom removal and installation . . . . . . . . . . . . . . . . . 2-29g 2-199
Exhaust pipe extension removal and installation . . . . . . . . . . . 2-29e 2-197
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-29a 2-194
Minimum reducible height . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-29c 2-194
Minimum reducible width . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-29h 2-200
Mirror removal and installation . . . . . . . . . . . . . . . . . . . . . . . . . 2-29d 2-196
Tools and special requirements . . . . . . . . . . . . . . . . . . . . . . . . . . 2-29b 2-194
Preparation for starting engine (above +32°F) (0°C) . . . . . . . . . . 2-12 2-100
Preparation for use:
Vehicle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2 2-1
Winch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-22 2-116
Preparations for fording . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-40b 2-218
Prevention of use by enemy . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4 1-5
Preventive maintenance (table 2-2) . . . . . . . . . . . . . . . . . . . . . . . . 2-10 2-34
Air cleaner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-10 2-80
Air compressor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-10 2-63
Air compressor (monthly) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-10 2-957
Air dryer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-10 2-481
Air intake system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-10 2-69
Air reservoir . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-10 2-67
Air tank check valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-10 2-81
Alcohol evaporator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-10 2-79
Change 2 Index 15
TM 9-2320-272-10
INDEX
Para. Page
P (Contd)
Arctic winterization kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-10 2-91
Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-10 2-78
Blackout operation (expansible van) . . . . . . . . . . . . . . . . . . . . . . 2-10 2-82
Bow and tarpaulin kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-10 2-93
Break system (after) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-10 2-72
Break system (during) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-10 2-54
Cargo bed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-10 2-73
Cargo body sides . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-10 2-85
Cooling system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-10 2-54
Controls and indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-10 2-44
Corrosion control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3 1-5
CTIS (after) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-10 2-71
CTIS (before) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-10 2-47
CTIS (during) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-10 2-53
CV boot . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-10 2-54
Deepwater fording kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-10 2-90
Differential . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-10 2-88
Drivebelts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-10 2-56
Dump body . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-10 2-86
Exhaust system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-10 2-66
Expansible van . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-10 2-76
Extinguisher fire . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-10 2-42
Frame inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-10 2-98
Front winch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-10 2-54
Fuel filter/separator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-10 2-64
Fuel tank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-10 2-66
Fifth wheel:
Before . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-10 2-37
Monthly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-10 2-99
Hardtop kit and radiator and hood cover . . . . . . . . . . . . . . . . . . 2-10 2-94
Hoist, hydraulic (after) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-10 2-7
Hoist, hydraulic (before) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-10 2-49
Horns . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-10 2-72
Instrument panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-10 2-45
Lights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-10 2-72
M-8 chemical alarm kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-10 2-91
M-11 decontamination kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-10 2-91
Machine gun mounting kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-10 2-90
Mirrors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-10 2-72
Mounts, cab . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-10 2-2
Oil filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-10 2-60
Oil level:
Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-10 2-60
Hydraulic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-10 2-74
Transmission . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-10 2-58
Index 16 Change 2
TM 9-2320-272-10
INDEX
Para. Page
P (Contd)
Pintle hook . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-10 2-88
Power steering assist cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-10 2-61
Power steering pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-10 2-62
Radiator and hood cover kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-10 2-94
Rear winch and controls:
Before . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-10 2-40
Weekly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-10 2-89
Reservoir:
Air . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-10 2-67
Power steering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-10 2-62
Seat and seatbelt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-10 2-70
Semi-trailer accessory connections . . . . . . . . . . . . . . . . . . . . . . . 2-10 2-38
Spare tire davit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-10 2-85
Steering system:
After . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-10 2-62a
Monthly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-10 2-96
Surge tank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-10 2-97
Tailgate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-10 2-87
Tires . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-10 2-68
Trailer brakes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-10 2-50
Transfer case . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-10 2-87
Troop seat kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-10 2-92
Van electrical:
After . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-10 2-76
Weekly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-10 2-82
Wiper, windshield . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-10 2-35
Wheels, studs, and nuts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-10 2-65
Wrecker crane:
After . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-10 2-77
Before . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-10 2-51
Weekly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-10 2-88
Monthly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-10 2-97
Preventive maintenance checks and services . . . . . . . . . . . . . . . . 2-6 2-28
After . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-10 2-54
Before . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-10 2-35
During . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-10 2-52
Monthly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-10 2-95
Weekly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-10 2-78
Priming fuel pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-8e 3-27
Principles of operation:
Compressed air and brake system operation . . . . . . . . . . . . . . . 1-20 1-57
Air pressure supply system operation . . . . . . . . . . . . . . . . . . . 1-20b 1-58
Air venting system operation . . . . . . . . . . . . . . . . . . . . . . . . . . 1-20g 1-70
Auxiliary air-power system operation . . . . . . . . . . . . . . . . . . 1-20f 1-68
Central Tire Inflation System (CTIS) . . . . . . . . . . . . . . . . . . . 1-20h 1-72
Change 2 Index 17
TM 9-2320-272-10
INDEX
Para. Page
P (Contd)
Medium wrecker automatic brake lock system operation . . . 1-20a 1-57
Primary service airbrake system operation . . . . . . . . . . . . . . 1-20e 1-65
Secondary service airbrake system operation . . . . . . . . . . . . . 1-20c 1-62
Spring airbrake system operation . . . . . . . . . . . . . . . . . . . . . . 1-20d 1-64
Control system operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-17 1-27
Accelerator controls system operation . . . . . . . . . . . . . . . . . . . 1-17b 1-30
Parking brake system operation . . . . . . . . . . . . . . . . . . . . . . . 1-17c 1-31
Starting and ether starting system operation . . . . . . . . . . . . . 1-17a 1-28
Steering system operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-17d 1-32
Transfer case control system operation . . . . . . . . . . . . . . . . . . 1-17f 1-34
Transmission control system operation . . . . . . . . . . . . . . . . . . 1-17e 1-33
Electrical system operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-19 1-48
Battery system operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-19a 1-48
Directional signal system operation . . . . . . . . . . . . . . . . . . . . . 1-19e 1-52
Ether starting system operation . . . . . . . . . . . . . . . . . . . . . . . 1-19c 1-50
Generating system operation . . . . . . . . . . . . . . . . . . . . . . . . . . 1-19d 1-51
Heating system operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-19f 1-53
Indicator, gauge, and warning system operation . . . . . . . . . . 1-19g 1-54
Starting system operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-19b 1-49
Trailer and semitrailer connection system operation . . . . . . . 1-19h 1-56
Hydraulic system operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-21 1-73
Dump body hydraulic system operation . . . . . . . . . . . . . . . . . 1-21c 1-76
Front winch hydraulic system operation . . . . . . . . . . . . . . . . . 1-21a 1-73
Medium wrecker crane hydraulic system operation . . . . . . . . 1-21d 1-78
Rear winch hydraulic system operation . . . . . . . . . . . . . . . . . 1-21b 1-74
Power system operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-18 1-36
Air intake system operation . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-18a 1-36
Cooling system operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-18e 1-42
Engine oil system operation . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-18f 1-44
Exhaust system operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-18d 1-41
Fuel system (dual tank) operation . . . . . . . . . . . . . . . . . . . . . . 1-18b 1-38
Fuel system (single tank) operation . . . . . . . . . . . . . . . . . . . . . 1-18c 1-40
Powertrain system operation . . . . . . . . . . . . . . . . . . . . . . . . . . 1-18g 1-46
Publication index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-1 A-1
Publications, other:
General publications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-2d A-2
Field manuals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-2c A-1
Forms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-2e A-2
Technical bulletins . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-2b A-1
Technical manuals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-2a A-1
R
Radiator and hood cover kit, hardtop kit and,:
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-43a 2-231
Operating with engine compartment covers . . . . . . . . . . . . . . . . 2-43b 2-231
Preventive maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-10 2-94
Index 18 Change 2
TM 9-2320-272-10
INDEX
Para. Page
R (Contd)
Radiator fan clutch emergency service . . . . . . . . . . . . . . . . . . . . . . 3-14 3-58
Raising and securing cab hood . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-19 2-111
Raising windshield and installing cab top . . . . . . . . . . . . . . . . . . . 2-21 2-114
Rear winch:
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-24c 2-127
References (appendix A) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-1
Releasing spring brake (emergency) . . . . . . . . . . . . . . . . . . . . . . . . 3-13d 3-56
Reporting equipment improvement recommendations (EIR’s) . . . 1-5 1-5
Reservoirs, air . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-9 3-30
Final inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-9c 3-30
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-9a 3-30
Preventive maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-10 2-67
Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-9b 3-30
Shutoff valves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-12 3-55
Rifle mount kit preventive maintenance . . . . . . . . . . . . . . . . . . . . 2-10 2-90
S
Scope:
Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1c 1-4
Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1a 1-4
Vehicle purpose . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1b 1-4
Seat adjustment, operator’s . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3 2-7
Seat and seatbelt preventive maintenance . . . . . . . . . . . . . . . . . . 2-10 2-70
Shipping dimensions (table 1-11) . . . . . . . . . . . . . . . . . . . . . . . . . . 1-26
Shutoff valves, air system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-12 3-55
Side rack and troopseat: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-41 2-223
Slave receptacle to start engine, using . . . . . . . . . . . . . . . . . . . . . . 2-17 2-108
Special instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-30 2-201
Special kits controls and indicator . . . . . . . . . . . . . . . . . . . . . . . . . 2-5 2-28
Special purpose kits, general . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-38 2-217
Spring brake . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-13 3-56
Applying . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-13b 3-56
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-13a 3-56
Preventive maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-10 2-47
Release . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-13d 3-56
Testing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-10 2-47
Splash shield . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-15 3-60
Splash shield removal, engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-15b 3-60
Starting and ether starting system operation . . . . . . . . . . . . . . . . 1-17a 1-28
Starting engine:
In extreme cold . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-32c 2-203
Starting (above +32°F (0°C) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-12 2-100
Starting (below +32°F (0°C) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-13 2-102
Using slave receptacle to start engine . . . . . . . . . . . . . . . . . . . . 2-17 2-108
Starting system operation (electrical) . . . . . . . . . . . . . . . . . . . . . . 1-19b 1-49
Change 2 Index 19
TM 9-2320-272-10
INDEX
Para. Page
S (Contd)
Steering system:
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-17d 1-32
Power steering assist cylinder preventive maintenance . . . . . . 2-10 2-61
Power steering pump preventive maintenance . . . . . . . . . . . . . 2-10 2-62
Preventive maintenance checks and service, general:
After . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-10 2-62
Monthly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-10 2-96
Reservoir preventive maintenance . . . . . . . . . . . . . . . . . . . . . . . 2-10 2-62
Reservoir . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-8d 3-26
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4 3-10
Stopping:
In dusty or sandy areas . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-35c 2-214
In extreme cold . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-32e 2-205
In extreme heat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-34d 2-212
Vehicle and engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-16 2-107
T
Tables:
1-1 — Differences Between Models . . . . . . . . . . . . . . . . . . . . . . . 1-13 1-14
1-2 — Winch and Crane Data . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-14 1-16
1-3 — Vehicle Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-14 1-17
1-4 — Weights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-14 1-18
1-5 — Chassis Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-14 1-19
1-6 — Capacities for Normal Operating Conditions . . . . . . . . . 1-14 1-20
1-7 — General Service Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-14 1-21
1-8 — Engine and Cooling System Data . . . . . . . . . . . . . . . . . . . 1-14 1-22
1-9 — Automatic Transmission Data . . . . . . . . . . . . . . . . . . . . . 1-14 1-23
1-9A — Maximum Safe Operating Speeds . . . . . . . . . . . . . . . . . 1-14 1-23
1-10 — Tire Inflation Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-14 1-24
1-11 — Shipping Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-14 1-26
2-1 — General Cleaning Instructions . . . . . . . . . . . . . . . . . . . . . 2-8 2-31
2-2 — Fluid Leakage Criteria for Tactical Vehicles . . . . . . . . . . 2-9 2-33
2-3 — Preventive Maintenance Checks and Services . . . . . . . . 2-10 2-34
2-4 — Main Light Switch Logic Table . . . . . . . . . . . . . . . . . . . . 2-18 2-109
2-5 — Typical Material Weights . . . . . . . . . . . . . . . . . . . . . . . . . 2-25 2-146
2-6 — M939/A1/A2 Series Special Purpose Kits . . . . . . . . . . . . 2-38 2-217
3-1 — Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4 3-2
3-2 — CTIS Indications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-5 3-20
Tailgate preventive maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . 2-10 2-87
Tarpaulin, bows, and troopseats:
Bow and tarpaulin kit installation . . . . . . . . . . . . . . . . . . . . . . . 2-42b 2-224
Removing cab top and lowering windshield . . . . . . . . . . . . . . . . 2-21 2-114
Side rack and troop seat installation
(M939/A1/A2, M930/A1/A2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-41b 2-223
Side rack and troop seat (M929/A1/A2, M930/A1/A2) . . . . . . . . 2-41 2-223
Index 20 Change 2
TM 9-2320-272-10
INDEX
Para. Page
T (Contd)
Side rack and troop seat (M923/A1/A2, M925/A1/A2,
M927/A1/A2, M928/A1/A2):
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-23e 2-125
Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-23d 2-125
Troop seat, lowering and raising . . . . . . . . . . . . . . . . . . . . . . . 2-23c 2-124
Tarpaulin kit, bow and:
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-42a 2-224
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-42b 2-224
Raising for ventilation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-42c 2-227
Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-42d 2-227
Terms, glossary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-9 1-8
Tire inflation data (table 1-10) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-14 1-24
Tires . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-11 3-32
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-11a 3-32
Inflation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-11d 3-52
Pressure (table 1-10) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-14 1-24
Preventive maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-10 2-68
Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-11c 3-40
Spare tire . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-11b 3-32
Tools authorized . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-1
Tools supplied . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-5 B-4
Tools used for preparation for shipment . . . . . . . . . . . . . . . . . . . . 2-29b 2-194
Towing vehicle:
With towbar . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-20 2-112
With wrecker crane . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-24e 2-140
Tractor (M931/A1/A2, M932/A1/A2):
Body equipment controls and indicators . . . . . . . . . . . . . . . . . . . 2-4c 2-19
Connecting accessories, preventive maintenance . . . . . . . . . . . . 2-10 2-38
Fifth wheel preventive maintenance:
Before . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-10 2-37
Monthly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-10 2-99
Operation:
Coupling semitrailer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-26c 2-152
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-26a 2-152
Uncoupling semitrailer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-26d 2-156
Wedge adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-26b 2-152
Trailer and semitrailer connection system operation . . . . . . . . . . 1-19h 1-56
Transfer case:
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-17f 1-34
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4 3-9
Preventive maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-10 2-87
Transmission:
Automatic transmission data (table 1-9) . . . . . . . . . . . . . . . . . . 1-14 1-23
Capacities (table 1-6) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-14 1-20
Data (table 1-9) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-14 1-23
Change 2 Index 21
TM 9-2320-272-10
INDEX
Para. Page
T (Contd)
Oil level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-10 3-30
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-17e 1-33
Preventive maintenance, oil level . . . . . . . . . . . . . . . . . . . . . . . . 2-10 2-58
Transmission driving range selection (table 1-9) . . . . . . . . . . . . 1-14 1-23
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4 3-8
Troop seat kit:
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-41a 2-223
Troop seat kit installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-41b 2-223
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3 3-2
Troubleshooting (table 3-1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4 3-2
A-frame kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4 3-19
Air and brake systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4 3-9
Parking brake . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4 3-10
Service brake . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4 3-9
Air conditioner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4 3-16
Arctic winterization kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4 3-16
Airbrake control kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4 3-20
Blackout operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4 3-15
Cooling system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4 3-7
Dump body hoist assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4 3-12
Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4 3-5
Expansible vans . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4 3-14
Front winch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4 3-11
Fuel burning personnel and engine coolant heater kits . . . . . . 3-4 3-17
Heating system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4 3-8
Hot water . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4 3-8
Hydraulic crane . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4 3-13
Radiator and hood cover kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4 3-16
Rear winch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4 3-14
Steering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4 3-10
Transfer case . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4 3-9
Transmission . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4 3-8
Wheels, tires, and hubs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4 3-10
Troubleshooting, CTIS (table 3-2) . . . . . . . . . . . . . . . . . . . . . . . . . 3-5 3-20
Central tire inflation system . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-5a 3-20
CTIS integration with air brake system . . . . . . . . . . . . . . . . . . . 3-5b 3-20
Rapid inflation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-5c 3-20
Turn signal and hazard warning lights . . . . . . . . . . . . . . . . . . . . . 2-18b 2-110
Typical material weights (table 2-5) . . . . . . . . . . . . . . . . . . . . . . . . 1-14 2-146
U
Uncooling semi-trailers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-26d 2-152
V
Van (M934/A1/A2):
Blackout operations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-27h 2-167
Controls and instruments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4e 2-21
Index 22 Change 2
TM 9-2320-272-10
INDEX
Para. Page
V (Contd)
Expanding body . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-27d 2-158
Extinguisher location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E-2
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-27a 2-158
Leveling body . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-27c 2-158
Operating air conditioner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-27g 2-166
Operating electrical system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-27e 2-163
Operating heater . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-27f 2-164
Retracting body . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-27i 2-168
Selecting operating site . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-27b 2-158
Vehicle dimensions (table 1-3) . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-14 1-17
W
Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Warning a
Warranty information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-6 1-6
Water separator/fuel filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-8e 3-27
Wedge adjustment (fifth wheel) . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-26b 2-152
Weekly PMCS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-10 2-78
Weights (table 1-4) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-18
Wheel, tires, and hubs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4 3-10
Wheels and tires . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-11 3-32
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-11a 3-32
Inflation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-11d 3-52
Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-11c 3-40
Spare . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-11b 3-32
Winch:
Front:
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-22 2-116
Preventive maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-10 2-54
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4 3-11
Rear:
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-24c 2-127
Preventive maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-10 2-40
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4 3-14
Winch and crane data (table 1-2) . . . . . . . . . . . . . . . . . . . . . . . . . . 1-14 1-16
Windshield, raising . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-21 2-114
Windshield wipers preventive maintenance . . . . . . . . . . . . . . . . . 2-10 2-35
Wrecker, medium (M936/A1/A2) . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-24 2-127
Body equipment controls and indicators . . . . . . . . . . . . . . . . . . . 2-4a 2-15
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-24a 2-127
Operation of crane . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-24d 2-134
Operation of front winch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-24b 2-127
Operation of rear winch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-24c 2-127
Towing:
With towbar . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-20 2-112
With wrecker crane . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-24e 2-140
TO: (Forward to proponent of publication or form) FROM: (Activity and location) (include ZIP code)
(include ZIP code)
AMSTA-LC-CI Tech Pubs, TACOM-RI Co. B, 1st BN, 2nd Brigade
1 Rock Island Arsenal Ft. Hood, TX 76445
Rock Island, IL 61299-7630
PA RT I - A L L P U B L I C AT I O N S ( E X C E P T R P S T L A N D S C / S M ) A N D B L A N K F O R M S
SAMPLE
TOTAL NO.
OF MAJOR
PAGE COLM LINE NATIONAL REFERENCE FIGURE ITEM ITEMS RECOMMENDED
NO. NO. NO. STOCK NUMBER NO. NO. NO. SUPPORTED ACTION
SAMPLE
(Any general remarks or recommendations, or suggestions for improvement of publications
PA RT I I I - R E M A R K S
and blank forms. Additional blank sheets may be used if more space is needed.)
USAPPC V3.00
RECOMMENDED CHANGES TO Use Part II (reverse) for Repair Parts and DATE:
PUBLICATIONS AND BLANK FORMS Special Tools Lists (RPSTL) and Supply
For use of this form, see AR 25-30; the proponent Catalogs/Supply Manuals (SC/SM).
agency is ODISC4.
TO: (Forward to proponent of publication or form) FROM: (Activity and location) (include ZIP code)
(include ZIP code)
AMSTA-LC-CI Tech Pubs, TACOM-RI
1 Rock Island Arsenal
Rock Island, IL 61299-7630
PA RT I - A L L P U B L I C AT I O N S ( E X C E P T R P S T L A N D S C / S M ) A N D B L A N K F O R M S
TOTAL NO.
OF MAJOR
PAGE COLM LINE NATIONAL REFERENCE FIGURE ITEM ITEMS RECOMMENDED
NO. NO. NO. STOCK NUMBER NO. NO. NO. SUPPORTED ACTION
USAPPC V3.00
By Order of the Secretary of the Army:
DENNIS J. REIMER
General, United States Army
Chief of Staff
Official:
JOEL B. HUDSON
Administrative Assistant to the
Secretary of the Army
05676
RONALD R. FOGLEMAN
General, United States Air Force
Chief of Staff
Official:
Distribution:
To be distributed in accordance with the initial distribution number (IDN) 380385,
requirements for TM 9-2320-272-10.
THE METRIC SYSTEM AND EQUIVALENTS
LINEAR MEASURE LIQUID MEASURE
1 Centimeter = 10 Millimeters = 0.01 Meters = 1 Milliliter = 0.001 Liters = 0.0338 Fluid Ounces
0.3937 Inches 1 Liter = 1,000 Milliliters = 33.82 Fluid Ounces
1 Meter = 100 Centimeters = 1,000 Millimeters = TEMPERATURE
39.37 Inches Degrees Fahrenheit (F) = °C • 9 ÷ 5 + 32
1 Kilometer = 1,000 Meters = 0.621 Miles Degrees Celsius (C) = °F - 32 • 5 ÷ 9
SQUARE MEASURE 212° Fahrenheit is equivalent to 100° Celsius
1 Sq Centimeter = 100 Sq Millimeters = 0.155 Sq Inches 89.96° Fahrenheit is equivalent to 32.2° Celsius
1 Sq Meter = 10,000 Sq Centimeters = 10.76 Sq Feet 32° Fahrenheit is equivalent to 0° Celsius
1 Sq Kilometer = 1,000,000 Sq Meters = 0.386 Sq Miles WEIGHTS
CUBIC MEASURE 1 Gram = 0.001 Kilograms = 1,000 Milligrams =
1 Cu Centimeter = 1,000 Cu Millimeters = 0.06 Cu Inches 0.035 Ounces
1 Cu Meter = 1,000,000 Cu Centimeters = 35.31 Cu Feet 1 Kilogram = 1,000 Grams = 2.2 Lb
1 Metric Ton = 1,000 Kilograms = 1 Megagram =
1.1 Short Tons
0
INCHES
CENTIMETERS
TO CHANGE TO MULTIPLY BY
Inches . . . . . . . . . . . . . . . . . . . . Millimeters . . . . . . . . . . . . . . . . 25.400
1
Inches . . . . . . . . . . . . . . . . . . . . Centimeters . . . . . . . . . . . . . . . 2.540
Feet . . . . . . . . . . . . . . . . . . . . . . Meters . . . . . . . . . . . . . . . . . . . . 0.305
Yards . . . . . . . . . . . . . . . . . . . . Meters . . . . . . . . . . . . . . . . . . . . 0.914
2
Miles . . . . . . . . . . . . . . . . . . . . . Kilometers . . . . . . . . . . . . . . . . 1.609
Square Inches . . . . . . . . . . . . . Square Centimeters . . . . . . . . . 6.451
1
Square Feet . . . . . . . . . . . . . . . Square Meters . . . . . . . . . . . . . 0.093
Square Yards . . . . . . . . . . . . . . Square Meters . . . . . . . . . . . . . 0.836
3
Square Miles . . . . . . . . . . . . . . Square Kilometers . . . . . . . . . . 2.590
Acres . . . . . . . . . . . . . . . . . . . . . Square Hectometers . . . . . . . . 0.405
Cubic Feet . . . . . . . . . . . . . . . . Cubic Meters . . . . . . . . . . . . . . 0.028
4
Cubic Yards . . . . . . . . . . . . . . . Cubic Meters . . . . . . . . . . . . . . 0.765
Fluid Ounces . . . . . . . . . . . . . . Milliliters . . . . . . . . . . . . . . . . . 29.573
Pints . . . . . . . . . . . . . . . . . . . . . Liters . . . . . . . . . . . . . . . . . . . . 0.473
5
2
Quarts . . . . . . . . . . . . . . . . . . . . Liters . . . . . . . . . . . . . . . . . . . . 0.946
Gallons . . . . . . . . . . . . . . . . . . . Liters . . . . . . . . . . . . . . . . . . . . 3.785
Ounces . . . . . . . . . . . . . . . . . . . Grams . . . . . . . . . . . . . . . . . . . . 28.349
6
Pounds . . . . . . . . . . . . . . . . . . . Kilograms . . . . . . . . . . . . . . . . . 0.4536
Short Tons . . . . . . . . . . . . . . . . Metric Tons . . . . . . . . . . . . . . . 0.907
Pound-Feet . . . . . . . . . . . . . . . . Newton-Meters . . . . . . . . . . . . . 1.356
Pounds Per Square Inch . . . . . Kilopascals . . . . . . . . . . . . . . . . 6.895 7
Miles Per Gallon . . . . . . . . . . . Kilometers Per Liter . . . . . . . . 0.425
3
TO CHANGE TO MULTIPLY BY
Millimeters . . . . . . . . . . . . . . . . Inches . . . . . . . . . . . . . . . . . . . . 0.03937
Centimeters . . . . . . . . . . . . . . . Inches . . . . . . . . . . . . . . . . . . . . 0.3937
9
13