Quotation For Fiber Laser Cutting Machines 4 KW: NF - PRO 315 Vento

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Quotation for Fiber Laser Cutting Machines

NF - PRO 315 Vento 4 kW

Customer:
Address:

Authorized: J D Smith Regional Sales Manager


Subject: Fiber Laser Cutting Machine Quotation NUKON
Prepared: JD Smith Date: 09/28/2016

NUKON is a company that manufactures equipment for industrial use, after long years of experience as a
company offering all kinds of metal processing services

Nuri Körüstan Makina Metal San.Tic.A.Ş. created NUKON as a company for producing industrial
machines.

With its 20,000 sq.m facilities and R & D center (test center) NUKON machines have the most
comprehensive testing program in the world.

With high technology, modernization and a professional team NUKON established itself very
quickly in the world market among the longtime leaders in the machine industry.
Only 2 two years with over 350 machines sold in all over the world.
Only 7 Years ago Nukon started with the development and production of their own 2D laser fiber cutting
systems. The result is a high-quality, low-maintenance end product which has already found its way into
the East-European metal industry.

Features : SIMPLE
: OPERATOR-FRIENDLY
: LOW MAINTENANCE
: HIGH PERFORMANCE

Aside from the fiber laser, NUKON also builds water jets, automation and plasma cutting
machines.
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Presentation

• The machine can be equipped with the IPG 2KW, 3KW, 4KW, 5KW or 6KW Resonator
• With this type of laser there are no mirrors and no optical elements in the path of the laser beam.
By the fiber-optic cable the beam is transported without loss of power to the work piece
The machine uses "NUKON-GERMANY BIMO FSC", which is easy for operation and maintenance
• The machine has very low power consumption. Total consumption is 32 kW;
• Loading and unloading of machined parts is carried out by a pallet changer table with hydraulic height adaption
during the cutting process - retrofitting with additional automation functions is possible
• System to illuminate the work area is part of the standard equipment
• The working area is provided with a full enclosure and the cutting process can be observed via a special-glass
Window.

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Basic technical specification for Fiber laser cutting machine

Auto Detection

The angle of the sheet and its corner are found automatically by using 3-point detection method on the sheet.

Partitioned Dust-Collection Function

An automatic flap opens and closes according to the position of the processing head, offering on-the-spot dust
collection during processing

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Crust Reduction Control

CR Control reduces dross adhesion at corners, realizing high-


speed processing while maintaining high quality

Blow Piercing

Produces smaller piercing holes faster in mild steel up to .625 in


thickness by controlling the oxidation reaction and optimizing
beam quality.

Head Retraction Method

The optimum retraction method may be set according to the material and plate thickness. Minimize
processing time and achieving better stability by selecting the best retraction method.

Cutting head movement depends on cad/cam, drawing, material and thickness. As you see on the tables,
cutting time can be decreased with these options.
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Technical specification
For Fiber laser cutting machine
TYPE NF - PRO 315 Vento 4 kW
LASERSOURCE IPG hours 100,000
MAXIMUM OUTPUT Watt 4000
OUTPUT STABILITY % ± 2 (power monitor)
PULSE MODE - Frequency: 5 - 2000 Hz Power: 0-100%
LASER FIBER DIAMETER in .00393
BEAM MODE - Direct
LASER SAFETY - Mechanical safety valve
LASER GAS COMPOSITION - N/A
LASER GAS CONSUMPTION l/hr. N/A
COOLING WATER FLOW RATE l/min 40
PA 8000 LW series CNC with 19" TFT touch
CNC control unit and OPERATING PANEL -
screen incl. all control buttons and LAN
MAXIMUM WORKSHEET SIZE in 60 x 120
MAX LOAD WEIGHT Lb. 4400
NUMBER OF CONTROLLED AXES - 4 axis [X, Y, W, Z ]
MAXIMUM SPEED Servo/Linear In/min 6299 / 10,236
X axis Stroke in 60.23
Y axis Stroke in 120.078
Z axis Stroke in 5.87
ACCELERATION
X, Y, Z axis With Servo/Linear G 1.5 / 3.0
POSITIONING ACCURACY in/ft. ±0.002 / .0004
REPEATABILITY in ±0.0007 /.0004
PALLET CHANGER TABLE/CYCLE TIME pallet 2 pcs. 27 s
CUTTING GASES
STEEL - Oxygen (0.1 - 15 bar)
STAINLESS STEEL - Nitrogen (0.2 - 30 bar)
ALUMINUM - Dry air or nitrogen (0.2 - 30 bar)
CUTTING HEAD - NUKON BIMO-FSC Fiber-35 bar
FOCAL LENGTH in 6"
CAD/CAM SOFTWARE - RADAN / LANTEK
POWER RATING kW 32
Dimensions (L x W x H) in 28’1” x 9’6” x 7’5”
MACHINE WEIGHT Lb. 37,170

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Resonator from „IPG“

Fiber laser - the big innovation of today's technology, exceptional reliability and high
beam quality come with many advantages:

 High output power


 High quality of laser beam
 Less focus, large working distance
 Over 30% coefficient of efficiency
 Modular design, connect and start
 Compact, solid and easy to install
 Low operation costs
 Flexible and durable fiber optic cable
 High electrical efficiency
 Lifespan of the diodes over 100,000 hours
 Low requirements for cooling

PRODUCTION CUTTING

TYPE IPG IPG IPG IPG IPG IPG IPG


Name YLR- 500W YLS- 1 KW YLS- 2 KW YLS- 3 KW YLS- 4 KW YLS- 5 KW YLS- 6 KW
Output power 500 W 1000 W 2000 W 3000 W 4000 W 5000 W 6000 W
Material :
Mild steel .197 .315 .630 .710 .787 .866 1”
Stainless steel .098 .157 .236 .394 .472 .591 .787
Aluminum .0787 .118 .197 .315 .394 .472 .591
Brass .0394 .0787 .118 .197 .236 .315 .394
Copper .0394 .0787 .118 .197 .236 .315 .394
Galvanized steel .0394 .0787 .157 .157 .157 .315 .394

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Fiber Laser Technology

High powered Fiber Lasers are made of active optical fiber and semiconductor laser diodes,
a combination of two of the most innovative and advanced laser technologies.
These lasers use diodes as a light source for pumping the active fiber.
The laser beam is generated in the optical fiber and is transmitted by flexible armored cable. Special active fibers
are doped with rare-earth ions, allowing for an extremely powerful generation of a very small core, which makes
it possible to produce multiple kilowatt powered lasers with excellent beam quality.
„IPG "uses a lot of proprietary technology to create arguably “the best quality Fiber laser beam” available in
the market today.

Inflated radiation is generated by a large number of laser diodes then input to the optical fiber. There with the
help of input "Bragg mirrors", the wavelength of the generated laser beam is limited to about .042”. This
wavelength is about one tenth of the wavelength of a CO2 laser, which are being quickly phased out by fiber.
The average lifespan of the diodes are over 100,000 hours. The laser beam generated by these diodes is
very high in quality, with a wavelength of .042” and divergence about 8 [mm*mrad] and it can be transmitted
with unchanged quality up to a distance of 164’. The active core of the fiber has a thickness of only a few
micrometers.
Transition of the laser beam between the resonator and the cutting head is carried over fiber. This means
that there is no need for mirrors, thus avoiding the regular replacement, cleaning and adjustment of the costly
mirrors.
In comparison with the CO2 laser, the fiber laser has ten times less wavelength, which makes it possible to cut
materials that were a problem for CO2.
When using a laser beam with this kind of wavelength, it cuts and penetrates faster with less heat
dissipation which allows you to cut non-ferrous metals such as aluminum, copper or brass.
The ability to focus the laser beam is improved, there is a higher rate of cutting, heat dissipation in the material is
lower and the cut surface is more smooth.

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Chart to compare energy consumption

Fiber Laser 2 kW VS CO2 Laser 4 kW

Depending on the laser power and the type of material, the costs can be reduced to 20%. That means 80% less
than CO2 lasers.

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I Comparing operational costs

Fiber Laser 2 kW vs. 4 kW C02 Laser

Running Cost- Per Hour


20
18
16
14
12
10
8
6
4
2
0
2 kw Fiber Laser 4 kwC02

•Electricity •Resonator Maintenance

•Beam Delivery Systems Maintenance •Laser Gas Delivery System

•Laser Gas •Factory Service Labor

•Owner Service Labor •Chiller Maintenance

Focus Lenses •Nozzles

electncal power Chiller electrical


consumption power consumption

80 80.
reduction reduction

42kW/h 8k W/h 31 kW/11 .7k W/h


6

Laser gas consumption Air and gas consumption


for optical path

reduction reduction

Tel 1 '1 1 1 Q oi:Q Hi iC I J :


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NF - PRO 315
Cutting parameters for 4 kW
Vento

Material (work piece designation) Thickness

Mild steel (S185JR, S235JR, RAEX 250 C LASER) .787” (20mm)

Stainless steel (AISI 304) .472” (12mm)

Aluminum (AIMg3) .472” (12mm)

Copper (Cu-ETP and Cu-DHP) .236”

Brass (Cu Zn) .236”

*Depending on the materials and the desired quality of cut, the values may be varied

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Technical cutting speeds

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Fiber laser cutting head NUKON BIMO FSC

The NUKON cutting head achieves best results in 2D cutting. It is a cutting


head especially developed for fiber lasers. It provides cutting edges with
defined quality.
For operators of cutting machines, productivity is an important factor for
success. The NUKON cutting head fulfills this requirement completely since
it can cut metal sheets of different thickness without manual intervention.
This is made possible by the special optics of the NUKON cutting head
which allows automatic control of focus position and focus diameter (from
65 µm up to 145 µm) by the CNC control unit. In combination with quick
focus movements on the work piece, this enables efficient flat-bed cutting
and a maximum of productivity. The cutting head is provided with 2
protective glasses, one in front of the cutting lense and one in front of the
collimator lense.
Thanks to this structure, the protective glass is brought to a higher position
(163 mm) so that the lifespan is significantly extended (up to 3 times).
Furthermore, the NUKON cutting head ensures a high quality cut. The optics
have been designed so that the laser induced focus shift is minimized and
the reproduction quality is diffraction-limited
The nozzle can be easily adjusted manually in X and Y direction using
lockable precision screws
Larger internal gas flow channels ensure a more stable vertical gas flow and
thus a higher cutting speed and cutting quality.

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Laser light cable receiver QBH

Laser light cable receiver HP

Laser light cable receiver Auto

Cover slide

Collimation
module:
manual
adjustment Collimation
of focus module:
position machine
controlled
adjustment Collimation
of focus module:
position machine
controlled
adjustment of
focus
position
Distance measuring
90° Beam
Module (FJB)
bending module

Process monitoring
module 0° compact
Control interface
Cutting (CIC)
Base module with
focusing system and
X,Y adjustment

Cover slide
Capacitive module

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Cutting head features


OPTICAL SYSTEM
Focus length 150 mm
Increment / focus length
BIMO-FSC manual focus set up 1.5 / 150 mm
BIMO-FSC automatic focus length set up 1.5 / 150 mm, 2.0 / 200 mm
BIMO-FSC automatic focus length and diameter control 1.2 - 3.2 / 150 mm, 1.6 - 4.2 / 200 mm
Maximum laser power 6 KW
Max. beam parameter acceptance (half angle) of laser light
97% power content within 125 mrad
exiting fiber
Wavelength 1025 - 1080 nm, *
Omission > 97% @ 1064 nm
Diameter of the fiber .0000393”-.0393” (standard)
HIGHYAG LLK-HP (LLK-B), LLK-Auto (LLK-D),
Laser light cable receiver
QBH, *
NOZZLE
Diameter 0.75 - 3 mm, *
X, Y setting +/- 1 mm
FOCUS TO NOZZLE POSITION RANGE
5 mm in head direction - 15 mm in work piece
BIMO-FSC with motorized z focus position
direction
DISTANCE MEASURING MODULE FJB
Calibration range 0.1 - 20 mm
Output signal 0 - 10 V (distance)
Response time < 1 msec
DIMENSIONS
BIMO-FSC with beam bending module 0° Approx. 5.3” x 4.5” x 17.3” (W x D x H)
BIMO-FSC with beam bending module 90° Approx. 13.4” x 4.5” x 15.3” (W x D x H)
Weight Approx. 14 lbs.
SUPPLY
DC 24 V, 8 A *, (BIMO-FSC with motorized z
Electricity
focus position and diameter)
Pneumatic 0.2 MPa
Pressure of the gas until 2.5 MPa
Gas Active inert gas
Cooling Flow rate 2 l/min, temperature 15 - 35 °C
PLC / field bus system Hard wired

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Thanks to its modular design, can be ordered different configuration according to specific needs and
requirements.
• Manual focus adjustment
• Automatic focus adjustment through "Z - collimator module"
• Automatic adjustment of the focus and depth of the laser beam by "MZ - collimator module"
• Sensor contamination of lens
• Focus adjustment position

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QBH CABLE ENTRY FOR LASER BEAM EXTENDED PROTECTİVE GLASS FOR RAY EFFİCİENCY

COLIMATION MODULE WITH AUTOMATIC ADJUSTMENT OF FOCUS POSITION

ENHANCED SAFETY CARTRİDGE COVER DEVELOPED WITH CERAMIC ADAPTER

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Designed for: NUKON BIMO FSC

• 2D cutting applications e.g flat sheet cutting

High process productivity:

• High processing speed up to 20m/min


• High accelerations speed up to 6 g

Requires:

•Very fast capacitive height sensing


(100 µsec update cycle)
• Machine controlled dynamic focus adjustment
• Rugged mechanical design

Optical requirements of the 1 µm laser technology:

• Reducing the laser power induced focus shift


• Defraction limited imaging quality for best cut quality

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CNC System

Each of our laser system is equipped with a fully integrated CNC


system with 19 "touch screen, providing customers unique features
and benefits:

 High level of CNC system „PA CNC“


All components, from servo motors to control software are of the same manufacturer "Power Automation" - Germany
completely seamless collaboration of components
Complete customization and integration of software and components are from engineers of NUKON - complete
development of a machine
Simple and easy for work – less training
All important control functions are clearly presented to the operator
CNC systems are equipped with a high speed processor, to ensure the processing of the complex, or very precise
paths, with very small NC blocks with no loss of speed.
Continuous maximum performance of the machine
Control of the laser power is dependent on the speed
Working with high pressure of O2 and N2 PA HMI User interface
 Automatic control of working gases
Database with cutting parameters
Marking functions
Cutting of film covered materials Control Panel
Fast Cut (cutting without piercing)
Fly Cut (cutting without piercing and with constant
speed) I/O Module
 Fast Cut (cutting without piercing)

 Stop the cutting process with the following CNC System Handheld Pendant
options:
Moving back in the contour and perform the system
startup A878
Manual movement of axes and perform restart of the Servo Drive
system
Restart the program selected by the operator or
contour detail
Changing the cutting parameters, during working
process Servo Motor

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Rad profile Cut

Nukon Fiber Laser using software Rad profile Cut Cad / Cam with its own postprocessor.
For ease of cutting has many features like auto nesting and machining, calculating the time, micro-joint, total cut
and more.
All data for cutting installed in the technological Radan charts. This program is designed for nesting and
machining and is installed directly on the CNC, without any adjustment of the cutting parameters.
Radan has some additional features, if it is unable to cut a hole smaller than
(0.5mm by the thickness of the material), it will be marked automatically.

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CAD / CAM system for programming

Easy programming

1. Drag and drop data input


2. Batch processing of DXF/DWG
3. Smart order lead-ins – maximize safety/reduce runtimes
4. Automatic hazard avoidance, maintaining head safety
5. Intelligent tagging of components and scrap
6. Bridge cutting – reduced costs/times
7. Automatic common line cutting
8. Automatic remnants, sheet scrapping and off-cuts
9. Project nesting, incorporating user definable reports
10. Graphical program verification
11. Quick estimates for parts or nests
12. Simple intuitive interface with clear simple icons
13. Reduced lead times and increased production

Fly cut is a special option of Nukon Fiber Lasers. Fly cut depends on material, thickness, CAD/CAM and symmetry…
Fly cut spends less cutting time based on thickness and symmetry of CAD/CAM program.

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CNC Features

TYPE FEATURES

Name РА 8000
CNC control unit Intel Celeron 2 GHZ (or better)
Control of operating system Advance Reader system
Controller axis 4 axis: Y(Y,W),X и Z
Minimum value of the correction 0.001
Programming version Code Program System & ISO/EIA
Inputs MDI key input
Marking device
External keyboard and mouse
Input ports USB 2.0 x 4 port
*Input/output for program
*Keyboard connection
*Mouse connection
RS-232 Port (Maks.9600 bps) (Option)
*2 PS/2 interface
*DNC for interface
Storage Hard Disk:80Gb; Program memory capacity 20GB
Lan port Lan Port (external connection RJUS–10/100)
Екран 19“ TFT, Touch screen
Servo System Digital
Positioning Absolute encoder
Parallel port LPT

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Standard equipment and features

CNC CONTROL UNIT CUTTING HEAD EXHAUST SYSTEM

HYDRAULIC SYSTEM REAR CONTROL SCREEN SHUTTLE TABLES

SIGNAL LAMP AIR & GAS CONTROL CABINET ATLANTA PRECISION RACK & PINION

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Fiber Laser Cutting Machine NF - PRO 315 Vento 4 kW

Conditions of sale:

Transport and insurance


Responsibility of customer. Installation and training are provided by Nukon.

Foundation
It is the end user's responsibility to decide whether a foundation is necessary.
The foundation must be constructed according to the foundation plan which will be sent to you prior to delivery
of the machine.
Anchor bolts are required for installation on the base plate. Foundation and accessories are under the end user's
responsibility.
The seller provides the customer with all pertaining conditions. (installation regulation)

Power supply (primary)


The required cables between main breaker and laser power transformer must be provided by the purchaser.
The power supply is the customer's responsibility (connection to the main switch of the machine)
(AC 380 V 32 kW.)
We recommend a 40 kW stable connection to prevent fluctuations and peaks in the network.

Grounding
Ground resistance: less than 5 Ohms, insulated single-core ground wire with a cross section of at least 20 mm2

* Electrical interference of the power supply is not covered by the warranty.

Dust extraction system


The laser system is equipped with an internal piping system for the suction unit which leads to the outside of the
machine via an externally installed suction pipe with a diameter of 7.87".
The latter must be connected to a dust separator system. Such a dust separator system is required necessarily
and can either be purchased as a special accessory together with the machine or acquired separately. When
ordering the dust separator system from a different supplier, it must comply with the specifications in the pre-
installation document package.

Gas installation works


Purchase and installation of any required laser gas cylinders, inert gas cylinders, hoses, regulators, screw drivers
und lines between the laser gas cylinders as well as the inert gas supply to the laser machine.
Oxygen, nitrogen und compressed-air (incl. connections) are under the end user's responsibility.

Placing of the machine on the location provided for this purpose and general leveling
The user may provide personnel for unloading the machine from the truck, unpacking of machine and
accessories, placing the machine on the location provided for this purpose, and general leveling of the machine.
Leveling documents are delivered together with the machine.

Wear and tear parts as well as consumable material for the machine are not covered by the warranty.
The lifespan of such parts depends on the individual application. (Example: cutting nozzles, protective glass,
height sensor etc...)
Note: If you have any questions, please do not hesitate to contact us.

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Fiber Laser Cutting Machine NF - PRO 315 Vento 4 kW

QUOTATION:

Fiber laser cutting machine

MACHINE TYPE NF - PRO 315 Vento


OUTPUT 4000 W 549.000,00 USD

Special accessories

 Lateral air blowing system (air jet puncture) Standard - USD


 3th and 4th super high-pressure gas line,
Standard - USD
adjustable via CNC
 Installation Included - USD
 Training (3 days) Included - USD

 Pipe Cutting Optional USD


 Nozzle Changer Optional USD

Software

 Radan CAD/CAM-System (without hardware) Included - USD


 Training for the CAD/CAM system (3 days) Included - USD

4. Dust separator system

Dust separator system (without connection material) 12,500 USD

TOTAL PRICE: 561,500 USD

SPECIAL FABTEC DEMO SAVE OVER $50,000 READY FOR DELIVERY 509,000.00 USD

** Pricing Includes: FOB US port, Filter, Installation, Software, and Training with 2 year warranty

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Training
Laser cutting system
5 days of basic training
max. 2 participants
We expect the participants to have basic knowledge of CNC technology.
CAD/CAM programming software
3 days
approx. 2 - 6 weeks prior to delivery of the machine
max. 2 participants
training at customer's PC
Basic knowledge for handling a PC and reading technical drawings is required.
Installation and commissioning
By our technicians
approx. 2 weeks
installation and commissioning period can be shortened by active support from your workers.
Instruction/commissioning
By our technicians, after commissioning of the machine
Warranty
The warranty is valid for a period of 24 months or 4000 operating hours upon the date of commissioning
(whichever happens first).
The warranty includes spare parts as well as transit and working times.
A warranty claim is only possible if original NUKON spare parts are used.
The following is excluded from the warranty:
All parts and components which are subject to normal wear due to operation.
Damages due to non-observance of the operating and maintenance instructions.
Damages due to use of harmful laser gases.
Service
For preventive maintenance, we recommend a regular maintenance by Nukon technicians after every
2000 operating hours.
The costs of this regular service must be covered by the customer.
Commercial conditions
Business conditions
The VMDA conditions for the delivery of machines for domestic business, dated March 2002, apply.
Pricing
From the Nukon BG distribution center; loaded to a truck, incl. packing, duty paid and delivery to parking lot
Terms of payment
30% when placing of order
60% upon delivery
10% within 30 days from the date of delivery invoice, net only
Delivery time
2 weeks
Offer validity
Until Sold this unit won’t last long!!

Retention of title
Any delivered goods remain property of NUKON until complete payment.
NUKON service technicians are available in case of a machine failure.

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