Assembly Section: Mast - Contact Combilift Quoting The Truck Serial Number For Mast Parts Manual
Assembly Section: Mast - Contact Combilift Quoting The Truck Serial Number For Mast Parts Manual
Assembly Section: Mast - Contact Combilift Quoting The Truck Serial Number For Mast Parts Manual
ASSEMBLY SECTION
Mainframe - I................................................................................................................... 1
Mainframe - II.................................................................................................................. 1.1
Mainframe - Optional Extras............................................................................................ 1.2
Rear Arm......................................................................................................................... 2
Batteries.......................................................................................................................... 3
Bonnet............................................................................................................................. 4
Hydraulic Tank................................................................................................................ 5
Cabin Assembly - I.......................................................................................................... 6
Cabin Assembly - II......................................................................................................... 6.1
Cabin Assembly - III........................................................................................................ 6.2
Controllers & Contactors................................................................................................. 7
Motor/Pump..................................................................................................................... 8
6-Port Diverter Valve & 4-Port Changeover Valve.......................................................... 9
Pilot (Reduced) Pressure Valve & Brake Valve.............................................................. 9.1
Steering Cylinders........................................................................................................... 10
Transmission & Wheels................................................................................................... 11
Steering Motor................................................................................................................. 12
Lever Valve Chest (Standard)......................................................................................... 13
Joystick Valve Chest (Optional)...................................................................................... 13.1
Lever Dash (Standard).................................................................................................... 14
Joystick Dash (Optional)................................................................................................. 14.1
Mast Carriage (Tilt & Reach Cylinders)........................................................................... 15
Fuse Box......................................................................................................................... 16
Relays............................................................................................................................. 17
Forks............................................................................................................................... 18
Mast - Contact Combilift Quoting The Truck Serial Number For Mast Parts Manual
Hydraulic Sections
Steering Motor & Valve Chest Feed & Return Lines....................................................... 19
Steering Cylinder Lines................................................................................................... 20
Steering Motor Lines....................................................................................................... 21
Pilot (Reduced) Pressure Brake Lines............................................................................ 22
Reach Cylinder Lines...................................................................................................... 23
Tilt Cylinder Lines............................................................................................................ 24
Lift & Auxiliary Section Lines........................................................................................... 25
Ref No: CM4ET001 Rev: 02-A Rev Date: 03/09/2013 SECTION
Title: Mainframe Assembly - I 01
32
10 27
43
26 26
15
46
5
20
19
26
36
27
35
26
45
28 36
37
34
38
33
30
29
26
40
51
26
17
11
4
47
18
9
16
10
12
49
48
13
50
23
25
24 2
6
31
44
1
14 41
36
39
36 42
41
8
27 36
22
42
21
7
COMBILIFT LTD. 2013
Ref No: CM4ET001 Rev: 02-A Rev Date: 03/09/2013 SECTION
Title: Mainframe Assembly - I 01
Parts Table
ITEM QTY. DESCRIPTION PART NO. REV. SERIAL BREAK
1* 1 Left Hand Swivel AMS00009 06-A
2 1 Swivel Bearing VU14-0179 (129156-4) CPS00005 03-A
3 1 4-Port Changeover Valve See Section 9 03-A
4 1 6-Port Diverter Valve See Section 9 06-A
5 1 1/2" Pilot Operated Check Valve See Section 9 01-A
6 1 Front LH Slave Steering Cylinder See Section 10 01-A
7 1 Transmission See Section 11 01-A
8 1 Gearbox Blanking Plate AMS00022 02-A
9 2 Frei Angle Sensor BEPE0033 01-A
10 2 Bearing (61901-2RS1) VPB00007 01-A
11 1 Sensor Cover Plate AMF01617 01-A 21152
12 1 Angle Sensor Mtg Plate AMS00047 02-A 21152
13 1 Potentiometer Mount Assembly AMS00054 01-A 21152
14 1 Front Angle Sensor Spigot AMS00050 03-A 21152
15 1 Angle Sensor Mounting Plate AMF01602 01-A
16 1 Side Step AMF00260 01-A
17 2 Guide Roller C/W Internal Bushing CMF00074 01-A
18 2 Guide Roller Shaft CMF00058 01-A
19 4 Cabin Rubber Mount Assembly CPC00110 01-A
20 4 Carriage Ram Nylon Wear Pad CPMC0003 01-A
21 6 M16 Schnorr Washer CPB00459 01-A
22 6 5/8" UNC x 1"3/4 Socket Head Bolt CPB00460 01-A
23 24 M10x50 Hex Head Bolt (Grade 10.9) CPB00289 01-A
24 1 M20 Nut CPB00083 01-A
25 1 M20x50 Hex Head Bolt (Class 8.8) CPB00495 01-A
26 14 M8 Flat Washer CPB00321 03-A
27 5 M8 Lock Nut CPB00029 02-A
28 2 M8x55 Hex Head Bolt CPB00042 01-A
29 2 M8 Spring Washer CPB00104 01-A
30 2 M8x80 Hex Head Bolt CPB00043 01-A
31 1 M20 Safety Washer CPB00435 01-A
32 2 M8x30 Hex Head Bolt CPB00135 01-A
33 12 18mm Pipe Clamp CPF00046 01-A
34 6 18mm Pipe Clamp Top CPF00048 01-A
35 2 M6 Straight Grease Nipple CPB00070 02-A
36 8 M12 Flat Washer CPB00082 01-A
37 2 M12 Nylon Lock Nut CPB00123 01-A
38 2 M12x110 Hex Head Bolt CPB00163 01-A
39 2 M12x25mm Hex Head Bolt (Class 8.8) CPB00434 01-A
40 4 M8x14 Hex Head Bolt CPB00236 01-A
41 2 Steering Ram Washer CMR00006 01-A
42 2 M12x35 Hex Head Bolt (Grade 12.9) CPB00227 01-A
43 2 M4x30 Slotted Pan Head Screw CPB00261 01-A
44 2 M10x55 Hex Head Bolt CPB00207 02-A
45 1 M8x35 Hex Head Bolt CPB00039 01-A
46 2 M4 Lock Nut CPB00364 01-A
47 2 M4x25 Socket Head Bolt CPB00500 01-A
48 2 M5 Spring Washer CPB00204 01-A
49 2 M5 Flat Washer CPB00128 01-A
50 2 M5x20 Socket Cap Bolt CPB00125 01-A
51 3 M5x16 Counter Sunk Bolt CPB00265 01-A
Note:
1. Machine Serial Number Must Be Quoted When Ordering Parts Marked With *
Ref No: CM4ET001 Rev: 01-A Rev Date: 14/12/2012 SECTION
Title: Mainframe Assembly - I 01
30
10 25
42
24 24
13
46
17
24
34
25
33
24
45
26 34
35
32
36
31
28
27
18
24 37
24
15
16
14
44
21
23
46
22 21
6
29 11
43
12 1
38
41
34
40
34 39
38
8
34
20
39
19
7
COMBILIFT LTD. 2012
Ref No: CM4ET001 Rev: 01-A Rev Date: 14/12/2012 SECTION
Title: Mainframe Assembly - I 01
Parts Table
ITEM QTY. DESCRIPTION PART NO. REV. SERIAL BREAK
1* 1 Left Hand Swivel AMS00009 03-A
2 1 Swivel Bearing VU14-0179 (129156-4) CPS00005 03-A
3 1 4-Port Changeover Valve See Section 9 03-A
4 1 6-Port Diverter Valve See Section 9 06-A
5 1 1/2" Pilot Operated Check Valve See Section 9 01-A
6 1 Front LH Slave Steering Cylinder See Section 10 01-A
7 1 Transmission See Section 11 01-A
8 1 Gearbox Blanking Plate AMS00022 02-A
9 2 Frei Angle Sensor BEPE0033 01-A
10 1 Wire Guidance Bearing (61901-2RS1) VPB00007 01-A
11 1 Front Angle Sensor Mount AMS00006 02-A
12 1 Front Angle Sensor Spigot AMS00015 01-A
13 1 Angle Sensor Mounting Plate AMF01602 01-A
14 1 Side Step AMF00260 01-A
15 2 Guide Roller C/W Internal Bushing CMF00074 01-A
16 2 Guide Roller Shaft CMF00058 01-A
17 4 Cabin Rubber Mount Assembly CPC00110 01-A
18 4 Carriage Ram Nylon Wear Pad CPMC0003 01-A
19 6 M16 Schnorr Washer CPB00459 01-A
20 6 5/8" UNC x 1"3/4 Socket Head Bolt CPB00460 01-A
21 24 M10x50 Hex Head Bolt (Grade 10.9) CPB00289 01-A
22 1 M20 Nut CPB00083 01-A
23 1 M20x50 Hex Head Bolt (Class 8.8) CPB00495 01-A
24 14 M8 Flat Washer CPB00321 03-A
25 4 M8 Lock Nut CPB00029 01-A
26 2 M8x55 Hex Head Bolt CPB00042 01-A
27 2 M8 Spring Washer CPB00104 01-A
28 2 M8x80 Hex Head Bolt CPB00043 01-A
29 1 M20 Safety Washer CPB00435 01-A
30 2 M8x30 Hex Head Bolt CPB00135 01-A
31 12 18mm Pipe Clamp CPF00046 01-A
32 6 18mm Pipe Clamp Top CPF00048 01-A
33 2 M6 Straight Grease Nipple CPB00070 02-A
34 8 M12 Flat Washer CPB00082 01-A
35 2 M12 Nylon Lock Nut CPB00123 01-A
36 2 M12x110 Hex Head Bolt CPB00163 01-A
37 4 M8x14 Hex Head Bolt CPB00236 01-A
38 2 Steering Ram Washer CMR00006 01-A
39 2 M12x35 Hex Head Bolt (Grade 12.9) CPB00227 01-A
40 2 M12x25mm Hex Head Bolt (Class 8.8) CPB00434 01-A
41 1 M8 Hex Nut CPB00049 01-A
42 2 M4x30 Slotted Pan Head Screw CPB00261 01-A
43 2 M10x55 Hex Head Bolt CPB00207 02-A
44 2 M4x20 Socket Cap Bolt (Zinc Plated) CPB00148 01-A
45 1 M8x35 Hex Head Bolt CPB00039 01-A
46 4 M4 Lock Nut CPB00364 01-A
Note:
1. Machine Serial Number Must Be Quoted When Ordering Parts Marked With *
COMBILIFT LTD. 2012
34
33
32
25
24
35
39
24
25 12
7 19 4
43
18
5 36
27
24
25 22
29 37 19
28 2 17
30
31 23 16
11
42
18
9 1
13
40
19 3
29
41
15 30
40
14 44
01
19
10
41
Ref No: CM4ET001.1 Rev: 01-A Rev Date: 13/12/2012 SECTION
Title: Mainframe Assembly - II 01
Parts Table
ITEM QTY. DESCRIPTION PART NO. REV. SERIAL BREAK
1* 1 Right Hand Swivel AMS00001 03-A
2 1 Swivel Bearing VU14-0179 (129156-4) CPS00005 03-A
3 1 Traction Motor - 5kW VEPE0002 01-A
4 1 AC Slave Controller - 80v APE00086 01-A
5 1 Small Heat Sink BEPE0028 01-A
6 1 Motor/Pump Assembly See Section 8 01-A
7 1 Pilot Pressure Valve (180010001) See Section 9 02-A
8 1 Brake Valve Assembly See Section 9 01-A
9 1 Front RH Master Steering Cylinder See Section 10 01-A
10 1 Transmission See Section 11 01-A
11 4 Swivel Cable Carrier Chain VEPE0009 01-A
12 1 Motor Cover Plate AMP00088 02-A
13 1 Motor Connections Cover AMS00044 01-A
14 6 M16 Schnorr Washer CPB00459 01-A
15 6 5/8" UNC x 1"3/4 Socket Head Bolt CPB00460 01-A
16 6 M10 Spring Washer CPB00053 01-A
17 6 M10x35 Socket Head Bolt CPB00144 01-A
18 24 M10x50 Hex Head Bolt (Grade 10.9) CPB00289 01-A
19 12 M12 Flat Washer CPB00082 01-A
20 6 M12 Spring Washer CPB00074 01-A
21 4 M12x30 Hex Head Bolt CPB00068 01-A
22 2 Guide Roller C/W Internal Bushing CMF00074 01-A
23 2 Guide Roller Shaft CMF00058 01-A
24 10 M8 Flat Washer CPB00321 03-A
25 10 M8 Spring Washer CPB00104 01-A
26 2 M8x20 Hex Head Bolt CPB00012 01-A
27 1 Motor Cover Panel AMP00087 02-A
28 4 M8x30 Hex Head Bolt CPB00135 01-A
29 6 M6 Flat Washer CPB00060 01-A
30 6 M6 Spring Washer CPB00126 01-A
31 4 M6x35 Hex Head Bolt CPB00301 02-A
32 2 25mm Single Pipe Clamp CPF00196 01-A
33 1 25mm Single Pipe Clamp Top CPF00198 01-A
34 2 M6x40 Hex Head Bolt CPB00243 01-A
35 4 Carriage Ram Nylon Wear Pad CPMC0003 01-A
36 2 M6 Straight Grease Nipple CPB00070 02-A
37 2 M12 Nylon Lock Nut CPB00123 01-A
38 2 M12x110 Hex Head Bolt CPB00163 01-A
39 6 M8x25 Countersunk Bolt CPB00493 01-A
40 2 Steering Ram Washer CMR00006 01-A
41 2 M12x35 Hex Head Bolt (Grade 12.9) CPB00227 01-A
42 4 M5x16 Counter Sunk Bolt CPB00265 01-A
43 4 M8x20 Dome Head Bolt CPB00183 01-A
44 2 M6x16 Dome Head Bolt CPB00337 01-A
Note:
1. Machine Serial Number Must Be Quoted When Ordering Parts Marked With *
COMBILIFT LTD. 2012
Ref No: CM4ET001.2 Rev: 01-A Rev Date: 27/03/2013 SECTION
Title: Mainframe Assembly - Optional Extras 01
13
11
13
12
6
22
7
16
5
7
21
6
25
18
17
14
9
10
20
3
13
11
13
12
4
15
15
21
19
2
10
25
8
Ref No: CM4ET001.2 Rev: 01-A Rev Date: 27/03/2013 SECTION
Title: Mainframe Assembly - Optional Extras 01
Parts Table
ITEM QTY. DESCRIPTION PART NO. REV. SERIAL BREAK
1* 2 3.5 Degree Sloped Platform CMF00260 02-A
2* 2 Sloped Platform - Rubber Base Plate CMF00292 01-A
3* 2 9mm (Platform) Rubber CMF00969 01-A
4 - Platform Rubber Adhesive & Hardener CPG00074 01-A
5* 2 Metsa-Deck Panel 18mm NMF00130 01-A
6 2 Left Hand Tail Light CPE00064 01-A
7 2 Right Hand Tail Light CPE00065 02-A
8 1 Left Hand Front Light CPE00066 02-A
9 1 Right Hand Front Light CPE00067 01-A
10 2 Front Light (Round) 2BE003185-031 CPE00153 02-A
11 4 Guide Roller with Internal Bushing CMF00074 01-A
12 4 Guide Roller Shaft CMF00058 01-A
13 8 Thrust Washer For Guide Rollers CMF00075 01-A
14 4 M6 Straight Grease Nipple CPB00070 02-A
15 8 M12 Flat Washer CPB00082 01-A
16 16 M5 Flat Washer CPB00128 01-A
17 12 M10 Flat Washer CPB00032 01-A
18 15 M10x20 Hex Head Bolt CPB00081 01-A
19 4 M12x110 Hex Head Bolt CPB00163 01-A
20 4 M12 Lock Nut CPB00123 01-A
21 12 M8x30 Countersunk Bolt CPB00285 01-A
22 16 M5x16 Hex Head Bolt CPB00127 01-A
Note:
1. Machine Serial Number Must Be Quoted When Ordering Parts Marked With *
9 12
17
31
3
27
26
8
29 11
32
17
30
29
16
4 31
13
15 23
1
14
10
23
26
28 20
25
24
21
23
22
6 18
19
22
23
5
24
11
11
13
9
11
15
11
11
13
8
16
17
3
11
1a
1
13
12
11
10
11
13
4
17
16
5
16
18
6
7
2a
2
16
19
20
Ref No: CM4ET003 Rev: 01-A Rev Date: 17/12/2012 SECTION
Title: Batteries 03
Parts Table
ITEM QTY. DESCRIPTION PART NO. REV. SERIAL BREAK
1 * 1 18V 625Ah LH Battery Assembly AME00139 01-A
1a * 1 LH Battery Box (No Cells) AME00135 02-A
2 * 1 62V 625Ah RH Battery Assembly AME00148 01-A
2a * 1 RH Battery Box (No Cells) AME00140 03-A
3 1 LH Battery Cover AME00115 01-A
4 1 Battery Lid (Fasteners Mounts) AME00111 01-A
5 2 Battery Latch Assembly BME00005 01-A
6 1 Battery Plug - Male APE00021 01-A
7 1 Battery Plug - Female APE00020 01-A
8 1 Handle Bonnet CPC00026 01-A
9 1 Clip Female CPC00077 01-A
10 1 Clip Male CPC00076 01-A
11 16 M5 Flat Washer CPB00128 01-A
12 2 M5x20 Socket Cap Bolt CPB00125 01-A
13 8 M5 Lock Nut CPB00147 01-A
14 4 M5x20 Hex Head Bolt CPB00145 01-A
15 2 M5x16 Socket Cap Bolt CPB00247 01-A
16 20 M6 Flat Washer CPB00060 01-A
17 8 M6 Lock Nut CPB00047 01-A
18 8 M6x20 Dome Head Bolt CPB00286 01-A
19 4 M6 Spring Washer CPB00126 01-A
20 4 M6x45 Hex Head Bolt (Class 8.8) CPB00497 01-A
Note:
1. Machine Serial Number Must Be Quoted When Ordering Parts Marked With *
15
3
13
11
7
8
12
20 5
9
9 10
16
13
9
14 6
2 10
12
9
17
18
19
16 4
1. Machine Serial Number Must Be Quoted When Ordering Parts Marked With *
5
25
7
26
14
8
2a
2b
24
6
25
23
21
20
10
2
11
12
13
26
4
3
9
17
20
29
28
27
18
21
19
22
Ref No: CM4ET005 Rev: 01-A Rev Date: 18/12/2012 SECTION
Title: Hydraulic Tank Assembly 05
Parts Table
ITEM QTY. DESCRIPTION PART NO. REV. SERIAL BREAK
1 1 Hydraulic Tank AMH00050 04-A
2 1 Return Filter Assembly (MPT104) APHY0010 01-A
2a 1 Return Filter Element BPHY0014 01-A
2b 1 Return Filter Seal Kit BPHY0015 01-A
3 1 Inspection Panel CMH00001 03-A
4 1 Inspection Cover O-Ring Seal CPHY0011 01-A
5 1 Filler Cap Assembly SPHY0032 02-A
6 1 In Tank Strainer Filter CPHY0015 01-A
7 1 Stauff Oil Gauge NPHY0008 01-A
8 1 Hydraulic Tank Air Breather CPHY0040 02-A
9 1 Wire Clamp Plate AMH00058 01-A
10 1 1" Bond Seal CPF00058 01-A
11 1 1"BSP - 1"5/16 JIC M/M Adaptor CPF00183 01-A
12 1 1/2" Bond Seal CPF00056 03-A
13 1 1/2" BSP Bung CPF00032 01-A
14 1 3/8" Bond Seal CPF00055 01-A
15 6 M5 Flat Washer CPB00128 01-A
16 6 M5x30 Hex Head Bolt CPB00143 01-A
17 6 M6 Flat Washer CPB00060 01-A
18 6 M6 Spring Washer CPB00126 01-A
19 6 M6x12 Hex Head Bolt CPB00031 01-A
20 6 M8 Flat Washer CPB00321 03-A
21 6 M8 Spring Washer CPB00104 01-A
22 2 M8x20 Dome Head Bolt CPB00183 01-A
23 4 M8x30 Socket Cap Bolt CPB00291 01-A
24 5 M10 Flat Washer CPB00032 02-A
25 5 M10 Spring Washer CPB00053 01-A
26 5 M10x16 Hex Head Bolt (C2544) Class 8.8 CPB00312 01-A
27 4 18mm Pipe Clamp CPF00046 01-A
28 2 18mm Pipe Clamp Top CPF00048 01-A
29 2 M8x35 Hex Head Bolt CPB00039 01-A
38
20 26
25
13
37
4 18
35
17
16 24
36
33 19
35
25 23
15
36
12
22
10
34
9
22 14
23 6
24
22
5
23
2
27
24
26
24
25
22
8 22
32
39
23
27 22
26
11
25
21
7
30
1
31
29
28
1. Machine Serial Number Must Be Quoted When Ordering Items Marked With *
COMBILIFT LTD. 2012
32
8
26
52
53
33
54
22
51 53 54
11
14
46
13 47
31
30
23 29
48 43
10 28
53
54
55
45
23
18 3
44
60 29
41 1
29 2
42
29
15
9
35
29 27
23
24
21
49 35
4
53
12 7
54 5
37 44
55
25
20 19
36
6
25 50
53
16
54
06
17 29
39
38
Ref No: CM4ET006.1 Rev: 01-A Rev Date: 19/12/2012 SECTION
Title: Cabin Assembly - II 06
Parts Table
ITEM QTY. DESCRIPTION PART NO. REV. SERIAL BREAK
Standard Cabin Door Assembly HMC00550 03-A
1 * 1
Deep Cabin Door Assembly (80mm Deep) HMC00611 01-A
2 1 Cabin Door Beading/Draught Bubble CPC00016 02-A
3 1 Sliding Window for Cab Door HPG00042 02-A
4 1 External Door Handle (Non flush) CPC00006 01-A
5 1 Cab Door Key CPC00029 01-A
6 1 External Door Handle Gasket Kit CPC00063 01-A
7 1 Aluminium Floor Plate AMC00159 02-A
8 2 Window Hinge CPC00040 01-A
9 2 22" Wiper Arm HPC00001 01-A
10 1 28" Wiper Blade HPC00002 01-A
11 1 Window Latch Assembly (7430-03) CPC00032 01-A
Aluminium Serial Plate (Metric) CPC00010 01-A
12 1 Aluminium Serial Plate (Imperial) CPC00041 01-A
Standard Cabin Hinged Side Window HPG00046 01-A
13 * 1
Wide Cabin Hinged Side Window HPG00043 02-A
14 1 Window Beading/Draught Bubble CPC00016 01-A
Standard Cabin Underdash Foam HPC00041 01-A
15 * 1
Wide Cabin Underdash Foam HPC00043 01-A
16 2 Cabin Mount CPC00113 01-A
17 2 Cabin Mount Washer CMC00007 01-A
18 1 Nylon Door Wedge HPC00039 01-A
19 1 Door Latch (TVH/609733) HPC00050 01-A
20 1 HPC00050 Cover Mounting Bracket HMC00585 02-A
21 2 M6x16 Countersunk Bolt CPB00264 01-A
22 2 Window Grommet CPC00054 01-A
23 7 M6 Flat Washer CPB00060 01-A
24 2 M6 Spring Washer CPB00126 01-A
25 4 M6x25 Countersunk Bolt CPB00191 01-A
26 2 Window Hinge Spacer CPG00017 01-A
27 2 M6 x 15 Hex Head Bolt CPB00027 01-A
28 1 M6x35 Hex Head Bolt CPB00301 02-A
29 14 M8 Flat Washer CPB00321 03-A
30 2 M8 Spring Washer CPB00104 01-A
31 2 M8x20 Wing Bolt CPB00242 01-A
32 4 M8x40 Countersunk Bolt CPB00284 01-A
33 2 M8x30 Countersunk Bolt CPB00069 01-A
34 2 M8 Penny Washer CPB00071 01-A
35 4 M8 Lock Nut CPB00029 01-A
36 2 M16 Flat Washer CPB00045 01-A
37 2 M16x100 Hex Head Bolt CPB00028 02-A
38 2 M16 Lock Nut CPB00006 02-A
39 8 M8x20 Dome Head Bolt CPB00183 01-A
40 1 M10 Flat Washer CPB00032 02-A
41 2 M8x65 Hex Head Bolt CPB00084 01-A
42 1 Door Checkstrap CPC00042 01-A
43 1 M6 Hex Nut CPB00297 01-A
44 5 M6 Lock Nut CPB00047 01-A
45 2 M6x20 Dome Head Bolt CPB00251 01-A
46 1 Rear Window HPG00040 02-A
47 1 Rear Window Bottom Frame HPG00039 01-B
48 1 Curved Glass (750mm Rad) HPG00036 01-B
49 1 Left Hand Front Window HPG00044 03-A
50 1 Door Bottom Glass HPG00041 01-A
51 1 Roof Glass HPG00045 01-A
52 1 Rear Window Top Frame HPG00038 01-A
53 - Primer CPC00050 01-A
54 - Bonded Sealer CPC00053 01-A
55 - Clear Drip Check Sealer CPG00038 01-A
Note:
1. Machine Serial Number Must Be Quoted When Ordering Items Marked With *
40
39
20
28
19 1
24
2
25
38
3 33
17 10 21
1a
32
32 1
34
37
22 1a
28
21
26
2 14
27
29
28 4
6
18 23
11
28 7
36
29
28
12
8
16
30
06
31
Ref No: CM4ET006.2 Rev: 01-A Rev Date: 28/03/2013 SECTION
Title: Cabin Assembly - III 06
Parts Table
ITEM QTY. DESCRIPTION PART NO. REV. SERIAL BREAK
1 1 Wiper Motor CPE00022 01-A
1a 1 Wiper Shaft Compliment Kit CPC00021 01-A
2 3 LED Work Lamp 1000lm (4Q4M8933A01) CPE00236 01-A
3 1 Flashing Xenon Light (Amber) 12-110v DC APE00030 01-A
4 2 Wiper Arm (121.0225.GA04) HPC00004 01-A
5 1 24" Wiper Blade HPC00003 01-A
6 1 Door Latch Striker Pin CPC00030 01-A
7 1 Striker Pin Threaded Plate CPC00031 01-A
8 1 Wiper Motor (111.9679.20.I0) HPC00031 01-A
9 1 Wiper Motor Cover HPC00037 04-A
10 1 Wiper Motor Cover Fixing Plate HPC00049 02-A
11 1 Front Left Top Cab Post Panel Assembly HMC00562 03-A
12 1 Front Left Bottom Cab Post Panel Assembly HMC00564 02-A
14 2 Grommet for Work Lights CPE00077 01-A
15 1 HMC00562 Panel Foam HPC00045 02-A
16 1 HMC00564 Panel Foam HPC00046 01-A
17 1 Lowered Beacon Bracket (Optional) CMC00238 01-A
18 * 1 80 Volt Electric heater (Optional) APE00027 01A
19 1 Interior Mirror Bracket (Optional) CMC00318 01-A
20 1 Round Convex Mirror (Optional) CPG00041 01-A
21 4 M8 Hex Nut CPB00049 01-A
22 1 M8x45 Hex Head Bolt CPB00041 01-A
23 1 M12 Flat Washer CPB00082 01-A
24 1 M8 Flat Washer CPB00321 03-A
25 3 M5x20 Hex Head Bolt CPB00145 01-A
26 3 M5 Flat Washer CPB00128 01-A
27 3 M5 Lock Nut CPB00147 01-A
28 15 M6 Flat Washer CPB00060 01-A
29 5 M6x16 Dome Head Bolt CPB00337 01-A
30 2 M10 Spring Washer CPB00053 01-A
31 2 M10x20 Dome Head Bolt CPB00230 01-A
32 2 M10 Flat Washer CPB00032 02-A
33 1 M10x30 Hex Head Bolt CPB00021 01-A
34 1 M10 Lock Nut CPB00262 01-A
36 4 M6 Lock Nut CPB00047 01-A
37 4 M6x20 Dome Head Bolt CPB00286 01-A
38 1 M8 Lock Nut CPB00029 01-A
39 2 M6 Spring Washer CPB00126 01-A
40 2 M6x10 Dome Head Bolt CPB00186 01-A
Note:
1. Machine Serial Number Must Be Quoted When Ordering Items Marked With *
19
12 21
22 20
14 23
8 9 33
8 11
17
1
25
10
24
25
18
16
5 2
13
22 26
31
13
4
15
32
24
28
29
27
21
07
22
Ref No: CM4ET007 Rev: 01-A Rev Date: 03/01/2013 SECTION
Title: Controllers & Contactors 07
Parts Table
ITEM QTY. DESCRIPTION PART NO. REV. SERIAL BREAK
1 1 Controller Mounting Assembly AMF01595 01-A
2 1 Large Heat Sink BEPE0027 01-A
3 1 AC Master Controller 80V APE00085 01-A
4 1 AC Pump Controller 80V APE00084 01-A
5 1 Low Level Back - Up Alarm (ELT278) APE00019 01-A
6 1 12V Horn CPE00011 01-A
7 1 Dc/Dc Converter 500w 80v-12v/40amp APE00002 01-A
8 2 Large Contactor (SW2008/593 80V) APE00004 01-A
9 2 Large Contactor Bracket (2028-551A) APE00007 01-A
10 1 Small Contactor (SW80B-791) APE00006 01-A
11 1 Small Contator Bracket (2126-48A) APE00005 01-A
12 1 Bus Bar - Contactor Connector BEMF0331 01-A
13 18 M8 Flat Washer CPB00321 03-A
14 10 M8 Hex Nut CPB00049 01-A
15 22 M8 Spring Washer CPB00104 01-A
16 2 500A Fuse holder BEPE0039 01-A
17 2 Bus Bar - Fuse To Main Contactor BEMF0332 01-A
18 2 500A Fuse BEPE0004 01-A
19 8 M10 Flat Washer CPB00032 02-A
20 8 M10 Spring Washer CPB00053 01-A
21 14 M6 Flat Washer CPB00060 01-A
22 14 M6 Spring Washer CPB00126 01-A
23 4 M6x16 Dome Head Bolt CPB00337 01-A
24 6 M5 Flat Washer CPB00128 01-A
25 6 M5x16 Socket Cap Bolt CPB00247 01-A
26 6 M8x30 Hex Head Bolt CPB00135 01-A
27 8 M6x35 Hex Head Bolt CPB00301 02-A
28 4 M5 Spring Washer CPB00204 01-A
29 4 M5x12 Hex Head Bolt CPB00109 01-A
30 1 M8x16 Hex Head Bolt CPB00270 02-A
31 2 M6x16 Socked Head Bolt CPB00210 01-A
32 10 M8x20 Hex Head Bolt CPB00012 01-A
33 4 M10x20 Hex Head Bolt CPB00081 01-A
3
7
2
13
12
9
10
11
3
6
1
Ref No: CM4ET008 Rev: 01-A Rev Date: 03/01/2013 SECTION
Title: Motor/Pump Assembly 08
Parts Table
ITEM QTY. DESCRIPTION PART NO. REV. SERIAL BREAK
1 1 Pump Motor - 19kW VEPE0001 01-A
2 1 Gear Pump BPHY0022 01-A
3 6 M12 Flat Washer CPB00082 01-A
4 6 M12 Spring Washer CPB00074 01-A
5 2 M12x40 Hex Head Bolt CPB00008 01-A
6 4 M12x30 Hex Head Bolt CPB00068 01-A
7 1 1" Bond Seal CPF00058 01-A
8 1 1"BSP - 1"5/16 JIC M/M Adapter CPF00183 01-A
9 1 7/8" JIC M/F Test Point Adapter SPF00015 01-A
10 1 1/8" Bond Seal CPF00210 01-A
11 1 1/8" BSP - 9/16" JIC M/M Adapter CPF00446 01-A
12 1 3/4" BSP - 7/8" JIC M/M Adapter CPF00108 01-A
13 1 3/4" Bond Seal CPF00057 01-A
1a
1 4
1b
1c
4
2
1a
1b
3 5
5
6
10
COMBILIFT LTD. 2013
Ref No: CM4ET009 Rev: 01-A Rev Date: 03/01/2013 SECTION
Title: 6-Port Changeover & 4-Port Diverter Valve 09
6-Port Diverter Valve Parts Table
ITEM QTY. DESCRIPTION PART NO. REV. SERIAL BREAK
1 1 6-Port Diverter Valve CPHY0001 01-A
1a 2 6-Port Diverter Valve O-ring (M9594/12) CPHY0027 02-A
1b 1 Diverter Valve Solenoid (2375/1/1) CPHY0026 01-A
1c 1 Diverter Valve Solenoid Cap CPHY0028 01-A
2 1 Solenoid Plug CPHY0067 01-A
3 6 1/2" BSP - 9/16" JIC M/M Adaptor CPF00014 02-A
4 6 1/2" Bond Seal CPF00056 03-A
6
5
2a
5
7
6
8
1
3
4
Ref No: CM4ET009.1 Rev: 01-A Rev Date: 03/01/2013 SECTION
Title: Pilot (Reduced) Pressure Valve & Brake Valve 09
Parts Table
ITEM QTY. DESCRIPTION PART NO. REV. SERIAL BREAK
1 1 Pilot Pressure Valve (180010001) VPHY0025 02-A
2 1 Brake Valve CPHY0006 01-A
2a 2 Brake Valve O-Ring (12x2mm) CPHY0042 01-A
3 4 1/4" Bond Seal CPF00054 01-A
4 4 1/4" BSP - 9/16" JIC M/M Adapter CPF00406 01-A
5 3 3/8" Bond Seal CPF00055 01-A
6 3 3/8" BSP - 9/16" JIC M/M Adapter CPF00021 01-A
7 2 3/8" BSP - 9/16" JIC M/F Adapter CPF00068 01-A
8 2 9/16" JIC Tee M/F/M CPF00003 01-A
1a
2a
3a
5 Rear Wheel
4
1
9
8
5
7 4
6
Front Wheel
10
4
3
1a
4
5
1b
2
Ref No: CM4ET012 Rev: 01-A Rev Date: 25/03/2013 SECTION
Title: Steering Motor Assembly 12
Parts Table
ITEM QTY. DESCRIPTION PART NO. REV. SERIAL BREAK
1 1 Steering Motor & Priority Valve CPS00020 01-A
1a 4 Steering Motor O-ring CPS00000 01-B
1b 2 M10x45 Socket Head Bolt CPB00271 01-A
2 3 3/8" BSP - 9/16" JIC M/M Adapter CPF00021 01-A
3 3 3/8" Bond Seal CPF00055 01-A
4 2 1/2" Bond Seal CPF00056 03-A
5 2 1/2" BSP - 7/8" JIC M/M Adapter CPF00096 02-A
8
10 11
7 12
9
11
1
9
1. Machine Serial Number Must Be Quoted When Ordering Items Marked With *
11
10 12
9
8
6
6
10
6
5
1. Machine Serial Number Must Be Quoted When Ordering Items Marked With *
20
13
15
20 14 13
12
17
20
4
20
7
8
2 11 9
10
18
19
16
1. Machine Serial Number Must Be Quoted When Ordering Items Marked With *
15
15
20
13
11
14
19
4
7
15 8
9
2 10
6
8
16
17
18
4 17
5 10
11
12
11 16 17
13
21
7
9
20 15
6
19
18
14
Note:
1. Machine Serial Number Must Be Quoted When Ordering Items Marked With *
4 14
5 9
21
10
11
12
18
13
8 7
17 20
6
16
19
15
Note:
1. Machine Serial Number Must Be Quoted When Ordering Items Marked With *
11
13
2a
2
4
11
15
14
11
12
18
13
17
14
16
8
1
3a
3
5
10
19
9
6
20
21
7
Ref No: CM4ET015 Rev: 01-A Rev Date: 09/01/2013 SECTION
Title: Mast Carraige Assembly 15
Parts Table
ITEM QTY. DESCRIPTION PART NO. REV. SERIAL BREAK
1 * 1 Standard Mast Carriage Weld Assembly AMMC0000 02-A
2 * 2 Standard Mast Carriage Cylinder LMR00111 02-A
2a * 4 Mast Carriage Cylinder Seal Kit LPR00001 02-A
3 * 2 Standard Tilt Cylinder (0085-040-0001) CMR00017 02-A
3a * 2 Tilt Cylinder Seal Kit CPR00017 01-A
4 4 Mast Carriage Roller Bearing CPMC0002 01-A
5 2 Mast Mounting Pin CMMC0008 01-A
6 4 79mmODx4mm Steel Disc (Wear Pads MC) CPMC0006 01-A
7 4 Mast Carriage Nylon Wear Pad CPMC0001 01-A
8 4 Washer - 70mmODx12mm (13mm Hole) CPMC0008 01-A
9 4 M16 Hex Nut CPB00013 01-A
10 4 M16x55 Hex Head Bolt CPB00002 01-A
11 8 M24 Conical Spring Washer CPB00001 02-A
12 4 M24 Castle Nut CPB00026 01-A
13 4 Split Pin (50x 4mm) CPB00038 01-A
14 2 9/16" JIC M/M Bulkhead & Nut CPF00002 01-A
15 2 9/16" JIC Tee M/M/F CPF00005 02-A
16 4 M12 Flat Washer CPB00082 01-A
17 4 M12 Spring Washer CPB00074 01-A
18 4 M12x40 Hex Head Bolt CPB00008 01-A
19 2 M10 Flat Washer CPB00032 02-A
20 2 M10 Spring Washer CPB00053 01-A
21 2 M10x30 Hex Head Bolt CPB00021 01-A
Note:
1. Machine Serial Number Must Be Quoted When Ordering Items Marked With *
1
3
Ref No: CM4ET017 Rev: 01-A Rev Date: 25/03/2013 SECTION
Title: Relays 17
Parts Table
ITEM QTY. DESCRIPTION PART NO. REV. SERIAL BREAK
1 10 Relay Base (20/30 Amp Relay) CPE00190 01-A
2 10 Relay For Electric Machines - 12V APE00032 01-A
3 2 M5 Nylon Lock Nut CPB00147 01-A
Notes:
1. See Section 5 In The Accompanying Operators & Service Manual For Relay
Functions.
2. Refer To The Numbers On The Relays Of The Individual Truck.
2
6
3
5
11
12
10
4
1
Ref No: CM4ET019 Rev: 01-A Rev Date: 26/03/2013 SECTION
Title: Steering Motor & Valve Chest Feed & Return Lines 19
Parts Table
ITEM QTY. DESCRIPTION PART NO. REV. SERIAL BREAK
1 1 Hydraulic Tank Assembly See Section 5 01-A
2 1 Motor/Pump Assembly See Section 8 01-A
3 1 Steering Motor Assembly See Section 12 01-A
4 1 Valve Chest Assembly See Section 13 02-A
5 1 10 Bar Non Return Valve - 3/4" BSP VPHY0027 01-A
6 2 3/4" Bond Seal CPF00057 01-A
7 2 3/4" BSP - 7/8" JIC M/M Adaptor CPF00108 01-A
8 1 Hose - Pump To Non-Return Valve APH10014 01-A
9 1 Hose - Non-Return Valve To Steering Motor APH10015 01-A
10 1 Hose - Steering Motor Port EF To Valve Chest Inlet Section APH10016 01-A
11 1 Hose - Valve Chest To Return Filter APH10017 01-A
12 1 Hose - Tank To Pump APH10018 01-A
10
9
7
1
5
11
4
4
6
8
8
3
Ref No: CM4ET020 Rev: 01-A Rev Date: 26/03/2013 SECTION
Title: Steering Cylinder Lines 20
Parts Table
ITEM QTY. DESCRIPTION PART NO. REV. SERIAL BREAK
1 1 Front RH Master Steering Cylinder See Section 10 03-A
2 1 Front LH Slave Steering Cylinder See Section 10 01-A
3 1 Rear Steering Cylinder See Section 10 01-A
4 1 4-Port Changeover Valve & Check Valve See Section 9 01-A
5 1 6-Port Diverter Valve See Section 9 01-A
Hose - 6-Port Valve Port C To 4-Port Valve Port T
6 2 APH10007 01-A
Hose - 6-Port Valve Port B To 4-Port Valve Port P
7 1 Hose - Check Valve To Tee On 4-Port Valve APH10008 01-A
Hose - 6-Port Valve Port A To Front Of Rear Steering Cylinder 01-A
8 2 APH10009
Hose - 6-Port Valve Port D To Back Of Rear Steering Cylinder 01-A
9 * 1 Hose - Back Of LH To Front Of RH Steering Cylinder APH10019 01-A
10 * 1 Hose - Check Valve To Front Of LH Steering Cylinder APH10020 01-A
11 * 1 Hose - Tee On A On 4-Port Valve To Back Of RH Steering Cylinder APH10021 01-A
Note:
1. Machine Serial Number Must Be Quoted When Ordering Items Marked With *
3
8
5
8
4
2
Ref No: CM4ET021 Rev: 01-A Rev Date: 26/03/2013 SECTION
Title: Steering Motor Lines 21
Parts Table
ITEM QTY. DESCRIPTION PART NO. REV. SERIAL BREAK
1 1 Hydraulic Tank Assembly See Section 5 01-A
2 1 6-Port Changeover Valve See Section 9 01-A
3 1 Steering Motor Assembly See Section 12 01-A
4 1 Valve Chest Assembly See Section 13 02-A
5 2 9/16" JIC Tee M/F/M CPF00003 01-A
Hose - 6-Port Valve P2 To Tee On Back Of Valve Chest
6 2 APH10010 01-A
Hose - 6-Port Valve P1 To Tee On Front Of Valve Chest
7 1 Hose - Steering Motor Port-T To Tank APH10011 01-A
Hose - Steering Motor Port R To Tee On Front Of Valve Chest
8 2 APH10013 01-A
Hose - Steering Motor Port L To Tee On Back Of Valve Chest
4
5
11
7
2
6
8
10
4
9
3
Ref No: CM4ET0022 Rev: 01-A Rev Date: 11/01/2013 SECTION
Title: Pilot (Reduced) Pressure Valve & Brake Valve Lines 22
Parts Table
ITEM QTY. DESCRIPTION PART NO. REV. SERIAL BREAK
1 1 Hydraulic Tank Assembly See Section 5 01-A
2 1 Pump Assembly See Section8 01-A
3 1 Pilot Valve & Brake Valve Assembly See Section 9 01-A
4 3 Transmission See Section 11 01-A
5 1 9/16" JIC Tee M/M/M CPF00023 01-A
6 1 Hose - Tee On Pilot Pressure Valve To Tank APH10001 01-A
Hose - LH Brake To Tee On Crossmember 01-A
7* 2 APH10002
Hose - Tee On Brake Valve To RH Brake 01-A
8 1 Hose - Tee On Brake Valve To Tee On Crossmember APH10003 01-A
9 1 Hose - Tee On Pilot Pressure Valve To Brake Valve APH10004 01-A
10 1 Hose - Pump To P1 On Pilot Pressure Valve APH10005 01-A
11 1 Hose - Rear Brake To Tee On Crossmember APH10006 01-A
Note:
1. Machine Serial Number Must Be Quoted When Ordering Items Marked With *
5
6
7
7
7 3
4 3 6
5
7
8
Note:
1. Machine Serial Number Must Be Quoted When Ordering Items Marked With *
1. Machine Serial Number Must Be Quoted When Ordering Items Marked With *