Assembly Section: Mast - Contact Combilift Quoting The Truck Serial Number For Mast Parts Manual

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CONTENTS

ASSEMBLY SECTION
Mainframe - I................................................................................................................... 1
Mainframe - II.................................................................................................................. 1.1
Mainframe - Optional Extras............................................................................................ 1.2
Rear Arm......................................................................................................................... 2
Batteries.......................................................................................................................... 3
Bonnet............................................................................................................................. 4
Hydraulic Tank................................................................................................................ 5
Cabin Assembly - I.......................................................................................................... 6
Cabin Assembly - II......................................................................................................... 6.1
Cabin Assembly - III........................................................................................................ 6.2
Controllers & Contactors................................................................................................. 7
Motor/Pump..................................................................................................................... 8
6-Port Diverter Valve & 4-Port Changeover Valve.......................................................... 9
Pilot (Reduced) Pressure Valve & Brake Valve.............................................................. 9.1
Steering Cylinders........................................................................................................... 10
Transmission & Wheels................................................................................................... 11
Steering Motor................................................................................................................. 12
Lever Valve Chest (Standard)......................................................................................... 13
Joystick Valve Chest (Optional)...................................................................................... 13.1
Lever Dash (Standard).................................................................................................... 14
Joystick Dash (Optional)................................................................................................. 14.1
Mast Carriage (Tilt & Reach Cylinders)........................................................................... 15
Fuse Box......................................................................................................................... 16
Relays............................................................................................................................. 17
Forks............................................................................................................................... 18

Mast - Contact Combilift Quoting The Truck Serial Number For Mast Parts Manual

Hydraulic Sections
Steering Motor & Valve Chest Feed & Return Lines....................................................... 19
Steering Cylinder Lines................................................................................................... 20
Steering Motor Lines....................................................................................................... 21
Pilot (Reduced) Pressure Brake Lines............................................................................ 22
Reach Cylinder Lines...................................................................................................... 23
Tilt Cylinder Lines............................................................................................................ 24
Lift & Auxiliary Section Lines........................................................................................... 25
Ref No: CM4ET001 Rev: 02-A Rev Date: 03/09/2013 SECTION
Title: Mainframe Assembly - I 01
32
10 27
43
26 26

15

46

5
20

19
26

36
27

35
26
45
28 36
37
34
38
33

30

29

26
40

51
26
17
11
4
47
18
9

16

10

12
49

48
13
50

23
25

24 2
6
31

44
1
14 41

36
39

36 42

41
8
27 36

22
42
21

7
 COMBILIFT LTD. 2013
Ref No: CM4ET001 Rev: 02-A Rev Date: 03/09/2013 SECTION
Title: Mainframe Assembly - I 01
Parts Table
ITEM QTY. DESCRIPTION PART NO. REV. SERIAL BREAK
1* 1 Left Hand Swivel AMS00009 06-A
2 1 Swivel Bearing VU14-0179 (129156-4) CPS00005 03-A
3 1 4-Port Changeover Valve See Section 9 03-A
4 1 6-Port Diverter Valve See Section 9 06-A
5 1 1/2" Pilot Operated Check Valve See Section 9 01-A
6 1 Front LH Slave Steering Cylinder See Section 10 01-A
7 1 Transmission See Section 11 01-A
8 1 Gearbox Blanking Plate AMS00022 02-A
9 2 Frei Angle Sensor BEPE0033 01-A
10 2 Bearing (61901-2RS1) VPB00007 01-A
11 1 Sensor Cover Plate AMF01617 01-A 21152
12 1 Angle Sensor Mtg Plate AMS00047 02-A 21152
13 1 Potentiometer Mount Assembly AMS00054 01-A 21152
14 1 Front Angle Sensor Spigot AMS00050 03-A 21152
15 1 Angle Sensor Mounting Plate AMF01602 01-A
16 1 Side Step AMF00260 01-A
17 2 Guide Roller C/W Internal Bushing CMF00074 01-A
18 2 Guide Roller Shaft CMF00058 01-A
19 4 Cabin Rubber Mount Assembly CPC00110 01-A
20 4 Carriage Ram Nylon Wear Pad CPMC0003 01-A
21 6 M16 Schnorr Washer CPB00459 01-A
22 6 5/8" UNC x 1"3/4 Socket Head Bolt CPB00460 01-A
23 24 M10x50 Hex Head Bolt (Grade 10.9) CPB00289 01-A
24 1 M20 Nut CPB00083 01-A
25 1 M20x50 Hex Head Bolt (Class 8.8) CPB00495 01-A
26 14 M8 Flat Washer CPB00321 03-A
27 5 M8 Lock Nut CPB00029 02-A
28 2 M8x55 Hex Head Bolt CPB00042 01-A
29 2 M8 Spring Washer CPB00104 01-A
30 2 M8x80 Hex Head Bolt CPB00043 01-A
31 1 M20 Safety Washer CPB00435 01-A
32 2 M8x30 Hex Head Bolt CPB00135 01-A
33 12 18mm Pipe Clamp CPF00046 01-A
34 6 18mm Pipe Clamp Top CPF00048 01-A
35 2 M6 Straight Grease Nipple CPB00070 02-A
36 8 M12 Flat Washer CPB00082 01-A
37 2 M12 Nylon Lock Nut CPB00123 01-A
38 2 M12x110 Hex Head Bolt CPB00163 01-A
39 2 M12x25mm Hex Head Bolt (Class 8.8) CPB00434 01-A
40 4 M8x14 Hex Head Bolt CPB00236 01-A
41 2 Steering Ram Washer CMR00006 01-A
42 2 M12x35 Hex Head Bolt (Grade 12.9) CPB00227 01-A
43 2 M4x30 Slotted Pan Head Screw CPB00261 01-A
44 2 M10x55 Hex Head Bolt CPB00207 02-A
45 1 M8x35 Hex Head Bolt CPB00039 01-A
46 2 M4 Lock Nut CPB00364 01-A
47 2 M4x25 Socket Head Bolt CPB00500 01-A
48 2 M5 Spring Washer CPB00204 01-A
49 2 M5 Flat Washer CPB00128 01-A
50 2 M5x20 Socket Cap Bolt CPB00125 01-A
51 3 M5x16 Counter Sunk Bolt CPB00265 01-A
Note:

1. Machine Serial Number Must Be Quoted When Ordering Parts Marked With *
Ref No: CM4ET001 Rev: 01-A Rev Date: 14/12/2012 SECTION
Title: Mainframe Assembly - I 01
30
10 25
42
24 24

13

46

17
24

34
25

33
24
45
26 34
35
32
36
31

28

27
18
24 37

24
15

16

14

44

21

23
46
22 21
6
29 11

43
12 1
38
41

34
40

34 39

38
8
34

20
39
19

7
 COMBILIFT LTD. 2012
Ref No: CM4ET001 Rev: 01-A Rev Date: 14/12/2012 SECTION
Title: Mainframe Assembly - I 01
Parts Table
ITEM QTY. DESCRIPTION PART NO. REV. SERIAL BREAK
1* 1 Left Hand Swivel AMS00009 03-A
2 1 Swivel Bearing VU14-0179 (129156-4) CPS00005 03-A
3 1 4-Port Changeover Valve See Section 9 03-A
4 1 6-Port Diverter Valve See Section 9 06-A
5 1 1/2" Pilot Operated Check Valve See Section 9 01-A
6 1 Front LH Slave Steering Cylinder See Section 10 01-A
7 1 Transmission See Section 11 01-A
8 1 Gearbox Blanking Plate AMS00022 02-A
9 2 Frei Angle Sensor BEPE0033 01-A
10 1 Wire Guidance Bearing (61901-2RS1) VPB00007 01-A
11 1 Front Angle Sensor Mount AMS00006 02-A
12 1 Front Angle Sensor Spigot AMS00015 01-A
13 1 Angle Sensor Mounting Plate AMF01602 01-A
14 1 Side Step AMF00260 01-A
15 2 Guide Roller C/W Internal Bushing CMF00074 01-A
16 2 Guide Roller Shaft CMF00058 01-A
17 4 Cabin Rubber Mount Assembly CPC00110 01-A
18 4 Carriage Ram Nylon Wear Pad CPMC0003 01-A
19 6 M16 Schnorr Washer CPB00459 01-A
20 6 5/8" UNC x 1"3/4 Socket Head Bolt CPB00460 01-A
21 24 M10x50 Hex Head Bolt (Grade 10.9) CPB00289 01-A
22 1 M20 Nut CPB00083 01-A
23 1 M20x50 Hex Head Bolt (Class 8.8) CPB00495 01-A
24 14 M8 Flat Washer CPB00321 03-A
25 4 M8 Lock Nut CPB00029 01-A
26 2 M8x55 Hex Head Bolt CPB00042 01-A
27 2 M8 Spring Washer CPB00104 01-A
28 2 M8x80 Hex Head Bolt CPB00043 01-A
29 1 M20 Safety Washer CPB00435 01-A
30 2 M8x30 Hex Head Bolt CPB00135 01-A
31 12 18mm Pipe Clamp CPF00046 01-A
32 6 18mm Pipe Clamp Top CPF00048 01-A
33 2 M6 Straight Grease Nipple CPB00070 02-A
34 8 M12 Flat Washer CPB00082 01-A
35 2 M12 Nylon Lock Nut CPB00123 01-A
36 2 M12x110 Hex Head Bolt CPB00163 01-A
37 4 M8x14 Hex Head Bolt CPB00236 01-A
38 2 Steering Ram Washer CMR00006 01-A
39 2 M12x35 Hex Head Bolt (Grade 12.9) CPB00227 01-A
40 2 M12x25mm Hex Head Bolt (Class 8.8) CPB00434 01-A
41 1 M8 Hex Nut CPB00049 01-A
42 2 M4x30 Slotted Pan Head Screw CPB00261 01-A
43 2 M10x55 Hex Head Bolt CPB00207 02-A
44 2 M4x20 Socket Cap Bolt (Zinc Plated) CPB00148 01-A
45 1 M8x35 Hex Head Bolt CPB00039 01-A
46 4 M4 Lock Nut CPB00364 01-A
Note:

1. Machine Serial Number Must Be Quoted When Ordering Parts Marked With *
 COMBILIFT LTD. 2012
34

33

32

Ref No: CM4ET001.1


Title: Mainframe Assembly - II
26

25
24
35

39

24

25 12
7 19 4
43

Rev: 01-A Rev Date: 13/12/2012 SECTION


20
8
19 38
21

18

5 36
27
24
25 22
29 37 19
28 2 17
30
31 23 16
11
42
18

9 1

13
40

19 3

29
41
15 30
40
14 44

01
19
10

41
Ref No: CM4ET001.1 Rev: 01-A Rev Date: 13/12/2012 SECTION
Title: Mainframe Assembly - II 01
Parts Table
ITEM QTY. DESCRIPTION PART NO. REV. SERIAL BREAK
1* 1 Right Hand Swivel AMS00001 03-A
2 1 Swivel Bearing VU14-0179 (129156-4) CPS00005 03-A
3 1 Traction Motor - 5kW VEPE0002 01-A
4 1 AC Slave Controller - 80v APE00086 01-A
5 1 Small Heat Sink BEPE0028 01-A
6 1 Motor/Pump Assembly See Section 8 01-A
7 1 Pilot Pressure Valve (180010001) See Section 9 02-A
8 1 Brake Valve Assembly See Section 9 01-A
9 1 Front RH Master Steering Cylinder See Section 10 01-A
10 1 Transmission See Section 11 01-A
11 4 Swivel Cable Carrier Chain VEPE0009 01-A
12 1 Motor Cover Plate AMP00088 02-A
13 1 Motor Connections Cover AMS00044 01-A
14 6 M16 Schnorr Washer CPB00459 01-A
15 6 5/8" UNC x 1"3/4 Socket Head Bolt CPB00460 01-A
16 6 M10 Spring Washer CPB00053 01-A
17 6 M10x35 Socket Head Bolt CPB00144 01-A
18 24 M10x50 Hex Head Bolt (Grade 10.9) CPB00289 01-A
19 12 M12 Flat Washer CPB00082 01-A
20 6 M12 Spring Washer CPB00074 01-A
21 4 M12x30 Hex Head Bolt CPB00068 01-A
22 2 Guide Roller C/W Internal Bushing CMF00074 01-A
23 2 Guide Roller Shaft CMF00058 01-A
24 10 M8 Flat Washer CPB00321 03-A
25 10 M8 Spring Washer CPB00104 01-A
26 2 M8x20 Hex Head Bolt CPB00012 01-A
27 1 Motor Cover Panel AMP00087 02-A
28 4 M8x30 Hex Head Bolt CPB00135 01-A
29 6 M6 Flat Washer CPB00060 01-A
30 6 M6 Spring Washer CPB00126 01-A
31 4 M6x35 Hex Head Bolt CPB00301 02-A
32 2 25mm Single Pipe Clamp CPF00196 01-A
33 1 25mm Single Pipe Clamp Top CPF00198 01-A
34 2 M6x40 Hex Head Bolt CPB00243 01-A
35 4 Carriage Ram Nylon Wear Pad CPMC0003 01-A
36 2 M6 Straight Grease Nipple CPB00070 02-A
37 2 M12 Nylon Lock Nut CPB00123 01-A
38 2 M12x110 Hex Head Bolt CPB00163 01-A
39 6 M8x25 Countersunk Bolt CPB00493 01-A
40 2 Steering Ram Washer CMR00006 01-A
41 2 M12x35 Hex Head Bolt (Grade 12.9) CPB00227 01-A
42 4 M5x16 Counter Sunk Bolt CPB00265 01-A
43 4 M8x20 Dome Head Bolt CPB00183 01-A
44 2 M6x16 Dome Head Bolt CPB00337 01-A
Note:

1. Machine Serial Number Must Be Quoted When Ordering Parts Marked With *
 COMBILIFT LTD. 2012
Ref No: CM4ET001.2 Rev: 01-A Rev Date: 27/03/2013 SECTION
Title: Mainframe Assembly - Optional Extras 01
13

11

13

12
6
22

7
16

5
7

21

6
25
18

17

14
9

10
20
3

13

11

13

12
4

15
15
21

19
2

10
25

8
Ref No: CM4ET001.2 Rev: 01-A Rev Date: 27/03/2013 SECTION
Title: Mainframe Assembly - Optional Extras 01
Parts Table
ITEM QTY. DESCRIPTION PART NO. REV. SERIAL BREAK
1* 2 3.5 Degree Sloped Platform CMF00260 02-A
2* 2 Sloped Platform - Rubber Base Plate CMF00292 01-A
3* 2 9mm (Platform) Rubber CMF00969 01-A
4 - Platform Rubber Adhesive & Hardener CPG00074 01-A
5* 2 Metsa-Deck Panel 18mm NMF00130 01-A
6 2 Left Hand Tail Light CPE00064 01-A
7 2 Right Hand Tail Light CPE00065 02-A
8 1 Left Hand Front Light CPE00066 02-A
9 1 Right Hand Front Light CPE00067 01-A
10 2 Front Light (Round) 2BE003185-031 CPE00153 02-A
11 4 Guide Roller with Internal Bushing CMF00074 01-A
12 4 Guide Roller Shaft CMF00058 01-A
13 8 Thrust Washer For Guide Rollers CMF00075 01-A
14 4 M6 Straight Grease Nipple CPB00070 02-A
15 8 M12 Flat Washer CPB00082 01-A
16 16 M5 Flat Washer CPB00128 01-A
17 12 M10 Flat Washer CPB00032 01-A
18 15 M10x20 Hex Head Bolt CPB00081 01-A
19 4 M12x110 Hex Head Bolt CPB00163 01-A
20 4 M12 Lock Nut CPB00123 01-A
21 12 M8x30 Countersunk Bolt CPB00285 01-A
22 16 M5x16 Hex Head Bolt CPB00127 01-A
Note:

1. Machine Serial Number Must Be Quoted When Ordering Parts Marked With *

 COMBILIFT LTD. 2013


Ref No: CM4ET002 Rev: 01-A Rev Date: 25/03/2013 SECTION
Title: Rear Arm Assembly 02

9 12
17

31

3
27
26

8
29 11
32
17

30
29
16

4 31
13

15 23
1
14

10

23
26
28 20
25

24

21

23

22
6 18

19
22

23
5

24

 COMBILIFT LTD. 2013


Ref No: CM4ET002 Rev: 01-A Rev Date: 25/03/2013 SECTION
Title: Rear Arm Assembly 02
Parts Table
ITEM QTY. DESCRIPTION PART NO. REV. SERIAL BREAK
1 1 Rear Arm Assembly AMS00010 02-A
2 1 Traction Motor - 5kW VEPE0002 01-A
3 1 Swiver Bearing (VU 20 0220) SPS00001 03-A
4 1 Bearing Spacer Ring CMS00018 01-A
5 1 Rear Steering Cylinder See Section 10 01-A
6 1 Transmission See Section 11 01-A
7 1 Rear Motor Cover AMS00030 01-A
8 2 Cooling Fan 22E50005 01-A
9 2 Cooling Fan Finger Guard 22E50038 01-A
10 1 Rear Arm Pipe Clamp AMS00032 01-A
11 1 M12 Threaded Bar - 350mm Long AMS00049 01-A
12 1 Rear Angle Sensor Spigot AMS00043 01-A
13 6 M16 Schnorr Washer CPB00459 01-A
14 6 M10 Spring Washer CPB00053 01-A
15 6 M10x35 Socket Head Bolt CPB00144 01-A
16 6 5/8" UNC x 1"3/4 Socket Head Bolt CPB00460 01-A
17 20 M16x85 Hex Head Bolt (10.9) CPB00112 01-A
18 1 M20 Nut CPB00083 01-A
19 1 M20x60 Hex Head Bolt CPB00130 01-A
20 2 M10 Flat Washer CPB00032 02-A
21 2 M10x30 Hex Head Bolt CPB00021 01-A
22 2 Steering Ram Washer CMR00006 01-A
23 4 M12 Flat Washer CPB00082 01-A
24 2 M12x35 Hex Head Bolt (Grade 12.9) CPB00227 01-A
25 1 M12 Nylon Lock Nut CPB00123 01-A
26 8 M16 Flat Washer CPB00045 01-A
27 4 M16 Lock Nut CPB00006 02-A
28 4 M16x60 Hex Head Bolt (Grade 10.9) CPB00368 01-A
29 16 M4 Flat Washer CPB00322 01-A
30 8 M4 lock Nut CPB00364 01-A
31 2 M12 Nut CPB00282 01-A
32 8 M4x25 Socket Head Bolt CPB00500 01-A

 COMBILIFT LTD. 2013


Ref No: CM4ET003 Rev: 01-A Rev Date: 17/12/2012 SECTION
Title: Batteries 03
18
16
5
14
14

11

11

13
9

11
15

11

11

13
8

16
17
3

11

1a
1
13
12

11

10

11

13
4
17
16
5

16
18
6
7

2a
2
16
19
20
Ref No: CM4ET003 Rev: 01-A Rev Date: 17/12/2012 SECTION
Title: Batteries 03
Parts Table
ITEM QTY. DESCRIPTION PART NO. REV. SERIAL BREAK
1 * 1 18V 625Ah LH Battery Assembly AME00139 01-A
1a * 1 LH Battery Box (No Cells) AME00135 02-A
2 * 1 62V 625Ah RH Battery Assembly AME00148 01-A
2a * 1 RH Battery Box (No Cells) AME00140 03-A
3 1 LH Battery Cover AME00115 01-A
4 1 Battery Lid (Fasteners Mounts) AME00111 01-A
5 2 Battery Latch Assembly BME00005 01-A
6 1 Battery Plug - Male APE00021 01-A
7 1 Battery Plug - Female APE00020 01-A
8 1 Handle Bonnet CPC00026 01-A
9 1 Clip Female CPC00077 01-A
10 1 Clip Male CPC00076 01-A
11 16 M5 Flat Washer CPB00128 01-A
12 2 M5x20 Socket Cap Bolt CPB00125 01-A
13 8 M5 Lock Nut CPB00147 01-A
14 4 M5x20 Hex Head Bolt CPB00145 01-A
15 2 M5x16 Socket Cap Bolt CPB00247 01-A
16 20 M6 Flat Washer CPB00060 01-A
17 8 M6 Lock Nut CPB00047 01-A
18 8 M6x20 Dome Head Bolt CPB00286 01-A
19 4 M6 Spring Washer CPB00126 01-A
20 4 M6x45 Hex Head Bolt (Class 8.8) CPB00497 01-A
Note:

1. Machine Serial Number Must Be Quoted When Ordering Parts Marked With *

 COMBILIFT LTD. 2012


Ref No: CM4ET004 Rev: 01-A Rev Date: 17/12/2012 SECTION
Title: Bonnet Assembly 04

15

3
13
11

7
8

12

20 5
9
9 10

16

13
9

14 6
2 10

12
9

17
18
19

16 4

 COMBILIFT LTD. 2012


Ref No: CM4ET004 Rev: 01-A Rev Date: 17/12/2012 SECTION
Title: Bonnet Assembly 04
Parts Table
ITEM QTY. DESCRIPTION PART NO. REV. SERIAL BREAK
1 1 RH Battery Assembly See Section 3 01-A
2 * 1 Fixed Fiberglass Bonnet AMP00090 01-A
3 * 1 RH Battery Cover - Fiberglass AMP00100 01-A
4 1 Gas Strut Bracket - Fixed AME00131 01-A
5 1 Gas Strut Bracket - Bonnet AME00134 01-A
6 1 Gas Strut CPHY0119 01-A
7 1 Bonnet Handle CPC00026 01-A
8 2 Bonnet Hinge CPB00055 01-A
9 18 M8 Flat Washer CPB00321 03-A
10 8 M8 Lock Nut CPB00029 01-A
11 4 M8x20 Dome Head Bolt CPB00183 01-A
12 10 M8x25 Dome Head Bolt CPB00342 01-A
13 4 M5 Flat Washer CPB00128 01-A
14 2 M5 Nylon Lock Nut CPB00147 01-A
15 2 M5x20 Socket Cap Bolt CPB00125 01-A
16 2 M8 Hex Nut CPB00049 01-A
17 2 M6 Flat Washer CPB00060 01-A
18 2 M6 Spring Washer CPB00126 01-A
19 2 M6x15 Hex Head Bolt CPB00027 01-A
20 6 M8 Spring Washer CPB00104 01-A
Note:

1. Machine Serial Number Must Be Quoted When Ordering Parts Marked With *

 COMBILIFT LTD. 2012


Ref No: CM4ET005 Rev: 01-A Rev Date: 18/12/2012 SECTION
Title: Hydraulic Tank Assembly 05
16
15
24

5
25

7
26

14
8
2a

2b

24
6

25
23

21

20

10
2

11

12

13

26
4

3
9

17
20
29

28

27

18
21

19
22
Ref No: CM4ET005 Rev: 01-A Rev Date: 18/12/2012 SECTION
Title: Hydraulic Tank Assembly 05
Parts Table
ITEM QTY. DESCRIPTION PART NO. REV. SERIAL BREAK
1 1 Hydraulic Tank AMH00050 04-A
2 1 Return Filter Assembly (MPT104) APHY0010 01-A
2a 1 Return Filter Element BPHY0014 01-A
2b 1 Return Filter Seal Kit BPHY0015 01-A
3 1 Inspection Panel CMH00001 03-A
4 1 Inspection Cover O-Ring Seal CPHY0011 01-A
5 1 Filler Cap Assembly SPHY0032 02-A
6 1 In Tank Strainer Filter CPHY0015 01-A
7 1 Stauff Oil Gauge NPHY0008 01-A
8 1 Hydraulic Tank Air Breather CPHY0040 02-A
9 1 Wire Clamp Plate AMH00058 01-A
10 1 1" Bond Seal CPF00058 01-A
11 1 1"BSP - 1"5/16 JIC M/M Adaptor CPF00183 01-A
12 1 1/2" Bond Seal CPF00056 03-A
13 1 1/2" BSP Bung CPF00032 01-A
14 1 3/8" Bond Seal CPF00055 01-A
15 6 M5 Flat Washer CPB00128 01-A
16 6 M5x30 Hex Head Bolt CPB00143 01-A
17 6 M6 Flat Washer CPB00060 01-A
18 6 M6 Spring Washer CPB00126 01-A
19 6 M6x12 Hex Head Bolt CPB00031 01-A
20 6 M8 Flat Washer CPB00321 03-A
21 6 M8 Spring Washer CPB00104 01-A
22 2 M8x20 Dome Head Bolt CPB00183 01-A
23 4 M8x30 Socket Cap Bolt CPB00291 01-A
24 5 M10 Flat Washer CPB00032 02-A
25 5 M10 Spring Washer CPB00053 01-A
26 5 M10x16 Hex Head Bolt (C2544) Class 8.8 CPB00312 01-A
27 4 18mm Pipe Clamp CPF00046 01-A
28 2 18mm Pipe Clamp Top CPF00048 01-A
29 2 M8x35 Hex Head Bolt CPB00039 01-A

 COMBILIFT LTD. 2012


Ref No: CM4ET006 Rev: 01-A Rev Date: 19/12/2012 SECTION
Title: Cabin Assembly - I 06

38

20 26
25

13

37

4 18

35
17
16 24
36
33 19

35
25 23
15
36
12
22

10

34
9

22 14

23 6

24

22
5
23
2

27
24

26

24
25
22
8 22
32
39
23
27 22

26
11
25

21
7
30
1

31
29

28

 COMBILIFT LTD. 2012


Ref No: CM4ET006 Rev: 01-A Rev Date: 19/12/2012 SECTION
Title: Cabin Assembly - I 06
Parts Table
ITEM QTY. DESCRIPTION PART NO. REV. SERIAL BREAK
1 1 Steering Motor See Section 12 01-A
2 1 Valve Chest Assembly See Section 13 01-A
Standard PVC Breathable Seat (194430) CPC00117 01-A
3 * 1 Optional Fabric Suspension Seat (178900) CPC00101 01-A
Standard Cabin Interior Light Panel HMC00524 04-A
4 * 1
Wide Cabin Interior Light Panel HMC00556 04-A
5 1 Tilting Steering Column Assembly CPS00019 01-A
6 1 Oval Steering Wheel CPS00024 01-A
7 1 Brake Pedal BEPE0029 01-A
8 1 Throttle Pedal BEPE0032 01-A
9 1 Battery Plug - Male APE00021 01-A
10 1 Battery Plug - Female APE00020 01-A
11 1 Steering Column Clamp HMC00577 01-A
12 1 Battery Plug Mounting Bracket AMC00181 01-A
13 1 Rear Access Panel AMC00182 01-A
14 5 Valve Chest Lever CPHY0025 01-A
15 1 Cabin Head Rest CPC00043 01-A
16 1 In Cabin Cooling Fan CPE00119 02-A
17 1 Cabin Interior LED Light CPE00094 01-A
18 1 HMC00558 Panel Foam HPC00044 02-A
Standard Cabin LH Panel Foam HPC00048 03-A
19 * 1
Wide Cabin LH Panel Foam HPC00047 02-A
Standard Cabin Roof Foam HPC00040 01-A
20 * 1
Wide Cabin Roof Foom HPC00042 01-A
21 1 Steering Grommet Plate BMC00099 01-A
22 16 M8 Flat Washer CPB00321 03-A
23 12 M8 Spring Washer CPB00104 01-A
24 12 M8x20 Hex Head Bolt CPB00012 01-A
25 14 M6 Flat Washer CPB00060 01-A
26 10 M6 Spring Washer CPB00126 01-A
27 8 M6x20 Hex Head Bolt CPB00044 01-A
28 4 M10 Flat Washer CPB00032 02-A
29 4 M10 Spring Washer CPB00053 01-A
30 4 M10x30 Hex Head Bolt CPB00021 01-A
31 1 Rubber Grommet CPE00077 01-A
32 2 M8x20 Dome Head Bolt CPB00183 01-A
33 4 M6 Lock Nut CPB00047 01-A
34 4 M6x50 Hex Head Bolt CPB00332 01-A
35 5 M5 Flat Washer CPB00128 01-A
36 5 M5x16 Socket Cap Bolt CPB00247 01-A
37 4 M5x16 Counter Sunk Bolt CPB00265 01-A
38 2 M6x20 Dome Head Bolt CPB00286 01-A
39 2 M8 Lock Nut CPB00029 01-A
Note:

1. Machine Serial Number Must Be Quoted When Ordering Items Marked With *
 COMBILIFT LTD. 2012
32
8

26
52

53
33
54
22

Ref No: CM4ET006.1


Title: Cabin Assembly - II
34
35

51 53 54

11

14

46

13 47
31
30

23 29
48 43
10 28
53

54

55
45
23
18 3

Rev: 01-A Rev Date: 19/12/2012 SECTION


23
41

44
60 29
41 1

29 2

42
29
15
9
35
29 27
23
24
21
49 35
4
53
12 7
54 5
37 44
55
25
20 19
36

6
25 50

53
16
54

06
17 29

39
38
Ref No: CM4ET006.1 Rev: 01-A Rev Date: 19/12/2012 SECTION
Title: Cabin Assembly - II 06
Parts Table
ITEM QTY. DESCRIPTION PART NO. REV. SERIAL BREAK
Standard Cabin Door Assembly HMC00550 03-A
1 * 1
Deep Cabin Door Assembly (80mm Deep) HMC00611 01-A
2 1 Cabin Door Beading/Draught Bubble CPC00016 02-A
3 1 Sliding Window for Cab Door HPG00042 02-A
4 1 External Door Handle (Non flush) CPC00006 01-A
5 1 Cab Door Key CPC00029 01-A
6 1 External Door Handle Gasket Kit CPC00063 01-A
7 1 Aluminium Floor Plate AMC00159 02-A
8 2 Window Hinge CPC00040 01-A
9 2 22" Wiper Arm HPC00001 01-A
10 1 28" Wiper Blade HPC00002 01-A
11 1 Window Latch Assembly (7430-03) CPC00032 01-A
Aluminium Serial Plate (Metric) CPC00010 01-A
12 1 Aluminium Serial Plate (Imperial) CPC00041 01-A
Standard Cabin Hinged Side Window HPG00046 01-A
13 * 1
Wide Cabin Hinged Side Window HPG00043 02-A
14 1 Window Beading/Draught Bubble CPC00016 01-A
Standard Cabin Underdash Foam HPC00041 01-A
15 * 1
Wide Cabin Underdash Foam HPC00043 01-A
16 2 Cabin Mount CPC00113 01-A
17 2 Cabin Mount Washer CMC00007 01-A
18 1 Nylon Door Wedge HPC00039 01-A
19 1 Door Latch (TVH/609733) HPC00050 01-A
20 1 HPC00050 Cover Mounting Bracket HMC00585 02-A
21 2 M6x16 Countersunk Bolt CPB00264 01-A
22 2 Window Grommet CPC00054 01-A
23 7 M6 Flat Washer CPB00060 01-A
24 2 M6 Spring Washer CPB00126 01-A
25 4 M6x25 Countersunk Bolt CPB00191 01-A
26 2 Window Hinge Spacer CPG00017 01-A
27 2 M6 x 15 Hex Head Bolt CPB00027 01-A
28 1 M6x35 Hex Head Bolt CPB00301 02-A
29 14 M8 Flat Washer CPB00321 03-A
30 2 M8 Spring Washer CPB00104 01-A
31 2 M8x20 Wing Bolt CPB00242 01-A
32 4 M8x40 Countersunk Bolt CPB00284 01-A
33 2 M8x30 Countersunk Bolt CPB00069 01-A
34 2 M8 Penny Washer CPB00071 01-A
35 4 M8 Lock Nut CPB00029 01-A
36 2 M16 Flat Washer CPB00045 01-A
37 2 M16x100 Hex Head Bolt CPB00028 02-A
38 2 M16 Lock Nut CPB00006 02-A
39 8 M8x20 Dome Head Bolt CPB00183 01-A
40 1 M10 Flat Washer CPB00032 02-A
41 2 M8x65 Hex Head Bolt CPB00084 01-A
42 1 Door Checkstrap CPC00042 01-A
43 1 M6 Hex Nut CPB00297 01-A
44 5 M6 Lock Nut CPB00047 01-A
45 2 M6x20 Dome Head Bolt CPB00251 01-A
46 1 Rear Window HPG00040 02-A
47 1 Rear Window Bottom Frame HPG00039 01-B
48 1 Curved Glass (750mm Rad) HPG00036 01-B
49 1 Left Hand Front Window HPG00044 03-A
50 1 Door Bottom Glass HPG00041 01-A
51 1 Roof Glass HPG00045 01-A
52 1 Rear Window Top Frame HPG00038 01-A
53 - Primer CPC00050 01-A
54 - Bonded Sealer CPC00053 01-A
55 - Clear Drip Check Sealer CPG00038 01-A

Note:

1. Machine Serial Number Must Be Quoted When Ordering Items Marked With *
40

39
20

28

19 1

Ref No: CM4ET006.2


Title: Cabin Assembly - III
9

24
2
25
38

3 33
17 10 21
1a
32

32 1

34
37
22 1a
28
21
26
2 14

27
29
28 4

Rev: 01-A Rev Date: 28/03/2013 SECTION


15

6
18 23

11
28 7
36
29

28

12
8

16
30

06
31
Ref No: CM4ET006.2 Rev: 01-A Rev Date: 28/03/2013 SECTION
Title: Cabin Assembly - III 06
Parts Table
ITEM QTY. DESCRIPTION PART NO. REV. SERIAL BREAK
1 1 Wiper Motor CPE00022 01-A
1a 1 Wiper Shaft Compliment Kit CPC00021 01-A
2 3 LED Work Lamp 1000lm (4Q4M8933A01) CPE00236 01-A
3 1 Flashing Xenon Light (Amber) 12-110v DC APE00030 01-A
4 2 Wiper Arm (121.0225.GA04) HPC00004 01-A
5 1 24" Wiper Blade HPC00003 01-A
6 1 Door Latch Striker Pin CPC00030 01-A
7 1 Striker Pin Threaded Plate CPC00031 01-A
8 1 Wiper Motor (111.9679.20.I0) HPC00031 01-A
9 1 Wiper Motor Cover HPC00037 04-A
10 1 Wiper Motor Cover Fixing Plate HPC00049 02-A
11 1 Front Left Top Cab Post Panel Assembly HMC00562 03-A
12 1 Front Left Bottom Cab Post Panel Assembly HMC00564 02-A
14 2 Grommet for Work Lights CPE00077 01-A
15 1 HMC00562 Panel Foam HPC00045 02-A
16 1 HMC00564 Panel Foam HPC00046 01-A
17 1 Lowered Beacon Bracket (Optional) CMC00238 01-A
18 * 1 80 Volt Electric heater (Optional) APE00027 01A
19 1 Interior Mirror Bracket (Optional) CMC00318 01-A
20 1 Round Convex Mirror (Optional) CPG00041 01-A
21 4 M8 Hex Nut CPB00049 01-A
22 1 M8x45 Hex Head Bolt CPB00041 01-A
23 1 M12 Flat Washer CPB00082 01-A
24 1 M8 Flat Washer CPB00321 03-A
25 3 M5x20 Hex Head Bolt CPB00145 01-A
26 3 M5 Flat Washer CPB00128 01-A
27 3 M5 Lock Nut CPB00147 01-A
28 15 M6 Flat Washer CPB00060 01-A
29 5 M6x16 Dome Head Bolt CPB00337 01-A
30 2 M10 Spring Washer CPB00053 01-A
31 2 M10x20 Dome Head Bolt CPB00230 01-A
32 2 M10 Flat Washer CPB00032 02-A
33 1 M10x30 Hex Head Bolt CPB00021 01-A
34 1 M10 Lock Nut CPB00262 01-A
36 4 M6 Lock Nut CPB00047 01-A
37 4 M6x20 Dome Head Bolt CPB00286 01-A
38 1 M8 Lock Nut CPB00029 01-A
39 2 M6 Spring Washer CPB00126 01-A
40 2 M6x10 Dome Head Bolt CPB00186 01-A
Note:

1. Machine Serial Number Must Be Quoted When Ordering Items Marked With *
19
12 21
22 20

14 23
8 9 33

Ref No: CM4ET007


15

Title: Controllers & Contactors


9

8 11

17
1
25
10
24
25
18
16
5 2
13

Rev: 01-A Rev Date: 03/01/2013 SECTION


7
15
19 30
3
20
6 13
14
21 15

22 26

31
13
4
15

32
24
28
29
27

21

07
22
Ref No: CM4ET007 Rev: 01-A Rev Date: 03/01/2013 SECTION
Title: Controllers & Contactors 07
Parts Table
ITEM QTY. DESCRIPTION PART NO. REV. SERIAL BREAK
1 1 Controller Mounting Assembly AMF01595 01-A
2 1 Large Heat Sink BEPE0027 01-A
3 1 AC Master Controller 80V APE00085 01-A
4 1 AC Pump Controller 80V APE00084 01-A
5 1 Low Level Back - Up Alarm (ELT278) APE00019 01-A
6 1 12V Horn CPE00011 01-A
7 1 Dc/Dc Converter 500w 80v-12v/40amp APE00002 01-A
8 2 Large Contactor (SW2008/593 80V) APE00004 01-A
9 2 Large Contactor Bracket (2028-551A) APE00007 01-A
10 1 Small Contactor (SW80B-791) APE00006 01-A
11 1 Small Contator Bracket (2126-48A) APE00005 01-A
12 1 Bus Bar - Contactor Connector BEMF0331 01-A
13 18 M8 Flat Washer CPB00321 03-A
14 10 M8 Hex Nut CPB00049 01-A
15 22 M8 Spring Washer CPB00104 01-A
16 2 500A Fuse holder BEPE0039 01-A
17 2 Bus Bar - Fuse To Main Contactor BEMF0332 01-A
18 2 500A Fuse BEPE0004 01-A
19 8 M10 Flat Washer CPB00032 02-A
20 8 M10 Spring Washer CPB00053 01-A
21 14 M6 Flat Washer CPB00060 01-A
22 14 M6 Spring Washer CPB00126 01-A
23 4 M6x16 Dome Head Bolt CPB00337 01-A
24 6 M5 Flat Washer CPB00128 01-A
25 6 M5x16 Socket Cap Bolt CPB00247 01-A
26 6 M8x30 Hex Head Bolt CPB00135 01-A
27 8 M6x35 Hex Head Bolt CPB00301 02-A
28 4 M5 Spring Washer CPB00204 01-A
29 4 M5x12 Hex Head Bolt CPB00109 01-A
30 1 M8x16 Hex Head Bolt CPB00270 02-A
31 2 M6x16 Socked Head Bolt CPB00210 01-A
32 10 M8x20 Hex Head Bolt CPB00012 01-A
33 4 M10x20 Hex Head Bolt CPB00081 01-A

 COMBILIFT LTD. 2013


Ref No: CM4ET008 Rev: 01-A Rev Date: 03/01/2013 SECTION
Title: Motor/Pump Assembly 08
5
4
8

3
7
2

13

12

9
10
11
3

6
1
Ref No: CM4ET008 Rev: 01-A Rev Date: 03/01/2013 SECTION
Title: Motor/Pump Assembly 08
Parts Table
ITEM QTY. DESCRIPTION PART NO. REV. SERIAL BREAK
1 1 Pump Motor - 19kW VEPE0001 01-A
2 1 Gear Pump BPHY0022 01-A
3 6 M12 Flat Washer CPB00082 01-A
4 6 M12 Spring Washer CPB00074 01-A
5 2 M12x40 Hex Head Bolt CPB00008 01-A
6 4 M12x30 Hex Head Bolt CPB00068 01-A
7 1 1" Bond Seal CPF00058 01-A
8 1 1"BSP - 1"5/16 JIC M/M Adapter CPF00183 01-A
9 1 7/8" JIC M/F Test Point Adapter SPF00015 01-A
10 1 1/8" Bond Seal CPF00210 01-A
11 1 1/8" BSP - 9/16" JIC M/M Adapter CPF00446 01-A
12 1 3/4" BSP - 7/8" JIC M/M Adapter CPF00108 01-A
13 1 3/4" Bond Seal CPF00057 01-A

 COMBILIFT LTD. 2013


Ref No: CM4ET009 Rev: 01-A Rev Date: 03/01/2013 SECTION
Title: 6-Port Diverter & 4-Port Changeover Valves 09
1c

1a

6-Port Diverter Valve


3

1 4

1b

1c
4
2

1a
1b

4-Port Changeover Valve & Check Valve

3 5

5
6

10
 COMBILIFT LTD. 2013
Ref No: CM4ET009 Rev: 01-A Rev Date: 03/01/2013 SECTION
Title: 6-Port Changeover & 4-Port Diverter Valve 09
6-Port Diverter Valve Parts Table
ITEM QTY. DESCRIPTION PART NO. REV. SERIAL BREAK
1 1 6-Port Diverter Valve CPHY0001 01-A
1a 2 6-Port Diverter Valve O-ring (M9594/12) CPHY0027 02-A
1b 1 Diverter Valve Solenoid (2375/1/1) CPHY0026 01-A
1c 1 Diverter Valve Solenoid Cap CPHY0028 01-A
2 1 Solenoid Plug CPHY0067 01-A
3 6 1/2" BSP - 9/16" JIC M/M Adaptor CPF00014 02-A
4 6 1/2" Bond Seal CPF00056 03-A

4-Port Changeover Valve & Check Valve Parts Table


ITEM QTY. DESCRIPTION PART NO. REV. SERIAL BREAK
1 1 4-Port Changeover Valve CPHY0005 02-A
1a 2 4-Port Changeover Valve O-ring CPHY0120 01-A
1b 1 4-Port Changeover Valve Solenoid CPHY0216 01-A
1c 1 4-Port Changeover Valve Solenoid Cap CPHY0028 01-A
2 1 Solenoid Plug CPHY0067 01-A
3 1 1/2" Pilot Operated Check Valve CPHY0046 01-A
4 5 1/2" BSP - 9/16" JIC M/M Adaptor CPF00014 02-A
5 6 1/2" Bond Seal CPF00056 03-A
6 1 9/16" JIC Tee M/F/M CPF00003 01-A
7 1 1/2" BSP - 3/4" JIC M/F Adaptor CPF00209 01-A
8 1 1/2" BSP - 3/4" JIC M/M Adaptor CPF00006 04-A
9 1 1/4" Bond Seal CPF00054 01-A
10 1 1/4" BSP - 9/16" JIC M/M Adapter SPF00027 01-A

 COMBILIFT LTD. 2013


Ref No: CM4ET009.1 Rev: 01-A Rev Date: 03/01/2013 SECTION
Title: Pilot (Reduced) Pressure Valve & Brake Valve 09
8
2

6
5
2a

5
7

6
8
1
3
4
Ref No: CM4ET009.1 Rev: 01-A Rev Date: 03/01/2013 SECTION
Title: Pilot (Reduced) Pressure Valve & Brake Valve 09
Parts Table
ITEM QTY. DESCRIPTION PART NO. REV. SERIAL BREAK
1 1 Pilot Pressure Valve (180010001) VPHY0025 02-A
2 1 Brake Valve CPHY0006 01-A
2a 2 Brake Valve O-Ring (12x2mm) CPHY0042 01-A
3 4 1/4" Bond Seal CPF00054 01-A
4 4 1/4" BSP - 9/16" JIC M/M Adapter CPF00406 01-A
5 3 3/8" Bond Seal CPF00055 01-A
6 3 3/8" BSP - 9/16" JIC M/M Adapter CPF00021 01-A
7 2 3/8" BSP - 9/16" JIC M/F Adapter CPF00068 01-A
8 2 9/16" JIC Tee M/F/M CPF00003 01-A

 COMBILIFT LTD. 2013


Ref No: CM4ET010 Rev: 01-A Rev Date: 04/01/2013 SECTION
Title: Steering Cylinders 10

Master Front Steering Cylinder - Right Hand Side

1a

Slave Front Steering Cylinder - Left Hand Side

2a

Rear Steering Cylinder

3a

 COMBILIFT LTD. 2013


Ref No: CM4ET010 Rev: 01-A Rev Date: 04/01/2013 SECTION
Title: Steering Cylinders 10
Master Front Steering Cylinder Parts Table
ITEM QTY. DESCRIPTION PART NO. REV. SERIAL BREAK
1 1 Front RH Master Steering Cylinder LMR00002 01-A
1a 2 Master Steering Cylinder Seal Kit LPR00002 01-A

Slave Front Steering Cylinder Parts Table


2 1 Front LH Slave Steering Cylinder LMR00003 01-A
2a 1 Slave Steering Cylinder Seal Kit LPR00003 01-A

Rear Steering Cylinder Parts Table


3 1 Rear Steering Cylinder CMR00024 01-A
3a 1 Rear Cylinder Seal Kit CPR00024 01-A

 COMBILIFT LTD. 2013


Ref No: CM4ET011 Rev: 01-A Rev Date: 04/01/2013 SECTION
Title: Transmission & Wheels 11

5 Rear Wheel
4
1
9

8
5
7 4
6

Front Wheel

10

 COMBILIFT LTD. 2013


Ref No: CM4ET011 Rev: 01-A Rev Date: 04/01/2013 SECTION
Title: Transmission & Wheels 11
Parts Table
ITEM QTY. DESCRIPTION PART NO. REV. SERIAL BREAK
1 2 Transmission VEPS0001 01-A
2 18 5/8" Wheel Stud VPB00006 01-A
3 18 5/8" Disc Lock Nut VPB00005 01-A
4 2 7/16" BSP - 9/16" JIC M/M Adjustable Elbow CPF00427 02-A
5 2 9/16" JIC M/F Adaptor SPF00052 01-A
6 1 Gearbox Blanking Plate AMS00022 02-A
7 2 M12 Flat Washer CPB00082 01-A
8 2 M12x25mm Hex Head Bolt (Class 8.8) CPB00434 01-A
9 1 Rear Wheel Assembly APW00004 02-A
10 1 Front Wheel Assembly APW00001 02-A

 COMBILIFT LTD. 2013


Ref No: CM4ET012 Rev: 01-A Rev Date: 25/03/2013 SECTION
Title: Steering Motor Assembly 12
5
2

4
3

1a
4

5
1b

2
Ref No: CM4ET012 Rev: 01-A Rev Date: 25/03/2013 SECTION
Title: Steering Motor Assembly 12
Parts Table
ITEM QTY. DESCRIPTION PART NO. REV. SERIAL BREAK
1 1 Steering Motor & Priority Valve CPS00020 01-A
1a 4 Steering Motor O-ring CPS00000 01-B
1b 2 M10x45 Socket Head Bolt CPB00271 01-A
2 3 3/8" BSP - 9/16" JIC M/M Adapter CPF00021 01-A
3 3 3/8" Bond Seal CPF00055 01-A
4 2 1/2" Bond Seal CPF00056 03-A
5 2 1/2" BSP - 7/8" JIC M/M Adapter CPF00096 02-A

 COMBILIFT LTD. 2013


Ref No: CM4ET013 Rev: 01-A Rev Date: 25/03/2013 SECTION
Title: Lever Valve Chest Assembly 13

8
10 11

7 12
9

11

1
9

 COMBILIFT LTD. 2013


Ref No: CM4ET013 Rev: 01-A Rev Date: 25/03/2013 SECTION
Title: Lever Valve Chest Assembly 13
Parts Table
ITEM QTY. DESCRIPTION PART NO. REV. SERIAL BREAK
4 Section Valve Chest (Standard) CPHY0004 01-A
1* 1
5 Section Valve Chest CPHY0118 01-A
2 6/7 Seal Kit For Valve Bank Section CPSK0074 01-A
3 4/5 Valve Chest Lever CPHY0025 03-A
4 1 Valve Chest Lever For Switch CPHY0298 01-A
5 1 Valve Chest Lever With Switch (Ref: 1701x2525) CPHY0153 01-A
6 1 Pressure Switch -1/8" NPT 22X50003 01-A
7 1 3/4" Bond Seal CPF00057 01-A
8 1 3/4" BSP - 1"5/16 JIC M/M Adapter CPF00095 03-A
9 10 1/2" Bond Seal CPF00056 03-A
10 8 1/2" BSP - 9/16" JIC M/M Adaptor CPF00014 02-A
11 2 1/2" BSP - 7/8" JIC M/M Adapter CPF00096 02-A
12 1 7/8" JIC M/F Test Point Adapter With Pressure Sensor Oriface CPF00515 01-A
Note:

1. Machine Serial Number Must Be Quoted When Ordering Items Marked With *

 COMBILIFT LTD. 2013


Ref No: CM4ET013.1 Rev: 01-A Rev Date: 25/03/2013 SECTION
Title: Joystick Valve Chest Assembly 13

11

10 12
9

8
6

6
10

6
5

 COMBILIFT LTD. 2013


Ref No: CM4ET013.1 Rev: 01-A Rev Date: 25/03/2013 SECTION
Title: Joystick Valve Chest Assembly 13
Parts Table
ITEM QTY. DESCRIPTION PART NO. REV. SERIAL BREAK
Joystick Control Valve Chest (Standard) CPHY0105 01-A
1* 1
Joystick Control Valve Chest (5 Sections) CPHY0173 01-A
2 1 Valve Chest Lever CPHY0025 01-A
3 5/6 Seal Kit For Valve Bank Section CPSK0074 01-A
4 1 Pressure Switch -1/8" NPT 22X50003 01-A
5 4 1/4" Bond Seal CPF00054 01-A
6 8 1/2" Bond Seal CPF00056 03-A
7 4 1/4" BSP - 9/16" JIC M/M Adapter SPF00027 01-A
8 1 3/4" Bond Seal CPF00057 01-A
9 6 1/2" BSP - 9/16" JIC M/M Adaptor CPF00014 02-A
10 2 1/2" BSP - 7/8" JIC M/M Adapter CPF00096 02-A
11 1 3/4" BSP - 1"5/16 JIC M/M Adapter CPF00095 03-A
12 1 7/8" JIC M/F Test Point Adapter With Pressure Sensor Oriface CPF00515 01-A
Note:

1. Machine Serial Number Must Be Quoted When Ordering Items Marked With *

 COMBILIFT LTD. 2013


Ref No: CM4ET014 Rev: 02-A Rev Date: 08/04/2014 SECTION
Title: Lever Dash Assembly (Standard) 14
12a
5

20

13

15

20 14 13
12

17

20
4

20

7
8
2 11 9

10

18

19
16

 COMBILIFT LTD. 2014


Ref No: CM4ET014 Rev: 02-A Rev Date: 08/04/2014 SECTION
Title: Lever Dash Assembly (Standard) 14
Parts Table
ITEM QTY. DESCRIPTION PART NO. REV. SERIAL BREAK
1* 1 Dash Box AMC00170 04-A
2 1 Dash Cover Plate - Small AMC00177 01-A
3 1 Dash Cover Plate - Monitor AMC00178 02-A
Lever Panel Lid (4 Levers C4000ET) AMC00251 02-A 22541
4* 1
Lever Panel Lid (5 Levers C4000ET) AMC00252 02-A 22541
5* 1 Engage 7 C4ET, New Programme APE00134 01-A 23076
6 1 Arm Rest HPC00035 01-A
7 1 4-Way Directional lever CPE00089 02-A
8 1 Emergency Stop Switch With Auxiliary APE00013 01-A
9 1 Fuse Box CPE00088 01-A
10 1 Fuse Box Holder MMC01729 02-A
11 1 Push Button Horn Switch HPE00004 01-A
12 1 Ignition Switch CPE00035 01-A
12a 1 Key For Ignition Switch CPE00049 02-A
13 2 On/Off Rotary Switch (260000) CPE00157 01-A
14 1 Work Light Switch CPE00021 01-A
15 1 Push Button CPE00043 01-A
16 1 Wiring Harness (Standard) APE00087 01-A
17 1 Warning Buzzer (Optional) CPE00154 01-A
18 3 M4 Flat Washer CPB00322 01-A
19 3 M4x15 Pan Head Wood Screw CPB00432 01-A
20 15 M6x10 Dome Head Bolt CPB00186 01-A
Note:

1. Machine Serial Number Must Be Quoted When Ordering Items Marked With *

 COMBILIFT LTD. 2014


Ref No: CM4ET014 Rev: 01-A Rev Date: 07/01/2013 SECTION
Title: Lever Dash Assembly (Standard) 14

15

15

20

13
11
14
19

4
7

15 8

9
2 10

6
8

16

17

18

 COMBILIFT LTD. 2013


Ref No: CM4ET014 Rev: 01-A Rev Date: 07/01/2013 SECTION
Title: Lever Dash Assembly (Standard) 14
Parts Table
ITEM QTY. DESCRIPTION PART NO. REV. SERIAL BREAK
1 1 Dash Box AMC00170 01-A
2 1 Dash Cover Plate - Small AMC00177 01-A
3 1 Dash Cover Plate - Monitor AMC00178 01-A
Lever Panel Lid (3 Levers) HMC00522 01-A
4 1 Lever Panel Lid (4 Levers) HMC00521 01-A
Lever Panel Lid (5 Levers) HMC00523 01-A
5 1 Display For C4000ET APE00082 01-A
6 1 Arm Rest HPC00035 01-A
7 1 4-Way Directional Lever CPE00089 02-A
8 1 Emergency Stop Switch With Auxiliary APE00013 01-A
9 1 Fuse box CPE00088 01-A
10 1 Push Button Horn Switch HPE00004 01-A
11 1 Ignition switch CPE00035 01-A
12 1 Key For Ignition Switch CPE00049 01-A
13 1 Fan (In Cab) Switch CPE00157 01-A
14 1 Work Light Switch CPE00021 01-A
15 13 M6x10 Dome Head Bolt CPB00186 01-A
16 3 M4 Flat Washer CPB00322 01-A
17 * 3 M4x15 Pan Head Wood Screw CPB00432 01-A
18 1 Wiring Harness (Standard) APE00087 01-A
19 1 Warning Buzzer (Optional) CPE00154 01-A
20 1 Cut-out Override Button (Optional) CPE00043 01-A
Note:
1. Machine Serial Number Must Be Quoted When Ordering Items Marked With *

 COMBILIFT LTD. 2013


Ref No: CM4ET014.1 Rev: 02-A Rev Date: 08/04/2014 SECTION
Title: Joystick Dash Assembly (Optional) 14

4 17

5 10

11

12

11 16 17
13

21
7
9

20 15
6

19

18
14

 COMBILIFT LTD. 2014


Ref No: CM4ET014.1 Rev: 02-A Rev Date: 08/04/2014 SECTION
Title: Joystick Dash Assembly (Optional) 14
Parts Table
ITEM QTY. DESCRIPTION PART NO. REV. SERIAL BREAK
1* 1 Joystick Dash Box AMC00187 02-A
2* 1 Engage 7 C4ET, New Programme APE00134 01-A 23076
3 1 Arm Rest HPC00035 01-A
4 1 Joystick Dash Cover Plate AMC00192 02-A
5 2 4-Way Directional Lever CPE00089 02-A
6 1 Emergency Stop Switch With Auxiliary APE00013 01-A
7 1 Fuse Box CPE00088 01-A
8 1 Fuse Box Holder MMC01729 02-A
9 1 Joystick (200599994114) GPHY0006 02-A
10 1 Push Button Horn Switch HPE00004 01-A
11 2 On/Off Rotary Switch (260000) CPE00157 01-A
12 1 Work Light Switch CPE00021 01-A
13 1 Ignition Switch CPE00035 01-A
13a 1 Key For Ignition Switch CPE00049 02-A
14 * 1 Wiring Harness (Standard) APE00087 01-A
15 1 Warning Buzzer (Optional) CPE00154 01-A
16 1 Push Button CPE00043 01-A
17 8 M6x10 Dome Head Bolt CPB00186 01-A
18 3 M4x15 Pan Head Wood Screw CPB00432 01-A
19 3 M4 Flat Washer CPB00322 01-A
20 4 M6 Spring Washer CPB00126 01-A
21 4 M6x20 Dome Head Bolt CPB00286 01-A
22 2 M5x10 Weld in Stud CPB00263 01-A

Note:

1. Machine Serial Number Must Be Quoted When Ordering Items Marked With *

 COMBILIFT LTD. 2014


Ref No: CM4ET014.1 Rev: 01-A Rev Date: 07/01/2013 SECTION
Title: Joystick Dash Assembly (Optional) 14

4 14

5 9

21
10

11
12

18
13
8 7

17 20
6

16

19
15

 COMBILIFT LTD. 2013


Ref No: CM4ET014.1 Rev: 01-A Rev Date: 07/01/2013 SECTION
Title: Joystick Dash Assembly (Optional) 14
Parts Table
ITEM QTY. DESCRIPTION PART NO. REV. SERIAL BREAK
1 1 Joystick Dash Box AMC00187 01-A
2 1 Display For C4000ET APE00082 01-A
3 1 Arm Rest HPC00035 01-A
4 1 Joystick Dash Cover Plate AMC00192 01-A
5 2 4 Way Directional lever CPE00089 02-A
6 1 Emergency Stop Switch With Auxiliary APE00013 01-A
7 1 Fuse box CPE00088 01-A
8 1 Joystick (200599994114) GPHY0006 02-A
9 1 Push Button Horn Switch HPE00004 01-A
10 1 Fan (In Cab) Switch CPE00157 01-A
11 1 Work Light Switch CPE00021 01-A
12 1 Ignition Switch CPE00035 01-A
13 1 Key For Ignition Switch CPE00049 01-A
14 6 M6x10 Dome Head Bolt CPB00186 01-A
15 3 M4x15 Pan Head Wood Screw CPB00432 01-A
16 3 M4 Flat Washer CPB00322 01-A
17 4 M6 Spring Washer CPB00126 01-A
18 4 M6x20 Dome Head Bolt CPB00286 01-A
19 * 1 Wiring Harness (Standard) APE00087 01-A
20 1 Warning Buzzer (Optional) CPE00154 01-A
21 1 Cut-out Override Button (Optional) CPE00043 01-A

Note:

1. Machine Serial Number Must Be Quoted When Ordering Items Marked With *

 COMBILIFT LTD. 2013


Ref No: CM4ET015 Rev: 01-A Rev Date: 09/01/2013 SECTION
Title: Mast Carraige Assembly 15
12

11
13

2a
2
4

11
15
14

11
12
18

13
17
14

16
8
1

3a
3
5

10
19

9
6
20
21

7
Ref No: CM4ET015 Rev: 01-A Rev Date: 09/01/2013 SECTION
Title: Mast Carraige Assembly 15
Parts Table
ITEM QTY. DESCRIPTION PART NO. REV. SERIAL BREAK
1 * 1 Standard Mast Carriage Weld Assembly AMMC0000 02-A
2 * 2 Standard Mast Carriage Cylinder LMR00111 02-A
2a * 4 Mast Carriage Cylinder Seal Kit LPR00001 02-A
3 * 2 Standard Tilt Cylinder (0085-040-0001) CMR00017 02-A
3a * 2 Tilt Cylinder Seal Kit CPR00017 01-A
4 4 Mast Carriage Roller Bearing CPMC0002 01-A
5 2 Mast Mounting Pin CMMC0008 01-A
6 4 79mmODx4mm Steel Disc (Wear Pads MC) CPMC0006 01-A
7 4 Mast Carriage Nylon Wear Pad CPMC0001 01-A
8 4 Washer - 70mmODx12mm (13mm Hole) CPMC0008 01-A
9 4 M16 Hex Nut CPB00013 01-A
10 4 M16x55 Hex Head Bolt CPB00002 01-A
11 8 M24 Conical Spring Washer CPB00001 02-A
12 4 M24 Castle Nut CPB00026 01-A
13 4 Split Pin (50x 4mm) CPB00038 01-A
14 2 9/16" JIC M/M Bulkhead & Nut CPF00002 01-A
15 2 9/16" JIC Tee M/M/F CPF00005 02-A
16 4 M12 Flat Washer CPB00082 01-A
17 4 M12 Spring Washer CPB00074 01-A
18 4 M12x40 Hex Head Bolt CPB00008 01-A
19 2 M10 Flat Washer CPB00032 02-A
20 2 M10 Spring Washer CPB00053 01-A
21 2 M10x30 Hex Head Bolt CPB00021 01-A

Note:
1. Machine Serial Number Must Be Quoted When Ordering Items Marked With *

 COMBILIFT LTD. 2013


Ref No: CM4ET016 Rev: 01-A Rev Date: 09/01/2013 SECTION
Title: Fuse Box - Fuse Layout 16

 COMBILIFT LTD. 2013


Ref No: CM4ET016 Rev: 01-A Rev Date: 09/01/2013 SECTION
Title: Fuse Box - Fuse Layout 16
Fuse Table
FUSE NO. AMPS FUNCTION PART NO.
1 - Spare -
2 7.5 Reverse Bleeper CPE00109
3 - Spare -
0 Solenoid, Steering Solenoid (6-Port Valve), 90
4 20 Solenoid, Reflex Steering Solenoid (4-Port Valve) CPE00110
5 7.5 Brake Solenoid CPE00109
6 - Spare -
7 10 Front Work Lights CPE00113
8 10 Side Work Lights CPE00110
9 7.5 Master Cooling Fan, Cabin Cooling Fan CPE00109
10 7.5 Horn CPE00109
11 - Spare -
12 - Spare -
13 7.5 Flashing Beacon CPE00109
14 15 6-Port Valve For Optional Extra Functions CPE00109

 COMBILIFT LTD. 2013


Ref No: CM4ET017 Rev: 01-A Rev Date: 25/03/2013 SECTION
Title: Relays 17
2

1
3
Ref No: CM4ET017 Rev: 01-A Rev Date: 25/03/2013 SECTION
Title: Relays 17
Parts Table
ITEM QTY. DESCRIPTION PART NO. REV. SERIAL BREAK
1 10 Relay Base (20/30 Amp Relay) CPE00190 01-A
2 10 Relay For Electric Machines - 12V APE00032 01-A
3 2 M5 Nylon Lock Nut CPB00147 01-A

Notes:

1. See Section 5 In The Accompanying Operators & Service Manual For Relay
Functions.
2. Refer To The Numbers On The Relays Of The Individual Truck.

 COMBILIFT LTD. 2013


Ref No: CM4ET018 Rev: 01-A Rev Date: 09/01/2013 SECTION
Title: Forks 18
Ref No: CM4ET018 Rev: 01-A Rev Date: 09/01/2013 SECTION
Title: Forks 18

Forks can only be ordered through Combilift by


quoting the serial number of the truck that requires
the forks.

Contact your local Combilift dealer for further


assistance.

 COMBILIFT LTD. 2013


Ref No: CM4ET019 Rev: 01-A Rev Date: 26/03/2013 SECTION
Title: Steering Motor & Valve Chest Feed & Return Lines 19
8
7

2
6
3

5
11

12
10
4

1
Ref No: CM4ET019 Rev: 01-A Rev Date: 26/03/2013 SECTION
Title: Steering Motor & Valve Chest Feed & Return Lines 19
Parts Table
ITEM QTY. DESCRIPTION PART NO. REV. SERIAL BREAK
1 1 Hydraulic Tank Assembly See Section 5 01-A
2 1 Motor/Pump Assembly See Section 8 01-A
3 1 Steering Motor Assembly See Section 12 01-A
4 1 Valve Chest Assembly See Section 13 02-A
5 1 10 Bar Non Return Valve - 3/4" BSP VPHY0027 01-A
6 2 3/4" Bond Seal CPF00057 01-A
7 2 3/4" BSP - 7/8" JIC M/M Adaptor CPF00108 01-A
8 1 Hose - Pump To Non-Return Valve APH10014 01-A
9 1 Hose - Non-Return Valve To Steering Motor APH10015 01-A
10 1 Hose - Steering Motor Port EF To Valve Chest Inlet Section APH10016 01-A
11 1 Hose - Valve Chest To Return Filter APH10017 01-A
12 1 Hose - Tank To Pump APH10018 01-A

 COMBILIFT LTD. 2013


Ref No: CM4ET020 Rev: 01-A Rev Date: 26/03/2013 SECTION
Title: Steering Cylinder Lines 20
2

10
9
7

1
5

11
4
4

6
8

8
3
Ref No: CM4ET020 Rev: 01-A Rev Date: 26/03/2013 SECTION
Title: Steering Cylinder Lines 20
Parts Table
ITEM QTY. DESCRIPTION PART NO. REV. SERIAL BREAK
1 1 Front RH Master Steering Cylinder See Section 10 03-A
2 1 Front LH Slave Steering Cylinder See Section 10 01-A
3 1 Rear Steering Cylinder See Section 10 01-A
4 1 4-Port Changeover Valve & Check Valve See Section 9 01-A
5 1 6-Port Diverter Valve See Section 9 01-A
Hose - 6-Port Valve Port C To 4-Port Valve Port T
6 2 APH10007 01-A
Hose - 6-Port Valve Port B To 4-Port Valve Port P
7 1 Hose - Check Valve To Tee On 4-Port Valve APH10008 01-A
Hose - 6-Port Valve Port A To Front Of Rear Steering Cylinder 01-A
8 2 APH10009
Hose - 6-Port Valve Port D To Back Of Rear Steering Cylinder 01-A
9 * 1 Hose - Back Of LH To Front Of RH Steering Cylinder APH10019 01-A
10 * 1 Hose - Check Valve To Front Of LH Steering Cylinder APH10020 01-A
11 * 1 Hose - Tee On A On 4-Port Valve To Back Of RH Steering Cylinder APH10021 01-A
Note:

1. Machine Serial Number Must Be Quoted When Ordering Items Marked With *

 COMBILIFT LTD. 2013


Ref No: CM4ET021 Rev: 01-A Rev Date: 26/03/2013 SECTION
Title: Steering Motor Lines 21
7
1

3
8
5

8
4

2
Ref No: CM4ET021 Rev: 01-A Rev Date: 26/03/2013 SECTION
Title: Steering Motor Lines 21
Parts Table
ITEM QTY. DESCRIPTION PART NO. REV. SERIAL BREAK
1 1 Hydraulic Tank Assembly See Section 5 01-A
2 1 6-Port Changeover Valve See Section 9 01-A
3 1 Steering Motor Assembly See Section 12 01-A
4 1 Valve Chest Assembly See Section 13 02-A
5 2 9/16" JIC Tee M/F/M CPF00003 01-A
Hose - 6-Port Valve P2 To Tee On Back Of Valve Chest
6 2 APH10010 01-A
Hose - 6-Port Valve P1 To Tee On Front Of Valve Chest
7 1 Hose - Steering Motor Port-T To Tank APH10011 01-A
Hose - Steering Motor Port R To Tee On Front Of Valve Chest
8 2 APH10013 01-A
Hose - Steering Motor Port L To Tee On Back Of Valve Chest

 COMBILIFT LTD. 2013


Ref No: CM4ET0022 Rev: 01-A Rev Date: 11/01/2013 SECTION
Title: Pilot (Reduced) Pressure Valve & Brake Valve Lines 22
4
1

4
5
11

7
2

6
8
10
4

9
3
Ref No: CM4ET0022 Rev: 01-A Rev Date: 11/01/2013 SECTION
Title: Pilot (Reduced) Pressure Valve & Brake Valve Lines 22
Parts Table
ITEM QTY. DESCRIPTION PART NO. REV. SERIAL BREAK
1 1 Hydraulic Tank Assembly See Section 5 01-A
2 1 Pump Assembly See Section8 01-A
3 1 Pilot Valve & Brake Valve Assembly See Section 9 01-A
4 3 Transmission See Section 11 01-A
5 1 9/16" JIC Tee M/M/M CPF00023 01-A
6 1 Hose - Tee On Pilot Pressure Valve To Tank APH10001 01-A
Hose - LH Brake To Tee On Crossmember 01-A
7* 2 APH10002
Hose - Tee On Brake Valve To RH Brake 01-A
8 1 Hose - Tee On Brake Valve To Tee On Crossmember APH10003 01-A
9 1 Hose - Tee On Pilot Pressure Valve To Brake Valve APH10004 01-A
10 1 Hose - Pump To P1 On Pilot Pressure Valve APH10005 01-A
11 1 Hose - Rear Brake To Tee On Crossmember APH10006 01-A
Note:
1. Machine Serial Number Must Be Quoted When Ordering Items Marked With *

 COMBILIFT LTD. 2013


Ref No: CM4ET023 Rev: 01-A Rev Date: 26/03/2013 SECTION
Title: Reach Cylinder Lines 23

5
6

7
7

 COMBILIFT LTD. 2013


Ref No: CM4ET023 Rev: 01-A Rev Date: 26/03/2013 SECTION
Title: Reach Cylinder Lines 23
Parts Table
ITEM QTY. DESCRIPTION PART NO. REV. SERIAL BREAK
1 1 Valve Chest Assembly See Section 13 01-A
2 2 Mast Carriage Cylinder See Section 15 01-A
3 2 9/16" JIC M/M Bulkhead CPF00002 01-A
4 2 9/16" JIC Tee M/M/F CPF00005 02-A
Hose - Front Of Valve Chest Reach To Back Reach Bulkhead
5 2 Hose - Back Of Valve Chest Reach To Front Reach Bulkhead
APH10012 01-A
6 1 Hose - Back Reach Tee To Back Of RH Reach Cylinder CPH00142 01-A
Hose - Back Reach Tee To Back Of LH Reach Cylinder

7 3 Hose - Front Reach Tee To Front Of RH Reach Cylinder CPH00143 01-A


Hose - Front Reach Tee To Front Of LH Reach Cylinder

 COMBILIFT LTD. 2013


Ref No: CM4ET024 Rev: 01-A Rev Date: 27/03/2013 SECTION
Title: Tilt Cylinder Lines 24

7 3

4 3 6
5

7
8

 COMBILIFT LTD. 2013


Ref No: CM4ET024 Rev: 01-A Rev Date: 27/03/2013 SECTION
Title: Tilt Cylinder Lines 24
Parts Table
ITEM QTY. DESCRIPTION PART NO. REV. SERIAL BREAK
1 1 Valve Chest Assembly See Section 13 01-A
2 2 Tilt Cylinder See Section 15 02-A
3 4 9/16" JIC M/M Bulkhead CPF00002 01-A
4 2 9/16" JIC Tee M/M/F CPF00005 02-A
5* 1 Hose - Back Bulkhead To Bottom Tilt Tee CPH00149 01-A
6* 1 Hose - Front Bulkhead To Top Tilt Tee CPH00150 01-A
7 2 Hose - Top Tee To Front Of Tilt Cylinder CPH00151 01-A
8 2 Hose - Bottom Tee To Back Of Tilt Cylinder CPH00152 01-A
Hose - Front Of Valve Chest Tilt To Front Tilt Bulkhead
9* 2 CPH00155 01-A
Hose - Back Of Valve Chest Tilt To Back Tilt Bulkhead

Note:

1. Machine Serial Number Must Be Quoted When Ordering Items Marked With *

 COMBILIFT LTD. 2013


Ref No: CM4ET025 Rev: 01-A Rev Date: 27/03/2013 SECTION
Title: Lift & Auxiliary Lines 25

 COMBILIFT LTD. 2013


Ref No: CM4ET025 Rev: 01-A Rev Date: 27/03/2013 SECTION
Title: Lift & Auxiliary Lines 25
Parts Table
ITEM QTY. DESCRIPTION PART NO. REV. SERIAL BREAK
1 1 Valve Chest Assembly See Section 13 01-A
2 2 9/16" JIC M/M Bulkhead CPF00002 01-A
3 1 7/8"JIC M/M Bulkhead SPF00036 01-A
Hose - Front Of Valve Chest Aux To Front Aux Bulkhead 01-A
4* 2 CPH00155
Hose - Back Of Valve Chest Aux To Back Aux Bulkhead 01-A
5* 1 Hose - Valve Chest Lift Section To Mast Bulkhead Bracket CPH00146 01-A
6* 1 Hose - Bulkhead On Mast To Lift Flow Control Valve CPH00147 01-A
Note:

1. Machine Serial Number Must Be Quoted When Ordering Items Marked With *

 COMBILIFT LTD. 2013

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